Craftsman 536 8852 Users Manual

536885200 536885200 CRAFTSMAN SNOW THROWER - Manuals and Guides L9910198 View the owners manual for your CRAFTSMAN SNOW THROWER #536885200. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman SNOW THROWER Manual

CRAFTSMAN Snowthrower, Gas Manual L9910198 CRAFTSMAN Snowthrower, Gas Owner's Manual, CRAFTSMAN Snowthrower, Gas installation guides

5368852 c7ab7f05-88cc-4de3-8f60-0964746ee199 Craftsman Snow Blower 536.8852 User Guide |

2015-01-05

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3.8 Horsepower 4-Cycle Engine
21 Inch Single Stage
Auger Propelled
SNOW THROWER
MODEL NO.
536.885200
Caution:
Read and follow all Safety Rules
and Operating Instructions before
first use of this product.
SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A.
a
0
H
0
H
g
F-001072M 09101/99
WARRANTY STATEMENT ...... 2
SAFETY RULES ............... 3
INTERNATIONAL SYMBOLS .... 5
ASSEMBLY ................... 7
OPERATION .................. 9
MAINTENANCE ............... 15
SERVICE AND ADJUSTMENT .. 18
STORAGE .................... 23
TROUBLE SHOOTING CHART.. 24
REPAIR PARTS ............... 26
ENGINE REPAIR PARTS ....... 32
SPANISH (ESPANOL) .......... 38
PARTS ORDERING/SERVICE ..
BACK COVER
LIMITED ONE-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER
For one years from the date of purchase, when this Craftsman Snow thrower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the
owner's manual, Sears will repair, free of charge, any defect in material or workmanship.
If this Craftsman Snow thrower is used for commercial or rental purposes, this warranty ap-
plies for only 90 days from the date of purchase.
This warranty does not cover the following:
Items which become worn during normal use, such as spark plugs, drive belts and shear
pins.
Repair necessary because of operator abuse or negligence, including bent crankshafts
and the failure to maintain the equipment according to the instructions contained in the
owner's manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW
THROWER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE
UNITE DSTATES. THIS WARRANTY APPLIES ON LY WHILE THIS PRODUCT IS IN USE
IN THE UNITED STATES.
This warranty gives you specific legal rights, and you may also have other rights which may
vary from state to state.
Sears, Roebuck and Co., D817WA, Hoffman Estates. IL 60179
GENERAL RECOMMENDATIONS
The warranty on this snow thrower does
not cover items that have been sub-
jected to operator abuse or negligence.
To receive full value from the warranty,
the operator must maintain the snow
thrower as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
snow thrower.
All adjustments in the Service and Ad-
justments section of this manual must
be checked at least once each season.
F-OO1072M
PRODUCT SPECIFICATIONS
Horse Power: 3,8
Displacement: 10 cu, in.
Fuel Tank: 1 quart
Spark P ug: Champion RJ19LMGap 0,030
_IL OOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.
IT MEANS-- ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
,_ WARNING: Always disconnect
the spark plug wire and place it
where it cannot make contact
with spark plug to prevent accidental
starting during: Preparation, Mainte-
nance, or Storage of you snow thrower.
IMPORTANT: Safety standards require oper-
ator presence controls to minimize the risk of in-
jury. Your snow thrower is equipped with such
controls. Do not attempt to defeat the function
of the operator presence control under any cir-
cumstances.
TRAINING
1. Read the operating and service instruction
manual carefully. Be thoroughly familiar
with the controls and the proper usa of the
equipment, Know how to stop the unit and
disengaga the controls quickly.
2. Never allow children to operate the equip-
ment, Never allow adults to operate the
equipment without proper instruction.
3. Keep the area of operation clear of all per-
sons, particularly small children and pets.
4. Exercise caution to avoid slipping or failing
especially when operating in reverse.
PREPARATION
1. Thoroughly inspect the area where the
equipment is to be used and remove all
doormats, sleds, boards, wires, and other
foreign objects.
2, Disengage all clutches before starting the
engine (motor).
3. Do not operate the equipment without
wearing adequate winter outer garments.
Wear footwear that will improve footing on
slippery surfaces.
4. Handle fuel with care; it is highly flam-
mable.
a. Use an approved fuelcontainer.
FO0t072M
b. Never remove fuel tank cap or add fuel
to a running engine (motor) or hot en-
gine (motor),
c. Fill fuel tank outdoors with extreme
care. Never fill fuel tank indoors.
d. Replace fuel cap securely and wipe up
spilled fuel.
e. Never store fuel or snow thrower with
fuel in the tank inside of a building
where fumes may reach an open flame
or spark.
Check fuel supply before each use, al-
lowing space for expansion as the heat
of the engine (motor) and/or sun can
cause fuel to expand.
5. For all units with electric starting motors
use electrk; starting extension cords certi-
fied CSNUL. Usa only with a receptacle
that has been installed in accordance with
local inspection authorities,
6. Never attempt to make any adjustments
while the engine (motor) is running(except
when specifically recommended by manu-
facturer).
7. Let engine (motor) and snow thrower ad-
just to outdoor temperatures before starting
to clear snow.
8. Always wear safety glasses or eye shields
during operation or while performing an ad-
justment or repair to protect eyes from
foreign objects that may be thrown from the
snow thrower.
OPERATION
1. DO not operate this machine ifyou are tak-
ing drugs or other medication which can
cause drowsiness or affect your ability to
operate this machine.
2. Do not use this machine if you are mentally
or physically unable to operate this ma-
chine safely.
3. Do not put hands or feet near or under ro-
tating parts. Keep clear of the discharge
opening at all times.
4. Exercise extreme caution when operating
on or crossing gravel drives, walks or
roads. Stay alert for hidden hazards or
traffic.
Afterstrikingaforeign object, stop the en-
gine (motor), remove the wire from the
spark plug, thoroughly inspect snow
thrower for any damage, and repair the
damage before restarting and operating
the snow thrower.
6. if the unit should start to vibrate abnormal-
ly, stop the engine (motor) and check im-
mediately for the cause. Vibration is
generally awarning of trouble.
7. Stop the engine (motor) whenever you
leave the operating position, before un-
clogging the auger/impeller housing or d[s-
charge chute and when making any
repairs, adjustments, or inspections.
8. When cleaning, repairing, or inspecting,
make certain the auger/impeller and all
moving parts have stopped and all controls
are disengaged. Disconnect the spark plug
wire and keep the wire away from the spark
plug to prevent accidental starting.
9. Take all possible precautions when leaving
the snow thrower unattended. Disengage
the auger/ impeller and stop the engine
(motor).
10. Do not run the engine (motor) indoors, ex-
cept when starting the engine (motor) and
for transporting the snow thrower in or out
of the building. Open the outside doors; ex-
haust fumes are dangerous (containing
CARBON MONOXIDE, an ODORLESS
and DEADLY GAS).
11. Do not clear snow across the face of
slopes, Exercise extreme caution when
changing direction on slopes. Do not at-
tempt to clear steep slopes.
12. Never operate the snow thrower without
proper guards, plates or other safety pro-
tective devices in place.
13. Never operate the snow thrower near en-
closures, automobiles, window wells,
drop_ffs, and the like without proper ad-
justment of the snow discharge angle.
Keep children and pets away.
14. Do not overload the machine capacity by
attempting to clear snow at too fast a rate.
15. Never operate the machine at high trans-
port speeds on slippery surfaces. Look be-
hind and use care when backing up.
16. Never direct discharge at bystanders or
allow anyone in front of the unit.
17. Disengage power to the collector/impeller
when snow thrower is transposed or not in
use.
18. Use only attachments and accessories ap-
proved by the manufacturer of the snow
thrower.
19. Never operate the snow thrower without
good visibility or light. Always be sure of
your footing and keep a firm hold on the
handles. Walk;never run.
20. Do not over-reach. Keep proper footing
and balance at a_ltimes.
21. Do not attempt to use snow thrower on a
roof.
MAINTENANCE AND STORAGE
1. Check bolts at frequent intervals for proper
tightness to be sure the equipment is in
safe working condition.
2. Never store the snow thrower with fuel in
the tank inside a building where ignition
sources are present such as hot water and
space heaters, clothes dryers, and the like.
Allow the engine (motor) to cool before
storing in any enclosure.
3. Always refer to operator's guide instruc-
tions for important details if the snow
thrower is to be stored for an extended
period.
4. Maintain or replace safety and instruction
labels, as necessary.
5. Run the snow thrower a few minutes after
throwing snow to prevent freeze-up of the
auger/impeller.
,_ WARNING: This snow thrower isfor use on sidewalks, driveways
and other ground level surfaces.
Caution should be exercised while using on
steep sloping surfaces. DO NOT USE
SNOW THROWER ON SURFACES ABOVE
GROUND LEVEL such as roofs of resi-
dences, garages, porches or other such
structures or buildings.
F-001072M 4
IMPORTANT: Many of the following symbols are located on your unit or on literature sup-
plied with the product. Before you operate the unit, learn and understand the purpose for
each symbol.
Control And Operating Symbols
Slow Fast Electric Start Engine Start Engine Run
I-I N
Engine Off Engine Stop On Choke Off Choke On Neutral
Ignition Off Ignition On
Throttle Primer Button Ignition Key
Drive Clutch Forward Reverse Auger Clutch Auger Collector Engage
Push To Engage
Electric Starter Fuel Oil Fuel Oil Mixture
Discharge DOWN Discharge UP Discharge LEFT Discharge RIGHT
let++
Weight Transfer Weight Transfer Transmission Ignition Key
Lift Handle To Depress Pedal Insert To Run,
Engage To Disengage Pull Out To Stop,
F-OO1072M 5
l,"i'_'Io] A-q
Safety Warning Symbols
A
DANGER
Thrown Objects.
Keep Bystanders Away.
IMPORTANT
Read Owner's Manual
Before Operating
This Machine.
WARNING
Hot Surface
DANGER
Thrown Objects.
Keep Bystanders Away.
DANGER
Avoid injury From
Rotating Auger. Keep
Hands, Feet And
Clothing Away.
STOP
WARNING
DANGER
Stop The Engine
Before Uncloggmg
Discharge Chute!
F-OO1072M 6
Contents of Parts Bag (actual size)
1 - Owner's Manual (not shown)
1 - Packet of Fuel Stabilizer (not shown)
1- Container 5W30 Oil
,_k WARNING: Always wear
safety glasses or eye shields
while assembling snow
thrower,
TOOLS REQUIRED
1-Knife to cut carton
Figure 1 shows the snow thrower in the
operating position.
References to the right or left hand side
of the snow thrower are from the view-
point of the operator's position behind
the unit.
Auger Drive Lever
Chute Crank
Deflector Assembl
Figure 1
HOW TO REMOVE FROM THE
CARTON
1. Locate and remove container of
Craftsman 5W30 oil.
F-O01072M
2.
3,
4.
5,
6,
7,
Locateall parts packed separately
andremove from the carton.
NOTE: Place fuel stabilizer in a
safe place until needed for storage.
Remove and discard the packing
material from around the snow
thrower.
Cut down all four corners of the car-
ton and lay the panels flat.
Loosen the knobs holding the upper
handle to the lower handle (See
Figure 2). Raise the upper handle to
the operating position. Tighten the
knobs.
Roll snow thrower off the carton by
pulling on the lower handle.
CAUTION: DO NOT back over
cables,
Remove the packing material from
handle assembly.
A
Upper Handle
Knob
Figure 2
ZAI:)il"d
CHECKLIST
Before you operate your new snow
thrower, to ensure that you receive the
best performance and satisfaction from
this quality product, please review the
following checklist:
All assembly instructions have been
completed.
The discharge chute rotates freely.
._" No remaining loose parts in carton.
While learning how to use your snow
thrower, pay extra attention to the fol-
lowing important items:
Engine oil is at proper level.
_' Make sure gas tank is filled properly
with clean, fresh, unleaded gasoline.
Become familiar with all controls-
their location and function. Operate
controls before starting engine.
F_01072M 8
[o)
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR SNOW THROWER. Compare the illustrations with your SNOW THROWER
to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
Recoil
Starter
Chute Deflector Handle
Discharge
Chute
Control Primer
Button
Figure 3
Auger Drive Lever - Starts and stops
the auger.
Crank Assembly - Changesthedireclion
of snow throwingthroughthe dischargechute.
Chute Deflector - Changesthe distance
the snowis thrown.
Discharge Chute - Changesthedirec'don
the snowisthrown,
Ignition Lever - Must be moved to the
on position to start the engine.
RecoilStarter Handle - Starts the en-
gine manually.
Choke Control - Used to start a cold
engine.
Primer Button - Injects fuel directly into
the carburetor manifold for fast starts in
cold weather.
F-001072M 9
The operation of any snow thrower can
result in foreign objects being thrown
into the eyes, which can result in se-
vere eye damage. Always wear safety
glasses or eye shields while operating
the snow thrower.
We recommend standard safety
glasses or a wide vision safety mask for
over your glasses.
A ARNING: Read Owner's
Manual before operating
machine. Never direct dis-
charge toward bystanders stop the
engine before unclogging discharge
chute or auger housing and before
leaving the machine.
TO STOP YOUR
SNOW THROWER
1. To stop throwing snow, release the
auger drive lever. See Figure 3.
NOTE: If the snow thrower contin-
ues to slowly move forward, see
"How To Adjust The Auger Control
Cable" in the Service And Adjust-
ment Section.
2. To stop the engine, move the igni-
tion lever to the off position.
TO CONTROL SNOW DISCHARGE
1. Turn the chute control red to set the
direction of the snow throwing.
2. Loosen the wing knob on the chute
deflector and move the deflector to
set the distance. Move the deflector
(Up) for more distance, (Down) for
less distance. Then tighten the
wing knob (See Figure 4).
Deflector Down Deflector Up
Wing Knob Figure 4
F_001072M
HOW TO THROW SNOW
1. Engage the auger drive lever.
2. To stop throwing snow, release the
auger drive lever.
_1= ARNING: The operation of
any snow thrower can result
in foreign objects being
thrown into the eyes, which can re-
sult in severe eye damage. Always
wear safety glasses or eye shields
while operating the snow thrower.
We recommend standard safety
glasses or use a wide vision safety
mask over your glasses.
lO
HOW TO MOVE FORWARD
1. Hold the auger drive lever against
the handle (See Figure 5). The au-
ger will begin rotating.
2. To go forward, raise the handle to
allow the rubber auger blades to
contact the ground. Maintain a firm
hold on the handle as the snow
thrower starts to move forward.
Guide the snow thrower by moving
the handle either left or right. Do
not attempt to push the snow threw-
er.
3. Tostop, releasethe augerdrivele-
ver.
NOTE: If the auger continues to rotate,
see "How To Adjust The Auger Control
Cable" in the Service and Adjustments
section.
Figure 5
FILL OIL:
NOTE: Engine may already contain
some residual oil. Check frequently
when filling the crankcase. DO NOT
overfill.
The snow thrower was shipped with a
container of 5W30 motor oil. This oil
must be added to the engine before op-
erating.
1. Remove the oil fill cap/dipstick and
fill the crank case to "FULL" line on
dipstick. DO NOT overfill. See
Figure 6.
2. Tighten the fill cap/dipstick securely
each time you check the oil level.
NOTE: For extreme cold operating
conditions of 0°F and below, use a par-
tial synthetic 0W30 motor oil for easier
starting.
NOTE: S.A.E. 5W30 motor oil may be
used to make starting easier in areas
where temperature is consistently 20°F,
or lower.
NOTE: Oil level must be between full and
Add mark. Figure 6
FILL GAS:
NOTICE: ENGINES WHICH ARE CER-
TIFIED TO COMPLY WITH CALIFOR-
NIA AND US EPA EMISSION
REGULATIONS FOR ULGE ENGINES:
Are certified to operate on regular un-
leaded gasoline. Include the following
emission control system(s): EM, TWC
(if so equipped). Include any user ad-
justable features-therefore no other ad-
justments are needed.
_IL WARNING: Experiences In-
dicates that alcohol blended
fuels (called gasohol or
those using ethanol or methanol)
can attract moisture which leads to
separation and formation of acids
during storage. Acidic gas can dam-
age the fuel system of an engine
while in storage.
NOTE: To avoid engine problems, the
fuel system must be emptied before
F-001072M
storage for 30 days or longer. Start the
engine and let it run until the fuel lines
and carburetor are empty. Use the car-
buretor bowl drain to empty residual
gasoline from the float chamber. Use
fresh fuel next season. See the Stor-
age section in this manual for additional
information.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
11
1, Fill the fuel tank only with a fresh,
clean, unleaded regular, unleaded
premium, or reformulated automo-
tive gasoline. DO NOT use leaded
gasoline. Make sure that the con-
tainer you pour the gasoline from is
clean and free from rust or other for-
eign particles. Never use gasoline
that may be stale from long periods
of storage in the container.
_lb ARNING: Gasoline is flam-
mable. Always use caution
when handling or storing
gasoline.
Do not fill fuel tank while snow
thrower is running, when it is hot, or
when snow thrower is in an en-
closed area.
Keep away from open flame or an
electrical spark and do not smoke
while filling the fuel tank.
Never fill the tank completely. Fill
the tank to within 114"-112" from the
top to provide space for expansion
of fuel.
Always fill fuel tank outdoors and
use a funnel or spout to prevent
spilling.
Make sure to wipe up any spilled
fuel before stating the engine.
Store gasoline in a clean, approved
container and keep the cap in place
on the container.
BEFORE STARTING THE ENGINE
1. Before you service or start the en-
gine, familiarize yourself with the
snow thrower. Be sure you under-
stand the function and location of all
controls.
2. Be sure that all fasteners are tight.
3. Before starting the engine, make
sure all controls operate correctly.
COLD START
1. Move the ignition lever to the on
position.
2. Make sure the auger drive lever is
in the disengaged (RELEASED)
position.
3. Move the choke control to the full
choke position.
4. Push the primer button while cov-
ering the vent hole as follows: Re-
move finger from primer button
between primes.
Do not prime if temperature above
50° F (10 ° C).
Push two time if temperature is 50 °
F (10 =C) to 15°F (-10 ° C).
Push four times if temperature is
below 15°F (-10 ° C).
Push five time if temperature is be-
low 0° F (-18 ° C).
5. Pull the starter handle rapidly (See
Figure 7). Do not allow the handle
to snap back, but allow it to rewind
slowly while keeping a firm hold on
the starter handle.
Pull starter handle repidly.
HOW TO STOP THE ENGINE
To stop the engine, move the ignition
lever to the stop position.
HOW TO START THE ENGINE
(RECOIL STARTER)
Make sure that the engine has sufficient
oil. The engine is equipped with a recoil
starter. Before starting the engine,
make certain that you have read the fol-
lowing information.
F-001072M
Figure 7
12
6. As the engine warms up, move
choke lever to "1/2 choke" position.
When engine runs smoothly, move
choke lever to "No Choke" Posi-
tion.
NOTE: Allow the engine to warm up for
several minutes before blowing snow in
temperatures below 0°F.
WARM START
If restarting a warm engine after a short
shutdown, leave choke at "OFF" and do
not push the primer button. If the en-
gine fails to start, follow the Cold Start
instructions.
FROZEN STARTER
If the starter is frozen and will not turn
engine:
1. Pull as much rope out of the starter
as possible.
2. Release the starter handle and let it
snap back against the starter.
If the engine still fails to start, repeat the
two previous steps until the engine
starts. Then continue with the direc-
tions for cold start.
To help prevent possible freeze-up of
recoil starter and engine controls, pro*
ceed as follows after each snow remov-
al job.
1. With the engine running, pull the
starter rope hard with a continuous
full arm stroke three or four times.
Pulling of starter rope will produce a
loud clattering sound. This is not
harmful to the engine or starter.
2. With the engine not running, wipe all
snow and moisture from the carbu-
retor cover in area of control levers.
Also move throttle control, choke
control, and starter handle several
times.
_b WARNING: Never run en-
gine indoors or in enclosed,
poorly ventilated areas. En-
gine exhaust contains CARBON
MONOXIDE, AN ODORLESS AND
DEADLY GAS. Keep hands, feet,
hair and loose clothing away from
any moving parts on engine and
snow thrower.
The temperature of muffler and
nearby areas may exceed 150 F.
Avoid these areas.
DO NOT allow children or young
teenagers to operate or be near
snow thrower while it is operating.
_L ARNING: Do not attempt
to remove any item that may
become lodged in auger
without taking the following precau-
tions:
Release auger drive lever.
Move the ignition lever to the
stop position to stop the engine.
Disconnect spark plug wire.
Do not place.your hands In the
auger or discharge chute. Use a
pry bar.
SNOW THROWING TIPS
1. When the handle is raised, the au-
ger blades will engage the ground
and the snow thrower will move for-
ward. When the auger drive lever is
released, the auger blades will stop.
If the blades do not stop, see "How
To Adjust The Auger Drive Cable" in
the Service And Adjustment section.
2. Most efficient snow throwing is ac-
complished when the snow is re-
moved immediately after if falls.
3. For complete snow removal, slightly
overlap each previous path.
4. Whenever possible, discharge the
snow down wind.
F-001072M
5.
6,
The distance the snow will be dis-
charged can be adjusted by moving
the discharge chute deflector. Raise
the deflector for more distance or
lower the deflector for less distance.
In windy conditions, lower the chute
deflector to direct the discharged
snow close to the ground where it is
less likely to blow into unwanted
areas.
7. For safety and to prevent damage
to the snow thrower, keep the area
to be cleared free of stones, toys
and other foreign objects.
8. Do not use the auger propelling fea-
ture when clearing gravel or
13
crushed rock driveways. Move the
handle down to slightly raise the au-
ger.
9. The forward speed of the snow
thrower is dependent on the depth
and weight of the snow. Experience
will establish the most effective
method of using the snow thrower
under different conditions.
10. After each snow throwing job, allow
the engine to run for a few minutes.
The snow and accumulated ice will
melt off the engine.
11. Clean the snow thrower after each
use.
12. Remove ice, snow and debris from
the entire snow thrower. Flush with
water to remove all salt or other
chemicals. Wipe snow thrower dry.
DRY AND AVERAGE SNOW
1. Snow up to eight inches deep can
be removed rapidly and easily by
walking at a moderate rate. For
snow or drifts of a greater
depth,slow your pace to allow the
discharge chute to dispose of the
snow as rapidly as the auger re-
ceives the snow.
2. Plan to have the snow discharged in
the direction the wind is blowing.
WET PACKED SNOW
Move slowly into wet, packed snow. If
the wet, packed snow causes the auger
to slow down or the discharge chute be-
gins to clog, back off and begin a series
of short back and forth jabs into the
snow. These short back and forth jabs,
four to six inches, will "belch" the snow
from the chute.
SNOW BANKS AND DRIFTS
In snow of greater depth than the unit,
use the same "jabbing" technique de-
scribed above. Turn the discharge
chute away from the snow bank. More
time will be required to remove snow of
this type than level snow.
F-OO1072M 14
CUSTOMER RESPONSIBILITIES
SERVICE RECORDS
Fill in dates as you Before Every Every Every
complete regular Each 5 10 2S Each Before SERVICE
service. Use Often Hours Hours Hours Season Storage DATES
Check Engine Oil Level -_ _
Change Engine Oil _j _/
_ghten All Screws and _J
Nuts
Check Spark Plug -,j _j
Lubricate Chute Control _/
Flange
Drain Fuel _]
Check Fuel
Check Auger Ddve
Cable Adjustment
(See Cable Adjustment) _j
GENERAL RECOMMENDATIONS
The warranty on this snow thrower
does not cover items that have been
subjected to operator abuse or negli-
gence. To receive full value from the
warranty, the operator must maintain
the snow thrower as instructed in this
manual.
Some adjustments will need to be
made periodically to properly maintain
your snow thrower.
All adjustments in the Service and Ad-
justments section of this manual
should be checked at least once each
season.
AFTER EACH USE
Check for any loose or damaged
parts.
Tighten anyloose fasteners.
Check and maintain the auger.
Check controls to make sure they
are functioning properly.
If any parts are worn or damaged,
replace immediately.
Run the machine to clear the auger
of snow.
To prevent freezing of the auger or
controls, remove all snow and s)ush
from the snow thrower.
LUBRICATION CHART
Lubricate chute control
flange. Lubricate flange
with a clinging type
grease such as
Lubdplate.
Figure 8
F-OO1072M 15
HOW TO REMOVE THE TOP COVER
There are no adjustments under the top
cover. If removal is required, follow the
steps below.
1. Remove screws A that attach the
md support clamp the the top cov-
er. Pivot crank assembly rod up
and lay on unit.
2. Remove locking screw B.
3. Remove attachment screws C from
lower rear edge.
4. Slide the top cover approximately
3/8 inch toward the gas tank and lift
up.
5. To install the top cover, reverse the
above steps.
Top Cover
A
BC
C
Crank
_ssembly
Rod
Figure 9
HOW TO REMOVE THE BELT COVER
1. Remove the screws A and nuts B
from the belt cover.
2. Remove attachment screw C from
the rear of the belt cover.
3. Remove the belt cover from the
unit.
4. To install the belt cover, reverse the
above steps.
NOTE: The belt cover has belt guides
moulded onto the inside of the cover.
When you install the belt cover, engage
the auger drive lever to tighten the belt
against the pulley. This will provide ade-
quate clearance for the belt guides when
installing the belt cover.
C
/
F_)01072M
BI
B
A
16
Belt Cover
\
A A
A Figure10
ENGINE
LUBRICATION
Check the crankcase oil level before
starting the engine and after each five
(5) hours of continuous use. Bee
Figure 11. Add S.A.E. 5W30 motor oil
as needed. Tighten oil fill cap/dipstick
securely each time you check the oil
level.
011Fill Cap/Dipstick
NOTE: Oil level must be between the
FULL and ADD mark. Figure 11
Change the oil every twenty-five (25)
hours or at least once a year if the
snow thrower is not used for twenty-
five (25) hours.
HOW TO CHANGE THE ENGINE OIL
TOchange the engine oil, the engine
must be tilted forward and the oil
drained from the oil fill tube as follows.
1. Lift the rear of the snowthrower and
tilt the unit forward. In the correct
position, the snowthrower will be
setting on the front of the auger
housing.
2. Put an oil drain pan under the oil
fill tube (See Figure 12).
3. Carefully remove the oil fill cap/dip-
stick. Oil will begin to flow into the
oil drain pan.
4. After all the oil has drained from the
engine, set the snowthrewer in the
operating position.
5. Fill the engine with S.A.E. 5W30 oil.
Make sure the oil reaches the FULL
mark on the oil fill cap/dipstick. DO
NOT OVERFILL.
NOTE: For extreme cold operating
conditions of 0°F and below, use a par-
tial synthetic 0W30 motor oil for easier
starting.
SPARK PLUG
Check the spark plug every twenty-
five (25) hours. Replace the spark plug
if the electrodes are pitted or burned or
ifthe porcelain is cracked.
1,
2*
3,
Make sure the spark plug is clean.
Clean the spark plug by carefully
scraping the electrodes (do not
sand blast or use a wire brush).
Checkthe spark plug gap witha
feeler gauge andreset gapto 0.30"
if necessary. See Figure13.
Before installing the spark plug,
coat the threads lightly with oil for
easy removal. Tighten the spark
plug to a torque of 15 foot-pounds.
Fill Tube
OII Drain
, Pan
FeelerGauge
0.030"
Spark Plug
Figure 13
Figure 12
F-001072M 17
_ARNING: To prevent acci-
dental starting when making
any adjustments or repairs,
always disconnect the spark plug
wire and place it where it cannot
make contact with the spark plug,
HOW TO ADJUST
THE AUGER DRIVE CABLE
The auger drive cable was adjusted at
the factory. If the auger will not engage
or disengage correctly. Adjust the auger
drive cable as follows:
1. Loosen the nut that holds the cable
tension spring (See Figure 14).
2. Slide the cable tension spring to-
ward the rear of the unit until all
cable slack is removed.
NOTE: The auger drive cable is
properly adjusted when the free
cable slack is removed and there is
no tension on the idler arm,
3. Tighten the nut that holds the cable
tension spring.
If belt stretch has occured, move the
end the auger drive cable to the out-
side hole as follows:
1. Loosen the nut that holds the cable
tension spring (See Figure 14).
2, Move the cable tension spring to-
ward the front of the unit to achieve
maximum cable slack,
3, Remove the upper end of the auger
drive cable from the auger drive
lever.
4, Install the auger drive cable in the
hole shown in Figure 15.
5. Slide the cable tension spring to-
ward the rear of the unit until all
cable slack is removed.
NOTE: The auger drive cable is
properly adjusted when the free
cable slack is removed and there is
no tension on the idler arm.
6. Tightenthe nut that holdsthe cable
tension spring.
Figure 14
Auger
DriveLever
Handle
Figure 15
F-001072M 18
HOW TO ADJUST
THEAUGERBRAKE
The auger brake is adjusted at the faco
tory to assure safe operation of the
snowthrower. If the auger brake needs
an adjustment, follow the steps below:
1. To access the auger brake, tilt the
front of the unit up.
2. Make sure the auger drive belt is
properly installed. See "How To Re-
move The Auger Drive Belt".
Adjuster
Nut
3. Make sure the auger drive lever is
in the disengaged (released) posi-
tion.
Figure 16
4. Turn the adjuster nut (See
Figure 16) in or out until the brake
arm is in contact with the auger
drive belt (See Figure 17).
5. Hold the auger drive lever in the en-
gaged position and push the brake
arm down to remove all slack.
Auger
Drive Bel
6. In correct adjustment, there will be
1/4 inch clearance between the
brake arm and the auger drive
belt when the auger drive lever is
engaged (See Figure 17).
1/4 inch
Brake Arm
Figure 17
F-001072M 19
HOW TO REMOVE
THE AUGER DRIVE BELT
The auger drive belt is made of special
construction and must be replaced with
an original equipment belt available
from the nearest Sears Store.
If the auger drive belt is damaged, the
snowthrower will not discharge snow
and will not move forward. Replace the
damaged belt as follows:
1. Disconnect the spark plug wire.
2, Remove the belt cover. See "How
To Remove The Belt Cover".
3. Note the path of the auger drive
belt. For assistance, adiagram de-
cal is provided.
4. Remove the belt guide screw and
the belt guide See Figure 18). To
remove the belt guide, rotate the
belt guide down.
5. Remove the idler screw and idler
pulley from the idler arm (See
Figure 19).
6. Remove the auger drive belt from
the engine pulley and pull through
side of motor box (See Figure 20).
7. To remove the auger drive belt
from the impeller pulley, move the
idler arm to the engaged position.
This will provide clearance between
the impeller pulley and the brake
arm to remove the auger drive belt
(See Figure 21).
8. To install a new auger drive belt, re*
verse the above steps.
9. Check the adjustment of the auger
drive cable. See "How To Adjust
The Auger Drive Cable".
Belt
Guide
Screw
_i!i!i!!_ii!ii_i
F-O01072M
.=18
Impeller
Pulley
20
Idler
Auger Drive Belt
earance
Figure 19
ure 20
Brake Arm
Figure 21
HOW TO REMOVE THE AUGER
1. Remove the belt cover. See "How
To Remove The Belt Cover" in the
maintenance section.
2. Remove the auger drive belt. See
"How To Remove The Auger Drive
Belt" in the Service And Adjustment
section.
3. Remove the auger pulley from the
auger shaft (threads are left hand;
turn clockwise to remove).
4. To keep the auger from rotating, set
a 2"x4" piece of wood on the cen-
ter paddle to secure auger.
5. Remove bolts A, washer F, and nuts
B from front of right cover (See
Figure 23).
6. Remove screw C from back of right
cover.
7. Remove bolts Dand nuts E.
AF
Right Cover C
/
8. Slide the auger out of the right side
of the auger housing (See
Figure 22).
9. Slide the auger out of the bearing
on the left side of the auger hous-
ing.
10. To install the auger, reverse the
above steps.
Washer
Auger Figure 22
A
BBBAuger
Housing
Auger
Auger Pulley Figure 23
_001072M 21
TO ADJUST THE CARBURETOR
The carburetor is not adjustable. En-
gine performance should not be af-
fected at altitudes up to 7,000 feet. For
operation at higher elevations, contact
your nearest Sears Store.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Over-speeding
the engine above the factory high
speed setting can be dangerous. If you
think the engine_:joverned high speed
needs adjusting, contact your nearest
Craftsman Store, which has the proper
equipment and experience to make any
necessary adjustments.
TO ADJUST OR REPLACE THE
SPARK PLUG
NOTE: This spark ignition system
meets all requirements of the Canadian
Interference_3ausing Equipment Regu-
lations.
NOTE: This engine complies with all
current Australian and New Zealand
limitations regarding electromagnetic
interference.
If you have difficulty starting the snow
thrower, adjust or replace the spark
plug. Replace the spark plug if the elec-
trodes are pitted or burned or if the por-
celain is cracked. Follow the
instructions below.
TO adjust:
1. Clean spark plug by carefully
scraping the electrodes (Do not
sand blast or use s wire brush).
2. Be sure spark plug is clean and
free of foreign material. Check elec-
trodes gap with a wire feeler gauge
and reset gap to 0.030" if neces-
sary. See Figure 24.
To Replace:
1. If you need a new spark plug, use
only the proper replacement spark
plug.
2. Set the gap to 0.030 inches.
3. Before installing the spark plug,
lightly coat the spark plug threads
with oil or grease to insure easy re-
moval.
4. Firmly tighten the spark plug in the
engine.
5. If a torque wrench is available,
torque the plug to 15 foot pounds.
F-001072M
Feeler Gauge
0.030" --
Spark Plug
Figure 24
22
_IL ARNING: Never store your
snow thrower indoors or in
an enclosed, poorly venti-
lated area. If gasoline remains in the
tank, fumes may reach an open
flame, spark or pilot light from a fur-
nace, water heater, clothes dryer,
cigarette, etc.
NOTE: To prevent engine damage (if
snow thrower is not used for more than
30 days) follow the steps below.
SNOW THROWER
1. Thoroughly clean the snow thrower.
2. Lubricate all lubrication points. See
the Maintenance section.
3. Be sure that all nuts, bolts and
screws are securely fastened. In-
spect all visible moving parts for
damage, breakage and wear. Re-
place if necessary.
4. Touch up all rusted or chipped paint
surfaces; sand lightly before paint-
ing.
5. Cover the bare metal parts of the
blower housing auger and the im-
peller with rust preventative, such
as a spray lubricant.
NOTE: A yearly checkup or tune-up by
a Sears service center is a good way of
ensuring that your snow thrower will
provide maximum performance for the
next season.
ENGINE
_IL ARNING: Drain the gaso-
line outdoors, away from
fire or flame.
Gasoline must be removed or treated to
prevent gum deposits from forming in
the fuel tank, filter, hose, and carburetor
during storage. Also, during storage al-
cohol blended gasoline that uses etha-
nol or methanol (sometimes called
gasohol) attracts water. It acts on the
gasoline to form acids which damage
the engine.
F-001072M
1.
2.
3.
4,
5.
To remove gasoline, run the engine
until the fuel tank is empty and the
engine stops.
If you do not remove the gasoline,
use fuel stabilizer supplied with unit
or purchase Craftsman Fuel Stabi-
lizer No. 3550. Add fuel stabilizer to
any gasoline left in the tank to mini-
mize gum deposits and acids. It the
fuel tank is almost empty, mix stabi-
lizer with fresh gasoline in a sepa-
rate container and add some to the
fuel tank.
Always follow the instruction on the
stabilizer container. After the stabi-
lizer is added to the fuel tank, run
the engine at least ten minutes to
allow the mixture to reach the car-
buretor.
Change the engine oil.
Lubricate the piston/cylinder area.
First, remove the spark plug and
squid a few drops of clean engine
oil into the spark plug hole. Next,
cover the spark plug hole with a rag
to absorb oil spray. Then, pull two or
three times on the recoil starter rope
to rotate the engine. Finally, install
the spark plug and attach the spark
plug wire.
23
OTHER
1. If possible, store your snow thrower
indoors and cover it to give protec-
tion from dust and dirt.
2, If the machine must be stored out-
doors, block up the snow thrower to
be sure the entire machine is off the
ground.
3. Cover the snow thrower with a suit-
able protective cover that does not
retain moisture. Do not use plastic.
IMPORTANT: Never cover snow
thrower while engine and exhaust areas
are still warm.
TROUBLE
Difficult starting
CAUSE
Defectivesparkplug.
Water ordirtin fuelsystem.
CORRECTION
Replace spark plug.
Use carburetor bowl drain to
flush and refill with fresh fuel.
Engine runs erratic Blocked fuel line, empty gas Clean fuel line; check fuel
tank, or stale gasoline, supply; add fresh gasoline
Engine stalls Unit running on CHOKE. Set choke lever to run or off
,osition.
Engine runs erratic; Water or dirt in fuel system. Use carburetor bowl drain to
Loss of power flush and refill with fresh fuel.
Excessive vibration Damaged auger assembly
Unit fails to propel itself Drive belt loose or damaged.
Incorrect adjustment of auger
drive cable
Unit fails to discharge
snow
Repair or replace the auger
assembly,
Replace drive belt.
Adjust auger drive cable.
Auger drive belt loose or Adjust auger drive belt;
damaged, replace if damaged.
Auger control cable not Adjust auger control cable.
adjusted correctly.
Discharge chute clogged. Stop engine immediately and
disconnect spark plug wire.
Clean discharge chute end
inside of auger housing.
Foreign object lodged in
auger
Stop engine immediately and
disconnect spark plug wire.
Remove object from auger.
F-001072M 24
NOTES
F_OO1072M 25

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