Craftsman 919762000 User Manual POWER WASHER Manuals And Guides L0808293
CRAFTSMAN Power Washer, Gas Manual L0808293 CRAFTSMAN Power Washer, Gas Owner's Manual, CRAFTSMAN Power Washer, Gas installation guides
919.762000 L0808293
User Manual: Craftsman 919762000 919762000 CRAFTSMAN POWER WASHER - Manuals and Guides View the owners manual for your CRAFTSMAN POWER WASHER #919762000. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman POWER WASHER Manual
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SEARS OWNERS MANUAL MODEL NO. 919.762000 CRRFTSMRN. 6HP 2000 PSI 2 GPM HIGH PRESSURE POWER WASHER • This product is not equipped with a spark arresting muffler. If the product will be used around flammable materials, or on land covered with materials such as agricultural crops, forest, brush, grass, or other similar items, then an approved spark arrester must be installed and is legally required in the state of California. It is a violation of Califomia statutes section 130050 and/or sections 4442 and 4443 of the Califomia Public Resources Code, unless the engine is equipped with a spark arrester, as defined in section 4442, and maintained in effective working order. Spark arresters are also required on some U.S. Forest service land and may also be legally required under other statutes and ordinances. Engine exhaust from this product contains chemicals other reproductive harm. Sears, 16256 919.762000 7/t/97 Roebuck and Co., known, in certain quantities, to cause cancer, birth defects or Hoffman Estates, IL 60179 U.S.A. TABLE OF CONTE S Safety Guidelines ........................................................................................... Operating Instructions ........................................... ,.......................................... Box Contents ..................................................................................................... Assembly 3-4 Instructions ............................................................................. 5 6 i.. ....... 6 Prestart Instructions .......................................................................................... 7 Starting Instructions ......................................................................................... 7 High Pressure Instructions ..... .......................................................................... 8 Using-Soap/Chemicals 8 ...................................................................................... Nozzle Cleaning ............................................................................................... 8 Trouble Shooting .............................................................................................. 9 Pump Breakdown ........................................................................................... 10 Parts List .......................................................................................................... 11 Pressure Washer Breakdown .......................................................................... 12 Parts List .......................................................................................................... 13 Warranty/Repair/Replacement Parts .............................................. 2 Back Cover SAFETY GUIDELINES This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols to the right. Please read the manual and pay attention to these sections. - DEFINITIONS IA CAUTIONI ! _ DANGERI URGENT SAFETY INFORMATION - A HAZARD THAT Wl II CAUSE SERIOUS INJURY OR LOSS OF LIFE. I A WARNING Information that special attention I i IMPORTANT SAFETY INFORMATION -A HAZARD THAT MIGHT CAUSE SERIOUS INJURY OR LOSS OF LIFE. you should to. NOTE pay I InformaUon for preventing damage to equipment. IMPORTANT SAFETY INSTRUCTIONS " SAVE THESE INSTRUCTIONS " IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING HAZARD WHAT e _!1 D7±I_ [el ::4=i RISK OF EXPLOSION OR FIRE • • • • CAN HAPPEN Spilled gasoline and it's vapors can become ignitedfrom cigarette sparks, electrical arcing, exhaust gases, and hot engine components such as the muffler. Heat will expand fuel in the tank which could result in spillage. Operating the pressure washer in an explosive environmentcould result in a fire. Materials placed against or near the pressure washer can interfere with its proper ventilation features causing overheating and possible ignitionof the materials. Improperlystored fuel could lead to accidental ignition. Fuel impropedy secured could get into the hands of children or other unqualified persons. • Shut off engine and allow it to cool before adding fuel to the tank. • Use care in filling tank to avoid spilling fuel. Move pressure washer away from fueling area before starting engine. • Keep maximum fuel level ½" below top of tank to allow for expansion. • Operate and fuel equipment in well ventilated areas free from obstructions. Equip areas with fire extinguishers suitable for gasoline fires. • Never operate pressure washer in an area containing dry brush or weeds. Breathing exhaust fumes will cause serious injury or death. • Operate pressure washer in a well ventilated area. Avoid enclosed areas such as garages, basements ,etc. • Never operate unit in a location occupied by humans or animals. • Use only cleaning fluids specifically recommended for high pressure washers. Followmanufacturers recommendations. RISK TO BREATHING Some cleaning fluids contain substances which could cause injuryto skin, eyes, or lungs. RISK OF UNSAFE OPERATION HOW TO PREVENT IT • Unsafe operation of your pressure washer could lead to serious injury or death to you or others. • The spray gun/wand is a powerful cleaning tool that could look like a toy to a child. Reactive force of spray will cause gun/ wand to move, and could cause the operator to slip or fall, or misdirect the spray. Improper control of gun/wand can result in injuries to self and others. 3 Store fuel in container approved for gasoline, in a secure location away from work area. • Become familiar with the operation and controls of the pressure washer. • Keep children away from the pressure washer at all times. • Never defeat the safety features of this product. • Do not operate machine with missing, broken, or unauthorizedparts. • Never leave wand unattended while unit is running. • Keep work area free of obstacles. • Stand on a stable surface and grip gun/ wand firmly. Expect the gun to kick when triggered. IMPORTANT INSTRUCTIONS ...... WHAT CAN HAPPEN HAZARD RISK OF INJURY SPRAY SAFETY FROM _FrwLvAv/,_.I =:1 _ I I_ [ _e_ (cont'd) HOW TO PREVENT IT • High velocity fluid spray can cause objects to break, propelling particles at high speed. • Light or unsecured objects can become hazardous projectiles. • Always wear ANSI approved Z87 safety glasses. Wear protective clothing to protect against accidental spraying. • Never point wand at, or spray people or animals. • Always secure trigger lock when wand is not in service to prevent accidental operation. • Never permanently secure trigger in pull back (open)position. • Spray directed at electrical outlets or switches, or objects connected to an electrical circuit, could result in a fatal electrical shock. • Unplug any electrically operated product before attempting to clean it. Direct spray away from electric outlets and switches. ELECTRICAL RISK OF SHOCK RISK TO FLUID INJECTION Your washer operates at fluid pressures and velocities high enoughto penetrate human and animal flesh, which could resultin amputation or other serious injury. Leaks caused by loosefittings or worn or damaged hoses can result in injectioninjuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT! See a physician immediately! Relieve system pressure before attempting maintenance or disassembly of equipment. RISK OF CHEMICAL BURN • Use of acids, toxic or corrosive chemicals, poisons, insecticides, or any kind of flammable solvent with this product could result in serious injury or death. • Never place hands in front of nozzle. • Direct spray away from self and others. • Make sure hose and fittings are tightened and ingood condition. Never hold onto the hose or fittings during operation. • Do not allow hose to contact muffler. • Never attach or remove wand or hose fittingswhile system is pressurized. Use only hose and high pressure accessories rated for 2000 PSI service. To relieve system pressure, shut off engine, tum off water supply, and pull gun trigger until water stops flowing. Do not use acids, gasoline, kerosene, or any other flammable materials in this product. Use only household detergents, cleaners and degreasers recommended for use in pressure washers. • Wear protective clothing to protect eyes and skin from contact with sprayed materials. F'!.vAvl,_1 :! _ II _ [_tll • Contact with hot surfaces, such as engines exhaust components, could result in serious bum. RISK OF HOT SURFACES GLOSSARY During operation, touch only the control surfaces of the pressure washer. Keep children away from the pressure washer at all times. They may not be able to recognize the hazards of this product. ir_[af:,ll / Ill _ I Operating unit with water supply shut-off without flow of water will result in PSh Unit of measure, pounds per square inch. FLOW RATE: This is the amount of water that passes through your wand. (Usually measured in G.P.M., gallons per minute). PRESSURE WASHER PUMP: Delivers high water pressure. Pressure washer pump is shipped with oil. No oil should be added to this pump. Engine: Gasoline powered engine drives pump. Engine is shipped with oil. See Manufacturers Owner's Manual for oil recommendations. equipment damage. BYPASS MODE: This pertains to the time that the pressure washer is running without the trigger on the gun engaged to spray. You should never run this pressure washer for more than 2 minutes without pulling the triggerto allow coolwaterto enterthe pump and the heated (recirculated) water to exit. Running the pressure washerwith water supply shut-offwould void your warranty. 4 THE POWERFUL SPRAY FROM YOUR PRESSURE WASHER IS CAPABLE OF CAUSING DAMAGE TO FRAGILE SURFACES SUCH AS; WOOD, GLASS, AUTOMOBILE PAINT, AUTO STRIPPING AND TRIM, AND DELICATE OBJECTS SUCH AS FLOWERS AND SHRUBS. BEFORE SPRAYING, CHECK THE ITEM TO BE CLEANED TO ASSURE YOURSELF THAT IT IS ROBUST ENOUGH TO RESIST DAMAGE FROM THE FORCE OF THE SPRAY. AVOID THE USE OF THE CONCENTRATED SPRAY STREAM EXCEPT FOR VERY STRONG SURFACES LIKE CONCRETE AND STEEL. OPERATING UNIT WITH WATER SUPPLY SHUT-OFF WITHOUT FLOW OF WATER WILL RESULT IN EQUIPMENT DAMAGE. YOU SHOULD NEVER RUN THIS PRESSURE WASHER FOR MORE THAN 2 MINUTES WITHOUT PULLING THE TRIGGER TO ALLOW COOL WATER TO ENTER THE PUMP AND THE HEATED (RECIRCULATED) WATER TO EXIT. RUNNING THE PRESSURE WASHER WITH WATER SUPPLY SHUTOFF WOULD VOID YOUR WARRANTY. OPERATING INSTRUCTIONS Quick Reference Guide _ ASSEMBLY INo_IRUCTIONS ---i ,,,,,,,,,,,,, _STARTING P. I I fence Below Right) • Connect mect Handle to Frame • Connect mect Wand to Gun mh High Pressure Hose =ch Water Source (Garden • Attach ;e) " PRESTART INSTRUCTIONS -- _ II r¢#_Page J, ; _ank Engine Oil On "for Leaks 5 2SECONDSBETWEENEACHPUSH I /_// / I _NOTE: If engine doesn't | BOX CONTENTS Hose Handle Wand/Nozzle Gun Chemical Hose Wand, Rotary ASSEMBLY INSTRUCTIONS Tighten Knob by Tuming Connect Handle to Frame Connect Wand to Gun Attach High Pressure Hose Discharge Fitting _."_d=i: _ F!J_ ,=r Front View Garden Hose (Garden Hose) 6 PRESTART INSTRUCTIONS _'_--d=i ".1_'JiJ _"]ld =1_ FJ_] Fill Gas Tank Turn Water Source On [,."]id _ ".J_P_ Check for Leaks Check Engine Oil • Be sure the engine is in a level position. • Remove the oil filler cap. • To check oil level, check to ensure oil is to full mark on the dipstick. • If the level is low, add oil to the full mark with 30 weight detergent oil. • Reinstall the oil filler cap/dipstick. STARTING 1 SLIDE Leaking from Water Inlet Source Does Not Affect Performance INSTRUCTIONS THROTTLE CONTROL TO RUN POSITION 2 PUSH PRIMER BULB 3 TIMES-WAIT 2 SECOND BETWEEN EACH PUSH 3 PULL START (NOTE: If engine doesn't start right away, trigger gun to depressurize the unit) 7 INSTRUCTIONS HIGH PRESSURE Push Nozzle Forward for Low Pressure OPEN (318" GAP) to Draw Chemical This Pressure Washer is Preset at the Factory to Achieve Maximum Pressure at Full Throttle CLOSED (1/8" GAP) for High Pressure O=€>" Pull Back Nozzle for High Pressure L/ 0° Degree Narrow Spray Pattem Greatest Cleaning Impact Tum Counterclockwise 60 ° Degree Wide Spray Pattem Greatest.Cleaning Coverage Tum Clockwise 1. The power washer spray pattem may be adjusted by rotating the nozzle head, clockwise or counterclockwise. 2. For the narrowest spray pattem (greatest cleaning impact), rotate nozzle head counterclockwise. 3. For widest spray pattem (greatest cleaning coverage), rotate nozzle head clockwise. USING Excessive soap concentration NOTE: For chemical SOAP/CHEMICALS does not necessarily power. Follow chemical manufacturer's recommendations improve cleaning label & safety directions! specific to your application, contact your local janitorial supply or chemical manufacturer. Use EX-CELL 5000 (Formulated for EX-CELL Pressure Washers) Or Contact Your Local Janitorial or Chemical Supplier for Recommendations for Your Specific Application. NOZZLE CLEANING 1. Remove wand from gun by unscrewing at coupler. 2. Open the adjustable nozzle at the end of the wand to the 0 position by tuming counterclockwise. (See Diagram 1). This will allow maximum accessibility to clean the nozzle. Be careful not to damage metal spray fins. 3. Insert the nozzle cleaning wire or straightened paper clip into the nozzle odfice. Move gently in and out to clear blockage from nozzle. (SeeDiagram Diagram I Nozzle Fins Open 2). 4. Flush water through the nozzle backwards with garden hose. Diagram 2 Insert Cleaning Tool 8 ii TROUBLE SHOOTING SYMPTOM CAUSE SOLUTION Engine won't start Engine throttle is in "OFF" Position Slide throttle to "Run" position. Primer bulb hasn't been pushed Push primer bulb 3 times, waiting 2 seconds between pushes. Pressure build up after initial use i Depress trigger gun ill Won't Draw Chemical Nozzle not in chemical draw position Push nozzle forward at end of wand. Chemical screen is obstructed Check chemical screen, clean of obstructed. Chemical screen not working Make sure chemical screen is submerged in chemical/ water Chemical injector orifice obstructed or stuck Check and clean i iiiii Pump running normally but pressure does not achieve rated values. i i i ,i i Check water supply and filter screen for blockage. Check hoses for blockage, kinks, leaks, etc.. Nozzle is in low PSI position Nozzle incorrector worn Pump suckingair Nozzle blocked Pull nozzle position. at end of wand back to the high pressure Check and replace. Check that hoses and fitting are air tight. Clean nozzle. ill IIIII Pump sucking air Fluctuating Pressure Garden hose inlet strainer clogged Check that hoses and fittings are air tight. Purge air from garden hose. Wom Seals or Packing. Clean. Check filter frequently. Inadequate water supply. Check and replace Fouled or dirty inlet or discharge valves. Check flow available to pump. Check for excessive Leaky discharge hose. Clean inlet and discharge valve assemblies. heat 145 ° F Replace if damaged. iii Pressure drops after period of normal use i Clean or replace. Nozzle clogged, partially obstructed Nozzle wom Check and replace. Valves wom, dirty or stuck Check, clean or replace. Wom piston packing Check and replace. iiii i Pump noisy iiiiiii iii ii Water too hot Reduce temperature below 63° C or 145° F. Pump sucking air Check that hoses and fittings are air tight. Valves dirty or wom Check, clean or replace. Wom bearings Check and replace if necessary. i iiiiiii ii1,1 iiiii Presence of water in oil (Oil milky) Water dripping from pump High humidity Piston packing and oil seal wom Water dripping from pump Fittings Loose Tighten O-rings of piston guide or retainer wom Check and replace. Piston packing wom Check and replace. iii i iiiii Oil Dripping ,i Water supply restricted i Change Oil. Check and replace oil seals. ii ii Oil seal worn Check and replace Loose drain plug or worn drain plug o-ring. Tighten drain plug or replace O-ring. Do not over torque. 9 PUMP BREAKDOWN 10 SERVICE KITS KEY# DESCRIPTION REF. COMPONENTS KEY # DESCRIPTION REF. COMPONENTS 16286 OIL SEAL KIT 3 VENTED VALVE 16309 UNLOADERSTEM 22 (_RING [2050] 10 O-RING [117] 24 O-RING [108] 16 O-RING[80] 33 O-RING [2025] 18 19 O-RING [114] OILSIGHTGLASS 63 69 16287 16288 16289 16290 16304 16305 16306 16307 58 59 60 PLUNGERKIT 48 BACK-RING FOR O-RING [10_ OIL SEAL 49 50 O-RING [2056] BY-PAS VALVE BODY OIL FILL CAP 53 BY-PAS PISTON 54 55 BACK-RING FOR O-RING [20: SPACER 56 PRESSURE REG. SCREW 57 PRESSURE REG. NUT 62 RN RIM3 PISTON SPRING WOBBLE PLATE/ 11 BEARING KIT 12 NEEDLE BEARING 22 O-RING [2050] 13 WOBBLE PLATE 24 O-RING [108] 14 CAP 15 BEARING DISC 27 28 O-RING [15X2] MANIFOLD 30 SCREW 20 CONNECTION RING 31 CHEMICALSPRING NUT 32 BALL STAINLESS STEEL 21 • INLETEXTENSION 23 UNDERCAP 33 34 O-RING [2025] CHEMICALDOSING BODY 77 WASHER 78 80 O-RING [140] GASKETW/FILTER 35 36 O-RING [2031] CHEMICALDOSING SCREW 37 NO RETURN VALVE 38 SPRING 43 UNDERPLUG 39 INJECTOR NOZZLE 78 81 O-RING [14X2] OUTLETEXTENSION 40 O-RING [8X2] 41 42 O-RING [2037] INJECTIONN/PPLE 65 67 (_RING [2093] O-RING 44 45 SCREWTCEL[M5X3012K] BY PASS PIN 76 O-RING [22X 14X1,5] 46 VALVE SEAT PLATE 47 VALVE 48 BACK-RING [FOR O-RING 1 ( 49 50 O-RING [2056] BY-PASS VALVE 51 PLUG INLET EXTENSION OUTLET EXTENSION PACKINGKIT VALVE KIT UNLOADERCHECK INJECTOR REPAIR KIT KIT BEARING DISC 16310 MANIFOLD ASSEMBLY O-RING [2050] VALVE 68 79 O-RING [12X2] WASHER 52 BALL STAINLESS 37 NO RETURN VALVE 53 BY-PAS PISTON 38 SPRING 39 INJECTOR NOZZLE 54 55 BACK-RING [FOR O-RING 2f SPACER 40 O-RING [8X2] 56 PRESSURE REG. SCREW 41 42 O-RING [2037] INJE_NIPPLE 57 PRESSURE REG. NUT 62 O-RING [2015] 75 O-RING [5X2] 75 O-RING [5X2] 82 PIN [M2Xl0] 31 CHEMICALSPRING 32 BALL STAINLESS 16302 HEAD,BRASS 16311 MANIFOLD 15955 COMPLETE PUMP 73 STEEL 16308 UNLOADERSET SEA 25 26 35 O-RING [2031] 62 O-RING [2015] 46 VALVE SEAT PLATE 47 VALVE SEAT 52 BALL STAINLESS 41 O-RING [2037] 11 28 PUMP ASSY. BODY STEEL PRESSURE WASHER )4 8 92 -_i I--- 90 89 12 BREAKDOWN PARTS LIST KEY # 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 PART NUMBER DESCRIPTION 16272 C042 15226 W137 16303 15223 15231 15972 16273 16257 AD187 H040. WA100 15227 H128 16270 Handle Knob, 5116 Tire, Semi, 8xl 314 Nut, Pal, 1/2 Label, Hot Surface Foot, 2xl Hose, Chemical Cap, 5/16 Frame Label, Craftsman Label, Waming Hose, 1/4x25 ft. Wand, Rotary Lance, Multi-Reg. Gun, 1/4 Male Oil, 27 oz., 30 Wt. Not Illustrated 16256 Owners Manual 13 SEARS CRAFTSMAN. OWNERS MANUAL 6HP 2000 PSI 2 GPM HIGH PRESSURE POWER For the repair or replacement WASHER parts you need Call 7 am - 7 pm, 7 days a week MODEL NO. 1 -800-366-PART 919.762000 (1-800-366-7278) For in-home major brand repair service Call 24 hours a day, 7 days a week 1-800-4-REPAIR When requesting service or ordering parts, always provide the following information: (1-800-473-7247) • Model Number • Part Number ForthelocaU0n ofa Seam Padsand Flepa_Cmterin_urarea • Part Description Call 24 hours a day, 7 days a week • Name of Item 1,800-488-1 FULL ONE YEAR WARRANTY AIR COMPRESSOR For information Maintenance If this aircompressorfails due to a defect in material or workmanship within one year from the date of purchase, RETURN IT TO THE NEAREST SEARS REPAIR CENTER THROUGHOUTTHE UNITED STATES AND SEARS WILL REPAIR IT, FREE OF CHARGE. 222 on purchasing a Sears Agreement or to inquire about an existing Agreement call 9 am - 5 pm, Monday-Saturday 1-800-827-6655 SEARS Ifthis air compressoris used forcommercial or rental purposes, the warranty will apply for ninety days from the date of purchase. America's Repair Spedalists This warranty gives you specific legal rights and you may have other rights which vary from state to state. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
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