Craftsman 917276341 User Manual GARDEN TRACTOR Manuals And Guides L0503123
CRAFTSMAN Lawn, Tractor Manual L0503123 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917276341 917276341 CRAFTSMAN GARDEN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN GARDEN TRACTOR #917276341. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman GARDEN TRACTOR Manual
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Owner's Manual CRRFTSMIIN° GARDEN TRACTOR 27.0 HP, 54" Mower Electric Start Automatic Transmission Model No. 917.276341 i_]]] differently built engines. Before you start the his productfrom haspreviously a low emission engine which operates engine, read and understand this Owner's Manual. IMPORTANT: For answers to your questions about Read and follow all Safety Rules and Instructions before operating this equipment. th_ product, Call: 1 800 659 5917 Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman U.S.A. Warranty ................................................ Safety Rules .......................................... Product Specifications ........................... Assembly/Pre-Operation ....................... Operation ............................................. Maintenance Schedule ........................ 2 3 6 8 12 19 Maintenance ........................................ 19 Service and Adjustments ..................... 23 Storage ................................................ 29 Troubleshooting ................................... 30 Repair Parts ......................................... 34 Sears Service ........................ Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: • Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. • Standard Maintenance Servicing, oil changes, or tune-ups Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. • Normal deterioration and wear of the exterior finishes, or product label replacement. • Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while This warranty gives you specific vary, from state to state. this product legal rights, Sears, Roebuck and Co.,Dept.817WA, is within the United States. and you may also have other Hoffman Estates, IL 60179 2 rights, which IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. • _,WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. • _WARNING: Do not coast down a hill in neutral, you may lose control of the tractor. ,_WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. • • • _,WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. _IbWARNING: Battery and related accessories • • posts, terminals contain lead and • lead compounds, chemicals known to the State of California to cause cancer and • birth defects or other reproductive Wash hands after handling. I. GENERAL • • • • • • • harm. • OPERATION • Read, understand, and follow all instructions on the machine and in the manual before starting. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades. Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless abso- • • Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces. Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard. Operate machine only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. Always wear eye protection when operating machine. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. Follow the manufacturer's recommendation for wheel weights or counterweights. Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before lutely necessary. Always look down and behind before and while backing. storage. 3 I1.SLOPE OPERATION Slopes are a majorfactor related to loss of control and tip-overaccidents,which can result in severeinjury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. • Mow up and down slopes, not across. • Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • • Choose a low ground speed so that you will not have to stop or shift while on the slope. Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill. • • • • • Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over. Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine. Do no use on steep slopes. Do not try to stabilize the machine by putting your foot on the ground. Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. • Be alert and turn machine off if a child enters the area. • Before and while backing, look behind and down for small children. • • • Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. Never allow children to operate machine. the Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child. IV. TOWING • • Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point. Follow the manufacturer's recom- • mendation for weight limits for towed equipment and towing on slopes. Never allow children or others in or on • • towed equipment. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. Travel slowly to stop. and allow extra distance V. SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. • Extinguish all cigarettes, cigars, pipes, and other sources of ignition. • Use only approved gasoline container. • Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. • Never fuel the machine indoors. • Never store the machine or fuel con- • tainer where there is an open flame, spark, or pilot light such as on a water heater or other appliances. Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling. • Removegas-poweredequipmentfrom the truck or trailer and refuel it on the ground. If this is not possible,then refuel such equipmentwith a portable container,ratherthan from a gasoline dispensernozzle. • Keepthe nozzle in contact with the rim of the fuel tank or containeropening at all times until fueling is complete.Do not use a nozzle lock-opendevice. • If fuel is spilledon clothing, change clothing immediately. • Neveroverfillfuel tank. Replacegas cap and tighten securely. GENERAL SERVICE • • Never operate machine in a closed are. Keep all nuts and bolts tight to be sure the equipment is in safe working condition. • Never tamper with safety devices. Check their proper operation regularly. • Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless abso- • • • • • • • • • • • • lutely necessary. Always look down and behind before and while backing. Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or Before and while backing, look behind and down for small children. • Mow up and down slopes not across. • Choose a low ground speed so that you will not have to stop or shift while on the slope. Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope. If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • • 5 storing. If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting. Never make any adjustments or repairs with the engine running. Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. Maintain or replace safety and instruction labels, as necessary. • • backed over by the machine. Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. Be alert and turn machine off if a child enters the area. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before (15 ° Max), PRODUCT In the state of California SPECIFICATIONS Gasoline 5 Gallons Capacity and Type: Unleaded Regular Oil Type API-SG-SL): SAE 30 (above 32°F) SAE 5W30 (below 32°F) Oil Capacity: W/Filter: 4.0 Pints W/O Filter: 3.75 Pints Spark (Gap: Plug: .040") Ground (MPH): Champion Speed Forward: Reverse: Tire Pressure: Charging 0-5.8 0-2.1 Front: Rear: System:16 Battery: Blade QC12YC Amps 14 PSI 10 PSI @ 3600 RPM Amp/Hr: Min. CCA: Case size: Bolt Torque: 45-55 35 280 U1R Ft. Lbs. CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual. A(_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. the above is re- quired by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). REPAIR PROTECTION AGREEMENTS Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation. Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense. Here's what's included in the Agreement: • Expert service by our 12,000 profesional repair specialists. • Unlimited service and no charge for parts and labor on all covered repairs. • Product replacement if your covered product can't be fixed. • Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive maintenance check. • Fast help by phonephone support from a Sears technician on products requiring in-home repair, plus convenient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655. SEARS INSTALLATION SERVICE For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME® Steering Wheel Gauge Steering Wheel Steering Wheel Insert Adapter Steering Sleeve Nose Roller Wheels (4) Adjusting Bar (4) Retainer Springs (double loop) Nose Roller _?i _ '_i_ _ Retainer (21L__cknuts Spring _ Nose Roller//_ (4) Washers (4) Locknut 3/8 x 3/4 x 14 Ga. 3/8-16 Bracke_ (2) Hex Bolts 5/16-18 x 1 (4) Wheels (4) Clevis Pins Mower ,% (4) Shoulder (2) Bolt (2)Flanged Retainer Springs (double loop) Seat (1) Oil Drain Tube For Future Use Keys (1) Washer 17/32 x 1-3/16 x 12 Gauge (2) Keys (1) Knob 7 Slope Sheet Pins Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED A socket wrench easier. Standard are listed below. Insert Steering Wheel _ FOR ASSEMBLY set will make assembly wrench sizes you need Lock Nut Large Flat Washer i (1) 9/16" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) 3/4" socket with drive ratchet (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). Steering Wheel__ Steering __._Wheel Adaptor Steering Wheel Extention _ Tabs Steering TO REMOVE TRACTOR -%_ FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat. 3. Remove mower and packing materials. 4. Check for any additional loose parts or cartons and remove. BEFORE FROM ATTACH 1. 2. 3. 4. REMOVING TRACTOR SKID STEERING WHEEL Remove Iocknut and large flat washer from steering shaft. Position front wheels of the tractor so they are pointing straight forward. Slide the steering sleeve over the steering shaft. Align tabs and press steering sleeve extension into bottom of steering wheel. Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter. 6. Secure steering wheel to steering shaft with Iocknut and large flat washer previously removed. Tighten securely. 7. Snap steering wheel insert into center of steering wheel. 8. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. Steering Sleeve CHECK BATTERY 1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). ,, --; __ Label °4,_, "'=!l 5. INSTALL Adjust knob. 1. 2. SEAT seat before tightening adjustment Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulderbolts are positioned overthe large slotted holes in pan. 4. Push down on seat to engage shoulder bolts in slots and pull seat towardsrear of tractor. 5. Pivot seat and pan forwardand assemble adjustmentknoband flat washer loosely.Do not tighten. 6. Lower seat into operatingpositionand sit in seat. 7. Slide seat until a comfortableposition is reachedwhich allowsyou to press clutch/brakepedal all the way down. 8. Get off seat withoutmoving its adjusted position. 9. Raise seat and tighten adjustment knob securely. TO DRIVE TRACTOR Operation section 4. djustment ZoO@ posi- TRACTOR section OFF for SKID location function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest sition. TO ATTACH NOSE ROLLER 1. Assemble brackets "A" and "B" to the inside of mower mounting brackets as shown. Tighten securely. NOTE: Be sure bracket tabs are positioned in tab holes in mower brackets. 2. Position nose roller between brackets NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. 4. Press lift lever plunger and raise attachment lift lever to its highest tion. Start the engine. After engine has started, move throttle control to idle position. 7. Release parking brake. 8. Slowly move the motion control lever forward and slowly drive tractor off skid. 9. Apply brake to stop tractor and set parking brake. 10. Turn ignition key to "STOP" position. Continue with the instructions that follow. Flat Washer 3. mission engaged" position (see "TO TRANSPORT" in Operation section of this manual). Sit on seat in operating position, depress brake pedal and set the parking brake. 6. Shoulder Bolts 2. and people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Place freewheel control in "trans- Seat Operation location Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other 5. ROLL for (See SKID function of controls) _WARNING: Before starting, read, understand and follow all instructions in the Seat TO OFF and install rod and retainer (See spring. Lock Hex Bolt Rod and po- 11811 Bracket Tab Hole Release parking brake by depressing brake pedal. Place freewheel control in disengaged position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual). Roll tractor forward off skid. "A" Bracket Nose Roller Retainer Spring 9 ASSEMBLE MOWER GAUGE WHEELS TO 2. DECK The gauge wheels are designed to keep the mower deck in proper )osition when operating mower. 1. Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center Iocknuts and tighten securely. 2. For ease of mower to tractor assembly, set all the gauge wheels in the fourth hole from top. Retain with clevis pins and spring retainers. 3. nect any pins. When properly centered the front mower brackets should be 4. 5. 6. Retainer Spling 7. Shoulder Bolt_ Adjusting _ 8. Gauge Wheel 3/8 Washer _ 3/8-16 Center Locknut Set All Wheels To 4th Hole From Top INSTALL BELT MOWER AND DRIVE See MOWER AND DRIVE BELT ASSEMBLY Supplement Sheet for additional guidance on this assembly. Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake. 1. Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deflector shield to the right. Remove plastic tie strap from mower belt and check belt for proper routing in all mower pulley grooves. Slide mower under tractor until it is centered under tractor. DO NOT con- 9. aligned so when the front suspension plate is lowered it should slide between the mower brackets. Lower attachment lift lever to lowest position. Cut plastic tie and lower front suspension plate. ATTACH FRONT PLATE - From left side of mower, position front plate assembly between front mower brackets, align holes, position flanged pin notch vertically and insert the pin all the way. The notch is in line with the hole in pin. Secure pin with double loop retainer spring between the plate and mower bracket. If necessary, move mower side-to-side to give space between plate and mower bracket. Go to right hand side of mower and insert pin and retainer spring in the same manner. CONNECT REAR PINS - Connect right hand side first. Pull out and hold the spring loaded pin, align hole in suspension arm and release pin. Be sure pin returns to fully seated position and is attached to the suspension arm. 10. Go to left side of mower and connect rear pin in the same manner. 11. Disengage belt tension rod. 12. From right side of tractor, install belt onto engine clutch pulley. IMPORTANT: Check belt for proper routing in all mower pulley grooves. 13. Engage belt tension rod on locking bracket. CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly. 14. Raise attachment lift lever to highest position. 15. Adjust gauge wheels before operating mower as shown in the Operation section of this manual. CHECKTIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section 10 this manual. of Belt Tension Rod Disengaged Position g Bracket Electric Clutch Pulley Front Plate Assembly Double Loop Retainer Springs Gauge Wheel ..P Front Mower Bracket Flanged Pin Position Notch Vertically Rear Mower Pins Deflector Shield CHECK MOWER LEVELNESS ¢" Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ¢" Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ¢" Check wiring. See that all connections are still secure and wires are properly clamped. ¢" Before driving tractor, be sure freewheel control is in "transmission engaged" position (see "TO TRANSPORT" in the Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important items: For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. ¢" Engine oil is at proper level. ¢" Fuel tank is filled with fresh, clean, regular unleaded gasoline. ¢" Become familiar with all controls, their location and function. Operate them before you start the engine. ¢" Be sure brake system is in safe operating condition. ,/CHECKLIST Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ¢" All assembly instructions have been completed. ¢" No remaining loose parts in carton. ¢" Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ¢" Seat is adjusted comfortably and tightened securely. ¢" All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ¢" Be sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual). ¢" It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual). 11 These symbols may appear on your tractor Learn and understand their meaning. R N H REVERSE NEUTRAL HIGH or in literature I'-,I LOW supplied with the product. "_ CHOKE SLOW FAST IGNITION 6 G ENGINE OFF REVERSE OPERATION SYSTEM (ROS) ENGINE ON ENGINE START PARKING oi BRAKE PARKING BRAKE LOCKED PARKING BRAKE UNLOCKED t FUEL OVER TEMP LIGHT ATTACHMENT CLUTCH DISENGAGED OIL PRESSURE ATTACHMENT CLUTCH ENGAGED LIGHTS ON BA'n'ERY Models only) & Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage. REVERSE DANGER, KEEP HANDS AND FEET AWAY & FORWARD MOWER KEEP AREA CLEAR (SEE SAFETY HEIGHT MOWER LIFT SLOPE HAZARDS RULES SECTION) DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided could result in death or serious injury. FREE WHEEL (Automatic SWITCH & CAUTION indicates a hazard which, if not avoided might result in minor or moderate injury. CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine. NOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. 12 KNOW YOUR TRACTOR READ THIS OWNER'S TRACTOR MANUAL AND SAFETY RULES BEFORE OPERATING YOUR Compare the illustrations with your tractor to familiarize yourself with the locations various controls and adjustments. Save this manual for future reference. Choke Control of ROS "ON" Position Ignition Switch Ammeter Attachment Clutch Switch Brake Pedal Plunger Attachment Lift Lever Light Switch Parking Brake Motion Drive Belt Tension Handle Control Lever Height Adjustment Knob 02561ESW Freewheel Control Our tractors conform to the safety standards of the American National Standards Institute. LIFT LEVER AMMETER - Indicates battery charging (+) or discharging (-). ATTACHMENT CLUTCH SWITCH - Used PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off. MOTION CONTROL LEVER - Selects the to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise and lower the mower deck or other attachments mounted to your tractor. BRAKE PEDAL - Used for braking the tractor and starting the engine. CHOKE CONTROL - Used when starting a cold engine. FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off. HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height. IGNITION SWITCH - Used for starting and stopping the engine. speed and direction of the tractor. MOTION DRIVE BELTTENSlON HANDLE - Used when changing motion drive belt and, if necessary, starting engine under extremely cold conditions. PARKING BRAKE - Locks clutch/brake into the brake position. REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower deck or other powered attachment while in reverse. THROTTLE CONTROL - Used to control engine 13 speed. SAFETYGLASSES The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secu re. Choke Push-In to "Disengaged" Attachment Clutch Switch Pull Out To Throttle Control Always stop tractor pletely, as described above, the operator's position. TO USE THROTTLE before comleaving CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best mower performance. CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. \ Brake Pedal "Drive" Position Motion gaged" X Control Position \ Lever Height Adjustment Parking Brake Knob "Engaged" Position STOPPING BLADES - • To stop mower blades, push attachment clutch switch in to disengaged position. GROUND ,_I, CAUTION: TO USE CHOKE "Brake Position MOWER IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. DRIVE - • To stop ground drive, depress brake pedal all the way down. IMPORTANT: The motion control lever returns to neutral (N) position when the brake pedal is fully depressed. ENGINE • Move throttle control between half and full speed (fast) position. NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping, may cause engine to "backfire". • Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. TO MOVE FORWARD _IbCAUTION: AND BACKWARD Do not attempt to oper- ate motion control lever when the parking brake is set or when the brake pedal is depressed. Doing so may result in misadjustment to the drive control system. The direction and speed of movement is controlled by the motion control lever. 1. Start tractor with motion control lever in 2. 3. neutral (N) position. Release parking brake. Slowly move motion control desired position. TO ADJUST MOWER CUTTING lever to HEIGHT The cutting height is controlled by turning the height adjustment knob in desired direction. • Turn knob clockwise (_) to raise cutting height. • Turn knob counterclockwise (_-_) to lower cutting height. The cutting height range is approximately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and 14 types of grass being mowed. • The averagelawn should be cut to approximately2-1/2 inches during the cool season and to over 3 inchesduring hot months. For healthierand better looking lawns,mowoften and after moderategrowth. • For best cutting performance,grassover 6 inches in height should be mowed twice. Makethe first cut relativelyhigh; the second to desiredheight. TO ADJUST GAUGEWHEELS Gaugewheels are properlyadjusted when they are slightly off the groundwhen moweris at the desiredcutting height in operatingposition.Gaugewheels then keepthe deck in proper position to help preventscalpingin most terrainconditions. NOTE: Be sure tractor is on a flat level surface. 1. Lower mowerand adjust mowerto desired cuttingheight(See"TOADJUST MOWERCUTTINGHEIGHT"in this sectionof manual). 2. Removeretainer spring and clevis pin which secureeach gaugewheel bar. 3. Lower gaugewheels to ground.Raise gaugewheels slightly to align holes in bracketand gaugewheel bar and insert clevis pin.Gauge wheelsshould be slightly off the ground. 4. Replaceretainer spring into clevis pin. 5. Be sure all gaugewheels are in the same setting. IMPORTANT:Be sure to readjustgauge wheels if you change the cutting height of the mowerdeck. TO STOP Retainer Spring USING THE REVERSE SYSTEM - OPERATION 1. lever to neutral TO OPERATE { _ "_%. / 3. Start mower blades by engaging tachment clutch control. _'_(_J \""--_- / Push In To x-x_.4W_ REVERSE )_ OPERATION _/ SYSTEM (ROS) Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position. _WARNING: Backing up with the attachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary. Move motion control (N) position. With engine running, turn ignition key counterclockwise to ROS "ON" position. Look down and behind before backing. Slowly move motion control lever to reverse (R) position to start movement. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position. ROS "ON" Position 15 _._\j "Disengage" 5. at- _ __,"?' Deflector \ f?'\ Shield o I '>'' 3. 4. Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills. 1. Select desired height of cut. 2. Lower mower with attachment lift control. - /5°' Clevis Pin MOWER BLADES disengage attachment clutch control. _ICAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Lift Lever Attachment Clutch High Position Switch Pull Out To / Low "Eng 'a_ --,,v_Position 2. ,;, MOWER Engine "ON" Position (Normal Operating) TO OPERATE ON HILLS TOWING MENTS AI_WARNING: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide provided at the back of this manual. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. CARTS AND OTHER ATTACH- Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. • If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake. IMPORTANT: The motion control lever BEFORE CHECK TO TRANSPORT 1. 2. towing your tractor, be transmission by placing in freewheeling position. is located at the rear Raise attachment lift to highest position with attachment lift control. Pull freewheel control out and into the slot and release so it is held in the disengaged position. • Do not push or tow tractor two (2) MPH. • To re-engage transmission, above procedure. Transmission Transmission THE ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULl" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. returns to neutral (N) position when the brake pedal is depressed. • To restart movement, slowly release parking brake and brake pedal. • Slowly move motion control lever to slowest setting. • Make all turns slowly. When pushing or sure to disengage freewheel control Freewheel control drawbar of tractor. STARTING ENGINE ADD GASOLINE • Fill fuel tank to bottom at more than of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. AI_,CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. reverse Engaged Disengaged NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). 16 CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START COLD WEATHER below) 3. 4. 5. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. NOTE: In extreme cold conditions, if engine will not start you may need to disengage the motion drive belt as follows: 1. Be sure parking brake is engaged. 2. Remove retainer spring from the drive belt tension handle to relieve belt tension. ENGINE transmission engaged position. Sit on seat in operating position, depress brake pedal and set parking brake. 3. 4. Move attachment clutch to disengaged position. Move throttle control to fast position Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. 5. WEATHER STARTING Start engine and allow it to warm up for three (3) minutes. Shut-off engine and engage parking brake. Engage drive belt tension handle replace the retainer spring. AUTOMATIC TRANSMISSION WARM and UP Before driving the unit in cold weather, the transmission should be warmed up as follows: NOTE: Before starting, read the warm and cold starting procedures below. 6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM above) (50 ° F and 7. When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Be sure freewheel control is in the 2. STARTING 1. 2. Be sure the tractor is on level ground. Place the motion control lever in 3. neutral. Release the parking brake and let the brake slowly return to operating position. Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual). (50 ° F and 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. 17 PURGE TRANSMISSION MOWING _,CAUTION: Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor. 1. Place tractor safely on level surface with engine off and parking brake set. 2. Disengage transmission by placing freewheel control in disengaged position (See "TO TRANSPORT" in this section of manual). 3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Disengage parking brake. 4. Move motion control lever to full • Tire chains TIPS cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. f forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system. 5. Move motion control lever to neutral ,J ( , .,) 00272 • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. (N) position. Shutoff engine and set parking brake. 6. Engage transmission by placing freewheel control in engaged position (See "TO TRANSPORT" in this section of manual). Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake. 8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. Your transmission is now purged and now ready for normal operation. 7. 18 MAINTENANCE SCNEOULE F,LL,NOATES ASYOOOOMP'ETE f ZERV'OE REGULAR BrakePressure Operation Check Tire T Check Operator ROS Systems R Check for Loose _ Presence and Fasteners Sharpen/Replace Mower _ 1_#'5 Blades 1_#'3 T Lubrication 0 Check Battery Level _4 Clean Battery and Terminals _ R Chart Check Transaxle If I1_ I_ Cooling Check V-Belts Check Engine Change I_ Oil Level Oil (with oil filter) Engine Oil (without Change N Clean Air Filter G Clean Air Screen N_ Inspect Muffler/Spark Replace Clean _ Engine E E 11_,,2 oil filter) _1,_ 1_2 Arrester Oil Filter (If equipped) Engine Cooling _,2 Fins I_ Spark Plug I_ Replace Air Filter Paper Cartridge 1_2 Replace Fuel Filter 1 - Change more often when operating in high ambient temperatures. 2 - Service more often when operating a heavy in dirty or dusty load or 3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum. Do not overtighten. conditions. LUBRICATION RECOMMENDATIONS St Zerk Front Wheel Bearing zerk Sector Gear Teeth A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. 5. CHART Spindle Zerk Front Wheel Bearing zerk Engine Mandrel Zerks _General Purpose Grease @Refer to Maintenance "ENGINE" • At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. BEFORE 2 _#_ under The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. 1. 2. 3. 4. I_ 1_#'2 Replace GENERAL DATES SERVICE Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. EACH USE Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and ROS systems for proper operation. Check for loose fasteners. 19 TRACTOR Always observe safety rules when forming any maintenance. BRAKE OPERATION any attempt by the operator to shift into reverse should shut off the engine. • When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine. BLADE CARE per- If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments TIRES section For best results mower blades must be kept sharp. Replace bent or damaged blades. _, CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty. of this manual). • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM AND BLADE 1. Raise mower to highest position to allow access to blades. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth. 2. Remove blade bolt by turning counterclockwise. 3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque). IMPORTANT: Special blade bolt is heat treated. Star Mandrel Blade Center\ Assembly Hole REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disengaged position. CHECK OPERATOR SYSTEM PRESENCE • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. ROS "ON" Position CHECK REVERSE SYSTEM Blade Bolt (Special) TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. Engine "ON" Position (Normal Operating) OPERATION REMOVAL (ROS) • When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch engaged, 20 • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. axle ever leak or require servicing, contact your nearest Sears or other qualified service center. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. ENGINE 5/8" Bolt or p_Blade BATTE RY LUBRICATION Center Hole Only use high quality detergent oil rated with API service classification SG-SL. Select the oil's SAE viscosity grade according to your expected operating temperature. Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Remove terminal guard. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petroleum jelly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). TRANSAXLE SAE VISCOSITY F 30 -1_ 32 40 8 RANGE ANTICIPATED 60 /o 80 do 100 so 4o BEFORE NEXT OIL CHANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)improve starting in cold weather, they will result in increased oil consumption when used above 32°R Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SG-SL. • Be sure tractor is on level surface. COOLING PUMP 0 -2o TEMPERATURE The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. TRANSAXLE -20 c -do GRADES • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. 2. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. Install the drain tube onto the valve. Oil Drain Valve To Open To Close FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the trans- Drain Tube 21 / 3. Opendrainvalveby usinga 7/16" (11mm)wrenchturningcounterclockwise. 4. After oil has drainedcompletely,close the drain valveturning clockwise.Use the 7/16" (11mm)wrench to apply a small amountof torque to keep it closed. Do not over tighten. 5. Removethe drain tube and store in a safe place. 6. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 7. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at "FULl" line on dipstick. Tighten cap onto the tube securely when finished. AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. AIR INTAKE/COOLING AREAS MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S) PRE-CLEANER 2. Wash it in liquid detergent and water. 3. Squeeze it dry in a clean cloth. 4. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. NOTE: If very dirty or damaged, replace pre-cleaner. Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. CARTRIDGE IN-LINE 1. Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. 2. Reinstall precleaner cartridge, cover and secure. IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge. Cover CLEAN To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Remove cover. TO SERVICE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. CLEAN AIR FILTER TO SERVICE ENGINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. Cartridge Fuel Filter_ Foam 22 CLEANING We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower. • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. ,_WARNING: TO AVOID SERIOUS VICE OR ADJUSTMENTS: 1. 2. 3. 4. 5. INJURY, BEFORE PERFORMING ANY SER- Depress brake pedal fully and set parking brake. Place attachment clutch in "DISENGAGED" position. Turn ignition key to "STOP" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. 5. DISCONNECT REAR MOWER PINS FIRST - Pull out the spring loaded pin, disconnect suspension arm from pin and release pin. 6. Go to other side of mower and disconnect rear pin in the same manner. 7. Remove the four retainer springs and two flanged pins from front plate assembly and remove plate. 8. Raise attachment lift lever to its highest position. 9. Turn tractor steering wheel to the left as far as it will go. 10. Slide mower out from under right side of tractor. TRACTOR TO REMOVE MOWER 1. Place attachment clutch in "DISENGAGED" position. 2. Lower attachment lift lever to its lowest position. 3. Disengage belt tension rod from lock bracket. _, CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and release slowly. 4. Remove mower belt from electric clutch pulley. Belt Tension Rod Bracket Electric Clutch Pulley Disengage_on Front Plate Assembly Double Loop Retainer Springs .,p-----Single Loop Retainer Springs Flanged Pins Rear Mower Pins 23 TO INSTALL MOWER Check adjustment on right side of tractor. Position any blade so the tip is pointing straight forward. Measure distance "B" at front and rear tip of blade • Before making any necessary adjustments, check that both front plate links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of blade, loosen nut "C" on both front links an equal number of turns. NOTE: Each full turn of nut "C" will Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual. NOTE: You will need to reattach front plate assembly to tractor after sliding mower under the tractor. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE change distance "B" by approximately 3/16". • When distance "B" is 1/8" to 1/2" lower at front than rear, tighten nut "D" against trunnion on both front links. • To raise front of blade, loosen nut "D" from trunnion on both front links. Tighten nut "C" on both front links an equal number of turns. The two front links must remain equal in length. • When distance "B" is 1/8" to 1/2" lower ADJUSTMENT • Raise mower to its highest position. • Measure height from bottom edge of mower to ground level at front corners of mower. Distance "A" on both sides of mower should be the same. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 3/16". • Recheck measurements after adjusting. Bottom Edge of Mower to Ground at front than rear, tighten nut "D" against trunnion on both front links. • Recheck side-to-side adjustment. __ Blade Bottom Edge of Mower to Ground BOTH FRONT PLATE LINKS MUST BE EQUAL IN LENGTH Suspension Arm EiftLink ustment Nut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level sideto-side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower blades should be adjusted so the front tip is approximately 1/8" to 1/2" lower than the rear tip when the mower is in its ,_ghest position. CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth. Front Plate Assembly Trunnion TO REPLACE MOWER 1. 2. 3. 24 MOWER DRIVE DRIVE BELT BELT REMOVAL Park tractor on a level surface. Engage parking brake. Lower attachment lift lever to its lowest position. Disengage bracket. belt tension rod from lock CAUTION: Belt tension MOWER rod is spring 6. BELT INSTALLATION 1. Install belt around both mandrel pulleys and around idler pulleys as shown. 2. Install belt onto electric clutch pulley. IMPORTANT: Check belt for proper routing in all mower pulley grooves. 3. Reassemble R.H. and L.H. mandrel loaded. Have a firm grip on rod and release slowly. 4. Remove screws from R.H. and L.H. mandrel covers and remove covers. 5. DRIVE Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. 4. Remove belt from electric clutch pulley, both mandrel pulleys and all idler pulleys. covers. Securely tighten all screws. Engage belt tension rod on locking bracket. CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly. 5. Raise attachment lift lever to highest position. Belt Routing LH. Mandrel Belt Tension Rod (Disengaged Locking Bracket Electric Clutch Pulley Position) _, ,,::, B.a. Mandrel Cover B.a. Mandrel Idler, Pulleys TO ADJUST ATTACHMENT CLUTCH NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch cycles to wear in clutch plate. The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by a Sears or other qualified service center. 1. Make sure attachment clutch and ignition switches are in "OFF" position. 2. Adjust the three nylon Iocknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in the side of brake plate. 10 Rotor .012" Nylon _ Slot (3) Locknut (3) I Plate 25 TO CHECK AND ADJUST BRAKE Engine Pulley If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. TO CHECK _ Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake. 2. Disengage transmission by placing freewheel control in "transmission disengaged" position. Pull freewheel control out and into the slot and release so it is held in the disengaged position. The rear wheels must lock and skid when TO REPLACE MOTION DRIVE service BELT 2. 3. FRONT 1. 2. 3. 4. - Create slack in belt by removing retainer spring from drive belt tension handle. Remove belt from all idler pulleys, transaxle pulley and then from engine pulley. BELT INSTALLATION STEERING TO REMOVE Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest. 1. Remove mower (See "TO REMOVE MOWER" in this section of manual.) BELT REMOVAL Keeper Clutching Idler WHEEL Clutching Flat Idler ALIGN- If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center. BRAKE a Sears or other qualified Keeper TO ADJUST MENT you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. Contact center. Belt Keeper Flat Idler Belt Keeper V-Idler BRAKE 1. TO ADJUST Transaxle Pulley 5. WHEEL WHEEL 1. 2. 1. Install new belt around engine pulley first, then around transaxle pulley and lastly into all the idler pulleys. 2. Check to be sure belt is positioned correctly and is on proper side of all belt keepers. 3. Engage the drive belt tension handle and replace the retainer spring. 4. Reinstall mower. REPAIRS - Block up axle securely. Remove axle cover, retaining ring and washers to allow wheel removal. Repair tire and reassemble. Replace washers and snap retaining ring securely in axle groove. Replace axle cover. REAR WHEEL - FOR - Block rear axle securely. Remove five (5) hub bolts to allow wheel removal. 3. Repair tire and reassemble. Replace and tighten hub bolts securely. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Retaining Retainer Spring Ring \ Axle Cover Drive Belt Tension Handle 26 Washers TO START TERY ENGINE WITH A WEAK BAT- 1. 2. 3. _WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of 4. 5. 6. this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATTACH 1. 2. 3. JUMPER CABLES 7. 8. 9. - Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. Keps Terminal ,.--' Access ,, Door TO REPLACE HEADLIGHT BULB Loose or damaged wiring may your tractor to run poorly, stop prevent it from starting. • Check wiring. See electrical diagram in the Repair Parts TO REPLACE FUSE Fully Charged Battery BATTERY cause running, wiring section. Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. _WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected sparking ,gative (Black) Cable Raise hood. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS 02614 first to prevent grounding. Positive (Red) Cable 1. 2. DD REPLACING Hex Bolt Guard TO REMOVE CABLES, REVERSE ORDER 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. Weak or Dead Battery Lift hood to raised position. Remove terminal guard. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. Install new battery with terminals in same position as old battery. Reinstall terminal guard. First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely Close terminal access doors. Close hood. from accidental 27 or TO REMOVE SEMBLY HOOD AND GRILL AS- 1. 2. 3. Raise hood. Unsnap headlight wire connector. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to reconnect the headlight wire connector. 3. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. 4. Replace air cleaner cover assembly and tighten knob. TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to a Sears or other qualified service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center,, which has proper equipment and experience to make any necessary adjustments. Headlight Wire Connector ENGINE Stop Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE Swivel The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever to fast position. 2. Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move choke control (located on dash panel) to full choke position. 2. Loosen knob and remove cover assembly Clamp Screw from air cleaner. 28 Clamp Screw blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor storage. When mower period of time, clean it all dirt, grease, leaves, clean, dry area. 1. Clean entire tractor in the Maintenance 2. 3. 4. 5. for winter is to be stored for a thoroughly, remove etc. Store in a NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car- (See "CLEANING" section of this manual). Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). Lubricate as shown in the Maintenance section of this manual. buretor. Do not empty the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. Touch up all rusted or chipped paint surfaces; sand lightly before painting. Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. 2. Remove spark plug(s). Pour one ounce of oil through spark plug hole(s)into cylinder(s). 3. Turn ignition key to start position for a few seconds to distribute oil. 4. Replace with new spark plug(s). BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in OTHER • Do not store gasoline to another. from one season • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to ENGINE FUEL SYSTEM form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol 29 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Will not start CAUSE CORRECTION 1. Out of fuel. 2. 3. Engine not "CHOKED" properly. Engine flooded. 4. 5. 6. 7. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 1. Fill fuel tank. 2. See "TO START 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. 11. Extreme Cold Conditions Hard to start 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. Loose or damaged wiring. 7. Carburetor out of adjustment. 8. Engine valves out of adjustment. Engine will not turn over in qualified service center. 11. See "To start engine" in operation section. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Empty fuel tank and refill tank with fresh, clean gasoline. 6. Check all wiring. 7. See "To Adjust Carburetor" in Service and Adjustments section. 8. Contact a Sears or other qualified 1. Brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. 8. Faulty solenoid or starter. 1. 2. 3. 4. 5. 6. 7. 8. Faulty operator presence switch(es). 9. , ENGINE" Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service and Adjustments section. 10. Contact a Sears or other service center. Depress brake pedal. Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter. Contact a Sears or other qualified service center. Engine clicks but will not start 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged wiring. 4. Faulty solenoid or starter. 1. Recharge or replace battery. 2. Clean battery terminals. 3. Check all wiring. 4. Check/replace solenoid or starter. Loss of power 1. Cutting fast. 1. 2. Throttle too much grass/too in "CHOKE" 30 position. 2. Raise cutting height/reduce speed. Adjust throttle control. TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE Loss of power (continued) 3. 3. 4. 5. 6. Build-up of grass, leaves and trash under mower. Dirty air filter. Low oil level/dirty oil. Faulty spark plug. 4. 5. 6. 7. 8. Dirty fuel filter. Stale or dirty fuel. 7. 8. 9. Water in fuel. 9. 10. Spark 11. 12. 13. 14. Excessive vibration CORRECTION plug wire loose. 10. Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment. 11. 12. 13. 14. 15. Engine valves out of adjustment. 15. 1. Worn, bent or loose blade. 1. 2. Bent blade mandrel. 3. Loose/damaged Clean qualified part(s). underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Empty fuel tank and refill tank with fresh, clean gasoline. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Connect and tighten spark plug wire. Clean engine air screen/fins. Clean/replace muffler. Check all wiring. See "To Adjust Carburetor" in Service and Adjustments section. Contact a Sears or other service center. Replace blade. Tighten blade bolt. 2. Contact a Sears or other qualified service center. 3. Tighten loose part(s). Replace damaged parts. Engine dies when tractor is shifted into reverse , Reverse operation system (ROS) is not "ON" while mower or other attachment is engaged. 1. Turn ignition key to ROS "ON" position. See Operation section. Engine continues to run when operator leaves seat with attachment clutch engaged , Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected contact a Sears or other qualified service center. Worn, bent or loose blade. 1. Mower deck not level. Buildup of grass, leaves, trash under mower. Bent blade mandrel. 2. 3. Replace blade. Tighten blade bolt. Level mower deck. Clean underside of mower housing. Contact a Sears or other qualified service center. Clean around mandrels to open vent holes. Poorcut-uneven , 2. 3. 4. 5. and Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels. 31 4. 5. TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Mower blades will not rotate Poor grass discharge CAUSE CORRECTION 1. Obstruction in clutch mechanism• 2. Worn/damaged mower belt. 3. Frozen idler pulley• 4. Frozen blade mandrel• obstruction• 2. Replace mower 3. 4. Replace idler pulley• Contact a Sears or other qualified service center• 1. Place throttle control in "FAST" position• Shift to slower speed• Allow grass to dry before mowing• Level mower deck. Check tires for proper air pressure• Replace/sharpen blade• Tighten blade bolt. Clean underside of mower housing• Replace mower drive belt. Reinstall blades sharp edge down. Replace with blades listed in this manual• Clean around mandrels to open vent holes• Engine 2. 3. Travel speed Wet grass• 4. 5. Mower deck not level• Low/uneven tire air pressure• 4. 5. 6. Worn, 6. 8. 9. too slow• Remove 1. , speed drive 1. too fast. bent or loose blade• Buildup of grass, leaves and trash under mower• Mower drive belt worn. Blades improperly installed• 10. Improper blades used. 2. 3. 7. 8. 9. 10. drive belt• 11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels• 11. Headlight(s) not working (if so equipped) 1. 2. 3. 4. 5. Light switch is "OFF". Bulb(s) or lamp(s) burned out. Faulty light switch• Loose or damaged wiring• Blown fuse. 1. Turn light switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch• 4. Check wiring and connections. 5. Replace fuse. Battery will not charge 1. 2. 3. Bad battery cell(s). Poor cable connections• Faulty regulator (if so equipped)• Faulty alternator• 4. Loss of drive 1. 2. 3. Engine "backfires" when turning engine "OFF" , Freewheel control in "disengaged" position• Motion drive belt worn, damaged, or broken• Air trapped in transmission during shipment or servicing• Engine throttle control not set between half and full speed (fast) position before stopping engine• 32 Replace battery• •. Check/clean al/connections. 3. Replace regulator• 4. Replace 1. 2. Place freewheel control in "engaged" position• Replace motion drive belt. 3. Purge transmission• , alternator• Move throttle control between half and full speed (fast) position before stopping engine• TRACTOR -- MODEL NUMBER 917.276341 SCHEMATIC SOLENOID O q IGNITION UNIT [ BLUE _4 FUEL SHUT-OFF __ _ SPARKPLUGS J _ GAP (2 PLUGS @ ON TWIN CYL. ENGINES) HOUR BLACK METER SOLENOID [ i i i BLUE FUEL LINE I ] i i (OPTIONAL) 41 I 16AMPDC _ 3600£PM RED REGULATO / LIGHT SW _ YELLOW 2_ VOLTSA¢ OlSCONNECTED) * 3_00 RPM (REGU_TOR J BLACK NOTE IGNITION SWITCH POSITION CIRCUIT "MAKE" OFF RUN/OVERRIDE M+G+A1 B+A1 RUN B+A1 START B + S + A1 L+A2 HEADLIGHTS YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT • © CONNECTED TO THE NON-REMOVABLE REMOVABLE BATTERY, BUT HAVE THEIR CONNECTIONS CONNECTIONS OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WIRING INSULATED CLIPS WILL CHANGE WITH ENGINE NOTE: IF WIRING INSULATED CLIPS SPEED. AT IDLE THE LIGHTS WERE REMOVED FOR SERVICING OF WILL DIM. AS THE ENGINE IS UNIT, THEY SHOULD BE REPLACED SPEEDED UP, THE LIGHTS TO PROPERLY SECURE YOUR WIRING. 02833WILL BECOME THEIR BRIGHTEST. 33 TRACTOR -- MODEL NUMBER 917.276341 ELECTRICAL I 34 26 29 • i 193391ROS t I 34 33 TRACTOR -- MODEL NUMBER 917.276341 ELECTRICAL KEY NO. PART NO. DESCRIPTION 1 2 8 10 11 12 16 21 22 24 25 26 27 28 29 30 34 33 40 41 42 43 45 50 52 79 92 93 94 144927 74760412 7603J 145211 150109 145769 176138 175688 4152J 185464 146149 108824X 73510400 170697 192749 193350 110712X 140403 193391 17720408 131563 178861 122822X 174652 141940 175242 193465 192540 191834 Battery Bolt Hex Head 1/4-20 x 3/4 Tray, Battery Bolt 1/4-20 x 7.5 Zinc Hold down Battery Dash Mount Nut Push Nylon 1/4" Switch Interlock Push-In Harness Socket Light W/4152J Bulb Light Cable Starter Cable Fuse Nut Keps Hex 1/4-20 unc Cable, Ground Switch, Plunger Switch, Ign Switch, Light/Reset Key, Ignition Harness Ign. Screw Thd Cut 1/4-20 x 1/2 Cover, Terminal Soleniod Ammeter Switch, PTO Hourmeter Adaptor Bulbholder Asm Incandescent SV Harness Pigtail Reverse Switch Screw Plastite 10-14 x 2.0 Module Reverse ROS NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 35 TRACTOR -- MODEL NUMBER 917.276341 CHASSIS AND ENCLOSURES 14 153 161 158 37 13o 130 150 i /_ 122 8 58 156 144 17 _156 28 21 174 _ 99 45 2 \ 174 86 chassis-stealth 36 II 7 TRACTOR -- MODEL NUMBER 917.276341 CHASSIS AND ENCLOSURES KEY NO. PART NO. DESCRIPTION 1 2 5 6 7 8 14 16 17 18 19 20 21 24 28 30 31 32 33 34 35 36 37 39 43 44 45 47 50 58 68 180375 175282 193636X428 157882 17720408 184668 175260X615 121794X 17000612 174515X615 19131312 STD523710 STD541437 179717X615 179716X615 145052 161419 161327 161326 177018 19111116 17060512 192397X615 175278 136939 136940 187270 17490608 175476 183569 17490508 Rail, Frame RH Drawbar, Gt Dash YTGT 2 Cyl Dash, Lower Vgt One Piece Screw, Thd Cut 1/4-20 x 1/2 Support, Battery Hood Asm Cover, Access Screw 3/8-16 x .75 Grille Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 x 1 Nut Crownlock 3/8-16 unc Footrest, RH Footrest, LH Saddle, Hydro Brace, Supt 1-pc VGT Bracket, Pivot Chassis Lh Bracket, Pivot Chassis Rh Plate Asm Engine Washer 11/32 x 11/16 x 16 Ga. Screw 5/16-18 x 3/4 Fender Pnt Bracket, Axle Front Bracket, Spnsn Front Lh Bracket, Spnsn Front Rh Bracket Asm., Susp Chas. ScrewThdrol. 3/8-16 x 1/2 Bracket, Chassis Front Bracket Asm., Fender ScrewThdrol. 5/16-18 x 1/2 KEY NO. PART NO. DESCRIPTION 84 86 91 99 122 130 138 139 142 144 148 150 152 153 156 157 158 161 162 165 166 167 169 170 172 173 174 188164 74780716 180374 177143 192512 191611 191121X428 171873 161897 161900 164655 175352 177956 179761 17000512 161840 17670608 179612X428 142432 183554 73680700 184672 188598 194667 17120614 74780512 10040500 Upstop 54" Deck Bolt Fin Hex 7/16-14 unc x 1 Rail, Frame Lh Rod By Pass Screw Hex Wshd 10-32 x 5/8 Screw 10 x 3/4 Single Lead-Hex Cup Holder Bolt Shoulder 5/16-18 TT Bracket Dash Rh Bracket Dash Lh Extrusion Bumpers Duct Heat Hood Shield Browning Lightbox Asm W/Lens Screw 5/16-18 x 3/4 Lens Bar Screw Thdrol 3/8-16 x 1/2 Console Fuel Window Screw Hex 1/4-1/2 unc Bracket Support Tank Nut Lock 7/16-14 unc Bushing, Snap Nylon 1.250 Bracket Chassis Sway Rod Bracket Sway Brace Screw 3/8-16 x .875 Bolt Fin Hex 5/16-18 uric x 3/4 Washer Lock Hvy HLCL Spr. 5/16 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 37 TRACTOR -- MODEL NUMBER 917.276341 GROUND DRIVE 36 77 117_ 128 127 50\ 120 153_ 122 117_ 120 9 69 33 112 drive lO-vgt 38 TRACTOR -- MODEL NUMBER 917.276341 GROUND DRIVE KEY NO. PART NO. 1 Transaxle Hydro Gear 331-3000 (See Breakdown) 7070E Key 1/4 x 2.5 7563R Washer Thrust STD561210 Pin, Cotter 140507 Wheel, Hub Assembly 140080 Bolt, Hub 73940800 Nut 180235 Lever Asm Shift Lower 130564 Knob 176600 Brake, Rod 12000053 Ring E 71673 Cap, Parking Brake 137648 Rod, Parking Brake 149412 Spring, Drive Ground 121749X Washer 25/32 x 1-1/4 x 16 Ga. 150035 Nyliner 74321016 Screw, Fin. #10-24 x 1 178575 Actuator, Interlock Switch 73931000 Nut Centerlock 10-24 Unc 8883R Cover, Pedal 145170 Retainer, Spring 72110614 Bolt, 3/8-16 x 1-3/4 Gr. 5 131494 Pulley, Idler, Flat 127783 Pulley, Idler, Grooved 105706X Bearing, Idler 161597 V-Belt 74760724 Bolt Fin Hex 7/16-14 x 1-1/2 143995 Pulley, Transaxle 176601 Shaft, Clutch/Brake Pedal 179613 Bolt, Shoulder STD571812 Pin, Roll 123800X Washer 192390X428 Console AutomaticYT/GT 74490548 Bolt Hex FIghd 5/16-18 x 3 Gr. 5 142432 Screw Hex Wsh. Hi-Lo 1/4-1/2 74780716 Bolt Hex 7/16-14 x 1-1/4 Gr. 5 2 3 6 7 9 20 22 23 29 33 34 35 36 37 38 39 40 41 42 46 48 50 52 55 56 58 61 64 65 68 69 70 73 74 77 DESCRIPTION KEY NO. PART NO. DESCRIPTION 89 94 98 106 107 108 111 112 114 117 120 121 122 123 124 126 127 128 129 130 131 132 133 135 137 138 142 143 145 146 147 151 152 153 73680700 133835 141004 142918 154739 142917 156240 178558 73800500 73900600 17000612 175611 72010520 192438 165492 166002 177362 176624 179473 19131016 76020312 175467 175468 177364 1685H 1370H 175469 17000512 163168 140462 141322 74760514 178705 4997H Nut Crownlock 7/16-14 Unc Fastener Christmas Tree Bracket Shift O-Ring Asm Hydro Gear Line Fuel Hydro 15" VGT Cap Asm Vent Hydro Gear 70109 Spacer Shift Lever VGTH Washer Nylon High Temp Nut Lock Hx W/Ins 5/16-18 Unc Nut, Lock Fig. 3/8-16 Screw 3/8-16 x .75 Bracket Strap Torque Bolt RDHD SQ 5/16-18unc x 2-1/2 Rod Shift Bolt Shoulder 5/16-18 x .561 Washer SRRTD 5/161D x 1.0 x .125 Link Control Clutch Spring Drive GRND Bracket Asm Idler Tensioning Washer 13/32 x 5/8 x 16 Ga Pin Cotter 3/32 x 3/4 Bracket Mtg Hydro 3500 LH VGT Bracket Mtg Hydro 3500 RH VGT Link Asm Control Hydro 3500 Nut Lock 5/16-18 NC Thd Washer Thrust 5/8 x 1.10 x 1/32 Strap Torque HG-3500 Screw Thdrol 5/16-18 x 3/4 Washer Axle Flange HG-3000 Fan 7" Hydro Washer Bolt Fin Hex 5/16-18 x 7/8 Bolt hex 5/16-18 x 1 Retainer Spring NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 39 TRACTOR -- MODEL NUMBER 917.276341 STEERING 23 22 13 36 34 ,31 33 32 29 6 \ 42 28 52 J 18 _ steering 13-vgt 4O TRACTOR -- MODEL NUMBER 917.276341 STEERING KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 26 27 28 29 31 32 33 34 35 36 41 42 44 45 46 47 49 50 51 52 159944X428 178557 183226 161849 161848 6266H 121748X 12000029 184946X505 74781044 136518 73901000 121749X STD551137 STD541537 186814 187799 156011 163887X428 159945 155105 152927 159946X428 3366R 17000612 104239X 138136 19111610 STD551131 74780512 187039 186799 155246 17490508 160135X428 19182411 19131610 179471 175820 73900600 73940800 175553 Wheel, Steering Axle Asm., Front Fitting, Grease Spindle Asm, LFI Spindle Asm., RFI Bearing, Race Thrust Harden Washer 25/32 x 1-5/8 x 16 Ga. Ring, Klip #T5304-75 Cap, Spindle Bolt, Fin Hex 5/8-11 x 2-3/4 Spacer Bearing Axle Front Nut, Lock Flange 5/8-11 Unc Washer 25/32 x 1-1/4 x 16 Ga. Washer, Lock Hvy HIcl Spr 3/8 Nut, Lock Center 3/8-24 UNF Shaft Asm., Steering Draglink Vgt Support Asm., Steering Vgt Boot, Steering Adapter, Wheel Steering Bushing, Strg. BIk Screw Insert, Cap Steering Wheel Bearing, Col. Strg. Screw, 3/8-16 x 3/4 Bearing, Flange Bushing, Nyliner Snap Washer 11/32xlx10Ga. Washer, Lock Hvy FIIcl Spr 5/16 Bolt Fin Hex 5/16-18unc x 3/4 Gear, Sector Steering Tie Rod Bracket Switch Interlock VGT 97 Screw Thdrol 5/16-18 x 1/2 Tyt Extension Sleeve, Steering Wheel Washer 9/16 x 1-3/8 x 11 Ga. Washer Flat 13/32 x 1 x 10 Ga. Bracket Asm Idler Stationary Pulley Idler Flat Nut Lock Fig 3/8-16 UNC Nut Hex Jam Toplock 1/2-20 unf Clip Steering .750 NOTE: Allcomponentdimensions inches 1 inch = 25.4mm 41 givenin U.S. TRACTOR -- MODEL NUMBER 917.276341 ENGINE 69 21 2O 82 84 84 /81 12 18 15 29 26 37 27 / 39 engine ELS 3-vgt KEY NO. PART NO. DESCRIPTION 1 2 8 9 10 11 12 15 18 20 21 22 26 27 28 29 31 37 39 149723 121361X 177748 175287 179335 143996 179115 179124X428 175437X428 191611 187767X428 3645J 139277 7834R 137180 145006 123487X 17490636 Engine Briggs Model No. 0471-E1 Muffler Pulley V-Idler Keeper Asm. Belt Engine Bushing Clutch Electric Pulley Engine VGT Elect Clutch Tank Fuel Rear 5.0 Yt/Gt Cap Asm Control Throttle Screw 10 x 3/4 Single Lead Hex Control Choke Bushing Stem Tank Fuel Fuel Line Spark Arrester Kit Clip Push-In Hinged Clamp Hose ScrewTT 3/8-16 x 2-1/4 unc SPARK ARRESTER KIT KEY NO. PART NO. DESCRIPTION 40 41 42 45 47 62 69 70 71 79 81 82 83 84 85 17490664 126197X STD551143 73510400 175288 146629 165391 176069 176070 183906 188800 188799 171877 17060624 179953 Screw TT 3/8-16 x 4 unc Washer 1-1/20D x 15/32 ID x .250 Washer Lock 7/16 Nut Keps Hex 1/4-20 unc Bushing Shield Heat Muffler Gasket Tube Exhaust LH Tube Exhaust RH Screw Socket Head 5/16-18 x 1 Tube Drain Oil Easy Valve Oil Drain Bolt 5/16-18 unc x 3/4 W/Sems Screw 3/8-16 x 1-1/2 Bolt Hex 7/16-20 x 3.75 Gr. 5 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 42 TRACTOR -- MODEL NUMBER 917.276341 SEAT ASSEMBLY 18 I 19 17 37 12 21 I I I seat KEY NO. PART NO. DESCRIPTION 1 2 3 5 6 7 8 10 12 13 14 180598 180166 140675 145006 STD541437 124181X 171877 180186 174648 121248X 72050412 Seat Bracket, Pivot Seat Strap, Fender Assembly Clip, Push In, Hinged Nut 3/8-16 Unc Spring, Seat Cprsn Bolt 5/16-18Unc x 3/4 w/Sems Pan, Seat Bracket, Mounting Switch Bushing, Snap Bolt, Carriage 1/4-20 x 1-1/2 12-vgt KEY NO. PART NO. DESCRIPTION 15 16 17 18 19 20 21 37 121249X 123740X 123976X 19171912 166369 124238X 171852 73800500 Spacer, Split Spring, Cprsn Nut, Lock 1/4 Lge Fig Gr. 5 Washer 17/32 x 1-3/16 x 12 Ga. Knob, Seat Cap, Spring Seat Bolt, Shoulder 5/16-18 Nut, Lock Hx w/Ins. 5/16-18 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 43 TRACTOR -- MODEL NUMBER 917.276341 DECALS 3 18 15 15 10 16 12 16 23 11 KEY NO. PART NO. 1 2 193599 149516 3 4 5 6 7 8 9 10 11 12 13 186242 186243 140837 133644 193114 193957 186572 156439 181252 188298 178482 WHEELS 2 13 DESCRIPTION Decal Dash Decal Battery DNGR/PSN ENG Asm Decal Hood RH Decal Hood LH Decal Brake Parking Saddle Decal Maintenance Decal Deck Upstop Decal Replacement Decal Fender Decal Fender Danger Decal FTREST Decal V-Belt Dr Sch Decal Deck Heavy Duty AND TIRES 3 4 7 10 5 9 KEY NO. PART NO. DESCRIPTION 14 15 16 18 19 20 22 23 ------ 188298 186725 195890 164065 138047 178455 195885 106202X 179768X428 166960 179769X428 198030 198031 Decal V-Belt Schem Decal Hood Side Pnl Decal Chassis Decal Insert Strg Decal Battery Decal Deck Caution Decal Engine Logo Reflector, Taillight Pad Footrest LH Decal Drawbar Bypass Pad Footrest RH Owner's Manual, English Owner's Manual, Spanish KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 - - 59192 65139 106228X624 8134H 105588X 278H 9040H 104757X428 106230X 7154J 106277X624 6856M 144334 Cap Valve Tire Stem Valve Rim Asm Front Tube, Front (Service Item Only) Tire, Front Fitting Grease (Front Wheel Only) Bearing Flange(Front Wheel Only) Cap Axle (Front Wheel Only) Tire Rear Tube Rear (Service Item Only) Rim Asm Rear Fitting Grease Sealant, Tire (10 oz. Tube) NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 44 TRACTOR -- MODEL NUMBER 917.276341 LIFT ASSEMBLY 40 43 38 39 42 12 6 .yll 23 \ 70\ \\ 77 41 _ 85 70 _41 12-___ F76 __ __26 lift rh 18 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 10 11 12 23 24 26 29 30 31 32 33 34 121006X 180045 159189 12000022 19292016 71110624 175830 175831X505 183894 175375 163552 STD624008 73350800 73800800 150233 110807X STD551037 137150 STD560907 137167 Rod Asm., Lever Shaft Asm., Lift Vgt Lever Asm., Lift Rh E-Ring Truarc #5133-87 Washer 29/32 x 1-1/4 x 16 Ga. Bolt, Fin Hex 3/8-16 x 1-1/2 Grip, Handle Fluted Plunger, Button Spring Link Lift Retainer Spring Retainer, Spring Nut, Jam Hex 1/2-13 unc Nut Lock 1/2-13 unc Trunnion, Infin Height Nut, Special Washer 13/32 x 5/8 x 16 Ga. Spring, Compression Inf Hgt Pin, Cotter 3/32 x 1/2 Rod, Adj Lift 45 KEY NO. PART NO. DESCRIPTION 35 38 39 40 41 42 43 70 72 73 74 75 76 77 78 79 85 86 138057 155097 123935X 17060516 175994 19112410 123934X 145212 110452X 73350600 187277 175805 175560 176205 175689 187276 189013 188528 Knob, Inf 3/8-16 unc Pointer, Height Indicator Plug, Hole Screw Hex Wsh 5/16-18 x 1 Nut, Lift Link 7/16-20 Washer 11/32x 1-1/2 x 10Ga. Scale, Indicator Height Nut Hex Flange Lock Nut Push Phos & Oil Nut Hex Jam 3/8-16 unc Arm Susp. Rear RH Plate Asm. Susp. Front Pin, Flange Trunnion Susp. Arm Trunnion Susp. Front Arm, susp. R LH Insert Wear Bolt Shoulder NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm TRACTOR -- MODEL NUMBER 917.276341 MOWER DECK 90 182 94 183 180 I 46 46 43 98J l i [ l [ i 57 5033 5 116 117 25 119 26 56 27 mower 46 deck-54 2 TRACTOR -- MODEL NUMBER 917.276341 MOWER DECK KEY NO. PART NO. 1 5 6 7 8 11 194846 STD624008 187297 188187 174365 187254 13 14 15 17 21 25 26 27 29 30 31 32 33 34 35 36 38 39 40 41 42 43 46 47 49 DESCRIPTION Deck Weldment Mower Retainer Spring Cover Mandrel LH Cover Mandrel RH Bolt 7/16 Asm. Blade Blade, Standard (For mulching mowers only) 187291 Shaft Asm. w/Lower Bearing 187281 Mandrel Housing. 110485X Bearing, Ball, Mandrel 72140505 Bolt, Carriage 5/16-18 x 5/8 73680500 Nut, Crownlock 5/16-18 uric 178102 Spring, Torsion 110452X Nut, Push 187257X428 Deflector Shield 131491 Rod, Hinge 173984 Screw, Thdroll Washer Head 187690 Washer, Spacer Mower Vented 153535 Pulley, Mandrel 178342 Nut, Fig. Top Lock Cntr. 9/16 73680600 Nut 188635 Pin Suspension Rear 19131316 Washer 13/32 x 13/16 x 16 Ga. 188657 Spring Compression 187284 Pulley, Idler, Stationary 19131312 Washer 13/32 x 13/16 x 12 Ga. 19132203 Washer 13/32 x 1-3/8 x 3 Ga. 165723 Spacer, Retainer 196216 Arm, Idler 137729 Screw, Thdroll. 1/4-20 x 5/8 191273 V-Belt, Mower 73900600 Nut, Lock Fig. 3/8-16 unc KEY NO. PART NO. 50 51 52 53 56 57 58 59 60 90 91 94 95 97 98 113 114 116 117 118 119 122 180 182 183 -- 72110616 72110610 188460 74780636 155986 156941 187342 187344 187607 74760516 180535 176066 180534 19133210 187282 72110508 187556 193406 174873 73930600 19121414 187557 73800500 179127 163552 187292 -- 196101 DESCRIPTION Bolt, Carr. 3/8-16 x 2 Bolt Pulley Idler Clutching Bolt Fin Hex 3/8-16 unc x 2-1/4 Bar Pnt Adj. Pin Head Rivet Baffle Right Baffle Left Baffle Center Bolt Hex Hd 5/16-18 unc x 1 Bracket Noseroller RH Nose Roller Bracket Noseroller LH Washer 13/32 Spring Clutch Drive Bolt Rdhd Sqnk 5/16-18 x 3/4 Rod Tension Relief Bolt, Shoulder Gauge Wheel Nut, Centerlock 3/8-16 unc Washer 3/8 x 7/8 x 14 Ga. Bushing Tension Relief Nut Lock Hx W/Ins 5/16-18 uric Rod Roller Nose Spring Retainer Mandrel Asm. Service (Includes Key Nos. 13-15 and 33) Replacement Mower, Complete NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 47 TRACTOR -- MODEL NUMBER TRANSAXLE--MODEL NUMBER 331-3000 II1\ 110_\_ 917.276341 /55_ 137_ i 106 /55 /62 121 _ 79 97 205 48 SEALANt 20W50 KIT, O!L SEAL TRACTOR -- MODEL NUMBER TRANSAXLE--MODEL NUMBER 331-3000 KEY NO. PART NO. 1 161122 2A 193015 2B 193016 3 184703 4 5 6 7 8 10 11 12 13 14 15 161125 142932 142928 142933 142934 169524 173159 161126 142978 142977 169898 21 150786 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 46 48 50 161127 169526 161128 161129 161130 169527 142941 169887 161133 142940 178318 178319 170421 142967 184694 169529 142945 142952 142953 142965 150797 184702 178320 178343 51 52 53 54 55 169530 169531 144581 161139 178321 56 57 58 59 60 61 62 63 64 169533 161142 161143 161144 161145 161146 161147 161148 161149 DESCRIPTION Kit, housing main Main housing Lip seal Flange bearing Trunnion bushing Cradle bearing Kit, housing r/h R.H. Housing Flange bearing Needle bearing (sce1412) Lip seal (.875 ID x 1.30D x .25) Kit, brake bolt Bolt, hex hd 1/4-20 x 1.25 W/patch Bolt, hex hd 1/4-20 x 2.25 W/patch Kit, center section Center section Bushing .50X .60X .50 Bushing .90 X 1.02X .75 Plate, bypass Check plug assembly,.044 Check plug assembly, no bleed Spacer (BDE BDU 10) Seal, lip Retaining ring Retaining ring Bearing, ball Swash plate (BDP, BDU 10) Bearing, thrust (10cc) Shaft, input (310-3000) Washer, block thrust Spring, helical compression Kit, cylinder block (10cc) 10CC cylinder block 10CC piston 10CC piston spring Piston seat washer Block, (BD-21& IHT) 21CC Cylinder block Piston seat washer 21CC piston 21CC piston spring Shaft, motor (310-3000) Bearing, thrust (21cc) Control arm (310-3000) Spacer (310-3000) Gear, 16t pinion Capscrew Guide block (BD-21) Trunnion, tapered square Bearing, journal Seal, lip Return arm (310-3000) Actuating arm (310-3000) Bolt, stud 5/16-24 Friction puck Kit, bypass plate Bypass actuator (IHT) Seal, lip Bypass arm Retaining ring Pin Bolt 3/8-24 x 2-1/2 Spring, neutral (310-3000) Puck, adjusting (310-3000) Screw, hex head washer cap screw (IZT) 1/4-20 x 3/4 Lower cover Geroter assembly O-ring Charge pump housing Kit, filter Gasket .10 X .16 X 4.24 Filter Charge manifold 310-3000 Retainer, motor bearing (310-3000) Pin, carrier (310-3000) Gear, 15t planet (310-3000) Gear, 67t spur (310-3000) Gear, 21t sun (310-3000) Plate, planet thrust (310-3000) Gear, 51t ring (310-3000) Carrier, planetary (310-3000) KEY NO. PART NO. 65 66 161150 161151 67 68 69 71 73 74 75 76 77 79 80 81 82 83 84 161152 161153 169534 161155 161156 169535 161157 161158 142884 178322 161159 161160 161161 161162 161163 85 87 88 161164 178323 178784 89 90 92 93 94 95 96 97 106 108 110 178783 178326 178787 142969 142980 169537 169538 111 150812 116 117 120 121 122 124 125 128 129 130 131 132 134 137 139 141 144 145 146 151 152 153 155 169539 161168 142883 193019 178329 178330 170409 170415 170416 170411 142882 193020 178331 178333 161176 178335 169545 169546 169547 170417 178336 170434 178337 157 169 203 169548 184701 178338 900 176056 161166 150800 150813 917.276341 DESCRIPTION Gear, differential bevel (310-3000) Gear, differential bevel pinion (310-3000) Shaft, differential (310-3000) Plate, differential thrust (310-3000) Bearing, flange (310-3000) Washer, flat (1.00 Id) (310-3000) Nut, 5/8-18 hex jam (310-3000) Bearing, ball (310-3000) Seal, lip (310-3000) Shaft, axle (310-3000) Washer, flat Sealant tube Screw, torx head 5/16-18 (310-3000) Bearing, needle (210-3000) Washer, flat (0.880 ID) (310-3000) Ring, retaining (310-3000) Seal, lip (.875 ID x 1.38 OD x .25) (310-3000) Brake disc (310-3000) Washer (310-3000) Screw, 5/16-24x 1 1/2 socket head cap (310-3000) Bearing, ball Spacer, locating (310-3000) Screw (310-3000) Spring Spacer Nut, nylon insert hex lock 5/16-24 Bearing, sleeve (310-3000) 20W-50 oil 122 oz Spacer, trunnion (310-3000) Plug, plastic shipping O-ring Fitting, plastic hose O-ring Breather vent, plastic Vent, plastic Vent, cap Ring, retaining (310-3000) Pin Brake puck Bolt, hex hd 1/4-20 x 1.26 W/patch Kit, brake yoke Brake arm Pin, brake actuating Nut, castle 5/16-24 Pin, cotter 3/32x3/4 Spacer, brake torsion spring Brake puck plate Bolt, hex hd 1/4-20 x 2.25 W/patch Brake comp. Spring Pin, spring (310-3000) Washer. flat Spring, brake arm bias O-ring Spring, relief Steel ball 7/16 Brake spring Brake pull rod Plug, straight thread 9/16-18 Kit, fan/pulley Nut, jam 1/2-20 Washer, OD slotted .53 X 1.63 X .06 Pulley Fan O-ring Pin, spring 5/16 x 1.75 Kit, seal Lip seal 15x5x37 Lip seal 12x25x7 Lip seal 10x25x7 O-ring .103 X 1.862 Seal 25 x 52 x 10 Lip seal .875 ID x 1.30D x .25 O-ring .070 X .239 Kit, o-ring, manifold Pin, spring 5/16 x 1.75 Pin, spring 1/4 x 1.00 Transaxle NOTE: All Component Dimensions Given In U.s. Inches 1 Inch = 25.4 MM 49 TRACTOR -- MODEL NUMBER 917.276341 BRIGGS ENGINE-MODEL NUMBER 446977, TYPE NUMBER 0471-E1 11 _467_ 4451_ 216 267_19_ of NN_ 188 265 305 267 50 TRACTOR -- MODEL NUMBER 917.276341 BRIGGS ENGINE-MODEL NUMBER 446977, TYPE NUMBER 0471-E1 35_ 36 1029 1022 11oo_ 798 _ 914_ 552 O 552A8 742 404 552A 8 691 ® 977 CARBURETOR 51 _ 1370 672 _-__-_ 1124'_ GASKET SET _ _'] 276_ 150_ 987_ 633@ 51 TRACTOR -- MODEL NUMBER 917.276341 BRIGGS ENGINE-MODEL NUMBER 446977, TYPE NUMBER 0471-E1 11329 REPLACEMENT I 1036 EMISSION LABEL I ENGINE I = 74_ 789A lOS_ [1019 LABEL KIT ] _ ..... I lO58 OWNER'S MANUALI 1070 405 7261 695 _ [ 1330 REPAIR MANUAL 165 _ 1095 VALVE GASKET SET O 7_ 334_ 363_ ] 8_5313_ 868 163 1022_ 358 ENGINE GASKET SET 3©) 20@ 78351_ _ 2760 9_T_ 797 868_ 51 1@ 603 943(_ 691® 842_ !_ 10 524_ 697_ 52 TRACTOR -- MODEL BRIGGS ENGINE-MODEL NUMBER 917.276341 NUMBER 446977, TYPE NUMBER 0471-E1 KEY NO. PART NO. 1 2 3 4 5 5A 7 8 9 10 11 12 13 15 15A 16 20 22 23 24 25 699753 Cylinder Assembly 499585 Kit-Bushing/Seal (Magneto Side) 391086° Seal-Oil (Magneto Side) 699747 Sump-Engine 697580 Head-Cylinder (Cylinder 1) 697581 Head-Cylinder (Cylinder 2) 693997°+ Gasket-Cylinder Head 499601 Breather Assembly 690937 • Gasket-Breather 691108 Screw (Breather Assembly) 690942 Tube-Breather 697227 ° Gasket-Crankcase 690360 Screw (Cylinder Head) 690946 Plug-Oil Drain 691680 Plug-Oil Drain 790132 Crankshaft 690947 ° Seal-Oil (PTO Side) 694966 Screw (Crankcase Cover) 691053 Flywheel 222698 Key-Flywheel 697679 Piston Assembly (Standard) 697681 Piston Assembly (.020" Oversize) 697683 Ring Set (Standard) 697685 Ring Set (.020" Oversize) 690975 Lock-Piston Pin 690229 Pin-Piston (Standard) 699699 Rod-Connecting (Standard) 690976 Screw (Connecting Rod) 499596 Valve-Exhaust 499597 Valve-Intake 690963 Spring-Valve (Intake) 690963 Spring-Valve (Exhaust) 499586 Keeper-Valve 690977 Tappet-Valve 791235 Camshaft 698173 Short Block 695241 Manifold-Intake 690950 .O:1: Gasket-Intake 690951 Stud (Carburetor) 494439 Screw (Intake Manifold) 691055 Screen-Rotating 698425 Screw (Rotating Screen) 691056 Washer (Flywheel) 690283 Plug-Oil 690718 Screw (Throttle Valve) 699721 Kit-Idle Speed 694918 O Pin-Float Hinge 6985370 Valve-Float Needle 699723 Valve-Choke 699436 Jet-Main (Left, Standard) 699437 Jet-Main (Right, Standard) 699458 Jet-Main (Right, High Altitude) 790890 Jet-Main (Left, High Altitude) 699734 Kit-Carburetor Overhaul 26 27 28 29 32 33 34 35 36 42 45 46 48 50 51 53 54 73 74 75 89 95 98 104 105 108 117 117A 118 118A 121 DESCRIPTION KEY NO. PART NO. 125 130 131 133 135 137 141 142 146 150 163 165 187 187A 188 192 209 211 212 213 216 219 220 222 227 231 240 250 252 265 267 276 287 304 305 309 310 311 332 333 334 337 358 363 383 791230 690993 499805 699724 699729 690994 499807 699726 690979 690995 691001 693148 697712 698742 691108 690083 697674 691019 695238 691021 691022 698231 690412 698761 691048 690718 695666 690957 690956 691024 695134 690997 691108 791243 790690 691262 691263 497608 691059 691060 691061 491055 694012 691062 690966 Carburetor Valve-Throttle Kit-Throttle Shaft Float-Carburetor Tube-Fuel Transfer O:1: Gasket-Float Bowl Kit-Choke Shaft O Nozzle-Carburetor Key-Timing O:1: Gasket-Nozzle °+ Gasket-Air Cleaner Nut (Ring Gear) Line-Fuel Line-Fuel (Cut to Required Length) Screw (Control Bracket) Adjuster-Rocker Arm Spring-Governor Spring-Governed Idle Link-Governor Bracket-Choke Control Link-Choke Gear-Governor Washer (Governor Gear) Bracket-Control Lever-Governor Control Screw (Choke Valve) Filter-Fuel Retainer-Breather Collector-Oil Clamp-Casing Screw (Casing Clamp) °G:I: Washer-Sealing Screw (Dipstick/Tube Assembly) Housing-Blower Screw (Blower Housing) Motor-Starter Screw (Starter Motor) Brush Set Nut (Flywheel) Armature-Magneto Screw (Magneto Armature) Spark Plug Gasket Set-Engine Puller-Flywheel Wrench-Spark Plug • O Included Included 121 Included Included in Engine Gasket Set, Key. No. 358 in Carburetor Overhaul Kit, Key. No. :1: + DESCRIPTION in Carburetor Gasket Set, Key. No. 977 in Valve Overhaul Kit, Key. No. 1095 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53 54 SUGGESTED O7 07 GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. down the face of slopes, never across the face. Do not mow WARNING: To avoid serious injury, operate tractor and slopes greater than 15 degrees. Make turns your gradually to up prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. Your Home For repair = in your home lawn and garden equipment, no matter who = of all major brand appliances, or heating and cooling systems, made it, no matter For the replacement owner's manuals who sold parts, accessories it! and that you need to do-it-yourseff. For Sears professional installation and items like garage door openers 1-800-4-MY-HOME ® .................... of home appliances and water heaters. Anytime, day or n,ght (1-800-4G9-4663)(u.S.A. sodCao d ) www.soa,s.oom www.soor .o Our Home For repairof carry-inproducts like,vacuums, lawn equipment, and electronics, call or go on-line for the nearest Sears Parts and Repair Center, ................. ::::::::::::::::::: t o800o488ol 222 To purchase or maintenance agreement t-800-827-6655 Anytime, day or night (U,S,A, onJy) a protection agreement (Canada)on (U,S,A,) (U.S.A.) a product serviced t-800-36t-6665 ................. Pars pedirservicio de reparacidn a domicilio, y pars ordenarpiezas: by Sears: (Canada) Au Canada pour service en frangais: 1-800-LE-FOYER ::::::::::::::::::::: ,,,,,,,,,,,,,,,,,,, Mc (1-800-533-6937) WWW,SeaFS.C8 02410 © Sears, Roebuckand Co. ® Registered Trademark / TMTrademark / sMService Mark of Sears, Roebuck and Co. ® Marca Registrada /TM Marca de F_brica / SMMarca de Servicio de Sears, Roebuck and Co. MCMarque de commerce / MDMarque deposde de Sears, Roebuck and Co. 198030 Rev. 1 02.22.05 rad Printed
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