Craftsman 917389510 User Manual Gas, Walk Behind Lawnmower Manuals And Guides L0101149

CRAFTSMAN Walk Behind Lawnmower, Gas Manual L0101149 CRAFTSMAN Walk Behind Lawnmower, Gas Owner's Manual, CRAFTSMAN Walk Behind Lawnmower, Gas installation guides

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Owner's Manual

ICRRFTSMRN'I
6.0 HORSEPOWER
21" REAR DISCHARGE
ROTARY LAWN MOWER
Model No.
917.389510

•
*
•
,

Safety
Assembly
Operation
Maintenance

•
•

Espa_ol
Repair Parts

NOTE: Engines which am certified to comply with Califomia and U.S. EPA emission regulations
for SORE (Small Off Road Equipment), are certified to operate on regular unleededgasoline,
and include the following emission control systems: Engine Modification (EM), and Three-way
Catalyst (TWC) (ff so equipped).
AVISO: Los motores homologados para cumplir con la reglamentaci6n sobre emisiones de
California y de la Agencia de Proteccibn Ambiental sstadounidense (EPA) para equipos
pequeitos no circulantes (SORE) funcionan con gasoltna normal sin plomo, e incluyen los
siguientes sistemas de control de emisiones: modificaci6n del motor (EM) y catalizador de triple
acci6n (TWC) (en caso de tenerlo).
The D.O.M. decal includes engine life specifications for the emissions-related useful life period of
your engine. This pedod relates to the emission compliance life as certified by EPNCARB. To
find the lite period specification for your engine, please match one of the following letters with the
letter printed on your D.O.M. decal: (C) 125 hours, (B) 250 hours, (A) 500 hours.
La calcomanla D.O.M. incluye sspeciflcaciones sobre la duracibn del motor para el perfodo de
vide dtil de su motor relaccionado con emisiones. Este pedode se relaciona con la duracibn en
conformided con las emisiones segdn Io certificede per EPNCARB. Para hellar la especificaci6n
del perfedo de vida de su motor, mire cudl de las siguientes letras vlene impresa en su
calcomanfa D.O.M.: (C) 125 horas, (B) 250 horas, (A) 500 horas.

CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment
Seam, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman

website: www.seam.com/craffsman

Warranty ...............................................
Safety Rules .........................................
Assembly ..............................................
Operation ..............................................
Maintenance Schedule ......................
Maintenance .......................................

2
2
5
6
10
10

Product Specifications ........................ 11
Service and Adjustments .................... 14
Storage ...............................................
15
Troubleshooting ................................. 16
Repair Parts ........................................
35
Parts Ordedng ..................... Back Cover

LIMITED "I3/VOYEAR WARRANTY ON CRAFTSMAN

POWER MOWER

For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in
the owner's manual, Sears will repair free of charge any defect in material or workmanship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
• Repairs necessary because of operator abuse or negligence, including bent
crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Canter/Department in the United States, This warranty applies only
while this product is in usa in the United States.

ThisWarranty gives you specificlegal rights,and you may also have other rights
whichvaryfrom stateto state.
SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES,ILLINOIS 60179

IMPORTANT= This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
I.GENERAL
OPERATION
• Read, understand, and follow all
instructions on the machine and in the
manual(s) before starting. Be thoroughly familiar with the controls and
the proper use of the machine before
starting.
• Do not put hands or feet near or under
rotating pads. Keep clear of the
discharge opening at all times.
• Only allow responsible individuals,
who are familiar with the instructions, to
operate the machine.
• Clear the area of objects such as
rocks, toys, wire, bones, sticks, etc.,
which could be picked up and thrown
by the blade.

• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Do not operate the mower when
barefoot or weadng open sandals.
Always wear substantial foot wear.
• Do not pull mower backwards unless
absolutely necessary. Always look
down and behind before and while
moving backwards.
• Do not operate the mower without
proper guards, plates, grass catcher or
other safety protective devices in place.
• See manufacturer's instructions for
proper operation and installation of
accessories. Only use accessories
approved by the manufacturer.

2

* Stop the blade(s) when crossing grovel
drives, walks, or roads.
• Stop the engine (motor) whenever you
leave the equipment, before cleaning
the mower or unclogging the chute.
• Shut the engine (motor) off and wait
until the blade comes to complete stop
before removing grass catcher.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while
under the influence of alcohol or drugs.
• Never operate machine in wet grass.
Always be sure of your footing: keep a
firm hold on the handle and walk; never
run.

• Disengage the selfopropelled mechanism or drive clutch on mowers so
equipped before starting the engine
(motor).
• If the equipment should start to vibrate
abnormally, stop the engine (motor)
and check immediately for the cause.
Vibration is generally a waming of
trouble.
• Always wear safety goggles or safety
glasses with side shields when
operating mower.
I1. SLOPE

OPERATION

Slopes are a major factor related to slip
and fall accidents which can result in
severe injury. All slopes require extra
caution. If you feel uneasy on a slope, do
not mow it.
DO:
• Mow across the face of slopes: never
up and down. Exercise extreme caution
when changing direction on slopes.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Tall
gross can hide obstacles.
DO NOT:
• Do not trim near drop-offs, ditches or
embankments. The operator could lose
footing or balance.
• Do not trim excessively steep slopes.
• Do not mow on wet grass. Reduced
footing could cause slipping.
II1. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the trimming area
and under the watchful care of another
responsible adult.

• Be alert and turn machine off if children
enter the area.
• Before and while walking backwards,
look behind and down for small
children.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV, SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container,
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling, Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Never make adjustments or repairs with
the engine (motor) running. Disconnect
the spark plug wire, and keep the wire
away from the plug to prevent accidental starting.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regulady.
• Keep machine free of grass, leaves, or
other debds build-up. Clean oil or fuel
spillage. Allow machine to cool before
stodng.
• Stop and inspect the equipment if you
stdke an object. Repair, if necessary,
before restarting.
• Never attempt to make wheel height
adjustments while the engine (motor) is
running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Do not change the engine governor
setting or overspeed the engine.

_Look for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOMEALERT!H YOUR
SAFETY IS INVOLVED.

AWARNING:
Engine exhaust, some of its
constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other
reproductive harm.

A CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.

_,WARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State
of California to cause cancer and birth
defects or other reproductive harm. Wash
hands after handling.

A CAUTION= Muffler and other engine
parts become extremely hot during
operation and remain hot affer engine
has stopped. To avoid severe burns on
contact, stay away from these areas.

Theseaccessories
wereava=lable
whenthislawnmowerwas produced.111eyare not
shippedwith your mower.Theyarealsoavailableat mostSearsretailoutletsand service
centers.MostSearsstorescan alsoorderrepairpadsfor you,when youprovidethe model
numberofyourlawnmower.Someof theseaccessories
may notapplytoyourlawnmower.
LAWN MOWER PERFORMANCE

CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS

FOR
REAR DISCHARGE
GRASS
LAWN CATCHERS
MOWERS

MULCHER KITS

STABILIZER

FOR
SIDE DISCHARGE
GRASS
LAWN CATCHERS
MOWERS

_P

GAS CANS

LAWN MOWER MAINTENANCE

MUFFLERS

BELTS

AIR FILTERS

BLADES

BLADE AOAPTERS

4

SPARK PLUGS

WHEELS

ENGINE
OIL

Read these instructions and this manual
in its entirety before you attempt to
assemble or operate your new lawn
mower.
IMPORTANT: This lawn mower is
shipped WITHOUT OIL OR GASOLINE in
the engine.
Your new lawn mower has been assembled at the factory with the exception
of those parts left unassembled for
shipping purposes. All parts such as nuts,
washers, bolts, etc., necessary to complete the assembly have been placed in
the parts bag. To ensure safe and proper
operation of your lawn mower, all parts
and hardware you assemble must be
tightened securely. Use the correct tools
as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM
CARTON
f. Remove loose parts included with
mower.
2. Cut down two end comers of carton
and lay end panel down flat,
3. Remove all packing materials except
padding between upper and lower
handle and padding holding operator
presence control bar to upper handle.
4. Roll lawn mower out of carton and
check carton thorougly for additional
loose parts.

HOWTO SET UPYOUR
MOWER
TO UNFOLD HANDLE

LAWN

IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise handles until lower handle
section locks into place in mowing
position.
2. Remove protective padding, raise
upper handle section into place on
lower handle and tighten both handle
knobs.
3. Remove handle padding holding
operator presence control bar to
upper handle.
Your lawn mower handle can be adjusted
for your mowing comfort. Refer to "Adjust
Handle" in the Service and Adjustments
section of this manual
Operator I
controlbar
Upper handle
Liftup
Mowing

Lower

5

handle

KNOWYOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself
with the location of vadous controls and adjustments. Save this manual for future
reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.

CAUTION ENGINE
ORWARNIN_
ON

ENGINE
OFF

FAST

SLOW

CHOKE

FUEL

OIL

DANGER,KEEp HANDS
AND FEETAWAY

Operator presence control bar
Engine zone control cable
Starter handle

Handle knbb

Gasoline filler
cap
Engine oil cap with dipstick

Housing

Wheael adjuster
(on each wheel)

IMPORTANT: This lawn mower is
shipped without oil or gasoline in the
engine.

MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Commission, The blade turns when the engine is running.
Operator presence control bar- must be
held down to the handle to start the
engine, Release to stop the engine,

Primer - pumps additional fuel from the
carburetor to the cylinder for use when
starting a cold engine.
Starter handle - used for starting the
engine,

6

The operation of any lawn
mower can result in
foreign objects thrown itito
the eyes, which can result
in severe eye damage.
Always wear safety glasses or eye
shields while operating your lawn mower
or performing any adjustments or repairs.
We recommend a wide vision safety
mask over spectacles or standard safety
glasses.
HOWTO USEYOUR LAWN MOWER
ENGINE SPEED
The engine speed was set at the factory
for optimum performance. Speed is not
adjustable.
ENGINE ZONE CONTROL
_iLCAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the risk
of blade contact injury. Do not under any
circumstances attempt to defeat the
function of the operator control. The blade
turns when the engine is running.
• Your lawn mower is equipped with an
operator presence contro! bar which
requires the operator to be positioned
behind the lawn mower handle to start
and operate the lawn mower.
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower
wheels for high cut, adjust cutting height
to suit your requirements. Medium
position is best for most lawns.
• To change cutting height, squeeze
adjuster lever toward wheel. Move
wheel up or down to suit your requirements. Be sure all wheels are in the
same setting.
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the
plate tabs.
Plate Tab
LowerWheels for High Cutt._._ _Ld_.__

ar

RaiseWheels for Low Cut

TO CONVERT MOWER
Your lawn mower was shipped ready to be
used as a mulcher. To convertto bagging :
REAR BAGGING
• Lift rear door of the lawn mower and place
the grass catcher frame hooks onto the
door pivot pins.
• To convert to mulching operation, remove
grass catcher and close rear door.
all,CAUTION: Do not run your lawn mower
without clipping deflector or approved
grass catcher in place. Never attempt to
operate the lawn mower with the rear
door removed or prepped open.
Pivot

Catcher frame hook

Grass catcher
handle

-

_ "_

TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the
frame handle.
2. Remove grass catcher with clippings
from under lawn mower handle.
3. Empty clippings from bag using both
frame handle and bag handle.
NOTE: Do not drag the bag when" '*'
emptying; it will cause unnecessary wear.
Grass
catcher
handle
Bag
handle

BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in
the engine. Engine holds 20 oz. of oil.
For type and grade of oil to use, see
"ENGINE" in Maintenance section of this
manual.
1. Be sure lawnmower is level and area
around oil fill is clean.
2. Remove engine oil cap and fill to the
full line on the dipstick. Pour oil
slowly. Do not over fill.
NOTE: Allow oil to settle down into
engine for accurate reading. To read
proper level, tighten engine oil cap, then
remove it to read the dipstick.
3. Reinstall engine oil cap and tighten.
• Check oil level before each use. Add
oil if needed. Fill to full line on dipstick.
• Change the oil after every 25 hours of
operation or each season. You may
need to change the oil more often
under dusty, dirty conditions.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that
can be used within 30 days to assure
fuel freshness.
_,WARNING:
Expedence indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage, To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.

:i' 8

Engineoil cap

Gasolinefiller
cap

TO START ENGINE
NOTE: Due to protectivecoatingson the
engine,a small amountof smokemay be
presentduringthe initialuse of the
productand shouldbe considered
normal.
1. To starta coldengine, push primer
three (3) timesbefore tryingto start.
Use a firm push. Thisstep is not
usually necessarywhen startingan
engine which has already runfor a
few minutes.
2. Hold operatorpresence controlbar
downto the handle and pull starter
handle quickly.Do not allow starter
rope to snap back.
TO STOP ENGINE
• To stop engine, release operator
presence controlbar.
NOTE: In coolerweather it maybe
necessaryto repeat primingsteps. In
warmer weather over primingmay cause
floodingand engine will not start. If you
do flood engine,wait a few minutes
beforeattemptingto startand do not
repeat primingsteps.

MOWINGTIPS
• Under certain conditions, such as very
tall grass, it may be necessary to raise
the height of cut to reduce pushing
eflod and to keep from overloading the
engine and leaving clumps of grass
clippings. It may also be necessary to
reduce ground speed and/or run the
lawn mower over the area a second
time.
• For extremely heavy cutting, reduce the
width of cut by overlapping previously
cut path and mow slowly.
• For better grass bagging and most
cutting conditions, the engine speed
should be set in the fast position.
• For side discharge lawn mowers,
cutting in a counter-clockwise direction,
starting at the outside of the area to be
cut, spreads grass clippings more
evenly and puts less load on the
engine. To keep clippings off of
walkways, flower beds, etc., make the
first cuts in a clockwise direction.
• Pores in cloth grass catchers can
become filled with dirt and dust with
usa and catchers will collect less grass.
To prevent this, regularly hose catcher
off with water and let dry before using.
• Keep top of engine around starter clear
and clean of grass clippings and chaff.
This will help engine air flow and
extend engine life.

MULCHING

MOWINGTIPS

IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. See "Cleaning" in
MAINTENANCE section of this manual.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size;so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrede quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the eady
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
• For best results, adjust the lawn mower
cutting height so that the lawn mower
cuts off only the top one-third of the
grass blades. If the lawn is overgrown it
will be necessary to raise the height of
cut to reduce pushing effort and to keep
from overloading the engine and
leaving clumps of mulched grass. For
extremely heavy mulching, reduce your
width of cut by overlapping previously
cut path and mow slowly.
• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicular to the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.

9

ClleFk for Loose Fastenels

Ill

Clean/fnspect
(If Equipped! Grass Catcher

M
;it

IR

Clean Lawn

t/'

Mower

14_
! I_

_'

t#'

Clean Under Drive Cover
(Power-Propel;ed Mowers)
Check drive belt/pulleyS

11_

W/S

(Power-Propelled Mowers)
ICheck/Sharpen/Replace Blade
Lubrication

t_
_'a

Chart

_

CJean Battery/Rechar=rge
Electric Start Mowers"i

I/

E i 3heck En_ne Oil Level

1/4

(_

N IChange
EngineOil

11_1.2

G

CleanAirFilter

if

Inspect

f//

I

N

Clean

E

Rel_aCe

Muffler

or ReplaCe Spark
Air Filter Paper

Plug

1_2

u_der s heavy load o_ in high amb_nt
in dirty or dusty condit_ns

3. RF,place b_des mc_o oftorF when trowing
4. Gharge 48 hours at end ol seeson

GENERAL

qpS

Cartricrge

1 . Change more Often when opera#rig
2 = Service more ofl_ when Ol:4ratlng

in sandy

temperatures

soil¸

LUBRICATION CHART

RECOMMENDATIONS

The warranty on this lawn mower does
not cover items that have been subjected
to operator abuse or negligence. To
receive full value from the warranty,
operator must maintain mower as
instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
unit.
All adjustments in the Service and
Adjustments section of this manual
should be checked at least once each
season.
• Once a year, replace the spark plug,
clean or replace air filter element and
check blade for wear. A new spark
plug and clean/new air filter element
assures proper air-fuel mixture and
helps your engine run better and last
longer.
• Follow the maintenance schedule in
this manual.
BEFORE

2

EACH USE

1, Check engine oil level.
2. Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See "LUBRICATION CHART").

_Wheel

o_(_Engi:_

adjuster

!

_

(_Brak
spring
bracket

_Handle

bracket

mounting pin
(_

Refer to maintenance

(_

Spray lubricant

"Engine"

section.

IMPORTANT:
Do not oil or grease
plastic wheel bearings, viscous lubdcants will attract dust and dirt that will
shorten the life of the self-lubricating
bearings, if you feel they must be
lubricated, use only a dry, powdered
graphite type lubricant sparingly.

lO

PRODUCT

SPECIFICATIONS

SERIAL NUMBER
DATE OF PURCHASE
GASOLINE CAPACITY/TYPE:

1.5 QUARTS
UNLEADED REGULAR

OIL TYPE (API-SF - SJ):
DIL CAPACITY:

SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
20 OZS.

_PARK PLUG(GAP: .030")
3LADE BOLT TORQUE:

CHAMPION RESISTOR TYPE RN4C
35-40 FT. LBS.

' The model and serial numbers will be found on a decal attached to the rear of the
lawn mower housing.Record both serial number and date of purchase in space
provided above.
LAWN MOWER
Always observe safety rules when
performing any maintenance.
TIRES
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.

BLADE CARE
For best results,mower blade mustbe
kept sharp. Replace bent or damaged
blades.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with spark plug.
2. Turn lawn mower on its side. Make
sure air filter and carburetor are up.
3. Use a wood block between blade and
mower housing to prevent blade from
turning when removing blade bolt.
NOTE= Protect your hands with gloves
and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counterclockwise.
5. Remove blade and attaching hardware (bolt, lock washer and hardened
washer).
NOTE: Remove the blade adapter and
check the key inside hub of blade
adapter. The key must be in good condition to work properly. Replace adapter if
damaged.

TO REPLACE BLADE
1. P0sition the blade adapter on the
engine crankshaft. Be sure key in
adapter and crankshaft keyway are
aligned.
2. Position blade on the blade adapter
aligning the two (2) holes in the blade
with the raised lugs on the adapter.
3. Be sure the trailing edge of blade
(opposite sharp edge) is up toward
the engine.
4. Install the blade bolt with the lock
washer and hardened washer into
blade adapter and crankshaft.
5. Use block of wood between blade and
lawn mower housing and tighten the
blade bolt, fuming clockwise.
• The recommended tightening torque is
35-40 ft. Ibs.
IMPORTANT: Blade bolt is grade 8 heat
treated.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause eventual damage to lawn mower
or engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.

11

• To check blade balance, drive a nail
into a beam or wall. Leave about one
inch of the straight nail exposed. Place
center hole of blade over the head of
the nail. If blade is balanced, it should
remain in a horizontal position. If either
end of the blade moves downward,
sharpen the heavy end until the blade
is balanced.
Blade
adapter
Crankshaft
keyway
Lockwasher

\
Crank

bolt
Hardened
washer

edge

Blade adapter

GRASS CATCHER
• The grass catcher may be hosed with
water, but must be dry when used.
• Check your grass catcher often for
damage or deterioration. Through
normal use it will wear. If catcher needs
replacing, replace only with a manufacturar approved replacement catcher.
Give the lawn mower model number
when ordering.

ENGINE
LUBRICATION
Use only high qualitydetergent oil rated
with APt servicectassificationSF-SJ,
Select the oil'sSAE viscositygrade
accordingto your expected operating
temperature.

NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils
will result in increased oil consumption
when used above 32°1:. Check your
engine oil level more frequently to avoid
possible engine damage from running
low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
lawn mower is not used for 25 hours in
one year.
Check the crankcase oil level before
starting the engine and after each five (5)
hours of continuous use. Tighten oil plug
securely each time you check the oil
level.

TO CHANGE ENGINE OIL
NOTE: Beforetippinglawn mowerto
drain oil, drain fuel tank by running
engine until fuel tank is empty.
1. Disconnectspark plug wire from spark
plug and place wire where it cannot
come in contactwith spark plug.
2. Remove engine oil cap; lay aside op a
clean surface.
3. Tip lawn mower on its side as shown
and drain oil into a suitablecontainer.
Rock lawn mower back and forth to
remove any oil trapped inside of
engine.
4. Wipe off any spilledoil on lawn mower
and on side of engine.
5. Fill engine with oil. (See "Add Oil"in
the Operacionsectionof this manual,)
6. Reconnectspark plug wire to spark_
plug,

Container

12

AIR RLTER

MUFFLER

Your engine will not run properly and may
be damaged by using a dirty sir filter.
Replace the air filter every year or after
every 100 hours of operation, more often
if you mow in very dusty, dirty conditions.
Do not wash air filter.

Inspect and replace corroded muffler as it
could create a fire hazard and/or damage.
SPARK PLUG

TO CHANGE AIR FILTER
f. Remove the air filter by turning
clockwise to the stop and pull away
from collar.
2. Remove filter from inside of cover.
3. Clean the inside of the cover and the
collar to remove any dirt accumulation.
4. Insert new filter into cover.
5. P_ air ti_er cover and filter into collar
aligning the tab with the slot.
6. Push in on cover and turn counterclockwise to tighten.
Turn
Collar

Clip

clockwiseto
remove

Air filter

Air filtercover Turn counterck_ckwiseto
tighten

Replace spark plug at the beginning of
each mowing season or after every 100
hours of operation, which ever occurs
first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual
CLEANING
IMPORTANT: For best performance,
keep mower hoUsing free of built-up
grass and trash. Clean the underside of
your mower after each use.
_,CAUTION:
DisconneCt spark plug wire
from spark plug and place wire where it
cannot come in contact with the spark
plug.
• Clean the underside of your lawn
mower by scraping to remove build-up
of grass and trash.
• Clean engine often to keep trash from
accumulating. A clogged engine runs
hotter and shortens engine life.
• Keep finished surfaces and wheels free
of all gasoline, oil,etc.
• We do not recommend using a garden
hose to clean lawn mower unless the
electrical system, muffler, air filter and
carburetor are covered to keep water
out. Water in engine can result In
shortened engine life.

i

13

_CAUTION:
Before performing any
service or adjustments:
1. Release control bar and stop engine.
2. Make sure the blade and all moving
parts have completely stopped.
3. Disconnect spark plug wire from spark
plug and place where it cannot come
in contact with plug.
LAWN MOWER
TO ADJUST cu'n'ING HEIGHT
See "TO ADJUST CUTTING HEIGHT" in
the Operation section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the
rear wheels of your mower, is provided to
minimize the possibility that objects will
be thrown out of the rear of the mower
into the operator's mowing position. If the
deflector becomes damaged, it should be
replaced.
DISCHARGE GUARD
The discharge guard, attached to the
discharge opening of your lawn mower, is
provided to prevent the possibility of
injury resulting from objects being thrown
out of the discharge opening into the
operator mowing position. If the discharge
guard becomes damaged, it should be
replaced.
TO ADJUST HANDLE
The handle can be mounted in a high or
low position. The mounting holes in the
bottom of lower handle are off center for
raising or Iowedng the handle.
1. Remove upper handle and all parts
attached to lower handle.
2. Remove hairpin cotters from lower
handle bracket mounting pin.
3. Squeeze lower handle in to remove it
from mounting pins.
4. Turn lower handle over to raise or
lower handle.
5. Squeeze lower handle in and position
holes onto mounting pins on handle
bracket.
6. Reassemble upper handle and all
parts removed from lower handle.

t

b

Rotate

,-

_

TO ASSEMBLE

Lower

handle
GRASS CATCHER

I. Put grass catcher frame into grass bag
with rigid part of bag on the bottom.
Make sure the frame handle is outside
of the bag top.
2. Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold
them in warm water for a few minutes. If
bag gets wet, let it dry before using.
ACAUTION:
Do not run your lawn mower
without clipping deflector or approved
grass catcher in place. Never attempt to
operate the lawn mower with the rear
door removed or propped open.
Catcher
frame
handle

Frame
opening
ENGINE
ENGINE SPEED
Your engine speed has been factory set.
Do not attempt to increase engine speed
or it may result in personal injury. If you
believe that the engine is running too fast
or too slow, take your lawn mower to an
authorized service center for repair and
adjustment.

14

CARBURETOR
Your carburetor has a non-adjustable
fixed main jet for mixture control. If your
engine does not operate properly due to
suspected carburetor problems, take your
lawn mower to an authorized service
center for repair and/or adjustment.
IMPORTANT: Never tamper with the

engine governor, which is factory set for
proper engine speed, Overspeeding the
engine above the factory high speed
setting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact your nearest authorized service center, which has proper
equipment and experience to make any
necessary adjustments.

Operator presence
control bar

Immediately prepare your lawn mower for
storage at the end of the season or if the
unit will not be used for 30 days or more.
LAWN MOWE R
When lawn mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.
1, Clean entire lawn mower (See
"CLEANING" in the Maintenance
section of this manual).
2. Lubricate as shown in the Maintenance section of this manual.
3. Be sure that all nuts, bolts, screws,
and pins are securely fastened,
Inspect moving parts for damage,
breakage and wear. Replace if
necessary.
4. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
HANDLE
YOUcan fold your lawn mower handle for
storage.
1. Squeeze the bottom ends of the lower
handle toward each other until the
lower handle clears the handle
bracket, then move handle forward.
2. Loosen upper handle mounting bolts
enough to allow upper handle to be
folded back.
IMPORTANT: When folding the handle
for storage or transporlation, be sure to
fold the handle as shown or you may
damage the control cables.
• When setting up your handle from the
storage position, the lower handle will
automatically lock into the mowing
position.

Sueeze to fold

pin

Handle
bracket

Upper handle
Fold forwardfor
stroege
Fold
backward
Mowing
position

Lower handle
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
filter, fuel hose, or tank during storage.
Also, experience indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of an engine
while in storage.
1. Drain the fuel tank.
2. Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to roach
the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.

15

ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER
1. Remove spark plug.
2. Pour one ounce (29 ml) of oil through
spark plug hole into cylinder.
3. Pull.starter handle slowly a few times
to distribute oil.
4. Replace with new spark plug.
OTHER
• Do not store gasoline from one season
to another.

TROUBLESHOOTING
PROBLEM
Does not start

CHART

• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your unit indoors and
cover it to give protection from dust and
dirt.
• Cover your unit with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your unit to rust.
IMPORTANT: Never cover mower while
engone and exhaust areas are still warm.
A CAUTIONINever store the lawn mower
with gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.

CAUSE

CORRECTION

I. Dirty air filter.
2. Out of fuel.
3. Stale fuel.
4. Water in fuel.

5. Spark plug wire is
disconnected.
6. Bad spark plug.
7. Loose blade or broken
• blade adapter.
8. Control bar in released
position.
g,
Control bar defective.

Loss of power

1. Rear of lawn mower
housingor cutting blade
dragging in heavy grass.
2.
Cutting too much grass.
3. Dirty air filter.
4. Buildup of grass, leaves,
and trash under mower.
15. Too much oil in engine.
6. Walking speed too fast.

Poor cutuneven

1. Worn, bent or loose blade.
2. Wheel heights uneven.
3. Buildup of grass, leaves
and trash under mower,

Excessive
vibration

1. Worn, bent or loose blade.
2. Bent engine crankshaft.

16

1. Clean/replace air filter.
2. Fill fuel tank.
3. Drain tank and refill with
fresh clean fuel.
4. Drain fuel tank and
carburetor and refill tank
with fresh gasoline.
5, Connect wire to plug.

6. Replace spark plug.
7. Tighten blade bolt or
replace blade adapter.
8. Depresscontrolbar to
handle.
9. Replace controlbar.
1, Set to "Higher Cut"
position.
2. Set to "Higher Cut"
position.
3. Clean/replece air filter.
4. Clean underside of mower
housing.
5. Check oil level.
6. Cut at slower walking
speed.
1. Replace blade. Tighten
blade bolt.
2. Set all wheels at same
height
3. Clean underside of
mower housing•
1. Replace blade. Tighten
blade bolt.
2. Contact a Sears or other
qualified service center.

TROUBLESHOOTING CHART
PROBLEM
CAUSE

CORRECTION

Starter rope hard I. Engineflywheel brake is on t. Depress control bar to
topull
when controlbar is released
upper handle before
2. Bent engine crankshaft.
3. Blade adapter broken.
4. Blade dragging in grass.

pulling starter rope.
2. Contact a Sears or other
qualified servicb centbr.
3. Replace blade adapter.
4. Move lawn mower to cut
grass or to hard surface.

Grass catcher
notfilling (if so
equipped)

1. Cutting height too low.
2. Lift on blade wom off.
3. Catcher not venting air.

1. Raise cutting height.
2. Replace blade.
3. Clean grass catcher.

Hard to push

1. Grass is too high or wheel
height is too low.
2. Rear of lawn mower
housing or blade dragging
in grass.
3. Grass catcher too full,
4. Handle height position not
right for you.

1. Raise cutting height.

17

2. Raise rear of lawn mower
housing one (1) setting
higher.
3. Empty grass catcher.
4. Adjust handle height to
suit.

CRAFTSMAN

ROTARY LAWN MOWER -- MODEL NO. 917.389510

//44
37

14
23
33

f

2

44

43

68
67

37

27
2O
33

4q
3O
37

36

34

\

CRAFTSMAN ROTARY LAWN MOWER -- MODEL NO. 917.389510
KEY
NO.
I
2
3
4
5
6
7
11
12
13
14
15
17
18
19
20
21
22
23
24
25
26
27
29
30
32

PART
NO,
869G2
169709X479
16970_X479
13_001
63601
131959
66426
156577
750097
850733X004
136376
51793
165946X479
17600406
16713_X004
167133X004
165858
168360X004
166875
751153
166111X479
166112X479
851856
160835X007
19112222
169421X004

DESCRIPTION
Control Bar
Upper Handle
Lower Handle
RopeGuide
Locknut 1/4-20
Handle Bott
Wire TLe
Engine Zone Control Cable
HexWasherHeadScrew#10-24x1/2
Up-Stop Bracket
Han(_e Kno_
Hakpin Cotter
Support Bracket
Screw
Axle Arm Assembly - LF
Axle Arm Assembly - RF
Rear Sldrt
Selector Spdng Froot
Rear Door Assembly Kit {incl. Spdngs)
Locknut 5/16-18
Ha_le Bracket Assembly (Left)
Handle Bracket Assembly (Right)
Screw 1/4-20 x 3/8
Wheel Adjusting Bracket - Front
Spacer
Selector Spring Rear

KEY
NO,
33
34
36
37
39
40
41
42
43
44
45
46
48
52
53
54
55
56
57
67
68
70
---

PART
NO.
87877
16576P-X004
160828
151157
83923
77400
88652
165766
165767
165912
150406
85463
165761X004
166872
851084
850263
851074
165833
851514
166113
165755
161058
177389

DESCRIP'RON
Selector Knob
Axle Arm Assembly - LR
Shouldor Bolt 5/16-18
Whsel Assembly
Flanged Locknut
Hubcap
Hinge Screw
Spring(LH)
Spring(RH)
Door Bolt
Hex Head Thread Rolling Screw 3/8-16 x 1
Danger Decal
Axle Am_ Assembly * RR
Housing Assembly (Incl. Ref, #17, 18 & 46)
Hex Head Screw 3/8-24 x 1-3/8 Grd. 8
Helical Lockwasher
Hardoned Washer
21" Blade
Blade Adapter
Grass Bag
Catcher Frame
Engine - (See Breakdown) Craftsman 143.016712
Warning Decal (Not Shown)
Owner's Manual

CRAFTSMAN

MODEL

4-CYCLE ENGINE

NUMBER

143.016712

1355

.390

110_

103.
130

12

-12B

120

189_

119
4t6

125

5

1_.310
_307

104

"306

73

36

CRAFTSMAN

KEY
NO.
1
2
6
7
12
12A

PART
NO.
37465
26727
33734
36557
36775
36558

12B
14
15
t6
17
18

36694
28277
30589
34839A
31335
651018

19
20
30
40
41

36281
32600
37464
40027
40042

42
43
45

40006
20381
36777

46
48
50

32610A
27241
37460

52
69
70

29914
37609
37608

72
73
75
80
81
82

37615
28833
27897
30574A
30590A
30591

83
86
89
90
92
93
100
101
103

30588A
650488
611004
611112
650815
650816
34443C
610118
651007

104
110
119
120
125

37480
37047
36787
36825
36780

125

37288

120
130
135

37289
6021A
37598

150
151
151A
169
172

31672
31673
40017
36783
36784

4-CYCLE ENGINE

DESCRIPTION
Cylinder (Incl. 2 & 20)
Dowel Pin
Breather Etement
Breather Ass'y. (Incl. 6 & 12A)
Breather Tube
Breather Cover & Tube (Incl.
12B)
Breather Tube Elbow
Washer
Governor Rod (IncL 14)
Governor Lever
Governor Lever Clamp
Screw, Torx T-15, 8-32 x 19/
64"
Extension Spring
Oil Seal
Crankshaft
Piston, Pin & Ring Set (Std.)
Piston & Pin Ass'y. (Std.)
(Incl. 43)
Ring Set (Std.)
Piston Pin Retaining Ring
Connecting Rod Ass'y. (Incl.
46)
Connecting Rod Bolt
Valve Lifter
Camshaft Exhaust(MCR)(Inc.
ref 104)
Oil Pump Ass'y.
Mounting Flange Gasket P
Mounting Flange (Incl. 72
thru 83)
Oil Drain Plug (Incl. 73)
Drain Plug Gasket
Oil Seal
Governor Shaft
Washer
Governor Gear Ass'y. (Incl.
81)
Governor Spool
Screw, 1/4-20 x 1-1/4"
Flywheel Key
Flywheel
Balleville Washer
Flywheel Nut
Solid State Ignition
Spark Plug Cover
Screw, Ton(T-15, 10-24 x 15/
16"
Cam Bushing
Ground Wire
* Cylinder Head Gasket
Cylinder Head
Exhaust Valve (1/32" OS)
(Incl. 151)
Exhaust Valve (Std.) (Incl.
151)
Intake Valve (Std.) (Incl. 151)
Screw, 5/16-18 x 1-1/2"
Resistor Spark Plug
(RJ19LM4
Valve Spring
Valve Spring Cap
Intake Valve Seal
* Valve Cover Gasket
Valve Cover

MODEL NUMBER

KEY
NO.
174
t78
182
184

PART
NO.
30200
29752
6201
26756

143.016712

DESCRIPTION
Screw, 10-24 x 9/16"
Nut & Lock Washer, 1/4-28
Screw, 1/4-28 x 7/8"
* Carburetor To Intake Pipe
Gasket
185 37466
Intake Pipe
Governor Link
186 32653
189 650839
Screw, 1/4-20 x 3/8"
191 36559A
S.E. Brake Bracket (IncI, 195)
Terrninel
195 610973
207 34336
Throttle Link
216 33086
R.P.M. Adjusting Lever
223 650451
Screw, 1/4-20 x 1"
224 36786
* Intake Pipe Gasket
238 650932
Screw, 10-32 x 49/64"
239 34338
* Air Cleaner Gasket
241 36919
Air Cleaner Collar
Air Cleaner Filter
245 36905
Air Cleaner Cover
250 37122
260
36980
Blower Housing
261
30200
Screw, 10-24 x 9/16"
262
650831
Screw, 1/4-20 x 1/2"
Starter Gdll
263A 37184
Muffler
275
37462
Screw, 1/4-20 x 2-5/16"
277
650988
285
35000A
Starter Cup
287
650926
Screw, 8-32 x 21/64"
290
29774
Fuel Line
292
26460
Fuel Line Clamp
298
28763
Screw, 10-32 x 35164"
300
36916
Fuel Tank (Incl. 292 & 301)
301
36246
Fuel Cap (Black)
Oil Fill Tube
305
35647
306
37610
* "O"-Ring
307
35499
"O"-Ring
309
650562
Screw, 10-32 x 1/2"
309A 650783
Screw, 10-24 x 3/4"
310
35648
Dipstick
Hold Down Bracket
31tA 37611
313 34080
Spacer
347
651038
Screw, 10-32 x 61/64"
355 590701
Starter Handle
Lubrication Decal
370A 36261
370C 37318
Primer Decal (3 X)
370R 37317
Warning Decal
380 640271
Carburetor (Incl. 184)
Rewind Starter
390 590739
400 36792B
Gasket Set (Incl. Items
Marked *)
416 36085
Spark Arrestor Kit (Incl.
417)(Optional)
417 650760
Screw, 8-32 x 3/8" (Optional)
900
Replacement En ine NONE
Replacement S/_ 750865
900
Order from 71 -999
RPM High 2900 to 3200
NOTE: This engine could have been built with
590702 starter)
NOTE: All component dimensions given in U.S,
inches 1 inch = 25.4 mm

37

CRAFTSMAN

4-CYCLE

MODEL

ENGINE

NUMBER

7,

,:_,.

KEY
NO,

PART
NO.

----

640271

1

31615

2
4
5
6
7
16
17

31767
631184
631183
640076
650506
631807
651025

18
20
20A

630766
640027
640200

25
27
28
29
30

631867
631024
632019
631025
631021

31
35
36
36A
37
40
44
47
48

631022
640259
640080
632766
632547
640030
27110A
630748
631027

60

632760B

37

DESCRIPTION

*
*
*

*
*
*

*
*
*
*

Carburetor Incl. 184 of
Engine Parts List
Throtte Shaft & Lever
Assembl Y
Throttle Return Spring
Dust Seal Washer
Dust Seal (Throttle)
Throttle Shutter
Shutter Screw
Fuel Fitting
Throttle Crack Screw/Idle
Speed Screw
Tension Spring
Idle Restdctor Screw
Idle Restdctor Scrwe Cap
Black
_loat _tuwl
Float Shaft
Float
Float Bowl "O" Ring
Inlet Needle, Seat, & Clip
(Incl. 31)
Spring Clip
Primer Bulb/Retainer Ring
Main Nozzle Tube
Carburetor Tube
=O" Ring, Main Nozzle Tube
High Speed Bowl Nut
Bowl Nut Washer
Welch Plug, Idle Mixture Well
Welch Plug. Atmosphedc
Vent
Repair kit (Incl. Items Marked
• in Notes)

38

143.016712

CRAFTSMAN

MODEL

4-CYCLE ENGINE

KEY
NO.

PART
NO.

12
3
4
5
6
7
8
11

590702
590599A
590600
590696
590601
590697
590698
590699
590700
590703

12

590535

13

590701

NUMBER

143.016712

DESCRIPTION
Recoil Starter
Spring Pin (Incl. 4)
Washer
Retainer
Washer
Brake Spring
Starter Dog
Dog Spring
Pulley & Rewind Spd
Ass'y
Starter Housing ASS'_40
degree grommet)
Starter Rope ( 98" X 9/64"
dia.)
Starter Handle

4

Bm5

O--2

KEY
NO,
3
6
7
8
11

590739
590740
590616
590617
890618A
590638

12

890535

13
14

590701
590760

m__

!
13

39

PART
NO.

DESCRIP'RON
Rewind Starter
Retainer
Starter Dog
Dog Spring
Pulley & Rewind Spring Ass'y
Starter Housing Ass'y (40
degree grommet)
Starter Rope(Length 98" x 9/
64=dia.)
Starter Handle
Spring Clip

Get it fixed, at your home or ours!
For repair of major brand appliances in your own home...
no matter who made it, no matter who sold itf

1-800-4-MY-HOME

s. A_ir_, day or night

(1-800-4694663)
www,aoars.com

To bring in products such as vacuums,
lawn equipment and electronics for repair, call for
the location of your nearest Sears Parts & Repair Center.

1-800-488-1222

Anytime, day or night

www.sears.corn

For the replacement parts, accessories and owner's manuals
that you need to do-it-yourself, call Sears PartsDirectSM!

1-800-366-PART sam- 11p.m.
CST,
(1-800-366-7278)

7 days a week

www.sears.com/par tsdlrect

To purchase or inquire about a Sears Service Agreement:

1-800-827-6685
7 a.m.- 5 p.m.CST,Mon.- Sat.
Pare pedir servicio de reparack_na domicilio,
y para ordenar piezas con entrega a dornicilio:
1-888-8U-HOGAR
_"
(1-888-784.6427)

O Se_ _rp__oeb_Jck

177389 _:_

and CO.

_.()O"'TR_"

Au Canada pour service en franctais:

1"877-LE-FOYER='
(1-877-533-6937)

® RegisteredTrademark / m Trademark of Sears, Roebuck and CO.
® Mama Registrada/ TMMarca de Ffibdca de Sears, Roebuck end Co.

Printed in U.S.A.



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Linearized                      : No
Page Count                      : 24
Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 3, 2, 1, 4
Create Date                     : Tue Aug 14 10:38:47 2007
Author                          : 
Title                           : 
Subject                         : 
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