Craftsman 917275022 User Manual LAWN TRACTOR Manuals And Guides L0202153

CRAFTSMAN Lawn, Tractor Manual L0202153 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917275022 917275022 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917275022. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

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Owner's Manual

]CRHFTSMIIN°I

GARDEN TRACTOR

23.0 HP, 48" Mower

Electric Start

Automatic Transmission

Model No.

917.275022

This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A.

Visit our Craftsman website:wwwosears.corn/craftsman

Warranty...............................................2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly/Pre-Operation ...................... 7

Operation .............................................. 9

Maintenance Schedule ...................... 16

Maintenance ....................................... 16

Service and Adjustments .................... 20

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Sears Service ...................... Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace free of charge any parts that are found to be

defective in material or workmanship according to the guidelines of coverage listed

below. Sears will also provide free labor for these applicable warranted parts for the

two full years. During the first 30 days of purchase, there will be no charges to service

the product at your home for issues covered by this warranty. (See exclusions below).

For your convenience, IN HOME warranty service will still be available after the first 30

days of purchase, but a trip charge will apply. This charge will be waived if the Crafts-

man product is dropped off at an authorized Sears location. For the nearest authorized

Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this

product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited

to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bendthe frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or failure to maintain the equipment according to the instructions contained in

the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its

purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. During the

first 30 days of purchase, there will be no charges to replace the battery at your HOME.

After the first 30 days, for your convenience, IN-HOME warranty service will still be

available but a trip charge will apply. This charge will be waived if the Craftsman

product is dropped of at an authorized Sears location. For the nearest authorized

Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in

serious injury or death.

,_Look for this symbol to point out •Never carry passengers.

•Do not mow in reverse unless absolutely

important safety precautions. It means necessary. Always look down and

CAUTIONElt BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

_, CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

& CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on aslope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro-

ductive harm.

WARNING: Battery posts, terminals

and related accessories contain lead

and lead compounds, chemicals known

to the State of California to cause cancer

and birth defects or other reproductive

harm. Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

behind before and while backing.

•Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without either

the entire grass catcher or the guard in

place.

•Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

•Tum off blades when not mowing.

•Stop engine before removing grass

catcher or unclogging chute.

•Mow only in daylight or good artificial

light.

•Do not operate the machine while under

the influence of alcohol or drugs.

•Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related

injuries. These operators should

evaluate their ability to operate the riding

mower safely enough to protect them-

selves and others from serious injury.

• Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust /engine parts and bum. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are amajor factor related to loss-of-

control and tipover accidents, which can re-

sult in severe injury or death. All slopes

require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Taft

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommenda-

tions for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

•Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do not try to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

slopes,

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

•Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

•Never allow children to operate the

machine.

•Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

•Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive,

-Use only an approved container.

-Never remove gas cap or add fuel

with the engine running, Allow

engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

•Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fail off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 °Max),

not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

•if machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 3.5 Gallons

Capacity Unleaded

and Type: Regular

Oil Type SAE 10W30

API-SF-SJ): (above 32°F)

SAE 5W-30

(below 32°F)

Oil Capacity: W/Filter: 4.5 Pints

W/O Filter: 4.0 Pints

Spark Plug: Champion RC12YC

CGap: .030")

Ground Speed (MPH):

Forward: 0 - 5.8

Reverse: 0 - 2.1

]ire Pressure: Front: 14 PSI

Rear: 10PSI

Charging

System: 15AMPS @ 3600RPM

Battery: Amp/Hr: 35

Min. CCA: 280

Case size: UIR

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

ARepair Agreement is available on this

product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintain-

ing, caring for and using your tractor.

•Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_kWARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If aspark attester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

Video Cassette

[---1

Keys

(2) Keys

(1) Oil Drain Tube

Slope Sheet

Your new tractor has been assembled at the factory. Review the video cassette before

you begin.

When right or left hand is mentioned in //_

this manual, it means, from your point of _" /

view, when you are in the operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM Adjustment

Knob

CARTON

UNPACK CARTON

1. Cut, from top to bottom, along lines on

all four corners of carton, and lay

panels flat.

2. Remove packing materials.

3. Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging

instructions).

ADJUST SEAT

1. Raise seat and loosen adjustment

knobs.

2. Lower seat into operating position and

sit in seat.

3. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

4. Get off seat without moving its

adjusted position.

5. Raise seat and tighten adjustment

knob securely.

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest

position.

2. Release parking brake by depressing

brake pedal.

3. Place freewheel control in transmis-

sion disengaged position (See "To

Transport" in the Operation section of

this manual).

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position (See "To

Transport" in the Operation section of

this manual).

4. Sit on seat in operating position,

depress brake pedal and set the

parking brake.

5. Press lift lever plunger and raise

attachment lift lever to its highest

position.

6. Start the engine. After engine has

started, move throttle control to idle

position.

7. Release parking brake.

8. Slowly move the motion control lever

forward and slowly drive tractor off

skid.

9. Apply brake to stop tractor and set

parking brake.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

•Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

/CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

Quality Product.

Please review the following checklist:

4" All assembly instructions have been

completed.

/No remaining loose parts in carton.

•/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

/All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

•/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

•/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

•/ Check wiring. See that all connections

are still secure and wires are properly

clamped.

,I Before driving tractor, be sure free-

wheel control is in "transmission

engaged" position (see "TO TRANS-

PORT" in the Operation section of this

manual).

While learning how to use your tractor,

pay extra attention to the following

important items:

,/Engine oil is at proper level.

4" Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls, their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe

operating condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and

transmission purging instructions (See

"TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation

section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

r lA ,= I .$

BATTERY CAUTION OR REVERSE FORWARD

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON

FUEL CHOKE MOWER HEIGHT PARKING BRAKE

LOCKED

FAST SLOW

Gi k

OVE_MP _1

UNLOCKED MOWER LIFT

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Choke

Control

Throttle

Contr

Ammeter Ignition

Switch

Light Switch

Position

Attachment

Clutch

Motion Drive

Belt Tension

Handle

Lift

Plunger

Attachment

Lift Lever

Parking Brake

Lever

Height

Adj

Knob

Free .__

Wheel ----"-'-

Control

Motion Control

Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH -

Used to engage the mower blades, or

other attachments mounted to your

tractor.

LIGHT SWITCH POSITION - Turns the

headlights on and off.

THROTTLE CONTROL - Used to control

engine speed.

BRAKE PEDAL - Used for braking the

tractor and starting the engine.

CHOKE CONTROL - Used when starting

a cold engine.

HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height.

IGNITION SWITCH - Used for starting

and stopping the engine.

ATTACHMENT LIFT LEVER -Used to raise

and lower the mower deck or other attach-

ments mounted to your tractor.

LIFT LEVER PLUNGER -Used to release

attachment lift lever when changing its

position.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

PARKING BRAKE LEVER - Locks brake

pedal into the brake position.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing

the tractor with the engine off.

MOTION DRIVE BELTTENSION

HANDLE-Used when changing motion

drive belt and, if necessary, starting

engine under extremely cold conditions.

HOW TO USE YOUR TRACTOR

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear

safety glasses or eye shields while operating your tractor or

performing any adjustments or repairs. We recommend standard

safety glasses or a wide vision safety mask worn over spectacles.

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

1. Depress brake pedal all the way down

and hold.

2. Pull parking brake lever up and

release pressure from brake pedal.

Pedal should remain in brake posi-

tion. Make sure parking brake will

hold tractor secure.

Attachment

Choke Push-In to Clutch Switch Pull

Control. Out to "E_

Throttl_

IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will

cause the battery to discharge and go

dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

ACAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

•Operating engine at less than full

throttle reduces the battery charging

rate.

•Full throttle offers the best mower

performance.

/lotion

Pedal Control

Knob

Brake Pedal

"Drive" Position

Parking Brake

"Disengaged" "Engaged"

Position Position

TO USE CHOKE CONTROL

Use choke control whenever you are

starting a cold engine. Do not use to start

a warm engine.

•To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND

STOPPING

MOWER BLADES -

•To stop mower blades, push attach-

ment clutch switch in to disengaged

position.

GROUND DRIVE -

• To stop ground drive, depress brake

pedal all the way down.

IMPORTANT: The motion control lever

returns to neutral (N) position when the

brake pedal is fully depressed.

ENGINE -

•Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position to allow engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "STOP" position

and remove key. Always remove key

when leaving tractor to prevent

unauthorized use.

•Never use choke to stop engine.

BACKWARD

_CAUTION: Do not attempt to operate

motion control lever when the parking

brake is set or when the brake pedal is

depressed. Doing so may result in

misadjustment to the drive control system.

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever

in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turning

the height adjustment knob in desired

direction.

•Turn knob clockwise ((_I) to raise

cutting height.

•Turn knob countemlockwise (V'_)to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4-1/2". The heights are mea-

sured from the ground to the blade tip

with the engine not running.

These heights are approximate and may

vary depending upon soil conditions,

height of grass and types of grass being

mowed.

•The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

•For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

NOTE= Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to

desired cutting height.

2. Remove retainer spring and clevis pin

which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes in

bracket and gauge wheel bar and

insert clevis pin. Gauge wheels

should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the

same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height

of the mower deck.

Retainer

Spring

Clevis

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift

control.

3. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

_,CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

Attachment Clutch Attachemnt Lift

Switch Pull Out to Lever High Position

"Engage"

/Position

"Disengage"

Deflector

Shield

TO OPERATE ON HILLS

,tt

411CAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope. Use the slope

guide provided at the back of this manual.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

•If stopping is absolutely necessary,

push brake pedal quickly to brake

position and engage parking brake.

IMPORTANT: The motion control lever

returns to neutral (N) position when the

brake pedal is depressed.

• To restart movement, slowly release

parking brake and brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TOTRANSPORT

Whenpushingor towingyour tractor,be

sureto disengagetransmissionby

placingfreewheel control in freewheeling

position. Freewheel control is located at

the rear drawbar of tractor.

1. Raise attachment lift to highest

position with attachment lift control.

2. Pull freewheel control out and into the

slot and release so it is held in the

disengaged position.

•Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage when

transporting your tractor on a truck or a

trailer, be sure hood is closed and secured

to tractor. Use an appropriate means of

tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of aload, while on a slope, is

dangerous. "13rescan lose traction with

the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill

cap on the tube. Do not thread the

cap onto the tube. Remove and read

oil level. If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

•For cold weather operation you should

change oil for easier stading (See the oil

viscosity chart in the Maintenance

section of this manual).

•To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in

quantities that can be used within 30

days to assure fuel freshness.

_CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in

temperatures below32°F(0°C), use fresh,

clean winter grade gasoline to help

insure good cold weather starting.

_CAUTION: Alcohol blended fuels

(called gasohol or using ethanol or

methanol) can attract moisture which

leads to separation and formation of

acids during storage. Acidic gas can

damage the fuel system of an engine

while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if

the engine has run out of fuel, it will take extra

cranking time to move fuel from the tank to

the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress brake pedal and set parking

brake.

3. Move attachment clutch to "disen-

gage" position.

4. Move throttle control to fast position

5. Pull choke control out for a cold

engine start attempt. For a warm

engine start attempt the choke control

may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do not

run starter continuously for more than

fifteen seconds per minute. If the

engine does not start after several

attempts, push choke control in, wait a

few minutes and try again. If engine

still does not start, pull the choke

control out and retry.

WARM WEATHER STARTING (50° F and

above)

7. When engine starts, slowly push

choke control in until the engine

begins to run smoothly. If the engine

starts to run roughly, pull the choke

control out slightly for afew seconds

and then continue to push the control

in slowly.

•The attachments and ground drive can

now be used. If the engine does not accept

the load, restart the engine and allow it to

warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (500 F and

below)

7. When engine starts, slowly push

choke control in until the engine

begins to run smoothly. Continue to

push the choke control in small steps

allowing the engine to accept small

changes in speed and load, until the

choke control is fully in. If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control

in slowly. This may require an engine

warm-up period from several seconds

to several minutes, depending on the

temperature.

NOTE: In extreme cold conditions, if

engine will not start you may need to

disengage the motion drive belt as

follows:

t. Be sure parking brake is engaged.

2. Remove retainer spring from the drive

belt tension handle to relieve belt

tension.

3. Start engine and allow it to warm up

for three (3) minutes.

4. Shut-off engine and engage parking

brake.

5. Engage drive belt tension handle and

replace the retainer spring.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake

and let the brake slowly return to

operating position.

3. Allow one minute for transmission to

warm up. This can be done during the

engine warm up period.

• The attachments can be used during

the engine warm-up period after the

transm=ssion has been warmed up and

may require the choke control be

pulled out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance.

(See "TO ADJUST CARBURETOR in the

Service and Adjustments section of this

manual).

PURGETRANSMISSION

_CAUTION: Never engage or disen-

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the trans-

mission which may have developed during

shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replacement,

it should be purged after reinstallation

before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in disengaged

position (See =TO TRANSPORT' in

this section of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position.

Disengage parking brake.

4. Move motion control lever to full

forward position and hold for five (5)

seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this step there will be no

movement of drive wheels. The air is being

removed from hydraulic drive system.

5. Move motion control lever to neutral

(N) position. Shutoff engine and set

parking brake.

6. Engage transmission by placing

freewheel control in engaged position

(See "TO TRANSPORT" in this section

of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to half (1/2) speed.

Disengage parking brake.

8. Slowly move motion control lever

forward, after the tractor moves

approximately five (5) feet, slowly

move motion control lever to reverse

position. After the tractor moves

approximately five (5) feet return the

motion control lever to the neutral (N)

position. Repeat this procedure with

the motion control lever three (3)

times.

Your transmission is now purged and now

ready for normal operation.

MOWING TIPS

•Tire chains cannot be used when the

mower housing is attached to tractor.

•Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

•The left hand side of mower should be

used for trimming.

•Drive so that clippings are discharged

onto the area that has already been

cut. Have the cut area to the right of the

tractor. This will result in a more even

distribution of clippings and more

uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

•If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried clip-

pings. Make first cut relatively high; the

second to the desired height.

•Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

•Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

•When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

REGULAR SERVICE

Check Brake Operation _

Check Tire Pressure

Check Operator Presence and

TInterlock Systems V_

RCheck for Loose Fasteners l# /ll_s ! I_

ASharpen/Replace Mower Blades _3

TLubdcation Chart

0 Check Battery Level

RClean Battery and Terminals I_

Ch6ck Transaxle Cooling I_

Check V-Belts V'

Check Engine Oil Level VpV'

Change Engine Oil (with oil filler) II_I,_

EChange Engine Oil (without oil filter) VPI.2

N CleanAirFilter _:

GClean Air Screen

iInspect Muffler/Spark Arrester If

Replace Oil F_lter (If equipped) !I_t.=

Clean Engine Cooling Fins I_z

Replace Spark Plug _V'z V'

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 * Change more often when operating under a heavy load or

In high ambient temperatures,

2 - Service more often when operating in dirty or dusty conditions,

E,","O,TES DATES

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axlB pivot bolt to 35 ft.-Ibs, maximum¸

Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value

from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

•Once a year you should replace the

spark plug, clean or replace air filter, and

check blades and belts for wear. A new

spark plug and clean air filter assure

proper air-fuel mixture and help your

engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

(_ Tie Rod Ball Joints

@ sp

Zerk Zerk

_Front Wheel

Bearing

Zerk

Sector

Gear

Teeth

Bearing Zerk

(_Spray Silicone Lubriant (Move Boots to

Lubricate)

_General Purpose Grease

(_Refer to Maintenance =ENGINE" Section

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bearings.

Viscous lubricantswill attract dust and dirt that

will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated,

use only a dry, powdered graphite type

16 lubricant sparingly.

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in highest

gear, then brake must be adjusted. (See

"TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat

treated.

Assembly

TIRES

•Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

•Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

•Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed and

attachment clutch control is in the

disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the seat.

BLADE CARE

Blade Bolt

(Special) Hole

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

•The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or acone

balancer. (When using acone bal-

ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

•Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the bolt

or pin parallel with the ground. If blade

is balanced, it should remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

5/8" Bolt

For best results mower blades must be kept

sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter-

clockwise.

3. Install new or resharpened blade with

stamped "THIS SIDE UP" facing deck

and mandrel assembly.

Hole

BATrERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

17attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BA'I-rERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to =leak"

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable

ends with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See =REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high

pressure water or steam to clean

transaxle.

•Inspect cooling fan to be sure fan

blades are intact and clean.

•Inspect cooling fins for dirt, grass

clippings and other materials. To

prevent damage to seals, do not use

compressed air or high pressure

sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing,

contact a Sears or other qualified service

center.

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace if

necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF-SJ.

Select the oil's SAE viscosity grade

according to your expected operating

temperature.

3. Unlock drain valve by pushing upward

slightly and turning counterclockwise.

4. To open, pull down on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing

upward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace

the cap onto the end of the drain

valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS"

section of this manual.

8. Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the

tube. Do not thread the cap onto the

tube when taking reading. Keep oil

at "FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

SAE VISCOSITY GRADES

-20 80 100

_0 -_0 -10 0 10 20 _)

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OiL CHANGE

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year.

Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain

valve and install the drain tube onto

the fitting. Oil Drain Valve

Yellow

Cap_

Drain Tube _,__._,.j

_"- C'oOcSkeeddand

Position

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow

it to dry.

5. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

•Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will

damage the cartridge.

6. Remove nut and cartridge plate.

7. Reinstall the pre-cleaner (cleaned

and oiled) over the paper cartridge.

8. Check rubber seal for damage and

proper position around stud. Replace

if necessary.

9. Reassemble air cleaner, cartridge

plate, and nut.

10. Reinstall air cleaner cover and secure

by tightening knob.

Cartridge 1

Foam

Pre-Cleanar

Cartridge

Rubber

Seal

Nut

Knob

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and

stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other

extemal surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary. Make

sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could

create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled

gasoline.

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in a shortened

engine life.

WARNING: TO AVOID SERCIOUS INJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress brake pedal fully and set parking brake.

2. Place attachment clutch in "DISENGAGED" position.

3. Turn ignition key "STOP" and remove key.

4. Make sure the blades and all moving parts have completely stopped.

5. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

1. Place attachment clutch in "DISEN-

GAGED" position.

2. If equipped, turn height adjustment

knob to lowest setting.

3. Lower mower to its lowest position.

4. Remove retainer spring holding anti-

sway bar to chassis bracket and

disengage anti-sway bar from bracket.

5. Remove four retainer springs from

front plate assembly and remove

plate.

6. Remove retainer springs from

suspension arms at deck and disen-

gage arms from deck.

7. Raise attachment lift to its highest

position.

8. Slide mower forward and remove belt

from electric clutch pulley.

9. Slide mower out from under right side

of tractor.

Chassis

Bracket

Front

Mower

Bracket

TO INSTALL MOWER

Be sure tractor is on level surface and

mower suspension arms are raised with

attachment lift control. Engage parking

brake.

1. Swing anti-sway bar to left side of

mower deck.

2. Slide mower under tractor with

deflector shield to right side of tractor.

IMPORTANT: Check belt for proper

routing in all mower pulley grooves.

3. If equipped, turn height adjustment

knob counterclockwise until it stops.

4. Lower mower linkage with attachment

lift control.

5. Install belt into electric clutch pulley

groove.

6. Place the suspension arms on

outward pointing deck pins. Retain

with double loop retainer spring with

loops up as shown.

7. Install front plate assembly to tractor

suspension brackets and retain with

single loop retainer springs as shown.

Electric

Clutch Pulley Double Loop

Retainer

Springs Front Plate

Retainer

Spring

Anti-Sway Bar

Single Loop

Retainer

Springs

: Mower

Bracket

Pins

USEPLIERSFOR Suspension

RETAINERSPRINGSDouble Loop

/_ Retainer Springs

(Outward pointing

Up deck pins)

'Deflector Shield

8. Position front plate assembly between

front mower brackets. Raise deck and

plate assembly to align holes and

insert flanged pins. Secure pins with

double loop retainer springs between

the plate and mower brackets.

NOTE: To assist in locating hole in

flanged pin, the hole in pin is inline with

notch on head of pin. If necessary, move

mower side-to-side to give space

between plate and mower brackets.

IMPORTANT: Check belt for proper

routing in all mower pulley grooves.

9. Connect anti-sway bar to chassis

bracket under left footrest and retain

with double loop retainer spring.

10. If equipped, turn height adjustment

knob clockwise to remove slack from

mower suspension.

11. Raise deck to highest position.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See =PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or

underinflated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT

•Raise mower to its highest position.

• Measure height from bottom edge of

mower to ground level at front corners

of mower. Distance "A" on both sides

of mower should be the same.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 3/16".

• Recheck measurements after adjust-

ing.

Bottom Edge of Bottom Edge of

Mower to Ground Mower to Ground

=o_ Suspensi°n

J L _=_-----_\\ Lift Link

_Adjustment

_Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to-

side. If the following front-to-back

adjustment is necessary, be sure to adjust

both front links equally so mower will stay

level side-to-side.

To obtain the best cutting results, the

mower blades should be adjusted so the

front tip is approximately 1/8" to 1/2" lower

than the roar tip when the mower is in its

_kghest position.

CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap

blade with heavy cloth.

Check adjustment on right side of tractor.

Position any blade so the tip is pointing

straight forward. Measure distance "B" at

front and rear tip of blade

=Before making any necessary adjust-

ments, check that both front plate links

are equal in length.

•If links are not equal in length, adjust

one link to same length as other link.

•To lower front of blade, loosen nut "C"

on both front links an equal number of

turns.

NOTE: Each full turn of nut "C" will

change distance "B" by approximately 3/

16".

• When distance "B" is 1/8" to 1/2" lower

at front than rear, tighten nut "D"

against trunnion on both front links.

• To raise front of blade, loosen nut "D"

from trunnion on both front links.

Tighten nut "C" on both front links an

equal number of turns.

• When distance "B" is 1/8" to 1/2" lower

at front than rear, tighten nut "D"

against trunnion on both front links.

• Recheck side-to-side adjustment.

BOTH FRONT PLATE LINKS MUST BE

EQUAL IN LENGTH

Nut

Front

Trunnion

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor on alevel surface.

Engage parking brake.

2. Lower mower to its lowest position.

3. Remove screws from R.H. mandrel

cover and remove cover.

R.H. Mandrel

Cover

4. Remove any dirt or grass clippings

which may have accumulated around

mandrels and entire upper deck

surface.

5. Disconnect R,H. suspension arm from

rear deck bracket by removing

retainer spring.

6. Carefully roll belt over the top of R.H.

mandrel pulley.

7. Remove belt from electric clutch

pulley.

8. Remove belt from idler pulleys.

9. Check primary idler arm and two

idlers to see that they rotate freely.

10.Be sure spring is securely hooked to

primary idler arm and spring arm.

MOWER DRIVE BELT INSTALLATION

1 1.Install belt in both idlers.

12.Install new belt onto electric clutch

pulley.

13.Carefully roll belt into upper groove of

R.H. mandrel pulley.

14.Carefully check belt routing making

sure belt is in the grooves correctly.

15. Reconnect R.H. suspension arm to

rear deck bracket with retainer spring.

16.Reassemble R.H. mandrel cover.

Electric

/1 Clutch

j" Pulley

Idler

Pulleys

Spring

Arm

R.H. _ /"

Suspension

Arm Primary

Idler Arm

a,H.

Mandrel

TO REPLACE MOWER BLADE (SEC-

ONDARY) DRIVE BELT

Park the tractor on level surface. Engage

parking brake.

1. Remove mower (See "TO REMOVE

MOWER" in this section of manual),

2. Remove screws from R.H. and L.H,

mandrel covers and remove covers.

REMOVE MOWER DRIVE BELT

(Refer to "TO REMOVE MOWER DRIVE

BELT" illustration in this section of

manual).

3. Carefully roll belt over the top of R.H.

mandrel pulley.

4. Remove belt from idler pulleys.

5. Check primary idler arm and two

idlers to see that they rotate freely.

6. Be sure spring is securely hooked to

primary idler arm and spring arm.

REMOVE MOWER BLADE

(SECONDARY) DRIVE BELT

7. Carefully roll belt off L.H. mandrel

pulley.

8. Remove belt from center mandrel

pulley, idler pulley, and R.H. mandrel

pulley.

9. Remove any dirt or grass which may

have accumulated around mandrels

and entire upper deck surface.

10.Check secondary idler arm and idler

pulley to see that they rotate freely.

11.Be sure spring is hooked in secondary

idler arm and secondary spring arm.

INSTALL NEW MOWER BLADE

(SECONDARY) DRIVE BELT

12.Install new belt in lower groove of R.H.

mandrel pulley, idler pulley, and

center mandrel pulley as shown.

13.Carefully roll belt over L.H. mandrel

pulley. Make sure belt is in all

grooves properly.

REINSTALL MOWER DRIVE BELT

(Refer to "TO REMOVE MOWER DRIVE

BELT" illustration in this section of

manual).

14.Install belt into upper groove of R.H.

mandrel pulley and around both

idlers. Pull belt to front of mower to

remove slack.

15. Reinstall mandrel covers and securely

tighten all screws.

16.Carefully check belt muting making

sure belt is in all grooves correctly.

17. Reinstall mower to tractor (See "TO

INSTALL MOWER" in this section of

manual).

L.H. Secondary

Mandrel Idler Arm Idler

Pulley Sp 'ing Secondary

Center

Mandrel

Mower Blade

(Secondary)

Drive Belt a.H.

Mandrel

TO ADJUST ATrACHMENT CLUTCH

The electric clutch should provide years

of service. The clutch has a built-in brake

that stops the pulley within 5 seconds.

Eventually, the internal brake will wear

which may cause the mower blades to

not engage, or, to not stop as required.

Adjustments should be made by a Sears

or other qualified service center.

1. Make sure attachment clutch and

ignition switches are in "OFF" position.

2. Adjust the three nylon Iocknuts until

space between clutch plate and rotor

measures .012" at all throe slot

locations cut in the side of brake plate.

NOTE: After installing a new electric

clutch, run tractor at full throttle and

engage and disengage electric clutch 10

cycles to wear in clutch plate.

Rotor_ Clutch Plate_;_.012"

j, ,9 J i

Slot (3) _ //_ -r _Brake

_/_ Plate

Nylon Locknut (3) /

TO ADJUST BRAKE

With parking brake "Engaged"

Nut "A"

Nut

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For ease of service there

is a belt installation guide decal on

bottom of left footrest.

1. Remove mower (See "TO REMOVE

MOWER" in this section ofthis

manual.)

BELT REMOVAL-

2. Create slack in belt by removing

retainer spring from drive belt tension

handle.

3. Remove belt from all idler pulleys,

transaxle pulley and then from engine

pulley.

Your tractor is equipped with an adjustable

brake system which is mounted on the

side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in highest Retainer

gear on a level dry concrete or paved Spring

surface, then brake must be adjusted. Drive Belt

1. Depress clutch/brake pedal and Tension

engage parking brake. Handle

2. Measure distance between brake

operating arm and nut "A" on brake

rod.

3. If distance is other than 1-1/2", loosen

jam nut and turn nut "A" until distance

becomes 1-1/2". Retighten jam nut

against nut "A".

4. Road test tractor for proper stopping Belt

distance as stated above. Readjust if B_lt

necessary. If stopping distance is still V-Idler Keeper

greater than six (6) feet in highest

gear, further maintenance is neces-

sary. Contact a Sears or other

qualified service center.

Engine Pulley Transaxle Pulley

Belt Keeper

Flat Idler

Clutching

Idler

Keeper

Clutching

Flat Idler

BELT INSTALLATION -

1. Install new belt around engine pulley

first, then around transaxle pulley and

lastly into all the idler pulleys.

2. Check to be sure belt is positioned

correctly and is on proper side of all

belt keepers.

3. Engage the drive belt tension handle

and replace the retainer spring.

4. Reinstall mower.

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

1. Park Tractor on level surface. Stop

tractor by turning ignition key to "OFF"

position and engage parking brake.

2. Loosen the adjustment bolt in front of

the right rear wheel.

3. Move motion control lever to the

neutral position.

4. Tighten the adjustment bolt.

_ Adjustment Bolt

TRANSMISSION REMOVAL/REPLACE-

MENT

Should your transmission require

removal for service or replacement, it

should be purged after reinstallation and

before operating the tractor. See

"PURGE TRANSMISSION" in the

Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove

steering wheel and reassemble per

instructions in the Assembly section of

this manual.

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for proper

steering operation. Toe-in was set at the

factory and adjustment should not be

necessary. If parts in the front axle or

steering mechanism have been replaced

or damaged, check toe-in and adjust if

necessary.

TO CHECK TOE-IN -

1. Position front wheels straight ahead.

2. Measure distance between wheels at

front and rear of tires (dimensions "A"

and "B").

•Front dimension "A" should be 1/8" to

1/4" less than rear dimension "B".

TO ADJUST TOE-IN -

1. Loosen jam nuts at adjustment

sleeves on tie rod.

2. Adjust tie rod until dimension "A" is

1/8" to 1/4" less than dimension "B'.

3. Tighten jam nuts securely.

Adjustment Sleeves

Tie Rod

Jam

Nuts

FRONT WHEEL CAMBER

The front wheel camber is not adjustable

on your tractor. If damage has occurred to

affect the front wheel camber, contact

contact a Sears or other qualified service

center

TO REMOVE WHEEL FOR REPAIRS

FRONTWHEEL-

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal.

3. Repair tire and reassemble.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

REAR WHEEL -

1. Block rear axle securely.

2. Remove five (5) hub bolts to allow

wheel removal.

3. Repair tire and reassemble. Replace

and tighten hub bolts securely.

NOTE; To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

Washers

Retaining

Ring

Axle

Cover

RNING; Lead-acid batteries

generate explosive gases. Keep sparks,

flame and smoking materials away from

batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BAI-FERY" in the MAINTENANCE

section of this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to

the POSITIVE (+) terminal of each

battery(A-B), taking care not to short

against tractor chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal (C) of

fully charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Fully Charged

Battery Battery

REPLACING BA'I-rERY

_CAUT!ON: Do not short battery

terminals Dy allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable then

RED battery cable and carefully

remove battery from tractor.

4. Install new battery with terminals in

same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to

positive (+) battery terminal with hex

bolt and keps nut as shown. Tighten

securely.

7. Connect BLACK grounding cable to

negative (-) battery terminal with

remaining hex bolt and keps nut.

Tighten securely

8. Close terminal access doors.

9. Close hood.

Terminal Keps Nut

Access .:,...

Door ,-

Hex Bolt

:Positive

Terminal .: (Red)

Cable

gative (Black)

Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 30 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to

reconnect the headlight wire connec-

tor.

Headlight Wire

Connector

ENGINE

Maintenance, repair, or replacement of

the emission control devices and sys-

tems, which are being done at the

customers expense, may be performed

by any non-road engine repair establish-

ment or individual. Warranty repairs must

be performed by an authorized engine

manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

1. With engine not running, move throttle

control lever to fast position.

2. Check that speed control lever is

against stop screw. If it is not, loosen

casing clamp screw and pull throttle

cable until lever is against screw.

Tighten clamp screw securely.

Idle Fuel---.._

Adjusting Adjusting

Needle Screw

Stop

Throttle

Control

Cable

Control

Clamp Scre

TO ADJUST CHOKE CONTROL

The choke control has been preset at the

factory and adjustment should not be

necessary, check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

1. With engine not running, move choke

control (located on dash panel) to full

choke position.

2. Remove air cleaner cover, filter and

cartridge plate to expose carburetor

choke (See "AIR FILTER" in the

Maintenance section of this manual).

3. Choke should be closed. If it is not,

loosen casing clamp screw and move

choke cable until choke is completely

closed. Tighten casing clamp screw

securely.

4. Reassemble air cleaner.

Closed for Full

TO ADJUST CARBURETOR

The carburetor has been present at the

factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for

differences in fuel, temperature, altitude

or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning the adjusting needles

in (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles out

(counterclockwise) increases the supply

of fuel to the engine giving a richer fuel/

air mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result if

screw is turned in too tight.

PRELIMINARY SETTING -

1. Be sure you have a clean air filter, and

the throttle control cable is adjusted

properly (see 'q-O ADJUST

THROTTLE CONTROL CABLE" in the

Service and Adjustments section of

this manual).

2. With engine off turn idle fuel adjusting

needle in (clockwise) closing it finger

tight and then turn out (counterclock-

wise) 1 turn.

FINAL SETTING -

1. Start engine and allow to warm for five

minutes. Make final adjustments with

engine running and shift/motion

control lever in neutral (N) position.

NOTE: The high idle is set at the factory

and cannot be adjusted.

2. Idle soeed settino -With throttle

control lever in slow position, engine

should idle at 1200 RPM. If engine

idles too slow or fast, turn idle speed

adjusting screw in or out until correct

idle is attained.

3. Idle fuel needle settino -With throttle

control lever in slow position, turn idle

fuel adjusting needle in (clockwise)

until engine speed decreases and

then turn out (counterclockwise)

approximately 3/4 turn to obtain the

best low speed performance.

4. Recheck idle speed. Readjust if

necessary.

ACCELERATION TEST-

5. Move throttle control lever from slow to

fast position. If engine hesitates or

dies, turn idle fuel adjusting needle

out (counterclockwise) 1/8 turn.

Repeat test and continue to adjust, if

necessary, until engine accelerates

smoothly.

High speed stop is factory adjusted. Do

not adjust-damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous. If you think the

engine-governed high speed needs

adjusting, contact a Sears or other qualified

service center, which has proper equip-

ment and experience to make any

necessary adjustments.

Immediately prepare your tractor for

storage at the end of the season or if the

tractor will not be used for 30 days or

more.

CAUTION: Never store the tractor

with gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section

of this manual).

3. Lubricate as shown in the Mainte-

nance section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATrERY

•Fully charge the battery for storage.

•After a period of time in storage, battery

may require recharging.

•To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

"TO CLEAN BAFI-ERY AND TERMI-

NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposites from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage. Also,

experiance indicates that alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can

damage the fuel system of an engine

while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the

fuel lines and carburetor are empty.

•Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

•Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINEOIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to "START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

•Do not store gasoline from one season

to another.

•Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

•If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

CAUSE CORRECTIONPROBLEM

Will not start

Hard to start

Enginewill not

turn over

Engine clicks but

will not start

1. Out of fuel.

2. Engine not "CHOKED"

properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of

adjustment.

1. Fill fuel tank.

2. See "TO START ENGINE"

in Operation section.

3. Wait several minutes before

attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel

filter.

8. Check all wiring.

9. See 'q'o Adjust Carburetor"

in Service and Adjustments

section.

10. Engine valves out of

adjustment.

11. Extreme Cold Conditions

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of

adjustment.

8. Engine valves out of

adjustment.

1. Brake pedal not

depressed

2. Attachment clutch is

engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence

switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

10.Contact a Sears or other

qualified service center.

11. See "To start engine" in

operation section.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Drain fuel tank and refill witl

fresh gasoline.

6. Check all wiring.

7. See 'q-o Adjust Carburetor"

in Service and Adjustments

section.

8. Contact a Sears or other

qualified service center.

1. Depress brake pedal.

2. Disengage attachment

clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition

switch.

8. Check/replace solenoid or

starter.

9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or

starter.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

CAUSE CORRECTION

PROBLEM

Lossofpower

Excessive

vibration

Engine continues

to run when

operator leaves

seat with

attachment

clutch engaged

Poor cut - uneven

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

Cutting too much grass/too

fast.

Throttle in "CHOKE"

position.

Build-up of grass, leaves 3.

and trash under mower.

Dirty air filter. 4.

Low oil level/dirty oil. 5.

Faulty spark plug. 6.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13.Loose or damaged wiring.

14.Carburetor out of

adjustment.

15.Engine valves out of

adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety

presence control system.

Worn, bent or loose blade.

Mower deck not level.

Buildup of grass, leaves,

and trash under mower.

Bent blade mandrel.

Clogged mower deck vent

from build-up of grass,

leaves, and trash around

mandrels.

1. Set in "Higher Cut" position/

reduce speed.

2. Adjust throttle control.

Clean underside of mower

housing.

Clean/replace air filter.

Check oil level/change oil.

Clean and regap or change

spark plug.

Replace fuel filter.

Drain fuel tank and refill

with fresh gasoline.

Drain fuel tank and

carburetor, refill tank with

fresh gasoline and replace

fuel filter.

10.Connect and tighten spark

plug wire.

11.Clean engine air screen/

fins.

12.Clean/replace muffler.

13.Check all wiring.

14.See "To Adjust Carburetor"

in Service and Adjustments

section.

15.Contact a Sears or other

qualified service center.

1. Replace blade.

Tighten blade bolt.

2. Contact a Sears or other

qualified service center.

3. Tighten loose part(s).

Replace damaged parts.

Check wiring, switches and

connections, if not corrected

contact a Sears or other

qualified service center.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Contact a Sears or other

qualified service center.

5. Clean around mandrels to

open vent holes.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Mower blades will

not rotate

Poor grass

discharge

CAUSE

1. Obstruction in clutch

mechanism.

2. Worn/damaged mower

drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and

trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10.Improper blades used.

11 .Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

Headlight(s) not 1.

working 2.

(if so equipped) 3.

Battery will not 1.

charge 2.

Loss of drive 1.

Engine "backfires"

when turning

engine

"OFF"

Switch is "OFF".

Bulb(s) or lamp(s) bumed out.

Faulty light switch.

Loose or damaged wiring.

Blown fuse.

Bad battery cell(s).

Poor cable connections.

Faulty regulator

(if so equipped).

Faulty alternator.

Freewheel control in

"disengaged" position.

Motion drive belt worn,

damaged, or broken.

Air trapped in transmission

during shipment or servicing.

Engine throttle control not

set at "SLOW"

position for 30 seconds

before stopping engine.

CORRECTION

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact aSears or other

qualified service center.

1. Place throttle control in

"FASff position.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10.Replace with blades listed

in this manual.

11.Clean around mandrels to

open vent holes.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connec-

tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connec-

tions.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in

"engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

,Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

TRACTOR - MODEL NUMBER 917.275022

SCHEMATIC

1oo l!l!ll -

BATTERY SOLENOID

IGNITION SWITCH

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR

WIRING,

, CP_RGING SYSTEM OUTPUT

MP Dc I _°° RPM REO

RELAY

PTO SWITCH

POSITION ClRCU_

OFF C+G,B+H

ON C+FIB+E_A+D

REGULATOR

HEADLIGHTS

REMOVABLE NON-REMOVABLE

CONNECTIONS CONNECTIONS

GFC

TRACTOR- MODEL NUMBER 917.275022

ELECTRICAL

TRACTOR - MODEL NUMBER 917.275022

ELECTRICAL

KEY PART

NO, NO. DESCRIPTION

1 144927 Battery

2 74760412 Bolt Hex Head 1/4-20 x 3/4

8 76033 Tray, Battery

10 145211 Bolt 1/4-20 x 7.5 Zinc

11 150109 Hold down Battery Dash Mount

12 145769 Nut Push Nylon 1/4"

16 176138 Switch Interlock

21 175688 Hamess Socket LightW/4152J

22 4152J BulbLight

25 150755 Cable, Battery

26 108824X Fuse

27 73510400 Nut Keps Hex 1/4-20 Unc

28 170697 Cable, Ground

29 160784 Switch, Plunger

30 175566 Switch, Ige

33 140403 Key, Ignition

40 170238 Harness Ign.

42 154336 Cover,Terminal

45 1?.2822X Ammeter

50 174652 Switch,PTO

52 141940 HourmeterAdaptor

79 175242 BulbholderAsm Incandescent SV

81 109748X Relay Asm.

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

TRACTOR - MODEL NUMBER 917.275022

CHASSISAND ENCLOSURES

138 141_

_20

37 _130_68 31

35_ 130

150

122 8

17 144

• , 7 17 36/_6 L "=e

17 139

TRACTOR - MODEL NUMBER 917.275022

CHASSIS AND ENCLOSURES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 175465 Rail,FrameRH 45 176018

2 175282 Drawbar,Gt 47 17490608

4 73680700 Nut, Lock Hex 7/16 Unc 50 175476

5 163976X428 Dash YTGT 2 Cyl 56 176016

6 157882 Dash, Lower Vgt One Piece 58 175315

7 17720408 Screw, Thd Cut 1/4-20 x 1/2 68 17490508

8 145166 Support, Battery 86 74760716

14 175259X558 HoodAsm 91 175464

16 121794X Cover, Access 99 177143

17 17060612 Screw 3/8-16 x .75 102 STD624003

18 174515X558 Grille 122 161464

19 19131312 Washer 13/32x13/16x12 Ga. 130 164863

20 STD523710 Bolt, Fin Hex 3/8-16 x 1 138

21 STD541437 NutCrownlock 3/8-16Unc 139 171873

24 179717X558 Footrest, RH 140 163806

28 179716X558 Footrest, LH 141 163805

30 145052 Saddle, Hydre 142 161897

31 161419 Brace, Supt 1-pcVGT 144 161900

32 161327 Bracket, Pivot Chassis Lh 148 164655

33 161326 Bracket, Pivot Chassis Rh 150 161237

34 177018 PlateAsm Engine 152 177956

35 19111116 Washer 11/32x11/16x16Ga. 153 179761

36 17060512 Screw 5/16-18 x 3/4 156 17000512

37 167287)(558 FenderPnt 157 161840

39 175278 Bracket, Axle Front 158 17670608

42 STD533710 Bolt, Carriage 3/8-16 x 1 159 17000612

43 136939 Bracket, Spnsn Front Lh

44 136940 Bracket, Spnsn Front Rh

Bracket Asm., Susp Chas.Rh

Screw Thdrol. 3/8-16 x 1/2

Bracket, Chassis Front

Bracket Asm., Susp Chas. Lh

Bracket Asm., Fender

Screw Thdrol. 5/16-18 x 1/2

Bolt Fin Hex 7116-14 UNC x 1

Rail,Frame Lh

Rod By Pass

Retainer,Spring

Screw Hex Wshd 8-18 x 7/8

Screw Hwhd Hi-Lo#13-16x3/4

163975X428 CupHolder

BoltShoulder 5/16-18 TT

MagnetYTGT

StrikerPlate YTGT

Bracket Dash Rh

Bracket Dash Lh

ExtrusionBumpers

DuctHeat Hood

ShieldBrowning

Light BoxAsm w/Lens

Screw 5/16-18 x 3/4

Lens Bar

Screw Thdrol3/8-16 x 1/2

Screw 3/8-16 x .75

NOTE: All componentdimensionsgiven inU. S.

inches 1 inch = 25.4 mm

TRACTOR - MODEL NUMBER 917.275022

GROUNDDRIVE

//7

33 3

128

127 120

142_

122\

114" 11T_

646

_148

111

120

125

//145 112

TRACTOR - MODEL NUMBER 917.275022

GROUNDDRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1..... Transaxle Hydro Gear 94 133835

331-3000 (See Breakdown) 98 141004

2 180642 Key 1/4 x 1/4 x 2-3/4 106 142918

6 STD561210 Pin, Cotter 107 154739

7 140507 Wheel, Hub Assembly 108 142917

9 140080 Bolt,Hub 111 156240

20 73940800 Nut 112 156104

22 178391 Lever Asm ShiftLower 114 73800500

23 130564 Knob 117 73900600

29 176600 Brake, Rod 120 17060612

33 12000053 RingE 121 175611

34 71673 Cap, Parking Brake 122 72010520

35 137648 Rod, Parking Brake 123 176602

36 149412 Spdng, Ddva Ground 124 165492

37 121749X Washer 25/32 x 1-1/4 x 16 Ga. 125 166880

38 150035 Nylinor 126 166002

39 74321016 Screw, Fin. #10-24 x 1

40 178575 Actuator, Intedock Switch 127 177362

41 73931000 Nut Centedock 10-24 Unc 128 176624

42 8883R Cover, Pedal 129 179473

46 145170 Retainer,Spring 130 19131016

48 72110614 Bolt, 3/8-16 x 1-3/4 Gr. 5 131 76020312

50 131494 Pulley, Idler, Flat 132 175467

52 127783 Pulley, Idler, Grooved 133 175468

53 207J Washer, Hardened 135 177364

55 105706X Bearing,Idler 137 1685H

56 161597 V-Belt 138 1370H

58 74760724 Bolt Fin Hex 7/16-14 x 1-1/2 142 175469

61 143995 Pulley,Transaxle 143 17060512

64 176601 Shaft, Clutch/Brake Pedal 144 160849

65 67609 Bolt,Shoulder 145 163168

68 STD571812 Pin, Roll 146 140462

69 12380OX Washer 147 141322

70 164892X428 ConsoleAutomaticYT/GT 148 17060620

71 151179 Plate Console Shift 151 74760514

73 74490548 Bolt Hex Flghd 5/16-18 x 3 Gr. 5 152 178705

74 142432 Screw Hex Wsh. Hi-Lo 1/4-1/2

77 74780716 Bolt Fin Hex 7/16-14 x I

89 73680700 Nut Crownlock 7/16-14 Unc

DESCRIPTION

Fastener ChristmasTree

Bracket Shift

O-Ring Asm HydroGear

LineFuel Hydro 15"VGT

Cap AsmVent HydroGear 70109

Spacer Shift Lever VGTH

Washer NylonHighTemp

Nut Lock Hx W/Ins 5/16-18 Uno

Nut, Lock Fig. 3/8-16

Screw 3/8-16 x,75

BracketStrap Torque

Bolt RDHD SQ 5/16-18unc x 2-1/2

Rod Shift

Bolt Shoulder 5/16-18 x .561

Screw 5/16-18 x 5/8

Washer SRRTD 5/161D x 1.0 x

.125

LinkControlClutch

SpringDdve GRND

Bracket Asm IdlerTensioning

Washer 13/32 x 5/8 x 16 Ga

Pin Cotter 3/32 x3/4

Bracket Mtg Hydro3500 LH VGT

Bracket Mtg Hydro3500 RH VGT

LinkAsm ControlHydro 3500

Nut Lock 5/16-18 NC Thd

Washer Thrust 5/8 x 1.10 x 1/32

StrapTorqueHG-3500

Screw Thdrol5/16-18 x 3/4

Washer Spacer Axle HG-3000

Washer AxleFlange HG-3000

FanT' Hydro

Washer

Screw 3/8-16 x 1-1/4

Bolt Fin Hex 5/16-18 x 7/8

Bolt hex 5/16-18 x 1

NOTE: Allcomponentdimensionsgiven in U. S.

inches I inch = 25.4 mm

TRACTOR - MODEL NUMBER 917.275022

STEERING

/13

1313

STEERING

TRACTOR - MODEL NUMBER 917.275022

KEY PART

NO. NO. DESCRIPTION

1 159944X429

2 178557

3 6855M

4 161849

5 161848

6 6266H

7 121748X

8 1200(X}29

9 121232X

10 74781044

11 136518

12 73901000

13 121749X

14 STD551137

15 STD541537

16 145103

17 137347

18 175572

19 156011

20 163887X428

21 159945

22 155105

23 152927

25 74780616

26 159946)(428

27 3366R

28 17000612

29 104239X

31 138136

32 19111610

33 ST0551131

34 74780512

35 138059

36 137156

37 7336O6OO

38 1_B50X

39 73700600

40 109851X

41 155246

42 17490508

44 160135)(428

45 19132411

46 19131610

47 179471

48 17060612

49 175820

50 73900600

Wheel, Steering

Axle Asm., Front

Fitting,Grease

SpindleAsm, LH

SpindleAsm., RH

Bearing,RaoeTnmst Harden

Washer 25/32 x 1-5/8 x 16 Ga.

Ring,Klip #T5304-75

Cap, Spindle

Bolt, Fin Hax 5/8-11 x 2-3/4

Spacer Beating Axis Front

Nut, Lock Flange 5/8-11 Unc

Washer 25/32 x 1-1/4 x 16 Ga.

Washer, Lock Hvy Hlcl Spr 3/8

Nut, LockCenter 3/8-24 UNF

Shelf ksm., Steenng

Rod Asm., Tie Ball J Ball Vgt (Inc. Key No. 36-40)

Draglink Vgt

Support Asrn., Steedng Vgt

Boot, Steering

AdapteL Wheel Steering

Bushing, Strg. BIk

Screw

Bolt, Fin Hex 3/8-16 x 1 Gr. 5

Cap, Wheel Steering

Bearing, CoL Strg.

Screw, 3/8-16 x3/4

Bearing, Flange

Bushing,NylinerSnap

Washer 11/32 x 1 x 10Ga.

Washer, Lock Hvy HIclSpr 5/16

Bolt Fin Hex 5/16-18unc x3/4

Gear, Sector Steering

Tie Rod

Jam NutRH Thread

Joint Asm. Ball RH Thread

Jam Nut LH Thread

JointAsm. Ball LH Thread

Bracket Switch InterlockVGT 97

Screw Thdrol 5/16-18 x 1/2 Tyt

Extension, Steering

Washer 13/32 x 1-1/20 x 11 Ga.

WasherFlat 13/32 x 1 x 10 Ga.

Bracket Asm idler Stationary

Screw 3/8-16 x .75

Pulley Idler Flat

Nut Lock Fig3/8o16 UNC

NOTE: All componentdimensiansgiven in U. S. inches

1 inch = 25.4 mm

TRACTOR - MODEL NUMBER 917.275022

ENGINE

21/_ 20

18 15 17

26 _37

16 39

\\,

[SPARK ARRESTER KIT J

KEY PART

NO. NO.

2 149723

8 121361X

9 177748

10 175288

11 174605

12 143996

15 151346

16 109227X

17 106082X

18 161493

20 177328X428

21 164863

22 175441)(428

24 STD551237

25 73920600

26 3645J

27 139277

28 7834R

29 137180

DESCRIPTION

Engine (See Breakdown)

KohlerModel No.CV674-75544

Muffler

Pulley V-Idler

Keeper Asm. Belt Engine

Bushing

Clutch Electric

Pulley Engine VGT Elect Clutch

Tank Fuel Rear 3,50 Yt/Gt 96

Pad Spacer

Cap Asm Fuel W/Gauge

Control Throttle

Screw hwhd Hi-Lo #13-16x3/4

Control Choke

Washer Ext Tooth 3/8

Nut Keps 3/8 - 24 UNF

Bushing

Stem Tank Fuel

FuelLine

Spark Arrester Kit

KEY

NO.

PART

NO. DESCRIPTION

145006 Clip

10010500 Washer Split

123487X ClampHose

17490636 Screw [-r 3/8-16 x 2-1/4 UNC

17490664 Screw ]-t- 3/8-16 x 4 UNC

126197X Washer 1-1/20D x15/32 ID x .250

STD551143 Washer Lock 7/16

179953 Bolt Hex 7/16-20 X 3-3/4 x Gr 5-1.5

175287 Spacer Engine

146629 Shield Heat Muffler

24-041-02 Gasket

175545 Tube Exhaust LH

175546 Tube ExhaustRH

162295 Elbow Street Brass

M73030800 NutFlange

148456 Tube Drain Oil Easy

148315 Plug Drain Oil Easy

171877 Bolt 5/16-18unc x 3/4

17060624 Screw Thdrol3/8-16 x 1-1/2

NOTE: All componentdimensions givenin U. S.

inches 1 inch =25.4 mm

TRACTOR - MODEL NUMBER 917.275022

SEAT ASSEMBLY

._-7

KEY PART

NO. NO,

1 180598

2 180166

3 140675

5 145006

6STD541437

7 124181X

8 171877

10 180186

12 121246X

13 121248X

14 72050412

DESCRIPTION

Seat

Bracket, Pivot Seat

Strap, Fender

Clip, Push In, Hinged

Nut, Crownlock 3/8-16 Unc

Spring, Seat Cprsn

Bolt5/I 6-18Uncx314w/Seres

Pan, Seat

Bracket, MountingSwitch

Bushing,Snap

Bolt,Carriage 1/4-20X 1-1/2

KEY PART

NO. NO. DESCRIPTION

15 121249X Spacer, Split

16 123740X Spring,Cprsn

17 123976X Nut, Lock 1/4 Lge Fig Gr. 5

18 19171912 Washer 17/32x1-3/16x12 Ga.

19 166369 Knob, Seat

20 124238X Cap, Spring Seat

21 171852 Bolt, Shoulder 5/16-18

22 73800500 Nut, Lock Hx w/Ins. 5/16-18

NOTE: All componentdimensionsgivenin U. S.

inches 1 inch = 25.4 mm

TRACTOR - MODEL NUMBER 917.275022

DECALS

18 17 6 3

15 15

11 16

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 164094 Decal Dash 13 177542

2 149516 Decal BafteryDNGR/PSN 14 175291

ENGAsm 15 177415

3171702 Decal Hood RH Craftsman 16 178482

4 171703 Decal Hood LH Craftsman 17 177375

5 140837 Decal Brake Parking Saddle 18 164065

6 133644 Decal Maintenance 19 138047

7 177416 Decal Engine 22 166960

8 164884 Decal Blower Hsng Kohl 23 106202X

9 163204 Decal, Fender Craftsman - - 179769X428

10 156439 DecalFender Danger - - 179768X428

11 181252 DecalFTR EST - - 138311

12 177554 Decal V-Bolt Dr Sch -- 1_7_

-- 1_7_

----23

DESCRIPTION

Decal Replacement

Decal V-Belt Schem

Decal HoodSide Pnl

Decal Deck HVYDTY

Decal Dash Panel

Decal InsertStrg

Decal Battery

DecalDrewbar CNTRL

Reflectre, Taillight

Pad FootrestRH

Pad, FootrestLH

Decal Handle LftHeight

Adjust(LiftHandle)

Owner's Manual,English

Owner's Manual,Spanish

WHEELS AND TIRES

7 10

KEY PART

NO. NO. DESCRIPTION

1 59192 Cap ValveTire

2 65139 Stem Valve

3 106228X427 RimAsm Front

4 8134H Tube, Front (Service Item Only)

5 105588X Tire, Front

6 278!"1 FittingGrease (FrontWheel Only)

7 9040H BearingFlange(FrontWheel Only)

8 104757X428 Cap Axle (FrontWheel Only)

9 106230X Tire Rear

10 7154J Tube Rear (Service Item Only)

11 106277X427 RimAsm Rear

12 6856M FittingGrease

- - 144334 Sealant, Tire ( 10 oz. Tube)

NOTE: Allcomponent dimensionsgivenin U. S.

inches 1 inch = 25.4 mm

TRACTOR - MODEL NUMBER 917.275022

LIFTASSEMBLY

4O 43 38 35 73

70 20 19 18 15

KEY PART

NO. NO.

1 121006X

2 180045

3 159189

4 12000022

5 19292016

6 71110624

7 175830

8175831

9 175831

10 2876H

11 175375

12 163552

15 STD5414.37

16 674A247

18 143363

19 STD551037

20 5328J

21 STD523710

23 STD624008

24 73350800

26 73680800

29 150233

DESCRIPTION

Rod Asm., Lever 30

Shaft Asm., Lift Vgt 31

Lever Asm., Lift Rh 32

E-RingTruam #5133-87 33

Washer 29/32 x 1-1/4 x 16 Ga. 34 137167

Bolt, Fin Hex 3/8-16 x 1-1/2 35 138057

Gdp, Handle Premium 38 155097

Button,Plunger 39 123935X

Plunger, Button 40 17060516

Spring 2-1/8" 41 175994

Link Lift 42 19112410

RetainerSpring 43 123934X

Nut, Crownlock 3/8-16 Unc 70 145212

Spring Asm., Assist Lift 72 110452X

Bracket, Spring Assist 73 73350600

Washer 13/32 x 13/16 x 16 Ga. 74 175802

Bolt,Adjust Spring Assist 75 175805

Bolt, Fin Hex 3/8-16 x 1 76 175560

Retainer, Spring 77 176205

Nut, Jam Hex 1/2-13 Unc 78 175689

Nut Crownlock 1/2-13 Unc 79 175378

Trunnion,Infin Height

KEY PART

NO. NO. DESCRIPTION

110807X Nut, Special

STD551037 Washer 13/32 x 5/8 x 16 Ga.

137150 Spring, CompressionInf Hgt

STD.560907 Pin, Cotter 3/32 x 112

Rod, AdjLift

Knob, Inf 3/8-16 Unc

Pointer, Height Indicator

PLug,Hole

Screw Hex Wsh 5/16-18 x 1

Nut, Lift Unk 7116-20

Washer 11/32 x 1-1/2 x 10 Ga.

Scale, IndicatorHeight

Nut Hex Flange Lock

Nut Push Phos &Oil

Nut Hex Jam 3/8-16 UNC

Arm Susp. Rear RH

Plate Asm. Susp. Front

Pin, Flange

Trunnion Susp.Arm

Trunnion Susp. Front

Arm, susp. R LH

NOTE: All componentdimensionsgivenin U. S.

inches 1inch = 25,4 mm

TRACTOR - MODEL NUMBER 917.275022

MOWER DECK

31 42

21, '_

116

TRACTOR- MODEL NUMBER 917.275022

MOWERDECK

KEY PART

NO. NO.

1 180359

3 178915

5 4939M

6 178624

8 174365

11 180054

13 175147

14 174358

15 110485X

16 174493

17 72110610

18 72140505

19 132827

20 174378

21 73680500

24 105304X

25 178102

26 110452X

27 180655X428

28 19111016

29 131491

30 173984

31 129963

32 177865

33 178342

36 19131316

37 177968

39 174375

42 165723

43 174373

KEY

DESCRIPTION NO.

DeckWeldment Mower 48 45 174343

Bracket Asm., Sway Bar 46 137729

RetainerSpdeg 47 180808

Arm, Suspension, Rear (Sway 48 174368

Bar) 49 73680600

Bolt7/16 Asm. Blade 50 72110612

Blade 52 175820

ShaftAsm. w/Lower Bearing 56 155986

HousingMandrel 57 156941

Bearing,Ball,Mandrel 97 133943

StripperMandrel Deck 98 179479

Bolt RDHD Sq Neck 3/8-16 x 1.25 99 181775

Bolt,Carriage 3/16-18 x 5/8 100 72110616

Bolt, Hex Hd, Shoulder 5/16-18 110 175016

Baffle, Vortex Mower 111 174610

Nut, Crownlock 5/16-18UNC 116 137644

Cap, Slaeve 117 174873

Spring,Torsion 118 73930600

Nut, Push 119 19121414

DeflectorShield 121 174371

Washer 11/32x5/Sx16Ga. 126 174372

Rod,Hinge 130 17000616

Screw,ThdrollWasher Head 131 19131606

Washer, Spacer MowerVented 133 72110506

PuUey,Mandrel 184 173979

Nut, Fig. Top Lock Cntr. 9/16 - - 151704

Washer 13/32 x 13/16 x 16 Ga. -- 174357

Pulley, Idler, Flat

Pulley,idler, Driven

Spacer, Retainer

Arm, Idler Secondary

PART

NO. DESCRIPTION

Cover, Mandrel Deck

Screw, Thdroll. 1/4-20 x 5,'8

V-Belt, Mower, Secondary

V-Belt, Mower, Primary

Nut,Crownlock 3/8-16 UNC

Bolt,Carr. 3/6-16 x 1-1/2 Gr. 5

Pulley Idler Flat

Bar Pnt Adj.

Pin Head Rivet

WasherHardened

SpringPrimaryDrive

PulleyIdler'V"

BoltRDHD Sqnk 3/6-16 UNC x 2

ArmSpringSecondary

ArmSpdngFixedTension

Bolt,Shoulder

Gauge Wheel,Wide

Nut, Centerlock 3/8-16 UNC

Washer 3/8 x 7/8 x 14 Ga.

SpringSecondaryDrive

Arm, Idler, PrimaryDeck

Screw 3/6-16 x 1.0

Washer 13/32 x 1/4 x 16 Ga.

Bolt 5/16-18 x 3/4

Keeper Belt Idler

ReplacementMower,Complete

Mandrel Asm. Service

(Includes Key Nos. 13-15)

NOTE: All component dimensionsgivenin U. S.

inches 1 inch = 25.4 mm

TRACTOR - MODEL NUMBER 917.275022

TRANSAXLE-MODEL NUMBER 331-3000

TRACTOR - MODELNUMBER 917.275022

TRANSAXLE-MODELNUMBER 331-3000

KEY PART

NO. NO. DESCRIPTION

1161122

2 178317

3 169522

4161125

5142932

6 142928

7142933

8 142934

9 169523

10 169524

11 150771

12 161126

13 142978

14 142977

15 196050

21 169525

24 161127

25 169528

26 161128

27 161129

28 161130

29 169527

30 142941

31 161132

32 161133

33 142940

34 178318

35 178319

36 169528

37 142967

38 150787

39 169529

40 142945

41 142952

42 142953

43 142965

44 150797

48 178320

50 178343

51 169530

52 169531

53 144581

54 161139

55 178321

56 169533

57 161142

58 161143

59 161144

60 161145

61 161146

62 161147

63 161148

64 161149

65 161150

66 161151

67 161152

68 161153

69 169534

70 161154

71 161155

73 161156

KEY PART

NO. NO.

Main Housing Assembly

R.H. Housing Assembly 74 169535

Center Section Assembly 75 161157

Spacer

Seal-Lip 76 161158

Wire Retaining Ring 77 142884

Retaining Ring 79 178322

Ball Beadng 80 161159

Cradle Beadng 81 161160

Variable Swashplate 82 161161

Thrust Beadng 30 X 52 X 13 83 161162

Input Shaft 84 161163

Block Thrust Washer

Arm - Trunnion 85 161164

10cc Cylinder Block 87 178323

Assembly 88 178324

21cc Cylinder Block 89 178325

Assembly 90 178326

Output (Motor) Shaft 91 169536

Thrust Bearing 42 X 68 X 16 92 178327

Control Arm 93 142969

Spacer 94 142980

16t Pinion Gear 95 169537

Capscrew, M6 X 1-22 96 169538

Slot Guide 97 150798

Trunnion Arm 106 161166

Trunnion Bushing 108 178328

Lip Seal 110 142918

Arm Return 111 142917

Arm Actuating 116 169539

5116-24 Stud 117 161168

Puck, Friction 120 142883

Bypass Plate 121 169540

Bypass Actuator 122 178329

Lip Seal 124 178330

Bypass Arm 125 142887

Retaining Ring 126 161172

Pin 127 161173

Screw 128 142885

Puck 129 142886

Screw-Self Tapping 130 161174

Lower Cover 131 142882

Gerotor Assembty 132 169544

O-Ring 134 178331

Gerotor Cover 136 178332

Filter 137 178333

Charge Manifold 138 178334

Retainer, Motor Bearing 139 161176

Pin, Carrier

15t Planet Gear 141 178335

7t Spur Gear 144 169545

21t Sun Gear

Planet Thrust Plate 145 169546

51t Ring Gear 146 169547

Planetary Carder 151 161181

Miter Gear, Diff. (Splined)

Miter Gear, Diff. 152 178336

Shaft, Differential 153 142914

Diff. Thrust Plate 155 178337

Flange Bearing 157 169548

Washer 180 169549

Washer 203 178338

Hex Jam Nut, 5/8-18 900 166773

DESCRIPTION

Ball Brg 6205-1

Seal l"ld X 2.0472" X

0.375"

Shaft, Axle

Washer

Gasket Matedal

Torx Head Screw, 5/16-18

Needle Bearing (Sce1412)

Washer2

Retaining Ring

Lip Seal

_.875i.D.X1.3o.D.X0.25

rake Disk

Washer

Screw 5/16-24

Bearing

Spacer

Oring, 0.070 X 0.239

Screw

Spring, Friction Pack

Spacer, Fdction Pack

Hex Lock Nut 5/16-24

Sleeve Bearing

Oil

Spacer, Trunnion

Plug

Fitting-O Ring Ass'y

Cap Vent Ass'y

Retaining Ring

Std Hdls Pin

Puck, Brake

Rib Neck Bolt, 2"

Brake Yoke

Arm, Brake

Pins, Brake

Lockwasher, 1/4"

Nut, 1/4-20

Nut, Castle

Cotter Pin

Spacer

Puck Plate

Rib Neck Bolt, 3" 1

Spring

Spring Extension

Pin Spring

Bolt Self Tapping

Washer, 7/8od X 0.265id

0.125 Thk

Spring Brake

O Ring, 2.864 Id X 0.070

Thk

Spring, Relief

Ball, 7/16

Comp. Spring, Brake Anti-

Drag

Brake Pull Rod

Plug, Straight Thread

Kit Fan

Screw O-Ring

Manifold Kit

Kit Seal

Transaxle, complete

NOTE: All component dimensions given

inches 1inch = 25.4 mm

in U.S.

TRACTOR - MODEL NUMBER 917.275022

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

CYLINDER HEAD, VALVE AND BREATHER I

32 •

CRANKCASEJ

_m13

Sm%l

TRACTOR - MODEL NUMBER 917.275022

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

HEADNALVFJBREATHER CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 24-033-03-S Kit, breather cover w/gasket 1 24-032-01-S

(Includes 2, 3) 2

2 24-041-23-S Gasket, breather

3 24-096-59-S Cover, breather 3 24-294-13-S

4 M-645020-S Screw, hex. flange 4 24-380-13-S

M6xl.0x20 (4) 5 24-067-13-S

5 X-75-23-S Plug, allen hd. 1/8" 24-067-14-S

6 25-351-01-S Lifter, valve (4) 6 24-874-09-S

7 24-755-66-S Kit, valve train (Includes 8,

11, 12) 24-874-10-S

8 24-411-05-S Rod, push (4) 24-874-11-S

9 24-041-40-S Gasket, cylinder head (2) 24-874-15-S

10 24-318-70-S Head assembly, #2 cylinder 7 24-108-08-S

11 25-186-01-S Arm, rocker (4) 24-108-09-S

12 24-599-01-S Pivot, rocker arm (4) 24-108-10-S

13 M-640034-S Screw, hex. flange 8 24-018-01-S

M6xl.0x34 (4) 9 12-422-09-S

14 24-072-09-S Stud. cylinder head 12-422-13-S

M8x1.25x20, M10xl.5x33, 12-422-07-S

105 mm long (8) 12-422-08-S

15 24 468 16-S Washer, flat 8 mm (8) 12-422-10-S

16 24 100 10-S Nut, hex. flange M8x1.25 (2) 12-422-11-S

17 24-755-74-S Kit, valve cover -plain 12-422-12-S

(Includes 18, 19) 10 24-012-10-S

18 24-153-16-S O-Ring 11 52-139-09-S

t 9 24-086-32-S Screw, shoulder (4) 12 M-545010-S

20 24-445-01-S Strap, lifting

21 24-016-01-S Valve, exhaust (Std.) (2) 13 24-018-04-S

24-016-02-S Valve, exhaust (.25) (2) 14 24-402-05-S

22 24-017-01-S Valve, intake (Std.) (2) 15 12-153-01-S

24-017-02-S Valve, intake (.25) (2) 16 24-126-19-S

23 24-032-05-S Seal, valve stem (2) 17 12-123-04-S

24 235011-S Retainer, spring (4) 18 M-545016-S

25 24-089-02-S Spring, valve (4)

26 12-173-01-S Cap, valve spring (4) 19 12-153-02-S

27 12-755-03-S Kit, retainer (4) 20 24-038-04-S

28 24-318-67-S Head assembly, #1 cylinder

29 24-755-76-S Kit, valve cover -breather 21 24-755-46-S

(Inc1.18, 19, 30) 22 12-153-03-S

30 25-313-02-S Grommet, rubber 23 24-018-09-S

31 24-755-57-S Kit, breather separator 24 M-931010-S

(Includes 30, 32-35) 25 28-032-09-S

32 M-545016-S Screw, hex. flange 26 24-468-15-S

M5x0.8x16 (2) 27 24-144-33-S

33 24-445-02-S Strap, breather

34 24-126-44-S Bracket, breather separator

35 24-112-12-S Spacer

36 24-294-06-S Fitting

37 24-326-13-S Hose, breather

38 24-326-14-S Hose, breather

39 25-237-14-S Clamp, hose (2)

Seal, oil front

Crankcase

(USE: Miniblock 24 782 14)

Fitting

Pin, dowel locating (6)

Connecting Rod (Std.) (2)

Connecting Rod (.25) (2)

Piston wiRing Set (Std.) (2)

(Includes 7, 8)

Piston wiring Set (.25) (2)

Piston wiring Set (,50) (2)

Kit, piston wiring set (.08)

Ring Set (Std.) (2)

Rint Set (.25) (2)

Rin(. Set (.50) (2)

Ret= iner, piston pin (4)

Shim camshaft (A.R.)

Shim camshaf!!!!!. !

Shim camshaft

Shim camshaft i i

Shim camshaft

Shim camshaft (A.R.)

Camshaft

Plug, cup

Screw, hex. flange

M5x0.8xl0 (2)

Retainer, reed (2)

Reed, breather (2)

O-Ring, lower oil fill tube

Bracket, oil fill tube

Tube, oil fill

Screw, hex. flange

M5x0.8x16

O-Ring, upper oil fill tube

Dipstick assembly (Includes

21, 22)

Kit, oil fill cap (Includes 22)

O-Ring, dipstick

Ring, retainer

Washer, nylon (top)

Seal, governor cross shaft

Washer (bottom)

Shaft, governor cross

NOTE: All component dimensions given in U,S.

inches t inch = 25.4 mm

TRACTOR - MODEL NUMBER 917.275022

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

IGNITION/ELECTRICAL I

m'_r,--13

AIR INTAKE ]

BLOWER HOUSING AND BAFFLES I

TRACTOR - MODEL NUMBER 917.275022

KOHLERENGINE-MODELNUMBERCV674,TYPENUMBER75544

IGNITION/CHARGING BLOWER HOUSING & BAFFLES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

54-755-15-S Kit, grass screen 1

(Includes 2-4,and 24 113

18-S) 2

M-403025-S Screw, hex. cap M4x0.7x25 3

(4) 4

X-25-92-S Washer, plain 5/16" (4) 5

24-112-04-S Spacer, grass screen (4)

25-086-47-S Bolt, shoulder (4) 6

24-157-03-S Fan

12-086-14-S Screw, hex. flange 7

M10x1.5x46

12-468-03-S Washer, plain 3/8" 8

X-42-15-S Key

24-025-04-S Flywheel 9

25-403-03-S Rectifier-regulator 10

X-25-92-S Washer, plain 3/16" (2) 11

24-086-18-S Screw, phillips hd. 11-16x7/8

(2) 12

236602-S Connector (3 contact) 13

54-755-09-S Kit, 15 amp stator

(Includes 24 126 71-S) 14

12-132-06-S Spark Plug (2) 15

M-548025-S Screw, hex. cap M5x0.8x25

48-154-02-S _;21p,cable

X-25-63-S Washer, plain 1/4"

24-584-01-S Module, ignition (2)

M-545020-S Screw, hex flange

M5xO.8x20 (4)

235173-S Clip, cable

24-027-20-S Housing, blower (Includes

2-4)

24-10g-o1-s Nut, plastic (3)

25-139-16-S Plug, button 9/16"

24-100-02-S Nut, plastic (2)

M-545020-S Screw, hex. flange

M5x0.8x20 (4)

M-545016-S Screw, hex. flange

M5x0.Sx16 (3)

M-551016-S Screw, hex. flange

M5x0.8x16

M-645016-S Screw, hex. flange

M6xl.0x16 (6)

24-146-16-S Plate, backing - # 2 side

24-146-2g-s Plate, backing - # 1 side

24-063-20-S Baffle, cylinder barrel-# 2

side

24-063-14-S Baffle, valley - #2 side

24-063-58-S Baffle, cylinder barrel-# 1

side

24-063-23-S Baffle, valley - #1 side

M-545010-S Screw, hex. flange

M5x0.Sxl0 (2)

NOT ILLUSTRATED

24-096-66-S Cover, control

24-086-06-S Screw, phillips hd. 11o16X3/

4" (2)

AIR INTAKE/FILTRATION

NOT ILLUSTRATED KEY PART

24-126-71-S Bracket, stator wire NO. NO.

X-22-11-S Washer, lock 1/4"

24-176-82-S Harness, wiring 1

Lead, black (rect.-reg. 6" - 2

12 gauge

24-518-12-S insulated grip barrel eyelets) 3 24-041-gl-S

24-113-18-S Decal, grass screen 4 24-041-14-S

25-454-03-S Tie, wire (3) 5 24-g94-18-S

6 24-041-13-S

7 24-109-09-S

8 24-083-03-S

9 24-083-05-S

10 231032-S

11 24-096-01-S

12 12-100-01-S

13 24-096-73-S

14 54-755-01-S

DESCRIPTION

24-164-06-S

M-651055-S

15 25-341-03-S

16 24-153-20-S

17 24-063-51-S

Manifold, intake

Screw, hex. flange

M6x1.0x55 (4)

Gasket, intake manifotd (2)

Gasket, air cleaner base

Base, air cleaner

Gasket, fuel spitback cup

Cup, fuel spitback

Element, air cleaner

Precleaner, element

Seal, breather

Cover, inner air cleaner

Wing Nut

Cover, air cleaner

Kit, knob with seal

(Includes 15 & 16)

Knob, cover

O-Ring

Baffle, spitback cup

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR - MODEL NUMBER 917.275022

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

STARTING SYSTEM I

ENGINE CONTROLS s

OIL PAN ILUBRICATION I

0--3

O_7 J

-- .-_

|j_l

10--_ (_j .4

'',2' ,_

tQ _'16

TRACTOR - MODEL NUMBER 917.275022

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

STARING SYSTEM OIL PAN/LUBRICATION

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

M-839080-S Screw, hex. flange 1

M8x1.25x80 (2)

25-098-08-S Starter, solenoid shift 2

(Includes 4-7)

M-841080-S Nut, hex. flange M8xl.25 3

25-435-04-S Kit, solenoid 4

25-755-33-S Kit, pinion drive (Includes 6)

25-141-05-S Ring 5

25-221-01-S Kit, brush 6

ENGINE CONTROLS

DESCRIPTION

KEY PART

NO. NO.

1 24 211 03-S Bolt, round head square

neck

2 24-090-33-S Lever, governor

3 M-641060-S Nut, hex. flange M6xl.0

4 24-089-01-S Spring, linkage

5 25-158-08-S Bushing, linkage retaining

6 24-079-04-S Linkage, throttle

7 25-158-11-S Bushing, throttle linkage

8 M-545016-S Screw, hex. flange

M5x0.8x16

9 M-547050-S Nut, hex. lock M5xO.8

10 24-089-03-S Spring, choke return

11 24-126-56-S Bracket, control

12 M-645016-S Screw, hex. flange

M6x1.0x16 (4)

13 12-237-01-S Clamp, cable (2)

14 24-086-43-S Screw, hex. flange

M5xO.8x16 (2)

15 24-090-g7-s Lever, throttle actuator

16 X-20-1-S Washer, lock 1/4"

17 M-541050-S Nut, hex. flange M5x0.8

18 24-468-01-S Washer, plain 5.5 mm (3)

19 24-089-45-S Spring, governor

20 M-446030-S Nut, hex M4x0.7

21 24-090-13-S Lever, throttle control

22 M-545020-S Screw, hex. flange

M5x0.8x20

23 24-089-51-S Spring, throttle limiter

24 24-090-05-S Lever, choke

25 41-468-03-S Washer, spring 1/4"

26 M-403025-S Screw, hex. cap M4x0.7x25

27 24°079-05-S Linkage, choke

DESCRIPTION

24°199-07-S

M-645025-S

M-631005-S

24-393-08-S

24-123-05-S

24-162-26-S

24-043-12-S

12-380-01-S

52-448-02-S

12-144-02-S

24-153-08-S

X-75-32-S

24-136-01-S

52-050-02-S

52-032-08-S

24-086-17-S

24-086-16-S

X-75-10-S

Pan, oil assembly

_ncludes 2-10)

crew, hex. flange

M6x1.0x25 (2)

Washer, plain 6 mm (2)

Oil pump assembly

(Includes 5)

Tube, oil pickup

Screen, oil

Kit, governor gear w/pin

(Includes 8)

Pin, governor regulating

Tab, locking

Shaft, governor gear

O-Ring

Plug, hex. ctsk. 3/8"

Nipple, oil filter

Filter, oil

Seal, oil (PTO end)

Screw, hex. flange

M8x1.25x45

Screw, hex. flange

M8x1.25x45 (9)

Plug, sq. hd. solid 3/8"

N.P.T.F.

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR - MODEL NUMBER 917.275022

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

;RANKSHAFT J EXHAUST I

FUEL SYSTEM J

TRACTOR - MODEL NUMBER 917.275022

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

CRANKSHAFT FUEL SYSTEM

KEY PAIn" KEY PART

NO. NO. DESCRIPTION NO. NO.

1 24-014-72-S Crankshaft (Includes 2) 1 24-853-61-S

2 52-139-09-S Plug, cup 2 24-041-15-S

EXHAUST 3 24-053-61

KEY PART

NO. NO. DESCRIPTION

1 24-041-02-S Gasket, exhaust (2)

2 25-072-04-S Stud, M8xl.25x33 (4)

-- PA-75544 Replacement Engine

-- 24 782 14 Miniblock

-- 24 755 108-SGasket Set

4 24 041 14-S

5 M-629095oS

6 M-641060-S

7 47-154-01-S

8 52-353-22-S

925-237-14-S

10 24-086-12-S

11 24-393-16-S

12 24-100-01-S

13 24-353-03-S

14 15-353-04-S

15 24-050-02-S

DESCRIPTION

Kit, carburetor w/gaskets

(Includes 2-4)

Gasket, carburetor

Carburetor assembly (For

information only not

available separately)

(Service with Kits 24 757

36-S, 24 757 38-S)

Gasket, air cleaner base

Stud, M6x1.0x95 (2)

Nut, hex. flange M6xl.0 (2)

Clip, cable

Line, fuel 12"

Clamp, hose (6)

Screw, hex. cap. M6x1.7x18

(2)

Pump, fuel - pulse

Nut, plastic (2)

Line, fuel 10-5/8 _

Line, fuel 11-1/2"

Filter, fuel

NOT ILLUSTRATED

-- 24 757 36-S Kit, choke repair

-- 24 757 38-S Kit, gasket repair

NOTE: All componentdimensionsgiven in U.S.

inches 1inch = 25.4 mm

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

For repair of carry-inproducts likevacuums, lawn equipment,and

electronics,callfor the nearestSears Parts and Repair Center.

1-800-488-1222 Anya_, dayorr_Jt(U.SJ_ody)

For the replacement parts, accessories and owner's manuals

that you need to do-R-yourself, call Sears PartsDirecP!

1-800-366-PART 6a.m.-11 p.m., 7days aweek

(1-80o-366-7278) (u.s._ on,j)

www.sea_com/partsdirect

To purchase or inquire about a Sears Service Agreement

or Sears Maintenance Agreement

1-800-827-6655 (u.s_.) 1-800-361-8665 (Canada)

7 a.m.- 5p.m.,CST, Mort.- Sat. 9a.m. - 8 p.m. EST,M - F,4 p.m.Sat.

................... ,, =,==,H

Parapedlrse_cio dereparaci6na Au Canada poursewice enlranqaJs:

dorniciio,y paraordenarpiezas: 1.800.LE.r.OYERUC

1'-888-SU-HOGARsM (1-800-.533-6937)

(1-888-784_ www.seas.ca

® Registered Trademark /TM Trademark /SMService Mark of Seam, Roebuck and Co.

® Marca Registrada /TMMarca de Fdbdca /SMMarca de Servicio de Sears, Roebuck and Co.

MCMarque de commerce /MeMarque d_pos_e de Sears, Roebuck and Co.

182736 02.01.02 RH Printed in U.S.A.

Craftsman 917275022 User Manual LAWN TRACTOR Manuals And Guides L0202153

CRAFTSMAN Lawn, Tractor Manual L0202153 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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