Craftsman 486 24222 Users Manual 49997

2015-01-05

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42" HIGH PERFORMANCE

LAWNSWEEPER

Model No's. 486.24222

Owner's Manual

CAUTION:

Before using this product, read this

manual and follow all Safety Rules

and Operating Instructions.

• Safety

• Assembly

• Operation

• Maintenance

• Parts

PRINTED IN U.S.A.

FORM NO. 49997 (12/05)

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

www.sears.com/craftsman

IMPORTANT:

For Missing Parts or

Assembly Questions Call 1-866-576-8388

TWO YEAR FULL WARRANTY ON CRAFTSMAN LAWNSWEEPER

When assembled, operated and maintained according to the supplied instructions, if this Craftsman Lawnsweeper fails due

to a defect in material or workmanship within two years from the date of purchase, call 1-800-4-MY-HOME to arrange for free

repair (or replacement if repair proves impossible).

This warranty is void if this product is ever used for commercial or rental purposes.

This warranty applies only while this product is used in the United States.

This warranty gives you speciﬁ c legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment.

Exercise caution at all times, when using power equipment.

1. Read the vehicle and sweeper owners manuals and

know how to operate your vehicle and sweeper before

using this sweeper attachment. Always instruct other

users before they operate the sweeper.

2. Do not permit children to operate sweeper.

3. Do not permit anyone to ride on sweeper.

Never attach the hopper rope to any part of your body

or clothing! Never hold onto the rope while towing the

sweeper! Attach the rope to the towing vehicle to keep

it away from wheels and rotating parts.

5. Operate the sweeper at reduced speed on rough

terrain, near ditches and on hillsides to prevent loss of

control.

6. Vehicle braking and stability may be affected with

the attachment of this sweeper. Do not ﬁ ll sweeper

to maximum capacity without checking the capability

of the towing vehicle to safely pull and stop with the

sweeper attached.

Stay off of steep slopes.

7. Stop and inspect vehicle and sweeper for damage

after striking an object. Repair any damage before

continuing operation.

8. Keep sweeper away from ﬁ re. Excessive heat can

damage the brushes and hopper bag and could cause

the bag and its contents to burn.

9. Before storing the sweeper, always empty the hopper

bag to avoid spontaneous combustion.

10. Follow maintenance and lubrication instructions as

outlined in the maintenance section of this manual.

Look for this symbol to point out important safety precautions. It means--

Attention!!

Become alert!!

Your safety is involved.

Maintenance Schedule

..................................................

Storage

..........................................................................

Service and Adjustments

...............................................

Troubleshooting

.............................................................

Repair Parts Illustration

.................................................

Repair Parts List

............................................................

Parts Ordering/Service

...................................

Back Cover

Safety Rules

....................................................................

Full Size Hardware Chart

................................................

Carton Contents

..............................................................

Accessories and Attachments

.........................................

Sweeper Assembly Instructions

......................................

Hopper Assembly Instructions

.........................................

Operation

.......................................................................

MODEL NUMBER: 486.24222

SERIAL NUMBER: __________________

DATE OF PURCHASE: __________________

SAFETY

WARRANTY

TABLE OF CONTENTS

The model and serial numbers will be found on a decal

attached to the lawnsweeper.

You should record both the serial number and the date of

purchase and keep in a safe place for future reference.

CARTON CONTENTS

(Loose Parts in Carton)

11. Rear Hopper Tube (2)

12. Upper Hopper Tube (2)

13. Lower Hopper Tube (2)

14. Pivot Rod

15. Hopper Support Strap (2)

16. Bag Frame Strap

1. Sweeper Housing Assembly

2. Bag Arm Tube (2)

3. Hitch Tube, L.H. (Left Hand)

4. Hitch Bracket Assembly

5. Hitch Bracket, Bent

ACCESSORIES AND ATTACHMENTS

The Front Mount Dethatcher, Model 486.24219 attaches

to the lawn sweeper to help loosen and remove dead

grass and thatch from the lawn while sweeping.

These accessories were available when the unit was purchased. They are also available at most Sears retail

outlets and service centers. Most Sears stores can order repair parts for you when you provide the model

numbers of your tractor and sweeper

6. Height Adjustment Strap

7. Height Adjustment Handle

8. Hitch Tube, R.H. (Right Hand)

9. Rope

10. Hopper Bag

REF. QTY. DESCRIPTION

K 1 Spacer Bushing,

L 1 Hairpin Cotter, 1/8"

M 8 Hairpin Cotter, 3/32"

N 2 Clevis Pin, 3/8" x 1/2"

O 4 Clevis Pin, 1/4" x 1-1/8"

P 2 Clevis Pin, 1/4" x 1-3/4"

Q 4 Hopper Clamp

R 4 Plastic Plug

S 2 Vinyl Cap

T 1 Grip

U 1 Knob, Plastic

A 2 Hex Bolt, 5/16-18 x 3" Lg.

B 2 Hex Bolt, 5/16-18 x 2-1/4" Lg.

C 4 Hex Bolt, 5/16-18 x 1-3/4" Lg.

D 1 Carriage Bolt, 5/16-18 x 1" Lg.

E 4 Carriage Bolt, 5/16-18 x 3/4" Lg.

F 12 Nylock Nut, 5/16"

G 2 Palnut, 3/8"

H 1 Flat Washer, 5/16" Standard

I 1 Washer, Tooth Lock 5/16"

J 2 Hitch Spacer, 3/4"

REF. QTY. DESCRIPTION

A 2 Hex Bolt, 5/16-18 x 3" Lg.

B 2 Hex Bolt, 5/16-18 x 2-1/4" Lg.

C 4 Hex Bolt, 5/16-18 x 1-3/4" Lg.

D 1 Carriage Bolt, 5/16-18 x 1" Lg.

E 4 Carriage Bolt, 5/16-18 x 3/4" Lg.

F 12 Nylock Nut, 5/16"

G 2 Palnut, 3/8"

H 1 Flat Washer, 5/16" Standard

I 1 Washer, Tooth Lock 5/16"

J 2 Hitch Spacer, 3/4"

REF. QTY. DESCRIPTION

K 1 Spacer Bushing,

L 1 Hairpin Cotter, 1/8"

M 8 Hairpin Cotter, 3/32"

N 2 Clevis Pin, 3/8" x 1/2"

O 4 Clevis Pin, 1/4" x 1-1/8"

P 2 Clevis Pin, 1/4" x 1-3/4"

Q 4 Hopper Clamp

R 4 Plastic Plug

S 2 Vinyl Cap

T 1 Grip

U 1 Knob, Plastic

REF. QTY. DESCRIPTION

K 1 Spacer Bushing,

L 1 Hairpin Cotter, 1/8"

M 8 Hairpin Cotter, 3/32"

N 2 Clevis Pin, 3/8" x 1/2"

O 4 Clevis Pin, 1/4" x 1-1/8"

P 2 Clevis Pin, 1/4" x 1-3/4"

Q 4 Hopper Clamp

R 4 Plastic Plug

S 2 Vinyl Cap

T 1 Grip

U 1 Knob, Plastic

REF. QTY. DESCRIPTION

A 2 Hex Bolt, 5/16-18 x 3" Lg.

B 2 Hex Bolt, 5/16-18 x 2-1/4" Lg.

C 4 Hex Bolt, 5/16-18 x 1-3/4" Lg.

D 1 Carriage Bolt, 5/16-18 x 1" Lg.

E 4 Carriage Bolt, 5/16-18 x 3/4" Lg.

F 12 Nylock Nut, 5/16"

G 2 Palnut, 3/8"

H 1 Flat Washer, 5/16" Standard

I 1 Washer, Tooth Lock 5/16"

J 2 Hitch Spacer, 3/4"

HARDWARE PACKAGE CONTENTS

A B C D E F

STU

SHOWN FULL SIZE

NOT SHOWN FULL SIZE

STEP 4 - ASSEMBLE HEIGHT ADJ. STRAP

•

Place the spacer bushing (I) into the hole in the

height adjustment strap. Place the strap and bushing

between the hitch tubes, aligning them with the rear

hole. Fasten the hitch tubes together, with the strap

and bushing between them, using two hex bolts (A)

and nylock nuts (F).

Do not tighten yet.

See ﬁ gure 2.

FIGURE 1

FIGURE 2

TOOLS REQUIRED FOR ASSEMBLY

(1) Hammer

(2) 1/2" Wrenches

(1) Scissors or knife

ASSEMBLY

STEP 5 - MEASURE TRACTOR HITCH HEIGHT

•

Use the mark along the side of this page to measure

the height of the tractor hitch. The mark is 10" from

the bottom of the page. If the tractor hitch is less than

10" above the ground, go to

STEP 6a

. If the tractor

hitch is 10" or more above the ground, go to

STEP 6b

STEP 1 - REMOVE PARTS FROM CARTON

•

To protect painted parts, lay them on cardboard or a

mat.

•

Remove the sweeper housing, the loose parts and the

hardware package from the carton. Lay out the parts

and hardware as shown on pages 3 and 4.

10"

STEP 2 - ASSEMBLE HITCH TUBES

•

The hitch tubes are stamped with a "77

" for the

left tube and a "76

" for the right tube. The sweeper

housing is marked with and "

" on the left with side

and an "

" on the right side. See ﬁ gure 1.

•

Hold the left hitch tube against the left side of the

sweeper so that the "77

" on the tube faces away

from the sweeper. Attach the hitch tube using two hex

bolts (C) and nylock nuts (F). Repeat for the right hitch

tube, but with the "76

" facing in toward the right side

of the sweeper.

Do not tighten yet.

See ﬁ gure 1.

STEP 3 - REMOVE PLASTIC TIE

•

Remove the plastic tie that fastens the height

adjustment tube to the front of the sweeper housing.

See ﬁ gure 1.

HEX BOLT (A)

NYLOCK NUT (F)

SPACER

BUSHING (K)

HEIGHT

ADJUSTMENT

STRAP

HEX BOLT (C)

HITCH TUBE (L.H.)

PLASTIC TIE

NYLOCK NUT (F)

TUBE

MARKED

“77L”

HOUSING

MARKED “L”

FIGURE 6

FIGURE 5

STEP 9 - ATTACH KNOB

•

Place the tooth-lock washer (I) between the height

adjustment handle and the height adjustment strap.

Insert the carriage bolt (D) through the handle, the

tooth-lock washer and the strap. Assemble the ﬂ at

washer (H) and the plastic knob (U) onto the end of

the bolt and tighten. See ﬁ gure 6.

STEP 7 - TIGHTEN BOLTS

•

Tighten

the four bolts in ﬁ gure 1 that fasten the hitch

tubes to the sweeper housing. Next,

tighten

the two

bolts in ﬁ gure 2 that fasten the ends of the hitch tubes

together. Finally,

tighten

the two bolts in ﬁ gure 3 or 4

that fasten the hitch brackets to the hitch tubes.

CARRIAGE BOLT (D)

TOOTH LOCK

WASHER (I)

KNOB (U)

FLAT WASHER (H)

HEIGHT

ADJUSTMENT

HANDLE

HEIGHT

ADJUSTMENT

STRAP

STEP 8 - ATTACH HANDLE

•

Assemble the height adjustment handle to the height

adjustment tube on the front of the sweeper housing.

Use the curved head bolts, bowed washers, lock

washers and hex nuts which come pre-assembled to

the tube. Position the height adjustment handle side to

side so that the height adjustment strap will align up

against the outside of the handle and then

tighten

the

nuts. See ﬁ gure 5.

•

Assemble the grip (T) onto the end of the height

adjustment handle as shown in ﬁ gure 5.

FIGURE 4

STEP 6b - ASSEMBLE HITCH BRACKETS

•

If the tractor hitch is 10" or more above the ground,

place the bent hitch bracket on top of the hitch tubes

and place the hitch bracket assembly underneath

the hitch tubes. Insert two hex bolts (B) through the

brackets, with the rear hex bolt between the cross

bolts in the hitch tubes. Secure the hex bolts (B) with

two nylock nuts (F). See ﬁ gure 4.

Do not tighten yet.

•

Assemble the two spacers (J) onto the hitch pin and

secure the pin with the hairpin cotter (L). See ﬁ gure 4.

NYLOCK NUTS (F)

BENT HITCH

BRACKET

HITCH BRACKET

ASSEMBLY

HEX BOLTS (B)

SPACERS (J)

HAIRPIN

COTTER (L)

FIGURE 3

NYLOCK NUTS (F)

HITCH BRACKET

ASSEMBLY

BENT HITCH

BRACKET

HEX BOLTS (B)

HAIRPIN COTTER (L)

SPACERS (J)

STEP 6a - ASSEMBLE HITCH BRACKETS

•

If the tractor hitch is less than 10" above the ground,

place the bent hitch bracket underneath the hitch

tubes and place the hitch bracket assembly on top of

the hitch tubes. Insert two hex bolts (B) through the

brackets, with the rear hex bolt between the cross

bolts in the hitch tubes. Secure the hex bolts (B) with

two nylock nuts (F). See ﬁ gure 3.

Do not tighten yet.

•

Assemble the two spacers (J) onto the hitch pin and

secure the pin with the hairpin cotter (L). See ﬁ gure 3.

CURVED

HEAD BOLT

BOWED

WASHER

LOCK

WASHER

HEX NUT

GRIP (T) HEIGHT

ADJUSTMENT

HANDLE

HEIGHT

ADJUSTMENT

TUBE

HEIGHT

ADJUSTMENT

STRAP

ASSEMBLY OF HOPPER BAG

STEP 10 - ASSEMBLE UPPER TUBES

•

Fit the ends of the two upper hopper tubes into the

ends of a rear hopper tube. Align the holes in the ends

of the tubes and insert plastic plugs (R). See ﬁ gure 7.

NOTE:

Either side of the rear hopper tube can face up.

FIGURE 7

FIGURE 9

UPPER

HOPPER

TUBE

HOPPER

BAG

BOTTOM

STITCHED SLEEVE

STEP 11 - ASSEMBLE LOWER TUBES

•

Fit the ends of the two lower hopper tubes into the

ends of a rear hopper tube. Align the holes in the

ends of the tubes and insert plastic plugs (R). See

ﬁ gure 8.

• Insert a clevis pin (O) from the outside into each lower

hopper tube and secure it with a hair cotter pin (M).

See ﬁ gure 8.

NOTE:

Either side of the rear hopper tube can face up.

FIGURE 8

FIGURE 10

LOWER HOPPER TUBE

HOPPER BAG

BOTTOM

UPPER HOPPER

TUBE

CLEVIS PIN (N)

HAIR COTTER

PIN (M)

UPPER

HOPPER

TUBE

PLASTIC PLUG (R)

REAR

HOPPER

TUBE

LOWER

HOPPER

TUBE

PLASTIC

PLUG (R)

REAR

HOPPER

TUBE CLEVIS PIN (O)

HAIR COTTER

PIN (M)

STEP 12 - ASSEMBLE TUBES TO BAG

•

Unfold the hopper bag, reverse the fold of the mesh

wind screen and then lay the bag out ﬂ at with the wind

screen on top.

•

Insert the ends of the assembled upper hopper tubes

down through the stitched sleeves in the sides of the

hopper bag and then slide the tubes back underneath

the wind screen. See ﬁ gure 9.

• Place the assembled lower hopper tubes into the

bottom of the hopper bag and then slide the tubes to

the back of the bag. See ﬁ gure 10.

•

Attach the ends of the lower hopper tubes to the

inside

of the upper hopper tubes using two clevis pins

(N) inserted from the inside, and two hair cotter pins

(M). See ﬁ gure 10.

STEP 14 - ASSEMBLE HOPPER CLAMPS

•

Assemble two hopper mount clamps (Q) over the hole

in the middle of each upper hopper tube using two

carriage bolts ( E) and two nylock nuts (F). Tighten

only ﬁ nger tight. See ﬁ gure 14.

•

Fold the bag ﬂ aps around the lower hopper tubes and

attach to the bag bottom using the snaps. See ﬁ gure

13.

FIGURE 13

STEP 13 - ATTACH BAG BOTTOM

•

Insert the bag frame strap into the stitched sleeve at

the front edge of the bag bottom. See ﬁ gure 11.

FIGURE 12

FIGURE 14

CLEVIS PIN (O)

HAIR COTTER

PIN (M)

BAG FRAME STRAP

SNAP FLAP

BAG FRAME STRAP

STITCHED

SLEEVE

•

Assemble the bag frame strap to the holes in the

lower hopper tubes using two clevis pins (O) and hair

cotter pins (M). See ﬁ gure 12.

FIGURE 11

5/16" x 3/4"

CARRIAGE

BOLT (E)

5/16" NYLOCK

NUT (F)

HOPPER

MOUNT

CLAMP (Q)

UPPER

HOPPER

TUBE

FIGURE 17

STEP 15 - ASSEMBLE PIVOT ROD

•

Slide the end of the pivot rod through the upper

hopper tube and the hopper mount clamps on one

side of the hopper. Place a hopper support strap

and then a bag arm tube onto the rod. Slide the rod

through the stitched sleeve at the front edge of the

wind screen, and then place another bag arm tube

and a hopper support strap onto the rod. Slide the

rod through the other upper hopper tube and hopper

mount clamps. See ﬁ gure 15.

STEP 17 - ATTACH HOPPER BAG

•

To attach the hopper bag to the sweeper, slide the

ends of the bag arm tubes into the ends of the hitch

tubes and secure with two clevis pins (P) and hairpin

cotters (M). See ﬁ gure 19.

STEP 16 - ATTACH ROPE

•

Secure the rope to the center of the upper rear hopper

tube as shown in ﬁ gure 18.

FIGURE 19

•

Assemble a vinyl cap (S) onto each bag arm tube as

shown in ﬁ gure 17.

•

Assemble two palnuts (G) onto the ends of the pivot

rod using a hammer. See ﬁ gure 17.

HINT:

To ease assembly of the palnuts, place the bag

on its side on a solid surface. With the bottom end of the

pivot rod against the surface, tap a palnut onto the top

end of the rod. Repeat for other end of rod.

FIGURE 15

FIGURE 18

BAG ARM TUBE

HOPPER BAG

PIVOT ROD

MOUNTING CLAMPMOUNTING CLAMP

WIND SCREENWIND SCREEN

HOPPER SUPPORT STRAP

MOUNTING CLAMPMOUNTING CLAMP

HAIR COTTER

PIN (M)

TIGHTEN NUTS

CLEVIS PIN (N)

FIGURE 16

MOUNTING CLAMPMOUNTING CLAMP

PALNUT (G)

CAP (S)

CLEVIS PIN (P)

BAG ARM TUBE

HAIRPIN

COTTER (M)

•

Attach the bottoms of the hopper support straps to the

clevis pins (N) in the lower hopper tubes, securing the

straps with the previously assembled hair cotter pins

(M). See ﬁ gure 16.

• Tighten the nuts on the hopper mount clamps. See

ﬁ gure 16.

ATTACHING SWEEPER HITCH TO TRACTOR

BLACK LINE IS TRACTOR HITCH

HITCH BRACKET MOUNTED

BELOW HITCH TUBES

BLACK LINE IS TRACTOR HITCH

HITCH BRACKET MOUNTED

ABOVE HITCH TUBES

FIGURE 20

•

Place the tractor and sweeper on a ﬂ at level surface.

•

Set the sweeper height adjustment handle to about the

middle of its adjustment range.

•

Attach the sweeper hitch to the tractor hitch, arranging

the 3/4" spacers in one of six possible combinations as

shown in GROUP A and GROUP B diagrams below.

IMPORTANT:

To obtain the best performance from your

sweeper, arrange the spacers so that the sweeper bag is

approximately level with the ground and approximately 5"

to 7" off the ground as shown in ﬁ gure 20.

GROUP "B" - For vehicles with hitches

having 10" to 13" ground clearance.

GROUP "A" - For vehicles with hitches

having 8" to 10" ground clearance.

APPROXIMATELY LEVEL

(5" to 7" FROM SURFACE)

BRUSH HEIGHT ADJUSTED

APPROXIMATELY MID-WAY

KNOW YOUR SWEEPER

CAUTION:

Keep sweeper away from ﬁ re.

Excessive heat can damage the brushes and

hopper bag and could cause the bag and its

contents to burn.

CAUTION:

Never attach

the hopper rope

to any part of your body or clothing!

Never

hold onto

the rope while towing the sweeper!

Attach the rope

to the towing vehicle to keep

it away from wheels and rotating parts.

DUMPING OF SWEEPER

•

Your sweeper can be dumped easily without getting

off of the rider or tractor. Simply pull the rope forward

to dump the hopper. Always empty hopper after each

use.

BRUSH HEIGHT ADJUSTMENT

•

To adjust your sweeper brushes to the best operating

height, loosen the adjustment knob and push down on

the height adjustment lever to raise the brush, or push

up on the lever to lower the brush. See ﬁ gure 20. Best

adjustment is when the brush setting is 1/2" down into

the grass. Always mow the grass to an even height

before sweeping.

SWEEPING SPEED

•

Try a starting speed of approximately 3 m.p.h. (third

gear on most tractors). Depending on the conditions,

it may be necessary to adjust the sweeping speed in

order to achieve best results.

OPERATION

Hopper Bag Collects grass clippings, leaves and debris.

Hopper Rope Permits dumping of hopper bag from driver's seat.

Windscreen Helps prevent collected material from being blown out of hopper bag.

Bag Arm Tubes Connects the hopper bag to the sweeper housing.

Pivot Rod Allows hopper bag to tilt forward to dump material.

Height Adjustment Handle Adjusts the operating height of the sweeper.

Height Adjustment Strap Holds the height adjustment handle in position when locked.

Knob Locks the height adjustment handle to the height adjustment strap.

Hitch Bracket Connects the sweeper to the towing vehicle. Adjusts for various height tractor hitches.

HOW TO USE YOUR SWEEPER

HOPPER BAG

WINDSCREEN

BAG ARM

TUBE

PIVOT ROD

HEIGHT

ADJUSTMENT

HANDLE

KNOB

HITCH

BRACKETS

HOPPER

ROPE

HEIGHT

ADJUSTMENT

STRAP

HEIGHT

ADJUSTMENT

STRAP

MAINTENANCE

MAINTENANCE SCHEDULE

Fill in dates as you

complete regular service.

Check for loose fasteners X

Check for worn or damaged parts X X

Lubricate brush shaft bearings X

Lubricate wheel bearings X

Clean Sweeper X X

Clean/Lubricate chain and sprockets X

Check for loose fasteners X

Check for worn or damaged parts X X

Lubricate brush shaft bearings X

Lubricate wheel bearings X

Clean Sweeper X X

Clean/Lubricate chain and sprockets X

Check for worn or damaged parts X X

Lubricate brush shaft bearings X

Lubricate wheel bearings X

Clean Sweeper X X

Clean/Lubricate chain and sprockets X

Check for worn or damaged parts X X

Lubricate brush shaft bearings X

Lubricate wheel bearings X

Clean Sweeper X X

Clean/Lubricate chain and sprockets X

Check for worn or damaged parts X X

Lubricate brush shaft bearings X

Lubricate wheel bearings X

Clean Sweeper X X

Clean/Lubricate chain and sprockets X

Lubricate wheel bearings X

Clean Sweeper X X

Clean/Lubricate chain and sprockets X

COVER

FLAT

WASHER

HEX

LOCK

NUT

HUB CAP

CLEAN

AND

GREASE

FIGURE 22

•

Every two years, remove the wheels and clean the

sprockets, chains and gears found inside the wheel

housing. After cleaning, lubricate with an even coat of

light grease. To remove the wheel, pop off the hub cap

using a screwdriver and remove the lock nut and ﬂ at

washer. See ﬁ gure 22.

CLEANING

•

Clean sweeper housing with a soft brush or cloth.

•

Clean debris from hopper bag with a brush or broom.

•

Remove any material which has wrapped around

brushes or ends of brush shaft.

CUSTOMER RESPONSIBILITIES

•

Read and follow the maintenance schedule and the

procedures listed in the maintenance section.

Before each use

After each use

Twice a year

Every season

Before storage

Every two years

Clean/Lubricate chain and sprockets X

Service Dates

SCHEDULED MAINTENANCE

•

Clean the sweeper after each use.

•

Inspect for worn or damaged parts, such as brushes

and wheels.

•

Lubricate the brush shaft bearing twice a year with a

few drops of light weight oil. See ﬁ gure 21.

HEIGHT ADJUSTMENT SLOT

HEX BOLT

OIL BEARINGS HERE

FLAT WASHER

FIGURE 21

Clean/Lubricate chain and sprockets X

•

Clean the sweeper and hopper bag thoroughly to help

prevent rust and mildew.

•

To collapse the hopper bag for storage, remove the two

hopper support rods from the rear of the hopper.

•

Store in a dry area.

CAUTION:

Before storing

the sweeper,

always empty the hopper bag to avoid

spontaneous combustion.

STORAGE

SPROCKET, CHAIN AND PAWL SERVICE

IMPORTANT:

Do not

remove both wheels at the same

time to avoid mixing of parts. (The R.H. and L.H. ratchet

sprockets are not interchangeable.)

Make notes

on the

position of washers and snap rings during disassembly.

•

Remove the dust cover by removing the two rivets

which fasten it to the wheel housing. (It is not

necessary to remove the dust cover if you are only

cleaning and lubricating the chain and sprockets.)

•

Remove the retaining rings and washers which hold

the sprockets onto the shafts.

•

Remove the chain and both sprockets, holding them in

position and sliding them off both of the shafts. (Look

for the drive pin, which may fall out of the brush shaft

when the ratchet sprocket is removed.) See ﬁ gure 24.

•

To reassemble, insert the drive pin through the hole

at the end of the brush shaft. Make sure the pin slides

back and forth easily in the shaft.

•

Lightly grease both shafts and the chain, and ﬁ ll the

ratchet sprocket with grease. Assemble the chain with

both sprockets back onto the shafts.

•

Lightly grease the axle and then reassemble the wheel.

The brushes should rotate

only

during forward rotation

of the wheel. If the brushes are driven (rotated) by both

forward and reverse rotation of the wheel, the drive pin

is jamming in the ratchet gear. Disassemble and clean

and lubricate the drive pin and ratchet gear.

BRUSH REPLACEMENT

NOTE:

Brush replacement should be done one brush at

a time.

•

Remove the hopper bag from the sweeper.

•

Loosen the hex bolts and lock nuts on two single

brush retainers which clamp one brush to the double

brush retainers.

Do Not

loosen

or remove the bolts

which fasten the double brush retainers to the brush

shaft. See ﬁ gure 23.

•

Slide the brush out of the retainers, noting on which

side of the brush the bristles overlap. See ﬁ gure 23.

•

Install new brush, making sure the bristles overlap on

the same side of the brush as before. See ﬁ gure 23.

GEAR SPROCKET

CHAIN

RATCHET

SPROCKET

DRIVE PIN

DUST COVER

FIGURE 24

BRUSH ROTATION

OVERLAP

BRISTLES

OVERLAP

BRISTLES

SINGLE

BRUSH

RETAINERS

DOUBLE BRUSH RETAINER

BRUSH

SHAFT

FIGURE 23

•

Brushes set too low.

•

Brushes are jammed

•

Wheels are jammed.

Wheels skid when sweeping.

•

Adjust height till brushes are 1/2"

down into grass.

•

Stop sweeper. Remove obstruction.

•

Remove one wheel at a time to check

for obstruction or damage. Refer to

Service and Adjustments section.

SERVICE AND ADJUSTMENTS

TROUBLESHOOTING

PARTS

18 19

28 30 31

44 72

REPAIR PARTS FOR MODEL 486.24222 - 42" HIGH PERFORMANCE LAWNSWEEPER

REF. PART QTY. DESCRIPTION

NO. NO.

43 47477 2 Tube, Rear Hopper Frame

44 48726 2 Tube, Lower Hopper Frame

45 24189 1 Strap, Bag Frame

46 25813 2 Strap, Hopper Support

47 43737 1 Hopper Rope

48 49768 1 Hopper Bag

49 24191 1 Strap, Height Adjustment

50 23687 1 Bracket, Hitch

51 24192 1 Bracket, Hitch (Straight)

52 24193 1 Handle, Height Adjustment

53 49766 2 Tube, Bag Arm

54 46823 1 Pivot Rod, Hopper Bag

55 44985 2 Wheel & Tire Ass'y. (with bearings)

56 45088 4 Wheel Bearing

57 46782 2 Bolt, Hex 5/16-18 x 3" Lg.

58 43224 2 Bolt, Hex 5/16-18 x 2-1/4" Lg.

59 47810 12 Nut, Nylock 5/16-18 Thread

60 46847 1 Bushing, Spacer

61 43720 1 Knob, Wing 5/16-18 Thread

62 44326 1 Bolt, Carriage 5/16-18 x 1" Lg.

63 43081 1 Washer, Flat 5/16" Std. Wrt.

64 43084 4 Bolt, Hex 5/16-18 x 1-3/4" Lg.

65 43943 1 Grip, Height Adjust

66 44732 1 Washer, Tooth Lock 5/16"

67 49493 1 Pin, Hitch

68 23368 2 Tube, Hitch Spacer

69 43343 1 Hairpin Cotter, 1/8"

70 44917 2 Palnut, 3/8"

71 48402 4 Plug, 1/4"

72 48365 4 Pin, Clevis 1/4" x 1-1/8"

73 48366 2 Pin, Clevis 3/8" x 1/2"

74 44481 2 Cap, Vinyl

75 43055 8 Hairpin Cotter, 3/32" #3

76 46867 2 Pin, Clevis 1/4" x 1-1/2" Lg.

77 44230 1 Spring, Hitch Pin

78 142 1 Pin, Cotter 1/8" x 3/4" Lg.

79 49102 4 Screw, #12 x 1/2" Hex Head

80 43070 1 Washer, 3/8" Flat

81 C-9M5732 14 Rivet, Pop

82 43080 4 Bolt, Carriage 5/16-18 x 3/4"

83 23331 4 Hopper Mount Clamp

49997 1 Owners Manual

REF. PART QTY. DESCRIPTION

NO. NO.

1 46776 1 Hitch Tube, R.H.

2 46777 1 Hitch Tube, L.H.

3 63467 1 Housing Assembly

4 46778 1 Skirt, 42"

5 24186 1 Retainer, Skirt

6 63468 1 Height Adjustment Tube Ass'y.

7 44947 2 Bolt, Cvd. Hd. 5/16-18 x 1-5/8" Lg.

8 44695 2 Washer, Bowed 1" x .32" x .06"

9 43086 6 Lock Washer, 5/16"

10 43083 2 Nut, Hex 5/16-18 Thread

11 62489 2 Brush Bushing Ass'y.

12 44232 2 Ball Bearing

13 1629-56 2 Retainer, Dust Cover

14 25847 1 Brush Shaft

15 46780 4 Brush, 42"

16 43012 8 Bolt, Hex 1/4-20 x 3/4" Lg.

17 47189 12 Nut, Nylock 1/4-20 Thread

18 23580 4 Retainer, Brush (Double)

19 23581 8 Retainer, Brush (Single)

20 44008 2 Washer, Flat 1-1/8" x .78" x .025"

21 62490 2 Sprocket / Gear

22 23573 2 Dust Cover

23 47046 2 Dowel Pin (Drive)

24 43655 2 Ring, Retaining 3/4"

25 716-0106 2 Ring, Retaining .594"

26 44001 14 Washer, Shim 1-1/8" x .594" x .025"

27 43182 4 Bolt, Hex 5/16-18 x 3/4" Lg.

28 141 6 Washer, Flat 1-1/2" x .375" x .062"

29 1540-31 4 Washer, Flat .78" x 1.25" x .06"

30 1038 2 Nut, Nylock 3/8-24 Thread

31 2674-32 2 Hub Cap

32 43894 2 Ring, Retaining 1/2"

33 43932 2 Bolt, Hex 3/8-24 x 3-1/2" Lg.

34 23400 2 Bushing, Spacer

35 43890 1 Sprocket, Ratchet R.H. (not shown)

36 43889 1 Sprocket, Ratchet L.H.

37 44137 4 Washer, 1/2" x 1" x .02"

38 44542 2 Chain, Roller

39 43661 4 Bolt, Hex 1/4-20 x 1" Lg.

40 62791 1 Housing, Wheel Drive Ass'y. L.H.

41 62792 1 Housing, Wheel Drive Ass'y. R.H.

42 49765 2 Tube, Upper Hopper Frame

REPAIR PARTS LIST FOR MODELS 486.24222 - 42" HIGH PERFORMANCE LAWNSWEEPER

REF. PART QTY. DESCRIPTION

43 47477 2 Tube, Rear Hopper Frame

44 48726 2 Tube, Lower Hopper Frame

45 24189 1 Strap, Bag Frame

46 25813 2 Strap, Hopper Support

47 43737 1 Hopper Rope

48 49768 1 Hopper Bag

49 24191 1 Strap, Height Adjustment

50 23687 1 Bracket, Hitch

51 24192 1 Bracket, Hitch (Straight)

52 24193 1 Handle, Height Adjustment

53 49766 2 Tube, Bag Arm

54 46823 1 Pivot Rod, Hopper Bag

55 44985 2 Wheel & Tire Ass'y. (with bearings)

56 45088 4 Wheel Bearing

57 46782 2 Bolt, Hex 5/16-18 x 3" Lg.

58 43224 2 Bolt, Hex 5/16-18 x 2-1/4" Lg.

59 47810 12 Nut, Nylock 5/16-18 Thread

60 46847 1 Bushing, Spacer

61 43720 1 Knob, Wing 5/16-18 Thread

62 44326 1 Bolt, Carriage 5/16-18 x 1" Lg.

63 43081 1 Washer, Flat 5/16" Std. Wrt.

64 43084 4 Bolt, Hex 5/16-18 x 1-3/4" Lg.

65 43943 1 Grip, Height Adjust

66 44732 1 Washer, Tooth Lock 5/16"

67 49493 1 Pin, Hitch

68 23368 2 Tube, Hitch Spacer

69 43343 1 Hairpin Cotter, 1/8"

70 44917 2 Palnut, 3/8"

71 48402 4 Plug, 1/4"

72 48365 4 Pin, Clevis 1/4" x 1-1/8"

73 48366 2 Pin, Clevis 3/8" x 1/2"

74 44481 2 Cap, Vinyl

75 43055 8 Hairpin Cotter, 3/32" #3

76 46867 2 Pin, Clevis 1/4" x 1-1/2" Lg.

77 44230 1 Spring, Hitch Pin

78 142 1 Pin, Cotter 1/8" x 3/4" Lg.

79 49102 4 Screw, #12 x 1/2" Hex Head

80 43070 1 Washer, 3/8" Flat

81 C-9M5732 14 Rivet, Pop

82 43080 4 Bolt, Carriage 5/16-18 x 3/4"

83 23331 4 Hopper Mount Clamp

49997 1 Owners Manual

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Craftsman 486 24222 Users Manual 49997

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