Craftsman 917386060 User Manual ROTARY LAWN MOWER Manuals And Guides L0904400
CRAFTSMAN Walk Behind Lawnmower, Gas Manual L0904400 CRAFTSMAN Walk Behind Lawnmower, Gas Owner's Manual, CRAFTSMAN Walk Behind Lawnmower, Gas installation guides
User Manual: Craftsman 917386060 917386060 CRAFTSMAN ROTARY LAWN MOWER - Manuals and Guides View the owners manual for your CRAFTSMAN ROTARY LAWN MOWER #917386060. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman ROTARY LAWN MOWER Manual
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/:// // F /'X/U/// M° MODEL NUMBER 917.386060 OWNER'S MANUAL oAssembly . Operation Customer Responsibilities Service Adjustments Repair Parts Caution: Read and Follow all Safety Rules and Instructions Before Operating This Equipment 153169 ! 12.09,95 ........................................................................... ks Printed in U.S.A. SAFETY RULES Practices for Walk-Behind Safe Operation Mowers A IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS, FAILURE TO OBSERVE THE FOLLOWING SAFETY iNSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH, SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OF INJURY. YOUR UNIT IS EQUIPPED WITH SUCH CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUMSTANCES. TRAINING: * Read this operator's manual carefully. Become familiar with the controls and know how to operate your mower properly. Learn how to quickly stop mower. • Do not continue to run your mower if you hit a foreign object. Follow the procedure outlined above, then repair any damage before restarting and operating you mower. , Do not allow children to use your mower. Never allow adults to use mower without proper instructions. • Do not change the governor settings or overspeed the engine. Engine damage or personal injury may result. , Keep the area of operation clear of all persons, especially small children and pets. • Do not operate your mower if it vibrates abnormally. Excessive vibration is an indication of damage; stop the engine, safely check for the cause of vibration and repair as required, • Use mower only as the manufacturer scribed in this manual, • Do not run the engine indoors. ous. • Do not operate mower if it has been dropped or damaged in any manner. Always have damage repairedbefore using yourmower. * • Donot use accessory attachmentsthatarenot recommended by the manufacturer. Use of such attachments may be _ hazardous. Never cut grass by pulling the mower towards you, Mow across the face of slopes, never up and down or you might lose your footing. Do not mow excessively steep slopes. Use caution when operating the mower on uneven terrain or when changing directions - maintain good footing. • • The blade turns when the engine is running. Never operate your mower without proper guards, plates, grass catcher or other safety devices in place. intended and as de- PREPARATION: MAINTENANCE • • Always thoroughly checkthe area to be mowed and clear it of all stones, sticks, wires, bones, and other foreign objects. These objects will be thrown by the blade and can cause severe injury. • Always wear safety glasses or eye shields when starting and while using your mower. • Dress properly. Do not operate mower when barefoot or wearing open sandals. Wear only solid shoes with good traction when mowing. • Check fuel tank before starting engine. Do not fill gas tank indoors, when the engine is running or when the engine is hot. Allow the engine to cool for several minutes before filling the gas tank. Clean off any spilled gasoline before starting the engine. • • Check the blade and the engine mounting bolts often to be sure they are tightened properly. + Keep all safety devices in place and working. • To reduce fire hazard, keep the engine free of grass, leaves or excessive grease and oil. • Check grass catcher often for deterioration and wear and replace worn bags. Use only replacement bags that are recommended by and comply with specifications of the manufacturer of your mower. • Always keep a sharp blade on your mower. • Allow engine to cool before storing in any enclosure. • Never store mower with fuel in the tank inside a building where fumes may reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, etc. Mow only in daylight or good artificial light. OPERATION: Keep your eyes and mind on your mower and the area being cut. Do not let other interests distract you. • Do not mow wet or slippery grass, Never run while operating your mower. Always be sure of your footing - keep a firm hold on the handles and walk. • Do not put hands or feet near or under rotating parts, Keep clear of the discharge opening at all times. • Always stop the engine whenever you leave or are not using your mower, or before crossing driveways, walks, roads, and any gravel-covered areas. • Never direct discharge of material toward bystanders nor allow anyone near the mower while you are operating it. • Before cleaning, inspecting, or repairing your mower, stop the engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental starting. iiii ............. Look for this symboi'to A I' ',,,,,,A i point out im- CAUTION!t! ALERT!!!it means YOUR portant safetyBECOME precautions, SAFETY IS INVOLVED. plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting CAUTI0N'I"'' Always disconnect 'spark up, transporting, adjusting or making repair s- , ...................................... i inl n ii iiiiiiiiiiiiiii1,111111 I i inn iiii A WARNING A The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 2 +. AND STORAGE: Check all bolts, nuts and screws at frequent intervals for proper tightness to be sure mower is in safe working condition, Always make wheel height adjustments before starting your mower. Never attempt to do this while the engine is running. • Exhaust fumes are danger- I I | i i I PRODUCT CONGRATULATIONS on your purchase of a Sears Lawn Mower. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, r_lease contact your nearest Sears Authorized Service Center/Department. We have competent, welttrained technicians and the proper tools to service or repair this lawn mower. Please read and retain this manual. The instructions will enable you to assemble and maintain your lawn mower properly. Always observe the "SAFETY RULES". MODEL NUMBER 917:386060 SPECmFICATIONS HORSEPOWER: 5,0 DISPLACEMENT: 11.5 CU. IN. GASOLINE CAPACITY AND TYPE: 1.5 QUARTS UNLEADED REGULAR OIL TYPE (API-SFiSG): SAE 30 (ABOVE 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: 20 OZS. SPARK PLUG: (GAP: .030") CHAMPION RJ19LM, RJ19LM STD36t458 VALVE CLEARANCE: INTAKE: .008" EXHAUST: ,008" SERIAL NUMBER SOLID STATE IGNITION AIR GAP: ,0125 iN_ DATEQF PURCHASE BLADE BOLT TORQUE: 35-40 FT. LBS. THE MODEl_ AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF'THE LAWN MOWER HOUSING YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEF tN A SAFE PLACE FOR FUTURE REFERENCE. MAINTENANCE A Sears Maintenance CUSTOMER AGREEMENT Agreement is available on this product, Contact your nearest Sears s[ore for detai!s. RESPONSiBiLiTIES ° Read and observe the safety rules. - Follow a regular schedule in maintaining, caring for and using your lawn mower. - Follow the instructions under "Customer Responsibilities" LiMiTED TWO YEAR WARRANTY and "Storage" sections of this owner's manual. ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the otserating and maintenance instructions in the owner's manual. Sears wili repair free of charge any defect in material or workmanship. If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date ol purchase. This Warranty does not cover: - Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug. Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual. WARRANTY SERVICE IS AVAILABLEBY RETURNING THE CRAFTSMAN POWER MOWER TO THE NEAREST •SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT iS iN USE IN THE UNITED STATES. "['his Warranty gives you specific legal rights, and you may also have other rights which van/from state to state. SEARS, ROEBUCK AND CO., D/817 VVA, HOFFMAN ESTATES, ILLINOIS 60,179 3 TABLE OF CONTENTS SAFETY RULES .................. ;......................................... 2 PRODUCT SPECIFICATIONS.,. ................................... 3 CUSTOMER RESPONSIBILITIES ........................ 3,9-11 WARRANTY .......................................................... ......... 3 ASSEMBLY .......................................................... ......... 5 OPERATION .................................................................. 6 MAINTENANCE SCHEDULE ....................................... 9 SERVICE AND ADJUSTMENTS ................................ 12 STORAGE ................................................................... 13 TROUBLESHOOTING ................................................. 19 REPAIR PARTS- LAWN MOWER ........................ 14-15 REPAIR PARTS - ENGINE .................................... 16-18 PARTS ORDERINGISERViCE .................................... 20 INDEX A Accessories .................................... Adjustments: Carburetor .............................. Engine Speec_ ........................ Handle Height ........................ Height of Cut ............................ Air Filter: Replacement .......................... Service ................................... Assembly ........................................ E 5 12 12 12 7 11 11 5 Engine: Air Filter ................................. Oil Change ............................. Oil Level ................................. Oil Type ................................. Starting .................................... Stopping ................................... Storage .................................. Customer Responsibilities .............. 9 Air Filter ................................. 11 Blade Care/Re placement ....... 10 Engine .................................... 11 Lubrication ............................. 11 Spark Hug ............................. 11 Cutting Levels .................. :.............. 7 ............................. 5 R Capacity ................................... 3 Storage ................................... 13 Type ......................................... 7 Blade: Sharpening .............................. 9 Replacement .......................... 10 Controls: Engine Zone Control ................ 6 Engine Speed Control .............. 6 Operator Presence Control Bar ............................... 6 Options: Accessories F Fuel: B C 1t 11 11 11 8 8 13 Operation: Engine Control ......................... 7 Grass Catcher ........................ 10 Mower ...................................... 7 Operator Presence Control Bar ............................... 7 H Repair Parts: Engine ............................... Lawn Mower ..................... Responsibilities, 16-18 14q5 Customer ..... 3,9-11 S Handle Adjustment: Assembly ................................. 5 Cutting Height ........................ 12 L Lubrication: Engine ...................................... 9 Lawn Mower ............................ 9 Safety Rules ................................... 2 Service and Adjustments .............. Carburetor .............................. Discharge Guard .................... Engine Speed ........................ Handle ..................................... 12 !2 12 12 12 Spark Plug .................................... 11 Specifications ................................. 3 Maintenance Agreement ................ 3 Maintenance SchedUle .................... 9 Speed Control: Engine .................................... 12 Starting the Engine ......................... 8 Stopping the Engine ....................... 8 Mowing Tips ................................... Storage ......................................... M 8 O 13 T Oil: Trouble Shooting Chart ............... 19 Engine .................................... Storage ................................... 11 13 W Warranty ......................................... 4 3 LAWN lVl WE ACCESSORIES These accessories were available when this lawn mower was produced. They are also available at most Sears ,retail outlets and service centers. Most Sears stores can also Order repair parts for you, when you provide the mode_ number of your lawn mower. Some of these accessories may not apply to your lawn mower. LAWN t_OWER PERFORMANCE CLIPPING DEFLECTOR FOR REAR DISCHARGE LAWN MOWERS ====a= • GRASS CATCHERS FOR SIDE DISCHARGE LAWN MOWERS FOR REAR DISCHARGE LAWN MOWERS LAWN MOWER MAINTENANCE AiR FILTEF_S MUFFLERS BLADE ADAPTERS ENGINE ©IL WHEELS f BLADES SPARK PLUGS ASSEIVl Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower, Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for Shipping purposes. Ait parts such as nuts, Washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness. TO REMOVE CARTON o LAWN MOWER OPERATOR PRESENCE CONTROLBAR LIFT UP \ \ FROM Remove loose parts included with mower, Cut down two end corners of carton and lay end panel down flat. Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle. Roll :lawn mower Out of carton and check carton thorougly for additional loose parts, LOWER HANDLJE F_G, t Raise handles until lower handle sectio_ locks into place in mowing position, Raise upper handte section into:place on lower handle, remove protective padding and tighten both handle knobs, HOW TO SET UP YOUR LAWN MOWER TO UNFOLD HANDLE LY ', (See Fig. 1) iMPORTANT: UNFOLD HANDLE CAREFULLY SO AS NOT TO PINCH OR DAMAGE CONTROL CABLES. 5 Remove handle padding holding ope_ator presence control bar to upper handle_ 'Your lawn mower handle canbe adjusted for your mowing comfort, Refer to "Adjust Handie" in the Service and Adjustmeflt section of this manual OPERATION KNOWYOUR LAWN MOWER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. .......... These symbols their meaning; _...... = may appear on your lawn mower or in Hterature supplied CAUTION OR WARNING ENGINE ON ENGINE OFF FAST SLOW CHOKE . - ..... with the product. FUEL OPERATOR OIL Learn and understand DANGER, KEEP HANDS AND FEET AWAY PRESENCE CONTROL BAR ENGINE ZONE CONTROL CABLE STARTER HANDLE HANDLEKNOB / GASOLINE FELLER CAP ENGINE OIL CAP WITH DIPSTICK /ENGtNESPEED / / / CONTROL ,/ PRIMER HOUSING WHEEL DISCHARGE : GUARD MEETS CPSC ADJUSTER (ON EACH WHEEL) SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform tothe safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commission. The blade turns when the engine is running. OPERATOR PRESENCE CONTROL BAR - must be held down to the handle to start the engine. Release to stop the engine. ENGINE SPEED CONTROL - located on the side of the engine which allows you to select either fast (=_) or slow (_) engine speed° PRIMER _pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine, STARTER HANDLE o used for starting the engine. 6 OPERATION The operation of any lawn mower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses. .qA_ss_s HOW TO USE YOUR LAWN MOWER ENGINE SPEED (See Fig, 2) ENGINE SPEED CONTROL LEVER The engine speed is controlled by a lever located on the side of the engine. Fast (_) position is for starting engine, normat cutting and better, grass bagging. Stow (,_) position is fo_ light cutting, trimming and fuel economy. ENGINE ZONE CONTROL CAUTION: Federal regulations require an engine controJ to be installed on this lawn mower in order to minimize the risk of blade contact ini_Jryo Do not under any circumstances attempt to defeat the function of the operator control The bBade turns when the engine _s running. • Your lawn mower ence control bar positioned behind operate the lawn TO ADJUST • F_G_ 2 LOWER W},CEELS FOR HIGH CUT RAiSe_ W{4EELS FOR LOW CUT is equipped with an operator preswhich requires the ope_'ator to be the lawn mower handle to start and mower. CUTTNNG HEIGHT (See Fig, 3) Raise wheels for _ewcut and lower wheels for high cut. Wheefs are set in low cut for Shipping. Adjust cutting height to suit your requirements. Medium position is best for most law,is. To change cutting height, squeeze adjuster lever toward wheel. Move wheel up or down to suit your requirements. Be sure all wheels are in the same setting° BEFORE, STARTING ENGNNE OiL (See Fig. 4) Your lawn mower is shipped without oit in the engine. , Be sure mower is level and area around eli fill is clean. , Remove engine oit cap w/dipstick and fill to the full line on the dipstick. Use 20 ozs. of oil. For type and grade of oil to use_see "ENGINE" in Customer Responsibilities section of this manual. Pour oit slowly. Do not over fill. ,, Check oil level before each use. Add oil if needed. Fill to full line on dipstick. • To read proper level, tighte n engine oi! cap each time. Reinstall engine oif cap and tighten. After the first two (2) hours of mowing, change the oil. and every 25 hours thereafter. You may need to change the oi_more often under dusty, dirty conditions. GAS (See Fig. 4) • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline wi!l increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase f.uet in quantities the! can be used within 30 days to assure fuel freshness. / / / ENGINE OIL CAP W/DIPSTICK \ F;_G. 4 WARNING: Experience indicates tibet _lcohoi blended fuels (called gasohol or using ethano! or methanol) can attract moisture which !eads to separatioh and formation of acids during storage. Acidic gas can damage the tuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor _ age of 30 days or longer. Drain the fuel tank, start the engine and iet it run until fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additiona! information. Never use engine or carburetor cieaner products in fuel tank or permane_tt damage may occur. 7 OPERATION TO START ENGINE MOWING To start acotd engine, push primer five (5) times before trying to start. Use a firm push. This step is not usually necessary when starting an engine which has already run for a few minutes. TiPS * Under certain conditions, such as very tail grass, it may be necessary to raise the height of cut to reduce pushing effort and to ke.ep from overloading the engine and leaving clumps of grass clippings. - For extremely heavy cuttjng, reduce the width of cut and raise the rear of the lawn mower housing one (1) wheel adjuster setting higher than the front for better discharge of grass. - = • Move engine speed control lever to fast (_) position. Hold operator presence control bar down to the handle and pull starter handle quickly. DO NOT allow starter rope to snap back. • To STOP engine, release operator presence control bar. For better grass bagging and most cutting conditions, the engine speed should be set in the fast (,_) position. NOTE: In cooler weather it may L_enecessary to repeat priming steps. In warmer weather over priming may cause flooding and engine will not start. If you do flood engine wait a few minutes before attempting to start and DO NOT repeat priming steps. For side discharge lawn mowers, cutt,ng in a counterclockwise direction, starting at the outside of the area to be cut, spreads grass clippings more eVenly and puts ess oad on the eng ne To keep cl ppings off of walkways, flower beds, etc., make the first cuts in a clockwise direction. 8 = Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off with water and let dry before using. - Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine a_rflow -and extend engine life. CUSTOMER MAINTENANCE RESPONSI LITIES SCHEDULE FILL _N DATES AS YOU COMPLETE REGULAR SERVICE Check for Loose SERVICE DATES Fasteners Cleanifnspect Grass Catcher (_f Equipped) Clean Lawn Mower Clean Under Drive Cover (SetfrPrope{led Mowers) ChecWSharpen!Replace Lubrication Blade Chart Clean Battery/Recharge (Electric Start Check Engine Oil Levei Engine Clean Air Filter Inspect J Oil Muffler Clean or Replace Spark Plug Replace Air Filter Paper Cartridge ! 2 3 4 - Change more often when operating under a heavy load orin high ambient tom 3eratures. _ Service more oftor_ when operating in dirty or dusty conditions. - ReDtace blades rno_'e often when mowing in sandy soil. - Charge 48 hours at end of season, LUBRICATION GENERAL CHART RECOMMENDATIONS ENGINE O_L The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive fu!l value from the warranty, operator must maintain mower as instructed in this manual. Some adjustments Will need to be made periodically to properly maintain your unit AI adjustments in the Service and Adjustments section of this manual should be checked at least once each season. - Once a year, replace the spark plug, clean or replace air filter eiement and check blade for wear. A new spark plug and clean/new air filter element assures proper air4uef mixture and helps your engine run better and last longer. Follow the maintenance schedule in this manual. BEFORE - EACH USE Check engine oil level Check for loose fasteners. HANDLE BRACKET MOUNTING PIN SPRAY LUBRICANT LUBRiCATiON Keep unit well lubricated (See "LUBRICATION REFER TO CUSTOMEF_ RESPONSIBtUT_S SECTION. CHART"). "_NG_NE" IMPORTANT: DO NOT Of LOR GREASE PLASTIC WHEEL BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LiFE OF THE SELF-LUBRICATING BEARINGS. tF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWERED GRAPHITE TYPE LUBRICANT SPARINGLY. g CUSTOMER RESPONSIBILITIE LAWN MOWER BLADE ADAPTER Always observe safety rules when performing any maintenance. CRANKSHAFT KEYWAY TIRES o BLADE Keep tires free of gasoEne, oil, or insect controf chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. BLADE CARE For best results, mower blade must be kept sharp. Replace bent or damaged blades. TO REMOVE BLADE (See Fig, 5) Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug. = Turn lawn mower on its side. Make sure air tilterand carburetor are u p. - SHAFT HARDENED WASHER LOCK WASHER • Remove blade and attaching hardware washer and hardened washer). Care should be taken to keep the blade balanced. An unbalanced blade will cause eventual damage to lawn mower or engine, Use , (bolt, lock o NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work properly. Replace adapter if damaged. TO REPLACE BLADE (See Fig. 5) • ADAPTER TO SHARPEN BLADE Protedt your hands with gloves and/or wrap blade with heavy cloth. Remove blade bott by turning counter-clockwise. a 9/16" box or open-end wrench. BLADE FIG. 5 Use a wood block between blade and.mower housing to prevent blade from turning when removing blade bolt. , TRAILING EDGE The blade can be sharpened with a file or on a grinding wheel, Do not attempt to sharpen while on the mower. To check blade balarice, drive a nait into a beam or wall. Leave about one inch of the straight nail exposed. Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Position the btade adapter on the engine crankshaft. Be sure key in adapter and crankshaft keyway are aligned. GRASS CATCHER - Position blade on the blade adapter aligning the two (2) holes in the blade with the raised tugs on the adapter. - The grass catcher may be hosed with water, but must be dry when used. - Be sure the trailing edge of blade (opposite sharp edge) is up toward the engine. tnstatl the blade bolt with the lock washer and hardened washer into blade adapter and crankshaft. Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise. • Check you r grass catcher often for damage or deterioration. Through normal use it will wear. If catcher needs replacing, replace only with a manufacturer approved replacement catcher. Give the lawn mower model number when ordering, • • (if purchased as an accessory) The recommended tightening torque is 35_40 ft. tbs. IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED. NOTE: We do not recommend sharpening you do, be sure the blade is balanced. blade - but if 10 CUSTO R RESPONS[ [LiT[ES ENGINE LUBRICATION Use only high quaiity detergent oil ratedwith API service classification SF or SG. Select the oil's SAE viscosity grade according to your expected operating temperature, SAE VISCOSITY \ '/ GRADES CONTAINER TEMPERArURE IqANGE ANTICIPATED BEFORE NEXT O_L CHANGE FIG. 6 NOTE: Although,multFviscosity oils (5W30, 10W30 etc,) improve starting in cold weather° these multi-viscosity oils will result in increased oif consumption when usea above 32°F. Checkyour engine oil !evel more frequently to avoid possible engine damage from running ,10won oiI. COLLAR Change th,e oil after the first two hours of operation and eve_ 25 hours thereafter or at least once a year if the lawn mower is not used for 25 hours in one year. Check the crankcase oil level before starting the engine arid after each five (5) hours of continuous use. Tighten oil ptug :securely each _ime you check the oil level. SLOT TO CHANGE ENGINE OIL (See Fig. 6) NOTE: Before tipping iawn mower to drain oil, drain fuel .tank by running engine until fuel tank is empty. , AIR FILTER FIG. 7 Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug. MUFFLER Remove engine oii cap; lay aside on a clean sufface, o Inspect and replace conoded muffler as it could create :a fire hazard and/or damage. Tip lawn mower on its side and drain oil into a suitable container. Rock lawn m,ower back and forth to remove any oit trapped inside of engine. SPARK Wipe off any spilled oit on lawn mower and on side of engine, • CLEANING Fill engine with oil Fill only to the "FULL" line or_the dipstick. DO NOT OVER FILL. o Replace engine oi{ cap. o Reconnect PLUG Change your spark plug each year to make your engine start easier and run better. Set spark pIug gap at .030 inch. IMPORTANT: FOR BEST PERFORMANCE, KEEP MQWER HOUSING FREE OF, BUILT-UP GRASS AND TRASH. CLEAN THE UNDERSIDE OF YOUR MOWER AFTER EACH USE, spark plug wire tO spark plug. AIR F_LTER _,_1_ Your engine will not run properly and may be damaged by using a dirty air filter. Replace the air filter every year, more often if you mow in very dusty, dirty conditions Do not wash air filter. • TO CHANGE AIR FILTER (See Fig: 7) o Remove the air filter cover by turning counterc(ockwise to the stop and pull away from collar. Remove filter from inside of cover. , Clean the inside of the cover and the collar to remove any dirt acct4mutation.. insert new filter into cover, o Put air filter cover and filter into collar aligning the tab with the slot. o Push in on cover and turn clockwise to tighten. f_ _ plug. Pl_" - where !t the spark Turn lawn mower on its side. Make sure air filter and carburetor are up. Clean tile unders:ide of your iawn mower by scraping to remove build-up of grass and trash. Clean engine often to keep trash from accumulating, A clogged engine runs hotter and shortens engine life. o Keep finished surfaces and wheels free Ofall gasoline, oil,etc. We do not recommend using a garden hose to clear] lawn mower unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in _>h_,rt(.,1,d enqine tile, 11 SERVICE AND ADJUSTMENTS [ _ | A_ CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Release control bar and stop engine. __ • Make sure the blade and all moving parts have completely stopped. from spark plug and place where it cannot come_ LAWN MOWER REAR SHIPPING POSITION MEDIUM LOW DEFLECTOR MEDIUM HiGH The rear deflector, attached between the rear wheels of you r mower, is provided to minimize the possibility that objects will be thrown out of the discharge opening into the operator mowing position. If the rear deflector becomes damaged, _tshould be replaced. DISCHARGE GUARD The discharge guard, attached to the discharge opening of your lawn mower, is provided to prevent the possibility of injury resulting from objects being thrown out of the discharge guard opening into the operator mowing position. FIG. 8A TO ADJUST HANDLE (See Figs. 8 -10) Your lawn mower handle can be raised or lowered for your mowing comfort. Four (4) positions are available: high, medium high, medium tow and low. Handles are shipped mounted in the medium low position. = To change from medium low to medium h gh position. the upper and lower handle sections will have to be turned over (See Fig. 8B). = Remove the cable clips. o Remove the controls and operator presence control bar from the upper handle. * Remove the starter rope guide from the lower handle. o Remove hairpin cotters. ° Disconnect the lower handle from the handle brackets (See Fig. 10), ° Turn the handle over and reassemble the hairpin cotters that have been removed. o Reassemble the starter rope guide. Reassemble the controls and the operator presence control bar tothe upper handle. FIG. 8B 2_:o¸ _ LOW "___ HIGH FIG. 9A FIG. 9B LOWER HANDLE CAUTION: The operator presence control bar must pivot freetyto permit blade/ brake engagement when control bar is released. Do not overtighten the fastenets holding the controls to the upper handte. - , To change from medium upper handle section will Fig. 9A), To change from medium lower handle section will Fig, 9B). ENGINE low to high position only the have to be turned over (See ow to low position, only the have to be:turned over _See X / HAIRPIN CLIP \ HANDLE BRACKET FIG. 10 CARBURETOR ENGINE SPEED Your carburetor has a nomadjustable fixed main et for Your engine speed has been factory set. Do not attempt to mixture control, If your engine does not operate properly increase engine speed o_ it may result in personal injury, If due to suspected carburetor problems, take your lawn you believe that engine is running too fast ortoo slow, take mower to an authorizea service center for repair and your mower _o an authorized service center for repair and 12 adjustment. adjustment. STORAGE immediately prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or ENGINE FUEL SYSTEM more. IMPORTANT: IT S IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN E_SSENTIAL FUEL SYSTE#_ PARTS SUCH AS CARBURETOR FUEL FILTER. FUEL HOSE, OR TANK DURING STORAGE. ALSO EXPERIENCE iNDICATES THAT ALCOHOL B[_ENOE!:b_ FUELS (CALLED GASOHOL OR USING ETHANOL ©__ METHANOL) CAN ATTRACT MOISTURE WHICH LEAOS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE, ACIDIC GAS CAN DAMAGE THE ;:UEL SYSTEM OF AN ENGINE WHILE IN STORAGE, LAWN MOWER When tawn mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area o Clean entire lawn mower (See "CLEANING" in the Customer' Responsibilities Section of this manual), , Lubricate as shown in the Customer Responsibilities section of this manual. Be sure that all nuts, botts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. o Touch up all rusted or chipped paint surfaces; sand ,lg;qtly before painting. HANDLE Loosen upper handle mounting bolts enough upper handie to be fo_ded back. Drain the fuel tank. • Start the engine and let it run untit the fu._.llines and ca _buretor are empty. • Never use engine or carburetor cteane_ products in the fuel tank or permanent damage may occur. Use fresh fuel next season. o (See Fig, 1!) NOTE: Fuel stabilizer is an accept_bte alternative _n minimizing the formation of fue! gum deposits during s_or.. age. Add stabilizer to gasoline in fuel tan_ or sto_age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 _qthqLJ_es after adding stabilizer to al!ow the stabilizer to reach tn._ carburetor. Do not drain the gas tank and carburetor if using rue! stabilizer. You can fold your _awn mower handJe for s_orage. 5queez., the bosom ends of the lower handle toward each other until the lower handle clears the handle bracket, [hen move handle forward. o ,, to aIlow ENGINE iMPORTANT; WHEN FOLDING THE HANDLE FOR STORAGE OR TRANSPORTATION, BE SURE TO FOLD THE HANDLE AS SHOWN OR YOU MAY DAMAGE THE CONTROL CABLES. OIL Drain oil (with engine warm) and replace with c_ean engine oil. (See "ENGINE" in the Customer Ressonsibiiities section of tills manua!), When setting up your handle from the storage position, the _owei"handle wilt automatically lock into the mowing position° CYLINDER • Remove spark plug. • Pour one ounce (29 m]) of oil throuQh spa_'k p_u_:;hole into cylinder. - Pull starter handle sfowty a few times to distribute oH. LOWER HANDLE Replace with new spark plug. OTHER COTTER Do not store gasoline from one seaso[7 to another. , Replace your gasoline Can if your can starts to rest Rust and/or dirt in your gaso!ine wil_ cause problems, - If possible, store your unit indoors a_,_" '_ cove.r it to give protection from dust and dirt. • Cover your Unit with a Suitable protective cover that does not retain moisture. Do not use plastic. Pqastic cannot breathe which allows conder_sa[ion to form and will cause your unit to rust. IMPORTANT: NEVER COVER MOWE:'.F.{ WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. OPERATOR PRESENCE CONTROLBAR UPPER HANDLE FOLDFORW_RD FOR STORAGE CAUTION: Never storethe }aw_ mower :with gasoline in the tank inside a building where fumes may reach a_ open flame or spark. Aibw the emgine to cool before storing in m'_y enclosure. BACKWARD MOWIING POSITION LOWER • HANDLE FI_G,,! 1 13 REPAIR PARTS ROTARY LAWN MOWER MODEL NO. 917.386060 1 2 3 1 44 \ 35 36 3: 23 25 \ ,==& 42 15 2O \ 34 45 25 26 24 22 ,- 25 4846 39 \ 22 d 53 41 43 44 25 \ 37 38 REPAIR PARTS ROTARY LAWN MOWER MODEL NO. 917.386060 KEY NO. ol t 2 3 4 5 6 7 8 9 10 Ii 12 13 I4 15 16 17 t8 19 20 2I 22 23 24 25 26 28 29 30 31 32 33 34 35 PART NO. 86902 145646X479 t51516X479 132001 STD541425 73510400 131959 850733X004 750097 130861 74350424 85827 51793 136376 88348 STD512505 750157 140540 87584X004 701971X479 701969X479 7511592 750388X479 750386X479 750085X007 146630 70033tX004 701037 87589 12000014 87593 87590 750149 750913X004 DESCRiPTiON Controt Bar Upper Handle Lower Handle Rope Guide Locknut Locknut 1/4-20 Handle Bolt Up-Stop Bracket Hex Thread Rolling Screw #I0-24 x 3/4 Engine Zone Control Cable Hex Head Bolt 1/4-20-1-1/2 Cable Clip Hairpi n Cotter Handle Knob Flat Washer 3/8 Hex Head Self Tapping Screw 1/4:20 x 1/2 Support Rod Rear Deflector Deflector Bracket Handle Bracket Assembly (Left) Handle Bracket Assembly (Right) Locknut 3/8-16 Support BraCket (Left) Support Bracket (Right) Wheel Adjuster Bracket Spacer Selector Spring Selector Knob Torsion Spring E-Ring Housing Bracket Assembly Hinge Rod Discharge Guard Axle Aim Assembly (Rear) KEY NO. PART NO. 36 61651 37 142748 38 62335 39 151161 40 145935X004 4t 151163 42 57143 43 83923 44 77400 • 45 74760612 '46 59289 47 55187 48 85463 49 STD541425 51 150406 53 700869X479 54 134027X479 55 48346 56 851201X004 57 851514 58-850973 59 851074 60 850263 61 851084 64 151202 -153169 DESCRIPTION Spring Washer (Rear) Shoulder Bolt 3/8q6 Beilevifle Washer Wheel & Tire Assembly (Rear) Axle Arm Assembly Wheel & Tire Assembly (Front) Wave Washer Locknut 3/18-16 Hubcap Hex Head Bolt 3/8-I 6 x 3/4 Flat Washer Screw 5/!6 _18 x 3/4 Danger Decal Locknut 1/4-20 Hex Head Thread Rolling Screw 3/8-16 x 1 Front Baffle Rear Baffle (Not Shown) Lawn Mower Housing (Incl. Ref. #20, 46, 47, 48, 53, 54) Engine Washer Blade Adapter 22" Btade Washer Helical Hardened Lockwasher 3/8 Hex Head Machine Screw 3/8-24 x 1/4 Grd. 8 Engine - Craftsman Model No. 143.965004 Owner's Manual (English/Spanish) Available accessories not inciuded with lawn mower: 71 33072 7_1!33201 7t 33623 71 33500 7! 33300 7_1 33316 Grass-Catcher Mulcher Kit Gas Can (2.5 gat.) Fuel Stabilizer SAE 30W Oil (20 oz.) Mower Cover CRAFTSMAN 4-.CYCLE ENGINE MODELNUMBER 143.965004 _:-370K MODELand SERIAL NUMBERSHERE / 119 '""310 _"3)7 "1 ! ¼ 16 CRAFTSMAN REF NO. 1 2 6 7 12A 12B I4 t5 16 17 18 19 20 3O 40 40 40 41 41 PART NO. 36478A 26727 33734 36557 36558 34695 28277 30589 32651 31335 650548 36281 32600 35996 36073 36074 36075 36070 36071 41 36072 42 42 42 43 45 46 48 5O 52 69 7O 72 75 80 81 82 83 86 89 90 92 93 100 101 !03 110 119 I20 125 125 36076 36077 36078 20381 30963B 326t0A 27241 35992 29914 35261 34311D 36083 27897 30574A 30590A 30591 30588A 650488 611004 611112 650815 650816 34443A 610118 651007 34961 36477 36476 36471 36472 126 I26 130 135 150 293!4B 29315C 6021A 35395 35991 4,-CYCLE ENGINE MODELNUMBER !43.965004 REF NO. 151 169 172 174 178 182 184 185 186 DESCRiPTiON Cylinder (lncl. 2,7,20 & 125) Dowel Pin Breather Element Breather Ass'y, (Incl. 6 & 12A) Breather Cover &Tube (Incl, 12B) Breather Tube Elbow Washer Governor Rod (Inci, t4) Governor Lever Governor Lever Clamp Screw. 8_32 x 5/16" Extension Spring Oi_ Sea! Crankshaft Piston. Pin & Ring Set (Std.) Piston, Pin & Ring Set (.010" OS) Piston, Pin & Ring Set (.020" OS) Piston & Pin Ass'y. (Std,) (incl, 43) Piston & Pin Ass'y. (.0!0" OS) (lnclo43) Piston & Pin Ass'y. (.020" OS)(lncl. 43) Ring Set (Std.) Ring Set (,010" OS) Ring Set (.020" OS) Piston Pin Retaining Ring Connecting Rod Ass'y. (Incl..46) Connecting Rod Bolt .Valve Lifter Camshaft (MCR) Oil Pump Ass'y. Mounting Flange Gasket Mounting Flange (Incl. 72 thru 83) Oil Drain Plug Oil Seal Governor Shaft Washer Governor Gear' Ass'y. (Incl, 81) Governor Soool Screw, t/4-20 x t-1/4" Flywheel Key Flywheel Bellevilie Washer Flywheel Nut Solid State Ignition Spark P_ug Cover Screw, Torx T-15, 10-24 x 15/16" Ground Wire Cylinder Head Gasket Cylinder Head Exhaust Valve (Std,) (Incl, 151) Exhaust Valve (1t32" OS) (Incl. 151) intake Valve (Std,) (fncl, 151) Intake Valve (1/32" OS) (Inc!. !5I) Screw, 5/!6-18 x 1-1/2" Resistor Spark Plug (RJ19LM) Valve Spring PART NO. 31673 27234A 32755 30200 29752 6201 26756 36544 34337 189 650839 19! 36559 195 610973 200 35727 202 36482 203 31342 204 650549 205 650777 207 34336 209 30200 215 32410 223 650451 224 34690A 238 650932 239 34338 241 35797 245 35066 250 35065 260 36420A 261 30200 262 .650831 275 36473 277 650988 285 35000A 287 650926 290 30705 292 26460 298 28763.. 300 34369B 301 36246 305 35647 306 34265 307 35499 309 650562 310 35648 313 34080 370A 36261 370B 35167 370K 36695 380 632646 390 590694 400 36481 417 650760 DESCRIPTION Valve Spring Cap * Valve Cover Gasket Valve Cover Screw, 10-24 x 9/t 6" Nut & Lock Washer, 1/4-28 Screw, 1/4-28 x 7/8" * Carburetor To Intake Pipe Gask,Jt _n_akeP!pe Governor Link Screw, I/4-20 x 3/8" S.E, Brake Bracket (Incl. !95) Terminal Control Bracket llncl. 202 thru 205) Compression Spring Compression Spring Screw. 5_40 × 7/!6" Screw, 6_32 x 21/32" Throttte Link Screw, I 0-24 x 9/t6" Control Knob Screw. !/4-20 x 1" * Intake Pipe Gasket Screw, 10-32 x 49/64" * Air Cleaner Gasket Air Cleaner Cotlar Air Cleaner Fitter Air Cleaner Cover Blower Housing Screw, 10-.24 x 9/16" Screw, 1/4-20 x !/2" Muffler (Incl. 277) Screw, t/4-20 × 2-5/16" Starter CL_p Screw, 8-32 x 21/64" Fuel Line Fuel Line Clamp Screw, 10--32 x 35/64" Fue! Tank dnct. 292 & 30t) Fuel Cap Oil Fill Tube * "O"-Ring "O"-Ring Screw, 10_32 x 1/2" Dipstick Spacer Lubrication Decal Control Deca Starter Decal Carbureto[(Incf. 184} Rewind Starter Gasket Set (Incl. items Marked *) Screw, 8-32 x 3/8" {Optional) RPM High 2900 to 3200 RPM Low 2450 to 2750 (NOTE: This engine could have been built with 590737 starter. Refer to the design of the rope pulley strength ribs for part identification. Individual starter parts do not interchange.) NOTE: All component dimensions gwen _n U.S. inches 1 inch = 25.4 m 17 CRAFTSMAN CARBURETOR 4=CYCLE ENGINE . NO. 632646 NO. - - 632646 NO. q_--2 ,_/..Ly__,.,...,, ___:_ ._ f'_,\,_._ _._ _ _>_ i___ _j [_%..,, _.-_ " _" REWIND STARTER STARTER 143.965004 NO. 590694 NO. 590737 DESCR|PTION Carburetor 1 2 4 5 6 7 631615 631767 631184 631183 632504 650506 Throttle & Lever Assembly (Incl. 184Shaft of Engine Parts List) Throttle Return Spring Dust Seat Washer Dust Sea, (Thrott,e) Throttle Shutter Shutter Screw 16 25 27 631807 631867 631024 Fuel Fitting Float Bowl Float Shaft 28 29 30 31 35 35A 632019 631028 631021 631022 632694 632647 Float Float Bowl "0" Ring Inlet Needle, Seat, & Clip (Incl. 31) Spring C}ip Primer Bulb/Retainer Ring Primer Bulb Filter 44 48 40 27110 631027 632503 Bowl Nut Washer Welch Plug, Atmospheric Vent High Speed Bowl Nut REF NO. -1 2 3 4 5 6 7 8 11 PART NO. 590694 590599A 590600 590696 590601 590697 590698 590699 590700 590695 12 13 REWIND NUMBER REF PART .. ;_ MODEL 590535 590701 DESCRIPTION Recoil Starter Spring Pin (lnct. 4) Washer Retainer Washer Brake Spring Starter Dog Dog Spring Pulley & Rewind Spring Ass'y. Starter Housing Ass'y. .(40 degree grommet) Starter Rope (98"X 9/64" dia.) Starter Handle REF PART NO. -3 6 7 8 11 NO. 590737 590740 590616 590617 590618A 590687A 12 590535 13 14 590701 590741 DESCRIPTION Rewind Starter Retainer Starter Dog Dog Spring Pulley & Rewind Spring Ass'y Starter Housing Ass'y (40 degree grommet) Starter ROpe (Length 98"x 9/64" dia.) Starter Handle Locking Tab NOTE: AII component dimensions given in U.S. nches 1 inch = 25.4 m 18 TROUBLES OOTING POINTS PROBLEM CAUSE Does not start 1_ Dirty air filter. 2. Out of fuel 3. Stale fuel. 4. Water in fuet. 1. 2. 3. 4. 5. 6. 7, 8, 9. Spark plug wire is disconnected. Bad spark plug. Loose blade or broken blade adapter, Control bar in released position Control bar defective 5. 6. Clean/replace air, filter, Flit fuel tank. Drain tank and refill with fresh Clean fuel. Drain fuel tank and carburetor and refill tank with fresh gasoIine. Connect wire to plug. Rep{ace sparkplug. 7. 8 9. Tighten blade bolt or replace blade adapter. Depress control bar to handle, Replace control bar 1. 1. Set in "H_gher CUt" position, 2. 3. 4. 5. 6. Rear of lawn mower housing/blade dragging in heavy grass. Cutting too much grass. Dirty air filter, Buildup of grass, leaves and trash under mower.. Too much oil in engine. Walking speed too fast. 2. 3. Set in "Higher Cut _' position. Clean/replace air filter. 4. 5. Clean underside of mower housing. Check oil level. 6. Cut at stower walking speed, CORRECTION = Loss of power . i , _- _ , = .... Poor cut - uneven ....... Excessive 1. Worn,:bent 2. 3. 4. Wheel heights uneven. Low engine speed, Buildup Of grass, leaves, and trash under mower. or loose blade, 1. 2. 3. 4. Replace blade. Tighten blade bolt. Set all wheels at same height, Contact an authorized service center/department. Ctean underside of mower housing. 1. 2. Worn, bent or loose.blade. Bent engine crankshaft. 1. 2. Replace blade. Tighten blade bolt. Contact an authorized service center/department. 1 Engine flywheel brake is on when control bar is released. 1 Depress control bar to upper handle before pulling starter rope. 2. 3, 4. Bent engine crankshaft Blade adapter broken. Blade dragging in grass. 2. 3, 4. Contact an authorized service center/department. Replace blade adapter. Move lawn mower to cut grass or to hard surface to start engine, 1. 2. Cutting height too low. Lift on blade worn off. 3. 4. Catcher not venting air. Low engine speed. 1. 2, 3. 4_ Raise cutting height. Replace blade. Clean grass catcher. Contact an authorized service center/department, 1. 2. 1. 2. 3, Grass is too high or wheel height is too iow. Rear of lawn mower housing/blade dragging in grass. Grass catcher too full. 4. Handle height position not right for you. Raise Raise setting Empty Adjust j vibration m Starter rope hard to pull i ill Grass catcher not filling (If so equipped) • _ Hard to push _ = . = 19 3, 4, cutting height. rear of lawn mower housing one (t) higher. grass catcher handle height to suit. IVlDN E _S ANUAL 5.0 HORSEPOWER 22" SIDE DISCHARGE ROTARY LAWN MOWER Each lawn mower has its own modet number, gine has its own model number. MODEL NO. 917.386080 Each en- The modei number for your lawn mower wilt be found on a decal attached to the rear of the lawn mower housing, The model number for your engine will be found on the blower housing of the engine. All parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center/Department and most Retail Stores. iFYOU NEED REPAIR SERVICE OR PARTS: WHEN ORDERING REPAIR PARTS, ALWAYS GiVE THE FOLLOWING INFORMATION: - PRODUCT- FORREPAIR THIS TOLL SERVICE CALL FREE NUMBER: 1-800-4-REPAIR (1-800-473=7247) FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: 1-800-FON_PART LAWN MOWER - MODEL NUMBER - 917,386060 ENGINE - CRAFTSMAN - MODEL NO. 143.965004 = PART NUMBER - PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians.., professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell. (1-800-366-7278) 20
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