Craftsman 917274350 User Manual TRACTOR Manuals And Guides L0503410

CRAFTSMAN Lawn, Tractor Manual L0503410 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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Owner's Manual

CRRFTSMRN°
LAWN TRACTOR
16.0 HP, 42" Mower

Electric Start
6 Speed Transaxle
Model No.
917.274350

_]]]

differently
built engines.
Beforeoperates
you start the
his productfromhaspreviously
a low emission
engine which
engine, read and understand this Owner's Manual.

IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.

For answers to your questions about
this product, Call:

1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman

website:www.sears.com/craftsman

Maintenance.........................................17
Service andAdjustments......................22
Storage.................................................
27
Troubleshooting....................................28
Repair Parts..........................................
32
Sears Service.........................Back Cover

Warranty.................................................
2
SafetyRules ...........................................
3
ProductSpecifications............................6
Assembly/Pre-Operation........................8
Operation..............................................11
MaintenanceSchedule.........................17

LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENT
Fortwo (2) years from the date of purchase,if this CraftsmanRiding Equipmentis
maintained,lubricatedand tuned up accordingto the instructionsin the owner'smanual,
Searswill repair or replacefree of charge any parts that are foundto be defectivein
materialor workmanshipaccordingto the guidelinesof coveragelisted below.Searswill
also providefree labor for these applicablewarrantedparts for the two full years. During
the first 30 days of purchase,there will be no charges to servicethe productat your
homefor issuescoveredby this warranty.(See exclusionsbelow). Foryour convenience, IN HOMEwarrantyservicewill still be availableafterthe first 30 days of purchase, but a trip charge will apply.This charge will be waived if the Craftsmanproductis
droppedoff at an authorizedSears location. Forthe nearestauthorizedSears location,
pleasecall 1-800-4-MY-HOME®.This warrantyapplies onlywhile this productis within
the United States.
This Warrantydoes not cover:
• Expendableitems which becomeworn during normal use, including but not limitedto
blades,spark plugs,air cleaners, belts, and oil filters.
Standard MaintenanceServicing,oil changes, or tune-ups
• Tire replacementor repair caused by puncturesfrom outside objects, such as nails,
thorns, stumps,or glass.
• Repairs necessarybecauseof operatorabuse, includingbut not limited to, damage
caused by towing objectsbeyondthe capabilityof the riding equipment,impacting
objectsthat bend the frame or crankshaft,or over-speedingthe engine.
• Repairs necessarybecauseof operator negligence,includingbut not limited to, electrical and mechanicaldamage caused by improperstorage,failure to use the proper
grade and amount of engine oil, failure to keepthe deck clear of flammabledebris,
or failure to maintainthe equipmentaccordingto the instructionscontainedin the
owner'smanual.
• Engine (fuel system)cleaning or repairs caused by fuel determinedto be contaminatedor oxidized(stale). In general,fuel should be used within 30 days of its purchasedate.
• Normal deteriorationand wear of the exteriorfinishes,or productlabel replacement.
• Ridingequipmentusedfor commercialor rentalpurposes.
LIMITEDWARRANTYON BATTERY
For ninety(90) days from date of purchase, if any battery includedwith this riding equipment provesdefectivein material or workmanshipand our testing determinesthe battery
will not hold a charge, Searswill replacethe battery at no charge. Duringthe first 30
days of purchase,there will be no chargesto replacethe battery at your HOME. After
the first 30 days, foryour convenience,IN-HOMEwarrantyservicewill still be available but a trip charge will apply. This charge will be waived if the Craftsmanproduct is
droppedoff at an authorizedSears location. Forthe nearestauthorizedSears location,
pleasecall 1-800-4-MY-HOME@.
This battery warrantyapplies onlywhile this productis within the United States.
This warrantygivesyou specificlegal rights, and you may also have other rights, which
vary,from state to state.
Sears, Roebuck and Co.,Dept.817WA,

Hoffman Estates, IL 60179
2

IMPORTANT:
This cutting machine is capable of amputating
hands and feet and throwing objects. Failure to observe the following safety instructions
could result in serious
injury or death.
• Never direct discharged
material toward
anyone. Avoid discharging
material
against a wall or obstruction.
Material
may ricochet back toward the operator.
Stop the blades when crossing gravel
surfaces.
• Do not operate machine without the
entire grass catcher, discharge
guard,
or other safety devices in place and
working.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
• Disengage
blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before cleaning the machine, removing the grass
catcher, or unclogging
the discharge
guard.
• Operate machine only in daylight or
good artificial light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or truck.
• Always wear eye protection when operating machine.
• Data indicates that operators, age 60
years and above, are involved in a large
percentage
of riding mower-related
injuries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves
and others from serious injury.
• Follow the manufacturer's
recommen-

_I, WARNING:
In order to prevent accidental starting when setting up, transporting, adjusting or making repairs,
always disconnect
spark plug wire and
place wire where it cannot contact spark
plug.
IL

_ILWARNING:
Do not coast down a hill in
neutral, you may lose control of the tractor.
_WARNING:
Tow only the attachments
that are recommended
by and comply with
specifications
of the manufacturer
of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous.
Tires can
lose traction with the ground and cause
you to lose control of your tractor.
_I, WARNING:
Engine exhaust, some of
its constituents,
and certain vehicle components contain or emit chemicals
known
to the State of California to cause cancer
and birth defects
harm.

or other

,_WARNING:
Battery
and related accessories

reproductive

posts, terminals
contain lead and

lead compounds,
chemicals
State of California to cause

known to the
cancer and

birth defects or other reproductive
Wash hands after handling.
I. GENERAL

harm.

OPERATION

• Read, understand,
and follow all instructions on the machine and in the manual
before starting.
• Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge
opening at all times.
• Only allow responsible
adults, who are
familiar with the instructions,
to operate
the machine.

dation for wheel weights or counterweights.
• Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn.
Do not allow the mower deck to plow
leaves or other debris which can cause

• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blades.
• Be sure the area is clear of bystanders before operating.
Stop machine if
anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso-

build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.

lutely necessary.
Always look down and
behind before and while backing.

3

II. SLOPE

OPERATION

Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Operation on all slopes requires extra caution.
If
you cannot back up the slope or if you feel
uneasy on it, do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or
other hidden objects.
Uneven terrain
could overturn the machine. Tall grass
can hide obstacles.
• Choose a low ground speed so that you
will not have to stop or shift while on the
slope.
• Do not mow on wet grass. Tires may
lose traction.
Always keep the machine in gear when
going down slopes. Do not shift to neutral and coast downhill.
• Avoid starting, stopping, or turning on a
slope. If the tires lose traction,
disengage the blades and proceed slowly
straight down the slope.
• Keep all movement
on the slopes slow
and gradual.
Do not make sudden
changes in speed or direction, which
could cause the machine to roll over.
• Use extra care while operating machine
with grass catchers or other attachments; they can affect the stability of the
machine. Do no use on steep slopes.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not mow near drop-offs, ditches,
or embankments.
The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.
III. CHILDREN
Tragic accidents
can occur if the operator
is not alert to the presence
of children.
Children are often attracted to the machine
and the mowing
activity.
that children
will remain
saw them.

Never assume
where you last

• Keep children out of the mowing area
and in the watchful care of a responsible
adult other than the operator.
• Be alert and turn machine off if a child
enters the area.
• Before and while backing, look behind
and down for small children.

• Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation.
Children who
have been given rides in the past may
suddenly appear in the mowing area for
another ride and be run over or backed
over by the machine.
• Never allow children
machine.

to operate

the

• Use extra care when approaching
blind
corners, shrubs, trees, or other objects
that may block your view of a child.
IV. TOWING
• Tow only with a machine that has a
hitch designed for towing. Do not attach
towed equipment
except at the hitch
point.
• Follow the manufacturer's
recommendation for weight limits for towed equipment and towing on slopes.
• Never allow children or others in or on
towed equipment.
• On slopes, the weight of the towed
equipment
may cause loss of traction
and loss of control.
• Travel slowly
stop.

and allow extra distance

to

V. SERVICE
SAFE

HANDLING

OF GASOLINE

To avoid personal injury or property
damage, use extreme care in handling
gasoline. Gasoline is extremely flammable
and the vapors are explosive.
• Extinguish
all cigarettes,
cigars, pipes,
and other sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel container where there is an open flame,
spark, or pilot light such as on a water
heater or other appliances.
• Never fill containers
inside a vehicle or
on a truck or trailer bed with plastic liner.
Always place containers
on the ground
away from your vehicle when filling.

• Keep machine free of grass, leaves, or
other debris build-up.
Clean oil or fuel
spillage and remove any fuel-soaked
debris. Allow machine to cool before

• Removegas-poweredequipmentfrom
the truck or trailerand refuel it on the
ground. If this is not possible,then
refuel such equipmentwith a portable
container,ratherthan from a gasoline
dispensernozzle.
• Keepthe nozzle in contact with the rim
of the fuel tank or container openingat
all times until fueling is complete.Do not
use a nozzle lock-opendevice.
• If fuel is spilled on clothing,change
clothing immediately.
• Neveroverfillfuel tank. Replacegas cap
and tighten securely.
GENERAL SERVICE

storing.
• If you strike a foreign object, stop and
inspect the machine. Repair, if necessary, before restarting.
• Never make any adjustments
or repairs
with the engine running.
• Check grass catcher components
and
the discharge guard frequently
and
replace with manufacturer's
recommended parts, when necessary.
• Mower blades are sharp. Wrap the
blade or wear gloves, and use extra
caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.
• Maintain or replace safety and instruction labels, as necessary.

• Never operate machine in a closed are.
• Keep all nuts and bolts tight to be sure
the equipment
is in safe working condition.
• Never tamper with safety devices.
their proper operation regularly.

Check

• Before and while backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max), not
across.
• Choose a low ground speed so that you
will not have to stop or shift while on the
slope.
• Avoid starting, stopping, or turning on a
slope. If the tires lose traction,
disengage the blades and proceed slowly
straight down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually
downhill, if possible.

• Be sure the area is clear of bystanders before operating.
Stop machine if
anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
• Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area for
another ride and be run over or backed
over by the machine.
• Keep children out of the mowing area
and in the watchful care of a responsible
adult other than the operator.
• Be alert and turn machine off if a child
enters the area.

5

PRODUCT

In the state of California

SPECIFICATIONS

Gasoline Capacity
and Type:

1.25 Unleaded
Regular

Oil Type
'API-SG-SL):

SAE 30 (above 32°F)
SAE 5W-30(below
32°F

Oil Capacity:

W/Filter 3.5 Pints
W/O Filter 3.0 Pints

Spark
(Gap:

Champion

Plug:
.030")

Ground
(MPH):

Speed

RC12YC

1.1
1.4
2.2
3.3
4.4
4.9
1.4

Tire Pressure:

Front:
Rear:

14 PSI
12 PSI

Charging

3 Amps
5 Amps

Battery:

Blade

Battery
Headlights

Amp/Hr:
Min. CCA:
Case Size:
Bolt Torque:

27-35

28
230
U1R

Ft. Lbs.

CONGRATULATIONS
on your purchase of
a new tractor. It has been designed, engineered and manufactured to give you the best
possible dependability and performance.
Should you experience
any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent,
well-trained
technicians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions
will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY
RULES".
CUSTOMER

quired by law (Section 4442 of the California Public Resources
Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).
REPAIR

PROTECTION

AGREEMENTS

Forward:
1st
2nd
3rd
4th
5th
6th
Reverse:

System:

the above is re-

RESPONSIBILITIES

• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions
under "Maintenance" and "Storage" sections of this
owner's manual.
_,WARNING:
This tractor is equipped
with an internal combustion
engine and
should not be used on or near any unimproved forest-covered,
brush-covered
or
grass-covered
land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable
local or state
laws (if any). If a spark arrester is used, it
should be maintained
in effective working
order by the operator.

Congratulations
on making a smart purchase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all products,
it may require repair from time to time. That's
when having a Repair Protection Agreement
can save you money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
•
Expert service by our 12,000 profesional repair specialists.
•
Unlimited service and no charge for
parts and labor on all covered repairs.
•
Product replacement
if your covered
product can't be fixed.
•
Discount of 10% from regular price of
service and service-related
parts not
covered by the agreement;
also, 10%
off regular price of preventive maintenance check.
•
Fast help by phonephone support
from a Sears technician
on products
requiring in-home repair, plus convenient repair scheduling.
Once you purchase the Agreement,
a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service appointment online.
Sears has over 12,000 professional
repair
specialists,
who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism
you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement
today!
Some limitations
and exclusions
apply.
For prices and additional
information
call 1-800-827-6655.
SEARS

INSTALLATION

SERVICE

For Sears professional
installation of home
appliances,
garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®

Steering

Wheel

@

Steering
Wheel Insert

(1) Large Flat Washer

©
(1) 5/16 Lock Washer

(1) Hex Bolt
5/16-18 x 4

_
i

Steering
Wheel
Adapter
I

I

Steering
Extension
Shaft

Steering
Boot

i

Seat

@
_(1

(1) Washer
17/32 x1-3/16 x12 Gauge
) Knob

(1) Oil Drain Tube
For Future Use
Slope

Keys

(2) Keys

7

Sheet

Your new tractor has been assembled
at the factory with the exception of those parts left
unassembled
for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary
to insure proper tightness.
TOOLS
REQUIRED
ASSEMBLY
A socket wrench
easier. Standard
are listed below.

Insert

FOR

i

5/16 Hex Bolt

%\1

set will make assembly
wrench sizes you need

(1) 3/4" wrench
(1) 1/2" wrench
(1) Tire pressure

(1) Pliers
(1) Utility knife
gauge

Steering
Wheel

When right or left hand is mentioned
in
this manual, it means when you are in
the operating position (seated behind the
steering wheel).

TO REMOVE TRACTOR
CARTON
UNPACK

FROM

CARTON

1.

Remove all accessible
loose parts and
parts boxes from carton.
2. Cut along dotted lines on all four panels of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or
cartons and remove.

0

Lower/).
Steenng
Shaft

BEFORE REMOVING
TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE
BOOT

EXTENSION

SHAFT

\

_ \
_ ,'
,_
--. _ _\._,'
"'-L- "_"_'_'_
_,-

"

-.

,I

ictu

Slots

AND

1.

Slide extension

shaft onto lower steer-

2.

ing shaft.
Place tabs of steering boot over tab
slots in dash and push down to secure.

INSTALL STEERING
WHEEL
3. Position front wheels of the tractor

\

so

they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal
(left to right) and slide
inside boot and onto adapter.
6. Assemble
large flat washer, 5/16 lock
washer, 5/16 hex bolt and tighten securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from tractor hood and grill.

IMPORTANT:
Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
INSTALL
Adjust
knob.

SEAT

seat before

tightening

adjustment

1. Remove adjustment
knob and flat
washer securing seat to cardboard
packing and set aside for assembly
seat to tractor.
2.

3.

4.

5.

6.

of

Pivot seat upward and remove from
the cardboard
packing. Remove the
cardboard
packing and discard.
Place seat on seat pan so head of
shoulder bolts are positioned
over the
large slotted holes in pan.
Push down on seat to engage shoulder
bolts in slots and pull seat towards rear
of tractor.
Pivot seat and pan forward and assemble adjustment
knob and flat
washer loosely. Do not tighten.
Lower seat into operating position and
sit in seat.

7. Slide seat until a comfortableposition
is reachedwhich allowsyou to press
clutch/brakepedal all the way down.
8. Get off seat withoutmoving its adjusted position.
9. Raise seat and tighten adjustment
knob securely.

NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction
below to remove the tractor
from the skid.
TO

ROLL

TRACTOR

Operation
function

Seat

1.

section
of

OFF
for

SKID

location

(See
and

controls)

Press lift lever plunger and raise
attachment
lift lever to its highest
sition.

po-

2.

Release parking brake by depressing
clutch/brake
pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.

Seat

Shoulder
Bolts

5.
TO

Remove banding
shield up against
DRIVE

TRACTOR

Operation
function

Flat Washer

section
of

deflector

OFF
for

SKID

location

(See
and

controls)

,_WARNING:
Before starting, read, understand and follow all instructions
in the
Operation section of this manual. Be sure
tractor is in a well-ventilated
area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Sit on seat in operating position,
depress clutch/brake
pedal and set the
parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment
lift lever to its highest position.

djustment
KnobN
CHECK

holding
tractor.

BATTERY

1. Lift seat pan to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals)
charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY"
in Maintenance
section of this manual for charging instructions).

6.

Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake
pedal into full
"BRAKE" position and hold. Move gearshift lever to 1st gear.
8. Slowly release clutch/brake
pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set parking brake and place gearshift lever in
neutral position.
10. Turn ignition key to "STOP" position.
Continue with the instructions
that follow.

Seat
Label

Terminal

9

CHECK

TIRE

PRESSURE

#" CHECKLIST

The tires on your tractor were overinflated at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
° Reduce tire pressure to PSI shown in
"PRODUCT
SPECIFICATIONS"
section
of this manual.

Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance
and satisfaction
from this Quality Product.
Please review the following checklist:
v" All assembly
instructions
have been
completed.

CHECK

v" No remaining

DECK

LEVELNESS

For best cutting results, mower
ing should be properly leveled.
LEVEL MOWER HOUSING"
in
and Adjustments
section of this
CHECK

FOR

OF ALL

BELTS

PROPER

BRAKE

parts in carton.

v" Battery is properly prepared and
charged.
(Minimum
1 hour at 6 amps).
v" Seat is adjusted comfortably
and tightened securely.

housSee "TO
the Service
manual.

v" All tires are properly inflated.
(For shipping purposes, the tires were overinflated at the factory).

POSITION

See the figures that are shown for replacing motion and mower blade drive belts
in the Service and Adjustments
section
of this manual. Verify that the belts are
routed correctly.
CHECK

loose

v" Be sure mower deck is properly leveled
side-to-side/front-to-rear
for best cutting
results. (Tires must be properly inflated
for leveling).
v" Check mower and drive belts. Be sure
they are routed properly around
and inside all belt keepers.

SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly
adjusted.
See "TO ADJUST BRAKE" in
the Service and Adjustments
section of
this manual.

pulleys

v" Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor, pay
extra attention to the following important
items:
v" Engine oil is at proper level.
v" Fuel tank is filled with fresh, clean, regular unleaded gasoline.
v" Become familiar with all controls - their
location and function.
Operate
before you start the engine.

them

v" Be sure brake system is in safe operating condition.
v" Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Operation and Maintenance
sections in this
manual).

10

These symbols may appear on your tractor
Learn and understand
their meaning.

R

N

H

L

REVERSE

NEUTRAL

HIGH

LOW

or in literature

supplied

with the product.

I'.,I
CHOKE

SLOW

FAST

IGNITION

ENGINE OFF

REVERSE
OPERATION
SYSTEM (ROS)

ENGINE ON

ENGINE START

PARKING

oi

BRAKE

PARKING BRAKE
LOCKED

SWITCH

PARKING BRAKE
UNLOCKED

t
FUEL

OVER TEMP
LIGHT

OIL PRESSURE

BATTERY

REVERSE

FORWARD

MOWER

HEIGHT

MOWER

LIFT

m
ATTACHMENT
CLUTCH DISENGAGED

ATTACHMENT
CLUTCH ENGAGED

LIGHTS ON

FREE WHEEL
(Automatic

Models only)

&
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety information about hazards which can
result in death, serious injury
and/or property damage.

DANGER, KEEP HANDS
AND FEET AWAY

&
&
&

KEEP AREA CLEAR
(SEE SAFETY

SLOPE HAZARDS
RULES SECTION)

DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.

NOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.

11

KNOW

YOUR

TRACTOR

READ THIS OWNER'S
TRACTOR

MANUAL

AND SAFETY

RULES

BEFORE

OPERATING

Compare the illustrations
with your tractor to familiarize yourself with the locations
various controls and adjustments.
Save this manual for future reference.

YOUR
of

ROS "ON" Position
Attachment
Clutch Lever

Light Switch

/

_,

Ignition Switch

,,

Lift Lever

"

Plunger
Attachment
Lift Lever

I

o
o

Clutch/Brake
Pedal

Height
Adjustment
Indicator

Parking Brake Lever
Throttle/Choke
Control
Gearshift Lever

02829

Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT

CLUTCH

LEVER

- Used

LIFT

to engage the mower blades, or other attachments
mounted to your tractor.
ATTACHMENT
LIFT LEVER - Used to

LEVER

PLUNGER

- Used to release

attachment
lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights
on
and off.
PARKING
BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THROTTLE/CHOKE
CONTROL
- Used

raise, lower, and adjust the mower deck or
other attachments
mounted to your tractor.
CLUTCH/BRAKE
PEDAL - Used for
declutching
and braking the tractor and
starting the engine.
GEARSHIFT
LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH
- Used for starting
and stopping the engine.

for starting and controlling
engine speed.
REVERSE
OPERATION
SYSTEM (ROS)
"ON" POSITION
- Allows operation of
mower deck or other powered attachment
while in reverse.

12

The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage.
Always wear safety
glasses or eye shields while operating your tractor or performing
any
adjustments
or repairs. We recommend
a wide vision safety mask over
spectacles
or standard safety glasses.
HOW

TO USE

YOUR

TO SET PARKING

IMPORTANT:
Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when

TRACTOR

BRAKE

Your tractor is equipped with an operator
presence sensing
switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake
pedal all the way
down and hold.
2. Pull parking brake lever up and release
pressure from clutch/brake
pedal.
Pedal should remain in brake position.
Make sure parking brake will hold tractor secure.
Throttle/
Choke

tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning"
of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_CAUTION:
Always stop tractor
pletely, as described above, before
the operator's
position.
TO USE THROTTLE

Attachment Clutch Lever
"Enc
Position

Control _

Parking Brake
"Engaged"
Position

TO MOVE

"Disengaged"
Position

Lever

STOPPING
MOWER

3.
BLADES

FORWARD

AND

BACKWARD

The direction and speed of movement
is
controlled
by the gearshift
lever.
1. Start tractor with clutch/brake
pedal depressed and gearshift lever in neutral
(N) position.
2. Move gearshift lever to desired
position.

Gearshift
Clutch/Brake
Pedal

CONTROL

Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.

nition Key
,"Disengaged"
Position

"Brake"
Position

comleaving

-

Slowly release clutch/brake
start movement.

pedal to

• To stop mower blades, move attachment
clutch lever to disengaged
position.

IMPORTANT:
Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life

GROUND

of your transaxle.

DRIVE

-

• To stop ground drive, depress clutch/
brake pedal all the way down.
• Move gearshift
lever to neutral (N)
position.
ENGINE

TO ADJUST

-

to

• Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.

• Never use choke

to stop engine.

CUTTING

HEIGHT

The position of the attachment
lift lever
determines
the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with
the engine not running. These heights
are approximate
and may vary depending
upon soil conditions,
height of grass and
types of grass being mowed.

• Move throttle control between half and
full speed (fast) position.
NOTE:
Failure to move throttle control
between half and full speed (fast) position, before stopping, may cause engine
"backfire".

MOWER

13

USING THE
SYSTEM -

• The average lawn should be cut to approximately
2-1/2 inches during the cool
season and to over 3 inches during hot
months.
For healthier and better looking
lawns, mow often and after moderate
growth.
• For best cutting performance,
grass over
6 inches in height should be mowed
twice. Make the first cut relatively high;
the second to desired height.
TO OPERATE

3.

Look down and behind before backing
up.
Move gear shift lever to reverse (R) position and slowly release clutch/brake
pedal to start movement.
When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.

clutch

5.

ROS "ON" Position

control.

TO OPERATE

ON HILLS

• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push
clutch/brake
pedal quickly to brake position and engage parking brake.
• Move gearshift
lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake
pedal.
• Make all turns slowly.

IN REVERSE

Your tractor is equipped with a Reverse
Operation
System (ROS). Any attempt by
the operator to travel in the reverse direction with the attachment
clutch engaged
will shut off the engine unless the ignition
key is placed in the ROS "ON" position.
,_WARNING:
Backing up with the attachment clutch engaged while mowing
is strongly discouraged.
Turning the ROS
"ON", to allow reverse operation with the
attachment
clutch engaged,
should only
be done when the operator decides it is
necessary
to reposition the machine with
the attachment
engaged. Do not mow in
reverse unless absolutely
necessary.

Engine "ON" Position
(Normal Operating)

,_WARNING:
Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide at the back of this manual.
• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on
hills.

Shield
OPERATING

With engine running, turn ignition key
counterclockwise
to ROS "ON" position.

4.

,_CAUTION:
Do not operate the mower
without either the entire grass catcher,
on mowers so equipped,
or the deflector
shield in place.
Lift
Lever High Position
Attachment
___,,_,
Clutch Lever
,_-'_'-"-- Low
"Enc
Position
Position

pedal all the way

2.

MOWER

attachment

OPERATION

1. Depress clutch/brake
down and hold.

Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment
clutch
engaged will shut off the engine. You must
remain fully and centrally positioned
in the
seat to prevent the engine from hesitating
or cutting off when operating your equipment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging attachment
clutch control.
TO STOP MOWER BLADES disengage

REVERSE

TO TRANSPORT

14

• Raise attachment
lift to highest position
with attachment
lift control.
• When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting
your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).

TOWING
MENTS

CARTS

AND

OTHER

ATTACH-

CAUTION:
Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of acids during storage.
Acidic gas can damage the fuel system
of an engine while in storage. To avoid
engine problems, the fuel system should
be emptied before storage of 30 days
or longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor
are empty. Use fresh fuel
next season.
See Storage Instructions
for
additional information.
Never use engine
or carburetor
cleaner products in the fuel
tank or permanent
damage may occur.

Tow only the attachments
that are recommended by and comply with specifications
of the manufacturer
of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE
CHECK

STARTING
ENGINE

THE

ENGINE

OIL LEVEL

The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick
and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, remove and read oil level. If necessary,
add oil until "FULl" mark on dipstick is
reached.
Do not overfill.
• For cold weather operation you should
change oil for easier starting (See the
oil viscosity chart in the Maintenance
section of this manual).
• To change engine oil, see the Maintenance section in this manual.
ADD

TO START

ENGINE

When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position,
depress clutch/brake
pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment
clutch to disengaged
position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures
below.
5. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously
for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the

GASOLINE

• Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline.
Purchase fuel in quantities that can be used within 30 days to
assure fuel freshness.
_CAUTION:
Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT:
When operating in temperatures below32°F(0°C),
use fresh, clean
winter grade gasoline to help insure good
cold weather starting.

choke
WARM
above)

position

WEATHER

and retry.
STARTING

(50 ° F and

6.

When engine starts, move the throttle
control to the fast position.
• The attachments
and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described
above.

COLD WEATHER STARTING ( 50 ° F and
below)

15

6. When engine starts, leave throttle
control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, immediately move the throttle control to the
fast position. Engine warm-up may
take from several seconds to several

(

minutes (the colder the temperature,
the longer the warm-up).
• The attachments
can also be used dur-

J
00272

ing the engine warm-up period.
NOTE:
If at a high altitude (above 3000
feet) or in cold temperatures
(below 32 F)
the carburetor
fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR"
in the
Service and Adjustments
section of this
manual).

MOWING

• If grass is extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable
clumps.
Allow grass to dry
before mowing.
• Always
operate engine at full throttle
when mowing
to assure better mowing
performance
and proper discharge
of
material.
Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance
as well as
the quality of cut desired.
• When operating attachments,
select a
ground speed that will suit the terrain
and give best performance
of the attachment being used.

TIPS

• Mower should be properly leveled for
best mowing performance.
See "TO
LEVEL MOWER HOUSING"
in the
Service and Adjustments
section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of
the tractor. This will result in a more
even distribution
of clippings and more
uniform cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.

16

MAINTENANCE

SCHEDULE

_____

FILL IN DATES
AS YOU COMPLETE

/_/@_/_-_,_"
/_'_

BE OLAR
SERV,CE
Presence

_'_

T

Check Operator
ROS Systems

R

Check for Loose Fasteners

A

Sharpen/Replace

C

Lubrication

0

Check Battery

Level

_4

a

Clean

and Terminals

I_

Mower

Battery

I1_

II_s

Blades

II/

I_

I1_

v'

Cooling

Oil Level

I_

Change

Engine

Oil (with oil filter)

E

Change

Engine

Oil (without

N

Clean Air Filter

G

Clean Air Screen
Inspect
Replace

_1,2

1_2
Arrester

Oil Filter (If equipped)
Cooling

_1,2

Fins

I_

Replace

Spark Plug

I1_

Replace

Air Filter Paper Cartridge

1_2

Replace

Fuel Filter

1 - Change
more often when operating
in high ambient temperatures,
2 - Service more often when operating

GENERAL

1_1,2

oil filter)

1_2

Muffler/Spark

Clean Engine

under

a heavy

in dirty or dusty

load

or

I_

LUBRICATION

RECOMMENDATIONS

@Front Wheel
Bearing
Zerk

At least once a season, check to see if
you should make any of the adjustments
described
in the Service and Adjustments
section of this manual.

@Engine

• At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear.

CHART
--

@ S_
Zerk

Some adjustments
will need to be made
periodically
to properly maintain your
tractor.

,-

@ Spindle
Zerk

@Front Wheel
Bearing Zerk

.

_SAE 30 or 10w30 Motor Oil
@General Purpose Grease
@Refer to Maintenance "ENGINE" Section

A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.

BEFORE EACH USE

5.

2

3 - Replace
blades more often when mowing
in sandy soil.
4 - Not required
if equipped
with maintenance-free
battery.
5 - Tighten front axle pivot bolt to 35 ft,-Ibs, maximum,
Do not overtighten.

conditions,

The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence.
To receive
full value from the warranty, operator
must maintain tractor as instructed
in this
manual.

1.
2.
3.
4.

I_

I_

Check Engine

E

OATES

1_3

Check V-Belts

N_

"

and

Chart

Check Transaxle

_.Oq'_

IMPORTANT:
Do not oil or grease the
pivot points which have special nylon
bearings.
Viscous lubricants will attract
dust and dirt that will shorten the life of

Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
ROS systems for proper operation.
Check for loose fasteners.

the self-lubricating
bearings.
If you feel
they must be lubricated,
use only a dry,
powdered graphite type lubricant sparingly.
17

TRACTOR
Alwaysobserve safety ruleswhen performing any maintenance.
BRAKE OPERATION
If tractor requiresmore than five (5) feetto
stop at highest speed in highest gear on a
level,dry concreteor paved surface,then
brakemust be checked and adjusted.(See
"TOADJUST BRAKE"in the Serviceand
Adjustmentssection of this manual).
TIRES

CHECK REVERSE
SYSTEM

OPERATION

SYSTEM

For best results

BLADE

(ROS)

must be

REMOVAL

IMPORTANT:
To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble
blade bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT:
Blade bolt is heat treated.
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.

PRESENCE

• When the engine is running, any attempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
• When the engine is running and the
attachment
clutch is engaged, any attempt by the operator to leave the seat
should shut off the engine.
• The attachment
clutch should never operate unless the operator is in the seat.

Trailing
Edge Up_

Mandrel As, _embly
Blade

Centel

Flat
Lock Washer _
_--Blade

ROS "ON" Position

blades

1. Raise mower to highest position to allow access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened
blade
with trailing edge up towards deck as
shown.

position.

CHECK OPERATOR
SYSTEM

mower

kept sharp. Replace bent or damaged
blades.
_1, CAUTION:
Use only a replacement
blade approved by the manufacturer
of
your tractor. Using a blade not approved
by the manufacturer
of your tractor is
hazardous,
could damage your tractor and
void your warranty.

Be sure operator presence and reverse
operation systems are working properly.
If
your tractor does not function as described, repair the problem immediately.
• The engine should not start unless the
brake pedal is fully depressed,
and the
attachment
clutch control is in the disengaged

(ROS)

• When the engine is running with the ignition switch in the engine "ON" position
and the attachment
clutch is engaged,
any attempt by the operator to go into
reverse should shut off the engine.
• When the engine is running with the
ignition switch in the ROS "ON" position
and the attachment
clutch is engaged,
any attempt by the operator to shift into
reverse should NOT shut off the engine.
BLADE CARE

• Maintain proper air pressure in all tires
(See "PRODUCT
SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals
which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased
from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR
PRESENCE
SYSTEM AND
REVERSE

OPERATION

Engine "ON" Position
(Normal Operating)

TO SHARPEN

Bolt

BLADE

NOTE: We do not recommend
sharpening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced.
An unbalanced
blade will cause
excessive
to mower

18

vibration and eventual
and engine.

damage

V-BELTS

• The blade can be sharpened
with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer.
(When using a cone balancer,
follow the instructions
supplied with
balancer.)
NOTE:
Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded
portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground.
If
blade is balanced,
it should remain in a
horizontal
position.
If either end of the
blade moves downward,
sharpen the
heavy end until the blade is balanced.

Check

V-belts for deterioration

and wear

after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent
oil rated
with API service classification
SG-SL.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.

SAE

VISCOSITY

GRADES

4o'

oi_ vi_c 
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