Craftsman 917276221 User Manual GARDEN TRACTOR Manuals And Guides L0522323
CRAFTSMAN Lawn, Tractor Manual L0522323 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917276221 917276221 CRAFTSMAN GARDEN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN GARDEN TRACTOR #917276221. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman GARDEN TRACTOR Manual
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Owner's Manual CRRFTSMIIN° GARDEN TRACTOR 22.0 HP, 54" Mower Electric Start Automatic Transmission Model No. 917.276221 _]]] differently built engines. Before you start the his productfrom haspreviously a low emission engine which operates engine, read and understand this Owner's Manual. IMPORTANT: For answers to your questions about Read and follow all Safety Rules and Instructions before operating this equipment. th_ product, Call: 1 800 659 5917 Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman U.S.A. Warranty ................................................ Safety Rules .......................................... Product Specifications ........................... Assembly/Pre-Operation ....................... Operation ............................................. Maintenance Schedule ........................ 2 3 6 8 12 19 Maintenance ........................................ 19 Service and Adjustments ..................... 23 Storage ................................................ 29 Troubleshooting ................................... 30 Repair Parts ......................................... 34 Sears Service ........................ Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: • Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. • Standard Maintenance Servicing, oil changes, or tune-ups Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. • Normal deterioration and wear of the exterior finishes, or product label replacement. • Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while This warranty gives you specific vary, from state to state. this product legal rights, Sears, Roebuck and Co.,Dept.817WA, is within the United States. and you may also have other rights, Hoffman Estates, IL 60179 2 which IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. • _,WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. • _WARNING: Do not coast down a hill in neutral, you may lose control of the tractor. ,_WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. • • • _,WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. _IbWARNING: Battery and related accessories • • posts, terminals contain lead and • lead compounds, chemicals known to the State of California to cause cancer and • birth defects or other reproductive Wash hands after handling. I. GENERAL • • • • • • • harm. • OPERATION • Read, understand, and follow all instructions on the machine and in the manual before starting. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades. Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless abso- • • Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces. Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard. Operate machine only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. Always wear eye protection when operating machine. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. Follow the manufacturer's recommendation for wheel weights or counterweights. Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before lutely necessary. Always look down and behind before and while backing. storage. 3 I1.SLOPE OPERATION Slopes are a majorfactor related to loss of control and tip-overaccidents,which can result in severeinjury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. • Mow up and down slopes, not across. • Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • • Choose a low ground speed so that you will not have to stop or shift while on the slope. Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill. • • • • • Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over. Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine. Do no use on steep slopes. Do not try to stabilize the machine by putting your foot on the ground. Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. • Be alert and turn machine off if a child enters the area. • Before and while backing, look behind and down for small children. • • • Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. Never allow children to operate machine. the Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child. IV. TOWING • • Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point. Follow the manufacturer's recom- • mendation for weight limits for towed equipment and towing on slopes. Never allow children or others in or on • • towed equipment. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. Travel slowly to stop. and allow extra distance V. SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. • Extinguish all cigarettes, cigars, pipes, and other sources of ignition. • Use only approved gasoline container. • Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. • Never fuel the machine indoors. • Never store the machine or fuel con- • tainer where there is an open flame, spark, or pilot light such as on a water heater or other appliances. Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling. • Removegas-poweredequipmentfrom the truck or trailer and refuel it on the ground. If this is not possible,then refuel such equipmentwith a portable container,ratherthan from a gasoline dispensernozzle. • Keepthe nozzle in contact with the rim of the fuel tank or containeropening at all times until fueling is complete.Do not use a nozzle lock-opendevice. • If fuel is spilledon clothing, change clothing immediately. • Neveroverfillfuel tank. Replacegas cap and tighten securely. GENERAL SERVICE • • Never operate machine in a closed are. Keep all nuts and bolts tight to be sure the equipment is in safe working condition. • Never tamper with safety devices. Check their proper operation regularly. • Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless abso- • • • • • • • • • • • • lutely necessary. Always look down and behind before and while backing. Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or Before and while backing, look behind and down for small children. • Mow up and down slopes not across. • Choose a low ground speed so that you will not have to stop or shift while on the slope. Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope. If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • • 5 storing. If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting. Never make any adjustments or repairs with the engine running. Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. Maintain or replace safety and instruction labels, as necessary. • • backed over by the machine. Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. Be alert and turn machine off if a child enters the area. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before (15 ° Max), PRODUCT In the state of California SPECIFICATIONS Gasoline 5 Gallons Capacity and Type: Unleaded Regular Oil Type API-SG-SL): SAE 30 (above 32°F) SAE 5W30 (below 32°F) Oil Capacity: W/Filter W/O Filter Spark (Gap: Plug: .040") Ground (MPH): Champion Speed 0-5.8 0-2.1 Front: Rear: System:16 Battery: Blade QC12YC Forward: Reverse: Tire Pressure: Charging 4.0 Pints 3.75 Pints Amps 14 PSI 10 PSI @ 3600 RPM Amp/Hr: Min. CCA: Case size: Bolt Torque: 45-55 35 280 U1R Ft. Lbs. CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual. A(_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. the above is re- quired by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). REPAIR PROTECTION AGREEMENTS Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation. Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense. Here's what's included in the Agreement: • Expert service by our 12,000 profesional repair specialists. • Unlimited service and no charge for parts and labor on all covered repairs. • Product replacement if your covered product can't be fixed. • Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive maintenance check. • Fast help by phonephone support from a Sears technician on products requiring in-home repair, plus convenient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655. SEARS INSTALLATION SERVICE For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME® Steering Wheel Gauge Steering Wheel Steering Wheel Insert Adapter Wheels Steering Sleeve Seat (4) Adjusting Bar (4) Retainer Springs (double loop) (1) Washer 17/32 x 1-3/16 (4) Washers (4) Locknut 3/8 x 3/4 x 14 Ga. x 12 Gauge 3/8-16 (1) Knob (4) Wheels (4) Clevis Mower Pins (2) (4) Shoulder Bolt Keys (1) Oil Drain Tube For Future Use (2) Keys 7 Retainer Springs (double loop) (2)Flanged Slope Sheet Pins Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED A socket wrench easier. Standard are listed below. FOR ASSEMBLY _,,b_._ set will make assembly wrench sizes you need (1) 9/16" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) 3/4" socket with drive ratchet (1) Tire pressure gauge Insert Lock Nut Wheel __.._/Steering Large Flat _:-Washer _ Steering Wheel- __ \____ -- Adaptor Steering Wheel When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR CARTON UNPACK Steering Shaft FROM --'% Steering Sleeve / CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat. 3. Remove mower and packing materials. 4. Check for any additional loose parts or cartons and remove. BEFORE FROM ATTACH 1. 2. REMOVING TRACTOR SKID STEERING CHECK BATTERY 1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). WHEEL Remove Iocknut and large flat washer from steering shaft. Position front wheels of the tractor so they are pointing straight forward. Slide the steering sleeve over the steering shaft. 4. Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter. 5. Secure steering wheel to steering shaft with Iocknut and large flat washer previously removed. Tighten securely. 6. Snap steering wheel insert into center of steering wheel. 7. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. 3. ,, --., _Label ? i INSTALL Adjust knob. 1. 2. SEAT seat before tightening adjustment Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly seat to tractor. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. of 3. Place seat on seat pan so head of shoulderbolt is positionedover large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towardsrear of tractor. 5. Pivot seat and pan forwardand assemble adjustmentknoband flat washer loosely.Do not tighten. 6. Lower seat into operatingpositionand sit in seat. 7. Slide seat until a comfortableposition is reachedwhich allowsyou to press clutch/brakepedal all the way down. 8. Get off seat withoutmoving its adjusted position. 9. Raise seat and tighten adjustment knob securely. TO DRIVE TRACTOR Operation section 4. 6. 7. Bolt 8. 9. Flat Washer \ NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TRACTOR Operation 1. 2. 3. 4. mission engaged" position (see "TO TRANSPORT" in Operation section of this manual). Sit on seat in operating position, depress brake pedal and set the parking brake. Place motion control lever in neutral (N) position. Press lift lever plunger and raise attachment lift lever to its highest tion. posi- Start the engine. After engine has started, move throttle control to idle position. Release parking brake. Slowly move the motion control lever forward and slowly drive tractor off skid. 10. Apply brake to stop tractor and set parking brake. 11 .Turn ignition key to "STOP" position. Continue with the instructions that follow. Knob function and people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Place freewheel control in "trans- Seat ROLL location (See Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other 5. TO for SKID function of controls) _WARNING: Before starting, read, understand and follow all instructions in the Seat Adjl OFF section of OFF for SKID location (See and controls) Press lift lever plunger and raise attachment lift lever to its highest sition. po- Release parking brake by depressing brake pedal. Place freewheel control in disengaged position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual). Roll tractor forward off skid. 9 ASSEMBLE MOWER GAUGE WHEELS TO 2. DECK The gauge wheels are designed to keep the mower deck in proper )osition when operating mower. 1. Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center Iocknuts and tighten securely. 2. For ease of mower to tractor assembly, set all the gauge wheels in the fourth hole from top. Retain with clevis pins and spring retainers. 3. nect any pins. When properly centered the front mower brackets should be 4. 5. 6. Retainer Spling 7. Shoulder Bolt_ Adjusting _ 8. Gauge Wheel 3/8 Washer _ 3/8-16 Center Locknut Set All Wheels To 4th Hole From Top INSTALL BELT MOWER AND DRIVE See MOWER AND DRIVE BELT ASSEMBLY Supplement Sheet for additional guidance on this assembly. Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake. 1. Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deflector shield to the right. Remove plastic tie strap from mower belt and check belt for proper routing in all mower pulley grooves. Slide mower under tractor until it is centered under tractor. DO NOT con- 9. aligned so when the front suspension plate is lowered it should slide between the mower brackets. Lower attachment lift lever to lowest position. Cut plastic tie and lower front suspension plate. ATTACH FRONT PLATE - From left side of mower, position front plate assembly between front mower brackets, align holes, position flanged pin notch vertically and insert the pin all the way. The notch is in line with the hole in pin. Secure pin with double loop retainer spring between the plate and mower bracket. If necessary, move mower side-to-side to give space between plate and mower bracket. Go to right hand side of mower and insert pin and retainer spring in the same manner. CONNECT REAR PINS - Connect right hand side first. Pull out and hold the spring loaded pin, align hole in suspension arm and release pin. Be sure pin returns to fully seated position and is attached to the suspension arm. 10. Go to left side of mower and connect rear pin in the same manner. 11. Disengage belt tension rod. 12. From right side of tractor, install belt onto engine clutch pulley. IMPORTANT: Check belt for proper routing in all mower pulley grooves. 13. Engage belt tension rod on locking bracket. A CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly. 14. Raise attachment lift lever to highest position. 15. Adjust gauge wheels before operating mower as shown in the Operation section of this manual. CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section 10 this manual. of Belt Tension Rod Disengaged Position g Bracket Electric Clutch Pulley Front Plate Assembly Double Loop Retainer Springs Gauge Wheel ..P Front Mower Bracket Flanged Pin Position Notch Vertically Rear Mower Pins Deflector Shield CHECK MOWER LEVELNESS ¢" Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ¢" Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ¢" Check wiring. See that all connections are still secure and wires are properly clamped. ¢" Before driving tractor, be sure freewheel control is in "transmission engaged" position (see "TO TRANSPORT" in the Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important items: For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. ¢" Engine oil is at proper level. ¢" Fuel tank is filled with fresh, clean, regular unleaded gasoline. ¢" Become familiar with all controls, their location and function. Operate them before you start the engine. ¢" Be sure brake system is in safe operating condition. ,/CHECKLIST Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ¢" All assembly instructions have been completed. ¢" No remaining loose parts in carton. ¢" Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ¢" Seat is adjusted comfortably and tightened securely. ¢" All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ¢" Be sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual). ¢" It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual). 11 These symbols may appear on your tractor Learn and understand their meaning. R N H L REVERSE NEUTRAL HIGH LOW or in literature supplied with the product. I'.,I CHOKE FAST SLOW IGNITION SWITCH ENGINE OFF REVERSE OPERATION SYSTEM (ROS) ENGINE ON ENGINE START PARKING BRAKE ol PARKING BRAKE LOCKED PARKING BRAKE UNLOCKED t OVER TEMP LIGHT FUEL OIL PRESSURE BATTERY REVERSE MOWER HEIGHT MOWER LIFT ®@@@@ m ATTACHMENT CLUTCH DISENGAGED FORWARD ATTACHMENT CLUTCH ENGAGED BRAK_CLUTCH PEDAL KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) DANGER will result indicates in death aorhazard seriouswhich, injury.if not avoided, LIGHTS ON WARNING indicates a hazard which, if not avoided, could result in death or serious injury. FREE WHEEL (Automatic Models only) & DANGER, KEEP HANDS AND FEET AWAY U CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine. Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. ,l_ll_lllNil,, HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious and/or property damage. FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. 12 injury KNOW YOUR TRACTOR READ THIS OWNER'S TRACTOR MANUAL AND SAFETY RULES BEFORE OPERATING YOUR Compare the illustrations with your tractor to familiarize yourself with the locations various controls and adjustments. Save this manual for future reference. Choke Control Ignition Switch Ammeter of ROS "ON" Position Attachment Clutch Switch Brake Pedal Plunger Attachment Lift Lever Light Switch Parking Brake Motion Drive Belt Tension Handle Control Lever Height Adjustment Knob Freewheel Control Our tractors conform to the safety standards of the American National Standards Institute. LIFT LEVER AMMETER - Indicates battery charging (+) or discharging (-). ATTACHMENT CLUTCH SWITCH - Used PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off. MOTION CONTROL LEVER - Selects the to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise and lower the mower deck or other attachments mounted to your tractor. BRAKE PEDAL - Used for braking the tractor and starting the engine. CHOKE CONTROL - Used when starting a cold engine. FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off. HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height. IGNITION SWITCH - Used for starting and stopping the engine. speed and direction of the tractor. MOTION DRIVE BELT TENSION HAN- DLE - Used when changing motion drive belt and, if necessary, starting engine under extremely cold conditions. PARKING BRAKE - Locks clutch/brake into the brake position. REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower deck or other powered attachment while in reverse. THROTTLE CONTROL - Used to control engine 13 speed. SAFETYGLASSES The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. HOW TO USE YOUR TRACTOR TO SET PARKING IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secu re. Choke Push-In to "Disengaged" tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. ,_CAUTION: TO USE THROTTLE Attachment Clutch Switch Pull Out To • Full throttle mance. "Brake Position Motion gaged" X Control Position \ Lever Height Adjustment Parking Brake Knob "Engaged" Position - • To stop mower blades, push attachment clutch switch in to disengaged position. - • To stop ground drive, depress brake pedal all the way down. IMPORTANT: The motion control lever returns to neutral (N) position when the brake pedal is fully depressed. TO ADJUST ENGINE • Move throttle control between half and full speed (fast) position. NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping, may cause engine to "backfire". • Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized to stop engine. perfor- CONTROL MOWER CUTTING HEIGHT The cutting height is controlled by turning the height adjustment knob in desired direction. • Turn knob clockwise (f_) to raise cutting height. • Turn knob counterclockwise (_-_) to lower cutting height. use. • Never use choke CONTROL TO MOVE FORWARD AND BACKWARD CAUTION: Do not attempt to operate motion control lever when the parking brake is set or when the brake pedal is depressed. Doing so may result in misadjustment to the drive control system. The direction and speed of movement is controlled by the motion control lever. 1. Start tractor with motion control lever in neutral (N) position. 2. Release parking brake. 3. Slowly move motion control lever to desired position. STOPPING DRIVE leaving Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. Brake Pedal "Drive" Position GROUND com- before offers the best mower TO USE CHOKE \ BLADES stop tractor Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. Throttle Control MOWER Always pletely, as described above, the operator's position. 14 TO OPERATE The cutting height range is approximately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills. 1. Select desired height of cut. 2. Lower mower with attachment lift control. 3. Start mower blades by engaging tachment clutch control. TO STOP MOWER BLADES - at- disengage attachment clutch control. _CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Lift Lever Attachment Clutch High Positi, Switch Pull Out To Low "Engage" ,,_"Position WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level surface. 1. Lower mower and adjust mower to desired cutting height(See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual). 2. Remove retainer spring and clevis pin which secure each gauge wheel bar. 3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground. 4. Replace retainer spring into clevis pin. 5. Be sure all gauge wheels are in the same setting. IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the mower deck. Deflector Shield Push In To "Disengage" REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position. ,_,WARNING: Backing up with the attachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary. Retainer Spring USING THE REVERSE SYSTEM - OPERATION 1. lever to neutral 2. 15 Move motion control (N) position. With engine running, turn ignition key counterclockwise to ROS "ON" position. Look down and behind before backing. Slowly move motion control lever to reverse (R) position to start movement. , When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position. ROS "ON" Position Engine "ON" Position (Normal Operating) NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). , 4. TO OPERATE TOWING MENTS _WARNING: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide provided at the back of this manual. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake. IMPORTANT: The motion control lever returns to neutral (N) position when the brake pedal is depressed. • To restart movement, slowly release parking brake and brake pedal. • Slowly move motion control lever to slowest setting. • Make all turns slowly. BEFORE CHECK 2. towing your tractor, be transmission by placing in freewheeling position. is located at the rear ADD Transmission Transmission ATTACH- at more than reverse Engaged Disengaged STARTING ENGINE THE ENGINE OIL LEVEL GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. _LCAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. Raise attachment lift to highest position with attachment lift control. Pull freewheel control out and into the slot and release so it is held in the disengaged position. • Do not push or tow tractor two (2) MPH. • To re-engage transmission, above procedure. OTHER The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULl" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. TO TRANSPORT 1. AND Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. ON HILLS When pushing or sure to disengage freewheel control Freewheel control drawbar of tractor. CARTS 16 CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START COLD WEATHER below) 3. 4. 5. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. NOTE: In extreme cold conditions, if engine will not start you may need to disengage the motion drive belt as follows: 1. Be sure parking brake is engaged. 2. Remove retainer spring from the drive belt tension handle to relieve belt tension. ENGINE transmission engaged position. Sit on seat in operating position, depress brake pedal and set parking brake. 3. 4. Move attachment clutch to disengaged position. Move throttle control to fast position Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. 5. WEATHER STARTING Start engine and allow it to warm up for three (3) minutes. Shut-off engine and engage parking brake. Engage drive belt tension handle replace the retainer spring. AUTOMATIC TRANSMISSION WARM and UP Before driving the unit in cold weather, the transmission should be warmed up as follows: NOTE: Before starting, read the warm and cold starting procedures below. 6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM above) (50 ° F and 7. When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Be sure freewheel control is in the 2. STARTING 1. 2. Be sure the tractor is on level ground. Place the motion control lever in 3. neutral. Release the parking brake and let the brake slowly return to operating position. Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual). (50 ° F and 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. 17 PURGE TRANSMISSION MOWING _,CAUTION: Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor. 1. Place tractor safely on level surface with engine off and parking brake set. 2. Disengage transmission by placing freewheel control in disengaged position (See "TO TRANSPORT" in this section of manual). 3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Disengage parking brake. 4. Move motion control lever to full • Tire chains TIPS cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. f forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system. 5. Move motion control lever to neutral ,J ( , .,) 00272 • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. (N) position. Shutoff engine and set parking brake. 6. Engage transmission by placing freewheel control in engaged position (See "TO TRANSPORT" in this section of manual). Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake. 8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. Your transmission is now purged and now ready for normal operation. 7. 18 MAINTENANCE SCNEOULE F,LL,NOATES ASYOOOOMP'ETE f ZERV'OE REGULAR BrakePressure Operation Check Tire T Check Operator ROS Systems R Check for Loose _ Presence and Fasteners Sharpen/Replace Mower _ 1_#'5 Blades 1_#'3 T Lubrication 0 Check Battery Level _4 Clean Battery and Terminals _ R Chart Check Transaxle If I1_ I_ v' Cooling Check V-Belts Check Engine Change I_ Oil Level Oil (with oil filter) Engine Oil (without Change N Clean Air Filter G Clean Air Screen N_ Inspect Muffler/Spark Replace Clean _ Engine E E 11_,,2 oil filter) _1,_ 1_2 Arrester Oil Filter (If equipped) Engine Cooling _,2 Fins I_ Spark Plug I_ Replace Air Filter Paper Cartridge 1_2 Replace Fuel Filter 1 - Change more often when operating in high ambient temperatures. 2 - Service more often when operating a heavy in dirty or dusty load or 3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum. Do not overtighten. conditions. LUBRICATION RECOMMENDATIONS St Zerk Front Wheel Bearing zerk Sector Gear Teeth A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. 5. CHART Spindle Zerk Front Wheel Bearing zerk Engine Mandrel Zerks _General Purpose Grease @Refer to Maintenance "ENGINE" • At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. BEFORE 2 _#_ under The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. 1. 2. 3. 4. I_ 1_#'2 Replace GENERAL DATES SERVICE Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. EACH USE Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and ROS systems for proper operation. Check for loose fasteners. 19 TRACTOR Always observe safety rules when forming any maintenance. BRAKE OPERATION • When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine. BLADE CARE per- If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES For best results kept sharp. blades. BLADE Blade • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. __ Assembly Mandrel Center Hole --L...._ TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. (ROS) • When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine. ROS "ON" Position REMOVAL Raise mower to highest position to allow access to blades. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth. 2. Remove blade bolt by turning counterclockwise. 3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque). IMPORTANT: Special blade bolt is heat treated. PRESENCE OPERATION must be 1. REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disen- CHECK REVERSE SYSTEM blades bent or damaged _, CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty. • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM AND gaged position. CHECK OPERATOR SYSTEM mower Replace Engine "ON" Position (Normal Operating) 20 • Slide bladeon to an unthreadedportion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced,it should remain in a horizontalposition. If either end of the axle ever leak or require servicing, contact your nearest Sears or other qualified service center. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. blade moves downward, sharpen the heavy end until the blade is balanced. ,_ j ,f ENGINE 5/8" Bolt or p_ade BATTERY LUBRICATION / _ Center Hole Only use high quality detergent oil rated with API service classification SG-SL. Select the oil's SAE viscosity grade according to your expected operating temperature. Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Remove terminal guard. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petroleum jelly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). TRANSAXLE I; -_o -20 TEMPERATURE 32 40 60 80 100 RANGE ANTICIPATED BEFORE NEXT OIL CHANGE e NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SG-SL. • Be sure tractor is on level surface. COOLING PUMP 30 -1_ oil vis¢chartl • Oil will drain more freely when warm. • Catch oil in a suitable container. The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. TRANSAXLE EV,8 OOS,T OES 1'o do do 4'o 0 -2_ 1. 2. 3. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. Install the drain tube onto the valve. Open drain valve by using a 7/16" (11 mm) wrench turning counterclockwise. Oil Drain Valve To_ ?o -z;. FLUID Drain Tube _ The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the trans- 21 Close 4. After oil has drained completely, close the drain valve turning clockwise. Use the 7/16" (11 mm) wrench to apply a small amount of torque to keep it closed. Do not over tighten. 5. Remove the drain tube and store in a safe place. 6. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 2. Reinstall precleaner cartridge, cover and secure. IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge. CLEAN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. 7. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at "FULl" line on dipstick. Tighten cap onto the tube securely when finished. ENGINE OIL FILTER CLEAN AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. TO SERVICE more often under dusty 1. AREAS MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. PRE-CLEANER 2. Wash it in liquid detergent and water. 3. Squeeze it dry in a clean cloth. 4. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. NOTE: If very dirty or damaged, replace pre-cleaner. TO SERVICE AIR INTAKE/COOLING To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. Service air cleaner conditions. 1. Remove cover. AIR SCREEN CARTRIDGE IN-LINE Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. Cartridge FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. Pre- Cleaner 22 Fuel Filter_ CLEANING We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower. • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. I_bWARNING: TO AVOID SERIOUS VICE OR ADJUSTMENTS: 1. 2. 3. 4. 5. INJURY, REMOVE ANY SER- 5. DISCONNECT 6. FIRST - Pull out the spring loaded pin, disconnect suspension arm from pin and release pin. Go to other side of mower and discon- MOWER 1. Place 2. GAGED" position. Lower attachment attachment clutch in "DISEN- lift lever to its lowest MOWER PINS 7. pulley. Belt Tension Rod REAR nect rear pin in the same manner. Remove the four retainer springs and two flanged pins from front plate assembly and remove plate. 8. Raise attachment lift lever to its highest position. 9. Turn tractor steering wheel to the left as far as it will go. 10. Slide mower out from under right side of tractor. position. 3. Disengage belt tension rod from lock bracket. _, CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and release slowly. 4. Remove mower belt from electric clutch PERFORMING Depress brake pedal fully and set parking brake. Place attachment clutch in "DISENGAGED" position. Turn ignition key to "STOP" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO BEFORE Bracket Electric Clutch Pulley ! Disengage_on Front Plate Assembly Double Loop Retainer Springs ,,p-------Single Loop Retainer Springs Flanged Pins Rear Mower Pins 23 TO INSTALL MOWER A(_ CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth. Check adjustment on right side of tractor. Position any blade so the tip is pointing straight forward. Measure distance "B" at front and rear tip of blade • Before making any necessary adjustments, check that both front plate links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of blade, loosen nut "C" on both front links an equal number of turns. NOTE: Each full turn of nut "C" will Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual. NOTE: You will need to reattach front plate assembly to tractor after sliding mower under the tractor. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • Measure height from bottom edge of mower to ground level at front corners of mower. Distance "A" on both sides of mower should be the same. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 3/16". • Recheck measurements after adjusting. Bottom Edge of Mower to Ground change distance "B" by approximately 3/16". • When distance "B" is 1/8" to 1/2" lower at front than rear, tighten nut "D" against trunnion on both front links. • To raise front of blade, loosen nut "D" from trunnion on both front links. Tighten nut "C" on both front links an equal number of turns. The two front links must remain equal in length. • When distance "B" is 1/8" to 1/2" lower at front than rear, tighten nut "D" against trunnion on both front links. • Recheck side-to-side adjustment. Bottom Edge of Mower to Ground Blade "B .... B" BOTH FRONT PLATE LINKS MUST BE EQUAL IN LENGTH Suspension Arm _iftLink ustment Nut FRONT-TO-BACK IMPORTANT: ADJUSTMENT Deck must be level side-to- side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower blades should be adjusted so the front tip is approximately 1/8" to 1/2" lower than the rear tip when the mower is in its highest position. 24 Front Plate Assembly Trunnion TO REPLACE MOWER 1. 2. MOWER DRIVE DRIVE MOWER BELT Install belt around both mandrel pulleys and around idler pulleys as shown. 2. Install belt onto electric clutch pulley. IMPORTANT: Check belt for proper routing in all mower pulley grooves. 3. Reassemble R.H. and L.H. mandrel Park tractor on a level surface. Engage parking brake. Lower attachment lift lever to its lowest position. Disengage belt tension rod from lock bracket. CAUTION: Belt tension rod is spring loaded. Have a firm grip on rod and release slowly. 4. Remove screws from R.H. and L.H. mandrel covers and remove covers. 6. BELT INSTALLATION 1. BELT REMOVAL 3. 5. DRIVE 4. covers. Securely tighten all screws. Engage belt tension rod on locking bracket. A CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly. 5. Raise attachment lift lever to highest position. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. Belt Routing Remove belt from electric clutch pulley, both mandrel pulleys and all idler pulleys. L.H. Mandrel Cover Belt Tension Rod (Disengaged Locking Bracket Electric Clutch Pulley Position) R.H. Mandrel Cover R.H. Mandrel Idler Pulleys 25 TO ADJUST ATTACHMENT CLUTCH TO REPLACE The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by a Sears or other qualified service center. 1. Make sure attachment clutch and ignition switches are in "OFF" position. 2. Adjust the three nylon Iocknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in the side of brake plate. NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate. BELT REMOVAL 2. 3. 1. 2. 4. I I 1. 2. AND ADJUST Plate Drive Belt Tension Handle BRAKE Engine Pulley _ Belt Keeper V-Idler it is held in the disengaged position. The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. Contact center. Install new belt around engine pulley first, then around transaxle pulley and lastly into all the idler pulleys. Check to be sure belt is positioned correctly and is on proper side of all belt keepers. Engage the drive belt tension handle and replace the retainer spring. Reinstall mower. Spring BRAKE Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake. Disengage transmission by placing freewheel control in "transmission disengaged" position. Pull freewheel control out and into the slot and release so TO ADJUST - !1 If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. TO CHECK Create slack in belt by removing retainer spring from drive belt tension handle. Remove belt from all idler pulleys, transaxle pulley and then from engine pulley. ......................................... ake Retainer __ TO CHECK - BELT INSTALLATION .012" ,y _,.,_,_i Slot (3) i_.Ji i _ BELT 1. Remove mower (See "TO REMOVE MOWER" in this section of manual. 3. ,ecknut DRIVE Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest. Rotor N MOTION TO ADJUST MENT Belt Keeper Flat Idler Keeper Keeper Clutching Idler STEERING WHEEL Clutching Flat Idler ALIGN- If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center. BRAKE a Sears or other qualified Transaxle Pulley service 26 TO REMOVE FRONT 1. 2. 3. 4. 5. WHEEL WHEEL FOR REPAIRS 3. - Block up axle securely. Remove axle cover, retaining ring and washers to allow wheel removal. Repair tire and reassemble. Replace washers and snap retaining ring securely in axle groove. Replace axle cover. REAR WHEEL Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. - 1. 2. Block rear axle securely. Remove five (5) hub bolts to allow wheel removal. 3. Repair tire and reassemble. Replace and tighten hub bolts securely. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Retaining Ring DD 02614 Weak or Dead Battery REPLACING Washers ENGINE BATTERY _ILWARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected Axle Cover TO START TERY Fully Charged Battery WITH A WEAK first to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Remove terminal guard. 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4. Install new battery with terminals in same position as old battery. 5. Reinstall terminal guard. 6. First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely. 7. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely 8. Close terminal access doors. 9. Close hood. BAT- Ai_WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES 1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. Keps Nut Terminal ,.--' Access ,, Door / Guard 27 Hex Bolt Positive (Red) Cable ,gative (Black) Cable TO REPLACE 1. 2. HEADLIGHT Raise hood. Pull bulb holder BULB TO ADJUST backside of the grill. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS 3. cause running, sembly from air cleaner. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. 4. Replace air cleaner cover assembly and tighten knob. TO ADJUST CARBURETOR or 3. wiring section. Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE SEMBLY HOOD AND GRILL Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for AS- 1. Raise hood. 2. 3. Unsnap headlight wire connector. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. When replacing hood, be sure to reconnect the headlight wire connector. 4. CONTROL The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move choke control (located on dash panel) to full choke position. 2. Loosen knob and remove cover as- out of the hole in the Loose or damaged wiring may your tractor to run poorly, stop prevent it from starting. • Check wiring. See electrical diagram in the Repair Parts TO REPLACE FUSE CHOKE repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a qualified service center, which has proper equipment and experience to make any necessary adjustments. Hood Headlight Wire Connector Stop ENGINE TO ADJUST CABLE THROTTLE CONTROL The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever to fast position. 2. Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. Swivel / \ \\ Clamp Screw 28 Clamp Screw blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor storage. When mower period of time, clean it all dirt, grease, leaves, clean, dry area. 1. Clean entire tractor in the Maintenance 2. 3. 4. 5. for winter is to be stored for a thoroughly, remove etc. Store in a NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car- (See "CLEANING" section of this manual). Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). Lubricate as shown in the Maintenance section of this manual. buretor. Do not empty the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. Touch up all rusted or chipped paint surfaces; sand lightly before painting. Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. 2. Remove spark plug(s). Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to start position for a few seconds to distribute oil. 4. Replace with new spark plug(s). BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in OTHER • Do not store gasoline to another. from one season • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to ENGINE FUEL SYSTEM form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol 29 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Will not start CAUSE CORRECTION 1. Out of fuel. 2. 3. Engine not "CHOKED" properly. Engine flooded. 4. 5. 6. 7. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 1. 2. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. 11. Extreme Cold Conditions Hard to start 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. 7. Loose or damaged wiring. Carburetor out of adjustment. 8. Engine valves out of adjustment. Engine will not turn over Engine clicks will not start Loss of power but Faulty operator presence switch(es). ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service and Adjustments section. 10. Contact a Sears or other qualified service center. 11. See "To start engine" in operation section. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Empty fuel tank and refill tank with fresh, clean gasoline. 6. Check all wiring. 7. See "To Adjust Carburetor" in Service and Adjustments section. 8. Contact a Sears or other qualified 1. Brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. 8. Faulty solenoid or starter. , Fill fuel tank. See "TO START service center. 1. Depress brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged wiring. 4. Faulty solenoid or starter. 1. Recharge or replace battery. 2. Clean battery terminals. 3. Check all wiring. 4. Check/replace solenoid or starter. 1. Cutting fast. 1. 2. Throttle too much grass/too in "CHOKE" 30 position. 2. Raise cutting height/reduce speed. Adjust throttle control. TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Loss of power (continued) CAUSE CORRECTION 3. 4. 5. 6. Build-up of grass, leaves and trash under mower. Dirty air filter. Low oil level/dirty oil. Faulty spark plug. 7. 8. Dirty fuel filter. Stale or dirty fuel. 7. 8. 9. Water in fuel. 9. plug wire loose. 10. Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment. 11. 12. 13. 14. 3. 10. Spark 11. 12. 13. 14. 4. 5. 6. 15. 15. Engine valves out of adjustment. Excessive vibration 1. Worn, bent or loose 2. Bent blade mandrel. 3. Loose/damaged Clean underside qualified blade. part(s). of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Empty fuel tank and refill tank with fresh, clean gasoline. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Connect and tighten spark plug wire. Clean engine air screen/fins. Clean/replace muffler. Check all wiring. See "To Adjust Carburetor" in Service and Adjustments section. Contact a Sears or other service center. 1. Replace blade. Tighten blade bolt. 2. Contact a Sears or other qualified service center. 3. Tighten loose part(s). Replace damaged parts. Engine dies when tractor is shifted into reverse , Reverse operation system (ROS) is not "ON" while mower or other attachment is engaged. 1. Turn ignition key to ROS "ON" position. See Operation section. Engine continues to run when operator leaves seat with attachment clutch engaged , Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact a Sears or other qualified service center. Worn, 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Contact a Sears or other qualified service center. 5. Clean around mandrels to open vent holes. Poor cut - uneven , 2. 3. 4. 5. bent or loose blade. Mower deck not level. Buildup of grass, leaves, trash under mower. Bent blade mandrel. and Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels. 31 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Mower blades will not rotate Poor grass discharge CAUSE CORRECTION 1. Obstruction in clutch mechanism• 2. Worn/damaged mower belt. 3. Frozen idler pulley• 4. Frozen blade mandrel• obstruction• 2. Replace mower 3. 4. Replace idler pulley• Contact a Sears or other qualified service center• 1. Place throttle control in "FAST" position• Shift to slower speed• Allow grass to dry before mowing• Level mower deck. Check tires for proper air pressure• Replace/sharpen blade• Tighten blade bolt. Clean underside of mower housing• Replace mower drive belt. Reinstall blades sharp edge down. Replace with blades listed in this manual• Clean around mandrels to open vent holes• Engine 2. 3. Travel speed Wet grass• 4. 5. Mower deck not level• Low/uneven tire air pressure• 4. 5. 6. Worn, 6. 8. 9. too slow• Remove 1. , speed drive 1. too fast. bent or loose blade• Buildup of grass, leaves and trash under mower• Mower drive belt worn. Blades improperly installed• 10. Improper blades used. 2. 3. 7. 8. 9. 10. drive belt• 11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels• 11. Headlight(s) not working (if so equipped) 1. 2. 3. 4. 5. Light switch is "OFF". Bulb(s) or lamp(s) burned out. Faulty light switch• Loose or damaged wiring• Blown fuse. 1. Turn light switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch• 4. Check wiring and connections. 5. Replace fuse. Battery will not charge 1. 2. 3. Bad battery cell(s). Poor cable connections• Faulty regulator (if so equipped)• Faulty alternator• 4. Loss of drive 1. 2. 3. Engine "backfires" when turning engine "OFF" , Freewheel control in "disengaged" position• Motion drive belt worn, damaged, or broken• Air trapped in transmission during shipment or servicing• Engine throttle control not set between half and full speed (fast) position before stopping engine• 32 Replace battery• •. Check/clean al/connections. 3. Replace regulator• 4. Replace 1. 2. Place freewheel control in "engaged" position• Replace motion drive belt. 3. Purge transmission• , alternator• Move throttle control between half and full speed (fast) position before stopping engine• TRACTOR -- MODEL NUMBER 917.276221 SCHEMATIC SOLENOID ELECTRIC CLUTCH I BLACK' WNITE IGNITION SPARK PLUGS GAP UNIT (2PLUGS 0 ON TWIN CYL. ENGINES) BLUE _ FUELSHUT-OFF HOUR METER F_ BLACK SOLENOID IGNITION SWITCH POSITION OFF CIRCUIT "MAKE" M+G+A1 RUN/OVERRiDE B+A1 RUN B+A1 START B + S + A1 L+A2 02833 NOTE YOUR TRACTOR IS HEADLIGHTS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE NON-REMOVABLE REMOVABLE BATTERY, BUT HAVE THEIR CONNECTIONS CONNECTIONS OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WIRING INSULATED CLIPS WILL CHANGE WITH ENGINE NOTE: IF WIRING INSULATED CLIPS SPEED. AT IDLE THE LIGHTS WERE REMOVED FOR SERVICING OF WILL DIM. AS THE ENGINE IS UNIT, THEY SHOULD BE REPLACED SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING. 33 TRACTOR -- MODEL NUMBER 917.276221 ELECTRICAL 22 I I i 24, I _4 1 2 , I I 141 I i 43 t 26 34 33 TRACTOR -- MODEL NUMBER 917.276221 ELECTRICAL KEY NO. PART NO. DESCRIPTION 1 2 8 10 11 12 16 21 22 24 25 26 27 28 29 30 33 34 40 41 42 43 45 50 52 79 92 93 94 144927 74760412 7603J 145211 150109 145769 176138 175688 4152J 185464 146149 108824X 73510400 170697 192749 193350 140403 110712X 193391 17720408 131563 192507 122822X 174652 141940 175242 193465 192540 191834 Battery Bolt Hex Head 1/4-20 x 3/4 Tray, Battery Bolt 1/4-20 x 7.5 Zinc Hold down Battery Dash Mount Nut Push Nylon 1/4" Switch Interlock Push-In Harness Socket Light W/4152J Bulb Light Cable, Battery Cable, Battery Fuse Nut Keps Hex 1/4-20 unc Cable, Ground Switch, Plunger Switch, Ign Key, Ignition Switch Light/Reset Harness Ign. ScrewThd Cut 1/4-20 x 1/2 Cover, Terminal Solenoid Ammeter Switch, PTO Hourmeter Adaptor Bulbholder Asm Incandescent SV Harness Pigtail Reverse Switch Screw Plastite 10-14 x 2.0 Module Reverse ROS NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 35 TRACTOR -- MODEL NUMBER 917.276221 CHASSIS AND ENCLOSURES 14 153 161 158 37 13o 130 150 I /_ 122 8 58 17 28 17 21 16 17 19 99 45 2 \ 17 174 86 chassis-stealth 36 II 7 TRACTOR -- MODEL NUMBER 917.276221 CHASSIS AND ENCLOSURES KEY NO. PART NO. DESCRIPTION 1 2 5 6 7 8 14 16 17 18 19 20 21 24 28 30 31 32 33 34 35 36 37 39 43 44 45 47 50 58 180375 175282 193636X428 157882 17720408 184668 175260X615 121794X 17000612 174515X615 19131312 STD523710 STD541437 179717X615 179716X615 145052 161419 161327 161326 177018 19111116 17060512 192397X615 175278 136939 136940 187270 17490608 175476 183569 Rail, Frame RH Drawbar, Gt Dash YTGT 2 Cyl Dash, Lower Vgt One Piece Screw, Thd Cut 1/4-20 x 1/2 Support, Battery HoodAsm Cover, Access Screw 3/8-16 x .75 Grille Washer 13/32x13/16x12Ga. Bolt, Fin Hex 3/8-16 x 1 Nut Crownlock 3/8-16 unc Footrest, RH Footrest, LH Saddle, Hydro Brace, Supt 1-pcVGT Bracket, Pivot Chassis Lh Bracket, Pivot Chassis Rh Plate Asm Engine Washer 11/32x11/16x16Ga. Screw 5/16-18 x 3/4 Fender Pnt Bracket, Axle Front Bracket, Spnsn Front Lh Bracket, Spnsn Front Rh Bracket Asm., Susp Chas. ScrewThdrol. 3/8-16 x 1/2 Bracket, Chassis Front Bracket Asm., Fender KEY NO. PART NO. DESCRIPTION 68 84 86 91 99 122 130 138 139 142 144 148 150 152 153 156 157 158 161 162 165 166 167 169 170 172 173 174 17490508 188164 74780716 180374 177143 192512 191611 191121X428 171873 161897 161900 164655 175352 177956 179761 17000512 161840 17670608 179612X428 142432 183554 73680700 184672 188598 194667 17120614 74780512 10040500 Screw Thdrol. 5/16-18 x 1/2 Upstop 54" Deck Bolt Fin Hex 7/16-14 uric x 1 Rail, Frame Lh Rod By Pass Screw Hex Wshd 10-32 x 5/8 Screw 10 x 3/4 Single Lead-Hex Cup Holder Bolt Shoulder 5/16-18 TT Bracket Dash Rh Bracket Dash Lh Extrusion Bumpers Duct Heat Hood Shield Browning Lightbox Asm W/Lens Screw 5/16-18 x 3/4 Lens Bar Screw Thdrol 3/8-16 x 1/2 Console Fuel Window Screw Hex 1/4-1/2 uric Bracket Support Tank Nut Lock 7/16-14 uric Bushing, Snap Nylon 1.250 Bracket Chassis Sway Rod Bracket Sway Brace Screw 3/8-16 x .875 Bolt Fin Hex 5/16-18 uric x 3/4 Washer Lock Hvy HIcl Spr. 5/16 NOTE: 37 All component dimensions given in U. S. inches 1 inch = 25.4 mm TRACTOR -- MODEL NUMBER 917.276221 GROUND DRIVE 36 77 117_ 128 127 50\ 120 153_ 122 117_ 120 9 69 33 112 drive lO-vgt 38 TRACTOR -- MODEL NUMBER 917.276221 GROUND DRIVE KEY NO. PART NO. 1 Transaxle Hydro Gear 331-3000 (See Breakdown) 7070E Key 1/4 x 2.5 7563R Washer Thrust STD561210 Pin, Cotter 140507 Wheel, Hub Assembly 140080 Bolt, Hub 73940800 Nut 180235 Lever Asm Shift Lower 130564 Knob 176600 Brake, Rod 12000053 Ring E 71673 Cap, Parking Brake 137648 Rod, Parking Brake 149412 Spring, Drive Ground 121749X Washer 25/32 x 1-1/4 x 16 Ga. 150035 Nyliner 74321016 Screw, Fin. #10-24 x 1 178575 Actuator, Interlock Switch 73931000 Nut Centerlock 10-24 Unc 8883R Cover, Pedal 145170 Retainer, Spring 72110614 Bolt, 3/8-16 x 1-3/4 Gr. 5 131494 Pulley, Idler, Flat 127783 Pulley, Idler, Grooved 105706X Bearing, Idler 161597 V-Belt 74760724 Bolt Fin Hex 7/16-14 x 1-1/2 143995 Pulley, Transaxle 176601 Shaft, Clutch/Brake Pedal 179613 Bolt, Shoulder STD571812 Pin, Roll 123800X Washer 192390X428 Console AutomaticYT/GT 74490548 Bolt Hex FIghd 5/16-18 x 3 Gr. 5 142432 Screw Hex Wsh. Hi-Lo 1/4-1/2 74780716 Bolt Hex 7/16-14 x 1-1/4 Gr. 5 2 3 6 7 9 20 22 23 29 33 34 35 36 37 38 39 40 41 42 46 48 50 52 55 56 58 61 64 65 68 69 70 73 74 77 DESCRIPTION KEY NO. PART NO. DESCRIPTION 89 94 98 106 107 108 111 112 114 117 120 121 122 123 124 126 127 128 129 130 131 132 133 135 137 138 142 143 145 146 147 151 152 153 73680700 133835 141004 142918 154739 142917 156240 178558 73800500 73900600 17000612 175611 72010520 192438 165492 166002 177362 176624 179473 19131016 76020312 175467 175468 177364 1685H 1370H 175469 17000512 163168 140462 141322 74760514 178705 4997H Nut Crownlock 7/16-14 Unc Fastener Christmas Tree Bracket Shift O-Ring Asm Hydro Gear Line Fuel Hydro 15" VGT Cap Asm Vent Hydro Gear 70109 Spacer Shift Lever VGTH Washer Nylon High Temp Nut Lock Hx W/Ins 5/16-18 Unc Nut, Lock Fig. 3/8-16 Screw 3/8-16 x .75 Bracket Strap Torque Bolt RDHD SQ 5/16-18unc x 2-1/2 Rod Shift Bolt Shoulder 5/16-18 x .561 Washer SRRTD 5/161D x 1.0 x .125 Link Control Clutch Spring Drive GRND Bracket Asm Idler Tensioning Washer 13/32 x 5/8 x 16 Ga Pin Cotter 3/32 x 3/4 Bracket Mtg Hydro 3500 LH VGT Bracket Mtg Hydro 3500 RH VGT Link Asm Control Hydro 3500 Nut Lock 5/16-18 NC Thd Washer Thrust 5/8 x 1.10 x 1/32 Strap Torque HG-3500 Screw Thdrol 5/16-18 x 3/4 Washer Axle Flange HG-3000 Fan 7" Hydro Washer Bolt Fin Hex 5/16-18 x 7/8 Bolt hex 5/16-18 x 1 Retainer Spring NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 39 TRACTOR -- MODEL NUMBER 917.276221 STEERING 26 J _--" 51 /'/_ , \ 21 20 23 22 13 36 34 ,31 1313 33 32 29 / I \ / iI I / II I I 6 J \ 42 28 52 J 18 _ steerinct 21-vgt 4O TRACTOR -- MODEL NUMBER 917.276221 STEERING KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 26 27 28 29 31 32 33 34 35 36 41 42 45 46 47 49 50 51 52 53 186093X428 178557 183226 161849 161848 6266H 121748X 12000029 184946X505 74781044 136518 73901000 121749X STD551137 STD541537 186814 187799 156011 163887X428 186737 155105 152927 186095X428 3366R 17000612 104239X 138136 19111610 STD551131 74780512 187039 186799 155246 17490508 19183812 19131610 179471 175820 73900600 73940800 175553 188967 Wheel, Steering Axle Asm., Front Fitting, Grease Spindle Asm, LH Spindle Asm., RH Bearing, Race Thrust Harden Washer 25/32 x 1-5/8 x 16 Ga. Ring, Klip #T5304-75 Cap, Spindle Bolt, Fin Hex 5/8-11 x 2-3/4 Spacer Bearing Axle Front Nut, Lock Flange 5/8-11 Unc Washer 25/32 x 1-1/4 x 16 Ga. Washer, Lock Hvy HIcl Spr 3/8 Nut, Lock Center 3/8-24 UNF Shaft Asm., Steering Draglink Vgt Support Asm., Steering Vgt Boot, Steering Adapter, Wheel Steering Bushing, Strg. BIk Screw Insert, Cap Steering Wheel Bearing, Col. Strg. Screw, 3/8-16 x 3/4 Bearing, Flange Bushing, Nyliner Snap Washer 11/32xlx10Ga. Washer, Lock Hvy Hlcl Spr 5/16 Bolt Fin Hex 5/16-18unc x 3/4 Gear, Sector Steering Tie Rod Bracket Switch Interlock VGT 97 Screw Thdrol 5/16-18 x 1/2 Tyt Washer 9/16 x 2-3/8 x 12 Ga. Washer Flat 13/32 x 1 x 10 Ga. Bracket Asm Idler Stationary Pulley Idler Flat Nut Lock Fig 3/8-16 UNC Nut Hex Jam Toplock 1/2-20 unf Clip Steering .750 Washer Hardened NOTE: Allcomponentdimensions inches 1 inch = 25.4mm 41 givenin U.S. TRACTOR -- MODEL NUMBER 917.276221 ENGINE 69 21 20 82 84 84 ,81 12 18 15 29 26 37 27 / 39 SPARK ARRESTER KIT engine ELS 3-vgt KEY NO. PART NO. 2 8 9 10 11 12 15 18 20 21 22 26 27 28 29 31 37 Engine Briggs Model No. 44H7770241-E1 (See Breakdown) 149723 Muffler 121361X Pulley V-Idler 177748 Keeper Asm. Belt Engine 175287 Spacer Engine 179335 Clutch Electric 143996 Pulley Engine VGT Elect Clutch 179115 Tank Fuel Rear 5.0 Yt/Gt 96 179124X428 Cap Asm Fuel W/Gauge 175437X428 Control Throttle 191611 Screw 10 x 3/4 Single Lead-Hex 187767X428 Control Choke 3645J Bushing 139277 Stem Tank Fuel 7834R Fuel Line 137180 Spark Arrester Kit 145006 Clip Push-In Hinged 123487X Clamp Hose DESCRIPTION KEY NO. PART NO. DESCRIPTION 39 40 41 42 45 47 62 69 70 71 79 81 82 83 84 85 17490636 17490664 126197X STD551143 73510400 175288 146629 165391 176069 176070 183906 188800 188799 171877 17060624 179953 Screw TT 3/8-16 x 2-1/4 unc Screw TT 3/8-16 x 4 unc Washer 1-1/20D x15/32 ID x .250 Washer Lock 7/16 Nut Keps Hex 1/4-20 unc Bushing Shield Heat Muffler Gasket Tube Exhaust LH Tube Exhaust RH Screw Socket Head 5/16-18 x 1 Tube Drain Oil Drain Oil Valve Bolt 5/16-18 unc x 3/4 Screw 3/8-16 x 1-1/2 Bolt Hex 7/16 - 20 x 3.75 Gr. 5 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 42 TRACTOR -- MODEL NUMBER 917.276221 SEAT ASSEMBLY 8 10 5 4 18 6 19 17 12 I I I seat 1-vgt KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 10 12 13 188714 140551 140675 127018X 145006 STD541437 124181X 171877 182493 174648 121248X Seat Bracket, Pivot Seat Strap, Fender Assembly Bolt Shoulder 5/16-18 x .62 Clip, Push In, Hinged Nut 3/8-16 Uric Spring, Seat Cprsn Bolt 5/16-18Unc x 3/4 w/Seres Pan, Seat Bracket, Mounting Switch Bushing, Snap KEY PART NO. NO. DESCRIPTION 14 15 16 17 18 19 20 21 37 Bolt, Carriage 1/4-20 x 1-1/2 Spacer, Split Spring, Cprsn Nut, Lock 1/4 Lge Fig Gr. 5 Washer 17/32 x 1-3/16 x 12 Ga. Knob, Seat Cap, Spring Seat Bolt, Shoulder 5/16-18 Nut, Lock Hx w/Ins. 5/16-18 72050412 121249X 123740X 123976X 19171912 166369 124238X 171852 73800500 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 43 TRACTOR -- MODEL NUMBER 917.276221 DECALS 17 17 3 18 15 15 12 23 22 14 11 KEY NO. PART NO. 1 2 193599 149516 3 4 5 6 7 8 9 10 11 12 186242 186243 140837 133644 193114 193597 186572 156439 181252 177554 DESCRIPTION KEY NO. PART NO. DESCRIPTION Decal Dash Decal Battery DNGR/PSN ENG Asm Decal Hood RH Decal Hood LH Decal Brake Parking Saddle Decal Maintenance Decal Deck Upstop Decal Replacement Decal Fender Decal Fender Danger Decal FTREST Decal V-Belt Dr Sch 14 15 17 18 19 20 22 23 ------ 188298 186725 182168 164065 138047 178482 185366 106202X 179768X428 166960 179769X428 196568 196569 Decal V-Belt Schem Decal Hood Side Pnl Decal Dash Panel Decal Insert Strg Decal Battery Decal Deck Heavy Duty Decal Engine Logo Reflector, Taillight Pad Footrest LH Decal Drawbar CNTRL Pad Footrest RH Owner's Manual, English Owner's Manual, Spanish KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 - - 59192 65139 106228X624 8134H 105588X 278H 9040H 104757X428 106230X 7154J 106277X624 6856M 144334 Cap Valve Tire Stem Valve Rim Asm Front Tube, Front (Service Item Only) Tire, Front Fitting Grease (Front Wheel Only) Bearing Flange(Front Wheel Only) Cap Axle (Front Wheel Only) Tire Rear Tube Rear (Service Item Only) Rim Asm Rear Fitting Grease Sealant, Tire (10 oz. Tube) WHEELS AND TIRES 2 3 4 7 10 5 9 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 44 TRACTOR -- MODEL NUMBER 917.276221 LIFT ASSEMBLY 40 43 38 \ 39 42 6 70\ 77 70 lift rh 18 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 10 11 12 23 24 26 29 30 31 32 33 34 121006X 180045 159189 12000022 19292016 71110624 175830 175831X505 183894 175375 194209 STD624008 73350800 73800800 150233 110807X STD551037 137150 STD560907 137167 Rod Asm., Lever Shaft Asm., Lift Vgt Lever Asm., Lift Rh E-Ring Truarc #5133-87 Washer 29/32 x 1-1/4 x 16 Ga. Bolt, Fin Hex 3/8-16 x 1-1/2 Grip, Handle Fluted Plunger, Button Spring Link Lift Pin Cotter Bow Tie Lock Retainer, Spring Nut, Jam Hex 1/2-13 unc Nut Lock 1/2-13 unc Trunnion, Infin Height Nut, Special Washer 13/32 x 5/8 x 16 Ga. Spring, Compression Inf Hgt Pin, Cotter 3/32 x 1/2 Rod, Adj Lift KEY NO. PART NO. DESCRIPTION 35 38 39 40 41 42 43 70 72 73 74 75 76 77 78 79 85 86 138057 155097 123935X 17060516 175994 19112410 123934X 145212 110452X 73350600 187277 175805 175560 176205 175689 187276 189013 188528 Knob, Inf 3/8-16 unc Pointer, Height Indicator Plug, Hole Screw Hex Wsh 5/16-18 x 1 Nut, Lift Link 7/16-20 Washer 11/32x 1-1/2 x 10Ga. Scale, Indicator Height Nut Hex Flange Lock Nut Push Phos & Oil Nut Hex Jam 3/8-16 unc Arm Susp. Rear RH Plate Asm. Susp. Front Pin, Flange Trunnion Susp. Arm Trunnion Susp. Front Arm, susp. R LH Insert Wear Bolt Shoulder NOTE: 45 All component dimensions given in U. S. inches 1 inch = 25.4 mm TRACTOR -- MODEL NUMBER 917.276221 MOWER DECK 46 57 5 116 _::: 117 25 35 119 26 38 56 27 59 18 60 18 mower 46 deck-54 2 TRACTOR -- MODEL NUMBER 917.276221 MOWER DECK KEY NO. PART NO. 1 5 6 7 8 11 194846 STD624008 187297 188187 174365 187254 13 14 15 17 21 25 26 27 29 30 31 32 33 34 35 36 38 39 40 41 42 DESCRIPTION Deck Weldment Mower Retainer Spring Cover Mandrel LH Cover Mandrel RH Bolt 7/16 Asm. Blade Blade, Standard (For mulching mowers only) 187291 Shaft Asm. w/Lower Bearing 187281 Mandrel Housing. 110485X Bearing, Ball, Mandrel 72140505 Bolt, Carriage 5/16-18 x 5/8 73680500 Nut, Crownlock 5/16-18 uric 178102 Spring, Torsion 110452X Nut, Push 187257X428 Deflector Shield 131491 Rod, Hinge 173984 Screw, Thdroll Washer Head 187690 Washer, Spacer MowerVented 153535 Pulley, Mandrel 178342 Nut, Fig. Top Lock Cntr. 9/16 73680600 Nut 188635 Pin Suspension Rear 19131316 Washer 13/32 x 13/16 x 16 Ga. 188657 Spring Compression 187284 Pulley, Idler, Stationary 19131312 Washer 13/32 x 13/16 x 12 Ga. 19132203 Washer 13/32 x 1-3/8 x 3 Ga. 165723 Spacer, Retainer KEY NO. PART NO. 43 46 47 49 50 51 52 53 56 57 58 59 60 97 98 113 114 116 117 118 119 122 -- 196216 137729 191273 73900600 72110616 72110610 188460 74520636 155986 156941 187342 187344 187607 19133210 187282 72110508 187556 184219 174873 73930600 19121414 187557 187292 -- 196101 DESCRIPTION Arm, Idler Screw, Thdroll. 1/4-20 x 5/8 V-Belt, Mower Nut, Lock Fig. 3/8-16 uric Bolt, Carr. 3/8-16 x 2 Bolt Pulley Idler Clutching Bolt Fin Hex 3/8-16 x 2-1/4 Gr. 5 Bar Pnt Adj. Pin Head Rivet Baffle Right Baffle Left Baffle Center Washer 13/32 Spring Clutch Drive Bolt Rdhd Sqnk 5/16-18 x 3/4 Rod Tension Relief Bolt, Shoulder Gauge Wheel Nut, Centerlock 3/8-16 unc Washer 3/8 x 7/8 x 14 Ga. Bushing Tension Relief Mandrel Asm. Service (Includes Key Nos. 13-15 and 33) Replacement Mower, Complete NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 47 TRACTOR -- MODEL NUMBER TRANSAXLE--MODEL NUMBER 331-3000 II1\ 110_ _ 917.276221 /55_ 137_ i 106 /55 /62 121 _ 79 97 205 48 SEALANt 20W50 KIT, O!L SEAL TRACTOR -- MODEL NUMBER TRANSAXLE--MODEL NUMBER 331-3000 KEY NO. PART NO. 1 161122 2A 193015 2B 193016 3 184703 4 5 6 7 8 10 11 12 13 14 15 161125 142932 142928 142933 142934 169524 173159 161126 142978 142977 169898 21 150786 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 46 48 50 161127 169526 161128 161129 161130 169527 142941 169887 161133 142940 178318 178319 170421 142967 184694 169529 142945 142952 142953 142965 150797 184702 178320 178343 51 52 53 54 55 169530 169531 144581 161139 178321 56 57 58 59 60 61 62 63 64 169533 161142 161143 161144 161145 161146 161147 161148 161149 DESCRIPTION Kit, housing main Main housing Lip seal Flange bearing Trunnion bushing Cradle bearing Kit, housing r/h R.H. Housing Flange bearing Needle bearing (sce1412) Lip seal (.875 ID x 1.30D x .25) Kit, brake bolt Bolt, hex hd 1/4-20 x 1.25 W/patch Bolt, hex hd 1/4-20 x 2.25 W/patch Kit, center section Center section Bushing .50X .60X .50 Bushing .90 X 1.02X .75 Plate, bypass Check plug assembly,.044 Check plug assembly, no bleed Spacer (BDE BDU 10) Seal, lip Retaining ring Retaining ring Bearing, ball Swash plate (BDP, BDU 10) Bearing, thrust (10cc) Shaft, input (310-3000) Washer, block thrust Spring, helical compression Kit, cylinder block (10cc) 10CC cylinder block 10CC piston 10CC piston spring Piston seat washer Block, (BD-21& IHT) 21CC Cylinder block Piston seat washer 21CC piston 21CC piston spring Shaft, motor (310-3000) Bearing, thrust (21cc) Control arm (310-3000) Spacer (310-3000) Gear, 16t pinion Capscrew Guide block (BD-21) Trunnion, tapered square Bearing, journal Seal, lip Return arm (310-3000) Actuating arm (310-3000) Bolt, stud 5/16-24 Friction puck Kit, bypass plate Bypass actuator (IHT) Seal, lip Bypass arm Retaining ring Pin Bolt 3/8-24 x 2-1/2 Spring, neutral (310-3000) Puck, adjusting (310-3000) Screw, hex head washer cap screw (IZT) 1/4-20 x 3/4 Lower cover Geroter assembly O-ring Charge pump housing Kit, filter Gasket .10 X .16 X 4.24 Filter Charge manifold 310-3000 Retainer, motor bearing (310-3000) Pin, carrier (310-3000) Gear, 15t planet (310-3000) Gear, 67t spur (310-3000) Gear, 21t sun (310-3000) Plate, planet thrust (310-3000) Gear, 51t ring (310-3000) Carrier, planetary (310-3000) KEY NO. PART NO. 65 66 161150 161151 67 68 69 71 73 74 75 76 77 79 80 81 82 83 84 161152 161153 169534 161155 161156 169535 161157 161158 142884 178322 161159 161160 161161 161162 161163 85 87 88 161164 178323 178784 89 90 92 93 94 95 96 97 106 108 110 178783 178326 178787 142969 142980 169537 169538 111 150812 116 117 120 121 122 124 125 128 129 130 131 132 134 137 139 141 144 145 146 151 152 153 155 169539 161168 142883 193019 178329 178330 170409 170415 170416 170411 142882 193020 178331 178333 161176 178335 169545 169546 169547 170417 178336 170434 178337 157 169 203 169548 184701 178338 900 176056 161166 150800 150813 917.276221 DESCRIPTION Gear, differential bevel (310-3000) Gear, differential bevel pinion (310-3000) Shaft, differential (310-3000) Plate, differential thrust (310-3000) Bearing, flange (310-3000) Washer, flat (1.00 Id) (310-3000) Nut, 5/8-18 hex jam (310-3000) Bearing, ball (310-3000) Seal, lip (310-3000) Shaft, axle (310-3000) Washer, flat Sealant tube Screw, torx head 5/16-18 (310-3000) Bearing, needle (210-3000) Washer, flat (0.880 ID) (310-3000) Ring, retaining (310-3000) Seal, lip (.875 ID x 1.38 OD x .25) (310-3000) Brake disc (310-3000) Washer (310-3000) Screw, 5/16-24x 1 1/2 socket head cap (310-3000) Bearing, ball Spacer, locating (310-3000) Screw (310-3000) Spring Spacer Nut, nylon insert hex lock 5/16-24 Bearing, sleeve (310-3000) 20W-50 oil 122 oz Spacer, trunnion (310-3000) Plug, plastic shipping O-ring Fitting, plastic hose O-ring Breather vent, plastic Vent, plastic Vent, cap Ring, retaining (310-3000) Pin Brake puck Bolt, hex hd 1/4-20 x 1.26 W/patch Kit, brake yoke Brake arm Pin, brake actuating Nut, castle 5/16-24 Pin, cotter 3/32x3/4 Spacer, brake torsion spring Brake puck plate Bolt, hex hd 1/4-20 x 2.25 W/patch Brake comp. Spring Pin, spring (310-3000) Washer. flat Spring, brake arm bias O-ring Spring, relief Steel ball 7/16 Brake spring Brake pull rod Plug, straight thread 9/16-18 Kit, fan/pulley Nut, jam 1/2-20 Washer, OD slotted .53 X 1.63 X .06 Pulley Fan O-ring Pin, spring 5/16 x 1.75 Kit, seal Lip seal 15x5x37 Lip seal 12x25x7 Lip seal 10x25x7 O-ring .103 X 1.862 Seal 25 x 52 x 10 Lip seal .875 ID x 1.30D x .25 O-ring .070 X .239 Kit, o-ring, manifold Pin, spring 5/16 x 1.75 Pin, spring 1/4 x 1.00 Transaxle NOTE: All Component Dimensions Given In U.s. Inches 1 Inch = 25.4 MM 49 TRACTOR -- MODEL NUMBER 917.276221 BRIGGS ENGINE-MODEL NUMBER 40H777, TYPE NUMBER 0241-E1 929A lO_ 467'_ J9 11_ 267 _, 216 _1 222 _65 967 188 265 718 _ 305 267 _, 1058 OWNER'S MANUAL [ 1036 EMISSION LABEL I I [1019 LABEL KIT J 1267 fj_ 24[_ 654 53 447 1 163 617 /_ _°r_-'_ _-_°° 51A Io_-)o_-)o 54 212 /_ _ 929 I o27 AI_40H777-O241-EI 50 © 89 _ TRACTOR -- MODEL NUMBER 917.276221 BRIGGS ENGINE-MODEL NUMBER 40H777, TYPE NUMBER 0241-E1 977 CARBURETOR 51A_ GASKET SET 117e 118=' 1370 276 _ 1123 _> 1124 _ 633 @ A2_40H777=O241=E1 51 276 @ TRACTOR -- MODEL NUMBER 917.276221 BRIGGS ENGINE-MODEL NUMBER 40H777, TYPE NUMBER 0241-E1 74_ 1095 VALVE GASKET SET 7 163 _ O::o 1022 51 868 526f 332 501 75 891 1119_ 3o3 573 695 405 358 ENGINE GASKET SET 2760 868_ 1022 697 _ A3_40H777-O241-EI 52 TRACTOR -- MODEL NUMBER 917.276221 BRIGGS ENGINE-MODEL NUMBER 40H777, TYPE NUMBER 0241-E1 KEY NO. PART NO. DESCRIPTION 690231 499585 3 4 5 5A 7 8 9 10 11 12 13 15 16 20 22 23 24 25 25 391086 690069 697580 697581 690962 499601 690937 690960 690942 690945 690360 690946 691047 690947 694966 691053 222698 698429 698433 25 698434 25 698435 26 26 698430 698436 26 698437 26 698438 27 28 29 32 33 34 35 36 40 42 45 46 48 690975 690229 499583 690976 697576 499597 690963 690963 690964 499586 690977 690978 698178 50 51 51A 53 54 73 74 75 89 95 98 104 105 108 117 118 695241 690949 •O+ 690950 •Q$ 690951 695240 691055 698425 691056 690283 690718 499802 690984 O 690985 G 690986 690232 G 690989 o+ Cylinder Assembly Kit-Bushing/Seal (Magneto Side) Seal-Oil (Magneto Side) Sump-Engine Head-Cylinder (Cylinder 1) Head-Cylinder (Cylinder 2) Gasket-Cylinder Head Breather Assembly Gasket-Breather Screw (Breather Assembly) Tube-Breather Gasket-Crankcase Screw (Cylinder Head) Plug-Oil Drain Crankshaft Seal-Oil (PTO Side) Screw (Engine Sump) Flywheel Key-Flywheel Piston Assembly (Standard) Piston Assembly (.010"Oversize) Piston Assembly (.020" Oversize) Piston Assembly (.030"Oversize) Ring Set-Piston (Standard) Ring Set-Piston (.010" Oversize) Ring Set-Piston (.020"Oversize) Ring Set-Piston (.030" Oversize) Lock-Piston Pin Pin-Piston Rod-Connecting Screw (Connecting Rod) Valve-Exhaust Valve-Intake Spring-Valve (Intake) Spring-Valve (Exhaust) Retainer-Valve Keeper-Valve Tappet-Valve Camshaft Short Block (40H777-0241-E2 Replacement Engine) Manifold-Intake Gasket-Intake Gasket-Intake Stud (Carburetor) Screw (Intake Manifold) Screen-Rotating Screw (Rotating Screen) Washer (Flywheel) Plug-Oil Screw (Throttle Valve) Kit-Idle Speed Pin-Float Hinge Valve-Float Needle Valve-Choke Jet-Main (Standard) Jet-Main (High Altitude) KEY NO. PART NO. 121 125 130 131 133 135 137 141 142 146 150 160 163 165 187 499811 499804 690993 499805 499806 499803 690994 499807 499808 690979 690995 690996 691001 693148 691050 187A 697712 188 690960 192 690083 209 697674 211 691019 212 695238 213 691021 216 691022 219 698231 220 690412 222 691023 227 691048 231 690718 240 695666 250 690957 252 690956 265 691024 267 695134 276 690997 287 690960 304 698073 305 691005 309 691262 310 691263 311 497608 332 691059 333 691060 334 691061 337 491055 358 694012 363 691062 383 690966 385 690960 387 808656 404 690442 RPM Settings: • O :1: + Included Included No. 121 Included 977 Included 1095 DESCRIPTION Kit-Carburetor Overhaul Carburetor Valve-Throttle Kit-Throttle Shaft Float-Carburetor Tube-Fuel Transfer Q:I: Gasket-Float Bowl Kit-Choke Shaft O Nozzle-Carburetor Key-Timing O:1: Gasket-Nozzle Retainer-Solenoid •+ Gasket-Air Cleaner Nut (Ring Gear) Line-Fuel (Cut to Required Length) Line-Fuel (Molded) Screw (Control Bracket) Adjuster-Rocker Arm Spring-Governor Spring-Governed Idle Link-Throttle Bracket-Choke Control Link-Choke Gear-Governor Washer (Governor Lever) Bracket-Control Lever-Governor Control Screw (Choke Valve) Filter-Fuel Retainer-Breather Collector-Oil Clamp-Casing Screw (Casing Clamp) •G+ Washer-Sealing Screw (Dipstick Tube) Housing-Blower Screw (Blower Housing) Motor-Starter Bolt (Starter Motor) Brush Set Nut (Flywheel) Armature-Magneto Screw (Magneto Armature) Plug-Spark Set-Engine Gasket Flywheel Puller Wrench-Spark Plug Screw (Fuel Pump) Pump-Fuel Washer (Governor Crank) Low Speed: 1900-2100 High Speed: 3000-3200 in Engine Gasket Set, Key. No. 358 in Carburetor Overhaul Kit, Key. in Carburetor Gasket Set, Key. No. in Valve Overhaul Kit, Key. No. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53 TRACTOR -- MODEL NUMBER 917.276221 BRIGGS ENGINE-MODEL NUMBER 40H777, TYPE NUMBER 0241-E1 KEY NO. PART NO. 405 418 445 447 447A 467 474 501 505 510 513 523 524 525 526 544 697820 690999 695667 691003 690960 691008 691063 691185 691029 497606 692024 691036 691032 691037 690960 552 552A 562 573 601 615 616 617 628 633 635 654 668 672 691 695 697 703 718 726 729 741 742 750 783 788 789 797 797A 798 801 802 803 690552 690553 690311 691009 691038 690317 691045 697891 690960 690998 66538 690958 691215 690234 690657 693149 690372 691010 690959 499612 694123 690980 690328 691033 693058 691039 698330 691029 693167 697890 691283 691286 842 847 851 855 865 691031 499602 493880 698072 691012 DESCRIPTION Screw (Back Plate) Plate-Carburetor Filter-Air Cleaner Cartridge Screw (Air Guide Cover) Screw (Air Guide Cover) Knob-Air Cleaner Alternator Regulator Nut (Governor Control Lever) Drive-Starter Clutch-Drive Dipstick Seal-Dipstick Tube Tube-Dipstick Screw (Regulator) Armature-Starter (Service with 691262 Starter Motor) Bushing-Governor Crank Bushing-Governor Crank Bolt (Governor Control Lever) Plate-Back Clamp-Hose Retainer-Governor Shaft Crank-Governor SeaI-O Ring (Intake Manifold) Screw (Fuel Pump Bracket) Seal-Choke/Throttle Shaft Boot-Spark Plug Nut (Carburetor) Spacer o_ Gasket-Carburetor Plate Seal-Governor Shaft Screw (Ring Gear) Screw (Drive Cap) Clip Pin-Locating Gear-Ring Clip-Wire Gear-Timing Retainer-E Ring Screw (Oil Pump Cover) Gear-Pinion Bracket-Fuel Pump Harness-Wiring Nut (Brush Retainer) Nut (Brush Retainer) Screw (Rocker Arm) Cap-Drive Cap-End Housing-Starter (Service with 691262 Starter Motor) SeaI-DipsticWTube Dipstick/Tube Assembly TerminaI-Sparkplug Adapter-Air Cover-Air Guide KEY NO. PART NO. DESCRIPTION 865A 691014 865B 691015 868 690968 •+ 877 393456 914 691127 918 694000 929 695239 929A 691003 943 690589 • 947 499809 965 499613 967 273638 968 698075 975 499810 977 499812 987 691000 Q:I: 1005 499603 1013 690954 1017 690770 1019 690103 1022 690971 •+ 1023 499599 1023A499600 1024 499054 1026 690981 1026A690982 1027 696854 1029 690972 1035 691042 1036 695704 1051 691265 1058 274794 1070 691058 1090 691293 1095 694013 1100 690973 1119 691183 1123 690987 O $ 1124 1126 1127 1128 1169 1267 RPM • Q :1: + Cover-Air Guide Cover-Air Guide Seal-Valve Wire/ConnectorAlternator Screw (Rocker Cover) Hose-Vacuum Screw (Choke Control Bracket) Screw (Choke Control Bracket) SeaI-O Ring (Oil Pump Cover) Solenoid-Fuel Cover-Oil Pump Filter-Pre Cleaner Cover-Air Cleaner Bowl-Float Gasket Set-Carburetor Seal-Throttle Shaft Fan-Flywheel Nipple-Oil Filter Screen-Oil Pump Kit-Label Gasket-Rocker Cover Cover-Rocker (Cylinder 1) Cover-Rocker (Cylinder 2) Pump-Oil Rod-Push (Steel) Rod-Push (Aluminum) Filter-Oil Arm-Rocker Shaft-Pump Label-Emission Ring-Retaining Owner's Manual Screw (Flywheel Fan) Retainer-Brush Kit-Valve Overhaul Pivot-Rocker Arm Screw (Alternator) SeaI-O Ring (Solenoid Retainer) 690988 O :1: SeaI-O Ring (Fuel Transfer Tube) 690991 Screw (Fuel Transfer Tube) 690992 Screw (Float Bowl) 690990 O Screw (Carburetor Nozzle) 693140 Screw (Carburetor Cover Plate) 698440 Latch-Blower Housing Settings: Low Speed: 1900-2100 High Speed: 3000-3200 Included Included No. 121 Included 977 Included 1095 in Engine Gasket Set, Key. No. 358 in Carburetor Overhaul Kit, Key. in Carburetor Gasket Set, Key. No, in Valve Overhaul Kit, Key. No, NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 54 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL o1 L_ 15 DEGREES MAX. _) down the face of slopes, never across the face. Do not mow ARNING: To avoid serious injury, operate your tractor up and slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. FoBd this page aBong dotted line indicated above, 2. Homd page before you so that its Belt edge is vertically paraHemto a tree trunk or other upright structure. 3. Sight across the foBd in the direction of hill slope you want to measure. 4. Compare the angle of the foBd with the sBope of the hill. Your Home For repair = in your home = of all major brand appliances, iiiiiiiiiiiiiiiii ,,,¸_¸¸ iiiiiiiiiiiiiiiiilawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! iiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiii For the replacement parts, accessories and iiiiiiiiiiiiiiiii owner's manuals that you need to do-it-yourself. iiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiii For Sears professional installation of home appliances iiiiiiiiiiiiiiiii and items like garage door openers and water heaters. iiiiiiiiiiiiiiiii 1-800-4-MY-HOME ® Anytime, day or night iiiiiiiiiiiiiiiii (1-800-469-4663) (U.S.A. and Canada) iiiiiiiiiiiiiiiii www.sears.com www.sears.ca iiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiii Our Home iiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiFor repair of carry-in products like vacuums, lawn equipment, iiiiiiiiiiiiiiiii and electronics, call or go on-line for the nearest !!!!!!!!!!!!!!!!! Sears Parts and Repair Center. iiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiii t-800-488-t222 Anytime, day or night (U.S.A. only) iiiiiiiiiiiiiiiii www.sears,com iiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiii To purchase a protection agreement (U.S.A.) iiiiiiiiiiiiiiiii or maintenance agreement (Canada) on a product serviced by Sears: iiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiii (U,S.A,) t-800-361-6665 (Canada) iiiiiiiiiiiiiiiii t-800-827-6655 iiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiii Para pedir servicio de reparaci6n Au Canada pour service en fran(_ais: iiiiiiiiiiiiiiiii a domicilio, y para ordenar piezas: 1-800-LE-FOYER Mc t -888=SU-HOG_:;_ sM iiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiii HHHHHHHHHi_ HHHHHHHHHi_ HHHHHHHHHi_ HHHHHHHHHi_ HHHHHHHHHi_ HHHHHHHHHi_ HHHHHHHHHi_ HHHHHHHHHi_ HHHHHHHHHi_ HHHHHHHHHi_ HHHHHHHHHi_ HHHHHHHHHi_ HHHHHHHHHi_ HHHHHHHHHi_ HHHHHHHHHi_ HHHHHHHHHi_ HHHHHHHHHi_ HHHHHHHHHi_ HHHHHHHHHi_ HHHHHHHHHi_ HHHHHHHHH_ HHHHHHHHH_ HHHHHHHHH_ HHHHHHHHH_ HHHHHHHHH_ HHHHHHHHH_ HHHHHHHHH_ HHHHHHHHH_ HHHHHHHHH_ HHHHHHHHH_ HHHHHHHHH_ HHHHHHHHH_ (1-800-533-6937) www.sears.ca (1-888-784-6427) 02410 6")Sears, Roebuck and Co. @ Registered @ Marca Mc Marque 196568 Trademark Registrada de commerce 08.11.05 / TM Trademark / TM Marca TR / SM Service de F_brica / IV1D Marque / sM Marca deposee Mark of Sears, de Servicio de Sears, Roebuck Roebuck de Sears, and Co. Roebuck and Co. and Co. Printed in U.S.A.
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