Craftsman 917377990 User Manual ROTARY MOWER Manuals And Guides L9910341
CRAFTSMAN Walk Behind Lawnmower, Gas Manual L9910341 CRAFTSMAN Walk Behind Lawnmower, Gas Owner's Manual, CRAFTSMAN Walk Behind Lawnmower, Gas installation guides
User Manual: Craftsman 917377990 917377990 CRAFTSMAN ROTARY MOWER - Manuals and Guides View the owners manual for your CRAFTSMAN ROTARY MOWER #917377990. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman ROTARY MOWER Manual
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Owner's Manual r'RAFTSMAN 6.75 HORSEPOWER 22" REAR DISCHARGE POWER PROPELLED ROTARY LAWN MOWER Model No. 917.377990 • • • •. Safety Assembly Operation Maintenance • • Espahol Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman Warranty Safety Rules Assembly Operation Maintenance Schedule Maintenance 2 2 4 6 10 10 Product Specifications Service and Adjustments Storage Troubleshooting Repair Parts Parts Ordering 11 14 16 17 37 Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears .will repair free of charge any defect in material or workmanship. If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This Warranty does not cover: • Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug. • Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual. Warranty service is available by returning the Craftsman power mower to the nearest Sears Service Center/Department in the United States. This warranty applies only while this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179 Safety standards require operator presence controls to minimize the risk of injury. Your unit is equipped with such controls. Do not attempt to defeat.the function of the operator presence controls under any circumstances. TRAINING: • Do not operate mower if it has been dropped or damaged in any manner. Always have damage repaired before using your mower. • Do not use accessory attachments that are not recommended by the manufacturer. Use of such attachments may be hazardous. • Read this operator's manual carefully. Become familiar with the controls and know how to operate your mower properly. Learn how to quickly stop • The blade turns when the engine is running. PREPARATION: • Always thoroughly check the area to be mower. mowed and clear it of all stones, sticks, • Do not allow children to use your mower. wires, bones, and other foreign objects. Never allow adults to use mower without These objects will be thrown by the proper instructions. blade and can cause severe injury. • Keep the area of operation clear of all • Always wear safety glasses or eye persons, especially small children and shields when starting and while using pets. your mower. • Use mower only as the manufacturer • Dress properly. Do not operate mower intended and as described in this when barefoot or wearing open sandals. manual. Wear only solid shoes with good traction 2 when mowing. • Chock fuel tank before starting engine. Do not fill gas tank indoors, when the engine is running or when the engine is hot. Allow the engine to cool for several minutes before filling the gas tank. Clean off any spilled gasoline before starting the engine. • Always make wheel height adjustments before starting your mower. Never attempt to do this while the engine is running. • Mow only in daylight or good artificial light. • Never cut grass by pulling the mower towards you. Mow across the face of slopes, never up and clown or you might lose your footing. Do not mow excessively steep slopes. Use caution when operating the mower on uneven terrain or when changing directions -maintain good footing. • Never operate your mower without proper guards, plates, grass catcher or other safety devices in place. MAINTENANCEAND STORAGE: • Check the blade and the engine mounting bolts often to be sure they are tightened properly. • Check all bolts, nuts and screws at frequent intervals for proper tightness to be sure mower is in safe working condition. OPERATION: • Keep your eyes and mind on your mower and the area being cut. Do not let other interests distract you. • Do not mow wet or slippery grass. Never run while operating your mower. Always be sure of your footing -- keep a firm hold on the handles and walk. • Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times. • Always stop the engine whenever you leave or are not using your mower, or before crossing driveways, walks, roads, and any gravel--covered areas. • Never direct discharge of material toward bystanders nor allow anyone near the mower while you are operating it. • Keep all safety devices in place and working. •. To reduce fire hazard, keep the engine free of grass, leaves or excessive grease and oil. • Check grass catcher often for deterioration and wear and replace worn bags. Use only replacement bags that are recommended by and comply with specifications of the manufacturer of your mower. • Always keep a sharp blade on your mower. • Allow engine to cool before storing in any enclosure. • Never store mower with fuel in the tank inside a building where fumes may reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, etc. • Before cleaning, inspecting, or repairing your mower, stop the engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental starting. • Do not continue to run your mower if you hit a foreign object. Follow the procedure outlined above, then repair any damage before restarting and operating you mower. • Do not change the governor settings or overspeed the engine. Engine damage or personal injury may result. • Do not operate your mower if it vibrates abnormally. Excessive vibration is an indication of damage; stop the engine, safely check for the cause of vibration and repair as required. • Do not run the engine indoors. Exhaust fumes are dangerous. symbol point i_pLOOk this precautions. to out ortant for safety It means GAUTION!!! BECOMEALERT!t! YOUR SAFETY IS INVOLVED. ACAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs. AWARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 3 These accassodes were available when this lawn mower was produced. They are not shipped with your mower. They ere also available at most Seers retail outlets and service centers. Most Sears stores can also order repair parts for you, when you provide the model number of your lawn mower. Some of these accessories may not apply to your lawn mower. LAWN MOWER PERFORMANCE CLIPPING DEFLECTOR FOR REAR DISCHARGE LAWN MOWERS GRASS CATCHERS FOR REAR DISCHARGE LAWN MOWERS MULCHER KITS STABILIZER FOR SIDE DISCHARGE GRASS LAWN CATCHERS MOWERS _1 GAS CANS LAWN MOWER MAINTENANCE MUFFLERS BELTS AIR F LTERS BLADES BLADE ADAPTERS SPARK PLUGS WHEELS ENGINE OIL TO REMOVE LAWNMOWER FROM CARTON Read these instructionsland this manual in its entirety before you attempt to assemble or operate your new lawn mower. IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. Your new lawn mower has been assembled at the factonl with the exception of those parts left unaasembled for shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts beg. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened s_Jroly. Use the correct tools as necessary to ensure proper tightness. • Remove loose parts included with mower. • Cut down two end comers of carton and lay end panel down flat. • Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle. • Roll lawn mower out of carton and check carton thoroughly for additional loose parts. 4 HOWTOSET'UPYOURLAWNMOWER TOUNFOLDHANDLE IMPORTANT: Unfoldhandles carefullysoas notto pinch or damage (_:)nVolcables. • Raise handles until lower handle section locks into place in mowing position. • Remove protective padding, raise upper handle section into place on lower handle and tighten both handle knobs. • Remove handle padding holding operator presence control bar to upper handle. • Your lawn mower handlecan be adjusted for your mowing comfort. Refer to "Adjust Handle" in the Service and Adjustment section of this manual. TO INSTAU. ATI'ACHMENTS Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging or discharging: • Open rear door and remove mulcher plug. Store mulcher plug in a safe plaoe. • You can now install catcher or optional dipping deflector. • To retum to mulching operation, install mulchar p_j into discharge opening of mower. Be sure all tabs are seated proparly. Operator presence bar Mulcher plu Mowing position _CAUTION: Do not run your'lawn mower without mulcher plug in place or approved clipping deflector or grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open. Lower handle 5 YOUR LAWN MOWER READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adiustments. Save this manual for future re_erence. "ntesesymbols may appear on your la_mmover or In literaturesupplied with the product._ _ u_ theremeaning. CAUTION OR WARNING ENGINE ON ENGINE OFF FAST SLOW Engine zone control cable CHOKE FUEL OIL DANGER, KEEP HANDS AND FEET AWAY Operator presence controlbar Drive control lever Starter handle Handle knob Grass Engine oil cap w/ Mulcher plug Housing cover Gasoline cap Primer IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. Wheel adjuster (on each wheel) MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Instituteand the U.S, Consumer Product Safety Commission. The blade turns when the engine is running. Operator presence corfa_l bar - must be held down to the handle to start the engine. Release to stop the engine. Primer - pumps additionalfuel from the carburetor to the cylinder for use when starting a cold engine. Starter handle - used for starting the engine. Drive control lever - used to engage powerpropelled forward motion of lawn mower. Mulcher plug - must be removed to convert to bagging or discharging operation. The operation of any lawn mower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard, safety glasses. HOWTO USEYOUR LAWN MOWER ENGINE SPEED The engine speed was set at the factory for optimum performance. Speed is not adjustable. ENGINE ZONE CONTROL I_C.AUTION: Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running. • Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower. TO ADJUST CUTTING HEIGHT • Raise wheels for low cut and lower wheels for high cut. • Adjust cutting height to suit your requirements. Medium position is best for most lawns. • To change cutting height, squeeze adjuster lever toward wheel Move wheel up or down to suit your requirements. Be sure all wheels are in the same setting. NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped) allow lever to be positioned between the plate tabs. Plate Tab Lower Wheels for High Cut ever- Raise Wheels for Low Cut "_: _,.,_,,_, ;:_': TO ATTACH GRASS cATCHER • Close the I_ top lid. Lifttop lidmust be dosed while operating lawn mower. • Lift the rear door on the mower housing and place the grass catcher frame onto the formed tabs on the rear door hinge bracket. • The grass catcher is secured to the lawn mower housing when the rear door is lowered onto the grass catcher fl"ame. m_owCAUTION: Do not run your lawn er without clipping deflector or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open. Hinge Rear door Grass catcher frame Forme_ tabs TO EMPTY GRASS CATCHER • To remove grass catcher, release operator presence control bar to stop engine. • Lift up rear door and remove the grass catcher by the handle. NOTE: Do not drag the bag when emptying; it will cause unnecessary wear. \ \ DRIVE CONTROL ADO GASOUNE • Self-prepelling is controlled by holding the operator presence control bar down to the handle and pushing the drive control lever forward until it clicks; then release the lever. • Forward motion will stop when the operator presence control bar is released. To stop forward motion without stopping engine, release the operator presence control bar slightly until the drive control disengages. Hold operator presence control bar down to handle to continue mowing without selfpropelling. • To keep drive control engaged when turning corners, push down on handle and lift front wheels off ground while turning lawn mower. Operator presence controlbar • Fill fuel tank. Use fresh, dean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. WARNING: Experience indicates that elcohol blended fuels (called gasohol or using ethanol or me_an_ can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be embed before storage of 30 days or longer. Drain the gas tank, start the engine and let itrun until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Inskuc_ons for add_ information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may Drive control occur. To engage drive control _CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. Gasoline filler cap Engine oil cap Drive control disengaged BEFORE STARTING ENGINE OIL Your lawn mower is shipped without oil in the engine. • Be sure mower is level and area around oil fill is clean. • Remove engine oil cap and fillto the full line on the dipstick. NOTE: Allow oil to settle down into engine for accurate dipstick reading. • Engine holds 27 ozs. of oil. For type and grade of oil to use, see "ENGINE" in Maintenance section of this manual. • Pour oil slowly. Do not over fill • Check oil level before each use. Addoilif needed. Fill to full line on dipstick. • To read proper level, tighten engine oil cap each lime. TO START ENGINE • TO start a cold engine, push pdmer three (3) times before trying to start. Use a firm push. This step is not usually necessary when starling an engine which has aJreadyrun for a few minutes. • Hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter rope to snap beck. • To stop engine, release operator presence contral bar. • Reinstall engine oil cap and _htan. • Change the oil after every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditiorls. NOTE: In cooler weather it may be necessary to repeat priming steps. In warmer weather over priming may cause flooding and engine will not start. If you do flood engine, wait a few minutes before attempting to start and do not repeat priming steps. 8 MOWING TIPS MULCHING • Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the lawn mower over the area a second time. • For extremely heavy cutting, reduce the width of cut by overlapping previously cut path and mow slowly. • For better grass bagging and most cutting conditions, the engine speed should be set in the fast position. • When using a rear discharge lawn mower in moist, heavy grass, clumps of cut grass may not enter the grass catcher. Reduce ground speed (pushing speed) and/or run the lawn mower over the area a second time. • If a trail of clippings is left on the right side of a rear discharge mower, mow in a clockwise direction with a small IMPORTANT: For best performance, keep mower housing free of built-upgrass and trash. See "Cleaning" in Maintenance section of this manual. overlap to collect the clippings on the next pass. • Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off with water and let dry before using. • Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life. MOWING TIPS • The special mulching blade will recut the grass clippingsmany times and reduce them in size so that as they fall ontothe lawn they will disperse intothe grass and not be noticed. Also, the mulched grass will biodegrade quicklyto provide nutrientsfor the lawn. Always mulch with your highest engine (blade) speed as this will providethe best recuttingaction of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form dumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades. If the lawn is overgrown itwill be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut by overlapping previously cut path and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattem from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. Max 1/3 9 AS YOU COMPLETE __t_,_/t_,_ REGULAR SERVICE tK_'_r"-_" f_._'_,_Z_'4y_'4_"O__._ Check for Loose Fasteners Clean/Inspect Grass Catcher M Clean Lawn Mower O Clean Under Drive Mowers) (Power-Propelled Cover _ERVICE _ I_ VW W DATES I_ Check drive belt/pulleys Check!Sharpen/Replace Blade 3 RE (Power-Propelled Mowers) Lubrication Chart Clean Battery/Recharge IElectric Start MowersI I_ E N G Check Engine Oil Level Change Engine Oil 1111.2 Clean Air Filter _ I a Inspect Muffler Clean or Replace Spark Plug I_ I/'4 2 ¥, E ReplaceAir FilterPaperCartridge Ij#'2 1 - Change more often when operating uPPer a heavy lOad or Jnhigh ambient temperatures. 2 - Service more often when operating in ditty or dusty conditions. 3 - Replace blades more oftenwhen mowing in sandy soil 4 - Charge 48 hours at end of season, GENERAL RECOMMENDATIONS LUBRICATION The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain mower as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your unit. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. CHART (_) Wheel adjuster • Once a year, replace the spark plug, replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assures proper air-fuel mixture and helps your engine run better and last longer. • Follow the maintenance schedule in this manual. BEFORE EACH USE Engine oil Rear door hinge (_) Handle bracket mounting pin (_) Spray lubricant (_) Refer to Maintenance "ENGINE" section. • Check engine oil level. • Check for loose fasteners. LU BRICATION Keep unit well lubricated (See "LUBRICATION CHART"). 10 IMPORTANT: Do notoil or grease plastic wheel bearings. Viscous lubricants will attract dust and dirtthat will shorten the life of the self lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. PRODUCT SPECIFICATIONS MODEL NUMBER _ERIALNUMBER )ATE OF PURCHASE 917.377990 HORSEPOWER: 6.75 GASOLINE 1.5 QUARTS UNLEADED REGULAR CAPACITY/TYPE: SAE 30 (ABOVE 32°F) SAE 5W-30 (BELOW 32°F) 27 OZS. CHAMPION RJ19LM OR J19LM 31LTYPE (API-SF/SG/SH)': OIL CAPACITY: SPARK PLUG/GAP: VALVE CLEARANCE: .030") INTAKE: EXHAUST: SOLID STATE IGNITION AIR GAP: 3LADE BOLT TORQUE: .004 - .008 .004 - .008 .0125 IN. 35-40 FT. LBS. The model and serial numbers will be found on a decal attached to the rear of the lawn mower h0using.Record provided above. both serial number LAWN MOWT=R Always observe safety rules when performing any maintenance. TIRES • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. BLADE CARE For best results, mower blade must be kept sharp. Replace bent or damaged blades. TO REMOVE BLADE • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug. • Turn lawn mower on its side. Make sure air filter and carburetor are up. • Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt. • Protect your hands with gloves and/or wrap blade with heavy cloth. • Remove blade bolt by turning counterclockwise. • Remove blade and attaching hardware (bolt, lock washer and hardened washer). and date of purchase in space NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work properly. Replace adapter if damaged. TO REPLACE BLADE • Position the blade adapter on the engine crankshaft. Be sure key in adapter and crankshaft keyway are aligned. • Position blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter. • Be sure the trailing edge of blade (opposite sharp edge) is up toward the engine. • Install the blade bolt with the lock washer and hardened washer into blade adapter and crankshaft. • Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise. • The recommended tightening torque is 35-40 ft. Ibs. 11 IMPORTANT: treated. Blade bott is grade 8 heat TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause eventual damage to lawn mower or engine. • The blade can be sharpened with a file or on a gdnding wheel Do not attempt to sharpen while on the mower. • To check blade balance, drive a nail into a beam or wall. Leave about one inch of the straight nail exposed. Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Crank shaft Blade keyway • Remove any trash or grass cuttings _om inside the dust cover, pinion and/ or drive wheel gear teeth. • Put wheels back in place. • If after cleaning, the drive wheels do not turn freely, contact your nearest authorized service center. GEAR CASE • To keep your drive system working properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under the drive cover twice a season. • The gear case is filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case. • If lubricant is required, use only Texaco Starplex Premium 1 Grease, Part No. 750369. Do not substitute. ENGINE LUBRICATION Use only high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. Key Blade SAE VISCOSITY GRADES bolt Lock washer Hardened edge washer Crank shaft Blade adapter GRASS CATCHER • The grass catcher may be hosed with water, but must be dry when used. • Check your grass catcher often for damage or deterioration. Through normal use it willwear. ff catcher needs replacing, replace only with a manufacturer approved replacement catcher. Give the lawn mower model number when ordering. 0" .=o' TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the lawn mower is not used for 25 hours in DRIVE WHEELS one year. Check front drive wheels each time before Check the crankcase oil level before you mow to be sure they move freely. starting the engine and after each five (5) The wheels not turning freely means hours of continuous use. Tighten oil plug trash, grass cuttings, etc. are in the drive securely each time you check the oil wheel area and must be cleaned to free level. drive wheels. If necessary to clean the drive wheels, check both front wheels. • Remove hubcaps, hairpin cotters and washers. • Remove wheels from wheel adjusters. 12 TO CHANGE ENGINE OIL NOTE: Before tipping lawn mower to drain oil, drain fuel tank by running engine until fuel tank is empty. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug. • Remove engine oil cap; lay aside on a dean surface. • "13plawn mower on its side as shown and drain oil into a suitable container. Rock lawn mower back and forth to remove any oil trapped inside of engine. • Wipe off any spilled oil on lawn mower and on side of engine. • Fill engine with oil. Fill only to the "FULL" line on the dipstick. DO NOT overfill. • Replace engine oil cap. • Reconnect spark plug wire to spark plug. AIR FILTER Your engine will not run properly and may be damaged by using a dirty air filter. Replace the air filter every year, more often if you mow in very dusty, dirty conditions. Do not wash air filter. TO CHANGE AIR FILTER • Loosen cover knob. • Swing cover down and remove from hinge. • Pull paper filter out of air cleaner body. • Clean air cleaner cover and body. • Install a new paper filter. • Reinstall cover to air cleaner body. Be sure hinge is assembled properly. • Swing cover up and tighten cover knob. (Do not overtighten). Air MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and/or damage. SPARK PLUG Change your spark plug each year to make your engine start easier and run batter. Set spark plug gap at .030 inch. CLEANING IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean the underside of your mower after each use. wI_reCAUTION: Disconnect spark plug from spark plug and place wire where it cannot come in contact with the spark plug. • Turn lawn mower on its side. Make sure air filter and carburetor are up, Clean the underside of your lawn mower by scraping to remove build-up of grass and trash. • Clean engine often to keep bash from accumulating. A dogged engine runs hotter and shortens engine life. • Keep finished surfaces and wheels free of ell gasoline, oil,stc. • We do not recommend using a garden hose to clean lawn mower unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in shortened engine life. CLEAN UNDER DRIVE COVER Clean underdrive cover st least twice a season. Scrape underside of cover with putty Imife or similar tool to remove any build-upof trash or grass on underside of drive cover. r cover Paper filtei" Cover knob 13 _IILCAUTION: Before performing any service and adjustments: Release control bar and stop engine. Make sure the blade and alL moving parts have completely stopped. Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug. LAWN MOWER TO ADJUST cu'n'ING HEIGHT See 'qO ADJUST CLrl-rlNG HEIGHT" in the OperalJonsection of this manual. REAR DEFLECTOR The rear deflector,attached between the rear wheals of your lawn mower, is provided to minimize the possibilitythat objects will be thrown out the rear of the lawn mower into the operators mowing position. If the rear deflector becomes damaged, it should be replaced. TO REMOVE/REPLACE DRIVE BELT • Remove drive cover. Remove belt by pushing down on gear case pulley and roll beit off, • Turn lawn mower on its side with carburetor and fuel cap up, • Remove blade. • Remove debris shield. • Remove belt from engine pulley on crankshaft. • Install new belt by reversing above steps. • /Mways use factory approved belt to assure fit and long life. Drive _i' cover _ I ik • Reassemble upper handle and all parts removed from lower handle. Mowing position Mowing ,'-_,' position Low position High position / oo" lti ,,sh N' II downJ The handle can be mounted in a high or low position. The mounting holes in the bottom of lower handle are off center for raising or lowering the handle. • Remove upper handle and all parts attached to lower handle. • Remove hairpin cotters from lower handle bracket mounting pin. • Squeeze lower handle in to remove it from mounting pins. • Turn lower handle over to raise or lower handle. • Squeeze lower handle in and position holes onto mounting pins on handle bracket. ,i \ i TOADJUSTHANDLE l \ Lower L - lll Rotate 14 ENGINE SPEED Tubular frame Your engine speed has been factory set. Do not attempt to increase engine speed or it may result in personal injury. If you believe that the engine is running too fast or too slow, take your lawn mower to an authorized service center for repair and adjustment. Sewn hem CARBURETOR Your carburetor has a non-adjustable fixed main jet for mixture control. If your engine does not operate properly due to suspected carburetor problems, take your lawn mower to an authorized service center for repair and/or adjustment. IMPORTANT: never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous, if you think the engine-governed high speed needs adjusting, contact your nearest authorzed service center, which has proper equipment and experience to make any necessary adjustments. TO ASSEMBLE GRASS CATCHER • Insert leg of tubular frame through front opening of grass catcher and thread frame into sewn hem of bag. NOTE: Keep bag hem gathered on the straight leg of the tubular frame. • When frame comes out the other end of sewn hem, immediately work the end of frame down inside the bag as shown in inset. • Slide sewn hem evenly around the tubular frame until both ends of frame Sewn hem Flip lid Lower frame (Frames must be fully seated) Tubular frame Lower frame handle / / are exposed out of the front opening. • Assemble lower frame to tubular frame as shown. Be sure handle is outside of bag and frames are fully seated as shown in inset. • Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes. If bag gets wet, let it dry before using. • Close the flip lid. Flip lid must be closed while operating lawn mower. CAUTION: Do not run your lawn er without clipping deflector or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open. 15 immediately prepare your lawn mower for storage atthe end of the season or ifthe unit will not be used for 30 days or more, \ Fold foward for storage LAWNMOWER When lawn mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. • Clean entire lawn mower (See "CLEANING" in the Maintenance section of this manual). • Lubricate as shown in the Maintenance section of this manuai. • Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. HANDLE You can fold your lawn mower handle for storage. • Squeeze the bottom ends of the lower handle toward each other until the lower handle clears the handle bracket, then move handle forward. ,_/;:'"'. _' ':: :':' Lower handle handle _ •J :" / ":' Fod _ backward Mowing position ENGINE FUELSYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor,f fuel filter, fuel hose or tank during storage. Also, experience indicates that alcohol blended fuels ( sailed gasohol or using ethanol or methanol) can attract moisture which leads to separation and forrnatlon of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Drain the fuel tank. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur, • Use fresh fuel next season. • Loosen upper handle mounting bolts enough to allow upper handle to be folded back. IMPORTANT: When folding the handle for storage or tl'ansportation, be sure to fold the handle as shown or you any damage the control cables. • When setting up your handle from the storage posi'don, the lower handle will automatically lock into the mowing position. Lower handle NOTE: Fuel stabilizer is an acceptable aitemative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the.gas tank and carburetor if using fuel stabilizer. Handle bracket Squeeze tofold Upper Operator presence control bar Hairpin cotter 16 ENGINEOIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYUNDER • Remove spark plug. • Pour one ounce (29 ml) of oil through spark plug hole into cylinder. • Pull starter handle slowty a few times to distribute oil. • Replace with new spark plug. OTHER • Do not store gasoline from one season to another. TROUBLESHOOTING PROBLEM Does notstad CHART CAUSE • Replace your gasoline can if your can startsto rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your unit indoors and cover itto give protectionfrom dust and dirt. • Cover your unit with a suitable protective cover that does not retain moisture. Do not use plestJc. Plastic cannot bres_e which allows condensation to form and will cause your unit to rust. IMPORTANT: Never cover mower while engine and exhaust areas are stillwarm. _CAUTION: Never store the lawn _-Swer with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. CORRECTION .1. 2. 3. Dirtyair filter. Out of fuel Stale fuel. 2. 3. 4. Water in fuel. 4. 5. 5. Spark plug wire is disconnected. 6. Bad spark plug. 6. 7. Loose blade or broken blade 7. adapter. 8. Control bar in released 8. posH_on. 9. Con_'olbardefec_ve. 9. Loss of power 1. Rear of lawn mower housi_ or cuffing blade dragging in heavy grass. Cutting too much grass. 1. 3. 4. Dirty air filter. Buildup of grass, leaves, and trash under mower. 3. 4. 5. 6. Too much oil in engine. Walking speed too fast. 1. 2. Poor cut - uneven Clean/replace air filter. Fillfuel tank. Drain tank and refill with fresh clean fuel. Drain fuel tank and carburetor and refill tank with fresh gasoline. Connect wire to plug. Replace spark plug. Tighten blade bolt or replace blade adapter. Depress control bar to handle. Replace control bar. Set to "Higher Cut" position. 2. Set to "Higher Cut" position. Cle_u't/replaceair filter. Clean underside of mower housing. 5. Check oillevel. 6. Cut at slower waildng speed. Wom, bent or loose blade. 1. 2. Wheel heights uneven. 2. Replace blade. _ghten blade bo_. Set all wheais at same 3. Buildup of grass, leaves and trash urger rnower. 17 3. height Clean underside of mower housing. TROUBLESHOOTINGCHART PROBLEM CAUSE Excessive vibration Starterropehard topull Loss of drive Grass catcher not _llng (Ifss equipped) Hard to push CORRECTION 1. Worn, bent or loose blade. 1. 2. Bent engine crankshaft. 2. 1. Engine flywheel brake is on 1. when control bar is released. 2. Bent engine crankshaft. 2. 3. 4. Blade adapter broken. Blade dragging in grass. 3. 4. Replace blade adapter. Move lawn mower to cut grass or to hard surface. 1. 1. Adjust or replace drive control cable. 2. Drive wheels not turning with drive control engaged. Belt not driving 2. Put belt on pulleys or replace belts if broken. 1. 2. Cutting height too low. Uft on blade worn off. 3. Catcher not venting air. 1, 2, 3. Raise cutting height. Replace blade, Clean grass catcher. 1. 1. Raise cutting height. 2. Grass is too high or wheel height is too low. Rear of lawn mower 2. Raise rear of lawn mower 3. housing or blade dragging in grass. Grass catcher too full. 4. Handle height position not right for you. 18 3. 4. Replace blade. lighten blade bolt. Contact an authonzed service center. Depress control bar to upper handle before pulling starter rope. Contact an authorized service center. housing one (1) setting higher. Empty grass catcher. Adjust handle height to suit. 36 ROTARY LAWN MOWER - - MODEL NO. 917.377990 GEAR CASE ASSEMBLY PART NUMBER 702511 17 15 14 KEY NO. PART NO. 17490416 2 3 4 6 137055X004 137053 57072 48373 77881 137051 DESCRIPTION KEY NO. PART NO. 9 10 11 12 13 14 15 16 17 18 19 137074 57079 131484 7(30343 86447 137050 750436X 750369 12000003 850848 81585X004 Tapping Screw 1/4o20 x 1-1/4 Engagement Bracket Shifter Seal Gear Case Halves _t (Includes Key Nos. 4, and 7) Bearing Worm Shaft NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm 37 DESCRIP_ON Drive Shaft Hardened Washer Clutch Yoke Bushing Plug Helical Gear Clutch Jaw Grease E-Ring Hi-Pro Key Spring Bracket ROTARYLAWN MOWERMODELNUMBER917.377990 27 8 1 31 I 22 35 14 10 28 30 10, / /- F 16 12 44 20 , 35 37 4 53 56 52 34 32 30 29 28 69 51 41 29 69 ROTARY LAWN MOWER MODEL NUMBER 917.377990 KEY NO. @ 1 2 4 5 6 8 9 10 11 12 13 14 15 16 17 20 22 23 25 27 28 " 29 30 31 32 34 35 37 38 39 40 PART NO. 165452X479 158152 150425 66426 136376 145793 151023 128415 150050 STD5125(_ 63601 186374)(479 700365)(479 133190X479 140661)(479 140540 85543 87677 83923 151138 142748 61651 750913X004 701037 700331X004 146630 750085X007 150078 88348 161814X479 161812X479 DESCRIPTION UpperHandle EngineZone ControlCable MulcherPlug Wire'Re HandleKnob ControlBar Rear DoorKit Pop Rivet SerfTapping Screw #10-24 x 5/8 Rex TappingScrew w/Sems 1/4-20 x 1/2 Nut 1/4 - 20 Back Plate Side Baffle DischargeBaffle Rear Baffle Reer Skirt EnginePulley Hi-Pro Key #505 Hex Flange Nut Wheel ShoulderBolt 3/8-16 x 1 SpdngWasher Axle Arm Assembly SelectorKnob SelectorSpdng Spacer Wheel AdjustingBracket Thread CuttingScrew w/Sems 5/16-18 x 3/4 Flatwasher3/6 HandleBracketAssembly(Left) HandleBracket Assembly(Right) KEY NO. PART NO. 41 44 46 47 48 49 50 51 52 53 55 56 57 58 59 61 62 150406 161769 851514 157101 851074 85O263 851084 165548 85463 74760612 751592 88652 51793 157081)(479 131959 132001 134612 64 ...... 69 --- 151440 161058 169972 DESCRIPTION Hex Head Thread Rolling Screw 3/8-16 x 1-1/8 Lawn Mower Housing (Incl. Key #14, 15, 51) Blade Adapter Blade22" I_ardened Washer Helical Washer 3/8-24 x 1-3/8 Gr. 8 Hex Head Machine Screw 3/8-24 x 1-3/8 Gr. 8 Front Baffle Kit Danger Decal Hex Bolt 3/8-16x3/4 Locknut 3/8-16 Hinge Screw 1/4-20 x 1-1/4 Hairpin Cotter Lower Handle Handle Bolt RopeGuide Debris Shield Engine - (See Breakdown) Tecumseh Model 143.996704 Hubcaps Warning Decal (Not Shown) Owner's Manual (English/Spanish) Available accessories not included with lawn mower: -71 33303 Clipping Deflector -71 33623 Gas Can (2.5 gal.) -_ 71 33500 Fuel Stabilizer 71 33027 SAE 30W Oil (27 oz.) -71 33417 Dust Shield -71 33316 MowerCover ROTARY LAWN MOWER MODEL NUMBER 917.377990 11 / /8 18 14 16 13 I 12 15 14 4O !3 12 ROTARY LAWN MOWER MODEL NU MBER 917.377990 KEY NO. 1 3 4 5 6 8 9 11 12 13 14 15 16 18 26 PART NO. 145755 751152 158755 146527 15O495 150182 145212 15034O 120OOO58 137054 88O8O 88118 67725 701037 1436O3 DESCRIPllON Control Cable Aseembly Locknut #10-24 Pan Head Machine Screw 1/4 x 2.!2 V-Belt Spdng Retainer FlangedNut Wheel & Tire Assembly E-Pa_ Pinion Dust Cover FeltWasheT Washer 1/2 x 1-1F2 x .134 Selector Knob Pan Head Tapping Screw #10-24 x 2-3/4 KEY NO, 28 31 32 35 36 37 38 4O 41 53 54 55 57 PART NO. 154990 132010 137052 152018 70_511 137090 STD5_1425 75192 152019 144747 166069 86012 144748 D_CBFI1ON DriveCover Hex Flange Nut Drive Pulley Wheel AdjusterAssembly(Left) GearCase Assembly Spring Nut Spring Wheel Adjuster Assembly (Right) FrameThroat GrassbagAssembly DriveshaftCover GrassbagTube CRAFTSMAN 4-CYCLE ENGINE MODEL NO. 143.996704 301 300 / 292 9o0 24o 35O \ 251 42 75 42 CRAFTSMAN KEY NO. 1 2 6 9 10 11 12 12(; 14 16 16 17 19 4-CYCLE PART NO, * 19 361O3 2O 36O10 25 37149 26 30 40 41 65O802 36185 40004 4OOO5 36070 36071 42 43 45 400C6 400O7 20381 36023A 46 48 50 52 69 70 32610A 36030 36O31A 29914 36032A 37271 75 80 81 82 63 85 86 89 90 91 92 93 100 101 103 36010 30574A 30590A 30591 36057 36034 650924 611154 611155 611156 650815 650816 34443B 610118 651007 110 119 120 125 36054 36061 36187 36471 126 130 135 150 151 151A .36472 29314C 29318C 6021A 35395 31872 31673 40016A MODEL NO. 143.996704 DESCRIPTION 38177 27652 36059 890568 36002 36003A 32447 360O3A 28277 36006 36008 31338 651019 ENGINE * * Cylinder (Incl. 2,10,12,20 & 125) DoweIP_n Breather Element Screw, 10-24x3/4" Breather Valve Body Check Valve Breather Tube Breather Cover & Gasket Flat Washer Governer Rod (Machined) Governor Lever Governor Lever Clamp Screw, Torx T-15, 8-32 x 19/64" Governor Spring Oil Seal Blower Housing Baffle Ass'y.(Incl.195) Screw, 1/4-20 x 5/8" Crankshaft Piston,Pin,Ring Set (Std.) Piston,Pin,Ring Set (.010 OS) Piston & Pin Ass'y.(Std.) (incl. 43) Piston & Pin Ass'y. (.010 OS)(Incl.43) Ring Set (Std.) Ring Set (.010 OS) Piston Pin Retaining Ring Connecting Rod Ass'y. (Incl. 46) Connecting Rod Bolt Valve Lifter Camshaft (MCR) Oil Pump Ass'y. MountingFlangeGasket Mounting Flange (Incl, 72 thru 85) Oil Seal Governor Shaft Washer Governor Gear Ass'y.(IncL81) Governor Spool Idler Gear Screw, 1/4-20 x 1-9/16" Flywheel Key Flywheel FlywheeIFan Belleville Washer FlywheeINut Solid State Ignition Spark Plug Cover Screw, Torx T-15, 10-24x 18/16" Ground Wire Cylinder Head Gasket Cylinder Head Exhaust Valve (Std.) (Incl. 151) Exhaust Valve (1/32" OS) Intake Valve (Std.) (Incl. 151) Intake Valve (1/32" OS) Screw, 5/16-18 x 1.1/2" Resistor Spark Plug (RJ t9LM) Valve Spring Lower Valve Spring Cap Intake Valve Seal KEY NO. PART NO. 169 172 174 177 184 186 187A 190 191A 192 193 194 195 198 199 239 27234A 32755 30200 65(7325A 38183 36009 37148 36013 36012 36016 36015 36014 610973 36017 36018 36048 240 36190 243B 651041 245 36046 250 36191 251 650928 251A 650933 255 36193 256 650983 260 36188 261 650737 263A 36192 275 36107A 276 36043 277 650927 285 34449A 287 650926 290 29774 292 26460 300 36189 301 36248 305 36063 307 35499 308 36040 310 36064 346A 28763 347 650898A 350 36045A 370A 36261 370C - 37318 370R 37317 380 640020A 390 590739 400 36062D 416 36085 417 900 650821 ---- 900 --__ DESCRIPTION * * Valve Spring Box Gasket Valve Spring Box Cover Screw, 10-24 x 9/16" Carburetor Mounting Stad Carburetor Gasket Governor Link Air Baffle Brake Lever Ass*y. Brake ControJ Lever Brake Control Lever Link Brake Spring Retaining Ring Terminal Ass'y. Brake Control Lever Spring Brake Lever Bushing Carburetor To Air Cleaner Gasket Air Cleaner Body (Incl. 239 & 350) Air Cleaner Stud Air Cleaner Filter Air Cleaner Cover Lock Nut 1/4-20 Wing Nut, 1/4-20 Contror Plate Screw, 8-32 x 17/32" Blower Housing Screw, 1/4-20 x 1/2" Starter Grill Muffler Locking Plate Screw, 5/16-18 x 2-11/32" Starter Cup Screw, 9-32 x 21/64" FueJ Line Fuel Line Clamp Fuel Tank (Incl. 301) Fuel Cap Oi] Fill Tube "O" Ring Fill Tube Clip Dipstick Screw, 10-32 x 35/64" Screw, 10-32 x 27/64" Pnmer Lubrication Decal Primer Decal Warning Decal Carburetor (Incl. 184 & 239) Rewind Starter Gasket Set (Insl. Items Marked *) Spark Arrestor Kit (Incl. 417) (Optional) Screw, 10-32 x 1/2" (Optional) Replacement Engine 7508198, order from 71-999 Replacement Short Block 7507978, RPM High 2900 to 3200 NOTE: This engine could have been built with 59070;_ starter, NOTE: All componentdimensions given in U.S. inches 1 inch= 25.4 mrn 43 CRAFTSMAN 4-CYCLE ENGINE MODEL NO. 143.996704 44 CRAFTSMAN 4-CYCLE KEY NO. ENGINE PART NO. ---- 640020A 1 5 6 7 14A 25 27 28 29 30 32 33 36 37 37A 38 38A 39 40 47 632539 632593 632541 650506 632773 632675A 632544 632543 632548 632709 632672 632673 640022 632547 632547 632545 632545 632549 640021 632554 MODEL NO. 143.996704 DESCRIPTION Carburetor (Incl. 187B & 239 of Engine Parts List) Throttle Shaft & Lever Assembly Dust Seal Throttle Shutter Throttle Shutter Screw Ventud Float Bowl Float Shaft Float Float Bowl to Body Gasket Inlet Needle & Seat Bowl Drain Screw Bowl Drain Washer Main Nozzle Tube "O" Ring "O" Ring, Main Nozzle Tube Spring, Main Nozzle Tube Spring Float Bowl Retainer Main Fue! Jet Welch Plug, Idle Mixing Well 45 CRAFTSMAN 4-CYCLE ENGINE MODEL NO. 143.996704 --11 13 --3 --5 0--2 KEY NO. PART NO, 1 2 3 4 5 6 7 8 11 590702 590599A 590600 590696 59O6O1 590697 59O698 590699 590700 590703 12 13 590535 590701 DESCRIPTION Recoil Starter Spring Pin (Incl. 4) Washer Retainer Washer Brake Spring Starter Dog Dog Spring Pulley & Rewind Spring Ass'y. Starter Housing Ass'y. (40 degree grommet) Starter Rope ( 98" X 9/64" dia.) Starter Handle 46 CRAFTSMAN 4-CYCLE ENGINE MODEL NO. 143.996704 _----14 / 13 M8 !l KEY NO. ---- II -7 PART NO. DESCRIPTION 3 590739 590740 Rewind Starter Retainer 6 7 8 590616 590617 590618A Starter Dog DogSpring Pulley & Rewind Spring Ass'y Starter Housing Ass'y (40 degree groin met) Starter Rope (Length 98" x 9/64" dia.) Starter Handle SpdngClip 11 590638 12 590535 13 14 590701 590760 47 For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME sM (1-800-469-4663) Para pedir servicio de reparacibn 1-800-676-5811 a domicilio In Canada for all your service and parts needs call Au Canada pour tout le service ou les pieces 1-800-665-4455 For the repair or replacement parts you need: Call 6 am - 11 pm CST, 7 days a week PartsDirect sM 1-800-366-PART (1-800-366-7278) Para ordenar piezas con entrega a domicilio 1-800-659-7084 For the location of a Sears Parts and Repair Center in your area: Call 24 hours a day, 7 clays a week 1-800-488-1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement: Call 9 am - 5 pro, Monday - Saturday 1-800-827-6655 SEARS Home Central sM 169972 08.05.99 VB Printed in U.S.A.
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