Craftsman 917275642 User Manual LAWN TRACTOR Manuals And Guides L0521922

CRAFTSMAN Lawn, Tractor Manual L0521922 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917275642 917275642 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917275642. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

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Owner's Manual
CRRFTSMIIN°
LAWN TRACTOR
18.5 HP, 42" Mower
Electric Start
Automatic Transmission
Model No.
917.275642
This product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual,
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman website:www.sears.com/craftsman
Warranty................................................2
Safety Rules..........................................3
ProductSpecifications...........................6
AssemblyPre-Operation........................7
Operation...............................................9
Maintenance.......................................16
MaintenanceSchedule........................16
Serviceand Adjustments.....................21
Storage................................................27
Troubleshooting...................................28
RepairParts.........................................32
SearsService........................BackCover
LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENT
For two (2) yearsfrom the date of purchase,if this CraftsmanRiding Equipmentis
maintained,lubricatedand tuned up accordingto the instructionsin the owner'smanual,
Searswill repairor replacefree of chargeanyparts that are foundto bedefectivein
materialor workmanshipaccordingto the guidelinesof coveragelistedbelow.Sears
will also providefree labor for theseapplicablewarrantedpartsfor the twofull years.
Duringthe first30 daysof purchase,therewill be no chargesto service the product
at your homefor issuescoveredby this warranty.(Seeexclusionsbelow). For your
convenience, IN HOMEwarrantyservice will still be availableafterthe first 30days
of purchase,but a trip chargewill apply.This chargewill bewaivedif the Craftsman
productis droppedoff at an authorizedSears location.Forthe nearestauthorizedSears
location,pleasecall 1-800-4-MY-HOME®.Thiswarranty appliesonly while this product
is within the UnitedStates.
ThisWarrantydoes not cover:
Expendableitemswhichbecomeworn duringnormal use,includingbut not limitedto
blades,sparkplugs, air cleaners,belts,and oil filters.
StandardMaintenanceServicing,oil changes, or tune-ups
Tire replacementor repaircausedby puncturesfrom outsideobjects,such as nails,
thorns,stumps,or glass.
Repairsnecessarybecause of operatorabuse,includingbut not limitedto, damage
causedbytowingobjects beyondthe capabilityof the ridingequipment,impacting
objectsthat bendthe frameor crankshaft,or over-speedingthe engine.
Repairsnecessarybecause of operatornegligence,includingbutnot limitedto, elec-
trical and mechanicaldamagecausedby improperstorage,failureto usethe proper
grade and amountof engine oil, failureto keepthe deckclear of flammabledebris,
or failureto maintainthe equipmentaccordingto the instructionscontainedin the
owner'smanual.
Engine(fuel system) cleaningor repairscausedby fuel determinedto be contami-
natedor oxidized(stale). In general,fuel should beused within 30 daysof its pur-
chasedate.
Normaldeteriorationand wear of the exteriorfinishes,or productlabel replacement.
Ridingequipmentusedfor commercialor rental purposes.
LIMITEDWARRANTYON BATTERY
For ninety (90)daysfrom dateof purchase,if anybattery includedwiththis riding
equipmentprovesdefectivein materialor workmanshipand our testingdeterminesthe
batterywill not holda charge,Searswill replacethe batteryat no charge. Duringthe
first 30daysof purchase,therewill beno chargesto replacethe batteryat yourHOME.
After the first 30 days,for yourconvenience,IN-HOMEwarrantyservice will still be avail-
ablebut a trip chargewill apply. This chargewill bewaivedif the Craftsmanproductis
droppedoff at an authorizedSearslocation.Forthe nearestauthorizedSearslocation,
pleasecall 1-800-4-MY-HOME®.
This batterywarrantyappliesonly whilethis product iswithin the UnitedStates.
Thiswarrantygives youspecific legalrights,and youmay also haveother rights,which
vary,from stateto state.
Sears,Roebuckand Co.,Dept.817WA,HoffmanEstates,IL 60179
IMPORTANT:This cuttingmachineis capableof amputatinghandsand feet andthrow-
ing objects.Failureto observethe followingsafetyinstructionscould resultinserious
injuryor death.
_IWARNING: Inorder to preventac-
cidentalstartingwhensetting up,trans-
porting,adjustingor makingrepairs,
alwaysdisconnectsparkplugwire and
placewire where it cannot contactspark
plug.
_I_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_IWARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
_I_,WARNING: Engine exhaust, some of
its constituents, and certain vehicle com-
ponents contain or emit chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm.
_,WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all
instructions on the machine and in the
manual before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blades.
Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never direct discharged material
toward anyone. Avoid discharging
material against a wall or obstruction.
Material may ricochet back toward the
operator. Stop the blades when cross-
ing gravel surfaces.
Do not operate machine without the
entire grass catcher, discharge guard,
or other safety devices in place and
working.
Slowdown before turning.
Never leave a running machine
unattended. Always turn off blades,
set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before clean-
ing the machine, removing the grass
catcher, or unclogging the discharge
guard.
Operate machine only in daylight or
good artificial light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near
or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Always wear eye protection when oper-
ating machine.
Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-re-
lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
Follow the manufacturer's recommen-
dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust /engine parts and burn.
Do not allow the mower deck to plow
leaves or other debris which can cause
build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
3
II, SLOPE OPERATION
Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Opera-
tion on all slopes requires extra caution. If
you cannot back up the slope or if you feel
uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain
could overturn the machine. Tall grass
can hide obstacles.
Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
Do not mow on wet grass. Tires may
lose traction.
Always keep the machine in gear when
going down slopes. Do not shift to
neutral and coast downhill.
Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which
could cause the machine to roll over.
Use extra care while operating ma-
chine with grass catchers or other at-
tachments; they can affect the stability
of the machine. Do no use on steep
slopes.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not mow near drop-offs, ditches,
or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.
IV. TOWING
Tow only with a machine that has a
hitch designed for towing. Do not at-
tach towed equipment except at the
hitch point.
Followthe manufacturer's recom-
mendation for weight limits for towed
equipment and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control.
Travel slowly and allow extra distance
to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property
damage, use extreme care in handling
gasoline. Gasoline is extremely flammable
and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to
cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con-
tainer where there is an open flame,
spark, or pilot light such as on a water
heater or other appliances.
Never fill containers inside a vehicle
or on a truck or trailer bed with plastic
liner. Always place containers on the
ground away from your vehicle when
filling.
• Removegas-poweredequipmentfrom
the truck or trailerand refuelit on the
ground.If this is not possible,then
refuelsuch equipmentwith a portable
container,ratherthanfrom a gasoline
dispensernozzle.
Keepthe nozzle incontactwiththe rim
of the fuel tank or containeropeningat
all times until fuelingis complete.Do
not usea nozzlelock-opendevice.
If fuel is spilled on clothing,change
clothingimmediately.
Neveroverfillfuel tank.Replacegas
capand tighten securely.
GENERAL SERVICE
Never operate machine in a closed are.
Keep all nuts and bolts tight to be sure
the equipment is in safe working condi-
tion.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked
debris. Allow machine to cool before
storing.
If you strike a foreign object, stop and
inspect the machine. Repair, if neces-
sary, before restarting.
Never make any adjustments or repairs
with the engine running.
Check grass catcher components and
the discharge guard frequently and
replace with manufacturer's recom-
mended parts, when necessary.
Mower blades are sharp. Wrap the
blade or wear gloves, and use extra
caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
Maintain or replace safety and instruc-
tion labels, as necessary.
Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline Capacity 4.0 Gallons
and Type: Unleaded Regular
Oil Type SAE 30 (above 32°F)
'API-SG-SL): SAE 5W-30(Below 32°F
Oil Capacity: W/Filter: 3.5 Pints
W/O Filter: 3.0 Pints
Spark Plug: Champion RC12YC
(GAP: .030")
Ground Speed Forward: 5.5
(MPH): Reverse: 2.4
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging 9 Amps @ 3600RPM
System:
Battery: Amp/Hr: 28
Min. CCA: 230
Case Size: U1R
Blade Bolt
Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main-
taining, caring for and using your tractor.
Follow the instructions under"Mainte-
nance" and "Storage" sections of this
owner's manual.
_I, WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur-
chase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all prod-
ucts, it may require repair from time to
time. That's when having a Repair Protec-
tion Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
Keys
(1) Oil Drain Tube
For Future Use
Slope Sheet
(2) Keys
Your new tractor has been assembled at the factory.
When right or left hand is mentioned in this manual, it means when you are in the oper-
ating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Cut along dotted lines on all four pan-
els of carton. Remove end panels and
lay side panels flat.
2. Remove protective materials from trac-
tor hood and grille.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service af-
ter month and year indicated on label (label
located between terminals) charge battery
for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section
of this manual for charging instructions).
, ,-L %__ .
_'- Label
....
ADJUST SEAT
1. Raise seat and loosen adjustment
knob.
2. Lower seat into operating position and
sit in seat.
3. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
4. Get off seat without moving its ad-
justed position.
5. Raise seat and tighten adjustment
knob securely.
Adjustment
Knob
7
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in "trans-
mission disengaged" position (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Roll tractor forward off skid.
5. Removebandingholdingdeflector
shieldup againsttractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
_WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Place freewheel control in "trans-
mission engaged" position. (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise attach-
ment lift lever to its highest position.
7. Start the engine. After engine has started,
move throttle control to idle position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off skid.
10. Apply brake to stop tractor, set parking
brake and place motion control lever in
neutral position.
11. Turn ignition key to "STOP" position.
Continue with the instructions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Cor-
rect tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
,/CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product.
Please review the following checklist:
¢" All assembly instructions have been
completed.
¢" No remaining loose parts in carton.
¢" Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
¢" Seat is adjusted comfortably and tight-
ened securely.
¢" All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
¢" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
¢" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
¢" Check wiring. See that all connections
are still secure and wires are properly
clamped.
¢" Before driving tractor, be sure freewheel
control is in "transmission engaged"
position (see "TO TRANSPORT" in the
Operation section of this manual).
While learning how to use your tractor, pay
extra attention to the following important
items:
¢" Engine oil is at proper level.
¢" Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
¢" Become familiar with all controls, their
location and function. Operate them
before you start the engine.
¢" Be sure brake system is in safe operat-
ing condition.
¢" Be sure Operator Presence System and
Reverse Operation System (ROS) are
working properly (See the Operation and
Maintenance sections in this manual).
¢" It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and transmis-
sion purging instructions (See "TO START
ENGINE" and "PURGE TRANSMISSION"
in the Operation section of this manual).
Thesesymbols mayappearon yourtractoror inliteraturesuppliedwith the product.
Learnand understandtheirmeaning.
RNH
REVERSE NEUTRAL HIGH
ENGINE OFF REVERSE ENGINE ON
OPERATION
SYSTEM (ROS)
OVER TEMP FUEL OIL PRESSURE
LIGHT
m
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
Ikl
LOW CHOKE FAST SLOW IGNITION SWITCh"
ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAI_
LOCKED UNLOCKED
BATTERY REVERSE
BRAK_CLUTCH
PEDAL
t
FORWARD MOWER HEIGHT MOWER LIF1
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
LIGHTS ON DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
A
DANGER, KEEP HANDS U
AND FEET AWAY
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
CAUTION indicatesa hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicatesa hazard which,
if not avoided, could result in death, serious injur
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
9
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Throttle/Choke
Control
Ammeter
Ignition Switch
ROS "ON" Position
Attachment
Clutch Switch
Lift Lever
Plunger
Lift Lever
Clutch/Brake ,"
Pedal . . .- ."
Freewheel
Control
Light Switch
Height
Adjustment
Parking Brake Lever
Motion Control
Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH SWITCH - Used
to engage the mower blades or other at-
tachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
FREEWHEEL CONTROL - Disengagages
transmission for pushing or slowly towing
the tractor with the engine off.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights on
and off.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION - Allows operation of
mower deck or other powered attachment
while in reverse.
THROTTLE/CHOKE CONTROL- Used
for starting and controlling engine speed.
10
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend standard safety glasses or a wide vision safety
mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way
down and hold.
2. Pull parking brake lever up and release
pressure from clutch/brake pedal.
Pedal should remain in brake position.
Make sure parking brake will hold trac-
tor secure. Attachment Clutch Switch
Pull out to "Engage"
Throttle/Choke
Position
Clutch/ "Disengaged"
Brake Position
Pedal
STOPPING
Key
Control Lever
Push in to
Parking Brake "Disengage"
"Engaged" Position
MOWER BLADES -
To stop mower blades, push attachment
clutch switch in to disengaged position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE -
Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control
between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine. 11
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_uLCAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever in
neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool
season and to over 3 inches during hot
months. For healthier and better look-
ing lawns, mow often and after moder-
ate growth.
For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela-
tively high; the second to desired height.
TOADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in ap-
propriate hole with shoulder bolt, 3/8
washer, and 3/8-16 Iocknut and tighten
securely.
3. Repeat for opposite side, installing
gauge wheel in same adjustment hole.
3/8-16
Locknut
3/8 Washer
Gauge Wheel
Shoulder
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_kCAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
Attachment Clutch Switch
Pull Out To "Engage"
Push in to
"Disengage"
Lift Lever High
,_Position
//
,,::_S'_... Low
Position
Deflector
Shield
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc-
tion with the attachment clutch engaged
will shut off the engine unless ignition key
is placed in the ROS "ON" position.
_ILWARNING: Backing up with the at-
tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS
"ON", to allow reverse operation with the
attachment clutch engaged, should only
be done when the operator decides it is
necessary to reposition the machine with
the attachment engaged. Do not mow in
reverse unless absolutely necessary.
USING THE REVERSE OPERATION
SYSTEM -
1. Move motion control lever to neutral
(N) position.
2. With engine running, turn ignition key
counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before backing.
4. Slowly move motion control lever to
reverse (R) position to start movement.
5. When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
12
TO OPERATE ON HILLS
_WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide at the back of this manual.
Choose the slowest speed before start-
ing up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Slowly move motion control lever to
slowest setting.
Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
1. Raise attachment lift to highest posi-
tion with attachment lift control.
2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
Do not push or tow tractor at more than
two (2) MPH.
To re-engage transmission, reverse
above procedure.
Transmission Engaged
Transmission Disengaged
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULl" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the
oil viscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will in-
crease carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quanti-
ties that can be used within 30 days to
assure fuel freshness.
_CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
NOTE: To protect hood from damage when
transporting your tractor on a truck or a
trailer, be sure hood is closed and secured
to tractor. Use an appropriate means of
tying hood to tractor (rope, cord, etc.).
13
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separa-
tion and formation of acids during storage.
Acidic gas can damage the fuel system of
an engine while in storage.
To avoid engine problems, the fuel system
should be emptied before storage of 30
days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty.
Use fresh fuel next season. See Storage
Instructions for additional information.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to disengaged
position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
7. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
7. When engine starts, allow engine
to run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control
to fast position. This may require an
engine warm-up period from several
seconds to several minutes, depending
on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position.
3. Allow one minute for transmission to
warm up. This can be done during
the engine warm up period.
The attachments can also be used dur-
ing the engine warm-up period after the
transmission has been warmed up.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
(See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.)
14
PURGE TRANSMISSION
To ensure proper operation and per-
formance, it is recommended that the
transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the trans-
mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace-
ment, it should be purged after reinstall-
ation before operating the tractor.
1. Place tractor safely in an area that is
flat for approximately 80 feet in front of
the tractor and set the parking brake.
2. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutch/brake
pedal.
3. Slowly move motion control lever to
full forward position and hold for five
(5) seconds, or approximately 40 feet.
Slowly move lever to full reverse posi-
tion and hold for five (5) seconds, or
approximately 20 feet. After the tractor
moves approximately 20 feet in reverse
return the motion control lever to the
neutral (N) position. Repeat this proce-
dure three (3) times.
Your transmission is now purged and now
ready for normal operation.
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has already been cut.
Have the cut area to the right of the trac-
tor. This will result in a more even distri-
bution of clippings and more uniform
cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.
r ]
1
(,J
00272
If grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
15
F,LL,NOATES
AS YOU COMPLETE /__._" .......
REGULAR SERVICE _"_r/J%'4r_J£-'4r_-_£'_r SERVICE DATES
Check Brake Operation _
Check Tire Pressure
Check Operator Presence and
TROS Systems li_
RCheck for Loose Fasteners If 11##'5 I/
ASharpen/Replace Mower Blades 1_3
C Lubrication Chart I_
0 Check Battery Level 1_4
RClean Battery and Terminals ll_
Check Transaxle Cooling i,,'
Check V-Belts
Check Engine Oil Level I1_ I_
Change Engine Oil (with oil filter) 1_1,2
E Change Engine Oil (without oil filter) _1_1, 2 _1_
N Clean Air Filter 11_2
G Clean Air Screen 11_'2
Inspect Muffler/Spark Arrester i/
E Replace Oil Filter (If equipped) 11_1,2
Clean Engine Cooling Fins _ 2
Replace Spark Plug I_ I_
Replace Air Filter Paper Cartridge 11_'2
Replace Fuel Filter _#
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil,
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your trac-
tor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
d_ Spindle -- Spindle
Zerk ; _r Zerk
_Front Wheel _Front Wheel
Bearing ....... ,L_Bearing Zerk
Zerk
@Engine ,_
t
(_ General Purpose Grease
01964 _I
@ REFER TO Maintenance "ENGINE" SECTION
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
16
TRACTOR
Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as de-
scribed, repair the problem immediately.
The engine should not start unless the
brake pedal is fully depressed, and the
attachment clutch control is in the disen-
gaged position.
CHECK OPERATOR PRESENCE
SYSTEM
When the engine is running, any at-
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS)
SYSTEM
When the engine is running with the
ignition switch in the engine "ON" posi-
tion and the attachment clutch engaged,
any attempt by the operator to shift into
reverse should shut off the engine.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
When the engine is running with the ig-
nition switch in the ROS "ON" position and
the attachment clutch engaged, any at-
tempt by the operator to shift into reverse
should NOT shut off the engine.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
• 1,CAUTION: Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved
by the manufacturer of your tractor is
hazardous, could damage your tractor and
void your warranty.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade
with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
Trailing
Edc Up
Flat
Washer
Lock
Mandrel
Asse
Blade Bolt
_ C_enterHole
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening blade, but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
17
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
Center Hole
5/8" Bolt
or Blade
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and termi-
nals can cause the battery to "leak" power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable ends
with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmis-
sion while engine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high pressure
water or steam to clean transaxle.
Inspect cooling fan to be sure fan blades
are intact and clean.
Inspect cooling fins for dirt, grass clip-
pings and other materials. To prevent
damage to seals, do not use com-
pressed air or high pressure sprayer to
clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the trans-
axle ever leak or require servicing, contact
a Sears or other qualified service center.
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable. Re-
place belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SG-SL Se-
lect the oil's SAE viscosity grade according
to your expected operating temperature.
SAE VISCOSITY GRADES
F -20 0 30 32 40 60 80 100
c -_0 -20 -1; ; 1; _0 10 40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
oil vJs_ dq_rtl e
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.)improve starting in
cold weather, they will result in increased
oil consumption when used above 32°R
Check your engine oil level more frequent-
ly to avoid possible engine damage from
running low on oil.
Change the oil after every 50 hours of op-
eration or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before starting
the engine and after each eight (8) hours
of operation. Tighten oil fill cap/dipstick
securely each time you check the oil level.
18
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto
the fitting. Oil Drain Valve
Closed
and
Locked
Position
Yellow Cap Tube
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting.
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this
manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep oil
at "FULl" line on dipstick. Tighten cap
onto the tube securely when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Replace pre-cleaner after
every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
1. Pull up on air filter cover handle and
rotate towards engine.
2. Remove cover.
3. Carefully remove air filter cartridge and
pre-cleaner from base.
4. Clean base carefully to prevent debris
from falling into carburetor.
NOTE: If very dirty or damaged, replace
cartridge.
5. Place new pre-cleaner and cartridge
firmly in base.
6. Align tabs on cover with slots in blower
housing and replace cover.
7. Hook handle on cover and push down
on handle to close.
IMPORTANT: Petroleum solvents, such as
kerosene, are not to be used to clean the
cartridge. They may cause deterioration of
the cartridge. Do not oil cartridge. Do not
use pressurized air to clean cartridge.
/Handle
i
Pre-cleaner _-_
Base_
Cartridge
Tabs
Slots
19
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with awire brush or
compressed air to remove dirt and stub-
born dried gum fibers.
ENGINE COOLING SYSTEM
Debris may clog the engine's air cool-
ing system. Remove blower housing and
clean area shown to prevent overheating
and engine damage.
Clean out chaff and debris
Air Screen --.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-
retor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled gaso-
line.
Clamp__clamp
Fuel Filter __
CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automotive
type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis-
sion are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed
air or a leaf blower to remove grass, leaves
and trash from tractor and mower.
20
&WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER-
VICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place motion control lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch switch in "DIS-
ENGAGED" position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off electric clutch pulley.
4. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
5. Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
6. Disconnect front links from deck by
removing retainer springs.
7. Raise lift lever to raise suspension
arms. Slide mower out from under trac-
tor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links.
TO INSTALL MOWER
1. Raise attachment lift lever to its highest
position.
2. Slide mower under tractor with deflec-
tor shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Connect front links to mower deck and
secure with retainer springs.
5. Connect suspension arms to rear
deck brackets and secure with retainer
springs.
6. Connect anti-sway bar to chassis
bracket and secure with retainer spring.
7. Install belt into electric clutch pulley
groove.
Suspension
Arms Electric
Pulley
Front Link
Retainer
Spring
Anti-Sway
Bar
Retainer Springs
(Both Sides)
Shield
Retainer Spring
21
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this
manual). If tires are over or underinflated,
you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
If adjustment is necessary, make adjust-
ment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
6.0 Recheck measurements after ad-
justing.
Check adjustment on right side of tractor.
Measure distance "D" directly in front of
and behind the mandrel at bottom edge of
mower housing as shown.
Before making any necessary adjust-
ments, check that both front links are
equal in length.
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
When distance "D" is 1/8" to 1/2"
lower at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut"F"
from trunnion on both front links. Tighten
nut "E" on both front links an equal num-
ber of turns. The two front links must
remain equal in length.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
Recheck side-to-side adjustment.
Bottom Edge of Bottom Edge of
Mower to Ground Mower to Ground Mandrel
"D .... D":
Suspension
Arm
Lift Link
ustment
Nut
BOTH FRONT LINKS MUST BE EQUAL IN
LENGTH
/01267
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to-
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay
level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position. Front Trunnion
Links
22
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be re-
placed without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
manual).
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel pulleys
and idler pulleys
2. Make sure belt is in all pulley grooves
and inside all belt guides.
3. Install mower (See "To Install Mower"
in this section of this manual).
Mandrel Pulley Idler Pulleys
Mandrel
Pulley
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way
down and engage parking brake.
2. Measure distance between brake oper-
ating arm and nut "A" on brake rod.
3. If distance is other than 1-9/16", loosen
jam nut and turn nut "A" until distance
becomes 1-9/16". Retighten jam nut
against nut "A".
4. Engage transmission by placing
freewheel control in "transmission
engaged" position.
5. Road test tractor for proper stopping
distance as stated above. Readjust
if necessary. If stopping distance is
still greater than five (5) feet in highest
gear, further maintenance is neces-
sary. Replace brake pads or contact a
Sears or other qualified service center.
With parking brake "Engaged"
• _Nut "A"
Ope ra_ Nut
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake
pedal all the way down and engage
parking brake.
2. Disengage transmission by placing
freewheel control in "transmission dis-
engaged" position. Pull freewheel con-
trol out and into the slot and release so
it is held in the disengaged position.
The rear wheels must lock and skid when
you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to
be replaced.
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.
BELT REMOVAL -
1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.
2. Disconnect clutch wire harness.
3. Remove clutch Iocator.
4. Remove belt from stationary idler and
clutching idler.
5. Remove belt downward from engine
pulley and around electric clutch.
6. Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley.
7. Remove belt from center span keeper
and pull belt away from tractor.
BELT INSTALLATION -
1. Carefully work new belt down onto the
input pulley.
2. Slide belt into the center span keeper.
23
3. Pull belt toward front of tractor and roll
belt around electric clutch and onto
engine pulley.
4. Install belt through stationary idler and
clutching idler.
5. Reinstall clutch Iocator and tighten nut
securely.
6. Reconnect clutch harness.
7. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.
8. Install mower (See "TO INSTALL
MOWER" in this section of manual).
Electric
Clutch _,_ :: Clutch
Z_i* _ Locator
Clutching i_, I •
Idler _,Si_ I _ !_ (_tI IX
Stationary I II
Idler _ / r/] \ _
Center Span ........ /_1
Keeper ,_ -_ Clutch
_ Wire
Transmission __ ...... 2 f", Harness
Input Pulley _
TRANSAXLE MOTION CONTROL
LEVER NEUTRAL ADJUSTMENT
The motion control lever has been preset
at the factory and adjustment should not
be necessary.
1. Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten.
2. Start engine and move motion con-
trol lever until tractor does not move
forward or backward.
3. Hold motion control lever in that posi-
tion and turn engine off.
4. While holding motion control lever in
place, loosen the adjustment bolt.
5. Move motion control lever to the neu-
tral (N) (lock gate) position.
6. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps forward or backward
while motion control lever is in neutral
position, follow these steps:
1. Loosen the adjustment bolt.
2. Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to
creep.
3. Tighten adjustment bolt securely.
4. Start engine and test.
5. If tractor still creeps, repeat above
steps until satisfied.
Motion Control Lever Neutral
Lock Gate
Adjustment Bolt
TRANSMISSION REMOVAL/
REPLACEMENT
Should your transmission require removal for
service or replacement, it should be purged
after reinstallation and before operating the
tractor. See "PURGE TRANSMISSION" in
the Operation section of this manual.
TO ADJUST STEERING WHEEL
ALIGNMENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove steer-
ing wheel and reassemble with crossbars
horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified
service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle. Insert
square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant
also prevents tire dry rot and corrosion.
Washers
Retaining Ring
Axle
Cover _
Square Key i
(Rear Wheel Only) ----------_
24
TO START ENGINE WITH A WEAK
BATTERY
_WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See "BAT-
TERY" in the MAINTENANCE section of
this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable
to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
DD
02614
Weak or Dead Fully Charged
Battery Battery
REPLACING BATTERY
_WARNING: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch bands,
rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
1. Lift hood to raised position.
2. Remove terminal guard.
3. Disconnect BLACK battery cable
then RED battery cable and carefully
remove battery from tractor.
4. Install new battery with terminals in
same position as old battery.
5. Reinstall terminal guard.
6. First connect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten
securely.
7. Connect BLACK grounding cable to
negative (-) battery terminal with re-
maining hex bolt and keps nut. Tighten
securely
8. Close terminal access doors.
9. Close hood.
Keps Nut Hex Bolt
(Red) Cable
Terminal
Guard Negative
(Black) Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. When replacing hood, be sure to
reconnect the headlight wire connector.
25
Hood
Headlight Wire
Connector
ENGINE
Maintenance, repair, or replacement of
the emission control devices and systems,
which are being done at the customers ex-
pense, may be performed by any non-road
engine repair establishment or individual.
Warranty repairs must be performed by an
authorized engine manufacturer's service
outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be nec-
essary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:
1. With engine not running, move throttle
control lever from slow to choke posi-
tion. Slowly move lever from choke to
fast position.
2. Check that holes "A" in governor
control lever and hole in governor plate
line-up. If holes "A" are not aligned,
loosen clamp screw and move throttle
cable until holes are aligned. Tighten
clamp screw securely.
Governor Governor
Plate
Holes "A" Clamp Throttle
Screw Cable
TO ADJUST CARBURETOR
NOTE: The carburetor on this engine is
low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap,
which allows some adjustment within the
limits allowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle.
The carburetor has been preset at the
factory and adjustment should not be nec-
essary. However, minor adjustment may
be required to compensate for differences
in fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows: 26
In general, turning idle mixture valve in
(clockwise) decreases the supply of fuel to
the engine giving a leaner fuel/air mix-
ture. Turning the idle mixture valve out
(counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/air
mixture.
IMPORTANT: Damage to the needle
valve and the seat in carburetor may result
if screw is turned in too tight.
PRELIMINARY SETTING -
1. Air cleaner assembly must be assem-
bled to the carburetor when making
carburetor adjustments.
2. Be sure the throttle control cable is
adjusted properly (see above).
FINAL SETTING -
1. Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion control
lever in neutral (N) position.
2. Move throttle control lever to slow posi-
tion. With finger, rotate and hold throttle
lever against idle speed screw. Turn
idle speed screw to attain 1750 RPM.
3. While still holding throttle lever against
idle speed screw, turn idle mixture
valve full travel clockwise then coun-
terclockwise until engine runs rough.
Turn valve to a point midway between
those two positions. Release throttle
lever.
ACCELERATION TEST -
4. Move throttle control lever from slow
to fast position. If engine hesitates or
dies, turn idle mixture valve out (coun-
terclockwise) 1/8 turn. Repeat test and
continue to adjust, if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set
for proper engine speed. Overspeed-
ing the engine above the factory high
speed setting can be dangerous. If you
think the engine-governed high speed
needs adjusting, contact a Sears or other
qualified service center, which has proper
equipment and experience to make any
necessary adjustments.
/Throttle
Idle Mixture Valve /
With Limiter
Immediately prepare your tractor for stor-
age at the end of the season or if the trac-
tor will not be used for 30 days or more.
AI:_WARNING: Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
3. Lubricate as shown in the Maintenance
section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in
the Maintenance section of this manual).
• After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage.
Also, alcohol blended fuels (called gasohol
or using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage.
Empty the fuel tank by starting the en-
gine and letting it run until the fuel lines
and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-
buretor. Do not empty the gas tank and
carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s)into cylinder(s).
3. Turn ignition key to start position for a
few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
Cover your tractor with a suitable pro-
tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
27
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start
Hard to start
Engine will not
turn over
Engine clicks but
will not start
CAUSE CORRECTION
1. Out of fuel.
2. Engine not "CHOKED"
properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7. Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of
adjustment.
11. Extreme Cold Conditions
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of
adjustment.
1. Brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence
switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
1. Fill fuel tank.
2. See "TO START ENGINE" in
Operation section.
3. Wait several minutes before
attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor"
in Service and Adjustments
section.
10. Contact a Sears or other
qualified service center.
11. See "To start engine" in
operation section.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refill tank
with fresh, clean gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor" in
Service and Adjustments
section.
8. Contact a Sears or other
qualified service center.
1. Depress brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or
starter.
9. Contact a Sears or other
qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or
starter.
Loss of power 1. Cutting too much grass/too 1. Raise cutting height/reduce
fast. speed.
2. Throttle in "CHOKE" position. 2. Adjust throttle control.
28
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Loss of power
(cont.)
Excessive
vibration
Engine dies when
tractor is shifted
into reverse
Engine continues
to run when
operator leaves
seat with
attachment
clutch engaged
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Empty fuel tank and refill tank
with fresh, clean gasoline.
9. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
10. Connect and tighten spark
plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Check all wiring.
14. See "To Adjust Carburetor"
in Service and Adjustments
section.
15. Contact a Sears or other
qualified service center.
1. Replace blade. Tighten blade
bolt.
2. Contact a Sears or other
qualified service center.
3. Tighten loose part(s).
Replace damaged parts.
1. Turn ignition key to
ROS "ON" position.
See Operation section.
1. Check wiring, switches and
connections. If not corrected,
contact a Sears or other
qualified service center.
1. Replace blade. Tighten blade
bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Contact a Sears or other
qualified service center.
5. Clean around mandrels to
open vent holes.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of
adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
.
.
Reverse operation system
(ROS) is not "ON" while
mower or other attachment
is engaged.
Faulty operator-safety
presence control system.
.
2.
3.
4.
5.
Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves, and
trash under mower.
Bent blade mandrel.
Clogged mower deck vent
from build-up of grass, leaves,
and trash around mandrels.
Poor cut - uneven
29
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Mower blades will
not rotate
Poor grass
discharge
Headlight(s) not
working
(if so equipped)
Battery will not
charge
Loss of drive
1. Obstruction in clutch
mechanism.
2. Worn/damaged mower drive
belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and
trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
1. Light switch is "OFF".
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
(if so equipped).
4. Faulty alternator.
1. Freewheel control in
"disengaged" position.
2. Motion drive belt worn,
damaged, or broken.
3. Air trapped in transmission
during shipment or servicing.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other
qualified service center.
1. Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowng.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10. Replace with blades listed in
this manual.
11. Clean around mandrels to
open vent holes.
1. Turn light switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
1. Place freewheel control in
"engaged" position.
2. Replace motion drive belt.
3. Purge transmission.
Engine "backfires" 1. Engine throttle control not set 1. Move throttle control
when turning between half and full speed between half and full speed
engine "OFF" (fast) position before stopping (fast) position before
engine, stopping engine.
30
SCHEMATIC TRACTOR - - MODEL NUMBER 917.275642
BATTERY
SOLENOID
O
/_I!SPARK PLUGS
IGNITION GAP
UNIT (2PLUGS O
ON TWIN CYL. ENGINES)
FUELSHUT-OFF _/ METER _-J
SOLENOID (OPTIONAL)
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF M+G+A1
RUN_VERRIDE B+A1
RUN B+A1 L+A2
START B + S + A1
CHARGING SYSTEM OUTPUT 28 VOLTS AC @ 3600 RPM
9 AMP DO @ 3600 RPM (REGULATOR DISCONNECTED)
............................................................................................................................................................................RED (IF SOIEQUIPPED) _4 REGULATOR I O_11iLTERNATOR[_J_JL_OL_jI ...........................................
IORANaE/
/
LIGHT SW
L
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
HEADLIGHTS
NON-REMOVABLE REMOVABLE
CONNECTIONS CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE REPLACED
02834WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING.
31
ELECTRICAL TRACTOR - - MODEL NUMBER 917.275642
41
22
4O
26
I/I I
8O
11
,\.
I
I
I
25
52
29
\
\\
/
/
/
/
32
ELECTRICAL
TRACTOR --MODEL NUMBER 917.275642
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex 1/4-20 x 3/4
8 7603J Tray Battery
10 145211 Bolt Btr Front 114-20 x 7-1/2
11 150109 Holddown Battery Front Mount
12 145769 Nut Push Nylon Battery Front 1/4
16 176138 Switch Interlock
21 175688 Harness Light
22 4152J Bulb Light
24 8860R Cable Starter
25 146148 Cable Battery
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 145491 Cable Ground
29 192749 Switch Seat
30 193350 Switch Ignition
33 140403 Key Molded
34 110712X Switch Light /Reset
40 193389 Harness ignition
41 17720408 Screw Thd Cut 1/4-20 x 1/2
42 131563 Cover Terminal
43 178861 Solenoid
45 122822X Ammeter
50 174652 Switch PTO
52 141940 Protection Wire Loop
55 17490508 Screw Thdrol 5t16-18 x 1/2
79 175242 Socket Asm Bulb Twistlock
80 146685 Harness Clutch EVX
92 193465 Harness Pigtail Reverse Switch
93 192540 Screw Plastite 10-14 x 2.0
94 191834 Module Reverse ROS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
TRACTOR - - MODEL NUMBER 917,275642
CHASSIS AND ENCLOSURES
31
209_
78
278
209 /_.
155
.........._278
11
209 ' 209
54
54
//-209
J20 59
209
209
206
chassis-stealth,stlt 32
6O
74
209
38
6O
3";
>209
14
13_
209
34
TRACTOR - - MODEL NUMBER 917,275642
CHASSIS AND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1 174619 Chassis
2 176554 Drawbar
9 193635X428 Dash
10 72140608 Bolt RDHD SQNK 3/8-16 x 1
11 167203 Panel Dash LH
13 188702X010 Panel Dash RH
14 17490608 ScrewThdrol 3/8-16 x 1/2
17 175260X615 Hood Assembly
20 162026 Plate Battery
26 STD541437 Locknut Hex with Insert 3/8-16 unc
28 174515X615 Grille
29 161840 Lens Bar
30 192395X615 Fender/Footrest
31 139976 Bracket Fender/Support
37 17490508 ScrewThdrol 5/16-18 x 1/2TYT
38 175710 Bracket Asm Pivot Mower Rear
54 192512 Screw Hex Wshd 10-32 x 5/8
58 175351 Duct Hood
59 187495 Bushing 1.375 OD
60 STD533707 Bolt Rdhd Sqnk 3/8-16 uric x 3/4
64 174997 Dash Lower
74 STD541437 Nut Crownlock 3/8-16 unc
142 175702 Plate Reinforcement
143 186689 Bracket Swaybar Chassis
144 175582 Bracket Footrest
145 156524 Rod Pivot Chassis/Hood
154 161897 Bracket Dash Rh
155 161900 Bracket Dash Lh
158 162037 Parking Brake Bkrt
159 191120X428 Cupholder
161 164655 Bumper Extrusion .600 x 3.50
206 170165 Bolt Shoulder 5/16-18
209 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4
278 191611 Screw 10 x 3/4 Single Lead-Hex
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
TRACTOR - - MODEL NUMBER 917.275642
GROUND DRIVE
32 30
9_
\
lO
36
52 36 35
3O
29 i
252 27"_
22
55
19
:52 25
78
_76
74 75 drive-hydro,stlt 71
36
TRACTOR - - MODEL NUMBER 917.275642
GROUND DRIVE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 Transaxle Peerless LTH2000 65
(See Breakdown) 66
8 192502 Rod Shift Fender Adjust 69
9 180505 Clutch Electric 74
10 STD561210 Pin Cotter 1/8 x 1 CAD 75
14 10040400 Washer Lock Hvy Helical 76
15 74490544 Bolt Hex FLGHD 5116-18 Gr.5 77
17 126197X Washer 1-1/20D x 15132 ID x .250 78
16 STD541431 Nut Lock HexW/Ins. 5116-18 unc 81
19 STD541437 Nut Lock HexW/Wsh 3/8-16 unc 82
21 130564 Knob 83
22 178141 Rod, Brake 85
23 190736 Bracket Anti-Rotation 89
24 73350600 Nut, Hex Jam 3/8-16 unc 95 178134
25 106888X Spring, Brake Rod 112 19091210
27 STD561210 Pin Cotter 118 x 3/4 CAD. 120 73900600
28 175765 Rod, Parking Brake 150 175456
29 124236X Cap, Parking Brake 151 19133210
30 169592 Bracket, Transaxle 156 166002
32 74760512 Bolt Hex Hd 5/16-18 unc x 3/4 158 165589
34 175578 Shaft, Foot Pedal 159 183900
35 120183X Bearing, Nylon 161 72140406
36 19211616 Washer 162 73680400
37 1572H Pin, Roll 163 74780416
38 179114 Pulley, Composite 165 165623
39 72110622 Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 5 166 17490510
41 175556 Keeper, Belt Idler 168 165492
47 127783 Pulley, Idler, V-Groove 169 165580
48 154407 Bellcrank, Clutch 197 169613
49 123205X Retainer, Belt 198 169593
50 72110612 Bolt Carr Sh 3/8-16 x 1-1/2 Gr 5 202 72110614
51 STD541437 Nut Crownlock 3/8-16 unc 245 178122
52 STD541431 Nut, Crownlock 5/16-18 unc 246 178121
53 105710X Link, Clutch 247 181462
55 105709X Spring, Return, Clutch 250 17060612
56 17060620 Screw 3/8-16 x 1-1/4 251 17060516
57 178138 V-Belt 252 19131616
59 169691 Keeper, Center Span 254 17000616
61 17120614 Screw 3/8-16 x .875 263 17000612
62 123533X Cover, Pedal
63 174607 Pulley, Engine
64 173937 Bolt Hex 7/16-20 x 4 Gr. 5
STD551143 Washer
154778 Keeper Belt Engine Hydro
142432 Screw Hex Wsh Hi-Lo 1/4-1/2 unc
137057 Spacer
121749X Washer 25132 x 1-1/4 x 16 Ga.
STD581075 E-Ring
123583X Key, Square
121748X Washer 25/32 x 1-5/8 x 16 Ga.
178139 Shaft Asm Cross Tapered
165711 Spring Torsion
19171216 Washer 17/32 x 3/4 x 16 Ga.
150360 Nut Lock Center 1/4-28 FNTHD
192387X428 Console, Shift
Disconnect Asm Rod Bypas LTH
Washer 9/32 x 3/4 x 10 Ga.
Nut Lock Fig 3/8-16
Spacer Retainer
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/16 ID x 1.125
Bracket Shift Mount
Hub Shift
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5
Nut Crownlock 1/4-20 unc
Bolt Hex Fin 1/4-20 unc x 1 Gr. 5
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastening
Nyliner Snap-in 5/8"1D
Washer Nyl 7/8 ID x .105" Hyd
Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5
Strap Torque Lh LTH2000
Strap Torque Rh LTH2000
Link Shift Transaxle LTH2000
Screw 3/8-16 x .75
Screw 5/16-18 x 1
Washer 13/32 x 1 x 16 Ga.
Screw 3/8-16 x 1
Screw Hex Wsh Thdr 3/8-16 x 3/4
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
TRACTOR - - MODEL NUMBER 917,275642
STEERING ASSEMBLY
/
J
46
68
15
13
46
.6
3O
67 67
steering stealth prem !3
38
TRACTOR - - MODEL NUMBER 917.275642
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 186094X428 Wheel Steering
2 184706 Axle Asm
3 169840 Spindle Asm LH
4 169839 Spindle Asm RH
5 6266H Bearing Race Thrust Harden
6 121748X Washer 25/32 x 1-5/8 x 16 Ga.
8 12000029 Ring Klip #t5304-75
10 175121 Link Drag
11 STD551137 Washer Lock Hvy HIcl Spr 3/8
12 73940800 Nut Hex Jam Toplock 1/2-20 unf
13 136518 Spacer Bearing Axle Front
15 145212 Nut Hex Flange Lock
17 177883 Shaft Asm Steering
26 126847X Bushing Link Drag
28 19131416 Washer 13/32 x 7/8 x 16 Ga.
29 17000612 Screw 3/8-16 x 3/4
30 76020412 Pin Cotter 1/8 x 3/4
32 130465 Rod Tie
36 155105 Bushing Strg
37 152927 Screw
38 186095X428 Insert Cap Strg Wh
39 19182411 Washer 9/16 x 1-1/2 x 11Ga.
40 73540600 Nut Crownlock 3/8-24
41 159945 Adaptor Wheel Strg
42 163888X428 Boot Steering
43 121749X Washer25/32 1 1/4x16Ga.
46 184946X505 Cap Spindle
65 160367 Spacer Brace Axle
67 72110618 Bolt Rdhd Sq 3/8-16 unc x 2-1/4
68 169827 Axle Brace
71 175146 Steering Asm.
82 169835 Bracket Susp. Chassis Front
87 173966 Washer Flat .781 x 1-1/2 x .15
88 175118 Bolt Shoulder 7/16-20 unc
91 175553 Clip Steering
95 188967 Washer Harden .793 x 1.637 x .060
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
ENGINE TRACTOR - - MODEL NUMBER 917,275642
2
1
78
32
3/3
>
11__ 3337
29
OPTIONAL EQUIPMENT
Spark Arrester
38
23
81
78
72 /
62
/
13 4
engine-bs.lcyl 51
40
ENGINE TRACTOR - - MODEL NUMBER 917,275642
KEY PART
NO. NO. DESCRIPTION
1 176636X505 Control Throttle/Choke
2 191611 Screw 10 x 3/4 Single Lead-Hex
3 Engine Briggs Model
31P777-0348-E1 (See Breakdown)
4 137352 Muffler Asm Twin Lo-Tone
13 165291 Muffler Gasket
14 148456 Tube Drain Oil Easy
23 169837 Shield Heat
29 137180 Kit Spark Arrestor (Flat Scrn)
31 179022 Tank Fuel
32 179124X428 Cap Asm Fuel
33 123487X Clamp Hose Black
37 8543R Line Fuel
38 181654 Plug Drain Oil Easy
41 139277 Stem Tank Fuel
45 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4
62 10010500 WAsher Split
72 71070512 Screw Hex Hd Cap 5/16-18 x 3/4
78 17060620 Screw 3/8-16 x 1-1/4
81 73510400 Nut Keps Hex 1/4-20 unc
112 3645J Bushing
NOTE:
inches
All component dimensions given in U.S.
1 inch = 25.4 mm
41
TRACTOR - - MODEL NUMBER 917,275642
LIFT ASSEMBLY
7
3
2
5
4
19\
13
19
20
\_. 18 20
+o ,+ \\
Fift-rh.1piece 3
42
TRACTOR - - MODEL NUMBER 917,275642
LIFT ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 197980 Plunger Assembly
2 198070 Shaft Assembly, Lift
3 188822 Pin Groove
4 12000002 E-Ring
5 19211621 Washer 21/32 x 1 x21 Ga.
6 120183X Bearing Nylon
7 175830 Grip Handle Fluted
11 139865 Link Lift L.H.
12 139866 Link Lift R.H.
13 4939M Retainer Spring
15 173288 Link Front Susp
16 73350800 Nut Hex Jam 1/2-13 unc
17 175689 Trunnion Front Susp
18 73800800 Nut Lock w/Wsh 1/2-13 uric
19 139868 Arm Asm Suspension Mower
20 194209 Pin Cotter 7/16 BowTie Lock
31 169865 Bearing Pivot Lift
32 73540600 Nut Crownlock 3/8-24
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
TRACTOR - - MODEL NUMBER 917,275642
SEAT ASSEMBLY
18
/
/
\\"25
\\\ 11
13
\ \
17 12
\/J
I8
j7
ii
ii
seat It.knob 2
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART
NO.
188719
140551
STD523710
19131610
145006
STD541437
124181X
17000616
19131614
182493
166369
174648
DESCRIPTION
Seat
Bracket Pivot Seat
Bolt Fin Hex 3/8-16 unc x 1
Washer 13/32 x 1 x 10 Ga
Clip Push-In
Nut Hex w/ins 3/8-16 unc
Spring Seat Cprsn
Screw 3/8-16 x 1-1/2
Washer 13/32 x 1 x 14 Ga.
Pan Seat
Knob Seat Adj Wingnut
Bracket Mounting Switch
KEY PART
NO. NO.
13 121248X
14 72050412
15 134300
16 121250X
17 123976X
18 124238X
21 171852
22 STD541431
24 19171912
25 127018X
DESCRIPTION
Bushing Snap BIk Nyl 50 Id
Bolt Rdhd Sqnk 1/4-20 x 1-1/2
Spacer Split
Spring Cprsn
Nut Lock 1/4 Lge Fig Gr. 5 Zinc
Cap Spring Seat
Bolt Shoulder 5/16-18 unc
Nut Hex Lock W/Ins 5/16-18
Washer 17/32 x 1-3/16 x 12 Ga.
Bolt Shoulder 5/16-18 x 62
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
44
DECALS TRACTOR - - MODEL NUMBER 917,275642
KEY PART
NO. NO.
1 187407
2 138047
3 186242
4 186243
5 186572
6 146046
7 193654
8 179128
9 193562
10 156439
11 189088
12 172331
13 133644
11 7
16 9 3 13 21 4 11 10
21
20
14
6
15
KEY PART
DESCRIPTION NO. NO. DESCRIPTION
Decal Reflector LH 14 160396 Decal V-Belt Schematic
Decal Battery Diehard Sears 15 187408 Decal Reflector RH
Decal Hood RH 16 164065 Decal Steering Wheel
Decal Hood LH 18 193307 Decal Fender Opr.
Decal Fender Craftsman 20 149516 Decal Battery
Decal V-Belt Drive Schematic 21 186331 Decal Hood Side Panel
Decal Dash 23 189020 Decal Engine
Decal Deck Caution - - 178392 Decal Chassis Disconnect
Decal Replacement Hood - - 184310X428 Pad Footrest LH
Decal Fender Danger - - 184311X428 Pad Footrest RH
Decal Panel Dash - - 178392 Decal Chassis Disconnect
Decal Mower Heavy-Duty - - 184310X428 Pad Footrest STILT LH
Decal Replacement Parts - - 184311X428 Pad Footrest STILT RH
- - 199305 Manual Owner's English
- - 199306 Manual Owner's Spanish
WHEELS & TIRES
5,8
\\
4,10
wheel 1
11
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
6
7
59192
65139
106222X
59904
106732X624
278H
9040H
8 106108X624
9 138468
10 7152J
11 104757X428
-- 144334
Cap Valve Tire
Stem Valve
Tire F Ts 15 x 6.0 - 6 Service
Tube Front (Service Item Only)
Rim Asm 6" front Service
Fitting Grease (Front Wheel Only)
Bearing Flange (Front Wheel
Only)
Rim Asm 8" rear Service
Tire R Ts 20 x 8-8 C Service
Tube Rear (Service item Only)
Cap Axle BIk 1.50 x 1.00
Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
TRACTOR - - MODEL NUMBER 917,275642
MOWER DECK
68
148
34\
119 118_
21
29
18
28
21
23 24
25
26
27
_117
_116
42 D elec-t-path silt 1
46
TRACTOR - - MODEL NUMBER 917.275642
MOWER DECK
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 165892 Mower Housing 40 73900600
2 STD533107 Bolt 44 140088
3 138017 Bracket Asm Sway Bar Front 45 STD624003
4 165460 Bracket Sway Bar 38/42" 46 137729
5 STD624008 Retainer Spring 54 178515
6 178024 Bar Sway Deck 55 155046
8 850857 Bolt Hex 3/8-24 x 1.25 Gr. 8 56 165723
9 STD551137 Washer Lock 59 141043
10 140296 Washer Hardened 61 174882
(The following blades are available) 68 160396
11 138971 Blade 42" Hi-Lift 92 STD541437
(For bagging or discharge) 111 179292
- - 134149 Blade 42" Mulching STD 112 179293
(For mulching mowers only) 113 17000510
- - 139775 Blade 42" Mulching Premium 116 4898H
(For better wear when mulching) 117 188606
13 137645 Shaft Assembly Mandrel Vented 118 73930600
(Incl. Key Number 6) 119 19121414
14 128774 Housing Mandrel Vented 129 19131312
15 110485X Bearing Ball Mandrel 130 STD523710
16 174493 Stripper Mower Deck 131 STD533710
18 72140505 Bolt Carriage 5/16-18 x 5/8 143 157109
19 132827 Bolt Shoulder 144 158634
20 159770 Baffle Vortex 145 165888
21 STD541431 Nut Crownlock 5/16-18 uric 146 171977
23 177563 Bracket Deflector 148 169022
24 105304X Cap Sleeve 149 165898
25 123713X Spring Torsion Deflector 150 19091210
26 110452X Nut Push 159 STD533717
27 130968X428 Shield Deflector 184 19131410
28 19111016 Washer 11/32 x 518 x 16 Ga. - - 130794
29 131491 Rod Hinge
30 173984 Screw Thdrol Rolling Wsh Hd
31 187690 Washer Spacer - - 176207
32 153535 Pulley Mandrel
33 178342 Nut Toplock Flanged
34 STD533717 Bolt
36 131494 Pulley idler Flat
Nut Lock 3/8-16 uric
Guard Mandrel L.H.
Retainer
Screw Thd. Roll 1/4-20 x 5/8
Washer Hardened
Arm Idler
Spacer Retainer
Guard Tuv Idler (94)
Spring Ext Elect Clutch
V-Belt
Locknut Hex W/Wsh 3/8-16 uric
Bracket Wheel Guage LH
Bracket Wheel Guage RH
Screw 5t16-18
Bolt Shoulder
Wheel Gauge
Nut Crownlock 3/8-1
Washer 13/32 x 7/8 x 14 Ga.
Washer 13/32 x 13t16 x 12 Ga.
Bolt Fin Hex 3/8-16 uric x 1Gr. 5
Bolt Rdhd Sqnk 3/8-16 uric x 1
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley Idler Flat
Bolt Carraige Idler
Spring Return Idler
Retainer Spring Yellow Zinc
Washer 9t32 x 3/4 x 10 Ga.
Bolt Rdhd Sqn 3/8-16 uric x 1-3/4
Washer 3/8
Mandrel Assembly (includes
housing, shaft and shaft hardware
only-pulley not included)
Replacement Mower, Complete
(Std. Deck-Order separately
gauge wheels 116 - 119).
NOTE: All component dimensions given in U.S.inches
1 inch = 25.4 mm
47
TRACTOR - - MODEL NUMBER 917.275642
HYDRO TRANSAXLE - - MODEL NUMBER LTH2000
42A i
i
157 _[_1113 _3_2 _ _ _ _
87
200
_ 191
"3 _ _-19o
204
_- 203 i]._ 204A
_208
183-_
(_ 105 i
rl
O- 28 H
' 185 U
25 /
</,/; 22 23
210 _
184
182--_
lOO
48
TRACTOR - - MODEL NUMBER 917.275642
HYDRO TRANSAXLE - - MODEL NUMBER LTH2000
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 772151 Cover L.H. 70 786196 Spacer .625.765
3 770135 Case 79 792201 Spring
5 776355 Counter Shaft 85 792154 Oil Fill Plug
6 778263 Spur Gear 11T 87 788088A Oil Seal 3/4"
9 786197 Neutral Sleeve (.572) 99 792141 Washer .3771D .058W
13 778368 Bevel Gear (Incl. 14) (13 Teeth) 100 792200 Snubber Washer
14 778368 Bevel Gear (Incl. 13) (13 Teeth) 101 792199 Snubber Spring .471D
15 778373 Ring Gear (54 Teeth) 102 792184 Washer .4371D .078W
17 786139 Drive Pin 103 792193 Screw, 1/4-28 x .490
22 792194 Spring 104 792198 Nut, 3/8-24
23 792195 Washer .750 ID 105 780096 Washer .625 ID .057W
25 792073A Screw 1/4-20 x 1-1/4" 106 786162 Sleeve Assembly
26 792125 Retaining Ring 107 792046 Screw, 1/4-20 x 1"
28 792035 Retaining Ring 109 788104 "0" Ring
29 780065 Washer .627 ID .091W 113 786199 Sleeve Ass'y (Incl. 157)
31 780189 Washer .563 ID .062W 114 786200 Sleeve Ass'y (Incl. 87)
36 790071 Brake Disk 115 786198 Sleeve Assembly (Incl. 87)
37 790007 Brake Pad Plate 127 784384 Shift Lever Ass'y (Incl. 109)
38 799021 Brake Pad 150 788093A Liquid Gasket RTV Silicon
40 792204 Roll Pin .25 157 788102 Oil Seal 9/16"1D
41 790102 Brake Lever 180 730229 BOil Spec. (80W90)
42 792202 Screw, 1/4-20 x 3/4 182 788103 Grommet
42A 792203 Screw, 1/4-20 x 1-3/4 183 792118 Relief Valve
43 792171 Screw, 10-24 x .500 184 792196 Hose Barb
44A 790100 Inside Brake (Mach) 185 798050 Tubing 1/2 x 5
44B 790099 Outside Brake (Casting) 190 792150 Washer
45 790101 Actuator Rod 191 792151 Nut 7/16-20
47 774869 Axle 16.812 200 794787 Differential (Gear Reduction
48 774688 Axle 11.625 Drive)
49 778378 Spur Gear 18T 203 798044 Pulley & Hub Ass'y
56 778379 Spur Gear 81T 206 798055 Disconnect Lever
65 780195 Washer.7501D .062W 207 798053 Mounting Plate
67 776440 Brakeshaft 208 798040 Fan
209 798054 Control Lever
210 794788 Hydro Module LH Fender
Control
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
49
TRACTOR - - MODEL NUMBER 917.275642
BRIGGS ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-E1
I
I
lO36_
3_
_307
1019 LABEL KIT ]1
1330 REPAIR MANUAL I
305A _
7
718 '
358 ENGINE GASKET SET
8680
437 684_ 11 __._b
1 584__
146 _' I 126
24 8 22
741
12 943 O
1022
20 @ 617 0
1266
8420
524 @
1058 OWNER'S MANUAL ] I 1036 EMISSION LABEL I
I 1329 REPLACEMENT ENGINE I
J 1270
[757__ 759_
1027
7506
20 89
48 SHORT BLOCK
643
729
697 _ 801
803_ 310 1
802 @
366_>_
74
1070
lOO6 1o4 !
1051_
363 # _J _ 783 @
50
TRACTOR - - MODEL NUMBER 917.275642
BRIGGS ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-E1
238
@g5
1022
1034
6170
914
1095 VALVE GASKET SET
868 _ 1022
276@
1127._
127 O
1091
6o1
947 918
977 CARBURETOR GASKET SET ] _60
121 CARBURETOR OVERHAUL KIT
04 _ 634A_ 9870
105 [_ 137_D 276d_ _'_ I
95" 117_ 142 t 6170 1266A <L__
51
TRACTOR - - MODEL NUMBER 917.275642
BRIGGS ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 697174 Cylinder Assembly 108 690464
2 399265 Kit-Bushing/Seal (MagnetoSide) 108A 692344
3 391086 Seal-Oil (Magneto Side) 117 694352
4 697188 Sump-Engine 118 697228
5 698147 Head-Cylinder 121 697241
7 699168 o+ Gasket-Cylinder Head 125 698445
9 697109 • Gasket-Breather 127 695005
11 697113 Tube-Breather 130 691750
12 697110 • Gasket-Crankcase 131 494379
13 690360 Screw (Cylinder Head) 133 494381
15 690946 Plug-Oil Drain 137 281165
16 697127 Crankshaft 141 495097
20 690947 Seal-Oil (PTO Side) 141A 495931
22 692125 Screw (Crankcase CoverSump) 142 697140
23 693556 Flywheel 146 691639
24 222698 Key-Flywheel 186 698174
25 699052 Piston Assembly (Standard) 187 697098
699054 Piston Assembly (.020" 187A 698417
Oversize) 188 691693
26 699051 Ring Set (Standard) 192 691986
697559 Ring Set (.020" Oversize) 202 691841
27 698469 Lock-Piston Pin 209 692208
28 697099 Pin-Piston 216 691840
29 697126 Rod-Connecting (Standard) 222 694042
697263 Rod-Connecting (.020" 227 691374
Undersize) 232 691842
32 692852 Screw (Connecting Rod) 238 691843
33 695760 Valve-Exhaust 240 691035
34 695761 Valve-Intake 265 691024
35 691279 Spring-Valve (intake) 267 695134
36 691279 Spring-Valve (Exhaust) 276 692255
37 697352 Guard-Flywheel 304 699829
42 691752 Keeper-Valve 305 697102
43 691968 Slinger-Governor/Oil 305A 697103
45 690564 Tappet-Valve 306 697107
46 698492 Camshaft 307 691003
48 697762 Short Block 309 693551
50 690193 Manifold-intake 310 690323
51 692137 oO5+ Gasket-Intake 311 497608
53 690227 Stud (Carburetor) 333 492341
54 691148 Screw (Intake Manifold) 334 691061
73 697133 Screen-Rotating 337 691043
74 697897 Screw (Rotating Screen) 356 697089
78 691003 Screw (Flywheel Guard) 358 697191
89 690283 Plug-Oil 363 19203
93 690602 O Bushing-Throttle Shaft
94 498030 Kit-Idle Mixture
95 691636 Screw (Throttle Valve) O
98 495800 Kit-Idle Speed
104 690525 O Pin-Float Hinge :l:
105 231855 O Valve-Float Needle
106 691780 O Seat-inlet +
Valve-Choke (Manual Choke)
Valve-Choke (Choke A Matic)
O Jet-Main (Standard)
Jet-Main (High Altitude)
Kit-Carburetor Overhaul
Carburetor
Plug-Welch
Valve-Throttle
Kit-Throttle Shaft
Float-Carbu retor
O5 Gasket-Float Bowl
Kit-Choke Shaft (Manual Choke)
Kit-Choke Shaft (Choke A Matic)
O Nozzle-Carburetor
Key-Timing
Connector-Hose
Line-Fuel
Line-Fuel
Screw (Control Bracket)
Adjuster-Rocker Arm
Link-Mechanical Governor
Spring-Governor
Link-Choke
Bracket-Control
Lever-Governor Control
Spring-Governor
Cap-Valve
Filter-Fuel
Clamp-Casing
Screw (Casing Clamp)
O5 Washer-Sealing
Housing-Blower
Screw (Blower Housing)
Screw (Blower Housing)
Shield-Cylinder
Screw (Cylinder Shield)
Motor-Starter
Bolt (Starter Motor)
Brush Set
Armature-Magneto
Screw (Magneto Armature)
Plug-Spark
Wire-Stop
Gasket Set-Engine
Flywheel Puller
Included in Engine Gasket Set, Key. No. 358
Included in Carburetor Overhaul Kit, Key. No.
121
Included in Carburetor Gasket Set, Key. No.
977
Included in Valve Gasket Set, Key. No. 1095
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
52
TRACTOR - - MODEL NUMBER 917.275642
BRIGGS ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
383 89838 Wrench-Spark Plug 868 690968
385 694476 Screw (Fuel Pump) 914 690960
385A 690297 Screw (Fuel Pump) 918 697091
387 697090 Pump-Fuel 943 690589
404 691691 Washer (Governer Crank) 947 694393
431 697122 Elbow-Intake 965 499613
445 697153 Filter-Air Cleaner Cartridge 967 697015
462 691261 Washer (Starter Cable) 968 699848
474 696459 Alternator 975 495933
501 691188 Regulator 977 690192
503 691532 Strap-Starter 987 691326
505 691251 Nut (Governor Control Lever) 1005 699043
510 693699 Drive-Starter 1017 690770
513 692024 Clutch-Drive 1019 697143
523 697086 Dipstick 1022 272475
524 691032 • Seal-Dipstick Tube 1023 692492
525 697085 Tube-Dipstick 1024 499054
526 697088 Screw (Regulator) 1026 692003
544 692034 Starter-Armature -- 692011
552 697144 Bushing-Governor Crank 1027 696854
562 691119 Bolt (Governor Control Lever) 1029 691751
579 691029 Nut (Starter Cable) 1034 690822
584 697112 Cover-Breather Passage 1035 693784
601 95162 Clamp-Hose 1036 695700
614 691620 Pin-Cotter 1040 699852
616 692012 Crank-Governor 1044 698139
617 692138 O • SeaI-O Ring (Intake Manifold) 1051 691265
634 690801 O SpringlSeal Assembly (Manual 1058 275038
Choke) 1059 698516
634A 690802 O SpringlSeal Assembly (Choke A 1070 690372
Matic) 1090 691293
635 691909 Boot-Spark Plug 1091 691333
643 698401 Retainer-Air Filter 1095 690190
654 690958 Nut (Carburetor) 1119 691183
684 697157 Screw (Breather Passage 1127 691657
Cover) 1263 697124
691 692407 • Seal-Governor Shaft 1264 697104
697 690372 Screw (Drive Cap) 1266 691917
718 690959 Pin-Locating 1266A 697123
729 691224 Clip-Wire 1267 697424
729A 694123 Clip-Wire 1270 697156
741 697128 Gear-Timing 1329
750 691033 Screw (Oil Pump Cover) 1330
757 697607 Link-Counterweight
758 697134 Counterweight
759 697392 Pin-Counterweight O
783 693713 Gear-Pinion
789 698329 Harness-Wiring
797 693167 Nut (Brush Retainer)
801 691283 Cap-Drive +
802 691286 Cap-End
803 693757 Housing-Starter
830 691095 Stud (Rocker Arm)
842 691031 SeaI-O Ring (Dipstick Tube)
847 697087 Dipstick/Tube Assembly
851 692424 Terminal-Spark Plug
+ Seal-Valve
Screw (Rocker Cover)
Line-Vacuum
SeaI-O Ring (Oil Pump Cover)
Solenoid-Fuel
Cover-Oil Pump
Filter-Pre Cleaner
Cover-Air Cleaner
Bowl-Float
Gasket Set-Carburetor
O Seal-Throttle Shaft
Fan-Flywheel
Screen-Oil Pump
Kit-Label
+ Gasket-Rocker Cover
Cover-Rocker Arm
Pump-Oil
Rod-Push (Intake)
Rod-Push (Exhaust)
Filter-Oil
Arm-Rocker
Guide-Push Rod
Shaft-Pump
Label-Emission
Plate-Trim
Screw (Flywheel)
Ring-Retaining
Owner's Manual
Kit-Screw/Washer
Screw (Flywheel Fan)
Retainer-Brush
Cap-Limiter
Gasket Set-Valve
Screw (Alternator)
Screw (Float Bowl)
Reed-Breather
Screw (Breather Reed)
0 SeaI-O Ring (intake Elbow)
O SeaI-O Ring (intake Elbow)
Latch-Blower Housing
Plug-AVS Counterweight
31Q777-0036 Replacement Engine
272147 Repair Manual
Included in Engine Gasket Set, Key. No. 358
Included in Carburetor Overhaul Kit, Key. No.
121
Included in Carburetor Gasket Set, Key. No.
977
Included in Valve Gasket Set, Key. No. 1095
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
53
54
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
O1
O1
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX.
_b ARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
I,Fold thispage along dotted lineindicatedabove.
2. Hold page before you so that its _eft edge is vertically para[te[ to a tree
trunk or other upright structure,
3. Sight across the fold in the direction of hill sJope you want to measure.
4. Compare the angte of the fold with the stope of the hitl.
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Your Home
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who scrod it!
For the replacement parts, accessories and
owner's manuals that you need to doqt-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME ® Anytime, day or night
(1-800-469-4663) (U.S.A. and Canada)
www.sears.com www.sears.ca
Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go onqine for the nearest
Sears Parts and Repair Center.
1o800o488o1222 Anytime, day or night (U.S.A. only)
www_sears,com
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)
Para pedk servido de reparaci6n
a domicilio, y para ordenar piezas:
Au Canada pour service en fran£;ais:
1-800-LEoFOYER Mc
(1-800-533-6937)
www.sears.ca
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02410
© Sears, Roebuck and Co.
® Registered Trademark /TM Trademark /sM Service Mark dSears, Roebuck and Co.
® Marca Registrada /TM Marca de Fabrica /SMMarca de Servicio de Sears, Roebuck and Co.
Mc Marque de commerce /Mo Marque depos6e de Sears, Roebuck and Co.
199305 05.11.05 TR Printed in U.S.A.

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