Craftsman 917387430 User Manual ROTARY MOWER Manuals And Guides L0020133

CRAFTSMAN Walk Behind Lawnmower, Gas Manual L0020133 CRAFTSMAN Walk Behind Lawnmower, Gas Owner's Manual, CRAFTSMAN Walk Behind Lawnmower, Gas installation guides

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Owner's Manual
£RAFTXMAN°
6.0 HORSEPOWER
22" ECONOMY
SIDE DISCHARGE
ROTARY LAWN MOWER
Model No.
917.387430
• Safety
Assembly
Operation
• Maintenance
• EspaSol
Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment
Seam, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
Warranty ............................................... 2
Safety Rules ......................................... 2
Assembly .............................................. 4
Operation .............................................. 5
Maintenance Schedule ........................ 9
Maintenance ......................................... 9
Product Specifications .......................... 10
Service and Adjustments ...................... 13
Storage ................................................. 14
Troubleshooting ................................... 15
Repair Parts .......................................... 34
Parts Ordering ...................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in
the owner's manual, Sears will repair free of charge any defect in material or workman-
ship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only g0 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent
crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only
while this product is in use in the United States.
This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
Safety standards require operator
presence controls to minimize the risk of
injury. Your unit is equipped with such
controls. Do not attempt to defeat the
function of the operator presence controls
under any circumstances.
TRAINING:
Read this operator's manual carefully.
Become familiar with the controls and
know how to operate your mower
properly. Learn how to quickly stop
mower.
Do not allow children to use your
mower. Never allow adults to use
mower without proper instructions.
Keep the area of operation clear of all
persons, especially small children and
pets.
Use mower only as the manufacturer
intended and as described in this
manual.
Do not operate mower if it has been
dropped or damaged in any manner.
Always have damage repaired before
using your mower.
De not use accessory attachments that
are not recommended by the manufac-
turer. Use of such attachments may be
hazardous.
The blade turns when the engine is
running.
PREPARATION:
• Always thoroughly check the area to be
mowed and clear it of all stones, sticks,
wires, bones, and other foreign objects.
These objects will be thrown by the
blade and can cause severe injury.
Always wear safety glasses or eye
shields when starting and while using
your mower.
2
Dress properly. Do not operate mower
when barefoot or wearing open
sandals. Wear only solid shoes with
good traction when mowing.
Check fuel tank before starting engine.
Do not fill gas tank indoors, when the
engine is running or when the engine is
hot. Allow the engine to cool for several
minutes before filling the gas tank.
Clean off any spilled gasoline before
starting the engine.
• Always make wheel height adjustments
before starting your mower. Never
attempt to do this while the engine is
running.
Mow only in daylight or good artificial
light.
OPERATION:
Keep your eyes and mind on your
mower and the area being cut. Do not
let other interests distract you.
Do not mow wet or slippery grass.
Never run while operating your mower.
Always be sure of your footing -- keep
a firm hold on the handles and walk.
Do not put hands or feet near or under
rotating parts. Keep clear of the
discharge opening at all times.
Always stop the engine whenever you
leave or are not using your mower, or
before crossing driveways, walks,
roads, and any gravel--covered areas.
Never direct discharge of material
toward bystanders nor allow anyone
near the mower while you are operating
it.
Before cleaning, inspecting, or repair-
ing your mower, stop the engine and
make absolutely sure the blade and all
moving parts have stopped. Then
disconnect the spark plug wire and
keep it away from the spark plug to
prevent accidental starting.
Do not continue to run your mower if
you hit a foreign object. Follow the
procedure outlined above, then repair
any damage before restarting and
operating you mower.
Do not change the governor settings or
overspeed the engine. Engine damage
or personal injury may result.
Do not operate your mower if it vibrates
abnormally. Excessive vibration is an
indication of damage; stop the engine,
safely check for the cause of vibration
and repair as required.
Do not run the engine indoors. Exhaust
fumes are dangerous.
Never cut grass by pulling the mower
towards you. Mow across the face of
slopes, never up and down or you
might lose your footing. Do not mow
excessively steep slopes. Use caution
when operating the mower on uneven
terrain or when changing directions --
maintain good footing.
• Never operate your mower without
proper guards, plates, grass catcher or
other safety devices in place.
MAINTENANCE AND STORAGE:
Check the blade and the engine
mounting bolts often to be sure they
are tightened properly.
Check all bolts, nuts and screws at
frequent intervals for proper tightness
to be sure mower is in safe working
condition.
Keep all safety devices in place and
working.
To reduce fire hazard, keep the engine
free of grass, leaves or excessive
grease and oil.
Check grass catcher often for deterio-
ration and wear and replace worn
bags. Use only replacement bags that
are recommended by and comply with
specifications of the manufacturer of
your mower.
Always keep a sharp blade on your
mower.
Allow engine to cool before storing in
any enclosure.
Never store mower with fuel in the tank
inside a building where fumes may
reach an open flame or an ignition
source such as a hot water heater,
space heater, clothes dryer, etc.
_Look for this symbol to point out
important safety precautions. It means
CAUTIONH! BECOMEALERT!H YOUR
SAFETY _S INVOLVED.
ACAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs.
_,WARNING
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.
3
These accessories were available when this lawn mower was produced. They are not
shipped with your mower. They are also available at most Sears retail outlets and service
centers. Most Sears stores can also order repair parts for you, when you provide the model
number of your lawn mower. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
MULCHER KITS
__ GRASS CATCHERS
FOR
SIDE DISCHARGE
LAWN MOWERS
A
STABILIZER
GAS CANS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS BLADES BLADE ADAPTERS
AIR FILTERS
WHEELS
SPARK PLUGS
A
ENGINE OIL
Read these instructions and this manual in
its entirety before you attempt to assemble
or operate your new lawn mower.
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the
engine.
Your new lawn mower has been as-
sembled at the factory with the exception of
those parts left unassembled for shipping
purposes. To ensure safe and proper
operation of your lawn mower, all parts and
hardware you assemble must be tightened
securely. Use the correct tools as neces-
sary to ensure proper tightness. All parts
such as nuts, washers, bolts, etc., neces-
sary to complete the assembly have been
placed in the parts bag.
TO REMOVE LAWN MOWER FROM
CARTON
Remove loose parts included with
mower.
Cut down two end corners of carton
and lay end panel down flat.
Remove all packing materials except
padding between upper and lower
handle and padding holding operator
presence control bar to upper handle.
Roll lawn mower out of carton and
check carton thoroughly for additional
loose parts.
HOWTOSETUPYOURLAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
Raise handles until lower handle
section locks into place in mowing
position.
• Remove protective padding, raise
upper handle section into place on
lower handle and tighten both handle
knobs.
4
• Remove handle padding holding
operator presence control bar to upper
handle.
Your lawn mower handle can be
adjusted for your mowing comfort.
Refer to "Adjust Handle" in the Service
and Adjustment section of this manual.
Operator presence control
Upper handle ,_/Liftupj _)
Lift up %., !/7 NMowing
_,',_-_ "_:.'.;"-\'iL_,) !,/,/ position
_-_ _ Lower
handle
KNOWYOUR LAWN MOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN
MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the
location of various controls and adiustments. Save this manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, :KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Engine zone control cable,,, presence control bar
Throttle con
Starter
knob
Gasoline Engine oil cap with dipstick
Housing
IMPORTANT: This lawn mower is
shipped WITHOUT OIL OR GASOLINE Wheel adjuster
in the engine. (on each wheel)
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Commis-
sion. The blade turns when the engine is running.
Operator presence control bar -must be Primer - pumps additional fuel from the
held down to the handle to start the engine, carburetor to the cylinder for use when
Release to stop the engine, starting a cold engine.
Throttle control- used for starting engine and Starter handle -used for starting the engine.
allows you to select either fast or slow.
5
The operation of any lawn mower
can result in fore_n objects thrown
into the eyes, which can result in
severe eye damage. Always wear safety
glasses or eye shields while operating your
lawn mower or performing any adjustments
or repairs. We recommend a wide vision
safety mask over spectacles or standard
safety glasses.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED CONTROL
The engine speed is controlled by a
throttle located on the side of the upper
handle. Fast position is for starting,
normal cutting, trimming and better grass
bagging. Slow position is for light cutting,
trimming and fuel economy.
ENGINE ZONE CONTROL
A, CAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the risk
of blade contact injury. Do not under any
circumstances attempt to defeat the
function of the operator control. The blade
turns when the engine is running.
Your lawn mower is equipped with an
operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start and
operate the lawn mower.
TO ADJUST cLrn'ING HEIGHT
Raise wheels for low cut and lower wheels
for high cut.
Adjust cutting height to suit your require-
ments. Medium position is best for most
lawns.
To change cutting height, squeeze
adjuster lever toward wheel. Move wheel
up or down to suit your requirements. Be
sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the
plate tabs.
Lower wheels for high
cut
Raise wheels for low cut
NOTE: Your lawn mower has been
shipped ready for mulching operation. To
convert to discharging operation, you
must install the discharge deflector
attachment included with your mower.
TO CONVERT TO DISCHARGING
MOWER
Your mower is shipped ready to be used
as a mulcher. To convert to bagging or
discharging:
Lift discharge guard and remove
mulcher plate.
Mower can now be used for side
discharge or optional grass catcher can
be attached.
To return to mulching operation, simply
reinstall mulcher plate as shown.
_,CAUTION: Do not run your lawn
mower without discharge guard,
approved grass catcher or mulcher plate
in place. !Hooks
H°usti_
openi
Hinge
rod
6
BEFORE STARTING ENGINE
OIL
Your lawn mower is shipped without oil in the
engine.
Be sure mower is level and area around oil
fill is clean.
Remove engine oil cap and fillto the full
line on the dipstick.
NOTE: Allow oil to settle down into
engine for accurate dipstick reading.
• Engine holds 20ozs. of oil. Fortypeand
grade of oil to use, see "ENGINE" in
Maintenance section of this manual.
Pour oil slowly. De not over fill.
Check oil level before each use. Add oil if
needed. Fill to full line on dipstick.
To read proper level, tighten engine oil cap
each time.
Reinstall engine oil cap and tighten.
Change the oil after every 25 hours of
operation or each season. You may need
to change the oil more often under dusty,
dirty conditions.
ADD GASOUNE
NOTE: Before filling fuel tank, remove
and discard the debris plug that is inside
the tank.
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be
used within 30 days to assure fuel
freshness.
A, WARNING: Experience indicates that
alcohol blended fuels (catted gasohot or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the fuel tank, start the
engine and let it run until fuel lines and
carburetor are empty. Use fresh fuel next
season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in fuel tank
or permanent damage may occur.
_I=CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
Engine oil cap
Gasoline filler
cap
(Discard
debris plug
inside)
TO START ENGINE
To start a cold engine, push primer
three (3) times before trying to start.
Use a firm push. This step is not
usually necessary when starting an
engine which has already run for a few
minutes.
Move throttle control lever to fast
position.
Hold operator presence control bar
down to the handle and pull starter
handle quickly. Do not allow starter
rope to snap back.
• To stop engine, release operator
presence control bar.
NOTE: In cooler weather it may be
necessary to repeat priming steps. In
warmer weather over priming may cause
flooding and engine will not start. If you
do flood engine, wait afew minutes
before attempting to start and do not
repeat priming steps.
MOWING TIPS
Under certain conditions, such as very
tall grass, it may be necessary to raise
the height of cut to reduce pushing
effort and to keep from overloading the
engine and leaving clumps of grass
clippings. It may also be necessary to
reduce ground speed and/or run the
lawn mower over the area a second
time.
For extremely heavy cutting, reduce the
width of cut by overlapping previously
cut path and mow slowly.
For better grass bagging and most
cutting conditions, the engine speed
should be set in the fast position.
For side discharge lawn mowers,
cutting in a counter-clockwise direction,
starting at the outside of the area to be
cut, spreads grass clippings more
evenly and puts less load on the
engine. To keep clippings off of
walkways, flower beds, etc., make the
first cuts in aclockwise direction.
Pores in cloth grass catchers can
become filled with dirt and dust with
use and catchers will collect less grass.
To prevent this, regularly hose catcher
off with water and let dry before using.
Keep top of engine around starter clear,
and clean of grass clippings and chaff.
This will help engine air flow and
extend engine life.
7
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. See "Cleaning" in MAINTENANCE
section of this manual.
The special mulching blade will recut the
grass clippings many times and reduce
them in size so that as they fall onto the
lawn they will d_erse into the grass and
not be noticed. Also, the mulched grass
will biodegrade quickly to provide nutrients
for the lawn. Always mulch with your
highest engine (blade) speed as this will
provide the best recurring action of the
blades.
Avoid cutting your lawn when it is wet. Wet
grass tends to form clumps and interferes
with the mulching action. The best time to
mow your lawn is the early afternoon. At
this time the grass has dried and the newly
cut area will not be exposed to the direct
sun.
For best results, ad)ust the lawn mower
cutting height so that the lawn mower cuts
off only the top one-third of the grass
blades. If the lawn is overgrown it will be
necessary to raise the height of cut to
reduce pushing effort and to keep from
overloading the engine and leaving
clumps of mulched grass. For extremely
heavy mulching, reduce your width of cut
by overlapping previously cut path and
mow slowly.
Certain types of grass and grass condi-
tions may require that an area be mulched
a second time to completely hide the
clippings. When doing asecond cut, mow
across or perpendicular to the first cut path.
Change your cutting pattem from week to
week. Mow north to south one week then
change to east to west the next week. This
will help prevent matting and graining of
the lawn.
,th,_'-_r_._'i,-,'.'----'-4 Max. 1/3
I
8
.A,NTENANOESC.EDOLE "
AS YOU COMPLETE /_"l_'/'_O_!=l_\"_l= n
Check for Loose Fasteners _ tl_
Clean/Inspect Grass Catcher
(If Equipped) _ V/_
MClean Lawn Mower
O Clean Under Drive Cover
(Power-Propelled Mowers) 1_
Check drive belt/pulleys li//
RE {Power-Propetled Mowers)
Check/Sharpen/Replace Blade _1_3
Lubrication Chart b/'
Clean Battery/Recharge
Electric Start MowersII_ I/4
ECheck Engine Oil Level
NChange Engine Oil ll/_.2
GClean Air Filter (i/2
I Inspect Muffler !_'
NClean or Replace Spark Plug i/
EReplace Air Filter Paper Cartridge 1_2
I-Change more t_len wht,nopera_m9under a heaw load ovin high ant_ent ternpera_t_t'es.
2-Servicemore often when operaling indirty or dusty conditions.
3-Replace blades more oftenwhen mowingIn sandysoil.
4 - Charge 48 hoursal end of season.
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not
cover items that have been subjected to
operator abuse or negligence. To receive full
value from the warranty, operator must
maintain mower as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your unit.
All adjustments in the Service and Adjust-
ments section of this manual should be
checked at least once each season.
Once a year, replace the spark plug, clean
or replace air filter element and check
blade for wear. A new spark plug and
clean/new air filter element assures proper
air-fuel mixture and helps your engine run
better and last longer.
Follow the maintenance schedule in this
manual.
BEFORE EACH USE
Check engine oil level.
Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See "LUBRICATION
CHART').
LUBRICATION CHART
_)Wheel adjuster (_)Mulcher door
oil
(_)Handle bracket
mounting pin
_Spray lubricante
_Refer to MAINTINANCE "ENGINE"
SECTION.
IMPORTANT: Do not oil or grease plastic
wheel bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self lubricating bearings. If you feel they must
be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
9
PRODUCT SPECIFICATIONS
;ERIAL NUMBER
DATE OF PURCHASE
GASOLINE CAPACITY/TYPE: 1.5 QUARTS
UNLEADED REGULAR
OILTYPE (API-SF/SG/SH): SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: 20 OZS.
SPARK PLUG(GAP: .030") CHAMPION RJ19LM OR J19LM
VALVECLEARANCE:
iNTAKE: .004 - .008
EXHAUST: .004 - .008
SOLID STATE IGNITION
AIR GAP: .0125 IN.
BLADE BOLT TORQUE: 35-40 FT. LBS.
The model and serial numbers will be found on a decal attached to the rear of the
lawn mower housing.Record both serial number and date of purchase in space
provided above.
LAWNMOWER NOTE: Remove the blade adapter and
check the key inside hub of blade
adapter. The key must be in good
condition to work properly. Replace
adapter if damaged.
Always observe safety rules when performing
any maintenance.
TIRES
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause
tire damage.
BLADE CARE
For best results, mower blade must be
kept sharp. Replace bent or damaged
blades.
TO REMOVE BLADE
Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with spark plug.
Turn lawn mower on its side. Make
sure air filter and carburetor are up.
Use a wood block between blade and
mower housing to prevent blade from
turning when removing blade bolt.
Protect your hands with gloves and/or
wrap blade with heavy cloth.
Remove blade bolt by turning counter-
clockwise.
Remove blade and attaching hardware
(bolt, lock washer and hardened
washer).
TO REPLACE BLADE
• Position the blade adapter on the
engine crankshaft. Be sure key in
adapter and crankshaft keyway are
aligned.
Position blade on the blade adapter
aligning the two (2) holes in the blade
with the raised lugs on the adapter.
Be sure the trailing edge of blade
(opposite sharp edge) is up toward the
engine.
Install the blade bolt with the lock
washer and hardened washer into
blade adapter and crankshaft.
Use block of wood between blade and
lawn mower housing and tighten the
blade bolt, turning clockwise.
• The recommended tightening torque is
35-40 ft. Ibs.
IMPORTANT: Blade bolt is grade 8 heat
treated.
10
TO SHARPEN BLADE
NOTE: We do not recommend
sharpening blade - but if you do, be sure
the blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause eventual damage to lawn mower or
engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, drive anail
into abeam or wall. Leave about one
inch of the straight nail exposed. Place
center hole of blade over the head of
the nail. If blade is balanced, it should
remain in a horizontal position. If either
end of the blade moves downward,
sharpen the heavy end until the blade
is balanced.
Blade
Crankshaft
Ke_ keyway
Lockwasher
Crank
Blade
bolt
Hardened Trailing Blade adapter
washer edge
GRASS CATCHER
(If purchased as an accessory)
The grass catcher may be hosed with
water, but must be dry when used.
Check your grass catcher often for
damage or deterioration. Through
normal use it will wear. If catcher
needs replacing, replace only with a
manufacturer approved replacement
catcher. Give the lawn mower model
number when ordering.
ENGINE
LUBRICATION
Use only high quality detergent oil rated with
API service classification SF, SG or SH. Select
the oil's SAE viscosity grade according to your
expected operating temperature.
SAE VISCOSITY GRADES
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils
will result in increased oil consumption
when used above 32°1=. Check your
engine oil level more frequently to avoid
possible engine damage from running
low on oil.
Change the oil after every 25 hours of
operation orat least once ayear if the lawn
mower is not used for 25 hours in one year.
Check the crankcase oil level before starting
the engine and after each five (5) hours of
continuous use. 13ghten oil plug securely
each time you check the oil level.
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to
drain oil, drain fuel tank by running
engine until fuel tank is empty.
Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with spark plug.
Remove engine oil cap; lay aside on a
clean surface.
Tip lawn mower on its side as shown
and drain oil into a suitable container.
Rock lawn mower back and forth to
remove any oil trapped inside of
engine.
Wipe off any spilled oil on lawn mower
and on side of engine.
Fill engine with oil. Fill only to the
"FULL" line on the dipstick. DO NOT
OVER FILL.
Replace engine oil cap.
Reconnect spark plug wire to spark
plug.
Container
6" 16"
TEMPERATURE RANGE ANTICIPATED BEFORE N4EXT OIL CHANGE 11
AIR FILTER
Your engine will not run properly and
may be damaged by using a dirty air
filter.
Replace the air filter every year, more
often if you mow in very dusty, dirty
conditions.
TO CLEAN AiR FILTER
Loosen screw and tilt cover to remove.
Carefully remove cartridge.
Clean by gently tapping on a flat
surface. If very dirty, replace cartridge.
_I_CAUTION: Petroleum solvents, such as
kerosene, are not to be used to clean
cartridge. They may cause deterioration
of the cartridge. Do not oil cartridge. Do
not use pressurized air to clean or dry
cartridge.
Install cartridge, then replace cover
making sure the tabs are aligned with
the slots in the back plate. Fasten
screw securely. Back
plate
Cover
tabs
MUFFLER
Inspect and replace corroded muffler as it
could create a tim hazard and/or damage.
SPARK PLUG
Change your spark plug each year to make
your engine start easier and run better. Set
spark plug gap at .030 inch.
CLEANING
IMPORTANT: For best performance, kiip
mower housing free of built-grass and trash.
Clean the underside of your mower after
each use.
_,CAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contact with the spark
plug.
Clean the underside of your lawn mower
by scraping to remove build-up of grass
and trash.
Clean engine often to keep trash from
accumulating. A clogged engine runs
hotter and shortens engine life.
Keep finished surfaces and wheels free of
all gasoline, oil,etc.
We do not recommend using a garden
hose to clean lawn mower unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in shortened
engine life.
Cartridge
Cover
Slots
12
CAUTION: Before performing any
service and adjustments:
Release control bar and stop engine.
Make sure the blade and all moving
parts have completely stopped.
Disconnect spark plug wire from spark
plug and place where it cannot come in
contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT" in
the Operation section of this manual.
DISCHARGE GUARD
The discharge guard, attached to the
discharge opening of your lawn mower, is
provided to prevent the possibility of
injury resulting from objects being thrown
out of the discharge opening into the
operator mowing position. If the discharge
guard becomes damaged, it should be
replaced.
REAR DEFLECTOR
The rear deflector, attached between the
rear wheels of your mower, is provided to
minimize the possibility that objects will
be thrown out of the rear of the mower
into the operator mowing position. If the
deflector becomes damaged, it should be
replaced.
TO ADJUST HANDLE
The handle can be mounted in a high or
low position. The mounting holes in the
bottom of lower handle are off center for
raising or lowering the handle.
Remove upper handle and all parts
attached to lower handle.
• Remove hairpin cotters from lower
handle bracket mounting pin.
Squeeze lower handle in to remove it
from mounting pins.
Turn lower handle over to raise or
lower handle.
Squeeze lower handle in and position
holes onto mounting pins on handle
bracket.
• Reassemble upper handle and all
parts removed from lower handle.
Rotate
ENGINE
ENGINE SPEED
Your engine speed has been factory set.
Do not attempt to increase engine speed
or it may result in personal injury. If you
believe that engine is running too fast or
too slow, take your mower to an autho-
rized service center for repair and
adjustment.
CARBURETOR
Your carburetor has a non-adjustable
fixed main jet for mixture control. If your
engine does not operate properly due to
suspected carburetor problems, take your
lawn mower to an authorized service
center for repair and/or adjustment.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
the proper engine speed. Overspeeding
the engine above the factory high speed
scan be dangerous, if you think the
engine-governed high speed needs
adjusting, contact your nearest authorized
service center, which has proper equip-
ment and experience to make any
necessary adjustments.
13
Immediately prepare your lawn mower for
storage at the end of the season or if the unit
will not be used for 30 days or more.
LAWN MOWER
When lawn mower is to be stored for a period
of time, clean it thoroughly, remove all dirt,
grease, leaves, etc. Store in a clean, dry
area.
Clean entire lawn mower (See "CLEAN-
ING" in the Maintenance section of this
manual).
Lubricate as shown in the Maintenance
section of this manual.
Be sure that all nuts, bolts, screws, and
pins are securely fastened. Inspect
moving parts for damage, breakage and
wear. Replace if necessary.
Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
HANDLE
You can fold your lawn mower handle for
storage.
Squeeze the bottom ends of the lower
handle toward each other until the lower
handle clears the handle bracket, then
move handle forward.
Loosen upper handle mounting belts
enough to allow upper handle to be folded
back.
IMPORTANT: When folding the handle for
storage or transportation, be sure to fold the
handle as shown or you may damage the
control cables.
When setting up your handle from the
storage position, the lower handle will
automatically lock into the mowing
position.
Lower handle
Squeeze to,_
remov_
_'_c°t_Piln \Mour"ng
pin
Operator presence control bar
Upper handle
Fold forward for
storage
Fold
backward
Mowing
position
Lowe handle
ENGINE
FUELSYSTEM
IMPORTANT: It is important to prevent gum
deposits from forming in essential fuel system
parts such as carburetor, fuel filter,fuel hose,
or tank during storage. Also, experience
indicates that alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separation
and formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage.
Drain the fuel tank.
Start the engine and let if run until the fuel
lines and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
altemative in minimizing the formation of fuel
gum deposits during storage. Add stabilizer
to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes
after adding stabilizer to allow the stabilizer to
reach the carburetor. Do not drain the gas
tank and carburetor if using fuel stabilizer.
ENGINEOIL
Drain oil (with engine warm) and replace with
clean engine oil. (See"ENGINE" inthe
Maintenance section of this manual).
CYLINDER
Remove spark plug.
Pour one ounce (29 ml) of oil through
spark plug hole into cylinder.
Pull starter handle slowly a few times to
distribute oil.
Replace with new spark plug.
14
OTHER
Do not store gasoline from one season to
another.
Replace. your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your unit indoors and
cover it to give protection from dust and dirt.
Cover your unit with a suitable protective
cover that does not retain moisture. Do not
use plastic. Plas_ cannot breathe which
allows condensation to form and will cause
your unit to rust.
IMPORTANT: Never cover mower while
engine and exhaust areas are still warm.
_I, CAUTION: Never store the lawn
mower with gasoline in the tank inside a
building where fumes may reach an open
flame or spark. Allow the engine to cool
before storing in any enclosure.
TROUBLESHOOTINGCHART
CAUSEPROBLEM
Does not start
Loss of power
Poor cut- uneven
1. Dirty air fiiter.
2. Out of fuel.
3. Stale fuel.
4. Water in fuel.
5. Spark plug wire is
disconnected.
6. Bad spark plug.
7. Loose blade or broken blad_
adapter.
8. Control bar in released
position.
9. Control bar defective.
1. Rear of lawn mower housinc
or cutting blade dragging
in heavy grass.
Cutting too much grass.
.
3.
4.
5.
6.
Dirty air filter.
Buildup of grass, leaves,
and trash under mower.
Too much oil in engine.
Walking speed too fast.
1. Wom, bent or loose blade.
2. Wheel heights uneven.
3. Low engine speed
4. Buildup of grass, loaves
and trash under mower.
CORRECTION
1. Clean/replace air filter.
2. Fillfuel tank.
3. Drain tank and refillwith
fresh clean fuel.
4. Drain fuel tank and
carburetor and refilltank
with fresh gasoline.
5. Connect wire to plug.
6. Replace spark plug.
7. T'_hten blade bolt or
replace blade adapter.
8. Depress control bar to
handle.
9. Replace control bar.
1. Set to "Higher Cur'
position.
2. Set to "Higher Cut"
position.
3. Clean/replace air filter.
4. Clean underside of mower
housing.
5. Check oil level.
6. Cut at slower walking
speed.
1. Replace blade. _ghten
blade bolt.
2. Set all wheels at same
height
3. Contact an authorized center/
department
4. Clean underside of
mower housing.
15
TROUBLESHOOTING CHART
PROBLEM CAUSE
Excessive
vibration
Starter rope hard
topull
Grass catcher
not filling (if so
eq.ipped)
1. Wom, bent or loose blade.
2. Bent engine crankshaft.
,Engine flywheel brake is on
when control bar is released.
2. Bent engine crankshaft.
3. Blade adapter broken.
4. Blade dragging in grass.
1. Cutting height too low.
2. Lifton blade wom off,
3. Catcher not venting air.
4. Low engine speed
CORRECTION
1. Replace blade. -tighten
blade bolt.
2. Contact an authorized
service center,
1. Depress controlbar to
upper handle before
pulling starter rope.
2, Contactan authorized
servicecenter.
3. Replace blade adapter.
4. Move lawn mowerto cut
grassor to hardsurface
1. Raise cutting height.
2. Replace blade.
3. Clean grass catcher.
4. Contact an authorized center/
department
Hard to push 1. Grass is too high or wheel
height is too low.
2. Rear of lawn mower
housing or blade dragging
in grass.
3. Grass catcher too full.
4. Handle height position not
fight for you.
,
2.
,
4.
Raise cutting height.
Raise rear of lawn mower
housing one (1) setting
higher.
Empty grass catcher.
Adjust handle height to
suit.
16
SERVICE NOTES
33
ROTARY LAWN MOWER - MODEL NO. 917.387430
27
23
"6
16
77
77
7O
72
45
4O 44
5O
45
51
44 43
44
47
55
36
62
I
74
46
ROTARY LAWN MOWER - MODEL NO. 917.387430
KEY PART
NO. NO
286902
3 132001
4 1697(_X479
5169_479
6 63601
7 131959
11 130861
12 750097
13 850733X004
16 136376
19 51793
21 165858
22 66426
23 160831
27 160832
30 160833
33 63124
34 170373X558
35 170374X568
36 16(_35X007
39 168360X004
40 701037
41 167131X004
43 19112222
44 160828
45 172720
46 83923
47 151162
DESCRIPTION
ControlBar
RopeGuide
Upc_rHandre
LowerHandle
Locknut1/4-20
HandleBolt5/16-18
EngineZone ControlCable
HexThraad RollingScrew #10-24x1/2
Up-StopBracket
HandleKnob
HairpinCotter
RearDeflector
WireTie
DischargeGuard
TorsionSpnng
HingeRod
Locknut5/16-18
Wheel Bracket Support (Left)
Wheel BracketSupport (Right)
Wheel BracketAdjuster
Selector Spring
SelectorKnob
AxleArm Assm.(RR)
Washer
ShoulderBolt
WheelAssembly(Reer)
Locknut 1/16-18
Wheel Assm(Front)
KEY PART
NO, NO DESCRIPTION
5O 774_0 Hubcap
51 74760514 Hex Head Bott5/16-18 x 3/4
52 150406 HexHead ThreadRollingscrew 3/8-16 x 1
55 85463 DangerDecal
59 161345 Lawn MowerHousing( Inc_.Key No. 55)
61 851514 BladeAdapter
62 141114 22"Blade
63 851074 HardeeedWasher
64 850263 HelicalLockwasher 3_
65 851084 Hex Head Screw 3/8-24 x 1/4Grd. 8
67 ...... Engine-( See Breakdown)Bdggs andStratton
ModetNo. 143.12HS02-2682-B1
70 167130X004 Axle Arm Asm.(LR)
72 167132X004 A,_eArmAsm. (LF)
73 167133X004 AxleArm Asm (RF)
74 751153 Nut
75 160830 Plate.Mulcher
76 161622 Clip.Closeeut
77 74760412 Hex Head scraw 1/4
78 700417 Throt_eControl
79 144929 Screw
80 111190X Cab_Clamp
81 83816 Screw
-- 171115 OwnefsManual(English/Spanish)
-- 161058 WarningDecal(NotShown)
Avai_oleaccessoriesnotincluded withlawnmower:
71 _ SAE 30W Oil (20 oz.)
-- 33076 GrassCatcher
BRIGGS & STRATTON MODEL NO. 12H802
4-CYCLE ENGINE TYPE NO. 2682-B1
1102
II_ REQUIRES SPECIALTOOLS
TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL,
I 1058 OWNER'S MANUAL ]2o_ 22_
36
BR|GGS & STRATTON MODEL NO. 12H802
4-CYCLE ENGINE TYPE NO. 2682-B1
968
967
445
613 \_J
977 CARBURETOR 1
GASKET SET 53 _
617
121 CARBURETOR KIT
188
668
lO4_
11o Q
37
BRIGGS & STRATTON MODEL NO. 12H802
4-CYCLE ENGINE TYPE NO. 2682-B1
305 969
363
(_
670 "_ 19o
921 1
"957
[1036 LABEL KIT-EMISSION I
/---,
7 [ •
65A '_'
592 _50 _d:_-=_ _,!_ _
456
38
BRIGGS &STRATTON MODEL NO. 12H802
4-CYCLE ENGINE TYPE NO. 2682-B1
56 __,
615
4o4_
616_
505 _
258 789
556
474 _
3_ 20 358 GASKET SET
177 _1087_ _,,._ 668
39
BRIGGS & STRATTON MODEL NO. 12H802
4-CYCLE ENGINE TYPE NO, 2682-B1
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
7
8
9
t0
11
12
13
15
16
2O
22
23
24
25
26
27
28
29
32
33
34
35
40
43
45
46
5O
51
53
54
493260 Cylinder Assembly
293708 Bushing/Seal Kit
299819 -_- Oil Seal
493279 Engine Sump
69 ! 160 Cylinder Head
272916 _+ Cylinder Head Gasket
495786 Breather Assembly
272481 -tr+ Breather Gasket
94650 Screw (Breather Assembly)
231933 Breather Tube
272198 -_ Crankcase Gasket
94547 Screw (Cylinder Head)
691680 Oil Drain Plug
498565 Crankshaft
399781 _ Oil Seal
691092 Screw (Engine Sump)
492177 Flywheel
222698 Flywheel Key
499429 Piston Assembly (Standard)
O.S.
499430 Piston Assy. (.010" O'S" ))
499431 Piston Assy. (.020"
499432 Piston Assy. (.030" O.S.)
499425 Ring Set (Standard)
499426 Ring Set (.010" O.S.)
499427 Ring Set (.020" O.S.)
499428 Ring Set (.030" O.S.)
263190 Piston Pin Lock
499423 Piston Pin
499424 Connecting Rod
94699 Screw (Connecting Rod)
262651 Exhaust Valve
262652 Intake Valve
691270 Valve Spring
93312 Valve Retainer
493737 Governor/Oil Slinger
690548 Valve Tappet
691449 Cam Gear
497465 Intake Manifold
272199 _Intake Gasket
692524 Screw (Carburetor)
94526 Screw (Intake Manifold)
KEY PART
NO. NO. DESCRIPTION
55 691421 Rewind Starter Housing
56 498144 Starter Pulley
57 498144 Rewind Starter Spring
58 281464 Starter Rope
(Cut to Required Length)
60 281434 Starter Rope Grip
65A 94904 Screw (Rewind Starter
Housing)
81 223664 Muffler Screw Lock
95 94098 Screw (Throttle Valve)
97 493267 Throttle Shaft
104 231371 Float Hinge Pin
t 10 O<l.Washer (Sold in Kit Only)
117 494870 Main Jet
121 498260 Carburetor Kit
125 498170 Carburetor
127 Welch Plug (Sold in Kit Only)
130 224908 Throttle Valve
133 398187 Carburetor Float
134 398188 Needle Valve (Includes Seat)
137 04, Float Bowl Gasket
(Sold in Kit Only)
146 94388 Timing Key
159 224815 Support Bracket
163 272653_•_Air Cleaner Gasket
177 280393 _O-Ring Seal
187 492790 Fuel Line
188 693399 Screw (Control Bracket)
190 94511 Screw (Fuel Tank)
202 262579 Mechanical Governor Link
209 263044 Governor Spring
222 497203 Control Bracket
227 690783 Governor Lever
258 94512 Screw (Brake)
287 94511 Screw (Oil Fill Tube)
300 497838 Exhaust Muffler
304 493293 Blower Housing
305 691108 Screw (BlowerHousing)
306 690450 Cylinder Shield
RPM Settings: Low Speed: 1900-2100
High Speed: 3000-3200
_r Included in Gasket Set, Ref Number 358.
Included in Carburetor Kit, Ref Number
121.
Included in Carburetor Gasket Set, Ref
Number 977.
+ Inccluded in Value Overhaul Kit, Ref
Number 1095.
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
40
BRIGGS & STRATTON MODEL NO. 12H802
4-CYCLE ENGINE TYPE NO. 2682-B1
KEY PART
NO. NO.
307 690345
332 94877
333 802574
334 94731
337 802592
356 497833
358 497316
363 19069
383 89838
404 690272
423 93758
425 94872
443 94873
446 491588
455 225121
456 281503
459 281505
474 492841
505 231082
523 495264
525 495265
529 281299
556 94512
562 92613
584 692342
585 272238
592 94908
597 94943
601 93053
608 497680
613 94231
615 690340
616 691306
617 270344
618 262749
621 396847
635 66538
668 493823
DESCRIPTION
Screw (Cylinder Shield)
Nut (Flywheel)
Magneto Armature
Screw (Magneto Armature)
Spark Plug
Stop Wire
Gasket Set
Flywheel Puller
Spark Plug Wrench
Washer (Governor Crank)
Screw (Interlock Switch)
Screw (Air Cleaner Cover)
Screw (A/C Primer Base)
A]C Cartridge Filter
Flywheel Cup
Pawt Friction Plate
Ratchet Pawl
Alternator
Nut (Governor Lever)
Dipstick
Oil Fill Tube
Grommet
Screw (Alternator)
Bolt (Governor Lever)
Breather Passage Cover
-_ Breather Passage Gasket
Nut (Rewind Starter Housing)
Screw (Pawl Friction Plate)
Fuel Line Clamp
Rewind Starter
Screw (Exhaust Muffler)
Retainer
Governor Crank
04, Intake Manifold Seal
Spring
Stop Switch
Spark Plug Boot
_r Spacer (Includes 2)
KEY PART
NO. NO. DESCRIPTION
670 280512 Fuel Tank Spacer
687 94515 Screw
(Breather Passage Cover)
689A 263073 Friction Spdng
708 691321 O, Throttle Shaft Seal
741 262598 Timing Gear
789 493380 Wiring Harness
847 495263 Dipstick/Tube Assembly
851 493880 Cable Terminal
869 691155 Valve Seat (Intake)
870 690380 Valve Seat (Exhaust)
871 63709 Guide Bushing (Intake Valve )
262001 Guide Bushing
(Exhaust Valve )
910 94510 Stud (Alternator)
921 497233 Blower Housing Cover
922 262640 Brake Spring
923 691994 Brake
935 398758 Interlock Switch
957 397974 Fuel Tank Cap
966 496116 NC Primer Base
967 493537 Pra Cleaner Filter
968 281340 Air Cleaner Cover
969 94696 Screw (Blower Housing Cover)
970 94749 Screw (Support Bracket)
972 495224 Fuel Tank
975 493640 Float Bowl
976 496115 Carburetor Primer
977 498261 Carburetor Gasket Set
1019 494256 Label Kit
1036 695111 Label Kit-Emission
1058 273693 Owner's Manual
1059 398540 Screw/Washer Kit
1087 280966 _ O-Ring Seal
1095 498526 Va{ve Overhaul Gasket Set
1102 232153 Guide Pilot
---- 12JSO2-1915-E1Replacement Engine
RPM Settings: Low Speed: 1900-2100
High Speed: 3000-3200
Included in Gasket Set, Ref Number 358.
Included in Carburetor Kit, Ref Number
121.
Included in Carburetor Gasket Set, Ref
Number 977.
+ Inccluded in Value Overhaul Kit, Ref
Number 1095.
NOTE: All componentdimensionsgiven in U.S.
inches 1 inch = 25.4 mm
41
SERVICE NOTES
42
SERVICE NOTES
43
_For repair of major brand appliances In your own home...
_ no matter who made it, no ma[ter who sold it!
1 800 4 MY HOMESMAn_ day
_':; .... me, ornt
11.8004694663)
i(1-800.366-7278)
........
.
(1-888-784-6427)
: :: :_ :_::_:: I_ _::
www.sears.com
To bring in prodL_--'tssuch as vacuums, lawn equil_le_ and electronics
for repair, call for the location of your I'P_3restSears Parts & Repair Center
1-800-488-1222 _ _o_,_
www.searlLCOllll
7daysaweek
Www.sears.com /partsdlrect
For the replacame_ parts, accessoriesand owner's manuals
IJ_atyou need to do-it-yourself, call Sears PartsDirectSM!
1-800-366-PART 6_._- 11p,rn.csr,
To purchase or inquire about a Sears ServiceAgreement:
1-800-827-6655
7 a.m.-5 p.m.CST,Irks. -,%_t.
Parapedirse_ciode repa'adnadomicilio, AuCaredapourserviceenfranais:
y paraordererpiezascon_adamidlb: 1-877-LE-FOYER'"
1"888"SU41OGAR=" (1-877-533-6937) ::o J
. ....
®ReglstenidTrademarkIT. Trademid( of Sears.Roebuckand Co.
@ Sears, Roebuck and Co. ®MarcaRegistmdaITM Mama de F6bdcade Seers, Roebuck andCo.
171115 Rev.1 01.05.00 VB Printed in U.S.A.

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