Craftsman 917373580 User Manual LAWN MOWER Manuals And Guides L0804443
CRAFTSMAN Walk Behind Lawnmower, Gas Manual L0804443 CRAFTSMAN Walk Behind Lawnmower, Gas Owner's Manual, CRAFTSMAN Walk Behind Lawnmower, Gas installation guides
User Manual: Craftsman 917373580 917373580 CRAFTSMAN LAWN MOWER - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN MOWER #917373580. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN MOWER Manual
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J" ,m 4 '_ I _ / 0 4 1,.t',7'2 ® MODEL NUMBER 917.373580 OWNER'SMANUAL TM Convertible oAssembly - Operation oCustomer Responsibilities ° Service ° Adjustments ° Repair Parts Caution: Read and Follow all Safety Rules and Instructions Before Operating This Equipment II IIIIIIIIII HIIII IIIIIIIIIIIIIIIIII III IIIIIIIIIIIIII SAFETY RULES PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING, ADJUSTING OR MAKING CAUTION; ALWAYS DISCONNECTSPARK PLUG WIRE AND PLACE W|RE WHERE IT CANNOT CONTACTS PARK REPAIRS_ IMPORTANT SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OF INJURY. YOUR UNIT IS EQUIPPED WITH SUCH CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNC_[]ONOF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUMSTANCES_ TRAINING: ', Read this operator's manual carefully, Become familiar with the controls and know how to operate your mower properly. Learn how to qu[ckiy stop mower_ - Always stop the engine whenever you leave or are not using your mower, or before crossing driveways, walks, roads, and any gravel-covered areas • Do not allow children to use your mower. Never allow adults to use mower without proper instructions • Never direct discharge of material toward bystanders nor allow anyone near the mower while you are operating it. - Keep the area of operation clear of all persons, especially small children and pets. - ,, Use mower only as tile manufacturer scribed in this manual. Before cleaning, inspecting, or repairing your mower, stop the engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental starting. e Do not operate mower if it has been dropped or damaged in any manner. Always have damage repaired before using your mower. • Do not continue to run your mower if you hit a foreign object. Follow the procedure outlined above, then repair any darnage before restarting and operating you mower. Do not use accessory attachments that are not recommended by the manufacturer_ Use of such attachments may be hazardous.. = Do not change the governor settings or overspeed the engine. Engine damage or personal injury may result. ° Do not operate your mower if it vibrates abnormally. Excessive vibration is an indication of damage; stop the engine, safely check for the cause of vibration and repair as required. o Do not run the engine indoors. ous. e Never cut grass by pulling the mower towards you. Mow across the face of slopes, never up and down or you might lose your footing° Do not mow excessively steep slopes. Use caution when operating the mower on uneven terrain or when changing directions - maintain good footing_ intended and as de* The blade turns when the engine is running. PREPARATION: ,_ Always thoroughly check the area to be mowed and clear it of all stones, sticks, wires, bones, and other foreign objects.. These objects will be thrown by the blade and can cause severe injury° - Always wear safety glasses or eye shields when starting and while using your mower.r = Dress properly Do not operate mower when barefoot or wearing open sandals.. Wear only solid shoes with good traction when mowing. o Check fuel tank before starting engine. Do not filI gas tank indoors, when the engine is running or when the engine ishoL Allow the engine to cool for several minutes before filling the gas tank, Clean off any spilled gasoline before starting the engine,. . Always make wheel height adjustments before starting your mower° Never attempt to do this while the engine is running. o Mow only in daylight or good artificial light. OPERATION: Exhaust fumes are danger- Never' operate your mower without proper guards, plates, grass catcher or other safety devices in place.. MAINTENANCEAND STORAGE: * Check the blade and the engine mounting bolts often to be sure they are tightened properly. o Check all bo_ts, nuts and screws at frequent intervals for proper tightness to be sure mower is in safe working condition, • Keep all safety devices in place and working_ = To reduce fire hazard, keep the engine free of grass, leaves or excessive grease and oil • Check grass catcher often for deterioration and wear and replace worn bags. Use only replacement bags that are recommended by and comply with specifications of the manufacturer of your mewer_ o Keep your eyes and mind on your mower and the area being cuL Do not let other interests distract you. o Do not mow wet or slippery grass. Never run while operating your mower. Always be sure of your footing - keep a firm hold on the handles and walk = Always keep a sharp blade on your mower. . Allow engine to cool before stodng in any enclosure° Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times. ° Never store mower with fuel in the tank inside a building where fumes may reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, etco I I _J_ tT MEANS ATTENTION!!! BECOME YOUR SAFETY INVOLVED. LOOK FOR- THIS SYMBOL TO POINT ALERT!!1 OUT IMPORTANT SAFETY ISPRECAUTIONS. I I CONGRATULATIONS on your purchase of a Sears Craftsman Lawn Mower. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problems you cannot easily remedy, please contact your nearest Sears Serv{ce CentedDepartment° Sears has competent, well trained technicians and the proper tools to service or repair this unit. Please read and retain this manual. The instructions will PRODUCT SPECIFICATIONS HORSEPOWER: 5.0 DISPLACEMENT: t2,04 cu. in. GASOLINE CAPACITY: 1,25 quad (Unleaded) OIL (20 oz. Capacity): 8AE 30 (Above 32°F) 5W30 (Below 32 F) SPARK PLUG (GAP .030 in.): (0.76 ram) Champion RJ19LM or Sears n 33312 or STD 361458 DATE OF PURCHASE VALVE CLEARANCE: .008 ino ,008 in. THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE LAWN MOWER HOUSING_ SOLID STATE IGNITION AIR GAP: enable you to assemble and maintain your lawn mower properly. Always observe the "SAFETY RULES, MODEL NUMBER 917_373580 SERIAL NUMBER YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. MAINTENANCE BLADE BOLT TORQUE: .,012,,s,!n-, ......... 35-40 ft.-lbs AGREEMENT A Sears Maintenance Agreement is available on this product. CUSTOMER Intake: Exhaust: Contact your nearest Sears store for details. RESPONSiBiLiTiES • Read and observe the safety rules, • Follow a regular schedule in maintaining, caring for and using your lawn mower. = Follow the instructions under "Customer Responsibilities" and "Storage" sections of this Owner's Manual ,11,,,i LUMITED TWO YEAR WARRANTY ,, u ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears wil! repairfree of charge any defect in material or workmanship, If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty appl{es for only 90 days from the date of purchase. This Warranty does not cover: Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug. = Repairs necessary because of operator abuse or negligence, including bent crankshafts maintain the equipment according to the instnlctions contained in the owner's manual. and the failure to WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SEARS, ROEBUCK AND CO, D/817 WA, HOFFMAN ESTATES, CHICAGO, ILLINOIS 60179 ...... t .... 3 TABLE OF CONTENTS SAFETY RULES ............................................. PRODUCT SPECIFICATIONS ........................ 2 3 SERVICE AND ADJUSTM ENTS .................. 16 STORAGE ..................................................... 18 TROUBLESHOOTING .................................. 27 REPAIR PARTS- LAWN MOWER ......... 19-23 REPAIR PARTS - ENGINE ...................... 24-26 PARTS ORDERING/SERVICE. BACK COVER CUSTOMER RESPONSIBILITIES ...... 3, 13-15 WARRANTY ..; ................................................ 3 LAWN MOWER ACCESSORIES ................... 5 ASSEMBLY .................................................... 6 OPERATION ................................................... 8 NDEX A Accessories ............................................ Adjustments: Carburetor .................................. Drive Control Cable ................... Handle Height ............................ Height of Cut ................................ Air Filter: Service ........................................ Assembly: Handle .......................................... Grass Catcher .............................. Clipping Deflector ....................... 5 17 16 17 9 15 6 6 7 B Blade: Sharpening ................................. Replacement .............................. C 14 14 F Fuel: Type ............................................ 11 Storage ....................................... 18 P Repair Parts Lawn Mower .......................... Engine ................................... 19-23 24-26 R H Handle: Adjustment ................................. 17 Assembly ..................................... 6 L Lubrication: Engine ........................................ 13 Brake Spring Bracket ................ 13 Rear Door Hinge ........................ 13 Handle Bracket Mounting Pin .. 13 Wheel Adjuster ......................... 13 M Maintenance Agreement .................... 3 Controls: Maintenance Schedule ..................... 13 Operator Presence Control Bar .8 Mowing Tips ...................................... 12 Drive Control ................................ 8 Mulching/Mowing Tips ..................... 12 Customer Responsibilities ..... 3, 13-15 O Air Filter ........................... ,,........ ; 15 Oil: Blade Care/Replacement .......... 14 Engine ........................................ 11 Drive Wheels .............................. 14 Storage ....................................... 18 Engine ........... _........................... 15 Operation: Gear Case .................................. 14 Operating Lawn Mower ............... 9 Lubrication ................................. 15 Drive Control ................................ 9 Spark Plug ................................. 15 Operator Presence Control Bar ......... 8 E Options: Engine: Attachments ................................. 5 Oil Change ................................. 15 Oil Level .......... .......... ................. 15 Oil Type ...................................... 15 Starting ....................................... 11 Storage ...................................... 18 4 Responsibilities, Customer ....3, 13-15 S Safety Rules ........................................ Service and Adjustments: Carburetor .................................. Drive Control Cable ................... Drive Belt ................................... Engine Speed ............................. Handle ........................................ Spark Plug ......................................... Specifications ..................................... Starting the Engine ........................... Stopping the Engine ........................ Sto rage .............................................. 2 17 16 16 17 17 15 3 11 11 18 T Trouble Shooting Chart ................... 27 W Warranty .......... i................................... Wheels: Wheel Adjusters .......................... 3 8 These accessories were available when this lawn mower was produced. They are also available at most Sears retail outlets, catalog and service centers,, Most Sears stores can also order repair parts for you, when you provide the model number of your lawn mower,, Some of these accessories may not apply to your lawn mower,, ENGgNE ]l]llll,l_l],,_,l L'H i ''l I'll SPARK PLUG m MUFFLER AIR FILTER GASCAN ENGINE OIL STABILIZER ,ll i,,,F111r1ll,,,i,, ,i i,, if lawn mower is an electric start LAWN MOWER _ll ll'L'l I i,lllrl_,llL CHARGER BATTERY PERFORMANCE _l, L DUST SHIELD CLIPPING DEFLECTOR REAR BAG OPTIONAL FABRIC BAG ii iii ,, CATCHER OPTIONAL CATCHER FOR SBDEDISCHARGE LAWN MOWER REPLACEMENT BAG FOR REAR DISCHARGE LAWN MOWERS i SIDE DISCHARGE , LAWN MOWER BELT MARNTENANCE BLADE BLADE ADAPTER WHEELS % iq,, 5 i,ll ,,,,,ql i I I " LAWN MOWER COVER Read these instructions and the Operator's Manual in its entirety before you attempt to assemble or operate your new lawn mower' Your new lawn mower has been assembled at the factory with the exception of those parts left una._sembled for shipping purposes° All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely° Use the correct tools as necessary to ensure proper tightness_ TO REMOVE CARTON UPPER HANDLE LIFTUP LAWN IVIOWER FROM MOWING POSITION ° Remove loose parts included with mower. o Cut down two end corners of carton and lay end panel down flat_ o Remove all packing materials except padding between upper and lower' handle and padding holding operator presence control bar to upper handle. Roll lawn mower out of carton and check carton thoroughly for additional loose parts • OPERATOR PRESENCE CONTROL BAR LOWERHANDLE FIG, 1 CATCHERFRAME \ HOW TO SET UP YOUR LAWN MOWER TO UNFOLD o o ° • HANDLE (See Fig. 1) Raise handles until lower handle section locks into place in mowing position Raise upper handle section into place on lower handle, remove protective padding and tighten both handle knobs_ \ FRAMEOPENING RemoVe handle padding holding operator presence control bar to upper handle. Your lawn mower handle can be adjusted for your mowing comfort° Refer to "Adjust Handle" in the Service and Adjustment section of this manual. FIG. 2 HINGEBRACKET _, TO ASSEMBLE & ATTACH GRASS CATCHER (See Figs. 2 & 3) = o REARDOOR Put grass catcher frame into grass bag with rigid part of bag on the bottom, Make sure the frame handle is outside of the bag top. Slip vinyl bindings over frame° NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes_ If bag gets wet, let it dry before using° o • GRASSCATCHERFRAME Liftthereardoorofthelawnmowerandplacethegrass catcher frame side hooks onto the handle bracket hooks° FIG. 3 The grass catcher is secured to the lawn mower housing when the rear door" is lowered onto the grass catcher frame_ ' =,,,= .................. i , CAUTION: Donot runyour lawn mower without clipping deflector or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open. =u, ..................................... 6 IHHH'= '1= I '=H'I I BLY TO ASSEMBLE CLiPPiNG DEFLECTOR LOCKNUT #10-24 (See Fig, 4) The clipping deflector, supplied with your lawn mower, provides a convenient way of spreading the grass clippings when the grass catcher is not used,r To assemble the clipping deflector, follow these steps o o SUPPORT BRACKET KNOB SUPPORT BRACKET CLIPPING DEFLECTOR BRACKET Install the clipping deflector bracket and the support bracket to the clipping deflector with three (3) #10-24 x 3/4" truss head screws, flat washers and Iocknutsas shown, TRUSS HEAD SCREWS #10-24 X 3/4" Installthetwo (2) support bracket knobstothesupport bracket. FLATWASHER CLIPPING TO ATTACH (See Fig. 5) CLiPPiNG DEFLECTOR FIG. 4 o Lift the rear door and install the clipping deflector onto the hinge bracket, NOTE: There are two (2) slots in the clipping deflector bracket that mate with and lock on two (2) formed tabs on the rear door hinge bracket, • CUPPING DEFLECTOR BRACKET FORMEDTABS When the rear door is lowered onto the clipping deflector, it will rest on the two (2) support bracket knobs securing the clipping deflector to the lawn mower housing, HINGE BRACKET FIG. 5 7 CUPPING DEFLECTOR I OPERATION ' KNOW ' YOUR ' i ,,i LAWN ................ MOWER READ "['HIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments_ Save this manual for' future reference_ ENGINE ZONE CONTROL CABLE OPERATOR PRESENCE CONTROL BAR DRIVE CONI'ROL LEVER STARTER HANDLE CABLE CLIP GASOLINE CAP GRASS CATCHER PRIMER ENGINE SPEED CONTROL DRIVE COVER HOUSING WHEELADJUSTER (ONEACH WHEE_ MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform tothe safety standards of the American National Standards Institute and the UvSoConsumer Product Safety Commission. The blade turns when the engine is running. OPERATOR PRESENCE CONTROL - must be held down to the handle to start the engine, Release to stop the engine. STARTER HANDLE - used for starting the engine. PRIMER - pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine_ ENGINE SPEED CONTROL DRIVE CONTROL LEVER ,. used to engage power-propelled forward motion of lawn mower, - located on the side of the engine which allows you to select either fast ('_) or slow (_) engine speed_ HOW TO USE YOUR LAWN MOWER ENGINE SPEED CONTROL LEVER ir................. CAUTION: Do not runyourlawn mower without mulcher plate in place and door closed or without an approved clipping deflector or grasscatcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open. i ............ ENGINE SPEED (See Fig. 6) The engine speed is controlled by a lever (red knob) located on the side of the engine Fast (._) position is for starting the engine, normal cutting, and better grass bagging. Slow (_,) position is for light cutting, trimming and fuel economy_ ENGINE ZONE FIG. 6 OPERATOR • PRESENCE CONTROLBAR CONTROL ,,i , ,i, ,i....... CAUTION: Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injury. Do not under any circumstances attempt to defeat the function of the o perator control. The blade turns when the engine is running. TO ENGAGE " Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower.. DRIVE CONTROL LOWERWHEELS FORHIGHCUT Self-propelling is controlled by holding the operator presence control bar down to the handle and pushing the drive control lever forward until it clicks; then release the lever. o Forward motion will stop when the operator presence control bar is released.. To stop forward motion without stopping engine, release t he operator presence control bar slightly until the drive control disengages.. Hold operator presence control bar down to handle to continue mowing without self-propelling, To keep drive control engaged when turning corners, push down on handle and lift front wheels off ground while turning lawn mower. TO ADJUST o • = CUTTING HEIGHT j TROL FIG. 7 (See Fig. 7) • • P_.BIVE CONTROL (See Fig. 8) FIG, 8 Raise wheels for low cut and lower wheels for high cut., Wheels are set in low cut for shipping. Adjust cutting height to suit your requirements.. Medium position is best for most lawns. To change cutting height, squeeze adjuster lever toward wheel° Move wheel up or down to suit your requirements° Be sure all wheels are in the same setting, 9 RAISEWHEELS FORLOWCUT TO UNSTALL ATTACHMENTS (See Fig. 9) SLOTS Your lawn mower' was shipped ready to be used as a mulchero To convert to bagging or discharging: = = Open rear door and remove mulcher plate° Store mulcher plate in a safe place,. You can now install catcher'or optional clipping deflector, To return to mulching operation, install mulcher plate into discharge opening of mower_ Be sure all tabs are seated properly,, CAUTION: Do not run your lawn mower without mulcher plate in place or approved clipping deflector or grass catcher in place. Never attempt to operate the lawn mowerwith the rear door removed or propped open. TO EMPTY ° GRASS CATCHER MULCHER PLATE FIG, 9 (See Fig. 10) Simply lift up rear door and remove the grass catcher by the handle. NOTE: Do not drag the bag when emptying; it will cause unnecessary wear,, FIG. 10 10 TABS BEFORE STARTING ENGINE GASOLINE RLLER CAP OIL (See Fig. 11) Your lawn mower is shipped without oil in the engine. • Be sure mower is level and area around oil fill is clean° Remove engine oil cap w/dipstick and fill to the full line on the dipstick,. • Use 20 ozs.. of oil. Fortype and grade of oil to use, see "ENGINE" in Customer Responsibilities section of this manual. o Pour oi! slowly, Do not over fillo ,, Check oil level before each use° Add oil if needed. Fill to full line on dipstick. • To read proper level, tighten engine oil cap each time., • Reinstall engine oil cap and tighten. o After the first two (2) hours of mowing, change the oil, and every 25 hours thereafter. You may need to change the oil more often under dusty, dirty conditions. / ENGINEOILCAP W/DIPSTICK FIG. 11 TO START ENGINE GAS (See Fig. 11) o • To start a cold engine, push primer five (5) times before trying to start° Use a firm push. This step is not usually necessary when starting an engine which has already run for a few minutes. o o Push engine speed control lever to fast (,_) position. Hold operator presence control bardown to the handle and pull starter handle quickly. Do not allow starter rope to snap back. To stop engine, release operator presence control bar. Fill gasoline tank with fresh, clean, unleaded gasoline. DO NOT USE PREMIUM GASOLINE. BE CAREFUL NOT TO OVER FILL TANK. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage° Acidic gas can damage the fuel system of an engine while in storage,. To avoid engine problems, the fuel system should be emptied before stor* age of 30 days or longer. Drain the fuel tank, start the engine and let it run until fuel lines and carburetor are empty. Use fresh fuel next season° See Storage Instructions for additional information. Never use engine or carburetor cleaner products in fuel tank or permanent damage may occur,. • NOTE: In cooler weather it may be necessary to repeat priming steps_ tn warmer weather over priming may cause flooding and engine will not starL If you do flood engine, wait a few minutes before attempting to start and do not repeat priming steps. 11 ,1111,, ,i , i, , , i ..... i,,,,i,,i i, ii-,i,l,ii i OPERATION ;; MOWING , o o o ° ° = ,,11111,1,,,, i,,,, i .............. TUPS Under certain conditions, such as very tall grass, itmay be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings, For extremely heavy cutting, reduce tile width of cutby overlapping previously cut path and mow slowly° For better grass bagging and most cutting conditions, the engine speed should be set in the fast (,=_) position. MAX 1/3 I When using a rear discharge lawn mower in moist, heavy grass, clumps of cut grass may not enter the grass catcher. Reducegroundspeed (pushing speed) anct/or run the lawn mower over the area a second time,. If a trail of clippings is left on the right side of a rear discharge mower', mow in a clockwise direction with a small overlap to collect the clippings on the next pass. Pores in cloth grass catchers carl become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off with water' and let dry before using. Keep top of engine around starter clear' and clean of grass clippings and chaffl_ This will help engine air' flow and extend engine life. FIG. 12 MULCHSNG MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. SEE "CLEANING" IN CUSTOMER RESPONSIBILITIES SECTION OF THIS MANUAL, o The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • = o ° 12 Avoid cutting your lawn when it is weL Wet grass tends to form clumps and interferes with the mulching action° The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun° For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades (See Fig° 12). If the lawn is overgrown it witl be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut by overlapping previously cut path and mow slowly. Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path,. Change your cutting pattern from week to week, Mow north to south one weekthen changeto east to west the next week. This will help prevent matting and graining of the lawn. i i,u, i MUU..... I I' CUSTOME ii,i............... U '1......... I ........ , .... J____S O_ .... 'r"l"l '1 -_- _ ,,lu,,n ,u .... _ _ u' _ ,4 _'_ , BEGULAR SERV{CE _ Check for Loose Fasteners I"'"'IUlI RESPONSNBmLITmES i.............. FILL IN DATES AS YOU COMPLETE . ' __ ...... (If Equipped) Grass Catcher Clean/Inspect Clean Lawn Mower ,i,,,,i,, ,,, ,..... ._ SERVICE DATES ...... 6/' e" ........... ,..... e" EW-insp;cVCie_Drive wheels (Self-Propelled Mowers) R -Sha_e_Repiace Mowe'r'B!'ade Lubrication Chart Clean Battery/Recharge ........ ........(ElectdcStart Mowers) .............................. . ................ E Check Engine Oil Level N Change Engine Oil G ..Clean...AirFilter Inspect Muffler N E 1234- V'4 V' ...... 6/'2 Replace Spark Plug .... Replace A!r Fi!!e[ Pa,_er,Cartridge................ Change more often when operaUng under a heavy load or in high ambient temperatures Service more often when operating in dirty or dusty conditions Replace blades more often when mowing in sandy soil, Charge 48 hours at end of season, LUBRiOAT ON CHART GENERAL i WHEEL ADJUSTER RECOMMENDATIONS The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full valuefromthe warranty, operator must maintain mower as instructed in this manual,, Some adjustments wilt need to be made periodically to properly maintain your uniL All adjustments in the Service and Adjustments section of this manual should be checked at least once each season, • • BRAKE SPRING BRACKET Once a year, replace the spark plug, replace air filter element and check blade for wear,, A new spark plug and clean/new air filter element assures proper air-fuet mixture and helps your engine run better and last longer° Foltow the maintenance schedule in this manual H BRACKET MOUNTINGPIN BEFORE • • _) REARDOOR HINGE EACH USE Check engine oil level. Check for loose fastener& (_ ,_,SAE 30 MOTOROIL REFER TO CUSTOMER RESPONSIBIUTIES "ENGINE" SECT!ON. LUBRICATION Keep unit well lubricated (See "LUBRICATION SPRAY LUBRICANT IMPORTANT: DO NOT OIL OR GREASE PLASTIC WHEEL BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY CHART") 13 LAWN MOWER CRAN_ SHAFT& BLADE ADAPTER DETAIL BLADE Always observe safety rules when performing any maintenance,. TIRES = Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. = Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage_ BLADE ADAPTER KEY Re_] TO REMOVE BLADE (See Fig,. t3) . o o o o CRANKSHAFT KEYWAY o • = o Position the blade adapter on the engine crankshaft. Be sure key in adapter and crankshaft keyway are aligned. o Position blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter. o Be sure the trailing edge of blade (opposite sharp edge) is up toward the engine. o Instaltthe blade bo_twith the tockwasherand hardened washer into blade adapter' and crankshaft_ o Use block of wood between blade and lawn mower' housing and tighten the blade bolt, turning clockwise. o The recommended tightening torque is 3540 fL lb& IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED. LOCI{WASHER BLADEADAPTER To keep your drive system working property, the gear case and area around the drive should be kept clean and free oftrash build-Up,r Clean under the drive cover twice a season., The gear case is filled with lubricant to the proper level at the factory,, The only time the lubricant needs attention is if service has been performed on the gear' case, If lubricant is required, use only Texaco Starplex Premium Grease, part no_ 75035& Do not substitute. DRIVE WHEELS Check front drive wheels each time before you mow to be sure they move freely. The wheels not turning freely means trash, grass cuttings, etc_ ate in the drive wheel area and must be cleaned to free drive wheel& If necessary to clean the drive wheels, check both front wheels. o = . ° o NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.. BLADE Remove hubcaps, hairpin cotters and washers. Remove wheels from wheel adjusters. Remove any trash or grass cuttings from inside the dust cover', pinion and/or drive wheel gear teeth_ Put wheels back in place_ If after cleaning, the drive wheels do not turn freely, contact your nearest authorized service center. GRASS CATCHER Care should be taken to keep the blade balanced. An unbalanced blade will cause eventual damage to lawn mower or engine • / GEAR CASE TO REPLACE BLADE (See Fig. 13) The blade can be sharpened with a file or'on a grinding wheel,, Do not attempt to sharpen while on the mower. To check blade balance, drive a nail into a beam or wallo Leave about one inch of the straight nail exposed_ Place center holeofbladeoverthe headofthe nail If blade is balanced, it should remain in a horizontal position, If either end of the blade moves downward, sharpen the heavy end until the blade is balanced, SHAFT FIG. 13 Protect you r hands with gloves and/or wrap blade with heavy cloth Remove blade bolt by t urning cou nter-clockwiseo Use a 9/16" box or open-end wrench, Remove blade and attaching hardware (bolt, lock washer and hardened washer). TO SHARPEN CRANK- BLADE I. LBOLT Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug_ Turn lawn mower on its side. Make sure air filter and carburetor' are up. Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt.. NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work properly. Replace adapter if damaged. o HARDENED CARE For best results, mower blade must be kept sharp,, place bent or damaged blades. o TRAILING EDGE ° = 14 The grass catcher may be hosed with water', but must be dry when used,. Check your grass catcher often for damage or deterioration, Through normal use it will wear,. If catcher needs replacing, replace only with a manufacturer approved replacement catcher. Give the lawn mower model number when ordering CUSTOMER RESPONSBB LBTUES ENGINE LUBRICATION Use only high quality detergent oi! rated with API service classification SGo Select the oil's SAE viscosity grade according to your expected operating temperature° 8A_ V{SCOS[TY GRA[3E8 CONTAINER FIG, 14 COLLAR NOTE: Although multi-viscosity oils (5W30, 10W30 etc_) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the lawn mower is not used for 25 hours in one year.r SLOT Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use_ Tighten oil plug securely each time you check the oil level° AIR FILTER COVER MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and/or damage.. SPARK CLEANBNG IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN UNDERSIDE OF MOWER HOUSING AFTER EACH USE° Your engine will not run properly and may be damaged by using a dirty air filter. ,Pk Replace the air filter every year, more often if you mow in very dusty, dirty conditions. Do not wash air filter.. TO CHANGE AIR FILTER (See Fig, 15) Remove the air filtercover by turning counterclockwise to the stop and pull away from collar Remove filter from inside of cover.. Clean the inside of the cover and the collar to remove any dirt accumulation,. Insert new filter into cover. • • Put air filter cover and filter into collar aligning the tab with the sloL o • Push in on cover and turn clockwise to tighten° o PLUG Change your spark plug each year to make your engine start easier and run better, Set spark plug gap at °030 inch.. AIR FILTER o o CLOCKWISE TO TIGHTEN FIG. 15 TO CHANGE ENGINE OIL (See Fig.. 14) o Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plugo o Remove engine oil cap; lay aside on a clean surface° • Tip lawn mower on its side and drain oil into a suitable container_ Rocklawn mowerbackandforthto remove any oil trapped inside of engine ° Wipe off any spilled oil on lawn mower and on side of engine., ,, Fill engine with oil. Fill only to the "FULL" line on the dipstick.. DO NOT OVER FILL • Replace engine oil cap_ o Reconnect spark plug wire to spark plugo • COUNTERCLOCKWISE TO REMOVE ,, CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with the spark 8 plug___ .j Tum lawn mower on its side, Make sure air filter and carburetor are up. Clean the underside of your lawn mower by scraping to remove build-up of grass and trash. Clean engine often to keeptrash from accumulating. A clogged engine runs hotter and shortens engine life. Keep finished surfaces and wheels free of all gasoline, oil, etc, We do not recommend using a garden hose to clean lawn mower unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in shortened engine life. CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a season. Scrape underside of cover with putty knife or similar tool to remove 15 any build-up of trash or grass on underside of drive cover, ;;_;; ,=,,,=, ,= i= ,= _,"H'H' SERVgCE ,,, lll,==, ' ..r, ......... ............... ADJUSTMENTS; l=,=, ill.... =r, "H lili= ' I""" ..... CAUTION: = _o Q '"' ..... ' 1'1' 1' I["'l'HI BEFORE PERFORMING ANV SERVICE OR ADJUSTMENTS: Release control bar, Make sure the blade and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug. LAWN MOWER TO ADJUST CUTTING See "TO ADJUST CUTTING section of this manual, HEIGHT HEIGHT" in the Operation REAR DEFLECTOR DRIVE COVER The rear deflector, attached between the rear wheels of your lawn mower, is provided to minimize the possibility that objects will be thrown out the rear of the lawn mower into the operator's mowing position. PRESS If the rear deflector becomes damaged, it should be replaced TO REiVIOVE/REPLACE DRIVE BELT FIG. 16 (See Fig. 16) o = Remove drive cover° Remove belt by pushing down on gear case pulley, Turn lawn mower on its side with carburetor and fuel • o cap up, Remove blade° Remove debris shield o = PUERS SLEEVE SHIFTER ARM Remove belt from engine pulley on crankshaft. Install new belt by reversing above steps, Always use factory approved belt to assure fit and long life. TO ADJUST DRIVE CONTROL CABLE (See Fig. !7) CLUTCH SPRING A drive control cable that needs adjustment will keep your lawn mower from self-propelling properly and can also cause gear case components to wear out sooner. • Remove drive cover, o o o • o o , • .CABLE CLAMP JAM NUT"B"_ DRIVE SCREW "A" FIG. 17 Loosen cable clamp screw "A" and nuts "B" and "C". Ho(d down operator presence control bar to handle and engage drive control, Move shifter arm to drive position while rotating front wheels to be sure jaw clutch isengaged. Pullthreaded sleeve with pliers. Do not pull on control cable. Tighten nut "C" until sleeve is snug, Tighten screw "A" and nut "B"° Push lawn mower back and forth to be sure gear case is engaged° Replace drive cover. Release operator presence control bar, 16 ADJUS_NG BRACKET TO ADJUST HANDLE (See Figs. 18 Thru 20) SHIPPING POSITION Your lawn mower handle can be raised or lowered for your mowing comfort Four (4) positions are available: high, medium high, medium low and low Handles are shipped mounted in the medium low position. o • • • o • o MED|UM LOW To change from medium low to medium high position, the upper and lower handle sections will have to be turned over (See Fig_ t8B) Remove the controls and operator presence control bar from the upper handle_ Remove the starter rope guide from the lower handle° Remove hairpin cotter& Disconnect the lower handle from the handle brackets (See Fig., 20), Turn the handle over and reassemble the hairpin cotters that have been removed, FIG. 18A Reassemble the starter rope guide.. Reassemble the controls and the operator presence control bar to the upper handle° • To change from medium upper handle section wilt Fig, 't9A). To change from medium lower handle section will Fig. 19B). FIG, 18B F CAUTION: The operator presence control bar must pivot freely to permit blade brake engagement when control bar is released. Do not over tighten the fasteners holding the controls to the upper handle. o MEDIUM HIGH LOW HIGH \ \ low to high position only the have to be turned over (See low to low position, only the have to be turned over (See FIG. 19A FIG, 19B ENGaNE ENGINE LOWER HANDLE SPEED Your engine speed has been factory set. Do not attempt to increase engine speed or it may result in personal injury. If you believe that the engine is running too fast or too slow, take your lawn mower to an authorized service center for repair and adjustment. SQUEEZE TO CARBURETOR HANDLE BRACKET Your carburetor has a non-adjustable fixed main jet for mixture control If your engine does not operate properly due to suspected carburetor problems, take your lawn mower to an authorized service center for repair and adjustment. HAIRPIN CLIP FIG. 20 17 STORAGE Immediately prepare your lawn mower' for storage at the end of the season or if the unit will not be used for 30 days or more_ ENGnNE LAWN MOWER IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE, ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. FUEL SYSTEM When lawn mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area° • Clean entire lawn mower (See "CLEANING" in the Customer Responsibilities section of this manual). = Lubricate as shown in the Customer Responsibilities section of this manual.. . Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect movingpartsfordamage, breakage and wear. Replace if necessary. = Touch up all rusted or chipped paint surfaces; sand lightly before painting° HANDLE Drain the fuel tank = Start the engine and let it run until the fuel lines and carburetor are empty° o Never use engine or'carburetor cleaner products in the fuel tank or' permanent damage may occur° Use fresh fuel next season. o (See Fig. 21) You can fold your lawn mower' handle for' storage. = Squeeze the bottom ends of the lower' handle toward each other until the lower handle clears the handle bracket, then move handle forward° NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage_ Add stabilizer to gasoline in fuel tank or storage container, Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow t he stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ° Loosen upper' handle mounting bolts enough to allow upper' handle to be folded back. IMPORTANT: WHEN FOLDING THE HANDLE FOR STORAGE OR TRANSPORTATION, BE SURE TO FOLD THE HANDLE AS SHOWN OR YOU MAY DAMAGE THE CONTROL CABLES_ o ° ENGINE OiL Drain oil (with engine warm) and replace with clean engine oil (See "ENGINE" in the Customer Responsibilities section of this manual),. When setting up your handle from the storage position, the lower handle will automatically lock into the mowing position. CYLINDER LOWER HANDLE = Remove spark plug. = Pour one ounce (29 ml) of oil through spark plug hole into cylinder_ = Pul! starter' handle slowly a few times to distribute oil ° Replace with new spark plug BRACKET OTHER HAIRPIN COTTER OPERATOR PRESENCE CONTROL BAR UPPER HANDLE FOLDFORWARD FORSTORAGE o Do not store gasoline from one season to another. = Replace your gasoline can if your' can starts to rust. Rust and/or dirt in your gasoline will cause problems° • If possible, store your unit indoors and cover it to give protection frorn dust and dirt° = Cover your unit with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to fom_ and will cause your unit to rust. IMPORTANt': NEVER COVER MOWER WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM, FOLD BACIONARD MOWING POSITION CAUTION: Never store the lawn mower with gasoline in thetank inside a building where fumes may reach an open flameor spark. Allowthe enginetocool before storing in any enclosure. / LOWERHANDLE FIG, 21 18 REPAIR PARTS 22" POWER- PROPELLED LAWN MOWER 917.373580 GEAR CASE ASSEMBLY PART NUMBER 132232 J S 11 16_ 17 7\ 15 22 KEY PART NO. NO, 1 2 3 4 5 6 53838 85178 131483 570'72 57388 48032 7 8 9 10 11 12 77881 77039 750430 57079 131484 131485 KEY PART NO, NO. DESCRIPTION '13 14 15 16 17 18 19 20 21 22 Locknut, Keps 1/4-20 Bracket, Adjusting Shifter Seal Pin, Grooved 1/8 x 1/2 Gear Case Halves, Upper and Lower (Includes Key #4, 5 and 7) Bearing Bracket, Spring Drive Shaft Washer, Hardened Yoke, Clutch Bushing 86447 133804 750436 750355 STD581050 850848 131481 65692 83680 STD522512 DESCRIPTION Plug Gear, Helical Jaw, Clutch Grease E-Ring Key, Hi-Pro Shaft, Worm Key, Woodruff, #3 Worm Screw, Hex Head t/4-20 x 1-1/4 NOTE; All component dimensions given in U.So inches 1 inch = 254 mm 19 CRAFTSMAN 22" ROTARY LAWN MOWER MODEL NUMBER 917.373580 REP,AnR 27 19 30 55 27 28 PARTS CRAFTSMAN KEY PART NO. NO =,=1_ 1 2 3 4 5 6 7 8 9 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 34 35 36 RE!PARR PARTS 22" ROTARY LAWN MOWER MODEL NUMBER 917.373580 133088X479 130861 74350424 STD541425 85827 63688 STD541425 851509 48137 86344 STD512505 88644X479 133189X479 133190X479 87596)(479 74100412 128415 128796 133170X479 85543 87677 77400 85179 52160 87748 84921 62335 85021X004 87877 850855X004 84920 133760 133758 DESCRIPTION Upper Handle Engine Zone Control Cable Hex Head Bolt 1/4-20 x 1-1/2 Locknut 1/4-20 Cable Clip Handle Knob Lecknut 1/4-20 Control Bar Rear Door Kit Self Tapping Screw #10-24 Hex Tapping Screw 1/4-20 x 1/2 Back Plate Side Baffle Discharge Baffle Rear Baffle Flat Head Machine Screw 1/4 - 20 x 3/4 Pop Rivet Rear Skirt Mulcher Plate Engine Pulley Hi-Pro Key #505 _Hubcap Retainer Clip Washer Wheel & Tire Assembly Shoulder Bolt 3/8-16 Belleville Washer Axle Arm Assembly Selector Knob Selector Spring Spacer Wheel Adjusting Bracket (Left) Wheel Adjusting Bracket (Right) KEY PART NO. NO DESCRIPTION 37 38 39 40 41 42 43 44 46 47 48 49 50 51 52 54 55 56 57 58 59 60 61 62 64 -- Thread Cutting Screw 5/16-18 x 3/4 Locknut 5/16-18 Handle Bracket Assembly (Left) Handle Bracket Assembly (Right) Hex Head Thread Rolling Screw 3/8-16 x 1-1/8 Hex Washer Head Screw #10-24 x 1/2 Guide Clip Lawn Mower Housing (Incl. Key #14,15,51 &52) Blade Adapter Blade 22" Hardened Washer Helical Washer 3/8-24 x 1-3/8 Grd, 8 Hex Head Machine Screw 3/8-24 x 1-3/8 Grd, 8 Front Baffle Danger Decal Carriage Bolt 5/16-18 x 5/8 Locknut 3/8-16 Hinge Screw Hairpin Cotter Lower Handle Handle Bolt Washer Rope Guide Debris Shield 55187 STD541431 86912X417 86913X417 850998 750097 87930 48273 851514 752234 851074 850263 851084 132251X479 85463 72070505 751592 88652 5t793 84676X479 131959 851201X004 103672X 134612 700528 700559 g n'% .o. Available accessories not included with lawn mower: 71 33723 High Wheel Kit 7133623 Gas Can (2.5 gal,) 7133500 Fuel Stabilizer 71 33300 SAE 30W Oil (20 oz.) 71 33417 Dust Shield 71 33316 Mower Cover CRAFTSMAN 22" ROTARY LAWN MOWER MODEL NUMBER 917.373580 42 <+-_ 1-,_ 48 49 57- --1 p4 54 ! --41 14 18 | 39 REPAIR PARTS CRAFTSMAN t_ KEY PART NO, NO, DESCRIPTION I 2 3 4 5 6 7 8 9 I0 11 12 13 !4 15 16 17 18 19 20 21 Drive Head Kit Drive Control Locknut #10-24 Pan Head Machine Screw #10-24 x 2 V-Belt Hex Head Bolt 1/4-20 x 2-3/4 Retainer Clip Hubcap Washer Nylon Bushing Wheel & Tire Assembly 8.00 x 2,00 E-Ring Pinion Dust Cover Spacer Bearing BelIeville Washer Selector Spring (Left) Selector Knob Axle Arm Assembly Wheel Adjusting Bracket Retaining Clip Rear Discharge Chute Selector Spring (Right) Pan Head Machine Screw #10-24 x 3/4 23 24 REPAURPARTS 22" ROTARY LAWN MOWER MODEL NUMBER 917.373580 48029 133049 74189 750029 83691 74760444 85179 77400 52160 86960 87729 12000003 74507 76401 86273 86274 851019X004 87877 88284X004 850922 58922 85207 851021X004 85932 KEY PART NO. NO 25 26 27 28 29 136729 87866 750097 751029 750108 30 31 32 33 34 35 36 37 38 39 40 41 42 48 49 50 52 54 55 56 57 83700 132010 131482 48269 STD580014 48175 48281 83632 STD541425 52784 75192 48174 69!80 74194 87465X004 87235X479 88614 751663 860t2 851552 7133303 DESCRIPTION Drive Cover Decal Pan Head Tapping Screw #10-24 x 2-3/4 Hex Washer HeadScrew #10-24 x 3/4 Drive Cover Hex Washer Head Tapping Screw #t0-24 x 3/8 Cable Clamp Hex Flange Nut Drive Pulley Drive Control Cable Kit Woodruff Key #3 Wheel Adjuster Assembly (Left) Gear Case Assembly Spring Locknut 1/4-20 Washer Spring Wheel Adjuster Assembly(Right) Hex Lock Washer Insert Nut #10-24 Support Bracket Knob Support Bracket Chute Bracket Catcher Frame Grassbag Assembly Driveshaft Cover Screw, Pan Head, Hi-Lo #10-16 x 1/2 Clipping Deflector Complete CRAFTSMAN 4=CYCLE ENGqNE MODEL NO,143.434032 I 223 i 178 < 24 CRAFTSMAN 4=CYCLE ENGHNE REF NO. 1 2 6 7 8 9 12A t28 14 15 16 17 18 19 20 30 40 41 PART NO. 36265 26727 33734 34214A 33735 30200 33886 34695 28277 30589 31383A 31335 650548 35998 32600 35996 36073 36074 36075 36070 36071 36072 42 36076 36077 36078 43 2O381 45 30963B 46 32610A 48 27241 50 35992 52 29914 69 35261 70 34311D 72 36083 75 27897 8O 30574A 81 30590A 82 30591 83 30588A 86 650488 89 611004 90 611109 92 650815 93 650816 100 34443A '101 610118 103 650814 110 119 120 125 34961 33554A 34342 29313C 29315C 126 29314B 29315C 130 6021A 135 35395 150 35991 151 31673 DESCRIPTION Cylinder Assy. (Includes #2, 9 & 20) Pin, Dowel Element, Breather Breather Assembly (Includes Reference #6, 8, 9, 12A and 12B) *Gasket, Breather Screw, Sems, Hex Washer Head, Self-Tapping #'10-24 x 9/16 Tube, Breather Elbow, Breather Tube Washer, Flat Rod, Governor (Includes Ref. #14) Lever, Governor Clamp Governor Lever Screw, Hex Wash° Hd. #8-32 x 5/16 Spring, Extension Seal, Oil Crankshaft Assembly Piston, Pin & Ring Assembly, Stdo Piston, Pin & Ring Assy., .010 Over Piston, Pin & Ring Assyo, .020 Over (_Assemblys Include #41, 42 and 43) Piston & Pin Assembly Std. P ston & P n Assembly .010 Over Piston & Pin Assembly .020 Over _issemblys Include Reference #43) ng Set, Piston, Standard Size Ring Set, Piston .0"10Oversize Ring Set, Piston ,020 Oversize Ring, Piston Pin Retaining RodAssyo, Connecting (Incl #46) Bolt, Connecting Rod Valve, Lifter Camshaft (Mecho Comp. Release) Pump Assembly, Oil * Gasket, Mounting Flange Range, Mounting (Incl. #72, 75, 80) Plug, Oil Drain Seal, Oil Shaft, Governor Washer, Rat Gear Assy., Governor (Incl. #6t) Spool, Governor Screw, Sems, Hex 1/4-20 x 1-1/4 Key, Flywheel Flywheel Washer, Belleville Nut, Flywheel Solid State Assembly Cover, Spark Plug Screw, Seres, To_x T-t5, Hex Washer Head #10-24 x 1 Wire, Ground * Gasket, Cylinder Head Head, Cylinder Valve, Exhaust, Standard Size Valve, Exhaust, 1/32" Oversize Valve, Intake, Standard Size Valve, Intake, 1/32" Oversize (Atl Valves Include Reference #151) Screw, Hex Flange 5/16-18 x !-t12 ark Plug, Resistor Type ampion RJ-19LM or Equivalent) wing, Valve Cap, Lower Valve Spring MODEL NO.143.434{}32 REF NO. 166 169 172 174 178 182 184 185 186 189 PART NO. 35827 27234A 32755 650128 29752 6201 26756 31384A 34358 650839 190 19I 192 193 194 195 200 35831 350398 34966 34965 32309 610973 35727 202 33802 203 31342 204 650549 205 650777 207 34336 215 35511 223 650451 224 34690A 238 650932 239 241 245 250 260 262 34338 35797 35066 35065 35826 650831 263 275 276 277 285 287 290 292 300 301 305 306 307 309 35821 34613 33753 650795 35000 650926 34357 26460 35586 35355 35819A 34265 35499 650936 310 35822 313 34080 347 650898 370 35840 370C 35167 380 632644 390 590637 400 35997 DESCRIPTION Shroud, Engine * Gasket, Valve Spring Box Cover, Valve Spring Box Screw, Sems, Hex #10_24 x 1/2 Nut and Lock Washer 1/4-28 Screw, Hex Cap Head 1/4-28 x 7/8 * Gasket, Carburetor Pipe, Intake (Includes Ref. #224) Link, Governor Spdng Screw, Sems, Hex Head, Powerlok 1/4-20 x 3/8 Lever, Brake Bracket, S_E. Brake (Includes #195) Link, Control Spring, Extension Ring, Retaining Terminal Assembly Bracket Assembly, Control (Includes Reference #202 thru 205) Spring, Compression Spring, Compression Screw, Fillister Head #5-40 x 7/16 Screw, Fillister Head #6-32 x 21/32 Link, Throttle Knob, Control Screw, Sems, Hex Head 1/4-20 x 1 * Gasket, Intake Pipe Screw, Hex Washer Head, Shoulder #10-32 x 49/64 * Gasket, Air Cleaner Collar, Air Cleaner Filter, Air Cleaner, Paper Cover, Air Cleaner Housing, Blower Screw, Hex Washer Head, Powerlok Thread 1/4-20 x 15/32 Grill Assembly, Recoil Muffler Assembly (Includes #277) Plate, Lock Screw, Hex Head t/4-20 x 2-1/4 Hub, Starter Screw, Hex Washer Hdo #8-32 x 1/2 Line, Fuel Clamp Fuel Line Tan ( Assembly (Incl. #292 & 301) Cap, Fuel Tube, Oil Fill (Includes Refo # 309) * Gasket, Fill Tube "O" Rin .q Screw, Rex Washer Head, Shoulder #10-32 x 13/32 Dipstick, Oil Filt Spacer, Flywheel Key Screw, Hex Washer Head, Shoulder #10-32 x 27/32 Decal, Name Decal, Instruction Carburetor (Includes Ref. #184) Starter, Rewind Gasket Set (Incl. Items Marked *) RPM Setting: Low Speed: 2450-2750, High: 2900-3200 * Indicates Parts Included in Gasket Set, Ref. #400 NOTE: All component dimensions given in UoSoinches t inch = 25.4 mm 25 CRAFTSMAN 4 CYCLIE ENGUNE CARBURETOR MODEL NO.143.434032 NO. 632644 REF PART NO. NO, 116 -30 REWIND STARTER 1 2 4 5 6 7 16 25 27 28 29 30 631615 631767 631184 631183 632590 650506 632527 631867 631024 632019 631028 631021 31 35 40 44 48 631022 36045 632578 27110 631027 DESCRIPTION Throttle Shaft and Lever Assembly Throttle Return Spring Dust Seal Washer, Throttle Dust Seal, Throttle Throttle Shutter Throttle and Choke Shutter Screw Fuel Fitting Float Bowl Shaft, Float Float "O" Ring, Float Bowl to Body Inlet Needle, Seat and Clip (Includes Reference Number' 31) Spring Clip Primer Butb/Retainer Ring High Speed Bowl Nut Bowl Nut Washer Welch Plug, Atmospheric Vent NO. 590637 REF PART NO. NO. •,1 2 3 4 5 6 7 8 9 10 11 12 t3 10 590637 590599 590600 590615 590601 590598 590616 590617 590618 590619 590620 590638 590535 590452 DESCRIPTION Starter, Rewind Pin, Spring (Includes Reference #4) Washer Retainer Washer Spring, Brake Dog, Starter Spring, Dog Pulley Spring, Rewind Cover, Spring Housing Assembly, Starter Rope, Starter (98"long, 9/64" dia,) Handle, Starter NOTE: All component dimensions given in U.S. inches 1 inch = 25,4 mm _"_ 5 _2 26 ==, ,=,= = ===,====1==== i = ,,n, ................. ,,H=,=,= TROUBLESHOOTING POINTS =1,1,,nil ................... CORRECTION CAUSE PROBLEM mm,= 11,111111 Does not start = i= =,H 1, 2 3. 4o Dirty air filter. Out of fuel Stale fuel. Water in fuel. 1. 2. 3 4 Cleanlreplace air filter Fill fuel tank Drain tank and refi!l with fresh clean fuel. Drain fuel tank and sarburetorand refill lank with fresh 5 6, 7. 8 9, Spark plug wire is disconnected. Bad spark plug. Loose blade or broken blade adapter. Control bar in released position Control bar defective 5 6. 7, 8, 9, gasoline, Connect wire to plug Replace spark plug Tighten blade bolt or replace blade adapten Depress control bar to handle Replace control bar, 1 Rear of lawn mower housing/blade dragging in heavy grass Cutting too much grass Dirty air tilter Buildup of grass, leaves and trash under mower, Too much oil in engine, Walking speed too fasl, 11,=H H=,= r ===,= Loss of power 2, 3 4 5 6_ ,1,,,,,,,,,,, Poorcut-uneven = = ,mmmi=,= =HH Excessive i r= = =H,, n H ,H,,H,,,,,,m, HH,,,,,,,= 1. Set in "Higher Cut' position. 2, 3, 45 Set in "Higher Cut" position Cleanlraplaoe air filter Clean underside of mower housing Check oil level, 6. Cut at slower walking speed. = =,,=,,H,,,, Hi=,, 1, t, 2 3 4_ Worn, bent ortoose bladeWheel heights uneven Low engine speed Buildup of grass, leaves, and trash under mower 1. 2, 3, 4 Replace blade Tighlen blade bolt. Set all wheels at same height. Set engine speed control in HIGH position Clean underside of mower housing 1 2 Worn, bent or loose blade Bent engine crankshaft I 2 Replace blade. Tighten blade bolt Contact Sears Service Department, 1 Engine llywheai brake is on when control bar is released. Bent engine crankshaft Blade adapter broken Blade dragging in grass 1. Depress control bar to upper handle before pulling starter rope, Contact Sears Service Department, Replace blade adapter, Move lawn mower to cut grass or to hard sudace to start engine I= vibration , H,H, =n, Starter rope hard to pull 2 3 4 ............... Loss of drive 2 3. 4 = nn,,,m,r, I 2 Ddve wheels not turning with drive control engaged Belt net driving. 1 2 Adjust or replace drive control cable, if broken. Put bait on pulleys or replace belts if broken. 1 23, 4, Cutting height too tow, Lilt on blade worn off Catcher not venting air Low engine speed 1 2 3 4 Raise cutting height Replace blade Clean grass catcher Setengine speed controlin I, 2. Grass is too high or wheel height is too low. Rear of lawn mower housing/blade dragging 1 2 3 in grass Grass catcher too full, 4, Handle height position not right for you Raise cutting height Raise rear of lawn mower housing one (1) setting higher. Empty grass catcher, Adjust handle height to suit H'H Grass catcher not filling (If so equipped) Hard to push 27 3 4 HIGH position_ ® OWNE MANUAL 5.0 HORSEPOWER 22" REAR DISCHARGE 3 in ONE Convertible POWER PROPELLED ROTARY LAWN MOWER Each Lawn Mower has its own model number. engine has its own model number, MODEL NO. 917.373580 Each The model number for your lawn mower wilt be found on a decal attached to the rear' of the lawn mower housing° The model number for the engine will be found on the Blower Housing of the engine adjacent to the spark plug. All parts listed here in may be ordered through Sears, Roebuck and Co. Service Centers and most Retail Stores. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: • PRODUCT - "ROTARY LAWN MOWER" • MODEL NUMBER - 917.373580 HOW TO ORDER REPAIR PARTS ,, ENGINE - CRAFTSMAN • PART NUMBER - MODEL NO. 143.434032 • PART DESCRIPTION Your Sears merchandise has added value when you consider' that Sears has service units nationwide staffed with Sears trained technicians_.professional technicians specifically trained on Sears products, having the parts, tools and the equipment to insure that we meet our pledge to you, we service what we sell 700559 08/10/92 Printed in U.SoA, Illlllllllllllll IIIIII
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