Craftsman 10 Cu Ft Poly Dump Cart Owners Manual

2015-03-28

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Operator's Manual
Model No. 486.24489
10 CU. FT. POLY CART
®
PRINTED IN U.S.A. FORM NO. 41757 (12/15/14)
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
www.sears.com/craftsman
CAUTION:
Before using this product, read
this manual and follow all Safety
Rules and Operating Instructions.
• Safety
• Assembly
• Operation
• Maintenance
• Parts
STOP
DO NOT RETURN TO STORE
For Missing Parts or Assembly
Questions Call 1-866-576-8388
2
TABLE OF CONTENTS
MODEL NUMBER: 486.24489
SERIAL NUMBER: __________________
DATE OF PURCHASE: __________________
The model number and serial numbers will be found on a
decal attached to the 10 Cu. Ft. Poly Cart.
You should record both the serial number and the date of
purchase and keep in a safe place for future reference.
WARRANTY
MAINTENANCE ..............................................................6
SLOPE GUIDE ................................................................7
REPAIR PARTS ILLUSTRATION .................................... 8
REPAIR PARTS LIST .......................................................9
PARTS ORDERING/SERVICE ......................BACK PAGE
WARRANTY & SAFETY ..................................................2
FULL SIZE HARDWARE CHART ....................................3
CARTON CONTENTS .....................................................3
ASSEMBLY ......................................................................4
OPERATION ....................................................................6
CRAFTSMAN LIMITED WARRANTY
FOR TWO YEARS from the date of sale this product is warranted against defects in material or workmanship.
WITH PROOF OF SALE a defective product will be replaced free of charge.
For warranty coverage details to obtain free replacement, visit the web page: www. craftsman. com/warranty
This warranty does not cover expendable items that can wear out from normal use or deterioration within the warranty
period, including but not limited to tires, belts, exterior nishes or product labels.
This warranty does not apply to a product that is damaged or altered through transportation, misuse, abuse, corrosion,
accident, neglect, modication or mishandling.
This warranty is void if this product is ever used while providing commercial services or if rented to another person.
This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
DO NOT RETURN TO STORE for Missing Parts or Assembly Questions call 1-866-576-8388 Attachment Hotline
Look for this symbol to point out important
safety precautions. It means – attention!
Become alert! Your safety is involved.
CAUTION: Vehicle braking and stability
may be affected with the addition of an
accessory or an attachment. Be aware of
changing conditions on slopes.
1. Exercise caution at all times when using power equipment.
2. Read this owners manual before attempting to assemble or operate the cart.
3. Read the vehicle owners manual and know how to operate your tractor, before using the cart attachment.
4. Do not at any time carry passengers in this cart. It has not been designed to carry passengers.
5. Never allow children to operate the tractor or the cart attachment.
6. Do not allow adults to operate the tractor or cart attachment without proper instructions.
7. Always begin with the transmission in rst (low) and gradually increase speed as conditions permit.
8. Tow the cart at reduced speed over rough terrain and hillsides or near creeks and ditches to prevent tipping over and
loss of control. Do not drive too close to a creek or ditch.
9. Vehicle braking and stability may be affected with the attachment of this cart. Do not ll cart to maximum weight
capacity without checking the capability of the towing vehicle to safely pull and stop with the cart attached.
10. Before operating vehicle on any grade (hill) refer to the safety rules in the vehicle owner’s manual concerning safe
operation on slopes. Refer also to the slope guide on page 7 of this manual. Stay off steep slopes!
11. Do not tow this cart on highways or on public thoroughfares.
12. Maximum towing speed is 10 m.p.h.
13. Follow maintenance and lubrication instructions as outlined in this manual.
Remember, any power equipment can cause injury if operated improperly or if the user does not understand how to
operate the equipment. Exercise caution at all times when using power equipment.
SAFETY
3
A (4)
C (2)
D (1)
F (4)
G (9)
H (2)
I (2)
E (4)
M (1)
B (8)
K (2)
L (1)
J (1)
O (1)
N (2)
25910
47189
HA21362
R19212016
4740743001
43182
47810
46980
43012
47622
47408
HA23638
43343 43010
40472
24498
24386
24497
23687
27715
24908
24527
40880
FULL SIZE HARDWARE CHART
CARTON CONTENTS
4
ASSEMBLY
TOOLS REQUIRED FOR ASSEMBLY
(1) Screwdriver
(1) Pliers
(2) 7/16” Wrenches
(2) 1/2” Wrench
(2) 9/16” Wrenches
FIGURE 2
FIGURE 3
STEP 1: (SEE FIGURE 1)
• Verify that all parts and all fasteners on page 2 are
included in the carton and parts bag. Refer to page 2
to identify fasteners used in the following instructions.
• Place the latch lock lever through the slot in the
tongue. Assemble the hex bolt (D) through the
tongue, the lever, and two hex nuts (H) placed on
each side of the lever. Assemble the hex nut (G) onto
the end of the hex bolt (D) and tighten so that the
hex bolt (D) can still rotate freely. Tighten the two
hex nuts (H) against each side of the lever so that the
lever is centered in the slot.
STEP 2: (SEE FIGURE 2)
• Hook the short end of the spring (M) into the hole in
the latch lock lever. Use the spring puller tool (O) to
hook the long end of the spring into the square hole
in the tongue. The spring puller tool can be stored
when nished.
STEP 3: (SEE FIGURE 3)
• Assemble the hitch bracket to the tongue using two
hex bolts (C) and hex nuts (I). Tighten.
• Assemble the hitch pin (L) through the tongue and
hitch bracket and secure it with the hair cotter pin (J).
FIGURE 1
(H)
(G)
(D)
(M)
(O)
(C)
(I) (J)
(L)
5
786.24489
(K)
(E)
(E) (N)
FIGURE 4
FIGURE 5
FIGURE 6
FIGURE 6
STEP 4: (SEE FIGURE 4)
• Lay the tongue (open side facing up) onto the wheel
support. Assemble the axle through the wheel
support and the tongue.
STEP 5: (SEE FIGURE 5)
• Assemble an axle clip (N), a washer (E), a wheel with
the valve stem facing out, and another washer (E)
onto the axle. Secure them in place with a 1/8” x 1-1/4”
cotter pin (K). Repeat for other wheel.
STEP 6: (SEE FIGURE 6)
• Assemble the latch stand plate and the latch stand
bracket at the front of the tray using four hex bolts (A)
and hex nuts (F). The aligning tab on the bottom of
the latch stand bracket must be towards the rear of
the cart. Tighten.
STEP 7: (SEE FIGURE 7)
• Place the tray onto the wheel support and position
it so that the latch stand bracket locks into the latch
lock lever. Fasten the tray to the wheel support using
eight hex bolts (B) and hex nuts (G). Tighten.
(F)
(A)
(G)
(B)
6
CAUTION: Vehicle braking and stability
may be affected with the addition of an
accessory or an attachment. Be aware of
changing conditions on slopes.
1. Refer to the vehicle owners manual for instructions on
safe operation on slopes.
2. Use the slope guide provided on page 7 of this
manual to determine whether slope angle is too steep
for safe operation.
3. For best handling and traction, distribute the weight of
the load evenly in the cart.
4. Always test to make sure your tractor has adequate
towing and braking capabilities whenever hauling a
substantial amount of weight in your cart. Use extra
caution when operating on slopes.
5. To dump material from the cart, release the spring
latch on the tongue by pulling the latch lock lever
forward, away from the cart. The cart bed will then tilt
backwards to empty its contents. After emptying, pull
the front of the bed down toward the cart tongue until
the latch snaps into place.
6. The maximum towing speed for this cart is 10 m.p.h.
CAUTION: To avoid possible injury,
before releasing the latch be sure that
no one is near the cart.
NOTE
DO NOT EXCEED 350 LB. CAPACITY OF CART
One cubic foot of dirt weighs approximately 80 lbs.
1. At the beginning of each season, using a light
machine oil, lubricate the latch, the latch pivot bolt,
and the area of the axle where the draw bar tongue
pivots.
2. Grease or oil the wheel bearings periodically. Use
automotive wheel bearing type grease or 20 weight
oil.
3. Check periodically for loose bolts.
4. Keep tires lled to the recommended tire pressure of
12-14 Lbs.
OPERATION MAINTENANCE
7
SLOPE GUIDE
(Keep this sheet in a safe place for future reference.)
Use this guide to determine if a slope is safe for the operation of your tractor and cart. Refer
also to the instructions in your vehicle owners manual.
CAUTION: DO NOT OPERATE YOUR TRACTOR AND CART ON A
SLOPE IN EXCESS OF 10 DEGREES. BE SURE OF YOUR TRAC-
TOR’S TOWING AND BRAKING CAPABILITIES BEFORE OPERATING
ON A SLOPE. AVOID ANY SUDDEN TURNS OR MANEUVERS WHILE
ON A SLOPE.
A POWER POLE
A CORNER OF A BUILDING
OR A FENCE POST
FOLD ALONG DOTTED LINE, REPRESENTING A 10 DEGREE SLOPE
SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
8
REPAIR PARTS ILLUSTRATION MODEL 486.24489
2
3
12
7
4
14
19
6
5
1
21
18
11
13
8
15
17 23
B
B
22
9
14
20
20
24
25
16
16
2
9
* Purchase Common Hardware Locally
REF PART NO QTY DESCRIPTION
1 40472 1 Poly Tray
2 24908 1 Axle, 5/8"
3 40880 2 Wheel Assembly
4 27715 1 Tongue, Draw Bar
5 24386 1 Latch Stand Plate
6 24497 1 Latch Stand Bracket
7 24527 1 Wheel Support
8 24498 1 Latch Lock Lever
9 47407 1 Hex Bolt, 5/16" x 3-3/4"
10 23687 1 Hitch Bracket
11 43010 2 Cotter Pin, 1/8" x 1-1/4"
12 47622 1 Spring Puller Tool
13 47810 9 Nyock Nut 5/16-18*
14 HA21362 2 Nylock Nut, 3/8-16*
15 R19212016 4 Flat Washer, 5/8"
16 43001 2 Hex Bolt, 3/8-16 x 1"*
17 43182 8 Hex Bolt, 5/16-18 x 3/4"
18 47189 4 Nylock Nut, 1/4-20
19 46980 2 Hex Nut, 5/16-18 (SEMS)
20 43012 4 Hex Bolt, 1/4-20 x 3/4"*
21 47408 1 Extension Spring
22 HA23638 1 Hitch Pin
23 43343 1 Hair Cotter Pin, 1/8"*
24 25910 2 Axle Keeper
41757 1 Owners Manual
the fastest way to purchase parts
www.speedepart.com
REPAIR PARTS LIST MODEL 486.24489
10
11
® Registered Trademark /
TM
Trademark of KCD IP, LLC in the United States, or Sears Brands, LLC in other countries
® Marca Registrada /
TM
Marca de Fábrica de KCD IP, LLC en Estados Unidos, o Sears Brands, LLC in otros países
Product questions or problems?
1-888-331-4569
Customer Care Hot Line
Get answers to questions, troubleshoot problems,
order parts, or schedule repair service.
Para respuestas a preguntas o problemas, y ordenar
piezas o pedir servicio para la reparación de su equipo.
To help us help you, register your product at www.craftsman.com/registration
Para poderte ayudar mejor, registra tu producto en www.craftsman.com/registration
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