Craftsman 917380221 User Manual 20 SIDE DISCHARGE ROTARY LAWN MOWER Manuals And Guides L1005183
User Manual: Craftsman 917380221 917380221 CRAFTSMAN CRAFTSMAN 20 SIDE DISCHARGE ROTARY LAWN MOWER - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 20 SIDE DISCHARGE ROTARY LAWN MOWER #917380221. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman CRAFTSMAN 20 SIDE DISCHARGE ROTARY LAWN MOWER Manual
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OWNER'S Caution: Readand Follow alaSafetyRules and Instructions BeforeOperating ThisEquipment CRAFrSMIZN 3.5 RESERVE POWER 20" SIDEDISCHARGE ROTARYLAWNMOWER Assembly Operation Maintenance Serviceand Adjustment RepairParts iml_l /l_JlMm_lll ill .................................... SEARS,ROEBUCK ANDCo., Chicago,IL. I I 60684 U.S.A. i II i _ II SAFETY RULES CAUTION: ALWAYS DISCONNECT SPARK PLUG 'WIRE AND PLACE WiRE WHERE 11'CANNOT CONTACT SPARK PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING-UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO YOUR MOWER_ IMPORTANT FEDERAL REGULATIONS REQUIRE OPERATOR PRESENCE BLADE STOP CONTROLS TO MINIMIZE THE RISK OF BLADE CONTACT INJURY. YOUR MOWER IS EQUIPPED WITH SUCH CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROL UNDER ANY CIRCUMSTANCES° • • BE CAREFUL-WHEN THE ENGINE IS RUNNING, THE BLADE IS TURNING. Please read your' owner's manual_ Only allow persons who know the safety rules to use your " mower, • ° • • • • • • • • • • • DO NOT tie the operator presence control bar to the handle. Control must be lye° to permit broke engagement when handles and control are reteased_ DO NOT allow children to use your' mower_ Check your mower over' before each use_ Tighten any loose bolts, nuts, etc_ Remove all sticks, stones, wires, cans, boards, etc_ from area to be mowed_ These objects can be thrown by the blade. DO NOT allow children, bystanders or pets in the area while mowing° Always ",,,,earshoes when mowing° DO NOT operate mower when barefoot or wearing open sandals. Always wear safety glasses or' eye shields before starting your lawn mower and while mowing. Always shut off engine before trying to adjust wheetheightso When engine is running, DO NOT put hands or' feet under mower or in the discharge chute, nor make any adjustments. Stay clear' of discharge opening at all times° Do not fill gas tank when engine is running, when indoors or when engine is hot. Allow engine to cool for several minutes before filling gas tank Clean off any spilled gasoline before starting engine. Mow only in goodllght. Always stop blade when not cutting grass or when crossing gravel drive, sidewalk, or roadway_ ill ii illll,llllllll JllllllJllll illl i lll • • • • DO NOT continue to run your mower' if you hit a foreign objecL Stop the engine, discon_ nect the spark plug wire from the spark plug, inspect the mower for damage and make repairs as required_ DO NOT use a damaged mower. Always have damage repaired before mowing. DO NOT run your mower if it vibrates too much. Stop engine and make repairs. Vibration is an indication of damage_ Never use your mower without proper guards or' deflectors in place. - Always mow across a slope or inclined area. DO NOT mow up or down a slope or inclined a rea. • • • ° • ° • " • DO NOT mow in wet grass. Be careful of footing when mowing in wet grass, use shoes with good traction. DO NOT run with the mower_ DO NOT run your mower indoors. Exhaust gases are deadly poison. Always disconnect the spark plug wire from the spark plug to prevent accidental starting when transporting or' storing your mower after the mowing season. DO NOT attempt to raise engine speed above factory settings_ Engine damage or personal injury may result. If a grass catcher is used on your' mower', check the catcher often for' damage or deterioration. It will wear through normal use. Use only a recommended replacement catcher. Always stop blade to remove or instaJt catcher_ DO NOT store your mower' or gasoline where fumes may reach an open flame and cause a fire. DRAIN THE GASOLINE from your mower before transporting your mower inside your car or other vehicle. ill iii ii LOOKFOR THISSYMBOLTO POINTOUT IMPORTANTSAFETYPRECAUTIONS. IT MEANS--ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED. PRODUCT SPEaFICATHOHS CONGRATULATIONS onyourpurchaseofa SearsCraftsmanLawnMower.It hasbeendesigned,engineered and manufacturedtogive you the best possible dependabilityand performance. Shouldyouexpermnce anyproblemyoucannot easi- ' ' i,, ,11 RESERVE POWER: 3.5 .............. ,,,ml DISPLACEMENT: ly remedy, please contact your nearest Sears Service Center/Department. We have competent, welltrained technicians and the proper tools to service or repair this unit. I I1'1 GASOLINE ................. i,, i],, 9.06 , ]11]!,11,11 ,,i,,,i,,i,1,,,, ,i ........... CAPACITY: 1.0 quart, (unleaded) OIL (21 oz, capacity): SAE 30W (SAElow 30) Please read and retain this manual. The instructions will enable you to assemble and maintain your mower properly° Always Observe the "SAFETY RULES". , ,ijlj jl,lll SPARK PLUG (GAP ,030 in.) Champion RJ19-LL or (Sears 7133312 STD 361458) MODEL NUMBER 917.380221 VALVE CLEARANCE: SERIAL NUMBER DATE OF PURCHASE Intake: Exhaust: SOLID STATE IGNITION AIR GAP: THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE MOWER HOUSING_ I II [ II I I I I _008 in_ .008 ino .0125 ,i in. i,ii1,1,1,1_1111111111,11,, 70-75 ft0-1bs_ BLADE NUT TORQUE: YOU SHOULD RECORD BOTHSERIALNUMBER AND DATEOF PURCHASEAND KEEPIN A SAFE PLACEFOR FUTUREREFERENCE. i ,i MAINTn:NANCE AGREEMENT A Sears Maintenance Agreement is available on this producL Contact your nearest Sears store for details. CUSTOMER RESPONSgBILITIES O Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and using your mower. Follow the instructions under "Maintenance" and "Storage" sections of this Owner's ............... _,,,,,,_,,,,,,,,,, ,_ ,_Ll_,, i i cu. in. Manual_ ill uiili,uu ONEYEARLIMITEDWARRANTYON CRAFTSMAN POWERMOWER Forone year from the date of purchase, when thisCraftsman Lawn Mower ismaintained, lubricated and tuned-up. according to the instructionsin the owner's manual, Sears will repair, free of charge, any defect in material and worEmanship_ If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty days from the date of purchaser applies for only 90 This warranty does not cover: Expendable itemswhich become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug. Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructionscontained in the owner's manual° WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER TO THE NEAREST SEARS SF:RVlCE CENTERIDEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES° This warranty gives you specificlegal rights, and you may also have other rights which may vary from state to state_ SEARS, ROEBUCK AND CO, Department 698/731A 3 Sears Tower, Chicago, Ill. 60684 or TABLE OFCONTENTS SAFETY RULE ...................... PRODUCT SPECIFICATIONS ........... CUSTOMER RESPONSiBiLITIES ....... WARRANTY 2 3 3 ............... TABLE OF CONTENTS 4 INDEX ................... MOWER MAINTENANCE .................... 8,9,10 STORAGE .......................... 12 SERVICE AND ADJUSTMENT .......... 10,1 t TROUBLE SHOOTING .................... t9 REPAIR PARTS-MOWER ............. 14,15 REPAIR PARTS-ENGINE .......... t 6,17,18 ,, SERVICE RECOMMENDATIONS .......... 13 PARTS ORDERING/SERVICE ....... 20 ACCESSORIES ,4 ...... 5 ASSEMBt.Y ..... OPERATION ................ _5 6,7,8 INDEX Adjustments: Carburetor Engine Speed Handle Height Height of Cut Wheel Adjusters Air Filter: Cleaning _. Paper Cartridge Replacement Assembly: Handle Accessories Gasoline 10 .7 11 7 7 g, 10 10 10 3 11 .5 11 .6 7,t 1 t index Blade: Replacement Sharpening 8 9 L Lubrication: Engine Front Wheel Adjuster Controls: Engine Control Operator Presence Control Bar Speed Selector .... Customer Responsibilities Cutting Levels Engine: Control Oil Cap Oil Change Oil Level Oil Type Starting Storage 6,7 6,9 9 7 7 ,7 12 F Filter, Air Fuel: Type Storage 13 7 M 5.6.7 7 3 8.9 9,t0 .7 t2 t 4,15 7 R Handle: Adjustment Assembly Bracket Knob Height, Cu|ting 5 5 B Parts Primer Maintenance: Agreement .... Air Filter _ Air Filter Paper Cartrldge Blade Care/Replacement Engine Grass Catcher' Lubrication Spark Plugs Mowing Tips 3 g, 10 10 8.9 g .9 13 3,10 8 RepairtReplacement Parts Responsibilities,Customer 14 15 3 Safety Rules Service and Adjustments: Blade .... Carburetor Cutting Level Engine . Handle Service Recommendation Spark Plugs Specifications Speed Control: Engine = Starling the Engine: Starter Rope Stopping the Mower Storage 2 8,9 10 7 ,7 11 13 3,10 3 7 6 .7 t2 T Table of Contents . Trouble Shooting Chart _4 !9 W Oil: Cold Weather Conditions Engine Storage Operation: Operating Mower Speed: Starting the Engine Stopping Your Lawn Mower Operator Presence Control Options: Attachments 4 7 ,9 12 6,7 8 7 7 5 Warranty Wheels: Wheel Adjuster's 3 7 MOWER These accessories were available when the mower was purchased° They are also available at most Sears retail outlets, catalog and service centers. Most Sears stores can order repair parts for you, when you provide the model number of your mower. ENGINE SPARKPLUG MUFFLER GASCAN AIR FILTER EHGIHEOIL STABILIZER © MOWERMAiNTENANcE ............................................................................................................................. ..................................... BELT BLADE BLADEADAPTER WHEELS MOWERCOVER ASSEMBLY Your lawn mower at the factory° has been completely assembled OPERATOR TO REMOVEMOWERFROMCARTON PRESENCE - UPPER HANDLE---_ _."/ 7 LIFT • Remove loose parts if included with mower, (i.e. grass catcher, catcher frame, hardware pack, etc,)_ o Cut down corners on one end of carton and lay end down flat. o o Remove packing material, Roll mower out of carton thoroughly for loose parts. UP . //'// "€,,,"t' • _ // •._/ /,-%.,,,.y.:},....J • Wt {Wi":-",:_.,-r.._--: ,_\,_,7 5), r,,oW_N_ resmo. and check carton LOWER HOW TO SET-UPYOURLAWNMOWER ............ HANOLE ::; _,,,_ _'_'"/'" ,i,'.:;,_ ........... H± FIG. I TO UNFOLDHANDLE Remove tape and paper holding operator presence control bar to upper handle° • Hold down operator presence control bar to upper handle to allow handle to move to mowing position. , Raise handles until lower handle section locks into place in the mowing position (See Fig. I). • Raise upper handle section intoplace on lower handle and tighten one (1) handle knob° Release operator presence control bar and tighten remaining handle knob° Your mower handle can be adjusted for your mowing comfort. Refer to "ADJUST HANDLE" in the Service and Adjustment section of this manual. OPERATION KNOWYOURMOWER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR ROTARY MOWER° Compare the illustrations with your Rotary Mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. )PERATOR PRESENCE CONTROL BAR - CABLE CLIP ZONE/ENGINE CONTROL. HANDLE KNOB STARTER ROPE ENGINE OIL CAP WITH ENGINE SPEED SELECTOR LEVER DIPSTICK FILLER CAP MUFFLER PRIMER WHEEL ADJUSTER DISCHARGE HOUSING AIR FILTER MEETSCPSCSAFETY REQUIREMENTS Sears Rotary Walk-Behind Power Mowers conform to the safety dards Institute and The U.S. Consumer Product Safety Commission, IIIIII1'1 I I standards of the American National StanThe blade turns when the engine is running, ' ' OPERATOR PRESENCE CONTROL BAR - must be held down to the handle to start the engine, Release to stop the engine, PRIMER - pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine. ENGINE SPEED CONTROL LEVER - located on the right side of the engine which allows you to select either "HIGH" or "LOW" engine speed_ STARTER ROPE - used for starting the engine. HOWTOUSEYOURMOWER ENGINESPEEO SELEaOR SELECTOR LEVER The en_line speed is controlled by a lever (red knob) tocatedon the right side of the engine. "HIGH" position is for starting engine, normal cutting and better grass bagging. "LOW" position is for light cutting, trimming, and fuel economy (See Fig. 3). TO ADJUST CUTTING HEIGHT 1ER = Raise wheels for low cut and lower wheels for high cut. ° Wheels are set in low cut for shipping. Adjust cutting height to suit your requirements. Medium position is best for most lawns. o To change cutting height, squeeze adjuster lever toward wheel Move wheel up or down to suit your requirements° Be sure all wheels are in the same setting (See Fig. 4). ..................................... -: IG.3....................................... BEFORE STARTINGENGINE OIL: • • Remove engine oil cap with dipstick or oil fill plugo Fill to "FULL" line on dipstick or to top of slot clown in filler hole. Use about I pint or 1!2 liter of Sears 30W oil or equivalent. SAE 10W 30 oil can also be used. DO NOT use SAE 10W 40 oil. The total oil capacity of your engine is 21 oz. or 0.62 liters. Fill only to "FULL" line on dipstick or to top of slot down in oil filler holeo DO NOT over fill. The first fill on a new engine uses about 1 pint. Check oil level and add oil as needed to bring to proper level. Pour oil slowly, DO NOT over fill. GAS: * Fill gasoline tank with fresh, clean unleaded gasoline. DO NOT USE PREMIUM GASOLINE. BE CAREFUL NOT TO OVER FILL TANK (SEE FIG. 2)_ WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage_ Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system shouldbe emptied before storage for 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel/ines and carburetor are empty. Use fresh fuel FIG, 4 next season. See Storage Instructions for additional informatiom Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO STARTENGINE = To start a cold engine, push primer five (5) times before trying to start. Use a firm push. This step is not usually necessary when starting an engine which has already run for a few minutes. * Push engine speed selector lever forward to "HIGH" position. * Hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter rope to snap back. * To "STOP" engine, release operator presence control bar. NOTE: In cooler weather it may be necessary to repeat priming steps. In warmer weather over priming may cause flooding and engine wilt not start° If you do flood engine wait a few minutes before attempting to start and DO NOT repeat priming steps. OPERATION IPIIII MOWINGTIPS ,' Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings_ * For extremely heavy cutting, reduce the width of cut and raise the rear of the mower housing one (I) wheel adjuster setting higher than the front for better discharge of grass_ o When using a rear bagging mower in moist, heavy grass, clumps of cut grass may not enter the grass catcher. Reduce groundspeed (pushing speed) andlor run the mower over the area a seo cond time. * '1 • If a trail of grass clippings is left on the right side of a rear bagging mower, mow in a clockwise direction with a small overlap to collect the clippings on the next pass. ', For' side discharge mowers, cutting in a counterclockwise direction, starting at the outside of the area to be cut, spreads grass clippings more evenly and puts lessload on the engine. To keep clippings off of walkways, flower beds, etc., make the first cuts in a clockwise direction. • Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off with water and let dry before using. For better' grass bagging and most cutting conditions, the engine speed should be set in the "HIGH" (fast) position. J[ll][I IJ MAINTENANCE ........... I, I,I II ..... I'IIIII'I'I'IM MOWER IIII" '1" ............................. '11'11'111 II II III '1'11 i CRANKSHAFT & BLADE FLANGE DETAIL _ I _ /" // / / IIIII \\ \\ \\_ GENERALRECOMMENDATIONS • • • Once a year you should replace the spark plug, air filter, and check blade for wear. A new spark plug and air' filter assures proper' air-fuel mixture andhelps your engine run better and last lon_er_ You should check all fasteners and be sure they are tight° Follow the Service Recommendation Schedule on page 13_ tSLtD BLA°E wAs"ERs E ,LADE F.AHO, BLADE/BLADE FLANGECARE Your mower will work better with a sharp blade. _ CAUTION: DISCONNECT SPARKPLUGWIREFROM SPARK PLUGANDPLACE WIREWHERE IT CANNOT COMEIN CONTACTWITH THE SPARKPLUG. ,,nil I................. FIG. 5 NOTE: Check tab in blade flange after removing_ If tab is damaged, replace it. It must be in good condition for' the blade to work properly. We recom_ mend that a new blade nut be used each time blade is removed. TO REPLACE BLADE: • 1"O REMOVE BLADE: " Turn mower on its side. Make sure air filter and carburetor are up. • Use block of wood between blade and mower • housing to prevent blade from turning when nut isremoved. Protect your hands with gloves and/or wrap blade with heavy cloth. Remove nut by turning counter-clockwise. Use a 15116" box or open-end wrench. /iL-L • • • Put blade flange on engine crankshaft with tab in slot (See Fig_ 5). Fit blade on crankshaft in the blade flange. Be sure the word "TOP" (stamped on blade) is toward engine. Place flat washer, two (2) formed washers and nut on crankshaft (See Fig. 5). Use block of wood to hold blade and tighten nut clockwise. The recommended torque is 70-75 ft.. Ibs. Torque wrenches are available at most Sears stores and through the catalog. MOWER BLADE/BLADEFLANGE CARE (CONT'D) CAUTION: ALOOSE BLADE CAN BE DANGEROUS b AND MAY Use only a Sears authorized get the best cutting results. NGINE ,A D START. replacement blade to CONTAINER NOTE: We do not recommend Sharpening blade - but" if you do, be sure the blade is balanced° TO SHARPEN BLADE: o The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration when running and eventual damage to mower or engine. o To check blade balance, drive a nai! into a beam or wall. Leave about one inch of the straight nail expose& Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, blade is not balanced. Sharpen the heavy end until the blade is balance& _U_.L JLL JJ L...........4L ............................................. ,,,,,,,,.... ,, ...................... ________: .............. FIG. 6 o TiE) mower on its side as shown in Fig. 6 and drain oi/into suitable container. Rock mower back and • • • • forth to remove any oi! trapped inside of engine. Wipe off any spilled oil on mower and on side of engine° Fill engine with oil. Fill only to the "FULL" line on the dipstick. DO NOT over fill. Replace engine oil cap. " Reconnect spark plug wire to spark plug. AIR FILTER GRASSCATCHER (If Purchased As An Accessory) Your engine will not run properly damaged by using a dirty air filter. Check your grass catcher often for damage or deterioration° Through normal use it will wear, tf catcher needs replacing, replace only with a maufacturer approved replacement catcher from Sears. Give the mower model number when ordering. ENGINE TO CHANGE OIL d_ o w"i FROMSPARKPLUGAND WIRE WHEREIT CAUTION: DISCONNECTPLACE SPARK PiU'; CANNOTCOMEIN CONTACTWITH SPARKPLUG. • Remove engine oil cap with dipstick; lay aside on a clean surface. Warm oil drains better. be Replace the air filter every year, more often if you mow in very dusty, dirty conditions° Do not wash air filter. TO CHANGE NOTE: The catcher may be hosed with water, but must be dry when used. and may AIR FILTER: o Remove the air filter cover by turning counterclockwise to the stop and pull away from collar (See Fig. 7). • Remove filter from inside of cover (See Fig, 7), • Clean the inside of the cover and the collar to remove any dirt accumulation. • insert new filter into cover. i ,ll i, i1!11 ii .............. MAINrENANCE I IIIlllllllllll II AIR FILTER (CONT'D) Illll IIIII COLLAR • Put air filter cover and filter into collar aligning the tab with the slot. • Push in on cover and turn clockwise to tighten (See Fig. 7). COUNTERCLOCKWISE TO REMOVE SPARKPLUG SLOT Change your spark plug each year to make your engine start easier and run better. Set spark plug gap at _030 inch. AIR FILTER TO TIGHTEN TURN CLOCKWISE A_RF1LTER COVER CLEANING FIG. 7 d_CAUTION: DISCONNECT SPARKPLUGWIRE FROM Clean your mower' and engine often to keep buildup of trash from accumulating around engine. A clogged engine runs hotter and shortens engine. lifeo SPARKPLUGAND PLACE WHEREIT CANNOT COME IN CONTACT WITHWIRE THE SPARKPLUG. = Turn mower on its side with carburetor upo = Clean the underside of your mower by scraping to remove build-up of grass and trash. NOTE: We DO NOT recommend using a garden hose to clean mower unless the electrical system, muffler, air filter, and carburetor are covered to keep water out. Water in engine can result in shortening engine life. NOTE: We recommend that you clean the underside of your mower after each use. ,_, "I'L'IIL'_ .................................. III 'l SERVICE ANDADJUSTMENTS i I I'll '11 ........................... I CARBURETOR I I .................................................. possibility of injury resulting from objects being thrown out of the discharge opening into the operator mowing position. Your carburetor has a non-adjustable fixed main jet for mixture controi_ If your engine does not operate properly due to suspected carburetor problems, take your mower to an authorized Sears Service Center for repair and adjustment_ if the discharge guard becomes damaged, be replaced. it should ENGINESPEED Your engine speed has been factory set. Do not attempt to increase engine speed or it may result in personal injury. If you believe that the engine is running too fast or too slow, take your mower to an authorized Sears Service Center for repair and adjustment. REARDEFLECTOR The rear deflector, attached between the rear wheels of your mower, is provided to minimize the possibility that objects will be thrown out the rear of the mower into the operator mowing position. DISCHARGE GUARD If the rear deflector becomes damaged, replaced. The discharge guard, attached to the discharge opening of your mower, ts provided to prevent the 10 it should be CEANDADJUSTMEFIrS TO ADJUSTHANDLE Your lawn mower handle can be mounted in a high or low position for your mowing comfort. Handles are shipped mounted in the high position. HANDLE o To change from high to low position, only the lower handle section will have to be turned aver LOWER (See Fig_ 8)° . Remove the upper handle section and all of the parts that are attached to the lower handle section. Remove all of the parts that hold the lower handle to the handle brackets (See Fig, 9). o Turn the lower handle over and re-assemble all of the parts that were taken off, Re-assemble the upper handle section to the lower handle (See Fig. ROTATE 9).," FIG. 8 LC II HANDLE CLIP FIG. 9 11 I IAt'41DLE BRACKET STORAGE '111'1I1'11 Ilrll '1'1 I II i ij Your mower and engine should be prepared for offseason storage as follows: rrllllll OPERATOR CONTROL MOWER • • • • i1'1 JrlJJl ii1!11 PRESENCE BAR UPPER FOLD FORWARD FOR STORAGE Clean underside of mower housing. (See "Cleaning" in Maintenance section of manual). Inspect and replace/sharpen blade, if required (see "Blade/Blade Flange Care" in Maintenance section of manual). Hose grass catcher off with water and let dry before staring. • " Lubricate as shown in Service Recommendation Chart on page 13 of manual. LOWER ............ LIIll i i,,i i FIG. lO HANDLE • You can fold your mower handle for storage as shown in Fig_ 10. • To fold, squeeze the bottom ends of the lower handle toward each other' until the lower handle clears the handle bracket, then move handle foF ward (See Fig. 11). IMPORTANT:WHEN FOLDING THE HANDLE FOR STORAGE OR TRANSPORTATION, BE SURE TO FOLD THE HANDLE AS SHOWN IN FIG. 10. IF YOU FOLD THE UPPER HANDLE SECTION THE WRONG WAY, YOU MAY DAMAGE THE CONTROL CABLES. ENGINE FIG. 11 • Change oil (see "TO CHANGE OIL" in maintenance section of manual). • Drain fuel and run engine until fuel system is empty. IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS THE CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. OTHER • • • • 12 Do not store gasoline from one season to anotF Replace your gasoline can if your can starts rust. Rust and/or dirt in your gasoline can caq problems. Do not store your mower' under' any plastic co,, Plastic cannot breathe which allows condensat to form and can cause your mower to rust. When setting up your handle from the storc position, the|ower handle will automatically It into the mowing position. SCHEDULE SERVICE RECORD Fill in dates as you complete regular service First 2 Hours Every 10 Hours Every 25 Hours SERVICE DATES Every 50 Hours Every Use Blades Sharpened Blades Replaced Engine Oil Change v" EngineOil Check ,,,,, Air Cleaner Replaced Spark P!ug Replaced Lubricate Mower v" Cleaning Grass Catcher (if applicable) Muffler - CHECK LUBRtCATI(3N CHART C___ SAE 30W O SPRAY HANDLE MOTOR OiL (10W 30) LUBRICANT BRACKET MOUNTING BRAKE PIN SPRING BRACKET (_ (_ WHEEL ADJUSTER ENGINE 13 OIL CRAFTSMAN 20" SIDE DISCHARGE ROTARY LAWN MOWER REPAIR PARTS 917.380221 / 11 / t4 j ! / 39 41 \ 32 i 6 I t i 8 5_ "t3 3O 35 34 33 3: 37 43 36 37 23 REPAIR PARTS CRAFTSMAN oi 20"" SIDE DISCHARGE ROTARY LAWN MOWER 917.380221 Ref. No, PART No. Part Name Ref. No. PART No. Part Name 1 2 3 4 5 84046 84049 86874 85483 85768 Upper Handle Control Bar Zone Control Actuator Cable Assembly Hex Thread Rolling Screw 10-24 x 314 Lower Handle Handle Bolt Handle Knob Hairpin Cotter Rope Guide (See Engine Parts List) (Source 143) Hex Washer Head Machine Screw 114-20 x 1 112 Locknut 1/4-20 Cable Clip Trim Plate Nylon Bushing Self Tapping Screw 10-24 x 1 Rear Skirt Rear Skirt Bracket Self Tapping Screw 10-24 x 1/2 Handle Bracket Assembly (Right) Handle Bracket Assembly (Left} Hex Head Screw 10-32 x 5/16 Thread Cutting Screw 5/16 - 18 x 3/4 Discharge Guard Housing Bracket Hinge Rod Torsion Spring E-Ring Locknut 114-20 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 85022 84888 87877 88348 84920 69478 62335 84921 87695 51260 85179 77400 74400 62333 88374 88375 51433 54867 69385 69229 87712 68205 85463 48109 54 55 56 57 58 88394 88393 85425 86875 700040 Axle Arm Assembly Selector Spring Selector Knob Washer Spacer Wheel Adjusting Bracket Spring Washer Shoulder Bolt Wheel & Tire Assembly 7 112" Washer Retainer Clip Hubcap Locknut 3/8-16 Washer Baffle-Front Baffle-Rear Locknut 5/8-18 Spring Washer Washer Blade Blade Flange Hex Head Screw 5/16-18 x 7t8 Danger Decal Mower Housing Assembly (Incl. Ref #44 & 45) Support Bracket (Right) Support Bracket (Left) Trim Plate Decal Housing Decal Engine Assembly 143.394032 (See pages 16 thru 18) Owners Manual Grass Catcher Complete (Not Included with Mower) 7_1 33072 6 7 8 9 10 84683 58714 63688 51793 34372A 11 85436 12 13 14 16 17 18 19 20 21 22 23 63601 85827 85424 85529 85825 87586 87585 81276 85663 85664 83813 55187 24 25 26 27 28 29 87605 87593 87590 87589 STD581025 53490 15 700042 CRAFTSMAN 4"CYCLE ENGINE Ii!111 I UlII'IIIIIIIIWI' III I IIIIIIIIIIII IIIIII H I1_1 MODELNUMBER: 143,394032 II ' r]/_]i IPlI • r 1lip 111111 'll t _151 84 _ 51 47 f 1 / f 86/.-_ J ,/ f 8O 82 87 81 16 _ 127 (_t_'S_ Ref. No. 1 4=_(L_ Part No. 34975 __ MODEL Part Name Cylinder Assy. (Inc} Nos 2 4 6 5 26727 32600 293t4B 29315C 6 6 293t3C 2:9315C 9 10 11 12 14 31672 31673 35588 32223 34514 14 34515 14 34516 14A t4A 32538B 32548B 14A 32549B 15 15 15 16 17 18 21 22 23 24 25 28986 28987 28988 20381 309638 32610A 27241 33!48A 29914 "35261 34311B 26 28 30 31 27897 27244 35479 30574 650488 30591 29193 30588A 30589 28277 31383A 650548 31335 611004 "29953C 3&335 602tA 35395 34 35 37 4O 41 42 46 47 48 51 52 54 59 60 61 6.3 64 65 66 67 68 68A "27234A 32755 650128 "34690A 31384A 650451 35578 3.54,99 35577 34265 650562 33802 31342 650549 Pin, Dowel Seal, Oil Valve, Intake (StdJ (It_c! No, 10} Valve, intake (i/32" oversize) (IncI No, 10) Valve, Exhaust (Std) Hncl. No 10) Valve, Exhaust (1/32" oversize) (IncL No 10) Spring, Valve Cap, Lower valve spring Crankshaft Washer, Thrust Piston, Pin 8. Ring Assy. (Incl Nos, 14A, 15 _ 16) (Std.) Piston, Pin 8- Ring Assy. (Inel Nos. 14A, 15 Et 16) (.010 oversize) Piston, Pin 8. Ring Assy, (Inc!. Nos t4A, 15 8. 16) ( 020 oversize) Piston 8. Pin Assy. (Std-) (Incl. No 16) Piston 8. Pin Assy (.0t0 oversize} (Inc! No. 16) Piston 8- Pin Assy (.020 oversize) {IncL No. t6) Ring Set, Piston (Std,) Ring Set, Piston (.010 oversize) Ring Set, Piston 1,020 oversize) Ring, Piston pin retaining Rod Assy,, Connecting (Inct No, 181 Bolt, Connecting rod Lifter, Valve Camshaft (Compression Release) Pump Assy, Oil Gasket, Mounting flange Flange Assy., Mounting (lnc] Nos 26, 288. 31) Seal, Oil Plug, Oil drain Washer_ Flat Shaft, Mechanical governor Screw, Hex hd Sems0 I/4-20 x t-1/4 Gear Assy, Governor (Incl No 30) Ring, Retaining Spool, Governor Rod, Governor (Incl No. 38) Washer, Flat Lever, Governor Screw, Hex washer hd,, 8-32 x 5/t6 Clamp, Governor lever Key, FIywheet (Solid State) Gasket, Cylinder head Head, Cylinder Screw, Hex flange hd,. 5/!6-18 x 1-1/2 Resistor Spark Plug lChampion RJ19LM or equivalent) Gasket, Breather Cover, Valve spring Screw, Hex hd. Seres, 10-24 x 1/2 Gasket, Intake Pipe, Intake (Incl. No.. 59) Screw, Hex hd Sems, 114-20 x 1 Dipstick, Oil "O" Ring Tube, Oil fill Gasket, Oil fill tube Screw, Hex washer hd shakeproof0 10-32 x I/2 Spring, Compression Spring, Compression Screw, Fit. hd. 5-40 x 7/16 143.394032 ReL Part No. No. Part Name 650777 31361 34337 34336 32410 30200 Screw. Fil hd., 6-32 x 21132 Spring, Governor Link, Governor spring Link, Governor-to4hrottle Knob, Speed control Screw, Hex washer hd. self-tap, Seres. 10-24 x 9/16 Control Assy, Speed (Inct Nos 68, 68A, 69, 69A) Decal, Instruction Air Cleaner Kit (Inc! Nos 81,82.87 8. 88) Cover. Air cleaner Collar, Air cleaner Gasket, Carburetor Wire. Ground Screw, Hex hd, t_4-28 x 7"8 Nut 8: Lockwasher, 1 '4_28 Filter, Air cleaner Clamp, Air cleaner Decat, Instruction Solid State Assy Screw, Torx hex washer hd Seres, 10_24 x 1 Breather Assy (Incl Nos 93 thru 96) Element, Breather Gasket, Breather Tube, Breather Elbow, Breather tube Screw, Hex washer hd self4ap Serns, 10-24 x 9/16 Screw, Hex washer hd self-tap Seres. 10-24 x 9"16 Housing. Blower Screw, Hex washer hd, Powerlok thread, 1 s4-20 x 15 "32 Tank Assy , Fuel {Inc! Nos t02 8 !03} Cap, Fuel tank Clamp, Fuel line Line. Fuel Washer. Belleville Nut, Flywheel Hub, Starter Muffler (fncl No, 122) Screw, Hex hd , 1 4-20 x 2..1 4 Flywheel Rope Stop 8. Staple Assy Bracket Assy., Rope guide Spacer, Rywheel key Plug, Starter Screw, Hex washer hd., 8-32 x t 2 Screw. Hex washer hd Powerlok. 1/4_20 x 3/8 Bracket Assy, Brake Spring, Extension Link, Control Ring, Retaining Lever, Brake Terminal Assy Carburetor (Incl No. 83) Starter, Rewind Gasket Set (incl iteit_s:rnarke,d') 69A 73 74 75 76 77 2, 4, 94 8, 96) NUMBER: 78 33205A 79 8O 35167 3331 81 82 83 84 85 86 87 88 89 90 91 35065 35067 "26756 34961 620t 29752 35066 35068 35391 34443A 6508 t 4 92 93 94 95 95A 96 342t4A 33734 "33735 33886 34695 30200 97 30200 98 99 35478 650831 t0t t02 103 105 t06 t07 108 12t 122 123 127 ._128 t29 t30 !31 139 35586 35355 2646O 34357 650815 650816 35000 27181B 650795 611112 34985 35168 34080 35392 650884 650839 141 t42 143 144 145 146 150 151 I52 350!5A 34965 34966 32309 34968 610973 632387 590621 33238D RPM Speed Settings: Low, 2050; High. 3000 "Indicates Parts Included in Gasket Set, Ref No 152. 17 CARBURETOR NO. 632387 5 Refo No> 26 t \ ! 14 15 t I [ I I I 1 3 4 5 6 7 9 !1 12 1 13 14 t5 16 25 26 t Part No. 632387 631615 631616 650506 631767 631971 631184 632047 631027 631021 631022 632019 631024 631700 631334 631937 631028 631775 Part Name Carburetor Shaft 6` Lever Assy , Throttle Shutter, Throttle Screw. Throttle shutter Spring. Throttle return Seal, Dust Washer, Flat Primer Assy Plug, Welch Inlet Needle, Seat 8, C{ip Assy (Incl No. t3) Clip, In{et needle Float, Carburetor Shaft, Float Bowl, Float Gasket, Bowl-to-body Nut, Float bowl Gasket, Bowl-to-body Fitting, Fuel inlet I { REWIND STARTER . NO. 590621 Ref, No, ....... 1 2 3 4 5 6 7 8 9 10 11 12 13 t8 Part No. 590621 590599A 590600 590615 590601 590598 590616 590617 590618 590619 590620 590622 590535 590452 Part Name Starter, Rewind Pin, Spring (Inc{, No, 4) Washer Retainer Washer Spring, Brake Dog, Starter Spring, Dog Pulley Spring, Rewind Cover, Spring Housing Assy,, Starter Rope, Starter (Length 98" _ 9/64" dia,) Ha ndle_ 'Starter T T$ Doesnot Start Lossof Power CORRECTION CAUSE PROBLEM I. Dirty Air Filter 2. Out of gasoline. 3. Stale Gasoline 4 Spark plug wire is disconnected from the spark plug 5 Bad spark plug. 6. Water in gasoline. 7 Loose blade or broken blade flange.. 8 Operator Presence Control Bar in released position, 9, Operator Presence Control Bar defective t Rear of mower houslng/btade Dragging in heavy grass. 2. Culling too much grass.. 3 Dirty air filter 4. Build-up of grass, leaves, and trash under mower housing. 'i 2 3 4 4 5 6 7 8 9 1 2 3 4 5 6 fast .,. Walking Too muchspeed oil in too engine, PoorcutUneven 3 Warn, bent or loose blade.. Wheel heights uneven. Low engine speed. Build-up of grass, leaves and trash under mower housing t 2 3 4 Replace Air Filter Fill gasoline tank Drain gas tank and refill with fresh gasoline. Connect wire to spark plug Replace spark plug Drain tank and refill with fresh, clean gasoffne Tighten blade nut and/ar replace bIade flange Depress Operator Presence Control Replace Operator Presence Control Bar Raise rear of mower housing one (1) setting higher than front Set in "Higher Cut" position Clean or replace air filter Disconnect spark plug wire and clean underside of mower housing Cut at slower walking speed Check engine oil level Replace blade Tighlen blade nut. Set all wheels at same height Set engine speed selector on "HIGH" or "FAST" Disconnect spark plug wire & clean underside of mower housing Toomuch Vibration 1, Worn or bent blade. 2 Loose blade, 3 Bent engine crankshaft, 1 Replace blade 2 Tighten blade nut 3 Contact Sears Service Department StarterRope Hardto Pull Flywheel brake is on when Operator PresenceControl Bar is released. 2. Bent engine crankshaft, 3. Blade flange sheared 4 Blade draging in grass. t CatcherNot FillingCompMely 2 3 4 1 2 3 1 Cutting height too low, 2 Lift on bladeworn off 3 Catcher bag dirty, poor air venting 4 Low engine speed 4 HARDTO PUSH High or cutting height too low Rear Gross of mower housing/blade dragging in heavy grass 3. Grass catcher too full 4. Handle height position not right for you 19 1 2 Depress Operator Presence Control Bar to upper handle before pulling on starter rope. Contact Sears Service Department Replace blade flange Get over low grass andlor hard surface to start engine. Raise cutting height Replace blade Clean/replace catcher bag (If Optional gra,_s catcher is beihg used) Set engine speed selector on "HIGH" or "FAST" Raise cutting height Raise rear of mower housing one (1) setting higher than front. 3 Empty grass catcher. 4. Adjust handle height to suit ERRFTSMRN OWNER'S MODELNO. 917.380221 3.5 RESERVE POWER 20" SIDEDISCHARGE ROTARYLAWNMOWER Each Lawn Mower has its own model engine has its own model number. number+ Each The model number' for your lawn mower will be found on a decal attached to the rear of the mower housing+ The model number for the engine will be found on the Blower' Housing of the engine adjacent to the spark plug+ All parts listed herein may be ordered through Sears, Roebuck and Co. Service Centers and most Retail Stores. WHENORDERINGREPAIRPARTS,ALWAYSGIVETHEFOLLOWING INFORMATION: * PRODUCT- "ROTARY LAWN MOWER" * MODELNUMBER- 917.380221 HOW TO ORDER REPAIRPARTS * ENGINEMODELNO. - 143.394032 * PARTNUMBER * PARTDESCRIPTION Your Sears merchandise has added value when you consider that Sears has service units nationwide staffed with Sears trained technicians+.+professional technicians specifically trained on Sears products, having the parts, tools and the equipment to ins6re that we meet our+pledge to you, we service what we sell. SEARS, ROEBUCK AND CO., Chicago, IL. 700042 Rev. 1 02/28/89 60684 U+S.A. Printedin U.S.A.
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