Craftsman 917275000 User Manual LAWN TRACTOR Manuals And Guides L0104166

CRAFTSMAN Lawn, Tractor Manual L0104166 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917275000 917275000 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917275000. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

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Page Count: 60

Owner's Manual
23.0 HP
ELECTRIC START
50" MOWER (OPTIONAL ACCESSORY -
NOT INCLUDED WITH TRACTOR)
AUTOMATIC
GARDEN TRACTOR
Model No.
917.275000
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product,Call:
1-800-659-5917
Sears Craftsman Help Une
5 am -5 pro, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
Warranty...............................................2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 12
Maintenance Schedule ...................... 19
Maintenance ....................................... 19
Service and Adjustments.................... 23
Storage ............................................... 31
Troubleshooting ................................. 32
Repair Parts ........................................ 36
Parts Ordering ..................... Back Cover
LIMITED TWOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
Fortwo (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructionsin the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
matedal or workmanship. Warranty service is available free of charge by returning your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but atrip charge will apply. This warranty applies only while this
productis in the United States.
This Warranty does not cover:.
Expendable items which become wom during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objectsthat bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructionscon-
rained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commemial or rental purposes. A product is "used for
commemial purpose" if is used for any purpose other than single family household
dweUingsor in usage where profit is made.
LIMITED 90 DAYWARRANTY ON BA'r'rERY
For ninety (90) days from date of purchase, if any battery includedwith this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returningyour Craftsman dding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATETHE NEAREST SEARS SERVICE CENTER ORTO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
Seam, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
MPORTANT: This cutting machine s capable of amputating hands and feet and
throwing..objects.Failure to observe the foUowing safety instructions coutd result in
sedous Injury or death.
I. GENERAL OPERATION
Read, understand, and fdik:_wa_
instructionsin the manual and on the
machine before starting.
Only allow responsibleadults.,who
familiar withthe instructions,moperate
the machine.
Clear the area of objectssuch as rocks,
toys, wire, etc., which co_d be picked
up and thrown by the blade.
Be sure the area is clear of other people
before mowi_. Stop machine if _jone
enlel_ the area.
Never carry passengem.
Do not mow in reverse unless absolutely
necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge
directionand do not point it al anyone.
Do not operate the mower without either
the entiregrass catcher or the guard in
p(ace.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or uncloggingchute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for trafficwhen operating near or
crossing roadways.
Use extra sere when loading or unload-
ingthe machine into a trailer or truck.
Data indites that operators, age 60
years and above, are invOved in a large
percentage of riding mower-related
injuries. These operators should
evaluate their abilityto operate the riding
mower Safely enough to protectthem-
selves and others from serious inju_/.
Keep machine free of grass, reaves or
other debds build-upwhich can touch
hot exhaust /engine pads and bum. Do
not allow the mower deck to plow leaves
or other debds which can cause build-
up to occur.Clean any oil or fuel
spillage before operating or stodng the
machine. Allow machine to cco_before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-
control and tipover accidents, which can re-
sult in severe injury or death. All slopes
requireextra caution. If youcannot back up
the slope or ifyou feel uneasy on it, do not
mow it.
DO:
Mow up and down slopes, not across.
Remove obstaclessuch as rocks, tree
limbe,etc.
Watch for h_es, rata, o_"bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. ChooSe a low gear sO
that you will not have to stopor shift
while on the slope.
Follow the manufacturer's recommenda-
tions for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchersor
othar attachments. These can chan_
the stabil_ of the machine.
Keep all movement on the slopes slew
and gradual. Do not make sudden
changes in speed or direction.
Avoid startingor stoppingon a slope. If
tires lose traction, disengage the blades
and proceed dowly straightdown the
slope.
DO NOT:
Do not turn on stapesunless necessary,
and then, turn slowiy and gradually
downhill, if possible.
Do not mow neer dropoffs, ditches,or
embankments. The mower could
suddenly tum over if awheel is over the
edge of a cliffor ditch, or ff an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do noi try to stabilize the machine by
puttingyour foot on the ground.
Do not use grass catcher on steep
slopes.
III.CHILDREN
Tragic accidentscan occur ifthe operator
is not alertto the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
Keep children out ol the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be sedously injured or interfere
with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
IV, SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
- Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside aclosed
area.
Keep nuts and bolts, especially blade
attachment botts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
Storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required,
Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 °Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
4
Use slow speed. Choose alow gear so
that you will not have to stop or shift
while on the slope.
Avoid starting or stoppingon a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
DO not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
_.Look for this symbol to point out
importantsafety precautions. It means
CAUTIONIII BECOME ALERTIT! YOUR
SAFETY IS INVOLVED.
_, CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
CAUTION: Do not coast down ahill
in neutral, you may lose control of the
tractor.
_CAUTION: Towonly the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on aslope, is
dangerous. "i']rescan lose traction with
the ground and cause you to lose control
of your tractor.
_bWARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of Califomia to cause
cancer and birth defects or other repro-
ductive harm.
_WARNING: Battery posts, terminals
and related eccessedas contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
5
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR
OILTYPE SAE 10W30
_PI-SF-SJ): (ABOVE 32°F)
SAE 5W-30
(BELOW 32°F)
OIL CAPACITY: W/FILTER: 4.5PINTS
W/O FILTER:4.0PINT_
SPARK PLUG: CHAMPION
3AP: .030") RC12YC
GROUND FORWARD: 5.8
SPEED(MPH): REVERSE: 2.1
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI
CHARGING 15AMPS @3600RPM
SYSTEM:
BA'[-FERY: AMWHR: 35
MIN. CCA: 280
CASE SlZE:U 1R
BLADE BOLT 27-35 FT. LBS
TORQUE:
i
CONGRATULATIONS on your pumhase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, wen-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructionswill enable you to assemble
and maintain your tractor properly.
Always observe the =SAFETY RULES'.
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under =Mainte-
nance" and =Storage" sections of this
owner's manual.
_I, WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush°
covered or grass-covered land unless the
engine's exhaust system is equipped with
aspark arrester meeting applicable local
or state laws (il any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 o! the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).
6
Steering Wheel ©
Steering Sleeve Steering Wheel Insert
Steering Sleeve
Extension
Seat
(1)Washer
17/32 x 1-3/16 x 12 Gauge
(1) Knob
Mower
(2)Flangecl c_>
(1)Front Plate _" j-_
Assembly o_q:_
o o;ing s
(2) Retainer Springs
_single loop)
(2) Shoulder
Bolts
Gauge Wheels
_(2) Wheels
(2) Washers 3/8
x 7/8 x 14 Gauge
Q(2) Center-
lock Nuts
7
Video Cassette Keys Slope Sheet
(2) Keys
(1) Oil Drain Tube
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16"wrench (1) Pliers
(1) 1/2"wrench (1) Utility knife
(1) 3/4" socket with
drive ratchet
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVETRACTOR FROM
CARTON
UNPACK CARTON
1, Remove all accessible loose parts
and parts cartons from carton.
2, Cut, from top to bottom, along lines on
all four comers of carton, and lay
panels fiat.
3. Remove mower and packing materi-
als.
4. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVINGTRACTOR
FROM SKID
ATTACH STEERING WHEEL
1. Remove hex bolt, lock washer and
large flat washer from steering shaft.
2. Position frontwheels of the tractor so
they are pointing straight forward.
3. Stide the steering sleeve over the
steering shaft.
4. Align tabs and press steering sleeve
extension into bottom of steering
wheel.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
onto steering wheel adapter.
6. Secure steering wheel to steering
shaft with hex bolt, lock washer and
large fiat washer previously removed.
Tighten securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skidthat may puncture tires
where tractor is to roll off skid.
8
_J_p_--_ Steedng
_._ Wheel insert
o-.-_-Lock Washer
LargeRat
Steering Wa.r
Steering_
Sleeve _:_:::_--Tabs
Extension I
Sleeve _#'_:/,,.;,_ -, /:
HOWTO SET UPYOURTRACTOR
CHECK BATTERY
1. Lift hood to raised position.
NOTE: Ifthis battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).
"'_ *" :Label
i!i:-_ '
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and fiat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage
shoulder belt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutcWbmke pedal all the way down.
8. Get off seat without moving its
adjusted position.
9, Raise seat and tighten adjustment
knob securely.
SeatPan_ o,.sr
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instructionbelow to remove the tractor
fromthe skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest
position.
2. Release parking brake by depressing
brake pedal.
3. Place freewheel control in freewheel-
ing position to disengage transmis-
sion (See "TO TRANSPORT" in the
Operation section of this manual).
4. Roll tractor forward off skid.
TODRIVETRACTOROFFSKID(See
Operationsectionfor locationand
functionofcontrols)
_ILWARNING: Before starting read,
understand and follow all insfructions in
the Operation section of this manual. Be
sure tractor is in awell-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and figfuel
tank with gasoline.
3. Place freewheel control in "transmis-
sion engaged" position.
4. Sit on seat in operating position,
depress brake pedal and set the
parking brake.
5. Press lift lever plunger and raise
attachment lift lever to its highest
position.
6. Start the engine. After engine has
started, move throttle controlto idle
position.
7. Release parking broke.
8. Slowly move the motion control lever
forward and slowly drive tractor off
skid.
9, Apply brake to atop tractor and set
parking brake.
10.Turn ignitionkey to "OFF" position.
Continue with the instructions that follow.
INSTALL MOWER AND DRIVE BELT
Be sure tractor is on level surface and
mower suspension arms are raised with
attachment liftcontrol. Engage parking
brake.
1. Cut and remove ties securing anti-
sway bar and belts. Swing anti-sway
bar to left side of mower deck.
2. Slide mower under tractor with
deflector shield to rightside of tractor.
IMPORTANT: Check belt for proper
routingin all mower pulley grooves.
3. It equipped, turn height adjustment
knob counterclockwise until it stops.
4. Lower mower linkage with attachment
lift control,
5. Install belt into electric clutch pulley
groove.
6. Place the suspension arms on
outward pointing deck pins. Retain
with double loop retainer spring with
loops up as shown.
7. Install front p_ateassembly to tractor
suspension brackets and retain with
single loop retainer springs as shown.
8. Position front plate assembly between
front mower brackets. Raise deck and
plate assembly to align holes and
insert flanged pins. Secure pins with
double loop retainer springs between
the plate and mower brackets.
NOTE: To assist in locating hole in
flanged pin, the hole in pin is inline with
notchon head of pin. If necessary, move
mower side-to-side to give space
between plate and mower brackets.
IMPORTANT: Check belt for proper
routing in all mower pulley grooves.
9. Connect anti-sway bar to chassis
bracket under left Icotrest and retain
with double loop retainer spring.
10.If equipped, turn height adjustment
knob clockwise to remove slack from
mower suspension.
11.Raise deck to highest position.
12.Assemble gauge wheels as shown
using long shoulder bolts, 3/8 wash-
ers, and 3/8-16 center Iocknuts.
Tighten securely.
13.Adjust gauge wheels before operating
mower as shown in the Operation
section of this manual.
CHECK TIRE PRESSURE
The tires onyour tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is importantfor best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be
properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion, mower drive, and
mower blade drive belts in the Service
and Adjustments section of this manual.
Verify that the belts are routed correctly.
10
Shodder
Bolt
Chassis
Bracket
Double Loop
Retainer
Wlleel
Front Electric
Front Suspension Clutch
SUS_Mowe r Brackets Pulley
Bracket
Front plate
3/8
Washer
3/8-16 Double
Center Loop
Locknut Retainer Anti-Swa!
Spring Bar
Use Pliers For
Retainer Springs Double Loop
Retainer Spring
(Outward pointing
deck pins)
\-Loop Up
Single
Loop
Retainer
Springs
Deflector
V'CHECKLIST
Before you operate end enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this Quality Product.
Please review the following checklist:
vAIl assembly instructionshave been
completed.
./'No remaining loose parts in carton.
./Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
./Seat is adjusted comfortably and
tightened securely.
./All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
./Be sure mower deck is property leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
./'Check mower and drive belts. Be sure
they are routed propedy around pulleys
and inside all belt keepers.
./Check wiring. See that all connections
are stillsecure and wires are properly
clamped.
,/'Before driving tractor, be sure free-
wheel control is in drive position.
While learning how to use your tractor,
pay extra attention to the following
important items:
.4" Engine oil is at proper level.
./Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
./Become familiar with all controls - their
_coation and function. Operate them
before you start the engine.
_/Be sure brake system is in safe
operating condition.
./It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and
transmission purging instructions (See
"TO START ENGINE" and "PURGE
TRANSMISSION" in the Operation
section of this manual).
11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning,
BATrERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNtNG
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP t
tiGhT
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
LOCKED
MOWER LIFT
r_'t R N H L
A_ACHMEHT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
ATrACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNmON CLUTCH DISENGAGEO (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL
(AutomaticMode_ only)
12
KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrationswith your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Motion Drive
Belt Tension
Handle
Light
Ammeter ignition
Choke Switch Attachment
Control Clutch Uft
Throttle
Control Plunger
Brake Pedal
Attachment
LiftLever
Brake
Lever
Height
Adjustment
Knob
Lever
Free
Wheel
Control
Our tractors conformto the safety standards of the American National Standards
Institute.
A'n'ACHMENT CLUTCH SWITCH -
Used to engage the mower blades, or
other attachments mounted to your
tractor.
LIGHT SWITCH -Turns the headlights on
and off.
THRO'I-I'LE CONTROL - Used to control
engine speed.
BRAKE PEDAL - Used for braking the
tractor and starting the engine.
CHOKE CONTROL - Used when starting
a cold engine.
HEIGHT ADJUSTMENT KNOB - Used to
adjust the mower cutting height.
IGNDON SWITCH - Used for starting
and stopping the engine.
A'n'ACHMENT UFT LEVER -Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
LIFT LEVER PLUNGER - Used to
release attachment lift lever when
changing its position.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
PARKING BRAKE LEVER - Locks brake
pedal into the brake position.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
FREEWHEEL CONTROL - Disengages
transmission for pushing or slowly
towingthe tractor with the engine off.
MOTION DRIVE BELTTENSION
HANDLE-Used when changing motion
drive belt and, if necessary, starting
engine under extremely cold conditions.
13
I
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first se_ng the
parking brake will shut off the engine.
1. Depress brake pedal into full "BRAKE"
position and hold.
2. Place parking brake lever in =EN-
GAGED" position and reteass
pressure from brake pedal. Pedal
should remain in "BRAKE" position.
Make sure parking brake will hold
tractor secure.
Push-tnto AttachmentClutch
Choke ='_Isen-a-e" SwitchPullOutto
C'ontroL_ y "Engage"
Control_j_ .J'_,lj_-'_ _=j
Brake_'_
Adjustmenl" ._
/_Knob ' ParkingBrake
SrakePe_lal "Engaged" Position
"Drive Position "Dis gaged"Position
STOPPING
MOWER BLADES -
To stop mower blades,move attach-
ment clutch switchto "DISENGAGED"
position,
GROUND DRIVE -
To stop ground ddve, depress brake
pedal into full =BRAKE" position.
IMPORTANT: The motion control lever
returns to neutral (N) positionwhen the
brake pedal is fully depressed,
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle controlto
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
Turn ignitionkey to =OFF_ position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
The operation of any tractor can resultin foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend awide vision safety mask over
spectacles or standard safety glasses.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any positionother than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stoppingtractor on grass areas.
_CAUTION: Always stoptractor
completely, as described above, before
leaving the operator's position;to empty
grass catcher, etc.
TO USE TH RO'I'I'LE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best mower
performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting acold engine. Do not use to start
awarm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
_MOVE FORWARD AND BACKWARD
CAUTION: Do not attempt to operate
motion control lever when the parking
brake is set or when the brake pedal is
depressed. Doing so may result in
misadjustment to the drive control system.
The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever
in neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER CuI"rlNG HEIGHT
The cutting height is controlled by turning
the height adjustment knob in desired
direction.
Turn knob clockwise (,"_) to raise
cutting height,
Turn knob counterclockwise (I,,'_) to
lower cutting height.
14
The cutting height range is approximately
1-1/2" to 4-1/2". The heights are mea-
sured from the ground to the blade tip
with the engine not running.
These heights are approximate and may
vary depending upon soil conditions,
height of grass and types of grass being
mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
For best cutting performance, grass
over 6 inches in height should be
mowed twtco. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they ere slightlyoff the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on aflat level surface.
1. Adjust mower to desired cutting
height.
2. Lower mower with lift control. Re-
move rear retainer spring and clevis
pin which secure each gauge wheel.
3. Lower gauge wheels to ground.
Raise gauge wheels slightly to align
holes in bracket and gauge wheel bar
and insert clevis pins. Gauge wheels
should be slightlyoff the ground.
4. Replace retainer springs into clevis
pins. Retainer
Spring \
Gauge
Bar
Gaug
Wheel _ •
Brack,
ClevisPin
TO OPERATE MOWER
Yourtractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
15
1. Select desired height of cut.
2. Lower mower with attachment lift
control.
3. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
AttachmentClutch AttachemntUIt
Switch PullOutto LeverHighPosition
=Engage"
..;:::_L0w
PosilJ0n
to
"Disengage"
Deflector
Shield
TO OPERATEON HILLS
X1L
I_CAUTION: Do not drive up or down
hillswith slopes greater than 15° and do
not drive across any slope.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hills.
If stopping is absolutely necessary,
push brake pedal quickly to brake
position and engage parking brake.
IMPORTANT: The motion control lever
returns to neutral (N) position when the
brake pedal is depressed.
To restart movement, slowly release
perking brake and brake pedal.
Slowly move motion control lever to
slowest setting.
Make all turns slowly.
NOTE: BeforestarUng,readthe warmand
cold startingproceduresbelow.
6. Insert key into ignitionand turn key
clockwiseto =START" positionand
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, push choke control
in, wait afew minutes and try again. If
engine stilldoes not start, pull the
choke control out and retry.
WARM WEATHER STARTING (50° Fand
above)
7. When engine starts, stowiy push
choke control in until the engine
begins to runsmoothly. If the engine
starts to run roughly, pull the choke
control out slightlyfor afew seconds
and then continue to push the control
in slowly.
The attactvsentsand groundddvecan
nowbe used. ifthe enginedoes notacsept
tbe load, restartbe engine anclalicwitto
warm upfor one minuteusingthechoke
as described above.
COLD WEATHER STARTING (50° F and
below)
7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps
allowing the engine to accept small
changes in speed and load, until the
choke control is fully in. If the engine
starts to run roughly, pullthe choke
control out slightlyfor afew seconds
and then continue to push the control
in slowly. This may require an engine
warm-up pedod from several seconds
to several minutes, depending on the
temperature.
NOTE: In extreme cold conditions, if
engine will not start you may need to
disengage the motion drive belt as
follows:
1. Be sure parking brake is engaged.
2. Remove retainer spdng from the drive
belt tension handle to relieve belt
tension.
3. Start engine and allow it to warm up
for three (3) minutes.
4. Shut-off engine and engage parking
brake.
5. Engage drive belt tension handle and
replace the retainer spdng.
AUTOMATICTRANSMISSION WARM UP
Before ddving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the brake slowly return to
operating position.
3. Allow one minute for transmission to
warm up. This can be done dudng the
engine warm up period.
The attachments can be used dudng
the en_line warm-up pedod after the
transmtssion has been warmed up and
may require the choke control be
pulled out slightly.
NOTE: If at ahtgh altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
PURGETRANSMISSION
_,CAUTION: Never engage or disen-
gage freewheel lever while the engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the
transmissionbe purged before operating
tractorfor the firsttime. This procedurewill
remove any trapped air insidethe trans-
missionwhich may have developed dudng
shippingof your tractor.
IMPORTANT: Should your transmission
require removal for service or replacement,
it should be purged after reinstallation
before operatingthe tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in freewheeling
position (See "TO TRANSPORT" in
this section of manual).
3. Sitting inthe tractor seat, start engine.
After the engine is running, move
throttle control to slow position.
Disengage parking brake.
4. Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE: Duringthis procedurethere will be
no movementof drivewheels. The air is
being removed from hydraulicdrive
system.
17
5. Move motion control lever to neutral
(N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing
freewheel control in driving position
(See "TO TRANSPORT" in this section
of manual).
7. Sittingin the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed.
Disengage parking brake.
8. Slowly move motion control lever
forward, after the tractor moves
appmximataly five (5) feet, slowly
move motion control lever to reverse
position. After the tractor moves
approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with
the motion control lever three (3)
times.
Your tractor is now purged and now ready
for normal operation.
MOWINGTIPS
Tire chains cannot be used when the
mower housing is attached to tractor.
Mower should be propedy leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Ddve so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will resultin a more even diStribu-
tion of clippings and more uniform
cutting.
When mowing large areas, start by
turning to the right so that clippingswill
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns untilfinished.
It grass is extremety tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clip-
pings. Make first cut relatively high; the
second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps, Allow grass to dry
before mowing.
Always operate engine at fu|l throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting alow enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used,
18
1 . Cl_ngl rn_e Olten when _,tg undo4- mhem_ lold ¢r kl l_,gh mT_nt mmFe.ft_ 5. If e_JIr_lld _ IdjultlbM i_
GENERAL RECOMMENDATIONS
The warranty on thistractor does not cover
itemsthat have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructedin this manual.
Some adjustmentswill need to be made
pedodicallyto properlymaintain your
tractor.
All adjustments inthe Service and
Adjustments sectionof this manual should
be checked at least once each season.
Once a year you should replace the
spark plug,dean or replace air filter, and
check blades and belts for wear. A new
spark plugand clean air filter assure
proper alr-fual mixture and help your
engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
intedock systems for proper operation.
5. Check for loose fasteners.
6. N_ r_llnld If_Fal_ w_lh m_nbmanCe-hel bettmy.
7*Tight _, kent _plv_ bo/t to 3_ P-J_4, r_.
DO not o_ten.
LUBRICATION CHART
_)Tie Rod BallJoints
_(_ Spindle
_Spindle_l/. ....... _ Zerk
•)Front Wheelr-_ _.'_ XJ_Front Wheel
Bearing "_='____ng Zerk
FX/
®st_an_ I
Sector \)_
Gear _/
Teeth __._= _ __ _Engine
•Spray SiliconeLubriant{Move Bootsto
Lubricate)
_Ganerel PurposeGrease
@Retsr to Maintenance=ENGINE"Section
IMPORTANT: Do notoil orgreasethe pivot
pointswhichhave specialnyk_ bearings.
Viscouslubdcantewillattractdustand dirt
thatwill shortenthelife ofthe eerf-lubricattng
bastings. Ifyoufeel they mustbe lubricated,
use only a dry, powdered graphite type
19 lubricant spaflngly.
TRACTOR
Always observe safety rules when
pedorming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad-
justed. (See "TO ADJUST BRAKE" inthe
Service and Adjustments section of this
manual).
TIRES
Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
Itat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and intedock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
The engine should not start unless the
brake pedal is fully depressed and
attachment clutch control is in the
disengaged position.
When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best resultsmower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and flat
washer secudng blade.
3. install new or resharpeoed blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble hex belt, lock washer
and fiat washer in exact order as
shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Brads boltis grade 8 heat
treated. MandrelAssembly
Trailing_Blade Center j_
Edge Up___ Hole _ _)
_--_-'Hex Bolt(Grade)_'_
*AGrade8 heattreatedbo_tcan be identified
bysixlines on_e bolthead.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade -but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a file
or on agrindingwheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need
a5/8" diameter steel bolt, pin, or a cone
belancer. (When using a cone bai-
anoer, follow the instructions supplied
with belancer.)
NOTE: DO not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the belt or pin parallel with the ground.
If blade is balanced, it should remain in
a hodzontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
Blade
BATrERY CenterHole
Your tractor has a battery charging system
which is sufficiant for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
2O
• Keepbatteryand terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1, Remove terminal guard.
2, Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable
ends with wire brush untilbright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See =REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts lor deterioration and wear
after 100 hours of operation and raptece
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmis-
sion while engine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high
pressure water or steam to clean
transaxle.
Inspect cooling fan to be sure fan
blades are intact and clean.
Inspect cooling fins for dirt, grass
clippings and other matarials, To
prevent damage to seals, do not use
compressed air or high pressure
sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest authorized service
center/department.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF-SJ.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
c_ _ "_ _ _o _ _ _ 1
I_/_ERATU_E RANGE AN_OIPAT_D BF_:_E NEXT OIL C_NQE
Change the oil after every 50 hours of
operation or at least once a year ifthe
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fillcap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove cap from end of drain valve
and install the drain tube onto the
fitting,
3. Unlock drain valve by pushing upward
slightly and turning counterclockwise.
4. To open, pull down on the drain valve.
5. After oil has drained completely, Nose
and lock the drain valve by pushing
upward and turning clockwise until the
pin is in the locked positionas shown.
6. Remove the drain tube and replace
the cap onto to the end of the drain
valve.
7. Refill engine with oil through oil fill
dipsticktube. Pour slowly. Do not
overfill. For approximate capacity see
=PRODUCT SPECIFICATIONS"
section of this manual.
8. Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the
tube. Do not thread the cap onto the
tube when taking reading. Keep oil
at "FULL" lineon dipstick. Tighten cap
onto the tube securely when finished.
21
Oil DrainValve
Cap_
Di -- _ _ = _CIosedand
re n Tube f _'_ "Locked Position
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.
CLEAN AIR INTAKE/COOUNG AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due
to overheating.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartndge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
1. Loosen knob and remove cover.
TO SERVICE PRE-CLEANER
2. Slide foam pre-cleaner off cartridge.
3. Wash it in liquid detergent and water.
4. Squeeze it dry in a clean cloth. Allow
it to dry.
5. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE CARTRIDGE
Replace a dirty, bent, or damaged
cartridge.
NOTE: Do not wash the paper certridge
or use pressurized air, as this will
damage the cartridge.
6. Remove nut and cartridge plate.
7. Reinstall the pre-cteaner (cleaned
and oiled) over the paper cartridge.
8. Check rubber seal for damage and
proper position around stud. Replace
if necessary.
9. Reassemble air cleaner, cartridge
plate, and nut.
1O.Reinstall air cleaner cover and secure
by tightening knob.
Foam
Pre-Cfeaner
Cartridge
Nut
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change ifthe tractor is
used more than 100 hours in one year.
MUFFLER
Inspect and reptsce corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occursfirst.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. Iffuel filter becomes
clogged, obstructingfuel flow to carbure-
tor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in positionin fuel
line with arrow pointing towards
carburetor.
3. Be sure there are no fuel line leaks
and clamps are property positioned.
4. Immediately wipe up any spilled
gasoline. Cl_lam p
Fuel Fitter
CLEANING
ilean engine, battery, seat, finish, etc.
of all ford_jn matter.
Keep finished surfaces and wheels
free of all gasoline, oil, etc.
Protect painted surfaces with automo-
tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened
22 engine life.
_bCAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1. Depress brake pedal fully and set parking brake.
2. Place attachment clutch in "DISENGAGED" position.
3. Turn ignitionkey =OFF" and remove key.
4. Make sure the blades and all moving parts have completely stopped.
5. Disconnect spark plug wire from spark plug and p_acewire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
1. Place attachment clutch in =DISEN-
GAGED" position.
2. Turn height adjustment knob to lowest
setting.
3. Lower mower to its lowest position.
4. Remove retainer spring holding anti-
swaybar to chassis bracket and
disengage anti-swaybar from bracket.
5. Remove four retainer springsfrom
front plate assembly and remove
plate.
6. Remove retainer spdngs from
suspension arms at deck and disen-
gage arms from deck.
7. Raise attachment lift to its highest
position.
8. Slide mower forward and remove belt
from alectdc clutch pulley.
9, Slide mower out from under right side
of tractor.
Suspension
Chassis
Bracket
TO INSTALL MOWER
Follow procedure descdbed in "INSTALL
MOWER AND DRIVE BELT in the
Assembly section of this manual.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway, Make sure
tires are propedy inflated (See PROD-
UCT SPECIFICATIONS" section of this
manual). If tires ara over or
undednflated, you will not properly adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
Measure height from bottom edge of
mower to ground level at front comers
of mower. Distance "A"on both sides
of mower should be the same.
Electric
Front Mower Clutch Pulley
Bracket Front
Plate
Retainer
Anti-Sway
Bar
Retainer Springs
_prings
(BothSides)
Bracket
23
II adjustment is necessary, make
adjustment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 3/16".
Recheck measurements after adjust-
ing.
BottomEdgeof BottomEdge of
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: DECK MUST BE LEVEL
SIDE-TO-SIDE. ifthe following front-to-
back adjustment is necessary, be sure to
adjust both front links equally so mower
will stay level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance "F" directly in front of
and behind the mandrel at bottom edge
of mower housing as shown.
Before making any necessary adjust-
ments, check that both front links are
equal in length.
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower housing,
loosen nut "G" on both front links an
equal number of turns.
When distance =F" is 1/8" to 1/2" lower
at front than rear, tighten nut "H"
against trunnion on both front links.
To raise front of mower housing,
loosen nut =H" from trunnion on both
front links. Tighten nut "G" on both
front links an equal number of tams.
When distance "F" is 1/8" to 1/2" lower
at frontthan rear, tighten nut =H"
against trunnion on both front links.
NOTE: Each full turn of nut "G" will
change dim. "F" by approximately 3/8".
Recheck side-to-side adjustment.
_ oo
_Mandrel
BothFrontUnks Shouldbe Equalin Length
Nut "H_ Nut "G"
Trunnion "_
Front Plate
Assembly
TO REPLACE MOWER DRIVE BELT
MCNVER DRIVE BELT REMOVAL
1. Park tractor on a level surface.
Engage parking brake.
2. Remove screws from L.H. mandrel
cover and remove cover.
3. Roll belt over the top of LH. mandrel
pulley.
4. Remove belt from electric clutch
pulley.
5. Remove belt from idler pulleys.
6. Remove any dirt or grass clippings
which may have accumulated around
mandrels and entire upper deck
surface.
7. Check pdmary idler arm and two
idlers to see that they rotate freely.
8. Be sure spring is securely hooked to
primary idler arm and bolt in mower
housing.
MOWER DRIVE BELT INSTALLATION
9. Install bolt in both idlers. Make sure
belt is in both belt keepers at the idlers
as shown.
10.Install new belt onto electric clutch
pulley.
11. Roll belt into upper groove of L.H.
mandrel pulley.
12.Carefully check belt muting making
sure bolt is in the grooves correctly
and inside belt keepers.
13.Reassemble L.H. mandrel cover.
24
Left Hand
Mandr_
Screws
Idler Pulleys
Spdng
Electdc
Clutch
Putley
Left
Hand
Mandrel
Mower
Ddve Belt Belt
Keepers
Bolt in
Housing
Pdmary
TO REPLACE MOWER BLADE DRIVE
BELT
Park the tractoron level surface. Engage
parking brake.
1. Remove mower ddve belt (Sea TO
REPLACE MOWER DRIVE BELT" in
this section of this manual).
2. Remove mower (See "TO REMOVE
MOWER" in this section of this
manual).
3. Remove screws from R.H. mandrel
cover and remove cover. Unhook
spring from bolt on mower housing.
4. Carefully roll belt off R.H. mandrel
pulley.
5. Remove belt from center mandrel
pulley, idler pulley, and L.H. mandrel
pulley.
6. Remove any dirt or grass which may
have accumulated around mandrels
end entire upper deck surface.
7. Check secondary idler arm and idler
to see that they rotate freely.
8. Be sure spring is hooked in secondary
idler arm and sway-bar bracket.
9. Install new belt in lower groove of LH.
mandrel pulley, idler pulley, end
center mandrel pulley as shown.
10.Roll belt over R.H. mandrel pulley.
Make sure belt is in all grooves
properly.
11.Reconnect spdng to belt in mower
housing and reinstall R.H. mandrel
cover.
12.Reinstall mower to tractor (See
=INSTALL MOWER AND DRIVE
BELT" in the Assembly section of this
manual).
Reassemble mower ddve belt (See
"TO REPLACE MOWER DRIVE BELT-
in this section of this manual).
Left Center
Hand MowerBlade Mandrel
Mandrel DriveBelt RightHand
_// Mandrel
Id_ Arm/ _
TO ADJUST ATTACHMENT CLUTCH
The electdc clutch should provide years
of service. The clutch has e built-in brake
that stops the pulley within5 seconds.
Eventually, the internal brake will wear
which may cause the mower blades to
not engage, or,to not stop as required.
Adjustments should be made by a Sears
or other qualified service center.
25
1. Make sure attachment clutch and
ignitionswitches are in =OFF" position.
2. Adjust the three nylon Iocknuts until
space between clutch plate and rotor
measures .012" at all three slot
locations cut in the side of brake plate.
NOTE: After installinganew electric
clutch, runtractor at full throttle and
engage and disengage electde clutch 10
cycles to wear in clutch plate.
Rotor-mL.__ C,utchPlate_.012"
Slot13)"_"'-i /[_Brake
Nylon_' Rate
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For ease of service there
is a belt installation guide decal on
bottom of leftfootrest.
1. Remove mower (See "TO REMOVE
MOWER" in this section of this
manual.)
BELTREMOVAL -
2. Create slack in belt by removing
retainer spring from drive belt tension
handle.
3. Remove belt from all idler pulleys,
transexle pulley and then from engine
pulley.
Tension
Handle
EnginePulley TransaxlePulley
/_ BeltKeeper
BELT INSTALLATION -
1, Install new belt around engine pulley
first, then around transaxle pulley and
lastly into all the idler pulleys.
2. Check to be sure belt is positioned
correctly and is on proper side of all
belt keepers.
3. Engage the drive belt tension handle
and replace the retainer spring.
4. Reinstall mower.
TRANSAXLE MOTION CONTROL
LEVER NEUTRAL ADJUSTMENT
The motion control lever has been preset
at the factory and adjustment should not
be necessary.
1. Park Tractor on levelsurface. Stop
tractor by taming ignitionkey to "OFF"
position and engage parking brake.
2. Loosen the adjustment bolt infront of
the right rear wheel.
3. Move motion control lever to the
neutral position.
4. Tighten the adjustment bolt.
TRANSMISSION REMOVAL/REPLACE-
MENT
Should your transmission require
removal for service or replacement, it
should be purged after reinstallation and
before operating the tractor. See
"PURGE TRANSMISSION" inthe
Operation section of this manual
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not
horizontal (left to fight) when wheels are
positioned straight forward, remove
steering wheel and reassemble per
instructionsin the Assembly section of
this manual.
FRONT WHEEL TOE-IN ADJUSTMENT
Front wheel toe-in is required for proper
steering operation. Toe-in was set at the
factory and adjustment should not be
necessary. If parts in the front axle or
steering mechanism have been replaced
or damaged, check toe-in and adjust if
necessary.
26
TO CHECK TOE-IN -
1. Position front wheels straight ahead.
2. Measure distance between wheels at
front and rear of tires (dimensions "A"
and "B").
Front dimension "A" should be 1/8" to
1/4" tess than rear dimension "B".
TO ADJUST TOE-IN -
1. Loosen jam nuts at adjustment
steevas on tie rod.
2. Adjust tie rod until dimension "A" is
1/8" to 1/4" less than dimension "B".
3. Tighten jam nuts securely.
FRONT WHEEL CAMBER
The front wheel camber is not adjustable
onyour tractor. If damage has occurred to
affect the front wheel camber, contact
your nearest Sears or other qualified
service center.
_B_
Jam Nuts
TO REMOVE WHEEL FOR REPAIRS
FRONT WHEEL-
1. Block up axle securely.
2. Remove axle cover, retaining dng and
washers to allow wheel removal.
3. Repair tire and reassemble.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
REAR WHEEL -
1. Block rear axle securely.
2. Remove five (5) hub bolts to allow
wheel removal.
3. Repair fire and reassemble. Replace
and tighten hub bolts securely.
27
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
Washers
Retainin
Axle
TO START ENGINE WITH A WEAK
BATTERY
_bCAUTION: Lead-acidbatteriesgenerate
explosivegasos. Keep sparks,flame and
smofdngmaterials away fiom batteries.
Alwayswear eye protectionwhen around
batteries.
Ifyour battery is too weak to startthe angine, it
should be recharged. (See "BA'I-I'ERY"in the
MAINTENANCE soc_on of _s manual).
If "jumper cablss" are used for emergeecy
starting,followthis procedure:
IMPORTANT: Yourtractoris equippedwi_ a
12voltnegativegroundedsystem.The other
vehicalmustalso be a 12 voltnegative
grounded system.Do not useyourtractor
battery to startothervehicles.
TO A'I-I'ACH JUMPER CABLES-
1. Connect each end of the RED cable to
the POSITIVE (+) terminal of each
battery, taking care not to short
against chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of lully
charged battery.
3. Connect the other end of the BLACK
cabte to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES,REVERSE ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from beth batteries.
REPLACING BA'I-rERY
_3AUTION: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings,etc.
Positiveterminal must be connected first
to prevent sparking from accidental
grounding.
1. Lift hood to raised position.
2. Remove terminal guard.
3. Disconnect BLACK battery cable then
RED battery cable and carefully
remove battery from tractor.
4. Install new battery with terminals in
same position as old battery.
5. Reinstall terminal guard.
6. Firstconnect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten
securely.
7. Connect SLACK grounding cable to
negative (-) battery terminal with
remaining hex bolt and keps nut.
_ghten securely
8. Close terminal access doors.
9. Close hood.
Terminal KepsN_ =,.,,.....---....,_Hex Bolt
Access _.:_:.'...--_ _
E_ _ _ Positive
Termff_al:' _(Red)
Guard_ table
d FFNegative (Black)
_Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractorto runpoorly,stop running,or
preventitfrom starling.
Check wiring. See electrical wiring
diagram in the Repair Pads section.
TO REPLACE FUSE
Replace with 30 amp automotive-type
plug-infuse. The fuse holder is located
behind the dash.
TO ADJUST ATTACHMENT LIFT
SPRING
1. While holding spring bushing with
wrench, loosen jam nut.
Turn adjustment bolt clockwise to
extend spring and reduce lift effort for
heavier attachments.
Turn adjustment bolt counterclockwise
for lighter attachments.
2. Retighten jam nut against spring
bushing.
IMPORTANT: Do not adjust for maxi-
mum spring tension when using light
attachments such as a mower. Adjust lift
lever spring to aid in liftingattachment.
Do not overpower spring. When remov-
ing attachment, always adjust spring
tension to its lowest position.
Adjustment Bolt
ISpdng
Jam Nut
TO REMOVE HOOD AND GRILL
ASSEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood
at sides, tilt toward engine and lift off
of tractor.
4. To replace, reverse above procedure.
Headlight Wire
Connector
28
ENGINE
Maintenance, repair, or replacament of
the emission control devices and sys-
tems, which are being done at the
customers expense, may be performed
by any non-roed engine repair establish-
ment or individual. Warranty repairs must
be performed by an authorized engine
manufacturer's service oufiet.
TO ADJUSTTHROTrLB CONTROL
CABLE
The throttle controlhas been preset at the
factory and adjustment should not be
necessary. Check adjustment as de-
scribed below before loosening cable. It
adjustment is necessary, proceed as
follows:
1_ With engine not running, move throttle
control lever to fast position.
2. Chock that speed control lever is
against stop screw. If it is not, loosen
casing clamp screw and pull throttle
cable until lever is against screw.
Tighten clamp screw securely.
Idle Fuel Adjusting Idle speed Adjusting
Needle
Throttle
Control
Cable
Screw Clamp Screw
Choke Control Cable
TO ADJUST CHOKE CONTROL
The choke control has been preset at the
factory and adjustment should not be
necessary, check adjustment as de-
scribed below before loosening cable. If
adjustment is necessary, proceed as
follows:
1. With engine not running, move choke
control (located on dash panel) to full
choke position.
2. Remove air cleaner cover, filter and
cartridge plate to expose carburetor
choke (See "AIR FILTER" in the
Maintenance section of this manual).
3. Choke should be closed, if itis not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw
securely.
4. Reassemble air cleaner.
Closed for Full
TO ADJUST CARBURETOR
The carburetor has been present at the
factory and adjustment should not be
necessary. However, minor adjustment
may be required to compensate for
differences in fuel, temperature, altitude
or load. If the carburetor does need
adjustment, proceed as follows:
In general, turning the adjusting needles
In (clockwise) decreases the supply of
fuel to the engine giving a leaner fuel/air
mixture. Turningthe adjusting needles out
(counterclockwise) increases the supply
of fuel to the engine giving aricher fuel/
air mixture.
IMPORTANT: Damage to the needles
and the seats in carburetor may result if
screw is turned in too tight.
PRELIMINARY SETrlNG -
1. Be sure you have a clean air filter, and
the throttle control cable is adjusted
propedy (see _'O ADJUST
THRO'I-I'LE CONTROL CABLE" in the
Service and Adjustments section of
this manual).
2. With engine off turn idle fuel adjusting
needle In (clockwise) closing it finger
tight and then turn out (counterclock-
wise) 1 tum.
FINAL SE'f-rlNG -
1. Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion
control lever in neutral (N) position.
29
NOTE: The high idle is set at the factory
and cannot be adjusted.
2. Idle speed seffinn - With throttle
control lever in slow position, engine
should idle at 1200 RPM. if engine
idles too slow or fast, turn idle speed
adjusting screw in or out until correct
idle is attained.
3. Idle fuel peedle settina - With throttle
control lever in slow position, tum idle
fuel adjusting needle In (clockwise)
until engine speed decreases and
then fum out (osunterdookwise)
approximately 3/4 tum to obtain the
best low speed performance.
4. Recheck idle speed. Readjust if
necessary.
ACCELERATION TEST -
5. Move throttle control lever from slow to
fast position. If engine hesitates or
dies, fum idte fuel adjusting needle
out (countemlockwise) 1/8 tum.
Repeat test and continue to adjust, if
necessary, until engine accelerates
smoothly.
High speed stop is factory adjusted. Do
not adjust-damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. Ifyou think the
engine-governed high speed needs
adjusting, contactaSears o_otherquaJified
servicecenter, which has proper equip-
ment and experienos to make any
necessary adjustments.
3O
Immediately prepare your tractor for
storage at the end of the season or it the
tractor will not be used for 30 days or
more.
CAUTION: Never store the tractor
with gasoline in the tank inside abuilding
where fumes may reach an open flame or
spark, Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for w_nter
store_e. When mower is to be stored for
a penod of time, clean it thoroughly,
remove all dirt, grease, leaves, etc, Store
in aclean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructionsin
the Service and Adjustments sactk)n
of this manual).
3. Lubdceta as shown in the Mainte-
nance section of this manual.
4. Be sure that all nutS,bolts and screws
are securely fastened. Inspect moving
pads for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After apedod of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage dudng long pedods of storage,
b_ttary cabias should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BA'FrERY AND TERMI-
NALS" in the Maintenance section of
this manual).
After cleaning, leave cables discon-
nected and place cablas where they
cennct come in contact v_th baltary
terminals.
If hettery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces,
ENGINE
FUELSYSTEM
IMPORTANT: It is important to prevent
gum deposites from forming in essential
fuel system parts such as ca.d_retor, fuel
hose, or tank dudng storage. Also,
expedance indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids dudng storage. Acidic gas can
damage the fuel system of and engine
while in storage.
1. Drain the fuel tank.
2. Start the engine and let it run untilthe
fuel lines and carburetor are empty.
Never usa engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizingthe formation of
fuel gum depositsdudng storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always followthe mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and repiece
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manuel).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to =STAR'I" position
for a few seconds to distributeoil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover itto give protectionfrom dust
and dirt.
Cover your tractor with asuifable
protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe which allows conden-
sation to form and will cause your
tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are stillwam_.
31
TROUBLESHOOTINGCHART
PROBLEM
_till not start 1.
2.
3.
4.
5.
6.
7.
8.
i9.
Hard to start
"nglnewlllnot
:urn over
Engine clicks but
#111not start
CAUSE
Out of fuel.
Engine not "CHOKED"
properly.
Engine flooded.
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel,
Loose or damaged wiring.
Carburetor out of adjustment.
10.Engine valves out of
adjustment.
11. Extreme Cold Conditions
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery,
4. Dirty fuel filter.
5. Stale or dirty fuel,
6. Loose or damaged widng.
7. Carburetor out of adjustment,
8. Engine valves out of
adjustment.
1. Brake pedal not
depressed
2. Attachment clutch is
engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faultyoperatorpresence
switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter,
CORRECTION
1. Fill fuel tank.
2. See "TO START ENGINE"
in Operation section.
3. Wait several minutes before
attemptingto start.
4, Replace spark plug.
5, Clean/replace air filter.
6, Replace fuel filter.
7, Drain fuel tank and carbure-
tor. refilltank withfresh
gasoline and replace fuel
filter.
8. Check all wiring.
9. See "To Adjust Carburetor"
in Service Adjustments
section,
10.Contact a Sears or other
qualified service center.
11. See "To start engine" in
operation section.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Drain fuel tank and refill with
fresh gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor" ir
Service Adjustments
section.
8. Contact a Sears or other
qualified service center.
1. Depress brake pedal.
2. Disengage attachment
clutch,
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition
switch.
8. Check/replace solenoid or
starter.
9. Contact a Sears or other
qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4, Check/replace solenoid or
starter.
TROUBLESHOOTINGCHART
PROBLEM CAUSE
Lo_power 1. Cuttingtoom_hgraas/too
Excessive
vibration
Engine continues
to run when
operator leaves
seat with
attachment
clutch engaged
Poor cut- uneven
fast.
2. Throttle in =CHOKE"
position.
3. Build-up of grass, leaves
and trash under mower.
4. Dirty airfilter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10.Spark plug wire loose.
11. Dirty engine air screen/fins.
12.Dirty/clogged muffler.
13.Loose or damaged widng.
14.Carburetor out of
adjustment.
15.Engine valves out of
adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Faulty operator-safety
presence control system.
1. Worn, bent or loose blade.
2. Mower deck not level.
3. Buildup of grass, leaves,
and trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent
from build-up of grass,
leaves, and trash around
mandrels.
CORRECTION
1. Set in =Higher Cut" position/
reduce speed.
2. Adjust throttle control.
3. Clean underside of mower
housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Drain fuel tank and refill
with fresh gasoline.
9. Drain fuel tank and
carburetor, refilltank with
fresh gasoline and replace
fuel filter.
10. Connect and tighten spark
plug wire.
11.Clean engine air screen/
fins.
12.Clean/replace muffler.
13.Check all widng.
14.See rio Adjust Carburetor"
in Service Adjustments
section.
15.Contact aSears or other
qualified service center.
1. Replace blade.
"lighten blade belt.
2. Replace blade mandrel.
3. Tighten loose part(s).
Replace damaged pads.
1. Check widng, switches and
connections. If not correcte_
contact a Sears or other
qualified service center.
1. Replace blede. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Replace blade mandrel.
5. Clean around mandrels to
open vent holes.
33
TROUBLESHOOTING CHART
CAUSE
PROBLEM
_ower blades will
rtot rotate
Poor grass
discharge
Headlight(s)not
working
(if so equipped)
Battery will not
charge
1. Obstruction in clutch
mechanism.
2. Worn/damaged mower
drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mowerdecknotlevel.
5. Low/uneventire airpressure,_
6. Worn, bent or loose blade. I
7. Buildup of grass, leaves and I
trash under mower.
8. Mower drive belt worn.
j9. Blades improperly installed.
10.Improper blades used.
11.Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
1. Switchis"OFF-'.
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
(if so equipped).
4. Faulty alfarnaton
Loss of drive 1.
2.
3.
iEnglne "backfires" 1,
whenturnlng
ienglne
"OFF"
Freewheel control in
"disengaged" position.
Motion drive belt wom,
damaged, or broken.
Air trapped in transmission
during shipment or
servicing.
CORRECTION
Remove obstruction.
Replace mower drive belt.
3. Replace idler pulley.
4. Replace blade mandrel.
1. Place throttle control in
=FAST" position,
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10. Replace with blades listed
in this manual.
11.Clean around mandrels to
open vent holes.
1, Turn switch=ON'.
2. Replace bulb(s) or lamp(s).
3. Check]replace light switch.
4. Check wiring and connec-
tions.
5. Replace fuse.
1. Replace battery.
2. Check]clean all connec-
tions.
3. Replace regulator.
4. Replace alternator.
1. Place freewheel control in
"engaged" position,
2. Replace motion drive belt.
3. Purge transmission.
Engine throttle control not 1. Move throttle controlto
set at =SLOW" =SLOW" position and allow
position for 30 seconds to idle for 30 seconds before
before stopping engine, stopping engine.
34
$cHEMATtC
TRACTOR - MODEL NU_t6_-.R9_t7.275000
TRACTOR- MODEL NUMBER 917.275000
ELECTRICAL
29
I0
/
/
36
ELECTRICAL TRACTOR - MODEL NUMBER 917.275000
KEY PART
NO. NO. DESCRIPTION
1 144927 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 7603J Tray, BattePJ
10 145211 Bolt I/4-20 x 7.5 Zinc
11 150109 Hald down Battery Dash Mount
12 145769 Nut Push Nylon 1/4"
16 153664 Switch Intedock Push-in
21 166184 Harness S_cket Light W/4152J
22 4152J Bulb Light
25 150755 Cable, Batte_
26 1088_4X Fuse
27 73510400 Nut Keps Hex 1/4-20 Unc
28 170697 Cable, Ground
29 160784 Switch, Plunger
30 175566 Switch, Ign
33 140403 Key, Ignition
40 17G_38 Harness Ign.
42 154336 Cover, Terminal
45 1228_2X Ammeter
50 174652 SwitCh, PTO
52 141940 Protection Wire Loop
79 163996 Bulbholder Asm Incandescent SV
81 109748)( Relay Asm,
NOTE: AJIcomponent dimensions given in U. S.
inches I inch = 25.4 mrn
37
TRACTOR - MODEL NUMBER 917.275000
CHASSISAND ENCLOSURES
37
21
38
TRACTOR- MODELNUMBER917.275000
CHASSISANDENCLOSURES
KEY PART
NO, NO. DESCRIPTION
1 175465 Rail, Frame RH
2 175282 Drawt_ar,Gt
4 73800700 Nut, Lock Hex 7116 Unc
5 163976X428 Dash YTGT 2 Cyl
6 1578_2 Dash, Lower Vgt One Piece
717720408 Screw, Thd CUt 1/4-20 x 1/2
8145166 Support, Battery
14 175259X558 Hood AXm
16 121794X Cover, Access
17 17060612 S_'_nv 3/8-16 X .75
18 174515X&58 Grille
19 19131312 Washer 13/32x15/16x12 Ga.
20 S'RTo23710 Bolt, FInHex 3/6-16xt
21 STD541437 NutCrowntock 3/8-16Unc
24 145243X558 Footrest, RH
28 145244X558 Footrest. LH
30 145_o2 Saddle, Hydro
31 161419 Brace, Supt 1-pc VGT
32 161327 Bracket, Pivot Chassis Lh
33 161326 Bracket, Pivot Chassis Rh
34 177018 Plate Asm Engine
35 19111116 Washer 11/32xl 1/16x16 Gtt.
36 S'R3.522507 Bolt, Fin Hex 5/16-18 x 3/4
37 167287X558 Fender Pnt
39 175278 Bracket, Axle Front
42 $11T533710 Bolt. Carriage 3/8-16 x 1
43 136939 Bracket, Spnsn Front Lh
44 136940 Bracket, Spnsn Front Rh
45 154913 Bracket Asm., Susp Ches.Rh
47 174906Q8 Screw Thdrol. 3/8-16 x 1/2
50 175476 Bracket, Chassis Front
56 154914 Bracket Asm., Susp Ches. Lh
58 175315 Bracket Asm., Fender
68 1749C508 Screw Thdrol. 5/16-16 x 1/2
84 142992 Stop, Over Center Mower
86 74760716 Bait Fin Hex 7/16-14 UNC x 1
91 175464 Rail. Frame Lh
g9 177143 Rod By Pass
102 STD(_4C03 Retainer, Spring
122 161464 Screw Hex Wshd 6-18 x 7/8
130 164863 Screw Hwhd Hi*Lo #19-16x5/4
138 163975X428 CupHolder
139 171873 Bolt Shoulder 5/16-18 TT
140 1638O6 Magnet YTGT
141 163805 Stalker Prate YrGT
142 161897 Bracket Dash Rh
144 161900 Bracket Dash Lh
148 1646r_5 Extrusion Bumpers
150 161237 Duct Hest Hood
152 177956 Shield Browning
153 160568 Lens Asm Headlight Bar
156 1706(_12 So'ew 5/16-18 x 3/4
157 161840 Lens Bar
158 17_ Screw Thdro_5/6-16 x 1/2
159 17000612 Screw 3/8-16 x .75
NOTE: NI component dimensions given in U. S.
inches 1inch =25.4 mm
39
TRACTOR- MODELNUMBER917.275000
GROUNDDRIVE
33
M
144
40
TRACTOR - MODEL NUMBER 917.275000
GROUNDDRIVE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1..... Tmnsaxle Hydro C-ear 94 133_35 Faslaner Chdstmas Tree
331-3000 (See Breakdown) 89 141004 Bracket Shift
2 9396E Key 1/4 x 1/4 x 2 106 142918 O-RingAsm Hydro Gear
6 STKTo61210 Pin, Coher 107 154739 LineFuelHydrot5"VGT
7 140507 Wheel, Hub Assembly 106 142917 Cap Asm Vent Hydro Gear
9 140080 Bolt, Hub 70109
20 73940800 Nut 111 156240 Spacer Sh_ftLever VGTH
22 178391 Lever Asm Shilt Lower 112 156104 Washer Nylon HighTemp
23 130564 Kncb 114 _Nut Lock Hx W/Ins 5/16-18 Uric
29 176600 Brake, Rod 117 73900600 Nut, Lock Fig. 3/0-16
33 1_ RingE 120 17060612 Screw 3/8-16 x .75
34 71673 Cap, Paridng Broke 121 175611 Bracket Sttap Torque
36 137648 Rod, Parking Brake 122 721052(30 BoltRDHDSQ
36 149412 Spdng, Drive Ground 5/16-18unc x 2-1/2
37 121749X Washer 25/32 x 1-1/4 x 16 Ga. 123 176602 ROd Shift
38 1500_5 Nyltner 124 165492 BoltShoulderS/16-18x .561
39 74321016 Screw, Fin. #10-24xl 125 166880 Screw 5/16-18 x 5/8
40 178575 Actuator, Interlock Sw_tch 126 166002 WasherSRRTDS/161Ox1.0x
41 73931 _30 Nut Centerlock 10-24 Uric .125
42 8983R Cover, Pedal 127 177362 Unk Control Clutch
46 145170 Retainer, Spr_ng 128 176624 Spring Drk.e GRND
48 72110614 Bolt, RDHD 3/8-16 x 1-3/4 129 178588 Bracket Asm Idlar Tet_sioning
Gr. 5 130 19131016 Washer 13/32 x 5/8 x 16 Ga
50 131494 Pullay. Idler, Flat 131 76020312 Pin Cotter 3i32 x 3/4
52 127783 Pulley, Idler. Grooved 132 175467 Bracket Mtg Hydro3.500 LH VGT
53 207J Washer, Hazdened 133 1754_8 Bracket Mtg Hydro 3500 RH VGT
55 10b'7C6X Bearing, Idlar 135 177364 Unk Asm Control Hydro 35_)
56 161597 V-Befl 137 168514 Nut Lock 5/16-18 NC Tnd
58 74760724 Bolt Fin Hex 7/1 0-14 x 1-1/2 13_ 137(7H Washer Thrust 5/8 x 1.10 x 1/32
61 143995 Pulley, Tnmsaxle 142 175469 Strap TOKlUe HG-3500
64 176601 Shaft, Clutch/Brake Pedal 143 17060512 Screw Tndrol 5/16-18 x3/4
65 67609 Bolt, Shoulder 144 160849 Washer Spacer Axle HG-3000
58 s'rD571812 Pin, Roll 145 163168 WasherAxreFlangeHG-3000
69 123800X Washer 146 140462 Fen 7" Hydro
70 164892X428 ConsoleAutomaticYT/GT 147 141322 Washer
71 151179 plate Consola Shift 148 1706_616 Screw 3/8-16 x 1.0
73 74490548 Bolt Hex Flghd 5/10-18 x 3 149 19131410 Washer 13/32 x 7/8 x 10 Ga
Gd3 151 74760512 Bolt Fin Hex 5/16-18unc x 7/8
74 142432 Screw Hex Wsh, HFLo 152 1787_ Boft Hex 5/10-18 x 1
1/4-1/2
77 74760716 Bolt Fin Hex 7116-14 x I NOTE: All component dimensions given in U. S.
89 73680700 Nut Crownlock 7/16-14 Unc inches 1 inch =25.4 mm
41
STEERING TRACTOR - MODEL NUMBER 917.275000
23
42
STEERING TRACTOR- MODEL NUMBER 917.275000
KEY PART
NO. NO. DESCRIPTION
I 159944X428 Wheel,Steering
2 178557 Axle Asm., Front
3 6&55M Fitting, Grease
4 181849 Splndta Asm, I.H
5 161848 Spindle Asm. RH
6 6266H Beadng, Race Thrust Harden
7 121748X Washer 25_J2 x 1-5/8 x 16 Ga.
8 120(XX]29 Ring. Klip#T5304-75
9 1212_.X Cap, Spindle
10 74781044 Bolt, Fin Hex .5/8-11 x 2-3/4
11 136518 Spacer Bearing Axle Front
12 73901000 Nut, Lock Flange 5/8-11 Unc
13 121749X Washer 25/32 x 1-1/4 x Ift Ga.
14 S'i_551137 wE_sher, LockHvyHIclSpr 3/8
15 STD541537 Nut, Lock Center 3/6-24 UNF
16 145103 Shaft Asrn., Steedng
17 137347 Rod Asm., Tie Bell J Bell Vgt (Inc, Key No, 36-40)
18 175572 Draglink, Ball Joint So!_l Vgt
1g 156011 Support Asm., Steedng vgt
20 163887X428 Boot, Steering
21 159945 Adapter, Wheel Steering
oo 155106 Bushing, Strg. BJk
23 1529_7 Screw
25 74780616 Bolt, Fin Hex 3/6-16 x 1Gr. 5
28 159946X428 Cap, Wheel Steedng
27 3366R Bearing, Col. Strg.
28 17000612 Screw, 3/8-16 x 3/4
29 104239x Bearing, Flange
31 138136 Bushlag, Nyliner Snap
_o 19t11610 Washer 11/32 x 1 x 10 Ga.
33 STD551131 Washer. LockHvyHIclSpr 5/16
34 74780512 Bolt Fin Hex 5/16-18uric x 3/4
35 138059 Gear, Sentor Steedng
36 137156 T_eROd
37 73360600 Jam Nut RH Thread
38 109850X Joint Asm. BaH RH Thread
39 73700600 Jam Nut LH Threap
40 10_StX Joint Asm. Ball LH Thread
41 1552A6 Bracket Switch Interlock VGT 97
42 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt
44 160135X428 Extension, Steedng
45 191_411 Washer 13/32 x 1-1/20 x 11 Ga.
46 178_91 Spacer
47 177863 Bracket Asm idler Stationary
48 17060612 Screw 3/8-16 x .75
49 131494 Puney Idler Flat
50 73900600 Nut Lo<:kFig 5/6-16 UNC
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
43
ENGINE TRACTOR - MODEL NUMBER 917.275000
69
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1...... Engine (See Breakdown) 35 1001G500 Washer Split
Kohler Model NO.CV674-75544 37 123487X ClampHose
2 149723 Muffler 39 17490636 Screw'IT 3/8-16 x 2-1/4 UNC
8 121361X Pulley V-Idler 40 174g_664 Screw "i'r 3/8-16 x 4 UNC
9 177748 Keepe_ Asm, Beit Engine 41 126197X Washer 1-1/20D x15/32 ID x
10 175288 Bushing ,250
11 170(To6 Clutch Elechic 42 $3_651143 WasherLock7/16
12 143996 Puney Engine VGT Elect Crutch 43 173gG7 9_t Hex 7/16 * 20 X 4 x Gr 5-1.5
15 151346 Tank Fue_ Rear 3.50 YtiGt 96 47 175287 Spewer Engine
16 10S_27X Pad Spacer 1_2 146629 Shiekt Heat Muffler
17 1060_2X Pad Spacer _) 24-O41-(_ Gasket
18 161493 Cap Asm Fuel W/Gauge 70 175545 Tube Exhaust LH
20 177328X428 Control'rnrottle 71 175546 Tube Exhaust RH
21 164863 Screw hwhd Hi-Lo #13-16x3/4 74 162295 EYoow Street Brass
22 175441X428 ControlCheke 80 M73030800 NutFlange
24 STD551237 Washer Ext Tooth 3/8 81 148456 Tube Drain Oil Easy
25 739206(_ Nut Keps 3/8 -24 UNF 82 148315 Plug Drain Oil Easy
28 3645J Bu6hing 83 171877 Bolt 5/16-18uflc x 3/4
27 13_77 Stem Tank Fuel 84 17060624 Screw Thdrol 3/8-16 x 1-1/2
28 7834R Fuel Une
29 137180 Spark Attester Kit NOTE: NJ component dimensions givefl In U. S,
31 145006 Clip inches t inch = 25.4 mm
44
TRACTOR- MODELNUMBER917.275000
SEATASSEMBLY
i
i22
21
KEY PART
NO. NO. DESCRIPTION
1 140124 Seat
2 14_651 Bracket. Pivot Seat
3 140675 Strap, Fender
4 127018X Bolt, Shoulder 5/16-18 x .6,?.
5 145006 Clip, Push In, Hinged
6 STD541437 Nut, Crownlock 3/8-16Unc
7 124181X Spring, Seat Cprsn
8 171877 Bolt5/16-18Uncx3/4 wlSems
10 174894 Pan, Seat
12 121246X Bracket, Mounting Switch
13 121248X Bushing, Smzp
KEY PART
NO. NO. DESCRIPTION
14 72060412 Bolt, Carriage 114-20 X 1-1/2
15 12_;249X Spacer. Split
16 123740X Spdng, Crxsn
17 123976X Nut, Lock 1/4 Lge Fig Gr. 5
18 19171912 Washer 17/32xl-3/16x12 Ga.
19 166369 Knob, Seat
20 124238X Cap, Spring Seat
21 171852 Bolt, Shoulder 5/16-18
22 STD541431 Nut, Crownlock 5/16-18Unc
NOTE: All component dimensions g_venin U. S.
inchos 1 inch ==25.4 mm
45
DECALS TRACTOR - MODEL NUMBER 917.275000
18 17
15 15
17
12
8
KEY PART
NO. NO.
1 164094
2 149516
3 171702
4 171703
5 14O837
6 133644
7 177416
8 164884
9 1632O4
10 156439
11 177781
12 177554
11
DESCRIPTION
DecaIDash
Decat Satterj ONGR/PSN
ENQASm
Decal Hood RH Craftsman
Decal Hood LH Craftsman
Decal Brake Parking SaddLe
Decal Maintenance
Decal Engine
Decal Bk)wer Hsng Kohl
Decal, Fender Craftsman
Decsl Fender Danger
DecalFTREST
Decal V-Belt Dr Sch
KEY PART
NO. NO. DESCRIPTION
13 177543 Decal Replacement
15 177415 Decal Hood Side Phi
17 177375 0ecai Dash Panel
18 164065 Decal I_sed Strg
19 138047 Decal Batted/
22 166960 Decal Dmwt_'CNTRL
23 1062(_X Reflectro, T_llight
*- 157199X428 Pad Footrest
-- 138311 Oecal Handle Lft Height
Adjust (Lift Handle
-- 179082 Owner's Manua, Eng sh
- - 17g083 Ownel's Manual, Spanish
WHEELS ANDTIRES KEY PART
NO. NO. DESCRIPTION
1 5919_ Cad Valve _re
2 65139 Stem Valve
3 I06228X427 RimAsm Front
4 8134H Tube, Front (Service Item Only)
5 106230X l_re, Front
6 27811 Fittin_ Gres_se(Front Wheel Only)
7 904CH Beadng Ftange(Front Wheel Only)
8 104757X428 Cap Axte (Front Wheel Only)
9 1(_o588x Tn Rear
10 7154J Tube Rear (Service Ilem Onty)
11 106_7X427 RimAsm Rear
12 6_6M FdltngGresse
-- 144334 Sealant, Tire (I0 oz. Tube)
NOTE: All component dlmenslor.s given inU. S.
inches 1 inch =25.4 mm
46
TRACTOR-MODELNUMBER917.275000
LIFT ASSEMBLY
40 42 43 3573
38
J
39
34
31
7
7
9
10
76 4_829
23 75
16
15
KEY PART
NO. NO. DESCRIPTION
I 121006X Rod Asm., Lever
2 177535 She_ Asrn., L_ V_
3 159189 Lever Asrn., Lift Rh
4 120000_2 E-Ring Truar¢ #5133-87
5 19292016 Washer 29/32 x I-1/4 x 16 Ga.
6Til I0624 Butt, _n Hex 3/8-'_6 x I-I/2
7 175830 Gdp, Handle Ruted
8 175831 Button, Plunger
9 122364X Plunger, Button
10 2876H Sp_ 2-I/8'
11 146704 Link Lift
12 163552 Retainer, Spring
13 13_668 Arm, Susgension Vgt
14 169665
15 STD541437 Nut, Crownleck 3/8-16Unc
16 674A2.47 Spring Asrn., Assist Lift
18 143_63 Bracket, Spring Assist
"_9 ST_651_'/ Washer 13,_2x1_16x16Ga.
20 53_8J Bolt, Adjust SPnng Assist
21 STC623710 Bolt, FinHex 3/8-t6xl
22 127218 Un_ Front
23 S]_:4006 Retainer, Spring
24 733508(X) Nut, Jam Hex I/2.13 Unc
KEY PART
NO. NO. DESCRIPTION
26 73680800 Nut Crownlock 1/2-13 Unc
29 _50233 Tmnnion, lnfin He_ht
30 11060"/X Nut, Special
31 $1_5_tG37 Washer 13/32x5_x16Ga.
32 137150 Spdng, Compression Inf Hgt
33 $11To60907 p_,Cotter 3/32xlt2
34 137167 Rod, Adj Lift
36 138057 Knob, Inf 3/8-14 Uric
38 155097 Pointer, Height Indicator
39 123935X p_,Ho_
40 174_;16 Soew Hex Wsh 5/16-18 x 1
41 73540600 NUt, Crownlock 3/8-24
42 19112410 Washer 11/32 x 1-1/2 x 10 Ga.
43 123934X S¢_e, tnd_tor Height
70 145212 Nut Hex Flange Lock
72 110452)( Nut Push PhOS& Oil
73 73350600 Nut Hex Jan13/8-16 UNC
75 175806 PkL1eAsm F_onl
76 175560 pin Flange
78 175689 Trunnion
NOTE: Artcomponentdk_ensionsgiveninU. S.
inches1 inch=25.4 mm
47
TRACTOR- MODELNUMBER917.275000
TRANSAXLE-MODELNUMBER331-3000
48
TRACTOR - MODEL NUMBER 917.275000
TRANSAXLE-MODEL NUMBER 331-3000
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 161122 Main Housiog Assembly 74 16S535 Ball Brg 6205-1
2 178317 R.H. Housing Assemb;y 75 161157 Seal 1"Id X 2.0472" X 0.375"
3 169522 Center Section Assembly 76 161153 Shaft, Axle
4 161125 Spaz_r 77 142884 Washer
5 142932 Seat-Up 79 178322 Gasket Material
6 142928 Wire Retaining Ring 80 161159 Torx Head Serew, 5/16-18
7 142933 Retaining Ring 81 161160 Needle Searing (Sce 1412)
8 1429_4 BallBearing 82 161161 Wash_2
9 169523 Cradle Bearing 83 161162 Retaining Ring
10 169524 V_iabld Swashplet e 84 161163 Up Seal (0.875i. D.X1.3O.D.XO.25
11 150771 Thrust Beadng 30 X 52 X 13 85 161164 Brake Disk
12 161126 Input Shaft 87 178323 Wash_
13 142978 Block 11_rustWasher 88 178324 Screw 5/16-24
14 142977 Arm -Trunnion 89 178325 Bearing
15 196(_0 10cc Cylinder Block Assembly g0 178326 Spacer
21 169525 21cc Cylinder Block Assembly 91 169536 Odng, 0.070 X 0.239
24 161127 Output (Motor) Shaft 9_ 178.327 Sccew
25 169526 Thrust Bearing 42 X 68 X 16 93 142969 Spring, FdcUonPack
26 161128 ControlArrn 94 142980 Spacer, Friction Pack
27 161129 Spacer _6 169537 Hex Lock Nut 5/16-24
28 161130 161Pinion Gear 96 169538 Steeve Bearing
29 169527 Capscrew, M6 X 1-22 97 150798 Oil
30 142941 Sldt Guide 106 161166 Spacer, Trunnion
31 161132 Trunnion Arm 106 178328 Rug
32 161133 Trunnion Bushing 110 142918 Rtting-O Ring Ass'y
33 142940 Lip Seal 111 142917 Cap Vent Ass'y
34 178318 Arm Return 116 169539 Retaining Ring
35 178319 Arm Actueting 117 161168 Std Hdls Pin
36 169528 5/16-24 Stud 120 142883 Puck, Brake
37 142967 Puck, Friction 121 169540 Rid Neck Bolt, 2"
38 150787 Bypass Rate 122 178329 Brake Yoke
39 169529 Bypass Actuator 124 178330 Arm, Brake
40 142945 Lip_at 125 142887 Pins, Brake
41 142952 Bypass Arm 126 161172 Lockwasher, 1/4"
42 142953 RetaioingRing 127 161173 Nut. 114-20
43 142_56 Pin 128 142885 Nut, Castle
44 150797 Screw 129 142886 Cofter Pin
48 178_0 Puck 130 161174 Spacer
50 178343 Sc_ew-SetfTapplng 131 142882 Puck Plate
51 16_o30 LowerCover 132 169544 Rib Neck Bolt, 3" 1
52 16_o31 Gerotor Assembly 134 178331 Spring
53 144581 O-Ring 136 178332 Spring Exten..sion
54 161139 Gerotor Cover 137 178333 PIOSpring
56 178321 Fi]ter 138 178334 Bolt Self Tapplng
56 169533 Charge Manifold 139 161176 Washer, 7/8od X 0.265id X 0.125
57 161142 Retainer, Motor Searing Thk
58 161143 Pin, Carder 141 178335 Sp,ltng Brake
59 161144 15t Planet Gear 144 16_,345 O Ring, 2.864 Id X 0.070 Thk
60 161145 71Spur Gear 145 169546 Spring. Relief
61 161146 21t Sun Gear 146 169547 Ball, 7/16
62 161147 Plenet ThnJst Plete 151 161181 Comp. Spdug, Brake Anti- Drag
63 161148 511 Ring Gear 152 178336 Brake Pull Rod
64 161149 Planet aPj Canter 153 142914 Plug. Stretght Thcead
65 161150 Miter Gear, Diff. (splined) 155 178337 Kit Fan
66 161151 Miter Gear, Diff. 157 16.9548 Serew O-Ring
67 161152 Shaft, DifferenBal 180 16_349 Manifold Kit
68 161153 Diff. Thrust P!ate 20_ 178338 Kit Seal
69 16_34 Flange Bea_ng 900 166773 Trans_de, complete
70 161154 Washer
71 161156 Washer NOTE: All component dimensions given In U.S. inches
73 161156 Hex Jam NUt. 5iff-18 1 inch = 25.4 mm
49
TRACTOR- MODELNUMBER917.275000
KOHLERENGINE-MODELNUMBERCV674,TYPENUMBER75544
CYLINDER HEAD, VALVE AND BREATHER I
I"
11
k___
Io
/t
Q
/
_1|
.-8t7
o--.-$
5O
TRACTOR - MODEL NUMBER 917.275000
KOHLERENGINE-MODEL NUMBER CV674,TYPE NUMBER 75544
HEAD/VALVE/BREATHER CRANKCASE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 24-033-03-S Kit, breather cover w/gasket
Includes 2, 3
2 24-041-23-S _asket, breaker
3 24-096-59-S Cover, breather
4 M-645020-S Screw, he)(. flange
M6x1.0x20 (4)
5 X-75-23-S Plug, allen hd. I/8"
6 25-351-01-S Lifter,valve (4)
7 24-758-66-S Kit, valve train (Includes 8,
11, 12)
8 24-411-05-S Red, push (4)
9 24-041-40-S Gasket, cylinder head (2)
10 24-318-70-S Head assembly, #2 cylinder
11 25-186-01-S Arm,rocker (4)
12 24-599-01-S Pivot, rockerarm (4)
13 M-640034-S Screw, hex. flange
M6xl.0x34 (4)
14 24-072-09-S Stud, cylinder head
M8x1.25x20, M10x1.gx33,
105 mm long (8)
18 24 468 16-S Washer, flat 8 mm (8)
16 24 100 10-S Nut, bex. flange Mgx1.28(2)
17 24-755-74-S Kit,valve cover -plain
(thcludes 18, 19)
18 24-153-16-S O-Ring
19 24-086-32-S Screw, shoulder (4)
20 24-445-01-S Strap, liffing
21 24-016-01-S Valve, exhaust (Std.) (2)
24-016-02-S Valve, exhaust (.25)(2)
22 24-017-01-S Valve, intake (Std.) (2)
24-017-02-S Valve, intake (.25) (2)
23 24-032-05-S Seal, valve stem (2)
24 238011-S Retainer, sprthg (4)
25 24-089-02-S Spdng, valve (4)
26 12-173-01-S Cap, valve spring(4)
27 12-755-03-S Kit, retainer (4)
28 24-318-67-S Head assembly, #1 cylinder
29 24-755-76-S Kit, valve cover - breather
(Incl.18, 19, 30)
30 25-313-02-S Grommet, rubber
31 24-755-57-S Kit, breather separator
(Includes 30, 32-35)
32 M-545016-S Screw, has. flange
M5x0.8x16 (2)
33 24-445-02-S Strap, breather
34 24-126-44-S Bracket, breather separator
35 24-112-12-S Spacer
36 24-294-06-S Fitting
37 24-326-13-S Hose, breather
38 24-326-14-S Hose, breather
39 25-237-14-S Clamp, hose (2)
24-032-01-S Seal, oil fro_t
Crankcase
24-294-13-S
24-388-13-S Pin,
24-067-13-S Connectin
24-067-14-S
24-874-09-S
7
8
9
10
11
12
13
14
15
16
17
18
19
20
24-874-10-S
24-874-11-S
24-874-15-S
24-108-08-S
24-108-09-S
24-108-10-S
24-018-01-S
12-422-09-S
12-422-13-S
12-422-07-S
12-422-08-S
12-422-10-S
12-422-11-S
12-422-12-S
24-012-10-S
52-139-09-S
M-545010-S
24-018-04-S
24-402-05-S
12-153-01-S
24-126-19-S
12-123-04-S
M-545016-S
12-153-02-S
24-038-04-S
21 24-755-46-S
22 12-153-03-S
23 24-018-09-S
24 M-931010-S
25 28-032-09-S
26 24-468-15-S
27 24-144-33-S
Shin
Shim, camshaft
Shim, camshaft
Shim, camshaft q
Shlm, camshaft
Shim, camshaft A.R.
Sh_m,camshaft IA.R.I
Camshaft
Plug, cup
Screw, hex. flange
MSx0.gxl0 (2)
Retainer, reed (2)
Reed, breather 2
O-Bing,lowerel} tube
Bracket, oil fill tube
Tube, oil fill
Screw, bex. flange
M5x0.8x16
O-Ring, upper oil filltube
Dipsflckassembly (Includes
21, 22)
Kit, oil fillcap (Includes22)
O-Ring, di tick
Ring, retanlnlnPSelr
Washer, nylon (top)
Seal, governorcross shaft
Washer (bottom)
Shaft, governor cross
NOTE: All componentdimensionsgiven in U.S.
inches 1 inch = 28.4 mm
51
TRACTOR- MODELNUMBER917.275000
KOHLERENGINE-MODELNUMBERCV674,TYPENUMBER75544
52
TRACTOR - MODEL NUMBER 917.275000
KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544
IGNITION/CHARG]NG
KEY pANT
NO. NO. DESCRIPTION
BLOWER HOUSING S BAFFLES
KEY PANT
NO. NO. DESCRIPTION
Kit, grass screen "t
t 54-755-15-S ll_'_ :_s 2-4,ax_l 24 113 2
2 M-403025oS Screw, hex. cap M4x0.7x25 3
4
3 X.25-92-S (V_asher,plain 5116' (4_4 5
4 24.112-04-S Spacer, grass semen _)
5 25-086-47-S Sctt, shouk:ler (4) 6
6 24.157-03-S Fan 7
7 12.086-14-S Screw, hex. flange
Mt0x1.5x46
8 12.468-03-S Washer, plain 3/8" 8
X-42-15-S Key 9
24.025-04-S FlyWheel 10
it 25.403-03-S Rectifier-regulator .
12 X-25-92-S W_sher ptain 3/16 (2) 11
13 24o086-18-S ScreW,ph,lips hd. 11-16x7/
8(2)
14 236602-S Connector (3 contact)
15 54-755-09-S Kit, 15 amp stator
(Includes 24 126 71-S)
16 12._.32.06.S Spark Plug (2)
17 Mo548025-S Screw, hex, cap MBx0,8x25
IB 48 -154-02"S _2tp, cable
19 X-25-63-S Washer, plain 1/4"
20 24-584-01-S Module, 19niflan (2)
21 M-545020-S Screw, hex flange
MBx0.ax20 (4)
22 235173-S Clip, cable
NOT ILLUSTRATED
24-126-71-S Bracket, stator wire
X-22-11-S Washer, lock I14"
24-176-82-S Harness, wlr_ng
Lead, black (rect,-reg. 6 -
12 gauge
24-518-12-S )nsulatedgrip barrel eyetets_
24-113-18-S Decal grass screen
25-454-03-S Tle, wire (3
12
13
14
15
24-027-20-S Housing,bk_Wer(includes-
24-100-01-S _,u_,ptast_ (3_
25-139-16-S Plug button 9/16
24-100-02-S Nut, plastic(2)
_-545020-5 Screw, hex. flange
MSxO.8xgO(4)
M-545016-S ScreW,heoCflange
MBxO.ax16 (3)
M-551016-S Screw, heX. flange
M5x0.ax16
14_645016-S Screw, he_<-flange
M6xl.0x16 (6)
24-146-16-S Plata, basing - #2aide
24-146-20-S Plate, backing - #1 s_de
24-063-20-S Baffle, cylinder flarret-# 2
side
24-063-14-S Baffle, valley - #2 side
24.063-58-S Baffle, cyllnderbaTrai-#I
s_de
24-053-23-S Baffle, vailey - #I slde
M-545010-S Screw, hex. flange
MBxO,8xl0 (2)
NOT ILLUSTRATED
24-096-66-S Cover control 3/
24.086-06-S ScreW, ph]lllpshe. 11-16x
4" (2)
AIR INTAKE/FILTRATION
KEY pART
NO, NO. DESCRIPTION
1 24-164-06-S Manifold, intake
2 M-651055-S Screw, heY. flange
M6xl QX55_4)
3 24-041-01-S Gasket, intake manifold(2)
24-041-14-S Gasket, air Meaner _case
24-094-18-S Base, air cleaner
24-041-13-S Gasket, fuel spflback cup
24-109-09-S Cup, fu_ spll_ack
8 24-083-03-S Element, sir cleaner
9 24-083-05-S preoleener, element
10 231032-S Seai, bree_h6r
11 24-096-01-S Cover, inner air cleaner
12 12-100-01-S Wing Nut
13 24-096-73-S Co_er, ;drcleaner
14 54-755-01-S Kit, knob with seal
(Includes 15 & 16)
15 25-341-03oS KnOb, cover
16 24-153.20oS O-Ring
17 24-063-51-S Baffle, spflback cup
NOTE; /_ _d_enaions gNen in U.S.
inches 1 inch-- 25.4 mm
53
TRACTOR - MODEL NUMBER 917.275000
KOHLERENGINE-MODELNUMBER CV674,TYPE NUMBER 75544
;TARTIN G SYSTEM J
't-_.
$
ENGINE CONTROLS _ •
OIL PAN ILUBRICATION I
54
TRACTOR- MODELNUMBER917.275000
KOHLERENGINE-MODELNUMBERCV674,TYPENUMBER75544
STARTING SYSTEM OIL PAN/LUBRICATION
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 M-839080-S Screw, hes. flange
MBx1.25x80 (2)
2 25-098-08-S Starter, solenoid shift
(Includes 4-7)
3 M-841080-S Nut, hex. flange M8xl.25
4 25-435-04-S Kit, solenoid
5 25-755-33-S Kit, I_olon drive (Includes 6)
6 25-141-05-S RIn
7 25-221-01-S Kit,9_nlsh
ENGINE CONTROLS
KEY PART
NO, NO. DESCRIPTION
1 24 211 03-S Bolt, round head square
neck
2 24.090-33-S Lever, governor
3 M-641060-S Nut, hex. flange M6xl,0
4 24.089-01-S Spring, linkage
5 25-158-08-S Bushing,linkaagee retaining
6 24.079-04-S Unkage, throttle
7 25-158-11-S Bushing,,throttle linkage
8 M-545016-S Screw,he0<.flange
M5x0.8x16
9 M-547050-S Nut, hex. lock MSx0.8
10 24.089-03-S Spring, choke return
11 24.126-56-S Bracket, control
12 M-645016-S Screw, he:<.flange
M6x1.0x16 (4)
13 12-237-01-S Clamp, cable (2)
14 24-086-43-S Screw, hex. flange
M5x0.8x16 (2)
15 24.090-07-S Lever, throttle actuator
16 X-20-1-S Washer, lock 1/4"
17 M-541050-S Nut, hex. flange M5x0.8
18 24-468-01 -S Washer, plain 5.5 mm (3)
19 24.08g-45-S Spring, govemor
20 M-446030-S Nut, hex M4x0.7
21 24-090-13-S Lever, throttle control
22 M-545020-S Screw, hex. flange
MSx0.8x20
23 24.089-51-S Spdng, throttleI]mlter
24 24-090-05-S Lever, choke
25 41-468-03-S Washer, spdng 1/4'
26 M-403025-S Screw, hey. cap M4x0.7x25
27 24-079-05-S Unkage, choke
1 24.199-07-S Pan, otl assembly
(Includes 2-10)
2 M-645025-S Screw, hex_flange
M6x1.Ox25 (2)
3 M-631005-S Washer, plain 6 turn(2)
4 24-393-08-S O_1pump assembly
(Includes 5)
5 24-123-05-S Tube, oil pickup
6 24-162-26-S Screen, oil
7 24.043-12-S Kit, govemor gear w/pin
(Inoludes8)
8 12-380-01-S Pin, g¢ovemor regulating
9 52.448-02-S Tab, locking
10 12-144-02-S Shaft, govemor gear
11 24-153-08-S O-Ring
12 X-75-32-S Plug, _ex, ctsk. 3/8"
13 24-136-01-S Nipple, oil filter
14 52-050-02-S Filter, oil
15 52-032-08-S Sea], oil (PTO end)
16 24-086-17-S Screw, hex. flange
M8x1,25x45
17 24-086-16-S Screw, hex. flange
Mex1,25x45 (9)
18 X-75-10-S Pl_Fsq, hd. solid 3/8"
NOTE: All component dimensionsgiven In U.S.
inches1 inch = 25.4 rnm
55
TRACTOR- MODELNUMBER917.275000
KOHLERENGINE-MODELNUMBERCV674,TYPENUMBER75544
CRANKSHAFT J
E
EXHAUST ]
_j2
FUEL SyIITEM J
T
1
tu
CRANKSHAFT
KEY PART
NO. NO. DESCRIPTION
1 24-014-72-S Crankshaft (Includes 2)
2 52-139-09-S Plug, cup
EXHAUST
KEY PART
NO. NO. DESCRIPTION
1 24-041-02-S Gasket, exhaust (2)
2 25-072-04-S Stud, M8xl.25x33 (4)
-- PA-75544 Replacement Engine
-- 24 782 14 Miniblock
-- 24 755 108-SGasket Set
FUEL SYSTEM
KEY PART
NO. NO. DESCRIPTION
1
2
3
24-853-61 -S
24-041-15-S
24-053-61
4 24 041 14-S
5 M-629095-S
6 M-641060-S
7 47-154-01-S
8 52-353-22-S
9 25-237-14-S
10 24-086-12-S
11 24-393-16-S
12 24-100-01 -S
13 24-353-03-S
14 15÷353-04-S
15 24-050-02-S
carburetor w/gaskets
_ncludes 2-4)
asket, carburetor
Carburetorassembly (For
informationonly not
available separately) (Service
with Kits 24 757 36-S, 24 757
38-S) ner base
Gasket, air clea
Stud, M6x1.0x95 (2)
Nut, hex. flange M6xl.0 (2)
Clip, cable
Line, fuel 12"
Clamp, hose (6)
Screw, hex. cap. M6xl.7x18
_¢np, fu_ -pulse
Nut, plastic(2)
Line, fuel 10-5/8"
Line, fuel 11-1/2"
Fitter, fuel
NOT ILLUSTRATED
-- 24 757 36-S Kit, choke rabair
- - 24 757 38-S Kit, gasket repair
NOTE: All component dimensions given in U.S.
inches 1 Inch = 25.4 mm
56
57
58
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
GUIDE
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
I_ Operate your Tractor up and down the face of slopes (not I
!
greater than 15 ), never across the face. Make turns gradu- I
ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.
For repairof major brandappliancesin your own home...
no matterwho made it, no matterwho sold
1-8O0-4-MY-HOME _Any_e,daycr_1_
0-m04Sg-4_3) (U.SAandCanada)
www.qe6r,J.COfl_ WWW..qz_ztz_.c8
For repairofcarry-inproductslikevacuums,lawnequipmentand
electronics,call for file nearestSears Parts and RepairCenter.
1-800-488-1222 Any1_e,dayu r_ght(U.SAonly)
wwwJ_arlLoom
For the replacementparts,accessoriesandowner'smanuals
that you need to do-it-yourself,call ,SeamPartsDirectS'!
1-800-366-PART 6 aJ'n.-11 p.m., 7days aweek
0_7278) (u.sA onty)
www_mct
To pu_ or inquireabout a SearsServiceAgreement
or Sears MaintenanceAgreement:
1-800-827-6655 (U.SA) 1-800-361-6665 (Canada)
7a.m.- 5 pJ'n.,CST, Mort. - Sat. 9 a.m.- 8 p.m. EST, M- F, 4 p.m. Sat
Parapetit serviciode _arack_ aAu Canada pcurserviceen1Tan_:
d_niclio, ypata _denar piezas: 1-8004.E-FOVF.Ruc
1-88_SI.HtOGARsM (1-8(X)-533_'/)
(1-8_8-784-842-_ _Nw_see_s.ca
®Registered Trademark /TM Trademark Isu Service Mark of Sears, Roebuck and Co.
®Mama Registtada /TM Maria de Ftibrica IsMMama de Serviclo de Sears, Roebuck and CO.
uc Marque de commerce !MoMarque d_desde de Sears. Roebuck and Co.
179082 4.9,01 RD Printed in U.S.A.

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