Craftsman 917279920 User Manual LAWN TRACTOR Manuals And Guides L0011212

POULAN Lawn, Tractor Manual L0011212 POULAN Lawn, Tractor Owner's Manual, POULAN Lawn, Tractor installation guides

User Manual: Craftsman 917279920 917279920 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917279920. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

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IMPORTANT

MANUAL

OWNER'S

MANUAL

Do Not Throw

_k

MODEL:

Read

this

Away

WARNING:

Owner's

Manual

and follow

all Warnings
and Safety
Instructions.
Failure
to do so can result
in serious

PR185H42STA

injury.

LAWN TRACTOR
ALWAYS

WEAR

EYE

PROTECTION

DURING

OPERATION

279920 PR185H42STA
\

174399 2.16.00 RD
Printed in U.S.A.

SAFETY RULES
&

Safe Operation

Practices

for Ride-On

Mowers

&

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERALOPERATION
•
•
•
•
•
•
•

•
•

•
•
•
•
•
•
•

II.

DO NOT:
•
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
•
Do not mow near drop-offs, ditches, or embankments.
The mowercould suddenlytum over ifawheel isover the
edge of a cliff or ditch, or if an edge caves in.
•
Donotmowonwetgrass.Reducedtractionceuldcause
sliding.
•
Do not try to stabilize the machine by putting your foot
on the ground.
•
Do not use grass catcher on steep slopes.
III.
CHILDREN

Read, understand, and follow allinstructions in the
manual and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire,
etc., which could be picked up and thrown bythe blade.
Be sure the areais clear ofotherpeople before mowing.
Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behindbefore and whilebacking.
Be aware of the mower discharge direction and do not
point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
Slow down before tuming.
Never leave a running machine unattended, Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence
of alcohol or drugs.
Watch for traffic when operating near or crossing
roadways.
Use extracare when Ioeding or unloading the machine
into a trailer or truck.

Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that
children will remain where you last saw them.
•
Keep children out of the mowing area and under the
watchful care of another responsible adult.
•
Be alert and turn machine off if children enter the area.
•
Before and when backing, look behind and down for
small children.
•
Never carry children. They may fall off and be sedously
injured or interfere with safe machine operation.
•
Never allow children to operate the machine.
•
Use extra care when approaching blindcomers, shrubs,
trees, or other objects that may obscure vision.
IV.
SERVICE
•
Use extra care in handling gasoline and other fuels,
They are flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. 13o
not smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside
where there isanopen flame, such as awater heater.
•
Never run a machine inside a closed area.

Dataindicates that operators, age 60 years and above,
are involved in a large percentage of dding mowerrelated injuries. These operators shouldevaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
SLOPEOPERA_ON

Slopes are a major factor related to loss-of-control and
tipover accidents, which can resultin severe injuryor death. •
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.

•
•

DO:

•
•

Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.

•

Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose alow gear sothat you willnot
have to stop or shift while on the slope.
Followthe manutacturer's recommendations for wheel
weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability ofthe machine.
Keep all movement on the slopesslowand gradual. Do
not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.

•
•
•
•
•

•

•
•
•

•

•

2

Keep nuts and bolts,especially blade attachment bolts,
tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debds
build-up. Clean oilorfuel spillage. Allow machine tocool
before storing.
Stop and inspect the equipment ifyou stdke an object.
Repair, if necessary, before restarting,
Never make adjustments or repairs with the engine
running.
Grass catcher components are subject to wear, damage, and deterioration,whichcould expose moving parts
or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended
parts, when necessary.
Mower blades are sharpand can cut. Wrapthe blade(s)
or wear gloves, and use extra caution when servicing
them.
Check brake operation frequently.
as required.

Adjust and service

SAFETY
RULES
Practices for Ride-On

Safe Operation

•
•
•
•
•
•

Besure the area isclear of other people before mowing.
Stop machine if anyone enters the area.
Never carry passengers or children even withtba blades
off.

Before and when backing, look behind and down for
small children.

•
•
•

Mow up and down slopes (15 ° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overtum the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you willnot
have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.

•
•

•
•

&

Look for this symbol to point out important
safety precautions. It means CAUTION!!!
BECOME ALERTff! YOUR SAFETY IS INVOLVED.

Do not mow in reverse unless absolutely necessary.
Always lookdown and behind before and whilebacking.
Never carry children. They may fall off and be sedously
injured or interfere with safe machine operation.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.

•

Mowers

!

neutral, you may Josecontrol of the trecCAUTION: Do not coast down a hill in
tor.

I
I

CAUTION:
Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer
of your tractor.
Use common sense
when towing. Operate only at the lowest
possible speed when on a slops. Too
heavy of a load, while on a slops, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always
disconnect spark plug wire and place
wire where it cannot contact spark plug.
i

i¸

i

A WARNING
The engine exhaust from this product contains
chemicals
known to the State of California to

cause cancer, birth defects, or other reproduc- J
tive harm.

3

PRODUCT

CUSTOMER

SPECIFICATIONS

GASOLINE CAPACITY
AND TYPE:

2.0 GALLONS
UNLEADED REGULAR

•
•

OILTYPE(API-SF/SC-JSH):

SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)

•

OIL CAPACITY:

4.0 PINTS

SPARK PLUG:

CHAMPION

CLEARANCE:

INTAKE:
EXHAUST:

.004"- .006"
,004" - .006"

Forward:
Reverse

0-4.5
0-2.4

TIRE PRESSURE:

FRONT:
REAR:

14 PSI
10 PSI

CHARGING

16 amps@3600

GROUND

SPEED (MPH):

SYSTEM:

BA'I-I'ERY:

AMP/HR:
MIN. CCA:
CASE SIZE:

BLADE BOLT TORQUE:

27-35 FT, LBS.

Read and observe the safety roles.
Followa regular schedule in maintaining, caring for and
using your tractor.
Followthe instructionsunder the"Customer Responsibilities' and "Storage" sections of this owner's manual.

CONGRATULATIONS on your purchase of a new Tractor.
It has been designed, engineered and manufactured to give
you the best possible dependability and performance.

RC12YC

GAP: .030")
VALVE

RESPONSIBILITIES

Should you expedence any problem you cannot easily
remedy, please contact your nearest authorized service
center. We have competent, well-trained technicians and
the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor propedy.
Always observe the "SAFETY RULES'.
WARNING: This tractor is equipped with an intemal combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.

rpm

30
240
U1R

In the state of Califomiathe above isrequired by law (Section
4442 ofthe Califomia PublicResources Code). Other states
may have similar laws. Federal laws apply on federal lands.

TABLE OF CONTENTS
SAFETY RULES ........................................................
2-3
PRODUCT SPECIRCATIONS .......................................
4
CUSTOMER RESPONSIBILITIES ...................... 4, 15-18
ASSEMBLY ................................................................
6.8
OPERATION .............................................................
9-14
MAINTENANCE SCHEDULE .......................................
15

SERVICE AND ADJUSTMENTS .............................
STORAGE ...................................................................
TROUBLESHOOTING .............................................
REPAIR PARTS - TRACTOR ..................................
WARRANTY ................................................................

4

19-24
25
26-27
30-43
46

I

i

UNASC;EMBLED PARTS
Steering

Seat

Wheel

Steedng
Wheellnse_
(1) Washer
17/32 x 1-3/16 x 12 Gauge
Steedng
Extension
Shaft
(1) Knob

Steering

t

Sleeve

(1) Hex Bolt
3/8-16 x I

(1) Shoulder
Bolt 5/16-18

Steering Adapter

Slope Sheet

W Large Flat
asher

(1) Lock
washer 3/8

(2) Keys

(1) Locknut
5/16-18
_x

(2) Mulch

1-1/4

5

i

I

ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes, To
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.

TOOLS

REQUIRED

FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(1) 3/4" Socket w/drive ratchet
(1) 9/16" wrenchas
(2) 1/2" wrenches

INSERT

Utility knife
Tire pressuregauge
PhiliipsScrewdriver
(_

LARGE FLAT
'

WASHER

When rightor left hand ismentioned inthis manual, it means
when you are in the operating position (seated behind the
steering wheel).

TO REMOVE TRACTOR FROM CARTON

STEERING
WHEEL

UNPACK
CARTON
•
Remove all accessible loose parts and parts cartons
from carton.
•
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels fiat.
•
Check for any additional loose parts or cartons and
remove.

STEERING

BOOT

/ TAeS
ADAPTER_

f

BEFORE REMOVING TRACTOR FROM
SKID
ATrACH

STEERING

WHEEL

._16

EXTENSION

SHAFT

HEX BOLT

(See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT
•
Slide extension shaft onto lower steering shaft. Align
mounting holes inextension and lower shafts and install
5/16 hex bolt and Iocknut. Tighten securely.
•
Place tabs of steering boot over tab slots in dash and
push down to secure.
SLOTS

INSTALL STEERING WHEEL
•
Position front wheels of the tractor so they are pointing
straight forward.
•
Remove steering wheel adapterfrom steering wheel ancl
slide adapter onto steering shaft extension.
•
Positionsteering wheel so cross bars are horizontal (left
to right) and slide inside boot and onto adapter.
•
Assemble large fiat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely.
•
Snap steering wheel insertintocenter of steedng wheel.
•
Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
iN SKID THAT MAY PUNCTURE TIRES WH ERE TRACTOR
IS TO ROLL OFF SKID.

FIG. 1

HOW TO SET UP YOUR TRACTOR
CHECK
BATTERY
(See Fig. 2)
•
Lift seat pan to raised position and open batten] box
deer.
•

6

If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in CUSTOMER RESPONSIBILITIES
section of this manual for charging instructions).

i

ASSEMBLY
II

TO ROLL TRACTOR OFF SKID (See Operation
section, page 10, for location
controls)
LABEL
BOX

and function

of

•

Press lift lever plunger and raise attachment lift lever to
its highest position.

•

Release parkingbrake bydepressingclutclVorake pedal.

•

Place freewheel control in freewheeling position to
disengage transmission (See =TOTRANSPORT" in the
Operation section of this manual).
Roll tractor forward off skid.
Remove banding holding discharge guard up against
tractor.

FIG. 2
INSTALL

SEAT

(See

TO DRIVE TRACTOR OFF SKID (See Operation section, page 10, for location and function of controls)

Fig. 3)

Adjust seat before tightening adjustment knob.
•
Remove adjustment knob and flat washer secudng seat
tocardboard packing and set aside for assembly of seat
to tractor.
•
•
•
•
•
•
•

_LWARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
•
Be sure all the above assembly steps have been
completed.
•
Check engine oil level and fill fuel tank with gasoline.
•
Place freewheel control in "transmission engaged" position.

Pivot seat upward and remove from the cardboard
packing. Remove cardboard packing and discard.
Place seat on seat pan and assemble shoulder bolt.
Tighten shoulder bolt securely.
Assembleadjustmentknobandflatwasherloosely.
Do
not tighten.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securety.

•

Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
•
Place motion control lever in neutral (N) position.
•
Press lift lever plunger and raise attachment lift lever to
its highest position.
•
Start the engine. After engine has started, move throttle
control to idle position.
•
Release parkingbrake.
•
Slowly move the motioncontrollever forward and slowly
drive tractor off skid.
•
Apply brake tostop tractor, set parking brake and place
motion control lever in neutral position.
•
Turn ignition key to "OFF" positi()n.
Continue with the instructionsthat follow.

SHOULDER
BOLT

IMPORTANT:
FOR
SHIPPING
PURPOSES,
THE
MULCHER
PLATE WAS PREATTACHED
TO YOUR
MOWER. THE MULCHER PLATE MUST ONLY BE USED
WITH THE MULCHING BLADES THAT CAME PACKED
SEPARATELY
IN THE CARTON.

• FLAT WASHER

FIG. 3

YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH
PERFORMANCE
6LADES, WHICH ARE THE BEST
BLADES FOR BAGGING AND DISCHARGING. TO USE
YOUR MOWER WtTH THE HiGH PERFORMANCE BLADES
THE MULCHER PLATE MUST BE REMOVED FROM THE
MOWER (SEE FIG. 4).

NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.

TO SET UP YOUR MOWER
•

7

FOR MULCHING

Remove high performance blades and install mulcher
blades, (see BLADE REMOVAL in the CUSTOMER
RESPONSABILITY section of this manual).

ASSEMBLY
CHECK FOR PROPER
BELTS

TO INSTALL MULCHER PLATE (See Fig. 4)
NOTE: Ifyou installedthe mulchingbladesyou willneed toinstall

mulcherplate.
•
•

I P_
| AJk
| _
I _

CAUTION: Do not remove deflector shield
from mower. Raise and hold guard when
attaching mulcher plate and allow it to
rest on plate while in operation.

DEFLECTOR
SHIELD

CHECK

BRAKE

SYSTEM

Afteryou learn howto operate your tractor, checkto see that
the brake is properly adjusted. See =TO ADJUST BRAKE"
in the Service and Adjustments section of this manual.

I
|
I
I

•/ CHECKLIST
BEFORE YOU OPERA TEA ND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.

MULCHER
PLATE

PLEASE REVIEW THE FOLLOWING
/
4'
/
LATCH
HOOKS

,/
,/

FIG. 4

,/

TO CONVERT TO BAGGING OR
DISCHARGING

/

NOTE: The mulcher blades willdischarge and baggrass, but
for bestbagging and discharginginstall the highperformance
blades.
•

•

•/
,/

Remove mulcher plate and mulcher blades and install
highperformance bledes, (see BLADE REMOVALinthe
CUSTOMER RESPONSABILITYsection ofthismanual).
Store mulcher blades and mulcher plate in a safe place.
Your mower is now ready for discharging or installation
of optional grass catcher accessory.

CHECK

TIRE

DECK

CHECKLIST:

All assembly instructions have been completed.
No remaining loose parts in carton.
Battery is propedy prepared and charged. (Minimum 1
hour at 6 amps).
Seat is adjusted comfortably and tightened securely.
All tires are propedy inflated. (For shipping purposes,
the tires were ovednflated at the factow).
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cuffing results. (Tires must be
propedy inflated for leveling).
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Checkwidng. See that all connections are stillsecure
and wires are properly clamped.
Before driving tractor, be sure freewheel control is in
ddve position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/
/

PRESSURE
/

The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
•
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" section of this manual.

CHECK

OF ALL

See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Vedfy that the belts are routed
correctly.

Raise and hold deflector shield in upright position.
Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
Hook front latch into hole on front of mower deck.
Hook rear latch into hole on back of mower deck.

•
•

POSITION

/
,/

LEVELNESS

For best cutting results, mower housing should be propedy
leveled. See =TOLEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.

8

Engine oil is at proper level.
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine.
Be sure brake system is in safe operating condition.
It is importantto purgethe transmission before operating
your tractor for the first time. Follow proper starting and
transmission purging instructions (See "TO START
ENGINE"and "PURGE TRANSMISSION" inthe Operation section of this manual).

i

i

i

i

OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Leam and understand their meaning.

BATTERY

CAUTION OR
WARNING

REVERSE

FORWARD

ENGINE ON

ENGINE OFF

OIL PRESSURE

CHOKE

SLOW

LIGHTS ON

t\t
FUEL

FAST

0
MOWER HEIGHT

PARKING BRAKE
LOCKED

UNLOCKED

MOWER LIFT

N H L
ATTACHMENT
CLUTCH ENGAGED

IGNITION

REVERSE

NEUTRAL

ATTACHMENT
CLUTCH DISENGAGED

HIGH

LOW

KEEP AREA CLEAR

PARKING BRAKE

SLOPE HAZARDS

(SEE SAFETYRULES SECTION)

FREE WHEEL
(Automatic Models only)

DANGER, KEEP HANDS AND FEET AWAY

9

OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S

MANUAL

AND SAFETY

RULES BEFORE

OPERATING

YOUR

TRACTOR

Compare the illustrationswith your tractor to familiarize youmeff with the locations of vadous controls and adjustments. Save
this manual for future reference.

AMMETER

ATTACHMENT
CLUTCH LEVER

IGNITION
SWITCH

SWITCH
POSITION

CHOKE
UFTLEVER
PLUNGER
THROTTLE
CONT

ATTACHMENT
UFTLEVER

CLUTCH/BRAKE
PEDAL

HEIGHT
ADJUSTMENT

BRAKE

FREE WHEEL
CONTROL'

CONTROL
LEVER

FIG. 5

=

Our tractors conform to the safety standards of the Amedcan National Standards Institute.
ATFACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to yourtractor.

MOTION CONTROL LEVER:
Selects the speed and
direction of tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjust the mower deck or other attachments mounted toyour
tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.

LIGHT SWITCH: Tums the headlights on and off.
AMMETER - Indicates charging (+) or discharging (-) of
battery.
CHOKE CONTROL - Used when starting a cold engine.
THROTTLE CONTROL: Used for controllingengine speed.

IGNITION SWITCH:
engine.

CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine.

HEIGHTADJUSTMENT
cutting height.

PAR KING BRAKE: Locks clutch/brake pedal into the brake
position,
FREEWHEEL CONTROL: Disengages transmission for
pushing or slowlytowing the tractor with the engine off.

10

Used for starting and stopping the
KNOB - Used to adjust the mower

I

i

OPERATION
The operation of anytractor can result in foreign objects thrown into theeyes, whioh can
result in severe eye damage. Always wear safety glasses or eye shields while operating
your tractor or performing any adjustments or repairs. We recommend a wide vision
safety mask over spectacles or standard safety glasses.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).

HOW TO USE YOUR TRACTOR
TO SET PARKING

BRAKE (See Fig. 6)

NOTE: Under certainconditionswhen tractorisstanding idle
with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.

Your tractor isequipped with an operator presence sensing
switch. When engine isrunning,any attempt by the operator
to leave the seat without first setting the parking brake will
shut off the engine.
•
Depress clutch/brake pedal into full =BRAKE" position
and hold.
•
Place parking brake lever in "ENGAGED" position and
release pmssu re fromclutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.
CHOKE
CONTROL
LEVER
THROTTLE
CONTROL

ATTACHMENT
CLUTCH
"ENGAGED"
POSITION

&

TO USE THROTTLE

LEVER

KEY

LEVER_
N \

"BRAKE"
POSITION

_\_1-_

','_X\

-\\\//

•

PEDAL"DRIVE"
POSITION

,

-

HEIGHT
ADJUSTMENT
KNOB

Use choke controlwheneveryou are starting a cold engine.
Do not use to start a warm engine.
•
To engage choke control, pull knob out. Slowly push
knob in to disengage.

MOVE FORWARD AND BACKWARD
(See
CONTROL TO
Fig. 6)
LEVER
The direction and speed of movement is controlled by the
PARK,NG
.hAKE
motion control lever.
"O.SENGAGEO"
MOTION

CLUTCWBRAKE

BRAKE

--'ENGAGE°"
POSITION

--"

"_

POSITION

•

FIG. 6

STOPPING

(See Fig. 6)

TO USE CHOKE CONTROL (See Fig. 6)

POSITION

/PARKING

CONTROL

[

Always operate engine at full throttle.
•
Operating engine at less than full throttle reduces the
battery charging rate.
•
Full throttle offers the best bagging and mower performance.

_
jlGNITION

pletely, as described above, before leaving the operator's position; to empty
CAUTION: Always stop tractor comgrass catcher, etc.

•
•

(See Fig. 6)

TO ADJUST MOWER
Fig. 6)

MOWER BLADES •
To stop mower blades,move attachment clutch lever to
"DISENGAGED" position.
GROUND DRIVE•
To stop ground ddve, depress clutch/brake pedal into
full "BRAKE" position.
•
Move motion control lever to neutral (N) position.
IMPORTANT:
THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE•
Move throttle control to slow position,

Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.

•

Never use choke to stop engine.

CU'I-FING

HEIGHT

(See

The cuffing height is controlled by turning the height adjustment knob in desired direction.
•
Turn knob clockwise (F_) to raise cutting height.
•
Turn knob counterclockwise (_)to
lower cutting
height.
The cutting height range is approximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate and
may vary depending upon soil conditions, height of grass
and types of grass being mowed.

NOTE: Failure to move thmffie control to slow position and
allowing engine to idle before stopping may cause engine to
"backfire".
•

Start tractor with motion control lever in neutral (N)
position.
Release parking brake and clutch/brake pedal.
Slowly move motion control lever to desired position.

11

•

The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
dudng hot months. For healthier and better looking
lawns, mow often and after moderate growth.

•

For best cuffing performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.

m

ii

I

i

I

OPERATION
I

i|

i

I

i

•

TO ADJUST GAUGE WHEELS (See Fig. 7)

TO OPERATE ON HILLS

Gauge wheels are properly adjusted when they are slightly
offthe ground when mower is at the desired cutting height in
operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions.
*
Adjust gauge wheels with tractor on a flat level surface.
o Adjust mower to desired cutting height (See "TO ADJUST MOWER Cu3"rlNG HEIGHT" in the Operation
section of this manual).
°
With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 lecknut and tighten
securely.
•
Repeat for opposite side installing gauge wheel in same
adjustment hole.

r&

i

CAUTION: Do not driveup or down hills
with slopes greeter than 15 ° and do not
drive across any slope.

I

•
*

Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
If stopping is absolutely necessary, push ctutch_rake
pedal quickly to brake position and engage parking
brake.

•
Move motion control lever to neutral (N) position.
IMPORTANT:
THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.

•
•
,SHOULDER
BOLT

To restart movement, slowly release parkingbrake and
clutch/brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly,

TO TRANSPORT

(See Figs. 5 and 9)

When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control islocated at the rear drawbar of
tractor.

WHEEL

RG. 7

i

Choose the slowest speed before starting up or down
hills.

,

GUAGE WHEEL

GAUGE

ii

•

•

3/SWASNER

ii

....

TO OPERATE MOWER (See Fig. 8)

•

Yourtractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
•
Select desired height of cut.
•
Start mower blades by engaging attachment clutch
control.
•
TO STOP MOWER BLADES - disengage attachment
clutch control.,

•
•
•

Raise attachment lift to highest position with attachment rift control.
Pull freewheel control out and down into the slot and
release so it is held in the disengaged position.
Donot push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood isclosed and
secured totractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.).

IAc-oonoo----I
without either the entire grass catcher,
on mowers so equlpped, or the deflector
shield in place.
,i

i

FIG. 9

TOWING CARTS AND OTHER A'n'ACHMENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a
load, while on a slope, is dangerous, Tires can lose traction
with the ground and cause you to losecontrolof yourtractor.

12

OPERATION
BEFORE

STARTING

THE ENGINE

Insert key into ignition and tum key clockwise to
"START" position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start
after several attempts, move throttle control to fast
position, wait a few minutes and try again. If engine still
does not start, move the throttle control back to the
choke position and retry.

CHECK
ENGINE
OIL LEVEL (See Fig. 15)
•
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
•
Check engine oil with tractor on level ground.
•
Remove oilfillcap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL" mark on dipstick is reached. Do not overfill.
•
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
•
Tochange engine oil, see the Customer Responsibit_es
section in this manual.

WARM WEATHER STARTING (50 ° F and above)
•
When engine starts, move the throttle controlto the fast
position.
•
The attachments and ground ddve can now be used. If
the engine does not accept the load, restart the engine
and allow itto warm up for one minute using the choke
as descdbed above.
COLD WEATHER STARTING ( 50 ° F AND BELOW)
•
When engine starts, allow engine to runwith the throttle
control in the choke position until the engine runs
roughly,then move throttle control to fast position.This
may require an engine warm-up period from several
secondsto several minutes, depending on the temperature,

ADD GASOLINE
•

Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.

AUTOMATIC TRANSMISSION WARM UP
•
Befora ddving the unit in cold weather, the transmission
should be warmed up as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral. Release
the parking brake and let the clutch/brake s Io w I y
return to operating position.
• Allow one minute for transmission to warm up. This
can be done during the engine warm up period.
•
The attachments can also be used during the engine
warm-up periodafter the transmission has been warmed
up.

WARNING: Experience indicates that alcohol blended fuels
(called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of
an engine while in storage. To avoid engine problems, the
fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, startthe engine and let it rununtil
the fuel lines and carburator are empty. Use fresh fuel next
season. See Storage Instructionsfor additional informalion.
Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.

I

I

NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See =TO
ADJUST CARBURETOR" in the Serv!ce and Adjustments
section of this manual.

PURGE TRANSMISSION

TO START ENGINE (See Fig. 5)
When startingthe engine for the firsttime or if the engine has
run out of fuel, it will take extra cranking time to move fuel
from the tank to the engine.
•
Be sura freewheelcontrol isin thetransmis.Vionengaged
position.
•
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
•
Place motion control lever in neutral (N) position.
•
Move attachment clutch to _DISENGAGED" position.
•
Move throttle control to choke position.

I&

NOTE: Before starting, read the warm and cold starting
proceduresbelow.

•

freewheel lever while the engine is runAUTION: Neverengageordisengage
ning,

I

To ensure proper operation and performance, it is recommended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have developed during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT,
IT
SHOULD BE PURGED AFTER REINSTALLATION BEFORE
OPERATING THE TRACTOR.

•

13

Place tractor safely on level surface with engine off and
parking brake set.
Disengagetransmission byplacing freewheelcontrolin
freewheeling position (See "TO TRANSPORT" in this
section of manual).

i

OPERATION
•

Sifting in the tractor seat, startengine. After the engine
is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.

•

f

1I

NOTE: Dudng this procedure there will be no movement of
drive wheels, The air is being removed from hydraulic ddve
system.
•
Move motion control lever to neutral (N) position.Shutoff engine and set parking brake.
•
Engage transmission by placing freewheel control in
ddving position (See "TO TRANSPORT" in this section
of manual).
•
Sifting in the tractor seat, start engine. After the engine
is running, move throttle controlto half (1/2) speed. With
motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
•
Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the tractor
moves approximately five (5) feet return the motion
control lever to the neutral (N) position. Repeat this
procedure with the motion controllever three (3) times.
•
Your tractor is now purged and now ready for normal
operation.

J
FIG, 10

MULCHING MOWING TIPS
IMPORTANT: FOR BESTPERFORMANCE, KEEPMOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH.
CLEAN AFTER EACH USE.
•

•

MOWING TIPS
•

•
•

•

•

•

•

•

•

Mower should be propedy leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
The lefthand side ofmower should be used fortdmming.
Drive so that clippings are discharged ontothe area that
has been cut. Have the cut area to the right of the
machine. This will result in a more even distdbution of
clippings and more uniform cuffing.
When mowing large areas, startbytuming to the dght so
that clippings will discharge away from shrubs,fences_
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 10).
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mowerand leave undesirableclumps. AIIowgrassto dry
before mowing.
Always operate engine at full throttle when mowing
to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting
a low enough gear to give the mower cutting performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of the
attachment being used.

•

•

The special mulching bladewill recutthe grass clippings
many times and reduce them in size so that as they fall
onto the lawn they willdisperse intothe grass and notbe
noticed. Also, the mulched grass will biodegrade
quickly to provide nutrientsfor the lawn. Always mulch
with your highest engine (blade) speed as this will
provide the best recutting action of the blades,
Avoid cutting your lawn when itiswet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the eady aftemoon.
At this time the grass has dded and the newly cut area
will not be exposed to the direct sun.
For best results, adjustthe mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 11). For extremely heavy mulching,
reduce your width ofcuton each pass and mow slowly.
Certain types of grass and grassconditions may require
that an area be mulched a second time to completely
hide the clippings. When doing a second cut, mow
across or perpendicular to the first cut path.
Change your cutting pattem from week to week. Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.

MAX 1/3

FIG. 11

14

CUSTOMER

RESPONSIBILITIES

MA, r .A.CE
SC.EOUL
FILL IN DATES
AS YOU COMPLETE

BEGO'AR
SERV'CE
Check Operator

T

Presence

_.j_._/_,
_
..#_._O_._/_.._.'4,_._

_./_/_S"

and

Inted°ck Systems
Check for Loose Fasteners

11_7

I_

Lubrication Chart

I_

T
A

Check
Battery Level
Sharpen/Replace
Mower Blades

R

Clean Battery and Terminals
Check

Transaxle

_4
I_

Cooling

I1 #

Adjust Blade Belt(s) Tension

ll_s

Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level
Change

_s
l# #

I_

Engine Oil

ll_t2,_

I_

NE

CleanAirFilter
Clean Air Screen

G

Inspect Muffler/Spark

EI
N

Clean
Cooling
Fins
ReplaceEngine
Oil Filter
(If equipped)
Replace Spark Plug

_l_

Replace

Air Filter Paper Cartridge

11_2

Replace

Fuel Filter

1
2
3
4

-

_;
Arrester

I_

I_

ll_

Change more often when operating under a heavy load or in high ambient temperatures.
Sewice more olten when operating in dirty or dusty condO.
If equipped with oil fiRer, change oil ever/50
hours.
Replace blades more olten when mowing in sandy soil

5 - If equipped with adjustable system.
6 - Not required if equipped with maintenance-free battery.
7 - Tighten front axle pivot bolt to 35 ft.*lbs, maximum.
Do not over'aghten,

LUBRICATION

GENERAL

CHART

RECOMMENDATIONS
ZERK

The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor
as instructed in this manual.

ZERK

t-:.- _

(I)FRONT
BEARINGZERK _.

"(_FRONT WHEEL
BEARING ZERK

Some adjustments will need to be made periodically to
propedy maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
•

Once ayearyou should replace the sparkplug, clean or
replace air filter, and check blades and belts for wear. A
new spark plug and clean air filter assure proper air-fuel
mixture and help your engine run better and last longer.

BEFORE
•
•
•
•
•

EACH

USE

Check engine oil level.
Check brake operation.
Checktirepressure.
Check operator presence and
interlock systems for proper operation.
Check for loose fasteners.

(_)GENERAL PURPOSE GREASE
(_)REFER TO CUSTOMER
RESPONSIBILmES
SECTION

"ENGINE"

IMPORTANT:
DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL
NYLON BEARINGS.
VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING
BEARINGS.
IF YOU
FEEL THEY MUST BE LUBRICATED,
USE ONLY A DRY, POWDERED GRAPHITE
TYPE LUBRICANT
SPARINGLY,

15

CUSTOMER

RESPONSIBILITIES

TRACTOR
Always observe safety rules when performing any maintenance.

BRAKE

MANDREL
ASSEMBLY

TRAILING
EDGE UP
BLADE
CENTER
HOLE

OPERATION

If tractor raq uiras more than six (6) feet stopping distance at
high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjustments
section of this manual).

LOCK WASHER
STAR

TIRES
•
•
•

Maintain proper air pressure in alltires (See MPRODUCT
SPECIFICATIONS" section of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.

f

FLAT WASHER
HEX BOLT (GRADE

S)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX UNES ON THE BOLT HEAD.

FIG. 12

NOTE: To seal tire punctures and prevent fiat tires due to
slow leaks, tire sealant may be pumhased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

OPERATOR

PRESENCE

TO SHARPEN

SYSTEM

Fig. 13)

NOTE: Do not use a nailfor balancing blade. The lobes of
the center hole may appear to be centered, but are not.
•
Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the boltor pin parallel with the ground, if
blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.

CARE

For best results mower blades mustbe kept sharp. Replace"
bent or damaged blades.

BLADE

(See

Care should be taken to keep the blade balanced.
An
unbalanced blade willcause excessive vibration and eventual damage to mower and engine.
•
The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
•
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, followthe instructionssupplied with balancer).

Be sure operator presence and interlocksystems are working properly. If your tractor does not function as described,
repair the problem immediately.
•
The engine should not start unless the clutch/brake
pedal is tully depressed and attachement clutch control
is in the disengaged position.
•
When the engine isrunning,any attempt by the operator
to leave the seat without first setting the parking brake
should shut off the engine.
•
When the engine isrunningand the attachment clutch is
engaged, any attempt bythe operator to leave the seat
should shut off the engine.
•
The attachment clutchshould neveroperate unless the
operator is in the seat.
BLADE

BLADE

NOTE: We do not recommend sharpening blade - but ifyou
do, be sure the blade is balanced.

REMOVAL

CENTER

(See Fig. 12)

•

Raise mower to highest position to allow access to
blades.
•
Remove hex bolt, Icckwasher and flatwasher secudng
blade.
•
install new or resharpened blade with trailing edge up
towards deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
•
Reassemble hex bolt, lock washer and flat washer in
exact order as shown.

BLADE

5/8" BOLT
OR

FIG. 13

•
Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

16

ii

CUSTOMER

RESPONSIBILITIES
SAE VISCOSITY GRADES

BATTERY
Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
•
Keep battery and terminals clean.
•
Keep battery bolts tight,
•
Keep small vent holes open.
•
Recharge at 6-10amperes for I hour.

.20 •

-30"

0•

30°

-20" -_o"

TEMPERATURE

32o 40_

60°

;o

RANGE ANTICIPATED

_o"

80°

_"

BEFORE NEXT OL CHANGE

FIG. 14
NOTE: Aithough multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosityoils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.

NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps or
covers. Adding or checking level of electrolyte is not
necessary.
TO CLEAN BATTERY AND TERMINALS

Change the oil after every 50 hours of operation or at least
once a year ifthe tractor is not used for 50 hours inone year.

Corrosionand dirton the battery and terminals can cause the
battery to"leak" power.
•
Open battery box door.
•
Disconnect BLACK battery cable first then RED battery
cable and remove battery from tractor.
•
Rinse the battery with plain water and dry.
•
Clean terminals and battery cable ends with wire brush
until bright.
•
Coat terminals with grease or petroleum jelly.
•
Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).

Check the crankcase oil level before startingthe engine and
after each eight (8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Fig. 15)
Determine temperature range expected before oil change.
All oil must meet API service classification SF, SG or SH.
•
Be sure tractor is on level surface.
•
•

Oil will drain more freely when warm,
Catch oil in a suitable container.

V-BELTS

•

Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.

•
•

TRANSAXLE

•

Remove oil fill cap/dipstick. Be careful notto allow dirt
to enter the engine when changing oil.
Remove drain plug.
After oil has drained completely, replace oildrain plug
and tighten securely.
Refill engine with oil through oil fill dipstick tube. Pour
slowly, Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" sectionofthismanual.

COOLING

The transmission fan and cooling fins should be kept clean
to assure proper cooling.
•

Do not attempt to clean fan or transmission while engine is
running orwhile the transmission is hot. To prevent possible
damage to seals, do not use high pressure water or steam
to clean transaxle,
•

Inspect cooling fan to be sure fan blades are intact and
clean.

•

Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer toclean cooling
fins.

TRANSAXLE

PUMP

Use gauge on oil fill cap/dipstick for chscking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at =FULL" line on dipstick.

AIR SCREEN

OIL
CAPIDIPSTSICK

FLUID

The transaxle was sealed at the factory and fluid maintenance isnot required for the life of the transaxle. Should the
transaxle ever leak or require servicing, contact your nearest
authorized service center/department.
FIG. 15

ENGINE
CLEAN

LUBRICATION

AIR SCREEN

(See

Fig. 15)

Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean withawire brushor
compressed airto remove dirtand stubbom driedgum fibers.

Only use high quality detergent oil rated with API service
classification SF, SG, or SH. Select the oil's SAE viscosity
grade according to yourexpected operating temperature,

17

CUSTOMER
CLEAN

AIR INTAKE/COOLING

RESPONSIBILITIES
Install replacement oil filter by tuming clockwise until
rubber gasket contacts mounting surface, then tighten
filter an additional 1/2 to 3/4 turn.

AREAS

To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.

Fill crankcase withnew oil(See ='1"OCHANG E ENGINE
OIL" in this section of this manual). For approximate
capacity see "PRODUCT SPECIFICATIONS" section
of this manual.

Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.

Start engine and check for oil leaks. Correct any leaks
before placing engine into full operation.

NOTE: Operating the engine with a blocked grass screen,
dirtyor plugged cooling tins,and/or coolingshrouds removed
will cause engine damage due to overheating.
AIR

FILTER

(See Fig. 16)

Yourengine will not run properlyusing a dirtyair filtar. Clean
the foam pre-cleaner after every 25 hours of operation or
every season. Service paper cartridge every 100 hours of
operation or every season, whichever occurs first.

OIL RLTER

FIG. 17

Service air cleaner more often under dusty conditions.
•
Remove knobs and cover.
TO SERVICE PRE-CLEANER

MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage,

•
•
•

Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
Saturate it in engine oil. Wrap it in clean, absorbent cloth
and squeeze to remove excess oil.
•
If very dirty or damaged, replace pre-cleaner.
TO SERVICE CARTRIDGE
•
•

SPARK

Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
=PRODUCT SPECIFICATIONS" section of this manual.

Cleancartddgebytappinggentlyonflatsurface.
Ifvery
dirty or damaged, replace cartridge.
Reinstall precleaner cartridge, cover and secure with
knobs.

IN-LINE

•
•
•

FOAM

Place new fuel filter in position in fuel line with arrow
pointingtowards carburetor.
Be sure there are no fuel line leaks and clamps are
properly positioned.
Immediately wipe up any spilled gasoline.

_o

FIG. 18

CLEANING
RG. 16

OIL FILTER

(See Fig. 17)

Replace the engine oilfilter every season or every other oil
change ifthe tractor is used more than 100 hours in one year.
•
Unscrew old filter by turning counterclockwise. Use a
suitable container to catch oil
•

(See Fig. 18)

TRIDGE

PRE-CLr_I_NE_

ENGINE

FUEL FILTER

The fuel tilter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement isrequired.
•
With engine cool, remove filter and plug fuel line sections.

IMPORTANT:
PETROLEUM
SOLVENTS,
SUCH
AS
KEROSENE,
ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE.
THEY MAY CAUSE DETERIORATION
OF
THE CARTRIDGE.
DO NOT OIL CARTRIDGE.
DO NOT
USE PRESSURIZED
AIR TO CLEAN OR DRY CARTRIDGE.

_

PLUGS

Apply a thin coating of new engine oilto rubber gasket
on replacement oil filter.

Q

Clean engine, battery, seat, finish, etc. of all foreign
matter.

o

Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax.

•

18

We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.

SERVICE AND ADJUSTMENTS
CAUTION:

BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake.
Place motion control lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" posRion.
Turn ignition key"OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.

•
•
•
•

TRACTOR
TO REMOVE

MOWER

TO INSTALL
MOWER
(See Fig. 19)
•
Raise attachment lift lever to its highest position.
•
Slide mower under trector with discharge guard to right
side of tractor.

(See Fig. 19)

Mower will be easier to remove from the rightside oftractor.
•
Place attachment clutch in "DISENGAGED" position.
•
Move attachment lift lever forward to lower mower to its
lowest position.
•
Roll belt off engine pulley.
•
Remove small retainer spring, and liftclutch spring off
pulley bolt.
•
Remove large retainer spring, slide collar off and push
housing guide out of bracket.
•
Disconnect anti-swaybar from chassis bracket by removing retainer spring.
•
Disconnect suspension arms from rear deck brackets
by removing retainer springs.
•
Disconnect front links from deck by removing retainer
springs.
•
Raise lift lever to raise suspension arms. Slide mower
out from under tractor.

•
•

Lower lift lever to its lowest position.
Install mower in reverse order of removal instructions.

TO LEVEL

MOWER

HOUSING

Adjust the mower while tractor is parked on level ground or
driveway. Make suretJresare properlyinflated (See =PRODUCT SPECIFICATIONS%ection ofthismanual). Iftiresare
overor underinflated, you will not propedy adjust your
mower.

IMPORTANT:
IF AN ATTACHMENT
OTHER THAN THE
MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS AND HOOK THE CLUTCH
SPRING INTO SQUARE HOLE IN FRAME.

SMALL

CLUTCH

RETAINER

SPRING_

FRONT

UNK

RETAINER

RETAINER
SPRINGS
(BOTH SIDES)

HOUSING

GUIDE

LARGE RETAINER
SPRING

BRACKET

Fig. 19
19

SERVICE AND ADJUSTMENTS
SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)
Raise mower to its highest position.
•
Atthe midpoint of beth sides of mower, measure height
from bottom edge of mower to ground. Distance "A" on
both sides of mower should be the same or within 114"
of each other.
•
•
•

•

•
•

To raise front of mower, loosen nut =F" from trunnion on
both front links, Tighten nut =E" on both front links an
equal number of turns.
When distance =D-is 1/8. to 1/2. lower at front than rear,
tighten nut _F' against trunnion on both front links.
Recheck side-to-side adjustment.

if adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side.
To lower one side of mower, loosen lift link adjustment
nut on that side.

NOTE: Three fulltums ofadjustment nut willchange mower
height about 1/8=.
Recheck measurements after adjusting.
BOTTOM EDGE OF
MOWER TO GROUND

FIG. 22

BOTTOM EDGE OF
MOWER TO GROUND

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

FIG. 20

NUT

UFT lINK

ADJUSTMENT

NUT"

NUT "E"

i

FIG. 21
FRONT-TO-BACK
ADJUSTMENT
(See Figs. 22 and 23)
IMPORTANT:
DECK MUST BE LEVEL SIDE-TO-SIDE.
IF
THE FOLLOWING
FRONT-TO-BACK
ADJUSTMENT
IS
N ECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY
SO MOWER
WILL STAY LEVEL SIDE-TOSIDE.

To obtain the best cutting results,the mower housing should
be adjusted so that the front is approximately 1/8" to 112"
lower than the rear when the mower is in its highest position.

FRONT LINKS
FIG. 23

Checkadjustmentonrightsideoftractor, Measure distance
"D" directly in front and behind the mandrel at bottom edge
of mower housing as shown.
•
Before making any necessary adjustments, check that
both frontlinks are equal in length. Both links should be
approximately 10-3/8".
•
If links are not equal in length, adjust one link to same
length as other link.
•
To lowerfrent of mowerloosan nut =E-on both front links
an equal number of turns.
•
Whan distance ,D- is 1/8. to 1/2, lower at front than rear,
tighten nuts "F' against trunnion on both front links.

2O

SERVICE AND ADJUSTMENTS
TO

REPLACE

MOWER

BLADE

DRIVE

BELT

(See Fig. 24)

WITH

PARKING

BRAKE

"ENGAGED"

NUT

The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake.

NUT

BELT REMOVAL •
Remove mower from tractor (See 'q'O REMOVE
MOWER" in this section of this manual).
•
Work belt off both mandrel pulleys and idter pulleys.
•
Pull belt away from mower.
BELT INSTALLATION •
Install new belt in reverse order of removal.
•
•

ARM

Make sure belt is in all pulley grooves and inside all belt
guides.
Install mower in reveme order of removal instructions.

DO NOT TOUCH THIS NUT. IF FURTHER DRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST
AUTHORIZED SERVICE CENTER/DEPARTMENT

IDLER
PULLEYS

RG. 25

TO REPLACE

26)

Park the tractoron level surface. Engage parking brake. For
assistance, there is a belt installationguide decal on bottom
side of left footrest.
•
Remove mower (See "TO REMOVE MOWER" in this
section of this manual.)
•
Remove belt from stationary idler and clutching idler.
•
Pull belt slack toward rear of tractor. Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades.
•
Pull belt toward front of tractor and remove downward
from around engine pulley.
•
Install new belt by reversing above procedure.

MANDREL
PULLEYS

FIG. 24
TO ADJUST

BRAKE

(See

MOTION DRIVE BELT (See Fig.

Fig. 25)

Your tractor is equipped with an adjustable brake system
which is mounted on the side of the transaxle.

ENGINE_
PULLEY

Iftractor requires more than six (6) feet stopping distance at
high speed in highest gear, then brake must be adjusted.
•
Depress clutch/brake pedal and engage parking brake.
•
Measure distance between brake operating arm and nut
"A" on brake red.
•

•

If distance is other than 1-9/16", loosen jam nut and turn
nut "A" until distance becomes 1-9/16". Retighten jam
nut against nut "A".
Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest authorized service center/department.

CLUTCHING--..

_

I

IDLER

_-_1"

STo Z'ONARY
TRANSMISSION

,._.7

INPUT
PULLEY

FIG. 26

21

SERVICE AND ADJUSTMENTS
i

TRANSMISSION

TO CHECK TOE-IN (See Fig. 28) •
Position front wheels straight ahead.
•
Measure distance between wheels at front and rear of
tires (dimensions "A" and "B").
•
Front dimension =A"should be 1/8" to 114"lessthan rear
dimension"B".

REMOVAL/REPLACEMENT

Should your transmission require removal for service or
replacement, it should be purged after reinstailation and
before operating the tractor. See =PURGE TRANSMISSION" in the Operation section of this manual
TRANSAXLE
NEUTRAL

MOTION
ADJUSTMENT

CONTROL

LEVER

TO ADJUST TOE-IN (See Figs.28 and 29) •
Loosen jam nuts at adjustment sleeves on tie rod.
•
Adjusttie red until dimension "A" is 118"to 1/4" lessthan
dimension "B".

(See Fig. 27)

The motion control lever has been preset at the factory and
adjustment should not be necessary.
•
Loosen adjustment bolt in front of the right rear wheel,
and lightlytighten.
•
Start engine and move motion control lever untiltractor
does not move forward or backward.
•

Holdmotion controllever in that positionand rum engine
off.

•

While holding motion control lever in place, loosen the
adjustment bolt.
Move motion control lever to the neutral (N) (lock gate)
position.
Tighten adjustment bolt securely.

•
•

•

Tighten jam nuts securely.

FRONT

WHEEL

CAMBER

The front wheel camber is not adjustable on your tractor. If
damage has occurred to affect the front wheel camber,
contactyour nearest authorized service center/deparl_ent.

NOTE: Ifadditionaiclearance is needed to get to adjustment
bolt, move mower deck height to the lowest position.
After above adjustment is made, if the tractor still creeps
forward or backward while motion control lever is in neutral
position, follow these steps:
•
Loosen the adjustment bolt.
•
Move the motion control lever 1/4 to 1/2 inch in the
direction it is trying to creep.
•
Tighten adjustment bolt securely.
•
Start engine and test.
•
Iftractor still creeps, repeat above steps until satisfied.
MOTION

A
FIG. 28

SLEEVES

NEUTRAL
LOCK GATE

CONTROL

JA|

FIG. 29

./

TO ADJUST

TO
REMOVE
(See Fig. 30)

ADJUSTMENT
BOLT

FIG. 27
STEERING WHEEL

•
•

ALIGNMENT
•
•

If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straightforward, remove steeringwheel and reassemble per instructions in the Assembly
section of this manual.

FRONT WHEEL

TOE-IN

•

ADJUSTMENT

WHEEL

FOR

REPAIRS

Block up axle securely.
Remove axle cover, retaining ring and washerstoallow
wheel removal (rear wheel contains a squarekey - Do not
lose).
Repair tire and reassemble.
Onrearwheelsonly: aligngroovesinrearwheelhuband
axle. Insert square key.
Replace washers and snap retaining ring securely in
axle groove.

•
Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

Front wheel tce-in is required for proper steering operation.
Toe-in was set at the factory and adjustment should not be
necessary. If parts in the front axle or steering mechanism
have been replaced or damaged, check toe-in and adjust if
necessary.

22

SERVICE AND ADJUSTMENTS
REPLACING

WASHERS

BAI-I'ERY

(See Fig. 32 and 33)

RETAINING

nals by allowing a wrench or any other
CAUTION:
Do notboth
short
battery termiobject
to contact
terminals
at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental
grounding.

AXLE COVER

SQUARE KEY (REAR
WHEEL ONLY) _

__._'
-

FIG. 30

TO START ENGINE WITH A WEAK BATI'ERY
(See Fig.31)

&

CAUTION: Lead-acid batteries generate
explosive gases. Keep sparks, flame
and smoking materials away from batteries. Always wear eye protection when
around batteries.

•

Lift seat pan to raised position and open battery box
door.

•

DisconnectBLACK battery cable first then RED battery
cable and carefully remove battery from tractor.
Installnew battery with terminals in same position as old
battery.
Firstconnect RED battery cable to positive (+) terminal
with hex bolt and keps nut as shown. Tighten securely.
Connect BLACKgroundingcable to negative (-) terminal
with remaining hex bolt and keps nut. Tighten securely.
Close battery box door.

•
•
•

If your battery is too weak to start the engine, it should be
recharged,
tf "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT:
YOU R TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE
GROUNDED
SYSTEM.
THE OTHER
VEHICLE
MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED
SYSTEM.
DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.

•

SEAT

TO ATTACH JUMPER CABLES •

•
•

Connect each end ofthe RED cable tothe POSITIVE (+)
terminal of each battery, taking care not to shortagainst
chassis.
Connect one end of the BLACK cable tothe NEGATIVE
(-) terminal of fully charged battery.
Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery.

BOX DOOR

TO REMOVE CABLES, REVERSE ORDER •
BLACK cable first from chassis and then from the fully
charged battery.
•
RED cable last from both batteries.

FIG. 32

KEPS
POSITIVE

TERMINAL

NEGATIVE

TERMINAL

HEX

PosmVE(RED)
CABLE

(BLACK)

CABLE

FIG. 33

TO REPLACE

POSITIVE
TERMINAL

FIG. 31

HEADLIGHT

BULB

•

Raise hood.

NEGATIVE

•
•

CHARGED
BATTERY

•

Pull bulbholderout ofthe hole in the backside ofthe grill.
Replace bulb in holder and push bulb holder securely
back intothe hole in the backside of the gdll.
Close hood.

23

SERVICE AND ADJUSTMENTS
INTERLOCKS

AND

RELAYS

"

Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•
Checkwiring. SeeelectricaiwidngdiagremintheRepair
Parts section.

TO REPLACE

Q

TO ADJUST

Replace with 15 amp automotive-type plug-in fuse. The fuse
holder is located behind the dash.

AND GRILL

ASSEMBLY

•

Raise hood.

•
•

Unsnap headlight wire connector.
Standinfrontoftractor. Grasphoodatsides,
engine and lift off of tractor.
To replace, reverse aboveprocedure.

*

CARBURETOR

The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment
may be 'required to compensate for differences in fuel,
temperature, altitude or load. If the carburetor does need
adjustment, see engine manual.

FUSE

TO REMOVE HOOD
(See Fig. 34)

Choke should be closed. Ifit isnot, loosen casing clamp
screw and move choke cable until choke is completely
closed. Tighten casing clamp screw securely.
Reassemble aircleaner.

High speed stop is factory adjusted. Do not adjust - damage
may result.
IMPORTANT:
NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY
HIGH SPEED SETTING CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HiGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE
TO
MAKE
ANY
NECESSARY
ADJUSTMENTS.

tilttoward

QUARTER

HEADLIGHT, WIRE CONNECTOR
FIG. 34

ENGINE
TO

ADJUST

THROTTLE

CONTROL

FIG, 35

CABLE

(See Fig, 35)
CHOKE

The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
•
With engine not running, move throttle controllever to
fast position.
•
Check that swivel is against side of quarter circle. If it
is not, loosen cable clamp screw and pull cable back
until swivel is against quarter circle. Tighten cable
clamp screw securely.

TO ADJUST

CHOKE

CONTROL

LEVER

(See Fig. 36)

The choke control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
•
With engine not running, move choke control(locatedon
dash panel) to full choke position.
•
Remove air cleaner cover, filter and cartridge plate to
expose carburetor choke (see "AIR FILTER" in the
Customer Responsibilities section of this manual).

CLAMP
SCREW

FIG. 36

24

STORAGE
i

Immediately prepareyour tractor for storage at the end ofthe
season or ifthe tractor will not be used for 30 days or more.
CAUTION:

•

Never store the tractor with

ENGINE

where fumes may reach an open flame
gasoline in the tank inside a building
or spark. Allow the engine to cool
before storing in any enclosure.

FUEL SYSTEM
IMPORTANT:
IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM
PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL
HOSE, OR TANK DURING
STORAGE.
ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE.
ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
•
Drain the fuel tank.

TRACTOR
Remove mowerfrom tractorforwinter storage. When mower
is to be stored for a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store in a clean, dry
area.

•
•

•
•

•

Clean entire tractor (See _CLEANING" in the Customer
Responsibilities section of this manual).
Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual).
Lubricate as shown in the Customer Responsibilities
section of this manual.

•
•
•

•

•

Start the engine and let it run until the fuel lines and
carburetor are empty.
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable altemative in
minimizing the formation of fuel gum depos'dsduring storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.

Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.

BATTERY
•
•

If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.

ENGINE

Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
To helppreventcorrosionand power leakage dudng long
periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN
BATTERY AND TERMINALS" inthe Customer Responsibilities section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.

OIL

D rainoil(withengine warm) and replace withclean engine oil.
(See "ENGINE" in the Customer Responsibilities section of
this manual).

CYLINDER(S)
•
•
•
•

Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
Turn ignitionkey to"STAR'F position for a few seconds
to distribute oil.
Replace with new sparkplug(s).

OTHER
•
•

Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
•
If possible, store your tractor indoom and cover ittogive
protection from dust and dirt.
•
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation toform and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.

25

TROUBLESHOOTING

POINTS

PROBLEM

CAUSE

Will nut start

1.
2.
3.
4.
5.
6,
7.

Out of fuel,
Engine not "CHOKED _ properly.
Engine flooded.
Bad spark plug.
Dirty air fitter.
Dirty fuel filter.
Water in fuel.

1.
2.
3.
4.
5.
6.
7.

8.
9.

Loose or damaged widng.
Carburetorout of adjustment.

8.
9.

10.

Hard to start

CORRECTION

Engine valves oat of adjustment.

10,

Fill fuel tank.
See =TO START ENGINE" in Operation sec_on.
Wait several minutes before attempting to start.
Replace spark plug.
Clean/replace air tilter.
Replace fuel filter.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Check all wiring.
Sea =To Adjust Carburetor" in Service Adjustments
section,
Contact an authorized

service center/department,

1.
2.
3.
4.
5.
6.
7.

Dirty air filter.
Bad epark pfug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
Loose or damaged widng.
Carburetor out of adjustment.

1.
2.
3.
4.
5.
6.
7.

Clean/replece air tilter.
Replace spark plug.
Recharge or replace battary.
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Check all wiring.
See =To Adjust Carburetor" in Service Adjustments
section.

8.

Engine valves out of adjustment

8.

Contact an authorized

Engine will not turn over

1.
2.
3.
4,
5,
6.
7.
8.
9.

Clutch/brake pedal not depressed.
Attachment dutch is engaged.
Weak or dead be_ltery.
Blown fuse.
Corroded battery terminals.
Loose or damaged wiring.
Faulty ignition switch.
Faulty solenoid or starter.
Faulty operator presence swltch(es).

1.
2.
3.
4.
5.
6.
7.
8.
9.

Depmse cletch/brake pedal.
Disengage attachment clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Chesk/replece ignition switch.
Check/replace solenoid or starter.
Contact an authorized service center/department

Engine clicks but will
start

1.
2.
3.
4.

Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.

1.
2.
3.
4.

Recharge or replace battery.
Clean battery tarminals.
Check all widng.
ChecWreplace solenoid or starter.

1.
2.
3.
4.
5.
6,
7.
8.
9.

Cutting too much grass_o fast.
Throttle in "CHOKE" position,
Build-up of grass, leaves and trash under mower.
Dirty air filter.
Low oil level/dirty oil.
Faulty spark plug.
Dirty fuel filter.
Stale or dirty fuel.
Water in fuel.

1.
2.
3.
4.
5.
6.
7.
8.
9.

Set in "Higher Cut" position/reduce speed.
Adjust throttle control.
Clean undemide of mower housing.
Clean/replace air filter.
Check oil level/change oil,
Clean and regap or change spark plug.
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Drain fuel tank and carburetor, refill tank wi_ fresh
gasoline and replace fuel filter.
Connect and tighten spark plug wire.
Clean engine air screen/fins.
Clean/replace muffler.
Check all widng.
See "To Adjust Carburetor" in Service Adjustments
section.

Loss of power

Excessive

vibration

nol

10.
11.
12.
13.
14.

Spark plug wire loose.
Dirty engine air screen/fins,
Dirty/clogged muffler.
Loose or damaged widng.
Carburetor out of adjustment.

10.
11.
12.
13.
14.

15.

Engine valves out of adjustment.

15.

1.
2.
3,

Wom, bent or loose blade.
Bent blade mandrel.
Loose/damaged part(s),

1.
2,
3.

26

service center/departmant.

Contact an authorized service center/department.

Replace blade. Tighten blade bolt.
Replace blade mandrel.
Tighten loose part(s).
Replace damaged parts.

TROUBLESHOOTING
PROBLEM
Engine continues to run
when operator leaves
seat with attachment
clutch

CAUSE

POINTS
CORRECTION

1,

Faulty oper_or-safety presence control system.

1.

Check wiring, switches and con_s.
If not
corrected,contact an authodzed sen,ice center/
department.

1.
2.
3.
4.
5.

Wom, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves, and trash under mower.
Bent blade mandrel.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.

1.
2.

Replace blade. Tighten blade bolt.
Level mower deck.

3.
4.
5.

Clean underside of mower housing.
Replace blade mandrel.
Clean around mandrels to open vent holes.

engaged

Poor cut - uneven

Mower blades will not
rotate

Poor grass discharge

1.

Obstruction in clutch mechanism.

2.
3,
4.

Worn/damaged mower drive belt,
Frozen idler pulley.
Frozen blade mandrel.

1.
2,
3.
4.

Remove
Replace
Replace
Replace

1.
2.
3.
4.

Engine speed too slow.
Travel speed too fast.
Wet grass.
Mower deck not level.

1.
2.
3.
4.

Place throttle control in "FAST" position.
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck.

5.
6.
7.
8.
9.
10.
11.

Low/uneven tire air pressure.
Worn, bent or loose blade.
Buildup of grass, leaves and trash under mower.
Mower drive belt worn.
Blades improperly installed.
Improper blades used.
"
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.

Headlight(s) not working
(if so equipped)

1.
2.
3.
4.
5.

Switch is _OFF _.
Bulb(s) burned out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.

Battery will not charge

1.
2.
3.
4.

Loss of drive

Engine "backfires"
when tuming engine
"OFF"

5.
6.
7.
8.
9.
10.
11.

obstruction.
mower drive belt.
idler pulley.
blade mandrel,

Check tires for proper air pressure.
Raplace/sho, rpen blade, Tighten blade bolt.
Clean underside of mower housing.
Replace mower drive bell
Reinstall blades sharp edge down.
Replace with blades listed in this manual.
Clean around mandrels to open vent holes.

1.

Tum switch "ON".

2.
3.
4.
5.

Replace bulb(s).
Check/replace light switch.
Check wiring and connections.
Replace fuse.

Bad battery cell(s).
Pear cable connectloris.
Faulty regulator (if so equipped).
Faulty alternator.

1.
2.

Replace battery,
Check/clean all connections.

3.
4.

Replace regulator,
Replace altemator.

1.
2.
3.

Freewheel controlin _disengaged" position.
Motiondrive belt worn, damaged, or broken.
Air trapped in transmissionduring shipment
or servicing.

t.
2.
3.

Place freewheel control in "engaged" position.
Replace motion drive belt.
Purge transmission.

t.

Engine throttle control not set at *SLOV_'
position for 30 seconds before stopping engine.

1.

Move throttle control to _SLOW" position and allow
to idle for 30 seconds before stopping engine.

27

SERVICE NOTES

28

TRACTOR

- - MODEL

NUMBER

PR185H42STA

SCHEMATIC

BATTERY

I

I

RED

D
_N_

_

!

STARTER

wHrrE

(NOT OCCUPIED)

SWITCH

i

J ........

i

WHITE

i

I

SEAT SWITCH

I

J

/3

i(_)
BL_CK

HOUR
METER
LU

(CLUTCH OFF)

GROUNDING
CONNECTOR
•

(OPTIONAL)
IGNITION
UNIT

o

SPARK
___

I

BLUE

i

'

i

FUEL _

I

I

PLUG
C_P
(2 PLUGS ON
"PNIN CYL, ENGINES)

I

CHARGING

SYSTEM

OUTPUT

2_ VOLTS

AC

O 3600

RPM

I

FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)

I ALTERNATOR
L

I

NON-REMOVABLE
CONNECTIONS

....

BROWN

HEADLIGHTS

©
IGNmON SWITCH
POSmON

CIRCUIT

"MAKE"

OFF
RUN/LIGHT

M+G+A1
B+A1

NONE
A2+L

RUN
START

B+A1
B+S+A1

NONE
NONE

REMOVABLE
CONNECTIONS

WIRING INSULATED CUPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.

29

II

TRACTOR - - MODEL NUMBER PR185H42STA
ELECTRICAL

22

i

21

f
!
I

I

I
I

I
I

I

42

I

I

I

41
/I
!

I
I
I
L

26

\

%

/
iI
I
/
/
/
/
/

/

\

/

\

I
I

I

I

r
I
I
I
I

3O

TRACTOR - - MODEL NUMBER PR185H42STA
ELECTRICAL

KEY
NO.

PART
NO,

DESCRIPTION

1
2
8
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
52

163465
74760412
156417
153664
166181
4152J
4799J
146147
166180
73510400
4207J
121305X
163968
140401
170217
71110408
131563
145673
122822X
141940

Battery
Bolt Hex Hd 1/4-20unc X 3/4
Case Battew Mech Hinge
Switch Interlock Push-In
Harness Socket Light
Bulb, Light # 1156
Cable Battery
Cable Battery 6 Ga Red w/16 wire
Fuse 15 Amp
Nut Keps Hex 1/4-20 Unc
Cable Ground 6ga 12 black
Switch Plunger Nc Gray
Switch Ign
Key Ign Molded Generic
Harness Ign
Bolt Fin Hex 1/4-20uncx 1/2
CoverTerminal Red
Solenoid
Ammeter Rectangular
Protection Loop

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

31

TRACTOR--

MODEL NUMBERPR185H42STA

CHASSIS

3O
29

12
28

26

25
53

58
52
55

57

2O8
54
7

2O

23

26

33

10

142

2O8

2O6

3

34
26

32

TRACTOR

- - MODEl

NUMBER

PR185H42STA

CHASSIS

KEY
NO.

PART
NO.

DESCRIPTION

1
2
3
5
9
10
11
12
13
17
18
2O
23
24
25
26
26
29
30
31
33
34
35
37
38
51
52
53
54
55
57
58
64
142
145
206
207
208
212

169830
169061
17060612
155272
168337X012
721406O8
155927
145660
172108
159639X428
126938X
156437
124028X
74780616
19131312
738OO6O0
170474
170472X599
169468X428
136619
145244X428
145243X428
72110606
17490508
169834
73800400
19091416
144697
161464
1446,96
74780412
162266
154798
165867
156524
170165
17670508
17670608
156229

Chassis
Drawbar
Screw 3/6-16 X .75
Bumper Hood/Dash
Dash P/L
Bolt Cardage 3/8-16 x 1
Panel Dash Lh
ClipTinnerman
Panel Dash Rh
Hood LT/PL
BumperHood
Plate Mtg Battery Fuel Tank Fr
Bushing
Bolt Fin Hex 3/8-16 x 1 Gr 5
Washer 13/32 X 13/16 X 12 Ga
Nut Lock Hex W/Ins 3/8-16 Unc
Grille/Lens Asm
Lens LT/PL
Fender Footrest STLT Pnt
Bracket Fender
Footrest Pnt Lh
Footrest Pnt Rh
Bolt Rdhd Sht Sqnk 3/8-16 x 3/4
Screw Thdrol 6/16-18 x 1/2 TYT
Bracket Asm Pivot Mower Rear
Nut Lock Hex W/Ins 1/4-20
Washer 9/32 x 7/8 x 16 Ga.
Bracjet Grukke Lh
Screw Hex Wshd 8-18 x 7/8
Bracket Gdlle Rh
Bolt Hex 1/4-20 x 3/4
Duct Air
Dash Lower STLT
Plate Reinforcement STLT
Rod Pivot Chassis/Hood
Bolt Shoulder 5/16-18
Screw Thdrol 5/16-18 x 1/2
Screw Thdrol 3/8-16 x 1/2
lnsed Lens Relect

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

33

TRACTOR

- - MODEL

NUMBER

PR185H42STA

DRIVE

_.-'202
_150

'
48

151
51
30
52

36
62

36 35

29

18

16

77

61

71

74

76

34

73

TRACTOR

- - MODEL NUMBER

PR185H42STA

DRIVE

KEY
NO.

8
10
14
15
16
19
21
22
24
25
26
27
28
29
3O
32
34
35
35
37
35
39
40
41
42
47
48
40
5O
51
52
53
55
56
57
59
61
62
63

PARr
NO.

DESCRIPTION

165619
76320416
10O4O4OO
74490544
738005OO
738OO6OO
140845
169498
733506OO
10O888X
19131316
76020412
145204
71673
169592
74760512
155071
120183X
19211616
1572H
131494
74760644
4470J
165838
19131312
127783
154407
123205X
74760624
7368060O
7368O50O
105710X
10570OX
74760620
14O294
169691
17060612
8883R
140186

Transaxle Hydro Gear 314-0510
(Order Parts From Transaxle
Manufacturer)
Rod Shift Hydro LT
PinCotter 1/8xl CAD
Washer Lock Hvy Helical
Bolt, Hex FLGHD 5/16-18 Gr. 5
Nut Lock Hex W/Ins 5/16-18 Unc P
Nut Lock Hex WP4Vsh 3/8-16 Unc
Knob, Round 1/2-13
Rod, Brake Hydro
Nut
Spring, Brake Rod
Washer
Pin Cotter 1/8 x 3/4 CAD.
Rod, Parking Brake
Cap, Parking Brake
Bracket, Transaxle
Bolt Hex Hd 5/16-18 Unc x 3/4
Shaft, Foot Pedal
Bearing, Nylon
Washer
Pin, Roll
Pulley, Idler, Flat
Bolt
Spacer, Split
Keeper, Belt Idler
Washer 13/32 x 13/16 x 12 Gauge
Pulley, Idler, V-Groove
Bellcrank Clutch Gmd Dry STL
Retainer, Belt
Bolt
NutCrownlock 3/8-16UNC
Nut Crc)wnlock 5/16-18 UNC
Link, Clutch
Spring, Return, Clutch
Bolt Fin Hex 3/8-16 UNC x 1-1/4
V-Belt, Ground Ddve
Keeper, CenterSpan
Screw Thdrol. 3/8-16 x .75
Cover, Pedal
Pulley, Engine

KEY
NO.

PART
NO.

DESCRIPTION

64
65
66
69
70
71
72
73
74
75
76
77
78
81
82
83
84
89
_5
96
116
150
151
156
156
159
161
162
163
164
165
166
168
169
197
198
199
200
202

71170764
10040700
154778
142432
134683
169183
19132012
169182
169496
121749X
12000001
123583X
121748X
165596
123782X
19171216
169594
169373X428
170201
4497H
72110610
165850
19133210
166002
165589
165494
72140406
73680400
74780416
19091010
165623
166880
165492
165580
169613
169593
169612
72140508
72110612

Bolt, Hex
Washer
Keeper Belt Engine
Screw
Guide Belt
Strap Torque Lh Hydro
Washer 1 3/32 x 1-1/4 x 12 Gauge
Strap Torque Rh Hydro
Spacer, Axle
Washer 25/32 x 1-1/4 x 16 Gauge
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Gauge
Shaft Asm. Cross Hydro
Spring Torsion T/A
Washer 17/32 x 3/4 x 16 Ga.
Link Transaxle
Console, Hydro
Control Asm Bypass Hydro
Retainer Spdng 1"Zinc/Cad
Bolt Rdhd Sq Neck 3/8-16 x 1.25
Bushing Bellcrank Grd Ddve
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/16 ID x 1.125
Bracket Shift Mount
Hub Tapered.Flange Shift Lt
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5
Nut Crewnleck 1/4-20 Unc
Bolt Hex Fin 1/4-20 Unc x 1 Gr 5
Washer 518 x .281 x 10 Ga
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastening Lt
Nyliner Snap-In 5/8" ID
Washer Nyl 7/8 ID x .105
Bolt Shoulder 5/16-18 Unc
Bolt Rdhd Sqnk 5/16-18 Unc x 1
Bolt Cart Sh 3/8-16 x 1-1/2 Gr 5

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

35

TRACTOR

- - MODEL

NUMBER

STEERING ASSEMBLY
i _

_]

,_ - q-------- 3a

1

39

i

J

46

47

4O

8O
25

68

36

PR185H42STA

TRACTOR - - MODEL NUMBER PR185H42STA
STEERING

ASSEMBLY

KEY
NO.

PART
NO.

1
2
3
4
5
6
8
10
11
13
15
17
18
19
22
23
25
27
29
32
33
34
35
36
37
38
39
40
41
42
43
44
46
47
51
54
62
63
65
66
67
68
79
80
82
85

159944X428 Wheel Steedng
165854
Axle Asm Cast Iron LT
169840
Spindle Asm LH
169839
Spindle Asm RH
62661"1
Beedng Race Thrust Harden
121748X
Washer 25/32 X 1-5/8 X 16 Ga
120O0029
Ring Klip#15304-75
169832
LinkDrag
10040600
Washer Lock Hvy Hlcl Spr 3/8
136518
Spacer Brg Axle Front
145212
Nut Hex Flange Lock
156546
Shaft Asm Strg
57079
Washer Thrust 515x 750x 033
160395
Support Shaft
165857
Screw Hex Wsh Hd Torx
165851
Shaft Asm Pittman
154406
Bracket Steedng
136874
GearSector
17060612
Screw 3/8-16 x .75
171888
RodTie
19111216
Washer 11/32 x 3/4 x 16 Ga
10040500
Washer Lock Hvy Hlcl Spr 5/16
7354O50O
Crownlock Nut 5/16-24 Unf
155099
Bushing Strg
152927
Screw
159946X428 Insert Cap Strg Wh
74760644
Washer 13/32 X 1-1/2 X 11 Ga
7610H
Lock nut
159945
Adaptor Wheel Strg
145054X428 Boot Steering Dash
121749X
Washer 25/32 X 1 1/4 X 16 Ga
153720
Extension Steering Shaft LR/L.T
121232X
Cap Spindle Fr Top BIk
6855M
FittingGrease
7380O5OO
Nut Lock Hex w/Ins 5/16-18
74780520
Bolt Fin Hex 5/16-18 Uric x 1-1/4
167902
Kit, Steering Assembly Svc
74780616
Bolt Fin Hex 3/8-16unc x I Gr, 5
160367
Spacer Brace Axle
1544O4
Bearing Arm Pittman
72140618
Bolt Rdhd Sq 3/8-16 Uric x 2-3/4
169827
Axle, Brace
19132012
Washer 13/32 x 1-1/4 x 12 Ga,
74950612
Bolt Hex Nylon 3/8-16 x 3/4
169835
Bracket Susp Chassis Front
133835
Fastner Christmas Tree

DESCRIPTION

NOTE: All component dimensions given in U,S. inches
1 inch = 25.4 mm

37

TRACTOR

-'-

MODEL

NUMBER

PR185H42STA

SEAT ASSEMBLY

5

21

5

25

11

KEY
NO.

PART
NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12

171683
140551
71110616
19131610
145006
738O06OO
124181X
17000616
19131614
155925
166369
121246X

Seat
Bracket Pivot Seat 8 720
Bolt Fin Hex 3/8-16unc X 1
Washer 13/32 X 1 X 10 Ga
Clip Push-In
Nut Hex w/Ins. 3/8-16 Unc
Spring Seat Cprsn 2 250 BIk Zi
Screw 3/8-16 x 1.5 Smgml
Washer 13/32 X 1 X 14 Ga.
Pan Seat
Knob Seat
Bracket Mounting Switch

KEY
NO.

PART
NO.

DESCRIPTION

13
14
15
16
17
21
22
24
25

121248X
72050412
134300
121250X
123976X
171852
73800500
19171912
127018X

Bushing Snap BIk Nyl 50 Id
Bolt Rdhd Sqnk 1/4-20x1-1/2
Spacer Split 28x 88
Spring Cprsn
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc
Nut Hex Lock W/Ins 5/16-18
Washer 17/32 X 1-3/16 X 12 Ga.
Bolt Shoulder 5/16-18 X 62

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

38

TRACTOR

- - MODEL

NUMBER

PR185H42STA

DECALS

11

16

4

4

3

10

2

20

8

14

KEY
NO.
1
2
3
4
5
6
8

PART
NO.
157032
172741
172738
174402
174410
169210
170563

9
10

172740
157140

WHEELS

DESCRIPTION
DecaIOper
Decal Fender Auto
DecalHood LH
Decal Side Panel Logo
Decal HP Engine
Decal By Pass Lt Hydro
Decal Mower Warn Keep Hand
Away
DecalFender LOgo
Decal Fender Danger E/F

AND TIRES

KEY
NO.

PART
NO.

DESCRIPTION

11
14
16
20
-------

172743
160396
172737
145005
133671
138311
173587
173589
174399
174400

Decal Ins Strg Whl
Decal V-Belt Schematic
Decal Hood Rh
Decal Bat Dan/Psn
Pad Footrest
Decal Handle Lft Height Adjust
Decal Fend Reflector Rh
Decal Fend Reflector Lh
Manual Owner's (English)
Manual Owner's (French)

KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
--

4,10

11

PART
NO.
59192
65139
170455
599O4
106732X421
2781-1
9040H
106108X421
170456
7152J
104757X
144334

DESCRIPTION
Cap Valve Tire
Stem Valve
Tire F T 15 X 6 0 - 6 Service
Tube Front (Service item Only)
Rim Asm 6"front Service
Fitting Grease (Front Wheel Only)
Bearing Flange (FrontWheel nly)
Rim Asm 8"rear Service
Tire R T 20x10-8 Service
Tube Rear (Service item Only)
Cap Axle BIk I 50 X 1 00
Sealant, Tire ( 10 oz. Tube)

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

39

TRACTOR

- - MODEL

NUMBER

PR185H42STA

ENGINE

13
10

14
_""

26
!1

33
37

23

29

I OPTIONAL
EQUIPMENT
Spark Arrester

40

TRACTOR

- - MODEL

NUMBER

PR185H42STA

ENGINE

KEY
NO.

PART
NO.

1
2
3

148875
17720410

4
5
6
8
10
13
14
15
16
17
23
25
26
29
31
32
33
37

149723
16C589
159955
150176
162797
165391
13280336
132(X)300
11050600
17490624
169837
145996
739206o00
137180
161911
14052_
123487)(
137040

8

40
44
45
46
62
72
81

NOTE:

.......

124028X
17670412
17000612
19091416
10040500
71070512
73510400

DESCRIPTION
Control, Throttle
Screw Hex Thd Cut 114-20 x 5/8
Engine BriggsModel 407777
(Order Parts from Engine Mfg.)
Muffler, Asm. Twin Lo-Tone
Pipe Exhaust Intek 20 RH
Pipe Exhaust Intek 20 LH
Bolt 5/16-18 UNC x 3/4
Shield Browing B&S Intek U
Muffler Gasket
Nipple, Pipe
Elbow, Standard 90 °, 3/8-18 NPT
Washer, Lock Ext tooth 3/8
Screw Thdrol 3/8-16 x 1-1/2
Shield, Browning/DebrisGuard
Control Choke
Nut Kaps 3/8-24 UNF
Arrester, Spark
Tank, Fuel
Cap Gauge, Fuel
Clamp, Hose BIk
Line, Fuel 7.5
Plug, Oil Drain (Order from engine mfg.)
Bushing Snap Nyl BIk Fuel Line
Screw Hex Wsh Thdrol 1/4-20 x 3/4
Screw Hex Wsh Thdrol 3/8-16 x 3/4
Washer 9/32 x 7/8 x 16 Ga.
Washer Lock Hvy Hlcl Spr 5/16
Screw Hex Hd Cap 5/16-18 x 3/4
Nut Keps Hex 1/4-20 Unc

All component dimensions given in U.S. inches
1 inch = 25.4 mm

41

TRACTOR
MOWER

- - MODEL

NUMBER

PR185H42STA

DECK

90

34

1

i

21

22
' 23
24
25

\
2
16
119 118J_.

28
29

4

149

6
19F

21

42

27

TRACTOR

- - MODEL

NUMBER

PR185H42STA

MOWER DECK
KEY
NO.

PART
NO.

1
2
3
4
5
6
8
9
10
11

165892X421
7214O506
138017
165460X421
4939M
130832
85O857
100306(X)
14O296
134149
138498
129895
137645
128774
110485X
140329
72140505
132827
159770
73680500
134753X421
131267X421
105304X
123713X
110452X
130968X428
19111016
131491
157722
129963
173436
137266
72110614
133835
131494
19131316
73680600
14O088
4497H
137729
133944
155066
131340
6918O
139888
131845
133943
155046X421
122052X
173442

12
13
14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
40
44
45
46
48
49
50
51
52
53
54
55
56
59

DESCRIPTION
Mower Deck Assembly, 42"
Bolt
Bracket Asm Fr. Sway Bar 3/42
Bracket Asm Deck 42" Sway Bar
RetainerSpdng
Arm, Suspension, Rear
Bolt 3/8-24 x 25 Grade 8 patched
Washer, Lock
Washer, Hardened
Blade, Mulching 42" Std
Blade Mower 42" Hi-Lift Std
Beadng, Ba11#6204
Shaft Assembly, Mandrel, Vented
Housing, Mandrel,Vented
Bearing, Ball, Mandrel
Stripper, Vented Mower Deck
Bolt, Cardage 5/16-18x5/8
Bolt, Shoulder
Baffle, Vortex
Nut
Stiffener Bracket
Bracket, Deflector Mower 42"
Cap, Sleeve 80x112BIkMower
Spring, Torsion, Deflector 2 52
Nut, Push Phos & Oil
Shield, Deflector42" BIk
Washer 11/32x5/Sx16Gauge
Rod, Hinge 42" 6 75 WIG
ScrewThdrol Washer Head
asher, Spacer Mower Vented
Pulley, Mandrel
Nut, Taplock 9/16
Bolt
Fastener, Chdstmas Tree
Pulley, Idler, Rat
Washer 13/32 x 13/16 x 16 Gauge
Nut
Guard, Mandrel, LH
Retainer
Screw, Thdrol 1/4-20 x 5/8 T
Washer, Hardened
Roller Assembly, Cam Follower
Bolt, Shoulder #10-24Grade5
Locknut
Bolt, Shoulder 5/16-18 UNC
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler
Spacer, Retainer
Guard TUV Idler

KEY
NO.

PART
NO.

67
68
90
91
92
93
94
95
101
1_
103
104
105
106
111
112
113
114
115
116
117
118
119
121
128
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
--

171598
144959
74760616
132274

--

172559

19171416
132264
132273
136420
71161010
19061216
10071000
160793
2029J
155197X421
155198X421
17060512
73510500
72110504
4898H
165748
73930600
19121414
148723
153390
165890X421
157109X421
177_41
173437
1734,39
131335
169022
165898
19091216
169670
169676
169674
169675
169671
169672
169669
17720410
72140614
130794

DESCRIPTION
Knob Round
V-Belt, 42" Mower
Bolt Fin Hex 3/8-16 Unc x 1
Bracket Asm Noseroller LH
Nut, Lock, Hex W/Ins 3/8-16 UNC
Washer 17/3 x 7/8 x 6 Ca.
Roller Nose 38 & 42
Bracket Asm Noseroller RH
MulcherCover
Screw
Washer, Flat
Washer, Lock
Latch Assembly
Nut, Weld
Bracket, Gauge, Wheel LH
Bracket, Gauge, Wheel RH
Screw 5/16 - 18 x 3/4
Nut, Keps 5/16 - 18 UNC
Bolt, Carriage 5/16-18 x 1/2
Bolt, Shoulder
Wheel, Gauge
Nut Centedock 3/8-16
Washer 3/8 x 7/8 x 14 Ca.
Bracket, Extruded
Washer, Felt
Arm Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley Idler Flat
Bolt Cardage Idler
Spring Extension
Spring Return Idler
Retainer Spring Yellow
Washer 9/32 x 3/4 x 16 Ca.
Bracket Clutch Cable
Clutch Cable 42"
Washer Flat 3/8" Type B
Spring Retainer
Spring Retention LVR CLTCH CAB
Spacer Clutch Cable
Rod Clutch Cable 3/8"
Screw Hex Thd Cut 1/4-20 x 5/8
Bolt Rdhd Sqn 3/8-16 UNC x 1-3/4
Mandrel Assembly (Includes Key
Numbers 8-10,12-15, 31 and 33)
Mower Deck, Complete

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

43

TRACTOR - - MODEL NUMBER
MOWER

PR185H42STA

LIFT

28

27

25 24
23

7

41

/

49
30

6
5
4

13
19

13

,
t

20
)_

.i_, _
15

20

161718
\

L
15
13_

32

31 _

19

32

44

20

TRACTOR
MOWER

- - MODEL

NUMBER

PR185H42STA

LIFT

KEY
NO.
1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
19
2O
23
24
25
26
27
28
29
3O
31
32
36
37
38
40
41
49
50

PART
NO.
159460
159471
105767X
12000002
19211621
120183X
125631X
170770
139865
139866
4939M
173288
73350800
130171
7380O800
139868
16.3.552
110807X
19131016
2876H
169484
126971X
7335O6OO
138057
15O233
140302
7354060O
155097
123935X
17060516
19112410
155098
145212
110452X

DESCRIPTION
Wire Asm Inner/Sprg W/plunger LT
Shaft Asm Lift RH w/Inf
Pin Groove I 500 Zinc
E Ring #5133-62
Washer 21/32 X 1 X 21 Ga
Beadng Nylon BIk 629 Id
Grip Handle
Button Plunger
Link Lift LH Fixed Length
Link Lift RH Fixed Length
Retainer Spring
Link Front
Nut Jam Hex 112-13 Unc
Trunnion BIk Zinc
Nut Lock W/Wsh 1/2-13 Unc
Arm Suspension Rear
Retainer Spring
Nut Special
Washer 13/32 X 5/8 X 16 Ga
Spring 2-1/8"
Retainer Clip
Rod Adj Lift Zinc 7.49 Wrk Lg
Nut Hex Jam 3/8-16 Unc
Knob Inf 3/8-16 Unc BIk W/sym
Trunnion Infin Height
Beadng Pvt Lift Sphedcal
Nut Crownlock 3/8 - 24
Pointer Height Indicator
Plug Hole BIk 1.485/1.51 5 Dia.
Screw 5/16-18 x 1
Washer 11/32 x 1-112 10 Ga.
Indicator Height STLT
Nut Hex Flange Lock
Nut PUsh Phos & Oi

NOTE: All component dimensions given in U.S. inches
1 inch = 25,4 mm

45

LIMITED WARRANTY
The Manufacturer warrants to the original consumer pumheser that this product as manufactured is free from defects in
materials and workmanship. For a period of two (2) years from date of purchase by the original consumer pumhaser, we will
repair or replace, at our option, without charge for parts or labor incurred in replacing pads, any part which we find to be
defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1.

This warranty does not apply to the engine, other than FHP manufactured transaxleitransmission components, battery
(except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these
items.

2.

Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the
purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the
purchaser unless such retum is requested by Frigidaire Home Products.

3.

Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find
to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange
the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery
must be maintained in accordance with the instructions fumished.

4.

The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of
original purchase.

5.

This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in
accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to
alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.

6.

Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard
hardware and normal maintenance.

7.

In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.

Should you have any unanswered questions concerning this Warranty,
Frigidaire Home Products
Outdoor Products Customer Service Dept.
250 Bobby Jones Expressway
Augusta, GA 30909 USA

please contact:
In Canada contact:
Frigidaire Home Products
7075 Ordan Drive
Miesisseuga, Ontario
L5T 1 K6

giving the model number, serial number and date of purchase
dealer from whom it was purchased.

of your product

and the name and address of the authorized

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL
DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights
which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magneson-Moss

46

Act of 1975.

SUGGESTED

GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

4_
.,4

SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.

15 ° MAX.

greater than 15°), never across the face. Make turns graduOperate your Tractor up and down the face of slopes (not
ally to prevent tipping or !oss of control. Exercise extreme
caution when changing direct,on on slopes.

I

PARTS

AND SERVICE

Your POULAN PRO product
has been
quality standards.
As with all mechanical
necessary
during the life of your unit.

FOR SERVICE
your

Consult

2.

Consult
the yellow
(under
"saws" for
Blowers).

3.

For replacement
Model

b.

Description

NOTE:

expertly
engineered
and carefully
manufactured
products,
some adjustments
or part replacement

OR REPLACEMENT

1.

a.

I

dealer/place

PARTS:

of purchase.

pages
Chain

parts,

of your phone directory
Saws or under "lawn

have

available

Number/Manufacturerls

for the
mowers"

the following

Home

tors and dealers;

dealer
and

information:

I.D. Number.

Products
therefore,

provides

parts

all requests

and service

for parts

from

those

information

described

in this Manual,

and assistance.

through

and service

local dealer(s).
The philosophy
of Frigidaire
Home
all ofits products.
If the operating
characteristics
updated

name of the nearest
service
for Trimmers,
Brushcutters,

of part.

Frigidaire

differs

to rigid
may be

please

its authorized
should

distribu-

be directed

to your

Products
is to continually
improve
or the appearance
of your product
contact

your

local

local

dealer

for



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