Craftsman 917275810 User Manual TRACTOR Manuals And Guides L0412269

CRAFTSMAN Lawn, Tractor Manual L0412269 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917275810 917275810 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917275810. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

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Owner's Manual
CRRFTSMRN°
LAWN TRACTOR
18.5 HP, 42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.275810
[_ his product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions about
this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
Warranty.................................................2
SafetyRules...........................................3
ProductSpecifications............................6
Assembly/Pre-Operation........................8
Operation..............................................11
MaintenanceSchedule.........................17
Maintenance.........................................17
Service andAdjustments......................21
Storage.................................................27
Troubleshooting....................................28
RepairParts..........................................32
SearsService.........................BackCover
LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENT
Fortwo (2)yearsfrom the date of purchase,if this CraftsmanRiding Equipmentis
maintained,lubricatedand tuned upaccordingto the instructionsin the owner'smanual,
Searswill repairor replacefree of chargeanyparts that are foundto be defectivein
materialor workmanshipaccordingto the guidelinesof coveragelisted below.Searswill
also providefree laborfor these applicablewarrantedparts for the two fullyears.During
the first 30 daysof purchase,therewill be nochargesto servicethe productat your
homefor issuescoveredby this warranty.(Seeexclusionsbelow). Foryourconve-
nience, INHOMEwarrantyservicewill stillbe availableafterthe first 30 daysof pur-
chase, buta trip chargewill apply.Thischargewill bewaived if the Craftsmanproductis
droppedoff at an authorizedSearslocation.Forthe nearestauthorizedSears location,
pleasecall 1-800-4-MY-HOME®.This warrantyapplies onlywhilethis productis within
the UnitedStates.
This Warrantydoes notcover:
Expendableitemswhich becomeworn duringnormaluse,includingbut not limitedto
blades,spark plugs,air cleaners,belts,and oil filters.
StandardMaintenanceServicing,oil changes, or tune-ups
Tire replacementor repaircausedby puncturesfrom outsideobjects,suchas nails,
thorns,stumps,or glass.
Repairsnecessarybecauseof operatorabuse, includingbut not limitedto, damage
causedby towingobjectsbeyondthe capabilityof the ridingequipment,impacting
objectsthat bendthe frameor crankshaft,or over-speedingthe engine.
Repairsnecessarybecauseof operatornegligence,includingbut not limitedto, elec-
tricaland mechanicaldamage causedby improperstorage,failureto usethe proper
gradeand amount of engineoil, failureto keepthe deckclear of flammabledebris,
or failureto maintainthe equipmentaccordingto the instructionscontainedinthe
owner'smanual.
Engine(fuelsystem)cleaningor repairscausedby fueldeterminedto becontami-
natedor oxidized(stale). In general,fuelshouldbe used within30 daysof its pur-
chasedate.
Normaldeteriorationand wear of the exteriorfinishes,or productlabelreplacement.
Ridingequipmentusedfor commercialor rentalpurposes.
LIMITEDWARRANTYON BATTERY
For ninety(90)days from date of purchase,if anybatteryincludedwith this riding equip-
mentprovesdefectivein materialor workmanshipand our testingdeterminesthe battery
will not holda charge, Searswill replacethe battery at no charge. Duringthe first 30
daysof purchase,there will be no chargesto replacethe batteryat your HOME. After
the first 30 days,foryour convenience,IN-HOMEwarrantyservicewill stillbe avail-
ablebut a trip chargewill apply. This chargewill bewaivedif the Craftsmanproductis
droppedoff at an authorizedSearslocation.Forthe nearestauthorizedSears location,
pleasecall 1-800-4-MY-HOME@.
This battery warrantyapplies onlywhile this productis withinthe UnitedStates.
This warrantygivesyou specificlegal rights,and you mayalso haveotherrights,which
vary,from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_,WARNING: In order to prevent ac-
cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_I_,WARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
_,WARNING: Engine exhaust, some of
its constituents, and certain vehicle com-
ponents contain or emit chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm.
_,WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all
instructions on the machine and in the
manual before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blades.
Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
3
Never direct discharged material
toward anyone. Avoid discharging
material against a wall or obstruction.
Material may ricochet back toward the
operator. Stop the blades when cross-
ing gravel surfaces.
Do not operate machine without the
entire grass catcher, discharge guard,
or other safety devices in place and
working.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades,
set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before clean-
ing the machine, removing the grass
catcher, or unclogging the discharge
guard.
Operate machine only in daylight or
good artificial light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near
or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Always wear eye protection when oper-
ating machine.
Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-re-
lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
Follow the manufacturer's recommen-
dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust /engine parts and burn.
Do not allow the mower deck to plow
leaves or other debris which can cause
build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
I1.SLOPE OPERATION
Slopesarea majorfactor relatedto lossof
control and tip-overaccidents,whichcan
resultin severeinjuryor death. Opera-
tion on all slopesrequiresextra caution. If
you cannot back up the slope or if you feel
uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain
could overturn the machine. Tall grass
can hide obstacles.
Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
Do not mow on wet grass. Tires may
lose traction.
Always keep the machine in gear when
going down slopes. Do not shift to
neutral and coast downhill.
Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which
could cause the machine to roll over.
Use extra care while operating ma-
chine with grass catchers or other at-
tachments; they can affect the stability
of the machine. Do no use on steep
slopes.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not mow near drop-offs, ditches,
or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.
IV. TOWING
Tow only with a machine that has a
hitch designed for towing. Do not at-
tach towed equipment except at the
hitch point.
Follow the manufacturer's recom-
mendation for weight limits for towed
equipment and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control.
Travel slowly and allow extra distance
to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property
damage, use extreme care in handling
gasoline. Gasoline is extremely flammable
and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to
cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con-
tainer where there is an open flame,
spark, or pilot light such as on a water
heater or other appliances.
Never fill containers inside a vehicle
or on a truck or trailer bed with plastic
liner. Always place containers on the
ground away from your vehicle when
filling.
• Removegas-poweredequipmentfrom
the truck or trailer and refuel it onthe
ground.Ifthis is not possible,then
refuel suchequipmentwith a portable
container,ratherthanfrom a gasoline
dispensernozzle.
Keepthe nozzle in contactwiththe rim
of the fuel tank or containeropeningat
all times until fuelingis complete.Do
not usea nozzlelock-opendevice.
If fuel is spilledon clothing,change
clothingimmediately.
Neveroverfillfuel tank. Replacegas
capand tighten securely.
GENERAL SERVICE
Never operate machine in a closed are.
Keep all nuts and bolts tight to be sure
the equipment is in safe working condi-
tion.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked
debris. Allow machine to cool before
storing.
If you strike a foreign object, stop and
inspect the machine. Repair, if neces-
sary, before restarting.
Never make any adjustments or repairs
with the engine running.
Check grass catcher components and
the discharge guard frequently and
replace with manufacturer's recom-
mended parts, when necessary.
Mower blades are sharp. Wrap the
blade or wear gloves, and use extra
caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
Maintain or replace safety and instruc-
tion labels, as necessary.
Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline 3.5
Capacity and Unleaded
Type: Regular
Oil Type SAE 30 (above 32°F)
'API-SG-SL): SAE 5W-30(below 32°F
Oil Capacity: W/Filter: 3.5 Pints
W/O Filter: 3.0 Pints
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed Forward:
(MPH): 1st 1.2
2nd 1.5
3rd 2.4
4th 3.5
5th 4.8
6th 5.3
Reverse: 1.5
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230
Case Size: U1R
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main-
taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_bWARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur-
chase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all products,
it may require repair from time to time. That's
when having a Repair Protection Agreement
can save you money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
Steering
Wheel insert
Steering
Boot
(1) Hex Bolt R
5/16-18 x 4 Ld
Steering Wheel
(1) Large Flat Washer
Steering
Wheel Adapter
(1) 5/16 Lock Washer
Seat
(1) Washer
_ 17/32 x 1-3/16 x 12
Gauge
_(1) Knob
For Future Use
Keys
Slope Sheet
7
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 3/4" wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means when you are in
the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and
parts boxes from carton.
2. Cut along dotted lines on all four pan-
els of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer-
ing shaft.
2. Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 5/16 lock
washer, 5/16 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac-
tor hood and grill.
_ 5/16 Hex Bolt
__-------- 5/16 Lock Washer
_--_.J-----.-:---- Large Flat
/_) _:_ ' Washer
=, _<,- _r- _ A' '
+b J/
Steering _--- J '-:_::,_z/Steering
Wheel "/-
Boot
Adapter_ Extension
/J Shaft
!,
Lower
Steering /---:.
Shaft _ _g "_'_.... -,
I
t--. " _Tab
"-.. - .., Slots
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage shoulder
bolt in slot and pull seat towards rear of
tractor.
5. Pivot seat and pan forward and as-
semble adjustment knob and flat
washer loosely. Do not tighten.
6. Lowerseatinto operatingpositionand
sit in seat.
7. Slideseat until a comfortableposition
is reachedwhich allowsyou to press
clutch/brakepedalall the way down.
8. Get off seat withoutmovingits ad-
justed position.
9. Raiseseat and tighten adjustment
knob securely.
Seat
Seat
Bolt
Flat Washer
\
Adjustment Knob
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-
tions).
Label
/
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
,_WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move gear-
shift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set park-
ing brake and place gearshift lever in
neutral position.
10. Turn ignition key to "STOP" position.
Continue with the instructions that follow.
9
CHECK TIRE PRESSURE
The tires on your tractor were overin-
flated at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
°Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
V"CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this Quality Product.
Please review the following checklist:
v" All assembly instructions have been
completed.
v" No remaining loose parts in carton.
v" Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
v" Seat is adjusted comfortably and tight-
ened securely.
v" All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
v" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
v" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
v" Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor, pay
extra attention to the following important
items:
v" Engine oil is at proper level.
v" Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
v" Become familiar with all controls - their
location and function. Operate them
before you start the engine.
v" Be sure brake system is in safe oper-
ating condition.
v" Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Opera-
tion and Maintenance sections in this
manual).
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H I'.,I
REVERSE NEUTRAL HIGH LOW CHOKE FAST
6 G
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE
OPERATION
SYSTEM (ROS)
oi
OVER TEMP
LIGHT
BATTERY REVERSEFUEL OIL PRESSURE
m
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
LIGHTS ON
&
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
SLOW IGNITION SWITCH
PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
DANGER, KEEP HANDS
AND FEET AWAY
t
FORWARD MOWER HEIGHT MOWER LIFT
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
11
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ammeter
Light Switch _
Th rottle/Choke
Control
Attachment Ignition Switch
Clutch Lever
ROS "ON"
Position
Lift Lever
Plunger
Attachment
Lift Lever
Clutch/Brake
Pedal
Height
Adjustment
Indicator
_gBrake Lever
Gearshift Lever
02817 Isw
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION - Allows operation of
mower deck or other powered attachment
while in reverse.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.
12
The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way
down and hold.
2. Pull parking brake lever up and release
pressure from clutch/brake pedal.
Pedal should remain in brake position.
Make sure parking brake will hold trac-
tor secure.
Throttle/
Choke
Control
Attachment Clutch Lever
"Enc Position
nition Key
,"Disengaged"
Position
Parking Brake
"Engaged"
"Brake" Position
Position
Clutch/ "Disengaged"
Brake Position
Pedal
STOPPING
Gearshift
Lever
MOWER BLADES -
To stop mower blades, move attachment
clutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control
between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
,_CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de-
pressed and gearshift lever in neutral
(N) position.
2. Move gearshift lever to desired po-
sition.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cut to approxi-
mately 2-1/2 inches during the cool season
and to over 3 inches during hot months.
For healthier and better looking lawns, mow
13 often and after moderate growth.
For bestcuttingperformance,grass over
6 inches in heightshouldbe mowed
twice. Makethe first cut relativelyhigh;
the secondto desiredheight.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in ap-
propriate hole with shoulder bolt, 3/8
washer, and 3/8-16 Iocknut and tighten
securely.
3. Repeat for opposite side, installing
gauge wheel in same adjustment hole.
Gauge
Wheel
Mountinc
Bracket
3/8-16
Locknut
Gauge Wheel
Shoulder
Bolt
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_ICAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
Clutch Lever
"Engaged'
"Disengag
Position
//
Shield
OPERATING IN REVERSE
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc-
tion with the attachment clutch engaged
will shut off the engine unless the ignition
key is placed in the ROS "ON" position.
_IIWARNING: Backing up with the at-
tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS
"ON", to allow reverse operation with the
attachment clutch engaged, should only
be done when the operator decides it is
necessary to reposition the machine with
the attachment engaged. Do not mow in
reverse unless absolutely necessary.
USING THE REVERSE OPERATION
SYSTEM -
1. Depress clutch/brake pedal all the way
down and hold.
2. With engine running, turn ignition key
counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before backing
up.
4. Move gear shift lever to reverse (R) po-
sition and slowly release clutch/brake
pedal to start movement.
5. When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
14
TO OPERATE ON HILLS
_,WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide at the back of this manual.
Choose the slowest speed before start-
ing up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULl" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the
oil viscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan-
tities that can be used within 30 days to
assure fuel freshness.
_I, CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separa-
tion and formation of acids during storage.
Acidic gas can damage the fuel system
of an engine while in storage. To avoid
engine problems, the fuel system should
be emptied before storage of 30 days
or longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
15
,Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
6. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
6. When engine starts, leave throttle
control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, imme-
diately move the throttle control to the
fast position. Engine warm-up may
take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
The attachments can also be used dur-
ing the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.
If grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
16
.A,.TE.A.OESO.EOU.E
AS YOU COMPLETE
REGULAR SERVICE f_r_'_TSERVlOe DATES
Check Brake Operation _
Check Tire Pressure
Check Operator Presence and
T ROSSystems If
R Check for Loose Fasteners II/ I_s If
ASharpen/Replace Mower Blades 1_3
C Lubrication Char_ I_ I_
0 Check Battery Level _4
a Clean Battery and Terminals I_ If
v'Check Transaxle Cooling
Check V-Belts I_
Check Engine Oil Level I_ If
Change Engine Oil (with oil filter) I_1,_ If
E Change Engine Oil (without oil filter) _1,2 I_
N Clean Air Filter 1_2
G Clean Air Screen 1_2
N_ Inspect Muffler/Spark Arrester
E Replace Oil Filter (If equipped) 1_1,2
Clean Engine Cooling Fins If 2
Replace Spark Plug I_ If
Replace Air Filter Paper Cartridge 1_2
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
3 - Replace blades more often when mowing in sandy soil,
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten.
LUBRICATION CHART
@}S_ -- @ Spindle
Zerk Zerk
@Front Wheel ,-
Bearing
Zerk
@Front Wheel
Bearing Zerk
@Engine .
_SAE 30 or 10w30 Motor Oil
@General Purpose Grease
@Refer to Maintenance "ENGINE" Section
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
17
TRACTOR
Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as de-
scribed, repair the problem immediately.
The engine should not start unless the
brake pedal is fully depressed, and the
attachment clutch control is in the disen-
gaged position.
CHECK OPERATOR PRESENCE
SYSTEM
When the engine is running, any at-
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
CHECK REVERSE OPERATION (ROS)
SYSTEM
When the engine is running with the ig-
nition switch in the engine "ON" position
and the attachment clutch is engaged,
any attempt by the operator to shift into
reverse should shut off the engine.
When the engine is running with the
ignition switch in the ROS "ON" position
and the attachment clutch is engaged,
any attempt by the operator to shift into
reverse should NOT shut off the engine.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
ACAUTION: Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved
by the manufacturer of your tractor is
hazardous, could damage your tractor and
void your warranty.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade
with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
Trailing Mandrel As: _embly
Edge Up_ Blade Centel
Flat
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
18
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
5/8" Bolt or Pin_ Blade
Center Hole
BATTE RY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable ends
with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SG-SL.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSITY GRADES t
I
,
40
oi_ vi_ <_latf e
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.)improve starting in
cold weather, they will result in increased
oil consumption when used above 32°F.
Check your engine oil level more frequent-
ly to avoid possible engine damage from
running low on oil.
Change the oil after every 50 hours of op-
eration or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting. Oil Drain Valve
19
Drain
Tube
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this
manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep oil
at "FULl" line on dipstick. Tighten cap
onto the tube securely when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub-
born dried gum fibers.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Replace pre-cleaner after
every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
1. Pull up on air filter cover handle and
rotate towards engine.
2. Remove cover.
3. Carefully remove air filter cartridge and
pre-cleaner from base.
4. Clean base carefully to prevent debris
from falling into carburetor.
NOTE: If very dirty or damaged, replace
cartridge.
5. Place new pre-cleaner and cartridge
firmly in base.
6. Align tabs on cover with slots in blower
housing and replace cover.
7. Hook handle on cover and push down
on handle to close.
IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deterio-
ration of the cartridge. Do not oil car-
tridge. Do not use pressurized air to clean
cartridge. 20
_jHandle
Cover
_/Cartridge
Pre-cleaner ..........._ f'
Bas _/Tabs
Slots
ENGINE COOLING SYSTEM
Debris may clog the engine's air cool-
ing system. Remove blower housing and
clean area shown to prevent overheating
and engine damage. Clean out chaff
Air Screen and debris
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-
retor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled gaso-
line.
Clam p_ Clamp
I Filter
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
Protect painted surfaces with auto-
motive type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis-
sion are covered to keep water out.
Water in engine or transmission will
shorten the useful life of your tractor.
Use compressed air or a leaf blower to
remove grass, leaves and trash from
tractor and mower.
&WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY
SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch in "DISEN-
GAGED" position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and
remove clutch spring off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
6. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
7. Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
8. Disconnect front links from deck by
removing retainer springs.
9. Raise lift lever to raise suspension
arms. Slide mower out from under trac-
tor.
Small Retainer
Clutch Spring
Flat Washel
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in frame.
TO INSTALL MOWER
1. Raise attachment lift lever to its highest
position.
2. Slide mower under tractor with deflec-
tor shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Connect front links to mower deck and
secure with retainer springs.
5. Connect suspension arms to rear
deck brackets and secure with retainer
springs.
6. Connect anti-sway bar to chassis
bracket and secure with retainer spring.
7. Push clutch cable housing guide into
bracket, slide collar onto guide and
secure with large retainer spring.
8. Place flat washer and clutch spring on
idler pulley bolt and secure with small
retainer spring.
9. Install belt onto engine pulley.
tSuspension _ _ Square Hole
Arms °
Engine Pulley
Anti-Sway
Collar
Housing
- Front Link
(Both Sides)
Deflector Shield
Large Retainer Spring Bracket
21
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this
manual). If tires are over or underinflated,
you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
If adjustment is necessary, make adjust-
ment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
Recheck measurements after adjusting.
Bottom edge Bottom edge of
gfromO_/e,_to/..... n_o_e,_ ground
• When distance "D" is 1/8" to 1/2"
lower at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links. Tighten
nut "E" on both front links an equal num-
ber of turns. The two front links must
remain equal in length.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
• Recheck side-to-side adjustment.
_ Mandrel
Both Front Links Should beEaual in Length
Nut _E _
Arm
Lift Link N_
Adjustment
Trunnion
Front Links
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of trac-
tor. Measure distance "D" directly in front
and behind the mandrel at bottom edge of
mower housing as shown.
Before making any necessary adjust-
ments, check that both front links are
equal in length.
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be re-
placed without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
manual).
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel pulleys
and idler pulleys
2. Make sure belt is in all pulley grooves
and inside all belt guides.
3. Install mower (See "To Install Mower" in
this section of this manual).
22
Mandrel With Parking Brake "Engaged"
Idler Pulleys
Mandrel
Pulley
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake
pedal all the way down and engage
parking brake.
2. Place gear shift lever in neutral (N)
position.
The rear wheels must lock and skid when
you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to
be replaced.
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way
down and engage parking brake.
2. Measure distance between brake oper-
ating arm and nut "A" on brake rod.
3. If distance is other than 1-1/2", loosen
jam nut and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut
against nut "A".
4. Road test tractor for proper stopping
distance as stated above. Readjust
if necessary. If stopping distance is
still greater than five (5) feet in highest
gear, further maintenance is neces-
sary. Replace brake pads or contact a
Sears or other qualified service center.
Nut "A"
Jam Nut
Arm
00238
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.
BELT REMOVAL -
1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.
2. Remove belt from stationary idler and
clutching idler.
3. Remove belt downward from around
engine pulley.
4. Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
5. Remove belt from center span keeper
and pull belt away from tractor.
BELT INSTALLATION -
1. Carefully work new belt down between
transaxle belt keepers and onto the
input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll
around the top groove of engine pulley.
4. Install belt through stationary idler and
clutching idler.
5. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.
6. Install mower (See "TO INSTALL
MOWER" in this section of manual).
23
Engine
Clutching
Center
..Span
Keeper
Stationary Idler
Transaxle
TRANSAXLE GEAR SHIFT LEVER NEU-
TRAL ADJUSTMENT
The transaxle should be in neutral when
the gear shift lever is in neutral (N) (lock
gate) position. The adjustment is preset
at the factory; however, if adjustment is
needed, proceed as follows:
1. Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels move
freely, the transaxle is in neutral.
2. Loosen adjustment bolt in front of the
right rear wheel.
3. Position the gear shift lever in the neu-
tral (N) position.
4. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
Neutral Lock Gate
Gearshift
f
/
...... ,,, Adjustment Bolt
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove steer-
ing wheel and reassemble with crossbars
horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified
service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle. Insert
square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant
also prevents tire dry rot and corrosion.
Washers
Retaining
Ring
Axle
Cover
Square Key _ _
(Rear Wheel Only) _
TO START ENGINE WITH AWEAK BAT-
TERY
_,WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See "BAT-
TERY" in the MAINTENANCE section of
this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable
to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and battery.
24
TO REMOVE CABLES, REVERSE
ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
DD
02614
Weak or Dead Fully Charged
Battery Battery
REPLACING BATTERY
WARNING Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch bands,
rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
1. Lift hood to raised position.
2. Remove terminal guard.
3. Disconnect BLACK battery cable
then RED battery cable and carefully
remove battery from tractor.
4. Install new battery with terminals in
same position as old battery.
5. Reinstall terminal guard.
6. First connect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten
securely.
7. Connect BLACK grounding cable to
negative (-) battery terminal with re-
maining hex bolt and keps nut. Tighten
securely
8. Close terminal access doors.
9. Close hood.
Hex Bolt
'e0s L
Terminal _-'_;_;_ -....
Access _
Door
,' _ JlI _(Bed)
_" i _ Cable
Terminal ?
_,j_;_, Negative
Guard (Black)
Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. When replacing hood, be sure to re-
connect the headlight wire connector.
Hood
Headlight Wire
Connector
25
ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems, which
are being done at the customers expense,
may be performed by any non-road engine
repair establishment or individual. Warranty
repairs must be performed by an authorized
engine manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be nec-
essary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:
1. With engine not running, move throttle
control lever from slow to choke posi-
tion. Slowly move lever from choke to
fast position.
2. Check that holes "A" in governor
control lever and hole in governor plate
line-up. If holes "A" are not aligned,
loosen clamp screw and move throttle
cable until holes are aligned. Tighten
clamp screw securely.
TO ADJUST CARBURETOR
Governor Control Lever Governor Plate
Holes Throttle
Clamp Cable
Screw
NOTE: The carburetor on this engine is
low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap,
which allows some adjustment within the
limits allowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle.
The carburetor has been preset at the
factory and adjustment should not be nec-
essary. However, minor adjustment may
be required to compensate for differences
in fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
In general, turning idle mixture valve in
(clockwise) decreases the supply of fuel to
the engine giving a leaner fuel/air mix-
ture. Turning the idle mixture valve out
(counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/air
mixture.
26
IMPORTANT: Damage to the needle
valve and the seat in carburetor may result
if screw is turned in too tight.
PRELIMINARY SETTING -
1. Air cleaner assembly must be assem-
bled to the carburetor when making
carburetor adjustments.
2. Be sure the throttle control cable is
adjusted properly (see above).
FINAL SETTING -
1. Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion control
lever in neutral (N) position.
2. Move throttle control lever to slow posi-
tion. With finger, rotate and hold throttle
lever against idle speed screw. Turn
idle speed screw to attain 1750 RPM.
3. While still holding throttle lever against
idle speed screw, turn idle mixture
valve full travel clockwise then coun-
terclockwise until engine runs rough.
Turn valve to a point midway between
those two positions. Release throttle
lever.
ACCELERATION TEST -
4. Move throttle control lever from slow
to fast position. If engine hesitates or
dies, turn idle mixture valve out (coun-
terclockwise) 1/8 turn. Repeat test and
continue to adjust, if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set
for proper engine speed. Overspeed-
ing the engine above the factory high
speed setting can be dangerous. If you
think the engine-governed high speed
needs adjusting, contact a Sears or other
qualified service center, which has proper
equipment and experience to make any
necessary adjustments.
Idle Speed Throttle
Screw
Idle Mixture Valve --'- _
With Limiter
Immediatelyprepareyourtractor for stor-
ageat the end of the seasonor if the trac-
tor will not be used for 30days or more.
_CAUTION: Neverstorethe tractor
with gasolinein the tank insidea building
where fumesmay reachan openflame
or spark. Allowthe engineto cool before
storing inany enclosure.
TRACTOR
Removemowerfrom tractorfor winter
storage.When moweris to be storedfor a
periodof time, clean it thoroughly,remove
all dirt, grease,leaves,etc. Store in a
clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
3. Lubricate as shown in the Maintenance
section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in
the Maintenance section of this manual).
After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can dam-
age the fuel system of an engine while in
storage.
Empty the fuel tank by starting the en-
gine and letting it run until the fuel lines
and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-
buretor. Do not empty the gas tank and
carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to "START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
Cover your tractor with a suitable pro-
tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
27
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start
Hard to start
Engine will not
turn over
Engine clicks but
will not start
CAUSE
1. Out of fuel.
2. Engine not "CHOKED"
properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7 Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of
adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of
adjustment.
1. Clutch/brake pedal not
depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence
switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
3ORRECTION
1. Fill fuel tank.
2. See "TO START ENGINE"
in Operation section.
3. Wait several minutes
before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor"
in Service and Adjustments
section.
10. Contact a Sears or other
qualified service center.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refill tank
with fresh, clean gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor"
in Service and Adjustments
section.
8. Contact a Sears or other
qualified service center.
1. Depress clutch/brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or
starter.
9. Contact a Sears or other
qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or
starter.
28
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
CAUSE
1. Cutting too much grass/too
fast.
2. Throttle in "CHOKE" position.
3. Build-up of grass, leaves
and trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
PROBLEM
Loss of power
Excessive
vibration
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of
adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
CORRECTION
1. Raise cutting height/reduce
speed.
2. Adjust throttle control.
3. Clean underside of mower
housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Empty fuel tank and refill tank
with fresh, clean gasoline.
9. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
10. Connect and tighten spark
plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Check all wiring.
14. See "To Adjust Carburetor"
in Service and Adjustments
section.
15. Contact a Sears or other
qualified service center.
1. Replace blade.
Tighten blade bolt.
2. Contact a Sears or other
qualified service center.
3. Tighten loose part(s).
Replace damaged parts.
Engine dies when 1. Reverse operation system 1. Turn ignition key to
tractor is shifted (ROS) is not "ON" while ROS "ON" position.
into reverse mower or other attachment See Operation section.
is engaged.
1. 1.
Faulty operator-safety
presence control system.
Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves,
and trash under mower.
Bent blade mandrel.
Engine continues
to run when
operator leaves
seat with attach-
ment clutch
engaged
Poor cut - uneven
Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
,
2.
3.
4.
5.
Check wiring, switches and
connections. If not corrected.
contact Sears or other
qualified service center.
1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Contact a Sears or other
qualified service center.
5. Clean around mandrels to
open vent holes.
29
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE
Mower blades will
not rotate
Poor grass
discharge
Headlight(s) not
working
(if so equipped)
Battery will not
charge
Engine "backfires"
when turning
engine "OFF"
1. Obstruction in clutch
mechanism•
2. Worn/damaged mower drive
belt.
3. Frozen idler pulley•
4. Frozen blade mandrel•
1. Engine speed too slow•
2. Travel speed too fast•
3. Wet grass•
4. Mower deck not level•
5. Low/uneven tire air pressure•
6. Worn, bent or loose blade•
7. Buildup of grass, leaves and
trash under mower•
8. Mower drive belt worn.
9. Blades improperly installed•
10. Improper blades used.
11 Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels•
1. Light switch is "OFF".
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch•
4. Loose or damaged wiring•
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections•
3. Faulty regulator
(if so equipped)•
4. Faulty alternator•
,Engine throttle control not set
between half and full speed
(fast) position before stopping
engine•
CORRECTION
1. Remove obstruction•
2. Replace mower drive belt•
3. Replace idler pulley•
4. Contact a Sears or other
qualified service center•
1. Place throttle control in
"FAST" position•
2. Shift to slower speed•
3. Allow grass to dry before
mowing•
4. Level mower deck.
5. Check tires for proper air
pressure•
6. Replace/sharpen blade•
Tighten blade bolt.
7. Clean underside of mower
housing•
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10. Replace with blades listed
in this manual•
11. Clean around mandrels to
open vent holes•
1. Turn Light switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch•
4. Check wiring and connections.
5. Replace fuse.
1. Replace battery•
2. Check/clean all connections•
3. Replace regulator•
4. Replace alternator•
,Move throttle control
between half and full speed
(fast) position before
stopping engine•
30
SCHEMATIC TRACTOR --MODEL NUMBER 917.275810
BATTERY
,I,,
SOLENOID STARTER
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF M+G+A1
_UN/OVERRIDE B+A1
RUN B+A1 L+A2
START B + S + A1
AC}O'WH]TE _J_ SPARKPLUGSIGNITION ......................O GAP O
UNIT (2PLUGS
ON TWIN CYL. ENGINES)
BLACK
GRAY
(OPTIONAL)
BLUE CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN. @ 3600 RPM
3 AMP DC @ 3600 RPM (C_ARGING SYSTEM DISCONNECTED)
FUEL SHUT-OFF ('_'L._ZL._JL_I
RED SOLENOID ,_ I
I I UGNTING SYSTEM OUTPUT I TI
_Ov ' 5AMP AC @ 3600 RPM DIODE I ALTERNATOR
%
q ORANGE I _L_L__J j
I UGHTSWITOH I .k14VOLTSACMIN.@8600RPM(LIGHTSOFF )
HEADLIGHTS
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
• ©
NON-REMOVABLE REMOVABLE
CONNECTIONS CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING OF
SPEEDED UP, THE LIGHTS UNIT, THEY SHOULD BE REPLACED
WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING.
02836
31
ELECTRICAL
TRACTOR --MODEL NUMBER 917.275810
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22
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32
ELECTRICAL
TRACTOR --MODEL NUMBER 917.275810
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Hd 1/4-20 uric x 3/4
8 186491 Box Battery
16 176138 Switch, Interlock Push-In
21 183759 Harness Light Socket (W/4152j)
22 4152J Bulb Light #1156
24 4799J Cable Battery
25 146148 Cable Battery
26 175158 Fuse
27 73510400 Nut Kegs Hex 1/4-20 unc
28 145491 Cable Ground
29 192749 Switch Seat DP w/Ramps
30 193350 Switch Ign
33 140403 Key Molded Craftsman
34 110712X Switch Light
40 193374 Harness Ign
41 71110408 Bolt BIk. Fin Hex 1/4-20 unc x 1/2
42 131563 Cover Terminal
43 178861 Solenoid
45 121433X Ammeter Rectangular 6 Amp
52 141940 Protection Wire Loop
55 17490508 Screw 5/16-18 x 1/2
90 180449 Cover Terminal Battery
91 190270 Strap Battery Mount Front
92 193465 Harness Pigtail Reverse Switch
93 192540 Screw
94 191834 Module Reverse Ros
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
33
TRACTOR - -MODEL NUMBER 917.275810
CHASSIS AND ENCLOSURES
259
260
39
208
31
209
58
208
/
278
209
6O
2_
206 209
74
142
14
3_ 38_14
-37
208
chassis-Laser-It=stlt 45
34
TRACTOR --MODEL NUMBER 917.275810
CHASSIS AND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1 174619 Chassis Assembly
2 176554 Drawbar
5 155272 Bumper Hood/Dash
9 193511X013 Dash
10 STD533710 Bolt, Carriage 3/8-16 x 1
11 174996 Panel, Dash, L.H.
13 172105X010 Panel, Dash, R.H.
14 17490608 ScrewThdrol 3/8-16 x 1/2
17 184272X615 Hood Assembly
18 184921 Bumper Hood
26 STD541437 Locknut, Hex, with Insert 3/8-16 unc
28 184259 Grille/Lens Asm (Includes key nos. 258, 259, 260, 263,
264, 274, 275 & 278)
30 192393X615 Fend/Ftrest
31 139976 Bracket, Fender Support
37 17490508 ScrewThdrol 5/16-18 x 1/2
38 175710 Pivot Bracket Assembly
39 174714 Bracket Pivot
58 184270 Air Duct
60 STD533707 Bolt Rdhd Sqnk 3/8-16 uric x 3/4
64 154798 Dash Lower STLT
74 STD541437 Nut Crownlock 3/8-16 unc
114 158112 Keeper Belt Rear LH
142 175702 Plate Reinforcement STLT
143 186689 Bracket Swaybar Chassis
144 175582 Bracket Pnt Footrest STLT
145 156524 Rod Pivot Chassis/Hood
148 17490620 ScrewThdrol 3/8-16 x 1-1/4
159 155123X428 Cupholder
206 170165 Bolt Shoulder 5/16-18 TT
207 17670508 ScrewThdrol 5/16-18 x 1/2
208 17670608 ScrewThdrol 3/8-16 x 1/2
209 17000612 Screw Hex Wsh Thdr 3/8-16 x 3/4
211 145212 Nut Hexflange Lock
258 184264X599 Lens Laser RH
259 184263X599 Lens Laser LH
260 184262X428 Cover Lens Laser
263 184265 Bezel Grille LH
264 184266 Bezel Grille RH
272 184269X428 Vent Hood Laser III RH
273 184268X428 Vent Hood Laser III LH
274 184260X428 Insert Grille LH
275 184261X428 Insert Grille RH
278 191611 Screw 10 x 3/4 Single Lead-Hex
- - 5479J Plug BTN .359 Dia.
- - 187801 Plug Dome Plastic
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
35
TRACTOR --MODEL NUMBER 917.275810
GROUND DRIVE
26 27
drive-fender.stlt 38
$6
TRACTOR --MODEL NUMBER 917.275810
GROUND DRIVE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 Transaxle Peerless 206-545C 62
(See Breakdown) 63
2 146682 Spring, Return, Brake 64
3 123666X Pulley, Transaxle 65
4 12000028 Ring, Retainer 66
5 121520X Strap, Torque 69
6 17060512 Screw 5/16-18 x 3/4 70
8 192502 Rod Shifter Fender STLT 74
10 STD561210 Pin, Cotter 75
11 105701X Washer, Shift Plate 76
13 74550412 Bolt 1/4-28 unf W/Patch Gr. 8 77
14 10040400 Washer Lock Hvy Helical 78
15 74490544 Bolt Hex Flghd 5/16-18 Gr. 5 79
16 73800500 Nut Lock Hx W/Ins 5/16-18 80
18 STD523710 BoltFinHex3/8-16uncx1Gr. 5 81
19 STD541437 Nut 82
21 106933X Knob 83
22 130804 Rod, Brake 84
24 STD541237 Nut 85
25 106888X Spring, Brake Rod 89
26 STD551037 Washer 96
27 STD561210 Pin 112
28 175765 Rod, Parking Brake 113
29 71673 Cap, Parking Brake 116
30 169592 Bracket, Transaxle 120
32 STD523107 Bolt 150
34 175578 Shaft Assembly, Foot Pedal 151
35 120183X Bearing, Nylon 156
36 STD551062 Washer 158
37 STD571810 Roll Pin 159
38 179114 Pulley, Composite, Flat 161
39 72110622 Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 5 162
41 175556 Keeper, Belt, Idler 163
47 127783 Pulley, Idler, V-Groove, Plastic 165
48 154407 Bellcrank Clutch Grnd Drv Stl 166
49 123205X Retainer, Belt 168
50 72110612 Bolt Carr. Sh. 3/8-16 x 1-1/2 Gr. 5 169
51 STD541437 Nut Crown Lock 3/8-16 unc 170
52 STD541431 Nut Crown Lock 5/16-18 unc 198
53 105710X Link, Clutch 202
55 105709X Spring, Clutch Return 212
56 17060620 Screw 3/8-16 x 1-1/4
57 130801 V-Belt, Ground Drive
59 169691 Keeper, Belt, Center Span
61 17120614 Screw 3/8-16 x .875
123583X
121748X
STD580025
145090
165592
165711
19171216
166231
150360
8883R Cover, Pedal
175410 Pulley, Engine
173937 Bolt, Hex 7/16-20 x 4 Gr. 5
STD551143 Washer
154778 Keeper, Belt, Engine, Fool-Proof
142432 Screw HexWsh Hi-Lo 1/4-1/2 uric
134683 Guide, Mower Drive Belt, R.H.
137057 Spacer, Axle
121749X Washer 25/32 x 1-1/4 x 16 Ga.
STD581075 E-Ring
Key, Square 2.0 x .1845/.1865
Washer 25/32 x 1-5/8 x 16 Ga.
Key Woodruff
Arm, Shift
Shaft Asm Cross Tapered
Spring, Torsion
Washer 17/32 x 3/4 x 16 Ga.
Link Transaxle
Nut, Nylock
192388X428 Console, Shift, STLT
STD624003
19091210
127285X
72140608
73900600
175456
19133210
166002
165589
183900
72140406
73680400
74780416
165623
17490510
165492
165580
187414
169593
72110614
145212
Retainer Spring
Washer 9/32 x 3/4 x 10 Ga.
Strap Torque 90 Degrees
Bolt Rdhd Sqneck 3/8-16 x 1
Nut Lock Fig. 3/8-16
Spacer Retainer
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/16 ID x 1.125
Bracket Shift Mount
Hub Shift
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5
Nut Crownlock 1/4-20 unc
Bolt Hex Fin 1/4-20 unc x 1 Gr. 5
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastening Lt
Keeper Belt Transaxle Gear
Washer Nylon
Bolt Carr. SH 3/8-16 x 1-3/4 Gr. 5
Nut Hex Fig. Lock
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
37
STEERING
TRACTOR --MODEL NUMBER 917.275810
?"-"--'_-- 38
-T
//I _\ \
I\ --i Ii
I
I
88
I
29
82
.j
/15 15 _ 29
steering pl,lt 57
46
/
10
68
13
6
67 67
26_ 43
/ / 8
2/ /
30 \ \
38
STEERING
TRACTOR --MODEL NUMBER 917.275810
KEY PART
NO. NO. DESCRIPTION
1 186093X428 Steering Wheel
2 184706 Axle Assembly
3 169840 Spindle Assembly, L.FI.
4 169839 Spindle Assembly, R.FI.
5 626614 Bearing, Race, Thrust, Hardened
6 121748X Washer 25/32 x 1-5/8 x 16 Ga.
8 12000029 Ring, Klip
10 175121 Draglink
11 STD551137 Washer, Lock
13 136518 Spacer, Bearing, Axle
15 145212 Nut, Hexflange Lock
17 190753 Shaft Assembly, Steering
26 126847X Bushing
28 19131416 Washer 13/32 x 7/8 x 16 Ga.
29 17000612 Screw 3/8-16 x 3/4
30 76020412 Pin Cotter 1/8 x 3/4
32 130465 Rod, Tie
34 10040500 Washer Lock Hvy HLCL Spr. 5/16
36 155099 Bushing, Steering
37 152927 Screw
38 186095X428 Insert, Steering Wheel
40 73540600 Nut Crownlock 3/8-24
41 186737 Adaptor, Steering Wheel
42 145054X428 Boot, Steering Shaft
43 121749X Washer 25/32 x 1-1/4 x 16 Ga.
44 190752 Extension Shaft Steering
46 184946X505 Cap, Spindle
65 160367 Spacer Brace Axle
67 72110618 Bolt RDHD SQNK 3/8-16 x 2-1/4
68 169827 Axle, Brace
71 175146 Steering Asm
82 169835 Bracket Susp Chassis Front
87 173966 Washer Flat .781 x 1-1/2 x .14
88 175118 Bolt shoulder 7/16-20
91 175553 Clip Steering
95 188967 Washer Hardened
97 74780564 Bolt 5/16-18 x 4 Gr. 5
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
39
ENGINE TRACTOR --MODEL NUMBER 917.275810
72 62
39
31
32
14
78
29
OPTIONAL EQUIPMENT
Spark Arrester engine-bs,lcyl 30
KEY PART
NO. NO.
1 170545
2 17720408
3
4 137352
13 165291
14 148456
23 169837
29 137180
31 157103
32 161696
33 123487X
DESCRIPTION
Control, Throttle/Choke
Screw, HexThd Cut 1/4-20 x 1/2
Engine, B&S, No. 31P777-0296-E1
(See Breakdown)
Muffler Exhaust
Gasket, Muffler
Tube Drain Oil Easy
Shield, Brn/Dbr Guard
Arrestor, Spark
Tank, Fuel
Cap Fuel
Clamp, Hose
KEY PART
NO. NO.
34 106082X
37 137040
38 181654
39 109227X
44 17670412
45 17000612
46 19091416
62 10010500
72 71070512
78 17060620
81 73510400
DESCRIPTION
Pad Spacer 1 xl x 1
Line, Fuel
Plug, Oil Drain Easy
Pad Idler 1.75 x .75 x .06
Screw Hexwsh Thdrol 1/4-20 x 3/4
Screw Hex Wsh 3/8-16 x 3/4
WEasher 9/32 x 7/8 x 16 Ga.
Washer Split
Screw Hex Head Cap 5/16-18 x 3/4
Screw 3/8-16 x 1-1/4
Nut Keps Hex 1/4-20 Starter Nut
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
40
TRACTOR --MODEL NUMBER 917.275810
SEAT ASSEMBLY
\\\\
8
14
10
/
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J
17 12
seat _t,knob 1
j7
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I
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I
t
KEY PART
NO. NO.
1 188719
2 140551
3 71110616
4 19131610
5 145006
6 STD541437
7 124181X
8 17000616
9 19131614
10 182493
11 166369
12 174648
DESCRIPTION
Seat
Bracket, Pivot, Seat
Bolt
Washer 13/32 x 1 x 10 Ga.
Clip, Push-In Hinged
Nut
Spring, Seat
Screw 3/8-16 x 1-1/2
Washer 13/32 x 1 x 14 Ga.
Pan, Seat
Knob Seat
Bracket, Switch Mounting
KEY PART
NO. NO. DESCRIPTION
13 121248X Bushing, Snap
14 72050412 Bolt, Carriage 1/4-20 x 1-1/2
15 134300 Spacer, Split .28 x .88
16 121250X Spring
17 123976X Locknut, Flange 1/4 Gr. 5
21 171852 Bolt, Shoulder 5/16-18 unc
22 STD541431 Nut
24 19171912 Washer 17/32 x 1-3/16 x 12 Ga.
25 127018X Bolt Shoulder 5/16-18 x .62
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
41
DECALS TRACTOR --MODEL NUMBER 917.275810
10 \6
/8 7
20
15
19 13
KEY PART
NO. NO.
1 156439 Decal
2 189020 Decal
3 186366 Decal
5 186367 Decal
6 133644 Decal
7 189088 Decal
8 193564 Decal
9 186572 Decal
10 164065 Decal
11 193308 Decal
13 146046 Decal
DESCRIPTION KEY PART
NO. NO.
Fender Danger Sears 15 160396
Engine 19 138047
Hood, R.H./L.H. 20 172331
Hood Side Panel 21 179128
Maintenance 22 149516
Lower Dash - - 138311
Rplcmnt - - 184310X428
Fender, Craftsman White - - 184311X428
Strng Whl Domed - - 194243
Fender STLT Oper Inst E/S - - 194244
V-Belt Dr Sch Tractor
DESCRIPTION
Decal, Mower Drive Schematic
Decal, Battery Diehard Sears
Decal, Deck Sears
Decal, Deck
Decal, Battery
Decal, Lift Handle
Pad Footrest LH STLT
Pad Footrest RH STLT
Owner's Manual, English
Owner's Manual, Spanish
WHEELS AND TIRES
5,8
7
wheel 1
11
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
59192 Valve Cap, Tire
65139 Stem, Valve
106222X Tire, Front
59904 Tube, Front Tire (Not Provided,
Service Item Only)
106732X624 Rim, Front
278H Fitting, Grease (Front Wheel Only)
9040H Bearing, Flange (Front Wheel
Only)
106108X624 Rim, Rear
138468 Tire, Rear
7152J Tube, Rear Tire
(Not Provided, Service Item Only)
104757X428 Cap, Axle
144334 Sealant, Tire 10 oz.
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
42
LIFT ASSEMBLY TRACTOR --MODEL NUMBER 917.275810
11
13 3
2
5
4
19\
13
19
1718 20
20 z_ 16
15
lift-rh.lpiece 3
KEY PART
NO. NO.
1 159460
LT
2 159471
3 105767X
4 12000002
5 19211621
6 120183X
7 125631X
8 122365X
11 139865
12 139866
13 4939M
DESCRIPTION
Wire Asm Inner/Sprg W/plunger
Shaft Asm Lift RH w/Inf
Pin Groove 1 500 Zinc
E Ring #5133-62
Washer 21/32 x 1 x 21 Ga.
Bearing Nylon BIk 629 Id
Grip Handle
Button Plunger Yellow
Link Lift LH Fixed Length
Link Lift RH Fixed Length
Retainer Spring
KEY PART
NO. NO. DESCRIPTION
15 173288 Link Front
16 73350800 Nut Jam Hex 1/2-13 unc
17 175689 Trunnion BIk Zinc
18 73800800 Nut Lock w/Wsh 1/2-13 unc
19 139868 Arm Suspension Rear
20 163552 Retainer Spring
31 169865 Bearing Pvt Lift
32 73540600 Nut Crownlock 3/8 - 24
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
43
TRACTOR --MODEL NUMBER 917.275810
MOWER DECK
67
4oJ_
42 D man-t-path silt 3
2
21
29 27
44
TRACTOR --MODEL NUMBER 917.275810
MOWER DECK
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
1 165892 Mower Deck Assembly, 42" 52 139888
2 STD533107 Bolt 53 184907
3 138017 Bracket Assy., Sway Bar, Front 54 178515
4 165460 Bracket Sway Bar 38/42" Deck 55 155046
5 STD624008 Retainer Spring 56 165723
6 178024 Bar Sway Deck 59 141043
8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 67 149846
9 STD551137 Washer, Lock 68 144959
10 140296 Washer, Hardened 92 STD541437
(The following blades are available) 111 179292
11 138971 Blade, 42" Hi-Lift 112 179293
(For bagging or discharging) 113 17060512
- - 134149 Blade, 42" Mulching Std 116 4898H
(For mulching mowers only) 117 188606
- - 139775 Blade, 42" Mulching Premium 118 73930600
(For better wear when mulching 119 STD551037
13 137645 Shaft Assembly, Mandrel, Vented 129 19131312
14 128774 Housing, Mandrel, Vented 130 STD523710
15 110485X Bearing, Ball, Mandrel 131 STD533710
16 174493 Stripper, Mower Deck 142 165890
18 72140505 Bolt, Carriage 5/16-18 x 5/8 143 157109
19 132827 Bolt, Shoulder 144 158634
20 159770 Baffle, Vortex 145 165888
21 STD541431 Nut Crownlock 5/16-18 unc 146 171977
23 177563 Bracket, Deflector 147 131335
24 105304X Cap, Sleeve 148 169022
25 123713X Spring, Torsion, Deflector 149 165898
26 110452X Nut, Push 150 19091210
27 130968X428 Shield, Deflector 152 169676
28 19111016 Washer 11/32 x 5/8 x 16 Ga. 158 17720408
29 131491 Rod, Hinge 159 STD533717
30 173984 Screw Thdrol Washer Head 184 19131410
31 187690 Washer, Spacer 185 188234
32 153535 Pulley, Mandrel -- 130794
33 178342 Nut, Toplock, Flanged
34 STD533717 Bolt
36 131494 Pulley, Idler, Flat
40 73900600 Nut Lock Fig. 3/8-16 unc - - 169583
44 140088 Guard, Mandrel, L.H.
45 STD624003 Retainer
46 137729 Screw, Thd. Roll 1/4-20 x 5/8
48 133944 Washer, Hardened
DESCRIPTION
Bolt, Shoulder 5/16-18 unc
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler
Spacer, Retainer
Guard, TUV Idler
Knob Custom Oval
V-Belt
Nut
Bracket Wheel Guage LH
Bracket Wheel Guage RH
Screw 5/16-18 x 3/4
Bolt, Shoulder
Wheel, Gauge
Nut, Centerlock 3/8-16
Washer 3/8 x 7/8 x 14 Ga.
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 unc x 1 Gr. 5
Bolt, Rdhd Sqnk 3/8-16 unc x 1
Arm Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley Idler Flat
Bolt Carriage Idler
Spring Extension
Spring Return Idler
Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 10 Ga.
Cable Clutch 42 In
Screw Hex Thd Cut 1/4-20 x 1/2
Bolt Rdhd Sqn 3/8-16 unc x 1-3/4
Washer 13/32 x 7/8 x 10 Ga.
Head Asm. Cable Clutch
Mandrel Assembly (Includes
Housing, Shaf and Shaft
Hardware Only-Pulley not
included)
Replacement Mower, Complete
(Std. Deck-Order separately
guage wheel components key
nos. 116- 119).
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
45
TRACTOR - - MODEL NUMBER 917.275810
PEERLESS TRANSAXLE--MODEL NUMBER 206-545C
83
180J_
150
47
15
_1ODEL and SERIAL
NUMBERS HERE
Model et Seriel
Chiffre c I
79
157
41A _7
42A
29
46
TRACTOR - -MODEL NUMBER 917.275810
PEERLESS TRANSAXLE--MODEL NUMBER 206-5450
REF PART REF PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 772147 Transaxle Cover 41A 790079
2 780086A Needle Bearing 5/8" 42 792073A
3 770128 Transaxle Case 42A 792085A
4 776395 Countershaft 43 792075
5 776409 Output Shaft 44 790025
6 778364 Spur Gear (38 teeth) 45 786066
6A 778369 Spur Gear (15 teeth) 46 786086
7 778330 Spur Gear (11 teeth) 47 774690
8 792180 Shift Key 48 774691
8A 792047 Woodruff Key #9 49 778356
9 784352 Shift Collar 50 778338
10 784378 Shift Rod & Fork 51 778354
11 778334 Bevel Gear (30 teeth) 52 778352
12 778309 Input Bevel Pinion (13 teeth) 53 778350
13 778368 Bevel Gear (13 teeth) 54 778346
(Include. 14) 56 778355
14 778368 Bevel Pinion (13 teeth) 57 778337
(Include. 13) 58 778353
15 778370 Ring Gear (43 teeth) 59 778351
17 786188 Drive Pin 60 778349
18 786102 Spacer 1.130 X .695 61 778345
20 792077A Ball 5/16" dia 65 780189
21 792078 Set Screw 3/8 - 16 x 3/8" 66 776422
22 792079 Spring .310 OD x .625 L 67 776396
25 792073A Screw 1/4 - 20 x 1-1/4" 69 792170
25A 792177 Screw 1/4-20 x 1-3/8" 70 786187
26 792125 Retaining Ring (pkg of 2) 71 788069
27 792035 Retaining Ring 71B 788092
28 788040 Retaining Ring 76 780090
29 780072 Thrust Washer .627 ID x
.031W 77 788078A
29A 780160 Thrust Washer .762 ID x 79 792144
.031W 82 778333
29B 780051 Thrust Washer.762 ID x
.031W 83
29C 780199 Anti-Rotation Washer.632 85
30 780108 Cup Washer 1.127 ID x 87
.032W 150
31 780001 Flat Washer .750 ID x .056W 157
(Use As Needed) 180
31A 780195 Flat Washer .750 ID x .062W 900
32 788083 Oil Seal 5/8"
34 780194 Bushing .563
35 780193 Flanged Bushing 5 /8" ID
35A 780197 Flanged Bushing .751
36 790075 Brake Disk
37 790007 Brake Pad Plate
38 799021 Brake Pad (pkg of 2)
39 786026 Dowel Pin
40 792076A Flat Washer .312 ID x .059W
Brake Lever
Screw 1/4 - 20 x 1-1/4"
Screw 1/4 - 20 x 2 1/4"
Locknut 5 /16 - 24
Brake Pad Holder
Spacer .2625 x 1.0
Brake Lever Bracket
Axle (11-15 /16" Long)
Axle (16 - 1 /2" long)
Spur Gear (29 teeth)
Spur Gear (27 teeth)
Spur Gear (23 teeth)
Spur Gear (19 teeth)
Spur Gear (16 teeth)
Spur Gear (15 teeth)
Spur Gear (11 teeth)
Spur Gear (13 teeth)
Spur Gear (17 teeth)
Spur Gear (21 teeth)
Spur Gear (24 teeth)
Spur Gear (25 teeth)
Flat Washer .563 ID x .062W
Input Shaft
Shifter & Brake Shaft
Retaining Ring
Spacer .890
Square Cut Ring
"O" Ring
Flat Washer 1.128 ID x
.058W
Inverted Retaining Ring
Spring .430 OD x .5000 L
Bevel & Spur Gear
(30 & 13 teeth)
778338 Spur Gear (27 teeth)
792154 Oil Fill Plug
788089A Oil Seal 9/16"
788093A Liquid Gasket RTV Silicone
788088A Oil Seal 3/4"
730229A Gear Oil 80W90
794712 Replacement MST -
206-545C Transaxle
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
47
TRACTOR - -MODEL NUMBER 917.275810
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1
307
3@
358 ENGINE GASKET SET
12
20@ 6170
718 !_
022
51 _ 691(_ 0
524 _ 8420 1266
24
43,_
16,
146.
741
664I'11_
584_
1264I_
I 1019 LABEL KIT I
[ 1058 OWNER'S MANUAL ]
I 1036EMISSIONLABELI I@1
I 46sHORTBLOCK I
I 133oREPAIRMANUALI_
[1329REPLACEMENTENGINEI
750 •
15_
41
12
20 O 89
1027
48
TRACTOR - -MODEL NUMBER 917.275810
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1
914
238
1022
35
6170
1034
1022
240 %118 6Ol
141A
95_
-- 918
1
654 @
lO4
105
93_ 106
117_o
1266A _
334
385_
121 CARBURETOR OVERHAUL KIT
634A_ 987@
137_ 276_
634_ 1266<
142_ 6170 1266A<_
977 CARBURETOR GASKET SET
1095 VALVE GASKET SET
868@ lO22_
=471
525
%
105
(17L)137
276 @
1127_
127 O
+ii6°
947
49
TRACTOR - -MODEL NUMBER 917.275810
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1
305A
643
1267
968
309_ 801
_ 544_
803
579 _ _,,_1_
462 1797 __
802 @
729
697 _
310 1
1070
1005 _ 1044_
1051&
363 # _'_J _ 783 @
50
TRACTOR - -MODEL NUMBER 917.275810
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 697174 Cylinder Assembly 108A 692344 Valve-Choke (Choke A Matic)
2 399265 Kit-Bushing/Seal (Magneto Side) 117 694352 (D Jet-Main (Standard)
3 391086 ° Seal-Oil (Magneto Side) 118 697228 Jet-Main (High Altitude)
4 697188 Sump-Engine 121 697241 Kit-Carburetor Overhaul
5 698147 Head-Cylinder 125 698445 Carburetor
7 699168 °+ Gasket-Cylinder Head 127 695005 Plug-Welch
9 697109 • Gasket-Breather 130 691750 Valve-Throttle
11 697113 Tube-Breather 131 494379 Kit-Throttle Shaft
12 697110 • Gasket-Crankcase 133 494381 Float-Carburetor
13 690360 Screw (Cylinder Head) 137 281165 O:1: Gasket-Float Bowl
15 690946 Plug-Oil Drain 141 495097 Kit-Choke Shaft (Manual Choke)
16 697127 Crankshaft 141A 495931 Kit-Choke Shaft (Choke A Matic)
20 690947 ° Seal-Oil (PTO Side) 142 697140 O Nozzle-Carburetor
22 692125 Screw (Crankcase Cover/Sump) 146 691639 Key-Timing
23 693557 Flywheel 186 692317 Connector-Hose
24 222698 Key-Flywheel 187 697098 Line-Fuel
25 699052 Piston Assembly (Standard) 187A 698417 Line-Fuel
-- 699054 Piston Assembly (.020" Over- 188 691693 Screw (Control Bracket)
size) 192 691986 Adjuster-Rocker Arm
26 699051 Ring Set (Standard) 202 691841 Link-Mechanical Governor
-- 697559 Ring Set (.020" Oversize) 209 692208 Spring-Governor
27 698469 Lock-Piston Pin 216 691840 Link-Choke
28 697099 Pin-Piston 222 694042 Bracket-Control
29 697126 Rod-Connecting (Standard) 227 691374 Lever-Governor Control
-- 697263 Rod-Connecting (.020" Under- 232 691842 Spring-Governor
size) 238 691843 Cap-Valve
32 692852 Screw (Connecting Rod) 240 298090 Filter-Fuel
33 695760 Valve-Exhaust 265 691024 Clamp-Casing
34 695761 Valve-Intake 267 695134 Screw (Casing Clamp)
35 691279 Spring-Valve (Intake) 276 692255 a:l: Washer-Sealing
36 691279 Spring-Valve (Exhaust) 304 699829 Housing-Blower
37 697108 Guard-Flywheel 305 697102 Screw (Blower Housing)
40 690964 Retainer-Valve 305A 697103 Screw (Blower Housing)
43 691968 Slinger-Governor/Oil 306 697107 Shield-Cylinder
45 690564 Tappet-Valve 307 691003 Screw (Cylinder Shield)
46 698492 Camshaft 309 693551 Motor-Starter
48 697762 Short Block 310 690323 Bolt (Starter Motor)
50 690193 Manifold-Intake 311 497608 Brush Set
51 692137 °O:l:+Gasket-lntake 333 492341 Armature-Magneto
53 690227 Stud (Carburetor) 334 691061 Screw (Magneto Armature)
54 691148 Screw (Intake Manifold) 337 691043 Plug-Spark
73 697133 Screen-Rotating 358 697191 Gasket Set-Engine
74 697897 Screw (Rotating Screen) 363 19203 Flywheel Puller
78 691003 Screw (Flywheel Guard) 383 89838 Wrench-Spark Plug
89 690283 Plug-Oil 385 694476 Screw (Fuel Pump)
93 690602 O Bushing-Throttle Shaft 385A 690297 Screw (Fuel Pump)
94 498030 Kit-Idle Mixture
95 691636 Screw (Throttle Valve) ° Included in Engine Gasket Set, Key. No. 358
98 495800 Kit-Idle Speed (D Included in Carburetor Overhaul Kit, Key. No.
104 690525 O Pin-Float Hinge 121
105 231855 O Valve-Float Needle :1: Included in Carburetor Gasket Set, Key. No.
106 691780 G Seat-Inlet 977
108 690464 Valve-Choke (Manual Choke) + Included in Valve Gasket Set, Key. No. 1095
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
51
TRACTOR - -MODEL NUMBER 917.275810
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
387 697090 Pump-Fuel 947 694393
404 691691 Washer (Governor Crank) 965 499613
431 697122 Elbow-Intake 967 697015
445 697153 Filter-Air Cleaner Cartridge 968 699848
462 691261 Washer (Starter Cable) 975 495933
474 696459 Alternator 977 690192
503 691532 Strap-Starter 987 691326
505 691251 Nut (Governor Control Lever) 1005 697111
510 693699 Drive-Starter 1017 690770
513 692024 Clutch-Drive 1019 697143
523 697086 Dipstick 1022 272475
524 691032 ° SeaI-DipstickTube 1023 692492
525 697085 Tube-Dipstick 1024 499054
544 692034 Starter-Armature 1026 692003
552 697144 Bushing-Governor Crank ...... 692011
562 691119 Bolt (Governor Control Lever) 1027 696854
579 691029 Nut (Starter Cable) 1029 691751
584 697112 Cover-Breather Passage 1034 690822
601 95162 Clamp-Hose 1035 693784
614 691620 Pin-Cotter 1036 695700
616 692012 Crank-Governor 1040 699852
617 692138 O ° SeaI-O Ring (Intake Manifold) 1044 698139
634 690801 _9 Spring/Seal Assembly (Manual 1051 691265
Choke) 1058 275038
634A 690802 G Spring/Seal Assembly (Choke A 1059 698516
Matic) 1070 691058
635 691909 Boot-Spark Plug 1090 691293
643 697155 Retainer-Air Filter 1091 691333
654 690958 Nut (Carburetor) 1095 690190
684 697157 Screw (Breather Passage Cover) 1119 691183
691 692407 • Seal-Governor Shaft 1127 691657
697 690372 Screw (Drive Cap) 1263 697124
718 690959 Pin-Locating 1264 697104
729 691224 Clip-Wire 1265 697125
741 697128 Gear-Timing 1266 691917
750 691033 Screw (Oil Pump Cover) 1266A 697123
757 697607 Link-Counterweight 1267 697424
758 697134 Counterweight 1270 697156
759 697392 Pin-Counterweight 1279 690960
783 693713 Gear-Pinion 1329
789 698329 Harness-Wiring 1330
797 693167 Nut (Brush Retainer)
801 691283 Cap-Drive
802 691286 Cap-End G
803 693757 Housing-Starter
830 691095 Stud (Rocker Arm) :1:
842 691031 ° SeaI-O Ring (Dipstick Tube)
847 697087 Dipstick/Tube Assembly +
851 692424 Terminal-Spark Plug
868 690968 °+ Seal-Valve
914 690960 Screw (Rocker Cover)
918 697091 Line-Vacuum
943 690589 ° SeaI-O Ring (Oil Pump Cover)
Solenoid-Fuel
Cover-Oil Pump
Filter-Pre Cleaner
Cover-Air Cleaner
Bowl-Float
Gasket Set-Carburetor
O Seal-Throttle Shaft
Fan- Flywheel
Screen-Oil Pump
Kit-Label
°+ Gasket-Rocker Cover
Cover-Rocker Arm
Pump-Oil
Rod-Push (Intake)
Rod-Push (Exhaust)
Filter-Oil
Arm-Rocker
Guide-Push Rod
Shaft-Pump
Label-Emission
Plate-Trim
Screw (Flywheel)
Ring-Retaining
Owner's Manual
Kit-Screw/Washer
Screw (Flywheel Fan)
Retainer-Brush
Cap-Limiter
Gasket Set-Valve
Screw (Alternator)
Screw (Float Bowl)
Reed-Breather
Screw (Breather Reed)
Support-Blower Housing
oO SeaI-O Ring (Intake Elbow)
G SeaI-O Ring(Intake Elbow)
Latch-Blower Housing
Plug-AVS Counterweight
Screw (Blower Housing Support)
31Q777-0036 Replacement Engine
272147 Repair Manual
Included in Engine Gasket Set, Key. No. 358
Included in Carburetor Overhaul Kit, Key. No.
121
Included in Carburetor Gasket Set, Key. No.
977
Included in Valve Gasket Set, Key. No. 1095
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
52
53
54
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
L_
L_
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX.
I
_WARNING: To avoid serious injury, operate your tractor up and I
down the face of slopes, never across the face. Do not mow I
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Ford this page along dotted _ine indicated above.
2. Ho_d page before you so that its _eft edge is vertically paraHe_ to a tree
trunk or other upright structure.
3. Sight across the fo_d in the direction of hill s_ope you want to measure.
4. Compare the angle of the fo_d with the s_ope of the hill.
;;;;;;;;;;;;;;;;;;;i
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For repair of carry=in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
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To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1°800°827°6655 (U.S.A.) 1o800o361 °6665 (Canada)
Para pedir servicio de reparaci6n
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(1°888_784_6427)
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(1-800-533-6937)
www,sears.ca
02410
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© Sears, Roebuck and Co.
® Registered Trademark /TMTrademark /SMService Mark of Sears, Roebuck and Co.
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194243 12.01.04 TR Printed in U.S.A.

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