Craftsman 137 21229 Users Manual

137212290 137212290 CRAFTSMAN MITER SAW - Manuals and Guides L0511161 View the owners manual for your CRAFTSMAN MITER SAW #137212290. Home:Tool Parts:Craftsman Parts:Craftsman MITER SAW Manual

CRAFTSMAN Miter Saw Manual L0511161 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides

13721229 943a7fe6-ba74-4f97-865e-2137ed8de60a Craftsman Saw 137.21229 User Guide |

2015-01-05

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Operator's

Manuam
®

10 in. COMPOUND MITER SAW
Modem No. 137.212290

CAUTmON:
Before using this Mker Saw,
read this manual and follow
all its Safety Rules and
Operating Instructions

o
o

Safety mnstructions
mnstaliation

o
o

Operation
Maintenance

Parts List

Customer
Help Line
1 o800o843ol 682
Sears, Roebuck
Visit our Craftsman

and Co., Hoffman
website:

Part No. 137212290001

Estates,

www.sears.com/craftsman

IL 60179 USA

ONE-YEAR

FULL WARRANTY

ON CRAFTSMAN

TOOL

If this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase,
CALL 1-800-4-MY-HOME ®TO ARRANGE FOR FREE REPAIR.
If this tool is used for commercial or rental purposes, this warranty will apply for only ninety days from the date of
purchase. This warranty applies only while this tool is in the United States.
This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.
Sears,

Roebuck

& Co., Dept. 817 WA, Hoffman

Estates,

IL 60179

WARNmNG I
Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals
known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
, Lead from lead=based paints
CrystaI!ine silica from bricks, cement and other masonry products
Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals, work in a well ventilated area and work with approved safety equipment such as dust masks that are
specially designed to filter out microscopic particle&

MOTOR
Power Source .......................... 120V AC, 60Hz, 15 Amp Beve! 45 ° L .............................. 1=9/16 in. x 5=1/2 in.
Arbor Shaft Size ...................... 5/8 in.
45 ° Miter and 45 ° Bevel .......... 1=9/16 in. x 3=1/2 in.
Speed ......................................
Brake .......................................
Double insulated .....................
MITER SAW

4800 RPM (No load)
Electric
Yes

Rotating Table:
Miter Detent Stops .................. 0, 15, 22.5, 31.6, 45 ° R & L
Bevel Positive Steps ............... 0, 45 °

Cutting Capacity:
Crosscut .................................. 2=5/8 in. x 5=1/2 in.
Miter 45 ° R & L ........................ 2=5/8 in. x 3=1/2 in.

1_, WARNING

To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection°
This tool is wired at the factory for 110_120 Vott operation, it must be connected to a 110_120 Volt / 15 Ampere
time delay fuse or circuit breaker. To avoid shock or fire, reptace power cord immediately if it is worn, cut or
damaged in any way. Before using your too!, it is critical that you read and understand these safety rules.
Failure to follow these rules could result in serious injury to you or damage to the tool

GENERAL
BEFORE

SAFETY

mNSTRUCTmONS

USmNG THIS POWER

TOOL

Safety is a combination of common sense, staying alert
and knowing how to use your power tool.

l,&WARNING
n
To avoid mistakes that could cause serious injury, do not
plug the too! in unti! you have read and understood the
following.
1. READ and become fami{iar with the entire Operators
Manual. LEARN the tool's application, limitations and
possible hazards.

12.ALWAYS WEAR EYE PROTECTION Any power
too! can throw foreign objects into the eyes and
w_ _o_.
could cause permanent eye damage_
ALWAYS wear Safety Goggles (not
glasses) that comply with ANSI Safety
standard Z87.1 Everyday eyeglasses
have only impact-resistant lenses.
They ARE NOT safety glasses. Safety Goggles are
available at Sears. NOTE: Glasses or goggles not in
compliance with ANSI Z87.1 could seriously injure
you when they break.
1&WEAR A FACE MASK OR DUST MASK
operation produces dusL

Sawing

2. KEEP GUARDS tN PLACE and in working order.

14SECURE WORK. Use clamps or a vise to hold work
when practical. It's safer than using your hand and it
frees both hands to operate the tool

3. REMOVE ADJUSTING KEYS AND WRENCHES.
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool before
turning ON.

15DISCONNECT TOOLS FROM POWER SOURCE
before servicing, and when changing accessories
such as blades, bits and cutters.

4. KEEP WORK AREA CLEAN
benches invite accidents.

16REDUCE THE RiSK OF UNINTENTIONAL
STARTING. Make sure switch is in the OFF position
before plugging the too! in.

Cluttered areas and

5. DO NOT USE iN DANGEROUS ENVIRONMENTS.
Do not use power tools in damp locations, or expose
them to rain or snow. Keep work area well liL
6. KEEP CHILDREN AWAY. All visitors and bystanders
should be kept a safe distance from work area.
7. MAKE WORKSHOP CHILD PROOF with padlocks,
master switches or by removing starter keys.
8. DO NOT FORCE THE TOOL. It wil! do the job better
and safer at the rate for which it was designed.
9. USE THE RIGHT TOOL. Do not force the too! or an
attachment to do a job for which it was not designed.
10.USE PROPER EXTENSION CORDS. Make sure
your extension cord is in good condition. When
using an extension cord, be sure to use one heavy
enough to carry the current your product will draw.
An undersized cord win result in a drop in line voltage
and in loss of power which wil! cause the tool to
overheaL The table on page 5 shows the correct
size to use depending on cord length and nameplate
ampere rating, if in doubt, use the next heavier
gauge. The smaller the gauge number, the heavier
the cord.
11 .WEAR PROPER APPAREL Do not wear loose
clothing, gloves, neckties, rings, bracelets, or other
jewelry which may get caught in moving parts.
Nonslip footwear is recommended. Wear protective
hair covering to contain long hair.

17.USE RECOMMENDED ACCESSORIES. Consutt this
Operator's Manual for recommended accessories.
The use of improper accessories may cause risk of
injury to yourself or others.
18NEVER STAND ON THE TOOL. Serious injury
could occur if the too! is tipped or if the cutting tool is
unintentionally contacted_
1&CHECK FOR DAMAGED PARTS. Before further
use of the tool, a guard or other part that is damaged
should be carefully checked to determine that it will
operate properly and perform its intended function
= check for alignment of moving parts, binding of
moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard
or other part that is damaged should be properly
repaired or replaced.
20NEVER LEAVE THE TOOL RUNNING
UNATTENDED. TURN THE POWER "OFF". Do not
walk away from a running tool until the blade comes
to a complete stop and the tool is unplugged from the
powe r sou roe.
21 DO NOT OVERREACH
balance at al! times.

Keep proper footing and

22.MA_NTAIN TOOLS W_TN CARE. Keep tools sharp
and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
2&WARNING: Dust generated from certain materials
can be hazardous to your health. Always operate
saw in well-ventilated area and provide for proper
dust removal.

SPECiFiC

SAFETY

THiS COMPOUND

mNSTRUCTmONS FOR
MINTER SAW

1. USE ONLY CROSS-CUTTiNG SAW BLADES.
When using carbide tipped blades, make sure they
have a negative hook angle.
IMPORTANT: DO NOT USE THIN KERF BLADESthey can deflect and contact guard and can cause
possible injury to the operator.
2. DO NOT operate the miter saw until it is completely
assembled and installed according to these
instructions.
3. tF YOU ARE NOT thoroughly familiar with the
operation of miter saws, seek guidance from your
supervisor, instructor, or other qualified person.
4. ALWAYS hold the work firmly against the fence and
table. DO NOT perform any operation free hand (use
clamp wherever possible).
5. KEEP BANDS out of the path of the saw blade. If
the workpiece you are cutting would cause your
hands to be within 6-3/4 inches of the saw blade, the
workpiece should be clamped in place before making
the cuL
6. BE SURE the blade is sharp runs freely and is free of
vibration.
7. ALLOW the motor to come up to ful! speed before
starting a cut.
8. KEEP THE MOTOR AIR SLOTS OLEAN and free of
chips or dust.
9. ALWAYS MAKE SURE all handles are tight before
cutting, even if the table is positioned in one of the
positive stops.
10.BE SURE both the blade and the co!lar are clean
and the arbor bolt is tightened securely.
11 .USE only blade collars specified for your saw.

18MAKE SURE the blade is not contacting the
workpiece before the switch is turned ON.
19.IMPORTANT: After completing the cut, release the
trigger and wait for the blade to stop before returning
the saw to the raised position.
20MAKE SURE the blade has come to a complete stop
before removing or securing the workpiece, changing
the workpiece angle, or changing the angle of the
blade.
21 .NEVER cut metals or masonry products with this
tool. This miter saw is designed for use on wood and
wood-like products.
22NEVER cut small pieces. If the workpiece being cut
would cause your hand or fingers to be within 6-3/4
inches of the saw blade the workpiece is too small
2&PROVIDE adequate support to the sides of the saw
table for long work pieces.
24NEVER use the miter saw in an area with flammable
liquids or gases.
25NEVER use solvents to clean plastic parts. Solvents
could possibly dissolve or otherwise damage the
material
26SHUT OFF the power before servicing or adjusting
the tool
27DISCONNECT the saw from the power source and
clean the machine when finished using.
28MAKE SURE the work area is clean before leaving
the machine.
29SHOULD any part of your miter saw be missing,
damaged, or fail in any way, or any electrical
component fail to perform properly, lock the switch
and remove the plug from the power supply outleL
Replace missing, damaged, or failed parts before
resuming operation.

12.NEVER use blades larger in diameter than 10 inches.
13.NEVER apply lubricants to the blade when it is
running.
14.ALWAYS check the blade for cracks or damage
before operation. Replace a cracked or damaged
blade immediately.
15.NEVER use blades recommended for operation at
less than 4800 RPM.
1&ALWAYS
al! times.
17NEVER

keep the blade guards in place and use at
reach around the saw blade.

POWER SUPPLY AND MOTOR SPECIFICATIONS
The AC motor used in this saw is a universal,
nonreversible type. See "MOTOR" in the "PRODUCT
SPECIFICATIONS" section on page 2.

WARNING]

To avoid electrical hazards, fire hazards, or damage to
the too!, use proper circuit protection. Your saw is wired
at the factory for 120V operation. Connect to a 120V,
15 Amp circuit and use a 15 amp. time delay fuse or
circuit breaker. To avoid shock or fire, if power cord is
worn or cut, or damaged in any way, have it replaced
immediately.

ELECTRICAL

REQUREMENTS

- cont'd

DOUBLE iNSULATED
The power tool is double insulated to provide a double
thickness of insulation between you and tool's electrical
system. All exposed metal parts are isolated from
the internal metal motor components with protecting
insulation.
Replacement parts = When servicing use only identical
replacement parts.
Polarized plugs = This saw has a plug that looks like
the one shown below:

4_ FUSES may "blow" or circuit breakers may trip
frequently if:
a. MOTOR is overloaded = overloading can occur if
you feed too rapidly or make too many start/stops
in a short time.
b. LiNE VOLTAGE is more than 10% above or
below the nameplate voltage rating. For heavy
loads, the voltage at motor terminals must equal
the voltage specified on the nameplate.
c. iMPROPER or duJl saw blades are used.
5. Most motor troubles may be traced to loose or
incorrect connections, overload, low voltage or
inadequate power supply wiring. Always check the
connections, the load and supply circuit if the motor
doesn't run well. Check minimum gauge for the
length of cord you are using on the chart below.

GUmDEUNES

To reduce the risk of electrical shock, this saw has a
polarized plug (one blade is wider than the other). This
plug wilt fit in a polarized outlet only one way. If the ptug
does not fit fully in the outlet, reverse the plug. If it still
does not fit, contact a qualified electrician to install the
proper outlet. Do not change the plug in any way.

la, WARNING
n
Double insulation does not take the place of normal
safety precautions when operating this tool.
To avoid electrocution:
1. Use only identical replacement parts when
servicing a toot with double insulation. Servicing
should be performed by a qualified technician.
2. Do not use power tools in wet or damp locations
or expose them to rain or snow.

MOTOR

SAFETY

PROTECTmON

iMPORTANT:
To avoid motor damage, the motor should be blown out
or vacuumed frequently to keep sawdust from interfering
with the motor ventilation.
1. CONNECT this saw to a 120V, 15 amp. circuit with a
15 amp. time delay fuse or circuit breaker. Using the
wrong size fuse can damage the motor.
2. If the motor won't start, release the trigger switch
immediately. UNPLUG THE SAW. Check the saw
blade to make sure it turns freely, if the blade is free,
try to start the saw again. If the motor still does not
start, refer to the "TROUBLESHOOTING
GUIDE"
3. If the too! suddenly statls while cutting wood, release
the trigger switch, unplug the tool, and free the blade
from the wood. The saw may now be started and the
cut finished

FOR EXTENSmON CORDS

Use a proper e×tenaion cord. Make sure your
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to
carry the current your product will draw. An undersized
cord will cause a drop in line voltage, resulting in loss of
power and cause overheating. The table below shows
the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next
heavier gauge. The smaller the gauge number, the
heavier the cord.
Be sure your extension cord is properly wired and
in good condition. Always replace a damaged extension
cord or have it repaired by a qualified person before
using it. Protect your extension cords from sharp
objects, excessive heat and damp or wet areas.
Use a separate electrical circuit for your tools.
This circuit must not be less than # 12 wire and should
be protected with a 15 Amp time delay fuse. Before
connecting the tool to the power line, make sure the
switch is in the OFF position and the electric current is
rated the same as the current stamped on the motor
nameplate, running at a lower voltage will damage the
motor.

Ampere
MoreThan
0
6
!0

(When usng 120 volts only)
Rating
Total length of Cord
Not MoreThan 25fL
50ft.
100ft.
150ft.
6
8fL 16ft.
16fL
14ft.
10
8fL 16ft.
14ft.
12ft.
12
6ft. 16ft.
14ft.
12fL

CAUTION:

In aH cases

in question

is properly

have a certified

make

certain

grounded.

eJectrieian,

check

the receptacle
If you are not sure
the receptacle.

RECOMMENDED

ACCESSORIES
.)

IA WARNING

Use only accessories

recommended

miter saw. Foltow instructions that accompany
accessories. Use of improper accessories may
cause hazards.
,

The usa of any cutting

Blade Wrench (supplied)

Adjustable Wrench

Philips Screwdriver

Hex Key 2_5 mm

for this

too! except 10 inch saw

blades which meet the requirements under
recommended accessories is prohibited. Do
not use accessories such as shaper cutters or

dado sets. Ferrous metal cutting and the use of
abrasive wheels is prohibited,
Do not attempt to modify this toot or create
accessories not recommended for use with

Combination Square

COMBINATmON

SQUARE

this tool. Any such alteration or modification
is
misuse and could result in a hazardous condition
leading to possible

serious

injury.

Draw light line on board
along this edge.

ACCESSORmES

IA WARNING
I

perfectly straighL

injury, do not

modify this power tool or use accessories
recommended by Sears.

IA WARNING

Straight edge or
a 3/4 in. board,
this edge must be

\,
L

Visit your Sears Hardware Department or see the
Sears Power and Hand Tool Catalog to purchase
recommended accessories for this power tool

To avoid the risk of personal

MUST BE TRUE

not
!

Read warnings and conditions on your CARBIDE
TIPPED SAW BLADE. Do not operate the saw
without the proper saw blade guard in place.

Should not gap or overlap when

Carbide is a very hard but brittle material Care
should be taken while mounting, using, and storing
carbide tipped blades to prevent accidental damage.
Slight shocks, such as striking the tip while
handling, can seriously damage the blade. Foreign
objects in the workpiece, such as wire or nails, can
also cause tips to crack or break off. Before using,
always visually examine the blade and tips for bent
blade, cracks, breakage, missing or loose tips, or
other damage. Do not use if damage is suspected.
Failure to heed safety instructions and warnings
result in serious bodily injury.

can

square is flipped over (see
dotted figure).

UNPACKING

YOUR

MINTER SAW

2. Place the saw on a secure stationary work surface.
3. Separate ali parts from the packing material. Check
each one with the illustration to make certain all items

IA WARNING
n
To avoid injury from unexpected

starting

electrical shock, do not plug the power cord into a
source of power during unpacking and assembly.
This cord must remain unplugged whenever you are
working

[A& WARNING]
if any part is missing or damaged, do not attempt
to assemble the miter saw, or plug in the power

on the saw.

1. Remove the miter saw from the carton.
iMPORTANT:

are accounted for, before discarding any packing
material

Do not lift miter saw by the Trigger

Switch handle, it may cause misalignmenL Only lift
machine by the base Hand Hold&

cord until the missing or damaged part is correctly
replaced. To avoid etectric shock, use only identical
replacement parts when servicing douNe insulated
tools.
To purchase replacement
1-800-469-4683.
,

For missing
purchase,

or damaged

parts, call
parts upon initiat

caH 1-800-843-1882.

Dust Bag
Machine

Hold =Down Clamp

Blade Wrench

Miter Table Handle

CuttingHeadHandle

UpperBladeGuard
CoverPlate

ON/OFFTriggerSwitch

Motor

DustBag

Blade
LowerBladeGuard
LaserGuide
BevelScale
MiterScale
Hold-Down
Clamp

PositiveStopLockingLever
MiterHandle

Base

Stop Latch

ArborLock
Pivot Bolt
Lock-Nut

\
Fence

Table Insert

/
Positive Miter Detents

Hand Hold
Mounting Hole

COMPOUND

MINTER SAW TERMS

ARBOR LOCK = Allows the user to keep the blade
from rotating while tightening or loosening the arbor bolt
during blade replacement or removal

WARNING LABELS = Read and understand for your
own safety. Make sure al! labels are present on machine
and legible.
WRENCH STORAGE = Convenient storage to prevent
misplacing the blade wrench.

BASE = Supports the table, holds accessories and
allows for workbench or leg set mounting.

WOODWORKING

TERMS

BEVEL LOCKING HANDLE = Locks the miter saw at a
desired bevel angle.

ARBOR = The shaft on which a blade is mounted.

BEVEL SCALE = To measure the bevel angle of the
saw blade 0 ° to 45 ° lefL

BEVEL CUT = An angle cut made through the face of
the workpiece.

COVER PLATE SCREW = Loosen this screw and rotate

COMPOUND
cut+

the plate for access to the blade arbor boll

CUT = A simultaneous bevel and miter

FENCE = Helps to keep the workpiece from moving
when sawing. Scaled to assist with accurate cutting.

CROSS CUT = A cut made across the width of the

HAND HOLD = For moving the saw when unplugged.

FREEHAND = Performing a cut without using a fence
(guide), hold down or other proper device to prevent the
workpiece from twisting during the cutting operation+

ON/OFF TRIGGER SWITCH = To start the tool,
squeeze the trigger. Release the trigger to turn off the
miter saw.

workpiece.

GUM = A sticky s-ap from wood products+

LOWER BLADE GUARD = Helps protect your hands
from the blade in the raised position, it retracts as the
blade is lowered.

HEEL = Misalignment of the blade.

MITER HANDLE = Use to lock and unlock the miter

MITER CUT = An angle cut made across the width of
the workpiece.

table, and to rotate the saw to a right or left cutting
position.

KERF = The amount of material removed by blade cut.

RESIN = A sticky sap that has hardened+
MITER SCALE = Measures the miter angle 0 ° to 45 ° left
and righL

REVOLUTIONS PER MINUTE (RPM} = The number of
turns completed by a spinning object in one minute.

POSJTtVE STOP LOCKING LEVER = With the miter
handle, locks the miter saw at a preset positive stop for
the desired miter angle.
MOUNTING HOLES = To mount the miter saw to a
stable surface.
STOP LATCH = Locks the miter saw in the lowered

SAW BLADE PATH = The area of the workpiece or
table top directly in line with the travel of the blade or the
part of the workpiece which will be cuL
SET = The distance between two saw blade tips, bent
outward in opposite directions to each other. The further
apart the tips are, the greater the seL

position for compact storage and transportation.
SWITCH HANDLE = The cutting head handle contains
the trigger switch. The blade is lowered into the
workpiece by pushing down on the handle. The saw will
return to its upright position when the handle is released.

WORKPtECE = The item being cuL The surfaces of a
workpiece are commonly referred to as faces, ends, and
edges.

INSTALLING
THEMITERHANDLE(FIG.B)
1. Threadthemiterhandle(1)intothehole(2)located
atthefrontof themitertable.

Fig.D

Fig.B

Locking
When transporting or storing the miter saw, the cutting
head should always be locked in the down position.
4. Push the cutting head (3) down to its lowest position.
5. Push the stop latch (2) into the locking hole (4).

SAWBLADEWRENCH
(FIG.C)
1. Forconvenient
storageandprevention
ofloss,there
is a slot (1) in the rear of the cutting head handle (2)
for storing the blade wrench (3) when not in use.

IMPORTANT: To avoid damage, never carry the
miter saw by the switch handle, the cutting arm, or
the miter table handle.

Fig. C
iNSTALLiNG THE DUST BAG (FIG. E)
1_ Squeeze the metal collar wings (2) of the dust
bag (1)_
2_ Place the dust bag neck opening around the exhaust
port (3), and release the metal collar wings.
Fig. E

CUTTING HEAD (FIG. D)
Raising
1. Push down slightly on the cutting handle (1).
2. Pull out the stop latch knob (2).
3. Allow the cutting head (3) to raise to the up position.

l,&WARNING
n
To avoid injury and damage to the saw, transport
or store the miter saw with the cutting head locked
in the down position. Never use the stop latch to
hold the cutting head in a down position for cutting
operations.

REMOVING
ORINSTALLING
THEBLADE

8. Remove the arbor bolt (4), outer blade collar (6), and
the blade (7). Do not remove the inner blade collar.
(Fig. G=2)

IA WARNING
n
Only use a 104rich diameter blade.
To avoid injury from an accidental start, make sure

NOTE: Pay attention to the pieces removed, noting their

the switch is in the OFF position and plug is not
connected to the power source outlet.

position and direction they face. Wipe the blade collars
clean of any sawdust before installing the new blade.

REMOWNG (FIG. G, G-l, G-2}
1. Unplug the saw from the outleL
2. Allow the miter saw to rise to the upright position.
Raise the lower blade guard (1) to the up position.

Fig. G-2

(Fig. G)
3. Loosen the cover plate screw (2) with a Phillips
screwdriver.
4. Rotate the cover plate (3) towards the rear of the tool
to expose the arbor bolt (4).
5. Place the blade wrench over the arbor bolt.
Fig. G

7
6

tNSTALUNG THE BLADE (FIG. G, G-I, G-2}
1. install a 10 in. blade, making sure the rotation arrow
on the blade matches the clockwise rotation arrow on
the upper guard, and the blade teeth are pointing
downward.
2. Place the outer blade collar (6) against the blade and
on the arbor. Thread the arbor bolt (4) into the arbor
counterclockwise. (Fig. G-2)
IMPORTANT:

Make sure the fiats of the blade collars

are engaged with the fiats on the arbor shall
3. Place the blade wrench on the arbor boll

6. Locate the arbor lock (5) on the motor, below the
miter saw switch handle. (Fig. G-1 )
7. Press the arbor lock, holding it in firmly while turning
the blade wrench clockwise. The arbor lock wi!l

4. Press the arbor lock (5), holding it in firmly while
turning the blade wrench counterclockwise. When
it engages, continue to press the arbor lock in,
while tightening the arbor bolt securely. (Fig. F)
5. Rotate the cover plate (3) back until the slot in the
cover plate engages with the cover plate screw

engage after turning the wrench. Continue to hold
the arbor lock in to keep it engaged, while turning
the wrench clockwise to loosen the arbor boll

(2). Tighten the screw with a Phillips screwdriver.
Lower the blade guard.
6. Be sure the arbor lock is released so the blade

Fig. G-1

turns freely.

[,&wARN Ne]
,

To avoid injury, never use the saw without the
cover plate secure in place. It keeps the arbor
bolt from falling out if it accidentally loosens, and
helps prevent the spinning blade from coming off
the saw.
Make sure the collars are clean and properly
arranged. Lower the blade into the table and
check for any contact with the metal base or the
turn table.

iNSTALLiNG
THEHOLD-DOWN
CLAMPASSEMBLY
(FIG.H)
1_Placethehold=down
clampassembly(1)in one

Fig.t

the mounting holes (2)_

IA WARN,NG
n
/

When using stop block on the right side, hold-down
clamp must also be in right side. Using hold-down
clamp on the left side during this operation can
cause kickback and serious injury to the operator.

MITER SCALE (FIG. J)
The miter scale assists the user in setting the desired
miter angles from 47 ° left to 47 ° right. The miter saw
table has nine of the most common angle setttings with

Fig. H

positive stops at 0 °, 15 °, 22.5 °, 31 _6°, and
45 °. These positive stops position the blade at the
desired angle quickly and accurately.
To Adjust the Angle:
1

1. Unlock the miter table by turning the miter handle (1)
counterc!ockwise.

2. Press down the positive stop locking lever (2) while
holding the miter handle, and rotate the table left or

right to the desired angle.
3. Release positive stop locking lever. Tighten miter
handle.
To Adjust the Indicator:
I. Position the miter table at zero degrees.
2. Loosen the pointer screw (4) and adjust the indicator
to the 0 ° mark on the miter scale and retighten the

ADJUSTMENT

iNSTRUCTiONS

screw.

Fig. J

3
2

l_ WARN"NG
n
To avoid injury from an accidental start, make sure
the switch is in the OFF position and the plug is not
connected to the power source outlet.
CUTTING ARM TRAVEL (FIG. K)
ADJUSTING FENCE SQUARENESS (FIG. 0
1. Loosen the four fence locking bolts (1).
2_ Lower the cutting arm and lock in position.

Cutting arm pivot adjustment
The up and down pivot movement of the cutting arm (1)
should not be too tight, restricting movement, nor too

3_ Using a square, lay the heel of the square against the
blade, and the rule against the fence (2) as shown.
Check to see if the fence is 90 ° to the blade.

loose, affecting the accuracy of the saw cut. The correct
locking nut (2) adjustment is snug, allowing no side-toside arm movement. To adjust, tighten or loosen the
adjusting nut (2).

4_ If not, adjust fence 90 ° to the blade and tighten the
fence locking bolts.
CAUTION: If the saw has not been used recently,
recheck blade squareness to the fence and readjust
if needed.

Fig. K

4
12

Cutting head downward

travel adjustment

(FIG. L)

Fig. M

IA WARNING
I
To avoid injury from unexpected starting or
electrical shock, turn the switch OFF and remove

the power cord from the power source.

NOTE: Before each cutting operation, check the position
of the blade to make sure it does not contact any metal
surface. If the blade contacts any metal surface, the
depth of trave! must be adjusted.
1. Lower the blade as far as possible.

90°(0 °) Bevel indicator (Fig. M-I )

2. Loosen the Iocknut (3).
3. Turn the adjustment balt (4) out (counterclockwise)

1. When the blade is exactly 900(0°) to the table, loosen
the bevel indicator screw (5) using a #2 Phi!lips
screwdriver.

to decrease the cutting depth or in (clockwise) to
increase the cutting depth.
4. Rotate the blade manually to check for contacL

2. Adjust bevel indicator (6) to the "0" mark (7) on the
bevel scale and retighten the screw.

5. Repeat until adjusted properly, and tighten the
!ocknut to secure the adjustment bolt into position.

Fig. M-l

Fig. L

BEVEL STOP ADJUSTMENT

(FIG. M & N)
45 ° Bevel adjustment (Fig. N)
1. Unlock the beve! lock handle and tilt the cutting arm
as far to the left as possible.

WARNING
I
To avoid injury from unexpected

starting

electrical shock, make sure the trigger is released
and remove the power cord from the power source.

2. Using a combination square, check to see if the
blade angle is 45 ° to the table.
3. If the blade is not at 45 ° to the miter table, tilt the

90°(0 °) Bevel adjustment (Fig. M)
1. Loosen bevel lock handle (1) and tilt the cutting
arm completely to the right. Tighten the bevel lock
handle. Lower blade.

cutting arm to the right, loosen the jamb nut (5) on
the bevel angle adjustment bolt (4) and adjust the
bolt (4) in or out to increase or decrease the bevel
angle with a 10 mm wrench.

2. Place a combination square (2) on the miter table
with the rule against the table and the hee! of the
square against the saw blade.

4. Tilt the cutting arm to the left to 45 ° bevel and
recheck for alignment.
5. Repeat steps 1 through 4 until the blade is at 45 ° to
the miter table.

3. If the blade is not 900(0 °) square with the miter table,
loosen the bevel lock handle, tilt the cutting head
completely to the left, loosen the jamb nut (4) on the
bevel angle adjustment bait (3) and adjust the bolt (3)

6. Tighten bevel lock handle and jamb nut (5) when
alignment is achieved.
5

in or out to increase or decrease the bevel angle with
a 10 mm wrench.
4. Tilt the cutting arm to back to the right at 900(0 °)
bevel and recheck for alignment.
5. Repeat steps 1 through 4 if further adjustment is
needed.

Fig. N

6. Tighten bevel lock handle and jamb nut (4) when
alignment is achieved.
13

ALiGNiNGTHELASER

BEAM

(1)_ Start with the set screw on the left side of the
laser assembly, then with the front set screw on the
right side of the laser assembly.

[A WARNING
[
For your own safety, never connect the plug to
power source outlet unti[ all the adjustment steps
are complete and you have read and understood the
safety and operational instructions.

Fig. N-1

The laser beam must always be correctly aligned with
the blade to ensure straight, even cutting.
Your tool is equipped with the Laser Trac® cutting
guide using Class ilia laser beams. The laser beam wilI
enable to preview the saw blade path on the stock to
be cut before starting the miter saw. This laser guide is
powered by the transformed alternating current supply
directly through the power lea& The saw must be
connected to the power source and the laser on/off
switch must be turned on for the laser line to show.

Laser

"
Switch

'i
i_

wARN Ne
I
AVOID DIRECT EYE CONTACT
Loser radiated when [aser guide is turned oil. Avoid
direct eye contact° Always un-piug the miter saw
from power source before making any adjustments.
NOTE: All the adjustments
for the operation of this
machine have been completed
at the factory. Due to
normal wear and use, some occasional
readjustments
may be necessary.

A. Check Loser Beam Alignment.
1. Mark a 90 ° straight line across a board to serve as a
"pattern line" to test laser alignment. Lay the board
on the miter table.
2. Plug saw into outlet and turn on the laser beam and
line it up with the pattern line.
3. Lower saw blade to pattern line and if blade is
not flush with the pattern line, adjust as follows in
procedures (B).
B. Adjusting

Left Side View

the Angle of the Laser Trac®(Fig. N-2)

1. Turn the laser element (1) in the desired direction
to adjust the laser angle. NOTE: Do not adjust the
laser more than _Aturn in either direction as this may
damage the laser. There are two flat sides on the

Right Side View

laser element where you can position an adjustable
wrench for your adjustment.

Fig. N-2

C. Aligning The Laser Beam
1. Loosen only Y2turn at a time the three set screws (1).
2. Adjust laser by turning the left side set screw
clockwise to shift the laser line to the right. To shift
the laser line to the left, turn the right side set screws
_/2turn at a time.
3. Once alignment of the laser is achieved,
tighten only Y2turn at a time the three set screws
14

MOUNTING THE MITER SAW (FIG, O)
To avoid injury from unexpected mew movement:
,

Stationery

Before moving the saw, disconnect the power cord
from the outlet, and !ock the cutting arm in the lower
position using the stop latch.

NOTE: The stop latch is for carrying or storing the tooL
It is not to be used for holding the saw while cutting.
Lower blade and press in stop latch to secure saw for
transport or storage.
Never carry the miter saw by the power cord or by
the switch handle. Carrying the tool by the power
cord could cause damage to the insulation or wire
connections resulting in electric shock or fire.
To avoid injury from flying debris, do not allow visitors
to stand behind the saw.
Place the saw on a firm, level work-surface where
there is room for handling and properly supporting
the workpiece.
Support the saw on a leve! work surface.
Bolt or clamp the saw to its support.
Place the saw in the desired location, either on a work
bench or recommended leg seL The base of the saw
has three mounting holes (1).
For etetionery use, fasten the saw to a workbench.
For po_ebte uee, fasten the saw to a 3/4 in. piece of
plywood. This mounting board can then be clamped to a
secure surface.
Fig. 0
Portable Use

Hand Hold
3/4 Inch Plywood

Uee

SAFETY mNSTRUCTmONS FOR BASmC SAW
OPERATmON
BEFORE USING THE MITER SAW
,

IAWARNING
n
To avoid mistakes thatcould cause serious,
permanent injury, do not plug the toolin until the
following steps are completed:
, Completely assemble and adjust the sew,
following the instructions. (ASSEMBLY AND
ADJUSTMENTS)
, Learn the use and function of the ON/OFF switch,
lock-off switch, upper and lower blade guards,
stop latch, bevel lock handle, end cover plate

USE ONLY RECOMMENDED
Consult the ACCESSORIES

screws.

,
,

Review and understand all safety instructions
and operating procedures in this Operator's
Manual (SAFETY & OPERATIONS)
Reviewthe MAINTENANCE and
TROUBLESHOOTING GUIDE for your miter saw.
To avoid injury or possible death from etectricaJ
shock:

and ATTACHMENTS

instructions that come with the accessory. The
use of improper accessories may cause risk of
injury to persons.
Choose the correct 10 inch diameter blade for the
material and the type of cutting
Do not use thin kerf blades.

BEFORE EACH USE INSPECT YOUR SAW.

,
,
,

ACCESSORIES

section of this Operators Manual for
recommended accessories. Follow the

Make sure your fingers do not touch the plug's
metal prongs when plugging or unplugging your
miter saw. (ELECTRICAL REQUIREMENTS AND
SAFETY)

is missing, bent damaged or broken in any way,
or any electrical parts don't work, turn the saw
off and unplug it. Replace damaged, missing, or
defective parts before using the saw again.
Maintain tools with care. Keep the miter saw
clean for best and safest performance. Follow
instructions for lubricating. Don't put lubricants
on the blade while it's spinning.
Remove adjusting wrench from the tool before
turning it on.
To avoid injury from jams, slips, or thrown
pieces:

Disconnect the miter saw. To avoid injury from
accidental starting, unplug the saw before any
adjustments, including set-up and blade changes.
Compare the direction of rotation arrow on the
guard to the direction arrow on the blade. The
blade teeth should always point downward st the
front of the saw.

you plan to do.

Make sure the blade is sharp, undamaged
properly aligned. With the saw unplugged,
the cutting arm sH the way down. Manually
the blade and check for clearance. Tilt the
head to s 45 ° bevel and repeat the test.
Make sure the btede and arbor collars are

and
push
spin
powerclean.

Make sure all clamps and !ocks ere tight and
there is no excessive play in any parts.
KEEPYOUR
Cluttered

WORK AREA CLEAN

areas and

[J& WARNING

Tighten the arbor bolt.
Tighten the cover plate screw.
Check for damaged parts. Check for:
Alignment of moving psAs
Damaged electric cords
Binding of moving parts
, Mounting holes
, Function of arm return spring and lower
guard:
Push the cutting arm all the way down, then
let it rise until it stops. The lower guard
should fully ctose. Follow instructions in
TROUBLESHOOTING
GUIDE for adjustment if
necessary.
, Other conditions that may affect the way the
miter saw works.

benches

invite accidents.

To avoid burns or other fire damage, never use the
miter saw near fmsmmsble Hquids, vapors, or gases.
Plan ahead to protect your eyes, hands, face end
esrs.

Keep all guards in place, in working order and
proper adjustment. If any part of this miter saw
16

Know your miter saw.
Read and understand the Operator's Manual and
labels affixed to the tool Learn its application
and limitations as wen as the specific potential
hazards peculiar to this tool. To avoid injury from
eccidentsJ contact with moving parts, don't do
layout, assembly, or setup work on the miter saw
while any parts are moving.
Avoid accidental starting
Make sure the trigger switch is disengaged
before plugging the miter saw into e power outtet.

PLANYOURWORK

Make sure there ere no gaps between the
workpiece, fence end table that will let the
workpiece shift after it is cut.
Keep the cut off piece free to move sideways
after it is cut off. Otherwise, it could get wedged
against the blade end thrown violently.
Only the workpiece should be on the saws table.
Secure work. Use ctemps or a vise to help hotd
the work when it's practical.

Usethe righttool. Don'tforcea tool or
attachmentto do e job it was not designed

to do.
Use a different tool for any workpiece that can't
be held in e solidly braced, fixed position.
CAUTION: This machine is not designed for cutting
masonry, masonry products, ferrous metals (stee!,
iron, and ironobesed metals°) Use this miter sew to
cut only wood, wood-like products, or non-ferrous
metals. Other materiel may shatter, bind the blade,
or create other dangers. Remove aH nails that may
be in the workpiece to prevent sparking that could
cause a fire. Remove dust beg when cutting non °
ferrous metals.

USE EXTRA CAUTION WITH LARGE OR ODD
SHAPED WORKPIECES.

DRESS FOR SAFETY
Any power tool can throw foreign objects into the
eyes. This can result in permanent eye damage.
Everyday eyeglasses have only impact resistent
lenses and ere not safety glasses. Glasses or
goggtes not in compliance with ANSI Z87.1 could
seriously injure you when they break.
, Do not wear loose clothing, gloves, neckties or
jewelry (rings, watches)° They con get caught and
draw you into moving parts.
• Wear non-stip footwear.
, Tie back long heir.
• Roll tong sleeves above the elbow.
• Noise levels very widety. To avoid possible
hearing damage, wear ear plugs when using any
miter sew.
, For dusty operations,wear e dust mask along
with safety goggles.
iNSPECTYOUR

•

Use extra supports (tables, sawhorses, blocks,
etc.) for workpieces large enough to tip.
Never use another person as e substitute for e
table extension, or as an additional support for e
workpiece that is longer or wider then the basic
miter saw table, or to help feed, support, or pull
the workpiece.
Do not use this sew to cut sina!! pieces. If the
workpiece being cut would cause your hand or
fingers to be within 6-3/4 inches of the saw blade
the workpiece is too smell. Keep hands end
fingers out of the "no hands zone" area marked
on the saws table.
When cutting odd shaped workpieces, plan your
work so it will not bind in the blade end cause
possible injury. Molding, for example, must He
fiat or be hetd by e fixture or jig that will not let it
move when cut.
Properly support round materia_ such as dowel
rods, or tubing, which have e tendency to roll
when cut, causing the blade to "bite".

[J_ WARNING

WORKPtECE

To avoid injury, follow all applicable safety
instructions, when cutting non-ferrous metals:
Use only sew blades specifically recommended
for non-ferrous meteJ cutting.
Do not cut metal workpieces that must be hand
held. C!amp workpieces securely.
Cut non4errous metals onty if you are under the
supervision of an experienced person end the
dust beg has been removed from the sew.

Make sure there ere no nails or foreign objects in
the part of the workpiece being cut.
Plan your work to avoid smetl pieces that may bind,
or that are too small to clamp and get a solid
grasp on.
Plan the way you witl grasp the workpiece from
startto finish.
Avoid awkward operationsend hand
positions.
A sudden slipcould cause your fingersor
hand to move into the blade.

WHEN SAW iS RUNNING

DO NOT OVER-REACH

[AWARNmNG]

Keep good footing end balance.
Keep your face
and body to one side, out of the line of e possible
kickback.
NEVER stand in the line of the blade.

Do not eilow familiarity from frequent use of your
miter sew to result in e careless mistake. A careless
fraction of e second is enough to cause e severe
injury.

Never cut freehand:
Brace your workpiece firmly against the fence
end table stop so it will not rock or twist during
the cut.
• Make sure there is no debris between the
workpiece and the table or fence.

Before cutting, if the sew makes an unfamiliar noise
or vibrates, stop immediately. Turn the sew OFF.
Unplug the saw. Do not restart until finding and
correcting the problem.

BODYANDBANDPOSITION
(FIG.P}
Neverplacehandsnearthecuttingarea.Proper
positioning
of yourbodyandhandswhenoperating
themitersawwillmakecuttingeasierandsafer.
Placehandatleast6=3/4in. away from the path

TURNING SAW ON (FIG. Q}

[A wARNINe]
Make the switch child-proof.
Insert e psdloek
through the hole (2} in the trigger switch and lock

of the blade, out of the "No=Bands Zone." Bold

it. This will prevent children and other unauthorized
users from engsging the trigger switch ON.

workpiece firmly against the fence to prevent
movement toward the blade. Before making a cut,
with the power switch in the OFF position bring the
saw blade down to the workpiece to see the cutting
path of the blade.
Press in lock=off switch in trigger switch handle.

This miter saw is equipped with an ON/OFF trigger
switch (1). When the trigger switch is squeezed, the
miter saw wil! be turned on.

Squeeze trigger switch to start saw.
Lower blade into workpiece.

Fig. Q

Keep children away. Keep all visitors a safe distance
from the miter saw. Make sure bystanders are clear
of the miter saw and workpiece.
Don't force too!. It will do the job better and safer at
its designed rate. Feed the saw into the workpiece
slowly with a firm downward motion.
Before freeing jammed materia!.
BEFORE LEAWNG THE SAW

Release Trigger Switch.
Unplug the miter saw.
Wait for atl moving parts to stop.

, Never leave too! running unattended. Turn power
OFF. Wait for alt moving parts to stop.

After finishing a cut:
Holding the cutting arm in the down position.
Release the switch, and wait for al! moving parts
to stop before moving your hands and before

Make workshop child- proof. Lock the shop.
Disconnect master switches. Store tool away from
children and other unqualified users.

raising the cutting arm.
If the blade doesn't stop within 6 seconds, unplug
the saw and follow the instructions in
TROUBLESHOOTING GUIDE section for

MITER CUT (FIG. R)
1. When s miter cut is required, unlock the miter table
by turning the miter handle (1) counterclockwise.
2. While holding the miter handle, press down on the
positive stop locking lever (2) to disengage the
positive stop locking lever.

adjusting the blade brake before using the saw
again.
, Release the trigger switch, and wait for a!l moving
parts to stop before moving your hands and raising
cutting arm.

3. Rotate the miter table to the right or left with the miter
handle.
4. When the table is in the desired position as shown on
the miter scale (3), release the positive stop locking

Fig. P

lever handle and tighten the miter handle. The table
is now locked at the desired angle. Positive stops are
provided at 0°,15 ° , 22.5 ° , 31.6 ° and 45 °.
IMPORTANT:

ALWAYS TIGHTEN the miter table

lock handle before cutting.
Fig. R

®
6o3/4 in.

®
, ,,

6o3/4 in.
I
18

BEVELCUT(FIG,S)
1_Whena bevelcutis required,loosenthebevelIock
handle(1)_
2_Tiltthecuttingheadtothedesiredangleasshown
onthebevelscale(2).Thebladecanbepositioned
atanyangle,froma 90° straightcut(0°onthescale)
toa 45° leftbevel.
& Tightenthebevellockhandle(1)tolockthecutting
headin position_

CUTTINGBOWEDMATERIAL(FIG.U)
A bowedworkpiece
mustbepositioned
againstthe
fenceandsecuredwitha clampingdevicebefore
cutting.Donotpositionworkpiece
incorrectly
or tryto
cuttheworkpiece
withoutthesupportofthefence.This
wilIcausethebladetobindandcouldresultin personal
injury.
Fig.U

Fig.S

2
1

COMPOUND
CUT(FIG,T)
A compound
cutisthecombination
ofa miteranda
bevelcutsimultaneously.
1_Loosenthebevellockhandle(1)andpositionthe
cuttingheadatthedesiredbevelposition_
Lockthe
bevellockhandle.
2_ Loosenthe mitertablelockhandle(2)_Pressdown
thepositivestoplockinglever(3)andpositionthe
tableatthedesiredangle.Releasethepositivestop
lockingleverandlockthemiterhandle_
Fig.T

3
2

WORKPtECE
SUPPORT
(FIG.V)
Longpiecesneedextrasupport.Thesupportshouldbe
placedundertheworkplece.
Keepyourhandholdingthe
workpiecepositioned
6-3/4inchesor moreawayfrom
theblade.Thesupportmustlettheworkp+ece
layflat
ontheworktableduringthecuttingoperation.
NOTE:
Whenmountedona flatsurface,themitersawtableis
3-1/4incheshigh.

Fig+W

/
i

[
[

Blade Slot

Fig+V

Cutting capacity with auxiliary fence
Crosscut
3ol/2 in. x 3-1/2 in.
Miter 45 ° R & L
3-1/2 in. x 2 in.
Bevel 45 ° L
2 in. x 3-1/2 in.
Compound 45 °L,45 °R&L
2in. x2in.

3-1/4 in.

AUXILARY

WOOD FENCE (FIG. W)

When making multiple or repetitive cuts that result in
cut-off pieces of one inch or less, it is possible for the
saw blade to catch the cut-off piece and throw it out of
the saw or into the blade guard and housing, possibly
causing damage or injury. To minimize this, an auxiliary
wood fence can be mounted to your saw. Holes are
provided in the saw fence to attach an auxiliary wood
fence. This fence is constructed of straight auxiliary
wood approximately 3/4 inch thick by 2-1/2 inches high
by 16-1/8 inches long.
Attach the wood fence securely and make a full depth
cut to make a blade slot. Check for interference between
the wood fence and the lower blade guard. Adjust if
necessary. NOTE: This auxiliary fence is used only with
the saw blade in the 0 ° bevel position (90 ° to the table).
The auxiliary wood fence must be removed when bevel
cutting.

CUTTING
A BIJ"_ENSIONAL
4X4WITHONECUT
(Fig.X)

Fig. Z

A dimensional 4x4 workpiece (3ol/2 in_ x 3ol/2 in_ )
may be cut in half with one cut by attaching an auxiliary
wood fence of 3/4 inch thick. See "AUXILIARY WOOD
FENCE" above.

Fm
em
nl

Fig. X
Auxiliary Fence \
Miter Saw Fenc

3-1/2 in.

/ ' _ __._ti

Miter Saw Table

Miter Sa_v Table

Miter at 45 °, bevel at 0°

Miter at 0 °, bevel at 45 °

NOTE: Always perform a dry run cut so you can
determine if the operation being attempted is possible
before power is applied to the saw.

Miter Saw Table
VERTICAL MITER CUTTING (FIG. Y}
To make a miter cut in a 2x4 workpiece (1-1/2in. x
3-1/2in.) in the vertical position a spacer such as the
auxiliary wood fence described in the
"AUXILIARY WOOD FENCE" section is required.
Fig. Y
Workpiece
1ol/2 in. _
Auxiliary Fenc_b,_

3ol/2 in_
Miter Saw Fen_

---,

Ii
1

CUTTING BASE MOLDING (FIG. Z}
Base moldings and many other moldings can be cut on
a compound miter saw. The setup of the saw depends
on molding characteristics and application, as shown.
Perform practice cuts on scrap material to achieve best
results:
1. Always make sure moldings rest firmly against fence
and table. Use hold-down or C-clamps, whenever
possible, and place tape on the area being clamped
to avoid marks.
2. Reduce splintering by taping the cut area prior to
making cut. Mark cut line directly on the tape.
3. Splintering typically happens due to wrong blade
application and thinness of the material

CUTTING
CROWNMOLDING
(FIG.

AA,BB)

NOTE: The chart below references s compound
cut for crown motding ONLY WHEN THE ANGLE
BETWEEN THE WALLS EQUALS EXACTLY 90 °.
Your compound miter saw is suited for the difficult task
of cutting crown molding. To fit properly, crown molding
must be compound=mitered with extreme accuracy.
The two surfaces on a piece of crown molding that fit
fiat against the ceiling and wall are at angles that, when
added together equal exactly 90°.

Bevel/Miter

Settings

NOTE: The chart below references s compound
cut for crown molding ONLY WHEN THE ANGLE
BETWEEN THE WALLS EQUALS EXACTLY 90 °.

KEY

BEVEL
SETTING

Miter
,SETTING

TYPE OF CUT

inside corner-Left
33.9 °

R1.6 °
ight

3&9 °

31.6 °
Left

Miter tame set at RIGHT 31 6<
ositionside
topis offinished
molding piece
against fence
LEFT

hside
IR

side

corner-Right

3 LEFT side is finished

piece

Outside corner-Left
Most crown molding has a top rear angle (the section
that fits fiat against the ceiling) of 52°and a bottom rear
angle (the section that fits fiat against the wall) of 38°.
tn order to accurately cut crown molding for s 90 °
inside or outside corner, lay the molding with its broad
back surface fiat on the saw table.
When setting the bevel and miter angles for compound
miters, remember that the settings are interdependent;
changing one changes the other, as well Also keep in
mind that the angles from crown molding are very easy
for these angles to shift slightly, al! settings should be
tested on scrap molding.
Fig. AA

FI
em
nl
cl
em
Miter Saw Table
Fig. BB
Settings for standard crown molding lying fiat on
compound miter saw table
Inside Corner

Outside Corner
Compound Cut Crown Moldings

3&9 °

31.6 °
Left

J3&9°

side

Position
bottom
molding
against fence
Miter
table
set atofLEFT
31 6°
3 RIGHT side is firlished

piece

Outside corner-Right
R1-6 °
_ght

side

Position
bottom
molding
against fence
Miter
tame
set atofLEFT
31 6°

Eli

side

Miter table set at RIGHT 31 6'
osition top of molding against fence
RIGHT sk_e is finished piece

MAINTENANCE

protection. Should the lower guard become damaged,
do not use the saw until the damaged guard has been
replaced. Develop s regular check to make sure the
lower guard is working properly. Clean the lower guard
of any dust or buildup with a damp cloth.

IA DA"GERn
Never put lubricants
spinning.

on the blade while it is

IAWARNING
n

CAUTION: Do not use solvents on the guard. They
could make the plastic "cloudy" and brittle.

To avoid fire or toxic reaction, never use gasoline,
naphtha acetone, lacquer thinner or similar highly
vo!stile solvents to clean the miter saw.

WARNING]
When ctesning the lower guard, unplug the saw from
the power source receptacle to avoid unexpected
startup.

IAWARNmNG
H
To avoid injuryfrom unexpected startingor
electrical shock, unplug the power cord before
working on the saw.

SAWDUST
Periodically, sawdust will accumulate under the work
table and base. Frequently blow out or vacuum up the
sawdusL

IAwAR.I.G
n
For your safety,thissaw isdouble-insulated.
To
avoid electrical shock, fire or injury, use only
parts identical to those identified in the parts list°
Reassemble exactly as the original assembly to
avoid electrical shock.

[,& WARNING]
ff btowing sawdust, wear proper eye protection
keep debris from blowing into eyes.

LUBRICATmON
REPLACING CARBON BRUSHES (FIG. CO)
Replace both carbon brushes when either has less
than 1/4in. length of carbon remaining, or if the spring
or wire is damaged or burned. To inspect or replace
brushes, first unplug the saw. Then remove the black
plastic cap (1) on the side of the motor (2). Remove the
cap cautiously, because it is springloaded. Then pull
out the brush and replace. Replace for the other side.
To reassemble reverse the procedure. The ears on
the metal end of the assembly go in the same hole the
carbon part fits into. Tighten the cap snugly, but do not
overtighten.

Atl the motor bearings in this tool are lubricated with a
sufficient amount of high grade lubricant for the life of
the unit under normal operating conditions; therefore, no
further lubrication is required.
Lubricate the following as necessary:
Chop pivot: Apply light machine off to points indicated in
illustration.
Central pivot of plastic guard: Use light household oil
(sewing machine off ) on metal=to=metal or metal=to=
plastic guard contact areas as required for smooth, quiet
operation. Avoid excessive off, to which sawdust will
cling.

NOTE: To reinsta!l the same brushes, first make sure
the brushes go back in the way they came out. This wil!
avoid s break-in period that reduces motor performance
and increases wear.

Fig. DD

2
Fig. CO

Add oil here

4
Add oilhere ....... I
and on
_
opposide side _

LOWER

BLADE

GUARD

Do not use the saw without the lower blade guard.
The lower blade guard is attached to the saw for your
23

IA WARNING
n
To avoidinjury
from accidental
starting,
alwaysturnswitchOFF and unplugthetoolbeforemoving,replacing
theblade
or making adjustments_
Consult your Sears Service Centre if for any reason the motor wi!! not run.

TROUBLESHOOTING

GUIDE o MOTOR

PROBLEM
Brake does not
stop blade within 6
seconds.

PROBLEM CAUSE

SUGGESTED

1. Motor brushes not sealed or lightly
sticking.
2. Motor brake overheated from use of
defective or wrong size blade or rapid
ON/OFF cycling.
3. Arbor bolt loose.
4. Other.

Motor does not start 1. Fuse Blown

PROBLEM
Blade hits table.

3. Retighten.
4. Sears Service Centre.

2. Replace brushes. See MAINTENANCE
section.
3. Sears Service Centre.

1. Brush worn.
2. Other.

TROUBLESHOOTING

1_ inspect / clean / replace brushes_ See
MAINTENANCE section.
2. Use a recommended blade. Let cool down.

1. Check and use15-Amp time delay fuse, or
circuit breaker.

2. Brush worn.
3. Other.

Brush spark when
switch released.

CORRECTIVE ACTION

1. Replace Brushes.
2. See Sears Service Centre.

GUIDE o SAW OPERATION
PROBLEM CAUSE

SUGGESTED

1. MisalignmenL

CORRECTIVE ACTION

1. See ADJUSTMENT

section.

Angle of cut not
1. Miter table unlocked.
accurate.
2. Sawdust under table.
Can't adjust miter.
Cutting arm wobbles. 1. Loose pivot points.

1. See OPERATION Section.
2. Vacuum or blow out dust,
WEAR EYE PROTECTION.
1. See ADJUSTMENT Section.

Cutting arm won't
fully raise, or blade

1. Part failure.
2. Pivot spring not replaced properly

1. Sears Service Centre.
2. Sears Service Centre.

guard won't fully
close.

after service.
3. Sawdust build=up.

3. Clean and lubricate moving parts.

Blade binds, jams,

1. Improper operation.

1. See BASIC SAW OPERATION section.

burns wood.

2. Dull blade.
3. improper blade size.
4. Warped blade.

2. Replace or sharpen blade.
3. Replace with 10in. diameter blade.
4. Replace blade.

Saw vibrates or
shakes.

1. Saw blade not round.
2. Saw blade damaged.

1. Replace blade.
2. Replace blade.

3. Saw blade loose.
4. Other.

3. Tighten arbor bolt.
4. Sears Service Centre.

10 in. COMPOUND

MITER SAW

MODEL

NO. 137.212290

IA WAR"I"G
n
When servicing use only CRAFTSMAN

replacement parts. Use of any other parts many create a HAZARD or cause

product damage. Any attempt to repair or replace electrical parts on this Miter Saw may create a HAZARD unless
repair is done by a qualified service technician. Repair service is available at your nearest Sears Service Centre.
To purchase replacement parts, call 1°800°469°4663.
PARTS LIST FOR SAW SCHEMATIC
I,D.

DESCRIPTION

SiZE

DESCRIPTION

SIZE

OKRO

NUT

M12_1.75

0KUY

TERMINAL

0LS9

ROCKER

0LU2

LIMIT

0QQ1

GUARD-CORD

0S1S

COLLAR

128Q

WAVE

23NF

ARBOR

26LU

WARNING

290M

CAUTION

2948

WARNING

2BA4

TABLE

2BK3

ANGLE

2BK8

TABLE

2BKK

CABLE

SHIELD

2BNF

LASER

PLUNGER

2BP5

NEEDLE

FLAT WASHER

@10X20-2

2BPR

CABLE

FLAT WASHER

@10#20-3

2BPS

HANDLE

0J7R

FLAT WASHER

1/2_1-3/64

2BPT

COIL

OJA6

WASHER

2BPV

CUTTER

SHAFT

0JB0

WAVE

WW-8

2BPW

NEEDLE

POINTER

OJET

E-RING

2BPX

ARM-MITER

OJMM

O-RING

2BXO

CR.RE,

OJPE

HEX,

HD,

BOLT

M6_1.0-20

2BX7

SLOTTED

SET SCREW

OJPG

HEX,

HD,

BOLT

M6_1.0-30

2BXF

PLUNGER

HOUSING

OJUK

HEX, SOC.

HD.

M6_1.0-16

2COF

CONTROLLER

OJZF

HEX, SOC.

SET SCREW

M6_1.0-10

2C1A

POWER

OJZN

ARBOR

M8_1.25-20

2C82

HEX.

OKOW

HEX.

M6_1.0-25

2C88

BLADE

OK2N

HEX SOC.

M8_1.25-25

2C8D

CLEVIS

0K42

CR,RE.

M6_1.0-30

2C8E

CHIP

OKSC

CR,

RE, COUNT

HD,

M6_1.0-16

2CBW

BASE

OK7F

CR,

RE. ROUND

WASHER

M5"0.8-8

2CBY

HANDLE

OK7X

CR,

RE, TRUSS HD.

ROUND

NECK

SCREW

M6X1.0-10

2CKJ

FENCE

OK7Z

CR,

RE, TRUSS HD.

ROUND

NECK

SCREW

M6_1.0-14

2CR7

ARM

OKA9

CR,RE.

PAN

HD.

TAPPING

SCREW

M3_24-10

2CS7

LOCKING

OKB7

CR,RE.

PAN

HD.

TAPPING

SCREW

M4X18-16

2CS9

CLAMP

OKBC

CR,RE.

PAN

HD.

TAPPING

SCREW

M5_16-25

2CSB

MOTOR

OKBD

CR,RE.

PAN

HD.

TAPPING

SCREW

M4X18-25

2CTE

LEAD

OKD6

CR,

RE, PAN

HD.

SCREW

M4_0.7-8

2CU6

PC-GUARD

OKD7

CR,

RE. PAN

HD.

SCREW

M4_0.7-10

2CYM

INSTRUCTIONS

OKDH

CR,

RE, PAN

HD.

SCREW

M5"0.8-8

2D47

LOCATOR

OKDR

CR,

RE, PAN

HD.

SCREW

M5"0.8-10

2DSM

LEVER

OKE1

CR,

RE, PAN

HD.

SCREW

M6X1.0-10

2DAR

LABEL

OKL1

CR,RE.

M6"1.0-12

2DAS

BRACKET-TILT

OKMS

HEX,

OKQX

NUT

OKQY

LUCK

OKQZ

NUT

081A

PLASTIC

0824

PIVOT

0828

ROTATION

0831

SHAFT SLEEVE

083S

TRIGGER

083Z

CORD

OBSN

COMPRESSION

SPRING

OCES

COMPRESSION

SPRING

OCPD

CENTER

OCV5

DUST BAG

OD7X

SHAFT

0D87

TORSION

0D99

SHIM

OD9B

ANCHOR

ODHT

SPRING

ODVJ

HEX, WRENCH

OJ4F

FLAT WASHER

0J4J
0J4R

QTY

SLEEVE
SHAFT
SLIDE

PLATE

CLAMP
L=25

D=@8

DW=0,8

SHAFT
ASS'Y

SPRING

D=©50

N=8

BLOCK
GUARD

WD=O1.3

WASHER

CAP

BOLT

HD, SCREW
HD.

PAN

PAN
NUT

NUT

AND

CAP

HD.

WASHER

SCREW

& WASHER

SCREW

ROUND

HD.

NECK

SCREW

WD=@6

N=IO

I.D,

WASHER
COLLAR
LABEL
LABEL
LABEL
#AW
REGULATOR

#AW

INSERT

HOUSING

POINTER
SHIELD

SPRING
GUARD
#23
#AW
HD,

SCREW

& WASHER

M5_0.8-80
M6_1.0-8

ASS'Y

CABLE

HD.

BOLT

M10_1.5-80

PIN
PLATE

#AW
#AW
HANDLE

ASS'Y

HANDLE
ASS'Y
WIRE

M6"1.0

T=5

2DAT

SCALE

M6"1.0

T=6

2DAV

TILTING

ASS'Y

MANUAL

SCALE

M8"1.25

T=8

2DAW

TRADE-MARK

M10"1,5

T=10

2DCF

WARNING

LABEL
LABEL

1
2
1
1
1
1
1
2
1
1
2

SWITCH

PAN

QTY
T=12

10 in. COMPOUND

MINTER SAW

MODEL

NO. 137.212290

SCHEMATIC FOR SAW

0CV5

ODfB

C_/_
2CIA

0KQ_\

0_UK

OLS9

083S

OKB[

3CES

ssx%
2CSB

OKA9

2COF

OKTZ

.2D8M

OKTX.
0KSC
_'2CU6

2C8D

OJMM

10 in. COMPOUND

B/liTER SAW

MODEL

NO. 137.212290

PARTS LIST AND SCHEB_IATtC FOR MOTOR

i.D. NO

DescfipJion

Size

0HVY

BALL BEARING

6204ZZ

0HX9

NEEDLE BEARING

HK-1010

0JX3

HEX. SOC.

M5_0.8-8

0KCN

CR.RE.

M5_12-50

0QQS

BRUSH HOLDER

0QQT

BRUSH ASS'Y

0QR0

BRUSH COVER

2AKT

ARMATURE

2BPA

FIELD ASS'Y

2BPB

CUTTER SHAFT

2BPC

SPACER

2BPD

HELIX GEAR

2BPE

GEAR

BOX

2BPF

FLOW

GUIDE

2BPP

MOTOR

2CVE

LEAD WiRE ASS'Y

SET SCREW

PAN HEAD TAPPING

& WASHER

SCREW

QTY
1

ASS'Y

COVER

2BPA

OKCN_

oqqsi
0QR02

2BPF_

2CVE

0HX9
2BP£
2BPC
0HVY_
2BPB

Your

Home

For repair - in your home - of all major brand appfiances,
lawn and garden equipment, or heating and coofing systems,
no matter who made it, no matter who soJd it!
For the replacement

parts, accessories

and

Operator's Manuals that you need to do-it-yourself.
For Sears professional installation of home appfiances
and items like garage door openers and water heaters.

1-800-4-MY-HOME
Call anytime,

(1-800-469-4663)

day or night (U.S.A. and Canada)

www.sears.com

Our

sears.ca

Home

For repair of carry-in items fike vacuums,
and electronics,

lawn equipment,

carl or go ondine for the location of your nearest
Sears Parts & Repair Center.

1-800-488-1222
Call anytime,

day or night (U.S.A. only)
wwwosearsooom

To purchase a protection

1-800-827-6655

Para pedir servicio
a domicflio,

agreement

on a product serviced by Sears:

(U.S.A.)

de reparaci6n

y para ordenar

1-888oSU-HOGAR

1-800-361-6665

Au Canada pour service

loS00-LE-FOYER

piezas:

® Marca

Trademark

Registrada

MC Marque

/ TM Trademark

/ TM Marca

de commerce

/ SM Service

de FAbrica / SM Mama

/ MD Marque

d6pos_e

en frangais:

M°

(1-800-533-6937)

(1 o888-784-6427)

® Registered

(Canada)

sears.ca

Mark of Sears,
de Servicio

de Sears,

Roebuck

de Sears,
and Co.

and Co.
Roebuck

and Co.

Source Exif Data:

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File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.2
Linearized                      : No
Page Count                      : 28
Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 3, 2, 1, 4
Create Date                     : Tue Aug 14 22:34:39 2007
Author                          : 
Title                           : 
Subject                         :

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Craftsman 137 21229 Users Manual

137212290 137212290 CRAFTSMAN MITER SAW - Manuals and Guides L0511161 View the owners manual for your CRAFTSMAN MITER SAW #137212290. Home:Tool Parts:Craftsman Parts:Craftsman MITER SAW Manual

CRAFTSMAN Miter Saw Manual L0511161 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides

13721229 943a7fe6-ba74-4f97-865e-2137ed8de60a Craftsman Saw 137.21229 User Guide |

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