Craftsman 919157251 User Manual AIR COMPRESSOR Manuals And Guides L0050059

CRAFTSMAN Air compressor Manual L0050059 CRAFTSMAN Air compressor Owner's Manual, CRAFTSMAN Air compressor installation guides

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SEAR8
OWNERS
MANUAL
MODEL NO.
919.157251
|MI_ORTAN_:___
Re_l-_e Safety Guideines
and All Instructions Carefully
Before Operating.
CRRFTSMRN,
GASOLINE ENGINE
AIR COMPRESSOR
II
ASSEMBLY
OPERATION
MAINTENANCE
REPAIR PARTS
Record in the spaces provided.
(1) The model number which can be found
on the maintenance label onthe front of
the air tank.
(2) The cede number which can be found
onthefoil labelonthe rear ofthe airtank.
(3) The Manufacturers Number {ASME
Code Compressor only) is located on
the met a_data plate which is welded
onto the backside of the air tank. (This
data plate is painted the same color as
thetank.)
(4) The Engine Manufacturer's name is
located onthe frontof the engine.
(5) The EngineModel Number stamped on
top oftheengine.
(6) The EngineType which can be found
stamped on top of the engine.
Retain these numbers for future
reference.
Model No.
Code No.
Mfg. No,
Engine Mfg. Name
Engine Mfg. Model
Engine Mfg, Type
• This product Is not equipped with a spark erresUlng muffler. If the product will be used around flammable
materials, or on land covered with materials such as agricultural crops, forest, brush, grass, or other similar
items, then an approved spark arrestor must be installed and is legally required in the state of California. It is a
violation of California statutes section 130050 and/or sections 4442 and 4443 of the California Public Resources
Code, unless the engine is equipped with a spark arrestor, as defined in section 4442, and maintained in effective
working order. Spark arrestors are also required on some U, S. Forest service land and may also be legally
required under other statutes and ordinances.
Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects or
other reproductive harm.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
D20396 Rev, 0 2/16/00
Page
SAFETY GUIDELINES ...................................................................................................... 3
WARNING CHART ........................................................................................................... 3-5
SPECIFICATION CHART ................................................................................................. 6
GLOSSARY ...................................................................................................................... 6
ACCESSORIES FOR USE WTIH
SEARS AIR COMPRESSORS ...................................................................................... 6
GENERALINFORMATION ............................................................................................... 7
DESCRIPTION OF OPERATION ...................................................................................... 7
ASSEMBLYINSTRUCTIONS ........................................................................................... 8
Items You Will Need to Assemble Your Compressor .................................................. 8
Installing Handle, Foot Extension Bracket, Wheels, Shut Off Valve ............................ 8
INSTALLATION AND BREAK-IN
PROCEDURES ................................................................................................................ 9-10
Location of Air Compressor ........................................................................................ 8
Permanent Installation ............................................................................................... g
Lubrication, Oil and Gasoline ...................................................................................... 9
Break-In Procedures ................................................................................................... 10
OPERATING PROCEDURES ............................................................................................ 11
MAINTENANCE .............................................................................................................. 11-14
AirCompressor ........................................................................................................... 11
Compressor Pump Air Intake Filter-- Inspection and Replacement .......................... i. 11
Compressor Oil-- Checking and Changing ................................................................ 11
Check Valve--Inspection and Replacement .............................................................. 11
Safety Valve -- Inspection and Replacement ............................................................. 11
Engine-- Oil Change and Air Cleaner ......................................................................... 11
Engine--Adjustments ............................................................................................... 11
Belt-- Replacement ................................................................................................... 13
Pulley and Flywheel -- Alignment .............................................................................. 14
STORAGE ........................................................................................................................ 13
TROUBLESHOOTING GUIDE ......................................................................................... 15-16
AIR COMPRESSOR DIAGRAM ........................................................................................ 18
Parts List .................................................................................................................... 19
COMPRESSOR PUMP DIAGRAM .................................................................................... 20
Parts List .................................................................................................................... 21
HOWTO ORDER REPAIR PARTS ....................................................................... Back Cover
WARRANTY ......................................................................................................... BackCover
This manual contains information that is important for you to know and understand. This information relates to
protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information,
we use the symbols to the right. Please read the manuar and pay attention to these sections.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious
iniurv.
WARNING indicates a potentially hazardous situa-
tion which, if not avoided, could result in death of
CAUTION indicates a potentially hazardous situation
which, if not avoided, _ result in minor or moder-
ate in'lUnt.
CAUTION used without the safety alert symbol indi
cates a potentially hazardous situation which, if not
avoided, _ result in i_roDertv damaae.
2 - ENG
D20396 Rev 0 2/16/00
___ SAV_TIONS I_
IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY
DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.
.so°xosoo [ li l
WHAT CAN HAPPEN
GASOLINE AND GASOLINE VAPORS CAN BECOME IGNITED
BY COMING INTO CONTACT WITH HOT COMPONENTS SUCH
AS THE MUFFLER, FROM ENGINE EXHAUST GASES, OR
FROM AN ELECTRICAL SPARK.
COMBUSTIBLE MATERIALS WHICH COME INTO CONTACT
WITH HOT ENGINE PARTS CAN BECOME IGNITED,
UNATTENDED OPERATION OF THIS PRODUCT COULD
RESULT IN PERSONAL iNJURY OR PROPERTY DAMAGE,
HOW TO PREVENT IT
TURN ENGINE OFF AND ALLOW IT TO COOL BEFORE
ADDING FUEL TO THE TANK. EQUIP AREA OF OPERATION
WITH AFIRE EXTINGUISHER CERTIFIED TO HANDLE
GASOLINE OR FUEL FIRES,
ADD FUEL OUTDOORS IN AWELL VENTILATED AREA. MAKE
SURE THERE ARE NO SOURCES OF IGNIT[ON, SUCH AS
CIGARE-FrES NEAR REFUELING LOCATION.
OPERATE COMPRESSOR IN A CLEAN, DRY, WELL VENTILATED
AREA A MINIMUM OF FORTY-EIGHT INCHES FROM ANY BUILD-
ING, OBJECT OR WALL. DO NOT OPERATE UNIT INDOORS
OR IN ANY CONFINED AREA.
STORE FUEL IN A SECURE LOCATION AWAY FROM
COMPRESSOR.
ALWAYS REMAIN IN AI-FENDANCE WITH THE PRODUCT
WHEN IT iS OPERA'RNG.
RISK OF BURSTING I_
IRTA_: THE FOLLOWING CONDITIONS COULD LEAD TO AWEAKENING OF THE TANK, AND RESULT IN A
VIOLENT TANK EXPLOSION AND COULD CAUSE PROPERTY DAMAGE OR SERIOUS INJURY.
WHAT CAN HAPPEN
1. FAILURE TO PROPERLY DRAIN CONDENSED WATER
FROM THE TANK, CAUSING RUST AND THINNING OF THE
STEEL TANK.
2. MODIFICATIONS OR A_EMPTED REPAIRSTO THE TANK.
3. UNAUTHORIZED MODIFICATIONS TO THE UNLOADER
VALVE, SAFETY VALVE, OR ANY OTHER COMPONENTS
WHICH CONTROL TANK PRESSURE.
4. EXCESSIVE VIBRATION CAN WEAKEN THE AIR TANK AND
CAUSE RUPTURE OR EXPLOSION. EXCESSIVE
VIBRATION WILL OCCUR IF THE COMPRESSOR IS NOT
PROPERLY MOUNTED OR IF THE ENGINE OPERATES
ABOVE RECOMMENDED RPM.
ATTACHMENTS & ACCESSORIES:
EXCEEDING THE PRESSURE RATING OF AIR TOOLS, SPRAY
GUNS, AIR OPERATED ACCESSORIES, TIRES AND OTHER
INFLATABLES CAN CAUSE THEM TO EXPLODE OR FLY
APART, AND COULD RESULT IN SERIOUS INJURY.
HOW TO PREVENT IT
DRAIN TANK DAILY OR AFTER EACH USE, iF TANK DEVELOPS
ALEAK, REPLACE IT IMMEDIATELY WITH A NEW TANK OR
REPLACE THE ENTIRE COMPESSOR
NEVER DRILL INTO, WELD, OR MAKE ANY MODIFICATIONS TO
THE TANK OR ITS AT[AGHMENTS.
THE TANK IS DESIGNED TO WITHSTAND SPECIFIC OPERATING
PRESSURES. NEVER MAKE ADJUSTMENTS OR PARTS
SUBSTITUTIONS TO ALTER THE FACTORY SET OPERA_NG
PRESSURES.
DO NOT REMOVE THE STIFFENER BAR CONNECTING THE
COMPRESSOR PUMP TO THE ENGINE, EXCEPT TO ADJUST BELT
TENSION, THEN SECURELY TIGHTEN THE STIFFNER BAR NUTS.
THIS BAR CONTROLS OUTFIT VIBRATION.
FOR ESSENTIAL CONTROL OF AIR PRESSURE, YOU MUST
INSTALL A PRESSURE REGULATOR AND PRESSURE GAUGE
TO THE AIR OUTLET OF YOUR COMPRESSOR FOLLOW THE
EQUIPMENT MANUFACTURERS RECOMMENDATION AND NEVER
EXCEED THE MAXIMUM ALLOWABLE PRESSURE RATING OF
A_rACHMENTS. NEVER USE COMPRESSOR TO INFLATE
SMALL LOW-PRESSURE OBJECTS SUCH AS CHILDREN'S
TOYS, FOOTBALLS, BASKETBALLS. ETC.
3-ENG D20396 Rev 0 2/16/00
RISK FROM FLYING OBJECTS
WHAT CAN HAPPEN
THE COMPRESSED AIR STREAM CAN CAUSE SOFT TISSUE
DAMAGE TO EXPOSED SKIN AND CAN PROPEL DIRT, CHIPS,
LOOSE PARTICLES AND SMALL OBJECTS AT HIGH SPEED,
RESULTING IN PROPERTY DAMAGE OR PERSONAL INJURY.
HOW TO PREVENT IT
ALWAYS WEAR ANSI Z87.1 APPROVED SAFETY GLASSES WITH
SIDE SHIELDS WHEN USING THE COMPRESSOR.
NEVER POINT ANY NOZZLE OR SPRAYER TOWARD ANY PART
OF THE BODY OR AT OTHER PEOPLE OR ANIMALS.
ALWAYS TURN THE COMPRESSOR OFF AND BLEED
PRESSURE FROM THE AIR HOSE AND TANK BEFORE
ATTEMPTING MAINTENANCE, ATTACHING TOOLS OR ACCES-
SORIES.
RISK TO BREATHING
WHAT CAN HAPPEN
BREATHING EXHAUST FUMES FROM ENGINE WILL CAUSE
SERIOUS INJURY OR DEATH.
THE COMPRESSED AIR FROM YOUR COMPRESSOR IS NOT
SAFE FOR BREATHING! THE AIR STREAM MAY CONTAIN
CARBON MONOXIDE, TOXIC VAPORS OR SOLID PARTICLES
FROM THE TANK.
SPRAYED MATERIALS SUCH AS PAINT, PAINT SOLVENTS, PAINT
REMOVER, INSECTICIDES, WEED KILLERS, CONTAIN HARM-
FUL VAPORS AND POISONS.
HOW TO PREVENT IT
ALWAYS OPERATE AIR COMPRESSOR OUTSIDE IN A CLEAN,
WELL VENTILATED AREA. AVOID ENCLOSED AREAS SUCH AS
GARAGES, BASEMENTS, STORAGE SHEDS, WHICH LACK A
STEADY EXCHANGE OF AIR. KEEP CHILDREN, PETS AND
OTHERS AWAY FROM AREA OF OPERATION.
NEVER INHALE AIR FROM THE COMPRESSOR EITHER
DIRECTLY OR FROM A BREATHING DEVICE CONNECTED TO THE
COMPRESSOR.
WORK IN AN AREA WITH GOOD CROSS-VENTILATION. READ
AND FOLLOW THE SAFETY INSTRUCTIONS PROVIDED ON THE
LABEL OR SAFETY DATA SHEETS FOR THE MATERIAL YOU ARE
SPRAYING. USE A NIOSH/MSHA APPROVED RESPIRATOR
DESIGNED FOR USE WITH YOUR SPECIFIC APPLICATION.
RISK FROM MOVING PARTS
WHAT CAN HAPPEN
THE ENGINE CAN START ACCIDENTALLYIF THE FLYWHEELIS
TURNED BY HAND OR MOVED BY PULLING ON THE STARTER
ROPE.
MOVING PARTS SUCH AS THE PULLEY, FLYWHEEL AND BELT
CAN CAUSE SERIOUS INJURY, IF THEY COME INTO CONTACT
WITH YOU OR YOUR CLOTHING
ATTEMPTING TO OPERATE COMPRESSOR WITH DAMAGED
OR MISSING PARTS OR ATTEMPTING TO REPAIR COMPRES-
SOR WITH PROTECTIVE SHROUDS REMOVED CAN EXPOSE
YOU TO MOVING PARTS AND CAN RESULT IN SERIOUS
INJURY.
HOW TO PREVENT IT
ALWAYS DISCONNECT THE SPARK PLUG AND BLEED
PRESSURE FROM THE TANK BEFORE PERFORMING
MAINTENANCE.
NEVER OPERATE THE COMPRESSOR WITH GUARDS OR
COVERS WHICH ARE DAMAGED OR REMOVED
ANY REPAIRS REQUIRED ON THIS PRODUCT SHOULD BE
PERFORMED BY AUTHORIZED SERVICE CENTER PERSON-
NEL.
4-ENG
D203_ Rev 0 2/16/0Q
RISK OF BURNS
WHAT CAN HAPPEN
TOUCHING EXPOSED METAL SUCH AS THE COMPRESSOR
HEAD OR OUTLET TUBES OR CONTACT WITH HOT ENGINE
PARTS, SUCH AS THE MUFFLER, CAN RESULT IN SERIOUS
BURNS.
THE GASOLINE ENGINE, THE ENGINE MUFFLER, THE COMPRES-
SOR HEAD AND TUBING BECOME VERY HOT DURING
OPERATION.
HOW TO PREVENT IT
NEVER TOUCH ANY EXPOSED METAL PARTS ON ENGINE OR
COMPRESSOR DURING OR IMMEDIATELY AFTER OPERATION.
ENGINE AND COMPRESSOR WILL REMAIN HOT FOR SEVERAL
MINUTES AFTER OPERATION.
DO NOT REACH AROUND PROTECTIVE SHROUDS OR ATTEMPT
MAINTENANCE UNTIL UNIT HAS BEEN ALLOWED TO COOL.
RISK OF FALLING
WHAT CAN HAPPEN
A PORTABLE COMPRESSOR CAN FALL FROM A TABLE,
WORKBENCH OR ROOF CAUSING DAMAGE TO THE COMPRES-
SOR AND COULD RESULT IN SERIOUS INJURY OR DEATH TO
THE OPERATOR.
HOW TO PREVENT IT
ALWAYS OPERATE COMPRESSOR IN A STABLE SECURE
POSITION TO PREVENT ACCIDENTAL MOVEMENT OF THE UNIT.
NEVER OPERATE COMPRESSOR ON A ROOF OR OTHER
ELEVATED POSITION. USE ADDITIONAL AIR HOSE TO REACH
HIGH LOCATIONS.
RISK OF PROPERTY DAMAGE WHEN TRANSPORTING I n
COMPRESSOR
(Fire, Inhalation, Damage to Vehicle Surfaces)
WHAT CAN HAPPEN
FUEL OR OIL CAN LEAK OR SPILL AND COULD RESULT IN FIRE
OR BREATHING HAZARD, SERIOUS INJURY OR DEATH CAN RE-
SULT. FUEL OR OIL LEAKS WILL DAMAGE CARPET, PAINT OR
OTHER SURFACES IN VEHICLES OR TRAILERS.
HOWTO PREVENT IT
IF COMPRESSOR IS EQUIPPED WITH A FUEL SHUT-OFF VALVE,
TURN THE VALVE TO THE OFF POSITION BEFORE TRANSPORT-
ING TO AVOID FUEL LEAKS. IF COMPRESSOR IS NOT EQUIPPED
WITH A FUEL SHUT-OFF VALVE, DRAIN THE FUEL FROM TANK
BEFORE TRANSPORTING. TRANSPORT FUEL ONLY IN AN OSHA
APPROVED CONTAINER. ALWAYS PLACE COMPRESSOR ON A
PROTECTIVE MAT WHEN TRANSPORTING TO PROTECT AGAINST
DAMAGE TO VEHICLE FROM LEAKS. REMOVE COMPRESSOR
FROM VEHICLE IMMEDIATELY UPON ARRIVAL AT YOUR DESTI-
NATION.
GSW.99 -- 9122199
5 - ENG D20396 F!ev 0 2/16/00
Model No.
Engine Horsepower
Compressor DisplacementCFM
CompressorBore
Compressor Stroke
Air Tank/Capacity- Gallons
Approximate UnloaderReset Pressure
Approximate UnloaderBlow-OffPressure
SCFM @ 40 psig
SCFM @ 90 psig
919.157251
5
15.3
2 7/8"
2"
20ASME
90
110
12.0
10.0
SCFM: Standard cubic feet per minute; a unit of
measure of air delivery.
PSIG: Pounds per square inch gauge; a unitof
measure of pressure.
ASME: American Society of Mechanical Engineers;
made, tested, inspected and registered to meet the
standardsof the ASME.
CFM: Cubic feet per minute.
Unloader Blow-Off Pressure: All models are continu-
ously running outfits controlled by tank pressure when
the maximum tank pressure is obtained, the unloader
valve will blow-off. This will cause the compressor to
exhaust the air to the atmosphere and not the tank.
This decreases the load on the engine and allows it to
run at a near no-load condition.
Unloader Reset Pressure: When the tank pressure
drops to apredetermined point, the unloader valve
closes. The tank pressure will now increase until it
reaches the unloader blow-off pressure.
The following accessories are available through the current general sales catalog or at full-line Sears stores,
SPRAY GUNS
BLOW GUNS
• AIR CAULKING GUNS
eAIR POWER WASHER
"SANDBLASTERS
• AIR BRUSH SET
oIN-LINE FILTERS
• TIRE CHUCKS
PAINT TANKS
•AIR CARRY TANKS
INFLATOR KITS
QUICK CONNECTOR SETS
(various sizes)
AIR PRESSURE REGULATORS
OIL FOG LUBRICATORS
AIR TOOLS:
Sanders
Drills
Impact Wrenches
Rachets
=AIR HOSE:
1/4" or 3/8" I.D.
in various lengths
6 - ENG
020396 Rev 02/16/00
You have purchased an air compressor unit consisting of
a 2 cylinder, single-stage air compressor pump and air
tank. Included with portable compressors are wheels,
gauges, and handle.
Your air compressor can be used for operating paint spray
guns, air tools, caulking guns, grease guns, air brushes,
sandblaster, or inflating tires and plastic toys, spraying
weed killers, insecticides, etc.
An air pressure regulator is usually required for most of
these applications. Regulators can be purchased from
most Sears stores or through the Sears Power Tool
Catalog.
Separate air transformers which combine the functions or
air regulation and/or moisture and dirt removal should be
used where applicable.
ON/OFF
SWITCH-_-_
UNLOADER VALVE
VALVE
SHUTOFF VALVE
CHECK
VALVE
Figure 1
Air Compressor Pump: To compress air, the pistons
move up and down in the cylinders. On the downstroke,
air is drawn in through the air intake filter and then through
the air intake valves. The exhaust valve remains closed.
On the upstroke of the piston, air is compressed. The
intake valves close and compressed air is forced out
through the exhaust valve, th rough the outlet tube, through
the check valve and into the air tank. Working air is not
available until the compressor has raised airtank pressure
above that required at the air outlet.
Throttle Control: Athrottle control has been incorporated
as an extra feature. When maximum tank pressure is
reached and the unloader valve unloads air, it also
activates a throttle control on the engine. This gas saving
featu re holds the engine at a factory-set idling speed until
air pressure in the air tank drops to reset pressure; it then
reactivates the throttle control and accelerates the engine
to full throttle.
Unloader Valve: All models are continuously running
outfits controlled by tank pressure. When the maximum
tank pressure is obtained, the unloader valve will exhaust
the compressed air to the atmosphere (blow-off). When
the pressure drops to a predetermined point, the unloader
valve closes and causes the tank pressure to increase.
Safety Valve: If the pressure switch does not shut off the
air compressor at or near its cut-out pressure setting, the
safety valve will protect against high pressure by "pop-
ping out" at its factory set pressure (slightly higherthan the
pressure switch cut-out setting).
Check Valve: When the air compressor is operating, the
check valve is "open," allowing compressed air to enter
the air tank. When the air compressor reaches "cut-out"
pressure, the check valve "closes," allowing air pressure
to remain inside the air tank. If the air is not unloaded, the
motor will try to start, but will be unable to. The check valve
allows the motor to restart freely.
Shut Off Valve: Turn the knob counterclockwise to open
the valve and clockwise to close.
7 - ENG D20396 Rev 0 2/16/00
Item You Will Need To Assemble Your Compres-
sor
20 oz. of oil for the engine (see Briggs & Stratton
instructions). Use 10W30 high quality motor oil
16 oz. of Sears compressor oil or SAE 20-20W
teflon tape
• a9/16" socket oropen-endwrench ferattachingthe
wheels
a 7/16" open-end wrench for attaching the foot
extension bracket and rubber feet
aW' open-end wrench for attaching the shut-off
valve and air outlet adapater.
I_,V;l_,1:]Oll_[€
Installing Handle, Foot Extension Bracket,
Wheels, Outlet Valve
THE WHEELS AND HANDLE DO NOT
PROVIED ADEQUATE CLEARANCE, STABIL-
ITY OR SUPPORT FOR PULLING THE UNIT
UP AND DOWN STAIRS OR STEPS. THE
UNIT MUST BE LIFTED OR PUSHED UP A
RAMP.
Oo not use the engine gas tank as a sup-
port for lifting the air compressor.
1. Insert the handle into pockets under the tank saddle.
Put one set screw through hole in one side of tank
saddle and tighten down on handle.
EXCESSIVE TANK VIBRATION CAN
WEAKEN THE AIR TANK AND CAUSE
RUPTURE OR EXPLOSION. RUBBER FEET
MUST BE INSTALLED.
2, Attach the rubber feet to the bottom of the foot
extension bracket, Attach foot extension bracket to
the air tank bracket. Use one cap screw, one lock
washer, and one hex nut at each end. Tighten.
3. The leg bracket on the underside of the air
compressor tank has 2 holes on each side for
mounting the wheels. Place one shoulder bolt through
the hole in a wheel. Next, push the bolt through the
LOWER hole ofthe leg bracket and screw on one
hexlocking nut. The special locking nut does not turn
freely. Tighten the nut firmly until it contacts the tan k
leg. See pg. 16. The outfit will sit level if the wheels
are properly installed.
4. Apply teflon tape to the tapered pipe threads on
the adapter and tighten into the manifold. Install the
swivel connection end of the shut-off valve to the
straight threaded end of the adapter (pipe sealant is
not required) and tighten this connection. See photo
below.
It may be necessary to brace or support
one end of the outfit when attaching the
wheels and the foot extension bracket
because the air compressor will have a
tendency to tip before both wheels are
assembled.
SWFVEL MANIFOLD
SHUT-OFF CONNECTION
VALVE
5. Attach the spark plug wire to the spark plug.
Location of the Air Compressor
.I_l¥1_I_ U_f_:
EXCESSIVE TANK VIBRATION CAN WEAKEN
THE AIR TANK AND CAUSE RUPTURE OR
EXPLOSION. RUBBER FEET MUST BE
INSTALLED.
D20396 Rev 0 2116/00
Operate the air compressor in a clean, dry and well
ventilated area. The air intake filter must be kept clear
of obstructions which could reduce air delivery of the air
compressor. The air compressor should be located at
least 12" away from walls or other obstructions that
could interfere with the flow of air through thefan bladed
flywheel. The air compressor crankcase and head are
designed with fins to provide proper cooling, if humidity
is high, Sears air filter can be installed to remove
excessive moisture. Closely follow the instructions pack -
aged with the filter for proper installation.
8-ENG
Permanent Installation Lubrication, Oil and Gasoline
BOLTING LEGS TO A STIFF SURFACE CAN
CAUSE TANK RUPTURE RESULTING IN
SERIOUS INJURY OR DAMAGE. DO NOT
PERMANENTLY MOUNT COMPRESSOR TO
ANY SURFACE WITHOUT USING THE
VIBRATION MOUNT KIT.
This compressor may be permanently mounted in a
Ioaction such as e truck bed, it desired. A vibration
mount kit is included for this purpose.
1. In order to maintain adequate ventilation for com-
pressor cooling and to avoid contact with pick-up
truck bed, always mount the outfit at least 8" from
any vertical wall. Using the holes in the air tank legs
as a guide, mark and drill four 5/16" diameter holes
in the mounting surface.
2. Insert the vibration mounts in the mounting holes.
Place a flat washer under the mounting surface and
secure each mount with a lock washer and nut. See
figure 2.
3. Set the outfit on the exposed threaded ends of the
mount to the airtank legs with a lock washer and nut.
LOCKWASHER
Figure 2
Compressors are shipped without oil. Do not
attempt to operate this air compressor without
first adding oil to the compressor pump
crankcase and engine crankcase.
Place unit on a level surface. Remove compressor oil fill
plug and slowly add a special compressor oil such as
Sears compressor oil or SAE-20-20W SF motor oil until
it is even with the top of the oil fill hole. (It must not be
allowed to be lower than 3/8" - 6 th reads down - fro m the
top.) When filling the crankcase, the oil flows very
slowly. If the oil is added too quickly, it will overflow and
appear to be full. (Crankcase oil capacity is 16 fluid
ounces.) Under winter-type conditions use SAE 10W oil.
(Multi-viscosity oil - 10W30 - will leave carbon deposits
on critical components reducing performance and com-
pressor life.) Replace oil fill plug.
Remove engine oil fill plug and slowly add oil to the point
of overflowing. Use a high quality oil classified "FOR
SERVICE SC, SD, SE or MS,". See Briggs and Stratton
"OPERATING AND MAINTENANCE INSTRUCTIONS" for
recommended SAE viscosity grades. (Engine crankcase
capacity is 20 fluid ounces.)
For your convenience, purchase a W' NPT nipple 2V2"
long, and a 1/4" NPT x 1/4"NPT coupling (pipe collar) to
allow ease in draining oil. Remove oil drain plug on the
gas tank side of the engine and install the nipple. Thread
the ooupting on the end of the nipple and screw the drain
plug in the coupling. See figure 3.
COUPLING
DRAIN
NIPPLE
Figure 3
With the unit in a level position, fill the gas tank (approx.
3/4 gal.) with fresh, clean unleaded gasoline. Regular
gas is an acceptable substitute. Do not use premium
gasoline.
Gasoline Vapor is highly flammable. Refuel
outdoors preferably, or only in well venti-
lated areas. Do not refuel or check gaso-
line level while the engine is running. Do
not store, spill or use gasoline near an
open flame.
9 - ENG D20396 Ray 0 2/16/0Q
Oo not mix oil with gasoUne.
Break-In Procedures
Open outlet valve to prevent pressure from building up
in the tank. Set toggle lever of unloader valve in the
vertical position to relieve compressor head pressure.
See figure 4. Move the choke lever to "choke" position
and move on -off lever to the "on" position. See figure 5.
Pull choke allthe way out. Move stop switch away from
spark plug.
OPEN
POSITION
I
tt'tP__ ". I
k & /
CLOSED
POSITION
RE_r..IlII| [e]_
Figure 4
[ IRUN
Figure 5
A warm engine requires less choking than a cold engine.
1.
Unit is top heavy. Make sure the compres-
sor is stable and will not tip before pulling
the starting cord,
Place your left hand on the air compressor handle,
and your right hand on the starter handle, and pull
cord out quickly to overcome engine compression
and prevent "kickback". If engin e does not start,
push the choke about three-quarters of the way in or
choke level three quarters to the left and pull starter
handle again. When engine starts, push choke in or
choke lever to the left gradually.
2,
3.
4,
Serious damage may result in the following
break-in instructions are not followed.
Pump Break-in: Open the outlet valve to prevent tank
pressure build-up. Run the air compressor for 30
minutes to seat the rings and lubricate all internal
surfaces. This operation must be completed only
once when first putting the unit in service.
After completing the above, and when ready to begin
using the compressor, move the unloader valve
toggle lever to a horizontal position. Close the outlet
valve to build tank pressure.
Engine Break-in: After the first 5 hours of normal
running, change the engine oil. Then after every 25
hours the engine oil should be changed.
10 - ENG
D20396 Rev 0 2/16/00
1. Before attaching an air hose or accessory, make
sure the engine is off. Close the outlet valve or
pressure regulator. (If an optional air pressure
regulator is not used, do not use accessories rated
at less than 110 psig.)
2. Attach hose and accessory.
TOO MUCH AIR PRESSURE CAUSES A
HAZARDOUS RISK OF BURSTING. CARE-
FULLY FOLLOW STEPS 3 THROUGH 10
EACH TIME THE COMPRESSOR IS USED.
3. Check the manufacturer's maximum pressure
rating for air tools and accessories. The compressor
outlet pressure must never exceed the maximum
pressure rating.
4. Start the engine and allow tank pressure to build.
Your outfit is ready for use.
Compressed air from the outfit may contain
water condensation and oil mist. Do not
spray unfiltered air at an item that could
be damaged. Some air operated tools or
devices may require filtered air. Read the
instructions for the air tool or device.
When you are finished:
5. Turn offengine.
6. Shut-off outlet valve or air pressure regulator.
7. Remove air tool or accessory.
8. Open outlet valve or regulator and allow air to slowly
bleed from the tank. Closethe outlet vavleor regulator
when the tank pressure is approximately 20 psig.
g.
10,
WATER WILL CONDENSE IN TANK. IF NOT
DRAINED, WATER WILL CORRODE AND
WEAKEN THE AIR TANK CAUSING A RISK
OF TANK RUPTURE. SEE STEP 9.
With tank pressure at approximately 20 PSI, open
the drain cock and allow moisture to drain. Turn the
drain T-handle counterclockwise to open.
NOTE
If drain cock is clogged, release all air pres-
sure. The drain cock can then be removed,
cleaned, and then reinstalled.
After the water has been drained, close the drain
cock. The compressor outfit can now be stored.
DURING MAINTENANCE, YOU COULD BE EXPOSED TO COMPRESSED AIR OR MOVING PARTS. PER-
SONAL INJURIES CAN OCCUR. BEFORE DOING ANY MAINTENANCE OR REPAIR, DISCONNECT THE
SPARK PLUG WIRE TO PREVENT ACCIDENTAL STARTING, AND RELIEVE AIR TANK PRESSURE. NEVER
OPERATE THE COMPRESSOR WITH THE BELT GUARD REMOVED.
Air Compressor
Aclean air compressor and engine run cooler and
provide longer service. Clean or blow off fins and any
other parts of the air compressor and enginethat collect
dust or dirt, Do not place rags, containers or other
material on or against the compressor. Ventilation is
necessary to maintain proper air compressor operating
temperature.
Compressor Pump Air Intake Filter --
Inspection and Replacement
A dirty air filter will not allow the compressor to operate
at full capacity. Before you use the compressor, check
the air filter to be sure it is clean.
Compressor Oil -- Checking and Changing
Check oil level in the crankcase daily. The oil level
should be even with the top of the fill hole and must not
be allowed to be lower than 3/8" from the top (6threads)
at any time. It is recommended that the oil be changed
after every 100 hours of operation. To drain the oil,
remove the oil drain plug and collect the oil in a suitable
container. Be sure to replace the plug securely before
adding new oil. Use a special compressor oil such as
Sears compressor oil or SAE 20-20W SF motor oil.
(Crankcase oil capacity is 16 fluid ounces.) Under
extreme winter conditions use 10 weight oil. Multi-
viscosity oil (10W30) will leave carbon deposits on
critical components reducing performance and com-
pressor life.
If it is dirty, replace with a new filter. The filter may be
removed by using a pair of needle nose pliers or a
screwdriver. Pull or pry out the old filter and push in a
new one.
Check Valve -- Inspection and Replacement
Remove the check valve for inspection or replacement
if air is leaking constantly back through the check valve.
Use the following procedure to inspect, clean or replace
the check valve.
11 - ENG 020396 Rev 0 2/16/00
1.
2.
3.
4.
5,
6.
Release air pressure from the air tank.
Loosen the top and bottom tube nuts and remove the
outlet tube (Nos. 4 and 6).
Unscrew the check valve (turn counterclockwise)
using a socket wrench (No. 3).
Check that the valve disc moves freely inside the
check valve and that the spring holds the disc in the
upper, closed position. The check valve may be
cleaned with a solvent.
Apply sealant to the check valve threads. Reinstall
the check valve (turn clockwise). The disc should still
move freely -- do not overtighten.
Replace the outlet tube and tighten top and bottom
nuts (Nos. 6 and 4).
Safety Valve -- Inspection and Replace-
ment
IF THE SAFETY VALVE DOES NOT WORK
PROPERLY OVER-PRESSURIZATION MAY
OCCUR, CAUSING AIR TANK RUPTURE OR
EXPLOSION. OCCASIONALLY PULL THE
RING ON THE SAFETY VALVE TO MAKE
SURE THAT THE SAFETY VALVE OPERATES
FREELY. IF THE VALVE IS STUCK OR DOES
NOT OPERATE SMOOTHLY, IT MUST BE
REPLACED WITH THE SAME TYPE OF VALVE
HAVING AN IDENTICAL PRESSURE RATING.
Engine -- Oil Change and Air Cleaner
See Briggs & Stratton "Operating and Maintenance In-
structions" for information regarding engine oil changes
and air cleaner service.
Engine -- Adjustments
Read the Briggs & Stratton "Operating and Maintenance
Instructions" that were provided with your compressor.
The gasoline engine was adjusted and set at the factory
to ensure correct operation. However, variationsin gaso-
line quality and octane, humidity, altitude or load may
adversely affect engine performance. As a result, minor
adjustments of fuel mixture or speed controls may be
necessary.
To adjust the fuel mixture, turn the needle valve clock-
wise until it closes• See figure 6.
Figure 6
NEEDLEVALVE
NOTE
The air cleaner must be in place when any
carburetor adjustments are made.
Turn the needle valve clockwise (in) until the
engine misses, noting the valve position
(lean mixture). Turn the needle valve coun-
terclockwise (out) until engine runs roughly,
again noting valve position (rich mixture).
Now, turn the needle valve clockwise (in) to
the point midway between lean and rich
where the engine runs smoothly.
If the compressor stalls frequently during
acceleration from idle speed, richen mixture
sightly (by turning the needle valve out
slowly). If this adjustment does not elimi-
nate the stalls, adjust the idle speed to a
slightly higher level by loosening the two jam
nuts on the throttle control cylinder, read-
justing its position and retightening the
nuts. See figure 7. Proper idle speed is
between 2400 and 2600 RPM.
If the throttle mechanism fails to operate
smoothly, preventing the engine from returing
to full throttle speed when tank pressure
falls below 90 psig, it may be necessary to
lubricate it with a light lubricating oil. See
figure 7.
LUBRICATE
rER
SLOWER
The needle valve point may be damaged if
turned in too far.
Turn the needle valve 1_/2revolutions counterclockwise
to establish a point of reference. Start the engine and
allow it to warm up.
Figure 7
Proper no-load engine speed may be checked and
adjusted using the following procedures:
1. Remove the belt guard and belt. Start engine
12 - ENG
D20396 Hey 0 2/16/00
NOTE
This is the only time you should operate
your compressor with the belt guard
removed. Use caution when checking
engine speed.
"vvRIiW_]_IR[_
High engine speeds greatly increase
vibration loads on air tank. This could
weaken the tank and cause it to rupture or
explode. Damage to the engine can also
occur. Engine RPM must be set per specifi-
cation.
2. Measure engine speed with belt removed using a
tachometer. Speed should be as follows:
Compressor Model No.
919.157251
No-Load (Max)
Speed (± 100 RPM)
3700 RPM
3.
If speed is correct go to Step 5.
Four bolts fasten the engine to tank base. Position
yourself on the starter rope side of engine and locate
that engine mounting bolt nearest you on the left. In
this area, there is one vertical spring. Locate the
vertical spring situated directly above the mounting
bolt just described.
Locate lever to which the lower end of the vertical
spring is attached. See figu re 8. Using needle nosed
pliers, bend the lever slightly downward to increase
engine speed or bend slightly upward to decrease
engine speed.
SERIOUS INJURY OR DAMAGE MAY OCCUR
IF PARTS OF THE BODY OR LOOSE ITEMS
GET CAUGHT IN MOVING PARTS. NEVER
OPERATE THE OUTFIT WITH THE BELT
GUARD REMOVED. THE BELT GUARD
SHOULD BE REMOVED ONLY AFTER THE
SPARK PLUG WIRE HAS BEEN DISCON-
NECTED.
Belt Replacement
To replace belt:
1. Disconnect spark plug wire.
2. Remove belt guard.
3. Loosen four engine mounting screws, two saddle/
stiffener plate screws, handle set screw, and stiff
ener bar nut on engine and slide engine toward
compressor.
4. Remove belt and replace with new.
NOTE
The belt must be centered over the grooves
on the flywheel and engine pulley.
5. Push the engine back into regular position. Achieve
belt tension by inserting a large screwdriver into the
hole in the saddle which is located on the belt guard
side of the saddle below the engine and prying the
stiffener plate back. See figure 9. Proper tension is
approximately 1/4" belt deflection measured mid
way between the pulley and flywheel when a 3-
pound weight or equivalent finger pressure is
applied at this point. See figure 10.
TANK
SADDLE
ACCESS
THROTTLE ADJUSTMENT
INCREASE-BEND DOWN
DECREASE oBEND UP /
BEND HERE
Figure 8
:4. Check the engine speed again and readjust as
necessary.
5. Shut off engine, install belt, adjust belt tension (see
Belt Replacement) and reinstall belt guard.
Figure 9
STIFFENER
PLATE ADJUSTMENT
SLOTS IN
STIFFENER PLATE
13 - ENG D20396 Rev 0 2/16/00
Figure 10
6. Hold belt tension until two engine mounting screws
are tightened securely+
7. Tighten remaining engine mounting screws, saddle/
stiffener plate screws, handle set screw and
stiffener bar nut.
8. Reinstall belt guard and screws.
NOTE
Once the engine pulley has been moved from
its factory set location, the grooves of the
flywheel and pulley must be aligned within
1/16" to prevent belt wear,
Pulley and Flywheel -- Alignment
The compressor flywheel and motor pulley must be inline
(inthe same plane) within 1/16" to assure belt retention
within sheave grooves. To check align ment, disconnect
spark plug wire and remove the beltguard. Place a
straightedge against the outside of the flywheel and
measure the distance from it to the nearest groove.
Alignment isachieved when the other end of the straight-
edge is within f/16" of the measured dimension at the
pulley grooves. Squareness is achieved when the pulley
grooves are an equal distance from the straightedge on
both sides of the motor shaft.
Before You Store The Air Compressor
1. Review the "Operating Procedures +'and
"Maintenance" sections onthe precedingpagesand
performmaintenance asnecessary. Drain the water
from the air tank.
2. Reviewthe Briggs&Stratton "Operating andMainte-
nance Instructions".
3.
4.
Remove the air tool or accessory.
Protect the air hose from damage (such as being
stepped on or run over). Wind it loosely around the
outfit handle.
5, Store the compressor in a clean and dry location,
14 - ENG
D20396 Rev 0 2/16/00
gVtIW-'1_
UNIT CYCLES AUTOMATICALLY WHEN POWER IS ON. WHEN DOING MAINTENANCE, YOU MAY BE
EXPOSED TO VOLTAGE SOURCES, COMPRESSED AIR OR MOVING PARTS. PERSONAL INJURIES
CAN OCCUR. BEFORE PERFORMING MAINTENANCE OR REPAIR, TURN OFF AND LOCK OUT
ELECTRIC POWER AND BLEED OFF AIR TANK PRESSURE. NEVER OPERATE THE COMPRESSOR
WITH THE BELT GUARD REMOVED.
PROBLEM
Excessive tank pressure - safety
valve pops off.
Air leaks at fittings or hose.
CAUSE
Unloader valve does not release pressure
when tank reaches "blow-off" pressure•
Tube or hose fittings are not tight enough.
CORRECTION
Unloader valve must be replaced•
Tighten fittings where air can be heard escaping.
Check fittings under soapy water solution. DO NOT
OVER-TIGHTEN.
Air leaks inside check valve, Defective or dirty check valve. Remove and clean or replace check valve. DO NOT
OVER-TIGHTEN.
Continuous air leak at unloader Defective checkvalve, Turn off engine, move unloader valve toggle lever to
valve• vertical position. If air leaks out of tank through
unloader valve, clean or replace check valve.
Air leaks at air tank welds. Defective air tank. Air tank must be replaced. Do not attempt repair of
any leaks.
Air leak from safety valve. Possible defect in safety valve•
Knocking noise, Defective check valve.
Loose pulley.
Low oil level (Compressor or engine).
Loose flywheel.
Loose compressor or engine mountin(
screws.
Loose belt.
Carbon build-up.
Stiffener bar loose,
Prolong excessive use of air.
Compressor is not large enough for air
requirement.
Compressor is not supplying
enough air to operate accesso-
ries.
Restricted air intake filter.
Loose belt.
Hole in hose.
Check valve restricted
Air leaks•
DO NOT DRILL INTO, WELD OR OTHER-
WISE MODIFY AIR TANK. IT WILL BE
WEAKENED.
Operate safety valve manually by pulling on ring. If
valve still leaks, it should be replaced.
Remove and clean or replace.
Tighten pulley set screw.
Maintain prescribed oil level• Add oil
Tighten screw•
Check bolts. Tighten as required•
Tension belt per instructions on page 12, step 5.
Remove the head and valve plate. Clean the valve
)late and the top of the piston. (Be sure carbon does
not fall into the cylinder.) Reassemble to 25-30 ft,lbs.
using new gasket and torque screws.
Check both nuts and tighten if required
Decrease amount of air usage.
Check the accessory air requirement• If it is higher
than the SCFM or pressure supplied by your air
compressor, you need a larger compressor.
Clean or replace air intake filter•
Adjust belt tension.
Check and replace•
Remove and clean or replace•
Tighten fittings• (See Air Leaks section of Trouble-
shooting Guide•)
15 - ENG D20396 Rev 0 2/16/00
PROBLEM
Excessive belt wear.
CAUSE
Loose belt.
Pulley misalignment.
Loose pulley.
Squealing sound. Loose belt.
There is no oil in the compressor.
Engine will not run The stop switch is in the "stop" position.
The gasoline tank is empty.
The choke is not set properly.
Excessive vibration.
Improper fuel mixture,
Air tank pressure is too high,
The unloading valve toggle lever is in a
horizontal position.
Stiffener bar or engine and compressor
mounting screws are loose.
CORRECTION
Adjust tension per instruction on page 12, step 5.
Adjust pulleys per instructions on page 13.
Check for worn keyway or pulley bore. Also check
for bent motor shaft. Replace parts if necessary.
Adjust belt tension per instructions on page 12,
step 5.
Add oil to top of fill hole in base.
Move the stop switch away from the spark plug.
Fill the tank with gas.
Re-set the choke. Remember, a warm engine
requires less choking that a cold engine.
Adjust the fuel mixture,
Open the ball valve and reduce tank pressure to less
than 40 psig.
Place unloading valve toggle lever in a vertical
3osition.
EXCESSIVE VIBRATION COULD
WEAKEN THE AIR TANK AND CAUSE IT
TO RUPTURE OR EXPLODE. STIFFENER
BAR NUTS AND MOUNTING SCREWS
MUST BE KEPT TIGHTENED. NEVER
OPERATE THE OUTFIT UNLESS
EQUIPPED WITH THE STIFFENER BAR
AND RUBBER FEET.
16 - ENG
D20396 Rev 0 2/16/00
17 - ENG D20306 Rev 0 2/16/00
COMPRESSOR PUMP DIAGRAM
1
56
1
/
5B
13
11..._._:_ <:'--_jlb
4IO
47
43"
41
20
41
18 -ENG
D20396 Rev. 0 2/16/00
KEY
NO.
1
2
3
4
5
6
7
,,'J 8
,z,/9
10
11
12
13
14
15
J 16
17
17A
18
19
2O
21
22
23
24
25
26
27
28
29
3O
31
32
33
34
X 35
X 36
X 37
X 38
39
4O
41
42
43
44
45
46
47
49
5O
j',/51
/./52
,/,/53
pART NUMBER
SSF-953-ZN
CAC-87-1
CAC-437-2
S$P-7812
SSP-7811
AC-0675
AC-0676
SSP-6422
CAC-1041
SSP-6423
CAC-2-1
SSF-8113-ZN
LA-1779-1
SSF-935
255-18
265-17
SSF-g55
CAC-293-1
AC-0337
LA-3020
SSF-928
0AC-423
TIA-4150
GA-348
SS-3222-CD
CAC-226
SSV-4
SS-2110
TA-4473
1,6,-3069
LA-2373-1
CAC°4293
CAC-60
SSF-8080-ZN
SS-2707
SS-656-CD
SS-1503°CD
CAC- 165
SS-6506-CD
$S-391
SS-2-ZN
SST°5301
SS-655-ZN
DAC-159
21181-506
LA-3028-1
SUDL-43-1
CAC-42°1
SSF-30T7
AC-0677
CAC-4275
NOT AVAILABLE
CAC-!036
Self-tapping screw (7 used)
Belt guard
Check valve
Nut sleeve assy 1/2" (2 used)
Nut sleeve assy 1/4" (4 used)
Outlet tube
Pressure release tube
Elbow (3 used)
Compression Spring
Elbow
Bracket
Lock nut
Label, Hot Surface
Screw, #8-32 x 3/8" (2 used)
Filter retainer
Intake filter
Screw, 3/8 - 18 x 7/8" (4 used)
Cylinder head
Compressor pump assembly Model 919.157250
Warning label
Screw, 5/16 - 18 x 7/6" (6 used)
Unloader valve
Safety valve ASME
Pressure gauge
Pipe plug
Manifold
Globe Valve, 1/4" NP]"
Nipple
Air tank, 20 gallon ASME
Label, Craftsman
Label, Maintenance
Wheel, 8" (2 used)
Shoulder bolt (2 used)
Hex nut, #3/8"-16 UNC-2B (2 used)
Drain Valve
Nut #5/16-18 (8 used)
Lock washer, #5/16 (8 used)
Vibration mount (4 used)
Washer, #5/16 (4 used)
Set screw, #1/4 - 20 x 5/8" long
Cap screw, #1/4 - 20 x 3/4" long (4 used)
Rubber feet (2 used)
Hex nut, 1/4" - 20 (4 used)
Foot bracket
Lock washer (2 used)
Label, Billboard
Handle
Stiffener plate
Screw (4 used)
Throttle control tube
Air cylinder assembly (includes two #52, one #8, 9. #54. and #55)
Jam nut, 9/16" - 18 (2 used) available in #51
Throttle bracket
lg- ENG [);0396 f_ev0 2/16/00
103 101
102
f
98
73
L
I
17A
96
I
__t_ 93(oil fill plug)
(oil drain plug)
KEY
NO. PART NUMBER
/,/ 54 CAC-1037
#'./" 55 CAC-1038
/,/ 56 SSF-991-ZN
57 CAC-425-1
58 C-BT-215
59 SS-10448
60 SS-391
61 C-PU-2862
62 CAC - 142
63 SSF-8150
64 CAC- 103
65 SSF-8111-ZN
73 SSF-6627
• 74 265-25
• 75 SSF-9821
/76 CAC-291-1
77 CAC-294
• 78 265-196-1
79 CAC-289-1
/80 CAC-54-2
+ 81 CAC-56-1
+ 82 CAC-58
+ 83 CAC-57
84 265-19
85 CAC-55-1
86 CAC-207
87 265-410
88 SSF-927
/ 89 265-6
90 AC-0205
91 SST-1 O4
v" 92 265-16-1
93 SSP-486
94 DAC-276
95 SSF-925
96 AC-0203
-/ 97 SSP-505
98 SSN-1018
/ 100 AC-0169
101 265-2
102 SSN-1014-ZN
103 SS-3039-ZN
DESCRIPTION
Throttle screw
Throttle link
Self-tapping screw
Engine 5 HP
Poly-V-Belt
Engine shaft key
Set Screw
Pulley
Belt guard closure
Lock nut
Stiffener bar
Lock nut
Shoulder Stud 3/8" - 16 (2 used)
Intake flapper valve -- square corners
(2 used on head)
Screw #5 - 40 x 1/4" (8 used)
Head gasket
Restrictor plate (2 used)
Exhaust flapper valve -- beveled corners
(2 used on valve plate)
Valve plate
Valve plate gasket
Compression ring (4 used)
Oil ring (4 used)
Oil ring expander (2 used)
Piston Pin (2 used)
Piston (2 used)
Piston pin plug (4 used)
O
o
Io
Connecting rod assembly (2 used) (Includes two SSF-927 screw)
Screw, 1/4 - 20 x 1 1/8" (2 used)
Vent filter (2 used)
Crankcase and cylinder
Ball bearing (2 used)
Base gasket
Oil fill/drain plug (2 used)
Base
Screw 1/4" - 20 x .7/8" Hex (8 used)
Crankshaft
Oil plug
Wavy spring washer
Oil seal
Flywheel
Washer .341/.344 ID 1 1/2" OD
Cap screw, 5/16 - 18 x 3/4" Hex HD Cap
NOT ILLUSTRATED
D20548
CAC-4011-1
D20396
Label, Specification
"Briggs & Stratton" Operating and Maintenance Instructions
Owners Manual
PARTS ORDERING INFORMATION
/ Key No. 16, 76, 80, 89, 92, 97, and 100, available as individual parts and part of Gasket Kit K-0159
+ Key No. 81, 82, and 83, only available in Ring Kit KK-4313.
Key No. 74, 75, and 78, only available in Valve Kit KK-4275.
X Key No. 35, 36, 37, and 38, available in Vibration Mount Kit KK-4282.
f,/Key Nos. 8, 9, 51, 52, 53, 54, 55, & 56 available individually or in the throttle control assembly KK-4486.
SE,4RS
OWNERS
MANUAL
MODEL NO.
919.157251
When requesting service or ordering
)arts, always provide the following
information:
Model Number
Part Number
• Part Description
• Name of Item
FULL ONE YEAR WARRANTY
AIR COMPRESSOR
Ifthis air compressor fails due to a defect in
material or workmanship within one year
from the date of purchase, RETURN IT TO
THE NEAREST SEARS REPAIR CENTER
THROUGHOUT THE UNITED STATES
AND SEARS WILL REPAIR IT, FREE OF
CHARGE. IF PURCHASED FROM OR-
CHARD SUPPLY HARDWARE, RETURN
TO THE NEAREST ORCHARD STORE
AND ORCHARD WILL REPAIR IT, FREE
OF CHARGE.
If t his air compressor is used for commercial
or rental purposes, the warranty will apply
for ninety days from the date of purchase
This warranty gives you specific legal rights
and you may have other rights which vary
from state to state.
[RRFTSMRNo
GASOLINE ENGINE
AIR COMPRESSOR
For the repair or replacement parts you need
Call 7 am - 7 pro, 7 days aweek
1-8OO-366-PART
(1-800-366-7278)
For in-home major brand repair service
Call 24 hours a day, 7 days aweek
1-800-4-REPAIR
(1-800-473-7247)
For the location of a
Sears Parts and Repair Center in yout:rea _
Call 24 hours a day, 7 days a wee
1-800-488-1222
For information on purchasing a Sears
Maintenance Agreement or to inquir--_ __AD_e_7_...__
about an existing Agreement ___
call 9 am - 5pro, Monday-Saturday
1-800-827-6655 '_/'_F"
SEARS
America _ Repar[ Sp_Clah_ !
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

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