Craftsman 917275971 User Manual TRACTOR Manuals And Guides L0304206

CRAFTSMAN Lawn, Tractor Manual L0304206 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917275971 917275971 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917275971. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

Open the PDF directly: View PDF PDF.
Page Count: 60

Owner's Manual
ICReFTSMeN°I
DEN TRACTOR
22.0 HP, 50" Mower
Electric Start
6 Speed
Model No.
917.275971
[_]] This product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
ab._ut th_ protd_ct, Call:
1 800 659 5917
Sears Craftsman Help Line
5 am -5pm, Mon- Sat
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
Warranty................................................2
SafetyRules..........................................3
ProductSpecifications...........................6
Assembly/Pre-Operation.......................8
Operation.............................................12
MaintenanceSchedule........................18
Maintenance........................................18
Serviceand Adjustments.....................22
Storage................................................30
Troubleshooting...................................31
RepairParts.........................................36
SearsService........................BackCover
LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENT
Fortwo (2) yearsfrom the dateof purchase,if this CraftsmanRiding Equipmentis
maintained,lubricatedand tuned upaccordingto the instructionsin the owner'smanual,
Searswill repairor replacefree of chargeany partsthat are foundto be defectivein
materialor workmanshipaccordingto the guidelinesof coveragelisted below.Sears will
also providefree laborfor theseapplicablewarrantedparts for the two full years.During
the first 30 daysof purchase,there will be nochargesto service the product at your
homefor issuescoveredby this warranty.(Seeexclusionsbelow). Foryourconve-
nience, IN HOMEwarrantyservicewill still be availableafter the first 30 daysof pur-
chase,but a trip chargewill apply.This chargewill be waivedif the Craftsmanproductis
droppedoff at an authorizedSearslocation.Forthe nearestauthorizedSearslocation,
pleasecall 1-800-4-MY-HOME®.This warrantyappliesonly while this productis within
the UnitedStates.
ThisWarrantydoes notcover:
Expendableitemswhich becomeworn during normaluse, includingbutnot limitedto
blades,spark plugs,air cleaners,belts,and oil filters.
StandardMaintenanceServicing,oil changes, or tune-ups
Tire replacementor repaircausedby puncturesfrom outsideobjects,such as nails,
thorns, stumps,or glass.
Repairsnecessarybecauseof operatorabuse, includingbut notlimitedto,damage
causedby towingobjectsbeyondthe capabilityof the ridingequipment,impacting
objectsthat bendthe frameor crankshaft,or over-speedingthe engine.
Repairsnecessarybecauseof operator negligence,includingbut not limitedto, elec-
trical and mechanicaldamagecausedby improperstorage,failureto usethe proper
gradeand amountof engineoil, failureto keepthe deck clear of flammabledebris,
or failureto maintainthe equipmentaccordingto the instructionscontained in the
owner'smanual.
Engine(fuelsystem)cleaningor repairscausedbyfuel determinedto be contami-
nated or oxidized(stale). Ingeneral,fuel should be used within30 daysof its pur-
chasedate.
Normaldeteriorationand wearof the exteriorfinishes,or product labelreplacement.
Ridingequipmentusedfor commercialor rentalpurposes.
LIMITEDWARRANTYON BATTERY
Forninety (90)daysfrom dateof purchase,if any batteryincludedwith this riding equip-
mentprovesdefectivein materialor workmanshipand ourtestingdeterminesthe battery
will not holda charge,Searswill replacethe batteryat no charge. Duringthe first 30
daysof purchase,therewill be no chargesto replacethe batteryat yourHOME. After
the first 30 days,for yourconvenience,IN-HOMEwarrantyservicewill still be avail-
able but a trip chargewill apply. This chargewill be waivedif the Craftsmanproductis
droppedoff at an authorizedSearslocation.Forthe nearestauthorizedSearslocation,
pleasecall 1-800-4-MY-HOME®.
This batterywarrantyappliesonly whilethis productis withinthe UnitedStates.
This warrantygivesyouspecific legalrights,and you mayalso haveother rights,which
vary,from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_IWARNING: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
,_WARNING: Do not coast down a
hill in neutral, you may lose control of the
tractor.
_WARNING: Tow only the attach-
ments that are recommended by and
comply with specifications of the man-
ufacturer of your tractor. Use common
sense when towing. Operate only at the
lowest possible speed when on a slope.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
_WARNING: Engine exhaust, some
of its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
_WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related in-
juries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and
others from serious injury.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust /engine parts and burn. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are amajor factor related to loss-
of-control and tipover accidents, which can
result in severe injury or death. All slopes
require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do
not mow it.
3
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Un-
even terrain could overturn the machine.
Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommend-
ations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradually
downhill, if possible.
Do not mow near drop-offs, ditches,
or embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the ma-
chine and the mowing activity. Neveras-
sume that children will remain where you
last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
4
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max), not
across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
Be not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline
Capacity
and Type:
Oil Type
API-SF-SJ):
5 Gallons
Unleaded
Regular
SAE 30 (above 32°F)
SAE 5W-30
(below 32°F)
Dil Capacity: W/Filter 4.0 Pints
W/O Filter 3.75 Pints
Spark Plug: Champion QC12YC
[Gap: .030")
Ground Speed Io: Hi:
[MPH): 0.7 1.7
1.4 3.3
2.3 5.4
Reverse: 0.9 2.1
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging
System: 16 Amps @ 3600 RPM
Battery: Amp/Hr: 35
Min. CCA: 280
Case size: UIR
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main-
taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
,_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur-
chase. Your new Craftsman@ product is
designed and manufactured for years of
dependable operation. But like all prod-
ucts, it may require repair from time to
time. That's when having a Repair Protec-
tion Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME@
6
Steering
Wheel Insert
Steering Wheel
Seat
Steering Wheel
Adapter
(1) Washer
17/32 x 1-3/16 x 12 Gauge
_(1) Knob
(2) Flanged
_:Pins
(1) Front Plate
Assembly
(2) Shoulder
Bolts ©
(2) Centerlock Nuts
Mower
Gauge Wheels
(2) Wheels
(5) Retainer Springs
loop)
(2) Retainer Springs
, (single loop)
(2) Washers 3/8 x 3/4 x 14 Ga.
Video Cassette
For Future Use
Keys
Slope Sheet
7
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16"wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife
(1) 3/4" socket with drive ratchet
(1) Tire pressure gauge
When right or left hand is mentioned in this
manual, it means, from your point of view,
when you are in the operating position
(seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and
parts boxes from carton.
2. Cut along dotted lines on all four pan-
els of carton. Remove end panels and
lay side panels flat.
3. Remove mower and packing materials.
4. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
1. Remove hex bolt, lock washer and
large flat washer from steering shaft.
2. Position front wheels of the tractor so
they are pointing straight forward.
3. Slide the steering sleeve over the
steering shaft.
4. Position steering wheel so cross bars
are horizontal (left to right) and slide
onto steering wheel adapter.
5. Secure steering wheel to steering shaft
with hex bolt, lock washer and large flat
washer previously removed. Tighten
securely.
6. Snap steering wheel insert into center
of steering wheel.
7. Remove protective materials from trac-
tor hood and grill.
Steering
Wheel Insert
ex Bolt
Lock Washer
Steering _ Large Flat
Wheel _ Washer
Steering Shaft
Steering
Sleeve
i Steering Wheel
Adapter
/
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
HOWTO SET UP YOUR TRACTOR
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-
tions).
i
L
Label
8
INSTALLSEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolts are positioned over the
large slotted holes in pan.
4. Push down on seat to engage shoulder
bolts in slots and pull seat towards rear
of tractor.
5. Pivot seat and pan forward and as-
semble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its ad-
justed position.
9. Raise seat and tighten adjustment
knob securely.
Seat
Seat tn
Shoulder
Bolts
Adj
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
_WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set park-
ing brake and place gearshift lever in
neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
9
INSTALL MOWER AND DRIVE
BELT
See MOWER AND DRIVE BELT AS-
SEMBLY Supplement Sheet for additional
guidance on this assembly.
Be sure tractor is on level surface and
mower suspension arms are raised with
attachment lift control. Engage parking
brake.
1. Cut and remove ties securing anti-sway
bar and belts. Swing anti-sway bar to
left side of mower deck.
2. Slide mower under tractor with deflec-
tor shield to right side of tractor.
IMPORTANT: Check belt for proper rout-
ing in all mower pulley grooves.
3. If equipped, turn height adjustment
knob counterclockwise until it stops.
4. Lower mower linkage with attachment
lift control.
5. Install belt into electric clutch pulley
groove.
6. Place the suspension arms on inward
pointing deck pins. Retain with double
loop retainer spring with loops up as
shown.
7. Install front plate assembly to tractor
suspension brackets and retain with
single loop retainer springs as shown.
8. Position front plate assembly between
front mower brackets. Raise deck and
plate assembly to align holes and
insert flanged pins. Secure pins with
double loop retainer springs between
the plate and mower brackets.
Chassis Front
Double Loop Bracket Suspension Mower
Retainer Arms Bracket
Idler
Shoulder Gau,
Bolt Wheel
NOTE: To assist in locating hole in
flanged pin, the hole in pin is inline with
notch on head of pin. If necessary, move
mower side-to-side to give space between
plate and mower brackets.
IMPORTANT: Check belt for proper rout-
ing in all mower pulley grooves.
9. Connect anti-sway bar to chassis
bracket under left footrest and retain
with double loop retainer spring.
10. If equipped, turn height adjustment
knob clockwise to remove slack from
mower suspension.
11. Raise deck to highest position.
12. Assemble gauge wheels as shown us-
ing long shoulder bolts, 3/8 washers,
and 3/8-16 center Iocknuts. Tighten
securely.
13. Adjust gauge wheels before operating
mower as shown in the Operation sec-
tion of this manual.
CHECKTIRE PRESSURE
The tires on your tractor were overin-
flated at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
Front Electric
Suspension Clutch
Brackets Pulley
Front Plate
_8
Washer
3/8-16 Double
Center Loop
Locknut Retainer
Spring
Use Pliers For
Retainer Springs
Bar
Double Loop
Retainer Spring
(Inward pointing
deck pins)
Single
Loop
Retainer
Springs
Deflector
Shield
Loop Down 10
CHECK MOWER LEVELNESS
For best cutting results, mower should
be properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for re-
placing motion, mower drive, and mower
blade drive belts in the Service and Ad-
justments section of this manual. Verify
that the belts are routed correctly.
CHECK BRAKESYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
JCHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor, pay
extra attention to the following important
items:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/Become familiar with all controls, their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I',,I
REVERSE NEUTRAL NIGH LOW CHOKE FAST SLOW IGNITION
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD
LIGHT MOWER HEIGHT MOWER LIFT
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS
AND FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
&
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
&
&
&
DANGER indicatesa hazard which, if not avoided,
will result in death or serious injury.
WARNING indicatesa hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
:_ HOT SURFACES indicatesa hazard which,
,dl_,., if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicatesa hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
12
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ammeter
Ignition ht Switch
Switch Position
Throttle Control Clutch Switch
Lift Lever
Plunger
Clutch/Brake
Attachment
Lift Lever
Choke
Control Brake
Height
Adjustment
Knob
Gear Shift Lever
Range Shift Lever
\
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
LIGHT SWITCH POSITION: Turns the
headlights on and off.
THROTTLE CONTROL: Used to control
engine speed.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.
CHOKE CONTROL: Used when starting
a cold engine.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed
and direction of the tractor.
RANGESHIFT LEVER: Allows high (H)
and low (L) speed for all forward and
reverse gears.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
13
The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend standard safety glasses or a
wide vision safety mask worn over spectacles.
HOWTO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way
down and hold.
2. Pull parking brake lever up and release
pressure from clutch/brake pedal.
Pedal should remain in brake position.
Make sure parking brake will hold trac-
tor secure.
Push-Into
"Disengaged"
Choke
Control
Throttle
Control
"Brake"
Attachment Clutch
Switch Pull Out To
"Engage"
Key
Brake
Clutch/ "Engaged"
Brake Pedal "Disengaged" Position
"Drive" . / Position Gear Shift
Position Height Adjustment Lever
Knob
STOPPING
MOWER BLADES -
To stop mower blades, push attachment
clutch switch in to disengaged position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position to allow engine to idle before
stopping may cause engine to "backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_CAUTION._ Always stop tractor com-
pletely, as described above, before leaving
the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best mower perfor-
mance.
TO USE CHOKE CONTROL
Use choke control whenever you are start-
ing a cold engine. Do not use to start a
warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de-
pressed and gearshift lever in neutral
(N) position.
2. Move gearshift and range shift levers
to desired position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by turn-
ing the height adjustment knob in desired
direction.
Turn knob clockwise (J_l) to raise cutting
height.
Turn knob counterclockwise (v9 to
lower cutting height.
14
The cutting height range is approximately
1-1/2" to 4-1/2". The heights are mea-
sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
For best cutting performance, grass over
6 inches in height should be mowed
twice. Make the first cut relatively high;
the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height.
2. Lower mower with lift control. Remove
rear retainer spring and clevis pin
which secure each gauge wheel.
3. Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes in
bracket and gauge wheel bar and in-
sert clevis pins. Gauge wheels should
be slightly off the ground.
4. Replace retainer springs into clevis
pins.
Clevis Pin
Retainer
Spring _
Gauge _
Gauge / --_.
Wheel Bracket _
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Lower mower with attachment lift con-
trol.
3. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
_JScengageattachment clutch control.
AUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place. Attachment Lift Lever
_ttwatCchmpeL?_Ctu_tcTh High Positi/on Low
"Enga_ JJ/',-)'/Position
[ _ _I_"_/ _ _','_' Deflector
_- "_O_y \'_LJ \, :,'- Shield
D,s.." -'-?h
TO OPERATE ON HILLS
_i,WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide at the back of this manual.
Choose the slowest speed before starting
up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal q uickly to brake position
and engage parking brake.
Move gearshift lever to 1st gear and range
shift lever to low (L) position. Be sure you
have allowed room for tractor to roll slightly
as you restart movement.
To restart movement, slowly release park-
ing brake and clutch/brake pedal.
Make all turns slowly.
TOTRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
15
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULl" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the
oil viscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan-
tities that can be used within 30 days to
assure fuel freshness.
_, CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separa-
tion and formation of acids during storage.
Acidic gas can damage the fuel system
of an engine while in storage. To avoid
engine problems, the fuel system should
be emptied before storage of 30 days
or longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, push choke control in, wait
a few minutes and try again. If engine
still does not start, pull the choke con-
trol out and retry.
WARM WEATHER STARTING (50 ° F and
above)
7. When engine starts, slowly push choke
control in until the engine begins to
run smoothly. If the engine starts to
run roughly, pull the choke control out
slightly for a few seconds and then
continue to push the control in slowly.
16
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50 ° F and
below)
7. When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the en-
gine to accept small changes in speed
and load, until the choke control is fully
in. If the engine starts to run roughly,
pull the choke control out slightly for a
few seconds and then continue to push
the control in slowly. This may require
an engine warm-up period from several
seconds to several minutes, depending
on the temperature.
The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
MOWING TIPS
Tire chains cannot be used when the
mower housing is attached to tractor.
Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.
f
1
f
f
C-J
If grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
17
MAINTENANCE SCHEDULE ._*_ ,_ ,_-_ _ _. ,_/_
AS YOU COMPLETE
REGO RSERV,CE OATES
Chh:: kkTB_raek;,eOsPe_:i°n _
Check Operator Presence and
t Interlock Systems
R Check for Loose Fasteners
Sharpen/Replace Mower B_ades
t Lubrication Chart
0Check Battery Level
RC_ean Battery and Terminals
Check Transaxle Cooling
Check WBefts
Check Engine Oil Level
Change Engine Oil (with oil filter)
E Change Engine Oil (without oil filter)
N Clean Air Filter
(_ Clean Air Screen
Inspect Muffter/Spark Attester
E Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
v'
v'
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 _ Service more otten when operating in di_ty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.=tbs, maximum.
Do not ovedighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and Adjust-
ments section of this manual should be
checked at least once each season.
Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
Ball Joints
@ -@ Spindle
Zerk Zerk
@Front Wheel @Front Wheel
Bearing Zerk
Zerk
@Steerin(
Sector
Gear
Teeth
_Check/ ® Engine
Add
Transaxle
Fluid
SAE 30 or 10w30 motor oil
@ General Purpose Grease
® Refer to Maintenance "ENGINE" Section
_) Spray silicone lubriant (Move Boots to
Lubricate)
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant sparingly.
18
TRACTOR
Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your trac-
tor does not function as described, repair
the problem immediately.
The engine should not start unless
the brake pedal is fully depressed and
attachement clutch control is in the
disengaged position.
When the engine is running, any at-
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade
with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is grade 8 heat
treated.
k_-Blade Bolt
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
Center Hole
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
9Your tractor is maintenance free.
1
Donot attemptto openor removecaps or
covers.Addingor checkinglevelof elec-
trolyte is not necessary.
TO CLEANBATTERYANDTERMINALS
Corrosionand dirt onthe batteryand
terminalscan causethe batteryto "leak"
power.
1. Removeterminalguard.
2. DisconnectBLACKbatterycable first
then RED battery cableand remove
batteryfrom tractor.
3. Rinsethe batterywith plainwaterand
dry.
4. Cleanterminalsand battery cableends
withwire brush until bright.
5. Coatterminalswith greaseor petro-
leumjelly.
6. Reinstallbattery (See"REPLACING
BATTERY"inthe SERVICEANDAD-
JUSTMENTSsectionof this manual).
TRANSAXLECOOLING
Keeptransaxlefreefrom build-upof dirt
and chaffwhich can restrictcooling.
CHECKTRANSAXLEOIL LEVEL
1. Blockup rearaxle securely.
2. Removeleft rearwheelby removing
hub bolts.
3. Removefiller plugfrom transaxle. Oil
levelmustbe evenwith plugthreads.
If necessary,fill with SAE 30 motoroil,
APISF-SJ. Replacefiller plug.
4. Reassemblewheelto hub.
V-BELTS
Transaxle Filler
Plug
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF-SJ. Se-
lect the oil's SAE viscosity grade accord-
ing to your expected operating tempera-
ture.
SAE VISCOSITY GRADES
8O
20
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will
result in increased oil consumption when
used above 32°E Check your engine oil
level more frequently to avoid possible
engine damage from running low on oil.
Change the oil after every 50 hours of op-
eration or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
= Be sure tractor is on level surface.
= Oil will drain more freely when warm.
= Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting.
Oil Drain Valve
Yellow _
Cap'_ _ / C'°sed.J and
!_- Locked
Drain _ I I Position
Tube -
3. Unlock drain valve by pushing upward
slightly and turning counterclockwise.
4. To open, pull down on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
upward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this
manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep oil
at "FULl.:' line on dipstick. Tighten cap
onto the tube securely when finished.
ENGINEOIL FILTER
Replacethe engine oil filter everyseason
or everyotheroil changeif the tractoris
used morethan 100 hoursin one year.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
1. Remove cover.
TO SERVICE PRE-CLEANER
2. Wash it in liquid detergent and water.
3. Squeeze it dry in a clean cloth.
4. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
NOTE: If very dirty or damaged, replace
pre-cleaner.
TO SERVICE CARTRIDGE
1. Clean cartridge by tapping gently on
flat surface. If very dirty or damaged,
replace cartridge.
2. Reinstall precleaner cartridge, cover
and secure.
IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deterio-
ration of the cartridge. Do not oil car-
tridge. Do not use pressurized air to clean
or dry cartridge.
Car
Cover
Foam
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other exter-
nal surfaces of the engine are kept clean
at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other cool-
ing shrouds. Clean the cooling fins and
external surfaces as necessary. Make sure
the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due to
overheating.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-
retor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks and
clamps are properly positioned.
4. Immediately wipe up any spilled gaso-
line.
Fuel Filter_
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub-
born dried gum fibers.
21
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
Protect painted surfaces with auto-
motive type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis-
sion are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed
air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
&WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER-
VICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
1. Place attachment clutch in "DISEN-
GAGED" position.
2. Turn height adjustment knob to lowest
setting.
3. Lower mower to its lowest position.
4. Remove retainer spring holding
anti-swaybar to chassis bracket and
disengage anti-swaybar from bracket.
5. Remove four retainer springs from front
plate assembly and remove plate.
6. Remove retainer springs from suspen-
sion arms at deck and disengage arms
from deck.
7. Raise attachment lift to its highest posi-
tion.
8. Slide mower forward and remove belt
from electric clutch pulley.
9. Slide mower out from under right side
of tractor.
TO INSTALL MOWER
Follow procedure described in "INSTALL
MOWER AND DRIVE BELT" in the As-
sembly section of this manual.
Chassis
Bracket
Suspension Arms
Front Mower Electric Clutch
Bracket Pulley Front
Plate
Retainer
Spring
Anti-Swa_
etainer Springs
(Both Sides)
Bracket
Retainer Springs
22
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PRODUCT
SPECIFICATIONS" section of this manual).
If tires are over or underinflated, you will
not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
Measure height from bottom edge of
mower to ground level at front corners
of mower. Distance "A" on both sides of
mower should be the same.
If adjustment is necessary, make adjust-
ment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 3/16".
Recheck measurements after adjusting.
Bottom Edge of Bottom Edge of
Mower to Ground Mower to Ground
Suspension
Arm
Lift Link
ustment
Nut
Measure distance "F" directly in front of
and behind the mandrel at bottom edge of
mower housing as shown.
Before making any necessary adjust-
ments, check that both front plate links
are equal in length.
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower housing, loosen
nut "G" on both front links an equal num-
ber of turns.
When distance "F" is 1/8" to 1/2" lower
at front than rear, tighten nut "H" against
trunnion on both front links.
To raise front of mower housing, loosen
nut "H" from trunnion on both front links.
Tighten nut "G" on both front links an
equal number of turns. The two front
links must remain equal in length.
When distance "F" is 1/8" to 1/2" lower
at front than rear, tighten nut "H" against
trunnion on both front links.
NOTE: Each full turn of nut "G" will
change distance "F" by approximately
3/8".
Recheck side-to-side adjustment.
Mandrel
BOTH FRONT PLATE LINKS MUST BE
EQUAL IN LENGTH
:J
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-
to-side. If the following front-to-back
adjustment is necessary, be sure to adjust
both front links equally so mower will stay
level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so the
front is approximately 1/8" to 1/2" lower
than the rear when the mower is in its
highest position.
Check adjustment on right side of tractor.
Nut
i
Front Plate Trunnion
Assembly
23
TO REPLACE MOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL
1. Park tractor on a level surface. Engage
parking brake.
2. Remove screws from L.H. mandrel
cover and remove cover.
3. Roll belt over the top of L.H. mandrel
pulley.
4. Remove belt from electric clutch pulley.
5. Remove belt from idler pulleys.
6. Remove any dirt or grass clippings
which may have accumulated around
mandrels and entire upper deck sur-
face.
7. Check primary idler arm and two idlers
to see that they rotate freely.
8. Be sure spring is securely hooked to
primary idler arm and bolt in mower
housing.
MOWER DRIVE BELT INSTALLATION
9. Install belt in both idlers. Make sure
belt is in both belt keepers at the idlers
as shown.
10. Install new belt onto electric clutch pul-
ley.
11. Roll belt into upper groove of L.H. man-
drel pulley.
12. Carefully check belt routing making
sure belt is in the grooves correctly and
inside belt keepers.
13. Reassemble L.H. mandrel cover.
Screws
L.H.
Mandrel
Cover Idler
Pulleys Spring
___ Electric
Primary Idler Arm Clutch
Pulley
L.H.
Mandrel
Bolt in
Mower
Housing
Mower Drive Belt
Belt Keepers
24
TO REPLACE MOWER BLADE DRIVE
BELT
Park the tractor on level surface. Engage
parking brake.
1. Remove mower drive belt (See "TO
REPLACE MOWER DRIVE BELT" in
this section of this manual).
2. Remove mower (See "TO REMOVE
MOWER" in this section of this man-
ual).
3. Remove screws from R.H. mandrel
cover and remove cover. Unhook
spring from bolt on mower housing.
4. Carefully roll belt off R.H. mandrel pul-
ley.
5. Remove belt from center mandrel
pulley, idler pulley, and L.H. mandrel
pulley.
6. Remove any dirt or grass which may
have accumulated around mandrels
and entire upper deck surface.
7. Check secondary idler arm and idler to
see that they rotate freely.
8. Be sure spring is hooked in secondary
idler arm and sway-bar bracket.
9. Install new belt in lower groove of L.H.
mandrel pulley, idler pulley, and center
mandrel pulley as shown.
10. Roll belt over R.H. mandrel pulley.
Make sure belt is in all grooves prop-
erly.
11. Reconnect spring to bolt in mower
housing and reinstall R.H. mandrel
cover.
12. Reinstall mower to tractor (See "IN-
STALL MOWER AND DRIVE BELT" in
the Assembly section of this manual).
13. Reassemble mower drive belt (See
"TO REPLACE MOWER DRIVE BELT"
in this section of this manual).
Mower Blade
L.H. Drive Belt Center
Man
----4
Secondary_
Idler Arm J'_
Spring
Swa
Bracket
Maln_drel R.H. Mandrel
Bar \ /// // \
Idler
Pulley
TO ADJUST ATTACHMENT CLUTCH
The electric clutch should provide years
of service. The clutch has a built-in brake
that stops the pulley within 5 seconds.
Eventually, the internal brake will wear
which may cause the mower blades to
not engage, or, to not stop as required.
Adjustments should be made by a Sears
or other qualified service center.
1. Make sure attachment clutch and igni-
tion switches are in "OFF" position.
2. Adjust the three nylon Iocknuts until
space between clutch plate and rotor
measures .012" at all three slot loca-
tions cut in the side of brake plate.
NOTE: After installing a new electric
clutch, run tractor at full throttle and
engage and disengage electric clutch 10
cycles to wear in clutch plate.
Rotor
Clutch Plate 012"
kecknut (3) _ J Brake
7_ Plate
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake
pedal all the way down and engage
parking brake.
2. Place gear shift lever in neutral (N)
position.
The rear wheels must lock and skid when
you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to
be replaced.
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way
down and engage parking brake.
2. Measure distance between brake oper-
ating arm and nut "A" on brake rod.
3. If distance is other than 1-3/4", loosen
jam nut and turn nut "A" until distance
becomes 1-3/4". Retighten jam nut
against nut "A".
25
4. Road test tractor for proper stopping
distance as stated above. Readjust
if necessary. If stopping distance is
still greater than five (5) feet in highest
gear, further maintenance is neces-
sary. Replace brake pads or contact a
Sears or other qualified service center.
With Parking Brake "Engaged"
Arm
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For ease of service there is
a belt installation guide decal on bottom of
left footrest. It is not necessary to remove
mower.
BELT REMOVAL -
1. Engage parking brake (creates slack in
belt).
2. Remove mower drive belt from electric
clutch pulley only (See "TO REPLACE
MOWER DRIVE BELT" in this section
of this manual).
3. Roll motion drive belt off transaxle pul-
ley.
4. Roll belt off clutching idler pulleys, then
off engine pulley and front V-idler pul-
ley.
5. Pull belt out of all belt keepers.
BELT INSTALLATION -
1. Place V part of belt into grooves on
engine pulley and front V-idler, making
sure to route belt inside of belt keep-
ers.
2. Put belt coming from V-idler above mid-
span belt keeper, then onto clutching
idler pulleys as shown.
3. Make sure V part of belt engages V-
idler.
4. Place belt around transaxle pulley,
beginning at top.
V part of belt should engage transaxle
pulley.
5. Place long lower section of belt
through loop in midspan belt keeper.
6. Check to be sure belt is on proper side
of all belt keepers.
7. Reinstall mower drive belt onto electric
clutch pulley.
IMPORTANT: Check Brake Adjustment. 26
Clutching Flat Idler
Above Mids
Engine Belt Keeper
Pulley V-Idler
Clutching Idler
Belt
Keeper
Belt
Keeper _ .
i Belt Iransaxle
_lmll___Enginl_ Twists B_,,^_'Pulley
_,,_k Pulley] Keeper
"_+}../...J V-Idler
o_ As Viewed from Bottom
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove steer-
ing wheel and reassemble with crossbar
horizontal. Tighten securely.
FRONT WHEEL TOE-IN ADJUSTMENT
Front wheel toe-in is required for proper
steering operation. Toe-in was set at the
factory and adjustment should not be nec-
essary. If parts in the front axle or steering
mechanism have been replaced or dam-
aged, check toe-in and adjust if necessary.
TO CHECKTOE-IN -
1. Position front wheels straight ahead.
2. Measure distance between wheels at
front and rear of tires (dimensions "A"
and "B").
Front dimension "A" should be 1/8" to
1/4" less than rear dimension "B".
TO ADJUST TOE-IN -
1. Loosen jam nuts at adjustment sleeves
on tie rod.
2. Adjust tie rod until dimension "A" is
1/8" to 1/4" less than dimension "B".
3. Tighten jam nuts securely.
FRONT WHEEL CAMBER
The front wheel camber is not adjustable
on your tractor. If damage has occurred
to affect the front wheel camber, contact a
Sears or other qualified service center.
B
A
Jam Nuts
TO REMOVE WHEEL FOR REPAIRS
FRONT WHEEL -
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal.
3. Repair tire and reassemble.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
REAR WHEEL-
1. Block rear axle securely.
2. Remove five (5) hub bolts to allow
wheel removal.
3. Repair tire and reassemble. Replace
and tighten hub bolts securely.
Retaining Washers
Ring
Axle
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
TO START ENGINE WITH A WEAK BAT-
TE RY
_I_WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See "BAT-
TERY" in the MAINTENANCE section of
this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable
to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
Weak or Dead Fully Charged
Battery Battery
REPLACING BATTERY
_I, WARNING: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch bands,
rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
1. Lift hood to raised position.
2. Remove terminal guard.
3. Disconnect BLACK battery cable
then RED battery cable and carefully
remove battery from tractor.
4. Install new battery with terminals in
same position as old battery.
5. Reinstall terminal guard.
6. First connect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten
securely.
7. Connect BLACK grounding cable to
negative (-) battery terminal with re-
maining hex bolt and keps nut. Tighten
securely
8. Close terminal access doors.
9. Close hood.
27
Keps Nut
,'" J
Terminal -"
Access Hex
Belt
(Red) Cable
Terminal
Guard (Black)
2Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. When replacing hood, be sure to re-
connect the headlight wire connector.
Headlight Wire
28
ENGINE
Maintenance, repair, or replacement of
the emission control devices and systems,
which are being done at the customers ex-
pense, may be performed by any non-road
engine repair establishment or individual.
Warranty repairs must be performed by an
authorized engine manufacturer's service
outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be nec-
essary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:
1. With engine not running, move throttle
control lever to fast position.
2. Check that swivel is against stop. If it is
not, loosen cable clamp screw and pull
cable back until swivel is against stop.
Tighten cable clamp screw securely.
TO ADJUST CHOKE CONTROL
The choke control has been preset at
the factory and adjustment should not be
necessary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:
1. With engine not running, move choke
control (located on dash panel) to full
choke position.
2. Loosen knob and remove cover as-
sembly from air cleaner.
3. Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw
securely.
4. Replace air cleaner cover assembly
and tighten knob.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your
engine does not operate properly due to
suspected carburetor problems, take your
tractor to an authorized service center for
repair and/or adjustment.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set
for proper engine speed. Overspeed-
ing the engine above the factory high
speed setting can be dangerous. If you
think the engine-governed high speed
needs adjusting, contact a Sears or other
qualified service center,, which has proper
equipment and experience to make any
necessary adjustments.
Swivel Clamp
Screw
Clamp
29
Immediately prepare your tractor for stor-
age at the end of the season or if the trac-
_will not be used for 30 days or more.
WARNING: Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.
1. Clean entire tractor (See"CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
3. Lubricate as shown in the Maintenance
section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in
the Maintenance section of this manual).
After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can dam-
age the fuel system of an engine while in
storage.
1. Drain the fuel tank.
2. Start the engine and let it run until the
fuel lines and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-
buretor. Do not drain the gas tank and
carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to start position for a
few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
Cover your tractor with a suitable pro-
tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
30
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start
Hard to start
Engine will not
turn over
Engine clicks but
will not start
=
2.
3_
4_
5.
6.
7
8_
9.
10. Engine valves out of
=
2.
3.
4_
5.
6_
7.
8_
2.
3.
4.
5.
6.
7.
8.
9.
=
2.
3.
4.
CAUSE
Out of fuel. 1.
Engine not "CHOKED" 2.
properly.
Engine flooded. 3.
Bad spark plug. 4.
Dirty air filter. 5.
Dirty fuel filter. 6.
Water in fuel. 7.
Loose or damaged wiring. 8.
Carburetor out of adjustment. 9.
adjustment.
Dirty air filter. 1.
Bad spark plug. 2.
Weak or dead battery. 3.
Dirty fuel filter. 4.
Stale or dirty fuel. 5.
Loose or damaged wiring. 6.
Carburetor out of adjustment. 7.
Engine valves out of 8.
adjustment.
Clutch/brake pedal not 1.
depressed.
Attachment clutch is 2.
engaged.
Weak or dead battery. 3.
Blown fuse. 4.
Corroded battery terminals. 5.
Loose or damaged wiring. 6.
Faulty ignition switch. 7.
Faulty solenoid or starter. 8.
Faulty operator presence 9.
switch(es).
Weak or dead battery. 1.
Corroded battery terminals. 2.
Loose or damaged wiring. 3.
Faulty solenoid or starter. 4.
CORRECTION
Fill fuel tank.
See "TO START ENGINE"
in Operation section.
Wait several minutes
before attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and
carburetor, refill tank with
fresh gasoline and replace
fuel filter.
Check all wiring.
See "To Adjust Carburetor"
in Service and Adjustments
section.
10. Contact a Sears or other
qualified service center.
Clean/replace air filter.
Replace spark plug.
Recharge or replace
battery.
Replace fuel filter.
Drain fuel tank and refill
with fresh gasoline.
Check all wiring.
See "To Adjust Carburetor"
in Service and Adjustments
section.
Contact a Sears or other
qualified service center.
Depress clutch/brake
pedal.
Disengage attachment
clutch.
Recharge or replace
battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition
switch.
Check/replace solenoid or
starter.
Contact a Sears or other
qualified service center.
Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or
starter.
31
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
CAUSE CORRECTIONiPROBLEM
LOSS _power
iExcessive
vibration
iEngine continues
ito run
,when operator
ileaves seat with
with attachment
clutch engaged
1. Cutting too much grass/too
fast.
2. Throttle in "CHOKE"
position.
3. Build-up of grass, leaves
and trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
Poorcut-uneven
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of
adjustment.
15. Engine valves out of
adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Faulty operator-safety
presence control system.
2.
3.
4.
5.
Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves,
and trash under mower.
Bent blade mandrel.
Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
1. Set in "Higher Cut" position/
reduce speed.
2. Adjust throttle control.
3. Clean underside of mower
housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Drain fuel tank and refill with
fresh gasoline.
9. Drain fuel tank and carbure-
tor, refill tank with fresh
gasoline and replace fuel
filter.
10. Connect and tighten spark
plug wire.
11 .Clean engine air screen/fins.
12. Clean/replace muffler.
13.Check all wiring.
14. See "To Adjust Carburetor"
in Service and Adjustments
section.
15. Contact a Sears or other
qualified service center.
1. Replace blade.
Tighten blade bolt.
2. Contact a Sears or other
qualified service center.
3. Tighten loose part(s).
Replace damaged parts.
Check wiring, switches and
connections. If not
contact a Sears or other
qualified service center.
1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Contact a Sears or other
qualified service center.
5. Clean around mandrels to
open vent holes.
32
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Mower blades will
not rotate
Poor grass
discharge
CAUSE CORRECTION
1. Remove obstruction.1. Obstruction in clutch
mechanism.
2. Worn/damaged mower
drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air
pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves
and trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
Headlight(s) not 1.
working 2.
(if so equipped) 3.
4.
5.
Battery will not 1.
charge 2.
3.
4.
1.
Engine "backfires"
when turning
engine "OFF"
Switch is "OFF".
Bulb(s) or lamp(s) burned ou
Faulty light switch.
Loose or damaged wiring.
Blown fuse.
Bad battery cell(s).
Poor cable connections.
Faulty regulator
(if so equipped).
Faulty alternator.
Engine throttle control not
set at "SLOW" position
for 30 seconds before
stopping engine.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other
qualified service center.
1. Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10. Replace with blades listed
in this manual.
11 .Clean around mandrels to
open vent holes.
1. Turn switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connec-
tions.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connec-
tions.
3. Replace regulator.
4. Replace alternator.
Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.
33
NOTES
34
TRACTOR - - MODEL NUMBER 917.275971
SCHEMATIC
RED
BATTERY
BLACK
SOLENOID
!
t
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF M+ G + A1 NONE
3N + LIGHTS B+A1 L+A2
ON B + A1 NONE
START B + S + A1 NONE
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING,
BLUE
I LINE I _ SPARK PLUGS
I I IGNITION GAP
UNiT (2 PLUGS T
ON TWIN CYL. ENGINES)
• '
FUEL SHUT-OFF
LENOID
db,
C_AAMRG'NcG@SY$36TE00MRO_TPUT REGULATO: yELLOW
I
RED
28 VOLTS AC @ 3600 RPM (REGULATOR D_SCONNECTED)
HEADLIGHTS
RELAY
PTO SWITCH
POSITION CIRCUIT
OFF C+G,B+H
ON C+F,B+E,A+D
GFC
REMOVABLE NON-REMOVABLE
CONNECTIONS CONNECTIONS H B
DA
35
TRACTOR - - MODEL NUMBER 917.275971
ELECTRICAL
/f
f
I
I I
I
I
42
22
L
\
29
\
\
I
I
I
I
6
I
___52
I
I
I
\
\
I
I
36
TRACTOR - - MODEL NUMBER 917.275971
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 144927 Battery
2 74760412 Belt Hex Head 1/4-20 x 3/4
8 7603J Tray, Battery
10 145211 Bolt 1/4-20 x 7.5 Zinc
11 150109 Held down Battery Dash Mount
12 145769 Nut Push Nylon 1/4"
16 176138 Switch Interlock
21 175688 Harness Socket Light W/4152J
22 4152J Bulb Light
24 185464 Cable Battery
25 146149 Cable Battery
26 108824X Fuse
27 73510400 Nut Keps Hex 1/4-20 Unc
28 170697 Cable, Ground
29 160784 Switch, Plunger
30 175566 Switch, lgn
33 140403 Key, Ignition
40 170238 Harness lgn.
41 17720408 Screw Thd Cut 1/4-20 x 1/2
42 131563 Cover, Terminal
43 178861 Solenoid
45 122822X Ammeter
50 174652 Switch, PTO
52 141940 Protection Wire Loop
79 175242 Light Asm.
81 109748X Relay Asm.
NOTE: All component dimensions given in U.S. inches
1inch =25.4 mm
37
TRACTOR -- MODEL NUMBER 917.275971
CHASSIS AND ENCLOSURES
161
158
37
J
162
17
138
28
\_ 20
19
\
86
chassis=stealth 40-vgt
148
F152
_156
68 F31
17 16
_7 159
_3o
139 \ I_7
56
91
45
85
17 67
63
63 17
130
150
122
84
60 _24
'_66
38
TRACTOR -- MODEL NUMBER 917.275971
CHASSIS AND ENCLOSURES
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 180375 Rail, Frame RH 66 17490608 Screw Thdr 3/8-16 x 1/2
2175282 Drawbar, Gt 67 156973 Guide, Belt Gear Drive
4 73680700 Nut, Crownlock Hex 7/16-14UNC 68 17490508 Screw ThdroL 5/16-18 x 1/2
5 163976X428 Dash YTGT 2Cyl 70 177679 Keeper, Belt
6 157882 Dash, Lower Vgt One Piece 84 142992 Stop, Over Center Mower
7 17720408 Screw, Thd Cut 1/4-20 x 1/2 85 144911 Bracket, Support Transaxle
8 184668 Support, Battery 86 74780716 Bolt Fin Hex 7/16-14 x 1 Gr. 5
14 175260X613 Hood Asm., Pnt StealthYTGT 88 STD551143 Washer, Lock Hvy Hlcl Spr 7/16
16 121794X Cover, Access 91 180374 Rail, Frame Lh
17 17060612 Screw 106 17580520 Screw, Thdrol Hex Head Zinc Mwr
18 174515X613 Grille 122 161464 ScrewHexWshd8-18x7/8
19 19131312 Washer 13/32x13/16x12 Ga. 130 171875 Screw HWHD Hi-Lo #13-16 x 3/4
20 STD523710 Bolt, FinHex 3/8-16xl 137 74780716 Bolt Fin Hex 7/16-14 x1 Gr. 5
21 STD541437 NutCrownlock 3/8-16Unc 138 179125X428Cupholder
24 179717X613 Footrest, RH 139 171873 Bolt Shoulder 5/16-18TT
28 179716X613 Footrest, LH 142 161897 Bracket Dash Rh
30 145051X014 Saddle, SIkscrVgt 144 161900 Bracket Dash Lh
31 161419 Brace, Supt 1-pcVGT Strg 148 164655 Extrusion Bumper
32 161327 Bracket, Pivot Chassis Lh 150 175352 Duct Heat Hood
33 161326 Bracket, Pivot Chassis Rh 152 177956 Shield Browning
34 177018 Plate Asm 153 179761 Lens Asm. Stealth Bar
35 19111116 Washer 11/32x11/16x16Ga. 156 17000512 Screw 5/16-18 x 3/4
36 17060512 Screw 5/16-18 x 3/4 157 161840 Lens Bar Stealth Bar
37 179772X613 Fender 158 17670608 Screw Thdro13/8-16 x 1/2
39 175278 Bracket, Axle Front 159 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4
43 136939 Bracket, Spnsn Front Lh 161 179612X428 Console Fuel Window
44 136940 Bracket, Spnsn Front Rh 162 142432 Screw HexWsh Hi-Lo 1/4-1/2 Unc
45 154913 Bracket Asm., Susp Chassis Rh 165 183554 Bracket Support Fuel Tank
50 175476 Bracket, Chassis Front
56 154914 Bracket Asm., Susp Chassis Lh
58 183569 Bracket Fender
60 17000616 Screw 3/8-16 x 1 NOTE: All component dimensions given in U.S. inches
63 19131614 Washer 13/32 x 1 x 14 Ga. 1 inch = 25.4 mm
39
TRACTOR - - MODEL NUMBER 917.275971
GROUND DRIVE
42-----"_
28\
13
27
69
3
38 37 6 36
48
52
65
6O
12
15
54 66 _
\4
47
62 drive 7-vgt
40
TRACTOR - - MODEL NUMBER 917.275971
GROUND DRIVE
KEY PART
NO. NO. DESCRIPTION
3 7563R Washer, Thrust, Axle
4 17490508 Screw Thdrol 5/16-18 x 3/4
5 STD541437 Nut, Crownlock 3/8-16
6 STD561210 Pin, Cotter
7 149176 Wheel, Hub Assembly
8 12000034 Klip, Ring
9 140080 Bolt, Hub
10 142509 Disc, Brake
11 136927 Yoke, Brake Disc
12 73750800 Nutlock 1/2-20 Unf
13 139419 Washer, Special
14 138901 Bushing
15 STD551037 Washer 13/32x13/16 x 16 Ga.
16 143012 Set, Screw 1/4-28 x 3/4
17 126909X Spring
18 137104 Lever, Brake
19 136926 Cam, Brake Disc
21 23260412 Screw, Flat Head 1/4-28 x 3/4
22 633A109 Gearshift, Lever Assembly
23 106932X Knob
24 136925 Support, Puck Brake
25 136923 Puck, Brake Top
26 137552 Spring, Return
27 17490528 Screw, Hex Wsh Thd. 5/16-18 x 1-3/4
28 73350600 Nut, Hex Jam 3/8-16
29 137213 Brake, Rod
30 19131616 Washer 13/32 x 1 x 16 Ga.
34 71673 Cap, Plunger
35 137648 Rod, Parking Brake
36 149412 Spring, Drive Ground
37 121749X Washer 25/32 x1-1/4 x 16 Ga.
38 150035 Nyliner
39 74321016 Screw, Fin. #10-24 x 1
40 178575 Actuator, Interlock Switch
41 73931000 Locknut #10-24
42 8883R Cover, Pedal
46 145170 Retainer, Spring
47 138228 Clutch Rod
48 72110612 Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5
50 131494 Pulley, Idler, Flat
51 STD541437 Nut, Crownlock 3/8-16 UNC
52 139123 Pulley, Idler, Grooved
54 161590 Clutch, Arm Assembly
55 105706X Bearing, Idler
56 137153 V-Belt
57 141756 Bracket, Shift Rod, Hi-Lo
59 122253X Shift Rod, Hi-Lo
60 122268X Spring Clip, Connecting Link
61 137524 Pulley, Transaxle
62 STD551143 Washer, Lock 7/16
63 74780720 Bolt, Fin Hex 7/16-14 x 1-1/4 Gr. 5
64 154752 Shaft, Clutch/Brake Pedal
65 179163 Bolt, Shoulder
66 140296 Washer, Hardened
67 19131312 Washer, Plat
68 5142H Pin, Roll
69 136327 Hub, Cover
117 73900600 Nut, Lock Fig. 3/8-16 Uric
150 9858M1 Key, Woodruff
NOTE: All component dimensions given in U.S. inches
1inch = 25.4 mm
41
TRACTOR - - MODEL NUMBER 917.275971
STEERING ASSEMBLY
21
20
34
32
6
27
42
36
7 8
42
TRACTOR - - MODEL NUMBER 917.275971
STEERING ASSEMBLY
KEY PART
NO. NO.
1 139768
2 178557
3 6855M
4 161849
5 161848
6 6266H
7 121748X
8 12000029
9 184946X505
10 74781044
11 136518
12 73901000
13 121749X
14 STD551137
15 STD541537
16 145103
17 137347
18 175572
19 156011
20 172020X428
21 100711L
22 155105
23 152927
24 19133812
25 STD523710
26 139769
27 3366R
28 17000612
29 104239X
31 138136
32 19111610
33 STD551131
34 74780512
35 138059
36 137156
37 73360600
38 109850X
39 73700600
40 109851X
41 155246
42 17490508
DESCRIPTION
Wheel, Steering
Axle Asm., Front
Fitting, Grease
Spindle Asm, LH
Spindle Asm., RH
Bearing, Race Thrust Harden
Washer 25/32 x 1-5/8 x 16 Ga.
Ring, Klip #T5304-75
Cap, Spindle
Bolt, Fin Hex 5/8-11 x 2-3/4
Spacer Bearing Axle Front
Nut, Lock Flange 5/8-11 Unc
Washer 25/32 x 1-1/4 x 16 Ga.
Washer, Lock Hvy Hlcl Spr 3/8
Nut, Lock Center 3/8-24 UNF
Shaft Asm., Steering
Rod Asm., Tie Ball J Ball Vgt (Inc. Key No. 36-40)
Draglink, Ball Joint Solid Vgt
Support Asm., Steering Vgt
Boot, Steering
Adapter, Wheel Steering
Bushing, Strg. BIk
Screw
Washer 13/32 x 2-3/8 x 12 Ga.
Bolt, Fin Hex 3/8-16 x 1 Gr. 5
Cap, Wheel Steering
Bearing, Col. Strg.
Screw 3/8-16 x 3/4
Bearing, Flange
Bushing, Nyliner Snap
Washer 11/32 x 1 x 10Ga.
Washer, Lock Hvy HIcl Spr 5/16
Bolt, Fin Hex Hd 5/16-18 x 3/4
Gear, Sector Steering
Tie Rod
Jam Nut RH Thread
Joint Asm. Ball RH Thread
Jam Nut LH Thread
Joint Asm. Ball LH Thread
Bracket Switch Interlock VGT 97
ScrewThdrol 5/16-18x 1/2 Tyt
NOTE: All component dimensions given in U.S. inches
1inch = 25.4 mm
43
TRACTOR - - MODEL NUMBER 917.275971
ENGINE
21 P
_ 2o
18
15
26
37
39
84
69
t2
81
29
/
[ SPARK ARRESTER KIT J
engine-intek- ELS 10-vgt
KEY PART
NO. NO.
1
2149723
8 121361X
9 177748
10 175287
11 170056
12 143996
15 179115
18 179124X428
20 175437X505
21 171875
22 175440X505
24 11050600
25 73920600
26 3645J
27 139277
28 7834R
29 137180
DESCRIPTION
KEY PART
NO. NO.
Engine Bdggs, Model No. 37 123487X
446777-0241-E1 39 17490636
(Order parts from engine manuf.) 40 17490664
Muffler Side 41 126197X
Pulley V-Idler
Keeper Asm. Belt Engine VGT 42 10040700
Bushing 43 179953
Clutch Electric 45 73510400
Pulley Engine VGT Elect Clutch 47 175288
Tank Fuel Rear 5.0 62 146629
Cap Asm. Fuel 69 165391
Control Throttle 70 176069
Screw Hex Thd Cut 1/4 - 20 X 5/8 71 176070
Control Choke 74 162295
Washer Ext Tooth 3/8 79 183906
Nut Keps 3/8-24 Unf 81 148456
Bushing 82 181654
Stem Tank Fuel 83 171877
Fuel Line 84 17060624
Spark Arrester Kit
DESCRIPTION
Clamp Hose
Screw TT 3/8-16 x 2-1/4 UNC
Screw TT 3/8-16 x 4 UNC
Washer 1-1/20D X 15/32 ID X
.250
Washer Lock 7/16
Bolt Hex 7/16-20 x 3.75 Gr. 5
Nut Keps Hex 1/4-20
Spacer
Shield Heat Muffler CV-Intek
Gasket
Tube Exhaust LH
Tube Exhaust RH
Elbow Street Brass
Screw Socket Head 5/16-18 x 1
Tube Drain Oil Easy
Plug Oil Drain Easy
Bolt 5/16-18unc X 1-3/4 W/Sems
Screw Thdrol 3/8-16 x 1-1/2
NOTE: All component dimensions given in U.S.
inches1 inch =25.4 mm
44
TRACTOR - - MODEL NUMBER 917.275971
SEAT ASSEMBLY
\\\
19
12
21
KEY PART
NO. NO. DESCRIPTION
1 180597 Seat
2180166 Bracket Pivot Fender
5 145006 Clip, Push In, Hinged
6 STD541437 Nut, Crownlock 3/8-16 Uric
7 124181X Spring, Seat Cprsn
8 171877 Bolt 5/16-18Uncx 3/4 w/Sems
10 180186 Pan, Seat
12 121246X Bracket, Mounting Switch
13 121248X Bushing, Snap
14 72050412 Bolt, Carriage 1/4-20 X 1-1/2
15 134300 Spacer, Split
seat6-vgt
KEY PART
NO. NO. DESCRIPTION
16 121250X
17 123976X
18 19171912
19 166369
20 124238X
21 171852
37 STD541431
38 71110616
39 19131610
Spring, Cprsn
Nut, Lock 1/4 Lge Fig Gr. 5
Washer 17/32x1-3/16x12 Ga.
Knob, Seat
Cap, Spring Seat
Belt, Shoulder 5/16-18
Nut, Crownlock 5/16-18 Unc
Belt Fin Hex 3/8-16 Uric x 1
Washer Flat 13/32 x 1 x 10 Ga.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
TRACTOR - - MODEL NUMBER 917.275971
DECALS
17
6
19
8
10
12 1
KEY PART
NO. NO.
1 182168
2 164085
3 186316
4 186317
5 149516
6 133644
8 186318
9 186282
10 156439
DESCRIPTION
Decal, Dash Panel
Decal, Dash
Decal, Hood, Craftsman, RH
Decal, Hood, Craftsman, LH
Decal, Battery DNGR/PSN
ENG Asm
Decal, Maintenance
Decal SD, PNL
Decal, Fender, Craftsman
Decal, Fender Danger
KEY PART
NO. NO. DESCRIPTION
11 181249 Decal, Clutch/Brake
12 146047 Decal, V-Belt Drive Schematic
14 160397 Decal, V-Belt Schematic
17 186399 Decal, Engine
19 138047 Decal, Battery
23 106202X Reflector, Taillight
--179768X428 Pad, Footrest LH
--179769X428 Pad, Footrest RH
- - 187710 Manual, Owner's (Eng)
- - 187711 Manual, Owner's (Spn)
WHEELS & TIRES
3
7410
KEY PART
NO. NO. DESCRIPTION
1 59192 Cap, Valve, Tire
2 65139 Stem, Valve
3 106228X624 Rim Assembly, Front
11 106277X624 Rim Assembly, Rear
4 8134H Tube, Front (Service Item Only)
10 7154J Tube, Rear (Service Item Only)
5 106230X Tire, Front
99 140183 Tire, Rear
8 6 278H Fitting, Grease (Front Wheel
Only)
12 6856M Fitting, Grease
7 9040H Bearing, Flange (Front Wheel
Only)
8 104757X428 Cap, Axle (Front Wheel Only)
- - 144334 Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
46
TRACTOR - - MODEL NUMBER 917.275971
LIFT ASSEMBLY
40
39
42 43 38 35 73 34
\ I
23
13
41
23
13
78
76 lift rh 12
KEY PART
NO. NO.
1 121006X
2 180045
3 159189
4 12000022
5 19292016
6 71110624
7 125631X
8 122365X
9 122364X
10 183894
11 146704
12 163552
13 139868
14 169865
23 STD624008
24 73350800
26 73800800
29 150233
30 110807X
31 19131016
KEY PART
DESCRIPTION NO. NO.
Rod Asm, Lever 32 137150
Shaft Asm., Lift Vgt 34 137167
Lever Asm., Lift Rh 35 138057
E-Ring Truarc #5133-87 38 155097
Washer 29/32 x 1-1/4 x 16 Ga. 39 123935X
Bolt, Fin Hex 3/8-16 x 1-1/2 40 17060516
Grip, Handle Fluted 41 73540600
Button, Plunger 42 19112410
Plunger, Button 43 123934X
Spring 0.62 OD x 2.125 70 145212
Link Lift 72 110452X
Retainer, Spring 73 73350600
Arm, Suspension Vgt 75 175805
Bearing 76 175560
Retainer, Spring 78 175689
Nut, Jam Hex 1/2-13 Uric 82 169484
Nut, Lock w/Wsh 1/2-13 Unc
Trunnion, Infin Height
Nut, Special
Washer 13/32 x 5/8 x 16 Ga.
DESCRIPTION
Spring, Compression lnf Hgt
Red, Adj Lift
Knob, lnf 3/8-16 Uric
Pointer, Height Indicator
Plug, Hole
Screw 5/16-18 x 1
Nut, Crownlock 3/8-24
Washer 11/32 x 1-1/2 x 10 Ga.
Scale, Indicator Height
Nut Hex Flange Lock
Nut Push Phos & Oil
Nut Hex Jam 3/8-16
Plate Asm Susp Front
Pin Flange
Trunnion Front Susp.
Retainer Clip
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
47
TRACTOR - - MODEL NUMBER 917.275971
MOWER DECK
59
116
53,
48
55
64
1
45
44
48
47
48
l
I
36
2 2 22
21
42
99
48
TRACTOR - - MODEL NUMBER 917.275971
MOWER DECK
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 181606
2 STD541413
3 72110506
4 7631J
5 138457
6 STD624008
7 178024
8 850857
9 STD551137
10 140296
11
13
14
15
16
17
18
19
20
21
22
23
24
25
27
28
30
31
32
33
34
35
13738O
156468
137553
137152
110485X
174493
106735X
19111016
105304X
123713X
137607
110452X
Mower Deck Weldment 50
Nut, Crownlock 5/16-18
Bolt, Carriage 5/16-18 x 3/4
Runner, Mower LH
Bracket Asm., Sway Bar
Retainer, Spring
Bar, Sway Deck
Bolt 3/8-24 x 1.25 Gr. 8
Washer, Lock Hvy 3/8 unplated
Washer, Hard Blade Mower
Vented
(The following blades are available)
Blade, 50" HFLift Std
Blade, 50" HFUft Premium
(For better wear )
Shaft Asm., W/Lower Brg
Housing, Mandrel 50" Vent
Bearing, Ball Mandrel
Stripper, Mower Vented
Red, Hinge
Washer 11/32 x 5/8 x 16 Ga.
Cap, Sleeve
Spring, Torsion Deflector
Bracket, Deflector
Nut, Push
110509X428 Shield, Deflector Mower
13632O
19111216
STD551037
132823
173984
178342
153535
129963
72140610
72110616
Runner, RH
Washer 11/32 x 3/4 x 16 Ga.
Washer 13/32 x 13/16 x 16 Ga.
Spacer, Spring Stop Idler
Screw Thdrol Rolling Washer
Head
Nut, FIgTop Lock Cntr 9/16
Pulley, Mandrel
Washer, Spacer Mower Vented
Bolt, Carriage 3/8-16 x 1-1/4
Bolt, Carriage 3/8-16 x 2
36 72110608
37 137166
38 173979
39 131494
40 174375
42 STD533107
43 136460
44 165723
45 STD541437
46 74760628
47 137200
48 137729
49 136574
50 137272
51 137273
52 184058
53 180807
54 148763
55 144959
56 138687
57 136577
58 133957
59 184219
60 139031
61 136573
62 178515
63 72110504
64 19121414
65 151831
66 156009
67 73930600
99 72110614
116 73680500
-- 143651
181689
Bolt, Carriage 3/8-16 x 1 Gr. 5
Stiffener, Arm Idler
Keeper, Belt Idler
Pulley, Idler Flat
Pulley, Driven
Bolt 5/16-18 Uric x 3/4
Arm, Idler Secondary
Spacer, Retainer
Nut, Crownlock 3/8-16 Uric
Bolt, Fin Hex 3/8-16 Uncx 1-3/4
Cover, Mandrel RH
Screw, Thd Roll 1/4-20 x 5/8
Cover, Mandrel LH
Arm, Idler Primary
Spring, Secondary
Pulley, Idler V Groove
Shield, Idler
V-Belt, Mower Primary
V-Belt, Mower Secondary
Spring, Primary
Bar Asm., Wheel Gauge
Wheel, Gauge
Bolt, Shoulder
Pin, Clevis
Bracket, Wheel Gauge
Washer Hardened
Bolt Carriage 5/16 x 1/2
Washer 3/8 x 3/4 x 14 Ga
Pulley Idler Flat Mower
Keeper, Belt Idler 44/50"
Nut, Centerlock 3/8-16
Bolt, Carriage 3/8-16 x 1-3/4 Gr.5
Nut Crown Lock 5/16-18
Mandrel Assembly (Includes
Key Nos. 8-10, 13-15, 31 and 33)
Replacement Mower, Complete
NOTE: All component dimensions given in U. S.
inches 1inch = 25.4 mm
49
TRACTOR - - MODEL NUMBER 917.275971
TRANSAXLE
8O
3
2O
5
46
J2
7
74 70
73
72
71
15
r, 41
25 24
5O
TRACTOR - - MODEL NUMBER 917.275971
TRANSAXLE
KEY PART
NO. NO.
1 4197R
2 12000034
3 4199R
4 4216R
5 4215R
6 4217R
7 174728
8 74020652
9 7392M
10 137261
11 4985R
12 6266H
13 4212R
14 137125
15 6276H
16 633A63
17 8118M
18 8740H1
19 122238X
20 4218R
21 6252H1
22 781 OH
23 6262H
24 7393R
25 992R1
26 139111
27 4986R
28 122254X
29 6269H
30 5855H
31 174731
32 6277H
33 4225R
34 7396H
35 4198R
36 4200R
37 7395H
38 160789
39 174729
40 13320400
41 17580520
45 6271H
46 13060200
49 4895H
50 4222R
51 1529R
KEY PART
DESCRIPTION NO. NO.
Axle Shaft 52 8119M
Retaining Ring 53 4220R
Final Drive Gear 54 4209R
Differential Gear 55 4213R
Differential Pinion 56 4442R
Differential Carrier 57 4195R
Axle Thrust Washer 58 4214R
Bolt, Hex Head 3/8-24 x 3-1/4 59 4194R
(1" Thread Length) 60 7528R
Steel Ball 61 4208R
Spring Shift Fork Detent 62 4207R
Shift Fork, High-Low Range 63 7398H
Thrust Bearing Race 64 4203R
4th Reduction Pinion
Shaft, Brake 65 4204R
Snap Ring, Crescent Type 66 2898J
High-Low Range Gears 67 12000033
Needle Bearing 68 4205R
Sintered Iron Bearing 69 4206R
Shift Fork Shaft, High-Low 70 1370H
Range 71 633A69
Differential Pinion Spacer
Differential Pinion Rushing 72 139120
Gripco Centerlock Nut 3/8-24 73 4201R
Shift Fork, R.H. 74 12000008
Oil Seal 75 1153R
Sintered Iron Bearing 77 6803J
Shift Fork Shaft 79 1167R
Shift Fork, L.H. 80 73360700
Shift Shaft, High-Low Range 81 6270H
Oil Seal 82 136984
Pressure Relief Valve 84 5384J
Gearcase, Reverse Idler Shaft 85 2978J
and Bearings, R.H. (Includes 86 633A85
Key No.'s 17,18, 25, 33, 50, 87 8739H1
63, 77 and 82) 88 4924H
Dowel Pin 89 19151516
Needle Bearing 90 110542X
Thrust Bearing Race 91 19181511
4th Reduction Gear Shaft 92 75J
4th Reduction Gear Spacer
Thrust Bearing Race 93 6274H
Gate, Lower, Shift 94 76020412
Gearcase and Bearings, L.H. 96 159783
(Includes Key Numbers 18, 25, 97 633A109
49, 50 (2), 51 and 52) 98 174742
Pipe Plug 1/2-14 N.P.T.
Bolt, Hex 5/16-18 UNC x 1-1/4
Oil Seal
Pipe Plug 1/4-18 N.P.T.
Needle Bearing
Needle Bearing
Needle Bearing
DESCRIPTION
Needle Bearing
Thrust Bearing Race
3rd Reduction Pinion, Low
4th Reduction Gear
3rd Reduction Pinion Spacer
2nd Reduction Gear Shaft
Final Drive Pinion
1st Reduction Gear Shaft
1st Reduction Shaft Spacer
3rd Reduction Pinion High
2nd Reduction Gear
Needle Bearing
Low Speed Gear and 2rid
Reduction Pinion Cluster
Reverse Gear
Key, Hi-Pro 1/8 x 17/32
Klip Ring
Intermediate Speed Gear
High Speed Gear
Thrust Bearing Race
Intermediate and High Speed
Cluster Pinions
Input Shaft
Low Speed Pinion
E-Ring
Reverse Idler Gear
Needle Bearing
Sealing Washer
Nut, Hex, Jam 7/16-20
Oil Seal
Reverse Idler Shaft
Gearshift Lever, Bent
Gearshift Cap
Gearshift Ball Cover and Pin
Shift Lever Guide Ball, Keyed
Spring
Washer 15/32 x 15/16 x 16 Ga.
Shift Mechanism Seal
Washer 9/16 x 15/16 x 12 Ga.
Gearshift Gate and
Reinforcement
Shift Ball Cover Gasket
Cotter Pin 1/8 x 3/4
Screw, Hex, Washer, HD.
Gearshift Lever Assembly
Transaxle, 6 Speed,
Complete Assembly
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
51
TRACTOR - - MODEL NUMBER 917.275971
BRIGGS & STRATTON ENGINE-MODEL NUMBER 446777,TYPE NUMBER 0241-E1
265 [_
267
11
26
525
523
842
287
524
220 @
1026
447A _
JN
252
1035 _ 250
750a 224
4_ 1017_
691
1019 LABEL KIT
1058 OWNER'S MANUAL I
[ 1036 EM_SSION LABEL ]
447A
305
445
967
447
447A
501
163
617 (_/_1 _
54_
_O2OA &
654
1095 VALVE GASKET SET
163
52
TRACTOR - - MODEL NUMBER 917.275971
BRIGGS & STRATTON ENGINE-MODEL NUMBER 446777,TYPE NUMBER 0241-E1
D
35
36 _1022
1029
1100
3j
383
635
240_
387
918 0
121 CARBURETOR OVERHAUL KIT
51 (..)_,_ _ 276 @
633
987
104
672 _
105 1123 @
117 _ 1124
137 0
OlO
5s2 @
552A
742 @
404 O
552A
691
977CARBURETORGASKETSET
633
51
987
137 O 672 [_
[_g 1123 @
150
276 @ 1124£_'
227
Fo
211
209 _914 _*
_°_ i?l I1_1
1o8_ I. _ I 11311130 95t
117 O276 @
53
TRACTOR - - MODEL NUMBER 917.275971
BRIGGS & STRATTON ENGINE-MODEL NUMBER 446777,TYPE NUMBER 0241-E1
334
474
332_ _°_
573 _
4O5
358 ENGINE GASKET SET
3@ 2o@ 865
943
7 842_C_
9_ 51_ lo22524
163 _
276 @
691
802
797
697_
54
TRACTOR - - MODEL NUMBER 917.275971
BRIGGS & STRATTON ENGINE-MODEL NUMBER 446777,TYPE NUMBER 0241-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 694001 Cylinder Assembly 117 690232 O Jet-Main (Standard)
2 499585 Kit-Bushing/Seal (Magneto Side) 121 499811 Kit-Carburetor Overhaul
3 391086 ° Seal-Oil (Magneto Side) 125 499804 Carburetor
4 690069 Sump-Engine 130 690993 Valve-Throttle
5 697580 Head-Cylinder (Cylinder 1) 131 499805 Kit-Throttle Shaft
5A 697581 Head-Cylinder (Cylinder 2) 133 499806 Float-Carburetor
7 693997 ,+ Gasket-Cylinder Head 135 499803 Tube-Fuel Transfer
8 499601 Breather Assembly 137 690994 O_ Gasket-Float Bowl
9 690937 ° Gasket-Breather 141 499807 Kit-Choke Shaft
10 690960 Screw (Breather Assembly) 142 499808 O Nozzle-Carburetor
11 690942 Tube-Breather 146 690979 Key-Timing
12 697227 Gasket-Crankcase 150 690995 O$ Gasket-Nozzle
13 690360 Screw (Cylinder Head) 160 690996 Retainer-Solenoid
15 690946 Plug-Oil Drain 163 691001 *+ Gasket-Air Cleaner
16 691047 Crankshaft 165 693148 Nut (Ring Gear)
20 690947 Seal-Oil (PTO Side) 187 691050 Line-Fuel (Cut to Required Length)
22 694966 Screw (Engine Sump) 187A 697712 Line-Fuel (Molded)
23 691053 Flywheel 188 690960 Screw (Control Bracket)
24 222698 Key-Flywheel 192 690083 Adjuster-Rocker Arm
25 697679 Piston Assembly (Standard) 209 697674 Spring-Governor
25 697680 Piston Assembly (.010" Oversize) 211 691019 Spring-Governed Idle
25 697681 Piston Assembly (.020" Oversize) 212 695238 Link-Throttle
25 697682 Piston Assembly (.030" Oversize) 213 691021 Bracket-Choke Control
26 697683 Ring Set (Standard) 216 691022 Link-Choke
26 697684 Ring Set (.010" Oversize) 219 698231 Gear-Governor
26 697685 Ring Set (.020" Oversize) 220 690412 Washer (Governor Lever)
26 697686 Ring Set (.030" Oversize) 222 698761 Bracket-Control
27 690975 Lock-Piston Pin 227 691048 Lever-Governor Control
28 690229 Pin-Piston 231 690718 Screw (Choke Valve)
29 499583 Rod-Connecting 240 695666 Filter-Fuel
32 690976 Screw (Connecting Rod) 250 690957 Retainer-Breather
33 697576 Valve-Exhaust 252 690956 Collector-Oil
34 499597 Valve-Intake 265 691024 Clamp-Casing
35 690963 Spring-Valve (Intake) 267 695134 Screw (Casing Clamp)
36 690963 Spring-Valve (Exhaust) 276 690997 *QSWasher-Sealing
40 690964 Retainer-Valve 287 690960 Screw (Dipstick Tube)
42 499586 Keeper-Valve 304 695277 Housing-Blower
45 690977 Tappet-Valve 305 691005 Screw (Blower Housing)
46 690978 Camshaft 309 691262 Motor-Starter
48 698173 Short Block (446777-0026-E2 310 691263 Belt-Starter Motor
Replacement Engine) 311 497608 Brush Set
50 695241 Manifold-Intake 332 691059 Nut (Flywheel)
51 690950 • O_:Gasket-lntake 333 691060 Armature-Magneto
53 690951 Stud (Carburetor) 334 691061 Screw (Magneto Armature)
54 695240 Screw (Intake Manifold) 337 691043 Plug-Spark
73 691055 Screen-Rotating 358 694012 Set-Engine Gasket
74 698425 Screw (Rotating Screen) RPM Settings: Low Speed: 1900-2100
75 691056 Washer (Flywheel) High Speed: 3000-3200
89 690283 Plug-Oil
95 690718 Screw (Throttle Valve) Included in Engine Gasket Set, Key. No. 358
98 499802 Kit-Idle Speed O Included in Carburetor Overhaul Kit, Key. No.
104 690984 Q Pin-Float Hinge 121
105 690985 Q Valve-Float Needle $ Included in Carburetor Gasket Set, Key. No. 977
108 690986 Valve-Choke + Included in Valve Gasket Set, Key. No. 1095
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
55
TRACTOR - - MODEL NUMBER 917.275971
BRIGGS & STRATTON ENGINE-MODEL NUMBER 446777,TYPE NUMBER 0241-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
363 691062 Flywheel Puller 803 Housing-Starter (Service with
383 690966 Wrench-Spark Plug 691262 Starter Motor)
385 690960 Screw (Fuel Pump) 842 691031 * SeaI-O Ring (DipstickTube)
387 808656 Pump-Fuel 847 499602 Dipstick!Tube Assembly
404 690442 Washer (Governor Crank) 851 493880 Terminal-Spark Plug
405 697820 Screw (Back Plate) 855 691011 Adapter-Air
418 690999 Plate-Carburetor 865 691012 Cover-Air Guide
445 698754 Filter-Air Cleaner Cartridge 865A 691014 Cover-Air Guide
447 691003 Screw (Air Guide Cover) 865B 691015 Cover-Air Guide
447A 690960 Screw (Air Guide Cover) 868 690968 *+ Seal-Valve
467 691008 Knob-Air Cleaner 877 399916 Wire/Connector-Alternator
474 696458 Alternator 914 691127 Screw (Rocker Cover)
501 691185 Regulator 918 694000 Hose-Vacuum
505 691029 Nut (Governor Control Lever) 929 695239 Screw (Choke Control Bracket)
510 497606 Drive-Starter 929A 691003 Screw (Choke Control Bracket)
513 692024 Clutch-Drive 943 690589 SeaI-O Ring (Oil Pump Cover)
523 691036 Dipstick 947 499809 Solenoid-Fuel
524 691032 ° SeaI-O Ring (DipstickTube) 965 499613 Cover-Oil Pump
525 691037 Tube-Dipstick 967 273638 Filter-Pre Cleaner
526 690960 Screw (Regulator) 968 499788 Cover-Air Cleaner
544 Armature-Starter (Service with 975 499810 Bowl-Float
691262 Starter Motor) 977 499812 Gasket Set-Carburetor
552 690552 Bushing-Governor Crank 987 691000 O_: Seal-Throttle Shaft
552A 690553 Bushing-GovemorCrank 1005 499603 Fan-Flywheel
562 690311 Bolt (Governor Control Lever) 1013 690954 Nipple-Oil Filter
573 691009 Plate-Back 1017 690770 Screen-Oil Pump
601 95162 Clamp-Hose 1019 690103 Kit-Label
615 698290 Retainer-Governor Shaft 1022 690971 *+ Gasket-Rocker Cover
616 691045 Crank-Governor 1023 499599 Cover-Rocker (Cylinder 1)
617 691917 SeaI-O Ring (Intake Manifold) 1023A499600 Cover-Rocker (Cylinder 2)
628 690960 Screw (Fuel Pump Bracket) 1024 499054 Pump-Oil
633 690998 Q_ Seal-Choke/Throttle Shaft 1026 690981 Rod-Push (Steel)
635 66538 Boot-Sparkplug 1026A690982 Rod-Push (Aluminum)
654 690958 Nut(Carburetor) 1027 696854 Filter-Oil
668 691215 Spacer 1029 690972 Arm-Rocker
672 690234 Q$ Gasket-Carburetor Plate 1035 691042 Shaft-Pump
691 690657 ° Seal-Governor Shaft 1036 695704 Label-Emission
695 693149 Screw (Ring Gear) 1051 691265 Ring-Retaining
697 690372 Screw (Drive Cap) 1058 275475 Owner's Manual
703 691010 Clip 1070 691058 Screw (FlywheeI Fan)
718 690959 Pin-Locating 1090 691293 Retainer-Brush
726 499612 Gear-Ring 1095 694013 Gasket Set-Valve
729 694123 Clip-Wire 1100 690973 Pivot-Rocker Arm
741 690980 Gear-Timing 1119 691183 Screw (Alternator)
742 690328 Retainer-E Ring 1123 690987 O1: SeaI-O Ring (Solenoid Retainer)
750 696999 Screw (Oil Pump Cover) 1124 690988 O_: SeaI-Q Ring (FueITransfer Tube)
783 693058 Gear-Pinion 1126 690991 Screw(FueITransferTube)
788 691039 Bracket-Fuel Pump 1127 690992 Screw (Float Bowl)
789 696576 Harness-Wiring 1128 690990 O Screw (Carburetor Nozzle)
797 691029 Nut (Brush Retainer) 1169 693140 Screw (Carburetor Cover Plate)
797A 693167 Nut (Brush Retainer) RPM Settings: Low Speed: 1900-2100
798 690967 Screw (Rocker Arm) High Speed: 3000-3200
801 691283 Cap-Drive
802 691286 Cap-End Included in Engine Gasket Set, Key. No. 358
O Included in Carburetor Overhaul Kit, Key. No.
121
Included in Carburetor Gasket Set, Key. No. 977
+ Included in Valve Gasket Set, Key. No. 1095
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
56
SERVICE NOTES
57
SERVICE NOTES
58
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
¢.o
_ARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
Get it fixed, at your home or ours!
Your Home
For repatr- in your home - of all major brand apphances,
lawn and garden equtpment, or heating and coohng systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessones and
owner's manuals that you need to do-it-yourself.
For Sears professional _nstallat_on of home apphances
and _tems hke garage door openers and water heaters.
1-800-4-MY-HOME ® Anytime, day or night
(1-800-469-4663) (U S A and Canada)
www.sears.com www.sears.ca
Our Home
For repair of carry-m products hke vacuums, lawn equtpment,
and electronics, call or go on-hne for the nearest
Sears Parts and Repair Center.
1-800-488-1222 Anytime, day or night (U.S.A only)
www.sears.com
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655 (u S _) 1-800-361-6665 (Canada)
Para pedir ser_cio de reparaciSn
a dom_ciho,y para ordenar #ezas:
1-888-SU-HOGAR sM
(1-888-784-6427)
Au Canada pour service en franq.als:
1-800-LE-FOYER Mc
(1-800-,5.3_%6937)
www sears ca
SEARS
© Sears,Roebuckand Co
® Regtstered Trademark /TMTrademark /st1Service Mark of Sears, Roebuck and Co
® Marca Regtstrada /TMMarca de Fabnca /sr,_Marca de Servtcte de Sears, Roebuck and Co
MCMarque de commerce /rid Marque d#posee de Sears, Roebuck and Co
187710 Rev. 1 4.07.03 MH/rad Printed _n U.S.A.

Navigation menu