Craftsman 917288560 User Manual TRACTOR Manuals And Guides 1101572L

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Operator's

Manual
®

LAW

1

TRACTO

24.0 HR* 42" Mower
Electric Start
Automatic Transmission
Model No.
917.28856
• Espafiol,

p. 33

This product has a low emission
engine which operates
differently from previously built engines. Before you start the
engine, read and understand
this Owner's Manual.

IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.

For answers to your questions
about this product, Call:

1-800-659-5917
SEARS Craftsman Help Line
5 am - 5 pro, Mon - Sat

Gasoline containing up to 10% ethanol (EIO) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (EIO) will void the product warranty.
Esta maquina puede utilizar gasolina con un contenido de hasta el 10% de etanol (EIO). El
uso de una gasolina que supere el 10% de etanol (EIO) anular_ la garantia del producto.

SEARS,
ROEBUCKAND
CO., HOFFMAN
ESTATES,
Visit our Craftsman website:www.sears.com/craftsman

440504

IL 60179

U.S.A.

*As rated by the engine manufacturer

Warranty ...................................................
Safety Rules .............................................
Product Specifications
..............................
Assembly/Pre-Operation
..........................
Operation ..................................................
Maintenance
Schedule ...........................

Maintenance

2
3
6
7
9
16

...........................................

16

Service and Adjustments
........................
21
Storage ...................................................
27
Troubleshooting
......................................
28
Sears Service ..........................
Back Cover

Craftsman Riding Equipment Warranty
CRAFTSMAN FULL WARRANTY
FOR TWO YEARS from the date of purchase, all non-expendable parts of this riding equipment are
warranted against any defects in material or workmanship. A defective non-expendable
part will
receive free in-home repair or replacement if repair is impossible.
FOR FIVE YEARS from the date of purchase, the frame and front axle of this riding equipment are
warranted against any defects in material or workmanship. A defective frame or front axle will receive
free in-home repair or replacement if repair is impossible.
FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment
is warranted against any defects in material or workmanship (our testing proves that it will not hold a
charge). A defective battery will receive free in-home replacement.
ADDITIONAL

LIFETIME LIMITED WARRANTY

on CAST IRON FRONT AXLE (if equipped)

FOR AS LONG AS IT IS USED bythe original owner after the fifth year from the date of purchase, the
cast iron front axle (if equipped) of this riding equipment is warranted against any defects in material or
workmanship. With proof of purchase, a defective cast front axle will receive free in-home replacement.
WARRANTY

SERVICE

For warranty coverage details to obtain free repair or replacement,
web site: www.craftsman.com

call 1-800-659-5917

or visit the

In all cases above, if part repair or replacement is impossible, the riding equipment will be replaced
free of charge with the same or an equivalent model.
All of the above warranty coverage is void if this riding equipment is ever used while providing
commercial services or if rented to another person.
This warranty
include:

covers ONLY defects in material and workmanship.

Warranty

coverage

does NOT

• Expendable parts (except battery) that can wear out from normal use within the warranty period,
including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
• Standard maintenance servicing, oil changes, or tune-ups.
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns,
stumps, or glass.
• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or
maintenance.
• Repairs necessary because of operator abuse, including but not limited to damage caused by
towing objects beyond the capability of the riding equipment, impacting objects that bend the
frame, axle assembly or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to, electrical and
mechanical damage caused by improper storage, failure to use the proper grade and amount
of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding
equipment according to the instructions contained in the operator's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized
(stale). In general, fuel should be used within 30 days of its purchase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
This warranty gives you specific legal rights, and you may also have other rights which vary from
state to state.
Sears

Brands

Management

Corporation,

Hoffman

2

Estates,

IL 60179

_DANGER:
This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following
safety instructions could result
in serious injury or death.
_I, WARNING: In orderto prevent accidental starting when setting up, transporting,
adjusting or making repairs, always disconnect spark plug wire and place wire where
it cannot contact spark plug.

•

_,WARNING:
Do not coast down a hill in
neutral, you may lose control of the tractor.

•

_I, WARNING:
Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load, while
on a slope, is dangerous.
Tires can lose
traction with the ground and cause you to
lose control of your tractor.

•
•

•

_WARNING:
Engine exhaust, some of
its constituents, and certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and
birth defects or other reproductive harm.

•
•
•

_I, WARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State of
California to cause cancer and birth defects
or other reproductive harm. Wash hands
after handling.

I. GENERAL
•

•

•

•

•

•
•

•
•
•

OPERATION

Read, understand, and followall instructions on the machine and in the manual
before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blades.
Be sure the area is clear of bystanders
before operating. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely
necessary. Always look down and behind
before and while backing.

•
•

3

Never direct discharged materialtoward
anyone. Avoid discharging
material
against a wall or obstruction. Material
may ricochet back toward the operator.
Stop the blades when crossing gravel
surfaces.
Do not operate machine without the entire grass catcher, discharge chute, or
other safety devices in place and working.
Slow down before turning.
Never leave a running machine unattended.
Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before cleaning
the machine, removing the grass catcher,
or unclogging the discharge chute.
Operate machine only in daylight or good
artificial light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unloading
the machine into a trailer or truck.
AIways wear eye protection when operating machine.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related injuries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and
others from serious injury.
Followthemanufacturer'srecommendation for wheel weights or counterweights.
Keep machine free of grass, leaves or
other debris build-up which can touch hot
exhaust / engine parts and burn. Do not
allow the mower to plow leaves or other
debris which can cause build-up to occur. Clean any oil or fuel spillage before
operating or storing the machine. Allow
machine to cool before storage.

li. SLOPE OPERATION

•

Slopes are a major factor related to loss of
control and tip-over
accidents,
which can
result in severe injury or death.
Operation
on all slopes requires extra caution.
If you
cannot back up the slope or if you feel uneasy
on it, do not mow it.
•
Mow up and down slopes, not across.
•
Watch for holes, ruts, bumps, rocks, or
other hidden
objects.
Uneven terrain
could overturn the machine.
Tall grass
can hide obstacles.
•

•

•

•

•

•
•

•
•

Choose a low ground speed so that you
will not have to stop or shift while on the
slope.
Do not mow on wet grass. Tires may lose
traction.

IV. TOWING
•

Always keep the machine in gear when
going down slopes. Do not shift to neutral
and coast downhill.

•

Tow only with a machine that has a hitch
designed for towing. Do not attach towed
equipment
except at the hitch point.
Followthemanufacturer'srecommenda-

Avoid starting, stopping, or turning on a
slope. Ifthetires
Iosetraction,
disengage
the blades and proceed slowly straight
down the slope.
Keep all movement
on the slopes slow
and gradual.
Do not make sudden
changes
in speed or direction,
which
could cause the machine to roll over.

•

tion for weight limits for towed equipment
and towing on slopes.
Never allow children or others in or on

Use extra care while operating machine
with grass catchers or other attachments;
they can affect the stability
of the machine. Do no use on steep slopes.
Do not try to stabilize the machine
by
putting your foot on the ground.
Do not mow near drop-offs,
ditches,
or embankments.
The machine
could

V. SERVICE

•

•

Tragic accidents
can occur if the operator
is not alert to the presence
of children.
Children are often attracted to the machine

•
•

Never assume
where you last
•

Keep children
out of the mowing area
and in the watchful care of a responsible
adult other than the operator.
Be alert and turn machine
off if a child
enters the area.
Before and while backing, look
and down for small children.

Travel slowly
stop.

HANDLING

and allow extra distance

to

OF GASOLINE

To avoid personal
injury or property
damage, use extreme care in handling gasoline.
Gasoline
is extremely
flammable
and the
vapors are explosive.
•
Extinguish
all cigarettes,
cigars, pipes,
and other sources of ignition.
•
Use only approved
gasoline container.
•
Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling.
•
Never fuel the machine indoors.
•
Neverstorethe
machine orfuel container

Iii. CHILDREN

and the mowing
activity.
that children
will remain
saw them.

towed equipment.
On slopes, theweight
ofthetowed
equipment may cause loss of traction and loss
of control.

SAFE

suddenly
roll over if a wheel is over the
edge or if the edge caves in.

•

Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with safe
machine operation. Children who have
been given rides in the past may suddenly
appear in the mowing area for another
ride and be run over or backed over by
the machine.
Never allow children to operate the machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.

•

behind

where there is an open flame, spark,
pilot light such as on a water heater
other appliances.
Never fill containers
inside a vehicle

or
or
or

on a truck or trailer bed with plastic liner.
Always place containers
on the ground
away from your vehicle when filling.
Remove gas-powered
equipment
from
the truck or trailer and refuel it on the
ground. If this is not possible, then refuel
such equipment with a portable container,
rather than from a gasoline
dispenser
nozzle.

4

•

•
•

Keep the nozzle in contact with the rim
of the fuel tank or container
opening at
all times until fueling is complete.
Do not
use a nozzle lock-open
device.
Iffuel is spilled on clothing, change clothing immediately.
Never overfill fuel tank. Replace gas cap
and tighten securely.

GENERAL
•
•
•
•

•

•

•

•
•

•
•

•

SERVICE

Never operate machine in aclosed area.
Keep all nuts and bolts tight to be surethe
equipment
is in safe working condition.
Nevertamperwithsafetydevices.Check
their proper operation
regularly.
Keep machine free of grass, leaves, or
other debris build-up.
Clean oil or fuel
spillage and remove any fuel-soaked
debris. Allow machine to cool before storing.
If you strike a foreign object, stop and

•
•
•

•
•

backing,

look

•

Choose a low ground speed so that you
will not have to stop or shift while on the
slope.
Avoid starting, stopping,
or turning on a
slope. Ifthetires Iosetraction,
disengage
the blades and proceed slowly straight
down the slope.
If machine
stops while going
uphill,
disengage
blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly
and gradually
downhill,
if possible.

•

5

children.

Mow up and down slopes
across.

•

behind

for small

absolutely

•

•

Keep children
out of the mowing
area
and in the watchful care of a responsible
adult other than the operator.
Be alert and turn machine
off if a child
enters the area.
and while

Never carry passengers.
Do not mow in reverse unless

and down

necessary. Always look down and behind
before and while backing.
Never
carry children,
even with the
blades shut off. They may fall off and
be seriously injured or interfere with safe
machine
operation.
Children who have
been given rides in the past may suddenly
appear in the mowing area for another
ride and be run over or backed over by
the machine.

Before

inspectthe
machine. Repair, if necessary,
before restarting.
Never make any adjustments
or repairs
with the engine running.
Checkgrasscatchercomponentsandthe
discharge
chute frequently
and replace
with manufacturer's
recommended
parts,
when necessary.
Mower blades are sharp. Wrap the blade
or wear gloves, and use extra caution
when servicing them.
Check brake operation frequently.
Adjust
and service as required.
Maintain orreplacesafetyand
instruction
labels, as necessary.
Be sure the area is clear of bystanders
before operating.
Stop machine if anyone
enters the area.

(15 ° Max), not

PRODUCT

SPECIFICATIONS

REPAIR PROTECTION
AGREEMENTS

Gasoline Capacity
and Type:

3.0 Gallons
Unleaded
Regular

Oil Type:
API-SG-SL)

SAE 30 (above 32°F)
SAE 5W30 (below 32°F

Oil Capacity:

W/Filter:
W/O Filter:

Spark

Champion QC12YC
(Gap: .040")

Plug:

Ground

Speed

Charging

Forward:
Reverse:

System:

3 Amps
5 Amps

Battery:

Blade

45-55

64 oz.
60 oz.

0 - 5.2
0 - 2.9
Battery
Headlights

Amp/Hr:
Min. CCA:
Case size:
Bolt Torque:

Congratulations
on making
a smart purchase. Your new Craftsman®
product
is
designed
and manufactured
for years of
dependable
operation.
But like all products,
it may require repair from time to time. That's
when having a Repair Protection Agreement
can save you money and aggravation.
Purchase
a Repair Protection
Agreement
now and protect yourself
from unexpected
hassle and expense.
Here's what's included in the Agreement:
•
Expert service by our 12,000 professional
repair specialists.
•
Unlimited service and nochargefor
parts
and labor on all covered repairs.
•
Product
replacement
if your covered
product can't be fixed.
•
Discount
of 10% from regular price of
service
and service-related
parts not
covered by the agreement;
also, 10% off
regular price of preventive
maintenance
check.
•
Fast help by phone - phone support
from a Sears representative
on products
requiring in-home repair, plus convenient
repair scheduling.
Once you purchase the Agreement,
a simple
phone call is all that it takes for you to schedule service. You can call anytime day or night,
or schedule
a service appointment
online.
Sears has over 12,000 professional
repair
specialists,
who have access
to over 4.5
million quality parts and accessories.
That's
the kind of professionalism
you can count on
to help prolong the life of your new purchase
for years to come. Purchase
your Repair
Protection Agreement
today!
Some limitations
and exclusions
apply.
For prices and additional
information
call 1-800-827-6655.

28
230
U1R

Ft. Lbs.

CONGRATULATIONS
on your purchase of
a new tractor. It has been designed, engineered and manufactured to give you the best
possible dependability and performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained representatives and the proper tools to service
or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".

CUSTOMER

RESPONSIBILITIES

• Read and observe the safety rules.
• Follow a regular schedule in maintaining,
caring for and using your tractor.
• Follow the instructions
under "Maintenance"
and "Storage"
sections
of this
owner's manual.
_,WARNING:

Thistractor

is equipped

SEARS

with

INSTALLATION

SERVICE

For Sears professional
installation
of home
appliances,
garage
door openers,
water
heaters, and other major home items, in the
U.S.A. call 1-800-4-MY-HOME®

an internal combustion
engine and should not
be used on or near any unimproved
forestcovered,
brush-covered
or grass-covered
land unless the engine's exhaust system is
equipped
with a spark arrester meeting applicable local or state laws (if any). If a spark
arrester is used, it should be maintained
in
effective working order by the operator.
In the state of California the above is required
by law (Section 4442 of the California Public
Resources
Code).
Other states may have
similar laws. Federal laws apply on federal
lands.
A spark arrester for the muffler is
available through your nearest Sears service
center (See REPAIR PARTS manual).

6

Slope Sheet

Keys

(2) Keys

Your new tractor has been assembled
unassembled
for shipping purposes.

TOOLS REQUIRED
A socket wrench
easier. Standard

at the factory

ASSEMBLY

FOR

Tire pressure

(2) 7/16"
Pliers

Utility

•

wrenches

gauge

knife

BEFORE
REMOVING
FROM SKID
1.

ADJUST

Remove all accessible
loose parts and
parts cartons
from carton.
Cut along dotted lines on all four panels
of carton. Remove end panels and lay
side panels flat.
Check for any additional
loose parts or
cartons and remove.

TO CHECK

TRACTOR

position.

NOTE: If this battery is put into service after
month and year indicated
on label (label is
located between terminals)
charge battery
for minimum of one hour at 6-10 amps. (See
"BATTERY"
in Maintenance
section of this
•

for charging

instructions).

For battery and battery cable installation
see "REPLACING
BATTERY"
in the
"Service
manual.

and Adjustments"

section

in this

7

SEAT

1.

Sit in seat.

2.

Lift up adjustment
lever (A) and slide seat
until a comfortable
position
is reached
which allows you to press clutch/brake
pedal all the way down.
Release lever to lock seat in position.

3.

BATTERY

Lift hood to raised

manual

parts left

.f

When right or left hand is mentioned in this
manual, itmeans when you are in the operating
position (seated behind the steering wheel).
TO
REMOVE
TRACTOR
FROM
CARTON
UNPACK CARTON

•

of those

set will make assembly
wrench sizes are listed.

(1) 1/2" wrench

•

with the exception

NOTE: You may now roll your tractor
skid. Followthe appropriate instruction
to remove the tractor from the skid.

,/CHECKLIST

off the
below

Before you operate your new tractor, we
wish to assure that you receive the best
performance
and satisfaction
from this
Quality Product.
Please review the following
checklist:
J All assembly instructions have been completed.
J No remaining
!oose parts in carton.
J Battery is properly prepared and charged.
J Seat is adjusted comfortably and tightened
securely.
J All tires are properly inflated.
(For shipping purposes, the tires were overinflated
at the factory).
J Be sure mower deck is properly
leveled
side-to-side/front-to-rear
for best cutting
results.
(Tires must be properly inflated
for leveling).
J Check mower and drive belts.
Be sure

,_,WARNING:
Before starting,
read, understand
and follow all instructions
in the
Operation
section of this manual.
Be sure
tractor is in a well-ventilated
area. Be sure
the area in front of tractor is clear of other
people

and objects.

TO ROLL TRACTOR OFF SKID
Operation
section for location
function of controls)
1.
2.
3.

4.
5.

(See
and

Raise attachment
lift lever to its highest
position.
Release
parking
brake by depressing
brake pedal.
Place freewheel
control in disengaged
position to disengage transmission
(See
"TO TRANSPORT"
in the Operation section of this manual).
Roll tractor forward off skid.
Remove
banding
holding
shield up against tractor.

Continue

with the instructions

CHECK

TIRE

they are routed properly around pulleys
and inside all belt keepers.
V" Check wiring. See that all connections
are
still secure and wires are properly clamped.
V" Before driving tractor, be sure freewheel
control
is in "transmission
engaged"
position
(see "TO TRANSPORT"
in the
Operation
section of this manual).
While learning how to use your tractor, pay extra attention to the following important items:
V" Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regular
unleaded
gasoline.
V" Become familiar with all controls, their location and function.
Operate them before
you start the engine.
V" Be sure brake system is in safe operating
condition.

the deflector
that follow.

PRESSURE

The tires on your tractor were overinflated
at
the factory for shipping purposes.
Correct
tire pressure
is important for best cutting
performance.
• Reduce tire pressure
to PSI shown on
tires.

CHECK DECK LEVELNESS
For best
should be
MOWER"
section of

cutting
results,
mower
housing
properly leveled. See "TO LEVEL
in the Service and Adjustments
this manual.

CHECK FOR PROPER POSITION
ALL BELTS

V" Be sure Operator
Presence
System and
Reverse
Operation
System
(ROS) are
working properly (See the Operation
and
Maintenance
sections in this manual).
V" It is important to purgethetransmission
before
operating your tractor for the first time. Follow proper starting and transmission purging
instructions (See "TO START ENGINE" and
"PU RG ETRANSMISSION"
in the Operation
section of this manual).

OF

See the figures that are shown for replacing
motion and mower blade drive belts in the
Service and Adjustments
section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE

SYSTEM

After you learn how to operate your tractor,
check to see that the brake is operating properly. See "TO CH ECK BRAKE" in the Service
and Adjustments
section
of this manual.

8

These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.

R
REVERSE

N

H

L

NEUTRAL

HIGH

LOW

J\J
CHOKE

FAST

SLOW
IGNITION

ENGINE OFF

REVERSE
OPERATION
SYSTEM (ROS)

ENGINE ON

ENGINE START

PARKING

BRAKE

MOWER

HEIGHT

SWITCH

MOWER

LIFT

t
LIGHTS ON

FUEL

ATTACHMENT
CLUTCH DISENGAGED

BATTERY

REVERSE

ATTACHMENT
CLUTCH ENGAGED

FORWARD

DANGER, KEEP HANDS
AND FEET AWAY

CRUISE

CONTROL

CLUTCH/BRAKE
PEDAL

KEEP AREA CLEAR

SLOPE HAZARDS

(SEE SAFETY

&
&
&

FREE WHEEL
(Automatic

Models

only)

RULES SECTION)

DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.

Failure to follow instructions
could result in serious

injury or

death. The safety alert symbol
is used to identify safety information about hazards which can
result in death, serious injury
and/or property damage.

,_I)(I_I_INII,,

HOT SURFACES indicates
if not avoided, could result
and/or property damage.

a hazard which,
in death, serious

FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.

9

injury

KNOW YOUR TRACTOR
READ THIS
TRACTOR

OWNER'S

MANUAL

AND

SAFETY

RULES

BEFORE

OPERATING

Compare the illustrations with your tractor to familiarize
yourself with the locations
various controls and adjustments.
Save this manual for future reference.

YOUR
of

03108

Our tractors

conform
American

to the applicable
safety standards
National Standards
Institute.

of the

(A) ATTACHMENT
LIFT LEVER - Used to
raise and lower the mower or other attach-

(H) LIGHT SWITCH
on and off.

ments

(J) CRUISE CONTROL
LEVER - Used to set
forward movement of tractor at desired speed
without holding the forward drive pedal.

mounted

to your tractor.

(B) BRAKE
PEDAL - Used for braking
tractor and starting the engine.

the

- Turns the headlights

(C) PARKING
BRAKE - Locks clutch/brake
pedal into the brake position.

(K) FORWARD
DRIVE PEDAL
forward movement
of tractor.

- Used for

(D) THROTTLE/CHOKE
CONTROLUsed
for starting and controlling
engine speed.

(L) REVERSE DRIVE PEDAL
reverse movement of tractor,

- Used for

(E) ATTACH M ENT CLUTCH LEVER =Used
to engage the mower blades, or other attachments mounted to your tractor.

(M) FREEWHEEL
CONTROLDisengages
transmission
for pushing or slowly towing the
tractor with the engine off.

(F) IGNITION
and stopping

(P) SERVICE
REMiNDER/HOUR
METER
- Indicates when service is required for the
engine and mower.

SWITCH
- Used for starting
the engine.

(G) REVERSE
OPERATION
SYSTEM
(ROS) "ON" POSITION
- Allows operation
of mower or other powered attachment
while
in reverse.

10

=
|

The operation
of any tractor
can result
in foreign
objects
thrown
into_
the eyes, which can result in severe eye damage.
Always wear safety !
glasses or eye shields while operating
your tractor
or performing
any_
adjustments
or repairs.
We recommend
standard
safety glasses
or a_
wide vision

safety

mask

worn

over spectacles.

HOW TO USE YOUR TRACTOR

• Turn ignition key (F) to "STOP" position
and remove key. Always remove key when
leaving tractorto prevent unauthorized
use.

TO SET PARKING BRAKE
Your tractor is equipped
with an operator
presence
sensing
switch.
When engine is
running, any attempt bythe operator to leave
the seat without first setting the parking brake
will shut off the engine.
1. Depress brake pedal (B) all the way down
and hold.
2.

J

• Never

use choke

to stop engine.

iMPORTANT:
Leaving the ignition switch in
any position other than "STOP" will cause the
battery to discharge and go dead.
NOTE: Under certain conditions when tractor
is standing idle with the engine running, hot
engine exhaust gases may cause "browning" of grass.
To eliminate
this possibility,
always stop engine when stopping
tractor
on grass areas.

Pull parking brake lever (C) up and hold,
release pressure
from brake pedal (B),
then release parking brake lever. Pedal
should remain in brake position.
Ensure
parking brake will hold tractor secure.

_,CAUTION:
Always
stop tractor
completely, as described
above, before leaving
the operator's
position.

TO USE THROTTLE

Always operate engine at full speed (fast).
• Operating
engine at less than full speed
(fast) reduces
engine's
operating
efficiency.
• Full speed (fast) offers the best mower
performance.

STOPPING
MOWER BLADES

CONTROL

-

• To stop mower blades, move attachment
clutch control to disengaged position (r'_).

TO MOVE FORWARD
(1_)

Attachment
Clutch Control
"Engaged ....

GROUND

(1_)

The direction
and speed of movement
is
controlled
by the forward and reverse drive
pedals.

Attachment
Clutch Control
Disengaged"

DRIVE-

. To stop ground drive, depress
all the way down.
iMPORTANT:
pedals return
depressed.

Forward
to neutral

and

brake pedal
reverse

position

when

AND BACKWARD

drive
not

ENGINE • Move throttle control (D) between half and
full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping, may cause engine to "backfire".

11

1.

Start tractor

and release

parking

brake.

2.

Slowly depress forward (K) or reverse (L)
drive pedal to begin movement.
Ground
speed increases
the further
down the
pedal is depressed.

TO USE CRUISE CONTROL
The cruise control feature can be usedfor
forward travel only.
SYSTEM CHARACTERISTICS
The cruise control should only be used
while mowing or transporting on relatively
smooth, straight surfaces. Other conditions
suchas trimming atslow speeds may cause
the cruise controlto disengage. Do not use
the cruise control on slopes, rough tertian
or while trimmimg or turning.
• Withforward drivepedal (K)depressedto
desired speed,pull cruisecontrollever (J)
up and hold while lifting your foot off the
pedal, then release the lever.
Todisengagethe cruisecontrol,depressthe
brake pedal or tap on forward drive pedal.
TO ADJUST

MOWER CUTTING

The position of the attachment
determines
the cutting height.

NOTE: Adjust gauge
a flat level surface.

lift lever

in desired

9/16

O
3/4

(A)

3. Repeat for all, installing gauge wheel
in same adjustment hole.

GAUGE

MOWER

Your tractor is equipped
with an operator
presence
sensing
switch.
Any attempt
by the operator to leave the seat with the
engine running and the attachment
clutch
engaged
will shut off the engine. You must
remain fully and centrally
positioned
in the
seat to prevent the engine from hesitating or
cutting off when operating
your equipment
on rough, rolling terrain or hills.

cut-

ting height slot.
The cutting height range is approximately
1" to 4". The heights are measured
from
the ground to the blade tip with the engine
not running. These heights are approximate
and may vary depending
upon soil conditions, height of grass and types of grass
being mowed.
• The average
lawn should be cut to approximately
2-1/2" during the cool season and to over 3" during hot months.
For healthier
and better looking lawns,
mow often and after moderate
growth.
• For best cutting performance,
grass over
6" in height should be mowed twice. Make
the first cut relatively high; the second to
desired height.
TO ADJUST

on

O

TO OPERATE

• Put attachment

with tractor

1. Adjust mower to desired cutting height
(See "TO ADJUST
MOWER
CUTTING
HEIGHT"
in this section of manual).
2. With mower in desired height of cut position, gauge wheels should be assembled
so they are slightly offthe ground. Install
gauge wheel in appropriate
hole. Tighten
securely.

HEIGHT

lift lever

wheels

1.

Select desired
ment lift lever.

height

2.

Start mower blades
ment clutch control.

of cut with attach-

by engaging

attach-

TO STOP MOWER BLADES
Disengage

attachment

clutch

control.

_L, CAUTION:
Do not operate the mower
without either the entire grass catcher, on
mowers so equipped,
or the deflector shield
(S) in place.

WHEELS

Gauge wheels
are properly adjusted when
they are slightly off the ground when mower
is at the desired cutting height in operating
position. Gauge wheels then keep the deck
in proper position to help prevent scalping
in most terrain conditions.

12

REVERSE

OPERATION

SYSTEM

TO TRANSPORT

(ROS)

Your tractor
is equipped
with a Reverse
Operation
System
(ROS). Any attempt
by
the operator to travel in the reverse direction
with the attachment
clutch engaged will shut
off the engine unless ignition key is placed
in the ROS "ON" position.

When pushing
or towing
your tractor,
be
sure to disengage
transmission
by placing
freewheel
control in freewheeling
position.
Freewheel
control
is located
at the rear
drawbar of tractor.
1.

_WARNING"
Backing
up with the attachment
clutch engaged
while mowing
is
strongly discouraged.
Turning the ROS "ON",
to allow reverse operation
with the attachment clutch engaged,
should only be done
when the operator decides it is necessary to
reposition
the machine with the attachment
engaged.
Do not mow in reverse
unless
absolutely
necessary.
USING THE
SYSTEM
-

REVERSE

2.

Raise attachment
lift lever to its highest
position.
Pull freewheel control out and into the slot

and release so it is held in the disengaged
position.
• Do not push or tow tractor at more than
two (2) MPH.
• To re-engage transmission,
reverse above
procedure.
TRANSMISSION

ENGAGED

OPERATION

Only use if you are certain no children or
other bystanders
will enter the mowing area.
1. Depress brake pedal all the way down.
2. With engine
running, turn ignition key
counterclockwise
to ROS "ON" position.
3. Look down and behind before and while
4.
5.

backing.
Slowly depress
reverse drive pedal to
start movement.
When use ofthe ROS is no longer needed,
turn the ignition key clockwise to engine
"ON" position.

TRANSMISSION

DISENGAGED

NOTE: To protect hood from damage when
transporting
your tractor on atruck or a trailer,
be sure hood is closed and secured to tractor.
Use an appropriate
means
tractor (rope, cord, etc.).
TOWING
MENTS

Ros "On"
Position
TO OPERATE

ON HILLS

,_WARNING:
Do not drive up or down
hills with slopes greater than 15 ° and do not
drive across any slope. Use the slope guide
provided at the back of this manual.

• Avoid stopping

orchanging

before

• Slowly depress appropriate
slowest setting.

ATTACH-

of hours the engine has run and flashes to
indicate that the engine or mower needs servicing. When service is required, the service
reminder will flash for two hours. To service
engine
and mower, see the Maintenance
section of this manual.

start-

speed on hills.

slowly release
pedal.

OTHER

SERVICE
REMINDER/HOUR
METER
Service reminder
shows the total number

• If stopping
is absolutely
necessary,
push
brake pedal quickly to brake position and
engage parking brake.
• To restart movement,
ing brake and brake

AND

hood to

Tow only the attachments
that are recommended by and comply with specifications
of the manufacturer
of your tractor.
Use
common sense when towing. Too heavy of
a load, while on a slope, is dangerous.
Tires
can lose traction with the ground and cause
you to lose control of your tractor.

Engine "On" Position
(Normal Operating)

• Choose the slowest speed
ing up or down hills.

CARTS

of tying

NOTE: Service reminder runs when the ignition key is in any position but "STOP". For
accurate reading, be sure key remains in the
"STOP" position when engine is not running.

park-

drive pedal to

• Make all turns slowly.

13

BEFORE STARTING
CHECK

THE ENGINE

The engine in your tractor has been shipped,
from the factory, already filled with summer
weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove
oil fill cap/dipstick
and wipe
clean, reinsert the dipstick and screw cap
tight, wait for a few seconds, remove and
read oil level. If necessary,
add oil until
"FULL' mark on dipstick is reached.
Do
not overfill.

Sit on seat in operating position, depress
brake pedal and set parking brake.

3.

Move attachment
position.

4.

Move throttle

5.

of filler

neck.

Wipe

off any spilled

fuel. Do not store, spill or use gasoline
an open flame.
IMPORTANT:
tures below
winter grade
cold weather

to choke

position.

read the warm
below.

and

STARTING

(50°F/10

°

6.

When engine starts, move the throttle
control to the fast position.
• The attachments
and ground drive can
now be used. Ifthe engine does not accept
the load, restart the engine and allow it to
warm up for one minute using the choke
as described
above.

Do

not overfill.
Use fresh, clean,
regular
unleaded
gasoline
with a minimum
of
87 octane.
(Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with
gasoline.
Purchase fuel in quantities that
can be used within 30 days to assure fuel
freshness.
_i_,CAUTION:

control

to disengaged

Insert key into ignition
and turn key
clockwise
to start position and release
key as soon as engine starts. Do not run
starter continuously
for more than fifteen
seconds per minute. If the engine does
not start after several attempts,
move
throttle
control to fast position,
wait a
few minutes and try again. If engine still
does not start, move the throttle control
back to the choke position and retry.

WARM
WEATHER
C and above)

GASOLINE

• Fill fuel tank to bottom

clutch

NOTE:
Before starting,
cold starting procedures

• For cold weather
operation
you should
change oil for easier starting (See the oil
viscosity chart in the Maintenance
section
of this manual).
• To change engine oil, seethe Maintenance
section in this manual.
ADD

2.

ENGINE OIL LEVEL

COLD WEATHER
and below)

oil or

6.

near

When operating
in tempera32°F(0°C),
use fresh, clean
gasoline
to help insure good
starting.

CAUTION:
Alcohol blended
fuels (called
gasohol or using ethanol or methanol)
can
attract moisture
which leads to separation
and formation of acids during storage. Acidic
gas can damage the fuel system of an engine
while in storage. To avoid engine problems,
the fuel system should be emptied
before
storage of 30 days or longer. Drain the gas
tank, start the engine and let it run until the
fue! lines and carburetor
are empty.
Use
fresh fuel next season. See Storage Instructions for additional
information.
Never use
engine or carburetor
cleaner products in the
fuel tank or permanent
damage may occur.

STARTING

( 50°F/10

° C

When engine starts, leave throttle control
in choke position until engine warms up
and begins to run roughly. Once rough
running
begins, immediately
move the
throttle control to the fast position. Engine
warm-up may take from several seconds
to several minutes (the colder the temperature, the longer the warm-up).

AUTOMATIC

TRANSMISSION

WARM UP

Before driving the unit in cold weather, the
transmission
should be warmed
up as follows:
1.
2.
3.

Be sure the tractor is on level ground.
Release
the parking brake and let the
brake slowly return to operating position.
Allow one minute fortransmission
to

warm up. This can be done during the
engine warm up period.
• The attachments
can also be used dur-

When starting the engine for the first time or
if the engine has run out of fuel, it will take
extra cranking
time to move fuel from the
tank to the engine.

ing the engine warm-up
period after the
transmission
has been warmed
up.
NOTE: If at a high altitude (above 3000 feet)
or in cold temperatures
(below 32°F/0°C)
the carburetor
fuel mixture may need to be
adjusted for best engine performance
(see
"TO ADJUST CARBURETOR"
in the Service

1.

and Adjustments

TO START ENGINE

Be sure freewheel
mission

engaged

control

is in the trans-

position.

14

section

of this

manual).

PURGE TRANSMISSION

MOWING

_IbCAUTION:
Never engage or disengage
freewheel
lever while the engine is running.

• Tire

To ensure proper operation and performance,
it is recommended
that the transmission
be

• Mower should be properly leveled for best
mowing
performance.
See "TO LEVEL
MOWER
HOUSING"
in the Service and

mower

purged before operating tractor for the first
time. This procedure will remove any trapped
air inside the transmission
which may have
developed
during shipping of your tractor.

Disengage
transmission
by placing
freewheel
control in disengaged
position
(See "TO TRANSPORT"
in this section
of manual).

3.

Sitting in the tractor seat, start engine.
After the engine is running, move throttle
control to slow position. Disengage
parking brake.

_,CAUTION:
there
4.

At any time,

may be movement

during

6.

Engage
transmission
by placing freewheel control in engaged
position (See
"TO TRANSPORT"
in this section
of

clippings

of this manual.
of mower

should

be

and more

uniform

cutting.

• When mowing large areas, start byturning
to the right so that clippings will discharge
away from shrubs,
fences,
driveways,
etc. After one or two rounds, mow in the
opposite direction making left hand turns
until finished.

f

and set parking

J

• If grass is extremely
tall, it should
be
mowed twice to reduce load and possible
fire hazard from dried clippings.
Make
first cut relatively high; the second to the
desired height.

brake.

• Do not mow grass when it is wet. Wet
grass will plug mower and leave undesirable clumps.
Allow grass to dry before
mowing.

manual).
Sitting in the tractor
seat, start engine.
After the engine is running, move throttle
control to half (1/2) speed.
Disengage
parking brake.

• Always
operate
engine
at full throttle
when
mowing
to assure
better mowing performance
and proper
discharge
of material.
Regulate
ground speed by
selecting a low enough speed to give the
mower cutting performance
as well as the
quality of cut desired.

Drive tractor forward for approximately
five feet then backwards
for five feet.
Repeat this driving procedurethreetimes.

Your transmission
ready for normal

side

to tractor.

step 4,

Shutoff

8.

section

the

of the drive wheels.

5.

7.

is attached

when

• Drive sothat clippings are discharged
onto
the area that has already been cut. Have
the cut area to the right of the tractor. This
will result in a more even distribution
of

Depressforwarddrivepedaltofullforward
position and hold for five (5) seconds and
release
pedal. Depress
reverse
drive
pedal to full reverse
position and hold
for five (5) seconds
and release pedal.
Repeat this procedure
three (3) times.
engine

left hand

be used

used for trimming.

Place tractor safely on a level surface that is clear of objects and open - with
engine off and parking brake set.

2.

cannot

housing

Adjustments
• The

IMPORTANT:
Should
your transmission
require removal for service or replacement,
it should be purged after reinstallation
before
operating the tractor.
1.

TIPS

chains

is now purged
operation.

and now

• When
operating
attachments,
select a
ground speed that will suit the terrain and
give best performance
of the attachment
being used.

15

MAINTENANCE
SCHEDULE

BEFORE
EACH
USE

EVERY

EVERY

EVERY

EVERY

EVERY

BEFORE

8
HOURS

25
HOURS

50
HOURS

100
HOURS

SEASON

STORAGE

m

Check

Brake

Check

Tire Pressure

T

Check

Operator

A

Check

for Loose

C

ChecWReplace

T

Lubrication

0

Check

Battery

R

Clean

Battery

Clean

Debris

Check

Transaxle

u

Operation

Mower

Check

V-Belts

Check

Engine

Presence

Mower

I[_

_

Blades

_3
_f

Level

_4

and Terminals
Off Steering

_

Plate

_5

Cooling

Levelness
_#'
Oil Level

Engine

if

_'

Oil (with oil filter)

q_'1,2

Oil (without oil filter)

NE Clean

Air Filter

G

Air Screen

Clean

_'

& ROS Systems

Fasteners

Engine

Change

_

Chart

Check

Change

_

_1_1,2

_2
q_'2

Inspect Muffler/Spark

Attester

_S'

a

Replace Oil Filter (If equipped)

_,2

E

Clean Engine Cooling Fins

_

Replace

if

Replace

Spark

Plug

Air Filter Paper Cartridge

_2

RReplace Fuel Filter
1 - Change

more

often

2 - Service

more

often

when
when

GENERAL

operating
operating

_
under
in dirty

a heavy
or dusty

load

2

or

in high

ambient

temperatures.

conditions.

_
3 - Replace
4 - Not

blades

required

more
if equipped

often
with

when

mowing

maintenance-free

RECOMMENDATIONS

in sandy

soil.

5 - See

LUBRICATION

The warranty on this tractor does not cover
items that have been subjected
to operator
abuse or negligence.
To receive full value
from the warranty,
operator must maintain
tractor as instructed
in this manual.

(}leaning

in Maintenance

CHART

(_Steering

Pivot Bolts

(_ SI
Zerk

Some adjustments
will need to be made
periodicallyto
properly maintain your tractor.
At least once a season,
check to see if
you should make any of the adjustments
described
in the Service and Adjustments
section of this manual.

(_Front
Wheel
Bearing
Zerk
(_ Steerin(
Sector
Gear
Teeth

• At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear. A

Section.

battery.

Spindle
Zerk
(_ Front
Wheel
Bearing
Zerk

Engine

new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better and last longer.

BEFORE
1.
2.
3.
4.
5.

_General
Purpose Grease
@Refer to Maintenance
"ENGINE"

EACH USE

Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence
and
ROS systems for proper operation.
Check for loose fasteners.

16

Section

iMPORTANT: Do not oil or grease the pivot
points which have special nylon bearings.
Viscous lubricants will attract dust and dirt
that will shorten the life of the self-lubricating
bearings. If you feel they must be lubricated,
use only a dry, powdered graphite type lubricant sparingly.

TRACTOR
Always observe safety rules when performing
any maintenance.
BRAKE

OPERATION
Ros "On"
Position

If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete
or paved surface,
then
brake must be serviced.
(See "TO CHECK
BRAKE"
in the Service
and Adjustments
section of this manual).
TIRES
• Maintain
proper air pressure
(See PSI on tires).

BLADE

Engine "On" Position
(Normal Operating)

CARE

For best results mower blades must be sharp.
Replace worn, bent or damaged blades.
_ICAUTION:
Use only a replacement
blade
approved bythe manufacturer
of your tractor.
Using a blade not approved
by the manufacturer of your tractor is hazardous,
could
damage your tractor and void your warranty.

in all tires

• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps,
stones, deep ruts, sharp
objects and other hazards that may cause
tire damage.

BLADE

NOTE: To seal tire punctures
and prevent
flat tires due to slow leaks, tire sealant may
be purchased
from your local parts dealer.
Tire sealant also prevents
tire dry rot and
corrosion.

NOTE: Protect your hands with gloves
or wrap blade with heavy cloth.

OPERATOR
REVERSE

PRESENCE
OPERATION

SYSTEM
SYSTEM

1.

AND
(ROS)

Be sure operator
presence
and reverse
operation
systems are working properly.
If
your tractor does not function as described,
repair the problem immediately.

gaged

PRESENCE

counter-

3.

Install new blade with stamped
SIDE" facing the ground.

"GRASS

Install
(45-55

and tighten
blade
Ft. Lbs. torque).

IMPORTANT:
treated.

Special

blade

bolt

securely

bolt

is heat

Star

SYSTEM

\

Center Hole

Blade Bolt

Mandrel

(Special) -_.._._

__

Assembly

Blade

BATTERY

• The attachment
clutch should never operate unless the operator is in the seat.
OPERATION

and/

bolt by turning

• When the engine is running and the attachment
clutch is engaged,
any attempt
by the operator to leave the seat should
shut off the engine.

REVERSE

to allow

Remove
blade
clockwise.

• When the engine is running, any attempt
by the operator to leave the seat without
first setting the parking brake should shut
off the engine.

CHECK
SYSTEM

position

2.

4.

position.
OPERATOR

Raise mower to highest
access to blades.

IMPORTANT:
To ensure proper assembly,
center hole in blade must align with star on
mandrel assembly.

• The engine should not start unless the
brake pedal is fully depressed,
and the
attachment
clutch control is in the disenCHECK

REMOVAL

Your tractor has a battery charging system
which is sufficient for normal use. However,
periodic charging of the battery with an automotive
charger will extend its life.

(ROS)

• When the engine is running with the ignition
switch in the engine "ON" position and the
attachment
clutch engaged,
any attempt
by the operator to drive in reverse should
shut off the engine.

• Keep battery
• Keep battery
• Keep small
•

• When the engine is running with the ignition
switch in the ROS "ON" position and the
attachment
clutch engaged,
any attempt
by the operator to drive in reverse should
NOT shut off the engine.

Recharge

and terminals

clean.

bolts tight.
vent holes

open.

at 6-10 amperes

for 1 hour.

NOTE: The original equipment
battery on
your tractor
is maintenance
free. Do not
attempt to open or remove caps or covers.
Adding
or checking
level of electrolyte
is
not necessary.

17

TO CLEAN BATTERYAND TERMINALS

NOTE: Although multi-viscosity
oils (5W30,
10W30 etc.) improve starting in cold weather,
they will result in increased
oil consumption
when used above 32°R Check your engine
oil level more frequently
to avoid possible
engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least once a year if the tractor is
not used for 50 hours in one year.
Check the crankcase
oil level before starting
the engine and after each eight (8) hours
of operation.
Tighten
oil fill cap/dipstick
securely each time you check the oil level.

Corrosion and dirt on the battery and terminals
can cause the battery to "leak" power.
1.

Disconnect
BLACK
then RED
battery
battery from tractor.

2.

Rinse
dry.

3.

Clean terminals
with wire brush

4.

Coat terminals
jelly.

5.

Reinstall
battery
BATTERY"
in the

the

battery

with

plain

and battery
until bright.
with grease

JUSTMENTS
TRANSAXLE

battery cable first
cable and remove
water
cable

and
ends

or petroleum

(See "REPLACING
SERVICE
AND AD-

section

TO CHANGE

of this manual).

The transmission
fan and cooling fins should
be kept clean to assure proper cooling.
Do not attempt to clean fan or transmission
while engine is running or while the transmission is hot. To prevent possible damage
to seals, do not use high pressure water or
steam to clean transaxle.
• Inspect cooling fan to be sure fan blades
are intact and clean.
• Inspect cooling fins for dirt, grass cfippings
and other materials.
To prevent damage to
seals, do not use compressed
air or high
pressure sprayer to clean cooling fins.
PUMP

OIL

Determine
temperature
range
before oil change.
All oil must
service classification
SG-SL

COOLING

TRANSAXLE

ENGINE

• Be sure tractor

is on level

expected
meet API

surface.

• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1.

Remove oil fill cap/dipstick.
Be careful
not to allow dirt to enter the engine when
changing oil.

2.

Slideoildrainextensionfromthedocking
position on the engine blower housing
and extend outward from engine.

Docking
Position

Oil Drain

FLUID

The transaxle was sealed at the factory and
fluid maintenance
is not required for the fife
of the transaxle.
Should the transaxle
ever
leak or require servicing, contact your nearest Sears or other qualified service center.
V-BELTS
Check V-belts for deterioration

Exten_.cap

and wear after

100 hours of operation and replace if necessary. The belts are not adjustable.
Replace
belts if they begin to slip from wear.

3.

To open,

4.

After oil is drained completely,
replace
cap and twist clockwise
until it stops.

ENGINE
LUBRICATION

5.

Re-attach
oil drain
blower housing.

Only use high quality detergent oil rated with
API service classification SG-SL Select the
oil's SAE viscosity grade according to your
expected operating temperature.

6.

Refill engine with oil through oil fill dipstick
tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT
SPECIFICATIONS"
section of this manual.

.

Use gauge
on oil fill cap/dipstick
for
checking
level.
For accurate
reading,
tighten
dipstick
cap securely
onto the
tube before removing dipstick.
Keep oil
at "FULl"
line on dipstick. Tighten
cap
onto the tube securely when finished.

SAE VISCOSITY GRADES

F

-20

c -_o

0

-2_

TEMPERATURE

30

-lo

32

40

;

RANGE ANTICIPATED

60

10
BEFORE

80

_o

100

_o

40

NEXT OIL CHANGE

18

twist

cap counter-clockwise

extension

to engine

ENGINE

OIL FILTER

CLEAN AIR INTAKE/COOLING

Replace the engine oil filter every season or
every other oil change if the tractor is used
more than 100 hours in one year.

To insure proper cooling, make sure the grass
screen, cooling fins, and other external surfaces of the engine are kept clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other cooling
shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling
shrouds are reinstalled.

CLEAN AiR SCREEN
Air screen must be kept free of dirt and chaff
to prevent engine damage from overheating.
Clean with a wire brush or compressed airto
remove dirt and stubborn dried gum fibers.

NOTE:
Operating the engine with a blocked
grass screen, dirty or plugged cooling fins,
and/or cooling shrouds removed will cause
engine damage due to overheating.

AIR FILTER

Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every 100
hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty
conditions.
1. Remove cover.
TO SERVICE
2.
3.
4.

MUFFLER
Inspect and replace corroded
muffler and
spark arrester (if equipped)
as it could create
a fire hazard and/or damage.

SPARK PLUG(S)
Replace spark plug(s) at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are shown
in "PRODUCT SPECIFICATIONS"
section
of this manual.

PRE-CLEANER

Wash it in liquid detergent
and water.
Squeeze
it dry in a clean cloth.
Saturate it in engine oil. Wrap it in clean,
absorbent
cloth and squeeze to remove
excess oil.

NOTE:
If very
pre-cleaner.

TO SERVICE

dirty

or damaged,

IN-LINE

replace

1.

Clean cartridge by tapping gently on flat
surface. Ifvery dirty or damaged, replace
cartridge.
2. Reinstall precleaner cartridge, cover and
secure.
IMPORTANT:
Petroleum solvents, such as
kerosene,
are not to be used to clean the
cartridge.
They may cause deterioration
of
the cartridge.
Do not oil cartridge.
Do not
use pressurized
air to clean or dry cartridge.
jKnobs,

.........

f

Foam
Pre-Oleaner_l__.

FUEL

FILTER

The fue! filter should be replaced once
each season.
If fuel filter becomes
clogged,
obstructing
fuel flow to carburetor, replacement
is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards carburetor.
3. Be sure there are no fuel line leaks and
clamps are properly positioned.
4. Immediately
wipe up any spilled gasoline.
Clamp

CARTRIDGE

Cover /\_:----:

AREAS

-_/'

..............................
.\

/

19

CLEANING
=
•

Clean engine, battery, seat, finish, etc.
of all foreign matter.
Clean debrisfrom
steering plate. Debris
can restrict
clutch/brake
pedal
shaft
movement,
causing belt slip and loss of
drive.

Nozzle

Hose

Adapter

Washout Port

,all'CAUTION:
Avoid all pinch points and
movable parts
Clutch/brake

pedal

Clean
top side

IMPORTANT: Tug hose ensuring
tion is secure.
_J
\

Steering

Steering
System, Dash,
,
Fender and Mower N.ot Shown
•
•

While sitting in the operator's
position
on the tractor, re-start the engine and
place the throttle lever in the Fast ",_"
position.

Move

the

tractor's

the

area

making

attachment

clutch

Move

the

tractor's

attachment

clutch

control
to the "DISENGAGED"
position. Turn the ignition key to the STOP
position to turn the tractor's engine off.
Turn the water off.
9.

Pull back the lock collar

of the nozzle

adapter to disconnect
the adapter
the nozzle washout port.

PORT

10.

Your tractor's
deck
is equipped
with a
washout
port on its surface as part of its
deck wash system. It should be utilized after each use.

from

Move the tractor to a dry area, preferably a concrete
or paved area. Place
the attachment
clutch control
in the
"ENGAGED"
position to remove excess
water and to help dry before putting the
tractor away.

1.

Drive the tractor to a level, clear spot
on your lawn, near enough to a water
spigot for your garden hose to reach.
IMPORTANT:
Make certain
the tractor's

_WARNING:
A broken or missing washout
fitting could expose you or others to thrown
objects from contact with the blade.
* Replace broken or missing washout fitting
immediately, prior to using mower again.
* Plug any holes in mower with bolts and
Iocknuts.

discharge chute is directed AWAY from your
house, garage,
parked cars, etc. Remove
bagger chute or mulch cover if attached.
2.
Make sure the attachment clutch control
is in the "DISENGAGED"
position, set
the parking brake, and stop the engine.

4.

6.

.

your tractor.
Use compressed
air or a leaf
blower to remove grass, leaves and trash
from tractor and mower.

Thread the nozzle adapter (packaged
with your tractor's Operator's
Manual)
onto the end of your garden hose.
Pull back the lock collar of the nozzle
adapter and push the adapter onto the
deck washout port at the left end of the
mower deck. Release the lock collar to
lock the adapter on the nozzle.

on.

control
to the "ENGAGED"
position.
Remain
in the operator's
position
with the cutting deck engaged
until the
deck is cleaned.

We do not recommend
using a garden hose
or pressure
washer
to clean your tractor
unless
the engine
and transmission
are
covered to keep water out. Water in engine
or transmission
will shorten the useful life of

3.

Turn the water

.

Keep finished surfaces
and wheels free
of all gasoline,
oil, etc.
Protect painted surfaces with automotive
type wax.

DECK WASHOUT

5.

IMPORTANT:
Recheck
certain the area is clear.

Pinch I
i _CAUTION:i
_
PointsJ

connec-

20

WARNING: ORTO
SERVICE
ADJUSTMENTS:
AVOID SERIOUS

INJURY,

BEFORE

PERFORMING

ANY

1. Depress brake pedal fully and set parking brake.
2. Place attachment
clutch in "DISENGAGED"
position.
3. Turn ignition key to "STOP" and remove key.
4. Make sure the blades and all moving parts have completely
stopped.
5. Disconnect
spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TO REMOVE MOWER
1.

Place

2.

GAGED"
position.
Lower attachment

3.
4.

5.
6.
7.

attachment

8.
clutch

Slide mower out from under right side of
tractor.
IMPORTANT:
If an attachment
other than

in "DISEN-

the mower is to be mounted on the tractor,
remove the front link (E) and rear lift links
(C) from tractor and hook the clutch spring
(Q) into the cable guide on front edge of
lower dash.

lift lever to its lowest

position.
Roll belt off engine pulley (M) and belt
keepers
(G).
Remove retainer spring (K), slide collar
(L) off and push housing guide (P) out
of bracket.

TO INSTALL MOWER
Be sure tractor is on level surface and engage
parking brake.
1. Lower attachment
lift lever to its lowest

Remove
clutch cable spring (Q) from
idler arm (R).
Disconnect
front link (E) from mower remove retainer spring and washer.
Go to either side of mower and disconnect mower suspension
arm (A) from
chassis pin (B) and rear lift link (C) from
rear mower bracket (D) - remove retainer
springs and washers.

position.
_L, CAUTION:

Lift lever

is spring

loaded.

Have a tight grip on lift lever, lower it slowly
and engage in lowest position.
NOTE:
Be sure mower
side suspension
arms (A) are pointing forward before sliding
mower under tractor.
2. Slide mower under tractor until it is centered under tractor.

_,CAUTION:
After rear lift links are disconnected, the attachment
lift lever will be spring
loaded. Have a tight grip on lift lever when
changing
position of the lever.

03042tex

21

3.

ATTACH

MOWER

SIDE SUSPENSION

4.

ARMS (A) TO CHASSIS
- Position hole
in arm over pin (B) on outside of tractor
chassis and secure with retainer spring.
Repeat on opposite side of tractor.

7.

8.
.

.

Hook end of clutch cable spring (Q)
hole in idler arm (R).
9. Push clutch cable housing guide (P)
bracket, slide collar (L) onto guide
secure with retainer spring (K).
10. Install belt onto engine pulley (M) and
keepers (G).

ATTACH
REAR LIFT LINKS
(C) - Lift
rear corner of mower and position
slot
in link assembly
over pin (D) on rear
mower bracket and secure with washer
and retainer

spring.

hole
(F).

into
into
and
belt

iMPORTANT:
Check belt for proper routing
in all mower pulley grooves.
11. Raise attachment
lift lever to highest
position.
12. If necessary, adjust gauge wheels before
operating mower as shown in the Operation section of this manual.

ATTACH FRONT LINK (E) - Work from
left side of tractor. Insert rod end of link
assembly
through front
front suspension
bracket

Insert end of link (E) into hole in front
mower
bracket
(H) and secure
with
washer and retainer spring (J).

in tractor

03042tex

22

TO LEVEL

FRONT=TO=BACK

MOWER

Make sure tires are properly inflated to the
PSI shown on tires. Iftires are over or under

IMPORTANT:
to-side.

inflated, it may affect the appearance
of your
lawn and lead you to think the mower is not
adjusted properly.
VISUAL
1.

2.

SIDE-TO-SIDE

ADJUSTMENT

Each full turn of adjustment
mower height about 3/16".

Deck

3.

nut will

SIDE-TO-SIDE

side-

o

o

With a 3/4" or adjustable
wrench,
turn
front link adjustment
nut (B) clockwise
(tighten) to raise the front of mower, or,
counterclockwise
(loosen)
to lower the
front mower.

.......Turn nut left
"",", to lower mower

Test your adjustment
by mowing some
uncut grass and visually checking
the
appearance.
Readjust, if necessary, until
you are satisfied with the results.

PRECISION
1.

-

be level

,_CAUTION:
Blades are sharp.
Protect
your hands with gloves and/or wrap blade
with heavy cloth.
• Raise mower to highest position.
• Position
any blade so the tip is pointing
straight
forward.
Measure
distance
(B)
to the ground at front and rear tip of the
blade.
• If front tip of blade is not 1/8" to 1/2" lower
than the rear tip, go to the front of tractor.
• With an 11/16"
or adjustable
wrench,
loosen jam nut A several turns to clear
adjustment
nut B.

o o

Turn nut rig
to raise mower

must

To obtain the best cutting results, the mower
blades should be adjusted so the front tip is
1/8" to 1/2" lower than the rear tip when the
mower is in its highest position.

With all tires properly inflated and if your
lawn appears
unevenly
cut, determine
which side of mower is cutting lower.
With a 3/4" or ad ustable wrench, turn lift
link adjustment
nut (A) to the left to lower
LH side of mower, or, to the right to raise
LH side of mower.

NOTE:
change

ADJUSTMENT

ADJUSTMENT

With all tires properly inflated, park tractor
on level ground or driveway.

_ICAUTION:
Blades are sharp.
Protect
your hands with gloves and/or wrap blade
with heavy cloth.
2. Raise mower to its highest position.
3. At both sides of mower, position blade at
side and measure the distance
(A) from
bottom edge of blade to the ground. The
distance
should be the same on both
sides.
4. If adjustment
is necessary,
see step 2 in
Visual Adjustment
instructions
above.
5. Recheck measurements,
adjust if necessary until both sides are equal.

AI

Tighten adjust nut
B to raise mower
_f

oJ-

Loosen adjust
nut B to lower
mower

Loosen jam nut A first

SA
23

NOTE:
Each full turn of the adjustment
nut
will change mower height about 1/8".
• Recheck measurements,
adjust if necessary until front tip of blade is 1/8" to 1/2"
lower than the rear tip.
• Hold adjustment nut in position with wrench
and tighten jam nut securely against adjustment
nut.

TO REPLACE
BELT

MOWER BLADE

DRIVE

BELT INSTALLATION
1.

The mower blade drive belt may be replaced
without tools.
Park the tractor on level surface.

Engage

parking

2.

brake.

BELT REMOVAL3.

1. Remove mowerfrom tractor (See"TO REMOVE MOWER" inthis section ofmanua0.
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION 1.
2.
3.

4.
5.
6.

Work belt around both mandrel pulleys
and idler pulleys
Make sure belt is in all pulley grooves
and inside all belt guides.
Install mower (See "To Install Mower" in
this section of this manual).

Mandrel
Pulle'

7.

Idler
Pulleys
Mandrel

TO REPLACE

MOTION DRIVE BELT

Park the tractor on level surface.
Engage
parking brake.
For assistance,
there is a
belt installation
guide decal on bottom side
of left footrest.

BELT REMOVAL1.

Remove
mower
(See "TO REMOVE
MOWER"
in this section of manual).
NOTE:
Observe
entire motion
drive belt
and position of all belt guides and keepers.
2. Remove beltfrom stationary idler (A) and
clutching
idler (B).
3. Remove belt from centerspan
idler (C).
6. Pull belt slack toward
rear of tractor.

4.
5.

Carefully
remove
belt upwards
from
transmission
input pulley and over cooling fan blades (D).
Remove
belt downward
from engine
pulley (E).
Slide belt toward rear of tractor, off the
steering plate (F) and remove from tractor.

24

-

Install new belt from tractor rear to front,
over the steering
plate (F) and above
clutch brake pedal shaft (G).
Pull belt toward front of tractor and roll
belt onto engine pulley (E).
Pull belt toward rear of tractor. Carefully
work
belt down around
transmission
cooling fan and onto the input pulley (D).
Be sure belt is inside the belt keeper.
Install belt on centerspan
idler (C).
Install belt through
stationary
idler (A)
and clutching
idler (B).
Make sure belt is in all pulley grooves
and inside all belt guides and keepers.
Install mower (See "TO INSTALL MOWER" in this section of manual).

TO CHECK

BRAKE

TO START
TERY

If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete
or paved surface,
then
brake must be serviced.

_IbWARNING:

you try to manually push the tractor forward.
If the rear wheels
rotate, then the brake
needs to be serviced.
Contact a Sears or

FRONT

WHEEL

Your new tractor

TO ATTACH

center.

toe-in

and

camber is set at the factory and is normal.
The front wheel toe-in and camber are not
adjustable.
If damage has occurred to
affect the factory set front wheel toe-in or
camber, contact a Sears or other qualified
service center.

TO REMOVE WHEEL

FOR REPAIRS

CABLES

one endofthe

-

2.

POSITIVE
(+) terminal of each battery(AB), taking care not to short against tractor
chassis.
Connect
one end of the BLACK cable

3.

to the NEGATIVE
(-) terminal (C) of fully
charged battery.
Connect
the other end of the BLACK

CABLES,

RED cable to the

Washers

Retaining
Ring

I

Key (Rear

Wheel Only)

25

REVERSE

cable first from chassis

BLACK

2.

from the fully charged battery.
RED cable last from both batteries.

Fully Charged
Battery

away

ORDER

1.

Weak or Dead
Battery

tire dry rot and corrosion.

'_Square

JUMPER

Connect

TO REMOVE

Block up axle securely.
Remove axle cover, retaining
ring and
washers
to allow wheel removal
(rear
wheels have a square key - Do not lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align grooves in
rear wheel hub and axle. Insert square key.
4. Replace washers and snap retaining ring
securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures
and prevent
flat tires due to slow leaks, purchase
and
usetire sealant from Sears. Tire sealant also

Axle Cover

gener-

cable (D) to good chassis ground,
from fuel tank and battery.

1.
2.

prevents

batteries

BAT-

1.

TOE-IN/CAMBER
front wheel

Lead-acid

A WEAK

If your battery is too weak to start the engine,
it should be recharged.
(See "BATTERY"
in
the MAINTENANCE
section of this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT:
Your tractor is equipped with
a 12 volt system. The other vehicle must also
be a 12 volt system. Do not use your tractor
battery to start other vehicles.

engaged" position. Pull freewheel control
out and into the slot and release so it is
held in the disengaged
position.
The rear wheels must lock and skid when

service

WITH

ate explosive
gases.
Keep sparks, flame
and smoking materials away from batteries.
Always wear eye protection
when around
batteries.

You may also check brake by:
1. Park tractor on a level, dry concrete or
paved surface, depress brake pedal all
the way down and engage parking brake.
2. Disengage
transmission
by placing
freewheel
control in "transmission
dis-

other qualified

ENGINE

and then

REPLACING

BATTERY

TO REMOVE
SEMBLY

,_WARNING:
Do not short battery terminals by allowing a wrench or any other object
to contact both terminals
at the same time.
Before connecting
battery,
remove
metal
bracelets,
wristwatch
bands, rings, etc.
Positive terminal must be connected
first to
prevent sparking from accidental grounding.
1. Lift hood to raised position.
2. Disconnect BLACK battery cable (A) then
RED battery cable and carefully remove
battery from tractor.
3. Install new battery with terminals in same
position as old battery.
4. First connect
RED battery cable (B) to
positive (+) battery terminal with hex bolt
and keps nut as shown. Tighten securely.
Slide terminal cover (C) over terminal.
5. Connect BLACKgroundingcabletonegative (-) battery terminal
with remaining
hex bolt and keps nut. Tighten securely
6. Close hood.
(_

HOOD

AND

GRILL

AS-

1.

Raise

hood.

2.
3.

Unsnap headlight wire connector.
Stand in front of tractor.
Grasp hood at
sides, tilt toward engine
and lift off of
tractor.

4.

When replacing hood, be sure to reconnect the headlight wire connector.

Headlight Wire
Connector

(Black)
Negative
Cable

TRANSMISSION
REPLACEMENT

REMOVAL/

Should your transmission
require removal for
service or replacement,
it should be purged
after reinstallation
and before operating the
tractor.
See "PURGE TRANSMISSION"
in
the Operation

section

of this manual.

ENGINE
Positive
(Red)
Cable

TO REPLACE
1.
2.
3.

4.

TO ADJUST
CABLE

BULB

Raise hood.
Remove bulb holder from the hole in the

The choke control has been preset at the
factory and adjustment
should not be necessary. If adjustment
is necessary,
see engine
manual.
TO ADJUST
CARBURETOR

backside of the grill.
Replace bulb in holder and install bulb
holder securely back into the hole in the
backside of the grill.
Close hood.

INTERLOCKS

Your carburetor has been preset at the factory
and adjustment
should not be necessary.
However, minor adjustment
may be required
to compensate
for differences
in fuel, temperature, altitude or load. Ifthe engine does
need adjustment,
see engine manual.

AND RELAYS

Loose or damaged
wiring may cause your
tractor to run poorly, stop running, or prevent
it from starting.
• Check wiring.
TO REPLACE
FUSE
Replace with 30 amp automotive-type
in fuse. The fuse holder is located
the dash.

CONTROL

The throttle
control
has been preset
at
the factory and adjustment
should not be
necessary
Check adjustment
as described
below before loosening cable. If adjustment
is necessary,
see engine manual.
TO ADJUST
CHOKE CONTROL

_

HEADLIGHT

THROTTLE

plugbehind

26

•

Empty the fuel tank by starting the engine
and letting it run until the fuel lines and
carburetor
are empty.
• Never use engine or carburetor
cleaner
products
in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.

Immediately prepare your tractor for storage
at the end of the season or if the tractor will
not be used for 30 days or more,
_WARNING:
Never store the tractor with
gasoline in the tank inside a building where
fumes may reach an open flame or spark.
Allow the engine to cool before storing in
any enclosure.

NOTE:
Fuel stabilizer
is an acceptable
a!ternative in minimizing
the formation
of fuel
gum deposits during storage. Add stabilizer
to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer
container.
Run engine at least 10 minutes
after adding stabilizer to allowthe stabilizer to
reach the carburetor.
Do not empty the gas
tank and carburetor
if using fuel stabilizer.
ENGINE OIL

TRACTOR
When tractor is to be stored for a period
of time, clean it thoroughly,
remove all dirt,
grease, leaves, etc. Store in a clean, dryarea.
1. Clean entire tractor (See"CLEANING"
in
the Maintenance
section of this manual).
2. Inspect and replace belts, if necessary
(See belt replacement
instructions
in the
Service and Adjustments
section of this
manual).
3. Lubricate
as shown in the Maintenance
section of this manual.
4.

5.

Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE"
in
the Maintenance
section of this manual).
CYLINDER(S)

Be sure that all nuts, bolts and screws
are securely fastened.
Inspect moving
parts for damage,
breakage
and wear.
Replace if necessary.
Touch up all rusted or chipped paint
surfaces;
sand lightly before painting.

1.
2.
3.
4.

BATTERY

Remove spark plug(s).
Pour one ounce of oil through spark plug
hole(s) into cylinder(s).
Turn ignition key to start position for a
few seconds to distribute oil.
Replace with new spark plug(s).

OTHER

• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent
corrosion
and power
leakage during long periods of storage,
battery cables should
be disconnected
and battery cleaned thoroughly
(see "TO
CLEAN BATTERY AND TERMINALS"
in

•

Do not store gasoline
another.

from one season

to

•

Replace
your gasoline
can if your can
starts to rust.
Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your tractor indoors and
cover it to give protection
from dust and
dirt.

the Maintenance
section of this manual).
• After cleaning, leave cables disconnected
and place cables where they cannot come
in contact with battery terminals.
• If battery
is removed
from tractor
for
storage,
do not store battery directly on
concrete or damp surfaces.

• Cover your tractor with a suitable protective cover that does not retain moisture.
Do not use plastic. Plastic cannot breathe
which allows condensation
to form and
will cause
IMPORTANT:
engine

ENGINE
FUEL SYSTEM
IMPORTANT:
It is important
to prevent
gum deposits from forming in essential fuel
system parts such as carburetor,
fuel hose,
or tank during storage. Also, alcohol blended
fuels (called gasohol
or using ethanol or
methanol)
can attract moisture which leads
to separation
and formation
of acids during
storage.
Acidic gas can damage
the fuel
system of an engine while in storage.

27

your tractor to rust.
Never cover tractor

and exhaust

areas

while

are still warm.

TROUBLESHOOTING
CHART:
See appropriate section in manual unless directed to Sears service center.
PROBLEM
Will not start

Hard to start

Engine will not
turn over

CAUSE

CORRECTION

1

Out of fuel.

1

Fill fuel tank.

2

Engine not "CHOKED" properly.

2

See "TO START ENGINE"
Operation section.

3

Engine flooded.

3

Wait several minutes
attempting to start.

4

Bad spark plug.

4

Replace spark plug.

5

Dirty air filter.

5

Clean/replace

6

Dirty fuel filter.

6

Replace fuel filter.

7

Water in fuel.

7

Empty fuel tank and carburetor,
refill tank with fresh gasoline and
replace fuel filter.

8

Loose or damaged

8

Check

9

Carburetor

9

See "To Adjust Carburetor" in
Service and Adjustments section.

10

Engine valves

10

Contact a Sears or other qualified
service center.

1

Dirty air filter.

1

Clean/replace

2

Bad spark plug.

2

Replace spark plug.

3

Weak or dead battery.

3

Recharge

4

Dirty fuel filter.

4

Replace fuel filter.

5

Stale or dirty fuel.

5

Empty fuel tank and refill tank with
fresh, clean gasoline.

6

Loose or damaged wiring.

6

Check

7

Carburetor out of adjustment.

7

See "To Adjust Carburetor" in
Service and Adjustments section.

8

Engine valves

out of adjustment.

8

Contact a Sears or other qualified
service center.

1

Clutch/brake

pedal not depressed.

1

Depress

2

Attachment

2

Disengage

3

Weak or dead battery.

3

Recharge

4

Blown fuse.

4

Replace fuse.

5

Corroded

battery terminals.

5

Clean

battery terminals.

6

Loose or damaged wiring.

6

Check

all wiring.

7

Faulty ignition switch.

7

Check/replace

ignition switch.

8

Faulty solenoid or starter.

8

Check/replace

solenoid

9

Faulty operator presence
switch(es).

9

Contact a Sears or other qualified
service center.

wiring.

out of adjustment.

out of adjustment.

clutch is engaged.

28

in

before

air filter.

all wiring.

air filter.

or replace battery.

all wiring.

clutch/brake
attachment

pedal.
clutch.

or replace battery.

or starter.

TROUBLESHOOTING
CHART:
See appropriate section in manual unless directed
PROBLEM

CAUSE

Engine clicks but
will not start

Loss of power

Excessive

to Sears service center.

vibration

Engine
continues
to
run when operator
leaves seat with attachment clutch engaged

CORRECTION

1

Weak or dead battery.

1

Recharge

2

Corroded

2

Clean

battery terminals.

3

Loose or damaged

3

Check

all wiring.

4

Faulty solenoid

4

Check/replace

1

Cutting too much grass/too

1

Raise cutting height/reducespeed

2

Throttle

2

Adjust throttle

3

Build-up of grass, leaves and
trash under mower.

3

Clean underside
housing.

4

Dirty air filter.

4

Clean/replace

5

Low oil level/dirty

5

Check

6

Faulty spark plug.

6

Clean & regap or changespark

7

Dirty fuel filter.

7

Replace fuel filter.

8

Stale or dirty fuel.

8

Empty fuel tank and refill tank wiff
fresh, clean gasoline.

9

Water in fuel.

9

Empty fuel tank and carburetor,
refill tank with fresh gasoline and
replace fuel filter.

10

Spark plug wire loose.

10

Connect

11

Dirty engine air screen/fins.

11

Clean engine air screen/fins.

12

Dirty/clogged

12

Clean/replace

13

Loose or damaged

13

Check

14

Carburetor

14

See "To Adjust Carburetor" in
Service and Adjustments section.

15

Engine valves

15

Contact a Sears or other qualified
service center.

battery terminals.
wiring.

or starter.

in "CHOKE"

fast.

position.

oil.

muffler.
wiring.

out of adjustment.

out of adjustment.

or replace battery.

solenoid

or starter.

control.
of mower

air filter.

oil level/change

oil.
plug

& tighten spark plug wire

muffler.

all wiring.

1

Worn, bent or loose blade.

1

Replace

2

Bent blade mandrel.

2

Contact a Sears or other qualified
service center.

3

Loose/damaged

3

Tighten loose part(s).
Replace damaged parts.

1

Faulty operator-safety
control system.

1

Check wiring, switches and
connections.
If not corrected,
contact a Sears or other

part(s).

29

presence

blade. Tighten

blade bolt

TROUBLESHOOTING
CHART:
See appropriate section in manual unless directed to Sears service center.
PROBLEM
Poor cut = uneven
cutting

Mower blades will
not rotate

Poor grass
discharge

Headlight(s) not
working
(if so equipped)

CAUSE

CORRECTION

1

Worn, bent or loose blade.

1

Replace

2

Mower deck not level.

2

Level mower deck.

3

Buildup of grass, leaves, and
trash under mower.

3

Clean underside
housing.

4

Bent blade mandrel.

4

Contact a Sears or other
qualified service center.

Clogged mower deck vent from
build-up of grass, leaves, and
trash around mandrels.

5

Clean around mandrels
open vent holes.

1

Obstruction

1

Remove

obstruction.

2

Worn/damaged

2

Replace

mower

3

Frozen idler pulley.

3

Replace

idler pulley.

4

Frozen blade mandrel.

4

Contact a Sears or other
qualified service center.

1

Engine speed too slow.

1

Place throttle
position.

2

Travel speed too fast.

2

Shift to slower speed.

3

Wet grass.

3

Allow grass to dry before

4

Mower deck not level.

4

Level mower deck.

5

Low/uneven tire air pressure.

5

Check tires for proper PSI.

6

Worn, bent or loose blade.

6

Replace/sharpen
blade bolt.

7

Buildup of grass, leaves and
trash under mower.

7

Clean underside
housing.

8

Mower drive belt worn.

8

Replace

mower

9

Blades improperly

9

Reinstall

blades sharp edge down.

10

Improper

11

11
Clogged mower deck vent holes
from buildup of grass, leaves, and
trash around mandrels.

Clean around mandrels
open vent holes.

1

Light switch is "OFF".

1

Turn light switch "ON".

2

Bulb(s) or lamp(s)

2

Replace

3

Faulty light switch.

3

Check/replace

4

Loose or damaged

4

Check wiring

5

Blown fuse.

5

Replace fuse.

in clutch mechanism.
mower

blades

drive

installed.
used.

burned

wiring.

30

belt.

10

out.

blade. Tighten

blade bolt.

of mower

to

drive belt.

control in "FAST"

mowing.

blade. Tighten
of mower

drive belt.

Replace with blades listed in
this manual.
to

bulb(s) or lamp(s).
light switch.
and connections.

TROUBLESHOOTING
CHART:
See appropriate section in manual unless directed
PROBLEM

to Sears service center.

CAUSE

Battery will not
charge

CORRECTION

1

Bad battery cell(s).

1

Replace battery.

2

Poor cable connections.

2

Check/clean all connections.

3

Faulty regulator

3

Replace

regulator.

4

Faulty alternator.

4

Replace

alternator.

1

Freewheel control in
"DISENGAGED"
position.

1

Place freewheel control in
"ENGAGED"
position.

2

Debris on steering
equipped).

2

See "CLEANING"
in the
maintenance section.

3

Motion drive belt worn, damaged,
or broken.

3

Replace

4

Air trapped in transmission
shipment or servicing.

4

Purge transmission.

5

Axle key missing.

5

Install axle key at rear wheel. See
"TO REMOVE WHEEL" in the
Service and Adjustments section.

Engine "backfires"
when turning
engine "OFF"

1

Engine
throttle
control
not set
between half and full speed (fast)
position before stopping
engine,

1

Move throttlecontrol
between
half and full speed (fast) position
before stopping engine.

Engine dies when
tractor is shifted
into reverse

1

Reverseo,peration system (ROS)
is not ON'while mower or other
attachment is engaged.

1

Turn ignition key to ROS "ON"
position. See Operation section.

Loss of drive

(if so equipped).

plate (if

during

motion drive belt.

.EED*ORE
LP.
Yo_att find

the

answe
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