Craftsman 987293330 User Manual 8 HORSEPOWER REAR TINE TILLER Manuals And Guides 98120211
CRAFTSMAN Rear Tine, Gas Tiller Manual 98120211 CRAFTSMAN Rear Tine, Gas Tiller Owner's Manual, CRAFTSMAN Rear Tine, Gas Tiller installation guides
User Manual: Craftsman 987293330 987293330 CRAFTSMAN 8 HORSEPOWER REAR TINE TILLER - Manuals and Guides View the owners manual for your CRAFTSMAN 8 HORSEPOWER REAR TINE TILLER #987293330. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman 8 HORSEPOWER REAR TINE TILLER Manual
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Operator's Manual II:RRFI"SMRN I 8 HORSEPOWER REAR TINE TILLER Model No: 987.293330 CAUTION: • Safety Rules Before using this tiller, read this manual and follow all its Safety Rules and Operating Instructions, • • • • Assembly Operation Maintenance Parts Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit the Craftsman web page:www.sears.com/craftsman SAFETY RULES _ CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CANNOT CONTACT SPARK PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS. TRAINING 1. Carefully read this Owner's Manual and anyother literature you may receive before operating this equipment. Be thoroughly familiar with the controls and the proper use of the tiller and its.engine. Know how to stop the unit and disengage the controls quickly. 2. Never allowchildrento operatethe tiller. Neverallowadults to operatethe tiller without proper instruction. 3. Keepthe area of operation clear of all persons, particularly children and pets. Keep bystanders at least 25 feet from area of operation. engine, wait for all moving parts to come to a complete stop, disconnect the spark plug wire from the spark plug, and move the wire away from the spark plug. g. Do not operate this equipment if you are under the influence of alcohol, medication,or when tired or ill. PREPARATION 1. Thoroughly inspect the area where the tiller is to be used and remove all foreign objects. 2. Be sure all control levers are released andthe Wheel GearLever is in ENGAGE before starting the engine. 3. Do not operate the tiller without wearing adequateouter garments. Avoid loose garments or jewelry that could get caught in moving parts of tiller or engine. 4. Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people, their property, and themselves. 5. Familiarizeyourself with all of the safetyand operatingdecals on this" equipifiedt and on any of its attachments or accessories. 6. Do not run engine in an enclosedarea. Engine exhaust containscarbon monoxide gas, a deadly poison that is odorless, colorless, and tasteless. Do not operate this equipmentnear buildings, windows, or air conditioners. 7. Do not allow hands or any other part of the body or clothing near the rotating tines or near any other moving part. The tines begin to rotate backward once the engine starts, and either the Forward Clutch or the ReverseClutch Lever is engaged (the Wheel Gear Lever mustalways be moved to ENGAGEbefore the engine is started). 8. Before inspecting or servicing any part of the equipment, shut off the 4. Do not operatethe tiller when barefoot or wearing sandals,sneakers,or light footwear. Wearprotectivefootwear that will improve footing on slippery surfaces. 5. Do not till near underground electriccables, telephonelines, pipes or hoses. If in doubt, contact your telephoneor utility company. 6. Warning: Handlefuel with care; it is highlyflammable and its vapors are explosive. Takethe following precautions: a. Store fuel in containers specifically designedfor this purpose. b. The gas cap shall never be removed or fuel added while the engine is running. Allow the engine to coo[ for several minutes before adding fuel. c. Keep matches, cigarettes, cigars, pipes, open flames, and sparks away from the fuel tank and fuel container. d. Fill fuel tank outdoors with extreme care. Neverfill fuel tank indoors. Use a funnel or spout to prevent spillage. e. Replaceall fuel tank and container capssecurely. f. If fuel is spilled, do not attempt to start the engine,but move the LOOK FOR THIS SYMBOL IT MEANS-ATTENTIONH[ © Sears, machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated. 7. Nevermake adjustmentswhen engine is running (unless recommended by manufacturer). OPERATION 1. Do not put hands or feet near or under rotating parts. 2. Exerciseextreme caution when on or crossing gravel drives, walks, or roads. Stay alert for hidden hazardsor traffic. Do not carry passengers. 3. After striking a foreign object, stop the engine, disconnect the spark plug wire and prevent it from touching the spark plug, carefully inspect the tiller for any damage, and repair the damage before restarting and operatLngthe tiller. 4. Exercisecaution to avoid slipping or falling. 5. If the unit should start to vibrate abnormally,stop the engine. Disconnectthe spark plug wire and preventit from touching the spark plug, and check immediately for the cause. Vibration is generally a warning of trouble. 6. Stop the engine, disconnect the spark plug wire and prevent it from touching the spark plug whenever you leavethe operating position, before unclogging the tines, or when making any repairs, adjustments or inspections. 7. Takeall possible precautions when leavingthe machine unattended. Stop the engine. Disconnect spark plug wire and move it away from the spark plug. Move Wheel Gear Leverto ENGAGE. 8. Beforecleaning, repairing, or inspecting,stop the engine, and make certain all moving parts havestopped. Disconnect the spark plug wire and prevent it from touching the spark plug to prevent accidental starting. 9. Always keepthe tiller tine hood flap down. TO POINT ALERTIH OUT IMPORTANT SAFETY ISPRECAUTIONS. BECOME YOUR SAFETY INVOLVED. Roebuck and Co. 2 u SAFETY RULES 10. Never use the tiller unlessproper guards,plates,or other safetyprotective devicesare in place. 11. Do not run engine in an enclosed area. Engine exhaust contains carbon monoxide gas, a deadly poison that is odorless, colorless, and tasteless. 1;'. Keep childrenand pets away. 13. Never operatethe tiller under engine power if the Wheel Gear Lever is in DISENGAGE(FREEWHEEL).In this position, the wheels will not hold the tiller back and the revolving tines could propel the tiller rapidly backward, possibly causing loss of control. Always move the Wheel Gear Lever to ENGAGEbefore • starting the engine or engaging the tines/wheels with the Forward Clutch or the ReverseClutch. 14. Be aware thatthe ti_lermay unexpectedly bounce upwardor jump backward if the tines should strike extremely hard packed soil, frozen ground, or buried obstacles like large stones, roots, Qr stumps. If in doubt about the tilling conditions, always use the following operating precautions to assist you in maintaining control of the tiller: 20. Use tiller attachments and accessories when recommended. 21. Neveroperatethe tiller without good visibilityor light. 22. Neveroperatethe tiller if you aretired, or under the influenceof alcohol, drugs or medication. 23. Operatorsshall not tamper withthe engine-governorsettings on the machine; the governorcontrols the maximum safe operatingspeedto protectthe engineand all moving parts from damagecausedby overspeed.Authorizedserviceshall be sought ifa problemexists. 24. Do not touch engineparts which may be hot from operation.Letpartscool down sufficiently. 25. Pleaseremember:Youcan always stop the tines and wheels by releasingthe ForwardClutchLeveror the ReverseClutch Lever(whicheverleveryou haveengaged) or by moving the Throttle Control Leverto STOP. 26. To load or unloadthe tiller, seetheinstructions in this Manual. 27. Use extremecaution whenreversing or pulling themachinetowardsyou. a. Walk behind and to one side of the .,, tilier,,using one hand on the handlebars. Relaxyour arm, but use a secure hand grip. b. Use slower engine speeds. c. Clearthe tilling area of all large stones, roots and other debris. d. Avoid using downward pressure on handlebars. If need be, use slight upward pressure to keepthe tines ..... from digging too deeply. • e. In an emergency,stop tines and wheels by releasingwhichever Clutch Lever is engaged. Do not attempt to restrain the tiller. 28. Start the enginecarefullyaccordingto instructions and with feet well awayfrom the tines. 15. Do not overload the tiller's capacity by attemptingto till too deeplyat too fast a rate. 3. Neverstore the tiller with fuel inthe fuel tank insidea building where ignition sourcesare present(such as hot water and spaceheaters,furnaces, clothesdryers, stoves,electricmotors, etc.). Allow engine to cool beforestoring in any enclosure. 16. Never operatethe tiller at high transportspeeds on hard or slippery surfaces, Lookbehindand usecarewhen backing up. 17. Do not operatethe tiller on a slope that is too steepfor safety. When on slopes,slow downand makesure you havegood footing. Never permitthetiller to freewheel downslopes. 29. Neverpick upor carry a machinewhile theengineis running. MAINTENANCE/STORAGE 7. Never perform maintenancewhile the engine is running or the spark plug wire is connected, exceptwhen specifically instructed to do so. 8. If the fuel tank has to be drained, do this outdoors. TO AVOIDINJURY: • READOWNER'SMANUAL. • KNOW LOCATION AND FUNCTION OF ALL CONTROLS. • KEEPALL SAFETYDEVICES AND SHIELDS IN PLACE AND WORKING, • NEVER ALLOW CHILDREN ORUNINSTRUCTEDADULTS TO OPERATETILLER. • SHUT OFF ENGINE AND DISCONNECTSPARKPLUG WIRE BEFORE UNCLOGGING TINES OR MAKING REPAIRS. • KEEP BYSTANDERSAWAY FROMMACHINE, • KEEPAWAYFROM ROTATING PARTS. • USE EXTREME CAUTION WHEN REVERSING OR PULLINGTHE MACHINETOWARDSYOU. 1. Keepthe tiller,attachments and accessories in safe workingcondition. 2. Checkall nuts, bolts, and screws at frequent intervals for propertightness to be sure the equipment is in safe working condition. 4. Toreducethe chancesof a fire hazard, keepthe engine freeof grass,leaves,or excessivegrease. 18. Neverallow bystandersnearthe unit. 5. Storegasolinein a cool,well-ventilated area,safelyaway from anyspark-or flame-producing equipment. Store gasolinein an approvedcontainer,safelyaway from the reachof children. 19. Only useattachmentsand accessoriesthat are approvedby the tiller manufacturer. 6. Refer to the Service and Adjustments Section of this Manualif the tiller is to be stored for an extendedperiod. WARNING: The engine exhaust from this product contains chemica!s knownto the State of Califormai to cause cancer, birth defects, i or otherreproductiveharm. PRODUCT SPECIFICATIONS CONGRATULATIONS on your purchase of a Sears Craftsman tiller. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problems you cannot easily remedy,please contact your nearest Sears Service Center/Department. We have competent, well-trained technicians and the proper tools to service or repair this machine. Please read and retain this manual. The instructions will help you assemble and maintain your machine properly. Always observe the "SAFETY RULES." HORSEPOWER: 8 HP DISPLACEMENT: 19.43 CU. iN. FUEL CAPACITY: 2 Quarts SPARK PLUG (GAP 0.030-in.): IGNITION: Champion RJ-17LM* or equivalent Electronic NET ENGINE WEIGHT: 50 LBS. NET TILLER WEIGHT: 204 LBS. • In Canada, replacespark plugwitha resistorplug. MODEL NUMBER: 987.293330 SERIAL NUMBER: DATE OF PURCHASE: WARNING THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A DECAL LOCATED ON THE TRANSMISSION OF YOUR MACHINE. This machine is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arresfer meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. YOU SHOULD RECORD BOTH THE SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. This engine is not equipped with a spark arrestor for the muffler. Asparkarrester for the muffler is available through your nearest Sears authorized service center. See the REPAIR PARTS section of this manual. MAINTENANCE AGREEMENT A Sears maintenance agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES O Read and observe the safety rules. O Follow a regular schedule in maintaining, caring for and using this product. *, [] Follow the instructions under "CUSTOMER RESPONSIBILITIES" and "STORAGE" sections of this manual. LIMITEDTWO-YEARWARRANTYONCRAFTSMAN® TILLER Fortwo years from the date of purchase,when this Craftsman®Tiller is maintained, lubricated, and tuned up according to the operating maintenance instructions in the owner's manual, Searswill repair,free of charge, any defect in material or workmanship. If this Craftsman®Tilleris used for commercialor rental purposes, this warrantyappliesfor only90 days from the date of purchase. THIS WARRANTYDOESNOT COVER: • Expendableitems whichbecomeworn during normaluse, suchas tJQ.P,.(._, belts,soarkglue, and air cleaner. • Repairs necessarybecauseof operatorabuseor negligenceincludingbent crankshaftsand thefailureto maintain the equipmentaccordingto the instructionscontainedin the owner'smanual. WARRANTYSERVICEIS AVAILABLE BYRETURNINGTHECRAFTSMAN@ TILLERTOTHENEARESTSEARSSERVICECENTERIN THEUNITEDSTATES.THISWARRANTYAPPLIESONLYWHILETHISPRODUCTISIN USEIN THEUNITEDSTATES. Thiswarrantygivesyou specificlegalrights,and you may also haveotherrightswhichvary from stateto state. Sears, Roebuck and Co., D/817WA, Hoffman Estates, IL 60179 4 TABLE OF CONTENTS ii SAFETY RULES ................................................... PRODUCT WARRANTY SPECIFICATIONS .............................. .......................................................... ACCESSORIES .................................................... CONTENTS OF HARDWARE PACKAGE ASSEMBLY ........................................................... 2 SERVICE 4 STORAGE 4 TROUBLESHOOTING 6 DECALS .............................................................. 34 REPAIR PARTS - TILLER 35 REPAIR PARTS - ENGINE: ............ 7 8 OPEI_ATION ....................................................... 12 CUSTOMER RESPONSIBILITIES 22 ..................... AND ADJUSTMENTS ........................ ........................................................... ........................................ .................................. .................... PARTS ORDERING/SERVICE 26 32 33 ............ 50 ........... Back Cover INDEX A Accessories .................. Air Cleaner Maintenance Assembly .................... 6 25 8 ....... B Break-In Operation ........... 16 Belt Tension Adjustment ....... 28 Belt Removal and Replacement , 30 Carburetor .................. Changing Engine Oil .......... Changing Transmission Oil ..... Checking/Adding Engine Oil .... Checking/Adding Transmission Oil Checking/Adjusting Belt Tension. Checking for Oil Leaks ......... Check List, Pre-Starting ........ Cleaning .................... Cooling System Maintenance... Controls .................... 25 24 24 24 24 28 23 15 25 25 12 D Decals ..................... Depth Regulator Lever Features/Controls ............ Forward Clutch ............. Forward Travel ............... Fuel Tank ................... 34 ........ 14 E Engine Air Filter .................. Carburetor ................ Choke Lever ............... Cooling System ............ Fuel Tank ................. Oil, Checking/Adding ........ O_5_rat'ion.... _ ............ Parts ..................... Recoil Start Rope ........... Spark Plug ................ Speed .................... Starting Engine ............. Stopping Engine ............ Storage ................... Throttle Lever ........... 25 25 15 25 16 24 16 50 15 25 15 16 16 32 10,15 12 9,13 17 16 G Guiding the Tiller ............. 17 il Handlebar Height Adjustment Hardware .................... C S F Safety Rules ................. Safety Decals ............... Seedbed Preparation .......... Service Recommendation Checklist ................. Slopes ..................... Spark Plug .................. Starter Rope ................ Storage .................... . .8,14 7 Leaks, Oil ................... 23 Loading and Unloading Tiller .... 21 Location of Controls ........... 12 Lubrication .................. 23 2 34 19 22 20 25 15 32 T Tiller Parts .................. Tilling ...................... Tilling Depths ................ Tine Cleaning ................ Tine Removal ................ Transmission Gear Oil ......... Troubleshooting .............. Turning Around .............. 35 17 19 20 26 24 33 18 M Maintenance Schedule ........ 22 Maintenance Agreement ........ 4 Model/Serial Number ........... 4 Motor Oil, Adding .......... 15, 24 Motor Oil, Changing ........... 24 0 Oil ...................... Off-Season Storage ........... Operation ................... 15 32 17 II Unpacking ................... Untangling Tines ............. W Warranty .................... Wheel Gear Lever ............ Wheel Gear Cable Adjustment Reverse Clutch .............. Reverse Travel .............. Recoil Starter Rope ........... Repair Parts ................. 5 OPERATOR'S POSITION 35 15 4 FORWARD R 13 18 15 35 4 12 . .26 RIGHT SIDE P Parts List ................... Pre-Start Checklist ............ Product Specifications .......... 8 20 LEFT SIDE OPERATOR'S POSITION All references to LEFT and RIGHT sides of the tiller are given from the operator's position behind the handlebars (unless specified otherwise). ACCESSORIES These accessories were available when the tiller was purchased. They are available at most Sears retail outlets, catalog and service centers. Most Sears stores can order repair parts for you when you provide the model number of your tiller. ACCESSORIES Spark Plug Motor Oil GasCan "'Figure 1-1 COMPONENTS REQUIRING ASSEMBLY REVERSE CLUTCH ROD ENGINE WHEEL LEVER FORWARD CLUTCHROD HANDLEBARS Figure 1-2 6 CONTENTS OF HARDWARE PACK Hardware packed in carton 10 ©© ©© 2 Figure 1.3 T00LS/MATERIALS Ref. No, Hardware Description Qty. NEEDED FOR ASSEMBLY 1 Height Adjustment Handle (for handlebar) ........... 1 (1) * 3/8" open end wrench 2 Keyed Washer (for height adjustment handle) ..... 1 (2) * 9/16" open end wrenches 3 Plastic Tie Strap ................................................... 4 (1) Scissors (to trim plastic ties) 4 Hairpin Cotter ....................................................... 3 (1) Ruler 5 6 3/8"-16 1" Hex Hd. Screw .................................... 3/8" Flat Washer .................................................. 2 2 (1) Small Board (to tap plastic knobs on control levers) 7 3/8"-16 Nylok Lock Nuts ...................................... Throttle Lever Knob ............................................. 2 1 (1) 8 Automotive-type air pressure gauge 9 #10-32 x 1/2" Round Hd. Screw 4 (1) Clean Oil Funnel 10 #10 Lockwasher ................................................... 4 (1) 11 #10-32 Nut ........................................................... 4 12 Wheel Gear Lever Knob 1 13 5/16" Flat Washer .................................................. Clean high-quality engine oil. Refer to the assembly instructions in this manual for engine oil specifications and quantity required. Do not overfill. .......................... ...................................... 1 • Adjustable wrenchesmay be used. IMPORTANT: Motor oil must be added to the engine crankcase before the engine is started. Follow the instructionsin the "Operation" section. 11, 7 ASSEMBLY Read these instructions completely before you attempt to assemble or operate your new equipment. Your tiller has been assembled at the factory with the exception of those parts left'unassembled for shipping purposes. Steps in this section show you how to assemble them. To ensure safe and proper operation of your machine, all parts and hardware you install or adjust must be tightened securely. Use the correct tools as necessary to ensure proper tightness. UNPACKINGINSTRUCTIONS • Inspect your machine immediately. Be sure neither the carton nor contents have been damaged. If you '.find or have reason to suspect damage, contact the nearest Sears Service Center for assistance. • Once the cardboard shipping carton is open, remove any packing material from around the machine. Remove any staples securing bottom of carton to wood pallet. Lift .,off carton. Before disposing of the carton or any of the packing materials, be sure to check them thoroughly for any small parts. Leave unit on base of pallet during assembly steps (to safely remove unit from pallet, wait until you have installed the handlebar assembly and the Wheel Gear Lever is placed in DISENGAGE). The procedure for removing the tiller is explained in Step 1, item 6 of these assembly steps. • Also remove any packaging around the handlebar. • Perform the assembly on a clean, level surface. If you need to move the machine, be careful not to severely bend any of the control cables on the equipment. • Remove the handlebar assembly from the carton. Do not remove the two control levers from the ' handlebars. • A plastic bag inside the literature envelope contains loose hardware. Open the bag and check the contents against the hardware list on Page 7 and the hardware shown in Figure 1-3. ASSEMBLYSTEPS STEP 1: Attach the Handlebars 1. Remove the Reverse Clutch Lever (B, Figure 2-1) from the handlebars (A). Remove any rubber bands from the handlebars. 2. Position the handlebar crossbrace (C, Figure 2-2) in front of the curved height adjustment bracket (D) and place the handlebar ends to the outside of the two mounting tabs on top of the transmission. Figure2.1: RemoveReverseClutchLever. 3, Attach the handlebars to the mounting tabs with two 3/8-16 x 1" screws (heads of screws go to inside of tabs), 3/8" flat washers and 3/8"16 Nylok lock nuts (see Figure 2-2). Do not fully tighten the screws at this time. 4. Move the handlebar to align the hole in the cross-brace with one of the four slots in the curved height adjustment bracket. Place the keyed washer (E, Figure 2-3) on the height adjustment handle (F) with the raised keys (edges) on the keyed washer facing down. 5. Screw the height adjustment handle (F) into the threaded hole in the handlebar cross-brace, making sure that the raised keys on the washer fit into the selected slot on the curved bracket. Tighten the height adjustment handle securely. Next, securely tighten the two screws that attach the handlebar ends to the mounting tabs (Figure 2-2). 6. To remove the tiller from its shipping platform, free the wheels by moving the Wheel Gear Lever (G, Figure 2-4) to the DISENGAGE position (this allows the wheels to rotate). Carefully unwrap the wheel gear cable from around the unit before moving the lever. Use this DISENGAGE mode only when the engine is not running. Before starting the engine, the Wheel Gear Lever must be placed in the ENGAGE position (see the "Operation" section for details). D Figure2-2: Attachhandlebars., E F Figure2-3: Installheightadjustment handle. Figure2-4: Put WheelGearLeverIn DISENGAGE position. ASSEMBLY STEP2: Attach ReverseClutch Lever 1. Slide the Reverse Clutch Lever (removed in Step 1) down through the hole in the left side of the handlebar control panel and pass it above the cross-brace at the lower end of the handlebar. 2. Insert the end of the lever (I, Figure 2-5) through the hole in the pivot (J). Note that there are two small holes in the lower end of the lever. 3. Install a 5/16" flat washer (K) and secure it with a hairpin cotter (L) through the bottom hole in the lever. match with the numbered slot in the height adjustment bracket. For example, if the handlebar is set in slot #1, then the Forward Clutch rod must be installed in hole #1 of the clutch swivel plate. IMPORTANT: Whenever the handlebar height is changed, the hole position of the Forward Clutch rod must be changed accordingly. Changing the handlebar height changes the tension on the Forward Clutch rod this tension must be adjusted by relocating the rod in the appropriate hole in the clutch swivel plate. 4. Select the proper hole in the clutch swivel plate and insert the Forward Clutch rod so that the tip faces inward (see Figure 2-7). Secure the rod by inserting a second hairpin cotter through the hole near the tip of the rod. 5. Check for correct tension on the Forward Clutch rod as follows: cure it with the hairpin cotter, and repeat Steps 5a and 5b. If the gap is less than 3/16", rotate the rod clockwise (as viewed from the front of tiller) to increase the gap. Reinstall the rod in the correct clutch swivel plate hole, secure it with the hairpin cotter, and repeat Steps 5a and 5b. Figure2-6: Install ForwardClutchrod. (a) There are two interconnected Forward Clutch paddles that hang beneath the control panel. Lift and hold the right-side paddle against the handlebar grip. Figure2-5: InstaNReverseClutchLever. IMPORTANT: If the handlebar is adjusted to the highest position, then the bottq_mof the Reverse Clutch Lever must be secured with the hairpin cotter (L) through the top hole in the lever. Simply remove the hairpin cotter, slide the washer (K) up the lever, and replace the hairpin cotter. STEP3: Attach ForwardClutchRod 1. The upper end of the Forward Clutch rod is attached to the bottom of the handlebar control panel. Turn the rod (M, Figure 2-6) so the small bend at its lower end points inward. 2. Insert a hairpin cotter down through the hole located closest to the bend (see Figure 2-6). 3. There are four numbered holes in the i_ldtchswivel plate (see Figure 27) and four numbered slots in the curved height adjustment bracket. For correct operation of the Forward Clutch rod, the numbered hole used for the Forward Clutch rod must (b) While squeezing the paddle, measure the gap between the Ering and the lower end of the clutch rod bracket (see Figure 28). The gap should be 3/16"-to5/16". NOTE: A stack of 5 pennies is approximately 5/16" thick. (c) If the gap is incorrect: (1) First check that the Forward Clutch rod is in the correct hole in the clutch swivel plate. If not, reposition the rod and repeat Step 5b. Figure2-7: Numbered settingsforhandlebarheightslotsandclutchswivelplate holes. (2) If the Forward Clutch rod is in the correct hole and the gap is incorrect, you will need to adjust the length of the Forward Clutch rod. To do this, first release the Forward Clutch paddle and then disconnect the rod from the clutch swivel plate (remove hairpin cotter at end of rod and pull rod out of hole in clutch swivel plate). If the gap is more than 5/16", rotate the rod counterclockwise (as viewed from the front of tiller) to decrease the gap. Reinstall the rod in the correct clutch swivel plate hole, se9 Gap shouldbej 3/16"-to-5/'16" Figure2-8. Whilesqueezing Forward Clutchpaddle,measuregapbetweenend of bracketandE.ring. ASSEMBLY STEP4: CheckGearOil Levelin TranS'm[ssion The transmission was filled with gear oil at the factory. However, be sure to check the oil level at this time. 1. Move the tiller to a level area. 2. Pull the Depth Regulator Lever (N, Figure 2-9) straight back and then slide it to the second notch from the top. If the lever does not move freely, lift the tine hood flap and look for a plastic tie securing the lever in place. Cut and remove the tie. 3. Remove the oil level check plug (O, Figure 2-10) on the left-side of the transmission. (Due to dried paint on the plug threads, it may require some force to remove the plug the first time.) The gear oil level is correct if oil starts to flow out of the hole as the plug is removed. If so, securely reinstall the plug. 4. If oil does not flow from the check hole, add SAE 140, SAE 85W-140 or SAE 80W-90 weight gear oil (preferably use API rated GL-4 gear oil, however GL-5 can be used for small top-offs) as follows: NOTE: Do not use automatic transmission fluid or engine oil in the transmission. (a) Clean area around oil fill hole (P, ,,.Figure, 2-11 ) and unscrew oil fill plug. (b) Using a clean funnel, slowly add gear oil until it flows from the oil level check hole (O, Figure 2-10). Securely reinstall the oil level check plug (O). (c) Reinstall and tighten the oil fill plug. Figure2.12:Attachenginethrottlelever. Figure2.10: Gearoillevelcheckplug. Figure2-11: Addinggearoilin o/Ifill hole. STEP6: AttachWheel GearLever STEP5: Attach Throttle Lever For shipping purposes, the wheel gear cable is wrapped around the transmission. Carefully unwrap the cable and attach it as follows: For shipping purposes, the engine throttle cable assembly is wrapped around the engine. Carefully unwrap the cable and attach it as follows: 1. Route the throttle cable up the right-side handlebar. Insert its lever (R, Figure 2-12) up through the slot in the control panel labeled "ENGINE THROTTLE." 2. Insert two #10-32 x 1/2" round head screws down through the "+" marks on the control panel decal and through the holes in the base of the engine throttle lever. 3. Hold the engine throttle lever base against the bottom of the control panel and secure it with two #10 Iockwashers and #10-32 nuts. 4. Place the "T" shaped engine throttle lever knob on the end of the lever. Use a board to tap knob until it seats firmly on lever (Figure 2-12). Figure2.9: PutleverIn secondnotch. which catches the lever. This detent prevents the lever from unintentionally moving to the STOP setting when you are just trying to slow the engine down.) If the lever is difficult to move away from the STOP setting, loosen both screws and move the lever assembly slightly to the left. Retighten screws and recheck movement. Adjust the lever as needed. 6. Secure the throttle cable to the right-side handlebar with two plastic ties (S, Figure 2-13) located about two feet apart. The serrated side of the tie must be on the inside of the loop. Trim tie length with scissors. 5. Move the lever forward and backward - it should move freely through the full range of travel. (Note that there is a detent at the SLOW setting 10 1. Route the wheel gear cable up the left-side handlebar and insert the lever (T, Figure 2-14) up through the slot in the control panel that is labeled "WHEEL GEAR." 2. Insert two #10-32 x 1/2" round head screws down through the "+" marks on the control panel decal and through the holes in the base of the wheel gear lever. '.... 3. Hold the wheel gear lever base against the bottom of the control panel and secure it with two #10 Iockwashers and #10-32 nuts. 4. Place the wheel gear lever knob on the end of the lever and use a board to tap the knob down until it seats firmly on the lever (see Figure 2-14). 5. Secure the cable to the left-side handlebar with two plastic ties (U, Figure 2-13) located about two feet apart. Snip off any excess tie length with scissors. ,, ASSEMBLY STEP7: CheckAir Pressurein Tires S Use an automotive-type tire pressure gauge to check the air pressure in both tires. Deflate or inflate both tires evenly from 15-to-20 PSI (pounds per square inch). Be sure that both tires have the same air pressure or the unit witl pull to one side. STEP8 : CheckHardwarefor Tightness .Figure2.13. Attach throttle cable with plastic ties (S). Attach wheel gear cable with plastic ties (U). Inspect the hardware on the unit and tighten any loose screws, bolts and nuts. IMPORTANT" Motor oil must be added to the engine crankcase before the engine is started. Follow the instructions in the "Operation" section. CAUTION Figure2-14: Attachwheelgearlever. Unit is shipped without oil in engine crankcase. DO NOT start engine until oll has been added. Severe engine damage will result if this instruction is net followed. See "Operation" Section in this manual for oil filling procedure. 11 OPERATION KNOWYOURTILLER READ THIS OWNER'S MANUALAND ALL SAFETY RULES BEFORE OPERATING THIS EQUIPMENT. cation and function of all features and controls on the equipment. Save this manual for future reference. Know the lo- ReverseClutch Wheel G'ear _Lever MEETS ANSI B71.8 - 1996 SAFETY STANDARD This machine meets voluntary safety standard B71.8 - 1996, which is sponsored by the Outdoor Power Equipment Institute, Inc., and is published by the American National Standards Institute, Inc. Operating Symbols Varioussymbols are used on the tiller to indicatecontrolsettings(your model may not have all of the symbols). These symbols are shown below with a descriptionof theirmeaning. FAST SLOW CHOKE Handlebar Height Adjustment ChokeControl ForwardClutch (on eachside) Recoil LOCATION ANDUSEOFTILLERCONTROLS Wheel GearLever This lever (A, Figure 3-1) has two operating positions: ENGAGE and DISENGAGE. ENGINE STOP ENGINE START ENGINE RUN z2.r ENGAGE ROTATING TINES ip, DISENGAGE TILLER DIRECTION o---> STOP ..... N NEUTRAL LEVER DIRECTION R REVERSE In the ENGAGE position, the wheels will start turning when either the Forward Clutch or the Reverse Clutch is engaged (the tines will also start turning when either clutch is engaged). The DISENGAGE position places the wheels in the freewheeling mode to allow the unit to be moved without the engine running. Use the DISENGAGE position only when the engine is not running. See "DANGER" statement that follows. To shift to ENGAGE, gently (do not force) move the lever forward while also rolling the tiller a few inches forward or backward. (Moving the tiller helps to align the shift mechanism with the transmission wheel drive gears.) The wheels will not freewheel when the lever is properly set in the ENGAGE position. To shift to DISENGAGE (freewheel) simply move the lever, rearward, without rolling the tiller. The wheels will roll freely when the lever is properly set in the DISENGAGE position. 12 Figure3-1: WheelGearLever. DANGER Never place the Wheel Gear Lever in DISENGAGE (Freewheel) when the engine is running. Having the Wheel Gear Lever in DISENGAGE and then engaging the tines/wheels with either the Forward Clutch or the Reverse Clutch could allow the tines to propel the tiller rapidly backward. Failure to follow this instruction could result in personal injury or property damage: ' ' OPERATION ForwardClutch The two interconnected levers (B, Figure 3-2) control the engagement of forward drive to the wheels and power to the tines. To Operatethe ForwardClutch: 1, Before engaging the Forward Clutch, put the Wheel Gear Lever in the ENGAGE position (sea "WARNING" below). 2_, Lift and hold one or both of the levers against the handlebar grips to engage the wheels and tines. 3. Release BOTH levers to disengage the wheels and tines. All forward motion will stop (the engine will continue to run). IMPORTANT: The Forward Clutch Levers are connected to a mechanical interlock feature that automatically shifts the separate Wheel Gear Lever (A, Figure 3-1) into ENGAGE position when either of the Forward Clutch Levers is lifted up against the handlebars to engage power to the wheels and tines. This is a safety feature designed to prevent the wheels from being in DISENGAGE (freewheel) position when the tines are rotating. Before starting the engine, test the function of the mechanical interlock as follows: . WARNING Never engage the wheels and tines with the Forward Clutch or the Reverse Clutch unless the Wheel Gear Lever is in ENGAGE. o Engaging the Forward Clutch or the Reverse Clutch when the wheels are not engaged could allow the tines to rapidly prope] the tiller forward or backward. Failure to follow this warning could result in personal injury or property damage. . Put the Wheel Gear Lever in the DISENGAGE position and roll the tiller back and forth a few inches. The wheels should roll freely. At rest, squeeze either of the Forward Clutch Levers ("paddles") against the handlebar grips. As the "paddles" move upward, the mechanical interlock will automatically move the Wheel Gear Lever forward into the ENGAGE position. (Roll the tiller back and forth a few inches.) If it does, the tiller wheels will not roll freely when you push and pull on the handlebars. The mechanical interlock is working properly if it performed as described in step 2. If the mechanical interlock did not perform correctly, do not operate the tiller until it has been inspected and corrected by your Sears Service Center. ReverseClutch This lever (C, Figure 3-3) controls the engagement of reverse drive to the wheels and tines. It is the only control that provides reverse direction of the wheels and tines. To Operatethe Reverse Clutch: 1. Before engaging the Reverse Clutch, put the Wheel Gear Lever in ENGAGE (see "WARNING" statement on this page). 2. Release the Forward Clutch levers. 3. To move the tiller in reverse, first stop all forward motion. Then lift up the handlebars until the tines clear the ground and pull the Reverse Clutch lever out. The tines and wheels will rotate in a reverse direction as long as the lever is held in REVERSE. To stop the wheel'S;_.nd' tines, release the lever and it will return to NEUTRAL. Never attempt to till while going in the reverse direction. WARNING • Use extreme caution when reversing or pulling the machine toward you. Lookbehind to avoid obstacles, • Never attempt reverse. to till Failure to follow this warning could result in personal injury or property damage. B Figure3-3".ReverseClutchlever. Figure3-2".ForwardClutchlevers. 13 in OPERATION DepthRegulator WARNING This lever (D, Figure 3-4) controls the tilling depth of the tines. Pull the lever straight back and slide it up or down to engage the notched height settings. The highest notch (lever all the way down) raises the tines approximately 1-1/2 inches off the ground. This "travel" position allows the tiller to be moved without the tines digging into the ground. Moving the lever up increases the tilling depth. The lowest notch allows a tilling depth of approximately six to eight inches, depending on soil conditions. Always place the Depth Regulator Lever in the "travel" position before starting the engine. This position prevents the tines from touching the ground until you are ready to begin tilling. Figure3.4: DepthRegulatorLever. Failure to follow this warning could result in personal injury or property damage. later is found in the "Operation" Section of this manual. F_)r best results, always begin tilling at a shallow depth setting, then increase the tilling depth. Further information on using the Depth Regu- HandlebarHeightAdjustment To Adjustthe Handlebar Height: The handlebar height is adjustable to four different settings. Set the handlebar height to a comfortable setting, but keep in mind that the handlebar will be lower when the tines are engaged in the soil. 1. Stop the engine, wait for all parts to stop moving and then disconnect the spark plug wire. WARNING Whenever the handlebar height is changed, the Forward Clutch shift mechanism must be readjusted. When adjusting or checking the Forward Clutch mechanism, shut engine off, disconnect spark plug wire and prevent it from touching the spark plug. Failure to follow this warning could allow the Forward Clutch mechanism to operate improperly which could result in personal injury or property damage. IMPORTANT: If the handlebar is adjusted to the highest position, then the bottom of the Reverse Clutch Lever must be secured with the hairpin cotter (and washer) through the top hole in the lever (see K and L) in Figure 2-5, Page 9. ,., 2. Loosen the two screws at the lower ends of the handlebar. 3. Loosen the height adjustment handle (E, Figure 3-5) and pull the keyed washer (F) free of the slots in the curved height adjustment bracket. 4. Move the handlebars to the new slot setting and insert the raised keys on the keyed washer into the slot. nghten the height adjustment handle securely. Figure3.5: HeightAdjustinghandle(E). 5. Retighten the two screws at the ends of the handlebar. 6. Adjust the tension on the Forward Clutch rod shift mechanism, as follows: (a) Remove the inner hair pin cotter from the end of the Forward Clutch rod. (b) There are four numbered holes in the clutch swivel plate (see Figure 3-6) and four numbered slots in the curved height adjustment bracket. For correct operation of the Forward Clutch mechanism, the numbered hole used for the Forward Clutch rod must match the numbered slot in the height adjustment bracket. Example: If handlebar is in slot #4, put Forward Clutch rod in hole #4 of clutch swivel plate. 14 Figure3.6: Handlebar height slatsand clutchswivulplate holes. (c) Select the correct hole in the clutch swivel plate and insert the Forward Clutch rod (tip faces inward). Secure the rod with the hairpin cotter. (d) Check for correct tension on the Forward Clutch rod as described in Step 5 of "Step 3: Attach Forward Clutch Rod" on page 9. OPERATION ENGINECONTROLS IMPORTANT: The engine is equipped with a recoil starter, a handlebar-mounted engine throttle lever, and a choke control The locations and functions of each of these controls are described below. are three settings: FULL CHOKE, PARTIAL CHOKE and NO CHOKE. Detailed instructions for using the choke lever are provided later in this section. EngineThrottle Lever RecoilStarter The recoil starter (G, Figure 3-7) is used to "pull-start" the engine. Before pulling the recoil starter handle, make sure there are no obstacles behind you. See "Engine Starting and Stopping" in this section for detailed engine starting instructions. Engine Choke Lever The throttle lever (I, Inset to Figure 3-7) is used to adjust engine speed as well as stop the engine. Use the START position when starting the engine. Use the SLOW position when idling the engine. Pull the lever all the way back to the STOP position to turn the engine off. The choke lever (H, Figure 3-7) allows a richer air/gas mixture to make starting a cold engine easier. There Figure3-7:Enginecontrols--RecoilStarter(G); ThrottleLever(H); ChokeLever(I). BEFORE STARTING ENGINE AddMot_)r011to Engine the dipstick so as to avoid overfilling the engine with oil. ALWAYS MAINTAIN THE OIL LEVEL AT THE FULL MARK. The tiller is shipped without oil in the engine. Permanent engine damage will result if the engine is run without oil. 1. Only use high quality detergent oil with API service classification SF, SG, SH, or SH/CD. Above 32OF, use SAE 30; below 320F, use 5W30. Do nat.use SAE 10W40 oil ) , 4. Securely replace the oil dipstick. Figure3-8:Addmotoroil totheengineus. ingtheoilfill tube(J). 2. With the tiller on level ground, pull 32OF-.-----.._ I SAE30 warmer] ) ]/ the Depth Regulator Lever (Figure 3-4) back and then all the way up until the lowest notch in the lever is NOTE: Although multi-viscosity oils (5W30, 10W30, etc.) improve startengaged. ing in cold weather, these oils will re3. Unscrew the engine oil dipstick sult in increased oil consumption (J, Figure 3-8) from the oil fill tube. when used above 32OF. Check Using a clean funnel, slowly add oil engine oil more frequently to avoid into the oil fill tube until the oil level possible engine damage from runreaches the FULL mark reading on ning low on oil. the oil dipstick. While adding oil, check the level several times with [ colder.._----._5W30 Pre-Start Checklist Move the tiller to a level area, then make the following checks and perform the following services before starting the engine. 3. Check the Air Cleaner. It must be securely assembled and clean. 4. Check Safety Guards. All guards and covers must be fastened securely. 1. Disconnect Spark Plug Wire. 5. Check Engine Cooling System. The cooling fins and air intake screen must be clear of debris. 2. Add motor oil to engine. (Refer to instructions on this page.) 6. Adjust Handlebar Height. 15 IMPORTANT: Experience indicates that alcohol-blended fuels (gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dama_j_ the ' fuel system of an engine while in storage. To avoid problems, the fuel system should be emptied before storage for 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See STORAGE instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. 7, Put Gasoline in the Fuel Tank.. (Refer to instructions on next page.) Use fresh, clean, unleaded regular fuel. Fuel goes stale if stored for more than six months. Do Not Mix Oil With Gasoline! 8. Put Depth Regulator Lever in the "travel" position. 9. Reconnect Spark Plug Wire. OPERATION Fill Fuel Tank The engine must be off and cool before removing fuel fill cap (Figure 3-9). Clean area around fuel fill cap and then remove fill cap. Be sure to use clean, fresh unleaded regular gasoline. Do not mix oil with gasoline. NOTE: Do not use gasoline containing methanol (wood alcohol). Never use stale gasoline left over from last season or unused for long periods. Using a funnel or spout, fill tank to within 1/2" below the bottom of the fuel tank filler neck to prevent spills and to allow for fuel expansion. Install the fill cap securely and wipe up any spilled gasoline. Wheel Gear Reverse Clutch ThrottleLever J Lever Handlebar Height Adjustment Choke Control ForwardClutch (on each side) Depth Regulator Recoil Starter Figure3-I0 WARNING Figure3-9: Fill the fuel lank (K). DANGER Gasoline is highly flammable and its vapors explosive. Follow these safety practices to prevent injury from fire or explosion: • Never fill tank if engine is running or hot from use. Let engine and mufflercool down beforerefueling. • Do not permit open flames, .sparks,matchesor smokingin fueling area. • Fill fuel tank outdoors in a well-ventilated area. Wipe up any fuel spills and move tiller away from fumes before startingthe engine. • Use only an approved fuel container and lock it safely away from children. • Store fuel and the tiller in a well-ventilated area. Do not store fuel or tiller where fuel vapors may reach an open flame or spark, or an ignition source (a hot water heater, furnace, clothes dryer, electric motor, or the like). • Let enginecoolbeforestoring. Before operating your machine, carefully read and understand all Safety and Operation instructions in this Manual and on the decals on the machine. Failure to .follow these instructions can result in serious personal injury. STOPPINGAND STARTING THEENGINE Break-InOperation Perform the following maintenance during the first hours of new operation (see "Customer Responsibilities" section of this manual). 1. Change engine oil after first 2 hours of new engine operation. 2. Check for loose or missing hardware on unit. Tighten or replace as needed. Stoppingthe Engine The following steps describe how to stop the engine. 1. To stop the wheels and tines, release the Forward Clutch levers or the Reverse Clutch lever (whichever control is in use). 16 2. To stop the engine, move the Engine Throttle Lever to the STOP position. Startingthe Engine The following steps describe how to start the engine. Do not attempt to engage the tines or wheels until you have read all of the operating instructions in this Section. Also review the safety rules in the Safety Section. 1. Complete the '?re-Start Checklist". 2. Put the Wheel Gear Lever (Figure 3-10) in the ENGAGE position. 3. Put the Depth Regulator Lever (see Figure 3-10) in the "travel" position (lever all the way down) so that the tines are clear of the ground. 4. Release all controls on the tiller. 5. If engine is equipped with a fuel shutoff valve, turn valve to the open position. 6. Put the Engine Throttle Lever (Figure 3-10) in the START setting. 7. Choke the engine (see Figure 310) as follows: Move choke lever to FULL CHOKE position (move in direction of arrowhead located on lever). NOTE: If restarting a warm engine after a short shutdown, move choke lever to NO CHOKE position instead. i, OPERATION CAUTION To help prevent serious personal injury or damage to equipment: • Before starting engine, put Wheel Gear Lever in ENGAGE position. • Before starting engine, put ForwardClutchLeversand Reverse Clutch Lever in neutral (disengaged)positions by releasinglevers. • Never mn engine indoorsor in enclosed,poorlyventilatedareas. Engine exhaust contains carbon monoxide, an odorless,colorlessanddeadlygas. • Avoid engine muffler and nearby areas. Temperatures in these areas may exceed 150o1. then to NO CHOKE position. If engine falters, move choke lever to 1/2 CHOKE until engine runs smoothly and then to NO CHOKE position. NOTE: If engine fails to start after 3 pulls, move choke lever to NO CHOKE position and pull starter rope again. NOTE: If engine fires, but does not continue to run, move choke lever to FULL CHOKE and repeat instructions "a", "b", and "c" until engine starts. OPERATINGTHETILLER The following pages provide guidelines to using your tiller effectively and safely in various gardening applications. Be sure to read "Tilling Tips & Techniques" in this Section before you actually put the tines into the soil. DANGER GASOLINE IS HIGHLY FLAMMABLE AND ITS VAPORS ARE EXPLOSIVE. Follow gasolinesafety rules in this manual (see Safety Section). Failure to follow gasoline safety instructions can result in serious personal injury and property damage. 8. Pull recoil starter rope, as follows: (a) Check behind you before pulling the recoil starter handle. Avoid contacting any obstacles when pulling the handle. Place one hand on the fuel tank to ....'stabilize the) unit when you pull the starter handle. (b) Pull recoil handle until you feel resistance. Let rope rewind fully. Then pull rope out rapidly. Maintain control of rope so it slowly returns into starter mechanism. This action may need to be repeated several times until the engine starts. (c) When engine starts, gradually move choke lever (on engines so equipped) to 1/2 CHOKE until engine runs smoothly and WARNING 3. Start the engine and allow it to warm up. When warm, put throttle control in fast speed setting. 4. For forward motion of the wheels and tines: (a) Pull the Forward Clutch lever "paddles" up and hold them against the handlebars. To stop forward motion of the wheels and tines, release the "paddles." (b) As the tilter moves forward, relax and let the wheels pull the unit along while the tines dig. Walk behind and a little to one side of the tiller. Use a light but secure grip with one hand on the handlebars, but keep your arm loose. See Figure 3-11. Let the tiller move ahead at its own pace and do not push down on the handlebars to try and force the tiller to dig deeper - this takes weight off the wheels, reduces traction, and causes the tines to try and propel the tiller. Keep away Irom rotating tines. Rotating tines will cause serious personal injury. 1. Follow the "Pre-Start Checklist" on Page 15. Be sure the Wheel Gear Lever is in the ENGAGE position. 2. Put the Depth Regulator Lever in the '_traver' position (lever all the way down) so that the tines are clear of the ground. Use this position when practicing with your tiller or when moving to or from the garden. When you are ready to begin tilling, you must move the Depth Regulator Lever to the desired depth setting (see "Tilling Tips & Techniques"). Figure3-11: Useonehandtoguidetiller when moving 17 OPERATION 5. For reverse motion of the tiller (tines and wheels): (a) Look behind and exercise caution when operating in reverse. Do not till while in reverse. (b) Stop all forward motion before reversing. Lift the handlebars with one hand until the tines are off the ground and then pull the Reverse Clutch lever out to ....engage reverse motion (see , Figure 3-12). To stop reverse motion, let go of the Reverse Clutch lever. 6. To Turn the Tiller Around: (a) Practice turning the tiller in a level, open area. Be very careful to keep your feet and legs away from the tines. (b) To make a turn, reduce the engine speed and then lift the handlebars until the engine and tines are balanced over the wheels (Figure 3-13). (c) With the tiller balanced, push sideways on the handlebar to move the tiller in the direction of the turn (Figure 3-14). After completing the turn, slowly lower the tines into the soil and increase the engine speed. Figure3-12: Raisetinesoffgroundand lookbehindwhenmovingin reverse. Turningthe Tiller Around Stoppingthe Tiller and Engine 1. To stop the wheels and tines, release the Forward Clutch "paddles" or the Reverse Clutch Lever (whichever is engaged). 2, To stop the engine, move the Engine Throttle Lever to STOP. Figure3-13: Tobeginturn, reduceenginespeedandlift handlebareuntilengineandtines arebalancedoverwheels. 18 Figure3-14: Withtiller bal. ancedoverwheels(andtines outof theground),pushhandlebarssidewaystoturntiller. OPERATION Tilling Tips & Techniques Let the tiller do the work • While tiUing, relax and let the wheels pull the tiller along whilethe tines do the digging. Walk on the side that is ' notyet finished (to avoid making footprints in the freshly tilled soil) and lightly, but securely grip the handlebar with just one hand. See Figure 3-11. • Avoid the temptation to push down on the handlebars in an attempt to force the tiller to dig deeper. Pushing down on the handlebarstakes the weight off the poweredwheels,causingthem to lose traction. Without the wheels helping to hold the tiller back, the tines will attempt to propel the tiller- causing the _iller to move rapidly back toward you. (Sometimes, slight downward pressure on the handlebarswill help get through a particularly tough section of sod or unbroken ground, but in most casesthis won't be necessary at all.) Tilling depths • This is a CRT (counter-rotating tine) tiller. As the wheels pull forward, the tines rotate backward. This createsan "uppercut" tine action which digs deeply, uprooting soil and weeds. Don't overload the engine, but dig as deeplyas possible on each pass. On later passes, the wheels may tend to spinin the soft dirt. Help them along by lifting slightly on the handlebar (using just one hand, palm upward, works most easily). • Watering the garden area a few days prior to tilling will maketiltingeasier,as will letting the newly worked soil rest for a day or two before making a final, deep tilling pass. • When cultivating (breaking up the surface soil around plantsto help destroy weeds), adjust the tines to dig only 1U2" to 2"deep. Using shallow tilling depths helps preventInjury to plants whoseroots often grow close to thesurface. If needed,lift up on the handlebars slightlyto preventthe tinesfrom digging too deeply. Cultivatingon a regular basis not only eliminatesweeds,it also loosens and aeratesthe soil for better moisture absorptionand fasterplant growth.) ..... Avoidtilling soggy, wet soil Tillingwet soil often results in large, hard clumps of soil that can interfere with planting. If time permits, wait a day or two after heavy rains to allow the soil to dry before tilling. Testsoil by squeezing it into a ball. If it compresses too easily, it is too wet to till. Avoidmakingfootprints With planning, you can allow enough room between rows to cultivate (see Figure3-18). Leave room for the hood width, plus enough extra room for future piant growth. Clearingthe tines Thetines have a self-clearingaction whicheliminates most tangling of debris in the tines. However, occasionally dry grass, stringy stalks or tough vines may becometangled. Follow these procedures to help avoid tangling and to clean the tines, if necessary. • Whenever possible, walk on the untilled side of the unit to avoid making footprints in your freshly tiltedor cultivated soil. Footprints cause soil compaction that can hamper root penetration and • To reduce tangling, set the depth regucontribute to soil erosion. They can lator deep enough to get maximum also "plant" unwanted weedseeds back "chopping" action as the tines chop the into the freshly tilled ground. material against the ground. Also, try to till under crop residues or cover crops while they are green, moist and Choosingcorrectwheel tender. and tine speed With experience,you will find the "just right" tilling depth and tilling speedcombination that is best for your garden. • While power composting, try swaying the handlebarsfrom side to side (about 6"to 12"). This "fishtaiting" action of. ten clears the tines of debris. Set the engine throttle lever at a speedto • If the procedures above don't clear the give the engine adequate power and yet debris, it may be necessary to remove allow it to operate at the slowest possithe debris by hand (a pocket knife will ble speed...at least until you have help you cut away the material). achieved the maximum tilling depth you desire. Faster engine speeds may be desirable when making final passes through the seedbedor when cultivating. WARNING Selection of the correct engine speed, in Before clearing the tines by relation to the tilling depth, will ensurea hand, stop the engine, alsufficient power level to do the job withlow all moving parts to stop out causing the engine to labor. and disconnect the spark plug wire, Suggestedtilling patterns • When preparing a seedbed, go over the same path twice in the first row, then overlap one-half the tiller widthon the rest of the passes (see Figure 3-15). When finished in one direction, make a second pass at a right angle as shown in Figure3-16. Overlapeach pass for best results (in very hard ground it may take three or four passesto thoroughly pulverize the soil). Failure to follow this warning could result in personal injury. . If the garden size will not permit lengthwise and then crosswise tilling, then overlap the first passes by onehalf a tiller width, followed by successive passesat one-quarter width (see Figure 3-17). 19 ,, . , , OPERATION Tilling Tips & Techniques Tilling on slopes Tilling up and downslopes If you must gardenon a moderate slope, pleasefollow two very important guidelines: • To keepsoil erosion to a minimum, be sureto add enoughorganicmatter to the soil so that it has good moistureholding textureand try to avoid leaving footprints or wheel marks. 1. Till only on moderate slopes, never on steep groundwhere footing is difficult (review safety rules in the "Safety" section of this manual). 2. We recommend tilling up and down rather than across slopes or using terraces cut into a slope. Tilling vet,,_ically qn a slope allows maximum plantingarea and also leaves room for cultivating. iMPORTANT:When tilling on slopes, besure the correctoil level is maintainedin the engine (checkevery onehalf hourof operation). The inclineof the slopewill causethe oilto slantaway from its normal leveland this can starveengineparts of required lubrication: Keepthe engine oil levelat the full _01nt'at all times! • When tilling vertically,try to make the first pass uphill since the tiller digs more deeply going uphill than it does downhill. In soft soil or weeds,you may haveto lift handlebars slightly whilegoing uphill. Whengoingdownhill, overlap the first pass by about one-half the width of the tiller. WARNING Do not operate the tiller on a slope too steep for safe operation. Till slowly and be sure that you have good footing. Failure to follow this warning could result in personal injury. Figure3-17 Figure3.15 A 1 ! ! Figure3-18 Figure 3-16 20 OPERATION LOADING ANDUNLOADING THETILLER WARNING Loading and unloading the tiller into a vehicle is potentially hazardous and we don't recommend doing so unless absolutely necessary, as this could result in personal injury or property damage. However, if you must load or unload the tiller, follow the guidelines given next. • Before loading or unloading, stop the engine, wait for all parts to stop moving, disconnect the spark plug wire and let the engine and muffler cool. Move the spark plug wire away from the spark plug. • The tiller is too heavy (165 to 240 Ibs., depending on model) and bulky to lift safely by one person. Two or more people should share the load. • Use sturdy ramps and manually (with engine shut off) roll the tiller into and out of the vehicle. Two or more people are needed to do this. each wheel to control the speed of the tiller. Never go down ramps tiller-first, as the tiller could tip forward. • Ramps must be strong enough to support the combined weight of the tiller and any handlers. The ramps should provide good traction to prevent slipping; they should have side rails to guide the tiller along the ramps; and they should have a locking device to secure them to the vehicle. • Use wooden blocks to place on the downhill side of the wheels if you need to stop the tiller from rolling down the ramp. Also, use the blocks to temporarily keep the tiller in place on the ramps (if necessary), and to chock the wheels in place after the tiller is in the vehicle. • The handlers should wear sturdy footwear that will help to prevent slipping. • Position the loading vehicle so that the ramp angle is as flat as possible (the less inclined the ramp, the better). Turn the vehicle's engine off and apply its parking brake. • When going up ramps, stand in the normal operating position and push the tiller ahead of you. Have a person at each side to turn the wheels. • When going down ramps, walk backward with the tiller following you. Keep alert for any obstacles behind you. Position a person at 21 • When the tiller is in the vehicle, prevent it from rolling by engaging the wheels in the wheel drive position (move Wheel Gear Lever to ENGAGE). Chock the wheels with blocks and securely tie down the tiller. CUSTOMER RESPONSIBILITIES WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Failure to follow these instructions can result in serious personal injury or property damage. REQUIRED MAINTENANCE Before Each Use PROCEDURE SCHEDULE Every 10 Hours The warranty on this machine does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the machine as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your machine. Keep the air filters clean and change the spark plug annually. A clean air filter system and a new spark plug will help your engine run better and last longer. Every 50 Hours As Noted Lubricate Tiller Checkfor 0il Leaks CheckHardware t Checkgear oil level(see "Transmission Gear0il Service") t Check engineoil level (see "Engine Oil Service") GENERAL RECOMMENDATIONS Every 30 Hours And every five operating hours Changeengine oil (see "Engine 0il Service") Service foam pre-cleaner air filter, if so equipped (see"Air Cleaner Service") Every 25 hours* Servicepaperairfilter (see"Air CleanerService") Every3O hours* Service Spark Plug CleanEngine • Checktines for wear (see "Tines") ° Check/Adjust Tension on DriveBelts • t * Changemore freque'ntlyin dusty or dirty conditions. Changeafter first 2 ho_'rs"of break-in operation. t Checkafterfirst2 hours of break-in operation. 22 CUSTOMER B RESPONSIBILITIES parts to come to a complete stop, disconnectspark plug wire and movewire away from spark plug. Failure Before to follow these cleaning instructions can result in serious injury or ARNING inspecting, or servicing the unit, shut offpersonal engine, wait for all propertydamage. , RegularMaintenance Because the tiller is operated in the garden, frequently under hot and dirty conditions, regular maintenance is very important to ensure that you are getting proper performance from your tiller. There are several maintenance procedures that will help keep your tiller in good operating condition. CheckFor Oil Leaks F Before each use, check your tiller for signs of an oil leak - usually a dirty, oily accumulation either on the unit or on the floor where it has been parked. E D A little seepage around a cover or oil seal is usually not a cause for alarm. However, if the oil drips overnight then immediate attention is needed as ignoring a leak can result in severe transmission damage. •o Change engine oil regularly. • Lubricate the controls regularly. • Keep the correct tension on the forward drive belt. • Replace the engine air cleaner element when dirty. If a cover is leaking, try tightening any loose screws or bolts. If the fasteners are tight, a new gasket or oil seal may be required. If the leak is from around a shaft and oil seal, the oil seal probably needs to be replaced. See your Sears Service Center for advice. Figure4-1 • Keep engine cooling fins clean. Tiller Lubrication After every 10 operating hours, oil or grease the lubrication points shown in Figures 4-1 and 4-2 and described below. IMPORTANT: Never operate the tiller if the transmission is low on oil. Check the oil level after every 30 hours of operation and whenever there is any oil leakage. Use a good quality lubricating oil (#30 weight engine oil is suitable) and a good quality general purpose grease (grease that has a metal lubricant is preferred, if available). • Remove wheels, clean wheel shaft (A, Fig. 4-1) and apply thin coating of grease to shaft. CheckHardware At least every 10 operating hours, check the unit for loose or missing hardware (screws, bolts, nuts, hairpin cotters, etc.). Loose or missing hardware can lead to equipment failure, poor performance, or oil leaks. Figure4.2 • Grease back, front and sides of depth regulator lever (B, Fig. 4-1). • Remove tines, clean tine shafts (C, Fig. 4-1) and inspect for rust, rough spots or burrs (especially around holes). File or sand smooth and coat ends of shaft with grease. Be sure to check the end cap mounting screws located at the rear of the transmission (Figure 4-3). Lift the tine flap to service the screws. • Oil the threads on the handlebar height adjustment handle (D, Fig. 4-1). • Oil the engine throttle cable (E, Fig. 4-1) and the wheel gear cable (F). Allow oil to soak in and then wipe off any excess. • Oil the various pivot points (G, Fig. 4-2) on the shifting mechanism, the handlebar, and the idler arms (do not allow oil on the belts or pulleys). tl...... Figure4-3 23 CUSTOMER RESPONSIBILITIES B parts to come to a completestop, disconnectspark plug wire and movewire away from spark plug. Failure Before to follow these cleaning instructions can result unit, in serious injury or ARNING inspecting, or servicingthe shut offpersonal engine, wait for all propertydamage, Transmission Gear 0il Service Check the transmission gear oil level every 30 hours of operation or when you notice any oil leak. Operating the tiller when the transmission is low on.0il .can cause severe damage. gear oil reaches the rear (tine) end of the transmission. Stop adding gear oil when it begins to flow from the oil level check hole on the side of the transmission. 8. Securely reinstall the check plug. To CheckTransmissionGearOil Level 9. Securely reinstall the gear oil fill plug on top of the transmission. 1. Check the gear oil level when the transmission is cool. Gear oil will expand in warm operating temperatures and this expansion will provide an incorrect oil level reading. 10. Reinstall the wheel and remove the prop. 2. To check the gear oil level (and to add oil, if needed), see "STEP 4: Check Gear Oil Level in Transmission" in the Assembly Section of this manual. To Drain and Refill the Transmission The transmission gear oil does not need to be changed unless contaminate d with dirt, sand or metal bits. 1. Prop up the left side of the unit so that it will be securely supported when the left side wheel is removed. Remove the left side wheel by removing the wheel pin. 2. Unscrew the gear oil fill plug from the top of the transmission. 3. Place a clean pan below the transmission drain plug (see Figure 4-4) and remove the drain plug. The oil will start flowing out of the drain hole (it may flow slowly, especially in cold temperatures). 4. Remove the transmission gear oil level check plug located a few inches above the left side wheel shaft. 5. When the oil stops flowing, tilt the transmission forward to drain oil from the rear of the transmission. 6. After draining the oil, clean the threads of the drain plug, apply a non-hardening, removable gasket sealant to the threads, and securely reinstall the drain plug. 7. U_ihg a clean funnel, slowly add SAE 140 or SAE 85W-140 weight gear oil (with an API rating of GL-4 only) to the transmission. The transmission holds approximately 3-1/4 pints (52-54 ounces). Tilt the tiller slightly backwards to make sure the t ,,.-._ , To Changethe Engine0il Only use high quality detergent oil with an A.P.I. rating of service ciassification "SF", "SG", "SH" or "SH/CD." Select the oil SAE viscosity grade according to your expected operating temperature: colder-.<.----.-- 32OF..--_ 5W30 • warmer SAE 30 NOTE: Although multi-viscosity oils (5W30, 10W30, etc. improve starting in cold weather, these multi-viscosity oils will result in increased consumption when used above 32°1::. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. DO NOT USE 10W40 OIL. 1. Start engine and let it warm up. Then TURN THE ENGINE OFF. Figure4-4: Removedrainplugtodrain transmission gearoff(alsoremoveofffill plugandoil levelcheckplug). EngineOil Service Check the engine oil level before starting the engine each day and check it after 5 hours of continuous operation. Running the engine when low on oil will quickly ruin the engine. It is recommended that you change motor oil after every 10 hours of operation (sooner when operating in extremely dirty or dusty conditions.) To Checkthe Engine0il Level 1. Move the tiller to a level area and shut off the engine. 2. Level the engine by putting the Depth Regulator Lever in the second notch from the top. 2. There is an oil drain plug on each side of the engine base. Use whichever one is most convenient. 3. Place a 2"x4" wood board under the wheel opposite the drain plug you'll be removing. 4. Place a drain pan beneath the drain plug. 5. Remove the drain plug (Figure 4-5), and allow the old oil to drain completely. e. Reinstall drain plug securely. 7. Remove wood board from beneath the wheel. 8. Remove the dipstick from the oil fill tube (see Figure 4-5). Using a funnel in the tube, refill the engine with the correct type and weight engine oil. Check the level frequently while filling so as not to overfill. Fill until oil is at the FULL mark on the dipstick. Install the dipstick. 3. Clean the area around the oil dipstick or oil fill tube to prevent dirt from falling into the crankcase. 4. Remove the oil dipstick from the oil fill tube, wipe the diihstick clean, and reinstall it finger-tight. Remove the dipstick and check the reading. Add oil (if required) to bring the level to the FULL mark. Do not overfill. Figure4-5 24 CUSTOMER g parts to come to a completestop, disconnectspark plug wire and movewire away from spark plug. Failure Before to follow these cleaning instructions can result in serious injury or ARNING inspecting, or servicing the unit, shut offpersonal engine, wait for all propertydamage. A'irCleanerService ToService Filters: Inner Paper Filter Outer Foam Filter t ,,-.. e. Slide foam filter over paper filter. The engine air cleaner filters dirt and dust out of the air before it enters the carburetor. Operating the engine with a dirty, clogged air filter can cause poor performance and damage to the engine. Never operate the engine without the air cleaner installed. Inspect and service the air cleaner more often if operating in • very dusty or dirty conditions. The air cleaner assembly is equipped with a foam filter and an inner paper filter. Service the filters according to the "Required Maintenance Schedule" on Page 22. Base Plate RESPONSIBILITIES Cover and Wing Nut Figure4-6: Aircleanercomponents. 7. Install cover and wing nut. Tighten wing nut securely. SparkPlug Service Inspect and clean or replace the spark plug after every 100 operating hours or annually. In some areas, local law requires using resistor spark plugs to suppress ignition signals• If the engine was originally equipped with a resistor spark plug, use the same type for replacement. To Service the Spark Plug 1. Clean area around spark plug. 2. Remove and inspect plug. 3. Replace plug if electrodes are pitted, burned, or porcelain is cracked. For replacement, use a Champion RJ-17LM only. NOTE: A resistor plug must be used for replacement. 4. Check electrode gap with wire feeler gauge and set gap at .030 if necessary. 5. Install spark plug and tighten securely. Outer Foam Filter-• Wash in water and detergent solution and squeeze until all dirt is removed. • Rinse thoroughly in clear water. • Wrap in a clean cloth and squeeze until 'completely dry. • Do not oil the foam filter. Inner Paper Filter--DO NOT ATTEMPT TO CLEAN OR OIL THIS FILTER. • Replace annually or every 30 operating hours (more often under very dusty conditions). To Remove and Install Filters: 1. Remove wing nut and cover. 2. Slide foam filter off paper filter. 3. Discard paper filter. 4. Clean inside of base and cover thoroughly. CoolingFins SparkArresterScreenService If the engine muffler is equipped with a spark arrester screen, remove and clean away any accumulated material on the screen. Check to see that the screen is not burned through in any places or damaged. Replace a spark arrester screen if it is burned through or damaged in any location. EngineCleaning The engine must be kept clean to assure smooth operation and to prevent damage from overheating. The engine cooling fins (see Figure 4-6A) should not be allowed to accumulate any materials such as leaves, twigs, or other debris. All inspections and services must be done with the engine shut off and cool to the touch• 5. Install new paper filter on base. 25 Figure4.6A:Keepcoolingfinsclean. Carburetor/Governor Control Adjustments The carburetor was adjusted at the factory for best operating speed, if an adjustment is needed, contact your nearest Sears Service Center. The governor controls the maximum safe operating speed and protects the engine and all moving parts from damage caused by overspeeding. Do not tamper with the engine governor settings. Contact your nearest Sears Service Center if a problem exists. WARNING Operators shall not tamper with the engine governor settings on the machine; the governor controls the maximum safe operating speed to protect the engine and all moving parts from damage caused by overspeed. Authorized service shall be sought if a problem exists. Throttle ControlAdjustment If the engine does not respond properly to various throttle lever settings, please contact your nearest Sears Service Center for assistance. SERVICE AND ADJUSTMENTS E parts to cometo a completestop, disconnectspark plug wire and move wire away from spark plug. Failure Before to fallow these instructions can result in serious injury or ARNING inspecting,cleaning or servicing the unit, shut off personal engine, wait for all propertydamage. WheelGearGableAdjustment Tines When the Wheel Gear Lever is in DISENGAGE, the wheels will roll freely (freewheel). The wheels should not roll freely when the lever is in ENGAGE. If the wheels roll freely when the Wheel Gear Lever is in ENGAGE, the wheel gear cable needs to be adjusted as described below. The tines will wear with use and should be inspected at the beginning of each tilling season and after every 30 operating hours. Tines can be replaced individually or as a complete set. Never inspect or service the tines unless the engine is stopped and the spark plug wire is disconnected. 1, With the engine shut off and the spark.plug wire disconnected, put the Wheel Gear Lever in ENGAGE. NOTE: You must first remove the tiller hood in order to take off either a single tine holder or individual tines. The hood is secured to the transmission housing with two rear bolts and two front bolts. Remove all four bolts and set the hood aside to have full access to the tines. 2. Loosen the top adjustment nut (A, Figure 4-7) on the wheel gear cable bracket that is located on the left side rear of the transmission. 3. Push the wheel gear cable (B) down and roll the tiller slightly forward or backward until the eccentric lever (C) engages (locks) the wheels. Hold the cable in that position and tighten the top (A) and bottom (D) adjustment nuts. 4. Move the Wheel Gear Lever to ENGAGE and DISENGAGE several times to check the adjustment. The wheels should not roll when the lever is in ENGAGE, but they should roll when the lever is in DISENGAGE. Readjust the cable as required. t ..--. Removing andInstalling Tine Inspection With use, the tines (Figure 4-8) will become shorter, narrower and pointed. Badly worn tines will result in a loss of tilling depth and reduced effectiveness when chopping up and turning under organic matter. Tine Assemblies 1. Use a 9/16" socket, 6" extension, a ratchet, and a 9/16" box wrench to loosen the nut (A, Figure 4-9) and bolt (B) that secure the tine holder to the tine shaft. 2. Use a rubber mallet to tap the tine holder loose. 3. Slide the tine assembly off the tine shaft. 4. RePeat Steps 1-through-3 abo..ve to remove the other tine assembly. 5. Installing the tine assembly is simply the reverse of its removal. Be sure the cutting edges face so they will enter the soil first when the tiller is moving forward- this means the cutting edges face toward the operator position. First be sure to remove any rust, uneven spots or burrs from the tine shaft, using fine sandpaper. Then grease the tine shaft before reinstalling the tine assemblies. Tighten the hardware very securely. Removingand Installing IndividualTines 1. Use two 9/16" box end wrenches to remove the two bolts (C, Figure 4-9), and nuts (D) that secure the tine to its tine holder. See Figure 4-9. NOTE: If the nuts are rusted, apply penetrating oil to the bolt and nut. Let the oil soak in for a few minutes before loosening the nut. Always loosen the nut rather than the bolt. Figure4-8: Checktinesforwearafterevery 30 operatinghours. Figure4.7: Wheelgearcableassembly, 26 2. When installing individual tines, install them in the reverse order from which they were removed. The two sets of inboard tines are installed so one set faces toward the transmission housing and the other faces away from it. The single outboard,. tine set faces toward the transmission housing. Also be sure the cutting edges face so they will enter the soil first when the tiller is moving forward- this means the cutting edges face toward the operator position. SERVICE AND ADJUSTMENTS i parts to come to a complete stop, disconnectspark plug wire and movewire away from spark plug. Failure Before to follow these instructions can result unit, in serious injury or ARNING inspecting, cleaning or servicingthe shut offpersonal engine, wait for all propertydamage. t_ WARNING This is a CRT(counter-rotating tine) tiller and its tines must be mounted in the direction shownin Figure4-9. It mounted with curves in the oppositedirection, tiller will dlg poorlyend be more likely to runbackwards. Failure to comply could result in personal injury or propertydamage. A Figure4-9: Completetineassemblies: fineholders,all tinesandhardware. 27 .... ;, SERVICE AND ADJUSTMENTS g ..... partsto cometo a complete stop, disconnectspark plug wire and movewire away from spark plug. Failure Before to follow these instructions can result unit, in serious injury or ARNING inspecting, cleaning or servicingthe shut offpersonal engine, wait for all propertydamage. CheckingAndAdjustingThe TensionOnThe DriveBelts Maintaining correct tension on the drive betts is important to good tilling performance and long belt life. A loose belt will slip on the engine and transmission pulleys and cause the tines and wheels to slow down - or stop completely - even though the engine is running at full speed. A loose belt wilt also result in premature wear to the belt. While checking belt tension, atso check for cracks, cuts or frayed edges. A belt that is in poor condition should be replaced. The tension on a new forward drive belt should be checked after the first two (2) hours of operation. Thereafter, check the tension after every ten (10) hours of operation. The reverse drive belt, because it is used more sparingly, will probably not require an initial tension adjustment until a significant number of operating hours has passed. WARNING Follow the belt adjustment instructions carefully. An incorrect adjustment could result in the Forward Clutch mechanism engaging too soon. This could cause loss of tiller control and result in personal injury or property damage. To Checkand AdjustTensionon the Forward DriveBelt: 1. The check for correct belt tension is the same as that described in Step 5 of "Step 3: Attach Forward Clutch Rod" on page 9. Before performing this check, shut off the engine, disconnect the spark plug wire, and allow the engine and muffler to cool down. If, after following the adjustment procedures, you cannot get the correct gap on the forward clutch rod adjustment bracket, you will need to make a secondary adjustment as described next. 2. Disconnect the Forward Clutch Rod (A, Figure 4-10) from the swivel plate (B) by removing the innermost hairpin cotter (C). 3. Unthread the Forward Clutch Rod (in a counterclockwise direction as viewed from the front of the unit) until one or two threads on the rod extend above the rectangular nut (D, Figure 4-11) on the forward clutch bracket. t ,,,.-.. Removebelt (E)] from grooveand t off pt 4. Remove the belt cover. 5. From the right side of the unit, slip the forward drive belt (E, Figure 410) out of the pulley groove closest to the engine (this forward drive pulley has two grooves) by pushing it off (away from the engine) with your left hand while pulling the engine starter rope with your right hand. (The forward drive belt should have been located in the pulley groove closest to the engine; not in the groove furthest from the engine.) 6. On the left side of the unit (as viewed from operator's position) remove the hairpin cotter from the clevis pin (F, Figure 4-12) that connects the forward idler arm (G) to the forward adjustable link (H). Push inward on the forward idler arm (G) and remove the clevis pin (F). 7. There are two holes in the forward adjustable link (H, Figure 4-12). Push inward on the forward idler arm (G) and install the clevis pin (F) through the inner hole in the forward adjustable link (H) and out through the single hole in the forward idler arm (G). Secure the clevis pin with the hairpin cotter. NOTE: While pushing inward on the forward idler arm, be sure that the forward drive belt is moved off to the right side of the tiller. This creates more room to install the clevis pin when the forward idler arm is pushed inward. 28 Figure4-10: Disconnect ForwardClutch Rodandmoveforwarddrivebeltoutof groovein engineforwarddrivepulley. Figure4.11 Oneor_vothreadsonForward ClutchRodshouldbe exposed aboverectangularnut. IMPORTANT: With the clevis pin installed in the inner hole of the forward adjustable link, the number of additional belt tension adjustments that can be made is limited. If, with future tension adjustments, you find that you cannot screw the forward clutch rod any farther into the rectangular nut on the forward clutch bracket, it means that the forward drive belt must be replaced. Before doing so, the clevis pin must be returned to the OUTSIDE hole in the forward adjustable link. SERVICE AND ADJUSTMENTS partsto come to a complete stop, disconnectspark plug wire and move wire away from spark plug. Failure Before to follow these cleaning instructions can result in serious injury or WARNING inspecting, or servicing the unit, shut offpersonal engine, wait for all propertydamage. 8. Replace the forward drive belt in the High speed groove of the engine drive pulley (the groove closest to the engine) and in the middle groove i_ the tr_.nsmission pulley. Be sure the belt is to the inside of the wire formed belt guide (I, Figure 4-13) and to the inside of the forward drive idler pulley (J). 9. Reinstall the belt cover and secure it with the two nuts. 10. Readjust the forward drive belt tension by following the instructions 'in,'item' 5 of "Step 3: Attach Forward Clutch Rod" on Page 9. t =--., • The belt tension is correct if the guide mark (M, Figure 4-15) is anywhere to the left of the guide pin (O), as viewed from the front of the unit (not the operator's position). If the belt tension is correct, reinstall the belt cover and secure it with the two nuts. • If the guide mark is aligned with the guide pin, or moves to the right side of the guide pin, then the belt is too loose and the tension must be readjusted as described next. 3. The reverse idler pulley (L, Figure 4-14) regulates the tension that is applied to the reverse drive belt (P). The following adjustment will allow the reverse idler pulley to apply more tension to a loose belt. Figure4-14 : Reverseidler arm(K)andre. versepulley(L). 4. Remove the belt cover. 5. Slip the reverse belt (P, Figure 414) off the engine driven reverse (upper) pulley. Figure4.12: Removeclevispin fromouter holein forwardadjustablelinkandmoveto innerholein link. 6. On the right side of the unit (as viewed from operator's position) remove the hairpin cotter from the clevis pin (R, Figure 4-14) that connects the reverse idler arm (K) to the reverse adjustable link. Push inward on the reverse idler arm (K) and remove the clevis pin (R). To Checkand AdjustTensionan the Reverse Drive Belt Figure4-15: Whilepushingreverseidlerarm Inward,standat engineend andcheckposi. t/onofguidemark(#7)andguidepin(0). 1. Remove the belt cover after first shutting off the engine, disconnecting the spark plug wire, and allowing the engine and muffler to cool down. 2. Stand at the front of the tiller and use your left hand to push the reverse idler arm (K, Figure 4-14) inward as far as possible (the reverse idler pulley [L] is attached to the reverse idler arm). Hold the idler arm in this position and look at the position of the belt tension guide mark (M, Figure 4-15) that is stamped into the face of the reverse adjustable link (N, Figure 4-15). Figure4-13: Topviewofbeltsandpulleys. 29 SERVICE AND ADJUSTMENTS parts to come to a completestop, disconnectspark plug wire and movewire away from spark g plug. Failure Before to follow these cleaning instructions can result in serious injury or WARNING inspecting, or servicing the unit, shut offpersonal engine, wait for all it--. propertydamage. 7. There are two holes in the reverse adjustable link (S, Figure 4-16). Push inward on the reverse idler arm (K) and install the clevis pin (R) through the inner hole in the reverse adjustable link (S) and out through the single hole in the reverse idler arm (K). Secure the clevis pin with the hairpin cotter. 8. Reinstall the reverse belt (P, Figure 4-14) on the reverse (upper) pulley, making sure the belt is located to the inside of the reverse idler pulley (L, Figure 4-14). 9. Reinstall the belt cover and secure it with the two nuts. IMPORTANT: If, in future tests for reverse belt tension, the guide mark should again align with or move to the right side of the guide pin, it means that the reverse belt is worn beyond adjustment. Before installing a new belt, you must return the clevis pin to the OUTSIDE hole in the reverse adjustable link. ForwardDriveBelt Removal AndInstallation NOTE: This model has one forward speed (High) and one reverse speed. The High Speed groove in the forward engine pulley (the groove closest to the engine) is the only groove that should be used in this pulley. Do not use the groove in the forward engine pulley that is furthest from the engine. The reverse pulley has just one groove. The transmission pulley has three grooves-do not use the groove closest to the transmission housing. Removingthe ForwardDrive Belt: 1. Stop the engine, allow it to cool and disconnect the spark plug wire before working near the belts. 2. Remove the reverse drive belt completely (A, Figure 4-17) by following the "Removing the Reverse Drive Belt" instructions in this section. 3. Move the forward drive belt (B, Figure 4-17) completely off the engine forward drive pulley (D). 4. Slip the forward drive belt completely off the transmission drive pulley (C, Figure 4-17) by moving it to the front of the pulley. NOTE: For additional working room, loosen the reverse belt guide (V, Figure 4-13) and twist it out of the way. 4. Put the lower half of the belt into the middle groove of the transmission pulley (C, Figure 4-17). 5. Put the upper half of the belt on the engine forward drive pulley in the groove closest to the engine (B, Figure 4-17). IMPORTANT: Make sure that the ,. forward drive belt is to the inside of the wire belt guide (I, Figure 4-13) and the forward idler pulley (J, Figure 4-13). 6. If you loosened the belt guide, wait until the reverse drive belt is installed before securing the belt guide. 7. Install the reverse drive belt. 8. Install the belt cover and secure it with the two nuts. 9. If you installed a new belt, check the tension after two hours of operation. D BA 5. Pull the forward drive belt up and away by feeding the bottom half of the belt in between the engine and transmission pulleys. Installingthe ForwardDrive Belt: 1. The reverse drive belt must be removed before installing the forward drive belt. Figure4-16: InstallingclevispinIn Inside holeofreverseadjustable link. 2. Slip the forward drive belt down between the rear of the engine forward drive pulley (D, Figure 4-17) and feed the bottom half in between the engine and transmission pulleys (see Figure 4-18). Be sure that the belt is to the inside of the forward idler pulley and forward belt guide (see J and I, Figure 4-13). 3. Slip the forward drive belt down and over the front of the transmission pulley (C, Figure 4-17). 3O C Figure4-17: Beltdrivesystem. SERVICE AND ADJUSTMENTS g parts to come to a completestop, disconnectspark plug wire and move wire away from spark plug. Failure Before to follow these cleaning instructions can result in serious injury or ARNING inspecting, or servicing the unit, shut offpersonal engine, wait for all propertydamage. t ,,..... Installingthe Reverse Drive Belt 1. Slip the reverse belt down between the engine reverse pulley (A, Figure 4-19) and the engine forward drive pulley (C). Figure4.18: Installforwarddrivebeltover rearofengineforwardpulleyandbringlower halfofbelldownandin frontoftransmissionpulley. Reverse Drive Belt Removal and Installation NOTE: The forward drivebelt must be installedbeforeinstallingthe reversedrivebelt. 2. Loop the bottom half of the belt over the front of the transmission pulley (B, Figure 4-19) and seat the belt in the front groove of the pulley. 3. Place the belt to the inside of the reverse idler pulley (D, Figure 4-19) and the reverse belt guide (V, Figure 4-13). Then slip the upper end into the groove of the engine reverse pulley (A, Figure 4-19). 4. If the reverse belt 4-13) was loosened ter the belt guide on tighten the mounting guide (V, Figure previously, centhe belt and screw securely. 5. Install the belt cover and secure it with the two nuts. If the lower transmission cover was removed, reinstall it with the four self-tapping screws, 'Removingthe Re_'erseDrive Belt 1. Stop the engine and allow it to cool before working near the belts. Be sure the spark plug wire is disconnected. 2. Remove the belt cover by removing the two nuts. For easier access to the transmission (lower) pulley, remove the transmission cover located below the transmission pulley. 3. Slip the reverse belt off the engine reverse pulley (A, Figure 4-19). If necessary, work the belt off the pulley with your left hand while pulling the engine recoil starter rope with your right hand. 4. Push the upper half of the reverse belt downward to create slack in the belt. Then reach underneath the transmission and slip the belt off the front of the transmission pulley (B, Figure 4-19). '5. Pull the belt up and past the engine reverse pulley (A, Figure 4-19). 31 B Figure4-19: Removing andinstallingre. versabelt. STORAGE TiBerStorage DANGER Whenever you don't intend to use your tiller for 30 days or longer, you should perform the following steps to ensure that it will start easily and perform properly when removed from storage. Gasolineis highlyflammableanditsvaporsare explosive.Followthesesafety practicesto preventinjuryor propertydamagefrom fire or explosion. • Thoroughly clean the machine. • Wipe up spills and pushthe tiller away from spilled fuel. • Be sure that all nuts, bolts and screws are securely fastened. Inspect parts for damage, breakage or wear. Replace as necessary. • Use onlyan approvedfuel containerand store it safely from children. • Touch up all rusted or chipped • paint surfaces. Sand lightly before repainting. • If possible, store your unit indoors and cover it with a suitable protective oover (not plastic) that does not retain moisture. IMPORTANT: Never cover the unit while the engine and exhaust areas are still warm. • Do not store gasoline from one season to another. • Replace your gasoline can if it starts to rust. Rust and/or dirt in your gasoline will cause problems. EngineStorage Fuel System IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Let engineand mufflercoolat least 2 minutesbeforedrainingfuel tank. • Do not allow openflames, sparks,or matches,or permit smoking in fuelingarea. • Do not store gasoline in an area where its vapors could reach an open flame or spark, or where ignition sourcesare near (such as hot water and space heaters, furnaces, clothesdryers, stoves, motors, etc.) • Drain the fuel tank. EngineCylinder • Start the engine and let it run until the fuel lines and carburetor are empty. • Remove spark plug. Squirt one (1) oz. (30ml) of clean engine oil into spark plug hole. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. • Cover spark plug hole with a clean rag. NOTE: If "Gasohol" has been used, run engine until the tank is empty. Then put 1/2 pint of "Unleaded" regular gasoline into the fuel tank and again run the engine until tank is empty. • Install spark plug. Do not connect spark plug wire. NOTE: Fuel stabilizer (such as Craftsman Fuel Stabilizer No. 33550) is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always fo]low the mix ratio and instructions on the stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer EngineOil Drain oil and replace with clean engine oil. See "Engine Lubrication" in the CUSTOMER RESPONSIBILITIES section. 32 • Pull starter rope to crank engine over, slowly, several times. TROUBLESHOOTING TROUBLESHOOTING Beforeperforming any corrections, refer to the appropriate information in this Manualfor the correct safety precautions and operating or maintenanceprocedures. Contact your local Sears Service Center for necessary service. PROBLEM Enginedoes notstart, CORRECTION POSSIBLECAUSE 1. Sparkplugwire disconnected. 2. EngineThrottLeControlLeverincorrectlyset. 3. Fueltankempty. 4. Chokecontrol(if so equipped)in incorrect position. 5. Stalegasoline. 6. Dirty airfilter(s). 7. Detectiveor incorrectlygappedspark plug. 8. Carburetorout of adjustment. 9. Misadjustedthrottle controlcable. 10. Dirt or water infuel tank. 1. Reconnectwire. 2. Putleverin STARTposition. 3. Addfuel. 4, Moveleverto correctposition. i. Drain fuel andaddfresh fuel. 6. Cleanor replacefilter(s). 7. Inspect sparkplug. 8. ContactSearsServiceCenter. 9. ContactSearsServiceCenter. 10, ContactSearsServiceCenter. Enginerunspoorly. 1. Defectiveor incorrectlygappedsparkplug. 2. Dirty air filter(s). 3, Carburetorout of adjustment. 4. Stalegasoline. 5. Dirt or water in fuel tank, 6. Enginecoolingsystem clogged. 1. Inspectspark plug (see"CustomerResponsibilities"). 2. Cleanor replace(see"CustomerResponsibilities"). 3. ContactSearsServiceCenter. 4. Replacewith fresh gasoline. 5, ContactSearsServiceCenter. 6. Cleansir coolingsystem(see"CustomerResponsibilities"), Engineoverheats, 1. Enginecoolingsystemclogged. 2, CarburetorOutof adjustment. 3. Oil levelis low. 1. Cleanair coolingarea (see"CustomerResponsibilities"). 2. ContactSearsServiceCenter. 3. Checkoil level(see"CustomerResponsibilities"), 1. Misadjustedthrottle controlcable. 1. ContactSearsServiceCenter. 1. Improper useof controls. 2. ForwardDrive: Misadjustadforward clutchrod. 3. ReverseDrive:Brokenor misadjustedbelt. 1. Review"Operation"section. 2. See"HandlebarHeightAdjustment" in "Operation"section. 3. Replacebelt or adjust belttension (see"Serviceand Adjustments" section. 4. See=CheckingDriveBeltTension(see"Serviceand Adjustments"section. 5. ContactSearsServiceCenter. 6. Tightenholt; checkthatkeyisin place. Engine doesnot shutoff. WheelsandTines will notturn. 4. Worn,broken,or misadjusted drivebelt(s). 5. Internaltransmission wearor damage. 6. Boltandkeylooseintransmission pulley. 4. Wheel GearLevernot fully engaged. 1. Replacehardware. 2. ContactSearsServiceCenter. 3. See"WheelGearCableAdjustment" in "Serviceand Adjustments"section. 4. Engagelever(see"Operation"section. WheelsTurn,but TinesDon't. t. Tine holdermounting hardwaremissing, 2. Internaltransmission wearor damage. 1, Replacehardware. 2. ContactSearsServiceCenter. Poortilling partormance. 1. Worn tines, 2. improper DepthRegulatorse_ing. 3. Lncorrectthrottle se_ino. 4. Belt(s)slipping. 1. See"Tines"in "Service andAdjustments" section. 2. See"Tilling Tips & Techniques" in "Operation"Section, 3, See"Operation"Section. 4. See"Checking DriveBeltTension"in"Serviceand Adjustments" section. Tinesturn,but wheelsdon't. 1. Wheelmounting hardwaremissing. 2. Internaltransmission wear or damage. 3. Misadjustedwheel gearcable. 33 OPERATING AND SAFETY DECALS E, A, B, Ce F. Keepawayfrom rotating tines. Rotating causetineswill injury. D, pad# _ Descriptionand Location Qty. Owner'sManualReplacement......................................... 1 B 1909942 1911361 WARNING- KeepAwayFromTines ..................................... 1 C 1915810 D 1904547 StartingStabilizationInstructions...................................... HoodDecal ....................................................... 1 1 1916612 ControlPanel ...................................................... 1 1904549 WARNING-HotSurface .............................................. 1 Ref. Le_er A E,* F ,, 34 CRAFTSMAN 8HP MODEL 987.293330 REPAIR PARTS FORWARD/REVERSE IDLERASSEMBLY 8 9 CLUTCH ROD * REVERSE CLUTCH ROD* 11 13 lO " 19 6 \ TOP COVER 12 \ 4 * see "Handlebar Assembly and Conb'ol Levers" drawing 7 REF No. '1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ' PART NO. DESCRIPTION 1185506 1110043 1909266 9193 1113-1 9338 1110108 1186230 1100242 20545 9479 1916192001 Locknut-hex,3/8-16 ..................... Screw-hex hd, 3/8-16 x 1-1/4"*... Pulley-idler, reverse tiller direction Pulley-idler, forward tiller direction Spacer........................................... HaLrpinCotter................................ Locknut-hex, 3/8-16 ..................... Nut-hex, 5/16-18 .......................... Lockwasher-5/16 .......................... Washer-plain, 5/16 ....................... Pivot Bushing................................ Idler Arm-left, forward tiller direction.................................... 1909682001 Idler Arm-right, reverse tiller direction .................................... 1492 Spring ........................................... Forward Link ................................. 20517-01 REF No. QTY. 16 17 18 19 20 21 22 23 24 25 26 27 28 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 ** Specify GRADE5 if ordering part locally. 35 PART No. 20517-02 9340 1916194001 1111607 1916195001 20553 9532 20546 1916196001 1100043 1916897 20532 1186331 DESCRIPTION ReverseLink ................................. Pin ................................................ Mounting Bar ................................ Screw-hex hd., 5/16-18 x 2-1/4"* Shifting Base................................. Spacer-Bushing ............................ Klip Ring ....................................... Washer-pivot ................................ Beilcrank ....................................... Screw-hex hd., 3/8-16 x 1-1/4"*.. Pivot-for ReverseClutch lever ...... Bushing-bellcrank ........................ Screw-flanged hex hd., 5/16-18 x 1". ............................. QTY. 1 2 2 2 1 2 1 1 1 1 1 1 4 CRAFTSMAN 8HP MODEL 987.293330 REPAIR PARTS HANDLEBAR ASSEMBLY& CONTROLLEVERS 2j 21 4 21 34 I 3 ADJUSTER ASSEMBLY PART 26 12 35 16 4O BELLCRANK 43 OP COVER 36 CONNECT TO BELLCRANK CRAFTSMAN 8HP MODEL 987.293330 REPAIR PARTS HANDLEBARASSEMBLY& CONTROLLEVERS REF No. PART No. DESCRIPTION QTY. 1916766 Handlebars-(incl,Ref. No,'s 2, 3, 3A and 4) ................................... 2 9126 Grip-handlebars ........................... 3 1918812 Decal- for operatorcontrolpanel., 3A 1916810 Decal- Logo .................................. ' 4' 9251 Grommet-plastic (part of operator controlpanel)............................. 5 20703 Handle, height adjustment ............. 5A 9955 Washer-keyed ............................... 6 1900475001 Bracket-handlebar height adjust... 7 1100046 Screw-hex hd., 3/8-16 x 1 *. .......... 8 9904 Washer-plain (flat) 3/8, S.A.E........ 9 9837 Locknut-hex, 3/8-16 ..................... 10 9338 Hair Pin Cotter ............................... 11 1916896 ReverseClutch Levercomplete (incl. grip, #9198) ....... 12 9198 Grip-reverseclutch lever............... 13 1916639 Wheel GearControl & Cable Assy........................................... 14 9057 Knob-wheel gear control lever ...... 15 1186211 Nut-hex, 5/16-24, wheel gear cable adjustment ........................ 16 1100068 Screw-hex hd., 3/8-16 x 3/4". ...... 17 1100243 Lockwaaher-3/8 ............................ 18 9445 EngineThrottle Control & Cable.... 19.... 9202 Ties-plastic .................................... 20 9212 Knob-throttle control lever............ 21 1114748 Screw-round hd, No. 10-32 x 1/2. 22 1100240 Lockwasher-No. 10 ....................... 1 2 1 1 1 1 1 1 2 2 2 3 1 1 1 1 2 2 2 2 4 1 8 4 REF No. PART No. 23 24 25 1186208 9390 20863 26 20862 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 9532 20808 20809 9059 9522 9386 20831 97083 9853 20806 20888 9432 9973 1100805 9811 9552 43 20545 * SpecifyGRADE5 if orderingpart locally. 37 DESCRIPTION QT_ Nut-hex, No. 10-32 ....................... 4 Grip-paddle ................................... 2 Bail-forwardclutch control(incl. two Grips, Ref. No. 24) .............. 1 Adjuster Assembly (incl. Ref. No.'s 27, 28, 29, 30, 38 and 39) .......... 1 Kllp Ring........................................ 2 Adjuster, Right Side....................... 1 Adjuster, Left Side ......................... 1 Spring-Adjuster ............................. 1 Nut-rectangular ............................. 1 Klip Ring........................................ 1 Rod-forward clutch ....................... 1 Pin-Clevis...................................... 1 Seres Nut....................................... 4 Bracket-bailsupport...................... 2 Swivel............................................ 1 Bushing ......................................... 1' Washer .......................................... 1 Screw-hex hd., 1/4-20 x 3/4". ...... 1 Nut-I/4-20 .................................... 1 Screw-flanged hex hd, selftapping, 1/4-20 x 1/2". ............... 2 Washer- flat, 5/16". ....................... 1 CRAFTSMAN 8HP MODEL 987.293330 REPAIR PARTS HOOD,BRACKET& DEPTHREGULATOR 22 21 17 17B 12 10 20 19 11 23 22 2O 23 17A 9 6 7 TRANSMISSION 13 / 4 < 13 38 CRAFTSMAN 8HP MODEL 987.293330 REPAIR PARTS HOOD, BRACKET & DEPTH REGULATOR ,I i REF No, PART NO. 1 1916764 2 3 4 5 6 7 8 9 10 11 12 13 DESCRIPTION Hood-tine cover,with hinged flap (Incl. Ref. No. 17, 17A and 17B) 1100243 Lockwasher-3/8 ............................ 1916184001 Bracket-hood& depth regulator... 90038 Screw-flanged hex hal., 5/16-18 x 5/8". ......................... 9811 Locknut-hex, 1/4-20 ..................... 1100069 Screw-hex hd., 1/4-20 x 1 *. ......... 9384 Spring-depth regulator plunger .... 9438 Spacer........................................... 9308 Roll Pin-l/4 x 1 (spiral) ................ 1916186001 Bar Assembly-depth adjustment .. 9120 Ring-retaining, tolerance ring ....... 9119 Knob-depth regulator (Incl. Ref. No. 11) ...................................... 1100043 Screw-hex hd, 3/8-16 x 1-1/4". .... QTY. 1 2 1 2 1 1 1 1 1 1 1 REF NO. 14 15 16 17 17A 17B 18 19 20 21 22 23 1 2 * SpecifyGRADE5 if orderingpart locally. 39 PART No. 1113-1 1186231 1916185001 1916805 1911361 1916807 9553 DESCRIPTION QTY. Bushing-spacer,drag bar ............. Nut-hex, 3/8-16 ............................ Drag Bar-depth regulator ............. Decal-tilteroperating instructions Decal- Warning............................. Decal- Logo .................................. Screw-hex hd, self-tapping, 5/16-18 x 1/2". .......................... 9552 Screw-flanged hex hd, self-tapping, 1/4-20 x 1/2". ............................ 1916700001 Bracket- hood support .................. 1916701001 Bracket- channel support ............. 1186328 Bolt- hex hd., 5/16"-18 x 5/8". ...... 1186391 Nut- hex, 5/16"-18 ....................... 2 2 1 1 1 1 2 2 2 1 6, 6 CRAFTSMAN 8HP MODEL 987.293330 REPAIR PARTS ENGINE& SUPPORTBRACKETS,PULLEYS,BELTS,BELTCOVER 29 24 / TRANSMISSION 4O CRAFTSMAN 8HP MODEL 987.293330 REPAIR PARTS ENGINE& SUPPORTBRACKETS,PULLEYS,BELTS,BELTCOVER REF No, PART No. DESCRIPTION "'1 2 1'916604001 Support Bracket-engine,left side. 1916602001 Support Bracket-engine,right side............................................ 3 1916189001 Support Bracket (Pan)-engine, front ........................................... 4 1186329 Screw-flanged hex hd., 5/16-18 x 3/4". .......................... 5 1100242 Lockwasher-5/16 .......................... 6 1100799 Screw-hex hd., 5/16-18 x 1-1/2".. .... 7 .1186321' Nut-hex, 5/16-18 .......................... '8' 1900396 Screw-hex hd., 10-32 x 1/2, selftapping ...................................... _ Engine........................................... 10 9022 Flat Belt-reverse drive................... 11 2477 ReversePulley-engine driven, for flat belt (Ref. No. 10) ............... 12 9561 Set Screw-Socket Head, 1/4-20 x 1/4", ............................ 13 9361 Key-Woodruff (size #5), reverse pulley to reverse PTOshaft........ QTY. 1 REF No. 14 15 1 1 4 4 4 4 4 1 1 1 2 1 16 17 18 19 20 21' 22 23 24 25 26 27 28 29 * SpecifyGRADE5 if ordering part locally. .... Contactyour local Sears Service Center for engine parts or service, Referto engine nameplatefor engine type and code information. 41 PART NO. DESCRIPTION QTY, V-Belt-forward drive ..................... 1 Forward Pulley-engine drive, for V-Belt (Ref. No. 14) .............. 1 1100004 Screw-hex bd., 5/16-24 x 3/4". .... 1 9944 Washer-disc spring (concave surface faces forward pulley) .... 1 9301 Key-3/16 sq. x 1, forward pulley to forward PTOshaft ................. 1 97077 Spacer........................................... 1 1138-2 Shim ............................................. NR 1916190001 Belt Guide-forward drive belt........ "1. 9573 Screw-hex hal,,self-tapping, 1/4-20 x 3/4". ............................ 1 99OO Washer-plain (flat), 1/4, S.A.E...... 1 1904569 Cover-(incl. Ref. No.29) ............... 1 1186391 Nut-5/16-18,1ocking, whiz-style .. 2 1916191001 Belt Guide-reverse drivebelt ........ 1 9552 Screw-flanged hex hd., selftapping, 1/4-20 x 1/2". .............. 1 Decal-Stabilization........................ 1 190O766 1904557 DecaI-Hotsurfaces/beltwarning., 1 1771879 Craftsman Motor Oil, SAE30 (SearsRef.No. 33027).................27 ozs. Owner'sManual/PartsList................ 1 1905219 1909404 20765 CRAFTSMAN 8HP MODEL 987.293330 REPAIR PARTS TINES, WHEELS 7 OPERATOR POSITION 2 8A 3 7 5 2 3 7 ENGINE 1 [_ 3 ENOTES OF TINE CUTTING EDGE ] 5 3 i I 12 FRONT/ FORWARD SHAFT 9 10 42 CRAFTSMAN 8HP MODEL 987.293330 REPAIR PARTS TINES, WHEELS REF NO., 1 2 3 5 7 8 8A PART No. DESCRIPTION 1100068 1985100 1733398 .1982612 QTY, Screw-hex hd., 3/8-16 x 3/4". ...... 12 Tine- twin-edged, right facing....... 3 Hex Locknut, 3/8-16 ..................... 14 Screw-hex hd., 3/8-16 x 2, GRADE8.................................... 2 1985101 Tine-twin-edged, left facing ......... 3 1916693001 Tine Holder- left side .................... 1 1916694001 Tine Holder- right side.................. 1 REF No. 9 10 11 12 PART No. 1915056 1915057 9380 9338 ' DESCRIPTION Wheel & Tire Assy-left side .......... Wheel & Tire Assy-right side ........ Clevis Pin-.312 x 1-3/4 long ......... Hitch Pin ....................................... QTY. 1 1 2 2 IMPORTANT:LEFTAND RIGHTSIDESOFTILLERARE DETERMINEDBY STANDINGIN THEOPERATOR POSITION(BEHINDTHEHOOD)AND FACINGTHEDIRECTIONOFFORWARDTRAVEL. MOUNTTINESSOTHECU.I-IINGEDGEATTHE TOPOFEACHTINEFACESTHEOPERATOR (TOP) RIGHT-FACINGTINE LEFT-FACING TINE (BOI-IOM) 43 CRAFTSMAN 8HP MODEL 987.293330 REPAIR PARTS TRANSMISSIONHOUSING,COVERS,SEALS,GASKETS& PLUGS 22 21 22 5 See Note 1 / I See Note 1 I t, 14 3 44 CRAFTSMAN 8HP MODEL 987.293330 REPAIR PARTS TRANSMISSIONHOUSING,COVERS,SEALS,GASKETS& PLUGS REF No. PART No. DESCRIPTION 9621 5 6 7 '8' 9 10 11 12 13 14 QTY. Oil Seal-double lip, wheel shaft, right and left sides..................... 2 9726 Plug-pipe, 1/4, oil level hole and gear oil drain hole ...................... 2 Seal-transmission bore ................ 1 97076 1186329 Screw-flanged hex hd., 5/16-18 x 3/4". .......................... 6 85030 Oil Seal-input pinion shaft ............ 1 1916193001 Cover-top of transmission ............ 1 20694 Gasket-transmission top cover..... 1 20893 Transmission case, tube and rear housing assembly...................... 1 9467 Plug-gear oil fill hole .................... 1 1916198001 Plate-wheel drive cable mounting. 1 97073 Oil Seal-tiller shaft, left and right sides.......................................... 2 90038 Screw-flanged hex hd., 5/16-18 x 5/8". .......................... 2 1916199001 Cover-tiller housing, left side........ 1 1129-1 Gasket-tiller housing cover,.010 As (fits all covers) ........... Req'd REF No. 15 16 17 18 19 20 21 22 * SpecifyGRADE5 if ordering part locally. 45 PART No. 1915089 DESCRIPTION QTY. Screw Kit:includesthree (3) 1/4-20 x 7/8' self-sealing As screws ................................ Req'd 1900881001 Cap-rear bearing........................... 1 1124-2 Gasket-rearbearing cap, .010 As thick ...........................................Req'd 1186331 Screw-flanged hex hd., 5/16-18 x 1". ............................. 4 1915087 Screw Kit: includes five (5) 1/4"-20 x 5/8" self-sealing As screws ......................................Req'd This Ref. No. not used 1100243 Lockwasher-3/8 ............................ 2 1100068 Screw-hex hd., 3/8-16 x 3/4". ...... 2 CRAFTSMAN 8HP MODEL 987.293330 REPAIR PARTS DRIVE SHAFT MAIN DRIVE SHAFT ASSEMBLY 19 L INPUT PINION SHAFT AND GEAR ASSEMBLY 46 CRAFTSMAN 8HP MODEL 987.293330 REPAIR PARTS DRIVE SHAFT REF NO. PART NO. 1 2 3 4 1714 20718 9301 1916765 5 1224-1 DESCRIPTION QTY. Bearing-tapered roller with race.. Gear-spur,main drive shaft ......... Key-3/16 sq. x 1.......................... Drive Shaft-main drive shaft is onepiece with integral, single-lead work-hardened worm at front to drive the wheel worm gear,and integral six-lead work-hardened worm at rear to drive the tiller gear (also includes pressed-on #1714 rear roller bearing, race for bearing and #9301 key) ...... Shim-rear bearing cap, .010 thick (see Note 1 below)................... 1 1 1 ' REF NO. PART NO. 5 1224-2 5 1224-3 ... 1325C DESCRIPTION " QTY. Shim-same as above,but .030 thick (see Note 1) ............................. As Req'd Shim-same as above, but .005 thick (see Note 1) ............................. As Req'd Shim Set-includes the following shims: two 1224-1; two 1224-2; one #1224-3 ............................ As Req'd 1 As Req'd NOTE1-Shim between drive shaft rear bearing and rear bearing cap to achieve 5-to-10 thousandths of an inch (.005-.010) end play on drive shaft INPUTPINIONSHAFT& GEARASSEMBLIES REF No. PART No. 6 7 1100004 9944 8 9 10 11 12 13 _!4 15 9301 20507 1440 85030 9500 9953 9428 9'677 DESCRIPTION QTY. Screw-hex hd., 5/16-24 x 3/4" ... Washer-disc spring (concave surface faces pulley) ................ Key-3/16 sq. x 1 .......................... Pulley-transmission drive ........... Washer-support .......................... Oil Seal-input pinion shaft, front. Ring-retaining (snap ring), external Washer-thrust ............................. Bushing....................................... Set Screw-5/16-18 x 3/8". .......... 1 1 1 1 2 1 1 2 1 1 REF No. PART NO. 16 17 18 19 20791 20792 9093 20799 20 21 9517 94018 * Specify GRADE5 if ordering part locally. 47 DESCRIPTION QTY. 1 Input Pinion-steelshaft............... 1 Gear-input pinion........................ 1 Retainer-snap ring, external........ Pinion Assy-(incl. one eachof Ref. No.'s 16, 17 and 18 .................. As Req'd Retainer-snap ring, internal ........ 1 Washer-sheave shoulder ............ 1 CRAFTSMAN 8HP MODEL 987.293330 REPAIR PARTS WHEEL SHAFT, ECCENTRIC SHAFT & TILLER SHAFT ASSEMBLIES 16 17 19 ._ 18 \ TILLER SHAFT ASSEMBLY v 1 I 7 16 8 \ 4 3 2 6 WHEEL SHAFT ASSEMBLY 5 [] REF NO. 1 2 3 PART NO. 9621 9511 1166-1 1166-2 1166-3 1166-4 4 5 6 lO86 1916711 9373 20914 DESCRIPTION REF NO. QTY. PART NO. DESCRIPTION 9935 0il Seal-left and right sides ......... 2 Ring-retaining, heavy-duty, external 2 Shim-l-I/64 i.D., .062 thick ....... As Req'd Shim-as above, but .030 thick .... As Req'd Shim-as above, but .015 thick .... As Req'd Shim-as above, but .010 thick .... As Req'd Bushing ....................................... 2 Wheel Shaft (axle)....................... 1 Key-hi-pro (1/4 x 1-5/16), clutch to wheel shaft........................... 1 Gear-wheeldrive (worm gear), cast iron................................... 1 Wheel Shaft Parts 9 10 20712 20879 11 12 13 14 15 16 17 18 1442 9055 9622 20757 11000804 97074 1916709 1104 19 19O4279 Shim-between key and gear (1.016 I.D. x 1.468 O.D.x .062 thick) ........................................ Clutch-wheel drive, cast iron ....... Eccentric Shaft-wheel clutch shifting ..................................... Pin-eccentric shaft ...................... Spring .......................................... Oil Seal-eccentric shaft ............... Lever-eccentric shaft .................. Screw-hex hd., 1/4-20 x 1/2". .... Ball Bearing-for tiller shaft .......... Tiller Shaft ................................... Key-woodruff, 1/4 x 1-1/4, for tiller shaft/worm gear ......... Worm Gear-bronze, tiller drive.... QTY. 1 1 1 1 1 1 1 1 2 1 1 1 * Specify GRADE5 if ordering part locally. 48 CRAFTSMAN 8HP MODEL 987.293330 REPAIR PARTS BUMPERASSEMBLY I ' ® 6 REF No. PART No. DESCRIPTION QTY. BumperAssembly 1 2 3 4 5 6 --- 1916714001 8umper-top section .................... 1904758001 Bumper-bottom section .............. 1731025 Bolt-curved head,5/16-18 x 2 (special bolt); also see #1915811 hardwarekit ............................. 1111608 Bolt-hex hd. 5/16-18 x 2-1/2", not avail, separately (order #1915811 hardware kit ............ 1100242 Lockwasher-5/16, not avail. separately(order #1915811 hardware kit ............................. 1186230 Nut-hex, 5/16-18, not avail........ separately (order #1915811 hardware kit ............................. 1915811 Hardware Kit: two #1731025 curved head bolts; four #1111608 hex hd. bolts; six #1100242 lockwashers; six #1186230 hex nuts 49 2 4 6 6 1 CRAFTSMAN 8HP MODEL 987.293330 REPAIR PARTS Craftsman4-Cycle, 8HP Engine(143.998001) _4O0 301 ,300 342 _307 I ! 341 8O 292 83 81 41 69 101 172, j261282 72 I I I I " 281 182 275 276 • 260 238 / 245 245A 900 50 CRAFTSMAN 8HP MODEL 987.293330 REPAIR PARTS Craftsman4-Cycle, 8HP,Engine(143.998001) EngineAssembly Ref # Part # Description 1 2 15 Qty 35385 Cylinder(Incl.2,20,72)...... 1 27652 DowelPin..........................2 306990 GovernorRod(Incl.15A, 15B)..................................1 15A 30700 GovernorYoke .................. 1 15B 650494 Screw,#6-40x5/16" ........ 1 16 33454 GovernorLever .................. 1 17 29916 GovernorLeverClamp...... 1 18 651028 Screw,TorxT-15, #8-32x 3/8". ..................... 1 19 34663 ExtensionSpring .............. 1 20 35319 OiiSeal..............................1 25 36460 61owerHousing Baffle ...... 1 26 650561 Screw,1/4"-2Ox5/8"........ 2 28 30322 LockNut,#8-32 ................ 1 30 36245 Crankshaft........................1 35 29826 Screw,#10-32x 3/4" ........ 1 36 29918 Lockwasher...................... 1 37 29216 Locknut,#10-32 .............. 1 38 29642 RetainingRing .................. 1 40 40011 Piston,Pin & RingSet(Std.)l 40 40012 Piston,Pin & RingSet (.010'OS)..........................1 . 41 40009 Piston&PinAssy. (Std.),(Incl.43) ................ 1 41 40010 Piston& PinAssy. (.010"OS),(Incl.43) ........ 1 42 40013 RingSet(Std.) .................. 1 42 40014 RingSet(.010'0S) .......... 1 43 27888 PistonPin RetainingRing.. 1 45 36897 ConnectingRodAssy. (Incl.47,49)...................... 1 47 651033 Connecting RodBolt.......... 2 48 34034 ValveLifter ........................2 49 36896 OiIDipper.......................... 1 50.. 35444 Camshaft (MCR)................ 1 60 33273A BlowerHousingExtension 1 65 650128 Screw,#10-24x1/2" ........ 1 69 35252A Cylinder CoverGasket...... 1 70 35445A CylinderCover(Incl.71, 75,76, 80) ........................1 71 35377 CrankshaftBushing.......... 1 72 27642 OiIDraLnPlug.................... 2 75 35319 OilSeal..............................1 76 28926 OIISeal..............................1 80 31845 Governor Shaft.................. 1 81 30590A Washer..............................1 82 35378 GovernorGearAssy. (Incl. 81)............................1 83 30588A GovernorSpool................ 1 84 29193 RetainingRing .................. 1 86 650833 Screw,1/4-20x1-3/16' .... 7 87 . 650832 Screw,1/4-20x 1-11/16".. 1 89 32589 FlywheelKey...................... 1 90 611090 Flywheel............................1 Ref # Part # Description 92 650880 93 650881 1CO 35135 101 610118 102 651024 103 851007 Qty Lockwasher...................... 1 Flywheel Nut...................... 1 SolidStateIgnition............ 1 SparkPlugCover.............. 1 Solid StateMountingStud 2 Screw,TorxT-15, #10-24x 15/16"................ 2 110 35187 GroundWire...................... 1 119 36448 CylinderHeadGasket........ 1 120 36449 CylinderHead.................... 1 125 27878A ExhaustValve(Std.) (Incl.151)..........................1 125 27880A ExhaustValve(1/32"OS) (Incl.151)..........................1 126 34035 IntakeValve(Std.) (Incl.151)..........................1 126 34036 IntakeValve(1/32"0S) (Incl. 151)..........................1 127 650691 Washer..............................9 128 650590 BellevilleWasher .............. 7 130 650694AScrew,5/16"-18x 2".......... 7 130A650727 Screw,5/16'-18x 1-3/4".... 2 130B651055 Screw,5/16"-18x 5/8". ..... 2 135 33636 ResistorSparkPlug (RJ17LM).......................... 1 139 33369 GovernorGearBracket...... 1 140 650836 Screw,#10-24x 1/2". ....... 2 149 27882 Valv6SpringCap .............. 1 149A35862 ValveSpringCap .............. 1 150 27881 ValveSpring...................... 2 151 32581 ValveSpringKeeper.......... 2 169 27896A BreatherGasket................ 2 170 28423 BreatherBody.................... 1 171 28424 Breather Element.............. 1 172 28425 ValveCover........................ 1 173 35350 BreatherTube.................... 1 174 650128 Screw,#10-24x 1/2". ....... 2 178 29752 Nut & Lockwasher,1/4-28 2 182 30088A Screw,1/4-28x 1". ........... 2 184 33263 Carburetorto Intake PipeGasket ........................1 185 34707 IntakePipe........................1 186 34661 Governor Link.................... 1 200 34664 ControlBracket(Incl. 19, 203,204,206) .................. 1 203 31342 CompressionSpring.......... 1 204 651029 Screw,TorxT-IO, 5-40x 7/16"...................... 1 206 610973 Terminal............................1 207 33878 ThrottleLink...................... 1 209 650821 Screw,#10-32 x 1/2". ....... 2 210 27793 ConduitClip...................... 1 211 28942 Screw,#10-32x 3/8". ....... 1 223 650378 Screw,TorxT-30 5/16-18x 1-1/8"................ 2 51 Ref # Part # Description Qty 224 27915A IntakePipeGasket............ 1 238 28820 Screw,#10-32x 1/2". ....... 2 239 27272A Air CleanerGasket............ 1 240 33266 Air CleanerBody................ 1 242 33267 Air CleanerBracket............ 1 245 33268 Air CleanerFilter................ 1 245A35881 Air CleanerFilter................ 1 250 33269A Air CleanerCover.............. 1 251 650513 WingNut,1/4-20.............. 1 260 33375D BlowerHousing................ 1 261 650788 Screw,5/16-18x 3/4'........ 2 262 29747B Screw,TorxT-40 5/16-24x 21/32'................ 2 264A650802 Screw,1/4-20x 5/8".......... 1 265 33272B CylinderHeadCover.......... 1 275 34185B Muffler ..............................1 276 31588 LockingPlate.................... 1 277 650729 Screw,5/16-18x 3-3/16".. 1 277A651036 Screw,5/16-18x 3-31/32" 1 278 36908 Spacer..............................1 280 36799A HeatShield........................1 281 33013 StarterBubbleCover ........ 1 282 650760 Screw,#8-32 x 3/8". ......... 1 285 35985B StarterCup........................1 287 29752 Nut & Lockwasher, 1/4-28................................4 290 30705 FuelLine................... _.,...... 1 292 26460 FuelLineClamp................ 2 298 650665 Screw,1/4-15x 3/4".......... 2 300 34186A FuelTank(Incl.292,301).. 1 301 36246 FuelCap............................1 305 35554 OilFillTube........................1 307 35499 "0" Ring............................1 306 35540 FillTubeClip...................... 1 310 36593 Dipstick ............................1 325 29443 WireClip............................1 340 34154 FuelTankBracket.............. 1 341 34158 FuelTankBracket.............. 1 342 650561 Screw,1/4-20x 5/8".......... 1 370G35274 Oil InstructionDecal.......... 1 370K36695 StarterDecal...................... 1 380 640152 Carburetor(Incl.184)........ 1 390 590746 RewindStarter.................. 1 (Note:Thisenginecouldhavebeenbuiltwith the 590704RewindStarter.) 400 36450B GasketSet(Incl.27272A(1), 27896A(2), 27915A(1), 29673 (1),33263(1), 33629 (1),34698A(1), 35262A(1),36448(1)....... 1 416 34479A SparkArrestorKit (Opt.).... 1 900 ..... Replacement ShortBlock 756318,order.................... 1 CRAFTSMAN' 8HP MODEL 987.293330 REPAIR PARTS' Carburetor No. 640152-Craftsman4-Cycle,8HPEngine(143.998001) 6 '_37 '_37 52 CRAFTSMAN 8HP MODEL 987.293330 REPAIR PARTS CarburetorNo. 640152-- Craftsman4-Cycle, 8HP Engine(143.998001) ,Rpf# Pa,rt# Description 0 Qty 640152 Carburetor (Incl.184from EnginePartsList).............. 1 1 631776AThrottleShaft]Lever Assy... 1 2 631970 ThrottleReturnSpring ...... t 4 631184 DustSealWasher.............. 1 5 631183 DustSeal(Throftle).......... 1 6 640109 ThroftleShutter ................ 1 7 650506 ShufterScrew.................... 2 '1"0' ', 6:32740ChokeShaft& LeverAssy. 1 11 632043 ChokeReturnSpring........ 1 12 531184 DustSealWasher .............. 1 13 631183 DustSeal(Choke).............. 1 Ref # Part # Description 14 15 16 17 631753 630735 632164 651025 Qty ChokeShutter.................... 1 ChokePositioningSpring.. 1 FuelFitting........................ 1 ThrottleCrackScrew/ IdleSpeedScrew.............. 1 18 630766 TensionSpring.................. 1 20 640027 IdleRestrictorScrew ........ 1 20A 640053 IdleRestrictorScrewCap.. 1 25 631867 FloatBow_ ..........................1 27 631024 FloatShaft ........................ 1 28 632019 Float..................................1 29 631026 FloatBowl"0" Ring .......... 1 53 Ref # Part # Description 30 31 36 37 40 44 47 48 60 Qty 631021 Inlet Needle,Seat& Clip(incl. 31) .................... 1 631022 SpringClip........................ 1 640113 MainNozzleTube.............. 1 632547 MainNozzleTube"0" Ring 2 640114 HighSpeed8owINut........ 1 27110A RowlNut Washer.............. 1 630748 WelchPlug,IdleMixture.. 1 631027 Wech Pug, Atmospheric , Vent..................................1 632760 RepairKit..........................1 CRAFTSMAN 8HP MODEL 987.293330 StarterNo. 590704 Craftsman4-Cycle, 8HP Engine(143.998001) Starter No. 590746 Craftsman4-Cycle, 8HP Engine(143.998001) 13 REPAIR PARTS 12 / 13 12 '8 7_ - I I_\7 6/_.6 o-(' =__e _"-4 m-, B--5 Q--2 54 CRAFTSMAN 8HP MODEL 987.293330 StarterNo. 590746 --Craftsman 4-Cycle, 8HP Engine(143.998001) Ref# Port # Description 0 1 2 3 4 6 6 7 8 "_ 11 12 13 Qty 590746 RecoilStarter.................... 1 590599ASpringPin(Incl.4) ............ 1 590600 Washer..............................1 590679 Retainer............................t 590601 Washer..............................1 590678 BrakeSpring...................... 1 590680 StarterDog........................2 590412 DogSpdng........................2 590681 Pulley& RewindSpring Assy. ..................................1 590747 StarterHousingAssy......... 1 590535 StarterRspe(98"x 9/64").. 1 590701 StarterHandle .................... 1 ..StarterNo. 590704 --Craftsman 4-Cycle, 8HP Engine(143.998001) ,b , , 0 t 2 3 4 5 6 7 8 590704 RecoilStarter.................... 1 590599ASpringPin(Incl. 14).......... 1 590600 Washer..............................1 590696 Retainer............................1 590601 Washer..............................1 590697 BrakeSpring...................... 1 590698 StarterDog........................ 2 590699 DogSpring........................ 2 590700 Pulley& RewindSpring Assy. ..................................1 11 590705 StarterHousingAssy......... 1 12 590535 StarterRope(98"x 9/64").. 1 13 590701 StarterHandle .................... 1 55 REPAIR PARTS For In-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME" (1-800-469-4663) Para pedlr eervicio de reparacl6n a domicllio - 1-800-676-5811 In Canada for all your service and parts needs call - 1-800-665-4455 Au Canada pour tout le service ou les pi6ces For the repair or replacement parts you need: Call 6 am - 11 pm CST, 7 days a week PartsDirect" 1-800-366-PART (1-800-366-7278) Para ordenar plezas con entrega a domlcllio - 1-800-659-7084 For the location of a Sears Parts and Repair Center In your area: Call 24 hours a day, 7 days a week 1-800-488-1222 For Information on purchasing a Sears Maintenance Agreement or to Inquire about an existing Agreement: Call 9 am - 5 pm, Monday - Saturday 1-800-827-6655 SEARS HomeCentral" FORM 1905219 (10/98) Printed in U.S.A.
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