Craftsman 917275032 User Manual LAWN TRACTOR Manuals And Guides L0202155

CRAFTSMAN Lawn, Tractor Manual L0202155 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917275032 917275032 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917275032. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

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Page Count: 60

Owner's Manual
ICRRFTSMRWI
23.0 HP
ELECTRIC START
50" MOWER
6 SPEED
GARDEN TRACTOR
Model No.
917.275032
Safety
Assembly
Operation
Maintenance
Repair Parts
This product has a low emission engine which operates I
differently from previously built engines. Before you start the en- I
gine, read and understand this Owner's Manual.
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5am -5 pm, Mon- Sat
SEARS, ROEBUCKAND CO., HOFFMAN ESTATES, IL60179
Visit our Craftsman website:www.sears.com/craftsman
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 12
Maintenance Schedule ...................... 18
Maintenance ....................................... 18
Service and Adjustments .................... 22
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes. Aproduct is "used for
commercial purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutt ng mach nes capable of amputating hands and feet and.
throwing objects. Failure to observe the following safety instruct ons could resutt in
serious injury or death.
I. GENERAL OPERATION
Read, understand, and follow all
instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers.
Do not mow in reverse unless absolutely
necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unload-
ing the machine into a trailer or truck.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related
injuries. These operators should
evaluate their ability to operate the riding
mower safely enough to protect them-
selves and others from serious injury.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust /engine parts and bum. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-
control and tipover accidents, which can re-
suit in severe injury or death. All stopes
require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not
mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Taft
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommenda-
tions for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
Do notmow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over the
edge of acliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
3
IlL CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
-Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside aclosed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other Be alert and turn machine off if children
people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
4
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
A, Look for this symbol to point out
important safety precautions. It means
CAUTIONI!! BECOMEALERT!I! YOUR
SAFETY IS INVOLVED.
A, CAUTION: In order to prevent acci-
dental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
_lug.
CAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
ACAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on aslope. Too
heavy of a load, while on a slope, is
dangerous. 13res can lose traction with
the ground and cause you to lose control
of your tractor.
AWARNING: Engine exhaust, some of its
constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of CaUfomia to cause cancer
and birth defects or other reproductive
harm.
AWARNING: Battery posts, terminals and
related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
5
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OILTYPE SAE 10W30
_,PI-SF-SJ): (ABOVE 32°F)
SAE 5W-30
(BELOW 32°F)
OILCAPAClTY: W/FILTER: 4.5PINTS
W/O FILTER: 4.0PINTS
SPARK PLUG: CHAMPION
(GAP: .030") RC12YC
GROUND SPEED LO: HI:
(MPH): 0.7 1.7
1.4 3.3
2.3 5.4
REVERSE: 0.9 2.1
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI
CHARGING 15AMPS @ 3600RPM
SYSTEM:
BA'I-I-ERY: AMP/HR: 35
MIN. CCA: 280
CASE SIZE:U1R
BLADE BOLT 27-35 FT. LBS
TORQUE:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under =Mainte-
nance" and =Storage" sections of this
owner's manual.
_IkWARNING: This tractor is equipped
with an intemal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).
6
Steering
Wheel Insert
Steering Wheel
Steering Sleeve
Steering Sleeve
Extension
Seat
(1) Washer
17/32 x 1-3/16 x12 Gauge
_(1) Knob
(2)Flanged
Pins
(1)Front Plate
Assembly
Mower (5) Retainer Springs
(2) etainer Springs
Isingle loop)
Gauge Wheels
(2) Bolt s (,/ /_] ))(2) Wheels \_
(2) Centerlock Nuts
(2) Washers 3/8 x 3/4 x 14 Ga.
Video CasseHe For Future Use
Keys
(2) Keys
Slope Sheet
7
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife
(1) 3/4" socket with
drive ratchet
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel)•
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines on
all four corners of carton, and lay
panels flat.
3. Remove mower and packing materi-
als.
4. Check for any additional loose parts
or cartons and remove.
_J_---_Steering
_.._F_ Wheel Insert
-'--- Hex Bolt
o_-- Lock Washer
Steering _Large Flat
Wheel_teeri_:_/_ie .
_._ Adapter
Steering _
Sleeve __:=_Tebs
Extension I
Steering Shaft
Sleeve
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
HOW TO SET UP YOUR TRACTOR
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
1. Remove hex bolt, lock washer and
large flat washer from steering shaft.
2. Position front wheels of the tractor so
they are pointing straight forward.
3. Slide the steering sleeve over the
steering shaft.
4. Align tabs and press steering sleeve
extension into bottom of steering
wheel.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
onto steering wheel adapter.
6. Secure steering wheel to steering
shaft with hex bolt, lock washer and
large flat washer previously removed.
Tighten securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
CHECK BATrERY
1. Lift hood to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BAI-IERY" in Maintenance
section of this manual for charging
instructions).
":.._:;_.:_;•'• o.- ::-.,
/: ...... .•
*
:
i
i
f
"*'*-•..%,,
.Label
8
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
9. Raise seat and tighten adjustment
knob securely. Seat
Seat
Shoulder Bolt
Flat Washe_. _
Adjustment-_-_- _ _ )_)
Knob
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1, Press lift lever plunger and raise
attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
,AWARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in awell-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest
position.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
10.Turn ignition key to "OFF" position.
Continue with the instructions that follow.
9
INSTALL MOWER AND DRIVE BELT
Be sure tractor is on level surface and
mower suspension arms are raised with
attachment lift control Engage parking
brake.
1. Cut and remove ties securing anti-
sway bar and belts. Swing anti-sway
bar to left side of mower deck.
2. Slide mower under tractor with
deflector shield to right side of tractor.
IMPORTANT: Check belt for proper
routing in all mower pulley grooves.
3. If equipped, turn height adjustment
knob counterclockwise until it stops.
4. Lower mower linkage with attachment
lift control.
5. Install belt into electric clutch pulley
groove.
6, Place the suspension arms on
outward pointing deck pins. Retain
with double loop retainer spring with
loops up as shown.
7. Install front plate assembly to tractor
suspension brackets and retain with
single loop retainer springs as shown.
8. Position front plate assembly between
front mower brackets. Raise deck and
plate assembly to align holes and
insert flanged pins. Secure pins with
double loop retainer springs between
the plate and mower brackets.
NOTE: To assist in locating hole in
flanged pin, the hole in pin is inline with
notch on head of pin. If necessary, move
mower side-to-side to give space
between plate and mower brackets.
IMPORTANT: Check belt for proper
routing in all mower pulley grooves.
9. Connect anti-sway bar to chassis
bracket under left footrest and retain
with double loop retainer spring.
10.If equipped, turn height adjustment
knob clockwise to remove slack from
mower suspension.
11. Raise deck to highest position.
12.Assemble gauge wheels as shown
using long shoulder bolts, 3/8
washers, and 3/8-16 center Iocknuts.
Tighten securely.
13.Adjust gauge wheels before operat-
ing mower as shown in the Operation
section of this manual.
CHECK TIRE PRESSURE
The tires on your tractor were overin-
flared at the factory for shipping pur-
poses. Correct tire pressure is important
for best cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS"
section of this manual.
St_oulder
Bolt
Chassis
Bracket Front
Double Loop Suspension Mower
Retainer Arms Bracket
g' Idler
Gau
Wheel
Front Electric
Suspension Clutch
Brackets Pulley
Front Plate
.o;
3/8
Washer
3/8-16 Double
Center Loop
Locknut Retainer
Spring
Use Pliers For
Retainer Springs
Loop Up
Bar
Double Loop
Retainer Spring
(Outward pointing
deck pins)
Single
Loop
Retainer
Springs
Deflector
10
CHECK MOWERLEVELNESS
Forbestcuttingresults,mowershouldbe
properlyleveled. See=TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion, mower drive, and
mower blade drive belts in the Service
and Adjustments section of this manual.
Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See =TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
4CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this quality product.
Please review the following checklist:
3 All assembly instructions have been
completed.
3 No remaining loose parts in carton.
3 Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
3 Seat is adjusted comfortably and
tightened securely.
3 All tires are properly inflated, (For
shipping purposes, the tires were
overinflated at the factory).
3Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
3 Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
3 Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor,
pay extra attention to the following
important items:
3 Engine oil is at proper level.
3 Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
3 Become familiar with all controls - their
location and function. Operate them
before you start the engine.
3 Be sure brake system is in safe operat-
ing condition. 11
These symbols may appear on your tractor or in literature supplied with the product,
Learn and understand their meaning.
I- ;I
BAI-rERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
REVERSE FORWARD FAST SLOW
J
OIL PRESSURE LIGHTS ON
FUEL CHOKE MOWER HEIGHT PARKING BRAKE
LOCKED UNLOCKED MOWER LIFT
r 'l RNH
ATTACHMENT REVERSE NEUTRAL HIGH
CLUTCH ENGAGED
L
LOW PARKING BRAKE
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
12
FREE WHEEL
(Automatic Models only)
KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrationswith your tractor to familiarize yourself with the locationsof
various controls and adjustments. Save this manual for future reference.
Ammeter
Ignition ht Switch
Switch Position
Throttle Control Switch
Lift Lever
Plunger
Clutch/Brake
Attachment
Lift Lever
Chok_
Control Parking Brake
Height Range Shift Lever
Adjustment
Knob
Gear Shift Lever \
\
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other
attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTTLE CONTROL: Used to control
engine speed.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.
CHOKE CONTROL: Used when starting
a cold engine.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed
and direction of the tractor.
RANGESHIFT LEVER: Allows high (H)
and low (L) speed for all forward and
reverse gears.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
13
The operationof anytractorcan resultinforeignobjectsthrownintothe
_yes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2. Place parking brake lever in "EN-
GAGED" position and release
pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"
position. Make sure parking brake will
hold tractor secure.
Push-In to
Choke "Diser
Control
Attachment Clutch
Switch Pull Out To
Position Key
Brake
"Engaged"
Brake Ped2 sengag Position
"Drive" Height Position Gear Shift
Position Lever
Adjustment Knob
STOPPING
MOWER BLADES -
To stop mower blades, move attach-
ment clutch switch to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
_Ocpping tractor on grass areas.
AUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
TO USE THRO'rrLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best mower
performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACK-
WARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
2. Move gearshift and range shift levers
to desired position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by turning
the height adjustment knob in desired
direction.
Turn knob clockwise (F_) to raise
cutting height.
Turn knob counterclockwise (_)to
lower cutting height.
14
The cutting height range is approximately
1-1/2" to 4-1/2". The heights are mea-
sured from the ground to the blade tip
with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting
height.
2. Lower mower with lift control. Re-
move rear retainer spring and clevis
pin which secure each gauge wheel.
3. Lower gauge wheels to ground.
Raise gauge wheels slightly to align
holes in bracket and gauge wheel bar
and insert clevis pins. Gauge wheels
should be slightly off the ground.
4. Replace retainer springs into clevis
pins. Clevis Pin
Retainer I
Spring
Gauge _-_
Wheel Bracket
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Lower mower with attachment lift
control.
3. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
ACAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place. Attachment Lift Lever
Attachment Clutch Hiah Position
Switch Pull Out To__ _ . /Low
"Enga_ [ iSS"/Position
TO OPERATE ON HILLS
_I,CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
• Choose the slowest speed before start-
ing up or down hills.
• Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle con-
trol lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
Move gearshift lever to 1st gear and range
shift lever to low (L) position. Be sure you
have allowed room for tractor to roll slightly
as you restart movement.
To restart movement, slowly release park-
ing brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor, be
sure gearshift lever is in neutral (N) posi-
tion.
Do not push ortowtractor at more than five
(5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on atruck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
15
TOWING CARTS AND OTHER ATtACH-
MENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the
cap onto the tube. Remove and read
oil level, if necessary, add oil until
=FULL" mark on dipstick is reached.
Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
AWARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
ACAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time or if
the engine has run out of fuel, it will take extra
cranking time to move fuel from the tank to
the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to "DISEN-
GAGED" position.
4. Move throttle control to fast position
5. Pull choke control out for a cold
engine start attempt. For awarm
engine start attempt the choke control
may not be needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If
engine still does not start, pull the
choke control out and retry.
WARM WEATHER STARTING (50 ° F and
above)
7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly.
16
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING (50° Fand
below)
7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps
allowing the engine to accept small
changes in speed and load, until the
choke control is fully in. If the engine
starts to run roughly, pull the choke
control out slightly for afew seconds
and then continue to push the control
in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the
temperature.
The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "1O ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
MOWING TIPS
Tire chains cannot be used when the
mower housing is attached to tractor.
Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
Use the runner on the right side of the
mower as a guide. The blade cuts
approximately an inch outside the
runner.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu-
tion of clippings and more uniform
cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clip-
pings. Make first cut relatively high; the
second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
J
J
17
FILL IN DATES
ABouCOMPL EREGULAR SERVICE DATES
Check Brake Operation V' V _
Check Tire Pressure I_
Check Operator Presence and
Tinterlock Systems If
RCheck for Loose Fasteners II_ _t¢1_7
ASharpen/Replace Mower Blades /_j4
J C Lubdcation Chad ll_
0 Check Battery Level
RClean Battery and Terminals V'
Check Transaxle Cooling
Adjust Blade Belt(s) Tension _s
Adjust Motion Ddve Beti(s) Tension Ks
Check Engine Oil Level I_ V'
Change Engine Oil J_t.2#
E Clean Air FUter I_:
NClean Air Screen
Inspect Muffler/Spark Arrester II t
NF Replace Oil FiBer (If equipped) _.2
Clean Engine Cooling Fins Ik_=
Replace Spark Plug _1_1,2 If
Replace Air Filter Paper Cartridge
iReplace Fuel FiRer I_
1 - Change n_ore often when op_raling under aheavy Ioad or in high ambient ternperaturell. 5 * if equipped wilh adjust able ayslem.
2 - Service more ol_en when operating in dirty or du61y conditions, 6 oNOl _<:luir ocl if equlpped wi(h msintermnce*free battery
3-_f ecluipped with od filter, change oil evePj 50 P_ur$ 7 *Tighten front axle pivot bo_t to 35 ft,_bs, maximum¸
4 - Replace blades moro oflen when mowing i_ _a r:dy 00_I, DO nol overtighten,
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. Anew
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
@Tie Rod Ball Joints
Spindle -_) Spindle
Zerk Zerk
(_Front Wheel
Bearing
Zerk Bearing Zerk
Gear
Teeth
_)Check/
Add
Transaxle
Fluid
(I) SAE 30 or 10w30 motor oil
(_ General Purpose Grease
_) Refer to Maintenance "ENGINE" Section
®Spray silicone lubriant (Move Boots to
Lubricate)
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
@ Engine
18sparingly"
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad-
justed. (See "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
The engine should not start unless the
brake pedal is fully depressed and
attachement clutch control is in the
disengaged position.
When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and flat
washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble hex bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is grade 8 heat
treated.
Edge Blade Cente=
Flat
_'l-lex Bolt (Grade)'
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade -but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or acone
balancer. (When using a cone bal-
ancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.
5/8 Bolt _.....orPin____ade
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
19
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for I hour.
NOTE; The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BA'I-rERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable ends
with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
CHECK TRANSAXLE OIL LEVEL
1. Block up rear axle securely.
2. Remove left rear wheel by removing
hub bolts.
3. Remove filler plug from transaxle. Oil
level must be even with plug threads. If
necessary, fill with SAE 30 motor oil,
API SF-SJ. Replace filler plug.
4. Reassemble wheel to hub.
_1= _1 /Transaxle Filler
Plug
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF-SJ.
Select the oil's SAE viscosity grade
according to your expected operating
temperature. 20
Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto
the fitting. Oil Drain Valve
Yellow_
DrainTube /_ Closed and
Locked Position
3. Unlock drain valve by pushing upward
slightly and turning counterclockwise.
4. To open, pull clown on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
upward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace
the cap onto to the end of the drain
valve.
7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
section of this manual.
8. Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the
tube. Do not thread the cap onto the
tube when taking reading. Keep oil
at "FULL" line on dipstick. Tighten cap
onto the tube securely when finished.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary.
Make sure the cooling shrouds are
reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due
to overheating.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
1. Loosen knob and remove cover.
TO SERVICE PRE-CLEANER
2. Slide foam pre-cleaner off cartridge.
3. Wash it in liquid detergent and water.
4. Squeeze it dry in a clean cloth. Allow
it to dry.
5. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE CARTRIDGE
Replace a dirty, bent, or damaged
cartridge.
NOTE: Do not wash the paper cartridge
or use pressurized air, as this will
damage the cartridge.
6. Remove nut and cartridge plate.
7. Reinstall the pre-cleaner (cleaned
and oiled) over the paper cartridge.
8. Check rubber seal for damage and
proper position around stud. Replace
if necessary.
9. Reassemble air cleaner, cartridge
plate, and nut.
10. Reinstall air cleaner cover and secure
by tightening knob.
Cartridge
Foam
Pre-Cleaner
Cartridge
Rubber
Seal
Nut
Knob'
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create afire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure-
tor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards
carburetor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled
gasoline.
Fuel Filter__ _J
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
Protect painted surfaces with automo-
tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened
21 engine life.
_CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in =DISENGAGED" position.
4. Turn ignition key "OFF" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
1. Place attachment clutch in "DISEN-
GAGED" position.
2. Turn height adjustment knob to lowest
setting.
3. Lower mower to its lowest position.
4. Remove retainer spring holding anti-
swaybar to chassis bracket and
disengage anti-swaybar from bracket.
5. Remove four retainer springs from
front plate assembly and remove
plate.
6. Remove retainer springs from
suspension arms at deck and disen-
gage arms from deck.
7. Raise attachment lift to its highest
position.
8. Slide mower forward and remove belt
from electric clutch pulley.
9. Slide mower out from under right side
of tractor.
Suspension
Arms
Chassis
Bracket
TO INSTALL MOWER
Follow procedure described in =iNSTALL
MOWER AND DRIVE BELT" in the
Assembly section of this manual.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this
manual), if tires are over or underinflated,
you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
°Measure height from bottom edge of
mower to ground level at front corners
of mower. Distance "A" on both sides of
mower should be the same.
If adjustment is necessary, make
adjustment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
Electric
Clutch Pulley
Front Mower
Bracket Front
Plate
Retainer
Spring
Anti-Sway
Bar
Retainer Springs
Springs
(Both Sides)
Bracket
NOTE: Each full turn of adjustment nut
will change mower height about 3/16".
Recheck measurements after adjust-
ing.
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to-
side. If the following front-to-back
adjustment is necessary, be sure to adjust
both front links equally so mower will stay
level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance "P directly in front of
and behind the mandrel at bottom edge
of mower housing as shown.
Before making any necessary adjust-
ments, check that both front links are
equal in length.
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower housing,
loosen nut "G" on both front links an
equal number of turns.
When distance "F" is 1/8" to 1/2" lower
at front than rear, tighten nut "H"
against trunnion on both front links.
To raise front of mower housing, loosen
nut "H" from trunnion on both front links.
Tighten nut "G" on both front links an
equal number of turns.
When distance "F" is 1/8" to 1/2" lower
at front than rear, tighten nut "H"
against trunnion on both front links.
NOTE; Each full turn of nut"G" will
change dim. "F" by approximately 3/8".
• Recheck side-to-side adjustment.
Bottom Edge of Bottom Edge of
Mower to Ground Mower to Ground
\ ,/
Mandrel
BOTH FRONT LINKS MUST BE EQUAL
IN LENGTH
Nut
•Nut =G"
Front Plate Trunnion
Assembly
TO REPLACE MOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL
1. Park tractor on a level surface.
Engage parking brake.
2. Remove screws from L.H. mandrel
cover and remove cover.
3. Roll belt over the top of L.H. mandrel
pulley.
4. Remove belt from electric clutch
pulley.
5. Remove belt from idler pulleys.
6. Remove any dirt or grass clippings
which may have accumulated around
mandrels and entire upper deck
surface.
7. Check primary idler arm and two
idlers to see that they rotate freely.
8. Be sure spring is securely hooked to
primary idler arm and bolt in mower
housing.
MOWER DRIVE BELT INSTALLATION
9. Install belt in both idlers. Make sure
belt is in both belt keepers at the idlers
as shown.
10.Install new belt onto electric clutch
pulley.
11 .Roll belt into upper groove of LH.
mandrel pulley.
12.Carefully check belt routing making
sure belt is in the grooves correctly
and inside belt keepers.
13.Reassemble LH. mandrel cover.
23
L.H.
Mandrel
Screws
Idler Electric
Clutch
Pulley
Mower Blade
L.H. Drive Belt Center
Mandrel R.H. Mandrel
Cover
Screw
Secondar
Idler Arm
L.H.
Mandrel
Mower
Drive Belt Belt
Keepers
\
\
TO REPLACE MOWER BLADE DRIVE
BELT
Park the tractor on level surface. Engage
parking brake.
1. Remove mower drive belt (See "TO
REPLACE MOWER DRIVE BELT' in
this section of this manual).
2. Remove mower (See 'fro REMOVE
MOWER" in this section of this
manual).
3. Remove screws from R.H. mandrel
cover and remove cover. Unhook
spring from bolt on mower housing.
4. Carefully roll belt off R.H. mandrel
pulley.
5. Remove belt from center mandrel
pulley, idler pulley, and L.H. mandrel
pulley.
6. Remove any dirt or grass which may
have accumulated around mandrels
and entire upper deck surface.
7. Check secondary idler arm and idler
to see that they rotate freely.
8. Be sure spring is hooked in secondary
idler arm and sway-bar bracket.
9. Install new belt in lower groove of L.H.
mandrel pulley, idler pulley, and
center mandrel pulley as shown.
10.Roll belt over R.H. mandrel pulley.
Make sure belt is in all grooves
properly.
11.Reconnect spring to bolt in mower
housing and reinstall R.H. mandrel
cover.
12. Reinstall mower to tractor (See
"INSTALL MOWER AND DRIVE
BELT" in the Assembly section of this
manual).
Reassemble mower drive belt (See
"TO REPLACE MOWER DRIVE BELT'
in this section of this manual).
Sway Bar
Bracket Idler
Pulley
TO ADJUST ATFACHMENT CLUTCH
The electric clutch should provide years
of service. The clutch has a built-in brake
that stops the pulley within 5 seconds.
Eventually, the internal brake will wear
which may cause the mower blades to
not engage, or, to not stop as required.
Adjustments should be made by a Sears
or other qualified service center.
1. Make sure attachment clutch and
ignition switches are in "OFF" position.
2. Adjust the three nylon Iocknuts until
space between clutch plate and rotor
measures .012" at all three slot
locations cut in the side of brake plate.
NOTE: After installing anew electric
clutch, run tractor at full throttle and
engage and disengage electric clutch 10
cycles to wear in clutch plate.
Rotor
Ny
Locknut
_Plate
TO ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the left
side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear on a level dry concrete or paved
surface, then brake must be adjusted.
1. Depress clutclVbrake pedal and
engage parking brake.
2. Measure distance between brake
operating arm and nut "A" on brake rod.
3. It distance is other than 1-3/4", loosen
jam nut and turn nut "A" until distance
becomes 1-3/4". Retighten jam nut
against nut "A".
24
4. Roadtesttractorfor proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact a Sears or other qualified
service center.
IMPORTANT: Check Brake Adjustment.
Clutching Flat Idler Clutchin,
Engine
With Parking Brake "Engaged"
=An
Nut
Transaxle
Pulley
Twists Belt
Keeper
Bottom
Operating
Arm
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For ease of service there
is a belt installation guide decal on
bottom of left footrest. It is not necessary
to remove mower.
BELT REMOVAL -
1. Engage parking brake (creates slack
in belt).
2. Remove mower drive belt from electric
clutch pulley only (See "TO REPLACE
MOWER DRIVE BELT" in this section
of this manual).
3. Roll motion drive belt off transaxle
pulley.
4. Roll belt off clutching idler pulleys,
then off engine pulley and front V-idler
pulley.
5. Pull belt out of all belt keepers.
BELT INSTALLATION -
1. Place V part of belt into grooves on
engine pulley and front V-idler,
making sure to route belt inside of belt
keepers.
2. Put belt coming from V-idler above
midspan belt keeper, then onto
clutching idler pulleys as shown.
3. Make sure V part of belt engages V-
idler.
4. Place belt around transaxle pulley,
beginning at top.
V part of belt should engage transaxle
pulley.
5. Place long lower section of belt
through loop in midspan belt keeper.
6. Check to be sure belt is on proper
side of all belt keepers.
7. Reinstall mower drive belt onto
electric clutch pulley. 25
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steering wheel and reassemble per
instructions in the Assembly section of
this manual.
FRONT WHEEL TOE-IN ADJUSTMENT
Front wheel toe-in is required for proper
steering operation. Toe-in was set at the
factory and adjustment should not be
necessary. If parts in the front axle or
steering mechanism have been replaced
or damaged, check toe-in and adjust if
necessary.
TO CHECK TOE-IN -
1. Position front wheels straight ahead.
2. Measure distance between wheels at
front and rear of tires (dimensions "A"
and "B").
Front dimension "A" should be 1/8" to
1/4" less than rear dimension "B".
TO ADJUST TOE-IN -
1. Loosen jam nuts at adjustment
sleeves on tie rod.
2. Adjust tie rod until dimension "A" is
1/8" to 1/4" less than dimension "B'.
3. Tighten jam nuts securely.
FRONT WHEEL CAMBER
The front wheel camber is not adjustable
on your tractor. If damage has occurred to
affect the front wheel camber, contact a
Sears or other qualified service center,
Adjustment Sleeves
Jam Nuts
TO REMOVE WHEEL FOR REPAIRS
FRONT WHEEL -
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal.
3. Repair tire and reassemble.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
REAR WHEEL -
1. Block rear axle securely.
2. Remove five (5) hub bolts to allow
wheel removal.
3. Repair tire and reassemble. Replace
and tighten hub bolts securely.
Washers
Retaining
Ring\
Axle \
Cover \
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
TO START ENGINE WITH A WEAK
BATTERY
_CAUTION; Lead-acid batteries
generate explosive gases. Keep sparks,
flame and smoking materials away from
batteries. Always wear eye protection
when around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY" in the MAINTENANCE
section of this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped with a
12 volt negative grounded system. The other
vehical must also be a 12 volt negative
grounded system. Do not use your tractor
battery to start other vehicles.
TO A'I-rACH JUMPER CABLES -
1. Connect each end of the RED cable to
the POSITIVE (+) terminal of each
battery, taking care not to short
against chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of fully
charged battery.
3. Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
"Positive"_l_ "Negative"
REPLACING BA'I-rERY
_CAUTION: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
1. Lift hood to raised position.
2. Remove terminal guard.
3. Disconnect BLACK battery cable then
RED battery cable and carefully
remove battery from tractor.
4. Install new battery with terminals in
same position as old battery.
5. Reinstall terminal guard.
6. First connect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten
securely.
7. Connect BLACK grounding cable to
negative (-) battery terminal with
remaining hex bolt and keps nut.
Tighten securely
8. Close terminal access doors.
9. Close hood.
26
Terminal .o'"
Access " Hex
Bolt
-Positive
(Red)
Cable
Guard (Black)
Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO ADJUST A'n'ACHMENT LIFT
SPRING
1. While holding spring bushing with
wrench, loosen jam nut.
Turn adjustment bolt clockwise to
extend spring and reduce lift effort for
heavier attachments.
Turn adjustment bolt counterclockwise
for lighter attachments.
2. Retighten jam nut against spring
bushing.
IMPORTANT: Do not adjust for maximum
spring tension when using light attach-
ments such as a mower. Adjust lift lever
spring to aid in lifting attachment. Do not
overpower spring. When removing
attachment, always adjust spring tension
to its lowest position.
ustment Bolt
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. To replace, reverse above procedure.
Headlight Wire
lector
ENGINE
Maintenance, repair, or replacement of
the emission control devices and sys-
tems, which are being done at the
customers expense, may be performed
by any non-read engine repair establish-
ment or individual. Warranty repairs must
be performed by an authorized engine
manufacturer's service outlet.
TO ADJUST THRO'rrLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as de-
scribed below before loosening cable. If
adjustment is necessary, proceed as
follows:
1. With engine not running, move throttle
control lever to fast position.
2. Check that speed control lever is
against stop screw. If it is not, loosen
casing clamp screw and pull throttle
cable until lever is against screw.
Tighten clamp screw securely.
Idle Fuel Adjusting idle speed Adjusting
Throttle
Control
Cable
Nut Spring
Lift Choke
Control
Cable
Sto_
27 Scre_lamp
TO ADJUST CHOKE CONTROL
The choke control has been preset at the
factory and adjustment should not be
necessary, check adjustment as de-
scribed below before loosening cable, if
adjustment is necessary, proceed as
toltows:
1. With engine not running, move choke
control (located on dash panel) to full
choke position.
2. Remove air cleaner cover, filter and
cartridge plate to expose carburetor
choke (See =AIR FILTER" in the
Maintenance section of this manual).
3. Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw
securely.
4. Reassemble air cleaner.
Closed for Full
TO ADJUST CARBURETOR
The carburetor has been present at the
factory and adjustment should not be
necessary. However, minor adjustment
may be required to compensate for
differences in fuel, temperature, altitude
or load. If the carburetor does need
adjustment, proceed as follows:
In general, turning the adjusting needles
in (clockwise) decreases the supply of
fuel to the engine giving a leaner fuel/air
mixture. Turning the adjusting needles out
(counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/
air mixture.
IMPORTANT: Damage to the needles
and the seats in carburetor may result if
screw is turned in too tight.
PRELIMINARY SEI-FING -
1. Be sure you have a clean air filter, and
the throttle control cable is adjusted
properly (see 'qO ADJUST
THRO'I-FLE CONTROL CABLE" in the
Service and Adjustments section of
this manual).
2. With engine off turn idle fuel adjusting
needle in (clockwise) closing it finger
tight and then turn out (counterclock-
wise) 1 turn.
FINAL SEI-rlNG -
1. Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion
control lever in neutral (N) position.
NOTE: The high idle is set at the factory
and cannot be adjusted.
2. Idle speed setting -With throttle
control lever in slow position, engine
should idle at 1200 RPM. If engine
idles too slow or fast, turn idle speed
adjusting screw in or out until correct
idle is attained.
3. Idle fuel needle settino - With throttle
control lever in slow position, turn idle
fuel adjusting needle in (clockwise)
until engine speed decreases and
then turn out (counterclockwise)
approximately 3/4 turn to obtain the
best low speed performance.
4. Recheck idle speed. Readjust if
necessary.
ACCELERATION TEST -
5. Move throttle control lever from slow to
fast position. If engine hesitates or
dies, turn idle fuel adjusting needle
out (counterclockwise) 1/8 turn.
Repeat test and continue to adjust, it
necessary, until engine accelerates
smoothly.
High speed stop is factory adjusted. Do
not adjust-damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact Sears or other qualified
service center, which has proper equip-
ment and experience to make any
necessary adjustments.
28
Immediately prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or
more.
_CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for
a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section
of this manual).
3. Lubricate as shown in the Mainte-
nance section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TERMI-
NALS" in the Maintenance section of
this manual).
After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposites from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage. Also,
expedance indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of and engine
while in storage.
1. Drain the fuel tank.
2. Start the engine and let it run until the
fuel lines and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to "START" position
for afew seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
Cover your tractor with a suitable
protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe which allows conden-
sation to form and will cause your
tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
29
TROUBLESHOOTING CHART
PROBLEM
Will not start
Hard to start
Enginewill not
turn over
Engine clicks but
will not start
CAUSE
1. Out of fuel.
2. Engine not "CHOKED"
properly.
3. Engine flooded. 3.
4. Bad spark plug. 4.
5. Dirty air filter. 5.
6. Dirty fuel filter. 6.
7 Water in fuel. 7.
8. Loose or damaged wiring. 8.
9. Carburetor out of adjustment. 9.
10. Engine valves out of
adjustment.
1. Dirty air filter. 1.
2. Bad spark plug. 2.
3. Weak or dead battery. 3.
4. Dirty fuel filter. 4.
5. Stale or dirty fuel. 5.
6. Loose or damaged wiring. 6.
7. Carburetor out of adjustment. 7.
8. Engine valves out of 8.
adjustment.
1. Clutch/brake pedal not 1.
depressed.
2. Attachment clutch is 2.
engaged.
3. Weak or dead battery. 3.
4. Blown fuse. 4.
5. Corroded battery terminals. 5.
6. Loose or damaged wiring. 6.
7. Faulty ignition switch. 7.
8. Faulty solenoid or starter. 8.
9. Faulty operator presence 9.
switch(es).
1. Weak or dead battery. 1.
2. Corroded battery terminals. 2.
3. Loose or damaged wiring. 3.
4. Faulty solenoid or starter. 4.
CORRECTION
1. Fill fuel tank.
2. See -TO START ENGINE"
in Operation section.
Wait several minutes
before attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and
carburetor, refill tank with
fresh gasoline and replace
fuel filter.
Check all wiring.
See "To Adjust Carburetor"
in Service Adjustments
section.
10.Contact a Sears or other
qualified service center.
Clean/replace air filter.
Replace spark plug.
Recharge or replace
battery.
Replace fuel filter.
Drain fuel tank and refill
with fresh gasoline.
Check all wiring.
See "To Adjust Carburetor"
in Service Adjustments
section.
Contact a Sears or other
qualified service center.
Depress clutch/brake
pedal.
Disengage attachment
clutch.
Recharge or replace
battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition
switch.
Check/replace solenoid or
starter.
Contact a Sears or other
qualified service center.
Recharge or replace battery
Clean battery terminals.
Check all wiring.
Check/replace solenoid or
starter.
30
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Loss of power .
2.
3.
4.
5.
6.
7. Dirty fuel filter.
8. Stale or dirty fuel.
Excessive
vibration
Engine continues
to run
when operator
leaves seat with
with attachment
clutch engaged
Poorcut-uneven
9. Water in fuel.
Cutting too much grass/too
fast.
Throttle in "CHOKE"
position.
Build-up of grass, leaves 3.
and trash under mower.
Dirty air filter. 4.
Low oil leveVdirty oil. 5.
Faulty spark plug. 6.
7.
8.
9.
10.Spark plug wire loose.
1. Set in "Higher Cut" position/
reduce speed.
2. Adjust throttle control.
Clean underside of mower
housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change
spark plug.
Replace fuel filter.
Drain fuel tank and refill with
fresh gasoline.
Drain fuel tank and carbure
tor, refill tank with fresh
gasoline and replace fuel
filter.
10.Connect and tighten spark
plug wire.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13.Loose or damaged wiring.
14. Carburetor out of
adjustment.
15.Engine valves out of
adjustment.
11. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Faulty operator-safety
presence control system.
.
2.
3.
4.
5.
Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves,
and trash under mower.
Bent blade mandrel.
Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
11.Clean engine air screen/fins.
12. Clean/replace muffler.
13.Check all wiring.
14. See "To Adjust Carburetor"
in Service Adjustments
section.
15.Contact a Sears or other
qualified service center.
1. Replace blade.
Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose part(s).
Replace damaged parts.
.Check wiring, switches and
connections. If not
contact a Sears or other
qualified service center.
1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Replace blade mandrel.
5. Clean around mandrels to
open vent holes.
31
TROUBLESHOOTING CHART
Mower blades will 1. Obstruction in clutch
not rotate mechanism.
Poor grass
:discharge
Headlight(s) not
working
(if so equipped)
Battery will not
charge
1. Remove obstruction.
2. Worn/damaged mower
drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air
pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves
and trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10.Improper blades used.
11 .Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
1. Switch is "OFF".
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
(if so equipped).
4. Faulty alternator.
1. Engine throttle control not
set at "SLOW" position
for 30 seconds before
stopping engine.
2. Replace mower drive belt,
3. Replace idler pulley.
4. Replace blade mandrel.
1. Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10, Replace with blades listed
in this manual.
11 .Clean around mandrels to
open vent holes.
1. Turn switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connec-
tions.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connec-
tions.
3. Replace regulator.
4. Replace alternator.
Engine "backfires' 1. Move throttle control to
whenturning =SLOW" position and allow
engine "OFF" to idle for 30 seconds before
stopping engine.
32
SCHEMATIC
TRACTOR -- MODEL NUMBER 917.275032
IGNITION SWITCH
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING,
CP_,RGING S_STI_J OUTPUT
iS AMP O0 ! _OORFM
RELAY
rl
PTO SWITCH
POSITION CIRCUIT
OFF C+G,B+H
ON C+F_B+E_A+D
A
REGULATO: y
VOt*.lr8 AC 3_00_ [
HEADLIGHTS
REMOVABLE
CONNECTIONS
--e--
NON-REMOVABLE
CONNECTIONS
GFC
DA
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.275032
12
26
I
52
16
/J
34
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.275032
KEY PART
NO. NO. DESCRIPTION
1 144927 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 7603J Tray, Battery
10 145211 Bolt 1/4-20 x 7.5 Zinc
11 150109 Holddown BatteryDash Mount
12 145769 Nut Push Nylon 1/4"
16 153664 Switch interlock Push-In
21 175688 Harness Socket LightW/4152J
25 150775 Cable, Battery
26 108824X Fuse
27 73510400 Nut Keps Hex 1/4-20 Unc
28 170697 Cable,Ground
29 160784 Switch,Plunger
30 175566 Switch, Ign
33 140403 Key, Ignition
40 170238 Harness Ign.
42 154336 Cover,Terminal
45 122822X Ammeter
50 174652 Switch,PTO
52 141940 ProtectionWire Loop
79 175242 BulbholderAsm. Incandescent
81 109748X RelayAsm.
NOTE: All componentdimensionsgiven in U.S. inches
t inch= 25.4 mm
35
TRACTOR -- MODEL NUMBER 917.275032
CHASSISANDENCLOSURES
_138
148 130_
36/_37
130
_--17
4 17
17
36
TRACTOR - - MODEL N UMBER 917.275032
CHASSIS AND ENCLOSURES
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
1 175465 Rail.FrameRH 58 175315
2 175282 Drawbar,Gt 60 17060620
4 73680700 Nut,Crownleck Hex 7/18-14UNC 63 19131614
5 163978X428 Dash YTGT 2 Cyl 67 156973
6 157882 Dash, Lower Vgt One Piece 68 17490508
7 17720408 Screw, Thd Cut 1/4-20 x 1/2 70 177679
8 145166 Support, Battery 84 142992
14 175259X558 HoodAsm 85 144911
16 121794X Cover, Access 86 74760716
17 17000612 Screw 88 STD551143
18 174515)(558 Grille 90 STD551237
19 19131312 Washer 13/32x13/16x12 Ga. 91 175464
20 STD523710 Bolt, Fin Hex 3/8-16 x 1 106 138776
21 STD541437 Nut Crownlock 3/8-16 Unc 122 161464
24 179717X558 Footrest, RH 130 164863
28 179716X558 Footrest, LH 137 74780716
30 145051X014 Saddle, Slkscr Vgt 138
31 161419 Brace, Supt 1-pcVGT Strg 139 171873
32 161327 Bracket, Pivot Chassis Lh 140 163806
33 161326 Bracket, Pivot Chassis Rh 141 163805
34 177018 PlateAsm Engine Chassis 142 161897
35 19111116 Washer 11/32x11/16x!6Ga. 144 161900
36 17060512 ScrewS/16-18x 3/4 148 164655
37 167286X558 Fender 150 161237
39 175278 Bracket, Axle Front 152 177956
42 72140608 Bolt, Carriage 3/8-18x 1 153 179761
43 136939 Bracket, Spnsn Front Lh 157 161840
44 136940 Bracket, Spnsn Front Rh 158 17670608
45 154913 Bracket Asm., Susp Chassis Rh
47 17490608 Screw Thdrol 3/8-16 x 1/2
50 175476 Bracket, Chassis Front
56 154914 Bracket Asm., Susp Chassis Lh
DESCRIPTION
Bracket Asm., Fender
Scraw Thdrol. 3/8-16x 1-1/4
Washer 13/32 x 1x 14 Ga.
Guide, BeltGear Drive
Screw Thdrol. 5/16-18 x 1/2
Belt Keeper VGT Ground Drive
Stop, Over Center Mower
Bracket, SupportTmnsaxle
Bolt Fin Hex 7/16-14 UNC x 1
Washer, Lock Hvy Hlcl Spr 7/16
Washer, Lock External Tooth 3/8
Rail,Frame Lh
Screw, ThdrotHex Head Zinc Mwr
Screw Hex Wshd 8-18 x 7/8
Screw HWHD Hi-Lo #13-16 x 314
Bolt Fin Hex 7/16-14 xl Gr. 5
163975X428 CupholderYTGT
BoltShoulder 5/16-18 l-r
MagnetYTGT
StrikerPlate YTGT
Bracket Dash Rh
Bracket Dash Lh
ExtrusionBumper
DuctHeat Hood
ShieldBrowning
Light BoxAsm W/Lens
Lens Bar
ScrewThdrol, 3/8-16 x 1/2
NOTE: All componentdimensionsgivenin U.S. inches
1 inch= 25.4 mm
37
TRACTOR"" MODEL NUMBER 917.275032
GROUND DRIVE
3o 1!
51
28\
40
4t
69
6
37
62
38
TRACTOR -- MODEL NUMBER 917.275032
GROUND DRIVE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
3 7563R Washer, Thrust, Axle 38 150035
4 17490508 Scraw Thdrol 5/16-18 x 3/4 39 74321016
5 STD541437 Nut, Crownlock 3/8-16 40 178575
6 STD561210 Pin, Cotter 41 73931000
7 149176 Wheel. HubAssembly 42 8883R
8 12000034 Klip,Ring 46 145170
9 140080 Bolt, Hub 47 138228
10 142509 Disc, Brake 48 72110612
11 136927 Yoke, Brake Disc 50 131494
12 73750800 Nutlock 1/2-20 Unf 51
13 139419 Washer, Special 52
14 138901 Bushing 53
15 STD551037 Washer 13/32x13/16 x 16 Ga. 54
16 143012 Set, Screw 1/4-28 x 3/4 55
17 126909X Spnng 56
18 137104 Lever, Brake 57
19 136926 Cam, Brake Disc 59
21 23260412 Screw, Flat Head 1/4-28 x 3/4 60
22 633A109 Gearshift, Lever Assembly 61
23 106932X Knob 62
24 136925 Support, Puck Brake 63 74760720
25 136923 Puck, Brake Top 64 154752
26 137552 Spring,Return 65 67609
27 17490528 Screw, Hex Wsh Thd. 66 140296
5/16-18 x 1-3/4 67 19131312
28 73350600 Nut, Hex Jam 3/8-16 68 5142H
29 137213 Brake, Rod 69 136327
30 19131616 Washer 13/32xlx16Ga. 117 73900600
34 71673 Cap, Plunger 150 9858M1
35 137648 Rod, Parking Brake - - 174742
36 149412 Spring, Ddve Ground
37 121749X Washer 25/32 x1-1/4 x 16 Ga.
Nyliner
Screw, Fin. #10-24x 1
Actuator, Intedock Switch
Nut, Centedock#10-24
Cover, Pedal
Retainer,Sprisg
ClutchRod
Bolt,Carr. 3/8-16 x 1-1/2 Gr. 5
Pulley, Idler, Flat
STD541437 Nut. Crownlock 3/8-16 UNC
139123 Pulley, Idlsr, Grooved
207J Washer, Hardened
161590 Clutch,Arm Assembly
105706X Bearing,Idler
137153 V-Belt
141756 Bracket,Shift Rod, Hi-Lo
122253X Shift Rod, Hi-Lo
122268X SpringClip.ConnectingLink
137524 Pulley.Transaxle
STD551143 Washer, Lock 7/16
Bolt,Fin Hex 7/16-14 x 1-1/4
Shaft, Clutch/Brake Pedal
Bolt,Shoulder
Washer, Hardened
Washer, Flat
Pin, Roll
Hub, Cover
Nut, Lock Fig. 3/8-16 Uric
Key, Woodruff
Transaxle Asm
NOTE: Allcomponentdimensionsgivenin U.S. inches
1 inch= 25.4 mm
39
TRACTOR -- MODEL NUMBER 917.275032
STEERINGASSEMBLY
1313'
/\
IIr_ II
I//Sl
\ l
-.\
78
40
TRACTOR - - MODEL NUM BER 917.275032
STEERING ASSEMBLY
KEY PART
NO. NO.
1 159944X428
2 178557
3 6855M
4 161849
5 161848
6 62661"t
7 121748X
8 12000029
9 121232X
10 74781044
11 136518
12 73901000
13 121749X
14 STD551137
15 STD541537
16 145103
17 137347
18 175572
19 156011
20 163887X428
21 159945
22 155105
23 152927
25 STD523710
26 159946X428
27 3366R
28 17000612
29 104239)(
31 138136
32 19111610
33 74780512
34 74780512
35 138059
36 137156
37 733606o00
38 109850X
39 73700600
40 109851X
41 155246
42 17490508
44 160135X428
45 19132411
DESCRIPTION
Wheel, Steering
Axle Asm.. Front
Fitting,Grease
SpindleAsm, LH
SpindleAsm.. RH
Beadng, Race Thrust Harden
Washer 25/32 x 1-5/8 x 16 Ga.
Ring,Klip#T5304-75
Cap, Spindle
Bolt, Fin Hex 5/8-11 x 2-3/4
Spacer BearingAxle Front
Nut, Lock Flange 5/8-11 Uric
Washer 25/32 x 1-1/4 x 16 Ga.
Washer, Lock Hvy Hlcl Spr 3/8
Nut, Lock Center 3/8-24 UNF
Shaft Asm., Steering
Rod Asm., Tie Ball J Ball Vgt (Inc. Key No. 36-40)
Draglink, Ball JointSolid Vgt
Support Asm., Steering Vgt
Boot, Steering
Adapter, Wheel Steedng
Bushing, Strg. BIk
Screw
Bolt. Fin Hex 3/8-16 x 1 Gr. 5
Cap. Wheel Steering
Bearing, CoL Strg.
Screw 3/8-16 x3/4
Bearing,Flange
Bushing.NylinerSnap
Washer 11/32 x 1 x 10 Ga.
Washer, Lock Hvy Hlcl Spr 5/16
Bolt.Hex Hd 5/16-18 x3/4
Gear, Sector Steering
Tie Rod
Jam Nut RHThread
JointAsm. Ball RH Thread
Jam Nut LH Thread
Joint Asm. Ball LH Thread
Bracket Switch Intedock VGT 97
Screw Thdrol 5/16-18 x 1/2 Tyt
Extension, Steering
Washer 13/32 x 1-1/20 x 11 Ga.
NOTE: All componentdimensions given in U.S. inches
1inch = 25.4 mm
41
ENGINE
16
TRACTOR - - MODEL NUMBER 917.275032
21 "_ 20
84
15 17
37
J
26 37 39
81
69 I _" 62
8
40
29
\\
KEY PART
NO. NO.
1
2 149723
8 121361X
9 177748
10 175287
11 170056
12 143996
15 151346
16 10_27X
17 106092X
18 161493
20 177328X428
21 164863
22 175441X428
24 STD551237
25 73920600
26 3645J
27 139277
28 7834R
29 137180
35 10010500
DESCRIPTION
Engine(See Breakdown)Kohler
Model No.0V674-75544
Muffler
PulleyV-Idler
Keeper Asm. BeltEngine
Bushing
Clutch Electric
Pulley Engine VGT Elect Clutch
Tank Fuel Rear 3.50 Yt/Gt 96
Pad Spacer
Pad Spacer
Cap Asm Fuel W/Gauge
Control Throttle
Screw HWHD Hi-Lo # 13-16 x3/4
Control Choke
Washer Ext Tooth 3/8
Nut Keps 3/8 - 24 UNF
Bushing
Stem Tank Fuel
Fuel Line
Spark Arrester Kit
Washer Split
KEY PART
NO. NO.
37 123487X
39 17490636
40 17490664
41 128197X
DESCRIPTION
ClampHose
Screw TT 3/8-16 x2-1/4 UNC
Screw TT 3/8-16 x 4 UNC
Washer 1-1/20D x 15/32 ID x
.250
42 STD551143 Washer Lock 7/16
43 173937 Bolt Hex 7/16- 20 X 4Ga 5
47 175288 Bushing
62 146629 Shield Heat Muffler
69 24-041-02 Gasket
70 175545 Tube Exhaust LH
71 175545 Tube Exhaust RH
74 162295 Elbow Street Brass
80 M73030800 Nut Flange
81 148456 Plug Drain Oil Easy
82 148315 Plug Oil Drain Easy
83 171877 Bolt 5/16-18 UNC x 3/4 W/Seres
84 17060624 Screw 3/8-16 x 1-1/2
NOTE: All component dimensions given in U.S. inches
1inch = 25.4 mm
42
TRACTOR - - MODEL NUMBER 917.275032
SEATASSEMBLY
2
8
I
t
I"
21
KEY PART
NO, NO,
1 140124
2 140551
3 140675
4 127018X
5145O06
6 STD541437
7124181X
8 171877
10 174894
12 121246X
13 121248X
14 72050412
DESCRIPTION
Seat
Bracket, Pivot Seat
Strap, Fender
Bolt,Shoulder 5/16-18 x .62
Clip, Push In, Hinged
Nut, Crownlock 3/8-16 Unc
Spring, Seat Cprsn
Bolt5/16-18Uncx 3/4 w/Sems
Pan, Seat
Bracket, MountingSwitch
Bushing,Snap
Bolt,Carriage 1/4-20 X 1-1/2
KEY PART
NO. NO, DESCRIPTION
15 121249X Spacer, Split
16 123740X Spring,Cprsn
17 123976X Nut, Lock 1/4 Lge Fig Gr. 5
18 19171912 Washer 17/32x1-3/16x12 Ga.
19 166369 Knob, Seat
20 124238X Cap, Spdng Seat
21 171852 Bolt, Shoulder 5/16-18
22 STD541431 Nut, Crownlock 5/16-18Unc
NOTE: All componentdimensions given in U.S. inches
1 inch = 25.4 mm
43
DECALS
TRACTOR -- MODEL NUMBER 917.275032
18
16 2 6 515
19 17
410
12 1
13
8
KEY PART
NO. NO.
1177375
2 164085
3 171702
4171703
5177415
6 133644
8 177416
9 163204
10 156439
11 181249
12 146047
13 164884
DESCRIPTION
Decal, Dash Panel
Decal, Dash
Decal, Hood, RH
Decal, Hood, LH
Decal, Hood Side Panel
Decal, Maintenance
Decal, Engine
Decal, Fender, Craftsman
Decal, Fender Danger
Decal, Clutch/Brake
Decal, V-Belt Drive
Schematic
Decal, Blower Housing
KL_t' PART
NO. NO,
14 160397
15 171813
16 164085
17 149516
18 164065
19 138047
23 106202X
-- 138311
- - 179768X428
--179769X428
-- 182644
-- 182645
DESCRII:qlON
Decal, V-Belt Schematic
Decal, Rep] Parts
Decal, Dash Atom Eng.
Decal, Battery Dnge/Poi
Decal, Insert Strg
Decal, Battery
Reflector,Taillight
Decal, Handle Lft Height
Adjust(Lift Handle)
Pad, FootrestRH
Pad, FootrestLH
Manual, Owner's(Eng)
Manual, Owner's (Span)
WHEELS & TIRES
2 3
7410
59
KEY PART
NO. NO. DESCRIPTION
1 59192 Cap, Valve, Tire
2 65139 Stem, Valve
3 106228X427 RimAssembly,Front
4 8134H Tube, Front (Service Item Only)
5 106230X Tire, Front
6 278H Fitting,Grease (FrontWheel Only)
7 9040t"t Bearing,Flange (FrontWheel Only)
8 104757X428 Cap, Axle (FrontWheel Only)
89 105588X Tire, Rear
10 7154J Tube, Rear (Service Item Only)
11 106277X428 RimAssembly,Rear
12 6856M Fitting, Grease
-- 144334 Sealant, Tire (10 oz. Tube)
NOTE: All componentdimensionsgiven inU.S. inches
1inch = 25.4 mm
44
TRACTOR-- MODEL NUMBER 917.275032
LIFT ASSEMBLY
40 42 43 35 73
39
38 34
3O
15
18
7
9
10
6
16
KEY PART KEY PART
NO. NO, DESCRIPTION NO. NO,
1 121006X Rod Asm., Lever 26 73680800
2 177535 Shaft Asm., Lift Vgt 29 150233
3 159189 Lever Asm., Lift Rh 30 110807X
4 12000022 E-Ring Truarc #5133-87 31 19131016
5 19292016 Washer 29/32 x 1-1/4 x 16 Ga. 32 137150
6 71110624 Bolt, Fin Hex 3/8-16 unc x1-1/2 33 STD560907
7 175830 Gdp, Handle Fluted 34 137167
8 175831 Button, Plunger 35 138057
9 122364X Plunger, Button 38 155097
10 2876H Spring 2-1/8" 39 123935X
11 146704 Link Uft 40 17060516
12 163552 Retainer, Spring 41 73540600
13 139868 Arm, Suspension Vgt 42 19112410
14 169865 Bearing 43 123934X
15 STD541437 Nut, Crownlock 3/8-16Unc 70 145212
16 674A247 Spring Asm., Assist Lift 72 110452X
18 143363 Bracket, Spring Assist 73 73350600
19 STD551037 Washer 13132x 13/16 x 16 Ga. 75 175805
20 5328J Bolt, Adjust Spring Assist 76 175560
21 STD52710 Bolt, Fin Hex 3/8-16 x 178 175689
23 STD624008 Retainer, Spring
24 73350800 Nut, Jam Hex 1/2-13 Unc
DESCRIPTION
Nut, Crowntock 1/2-13 Unc
Trunnion,InfinHeight
Nut, Special
Washer 13/32 x 5/8 x 16 Ga.
Spring, CompressionInf Hgt
Pin, Cotter 3/32 x 1/2
Rod, Adj Lift
Knob, Inf 3/8-18 Unc
Pointer,Height Indicator
Plug,Hole
Screw 5/16-18 x 1
Nut, Crownlock 3/8-24
Washer 11/32 x 1-1/2 xl0 Ga.
Scale, IndicatorHeight
Nut Hex Flange Lock
Nut Push Phos & Oil
Nut Hex Jam 3/8-15 UNC
Plate Asm Susp Front
PinFlange
Trunnion
NOTE: All component dimensions given in U.S. inches
1inch = 25.4 mm
45
MOWER DECK
TRACTOR -- MODEL NUMBER 917.275032
55
116
53,
3O
45
44
43
48
47
36
436
2
2 2 22
21
54
46
MOWER DECK
TRACTOR - - MODEL NUMBER 917.275032
KEY PART
NO, NO.
1 156990
2STD541413
3 72110506
4 7631J
5138457
6 STD624008
7 130832
8 850857
9 STD551137
10 140296
11 137380
13 137553
14 137152
15 110485X
16 174493
17 106735X
18 19111016
19 105304X
20 123713)(
21 137607
22 110452)(
23 110509X
24 136320
25 19111216
27 STD551037
28 132823
30 157722
31 178342
32 153535
33 129963
34 72140610
35 72110616
36 72110608
KEY PART
DESCRIPTION NO. NO.
Mower Deck Wetdment 50 37 137166
Nut, Crownlock5/16-18 38 156085
Bolt,Carriage 5/16-18 x 3/4 39 131494
Runner,Mower LH 40 136572
BracketAsm, Sway Bar 42 STD533107
Retainer,Spnng 43 136460
Arm Suspension,Rear 44 165723
Bolt 3/8-24 x1.25 Gr. 8 45
Patched 46 74760628
Washer, Lock Hvy 3/8 47 137200
Unplated 48 137729
Washer, Hard Blade Mower 49 136574
Vented 50 137272
Blade(3 Required) 51 137273
Shaft Asm.,W/Lower Brg 52 139245
Housing,Mandrel 50" Vent 53 137789
Bearing, BallMandrel 54 139573
Stripper,Mower Vented 55 144959
Rod,Hinge 56 138687
Washer 11/32 x 5/8 x 16 Ga. 57 136577
Cap, Sleeve 58 133957
Spdng, Torsion Deflector 59 137644
Bracket, Deflector 60 139031
Nut, Push 61 136573
Shield,Deflector Mower 62 133943
Runner,RH 63 72110612
Washer 11/32 x 3/4 x 16 Ga. 64 19121414
Washer 13/32 x 13/16 x16 Ga. 65 151831
Spacer, Spring Stop Idler 66 156009
Screw ThdrolRollingWasher 67 73930600
Head 99 72110614
Nut, Fig Top Lock Cntr 9/16 -- 143651
Pulley, Mandrel
Washer, Spacer Mower -- 158330
Vented
Bolt,Carriage 3/8-16x 1-1/4
Bolt,Carriage 3/8-16x2
Bolt,Carriage 3/8-16 x 1 Gr. 5
DESCRIPTION
Stiffener, Arm Idler
Keeper, Belt Idler
Pulley, Idler Flat
Pulley, Driven
Bolt, Carriage 5/16-18 Uac x 3/4
Arm, Idler Secondary
Spacer, Retainer
S'rD541437 Nut, Crownlock 3/8-16 Unc
Bolt,Fin Hex 3/8-16 Unc x 1-3/4
Cover, Mandrel RH
Screw, Thd Roll 1/4-20 x 5/8
Cover, Mandrel LH
Arm, IdlerPrimary
Spdng,Secondary
Pulley, Idler V Groove
Shield, Idler
V-Belt, Mower Pdmary
V-Belt, Mower Secondary
Spring,Primary
Bar Asm.,Wheel Gauge
Wheel, Gauge
Bolt,Shoulder
Pin, Clevis
Bracket,Wheel Gauge
WasherHardened
Bolt Carriage 3/8-16 x 1-1/2
Washer 3/8 x 3/4 x 14 Ga
Pulley Idler Flat Mower
Keeper, Belt Idler44/50"
Nut, Centerlock 3/8-16
Bolt,Carriage 3/8o16 x 1-3/4 Gr.5
Mandrel Assembly (Includas
Key Nos. 8-10, 13-15, 31 and 33)
ReplacementMower,Complete
NOTE: All componentdimensionsgiven inU. S.
inches 1 inch = 25.4 mm
47
TRANSAXLE
TRACTOR -- MODEL NUMBER 917.275032
3
2O
5
73
46
12
°-
• °oo
°o
7
24
48
TRANSAXLE
KEY PART
NO. NO.
14197R
2 12000034
3 4199R
4 4216R
5 4215R
6 4217R
7174728
874020652
97392M
10 137261
11 4985R
12 6266H
13 4212R
14 137125
15 6276H
16 633A63
17 8118M
18 8740H1
19 122238X
20 4218R
21 6252H1
22 7810H
23 6262H
24 7393R
25 992R1
26 139111
27 4986R
28 1222.54X
29 626gH
3O 5855H
31 174731
32 6277H
33 42'P5R
34 7396H
35 4198R
36 4200R
37 7395H
38 160789
39 174729
40 13320400
41 17580520
45 6271H
13060200
49 4895H
50 4222R
51 1529R
TRACTOR - - MODEL NUMBER 917.275032
KEY PART
DESCRIPTION NO. NO.
Axle Shaft 52 8119M
RetainingRing 53 4220R
Final DriveGear 54 4209R
Differential Gear 55 4213R
DifferentialPinion 56 4442R
DifferentialCarder 57 4195R
AxleThrust Washer 58 4214R
Bolt, Hex Head 3/8-24 x 3-1/4 59 4194R
(1"Thread Length) 60 7528R
Steel Ball 61 42GSR
Spring Shift Fork Detent 62 4207R
Shift Fork,High-Low Range 63 7398H
ThrustBearing Race 64 4203R
4th Reduction Pinion
Shaft, Brake 65 43O4R
Snap Ring,Crescent Type 66 2898J
High-LowRange Gears 67 12000033
Needle Bearing 68 4205R
Sintered IronBearing 69 4206R
ShiftFork Shaft, High-Low 70 1370H
Range 71 633A_9
DifferentialPinionSpacer
DifferentialPinionBushing 72 139120
Gripco Centeriock Nut 3,'8-24 73 4201R
Shift Fork, R.H. 74 12000008
Oil Seal 75 1153R
Sintered Iron Bearing 77 6803J
Shift Fork Shaft 79 1167R
Shift Fork, L.H. 80 73360700
Shift Shaft, High-Low Range 81 6270H
Oil Seal 82 136984
Pressure Relief Valve 84 5384J
Gearcase, Reverse Idler Shaft 85 2978J
and Bearings, R.H. (Includes 86 633A85
Key No.'s 17,18, 25, 33, 50, 87 8739H1
63, 77 and 82) 88 4924H
DowelPin 89 19151516
Needle Bearing 90 110542X
ThrustBearing Race 91 19181511
4th Reduction Gear Shaft 92 75J
4th ReductionGear Spacer
ThrustBearing Race 93 6274H
Gate, Lower, Shift 94 76020412
Gearcase and Bearings, LH. 96 159783
(Includes Key Numbers 18, 25, 97 633A109
49, 50 (2), 51 and 52) 98 174742
Pipe Plug 1/2-14 N.P.T.
Bolt, Hex 5/16-18 UNC x1-1/4
Oil Seal
Pipe Plug 1/4-18 N.P.T.
Needle Bearing
Needle Bearing
Needle Bearing
DESCRIPTION
Needle Bearing
Thrust BearingRace
3rd Reduction Pinion,Low
4th ReductionGear
3rd ReductionPinionSpacer
2nd ReductionGear Shaft
Final DrivePinion
1st ReductionGear Shaft
1st ReductionShaft Spacer
3rd ReductionPinionHtgh
2nd ReductionGear
Needle Bearing
Low Speed Gear and2nd
ReductionPinionCluster
ReverseGear
Key, Hi-Pro 1/8 x 17/32
KlipRing
IntermediateSpeed Gear
HighSpeedGear
ThrustBearing Race
Intermediateand High Speed
Cluster Pinions
Input Shaft
LowSpeed Pinion
E-Ring
Reverse IdlerGear
Needle Bearing
SealingWasher
Nut, Hex, Jam 7/16-20
Oil Seal
Reverse Idler Shaft
Gearshift Lever, Bent
GearshiftCap
Gearshift Ball Cover and Pin
Shift Lever Guide Ball, Keyed
Spring
Washer 15/32 x 15/16 x 16 Ga
Shift Mechanism Seal
Washer 9/16 x 15/16 x 12 Ga
GearshiftGate and
Reinforcement
ShiftBall Cover Gasket
Cotter Pin 1/8 x 3/4
Screw, Hex,Washer, HD.
Gearshift Lever Assembly
Transaxle, 6 Speed,
CompleteAssembly
NOTE: All componentdimensionsgiven in U.S. inches
1 inch = 25.4 mm
49
TRACTOR - - MODEL NUMBER 917.275032
KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544
CYLINDER HEAD, VALVE AND BREATHER I
\
$
/
2 g'_-Is
1?
P
vI
V I
Vi
@
o_-ll
TRACTOR - - MODEL NUMBER 917.275032
KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544
HEADNALVE/BREATHER CRANKCASE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 24-033-03-S Kit, breather cover w/ 1 24-032-01-S
gasket (Includes 2, 3) 2
2 24-041-23-S Gasket, breather
3 24-096-59-S Cover, breather 3 24-294-13-S
4 M-645020-S Screw, hex. flange 4 24-380-13-S
M6xl.0x20 (4) 5 24-067-13-S
5 X-75-23-S Plug, allen hd. 1/8" 24-067-14-S
6 25-351-01-S Lifter, valve (4) 6 24-874-09-S
7 24-755-66-S Kit, valve train (includes 8,
11, 12) 24-874-10-S
8 24-411-05-S Rod, push (4) 24-874-11-S
9 24-041-40-S Gasket, cylinder head (2) 24-874-15-S
10 24-318-70-S Head assembly, #2 cylinder 724-108-08-S
11 25-186-01-S Arm, rocker (4) 24-108-09-S
12 24-599-01-S Pivot, rocker arm (4) 24-108-10-S
13 M-640034-S Screw, hex. flange 8 24-018-01-S
M6x1.0x34 (4) 9 12-422-09-S
14 24-072-09-S Stud, cylinder head 12-422-13-S
M8x1.25x20, M10x1.5x33, 12-422-07-S
105 mm long (8) 12-422-08-S
15 24 468 16-S Washer, flat 8 mm (8) 12-422-10-S
16 24 100 10-S Nut, hex. flange M8x1.25 12-422-11-S
(2) 12-422-12-S
17 24-755-74-S Kit, valve cover -plain 10 24-012-10-S
(Includes 18, 19) 11 52-139-09-S
18 24-153-16-S O-Ring 12 M-545010-S
19 24-086-32-S Screw, shoulder (4)
20 24-445-01-S Strap, lifting 13 24-018-04-S
21 24-016-01-S Valve, exhaust (Std.) (2) 14 24-402-05-S
24-016-02-S Valve, exhaust (.25) (2) 15 12-153-01-S
22 24-017-01-S Valve, intake (Std.) (2) 16 24-126-19-S
24-017-02-S Valve, intake (.25) (2) 17 12-123-04-S
23 24-032-05-S Seal, valve stem (2) 18 M-545016-S
24 235011-S Retainer, spring (4)
25 24-089-02-S Spring, valve (4) 19 12-153-02-S
26 12-173-01-S Cap, valve spring (4) 20 24-038-04-S
27 12-755-03-S Kit, retainer (4)
28 24-318-67-S Head assembly, #1 cylinder 21 24-755-46-S
29 24-755-76-S Kit, valve cover - breather 22 12-153-03-S
(Incl.18, 19, 30) 23 24-018-09-S
30 25-313-02-S Grommet, rubber 24 M-931010-S
31 24-755-57-S Kit, breather separator 25 28-032-09-S
(Includes 30, 32-35) 26 24-468-15-S
32 M-545016-S Screw, hex. flange 27 24-144-33-S
M5x0.8x16 (2)
33 24-445-02-S Strap, breather
34 24-126-44-S Bracket, breather
separator
35 24-112-12-S Spacer
36 24-294-06-S Fitting
37 24-326-13-S Hose, breather
38 24-326-t4-S Hose, breather
39 25-237-14-S Clamp, hose (2)
Seal, oil front
Crankcase
(USE: Miniblock 24 782 14)
Fitting
Pin, dowel locating (6)
Connecting Rod (Std.) (2)
Connecting Rod (.25) (2)
Piston w/Ring Set (Std.) (2)
(Includes 7, 8)
Piston wiRing Set (.25) (2)
Piston w/Ring Set (.50) (2)
Kit, piston wiring set (.08)
Ring Set (Std.) (2)
Ring Set (.25) (2)
Ring Set (.50) (2)
Retainer, piston pin (4)
Shim, camshaft (A.R.)
Shim, camshaft (A.R.)
Shim, camshaft IA RI
Shim, camshaft i i
Shim, camshaft
Shim, camshaft IA RI
Shim, camshaft i i
Camshaft
Plug, cup
Screw, hex. flange
MSx0.Sxl 0 (2)
Retainer, reed (2)
Reed, breather (2)
O-Ring, lower oil fill tube
Bracket, oil fill tube
Tube, oil fill
Screw, hex. flange
M5x0.8x16
O-Ring, upper oil fill tube
Dipstick assembly (Includes
21, 22)
Kit, oil fill cap (Includes 22)
O-Ring, dipstick
Ring, retainer
Washer, nylon (top)
Seal, governor cross shaft
Washer (bottom)
Shaft, governor cross
NOTE: All componentdimensionsgiven in U.S.
inches 1inch = 25.4 mm
51
TRACTOR -- MODEL NUMBER 917.275032
KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544
IGNITION/ELECTRICAL I
_t4 _g
17\_
BLOWER HOUSING AND BAFFLES I
/1
AIR INTAKE J
14
_t7
52
TRACTOR -- MODEL NUMB ER 917.275032
KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544
IGNITION/CHARGING
KEY PART
NO. NO. DESCRIPTION
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
BLOWER HOUSING & BAFFLES
KEY PART
NO. NO. DESCRIPTION
54-755-15-S Kit, grass screen 1
(Includes 2-4,and 24 113
18-S) 2
M-403025-S Screw, hex. cap M4x0.7x25 3
(4) 4
X-25-92-S Washer, plain 5/16" (4) 5
24-112-04-S Spacer, grass screen (4)
25-086-47-S Bolt, shoulder (4) 6
24-157-03-S Fan
12-086-14-S Screw, hex. flange 7
M10x1.5x46
12-468-03-S Washer, plain 3/8" 8
X-42-15-S Key
24-025-04-S Flywheel 9
25-403-03-S Rectifier-ragulator 10
X-25-92-S Washer, plain 3/16" (2) 11
24-086-18-S Screw, phillips hd. 11-16x7/
8(2) 12
236602-S Connector (3 contact) 13
54-755-09-S Kit, 15 amp stator
(Includes 24 126 71-S) 14
12-132-06-S Spark Plug (2) 15
M-548025-S Screw, hex. cap M5x0.8x25
(2)
48-154-02-S Clip, cable
X-25-63-S Washer, plain 1/4"
24-584-01-S Module, ignition (2)
M-545020-S Screw, hex flange
M5x0.Sx20 (4)
235173-S Clip, cable
NOT ILLUSTRATED
24-126-71-S Bracket, stator wire
X-22-11-S Washer, lock 1/4"
24-176-82-S Harness, wiring
Lead, black (rect.-reg. 6" -
12 gauge
24-518-12-S insulated grip barrel
eyelets)
24-113-18-S Decal, grass screen
25-454-03-S Tie, wire (3)
24-027-20-S
24-100-01-S
25-139-16-S
24-100-02-S
M-545020-S
M-545016-S
M-551016-S
M-645016-S
24-146-16-S
24-146-20-S
24-063-20-S
24-063-14-S
24-063-58-S
24-063-23-S
M-545010-S
Housing, blower (Includes
2-4)
Nut, plastic (3)
Plug, button 9/16"
Nut, plastic (2)
Screw, hex. flange
MSx0.8x20 (4)
Screw, hex. flange
M5x0.8x16 (3)
Screw, hex. flange
M5x0.8x16
Screw, hex. flange
M6x1.0x16 (6)
Plate, backing - # 2 side
Plate, backing - # 1 side
Baffle, cylinder barrel-# 2
side
Baffle, valley - #2 side
Baffle, cylinder barrel-# 1
side
Baffle, valley - #1 side
Screw, hex, flange
M5x0.Tx10 (2)
NOT ILLUSTRATED
24-096-66-S Cover, control
24-086-06-S Screw, phillips hd. 11-16x3/
4" (2)
AIR INTAKE/FILTRATION
KEY PART
NO. NO. DESCRIPTION
1 24-164-06-S Manifold, intake
2 M-651055-S Screw, hex. flange
M6x1.0x55 (4)
3 24-041-01-S Gasket, intake manifold (2)
4 24-041-14-S Gasket, air cleaner base
5 24-094-18-S Base, air cleaner
6 24-041-13-S Gasket, fuel spitback cup
7 24-109-09-S Cup, fuel spitback
8 24-083-03-S Element, air cleaner
9 24-083-05-S Precleaner, element
10 231032-S Seal, breather
11 24-096-01-S Cover, inner air cleaner
12 12-100-01-S Wing Nut
13 24-096-73-S Cover, air cleaner
14 54-755-01-S Kit, knob with seal
(Includes 15 & 16)
15 25-341-03-S Knob, cover
16 24-153-20-S O-Ring
17 24-063-51-S Baffle, spitback cup
NOTE: All component dimensions given in U.S.
inches 1inch = 25.4 mm
53
TRACTOR - oMODEL NUMBER 917.275032
KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544
STARTING SYSTEMJ
/
$
?---I
OIL PAN ILUBRICATION J
I
54
TRACTOR -- MODEL NUMBER 917.275032
KOHLERENGINE-MODELNUMBERCV674,TYPENUMBER75544
STARTING SYSTEM OIL PAN/LUBRICATION
KEY PART
NO. NO. KEY PART
DESCRIPTION NO. NO. DESCRIPTION
1
2
3
4
5
6
7
M-839080-S
25-098-08-S
M-841080-S
25-435-04-S
25-755-33-S
25-141-05-S
25-221-01 -S
Screw, hex. flange
M8x1.25x80 (2)
Starter, solenoid shift
(Includes 4-7)
Nut, hex. flange M8x1.25
Kit, solenoid
Kit, pinion drive (Includes
6)
Ring
Kit, brush
ENGINE CONTROLS
KEY PART
NO. NO. DESCRIPTION
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
24 211 03-S
24-090-33-S
M-641060-S
24-089-01-S
25-158-08-S
24-079-04-S
25-158-11 -S
M-545016-S
M-547050-S
24-089-03-S
24-126-56-S
M-645016-S
12-237-01-S
24-086-43-S
24-090-07-S
X-20-1-S
M-541050-S
24-468-01-S
24-089-45-S
M-446030-S
24-090-13-S
M-545020-S
24-089-51-S
24-090-05-S
41-468-03-S
M-403025-S
24-079-05-S
Bolt, round head square
neck
Lever, governor
Nut, hex. flange M6xl.0
Spring, linkage
Bushing, linkage retaining
Linkage, throttle
Bushing, throttle linkage
Screw, hex. flange
M5x0.8x16
Nut, hex. lock M5x0.8
Spring, choke return
Bracket, control
Screw, hex. flange
M6x1.0x16 (4)
Clamp, cable (2)
Screw, hex. flange
M5xO.8xl 6 (2)
Lever, throttle actuator
Washer, lock 1/4"
Nut, hex. flange M5x0.8
Washer, plain 5.5 mm (3)
Spring, governor
Nut, hex M4x0.7
Lever, throttle control
Screw, hex. flange
M5x0.8x20
Spring, throttle limiter
Lever, choke
Washer, spring 1/4"
Screw, hex. cap M4x0.7x25
Linkage, choke
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
24-199-07-S
M-645025-S
M-631005-S
24-393-08-S
24-123-05-S
24-162-26-S
24-043-12-S
12-380-01-S
52-448-02-S
12-144-02-S
24-153-08-S
X-75-32-S
24-136-01-S
52-050-02-S
52-032-08-S
24-086-17-S
24-086-16-S
X-75-10-S
Pan, oil assembly
_ncludes 2-10)
crew, hex. flange
M6x1.0x25 (2)
Washer, plain 6 mm (2)
Oil pump assembly
(Includes 5)
Tube, oil pickup
Screen, oil
Kit, govemor gear w/pin
(Includes 8)
Pin, governor regulating
Tab, locking
Shaft, governor gear
O-Ring
Plug, hex. ctsk. 3/8"
Nipple, oil filter
Filter, oil
Seal, oil (PTO end)
Screw, hex. flange
M8x1.25x45
Screw, hex. flange
M8x1.25x45 (9)
Plug, sq. hd. solid 3/8"
N.P.T.F.
NOTE: All componentdimensions given in U.S.
inches 1inch = 25.4 mrn
55
TRACTOR -- MODEL NU MBER 917.275032
KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544
CRANKSHAFT I
FUELSYSTEMJ
EXHAUST J
/
1
,, 2"
t5
56
TRACTOR -- MODEL NUMBER 917.275032
KOHLERENGINE-MODELNUMBERCV674,TYPENUMBER75544
CRANKSHAFT FUEL SYSTEM
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
1. 24-014-72-S Crankshaft (Includes 2) 1. 24-853-61-S
2. 52-139-09-S Plug, cup 2. 24-041-15-S
EXHAUST 3. 24-053-61
KEY PART
NO. NO. DESCRIPTION
1. 24-041-02-S Gasket, exhaust (2) 4. 24 041 14-S
2. 25-072-04-S Stud, MSxl.25x33 (4) 5. M-629095-S
6. M-641060-S
7. 47-154-01-S
-- PA-75544 Replacement Engine 8. 52-353-22-S
-- 24 782 14 Miniblock 9. 25-237-14-S
-- 24 755 108-SGasket Set 10. 24-086-12-S
11. 24-393-16-S
12. 24-100-01-S
13. 24-353-03-S
14. 15-353-04-S
15. 24-050-02-S
DESCRIPTION
Kit, carburetor w;gaskets
GlnCludes2-4)
asket, carburetor
Carburetor assembly (For
information only not
available separately)
(Service with Kits 24 757
36-S, 24 757 38-S)
Gasket, air cleaner base
Stud, M6xl.0x95 (2)
Nut, hex. flange M6xl.0 (2)
Clip, cable
Une, fuel 12"
Clamp, hose (6)
Screw, hex. cap.
M6xl.7x18 (2)
Pump, fuel - pulse
Nut, plastic (2)
Line, fuel 10-5/8"
Une, fuel 11-1/2 =
Filter, fuel
NOT ILLUSTRATED
-- 24 757 36-S Kit, choke repair
-- 24 757 38-S Kit, gasket repair
NOTE; All component dimensions given in U.S.
inches 1 inch = 25.4 mm
57
58
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
SIGHTING "_ _CuT
GUIDE TH-.i-8
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
I
Operate your Tractor up and down the face of slopes (not I
greater than 15 ), never across the face. Make turns gradu- I
ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.
For repair of major brand appliances in your own home...
no matter who made it, no matter who sold
1-800-4-MY-HOME _An,ia_, dayornight
(1-80o-469.46s3) (U.S.A.andCanada)
t'_Rw.,._Elrs.com wlf_N.se_ca
,, ,,
For repair of carry-in products like vacuums, lawn equipment, end
electronics, call for the nearest Sears Parts and Repair Center.
1-800-488-1222 Anytime,dayorr_g_t(U.SA ody)
W_N,t .sears.corn
For the replacement parts, accessories end owner's manuals
that you need to do-R-yourself, call Sears PartsDirectS=[
1-800-366-PART 6 a.m.-11 p.m., 7days aweek
(i-8oo-366-7278) (U.S.A.m_,)
www.sears.co_rect
To purchase or inquire about aSears Service Agreement
or Sears Maintenance Agreement:.
1-800-827-6655 (U.SA) 1-800-361-6665 (Canada)
7a.m.- 5 p.m.,CST, Mort.- Sat 9 am. - 8 p.m.EST,M- F,4 p.m.Sat.
Parapeclrserviciode reparacidna
domicilio,yparaordenarpiezas:
1-888-SU-HOGARsM
(1-888-784-642"7)
©Seass,Roebucka_dCo.
Au Canada pour service en _:
1-800-LE.-FO_tlER Mc
(1-8oo-533-_937)
_hww.sears.ca 5
® Registered Trademark /TMTrademark /su Service Mark of Seam, Roebuck and Co.
®Marca Registrada /TMMarca de Fdbdca /su Marca do Servicio de Sears, Roebuck and Co.
MCMarque de commerce /MDMarque d6posde de Sears, Roebuck and Co.
182644 Rev. 1 2.07.02 rad Printed in U.S.A.

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