Craftsman 917377562 User Manual ROTARY MOWER Manuals And Guides L0805394
CRAFTSMAN Walk Behind Lawnmower, Gas Manual L0805394 CRAFTSMAN Walk Behind Lawnmower, Gas Owner's Manual, CRAFTSMAN Walk Behind Lawnmower, Gas installation guides
User Manual: Craftsman 917377562 917377562 CRAFTSMAN ROTARY MOWER - Manuals and Guides View the owners manual for your CRAFTSMAN ROTARY MOWER #917377562. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman ROTARY MOWER Manual
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Owner's Manual (:RAFTSMAN+ 6.5 HORSEPOWER 22" REAR DISCHARGE POWER PROPELLED ROTARY LAWN MOWER Model No. 917.377562 ° ° o o o • Safety Assembly Operation Maintenance EspaSol Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment Sears, Roebuck and Co., Hoffman Estates, IL 60179 Warranty Safety Rules Assembly Operation Maintenance Schedule Maintenance 2 2 4 6 10 10 Product Specifications Service and Adjustments Storage Troubleshooting Repair Parts Parts Ordering 11 t4 15 t6 35 Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears wil! repatr free of charge any defect in material or workmanship° If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This Warranty does not cover: • Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug. ° Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions con-. tained in the owner's manual. Warranty service is available by returning the Craftsman power mower to the nearest Sears Service Center/Department in the United States. This warranty applies only while this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SEARS, ROEBUCK AND CO. D/817 WA, HOFFMAN:ESTATES , ILLINOIS 60179 TRAINING: lurer. Use of such attachments may be hazardous. , The blade turns when the engine is running. • Read this operator's manual carefully. Become familiar with the controls and know how to operate your mower properly. Learn how to quickly stop PREPARATION: mower, " Always thoroughly check the area to be mowed and clear it of all stones, sticks, wires, bones, and other foreign objects. These objects will be thrown by the blade and can cause severe iniuryo • Always wear safety glasses or eye shietds when starling and while using your mower. • Dress properly. Do not operate mower when barefoot or wearing open sandals. Wear only solid shoes with good traclion when mowing. • Check fuel tank before starting engine. Do not fill gas tank indoors, when the engine is running or when the engine is • Do not allow children to use your mower. Never allow adults to use mower without proper instructions, o Keep the area of operation clear of all persons, especially small children and pels. • Use mower only as the manufacturer intended and as descnbed in this manual ° Do not operate mower if it has been dropped or damaged in any manner. Always have damage repaired before using your mower. ° Do not use accessory attachments that are not recommended by the manufac2 hot.Allowtheenginetocoolforseveral minutesbeforefillingthegastank.Ctean off any spilled gasoline before stading the engine. ° Always make wheel height adjustments before starting your mower Never attempt to do this while the engine is running. • Mow only in daylight or good artificial lighL OPERATION: ° Keep your eyes and mind on your mower and the area befng cut Do not let other interests distract you. ° Do not mow wet or slippery grass Never run while operating your mower° Always be sure of your footing -- keep a firm hold on the handles and walk. ° Do not put hands or feet near or under rotating parts_ Keep clear of the discharge opening at all times. ° Always stop the engine whenever you leave or are not using your mower, or before crossing driveways, walks, roads, and any gravel---covered areas. ,, Never direct discharge of matedal toward bystanders nor allow anyone near the mower while you are operating it. ° Before cleaning, inspecting, or repairing your mower, stop the engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental starting o Do net continue to run your mower if you hit a foreign object. Follow the procedure outlined above, then repair any damage before restarting and operating you mower. ° Do not change the govemor settings or overspeed the engine. Engine damage or personal injury may result. • Do not operate your mower if it vibrates abnorma!ly. Excessive vibration is an indication of damage; stop the engine, safely check for the cause of vibration and repair as required. ° Do not run the engine indoors Exhaust fumes are dangerous. • Never cut grass by pulling the mower towards you. Mow across the face of slopes, never up and down or you might lose your footing. Do not mow exces_ sivety steep slopes_ Use caution when operating the mower on uneven terrain or when changing directions -- maintain good footing. ° Never operate your mower without proper guards, plates, grass catcher or other safety devices in place MAINTENANCE AND STORAGE: ° Check the blade and the engine mounting bolts often to be sure they are tighlened properly, , Check all bolts, nuts and screws at frequent intervals for proper tightness to be sure mower is in safe working condition ° Keep all safety devices in place and working • To reduce fire hazard, keep the engine free of grass, leaves or excessive grease and oil. ° Check grass catcher often for detedoralion and wear and replace worn bags Use only replacement bags that are recommended by and comply with specifications of the manufacturer of your mower. - Always keep a sharp blade on your mower. o Allow engine to cool before storing in any enclosure. o Never store mower with fuel in lhe tank inside a building where fumes may reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, elc. CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. These accessories were available when this lawn mower was produced° They are also available at most Sears retail outlets and service centers. Most Sears stores can also order repair parts for you, when you provide the model number of your lawn mower_ Some of these accessories may not apply to your lawn mowe_:. LAWN MOWER PERFORMANCE ......................................... ....... FOR REAR DISCHARGE LAWN MOWERS , MULCHER KITS GRASS CATCHERS FOR REAR DISCHARGE LAWN MOWERS , ,,,, _ ....................... GRASS CATCHERS FOR SIDE DISCHARGE LAWN MOWERS , STABILIZER _ " GAS CANS LAWN MOWER ...... MAINTENANCE MUFFLERS BELTS BLADES A!RFILTERS BLADE ADAPTERS Read these instruc_ns and this manual in its entirety before you attempt to assemble or operate your new lawn mower° Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc°, necessary to cemptete the assembly have been placed in the parts bag: To ensure safe and proper operation of your fawn mower, all paris and hardware you assemble must be tightened securely_ Use the correct tools as necessary to ensure proper tightness. TO REMOVE CARTON LAWN MOWER FROM • Remove Ioose parts included with mower. • Cut down two end comers of carton and lay end panet down fiat. • Remove at_packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle. * ............... SPARKPLUGS WHEELS ENGINE OIL • Roll lawn mower out of carton and check carton thoroughly for additional loose parts_ HOW TO SET UP YOUR MOWER LAWN TO UNFOLD HANDLE IMPORTANT: Unfold handles carefully so as not to pinch or damage control cables. . Raise handles until lower handle section locks into place in mowing position. . Remove protective padding, raise upper hand{e section into place on lower handte and tighten both handle knobs. • Remove handle padding holding operator presence control bar to upper handle. • Your lawn mower handle can be adjusted for your mowing comfort. Refer to "Adjust Handle" in the Service and A_ustment section of this manual. NOTE: For shipping purposes, the rear wheels on your lawn mower are not adjusted to the same position as the front wheels. Before operating mower adjust all wheels to the same cutting height pos_ono Operalor presence contrel bar TO INSTALL ATTACHMENTS Yourlawn mower was shipped readyto be used as a mutcher. To convert to bagging or discharging: ° Open rear door and remove mulcher plug,, Store mulcherplug in a safe place. • You can now install catcher or optional dipping deflector, , To retum to mulchingoperation,install mulcher plug into discharge opening of mower. Be sure all tabs are seated properly. Uppper handle Lift up Mowing position /.1 Mutcher plug __ Lowerhandle CAUTION: Do not run your lawn mower wi_out mufcher plug in place or approved dipping deflector or grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open. READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustralions with your lawn mower to familiarize yourself with the location of various controls and adjustments° Save this manual for future reference, _ -- iiii II iii Ii I I I I im I j!ll iu i U, i, iii i,i, iiii1,11 i,i iii1'1 ,i !1 I [ i1',!11,1 i, jl These symbols may appear on your lawn mower or in literature supplied with the product_ Loam and understand their meaning, ORWAF_lf_l III I ii II I II II t3N I O_F I AN_ FE_ AWAY ,11 I iiii IIII i ii I1' III II ii I I I' I I1_ IIII1"111'1 I I Engine zone control cable presence control bar Drive control lever Srarler handle Handle knob Grass catcher Gasoline cap Muleher plug Housing Drive cover Engine oi! cap wtdipstick Wheel adjuster (on each wheel) MEETS CPSC SAFETY'REQUiREMENTS ................. ......... ' ......... Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the tJ.S. Consumer Product Safety Commission. The blade turns when the engine is running. Operator presence control bar- m,;"st''_""" ..... Starter handle - used for starting the engine, held down to the handte to start the engine, Drive control lever- used to engage powerpropelled forward motion of lawn mower. Release to stop the engine_ Primer - pumps additional fuel from the Mulcher plug - must be removed to convert to bagging or discharging operation.. carburetor to the cylinder for use when starting a cold engine. I Theoperationof anylawnmowercan resultin foreignobjectsthrownintothe eyes,whichcan resultin severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses. HOW TO USE YOUR LAWN MOWER Piate Tab Lower Wheets for High Cut Lever Raise Wheels for Low Cut TO ATTACH GRASS CATCHER The engine speed was set at the factory for optimum performance_ Speed is not adjustable. ENGINE ZONE CONTROL o Close the flip lid. Flip lid must be closed while operating lawn mower. ,, Uft the rear door on the mower housing and place the grass catcher frame onto the formed tabs on the rear door hinge brackeL • The grass catcher is secured to the lawn mower housing when the rear door is lowered onto the grass catcher frame. CAUTION: Do not run your lawn mower without clipping deflector or approved grass catcher in place, Never attempt to operate the lawn mower with the rear door removed or propped open. CAUTION; Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk Hinge bracket CAUTION: Do not run your lawn mower without mulcher plate in place and door closed or without an approved clipping deflector or grasscatcher in place. Never attempt to operate the lawn mower with the rear door removed or propped epen_ ENGINE SPEED of blade contact injury. Do not under any circumstances attempt to defeat the funclJon of the operator control. The blade tums when the engine is nmning. , Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower, TO ADJUST CUTTING HEIGHT • Raise wheels for low cut and lower wheels for high cut, - Adjust cutting height to suit your require. ments. Medium position is best for most lawns_ ° To change cutting height, squeeze adjuster lever toward wheel Move wheel up or down to suit your requirements_ Be sure all wheels are in the same setting. NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped) allow lever to be positioned between the plate tabs. Rear door Formed tabs TO EMPTY GRASS CATCHER • To remove grass catcher, release operator presence control bar to stop engine, , Uft up rear door and remove the grass catcher by the handle. o Do not drag the bag when emptying; it will cause unnecessary wear. DRIVECONTROL ° Self-propelling is controlledby holding theoperatorpresencecontrolbar down to thehandleandpushingthe drive controlleverforwarduntilit clicks;then releasethe lever_ • Forwardmotionwill stopwhenthe operatorpresencecontrolbar is released,To stopforwardmotion withoutstoppingengine, release the operator presence control bar slightly until the drive control disengages. Hold operator presence control bar down to handle to continue mowing without selfpropelling. ', To keep drive control engaged when turning comers, push down on handle and lift front wheels off ground while turning lawn mower. Operator presence control bar ADD GASOUNE ,, Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 oc'u_qe. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting° WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuet lines and carburetor are empty. Use fresh fuel next season, See Storage lnstrl._clJonsfor additional infon'nation° Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. To engage control drive Drive control desengaged BEFORE STARTING ENGINE OIL Your lawn mower is shipped without oil in the engine, • Be sure mower is level and area around oil fill is clean. ° Remove engine oil cap widipstiok and fil! to the full line on the dipstick. ,, Use 20 ozs, of oil. For type and grade of oil to use, see "ENGINE" in Maintenance sec_Jonof this manual. ° Pour of! slowly. Do not over fill. • Check oil level before each use. Add oil if needed, Fill to ful! line on dipstick. • To read proper level, tighten engine oil cap each time. • Reinstall engine oil cap and tighten ° Change the oil after every 25 hours of operation or each season, You may need to change the oil more often under dusty, dirty conditions. CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. Engine oil cap w/ dipstick Gasoline filler cap L TO START ENGINE , To start a cold engine, push primer five (5) times before trying to start. Use a firm push. This step is not usually necessary when starting an engine which has already run for a few minutes° • Hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter rope to snap back, • To stop engine, release operator presence control bar. NOTE: Incoolerweatherit maybe necessaryto repeatprimingsteps. In wanTlerweatheroverpdmingmaycause floodingandenginewillnot start. If you do floodengine,waita few minutesbefore attemptingtostartanddo not repeat primingsteps. MOWING TIPS • Under cedain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. - For extremely heavy cutting, reduce the width of cut and raise the rear of the lawn mower housing one (1) wheel adjuster setting higher than the front for better discharge of grass, • When using a rear discharge lawn mower in moist, heavy grass, clumps of cut grass may not enter the grass catcher° Reduce ground speed (j:_Jshing speed) and/or run the lawn mower over the area a second time, °ff a trail of grass clippings is left on _e dght side of a rear discharge lawn mower, mow in a clockwise direction with a small ovedap to collect the clippings on the next pass. - Keep top of engine around starter clear and clean of grass clippings and chaff. This w_ll help engine air flow and extend engine life. ° Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catchers off with water and let dry before using. Max 1/3 MULCHING MOWING TIPS IMPORTANT_ For best performance, keep mower housing free of built-up grass and trash. See"Cleaning" in Maintenance section o! this manual. ° The special mulching blade will recur the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed_ Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. , Avoid cutting your lawn when it is wet. Wet grass tends to form dumps and interferes with the mulching action. The best time to mow your lawn is the eady affemoon_ At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one*third of the grass blades. If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut by overlapping previously cut path and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to comp{etely hide the clippings_ When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. ......... .......... CleerJInspect Check for Loose Gr_l.ssCalchar Fasteners _ {itE,:lut_d! " ! J!___.l/__.] _ ...... M IO Clean Under Onve Cover (Power-Propel_d Mowers) Check drive belt/pulleys ChecldSharperdReplace ____ Blade ,_ Lubdcatlon Chart F'Claan Battery/Recharge _ (Eiecl_ StartMowers) G I Air._ clean _tter ........ . _ _ Spark P!ug _ 2 ° Setv{ce morl 3o Replace 4 ° Ch_trge GENERAL ottol't wf,,en _:_Qling U_r .............. 48 hou_ o{to_ wh_ m_g , , __ D/ V'2 i i hoa'-,'y load or tn high _mb_er_l lertay_,_'_,s, often wh0n 0pe_atJn,g _n d_'y or d_f b_ad_s m_e I _ Replace Air Filler Paper Cartridge mats V'4 __,!!__t.,L __ Inspect Muffler 1 ° Chin,_ J .... 0tl N ,c!_an,,erReplace E !,/ f/ _ ..... E !Ched_ Er_tne Oil Level N ,_ "_ ......... _/ cond_ons in sandy li_l e! er_d ol se_lon RECOMMENDATIONS The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive lull value from the warranty, operator must maintain mower as instructed in this manual. Some adjustments will need to be made periodically to propedy maintain your uniL All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. = Once a year, replace the spark plug, replace air filter element and check blade for wear. A hew spark plug and clean!new air filter element assures proper air-fuel mixture and helps your engine run better and last longer, • Follow the maintenance schedule in this manual. BEFORE EACH USE • Check engine eli level • Check for loose fasteners, LUBRICATION Keep unit well I_bt_cated (See "LUBRICAT!ON CHART'), LUBRICATION (_ CHART Wheel adjuster Ii f ' "I i ..... .... .,'PF 0 .2,; oil i _ \ 14; i'-{l _:L,._. !i 7 X I ) l _,-- j-- (_ Handle bracket mounting (_ pin " (_)Rear door hinge Spray lubricant (_) Referto Maintenance 'ENGINE" section IMPORTANT: Do not oi! or grease plastic wheel bearings. Viscous lubricants will attract dust and dirt that will shoden the life of the self lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite 1otypelubricanl sparingly_ PRODUCT , SPECIFICATIONS , , - ,= MODEL NUMBER SERIAL g 17.377562 NUMBER DATE OF PURCHASE HORSEPOWER: 6.5 DISPLACEMENT: 12_56 CU GASOLINE CAPACITY! TYPE: 1,25 QUARTS UNLEADED OIL'TYPE IN, (API-SF/SG/SH): REGULAR SAE 30 (ABOVE 32°F) SAE 5W-30 (BELOW 32°F) OIL CAPACITY: SPARK PLUG(GAP: 20 OZS. .030") CHAMPION VALVE CLEARANCE: RJ19LM OR J19LM INTAKE: _004 - .008 EXHAUST: ,004- .008 SOLID STATE IGNITION AIR GAP: .0125 IN. BLADE BOLT TORQUE: 35-40 FT. LBS. The model and serial numbers will be found on a decal attached to the rear of the lawn mower housing,Record both serial number and date of purchase in space provided above. LAWN MOWER Always observe safety rules when performing any maintenance. TIRES • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts° sharp objects and other hazards that may cause tire damage, BLADE CARE For best results, mower blade must be kept sharp. Replace bent or damaged blades_ TO REMOVE BLADE • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug. ° Tum lawn mower on its side. Make sure air filter and carburetor are upo • Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt. . Protect your hands with gloves and/or wrap blade with heavy cloth. • Remove blade bolt by turning counterclockwise. Use a 9/I6 ° box or open-end wrench. 11 • Remove blade and attaching hardware (bolt, lock washer and hardened washer)° NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work properly. Replace adapter if damaged. TO REPLACE Bt,ADE • Position the blade adapter on the engine crankshaft. Be sure key in adapter and crankshaft keyway are aligned. ° Position blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter, ° Be sure the trailing edge of blade (opposite sharp edge) is up toward the engine, • Install the blade bolt with the lock washer and hardened washer into blade adapter and crankshaft. ° Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise. • The recommended tightening torque is 3540 ft, Ibso IMPORTANT: Blade bolt is grade 8 heat treated. NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is batanced. TO SHARPEN BLADE Care should be taken to keep the blade balanced, An unbalanced blade will cause eventual damage to lawn mower or engine. • The blade can be sharpened with a file or on a gdnding wheel. Do not attempt to sharpen while on the mower. ,' To check blade balance, drive a nail into a beam or watt. Leave about one inch of the straight nail exposed. Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position, if either end of the blade moves downward, sharpen the heavy end until the blade is balanced. , Remove any trash or grass cuttings from inside the dust cover, pinion and/or drive wheel gear teeth. • Put wheels back in place. ° If after cleaning, the drive wheels do not turn freely, contact your nearest authorized service center. GEAR CASE • To keep your drive system working properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under the ddve cover twice a season, • The gear case is tilled with lubricant to the proper level at the factory, ']he onty time the lubricant needs attention is if service has been performed on the gear case Blade Crank shaft ada keyway ° if lubricant {s requ{red, use only Texaco Starplex Premium ! Grease, Part No. 750355, Do not substitute, ENGINE LUBRICATION Use only high qual_y detergentoil rated with API service classification SF, SG, or SH. Select the oil's SAE viscositygrade a_ordingto your expectedoperatingtemperature. Blade sAE VISCOSITY GRADES Crank belt shaft Lock washer Blade Hardened edge adapter washer GRASS CATCHER - The grass catcher may be hosed with water, but must be dry when used, • Check your grass catcher often for damage or deterioration Through normal use it will wear. tf catcher needs repladng, replace only with a manufacturer approved replacement catcher. Gfve the lawn mower model number when ordering. T_MP'ERATURE RANGE ,_T_;_PATED BEFORE h'EXl OIL CHi_NG£ NOTE: Although mu_-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multiMscosity oils will result in increased oil consumption when used above 32°F Check your engine oi! level more frequently to avoid possible engine damage from running low on oil Change after the first 25 hours of operation at least once a year if the lawn mower is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each frve (5) hours of continuous use. Tighten oil plug securely each time you check the oil level. DRIVE WHEELS Check front drive wheels each time before you mow to be sure they move freely° The wheels not turning freely means trash, grass cuttings, etc. are in the drive wheel area and must be cleaned to free drive wheels° If necessary to clean the drive wheels, check both front wheels. , Remove hubcaps, hairpin cotters and washers. • Remove wheels from wheel adjusters. 12 TO CHANGE ENGINE OIL NOTE: Before tipping lawn mower to drain oil, drain fuel tank by running engine until fuel tank is empty. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug. ° Remove engine oil cap; lay aside on a dean surface. • Tip lawn mower on its side as shown and drain oil into a suitable container. Rock lawn mower back and forth to remove any oif trapped inside of engine. • V_,r_.i)e off any spilled oil on lawn mower and on side of engine. • Flit engine with oil Fill only to the "FULL" line on the dipstick. DO NOT overfill ,, Replace engine oil cap. • Reconnect spark plug wire to spark plug. CAUTION: Petroleum solvents, such as kerosene, are not to be used to clean carLfidge. -Pney may cause deterioration of the cartridge, Do not oil cartrtdge_ Do not use pressurized air to dean or dry cartridge MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and/or damage, SPARK PLUG Change your spark plug each year to make your engine start easier and run better: Set spark plug gap at .030 inch. CLEANING IMPORTANT: For best performance, keep mower housing free of built-up grass and trash, Clean the underside of your mower after each use, CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with the spark plug. • Turn lawn mower on its sider Make sure air filter and carburetor are upo Clean the underside of your lawn mower by scraping to remove build-up of grass and trash. . Clean engine often to keep trash from accumulating. A clogged engine runs hotter and shortens engine life. ,, Keep finished surfaces and wheels free of all gasoline, oil,etc. ° We do not recommend using a garden hose to clean lawn mower unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in shortened engine life, AIR FILTER Your engine will not run properly and may be damaged by using a dirty air filter, Replace the air filter every year, more often if you mow in very dusty, dirty conditions. Do not wash air filter, TO CHANGE AIR FILZER . Remove the air filter by turning clockwise to the stop and pull away from collar, • Remove filter from inside of cover, • Clean the inside of the cover and the collar to remove any dirt accumulation • Insert new filter into cover, • Put air filter cover and filter into collar aligning the tab with the sloL • Push in on cover and turn counterclockwise to tighten. Collar \ Clip Turn to :temove Slot Air Filter CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a season° Scrape underside of cover wi_ putty knife or similar toot to remove any build-up of trash or grass on underside of drive cover. Turn Tab Air Filter Covar Clockwise to Tighten 13 CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Release control bar. ,' Make sure the blade and all moving parts have completely stopped, * Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug., LAWN MOWER TO ADJUST Cb'I'TING HEIGHT See "TOAD JUST CUTTING HEIGHT" in the Operation section of this manual. REAR DEFLECTOR The rear deflector, attached between the rear wheels of your lawn mower, is provided to minimize the possibility that objects wilt be thrown out the rear of the lawn mower into the operator's mowing position. If the rear deflector becomes damaged, it should be replaced° TO REMOVE/REPLACE DRIVE BELT . Remove drive cover, Remove belt by pushing down on gear case pu]iey and roll belt off° o Turn lawn mower on its side with carburetor and fuel cap up. ° Remove blade, ° Remove debris shield. . Remove belt from engine pulley on crankshaft. , Install new belt by reversing above steps, o AM,ays use factory approved belt to assure lit and long lifeo - Remove the starter rope guide from the lower handle, • Remove hairpin cotters. • Disconnect the lower handle from the handle brackets, , Turn the handle over and reassemble the hairpin cotters that have been removed. ° Reassemble the starter rope guide, • Reassemble the controls and the operator presence control bar to the upper handle. CAUTION: The operator presence control bar must pivot freely to permit blade brake engagement when control bar is released, Do not over tighten Me fasteners holding the controls to the upper handle. • To change from medium low to high position only the upper handle section will have to be turned over. . To change from medium tow to bw position, only the lower handle section will have to be tumed over. Shipping position Medium low um high Drive cover High Belt Low Push down TO ADJUST HANDLE Your lawn mower handle can be _sed or lowered for your mowing comfort. Four (4) positions are available: high, medium high, medium low and low. Handles are shipped mounted in the medium low position, ° To change from medium low to medium high position, the upper and lower handle sections will have to be turned over. • Remove cable dips. • Remove the controls and operator presence control bar from the upper handle. \ Lower handle Squeeze to remove Hairpin clip 14 Handle bracket Immedialely prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more. LAWN O . peralor presence Fold !oward lot storage MOWER When lawn mower is to be stored for a period of lime, clean it thoroughly, remove all dirt, grease, leaves, etc Store in a clean, dry area. * Clean entire lawn mower (See "CLEANING" in the Mainlenance section of this manual). • Lubricate as shown in the Maintenance section of this manual. • Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace ff necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. HANDLE You can fold your lawn mower handle for storage. - Squeeze the bottom ends of the lower handle toward each other until the louver handle clears the handle bracket, lhen move handle forward. * Loosen upper handle mounling bolt's enough to allow upper handle to be folded back. IMPORTANT: When folding the handle for storage or transportation, be sure to fold the handle as shown or you amy damage lhe control cables. • When setUng up your handle from the storage position, the lower handle will automalically lock into the mowing position. Upper _ handle ,,"_J_" "_ "I, _.iSf _,.... , _, ;i'l Fola Lower ...-__ handle Mowing position ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essenlial fuel system paris such as carburetor, fuel filter, fuel hose or lank during storage. Also, experience indicates that alcohol blended fuels ( called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel syslem of an engine while in storage, o Drain the fue! lank. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. , Llse fresh fuel next season. NOTE: Fuel stabilizer is an acceptable altemative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix raUo found on stabilizer cc_laJner. Run Lower handle engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach Handle bracket Squeeze to Iold ,, control par the carburetor. and carburetor Hairpin cotter t5 Do not drain the gas tank if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with dean engine elio (See "ENGINE" in the MaintenarK::e section of this manual), CYLINDER • Remove spark plug, , Pour one ounce (29 ml) of oil through spark plug hole into cylinder, • Purl starter handle slowly a few times to distribute oil, • Replace with new spark plug_ OTHER • Do not store gasoline from one season to another° • Replace your gasoline can if your can starts to rust, Rust and/or dirt in your gasoline will cause problems, • tf possJ_fe, store your unit indoors and cover it to give protection from dust and dirt. o Cover your unit with a suitable protective cover that does not retain moisture. Do not use pl_"tic. Plastic cannot breathe which albws condensation to form and will cause yourunittorust, IMPORTANI'; Never cover mower while engine and exhaust areas are still warm. CAUTION" Never store the lawn mower with gasoline in the tank inside a building where fumes may reach an open flame or spark, Allow the engine to cool before storing in any enclosure. TROUBLESHOOTING PROBLEM Does not start CHART CAUSE CORRECTION • Dirty air filter. • Out of fuel, • Stale fuel, • Clean/replace air filter, • Flit fuel tanl_ • Drain tank and refill with fresh clean fuel. • Drain fuel tank and carburetor and refill tank • Water in fuel, with fresh gasoline. • Spark ptug wire is disconnected, • Connect wire to plugo • Bad spark plug, • Loose blade or broken blade • Replace spark ptug. • Tighten blade bolt or replace blade adapter. • Depress control bar to handle. adapter. • Control bar in released position, • Control bar defective, 16 Replace control bar, TROUBLESHOOTING PROBLEM Loss of power CHART CORRECTION CAUSE • Rear of lawn mower housing • Set to "Higher Cut" position. or cutting blade dragging in heavy grass. o Cutting too much grass. • Set to "Higher Cut" position, . Clear/replace air filler, • Clean underside of mower , Dirty air filter, * Buildup of grass, leaves, and trash under mower. housing. • Check oil level., = Too much oil in engine. Walldng speed too fast, ° Cut at slower walking speed. Poor cut - uneven • Worn, bent or loose blade , Wheel heights uneven, height •CIean underside of - Buildup of grass, leaves and trash under mower Excessive vibration • Replace blade, Tighten blade boll. • Set all wheels at same mower housing_ - Worn, bent or loose blade ° Bent engine crankshafL o Replace blade, ]ighten blade bolt, o Contact an authorized service center, ,,,, _,JL_. Starter rope hard to pull • Bent engine crankshaft, o Depress control bar to upper handle before pulling starter rope, . Contact an authorized • Blade adapter broken. ,, Blade dragging in grass. • Replace blade adapter, ,, Move fawn mower to ct_t • Engine fly'Mleel brake is on when control bar is released service center, grass or to hard surface to slart engine. . Raise cutting height, not filling (if so - Cutting height too low. . Uft on blade worn oft. equipped) . Catcher not venting air. • Replace blade. • Clean grass catcher. Hard to push ° Grass is too high or wheel . Raise cutting height, height is too low. - Rear of lawn mower • Raise rear of lawn mower Grass catcher housing or blade dragging in grass. ° Grass catcher too _lL • Handle height position not right for you. 17 housing one (1) setting higher. ° Empty grass catcher. • Adjust handle height to suit. Garantla Reales de Seguridad Montaje OperaciOn Mantenimiento Programa de Mantenimiento 18 18 20 22 26 26 Especificaciones del Producto Servicio y Adjustes Almacenamiento ldentificaci6n de pmblemas Partes de repuesto Orden de Partes GARANT_ 27 30 31 33 Vea el manual ingles del duefio Contratapa LIMITADA DE DOS AJ
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