Craftsman 917990640 User Manual LAWN TRACTOR Manuals And Guides 1705529L

User Manual: Craftsman 917990640 917990640 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917990640. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

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Page Count: 36

04.10.17 BD Printed in the U.S.A.

This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this manual.

IMPORTANT:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

* The power rating as declared by the engine manufacturer is the

average gross power output at the specified RPM of a typical

production engine for the engine model measured using SAE

Standards for engine gross power. Please refer to the engine

manufacturer for details.

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.craftsman.com

115780928 Rev. 1

Operator’s Manual

GARDEN TRACTOR

24.0 HP,* 54" Mower

Electric Start

Automatic Transaxle

Model No.

917.99064

2

TABLE OF CONTENTS

Safety Rules .........................................2-4

Product Specifications .............................5

Assembly/Pre-Operation ....................6-11

Operation ..........................................12-19

Maintenance Schedule ..........................20

Maintenance .....................................20-24

Service and Adjustments ..................25-29

Storage ..................................................30

Troubleshooting ................................31-34

DANGER: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

WARNING: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs, always discon-

nect spark plug wire and place wire where

it cannot contact spark plug.

WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

SAFETY RULES

I. CHILDREN

WARNING! CHILDREN CAN BE IN-

JURED BY THIS EQUIPMENT. The Ameri-

can Academy of Pediatrics recommends

that children be a minimum of 12 year of

age before operating a pedestrian controlled

lawn mower and a minimum of 16 years of

age before operating a riding lawn mower.

WARNING! CHILDREN CAN BE

SERIOUSLY INJURED OR KILLED BY

THIS EQUIPMENT. Carefully read and

follow all of the safety instructions below.

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

• Keep children out of the mowing area

and in the watchful care of a responsible

adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Never carry children, even with the

blades shut off. They may fall off and

be seriously injured or interfere with safe

machine operation. Children who have

been given rides in the past may suddenly

appear in the mowing area for another

ride and be run over or backed over by

the machine.

• Never allow children to operate the ma-

chine.

• Use extreme caution when approaching

blind corners, shrubs, trees, or other

objects that may block your view of a

child.

II. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating

parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the in struc tions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blades.

• Ensure the area is clear of bystanders

before operating. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely

necessary. Always look down and behind

before and while back ing.

• Never direct discharged material toward

anyone. Avoid discharging material

against a wall or obstruction. Material

may ricochet back toward the operator.

Stop the blades when crossing gravel

surfaces.

• Do not operate machine without the entire

grass catcher, discharge chute, or other

safety devices in place and working.

• Slow down before turning.

35

15 DEGREES MAX.

FOLD ALONG DOTTED LINE

THIS IS A 15 DEGREE SLOPE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

34

TROUBLESHOOTING CHART:

See ap pro pri ate section in manual un less di rect ed to Sears service center

PROBLEM CAUSE CORRECTION

Loss of drive 1Freewheel control in

“DISENGAGED” position.

1Place freewheel control in

“ENGAGED” position.

2Debris on steering plate (if

equipped).

2See "CLEANING" in the

maintenance section.

3Motion drive belt worn, damaged,

or broken.

3Replace motion drive belt.

4Air trapped in transmission during

shipment or servicing.

4Purge transmission.

5Axle key missing. 5Install axle key at rear wheel. See

"TO REMOVE WHEEL" in the

Service and Adjustments section.

Engine “backfires”

when turning

engine “OFF”

1Engine throttle control not set

between half and full speed (fast)

position before stopping engine.

1Move throttle control between

half and full speed (fast) position

before stopping engine.

Engine dies when

tractor is shifted

into reverse

1Reverse operation system (ROS)

is not “ON” while mower or other

attachment is engaged.

1Turn ignition key to ROS “ON”

position. See Operation section.

3

SAFETY RULES

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

• Disengage blades when not mowing.

Shut off engine and wait for all parts to

come to a complete stop before cleaning

the machine, removing the grass catcher,

or unclogging the discharge chute.

• Operate machine only in daylight or good

artificial light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing road ways.

• Use extreme caution when loading or

unloading the machine into a trailer or

truck.

• Always wear eye protection when operat-

ing machine.

• Use ear protectors to avoid damage to

hearing.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related inju-

ries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect them selves and

others from serious injury.

• Follow the manufacturer's recommenda-

tion for wheel weights or counterweights.

• Keep machine free of grass, leaves or

other debris build-up which can touch hot

exhaust / engine parts and burn. Do not

allow the mower deck to plow leaves or

other debris which can cause build-up

to occur. Clean any oil or fuel spillage

before operating or storing the machine.

Allow machine to cool before storage.

III. SLOPE OPERATION

WARNING! When loading or unloading

this machine, do not exceed the maximum

recommended operation angle of 15°.

Slopes are a major factor related to loss of

control and tip-over accidents, which can

result in severe injury or death. Operation

on all slopes requires extreme caution. If

you cannot back up the slope or if you feel

uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain

could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that you

will not have to stop or shift while on the

slope.

• Do not mow on wet grass. Tires may

lose traction. Always keep the machine

in gear when going down slopes.

• Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a

slope. If the tires lose traction, disengage

the blades and proceed slowly straight

down the slope.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction, which

could cause the machine to roll over.

• Use extreme caution while operating

machine with grass catchers or other

at tach ments; they can affect the stabil-

ity of the machine. Do no use on steep

slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches,

or embankments. The machine could

suddenly roll over if a wheel is over the

edge or if the edge caves in.

• If machine stops while going uphill,

disengage blades, shift into reverse and

back down slowly.

• Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

IV. TOWING

• Tow only with a machine that has a hitch

designed for towing. Do not attach towed

equipment except at the hitch point.

• Follow the manufacturer's recommenda-

tion for weight limits for towed equipment

and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight of the towed equip-

ment may cause loss of traction and loss

of control.

• Travel slowly and allow extra distance to

stop.

4

SAFETY RULES

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam-

age, use extreme care in handling gasoline.

Gasoline is extremely flammable and the

vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running.

• Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container

where there is an open flame, spark, or

pilot light such as on a water heater or

other appliances.

• Never fill containers inside a vehicle or

on a truck or trailer bed with plastic liner.

Always place containers on the ground

away from your vehicle when filling.

• Remove gas-powered equipment from

the truck or trailer and refuel it on the

ground. If this is not possible, then refuel

such equipment with a portable container,

rather than from a gasoline dispenser

nozzle.

• Keep the nozzle in contact with the rim

of the fuel tank or container opening at

all times until fueling is complete. Do not

use a nozzle lock-open device.

• If fuel is spilled on clothing, change cloth-

ing immediately.

• Never overfill fuel tank. Replace gas cap

and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to ensure the

equipment is in safe working condition.

• Never tamper with safety devices. Never

interfere with the intended function of a

safety device or reduce the protection

provided by a safety device. Check there

proper operation regularly. NEVER oper-

ate a machine with a safety device that

does not function properly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked

debris. Allow machine to cool before

storing.

• If you strike a foreign object, stop and

inspect the machine. Repair, if necessary,

before restarting.

• Never make any adjustments or repairs

with the engine run ning.

• Check grass catcher components and the

discharge chute frequently and replace

with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp. Wrap the blade

or wear gloves, and use extreme caution

when servicing them.

• Check brake operation frequently. Adjust

and service as required.

• Maintain or replace safety and instruction

labels, as necessary.

Use ear protectors to avoid damage to hearing.

Always wear eye protection when operating machine.

33

TROUBLESHOOTING CHART:

See ap pro pri ate section in manual un less di rect ed to Sears service center

PROBLEM CAUSE CORRECTION

Mower blades will

not rotate

1Obstruction in clutch mechanism. 1Remove obstruction.

2Worn/damaged mower drive belt. 2Replace mower drive belt.

3Frozen idler pulley. 3Replace idler pulley.

4Frozen blade mandrel. 4Contact a Sears or other

qualified service center.

Poor grass

discharge

1Engine speed too slow. 1Place throttle control in “FAST”

position.

2Travel speed too fast. 2Shift to slower speed.

3Wet grass. 3Allow grass to dry before mowing.

4Mower deck not level. 4Level mower deck.

5Low/uneven tire air pressure. 5Check tires for proper PSI.

6Worn, bent or loose blade. 6Replace/sharpen blade. Tighten

blade bolt.

7Buildup of grass, leaves and

trash under mower.

7Clean underside of mower

housing.

8Mower drive belt worn. 8Replace mower drive belt.

9Blades improperly installed. 9Reinstall blades sharp edge down.

10 Improper blades used. 10 Replace with blades listed in

this manual.

11 Clogged mower deck vent holes

from buildup of grass, leaves, and

trash around mandrels.

11 Clean around mandrels to

open vent holes.

Headlight(s) not

working

(if so equipped)

1Light switch is “OFF”. 1Turn light switch “ON”.

2Bulb(s) or lamp(s) burned out. 2Replace bulb(s) or lamp(s).

3Faulty light switch. 3Check/replace light switch.

4Loose or damaged wiring. 4Check wiring and connections.

5Blown fuse. 5Replace fuse.

Battery will not

charge

1Bad battery cell(s). 1Replace battery.

2Poor cable connections. 2Check/clean all connections.

3Faulty regulator (if so equipped). 3Replace regulator.

4Faulty alternator. 4Replace alternator.

32

TROUBLESHOOTING CHART:

See ap pro pri ate section in manual un less di rect ed to Sears service center

PROBLEM CAUSE CORRECTION

Loss of power 1Cutting too much grass/too fast. 1Raise cutting height/reduce speed.

2Throttle in cold weather starting

position ( ).

2Move throttle control to fast

position ( ).

3Build-up of grass, leaves and

trash under mower.

3Clean underside of mower

housing.

4Dirty air filter. 4Clean/replace air filter.

5Low oil level/dirty oil. 5Check oil level/change oil.

6Faulty spark plug. 6Clean & regap or change spark plug.

7Dirty fuel filter. 7Replace fuel filter.

8Stale or dirty fuel. 8Empty fuel tank and refill tank with

fresh, clean gasoline.

9Water in fuel. 9Empty fuel tank and carburetor,

refill tank with fresh gasoline and

replace fuel filter.

10 Spark plug wire loose. 10 Connect & tighten spark plug wire.

11 Dirty engine air screen/fins. 11 Clean engine air screen/fins.

12 Dirty/clogged muffler. 12 Clean/replace muffler.

13 Loose or damaged wiring. 13 Check all wiring.

14 Engine valves out of adjustment. 14 Contact a Sears or other qualified

service center.

Excessive vibration 1Worn, bent or loose blade. 1Replace blade. Tighten blade bolt.

2Bent blade mandrel. 2Contact a Sears or other qualified

service center.

3Loose/damaged part(s). 3Tighten loose part(s).

Replace damaged parts.

Engine continues to

run when operator

leaves seat with

attachment clutch

engaged

1Faulty operator-safety presence

control system.

1Check wiring, switches and

connections. If not corrected,

contact a Sears or other qualified

service center.

CAUTION: DO NOT

operate machine until

problem is corrected.

Poor cut - uneven

cutting

1Worn, bent or loose blade. 1Replace blade. Tighten blade bolt.

2Mower deck not level. 2Level mower deck.

3Buildup of grass, leaves, and

trash under mower.

3Clean underside of mower

housing.

4Bent blade mandrel. 4Contact a Sears or other

qualified service center.

5Clogged mower deck vent from

build-up of grass, leaves, and

trash around mandrels.

5Clean around mandrels to

open vent holes.

5

PRODUCT SPECIFICATIONS

Gasoline Capacity

and type:

4.0 Gallons/15,14 L

Regular Unleaded†

Power Rating*: 17.9 KW @ 3600 RPM

Oil Type:

(API: SJ-SN)

SAE 30 (above 32°F/0°C)

SAE 5W30 (below 32°F/0°C)

Oil Capacity: W/ Filter: 64 Oz./1,89 L

W/out Filter: 60 Oz./1,77 L

Spark Plug: Champion XC12YC

(Gap: .030"/0.76 mm)

Charging System: 16 amps @ 3600 RPM

Battery: Amp/Hr: 28

Min. CCA: 230

Case size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs./62-75 Nm

* The power rating as declared by the engine manufac-

turer is the average gross power output at the specified

RPM of a typical production engine for the engine model

measured using SAE Standards for engine gross power.

Please refer to the engine manufacturer for details.

†Gasoline containing up to 10% ethanol (E10) is

acceptable for use in this machine. The use of

any gasoline exceeding 10% ethanol (E10) will

void the product warranty.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main tain ing,

caring for and using your tractor.

• Follow instructions under “Main te nance”

and “Stor age” sec tions of this manual.

• Wear proper Personal Protective Equip-

ment (PPE) while operating this machine,

including (at a minimum) sturdy footwear,

eye protection, and hearing protection.

Do not mow in shorts and/or open toed

footwear.

• Always let someone know you are outside

mowing.

WARNING: This tractor is equipped with

an internal com bus tion engine and should

not be used on or near any un im proved

forest-covered, brush-covered or grass-

cov ered land unless the engine’s exhaust

system is equipped with a spark arrester

meeting applicable local or state laws (if

any). If a spark arrester is used, it should

be maintained in effective working order by

the operator.

In the state of California the above is required

by law (Section 4442 of the California Public

Resources Code). Other states may have

similar laws. Federal laws apply on federal

lands. A spark arrester for the muffler is

available through your nearest Sears service

center (See RE PAIR PARTS manual).

CONGRATULATIONS on your purchase of

a new tractor. It has been designed, engi-

neered and manu fac tured to give you the best

possible dependability and performance.

Should you experience any problem you can-

not easily remedy, please contact a Sears or

other qualified service center. We have com-

pe tent, well-trained representatives and the

proper tools to ser vice or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor prop erly. Always

observe the “SAFETY RULES”.

6

UNASSEMBLED PARTS

(5) Large

Retainer Springs

(1) Small

Retainer Springs

61/3-1 )5(

srehsaW .D.O

(2) Rear

Lift Link

Assemblies

(1) Front

Lift Link

Assembly

(1) Anti-Sway Bar (1) 3/4 O.D.

Washers

(1) Small Retainer

Springs

(1) 1-1/4 O.D.

Washer

(1) Wheel (1) 3/8-16

Locknut

(1) Shoulder Bolt

Mower

If Equipped

(2) Keys

Slope Sheet

Keys

Mower Front Wheel

Battery

(2) Hex Bolts (2) Nut Keps

*Installed by Dealer

*Brush Guard Kit

(1) Oil Drain Tube

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to ensure proper tightness.

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts cartons from carton .

• Cut along dotted lines on all four panels

of carton. Remove end panels and lay

side panels flat.

• Remove mower and packing materials.

• Check for any additional loose parts or

cartons and remove.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Stan dard wrench sizes are listed.

(2) 7/16" wrenches Utility knife

(1) 1/2" wrench Tire pressure gauge

(1) 3/4" wrench Pliers

(1) 3/4" socket w/drive ratchet

(1) 9/16" wrench Flashlight

When right or left hand is mentioned in this

man ual, it means when you are in the operating

po si tion (seated be hind the steer ing wheel).

31

TROUBLESHOOTING CHART:

See ap pro pri ate section in manual un less di rect ed to Sears service center

PROBLEM CAUSE CORRECTION

Will not start 1Out of fuel. 1Fill fuel tank.

2Engine flooded. 2Wait several minutes before

attempting to start.

3Bad spark plug. 3Replace spark plug.

4Dirty air filter. 4Clean/replace air filter.

5Dirty fuel filter. 5Replace fuel filter.

6Water in fuel. 6Empty fuel tank and carburetor,

refill tank with fresh gasoline and

replace fuel filter.

7Loose or damaged wiring. 7Check all wiring.

8Engine valves out of adjustment. 8Contact a Sears or other qualified

service center.

Hard to start 1Dirty air filter. 1Clean/replace air filter.

2Bad spark plug. 2Replace spark plug.

3Weak or dead battery. 3Recharge or replace battery.

4Dirty fuel filter. 4Replace fuel filter.

5Stale or dirty fuel. 5Empty fuel tank and refill tank with

fresh, clean gasoline.

6Loose or damaged wiring. 6Check all wiring.

7Engine valves out of adjustment. 7Contact a Sears or other qualified

service center.

Engine will not

turn over

1Clutch/brake pedal not depressed. 1Depress clutch/brake pedal.

2Attachment clutch is engaged. 2Disengage attachment clutch.

3Weak or dead battery. 3Recharge or replace battery.

4Blown fuse. 4Replace fuse.

5Corroded battery terminals. 5Clean battery terminals.

6Loose or damaged wiring. 6Check all wiring.

7Faulty ignition switch. 7Check/replace ignition switch.

8Faulty solenoid or starter. 8Check/replace solenoid or starter.

9Faulty operator presence

switch(es).

9Contact a Sears or other qualified

service center.

Engine clicks but

will not start

1Weak or dead battery. 1Recharge or replace battery.

2Corroded battery terminals. 2Clean battery terminals.

3Loose or damaged wiring. 3Check all wiring.

4Faulty solenoid or starter. 4Check/replace solenoid or starter.

30

STORAGE

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel

system parts such as carburetor, fuel hose,

or tank during storage. Also, alcohol blended

fuels (called gasohol or using ethanol or

methanol) can attract moisture which leads

to separation and formation of acids during

storage. Acidic gas can damage the fuel

system of an engine while in storage.

• Empty the fuel tank by starting the engine

and letting it run until the fuel lines and

carburetor are empty.

• Never use engine or carburetor clean er

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable al-

ternative in min i miz ing the formation of fuel

gum deposits during stor age. Add stabilizer

to gasoline in fuel tank or stor age container.

Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes

after adding stabilizer to allow the sta bi liz er to

reach the carburetor. Do not empty the gas

tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See “ENGINE” in the

Maintenance section of this man ual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce (29.5 mL) of oil through

spark plug hole(s) into cylinder(s).

3. Turn ignition key to “START” po si tion for

a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one sea son to

another.

• Replace your gasoline can if your can starts

to rust. Rust and/or dirt in your gasoline

will cause problems.

• If possible, store your tractor in doors and

cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protec-

tive cover that does not retain moisture.

Do not use plastic. Plas tic cannot breathe

which allows con den sa tion to form and will

cause your tractor to rust.

IMPORTANT: Never cover tractor while

en gine and exhaust areas are still warm.

Immediately prepare your tractor for stor age

at the end of the season or if the tractor will

not be used for 30 days or more.

WARNING: Never store the trac tor with

gas o line in the tank inside a building where

fumes may reach an open flame or spark.

Allow the engine to cool before storing in

any en clo sure.

TRACTOR

Remove mower from tractor for winter stor-

age. When mower is to be stored for a period

of time, clean it thor oughly, remove all dirt,

grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See “CLEAN ING” in

the Maintenance section of this manual).

2. Inspect and replace belts, if nec es sary

(See belt re place ment in struc tions in the

Service and Ad just ments section of this

manual).

3. Lubricate as shown in the Main te nance

section of this man ual.

4. Ensure that all nuts, bolts and screws

are securely fastened. In spect moving

parts for damage, break age and wear.

Replace if nec es sary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before paint ing.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of stor age,

battery cables should be dis con nect ed

and battery cleaned thor ough ly (see “TO

CLEAN BATTERY AND TER MI NALS” in

the Maintenance section of this man u al).

• After cleaning, leave cables dis con nect ed

and place cables where they cannot come

in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

• If unit is equipped with battery indicator/

charging plug, an optional charging unit

may be purchased and connected to the

unit to charge the battery during long term

storage. Inspect and clean the battery

terminals as needed prior to long term

storage with charger connected.

7

NOTE: You may now roll your tractor off the

skid. Continue using the instructions that

follow to remove the tractor from the skid.

WARNING: Before start ing, read, un-

der stand and fol low all in struc tions in the

Op er a tion section of this man u al. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

peo ple and objects.

TO ROLL TRACTOR OFF SKID (See

Op er a tion section for location and

function of con trols)

1. Raise attachment lift lever to its highest

po si tion.

2. Release parking brake by de press ing

clutch/brake ped al.

3. Place freewheel control in "trans mis sion

disengaged position" (See “TO TRANS-

PORT” in the Op er a tion section of this

manual).

4. Roll tractor forward off skid.

Continue with the in struc tions that follow.

CONNECT BATTERY

WARNING: Do not short battery ter-

mi nals by allowing a wrench or any other

object to contact both terminals at the same

time. Before connecting battery, remove

metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to

prevent sparking from ac ci den tal grounding.

NOTE: If this battery is put into service after

month and year indicated on label (label is

located between terminals) charge battery

for minimum of one hour at 6-10 amps. (See

“BATTERY” in the Maintenance section of

this manual for charging instructions.)

• Determine battery location. Battery loca-

tion will be under the seat or the hood.

• Lift seat pan or hood to raised position.

• Remove two terminal caps and discard.

• First connect RED battery cable to

positive (+) terminal with bolt and nut as

shown. Tighten securely. Slide terminal

cover over terminal.

• Connect BLACK grounding cable to

negative (-) ter mi nal with remaining bolt

and nut. Tighten se cure ly.

• Lower seat pan or hood.

NOTE: For battery installation see

“REPLACING BATTERY” in the Service and

Adjustments section in this manual.

02605

Terminal

Cap

Nut

Positive

(Red)

Cable

Negative

(Black) Cable

Bolt

Terminal

Cover

Label

BEFORE REMOVING TRACTOR

FROM SKID

TO ADJUST SEAT

• Sit in seat.

• Lift up adjustment lever (A) and slide seat

until a comfortable position is reached

which allows you to press clutch/brake

pedal all the way down.

• Release lever to lock seat in position.

A

8

A. Mower Side Suspension Arms

B. Retainer Spring

C. Rear Lift Link(s)

D. Right Side Rear Mower Bracket

E. Front Lift Link Assembly

F. Front Suspension Bracket

H. Front Mower Bracket

I. Left Side Rear Mower Bracket

K. Belt Tension Rod

L. Locking Bracket

M. Engine Clutch Pulley

Q. Deflector Shield

S. Anti-Sway Bar

W. Front Gauge Wheel

Y

Z

W

H

X

H. Front Mower Bracket

W. Front Gauge Wheel

02965

Front

Back

Engine

Transaxle

Q. Deflector

Shield

Q

X. Shoulder Bolt

Y. 1¼ O.D. Washer

Z. 3/8-16 Locknut

3. Turn steering wheel left and position

mower.

• Turn steering wheel to the left as far as it

will go and position mower on right side of

tractor with deflector shield (Q) to the right.

2. Assemble front gauge wheel (W) to

front of mower.

TO INSTALL MOWER

1. Set parking brake lever and lower

attachment lift lever

• Depress clutch/brake pedal all the way

down and hold.

• Pull parking brake lever up and hold,

re lease pres sure from clutch/brake pedal,

then release parking brake lever. Pedal

should re main in brake position. Ensure

parking brake will hold tractor secure.

Parking Brake Lever

CAUTION: Lift lever is spring loaded.

Have a tight grip on lift lever, lower it slowly

and engage in lowest position. Lift lever is

located on left side of fender.

Lift

Lever

E

A

MF

B

K

C

C

S

W

H

Q

I

D

L

29

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Remove bulb hold er from the hole in the

back side of the grill.

3. Replace bulb in holder and install bulb

holder securely back into the hole in the

backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or prevent

it from starting.

• Check wiring.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-

in fuse. The fuse holder is located behind

the dash.

TRANSMISSION REMOVAL/RE PLACE-

MENT

Should your transmission require re mov al for

service or re place ment, it should be purged

after reinstallation and before operating the

tractor. See “PURGE TRANS MIS SION” in

the Operation sec tion of this manual.

REPLACING BATTERY

WARNING: Do not short bat tery ter mi-

nals by al low ing a wrench or any other object

to contact both terminals at the same time.

Before con nect ing battery, remove metal

bracelets, wrist watch bands, rings, etc.

Positive terminal must be connected first to

prevent spark ing from ac ci den tal grounding.

1. Lift hood to raised position.

2. Remove terminal cover.

3. Disconnect BLACK battery cable then

RED battery cable and carefully remove

battery from tractor.

4. Install new battery with terminals in same

position as old battery.

5. Reinstall terminal cover.

6. First connect RED battery cable to posi-

tive (+) battery terminal with bolt and nut

as shown. Tighten securely.

7. Connect BLACK grounding cable to

negative (-) bat tery terminal with remain-

ing bolt and nut. Tighten securely

8. Close hood.

Positive

(Red)

Cable

Negative

(Black)

Cable

Terminal

Cover

ENGINE

TO AD JUST THROTTLE CON TROL

CABLE

The throttle control has been preset at

the factory and ad just ment should not be

necessary Check adjustment as described

below before loosening cable. If adjustment

is nec es sary, see engine manual.

TO REMOVE HOOD & GRILL AS SEM BLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Remove retainer clip and washer from

right hand pivot pin.

4. Stand in front of tractor. Grasp hood at

sides and slide left removing hood from

pivot pins and lift hood off of tractor.

5. When replacing hood, reconnect the

headlight wire con nec tor, and reinstall

the washer and retainer clip on the right

hand pivot pin.

04031

Hood

Left Pivot Pin

Right Pivot Pin

Headlight Wire Connector

Retainer Clip

Washer

28

TO START ENGINE WITH A WEAK BAT-

TERY

WARNING: Lead-acid batteries gen er-

ate ex plo sive gases. Keep sparks, flame

and smoking ma te ri als away from bat ter ies.

Always wear eye pro tec tion when around

batteries.

If your battery is too weak to start the engine, it

should be recharged. (See "BATTERY" in the

MAINTENANCE section of this man u al).

If “jumper ca bles” are used for emer gen cy

starting, follow this pro ce dure:

IMPORTANT: Your tractor is equipped with

a 12 volt system. The other vehicle must also

be a 12 volt system. Do not use your tractor

battery to start other vehicles.

TO ATTACH JUMPER CABLES

1. Connect one end of the RED cable to the

POSITIVE (+) terminal of each battery(A-

B), taking care not to short against tractor

chassis.

2. Connect one end of the BLACK ca ble

to the NEGA TIVE (-) terminal (C) of fully

charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground, away

from fuel tank and bat tery.

TO REMOVE CABLES, REVERSE

ORDER

1. BLACK cable first from chassis and then

from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead

Battery

Fully Charged

Battery

00663

Retaining

Ring

Washers

Axle Cover Square Key (Rear

Wheel Only)

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheels have a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in

rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining ring

securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and pre vent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant also

pre vents tire dry rot and corrosion.

FRONT WHEEL TOE-IN/CAM BER

Your new tractor front wheel toe-in and cam-

ber is set at the factory and is normal. The

front wheel toe-in and camber are not adjust-

able. If damage has occurred to affect the

factory set front wheel toe-in or camber, con-

tact a Sears or other qualified service center.

TO CHECK BRAKE

If tractor requires more than five (5) feet (1,5

m) to stop at highest speed in high est gear

on a level, dry concrete or paved surface,

then brake must be serviced.

You may also check brake by:

1. Park tractor on a level, dry concrete or

paved surface, depress brake pedal all

the way down and engage parking brake.

2. Disengage transmission by placing

freewheel control in “transmission disen-

gaged” position. Pull freewheel control

out and into the slot and release so it is

held in the disengaged position.

The rear wheels must lock and skid when

you try to manually push the tractor forward.

If the rear wheels rotate, then the brake

needs to be serviced. Contact a Sears or

other qualified service center.

9

Q

A

90° End Integrated Washer End

Anti-Sway Bar (S)

Towards Towards

Transaxle Mower Deck

S

D

T

D. Right Side Rear

Mower Bracket

S. Anti-Sway Bar

T. Transaxle Bracket

Anti-Sway Bar

(S) Location

Transaxle Bracket (T)

Located Between Rear Tires

Place 90° End Into Hole

Place 90° End Into Hole

S

TS. Anti-Sway Bar

T. Transaxle Bracket

B

DA

A. Mower Side Suspension Arms

B. Retainer Spring

D. Right Side Rear Mower Bracket

4. Slide mower under tractor.

• Bring belt forward and check belt for

proper routing in all mower pulley grooves.

NOTE: Be sure mower side suspension

arms (A) are pointing forward before sliding

mower under tractor.

• Slide mower under tractor until it is

centered under tractor.

5. Install anti-sway bar (S) (If equipped)

• From right side of mower, first insert

90° end of anti-sway bar (S) into hole in

transaxle bracket (T), located near left

rear tire in front of transaxle.

NOTE: Flashlight may be helpful.

NOTE: Depending on model, bracket (T) may

be different than shown but hole for anti-sway

bar will be in same position/location.

• Pivot the integrated washer end of anti-

sway bar (S) towards mower deck bracket

on right side of mower. Insert integrated

washer end of bar into hole in rear mower

bracket (D). Move mower as needed to

insert integrated washer end of bar into

rear mower bracket (D).

• Secure with small washer and small

retainer spring as shown.

6. Attach mower side suspension arms

(A) to chassis.

• Position front hole in side suspension arm

(A) over pin on outside of tractor chassis

and secure with large washer and large

retainer spring (B).

• Repeat on opposite side of tractor.

7. Attach rear lift links (C)

• Insert rod end of rear lift link (C) into hole

(U) in tractor lift shaft suspension arm

and pivot link down to mower.

• Lift rear corner of mower and position slot

in link assembly over pin on rear mower

bracket (D) and secure with large washer

and large retainer spring.

• Repeat on opposite side of tractor.

10

U

D

C

C. Rear Lift Link(S)

D. Right Side Rear Mower Bracket

U. Hole

M. Engine

Clutch Pulley

M

8 Attach front link (E)

• Turn steering wheel to position wheels

straight forward.

• From front of tractor, insert rod end of

front link (E) through front hole in tractor

front suspension bracket (F).

• Move to left side of mower and and insert

large retainer spring (G) through hole in

front link (E) behind front suspension

bracket (F).

• Insert other end of link (E) into hole in

front mower bracket (H) and secure with

washer and small retainer spring (J).

NOTE: Requires deck lifting.

9 Install Belt On Engine Clutch Pulley (M)

• Disengage belt tension rod (K) from

locking bracket (L).

• Install belt onto engine clutch pulley (M).

IMPORTANT: Check belt for proper rout-

ing in all mower pulley grooves and under

mandrel covers.

• Engage belt tension rod (K) on locking

bracket (L).

CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and

engage slowly.

• Raise attachment lift lever to highest

position.

• If necessary, adjust gauge wheels before

op er at ing mower as shown in the owner's/

operator's manual. Check gauge wheels,

deck level and rake settings.

Front Link

Location

E. Front Lift Link Assembly

F. Front Suspension Bracket

G. Large Retainer Spring

H. Front Mower Bracket

J. Small Retainer Spring

M. Engine Clutch Pulley

M

J

E

G

F

H

27

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface. En gage

parking brake.

2. Lower attachment lift lever to its lowest

position.

3. Disengage belt tension rod (K) from lock

bracket (L).

CAUTION: Belt tension rod is spring loaded.

Have a firm grip on rod and release slowly.

4. Remove screws (P) from R.H. and L.H.

mandrel covers and remove covers (Q).

5. Remove any dirt or grass clippings which

may have accumulated around mandrels

and entire upper deck surface.

6. Remove belt from electric clutch pulley

(M), both mandrel pulleys (R) and all idler

pulleys (S).

MOWER DRIVE BELT INSTALLATION

1. Install belt around both mandrel pulleys

(R) and around idler pulleys (S) as shown.

2. Install belt onto electric clutch pulley (M).

IMPORTANT: Check belt for proper routing

in all mower pulley grooves.

3. Reassemble R.H. and L.H. mandrel cov-

ers (Q). Securely tighten all screws.

4. Engage belt tension rod (K) on locking

bracket (L).

CAUTION: Belt tension rod is spring load-

ed. Have a tight grip on rod and engage slowly.

5. Raise attachment lift lever to highest

position.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. En gage

parking brake. For as sis tance, there is a

belt installation guide decal on bottom side

of left footrest.

BELT REMOVAL -

1. Remove mower (See “TO RE MOVE

MOWER” in this section of manual).

C

D

F

G

H

J

A

B

NOTE: Observe entire motion drive belt and

position of all belt guides and keepers.

2. Disconnect clutch wire harness (A).

3. Remove anti-rotation link (B) on right side

of tractor.

4. Remove belt from stationary idler (C) and

clutching idler (D).

5. Pull belt slack toward rear of trac tor.

Carefully remove belt up wards from

trans mis sion input pulley and over cool-

ing fan blades (F).

6. Remove belt downward from engine

pulley and around electric clutch (G).

7. Slide belt toward rear of tractor, off the

steering plate (H) and remove from tractor.

BELT INSTALLATION -

1. Install new belt from tractor rear to front,

over the steering plate (H) and above

clutch brake pedal shaft (J).

2. Pull belt toward front of tractor and roll belt

around electric clutch and onto engine

pulley (G).

3. Pull belt toward rear of tractor. Carefully

work belt down around transmission

cooling fan and onto the input pulley (F).

Be sure belt is inside the belt keeper.

4. Install belt through stationary idler (C)

and clutch ing idler (D).

5. Reinstall anti-rotation link (B) on right

side of tractor. Tighten securely.

6. Reconnect clutch harness (A).

7. Make sure belt is in all pulley grooves

and in side all belt guides and keep ers.

8. Install mower (See “TO IN STALL MOW-

ER” in this sec tion of manual).

M

K

L

Q

Q

R

R

S

P

P

26

TO LEVEL MOWER

Ensure tires are properly inflated to the PSI

shown on tires. If tires are over or under

inflated, it may affect the appearance of your

lawn and lead you to think the mower is not

adjusted properly.

VISUAL SIDE-TO-SIDE ADJUSTMENT

1. With all tires properly inflated and if your

lawn appears unevenly cut, determine

which side of mower is cutting lower.

NOTE: As desired, you can raise the low

side of mower or lower the high side.

2. Go to side of mower you wish to adjust.

3. With a 3/4" or adjustable wrench, turn

lift link adjustment nut (A) to the left to

lower the mower, or, to the right to raise

the mower.

A

A

BB

NOTE: Each full turn of adjustment nut will

change mower height about 3/16" (4,7 mm).

4. Test your adjustment by mowing some

uncut grass and visually checking the

appearance. Readjust, if necessary, until

you are satisfied with the results.

PRECISION SIDE-TO-SIDE ADJUSTMENT

1. With all tires properly inflated, park tractor

on level ground or driveway.

CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap blade

with heavy cloth.

2. Raise mower to its highest position.

3. At both sides of mower, position blade

at side and measure distance "A" from

bottom edge of blade to ground. The dis-

tance should be the same on both sides.

4. If adjustment is necessary, see steps in

Visual Adjustment instructions above.

5. Recheck measurements; adjust if neces-

sary until both sides are equal.

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-

to-side.

To obtain the best cutting re sults, the mower

blades should be adjusted so the front tip

is 1/8 to 1/2" (3,1 to 12,7 mm) (lower than

the rear tip when the mower is in its highest

position.

CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap blade

with heavy cloth.

• Raise mower to highest position.

• Position any blade so the tip is pointing

straight forward. Measure distance "B" to

the ground at front and rear tip of blade.

• If front tip of blade is not 1/8 to 1/2" (3,1

to 12,7 mm) lower than the rear tip, go to

the front of tractor.

• With an 11/16" or adjustable wrench,

loosen jam nut "A" several turns to clear

adjustment nut "B".

• With a 3/4" or adjustable wrench, turn

front link adjustment nut "B" clockwise ( )

(tighten) to raise the front of mower, or,

counterclockwise ( ) (loosen) to lower

the front mower.

NOTE: Each full turn of adjustment nut will

change mower height about 1/8" (3,1 mm).

• Recheck measurements, adjust if neces-

sary until front tip of blade is 1/8 to 1/2"

(3,1 to 12,7 mm) lower than the rear tip.

• Hold adjustment nut in position with

wrench and tighten jam nut securely

against adjustment nut.

B

A

02950

Loosen jam nut "A" first

Tighten adjust

nut "B" to

raise mower

Loosen adjust

nut "B" to

lower mower

A

Turn nut

right to

raise

mower

Turn nut

left to

lower

mower

11

CHECK TIRE PRESSURE

The tires on your tractor were over-inflated

at the factory for shipping purposes. Correct

tire pressure is important for best cutting

performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See “TO LEVEL

MOWER” in the Service and Adjustments

section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replacing

motion and mower blade drive belts in the

Service and Adjustments sec tion of this man-

ual. Verify that the belts are routed cor rect ly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,

check to see that the brake is operating prop-

erly. See “TO CHECK BRAKE” in the Service

and Adjustments section of this manual.

✓CHECKLIST

Before you operate your new trac tor, we

wish to assure that you receive the best

performance and satisfaction from this

Quality Product.

Please review the following checklist:

✓ All assembly instructions have been

com plet ed.

✓ No remaining loose parts in carton.

✓ Battery is properly prepared and

charged.

✓ Seat is adjusted comfortably and tight-

ened securely.

✓ All tires are properly inflated. (For ship-

ping purposes, the tires were overinflated

at the factory).

✓ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

✓ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

✓ Check wiring. See that all connections

are still secure and wires are properly

clamped.

✓ Before driving tractor, be sure free wheel

control is in “transmission engaged”

position (see “TO TRANS PORT” in the

Operation section of this man u al).

While learning how to use your tractor, pay ex-

tra attention to the following important items:

✓ Engine oil is at proper level.

✓ Fuel tank is filled with fresh, clean, regular

unleaded gasoline.

✓ Become familiar with all controls, their

location and function. Operate them

before you start the engine.

✓ Be sure brake system is in safe operating

condition.

✓ Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual).

✓ It is important to purge the transmission

before op er at ing your tractor for the first

time. Follow proper starting and transmis-

sion purging instructions (See “TO START

EN GINE” and “PURGE TRANSMISSION”

in the Op er a tion section of this manual).

12

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

FREE WHEEL

(Automatic Models only)

DANGER, KEEP HANDS

AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

15

15

(SEE SAFETY RULES SECTION)

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

FAST SLOWREVERSE NEUTRAL HIGH LOW

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

IGNITION SWITCH

REVERSE FORWARDFUEL BATTERY REVERSE

OPERATION

SYSTEM (ROS)

CLUTCH/BRAKE

PEDAL

CRUISE CONTROL

ENGINE OFF MOWER HEIGHTENGINE ON ENGINE START MOWER LIFTLIGHTS ON PARKING BRAKE

COLD WEATHER

STARTING

POSITION

25

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR

ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

3. Place attachment clutch in “DISENGAGED” position.

4. Turn ignition key to “STOP” and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come

in contact with plug.

E

A

MF

B

K

C

C

S

W

H

Q

I

D

L

TO REMOVE MOWER

1. Place attachment clutch in “DIS EN-

GAGED” position.

2. Lower attachment lift lever to its lowest

position.

3. Disengage belt tension rod (K) from lock

bracket (L).

CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and release

slowly.

4. Remove mower belt from electric clutch

pulley (M).

5. Disconnect front link (E) from mower:

remove retainer spring and washer.

6. Go to either side of mower and discon-

nect mower suspension arm (A) from

chassis and rear lift link (C) from rear

mower bracket (D) - remove retainer

springs and washers.

7. Go to other side of mower and disconnect

the suspension arm and rear lift link.

CAUTION: After rear lift links are discon-

nected, the attachment lift lever will be spring

loaded. Have a tight grip on lift lever when

changing position of the lever.

8. From right side of mower, disconnect

anti-sway bar (S) from right rear mower

bracket (D) - remove retainer spring and

washer and pull mower toward you until

the bar falls from the hole in bracket.

9. Turn tractor steering wheel to the left as

far as it will go.

10. Slide mower out from under right side of

tractor.

TO IN STALL MOWER

Follow the procedure described in “INSTALL

MOWER AND DRIVE BELT” in the As sem bly

section of this manual.

A. Mower Side Suspension Arms

B. Retainer Spring

C. Rear Lift Link(s)

D. Right Side Rear Mower Bracket

E. Front Lift Link Assembly

F. Front Suspension Bracket

H. Front Mower Bracket

I. Left Side Rear Mower Bracket

K. Belt Tension Rod

L. Locking Bracket

M. Engine Clutch Pulley

Q. Deflector Shield

S. Anti-Sway Bar

W. Front Gauge Wheel

24

DECK WASHOUT PORT

Your tractor’s deck is equipped with a washout

port on its surface as part of its deck wash

system. It should be utilized after each use.

1. Drive the tractor to a level, clear spot on

your lawn, near enough to a water spigot

for your garden hose to reach.

IMPORTANT: Make certain the tractor’s

discharge chute is directed AWAY from your

house, garage, parked cars, etc. Remove

bagger chute or mulch cover if attached.

2. Make sure the attachment clutch control

is in the “DISENGAGED” position, set the

parking brake, and stop the engine.

3. Ensure your garden hose is fitted with a

standard 12mm female hose connector (at

the opposite end from the tap connection).

4. Pull back the lock collar of the hose con-

nector and push the connector onto the

deck washout port at the left end of the

mower deck. Release the lock collar to

lock the connector on the nozzle.

IMPORTANT: Tug hose ensuring connection

is secure.

5. Turn the water on.

6. While sitting in the operator’s position on

the tractor, re-start the engine and place

the throttle lever in the Fast " " position.

IMPORTANT: Recheck the area making certain

the area is clear.

7. Move the tractor’s attachment clutch con-

trol to the “ENGAGED” position. Remain

in the operator’s position with the cutting

deck engaged until the deck is cleaned.

8. Move the tractor’s attachment clutch con-

trol to the “DISENGAGED” position. Turn

the ignition key to the STOP position to turn

the tractor’s engine off. Turn the water off.

9. Pull back the lock collar of the hose con-

nector to disconnect the connector from

the nozzle washout port.

10. Move the tractor to a dry area, preferably

a concrete or paved area. Place the at-

tachment clutch control in the “ENGAGED”

position to remove excess water and to

help dry before putting the tractor away.

WARNING: A broken or missing washout

fitting could expose you or others to thrown

objects from contact with the blade.

• Replace broken or missing washout fitting

immediately, prior to using mower again.

• Plug any holes in mower with bolts and

locknuts.

Washout Port

Hose

Hose Connector

(12mm Female)

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Clean debris from steering plate. Debris

can restrict clutch/brake pedal shaft move-

ment, causing belt slip and loss of drive.

CAUTION: Avoid all pinch points and

movable parts

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automotive

type wax.

Except for the washout port (if equipped),

we do not recommend using a garden hose

or pressure washer to clean the outside of

your tractor unless the engine and transmis-

sion are covered to keep water out. Water

in engine or transmission will shorten the

useful life of your tractor. Use compressed

air or a leaf blower to remove grass, leaves

and trash from outside tractor and mower.

Steering System, Dash, Fender

and Mower Not Shown

Clutch/brake pedal

Steering

Plate

Clean

top side

13

KNOW YOUR TRACTOR

READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and ad just ments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Stan dards Institute.

(A) ATTACHMENT LIFT LEVER – Used to

raise and lower the mower or other attach-

ments mounted to your trac tor.

(B) BRAKE PEDAL - Used for braking the

tractor and starting the engine.

(C) PARKING BRAKE – Locks clutch/brake

pedal into the brake position.

(D) THROTTLE CONTROL – Used to con-

trol engine speed.

(E) ATTACHMENT CLUTCH SWITCH

– Used to engage the mow er blades, or

other at tach ments mounted to your tractor.

(F) IGNITION SWITCH – Used for starting

and stopping the engine.

(G) REVERSE OPERATION SYSTEM

(ROS) "ON" POSITION – Allows operation

of mower or other powered attachment while

in reverse.

(H) LIGHT SWITCH – Turns the headlights

on and off.

(J) CRUISE CONTROL LEVER - Used to set

forward move ment of tractor at desired speed

without holding the forward drive pedal.

(K) FORWARD DRIVE PEDAL - Used for

forward movement of tractor.

(L) REVERSE DRIVE PEDAL- Used for

reverse movement of tractor.

(M) FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly tow ing

the trac tor with the engine off.

(P) SERVICE MINDER / HOUR METER

– Indicates when service is required for the

engine and mower.

A

D

B

F

C

H

G

E

M

J

L

K

P

14

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye dam age. Always wear safety glass es

or eye shields while operating your tractor or per form ing any ad just ments

or repairs. We rec om mend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOW TO USE YOUR TRAC TOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sens ing switch. When engine is

running, any attempt by the op er a tor to leave

the seat without first setting the parking brake

will shut off the engine.

1. Depress brake pedal (B) all the way down

and hold.

2. Pull parking brake lever (C) up and hold,

re lease pres sure from brake pedal (B),

then release parking brake lever. Pedal

should re main in brake position. Make

sure parking brake will hold tractor secure.

() Attachment

Clutch Control

“Dis en gaged”

( ) Attachment

Clutch Control

“Engaged”

TO USE THROTTLE CON TROL (D)

Always operate engine at full speed (fast).

• Operating engine at less than full speed

(fast) reduces engine's operating effi-

ciency.

• Full speed (fast) of fers the best mower

per for mance.

B

C

F

D

STOPPING

MOWER BLADES -

• To stop mower blades, move at tach ment

clutch control to disengaged po si tion ( ).

GROUND DRIVE -

• To stop ground drive, depress brake pedal

all the way down.

IMPORTANT: Forward and reverse drive

pedals return to neutral position when not

depressed.

ENGINE -

• Move throttle control (D) to slow position.

NOTE: Failure to move throttle control

to slow position and allowing engine to

idle before stopping may cause engine to

“backfire”.

• Turn ignition key (F) to “STOP” position

and remove key. Always remove key when

leaving tractor to prevent un au tho rized use.

• Never use the cold weather starting

position to stop the engine.

IMPORTANT: Leaving the ignition switch in

any position other than "STOP" will cause the

battery to discharge and go dead.

NOTE: Under certain conditions when tractor

is standing idle with the engine running, hot

engine exhaust gases may cause “browning”

of grass. To elim i nate this possibility, always

stop en gine when stopping tractor on grass

areas.

CAUTION: Always stop tractor

com plete ly, as de scribed above, before

leav ing the operator's position.

23

AIR FILTER

Your engine will not run properly using a

dirty air filter. Service air cleaner more often

under dusty conditions.

ENGINE COOLING SYSTEM

To ensure proper cooling, make sure the

grass screen, cooling fins, and other exter-

nal surfaces of the engine are kept clean

at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other cooling

shrouds. Clean the cooling fins and external

surfaces as necessary. Ensure the cooling

shrouds are reinstalled.

NOTE: Operating the engine with a blocked

grass screen, dirty or plugged cooling fins,

and/or cooling shrouds re moved will cause

engine damage due to overheating.

MUFFLER

In spect and re place cor rod ed muf fler and

spark ar rest er (if equipped) as it could create

a fire hazard and/or dam age.

00667

Fuel Filter

Clamp

Clamp

IN-LINE FUEL FILTER

The fuel filter should be replaced once each

season. If fuel filter becomes clogged, ob-

struct ing fuel flow to car bu re tor, re place ment

is re quired.

1. With engine cool, remove filter and plug

fuel line sec tions.

2. Place new fuel filter in position in fuel line

with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. Immediately wipe up any spilled gasoline.

SPARK PLUG(S)

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are shown

in “PROD UCT SPEC I FI CA TIONS” section

of this manual.

CLEAN AIR SCREEN

The air screen is over the air intake blower

located on top of engine. The air screen

must be kept free of dirt and chaff to prevent

engine dam age from overheating. Clean with

a wire brush or compressed air to re move

dirt and stubborn dried gum fibers.

8. After oil has drained completely, close and

lock the drain valve by pushing inward

and turning clockwise until the pin is in

the locked position as shown.

9. Remove the drain tube and replace the cap

onto the bottom fitting of the drain valve.

10. Refill engine with oil through oil fill dipstick

tube. Pour slowly. Do not overfill. For

approximate capacity see “PRODUCT

SPECIFICATIONS” section of this man u al.

11.Use gauge on oil fill cap/dipstick for check-

ing level. Ensure dipstick cap is tightened

securely for accurate reading. Keep oil

at “FULL” line on dipstick. Tighten cap

onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every sea son or

every other oil change if the tractor is used

more than 100 hours in one year.

NOTE: If needed, remove lower dash covers

using steps from "Lower dash cover removal"

section of this manual.

22

V-BELTS

Check V-belts for deterioration and wear after

100 hours of operation and replace if neces-

sary. The belts are not ad just able. Re place

belts if they begin to slip from wear.

TRANSAXLE MAINTENANCE

The transmission fan and cooling fins should

be kept clean to assure proper cooling. Do

not attempt to clean fan or trans mis sion while

engine is running or while the trans mis sion

is hot. To prevent pos si ble damage to seals,

do not use high pres sure water or steam to

clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clippings

and other materials. To prevent damage to

seals, do not use compressed air or high

pressure sprayer to clean cool ing fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and

fluid main te nance is not required for the life

of the transaxle. Should the transaxle ever

leak or require servicing, contact your near-

est Sears or other qualified service center.

TO CLEAN BATTERY AND TER MI NALS

Corrosion and dirt on the battery and terminals

can cause the battery to “leak” power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first

then RED bat tery cable and remove

battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends

with wire brush until bright.

5. Coat terminals with grease or pe tro leum

jelly.

6. Reinstall battery (See “REPLACING

BATTERY" in the Service and Ad just-

ments section of this manual).

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

SAE VISCOSITY GRADES

-20 0 30 40 80 100

-30 -20 0 20 30 40

F

C

32

-10 10

60

5W-30

SAE 30

ENGINE

LUBRICATION

Only use high quality detergent oil rated with

API service classification SG-SL. Select the oil’s

SAE viscosity grade according to your expected

operating temperature.

NOTE: Although multi-viscosity oils (5W30,

10W30 etc.) improve starting in cold weather,

they will result in increased oil consumption

when used above 32°F/0°C. Check your

engine oil level more frequently to avoid

possible engine damage from running low

on oil.

Change the oil after every 50 hours of

operation or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before starting

the engine and after each eight (8) hours

of operation. Tighten oil fill cap/dipstick

securely each time you check the oil level.

4. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine when

changing oil.

5. Remove yellow cap from end of drain

valve and install the drain tube onto the

fitting.

6. Unlock drain valve by pushing inward

and turning coun ter clock wise.

7. To open, pull out on the drain valve.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SG-SL.

• Ensure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

LOWER DASH COVER REMOVAL

1. Raise hood.

2. Remove fastener from lower dash cover.

CAUTION: Remove lower dash cover care-

fully to ensure cover tabs are not broken.

3. Slide lower dash cover up to release

cover tabs from tapered slots in lower

dash and remove.

Tabs

Slots

Lower Dash

Cover

Fastener

02463

Closed

and

Locked

Position

Oil Drain Valve

Yellow Cap

Drain

Tube

15

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the forward and reverse drive

pedals.

1. Start tractor and release parking

brake.

2. Slowly depress forward(K) or reverse(L)

drive pedal to begin movement. Ground

speed increases the further down the

pedal is depressed.

TO USE CRUISE CONTROL

The cruise control feature can be used for

forward travel only.

SYSTEM CHARACTERISTICS

The cruise control should only be used

while mowing or transporting on relatively

smooth, straight surfaces. Other con di tions

such as trimming at slow speeds may cause

the cruise control to dis en gage. Do not use

the cruise control on slopes, rough terrian

or while trimmimg or turning.

• With forward drive pedal depressed to

desired speed, pull cruise control lever

(J) up and hold while lifting your foot off

the pedal, then release the lever.

To disengage the cruise control, depress the

brake pedal, tap on forward drive pedal or

push the cruise control lever down.

TO ADJUST GAUGE WHEELS

Gauge wheels are prop er ly ad just ed when

they are slight ly off the ground when mower

is at the desired cutting height in operating

position. Gauge wheels then keep the deck

in proper position to help prevent scalping

in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on

a flat level surface.

1. Adjust mower to desired cutting height

(See “TO AD JUST MOWER CUT TING

HEIGHT” in this sec tion of manual).

2. With mower in desired height of cut po si-

tion, gauge wheels should be assembled

so they are slightly off the ground. In stall

gauge wheel in ap pro pri ate hole. Tighten

se cure ly.

3. Repeat for all, installing gauge wheel in

same adjustment hole.

TO ADJUST MOWER CUT TING HEIGHT

The po si tion of the at tach ment lift le ver (A)

de ter mines the cut ting height.

• Put attachment lift lever in desired cutting

height slot.

• Slide pointer tab (T) to desired cutting height

as a reminder for next time you mow.

The cutting height range is ap prox i mate ly 1

to 4" (25,4 to 101,6 mm). The heights are

measured from the ground to the blade tip

with the engine not running. These heights

are approximate and may vary depending

upon soil conditions, height of grass and

types of grass being mowed.

• The average lawn should be cut to approxi-

mately 2-1/2" (63,5 mm) during the cool

season and to over 3" (76,2 mm) during

hot months. For healthier and better look-

ing lawns, mow often and after moderate

growth.

• For best cutting performance, grass over

6" (152,4 mm) in height should be mowed

twice. Make the first cut relatively high; the

second to de sired height.

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt

by the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine. You must

remain fully and centrally positioned in the

seat to prevent the engine from hesitating or

cutting off when operating your equipment

on rough, rolling terrain or hills.

J

L

K

A

T

3/4”

9/16”

16

0

2

8

2

8

ROS "ON" Position

Engine "ON" Position

(Normal Operating)

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by

the operator to travel in the reverse direction

with the attachment clutch engaged will shut

off the engine unless ignition key is placed

in the ROS "ON" position.

WARNING: Backing up with the at-

tachment clutch engaged while mowing is

strongly discouraged. Turning the ROS "ON",

to allow reverse operation with the attach-

ment clutch engaged, should only be done

when the operator decides it is necessary to

reposition the machine with the attachment

engaged. Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION SYSTEM

Only use if you are certain no children or

other bystanders will enter the mowing area.

1. Depress brake pedal all the way down.

2. With engine running, turn ignition key

counterclockwise to ROS "ON" position.

3. Look down and behind before and while

backing.

4. Slowly depress reverse drive pedal to

start movement.

5. When use of the ROS is no longer needed,

turn the ignition key clockwise to engine

"ON" position.

TO OPERATE ON HILLS

WARNING: Do not drive up or down

hills with slopes greater than 15° and do not

drive across any slope. Use the slope guide

provided at the back of this manual.

• Choose the slowest speed before starting

up or down hills.

• Avoid stopping or changing speed on

hills.

• If stopping is absolutely necessary, push

brake pedal quickly to brake position and

engage parking brake.

• To restart movement, slowly re lease park-

ing brake and brake ped al.

• Slowly depress appropriate drive pedal to

slowest setting.

• Make all turns slowly.

TOWING CARTS AND OTHER AT TACH-

MENTS

Tow only the attachments that are rec om-

mend ed by and comply with spec i fi ca tions

of the manufacturer of your tractor. Use

common sense when tow ing. Too heavy of

a load, while on a slope, is dangerous. Tires

can lose traction with the ground and cause

you to lose control of your tractor.

1. Select desired height of cut with attach-

ment lift lever.

2. Start mower blades by engaging at tach-

ment clutch control.

TO STOP MOWER BLADES

Disengage at tach ment clutch con trol.

CAUTION: Do not operate the mower

without either the en tire grass catcher, on

mowers so equipped, or the deflector shield

in place.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by placing

freewheel control in free wheel ing po si tion.

Free wheel control is located at the rear

drawbar of tractor.

• Raise attachment lift to highest position

with at tach ment lift control.

• Pull freewheel control out and into the slot

and release so it is held in the disengaged

position.

• Do not push or tow tractor at more than

two (2) mph (3,2 km/h).

• To reengage transmission, reverse above

procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage when

transporting your tractor on a truck or a trailer,

be sure hood is closed and secured to tractor.

Use an appropriate means of tying hood to

tractor (rope, cord, etc.).

21

BATTERY

Your tractor has a battery charging sys tem

which is suf fi cient for normal use. How ev er,

periodic charging of the bat tery with an au-

tomotive charger will ex tend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of elec tro lyte is

not necessary.

BLADE REMOVAL

1. Raise mower to highest position to allow

access to blades.

NOTE: Protect your hands with gloves and/

or wrap blade with heavy cloth.

2. Remove blade bolt by turning coun ter-

clock wise.

3. Install new blade with stamped "GRASS

SIDE" facing the ground.

IMPORTANT: To ensure proper as sem bly,

center hole in blade must align with star on

mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs./62-75 Nm).

IMPORTANT: Special blade bolt is heat

treated.

TRACTOR

Always observe safety rules when per form-

ing any main te nance.

BRAKE OPERATION

If tractor requires more than 5 feet (1,5 m)

to stop at highest speed in high est gear on

a level, dry concrete or paved surface, then

brake must be serviced. (See “TO CHECK

BRAKE” in the Ser vice and Ad just ments

section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See the side of tires for proper PSI.)

• Keep tires free of gasoline, oil, or insect

control chemi cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause

tire damage.

NOTE: To seal tire punctures and pre vent

flat tires due to slow leaks, tire sealant may

be purchased from your local parts dealer.

Tire sealant also pre vents tire dry rot and

corrosion.

OPERATOR PRESENCE SYS TEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse

operation sys tems are work ing properly. If

your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

brake pedal is fully de pressed, and the

attachment clutch con trol is in the dis en-

gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt

by the op er a tor to leave the seat without

first setting the parking brake should shut

off the engine.

• When the engine is running and the at-

tach ment clutch is engaged, any attempt

by the operator to leave the seat should

shut off the engine.

• The attachment clutch should never oper-

ate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS)

SYSTEM

• When the engine is running with the ignition

switch in the engine "ON" position and the

at tach ment clutch engaged, any attempt

by the operator to drive in reverse should

shut off the engine.

• When the engine is running with the ignition

switch in the ROS "ON" position and the

at tach ment clutch engaged, any attempt

by the operator to drive in reverse should

NOT shut off the engine.

BLADE CARE

For best results mower blades must be sharp.

Re place worn, bent or damaged blades.

CAUTION: Use only a replacement blade

approved by the manufacturer of your tractor.

Using a blade not approved by the manu-

facturer of your tractor is hazardous, could

damage your tractor and void your warranty.

Ros "On"

Position

Engine "On" Position

(Normal Operating)

Blade

Blade Bolt

(Special)

Center Hole

Star

Mandrel

Assembly

20

MAINTENANCE

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value

from the warranty, operator must main tain

tractor as instructed in this manual.

Some adjustments will need to be made pe-

riodically to properly maintain your tractor.

At least once a season, check to see if

you should make any of the adjustments

described in the Service and Adjustments

section of this manual.

• At least once a year you should replace

the spark plug, clean or replace air filter,

and check blades and belts for wear. A

new spark plug and clean air filter assure

proper air-fuel mixture and help your en-

gine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bearings.

Viscous lu bri cants will attract dust and dirt

that will short en the life of the self-lu bri cat ing

bearings. If you feel they must be lu bri cat ed,

use only a dry, pow dered graphite type lu -

bri cant sparingly.

LUBRICATION CHART

➀General Purpose Grease

➁Refer to Maintenance “ENGINE” Section.

➁ Engine

➀ Front

Wheel

Bearing

Zerk

➀ Spindle

Zerk

➀ Spindle

Zerk

➀ Front Wheel

Bearing Zerk

➀ Steering

Sector

Gear

Teeth ➁ Mandrel

Zerks

T

R

A

C

T

O

R

E

N

G

I

N

E

3

2

2

6

1,2

2

21

,

2

4

5

1,2

BEFORE

EACH

USE

EVERY

25

HOURS

EVERY

8

HOURS

EVERY

100

HOURS

EVERY

SEASON

BEFORE

STORAGE

EVERY

50

HOURS

1 - Change more often when operating under a heavy load or in high ambient temperatures

2 - Service more often when operating in dirty or dusty conditions.

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery

5 - See Cleaning in Maintenance Section.

6 - Inspect the muffler every 50 hours of operation

or six months for signs of damage. If damage is

found, refer to the repair parts list or contact your

local dealer to order a replacement.

Clean Air Filter

Change Engine Oil (models with oil filter)

Clean Engine Cooling Fins

Clean Air Screen

Replace Oil Filter (If equipped)

Replace Fuel Filter

Change Engine Oil (models without oil filter)

MAINTENANCE SCHEDULE

Check Battery Level

Clean Battery and Terminals

Lubrication Chart

Check/Replace Mower Blades

Check for Loose Fasteners

Check Operator Presence and ROS Systems

Check Tire Pressure

Check Brake Operation

Replace Air Filter Paper Cartridge

Replace Spark Plug

Inspect Muffler/Spark Arrester

Check Engine Oil Level

Check V-Belts

Check Mower Levelness

Check Transaxle Cooling

Clean Debris off Steering Plate

17

RESERVE FUEL VALVE OPERATION

1. Raise seat to access reserve fuel valve.

2. In normal operation, valve should be set

to primary (as shown in view)

3. If tractor runs out of fuel, rotate valve

handle to reserve.

4. Drive tractor to be refueled.

5. After refueling, return valve to primary

position.

Primary

ReserveReserve

Reserve

Fuel Valve

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped

from the factory already filled with sum mer

weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/dipstick;

wipe oil off. Reinsert the dipstick into the

tube and rest oil fill cap on the tube. Do

not thread the cap onto the tube. Remove

and read oil level. If necessary, add oil

until “FULL” mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil

viscosity chart in the Main te nance sec tion

of this man u al).

• To change engine oil, see the Main te nance

section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular

gasoline with a minimum of 87 octane.

Do not mix oil with gasoline. Purchase

fuel in quantities that can be used within

30 days to ensure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel.

Do not store, spill or use gasoline near an

open flame.

IMPORTANT: When operating in tempera-

tures below 32°F (0°C), use fresh, clean

winter grade gasoline to help ensure good

cold weather starting.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to sep a ra tion

and for ma tion of acids during storage. Acidic

gas can damage the fuel system of an engine

while in storage. To avoid engine problems,

the fuel system should be emptied before

stor age of 30 days or longer. Drain the gas

tank, start the engine and let it run until the

fuel lines and carburetor are empty. Use

fresh fuel next season. See Storage In struc-

tions for additional information. Never use

engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits

during stor age. Add stabilizer to gasoline in

fuel tank or storage container. Always follow

the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the

carburetor. Do not empty the gas tank and

carburetor if using fuel stabilizer.

SERVICE MINDER/HOURMETER

Service Minder shows the total number of

hours the engine has run and indicates when

the engine or mower needs servicing. After

every 50 hours of operation the oil can icon

will stay on for 2 hours or until a manual reset

occurs. To reset the display manually turn

the ignition switch to the on position, then

the off position five times (1 second on, 1

second off). To service engine and mower,

see the Maintenance section of this manual.

NOTE: Service Minder runs when the igni-

tion key is in any position but “STOP”. For

accurate reading, ensure key remains in the

“STOP” position when engine is not running.

18

PURGE TRANSMISSION

CAUTION: Never engage or dis en gage

freewheel lever while the engine is run ning.

To ensure proper operation and per for mance,

it is rec om mend ed that the trans mis sion be

purged before operating trac tor for the first

time. This procedure will remove any trapped

air inside the trans mis sion which may have

de vel oped dur ing shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or re place ment,

it should be purged after re in stal la tion before

operating the tractor.

1. Place tractor safely on a level surface -

that is clear of objects and open - with

engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in disengaged position

(See “TO TRANS PORT” in this section

of manual).

3. Sitting in the tractor seat, start en gine.

After the engine is running, move throttle

control to slow position. Disengage park-

ing brake.

CAUTION: At any time, during step 4,

there may be movement of the drive wheels.

4. Depress forward drive pedal to full for ward

position and hold for five (5) seconds and

release pedal. Depress reverse drive

pedal to full reverse position and hold

for five (5) seconds and release pedal.

Repeat this pro ce dure three (3) times.

5. Shutoff engine and set parking brake.

6. Engage transmission by placing free-

wheel control in engaged position (See

“TO TRANSPORT” in this sec tion of

manual).

7. Sitting in the tractor seat, start en gine.

After the engine is running, move throttle

control to half (1/2) speed. Disengage

parking brake.

TO START ENGINE

The Briggs & Stratton Endurance engine

equipped with your tractor features a Ready-

Start automatic choke system to provide

simplified starting in normal conditions.

Please read the following starting instruc-

tion carefully.

When starting the engine for the first time or

if the engine has run out of fuel, it will take

extra cranking time to move fuel from the

tank to the engine.

1. Ensure freewheel control is in the trans-

mission en gaged position.

2. Sit on seat in operating position, depress

brake pedal, and set parking brake.

3. Move attachment clutch control to “DIS-

ENGAGED” position.

NORMAL STARTING (32°F/0°C AND

ABOVE)

4. Move throttle control to fast position

() and click into place.

5. Insert key into ignition and turn key

clockwise ( ) to “START” position and

release key as soon as engine starts.

6. When engine starts, the attachments

and ground drive can now be used. If

the engine does not accept the load and

shuts off, restart the engine and allow it

to warm up for one minute.

7. Leave throttle control in fast position

() while mowing.

COLD WEATHER STARTING (32°F/0°C

AND BELOW)

8. Move throttle control beyond fast position

into the cold weather starting position

().

CAUTION: Do not run starter continu-

ously for more than fifteen sec onds per min-

ute. If the engine does not start after several

attempts, wait a few minutes and try again.

9. Insert key into ignition and turn key clock-

wise to “START” position and release key

as soon as engine starts.

10. When the engine starts, move the throttle

control back to the fast position ( ) to

warm-up. The time required for warm-

up will vary from a few seconds to a

minute depending upon conditions and

temperature.

11. Leave throttle control in fast position

() while mowing.

AUTOMATIC TRANSMISSION WARM UP

12. Before driving the unit in cold weather,

the trans mis sion should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neu-

tral. Re lease the parking brake and

let the clutch/brake slowly return to

operating position.

• Allow one minute for transmission to

warm up. This can be done during the

engine warm up period.

13. The attachments can also be used dur-

ing the engine warm-up period after the

transmission has been warmed up.

19

MOWING TIPS

• DO NOT use tire chains when the mower

hous ing is attached to tractor.

• Mower should be properly leveled for best

mowing performance. See “TO LEVEL

MOWER HOUSING” in the Service and

Adjustments section of this manual.

• The left hand side of mower should be

used for trim ming.

• Drive so that clippings are dis charged onto

the area that has already been cut. Have

the cut area to the right of the tractor. This

will result in a more even dis tri bu tion of

clippings and more uniform cutting.

• When mowing large areas, start by turning

to the right so that clippings will discharge

away from shrubs, fences, driveways,

etc. After one or two rounds, mow in the

opposite direction making left hand turns

until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possible

fire hazard from dried clip pings. Make

first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesir-

able clumps. Allow grass to dry before

mowing.

• Always operate engine at full throt tle

when mowing to assure better mow-

ing performance and prop er dis charge

of material. Reg u late ground speed by

se lect ing a low enough gear to give the

mower cut ting per for mance as well as the

quality of cut desired.

• When operating attachments, se lect a

ground speed that will suit the terrain and

give best performance of the at tach ment

being used.

8. Drive tractor forward for approximately

five feet then backwards for five feet. Re-

peat this driving procedure three times.

Your transmission is now purged and now

ready for normal operation.

18

PURGE TRANSMISSION

CAUTION: Never engage or dis en gage

freewheel lever while the engine is run ning.

To ensure proper operation and per for mance,

it is rec om mend ed that the trans mis sion be

purged before operating trac tor for the first

time. This procedure will remove any trapped

air inside the trans mis sion which may have

de vel oped dur ing shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or re place ment,

it should be purged after re in stal la tion before

operating the tractor.

1. Place tractor safely on a level surface -

that is clear of objects and open - with

engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in disengaged position

(See “TO TRANS PORT” in this section

of manual).

3. Sitting in the tractor seat, start en gine.

After the engine is running, move throttle

control to slow position. Disengage park-

ing brake.

CAUTION: At any time, during step 4,

there may be movement of the drive wheels.

4. Depress forward drive pedal to full for ward

position and hold for five (5) seconds and

release pedal. Depress reverse drive

pedal to full reverse position and hold

for five (5) seconds and release pedal.

Repeat this pro ce dure three (3) times.

5. Shutoff engine and set parking brake.

6. Engage transmission by placing free-

wheel control in engaged position (See

“TO TRANSPORT” in this sec tion of

manual).

7. Sitting in the tractor seat, start en gine.

After the engine is running, move throttle

control to half (1/2) speed. Disengage

parking brake.

TO START ENGINE

The Briggs & Stratton Endurance engine

equipped with your tractor features a Ready-

Start automatic choke system to provide

simplified starting in normal conditions.

Please read the following starting instruc-

tion carefully.

When starting the engine for the first time or

if the engine has run out of fuel, it will take

extra cranking time to move fuel from the

tank to the engine.

1. Ensure freewheel control is in the trans-

mission en gaged position.

2. Sit on seat in operating position, depress

brake pedal, and set parking brake.

3. Move attachment clutch control to “DIS-

ENGAGED” position.

NORMAL STARTING (32°F/0°C AND

ABOVE)

4. Move throttle control to fast position

() and click into place.

5. Insert key into ignition and turn key

clockwise ( ) to “START” position and

release key as soon as engine starts.

6. When engine starts, the attachments

and ground drive can now be used. If

the engine does not accept the load and

shuts off, restart the engine and allow it

to warm up for one minute.

7. Leave throttle control in fast position

() while mowing.

COLD WEATHER STARTING (32°F/0°C

AND BELOW)

8. Move throttle control beyond fast position

into the cold weather starting position

().

CAUTION: Do not run starter continu-

ously for more than fifteen sec onds per min-

ute. If the engine does not start after several

attempts, wait a few minutes and try again.

9. Insert key into ignition and turn key clock-

wise to “START” position and release key

as soon as engine starts.

10. When the engine starts, move the throttle

control back to the fast position ( ) to

warm-up. The time required for warm-

up will vary from a few seconds to a

minute depending upon conditions and

temperature.

11. Leave throttle control in fast position

() while mowing.

AUTOMATIC TRANSMISSION WARM UP

12. Before driving the unit in cold weather,

the trans mis sion should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neu-

tral. Re lease the parking brake and

let the clutch/brake slowly return to

operating position.

• Allow one minute for transmission to

warm up. This can be done during the

engine warm up period.

13. The attachments can also be used dur-

ing the engine warm-up period after the

transmission has been warmed up.

19

MOWING TIPS

• DO NOT use tire chains when the mower

hous ing is attached to tractor.

• Mower should be properly leveled for best

mowing performance. See “TO LEVEL

MOWER HOUSING” in the Service and

Adjustments section of this manual.

• The left hand side of mower should be

used for trim ming.

• Drive so that clippings are dis charged onto

the area that has already been cut. Have

the cut area to the right of the tractor. This

will result in a more even dis tri bu tion of

clippings and more uniform cutting.

• When mowing large areas, start by turning

to the right so that clippings will discharge

away from shrubs, fences, driveways,

etc. After one or two rounds, mow in the

opposite direction making left hand turns

until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possible

fire hazard from dried clip pings. Make

first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesir-

able clumps. Allow grass to dry before

mowing.

• Always operate engine at full throt tle

when mowing to assure better mow-

ing performance and prop er dis charge

of material. Reg u late ground speed by

se lect ing a low enough gear to give the

mower cut ting per for mance as well as the

quality of cut desired.

• When operating attachments, se lect a

ground speed that will suit the terrain and

give best performance of the at tach ment

being used.

8. Drive tractor forward for approximately

five feet then backwards for five feet. Re-

peat this driving procedure three times.

Your transmission is now purged and now

ready for normal operation.

20

MAINTENANCE

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value

from the warranty, operator must main tain

tractor as instructed in this manual.

Some adjustments will need to be made pe-

riodically to properly maintain your tractor.

At least once a season, check to see if

you should make any of the adjustments

described in the Service and Adjustments

section of this manual.

• At least once a year you should replace

the spark plug, clean or replace air filter,

and check blades and belts for wear. A

new spark plug and clean air filter assure

proper air-fuel mixture and help your en-

gine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bearings.

Viscous lu bri cants will attract dust and dirt

that will short en the life of the self-lu bri cat ing

bearings. If you feel they must be lu bri cat ed,

use only a dry, pow dered graphite type lu -

bri cant sparingly.

LUBRICATION CHART

➀General Purpose Grease

➁Refer to Maintenance “ENGINE” Section.

➁ Engine

➀ Front

Wheel

Bearing

Zerk

➀ Spindle

Zerk

➀ Spindle

Zerk

➀ Front Wheel

Bearing Zerk

➀ Steering

Sector

Gear

Teeth ➁ Mandrel

Zerks

T

R

A

C

T

O

R

E

N

G

I

N

E

3

2

2

6

1,2

2

21

,

2

4

5

1,2

BEFORE

EACH

USE

EVERY

25

HOURS

EVERY

8

HOURS

EVERY

100

HOURS

EVERY

SEASON

BEFORE

STORAGE

EVERY

50

HOURS

1 - Change more often when operating under a heavy load or in high ambient temperatures

2 - Service more often when operating in dirty or dusty conditions.

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery

5 - See Cleaning in Maintenance Section.

6 - Inspect the muffler every 50 hours of operation

or six months for signs of damage. If damage is

found, refer to the repair parts list or contact your

local dealer to order a replacement.

Clean Air Filter

Change Engine Oil (models with oil filter)

Clean Engine Cooling Fins

Clean Air Screen

Replace Oil Filter (If equipped)

Replace Fuel Filter

Change Engine Oil (models without oil filter)

MAINTENANCE SCHEDULE

Check Battery Level

Clean Battery and Terminals

Lubrication Chart

Check/Replace Mower Blades

Check for Loose Fasteners

Check Operator Presence and ROS Systems

Check Tire Pressure

Check Brake Operation

Replace Air Filter Paper Cartridge

Replace Spark Plug

Inspect Muffler/Spark Arrester

Check Engine Oil Level

Check V-Belts

Check Mower Levelness

Check Transaxle Cooling

Clean Debris off Steering Plate

17

RESERVE FUEL VALVE OPERATION

1. Raise seat to access reserve fuel valve.

2. In normal operation, valve should be set

to primary (as shown in view)

3. If tractor runs out of fuel, rotate valve

handle to reserve.

4. Drive tractor to be refueled.

5. After refueling, return valve to primary

position.

Primary

Reserve

Reserve

Reserve

Fuel Valve

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped

from the factory already filled with sum mer

weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/dipstick;

wipe oil off. Reinsert the dipstick into the

tube and rest oil fill cap on the tube. Do

not thread the cap onto the tube. Remove

and read oil level. If necessary, add oil

until “FULL” mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil

viscosity chart in the Main te nance sec tion

of this man u al).

• To change engine oil, see the Main te nance

section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular

gasoline with a minimum of 87 octane.

Do not mix oil with gasoline. Purchase

fuel in quantities that can be used within

30 days to ensure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel.

Do not store, spill or use gasoline near an

open flame.

IMPORTANT: When operating in tempera-

tures below 32°F (0°C), use fresh, clean

winter grade gasoline to help ensure good

cold weather starting.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to sep a ra tion

and for ma tion of acids during storage. Acidic

gas can damage the fuel system of an engine

while in storage. To avoid engine problems,

the fuel system should be emptied before

stor age of 30 days or longer. Drain the gas

tank, start the engine and let it run until the

fuel lines and carburetor are empty. Use

fresh fuel next season. See Storage In struc-

tions for additional information. Never use

engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits

during stor age. Add stabilizer to gasoline in

fuel tank or storage container. Always follow

the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the

carburetor. Do not empty the gas tank and

carburetor if using fuel stabilizer.

SERVICE MINDER/HOURMETER

Service Minder shows the total number of

hours the engine has run and indicates when

the engine or mower needs servicing. After

every 50 hours of operation the oil can icon

will stay on for 2 hours or until a manual reset

occurs. To reset the display manually turn

the ignition switch to the on position, then

the off position five times (1 second on, 1

second off). To service engine and mower,

see the Maintenance section of this manual.

NOTE: Service Minder runs when the igni-

tion key is in any position but “STOP”. For

accurate reading, ensure key remains in the

“STOP” position when engine is not running.

16

0

2

8

2

8

ROS "ON" Position

Engine "ON" Position

(Normal Operating)

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by

the operator to travel in the reverse direction

with the attachment clutch engaged will shut

off the engine unless ignition key is placed

in the ROS "ON" position.

WARNING: Backing up with the at-

tachment clutch engaged while mowing is

strongly discouraged. Turning the ROS "ON",

to allow reverse operation with the attach-

ment clutch engaged, should only be done

when the operator decides it is necessary to

reposition the machine with the attachment

engaged. Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION SYSTEM

Only use if you are certain no children or

other bystanders will enter the mowing area.

1. Depress brake pedal all the way down.

2. With engine running, turn ignition key

counterclockwise to ROS "ON" position.

3. Look down and behind before and while

backing.

4. Slowly depress reverse drive pedal to

start movement.

5. When use of the ROS is no longer needed,

turn the ignition key clockwise to engine

"ON" position.

TO OPERATE ON HILLS

WARNING: Do not drive up or down

hills with slopes greater than 15° and do not

drive across any slope. Use the slope guide

provided at the back of this manual.

• Choose the slowest speed before starting

up or down hills.

• Avoid stopping or changing speed on

hills.

• If stopping is absolutely necessary, push

brake pedal quickly to brake position and

engage parking brake.

• To restart movement, slowly re lease park-

ing brake and brake ped al.

• Slowly depress appropriate drive pedal to

slowest setting.

• Make all turns slowly.

TOWING CARTS AND OTHER AT TACH-

MENTS

Tow only the attachments that are rec om-

mend ed by and comply with spec i fi ca tions

of the manufacturer of your tractor. Use

common sense when tow ing. Too heavy of

a load, while on a slope, is dangerous. Tires

can lose traction with the ground and cause

you to lose control of your tractor.

1. Select desired height of cut with attach-

ment lift lever.

2. Start mower blades by engaging at tach-

ment clutch control.

TO STOP MOWER BLADES

Disengage at tach ment clutch con trol.

CAUTION: Do not operate the mower

without either the en tire grass catcher, on

mowers so equipped, or the deflector shield

in place.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by placing

freewheel control in free wheel ing po si tion.

Free wheel control is located at the rear

drawbar of tractor.

• Raise attachment lift to highest position

with at tach ment lift control.

• Pull freewheel control out and into the slot

and release so it is held in the disengaged

position.

• Do not push or tow tractor at more than

two (2) mph (3,2 km/h).

• To reengage transmission, reverse above

procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage when

transporting your tractor on a truck or a trailer,

be sure hood is closed and secured to tractor.

Use an appropriate means of tying hood to

tractor (rope, cord, etc.).

21

BATTERY

Your tractor has a battery charging sys tem

which is suf fi cient for normal use. How ev er,

periodic charging of the bat tery with an au-

tomotive charger will ex tend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of elec tro lyte is

not necessary.

BLADE REMOVAL

1. Raise mower to highest position to allow

access to blades.

NOTE: Protect your hands with gloves and/

or wrap blade with heavy cloth.

2. Remove blade bolt by turning coun ter-

clock wise.

3. Install new blade with stamped "GRASS

SIDE" facing the ground.

IMPORTANT: To ensure proper as sem bly,

center hole in blade must align with star on

mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs./62-75 Nm).

IMPORTANT: Special blade bolt is heat

treated.

TRACTOR

Always observe safety rules when per form-

ing any main te nance.

BRAKE OPERATION

If tractor requires more than 5 feet (1,5 m)

to stop at highest speed in high est gear on

a level, dry concrete or paved surface, then

brake must be serviced. (See “TO CHECK

BRAKE” in the Ser vice and Ad just ments

section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See the side of tires for proper PSI.)

• Keep tires free of gasoline, oil, or insect

control chemi cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause

tire damage.

NOTE: To seal tire punctures and pre vent

flat tires due to slow leaks, tire sealant may

be purchased from your local parts dealer.

Tire sealant also pre vents tire dry rot and

corrosion.

OPERATOR PRESENCE SYS TEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse

operation sys tems are work ing properly. If

your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

brake pedal is fully de pressed, and the

attachment clutch con trol is in the dis en-

gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt

by the op er a tor to leave the seat without

first setting the parking brake should shut

off the engine.

• When the engine is running and the at-

tach ment clutch is engaged, any attempt

by the operator to leave the seat should

shut off the engine.

• The attachment clutch should never oper-

ate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS)

SYSTEM

• When the engine is running with the ignition

switch in the engine "ON" position and the

at tach ment clutch engaged, any attempt

by the operator to drive in reverse should

shut off the engine.

• When the engine is running with the ignition

switch in the ROS "ON" position and the

at tach ment clutch engaged, any attempt

by the operator to drive in reverse should

NOT shut off the engine.

BLADE CARE

For best results mower blades must be sharp.

Re place worn, bent or damaged blades.

CAUTION: Use only a replacement blade

approved by the manufacturer of your tractor.

Using a blade not approved by the manu-

facturer of your tractor is hazardous, could

damage your tractor and void your warranty.

Ros "On"

Position

Engine "On" Position

(Normal Operating)

Blade

Blade Bolt

(Special)

Center Hole

Star

Mandrel

Assembly

22

V-BELTS

Check V-belts for deterioration and wear after

100 hours of operation and replace if neces-

sary. The belts are not ad just able. Re place

belts if they begin to slip from wear.

TRANSAXLE MAINTENANCE

The transmission fan and cooling fins should

be kept clean to assure proper cooling. Do

not attempt to clean fan or trans mis sion while

engine is running or while the trans mis sion

is hot. To prevent pos si ble damage to seals,

do not use high pres sure water or steam to

clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clippings

and other materials. To prevent damage to

seals, do not use compressed air or high

pressure sprayer to clean cool ing fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and

fluid main te nance is not required for the life

of the transaxle. Should the transaxle ever

leak or require servicing, contact your near-

est Sears or other qualified service center.

TO CLEAN BATTERY AND TER MI NALS

Corrosion and dirt on the battery and terminals

can cause the battery to “leak” power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first

then RED bat tery cable and remove

battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends

with wire brush until bright.

5. Coat terminals with grease or pe tro leum

jelly.

6. Reinstall battery (See “REPLACING

BATTERY" in the Service and Ad just-

ments section of this manual).

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

SAE VISCOSITY GRADES

-20 0 30 40 80 100

-30 -20 0 20 30 40

F

C

32

-10 10

60

5W-30

SAE 30

ENGINE

LUBRICATION

Only use high quality detergent oil rated with

API service classification SG-SL. Select the oil’s

SAE viscosity grade according to your expected

operating temperature.

NOTE: Although multi-viscosity oils (5W30,

10W30 etc.) improve starting in cold weather,

they will result in increased oil consumption

when used above 32°F/0°C. Check your

engine oil level more frequently to avoid

possible engine damage from running low

on oil.

Change the oil after every 50 hours of

operation or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before starting

the engine and after each eight (8) hours

of operation. Tighten oil fill cap/dipstick

securely each time you check the oil level.

4. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine when

changing oil.

5. Remove yellow cap from end of drain

valve and install the drain tube onto the

fitting.

6. Unlock drain valve by pushing inward

and turning coun ter clock wise.

7. To open, pull out on the drain valve.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SG-SL.

• Ensure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

LOWER DASH COVER REMOVAL

1. Raise hood.

2. Remove fastener from lower dash cover.

CAUTION: Remove lower dash cover care-

fully to ensure cover tabs are not broken.

3. Slide lower dash cover up to release

cover tabs from tapered slots in lower

dash and remove.

Tabs

Slots

Lower Dash

Cover

Fastener

02463

Closed

and

Locked

Position

Oil Drain Valve

Yellow Cap

Drain

Tube

15

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the forward and reverse drive

pedals.

1. Start tractor and release parking

brake.

2. Slowly depress forward(K) or reverse(L)

drive pedal to begin movement. Ground

speed increases the further down the

pedal is depressed.

TO USE CRUISE CONTROL

The cruise control feature can be used for

forward travel only.

SYSTEM CHARACTERISTICS

The cruise control should only be used

while mowing or transporting on relatively

smooth, straight surfaces. Other con di tions

such as trimming at slow speeds may cause

the cruise control to dis en gage. Do not use

the cruise control on slopes, rough terrian

or while trimmimg or turning.

• With forward drive pedal depressed to

desired speed, pull cruise control lever

(J) up and hold while lifting your foot off

the pedal, then release the lever.

To disengage the cruise control, depress the

brake pedal, tap on forward drive pedal or

push the cruise control lever down.

TO ADJUST GAUGE WHEELS

Gauge wheels are prop er ly ad just ed when

they are slight ly off the ground when mower

is at the desired cutting height in operating

position. Gauge wheels then keep the deck

in proper position to help prevent scalping

in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on

a flat level surface.

1. Adjust mower to desired cutting height

(See “TO AD JUST MOWER CUT TING

HEIGHT” in this sec tion of manual).

2. With mower in desired height of cut po si-

tion, gauge wheels should be assembled

so they are slightly off the ground. In stall

gauge wheel in ap pro pri ate hole. Tighten

se cure ly.

3. Repeat for all, installing gauge wheel in

same adjustment hole.

TO ADJUST MOWER CUT TING HEIGHT

The po si tion of the at tach ment lift le ver (A)

de ter mines the cut ting height.

• Put attachment lift lever in desired cutting

height slot.

• Slide pointer tab (T) to desired cutting height

as a reminder for next time you mow.

The cutting height range is ap prox i mate ly 1

to 4" (25,4 to 101,6 mm). The heights are

measured from the ground to the blade tip

with the engine not running. These heights

are approximate and may vary depending

upon soil conditions, height of grass and

types of grass being mowed.

• The average lawn should be cut to approxi-

mately 2-1/2" (63,5 mm) during the cool

season and to over 3" (76,2 mm) during

hot months. For healthier and better look-

ing lawns, mow often and after moderate

growth.

• For best cutting performance, grass over

6" (152,4 mm) in height should be mowed

twice. Make the first cut relatively high; the

second to de sired height.

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt

by the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine. You must

remain fully and centrally positioned in the

seat to prevent the engine from hesitating or

cutting off when operating your equipment

on rough, rolling terrain or hills.

J

L

K

A

T

3/4”

9/16”

14

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye dam age. Always wear safety glass es

or eye shields while operating your tractor or per form ing any ad just ments

or repairs. We rec om mend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOW TO USE YOUR TRAC TOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sens ing switch. When engine is

running, any attempt by the op er a tor to leave

the seat without first setting the parking brake

will shut off the engine.

1. Depress brake pedal (B) all the way down

and hold.

2. Pull parking brake lever (C) up and hold,

re lease pres sure from brake pedal (B),

then release parking brake lever. Pedal

should re main in brake position. Make

sure parking brake will hold tractor secure.

() Attachment

Clutch Control

“Dis en gaged”

( ) Attachment

Clutch Control

“Engaged”

TO USE THROTTLE CON TROL (D)

Always operate engine at full speed (fast).

• Operating engine at less than full speed

(fast) reduces engine's operating effi-

ciency.

• Full speed (fast) of fers the best mower

per for mance.

B

C

F

D

STOPPING

MOWER BLADES -

• To stop mower blades, move at tach ment

clutch control to disengaged po si tion ( ).

GROUND DRIVE -

• To stop ground drive, depress brake pedal

all the way down.

IMPORTANT: Forward and reverse drive

pedals return to neutral position when not

depressed.

ENGINE -

• Move throttle control (D) to slow position.

NOTE: Failure to move throttle control

to slow position and allowing engine to

idle before stopping may cause engine to

“backfire”.

• Turn ignition key (F) to “STOP” position

and remove key. Always remove key when

leaving tractor to prevent un au tho rized use.

• Never use the cold weather starting

position to stop the engine.

IMPORTANT: Leaving the ignition switch in

any position other than "STOP" will cause the

battery to discharge and go dead.

NOTE: Under certain conditions when tractor

is standing idle with the engine running, hot

engine exhaust gases may cause “browning”

of grass. To elim i nate this possibility, always

stop en gine when stopping tractor on grass

areas.

CAUTION: Always stop tractor

com plete ly, as de scribed above, before

leav ing the operator's position.

23

AIR FILTER

Your engine will not run properly using a

dirty air filter. Service air cleaner more often

under dusty conditions.

ENGINE COOLING SYSTEM

To ensure proper cooling, make sure the

grass screen, cooling fins, and other exter-

nal surfaces of the engine are kept clean

at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other cooling

shrouds. Clean the cooling fins and external

surfaces as necessary. Ensure the cooling

shrouds are reinstalled.

NOTE: Operating the engine with a blocked

grass screen, dirty or plugged cooling fins,

and/or cooling shrouds re moved will cause

engine damage due to overheating.

MUFFLER

In spect and re place cor rod ed muf fler and

spark ar rest er (if equipped) as it could create

a fire hazard and/or dam age.

00667

Fuel Filter

Clamp

Clamp

IN-LINE FUEL FILTER

The fuel filter should be replaced once each

season. If fuel filter becomes clogged, ob-

struct ing fuel flow to car bu re tor, re place ment

is re quired.

1. With engine cool, remove filter and plug

fuel line sec tions.

2. Place new fuel filter in position in fuel line

with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. Immediately wipe up any spilled gasoline.

SPARK PLUG(S)

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are shown

in “PROD UCT SPEC I FI CA TIONS” section

of this manual.

CLEAN AIR SCREEN

The air screen is over the air intake blower

located on top of engine. The air screen

must be kept free of dirt and chaff to prevent

engine dam age from overheating. Clean with

a wire brush or compressed air to re move

dirt and stubborn dried gum fibers.

8. After oil has drained completely, close and

lock the drain valve by pushing inward

and turning clockwise until the pin is in

the locked position as shown.

9. Remove the drain tube and replace the cap

onto the bottom fitting of the drain valve.

10. Refill engine with oil through oil fill dipstick

tube. Pour slowly. Do not overfill. For

approximate capacity see “PRODUCT

SPECIFICATIONS” section of this man u al.

11.Use gauge on oil fill cap/dipstick for check-

ing level. Ensure dipstick cap is tightened

securely for accurate reading. Keep oil

at “FULL” line on dipstick. Tighten cap

onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every sea son or

every other oil change if the tractor is used

more than 100 hours in one year.

NOTE: If needed, remove lower dash covers

using steps from "Lower dash cover removal"

section of this manual.

24

DECK WASHOUT PORT

Your tractor’s deck is equipped with a washout

port on its surface as part of its deck wash

system. It should be utilized after each use.

1. Drive the tractor to a level, clear spot on

your lawn, near enough to a water spigot

for your garden hose to reach.

IMPORTANT: Make certain the tractor’s

discharge chute is directed AWAY from your

house, garage, parked cars, etc. Remove

bagger chute or mulch cover if attached.

2. Make sure the attachment clutch control

is in the “DISENGAGED” position, set the

parking brake, and stop the engine.

3. Ensure your garden hose is fitted with a

standard 12mm female hose connector (at

the opposite end from the tap connection).

4. Pull back the lock collar of the hose con-

nector and push the connector onto the

deck washout port at the left end of the

mower deck. Release the lock collar to

lock the connector on the nozzle.

IMPORTANT: Tug hose ensuring connection

is secure.

5. Turn the water on.

6. While sitting in the operator’s position on

the tractor, re-start the engine and place

the throttle lever in the Fast " " position.

IMPORTANT: Recheck the area making certain

the area is clear.

7. Move the tractor’s attachment clutch con-

trol to the “ENGAGED” position. Remain

in the operator’s position with the cutting

deck engaged until the deck is cleaned.

8. Move the tractor’s attachment clutch con-

trol to the “DISENGAGED” position. Turn

the ignition key to the STOP position to turn

the tractor’s engine off. Turn the water off.

9. Pull back the lock collar of the hose con-

nector to disconnect the connector from

the nozzle washout port.

10. Move the tractor to a dry area, preferably

a concrete or paved area. Place the at-

tachment clutch control in the “ENGAGED”

position to remove excess water and to

help dry before putting the tractor away.

WARNING: A broken or missing washout

fitting could expose you or others to thrown

objects from contact with the blade.

• Replace broken or missing washout fitting

immediately, prior to using mower again.

• Plug any holes in mower with bolts and

locknuts.

Washout Port

Hose

Hose Connector

(12mm Female)

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Clean debris from steering plate. Debris

can restrict clutch/brake pedal shaft move-

ment, causing belt slip and loss of drive.

CAUTION: Avoid all pinch points and

movable parts

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automotive

type wax.

Except for the washout port (if equipped),

we do not recommend using a garden hose

or pressure washer to clean the outside of

your tractor unless the engine and transmis-

sion are covered to keep water out. Water

in engine or transmission will shorten the

useful life of your tractor. Use compressed

air or a leaf blower to remove grass, leaves

and trash from outside tractor and mower.

Steering System, Dash, Fender

and Mower Not Shown

Clutch/brake pedal

Steering

Plate

Clean

top side

13

KNOW YOUR TRACTOR

READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and ad just ments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Stan dards Institute.

(A) ATTACHMENT LIFT LEVER – Used to

raise and lower the mower or other attach-

ments mounted to your trac tor.

(B) BRAKE PEDAL - Used for braking the

tractor and starting the engine.

(C) PARKING BRAKE – Locks clutch/brake

pedal into the brake position.

(D) THROTTLE CONTROL – Used to con-

trol engine speed.

(E) ATTACHMENT CLUTCH SWITCH

– Used to engage the mow er blades, or

other at tach ments mounted to your tractor.

(F) IGNITION SWITCH – Used for starting

and stopping the engine.

(G) REVERSE OPERATION SYSTEM

(ROS) "ON" POSITION – Allows operation

of mower or other powered attachment while

in reverse.

(H) LIGHT SWITCH – Turns the headlights

on and off.

(J) CRUISE CONTROL LEVER - Used to set

forward move ment of tractor at desired speed

without holding the forward drive pedal.

(K) FORWARD DRIVE PEDAL - Used for

forward movement of tractor.

(L) REVERSE DRIVE PEDAL- Used for

reverse movement of tractor.

(M) FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly tow ing

the trac tor with the engine off.

(P) SERVICE MINDER / HOUR METER

– Indicates when service is required for the

engine and mower.

A

D

B

F

C

H

G

E

M

J

L

K

P

12

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

FREE WHEEL

(Automatic Models only)

DANGER, KEEP HANDS

AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

15

15

(SEE SAFETY RULES SECTION)

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

FAST SLOWREVERSE NEUTRAL HIGH LOW

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

IGNITION SWITCH

REVERSE FORWARDFUEL BATTERY REVERSE

OPERATION

SYSTEM (ROS)

CLUTCH/BRAKE

PEDAL

CRUISE CONTROL

ENGINE OFF MOWER HEIGHTENGINE ON ENGINE START MOWER LIFTLIGHTS ON PARKING BRAKE

COLD WEATHER

STARTING

POSITION

25

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR

ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

3. Place attachment clutch in “DISENGAGED” position.

4. Turn ignition key to “STOP” and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come

in contact with plug.

E

A

MF

B

K

C

C

S

W

H

Q

I

D

L

TO REMOVE MOWER

1. Place attachment clutch in “DIS EN-

GAGED” position.

2. Lower attachment lift lever to its lowest

position.

3. Disengage belt tension rod (K) from lock

bracket (L).

CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and release

slowly.

4. Remove mower belt from electric clutch

pulley (M).

5. Disconnect front link (E) from mower:

remove retainer spring and washer.

6. Go to either side of mower and discon-

nect mower suspension arm (A) from

chassis and rear lift link (C) from rear

mower bracket (D) - remove retainer

springs and washers.

7. Go to other side of mower and disconnect

the suspension arm and rear lift link.

CAUTION: After rear lift links are discon-

nected, the attachment lift lever will be spring

loaded. Have a tight grip on lift lever when

changing position of the lever.

8. From right side of mower, disconnect

anti-sway bar (S) from right rear mower

bracket (D) - remove retainer spring and

washer and pull mower toward you until

the bar falls from the hole in bracket.

9. Turn tractor steering wheel to the left as

far as it will go.

10. Slide mower out from under right side of

tractor.

TO IN STALL MOWER

Follow the procedure described in “INSTALL

MOWER AND DRIVE BELT” in the As sem bly

section of this manual.

A. Mower Side Suspension Arms

B. Retainer Spring

C. Rear Lift Link(s)

D. Right Side Rear Mower Bracket

E. Front Lift Link Assembly

F. Front Suspension Bracket

H. Front Mower Bracket

I. Left Side Rear Mower Bracket

K. Belt Tension Rod

L. Locking Bracket

M. Engine Clutch Pulley

Q. Deflector Shield

S. Anti-Sway Bar

W. Front Gauge Wheel

26

TO LEVEL MOWER

Ensure tires are properly inflated to the PSI

shown on tires. If tires are over or under

inflated, it may affect the appearance of your

lawn and lead you to think the mower is not

adjusted properly.

VISUAL SIDE-TO-SIDE ADJUSTMENT

1. With all tires properly inflated and if your

lawn appears unevenly cut, determine

which side of mower is cutting lower.

NOTE: As desired, you can raise the low

side of mower or lower the high side.

2. Go to side of mower you wish to adjust.

3. With a 3/4" or adjustable wrench, turn

lift link adjustment nut (A) to the left to

lower the mower, or, to the right to raise

the mower.

A

A

BB

NOTE: Each full turn of adjustment nut will

change mower height about 3/16" (4,7 mm).

4. Test your adjustment by mowing some

uncut grass and visually checking the

appearance. Readjust, if necessary, until

you are satisfied with the results.

PRECISION SIDE-TO-SIDE ADJUSTMENT

1. With all tires properly inflated, park tractor

on level ground or driveway.

CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap blade

with heavy cloth.

2. Raise mower to its highest position.

3. At both sides of mower, position blade

at side and measure distance "A" from

bottom edge of blade to ground. The dis-

tance should be the same on both sides.

4. If adjustment is necessary, see steps in

Visual Adjustment instructions above.

5. Recheck measurements; adjust if neces-

sary until both sides are equal.

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-

to-side.

To obtain the best cutting re sults, the mower

blades should be adjusted so the front tip

is 1/8 to 1/2" (3,1 to 12,7 mm) (lower than

the rear tip when the mower is in its highest

position.

CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap blade

with heavy cloth.

• Raise mower to highest position.

• Position any blade so the tip is pointing

straight forward. Measure distance "B" to

the ground at front and rear tip of blade.

• If front tip of blade is not 1/8 to 1/2" (3,1

to 12,7 mm) lower than the rear tip, go to

the front of tractor.

• With an 11/16" or adjustable wrench,

loosen jam nut "A" several turns to clear

adjustment nut "B".

• With a 3/4" or adjustable wrench, turn

front link adjustment nut "B" clockwise ( )

(tighten) to raise the front of mower, or,

counterclockwise ( ) (loosen) to lower

the front mower.

NOTE: Each full turn of adjustment nut will

change mower height about 1/8" (3,1 mm).

• Recheck measurements, adjust if neces-

sary until front tip of blade is 1/8 to 1/2"

(3,1 to 12,7 mm) lower than the rear tip.

• Hold adjustment nut in position with

wrench and tighten jam nut securely

against adjustment nut.

B

A

02950

Loosen jam nut "A" first

Tighten adjust

nut "B" to

raise mower

Loosen adjust

nut "B" to

lower mower

A

Turn nut

right to

raise

mower

Turn nut

left to

lower

mower

11

CHECK TIRE PRESSURE

The tires on your tractor were over-inflated

at the factory for shipping purposes. Correct

tire pressure is important for best cutting

performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See “TO LEVEL

MOWER” in the Service and Adjustments

section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replacing

motion and mower blade drive belts in the

Service and Adjustments sec tion of this man-

ual. Verify that the belts are routed cor rect ly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,

check to see that the brake is operating prop-

erly. See “TO CHECK BRAKE” in the Service

and Adjustments section of this manual.

✓CHECKLIST

Before you operate your new trac tor, we

wish to assure that you receive the best

performance and satisfaction from this

Quality Product.

Please review the following checklist:

✓ All assembly instructions have been

com plet ed.

✓ No remaining loose parts in carton.

✓ Battery is properly prepared and

charged.

✓ Seat is adjusted comfortably and tight-

ened securely.

✓ All tires are properly inflated. (For ship-

ping purposes, the tires were overinflated

at the factory).

✓ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

✓ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

✓ Check wiring. See that all connections

are still secure and wires are properly

clamped.

✓ Before driving tractor, be sure free wheel

control is in “transmission engaged”

position (see “TO TRANS PORT” in the

Operation section of this man u al).

While learning how to use your tractor, pay ex-

tra attention to the following important items:

✓ Engine oil is at proper level.

✓ Fuel tank is filled with fresh, clean, regular

unleaded gasoline.

✓ Become familiar with all controls, their

location and function. Operate them

before you start the engine.

✓ Be sure brake system is in safe operating

condition.

✓ Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual).

✓ It is important to purge the transmission

before op er at ing your tractor for the first

time. Follow proper starting and transmis-

sion purging instructions (See “TO START

EN GINE” and “PURGE TRANSMISSION”

in the Op er a tion section of this manual).

10

U

D

C

C. Rear Lift Link(S)

D. Right Side Rear Mower Bracket

U. Hole

M. Engine

Clutch Pulley

M

8 Attach front link (E)

• Turn steering wheel to position wheels

straight forward.

• From front of tractor, insert rod end of

front link (E) through front hole in tractor

front suspension bracket (F).

• Move to left side of mower and and insert

large retainer spring (G) through hole in

front link (E) behind front suspension

bracket (F).

• Insert other end of link (E) into hole in

front mower bracket (H) and secure with

washer and small retainer spring (J).

NOTE: Requires deck lifting.

9 Install Belt On Engine Clutch Pulley (M)

• Disengage belt tension rod (K) from

locking bracket (L).

• Install belt onto engine clutch pulley (M).

IMPORTANT: Check belt for proper rout-

ing in all mower pulley grooves and under

mandrel covers.

• Engage belt tension rod (K) on locking

bracket (L).

CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and

engage slowly.

• Raise attachment lift lever to highest

position.

• If necessary, adjust gauge wheels before

op er at ing mower as shown in the owner's/

operator's manual. Check gauge wheels,

deck level and rake settings.

Front Link

Location

E. Front Lift Link Assembly

F. Front Suspension Bracket

G. Large Retainer Spring

H. Front Mower Bracket

J. Small Retainer Spring

M. Engine Clutch Pulley

M

J

E

G

F

H

27

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface. En gage

parking brake.

2. Lower attachment lift lever to its lowest

position.

3. Disengage belt tension rod (K) from lock

bracket (L).

CAUTION: Belt tension rod is spring loaded.

Have a firm grip on rod and release slowly.

4. Remove screws (P) from R.H. and L.H.

mandrel covers and remove covers (Q).

5. Remove any dirt or grass clippings which

may have accumulated around mandrels

and entire upper deck surface.

6. Remove belt from electric clutch pulley

(M), both mandrel pulleys (R) and all idler

pulleys (S).

MOWER DRIVE BELT INSTALLATION

1. Install belt around both mandrel pulleys

(R) and around idler pulleys (S) as shown.

2. Install belt onto electric clutch pulley (M).

IMPORTANT: Check belt for proper routing

in all mower pulley grooves.

3. Reassemble R.H. and L.H. mandrel cov-

ers (Q). Securely tighten all screws.

4. Engage belt tension rod (K) on locking

bracket (L).

CAUTION: Belt tension rod is spring load-

ed. Have a tight grip on rod and engage slowly.

5. Raise attachment lift lever to highest

position.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. En gage

parking brake. For as sis tance, there is a

belt installation guide decal on bottom side

of left footrest.

BELT REMOVAL -

1. Remove mower (See “TO RE MOVE

MOWER” in this section of manual).

C

D

F

G

H

J

A

B

NOTE: Observe entire motion drive belt and

position of all belt guides and keepers.

2. Disconnect clutch wire harness (A).

3. Remove anti-rotation link (B) on right side

of tractor.

4. Remove belt from stationary idler (C) and

clutching idler (D).

5. Pull belt slack toward rear of trac tor.

Carefully remove belt up wards from

trans mis sion input pulley and over cool-

ing fan blades (F).

6. Remove belt downward from engine

pulley and around electric clutch (G).

7. Slide belt toward rear of tractor, off the

steering plate (H) and remove from tractor.

BELT INSTALLATION -

1. Install new belt from tractor rear to front,

over the steering plate (H) and above

clutch brake pedal shaft (J).

2. Pull belt toward front of tractor and roll belt

around electric clutch and onto engine

pulley (G).

3. Pull belt toward rear of tractor. Carefully

work belt down around transmission

cooling fan and onto the input pulley (F).

Be sure belt is inside the belt keeper.

4. Install belt through stationary idler (C)

and clutch ing idler (D).

5. Reinstall anti-rotation link (B) on right

side of tractor. Tighten securely.

6. Reconnect clutch harness (A).

7. Make sure belt is in all pulley grooves

and in side all belt guides and keep ers.

8. Install mower (See “TO IN STALL MOW-

ER” in this sec tion of manual).

M

K

L

Q

Q

R

R

S

P

P

28

TO START ENGINE WITH A WEAK BAT-

TERY

WARNING: Lead-acid batteries gen er-

ate ex plo sive gases. Keep sparks, flame

and smoking ma te ri als away from bat ter ies.

Always wear eye pro tec tion when around

batteries.

If your battery is too weak to start the engine, it

should be recharged. (See "BATTERY" in the

MAINTENANCE section of this man u al).

If “jumper ca bles” are used for emer gen cy

starting, follow this pro ce dure:

IMPORTANT: Your tractor is equipped with

a 12 volt system. The other vehicle must also

be a 12 volt system. Do not use your tractor

battery to start other vehicles.

TO ATTACH JUMPER CABLES

1. Connect one end of the RED cable to the

POSITIVE (+) terminal of each battery(A-

B), taking care not to short against tractor

chassis.

2. Connect one end of the BLACK ca ble

to the NEGA TIVE (-) terminal (C) of fully

charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground, away

from fuel tank and bat tery.

TO REMOVE CABLES, REVERSE

ORDER

1. BLACK cable first from chassis and then

from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead

Battery

Fully Charged

Battery

00663

Retaining

Ring

Washers

Axle Cover Square Key (Rear

Wheel Only)

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheels have a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in

rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining ring

securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and pre vent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant also

pre vents tire dry rot and corrosion.

FRONT WHEEL TOE-IN/CAM BER

Your new tractor front wheel toe-in and cam-

ber is set at the factory and is normal. The

front wheel toe-in and camber are not adjust-

able. If damage has occurred to affect the

factory set front wheel toe-in or camber, con-

tact a Sears or other qualified service center.

TO CHECK BRAKE

If tractor requires more than five (5) feet (1,5

m) to stop at highest speed in high est gear

on a level, dry concrete or paved surface,

then brake must be serviced.

You may also check brake by:

1. Park tractor on a level, dry concrete or

paved surface, depress brake pedal all

the way down and engage parking brake.

2. Disengage transmission by placing

freewheel control in “transmission disen-

gaged” position. Pull freewheel control

out and into the slot and release so it is

held in the disengaged position.

The rear wheels must lock and skid when

you try to manually push the tractor forward.

If the rear wheels rotate, then the brake

needs to be serviced. Contact a Sears or

other qualified service center.

9

Q

A

90° End Integrated Washer End

Anti-Sway Bar (S)

Towards Towards

Transaxle Mower Deck

S

D

T

D. Right Side Rear

Mower Bracket

S. Anti-Sway Bar

T. Transaxle Bracket

Anti-Sway Bar

(S) Location

Transaxle Bracket (T)

Located Between Rear Tires

Place 90° End Into Hole

Place 90° End Into Hole

S

TS. Anti-Sway Bar

T. Transaxle Bracket

B

DA

A. Mower Side Suspension Arms

B. Retainer Spring

D. Right Side Rear Mower Bracket

4. Slide mower under tractor.

• Bring belt forward and check belt for

proper routing in all mower pulley grooves.

NOTE: Be sure mower side suspension

arms (A) are pointing forward before sliding

mower under tractor.

• Slide mower under tractor until it is

centered under tractor.

5. Install anti-sway bar (S) (If equipped)

• From right side of mower, first insert

90° end of anti-sway bar (S) into hole in

transaxle bracket (T), located near left

rear tire in front of transaxle.

NOTE: Flashlight may be helpful.

NOTE: Depending on model, bracket (T) may

be different than shown but hole for anti-sway

bar will be in same position/location.

• Pivot the integrated washer end of anti-

sway bar (S) towards mower deck bracket

on right side of mower. Insert integrated

washer end of bar into hole in rear mower

bracket (D). Move mower as needed to

insert integrated washer end of bar into

rear mower bracket (D).

• Secure with small washer and small

retainer spring as shown.

6. Attach mower side suspension arms

(A) to chassis.

• Position front hole in side suspension arm

(A) over pin on outside of tractor chassis

and secure with large washer and large

retainer spring (B).

• Repeat on opposite side of tractor.

7. Attach rear lift links (C)

• Insert rod end of rear lift link (C) into hole

(U) in tractor lift shaft suspension arm

and pivot link down to mower.

• Lift rear corner of mower and position slot

in link assembly over pin on rear mower

bracket (D) and secure with large washer

and large retainer spring.

• Repeat on opposite side of tractor.

8

A. Mower Side Suspension Arms

B. Retainer Spring

C. Rear Lift Link(s)

D. Right Side Rear Mower Bracket

E. Front Lift Link Assembly

F. Front Suspension Bracket

H. Front Mower Bracket

I. Left Side Rear Mower Bracket

K. Belt Tension Rod

L. Locking Bracket

M. Engine Clutch Pulley

Q. Deflector Shield

S. Anti-Sway Bar

W. Front Gauge Wheel

Y

Z

W

H

X

H. Front Mower Bracket

W. Front Gauge Wheel

02965

Front

Back

Engine

Transaxle

Q. Deflector

Shield

Q

X. Shoulder Bolt

Y. 1¼ O.D. Washer

Z. 3/8-16 Locknut

3. Turn steering wheel left and position

mower.

• Turn steering wheel to the left as far as it

will go and position mower on right side of

tractor with deflector shield (Q) to the right.

2. Assemble front gauge wheel (W) to

front of mower.

TO INSTALL MOWER

1. Set parking brake lever and lower

attachment lift lever

• Depress clutch/brake pedal all the way

down and hold.

• Pull parking brake lever up and hold,

re lease pres sure from clutch/brake pedal,

then release parking brake lever. Pedal

should re main in brake position. Ensure

parking brake will hold tractor secure.

Parking Brake Lever

CAUTION: Lift lever is spring loaded.

Have a tight grip on lift lever, lower it slowly

and engage in lowest position. Lift lever is

located on left side of fender.

Lift

Lever

E

A

MF

B

K

C

C

S

W

H

Q

I

D

L

29

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Remove bulb hold er from the hole in the

back side of the grill.

3. Replace bulb in holder and install bulb

holder securely back into the hole in the

backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or prevent

it from starting.

• Check wiring.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-

in fuse. The fuse holder is located behind

the dash.

TRANSMISSION REMOVAL/RE PLACE-

MENT

Should your transmission require re mov al for

service or re place ment, it should be purged

after reinstallation and before operating the

tractor. See “PURGE TRANS MIS SION” in

the Operation sec tion of this manual.

REPLACING BATTERY

WARNING: Do not short bat tery ter mi-

nals by al low ing a wrench or any other object

to contact both terminals at the same time.

Before con nect ing battery, remove metal

bracelets, wrist watch bands, rings, etc.

Positive terminal must be connected first to

prevent spark ing from ac ci den tal grounding.

1. Lift hood to raised position.

2. Remove terminal cover.

3. Disconnect BLACK battery cable then

RED battery cable and carefully remove

battery from tractor.

4. Install new battery with terminals in same

position as old battery.

5. Reinstall terminal cover.

6. First connect RED battery cable to posi-

tive (+) battery terminal with bolt and nut

as shown. Tighten securely.

7. Connect BLACK grounding cable to

negative (-) bat tery terminal with remain-

ing bolt and nut. Tighten securely

8. Close hood.

Positive

(Red)

Cable

Negative

(Black)

Cable

Terminal

Cover

ENGINE

TO AD JUST THROTTLE CON TROL

CABLE

The throttle control has been preset at

the factory and ad just ment should not be

necessary Check adjustment as described

below before loosening cable. If adjustment

is nec es sary, see engine manual.

TO REMOVE HOOD & GRILL AS SEM BLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Remove retainer clip and washer from

right hand pivot pin.

4. Stand in front of tractor. Grasp hood at

sides and slide left removing hood from

pivot pins and lift hood off of tractor.

5. When replacing hood, reconnect the

headlight wire con nec tor, and reinstall

the washer and retainer clip on the right

hand pivot pin.

04031

Hood

Left Pivot Pin

Right Pivot Pin

Headlight Wire Connector

Retainer Clip

Washer

30

STORAGE

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel

system parts such as carburetor, fuel hose,

or tank during storage. Also, alcohol blended

fuels (called gasohol or using ethanol or

methanol) can attract moisture which leads

to separation and formation of acids during

storage. Acidic gas can damage the fuel

system of an engine while in storage.

• Empty the fuel tank by starting the engine

and letting it run until the fuel lines and

carburetor are empty.

• Never use engine or carburetor clean er

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable al-

ternative in min i miz ing the formation of fuel

gum deposits during stor age. Add stabilizer

to gasoline in fuel tank or stor age container.

Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes

after adding stabilizer to allow the sta bi liz er to

reach the carburetor. Do not empty the gas

tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See “ENGINE” in the

Maintenance section of this man ual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce (29.5 mL) of oil through

spark plug hole(s) into cylinder(s).

3. Turn ignition key to “START” po si tion for

a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one sea son to

another.

• Replace your gasoline can if your can starts

to rust. Rust and/or dirt in your gasoline

will cause problems.

• If possible, store your tractor in doors and

cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protec-

tive cover that does not retain moisture.

Do not use plastic. Plas tic cannot breathe

which allows con den sa tion to form and will

cause your tractor to rust.

IMPORTANT: Never cover tractor while

en gine and exhaust areas are still warm.

Immediately prepare your tractor for stor age

at the end of the season or if the tractor will

not be used for 30 days or more.

WARNING: Never store the trac tor with

gas o line in the tank inside a building where

fumes may reach an open flame or spark.

Allow the engine to cool before storing in

any en clo sure.

TRACTOR

Remove mower from tractor for winter stor-

age. When mower is to be stored for a period

of time, clean it thor oughly, remove all dirt,

grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See “CLEAN ING” in

the Maintenance section of this manual).

2. Inspect and replace belts, if nec es sary

(See belt re place ment in struc tions in the

Service and Ad just ments section of this

manual).

3. Lubricate as shown in the Main te nance

section of this man ual.

4. Ensure that all nuts, bolts and screws

are securely fastened. In spect moving

parts for damage, break age and wear.

Replace if nec es sary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before paint ing.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of stor age,

battery cables should be dis con nect ed

and battery cleaned thor ough ly (see “TO

CLEAN BATTERY AND TER MI NALS” in

the Maintenance section of this man u al).

• After cleaning, leave cables dis con nect ed

and place cables where they cannot come

in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

• If unit is equipped with battery indicator/

charging plug, an optional charging unit

may be purchased and connected to the

unit to charge the battery during long term

storage. Inspect and clean the battery

terminals as needed prior to long term

storage with charger connected.

7

NOTE: You may now roll your tractor off the

skid. Continue using the instructions that

follow to remove the tractor from the skid.

WARNING: Before start ing, read, un-

der stand and fol low all in struc tions in the

Op er a tion section of this man u al. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

peo ple and objects.

TO ROLL TRACTOR OFF SKID (See

Op er a tion section for location and

function of con trols)

1. Raise attachment lift lever to its highest

po si tion.

2. Release parking brake by de press ing

clutch/brake ped al.

3. Place freewheel control in "trans mis sion

disengaged position" (See “TO TRANS-

PORT” in the Op er a tion section of this

manual).

4. Roll tractor forward off skid.

Continue with the in struc tions that follow.

CONNECT BATTERY

WARNING: Do not short battery ter-

mi nals by allowing a wrench or any other

object to contact both terminals at the same

time. Before connecting battery, remove

metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to

prevent sparking from ac ci den tal grounding.

NOTE: If this battery is put into service after

month and year indicated on label (label is

located between terminals) charge battery

for minimum of one hour at 6-10 amps. (See

“BATTERY” in the Maintenance section of

this manual for charging instructions.)

• Determine battery location. Battery loca-

tion will be under the seat or the hood.

• Lift seat pan or hood to raised position.

• Remove two terminal caps and discard.

• First connect RED battery cable to

positive (+) terminal with bolt and nut as

shown. Tighten securely. Slide terminal

cover over terminal.

• Connect BLACK grounding cable to

negative (-) ter mi nal with remaining bolt

and nut. Tighten se cure ly.

• Lower seat pan or hood.

NOTE: For battery installation see

“REPLACING BATTERY” in the Service and

Adjustments section in this manual.

02605

Terminal

Cap

Nut

Positive

(Red)

Cable

Negative

(Black) Cable

Bolt

Terminal

Cover

Label

BEFORE REMOVING TRACTOR

FROM SKID

TO ADJUST SEAT

• Sit in seat.

• Lift up adjustment lever (A) and slide seat

until a comfortable position is reached

which allows you to press clutch/brake

pedal all the way down.

• Release lever to lock seat in position.

A

6

UNASSEMBLED PARTS

(5) Large

Retainer Springs

(1) Small

Retainer Springs

61/3-1 )5(

srehsaW .D.O

(2) Rear

Lift Link

Assemblies

(1) Front

Lift Link

Assembly

(1) Anti-Sway Bar (1) 3/4 O.D.

Washers

(1) Small Retainer

Springs

(1) 1-1/4 O.D.

Washer

(1) Wheel (1) 3/8-16

Locknut

(1) Shoulder Bolt

Mower

If Equipped

(2) Keys

Slope Sheet

Keys

Mower Front Wheel

Battery

(2) Hex Bolts (2) Nut Keps

*Installed by Dealer

*Brush Guard Kit

(1) Oil Drain Tube

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to ensure proper tightness.

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts cartons from carton .

• Cut along dotted lines on all four panels

of carton. Remove end panels and lay

side panels flat.

• Remove mower and packing materials.

• Check for any additional loose parts or

cartons and remove.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Stan dard wrench sizes are listed.

(2) 7/16" wrenches Utility knife

(1) 1/2" wrench Tire pressure gauge

(1) 3/4" wrench Pliers

(1) 3/4" socket w/drive ratchet

(1) 9/16" wrench Flashlight

When right or left hand is mentioned in this

man ual, it means when you are in the operating

po si tion (seated be hind the steer ing wheel).

31

TROUBLESHOOTING CHART:

See ap pro pri ate section in manual un less di rect ed to Sears service center

PROBLEM CAUSE CORRECTION

Will not start 1Out of fuel. 1Fill fuel tank.

2Engine flooded. 2Wait several minutes before

attempting to start.

3Bad spark plug. 3Replace spark plug.

4Dirty air filter. 4Clean/replace air filter.

5Dirty fuel filter. 5Replace fuel filter.

6Water in fuel. 6Empty fuel tank and carburetor,

refill tank with fresh gasoline and

replace fuel filter.

7Loose or damaged wiring. 7Check all wiring.

8Engine valves out of adjustment. 8Contact a Sears or other qualified

service center.

Hard to start 1Dirty air filter. 1Clean/replace air filter.

2Bad spark plug. 2Replace spark plug.

3Weak or dead battery. 3Recharge or replace battery.

4Dirty fuel filter. 4Replace fuel filter.

5Stale or dirty fuel. 5Empty fuel tank and refill tank with

fresh, clean gasoline.

6Loose or damaged wiring. 6Check all wiring.

7Engine valves out of adjustment. 7Contact a Sears or other qualified

service center.

Engine will not

turn over

1Clutch/brake pedal not depressed. 1Depress clutch/brake pedal.

2Attachment clutch is engaged. 2Disengage attachment clutch.

3Weak or dead battery. 3Recharge or replace battery.

4Blown fuse. 4Replace fuse.

5Corroded battery terminals. 5Clean battery terminals.

6Loose or damaged wiring. 6Check all wiring.

7Faulty ignition switch. 7Check/replace ignition switch.

8Faulty solenoid or starter. 8Check/replace solenoid or starter.

9Faulty operator presence

switch(es).

9Contact a Sears or other qualified

service center.

Engine clicks but

will not start

1Weak or dead battery. 1Recharge or replace battery.

2Corroded battery terminals. 2Clean battery terminals.

3Loose or damaged wiring. 3Check all wiring.

4Faulty solenoid or starter. 4Check/replace solenoid or starter.

32

TROUBLESHOOTING CHART:

See ap pro pri ate section in manual un less di rect ed to Sears service center

PROBLEM CAUSE CORRECTION

Loss of power 1Cutting too much grass/too fast. 1Raise cutting height/reduce speed.

2Throttle in cold weather starting

position ( ).

2Move throttle control to fast

position ( ).

3Build-up of grass, leaves and

trash under mower.

3Clean underside of mower

housing.

4Dirty air filter. 4Clean/replace air filter.

5Low oil level/dirty oil. 5Check oil level/change oil.

6Faulty spark plug. 6Clean & regap or change spark plug.

7Dirty fuel filter. 7Replace fuel filter.

8Stale or dirty fuel. 8Empty fuel tank and refill tank with

fresh, clean gasoline.

9Water in fuel. 9Empty fuel tank and carburetor,

refill tank with fresh gasoline and

replace fuel filter.

10 Spark plug wire loose. 10 Connect & tighten spark plug wire.

11 Dirty engine air screen/fins. 11 Clean engine air screen/fins.

12 Dirty/clogged muffler. 12 Clean/replace muffler.

13 Loose or damaged wiring. 13 Check all wiring.

14 Engine valves out of adjustment. 14 Contact a Sears or other qualified

service center.

Excessive vibration 1Worn, bent or loose blade. 1Replace blade. Tighten blade bolt.

2Bent blade mandrel. 2Contact a Sears or other qualified

service center.

3Loose/damaged part(s). 3Tighten loose part(s).

Replace damaged parts.

Engine continues to

run when operator

leaves seat with

attachment clutch

engaged

1Faulty operator-safety presence

control system.

1Check wiring, switches and

connections. If not corrected,

contact a Sears or other qualified

service center.

CAUTION: DO NOT

operate machine until

problem is corrected.

Poor cut - uneven

cutting

1Worn, bent or loose blade. 1Replace blade. Tighten blade bolt.

2Mower deck not level. 2Level mower deck.

3Buildup of grass, leaves, and

trash under mower.

3Clean underside of mower

housing.

4Bent blade mandrel. 4Contact a Sears or other

qualified service center.

5Clogged mower deck vent from

build-up of grass, leaves, and

trash around mandrels.

5Clean around mandrels to

open vent holes.

5

PRODUCT SPECIFICATIONS

Gasoline Capacity

and type:

4.0 Gallons/15,14 L

Regular Unleaded†

Power Rating*: 17.9 KW @ 3600 RPM

Oil Type:

(API: SJ-SN)

SAE 30 (above 32°F/0°C)

SAE 5W30 (below 32°F/0°C)

Oil Capacity: W/ Filter: 64 Oz./1,89 L

W/out Filter: 60 Oz./1,77 L

Spark Plug: Champion XC12YC

(Gap: .030"/0.76 mm)

Charging System: 16 amps @ 3600 RPM

Battery: Amp/Hr: 28

Min. CCA: 230

Case size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs./62-75 Nm

* The power rating as declared by the engine manufac-

turer is the average gross power output at the specified

RPM of a typical production engine for the engine model

measured using SAE Standards for engine gross power.

Please refer to the engine manufacturer for details.

†Gasoline containing up to 10% ethanol (E10) is

acceptable for use in this machine. The use of

any gasoline exceeding 10% ethanol (E10) will

void the product warranty.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main tain ing,

caring for and using your tractor.

• Follow instructions under “Main te nance”

and “Stor age” sec tions of this manual.

• Wear proper Personal Protective Equip-

ment (PPE) while operating this machine,

including (at a minimum) sturdy footwear,

eye protection, and hearing protection.

Do not mow in shorts and/or open toed

footwear.

• Always let someone know you are outside

mowing.

WARNING: This tractor is equipped with

an internal com bus tion engine and should

not be used on or near any un im proved

forest-covered, brush-covered or grass-

cov ered land unless the engine’s exhaust

system is equipped with a spark arrester

meeting applicable local or state laws (if

any). If a spark arrester is used, it should

be maintained in effective working order by

the operator.

In the state of California the above is required

by law (Section 4442 of the California Public

Resources Code). Other states may have

similar laws. Federal laws apply on federal

lands. A spark arrester for the muffler is

available through your nearest Sears service

center (See RE PAIR PARTS manual).

CONGRATULATIONS on your purchase of

a new tractor. It has been designed, engi-

neered and manu fac tured to give you the best

possible dependability and performance.

Should you experience any problem you can-

not easily remedy, please contact a Sears or

other qualified service center. We have com-

pe tent, well-trained representatives and the

proper tools to ser vice or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor prop erly. Always

observe the “SAFETY RULES”.

4

SAFETY RULES

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam-

age, use extreme care in handling gasoline.

Gasoline is extremely flammable and the

vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running.

• Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container

where there is an open flame, spark, or

pilot light such as on a water heater or

other appliances.

• Never fill containers inside a vehicle or

on a truck or trailer bed with plastic liner.

Always place containers on the ground

away from your vehicle when filling.

• Remove gas-powered equipment from

the truck or trailer and refuel it on the

ground. If this is not possible, then refuel

such equipment with a portable container,

rather than from a gasoline dispenser

nozzle.

• Keep the nozzle in contact with the rim

of the fuel tank or container opening at

all times until fueling is complete. Do not

use a nozzle lock-open device.

• If fuel is spilled on clothing, change cloth-

ing immediately.

• Never overfill fuel tank. Replace gas cap

and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to ensure the

equipment is in safe working condition.

• Never tamper with safety devices. Never

interfere with the intended function of a

safety device or reduce the protection

provided by a safety device. Check there

proper operation regularly. NEVER oper-

ate a machine with a safety device that

does not function properly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked

debris. Allow machine to cool before

storing.

• If you strike a foreign object, stop and

inspect the machine. Repair, if necessary,

before restarting.

• Never make any adjustments or repairs

with the engine run ning.

• Check grass catcher components and the

discharge chute frequently and replace

with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp. Wrap the blade

or wear gloves, and use extreme caution

when servicing them.

• Check brake operation frequently. Adjust

and service as required.

• Maintain or replace safety and instruction

labels, as necessary.

Use ear protectors to avoid damage to hearing.

Always wear eye protection when operating machine.

33

TROUBLESHOOTING CHART:

See ap pro pri ate section in manual un less di rect ed to Sears service center

PROBLEM CAUSE CORRECTION

Mower blades will

not rotate

1Obstruction in clutch mechanism. 1Remove obstruction.

2Worn/damaged mower drive belt. 2Replace mower drive belt.

3Frozen idler pulley. 3Replace idler pulley.

4Frozen blade mandrel. 4Contact a Sears or other

qualified service center.

Poor grass

discharge

1Engine speed too slow. 1Place throttle control in “FAST”

position.

2Travel speed too fast. 2Shift to slower speed.

3Wet grass. 3Allow grass to dry before mowing.

4Mower deck not level. 4Level mower deck.

5Low/uneven tire air pressure. 5Check tires for proper PSI.

6Worn, bent or loose blade. 6Replace/sharpen blade. Tighten

blade bolt.

7Buildup of grass, leaves and

trash under mower.

7Clean underside of mower

housing.

8Mower drive belt worn. 8Replace mower drive belt.

9Blades improperly installed. 9Reinstall blades sharp edge down.

10 Improper blades used. 10 Replace with blades listed in

this manual.

11 Clogged mower deck vent holes

from buildup of grass, leaves, and

trash around mandrels.

11 Clean around mandrels to

open vent holes.

Headlight(s) not

working

(if so equipped)

1Light switch is “OFF”. 1Turn light switch “ON”.

2Bulb(s) or lamp(s) burned out. 2Replace bulb(s) or lamp(s).

3Faulty light switch. 3Check/replace light switch.

4Loose or damaged wiring. 4Check wiring and connections.

5Blown fuse. 5Replace fuse.

Battery will not

charge

1Bad battery cell(s). 1Replace battery.

2Poor cable connections. 2Check/clean all connections.

3Faulty regulator (if so equipped). 3Replace regulator.

4Faulty alternator. 4Replace alternator.

34

TROUBLESHOOTING CHART:

See ap pro pri ate section in manual un less di rect ed to Sears service center

PROBLEM CAUSE CORRECTION

Loss of drive 1Freewheel control in

“DISENGAGED” position.

1Place freewheel control in

“ENGAGED” position.

2Debris on steering plate (if

equipped).

2See "CLEANING" in the

maintenance section.

3Motion drive belt worn, damaged,

or broken.

3Replace motion drive belt.

4Air trapped in transmission during

shipment or servicing.

4Purge transmission.

5Axle key missing. 5Install axle key at rear wheel. See

"TO REMOVE WHEEL" in the

Service and Adjustments section.

Engine “backfires”

when turning

engine “OFF”

1Engine throttle control not set

between half and full speed (fast)

position before stopping engine.

1Move throttle control between

half and full speed (fast) position

before stopping engine.

Engine dies when

tractor is shifted

into reverse

1Reverse operation system (ROS)

is not “ON” while mower or other

attachment is engaged.

1Turn ignition key to ROS “ON”

position. See Operation section.

3

SAFETY RULES

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

• Disengage blades when not mowing.

Shut off engine and wait for all parts to

come to a complete stop before cleaning

the machine, removing the grass catcher,

or unclogging the discharge chute.

• Operate machine only in daylight or good

artificial light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing road ways.

• Use extreme caution when loading or

unloading the machine into a trailer or

truck.

• Always wear eye protection when operat-

ing machine.

• Use ear protectors to avoid damage to

hearing.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related inju-

ries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect them selves and

others from serious injury.

• Follow the manufacturer's recommenda-

tion for wheel weights or counterweights.

• Keep machine free of grass, leaves or

other debris build-up which can touch hot

exhaust / engine parts and burn. Do not

allow the mower deck to plow leaves or

other debris which can cause build-up

to occur. Clean any oil or fuel spillage

before operating or storing the machine.

Allow machine to cool before storage.

III. SLOPE OPERATION

WARNING! When loading or unloading

this machine, do not exceed the maximum

recommended operation angle of 15°.

Slopes are a major factor related to loss of

control and tip-over accidents, which can

result in severe injury or death. Operation

on all slopes requires extreme caution. If

you cannot back up the slope or if you feel

uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain

could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that you

will not have to stop or shift while on the

slope.

• Do not mow on wet grass. Tires may

lose traction. Always keep the machine

in gear when going down slopes.

• Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a

slope. If the tires lose traction, disengage

the blades and proceed slowly straight

down the slope.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction, which

could cause the machine to roll over.

• Use extreme caution while operating

machine with grass catchers or other

at tach ments; they can affect the stabil-

ity of the machine. Do no use on steep

slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches,

or embankments. The machine could

suddenly roll over if a wheel is over the

edge or if the edge caves in.

• If machine stops while going uphill,

disengage blades, shift into reverse and

back down slowly.

• Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

IV. TOWING

• Tow only with a machine that has a hitch

designed for towing. Do not attach towed

equipment except at the hitch point.

• Follow the manufacturer's recommenda-

tion for weight limits for towed equipment

and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight of the towed equip-

ment may cause loss of traction and loss

of control.

• Travel slowly and allow extra distance to

stop.

2

TABLE OF CONTENTS

Safety Rules .........................................2-4

Product Specifications .............................5

Assembly/Pre-Operation ....................6-11

Operation ..........................................12-19

Maintenance Schedule ..........................20

Maintenance .....................................20-24

Service and Adjustments ..................25-29

Storage ..................................................30

Troubleshooting ................................31-34

DANGER: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

WARNING: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs, always discon-

nect spark plug wire and place wire where

it cannot contact spark plug.

WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

SAFETY RULES

I. CHILDREN

WARNING! CHILDREN CAN BE IN-

JURED BY THIS EQUIPMENT. The Ameri-

can Academy of Pediatrics recommends

that children be a minimum of 12 year of

age before operating a pedestrian controlled

lawn mower and a minimum of 16 years of

age before operating a riding lawn mower.

WARNING! CHILDREN CAN BE

SERIOUSLY INJURED OR KILLED BY

THIS EQUIPMENT. Carefully read and

follow all of the safety instructions below.

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

• Keep children out of the mowing area

and in the watchful care of a responsible

adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Never carry children, even with the

blades shut off. They may fall off and

be seriously injured or interfere with safe

machine operation. Children who have

been given rides in the past may suddenly

appear in the mowing area for another

ride and be run over or backed over by

the machine.

• Never allow children to operate the ma-

chine.

• Use extreme caution when approaching

blind corners, shrubs, trees, or other

objects that may block your view of a

child.

II. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating

parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the in struc tions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blades.

• Ensure the area is clear of bystanders

before operating. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely

necessary. Always look down and behind

before and while back ing.

• Never direct discharged material toward

anyone. Avoid discharging material

against a wall or obstruction. Material

may ricochet back toward the operator.

Stop the blades when crossing gravel

surfaces.

• Do not operate machine without the entire

grass catcher, discharge chute, or other

safety devices in place and working.

• Slow down before turning.

35

15 DEGREES MAX.

FOLD ALONG DOTTED LINE

THIS IS A 15 DEGREE SLOPE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

04.10.17 BD Printed in the U.S.A.

This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this manual.

IMPORTANT:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

* The power rating as declared by the engine manufacturer is the

average gross power output at the specified RPM of a typical

production engine for the engine model measured using SAE

Standards for engine gross power. Please refer to the engine

manufacturer for details.

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.craftsman.com

115780928 Rev. 1

Operator’s Manual

GARDEN TRACTOR

24.0 HP,* 54" Mower

Electric Start

Automatic Transaxle

Model No.

917.99064