Craftsman 917388300 User Manual WALK BEHIND LAWN MOWER Manuals And Guides L9080105

CRAFTSMAN Walk Behind Lawnmower, Gas Manual L9080105 CRAFTSMAN Walk Behind Lawnmower, Gas Owner's Manual, CRAFTSMAN Walk Behind Lawnmower, Gas installation guides

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Owner's Manual
£RnFTSMnN"
6.0 HORSEPOWER
21" MULTI-CUT
ROTARY LAWN MOWER
Model No.
917.388300
• Safety
Assembly
Operation
• Maintenance
Espahol
Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment
Seam, Roebuck and Co., Hoffman Estates, IL 60179
VisitourCraftsmanwebsite: www.sears.com/craffsman
'warenty
Sat .=tyI_ules
_.As._embly
_tenance Schedule
i_M_ ntenance
2 Product Specifications 1
2 Service and Adjustments 1;
4 Storage 1,
6 Troubleshooting 1
10 Repair Parts 3,
10 Parts Ordering Back Cove
:LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
iFor two years from date of purchase, when this Craftsmen Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in
the owner's manual, Sears will repair free of charge any defect in material or workmar
ship.
If this Craftsmari Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase.
This Warranty does not cover:.
Expendable items which become wom during normal use, such as rotary mower
blades, blade adapters, baits, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent
crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by retuming the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only
while this product is in use in the United States.
This Warranty gives you specific legal rights, and you may also have other rights whicI
vary from state to state.
SEARS, ROEBUCKAND CO., D/817 WA, HOFFM_STATES, ILLINOIS 60179
Safety standards _:equire operator
presence control to minimize the risk of
injury. Your unit is equipped with cuch
controls, do not attempt to defeat the
function of the operator presence controls
under any cimumstancas.
TRAINING:
Read this operator's manual carefully.
Become familiar with the controls and
know how to operate your mower
properly. Leam how to quickly stop
mower.
Do not allow children to use your
mower. Never allow adults to use
mower without proper instructions.
Keep the area of operation clear of all
persons, especially smell children and
pets.
Use mower only as the manufacturer
intended and as descdbed in this
manual.
Do not operate mower if it has been
dropped or damaged in any manner.
Always have damage repaired before
using your mower.
Do not use accessory attachments that
are not recommended by the manufac-
turer. Use of such attachments may be
hazardous.
The blade turns when the engine is
running.
PREPARATION:
Aiwaysthoroughly check the area to b
mowed and clear it of all stones, sticks
wires, bones, and other foreign object=
These objects will be thrown by the
blade and can cause severe injury.
Always wear safety glasses or eye
shields when starting and while using
your mower.
Dress propedy. Do not operate mowe
when barefoot or weadng open
2
sandals.Wearonlysolidshoeswith
goodtractionwhenmowing.
Check fuel tank before starting engine.
Do not fill gas tank indoors, when the
engine is running or when the engine is
hot. Allow the engine to cool for several
minutes before filling the gas tank.
Clean off any spilled gasoline before
starting the engine.
Always make wheel height adjustments
before starting your mower. Never
attempt to do this while the engine is
running.
Mow only in daylight or good artificial
light•
OPERATION:
Keep your eyes and mind on your
mower and the area being cut. Do not
let other interests distract you.
Do not mow wet or slippery grass.
Never run while operating your mower.
Always be sure of your footing -keep a
firm hold on the handles and walk.
Do not put hands or feet near or under
rotating parts• Keep clear of the
discharge opening at all times.
Always stop the engine whenever you
leave or are not using your mower, or
before crossing driveways, walks,
roads, and any gravel-covered areas.
Never direct discharge of material
toward bystanders nor allow anyone
near the mower while you are operating
it.
Before cleaning, inspecting, or repair-
ing your mower, stop the engine and
make absolutely sure the blade and all
moving parts have stopped. Then
disconnect the spark plug wire and
keep it away from the spark plug to
prevent accidental starting.
Do not continue to run your mower if
you hit a foreign object. Follow the
procedure outlined above, then repair
any damage before restarting and
operating your mower.
Do not change the governor settings or
overspeed the engine. Engine damage
or personal injury may result.
Do not operate your mower if it vibrates
abnormally. Excessive vibration is an
indication of damage; stop the engine,
safely check for the cause of vibration
and repair as required.
Do not run the engine indoors. Exhaust
fumes are dangerous.
Never cut grass by pulling the mower
towards you. Mow across the face Of
slopes, never up and down or you
might lose your footing. Do not mow
excessively steep slopes. Use caution
when operating the mower on uneven
terrain or when changing directions -
maintain good footing.
Never operate your mower without
proper guards, plates, grass catcher or
other safety devices in place. _ _
MAINTENANCE AND STORAGE:
Check the blade and the engine
mounting bolts often to be sure they are
tightened properly.
Check all bolts, nuts and screws at
frequent intervals for proper tightness to
be sure mower is in safe working
condition.
Keep all safety devices in place and
working.
. To reduce fire hazard, keep the engine
free of grass, leaves or excessive
grease and oil.
Check grass catcher often for deteriora-
tion and wear and replace wom bags.
Use only replacement bags that are
recommended by and comply with
specifications of the manufacturer of
your mower.
Always keep a sharp blade on your
mower.
Allow engine to cool before storing in
any enclosure.
Never store mower with fuel in the tank
inside a building where fumes may
reach an open flame or an ignition
source such as a hot water heater,
space heater, clothas dryer, etc.
Look for this symbol to point out important
safety precautions• It means CAUTION!!!
BECOMEALERTI!! YOUR SAFETY IS
iNVOLVED.
_CAUTION: Always disconnect spark
_l_g wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs.
_IsWARNING: The engine exhaust from
product contains chemicals known to
the State of Califomia to cause cancer,
birth defects, or other reproductive harm.
3
Thsse_wereavalleblawhanthislawn mowerwas produced.They m,enot
shippedw#h your mownr.11_'-yarealse avallablaatmqstSearsret_loutletsandSsrvice
cantem,MostSearsstores.canalsoorderrepairpartsforyou,whenyouprovidethemodel
numberofyourlawn rnower.Someofthaseaccassoriesmay notapplytoyourlawnmower,
LAWN MOWE R PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
MULCHERKITS
_I GRASS CATCHERS
FOR
SIDE DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
i
MUFFLERS
BELTS BLADES
AIR RLTERS
BLADE ADAPTERS WHEELS
STABILIZER
GAS CANS
SPARK PLUGS
ENGINE OIL
Read these instructions and this manual in
its entirety before you attempt to aSSemble
or operate your new lawn mower.
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the
engine.
Your new lawn mower has been as-
sembled at the factory with the exception of
those pads left unassembled for shipping
purposes. To ensure safe and proper
operation of your lawn mower, all parts and
hardware you assemble must be tightened
securely. Use the correct tools as neces-
sary to ensure proper tightness. All parts
such as nuts, washers, bolts, etc., neces-
sary to complete the assembly have been
placed in the pads bag.
TO REMOVE LAWN MOWER FROM
CARTON
Remove loose pads included with
mower.
Cut down two end comers of carton and
lay end panel down flat.
Remove all pecking materials except
padding between upper and lower
handle and padding holding operator
presence control bar to upper handle.
Roll lawn mower out of carton and check
carton thoroughly for additional loose
parts.
4
HOWTO SETUPYOURLAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
Raise lower handle section to operating
position and squeeze the bottom ends
of lower handle towards each other
until the pin in handle can be inserted
into one of the three height adjustment
holes.
Remove protective padding, raise
upper handle section into place on
lower handle and tighten both handle
knobs,
Remove any packing material from
around control bar.
Your handles may be adjusted for your
mowing comfort. Refer to Service and
Adjustments section of this manual.
Operator
presence
control bar
h_e
Uft up
Lower
handle
Mowing
position
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to
be used as a mulcher. To convert to
bagging or discharging, see "To convert
mower" in the OPERATION section of this
manual.,
5
KNOWYOUR LAWNMOWIBR
READ THiS OWNER'S MANUAl_AND SAFETY RULES BEFORE OPERATING YOUR LAWN
MOWER. Compare the Bustr'_dons with your lawn mower tofamiliarize yourselfwiththe
,Ioca_ of vadous conbob and adjustments. Save thismanual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF ANG FEET AWAY
Operator presence contro{
bar
Handle
Grass catche_._
fillercap
Engineoilcap
with dipstick
Mulcher door Lawn mower housing
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the Wheel adjuster
engine. (on each wheel),
MEETS CPSC SAFETY REQUIREMENTS
Sears rotarywalk-behind power lawn mowers confoml to the safety standards of the American
Nalional Standards Insl#ute and the U.S. Consumer Product Safety Commission. The blade
turnswbentheen_e is running.
Operator PretmceControl Bar- mustbe
betddowntoU_ehandletostartUheengine.
Releaseto stoptbe engine.
I
Pflmer - pumps add'dionalfuel from the
carburetorto Ihe cylinderfor use when
stara_acoldengine.
Starter Handle - used for startingthe engine.
6
The_of any lawnmowercan result
mfore_ abjectsthrowni_tothe eyes,which
can rasultinsevereeyedamage. Always
wearasfety giassas or eye shialdswhile
operatingyourlawnmoweror performingany
adjusb'nentsor repairs.We recommanda
widevisionsafetymaskoverspectaclesor
standardsafetyglasses.
HOWTO USE YOUR LAWN MOWER
ENGINE SPEED CONTROL
The angino speed was set at the factory for
optimum performance. Speed is not adjust-
able.
ENGINE ZONE CONTROL
_CAUTION: Federal regulations
require an engine control to be installed
on this lawn mower in order to minimize
the risk of blade contact injury. Do not
under any circumstances attempt to
defeat the function of the operator control.
The blade turns When the engine is
running.
Your lawn mower is equipped with an
operator presence conlrol bar which
requires Ule operalor to be posi'doned
behind the lawn mower handle to start and
operate the lawn mower.
TO ADJUST CUTTING HEIGHT
Raise wlneeisfor low cut and lower wheels
for high cut.
Adjust cutling heightto suit your mquire-
mants, Medium positionis bast for most
lawns.
To change cutting height, squeeze adjuster
lever toward wheel Move wheal up or
down to suityour roquirements. Be suro all
wheals are in the same astlJng.
NOTE:Adjusterispropedypod_nedwhen
plate tab inserts into hole in lever. Also, 9-
polo, adjusters ('#so eq,_ped) a,ow k_er
to be pe_ax_ betwean =hepUe tabs.
Low6r Wheels for High Cut
PlateTab
Lever
Raise Wheels for Low Cut
TOCONVERTMOWER
Your lawn mower was shipped ready to be
used as a mulcher. To convert to baggingor
discharging:
REAR BAGGING
Lift rear door of the lawn mower and place
the grass catcher frame hooks onto the
door vot
To convert to mulching or discharging
operalion, remove grass catcher and close
rear door.
SIDE DISCHARGING
Rear door must be dosed,
Open mulcher door and installdischarge
deflector iJnderouard as shown.
Mower is now ready for alL-charging
operation.
To convert to mulching or bagging
operation, _scharge deflector must be
removed and mulcher door must be
dosed.
SIMPLE STEPS TO REMEMBER
WHEN CONVERTING YOUR LAWN
MOWER
FOR MULCHING -
Rear door dosed.
Mulcher door desed.
FOR REAR BAGGING -
Grass catcher installed,
Mulcher door dosed.
FOR SIDE DISCHARGING -
Rear door dosed.
Side dischan_ deflector installed.
_UTION: Do not run your lawn mower
rear door dosed or approved grass
c_chor in placo. Never attempt to operate the
lawn mower with the rear door removed or
propped open.
Mulcher
door
7
Open
Mulcher Door
Discharge
deflector
BEFORE STARTING ENGINE
OL
Your lawn mower is shipped wi_out oil in the
engine.
Be sure rnower is level and area around oil
fll is clean.
Remove engine oilcap and fillto the full
a_eonthecr_sl_.
NOTE: Allow oil to settle down into
engine for accurate dipstick reading.
Engine holds 20ozs.of oil. Fortypeand
grade of oil to use, see =ENGINE" in
Maintenance section of this manual.
Pour oilslowly. Do not over fill.
Check oil level before each use. Addoilif
needed.FZtofullineon_ck.
Toreadprior k_, _hten en_ne6Zcap
each _ne.
Re_s_ en_neoacapand_
ChangetheoZa_terevery25 houmof
_or each seaso_ You may need
tochangeg_eollmoredten underdusty,
drty
GAS
RI furltm_ Usefresh,dean,regular
urdeadedgasc_w _ a mk_ d 87
_:_se _ inq_es _c_ be
-sed_30a_/stoass_e_
freshness.
_AFNN@: _q_ce _atos _
Uendedfueb(c_ed geso_ or
udnge_ol or _ cansttract
mo_.ure.v_h k_adsto _==ion =_d
f_ of addsdudngstorage.Ack_cgas
candamagethefuelsystemof anengine
w_e instorage.Toav=dencneproUem_
_e fuelsystemshouldbeempaedbofore
_ of 30c_ orlonger.Drainthefuel
_K _ut _ _gine _cl _ itmnun__
lines and cad_uretorare empty. Use fresh fuel
nextseason.SeeStorageInstmctionsfor
a_ inforn,atio_Neveruseengineor
carburetorcleaner products in fuel tank or
permanent damage may occur.
efiller
Engineoll cap
cap
TO START ENGINE
Tostarta_d engine,pushpdmerfive(5)
t_mesboforet_ng to start. Use a firmpush,
T_ step_notusua_ynecess=ywhen
starlingan engine which has already run
for a few minutes.
Hold operator presence control bar down
to thehandleandpulstartorhandle
quk_Idy.Do not a, ow starter rope to snap
back.
Tostopeng.e,rek_se_presence
controlbar.
NOTE: In ccoler westher it may be necessary
to repest pdming steps. In warmer weather
overpruningmaycausegccm_gandengine
w#l notstart. If you do flood engine, wait a few
mir_.es before sttempting to start and do not
repestp_m_gstep_
8
MOWING'lIPS MULCHING MOWlNGTIPS :
Under certain concilk_ such as very tail IMPORTANT:. For best performance, keep
grass, it may be nenessery to raise the n_wer housingfree of buUt-upgrass and
height of cut to reduce pushing effort and to trash. Clean UNDERSIDE OF MOWER
keap from overloading the engine and
leaving clumps of grass clipp_s. It may
aise be necessary to reduce ground speed
and/or run the lawn mower over the area a
second time.
For extremely heavy cutting,reduce the
dth ofc=byov ng prev cut
pathandmow
For better grass bagging and most cutting
conditions,the engine speed should be set
inthe fast pos'_don.
Porea in cloth grass catchers can become
filledwith dirt and dustwith use and
catcherswill collect less grass. To prevent
this, regularlyhose catcher off with water
and let dry before using.
Keep top of angine around starter clear
anddeanof grosscrq0p_gsandchaff.
This will help engine air now and extend
engine life.
HOUSING after each use. See "Cleaning"in
MAINTENANCE section of this manual.
The special mulching blade will recutthe
grass cl'_opingsmany times and reduce
them in size so that as they fail onto the
lawn they will dispeme into the grass and
not be noticed.Also, the mulched grass will
biodegrade quicklyto provide nutrientsfor
the lawn. Always mulch with your highest
engine (blade) speed as this will provide
the best re_fting actien of the I_des.
Avoid cuttingyour lawn when itis weL Wet
grass tends to form dumps and inte=feres
wi_ the mulchingac'don.The best time to
mow your lawn is the early afternoon.At
this time the grass has dried and the newiy
cut area will net be exposed to the direct
sun.
For best results,adjust the lawn mower
cutling heightso that the lawn mower cuts
off only the top one-thirdof the grass
blades. If the lawn is overgrown it will be
necessary to raise the heightof cut to
reduce pushing effort and to keep from
overloading the engine and leaving
clumps of mulched gra,ss.For extremely
heavy mulching, reduce your width of cut,
mow slowiyand raisethe rear of the lawn
mower one wheal adjuster setting higher
than the front.
Certain types of grass and grass comr_ions
may require that an area be mulched a
second lima to completely hide the
cr_pings. When doing a second cut, mow
acroseor peq_e_rK_jlar to the tirst cut path.
Chenge your cutlJngpaftem from weak to
weak. Mow northto south one week then
change to east to west the next week. This
will help prevent matting and grairdngof
the lawn.
9
.A. ENANCESC.EOULE
AsYouCOMPL_-_ ___'.__ _ _._ g_¢__ :_;
Check forLoose Fasleners 1/ IFd
CleaNInsl)ect Grass Catcher
(if Equipped)
M clean LawnMower
_,_ Clean Under Drive CoverIpower.Pro_lled Mowe_)
Check drive belt/pulleys
RE (Power-Propelled Mowers)
CheckiSharpan/Re_ace Blade
LubricationChart
Clean BatterJ/Recharge
JE Check EngineOil Level
NChange Engine Oil
iGClean Air Rlter
I=nspectM_f_
N C_anorR_o_e SparkP_g
EReplace Air Rlter Paper Cartridge
v' ,/ l/
v' i/
t/
t/ t/l:
_2
1 - Ghangemo_ oftlmwh_mepemtl_l underIt I_lvy IoQd_t in highanltdenttempemtu_s,
2. SeNk_ morn olten_en _l_a_ Indktyordully _ndltlon=.
3 - Replaceblade_mo_ =t_ _ med_ In==,dy =o11.
4_Citable48 I_um _1emlof _.
GENERAL RECOMMENDATIONS
The warrantyon this lawn mower does not
cover items that have been sebjected to
operator abuse or neg_.To receive full
value from the warrant_ operator must
maintain mower as inst._ed in this manual.
Some ad'justmentswUlnsed to be made
pedocrK_ly to properly maintainyour unit.
All adjustments inthe Service and
Adjustments sec_on of this manual should be
checked at least once each season.
Or,ceayser,mpta_thespa_kp_ug,
replaceairfilterelementand d'_k blade
forwear.A newspa_kpluganddean/new
air fiiter element assures proper alr-fual
mixture and helps your engine run better
a_ _t _x_er.
Follow the maintenance schedule in this
manual.
BEFORE EACH USE
Checkengineoillevel.
Check for loose fasteners.
LUBRICATION
Keep unit well lubricated(See "LUBRICATION
CHART").
LUBRICATION CHART
Wheel
adjusters
E_rakespdng
o
®
door ) Handle bracket
hinge mountingpin
SPRAYLUBRICANT
SAE 30 MOTOR OIL. REFERTO
ENGINE -MAINTENANCESECTION.
IMPORTANT: Do not oil or grease
wheel bearings. V'_cous lubricantswill attract
dust and dirtthat will shortenthe lifeof _e self
lubricatingbearings. If youfeel they must be
lubricated, use only a dry,powdered graphite
type lubdcantsparingly.
10
PRODUCT SPECIFICATIONS
MODEL NUMBER 917.388300
SERIAL NUMBER
DATE OF PURCHASE
HORSEPOWER: 6.0
GASOLINE CAPACITY/'I'YPE: 1.5 QUARTS
UNLEADED REGULAR
OILTYPE (API-SF/SG/SH): SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: 20 OZS.
SPARK PLUG(GAP: .030") CHAMPION RJ19LM OR J19LM
VALVE CLEARANCE: "INTAKE: .004 - .008
EXHAUST: .004 - .008
SOLID STATE IGNITION
AIR GAP: .0125 IN.
BLADE BOLT TORQUE: 35-40 FT. LBS.
The model and serial numbers will be found on a decal attached to the rear of the
lawn mower housing.Record both serial number and date of purchase in space
provided above.
LAWNMOWER
A/ways observe safety rules when performing
any maintenance.
TIRES
Keap tiresfree of gssoline, oil, or insect
control chemicals which can harm nJbber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause
tiredamage.
BLADE CARE
For best results, mower blade must be
kept sharp. Replace bent or damaged
blades.
TO REMOVE BLADE
Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with spark plug.
Tum lawn mower on its side. Make
sure air filter and carburetor are up.
Use a wood block between blade and
mower housing to prevent blade from
tuming .when removing blade bolt.
Protect your hands with gloves and/or
wrap blade with heavy cloth.
Remove blade bolt by tuming counter-
clockwise.
Remove blade and attaching hardware
(bolt, lock washer and hardened
washer).
NOTE: Remove the blade adapter and
check the key inside hub of blade adapter.
The key must be in good condition to work
propedy. Replace adapter if damaged.
TO REPLACE BLADE
Position the blade adapter on the
engine crankshaft. Be sure key in
adapter and crankshaft keyway are
aligned.
Position blade on the blade adapter
aligning the two (2) holes in the blade
with the raised lugs on the adapter.
Be sure the trailing edge of blade
(opposite sharp edge) is up toward the
engine.
Install the blade bolt with the lock
washer and hardened washer into
blade adapter and crankshaft.
Use block of wood between blade and
lawn mower housing and tighten the
blade belt, turning clockwise.
The recommended tightening torque is
35-40 ft. Ibs.
11
IMPORTANT: Blade bolt is grade 8 heat
treated.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade -but if you do, be sure the blade
is balanced.
(3are should be taken to keep the blade
balanced. An unbalanced blade will
cause eventual damage to lawn mower or
engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, drive a nail
into a beam or wall. Leave about one
inch of the straight nail exposed. Place
center hole of blade over the head of
the nail. If blade is balanced, it should
remain in a horizontal position. If either
end of the blade moves downward,
sharpen the heavy end until the blade
is balanced. Crank shaft
Blade e keyway
Bolt Crank
Lockwasher Hardened Blade shaft
washer Trailing adapter
edge
GRASSCATCHER
The graas catcher may be hosed with
water, but mint be dry when used.
Checkyourgrasscetchero_n fordamage
ordstedora_. Throughno._ useItwill
wosr.,ostmerneedsre dng, rel aCe
wm am=x aclumrspproved
re_ catcher.C_ve thelawn mower
model number when ordering.
ENGINE
LUBRICATION
Use only high quality detergent oil rated
with API service classification SF, SH or
SG. Select the oil's SAE viscosity grade
according to your expected operating
NOTE: Although multi--viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi--viscosity oils
will result in increased oil consumption
when used above 32°R Check your
engine oil level more frequently to avoid
possible engine damage from running
low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
lawn mower is not used for 25 hours in
one year.
Check the crankcase oil level before
starting the engine and after each five (5)
hours of continuous use. Tighten oil plug
securely each time you check the oil level.
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to
drain oil, drain fuel tank by running
engine until fuel tank is empty.
Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with spark plug.
Remove engine oil cap; lay aside on a
clean surface.
Tip lawn mower on its side and drain oil
into a suitable container. Rock lawn
mower back and forth to remove any oil
trapped inside of engine.
Wipe off any spilled oil on lawn mower
and on side of engine.
Fill engine with oil. Fill only to the
"FULL" line on the dipstick. DO NOT
OVER FILL.
Replace engine oil cap
Reconnect spark plug wire to spark
plug.
Contalne_
AIR RLTER
Your engine will not run propedy and may
be damaged by using a dirty air filter.
Replace the air filter every year, more
often if you mow in very dusty, dirty
conditions. Do not wash air filter.
TO CHANGE AIR FILTER
Remove the air filter cover by tuming
counterclockwise to the stop and pub
away from cellar.
Remove filter from inside of cover.
Clean the inside of the cover and the
collar to remove any dirt accumulation.
Insert new filter into cover.
Put air filter cover and filler into collar
aligning the tab with the slot.
Push in on cover and tum clockwise to
tighten.
Collar Clip Tum
counter--
clockwise to
remove
clockwise
Air filter cover to tighten
MUFFLER
Inspect and replace corroded muffler as it
could create afire hazard and/or damage.
SPARK PLUG
Change your spark plug each year to
make your engine start easier and run
better. Set spark plug gap at .030 inch.
CLEANING
IMPORTANT: For best performance, keep
"mower housing free of built---up grass
and trash. Clean underside of mower
housing after each use.
CAUTION: spark plug wire
Disconnect
from spark plug and place wire where it cannot
come in contactwiththe spark plug.
Turn lawn mower on its side. Make sure
air filler and carburetor are up. Clean
the underside of your lawn mower by
scraping to remove build--up of grass
and trash.
Clean engine often to keep trash from
accumulating. A clogged engine runs
hotter and shortens engine life.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
We DO NOT recommend using a
garden hose to clean lawn mower
unless the electdcal system, muffler, air
filter and carburetor are covered to
keep water out. Water in engine can
result in shortened engine life.
&CAUTION: Before performing any
service or adjustments:
Release control bar and stop engine.
Make sure the blade and all moving
parts have completely stopped.
Disconnect spark plug wire from spark
plug and place where it cannot come in
contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT" in
the Operation section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the
rear wheels of your lawn mower, is
provided to minimize the possibility that
objects will be thrown out the rear of the
lawn mower into the operator's mowing
position.
If the rear deflector becomes damaged, it
should be replaced.
TO ADJUST HANDLE
The handle on your lawn mower has
three (3) height positions - adjust to height
that suits you.
Squeeze the bottom ends of lower
handle towards each other until the pin
in handle can be inserted into one of
the three height adjustment holes.
High
Med._
Low 1"= ._ Handlepin
"_ \3-position
Handle
i! \ \ adjustment
\bracket
13
ENGINE
CARBURETOR
Your carburetor has a non-adjustablefixed
main jet for mixture control. If your engine
does not operate properlydue to suspected
carburetor problems, take your lawn.,mower to
an authorized service center for repair or
adjustment.
IMPORTANT: Never tsmper withthe engine
governor,which is factoryset for proper
engine speed. Overspeeding the engine
above the factory high speed setting can be
dangerous, if you think the engine-governed
high speed needs adjusting, contactyour
nearest AUTHORIZED service center,which
has proper equipment and experience to
make any necessary adjustments.
ENGINE SPEED
Your engine speed has been factory set. Do
not attempt to increase engine speed or it
may result in personal injury. If you believe
that the engine is runningtoo fast or too slow,
take your lawn mower to an authorized
service center for repair and adjustment.
Immediately prepare your lawn mower for
storage atthe end of the season or if the unit
will not be used for 30 days or mere.
LAWN MOWER
When lawn mower is to be stored fora period
of time clean it thoroughly,remove all dirt,
grease, leaves, etc. Store in a dean, dryarea.
Clean entire lawn mower (See "CLEAN-
ING' in the Maintenance section of this
manual).
Lubricate as shown in the Maintenance
sectionofthismanual.
Be sure that all nuts, bolts,screws, and pins
are securely fastened. Inspect moving
_rts for damage, breakage and wear.
place if neceseary.
Touch up all rusted or chipped paint
surfaces; sand lightlybefore painting.
HANDLE
You can fold your lawn mower handle
for storage.
Loosen the two (2) handle knobs on
sides of the upper handle and allow
handle to fold down to the rear.
Squeeze the bottom ends of lower
handle toward each other until pins in
handle clear the brackets and pivot
entire handle assembly forward and
allow it to rest on mower.
When setting up your handle from the
storage position, the lower handle will
require manually locking into the
mowing position.
IMPORTANT: When folding the handle for
storage or transportation, be sure to fold
the handle as shown or you may damage
the control cables.
High
Med._
Low _Handlepin
3-position
Handle
adjustment
bracket
Operator Presence
ControlBar
, Upper
Fold Forward
For Storage :old
Backward
Mowing
) Position
Lower
Handle
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
_uUmdeposits from forming in essential
el system parts such as carburetor, fuel
filter, fuel hose, or tank during storage.
Also experience indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of an engine
while in storage.
Drain the fuel tank.
Start the engine and let it run until the
fuel lines and carburetor are empty.
iever use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after addin_l
stabilizer to allow the stabilizer to raacn
the carburetor. Do not drain the ._as tank
and carburetor if using fuel stabihzer.
14
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE in
the Maintenance section of this manual).
CYLINDER
Remove spark plug.
Pour one ounce (29 ml) of oil through
spark plug hole into cylinder.
Pull starter handle slowly a few times to
distribute oil.
Replace with new spark plug.
OTHER
Do not store gasoline from one season
to another.
Replace your 9asoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your unit indoors and
cover it to give protection from dust and
dirt.
.Cover your unit with a suitable protec-
tive cover that does not retain moisture.
Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your unit to rust.
IMPORTANT: Never cover mower while
engine and exhaust areas are still warm.
&CAUTION: Never store the lawn
mower with gasoline in the tank inside a
building where fumes may reach an open
flame or spark. Allow the engine to cool
before storing in any enclosure.
TROUBLESHOOTING CHART
PROBLEM CAUSE
Does not start 1. Dirty air filter.
2. Out offuel.
3. Stale fuel.
4. Water infuel.
5. Spark plug wire is
disconnected.
6. Bad spark plug.
7. Loose blade or broken blade
adapter.
8. Control bar in released
po,_tion.
9, Control bar defective,
Loss of power 1, Rear of lawn mower housing
or cutting blade dragging
in heaw grass.
2. Cuttingtoo much grass.
3. Dirty airfilter.
4. Buildup of grass, leaves,
and trash under mower.
5. Too much oil in engine.
6. Walking speed too fast.
CORRECTION
1. Clean/replace air filter.
2. Fillfuel tank.
3. Drain tank and refillwith
fresh dean fuel.
4. Drain fuel tank and
carburetor and refilltank
with fresh gasoline.
5. Connect wire to plug.
6.
7.
8.
9.
1.
Replace spark plug.
Tk:jhtenblade bolt or
replace blade adapter.
Depress controlbar to
handle.
Replace controlbar.
Setto =HigherCut"
position.
2. Set to "Higher Cut"
position.
3. Clean/replace air filter.
4. Clean underside of mower
housing.
5. Check oil level.
6. Cut at slower walking
speed.
15
TROUBLESHOOTINGCHART
PROBLEM CAUSE.
Poor cut- uneven 1.
Excessive
_bralion
Sterter rope herd
topu,
Grass catcher
notfiging {ifso
oq.dl_
No.:itop_d,_
Worn, hent or 1_6e blade.
2. WheelI_igt_ ur_ven.
3. Buildupofgra_, leaves
andtrashundermower.
1. Worn, bentor looseblade.
2. Bentengine crankshaft.
1. Engine flywheel brake is on
when controlbar is released.
2. BentenQ_necranksha_
3. Blade adapter broken.
4. Blade draggklg in grass.
1. Cutting heighttoo low.
2. Lifton blade worn off.
3. Catcher not venting air.
1. Grass is too high or wheel
_t _,too=_w.
2. Rear of lawn mower
housing or blade dragging
in grass.
3. Grass catcher too full.
4. Handle height posi_on not
dghtforyou.
CORRECTION
1. Replace blade. T_r_en
blade bo_
2. Set all whools at same
height
3. Clean underside of
mower hous_g.
1. Replace blade. T_hten
blade bdt.
2. Contact an au_odzed
sen/ice center.
1. Depress control bar to
upper handle before
puHingstarter rope.
2. Contact sn author_ed
service center.
3. _Uadea_.
4. Move lawn n'_ov,_sr_cut
grass or to hard surface
to start engine
1. Raise cutlJngheight.
2. Replace blade,
3. Clean grass catcher.
1. Raise cutling height.
2. Raise rear of lawn mower
housing one (1) setting
h_er.
3. Emptygrasscatd_.
4. Adjust hendle height to
suit,
16
33
CRAFTSMAN ROTARY LAWN MOWER -- MODEL NO. 917.388300
4
CRAFTSMAN ROTARY LAWN MOWER -- MODEL NO. 917.388300
KEY. PART
NO. NO.
1 131696
2 166860X479
3 161105X479
4 132001
5 636O1
6 131959
7 66426
8 74780512
9 154132
10 165754
11 168552
12 750097
13 850733X004
14 136376
15 51793
16 147286
17 165946X479
18 17600406
19 187132X004
20 167133X004
21 165858
22 168360X004
23 166875
24 751153
25 166236X479
26 166243x479
27 851856
28 152124
29 160835X007
30 19112222
31 165760
33 87877
KEY PART
DESCRIPTION NO. NO. DESCRIP_ON
ControlBar 34 167130X004 AxleArmAssembly- LR
UpperHandle 35 166785 Locknut5/16-18
LowerHandle 36 160828 ShoulderBolt5/16-18
RopeGuide 37 151162 WheelAssembly
Locknut1/4-20 38 164362 ShoulderBolt
HandleBolt 39 83923 FlangedLocknut
WireTle 40 77400 Hubcap
Hex Bolt5/16-18 x 3/4 41 88652 HingeScrew
HingeBracket 42 165766 Spring(LH)
MulcherDoor 43 165767 Spdng(RH)
EngineZoneContmlCable 44 165912 DoorBolt
Hex Washer Huad Screw#10-24 x 1/2 45 150406 HexHead Thmed RollingScrew3/8-16 x 1
Up-StopBmcket 46 85463 DangerDecal
PlendleKnot) 47 63124 Nut
HaltplnCofter 48 167131X004 AxleArmAssembly- RR
HingeRed 49 151161 Wheel
SupportBracket 50 57143 WaveWasher
Screw 51 73990500 Nut
Axle ArmAssemblyoLF 52 166878 HousingAssembly(Incl. Ref. #17, 18 & 46)
AxleArmAssembly- RF 53 851084 Hex Head Screw3/8-24 x 1-3/8 Grd. 8
RearSldrt 54 850263 HelicalLockwasher
SelectorSpdng 55 851074 HardenedWasher
Rear DoorAssemblyKit (Incl.Spdngs) 56 16,5833 21" Blade
Locknut5/16-18 57 851514 BledeAdapter
HandleBracketAssembly(Left) 58 16|551 AdjustmentBolt
Handle BracketAssembly(Right) 67 166113 Grass Bag
Screw114-20x 3/8 68 165755 CatcherFrame
HingeSprlng 70 ...... Engine- (Sse Breakdown)
Whse_AdjustingBracket-Front Craftsman143.996004
Spacer - - 161058 WarningDecal(NotShown)
CliponDischargeGuard - - 166882 Owner'sManual
SelectorKnob
CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.996004
4OO
O-370K
2Se
170
125
119
12S
310
CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.996004
KEY PART
NO. NO. DESCRIPTION
1
2
6
7
37266
26727
33734
36557
12 36775
12A 36558
12B 36694
14 28277
15 30589
16 34839A
17 31335
18 651018
19 36281
20 32600
30 36776
40 40004
40005
41 36070
36071
42 40006
42 40007
43 20381
45 36777
46 32610A
48 27241
60 36778
52 29914
69 35261
70 34311E
72 30572
73 28833
75 27897
80 30574A
81" 30590A
82 30591
83 30588A
86 650488
89 611004
90 611112
92 650815
93 650816
100 34443B
101 610118
103 651007
110 37047
119 36787
120 36825
125 37288
126 37289
130 6021A
135 35395
150 31672
151 31673
151A 40017
KEY PART
NO. NO. DESCRIPTION
Cylinder (Incl. 2,20 & 150) 169
Dowel Pin 172
Breather Element 174
Breather Ass'y. (Incl. 6 & 178
182
12A)
Breather Tube 184
Breather Cover & Tube (Incl. 185
12B)
Breather Tube Elbow 186
Washer 189
Governor Rod (Incl. 14) 191
Govemor Lever
Governor Lever Clamp 195
Screw, Torx "1"-15,8-32x 19/ 207
64" 216
Extension Spring 223
Oil Seal 224
Crankshaft 238
Piston, Pin & Ring Set (Std.) 239
Piston, Pin & Ring Set 241
245
_010" OS)
iston & Pin Ass'y. (Std.) 250
260
_ncl. 43)
iston & Pin Ass'y. (.010" 261
262
OS)
(Incl.43) 275
Ring Set (Std,) 277
Ring Sat (.010" OS) 285
Piston Pin Retaining Ring 287
Connecting Rod Ass'y. (Incl. 290
292
46)
Connecting Rod Bolt 298
Valve Lifter 300
Camshaft (MCR) 301
305
Oil Pump Ass'y.
Mounting Flange Gasket 306
Mounting Flange (Incl. 72 307
thru 83,306) 309
310
Oil Drain Rug (IncL 73)
Drain Plug Gasket 313
Oil Seal 325
Governor Shaft 370A
Washer 370C
Governor Gear Ass'y. (Incl. 370K
38O
81)
Governor Spool 390
Screw, 1/4-20 x 1-1/4" 400
_l_heel Key
eel 416
Bellevllle Washer
Flywheel Nut 417
Solid State Ignition
Spark Plug Cover 900
Screw, Torx T-16, 10-24 x 900
15116"
Ground Wire
* Cylinder Head Gaske
Cylinder Head
Exhaust Valve (Std.) (Incl.
151)
intake Valve (Std.) (Incl.
151)
Screw, 5/16-16 x 1-1/2"
Resistor Spark Plug
(RJ19LM)
Valve Spdng
Valve Spdng Cap
Intake Valve Seal
36785
32653
650839
36559A
610973
34336
33086
650451
36786
650932
34338
"35797
35066
35065
36980
30200
650831
36790A
650988
35000A
650926
29774
26460
28763
36916
36246
35647
36996
35499
650562
35648
34080
37152
36261
37199
36695
640174
590737
36792B
650821
--n
36783 * Valve Cover Gasket
36784 Valve Cover
30200 Screw, 10-24 x 9/16'
29752 Nut & Lock Washer, 1/4-28
6201 Screw, 1/428 x 7/8"
26756 * Carburetor To Intake Pipe
Gasket
Intake Pipe
Govamor Link
Screw, 1/4-20 x 3/8"
S.E. Brake Bracket (IncL
195)
Terminal
Throttle Unk
R.P.M. Adjusting Lever
Screw, 1/4-20 x 1"
Intake Pipe Gasket
Screw, 10-32 x 49/64"
Air Cleaner Gasket
Air Cleaner Collar
Air Cleaner Filter
Air Cleaner Cover
Blower Housing
Screw, 10-24 x 9/16"
Screw, 1/4-20 x 1/2"
Muffler
Screw, 1/4-20 x 2-5/16"
Starter Cup
Screw, 8-32 x 21/64"
Fuel Line
Fuel Line Clamp
Screw, 10-32 x 35/64"
Fuel Tank (Incl. 292 & 301)
Fuel Cap
Oil Fill Tube
"O".Ring
=O'.Ring
Screw, 10o32 x 1/2"
Dipstick
Spacer
Spdng Clip
Lubdcation Decal
Pdmer Decal
Starter Decal
Carburetor (Incl. 184)
Rewind Starter
Gasket Set (Incl. Items
Marked *)
36085 Spark Arrestor Kit (Incl.
417)(Optional)
Screw, 10-32. x 1/2 :
(Optional)
Replacement Engine NONE
Replacement S/B 750796A,
order from 71-999
RPM High 2900 to 3200
NOTE: This engine could have been built
with 590694starter
NOTE: All component dimensions given
in U.S. inches 1 inch = 25.4 mm
37
CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.996004
I
KEY
NO.
1
2
4
5
6
7
16
17
18
20
20A
25
27
28
29
30
31
35
36
36A
37
40
44
47
48
48A
6O
PART
NO.
640174
631615
631767
631184
631183
640070
650506
631807
651025
630766
640018
640053
631867
631024
632019
631028
631021
631022
36045A
640080
632766
632547
640175
27110A
630748
631027
631027
632760
mU
®
DESCRIPTION
Carburetor (ind. 184 of Engine Parts Ust)
Throttle Shaft & Lever Assembly
Throttle Retum Spdng
* Dust Seal Washer
* Dust Seal (Throttler
Throttle Shutter
Shutter Screw
Fuel Fitting
Throttle Crack Screw/Idle Speed Screw
Tension Spdng
Idle Restdctor Screw
Idle Restdctor Screw Cap
Float Bowl
Float Shaft
Float
* Float Bowl =O" Ring
Inlet Needle, Seat, & Clip (Incl. 31)
pdng C,p
diner BulblRetainer Ring
Main Nozzle Tube
Carburetor Tube
*"O"Ring, Main Nozzle Tube
H_ghSpeed Bowl Nut
Bowl Nut Washer
iWalch Plug, idle Mixture WallWelch Plug, Atmospheric Ven
Walc_ Plug
Repair kit (Incl. Items Mad_ed*)
38
CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.996004
4_ii_ __ • KEY
NO.
"_) _____*/'_ 590694
--'1- 590599A
_3 2 590600
3 590696
4 590601
5 690697
6 590698
e 7 590699
8 590700
11 590695
7--111_ _1_--' 12 590535
6--_] =. _----6 13 590701
--5
O--2
[]--,
PART
NO. DESCRIPTION
Recoil Starter
Spring Pin (Incl. 4)
Washer
Retainer
Washer
Brake Spring
Starter Dog
Dog Spring
Pulley & Rewind Spring
Ass'y,
Starter Housing Ass'y.
(40 degree grommet)
Starter Rope
( 98" X 9/64" dia.)
Starter Handle
V--_-d4
KEY PART
NO. NO.
---- 590737
3 590740
6 590616
7 590617
8 590618A
11 590687A
12 590535
13 590701
--= 14 590760
!11 111--7
DESCRIPTION
Rewind Starter
Retainer
Starter Dog
D Sp dog
A._'y
Starter Housing Ass'y
(40 degree grommet)
Starter Rope
(Length 96" x 9/64" dia.)
Starter Handle .
Spring Clip
39
For in-home major brand repair service:
Call 24 hours a day, 7 days a week
1.800-4.MY-Home sM(1-800-469-4663)
Para pedir servicio de reparaci6n a domicilio
1-800-676-5811
In Canada for all your service and parts needs call
Au Canada pour tout le service ou les pi6ces
1-800-665-4455
For the repair or replacement parts you need:
Call 6 am-11pm CST, 7 days a week
Pa rtsD irect s"
1-800-366-PART (1-800-366-7278)
Para ordenar piezas con entrega a domicilio
1-800-659-7084
For the location of a Sears Parts and Repair Center
in your area:
Call 24 Hours a day, 7 days a week
1-800-488-1222
For Information on purchasing aSears Maintenance
Agreement or to inquire about an existing Agreement:
Call 9 am-5 pm, Monday -Saturday
1-800-827-6655
166882 REV.2 05.19.99 VB Printed in U.S.A

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