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OWNER'S
MANUAL
MODEL NO.
580.326720
CRAFTSMAN+
120-240 VOLT /3250 WATT
DELUXE PORTABLE GENERATOR
I HOURS: J
Mon.- Fri. 8 a.m. to 5 p.m
(CST)
CAUTION:
Read and Follow
all Safety Rules
and Instructions
Before Operating
This Equipment
• Assembly
•Operation
•Customer Responsibilities
•Service and Adjustment
•Repair Parts
II •I '
SEARS, ROEBUCK and CO., HoffmanEstates, IL 6017_) U.S.A.
'PartNo. 97228 Revision 3 (2/13/97)
SAFETY RULES
,_ CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACEWIRE WHERE IT CANNOT CON-
TACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SE'i-rlNG UP, TRANSPORTING,
ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR.
IMPORTANT
THIS GENERATOR IS DESIGNED FOR OUTDOOR USE ONLY. USING THIS GENERATOR INSIDE ANY BUILDING OR
ENCLOSURE, INCLUDING THE GENERATOR COMPARTMENT OF ARECREATIONAL VEHICLE (RV), IS DANGEROUS.
FIRE OR AN EXPLOSION MAY RESULT. NO USER PERFORMED MODIFICATIONS, INCLUDING VENTING OF EXHAUST
AND/OR COOUNG VENTILATION, WILL ELIMINATE THE DANGER.
• If this unit is used for backup power in the event of
a utilitypower failure, take the followingsteps: BE-
FORECONNECTING THE GENERATOR TO AN
ELECTRICAL SYSTEM OPEN THE MAIN CIR-
CUIT BREAKER OR MAIN SWITCH SERVING
THE SYSTEM TO ISOLATE THE GENERATOR
SYSTEM FROM THE ELECTRIC UTILITY. FAIL-
URE TO ISOLATE THE GENERATOR AND UTIL-
ITY SYSTEMS MAY RESULT IN DAMAGE TO
THE GENERATOR AND MAY ALSO RESULT IN
INJURY OR DEATH TO ELECTRIC UTILITY
WORKERS DUE TO BACKFEED OF ELECTRI-
CAL ENERGY.
•This generator supplies dangerously high electrical
voltages. Use care to prevent extremely hazardous
and possibly lethal electrical shock. Never permit
any unqualified person(s) to operate or service the
unit.
• DO NOT operate this equipment in the rain, while
standing in water, while barefoot, or while hands or
feet are wet. Dangerous electrical shock will result.
• The spark arrestor muffler can become extremely
hot. DO NOT operate this equipment in areas where
combustible material such as grass, leaves or paper
products can come in contact with the muffler.
• Maintain all wiring, extension cords, etc., in good
condition. Worn, bare, frayed, or otherwise dam-
aged wiring and cord sets may cause dangerous
electrical shock and may also result in damage to
equipment and/or property.
• The National Electrical Code requires that the gen-
erator be properly connected to an approved earth
ground. ;Local electrical codes may also require
proper grounding of the unit. See ASSEMBLY sec-
tionJ.or rnO"regroundirlg information.
=Wire gauge-size_ of wiring and cord sets must be
' large enough_o h_ndle the maximum electrical load
;; to whtch ithey_wil|beisubjected. Most devices re-
quire_cord sets I'atel_l 125 AC volts at 20 to 30
• amperes'or 250 AC yolts at 20 amps (or greater).
Some devices may require a higher or lower rating.
Refer to the Owner's manual of the electrical device
for the man.ufacture)fs recommendations. Cord
sets that;are_tooismall in diameter or too long will
overheat; _m_ d_maged and may cause prop-
erty damage !an_or _lectdcal shock.
• The Oenerator e_gin_ consumes oxygen and gives
off DEADLY ica_on _onoxide gas through its ex-
haust system. This dangerous gas, if breathed in
sufficient concentrations, can cause unconscious-
rfess _or eve_ ddathJ Operate this equipment out-
doors only, in well ventilated areas where exhaust
gases cannot accumulate and endanger people or
animals.
• Gasoline is extremely FLAMMABLE and its vapors
are EXPLOSIVE. Comply with all laws regulating
the storage and handling of gasoline. DO NOT
permit smoking, open flames, sparks or heat inthe
vicinity while handling gasoline. Avoid spilling
gasoline on a hot engine. DO NOT fill fuel tank
while engine is running or hot. Clean off any spilled
gasoline before starting engine.
•DO NOT fill fuel tank completely full. Allow room at
top of tank for fuel expansion or fuel may expand
and overflow onto a hot engine.
•Drain all gasoline from tank before transporting your
generator inside your car or other vehicle.
•DO NOT store the generator with fuel intank where
gasoline vapors might reach an open flame, spark,
or pilot light, as on a furnace, water heater, dryer,
etc. FIRE or an EXPLOSION might result.
•DO NOT insert any object ortool through cooling air
slots or openings of the engine or generator, even
if the engine is not running. Damage to the unit or
personal injury may result.
•DO NOT attempt to change the engine governed
speed.. Factory settings are correct when you re-
ceive the unit. Excessively high engine speeds may
result in injury or damage to equipment.
•DO NOT use the unit if ithas been damaged. Repair
or replace all damaged or defective components
before you run the unit.
• DO NOT permit children to operate or service the
generator.
•Read your Owner's Manual carefully. Only persons
who are familiar with these safety.I;ules and have
been properly instructed in the use of this product
should be permitted to use the product.
LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT
MEANS "ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED."
CONGRATULATIONSonyourpurchaseofaSearsCrafts-
manGenerator.It hasbeendesigned,engineeredand
manufacturedto giveyou the best possible dependability
and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Service Cen-
ter/Department or call the 1-800 number listed on the front
of this manual. We have competent, well-trained techni-
cians and the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your generator prop-
erly. Always observe the 'SAFETY RULES."
PRODUCT SPECIFICATIONS
Generator Specifications
RATED MAXIMUM
POWER
RATED VOLTAGE
RATED MAXIMUM
LOAD CURRENT
RATED FREQUENCY
PHASE
3250 Watts (3.25 kW)
120/240 Volts a-c
27.1/13.5 a-c amperes
60 Hz at 3600 rpm
Single Phase
MODEL
NUMBER 580.326720
SERIAL
NUMBER
DATE OF
PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE
FOUND ON A DECAL ATTACHED TO THE GENER-
ATOR STATOR CAN.
YOU SHOULD RECORD BOTH SERIAL NUMBER
AND DATE OF PURCHASE AND KEEP IN A SAFE
PLACE FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
ASears Maintenance Agreement is available on this prod-
uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
• Follow regular schedule in maintaining, caring for and
using your generator.
•Followthe instructions under"Maintenance" and "Stor-
age" sections of this Owner's Manual.
Engine Specifications
RATED HORSEPOWER
DISPLACEMENT
6.5 at 3600 rpm
191cc
SPARK PLUG: Type:
Set Gap to:
MAXIMUM FULL TANK
OPERATING TIME (hrs)
GASOLINE CAPACITY
OIL (620ml) summer
winter
Champion RC12YC or
or equivalent
0.030 inch (0.76mm)
full load 1/2 3/4 1/4
5.5 7.5 10.5 14
4 U.S. cjallons
SAE 30 Oil
(SAE10W- 30)
SAE 5W-20 or 5W-30
NOTE: Your generator is equipped with a spark arrestor
muffler. The spark arrestor must be maintained in effective
working order by the owner/operator.
In the State of California a spark arrestor is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands.
TABLE OF CONTENTS
SAFETY RULES ..................................... INSIDE COVER
MAINTENANCE AGREEMENT ...................................... 1
CUSTOMER RESPONSIBILITIES .................................. 1
PRODUCT SPECIFICATIONS ....................................... 1
WARRANTY .................................................................... 1
ASSEMBLY ..................................................................... 3
OPERATION ................................................................ 4-6
MAINTENANCE ........................................................... 7-8
SERVICE AND ADJUSTMENTS .................................... 9
SERVICE RECOMMENDATIONS ................................ 10
STORAGE ..................................................................... 10
TROUBLESHOOTING POINTS ................................... 11
REPAIR PARTS ....................................................... 12-17
WIRING DIAGRAM ....................................................... 18
WARRANTIES ......................................................... 19-21
PARTS ORDERING .................................. BACK COVER
-A-
Air Cleaner .............. 4,8
Assembly ................ 3
-B-
Before Starting ............ 5
-C-
Carburetor ................ 9
Circuit Breakers ........... 3
Cord Sets ................ 3
Customer Responsibilities... 1
-E-
Engine
Carburetor adjustment ......... 9
Oil level................... 5,7
Speed ...................... 9
Electrical Loads .......... 5,6
-G-
Gasoline ................. 5
Grounding the Generator .... 3
L
Low Oil Shutdown.......... 6
Lubrication .............. 5,7
-M-
Maintenance
Agreement .................. 1
Cleaning generator............ 7
Enginemaintenance......... 7-8
GeneralRecommendations..... 7
GeneratorMaintenance........ 7
-O-
Oil Level ............... 5, 7
Operation ............... 4-6
Overloading .............. 6
-p-
Parts, repair ........... 12-17
-R-
Receptacles.............. 3
-S-
Safety Rules ...... inside cover
Service and Adjustments .... 9
Service Recommendations .10
Specifications ............. 1
Starting Engine ............ 5
Stopping Engine ........... 5
Storage ................. 10
-T-
Troubleshooting .......... 11
-W-
Warranties ............ 19-21
Wattage Reference Guide... 6
Wiring Diagram ........... 18
ASSEMBLY
Your AC generator was completely assembled at the fac-
tory. It is ready for use after it has been properly serviced
with the recommended lubricating oil and fuel.
IF YOU HAVE ANY PROBLEMS WITH THE ASSEMBLY
OF YOUR GENERATOR, PLEASE CALL THE GENER-
ATOR HELPLINE AT 1-800-222-3136.
IMPORTANT: ANY ATTEMPT TO RUN THE ENGINE
BEFORE IT HAS BEEN SERVICED WITH THE RECOM-
MENDED OIL WILL RESULT IN AN ENGINE FAILURE.
TO REMOVE GENERATOR FROM CARTON
Set the carton on a flat rigid surface with "THIS SIDE
UP" arrows pointing upward.
Carefully open the top flaps of shipping carton.
Cut down comers at one end of shipping carton and lay
that side of carton down flat.
Remove packing material, carton fillers, etc.
Remove generator from shipping carton.
CORD SETS AND CONNECTOR PLUGS
120 VOLTS DUPLEX RECEPTACLE
Use only high quality, well-insulated, extension cords
with the 120-volt =duplex" type electrical receptacles
(Fig. 1). All cord sets used should be rated 125 volts at
15 a-c amps or greater for most electrical devices.
Keep extension cords as short as possible, preferably
less than 15 feet long to prevent voltage drop and wires
from overheating.
FIG. 1
i20/240 VOLTS, 20 AMP RECEPTACLE
A 120/240 volts, 20 amp, locking type mating connector
plug (Fig. 2) is required when using this receptacle. A
4-wire cord set, rated 20 a-c amperes at 250 volts (or
greater), is required and must be connected to the plug and
to the desired loads. The receptacle is N EMA L14-20R type
of outleL Use a L14-20P mating connector plug.
4-Wire Cord Sel
_240V..__
_120V..__._120V..__
bt)_/_7_7 Grounl (Hot)
(Green)
FIG. 2
GROUNDING THE GENERATOR
The National Electrical Code requires that the frame and
external electrically conductive parts of this generator be
properly connected to an approved earth ground. Local
electrical codes may also require proper grounding of the
unit. For that purpose, a GROUNDING WING NUT is
provided on the base of the cradle (Fig. 3). Generally,
connecting a No. 12 AWG (American Wire Gauge)
stranded copper wire to the grounding lug and to an earth-
driven copper or brass grounding rod (electrode) provides
adequate protection against electrical shock. Be sure to
keep ground wire attached when you connect electrode.
However, local codes mayvary widely. Consult with a local
electrician for grounding requirements inyourarea. Proper
grounding of generator will help prevent electrical shock in
the event of a ground fault condition in the generator or in
connected electrical devices. Proper grounding also helps
dissipate static electricity, which often builds up in un-
grounded devices.
_GROUNDING
SCREW
#12AWG STRANDED
COPPER WIRE
GROUNDING ROD
FIG. 3
OPERATION
KNOW YOUR GENERATOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR GENERATOR. Compare the
illustrationswith your generator, to familiarize yourself with the locations of various controls and adjustments. Save the
manual for future reference.
FUEL TANK
120/240 VOLT A.C.
20 AMP RECEPTACLE
120 VOLT A.C.
"DUPLEX" RECEPTACLES
RUN/STOP SWITCH
CHOKE SWITCH
SPARK ARRESTOR MUFFLER
CIRCUIT BREAKERS
120-VOLT A.C. "DUPLEX" RECEPTACLES m May be
used to supply electrical power for the operation of 120 volts
at 15 amps A.C., single phase, 60 Hz, AC electrical lighting,
appliance, tool and motor loads.
120/240-VOLT A.C., 20 AMP RECEPTACLE -- May be
used to supply electrical power for the operation of 120
and/or 240 volts at 20 amps A.C., single phase, 60 Hz, AC
electrical lighting, appliance, tool and motor loads.
RECOIL STARTER -- (not shown) Used for starting the
GN engine.
RUN/STOP SWITCH -- Set this switch to "RUN" before
using recoil starter. Set switch to "STOP" to switch OFF
engine. Located on engine block.
CIRCUIT BREAKERS (A.C.) -- Each receptacle is pro-
vided with a circuit breaker to protect the generator against
electrical everload. Breakers are "push to reset" type.
SPARK ARRESTOR MUFFLER -- Exhaust muffler lowers
engine noise and is equipped with a spark arrestor screen.
AIR CLEANER -- Uses a dry type filter element and foam
pre-cleaner to limit the amount of dirt and dust that gets in
the engine.
FUEL TANK --Capacity of four U.S. gallons (15.2 liters).
CHOKE SWITCH -- Used when starting.a cold engine.
OPERATION
IF YOU HAVE ANY PROBLEMS OPERATING YOUR
GENERATOR, PLEASE CALL THE GENERATOR
HELPLINE AT 1-800-222-3136.
BEFORE STARTING ENGINE
ADD OIL:
Place generator on a level surface and remove one of
the yellow Oil Fill Caps (Fig. 4) and add engine oil until
level is at point of overflowing. Check engine oil level
before startingeach time thereafter. If oil level is below
point of overflowing, fill to proper level. The recom-
mended oils include (during summer months) SAE 30
oil. SAE 10W-30 is an acceptable substitute. During
winter months use SAE 5W-20 or 5W-30. DO NOT
USE 10W-40. Crankcase oil capacity is about 620ml
or 21 fluid ounces.
FIG. 4
CAUTION: ANY AI-rEMPT TO CRANK OR START
_IL THE ENGINE BEFORE IT HAS BEEN PROPERLY
SERVICED WITH THE RECOMMENDED OIL RE-
SULTS IN AN ENGINE FAILURE.
ADD GASOLINE:
Use regular UNLEADED gasoline with the generator
engine. Regular leaded gasoline may also be used if
UNLEADED is not available. Fuel tank capacity is 4
U.S. gallons. •
_k CAUTION: DO NOT OVERFILL THE FUEL TANK. [ALWAYS ALLOW ROOM FOR FUEL EXPANSION. •
WARNING: NEVER FILL FUEL TANK INDOORS. I
A NEVER FILL FUEL TANK WHEN ENGINE IS RUN- •
I
NING OR HOT. DO NOT UGHT A ClGARET OR
SMOKE WHEN FILLING FUEL TANK. •
TO START THE ENGINE
CAUTION: NEVER START, OR STOP, THE EN- I
GINE-GENERATOR WITH ELECTRICAL LOADS I
CONNECTED TO THE RECEPTACLES WITH THE
CONNECTED DEVICES TURNED ON.
•Start, store and fuel the unit in a level position.
•Open fuel shut-off valve.
•Locate the Run/Stop switch iFig. 5) next to the engine
cylinder head and set it to RUN.
FIG. 5
Close the choke to FULL position (Fig. 6) by sliding it
to far position in direction indicated by arrow on air
cleaner housing.
II
r-D--7
I
HALF
RUN
FIG. 6
• Grasp the starter grip and pull slowly until you feel
resistance. Then pull rapidly. Repeat it necessary with
choke opened slightly.
•When engine starts, open choke gradually.
CONNECTING ELECTRICAL LOADS
Let engine stabilize and warm up for about five minutes
after starting.
Plug in and turn on the desired 120 or 240 volts, single
phase, 60 Hertz, a-c electrical loads.
DO NOT connect 240 volts to 120 volts duplex recep-
tacles.
DO NOT connect 3-phase loads to panel receptacles.
DO NOT connect any 50 Hz loads to the generator.
Add up the rated watts of all lights, tool, appliance and
motor loads you are powering at one time. This total
should NOT be greater than (a) generator"_ rated watt-
age capacity or (b) circuit breaker rating of the recep-
tacle supplying the power.
STOPPING THE ENGINE
•Disconnect all electrical loads and let engine run at
no-load for about five minutes to stablize intemal tem-
peratures of engine and generator.
•Turn off the engine by moving the Run/Stop switch to
STOP position.
5
OPERATION
LOW OIL PRESSURE SHUTDOWN SYSTEM
The engine is equipped with a low oil pressure sensor that
shuts down the engine automatically when the oil pressure
drops below 6 psi. If the engine shuts down by itself and
the fuel tank has enough gasoline, check engine oil level.
INITIAL STARTUP
A delay built in the shutdown system allows oil pressure to
build duringstarting. The delay allows the engine to run for
about 10 seconds before sensing oil pressure.
SENSING LOW PRESSURE
If the system senses low oil pressure during operation, the
engine shuts down. As the system shuts down, the low oil
light comes ON. However, once the engine has stopped
rotating, this lightwill go OFF.
RESTARTING
If you try to restart the engine within 5 seconds after it shuts
down, the engine may NOT start. The system needs 5 to
10 seconds to reset.
If you do restart the engine after such a shutdown and
have not corrected the low oil pressure, the engine
runs for about 10 seconds as described above and then
stops.
DON'T OVERLOAD THE GENERATOR
Overloading a generator in excess of its rated wattage
capacity can result in damage to generator and to con-
nected electrical devices. Observe the following, to prevent
overloading the unit:
• Add up the total wattage of all electrical devices to be
connected at one time. This total should NOT be
greater than the generator's wattage capacity.
•The rated wattage of lights can be taken from light
bulbs. The rated wattage of tools, appliances and
motors can usually be found on a data plate or decal
affixed to the device.
• If the appliance, tool or motor does not give wattage,
mulitply 120 volts times ampere rating to determine
watts (volts x amps =watts).
•Some electric motors, such as induction types, require
about two-and-a-half times more watts of power for
startingthan for running. This surge of power lasts for
only a few seconds when starting such motors. Be sure
you allow for this high starting wattage when selecting
electrical devices to connect to your generator. First
figure the watts needed to start largest motor. Add to
that figure running watts of all other connected loads.
•The GUIDE below is provided to assist you in deter-
mining how many items your generator can operate at
one time.
WATTAGE REFERENCE GUIDE
RUNNING
WATTS
*Air Conditioner (12,000 Btu) .................................... 1700
Battery Charger (20 amp) .......................................... 500
Belt Sander (3") ......................................................... 1000
Chain Saw ................................................................. 1200
Circular Saw (6-12/") ..................................... 800 to 1000
Coffee Maker ............................................................. 1000
*Compressor (1 HP) .................................................. 2000
*Compressor (3/4 HP) ............................................... 1800
Curling Iron ................................................................. 700
*Deep Freeze ............................................................. 500
Disc Sander (9") ........................................................ 1200
Edge Trimmer ............................................................. 500
Electric Nail Gun ....................................................... 1200
Electric Range (one element) .................................... 1500
Electric Skillet ............................................................ 1250
*Furnace Fan (1/3 HP) .............................................. 1200
Hair Dryer .................................................................. 1200
Hand Drill (1") ............................................................ 1100
Hand Drill (1/2") .............................................. 750 to 1000
Hand Drill (3/8") .......................................................... 500
Hedge Trimmer .......................................................... 450
RUNNING
WA'I-I'S
Impact Wrench ........................................................... 500
*Jet Pump ................................................................... 800
Lawn Mower .............................................................. 1200
Microwave Oven ......................................................... 700
*Milk Cooler ............................................................... 1100
Oil Burner on Fumace ................................................ 300
Oil Fired Space Heater (140,000 Btu) ........................ 400
Oil Fired Space Heater (85,000 Btu) .......................... 225
*Paint Sprayer, Airless (1/3 HP) ................................. 600
Paint Sprayer, Airless (handheld) ............................... 150
Radio ................................................................ 50 to 200
*Refrigerator ............................................................... 600
Slow Cooker ............................................................... 200
*Submersible Pump (1-1/2 HP) ................................. 2800
*Submersible Pump (1 HP) ....................................... 2000
Sump Pump ................................................................ 600
*Table Saw (10") ......................................... 1750 to 2000
Television ......................................................... 200 to 500
Weed Trimmer ............................................................ 500
* Allow 2-1/2 times the listed watts for starting these
devices.
6
MAINTENANCE
GENERAL RECOMMENDATIONS
The Owner/Operator is responsible for making sure that all
periodic maintenance tasks are completed on a timely
basis; that all discrepancies are corrected; and that the unit
is kept clean and properly stored. Never operate a dam-
aged or defective generator.
CAUTION: DISCONNECT SPARK PLUG WIRE
FROM SPARK PLUG AND PLACE WIRE WHERE IT
CANNOT COME IN CONTACTWITH YOUR SPARK
PLUG BEFORE WORKING ON YOUR GENER-
ATOR.
GENERATOR MAINTENANCE
Generator maintenance consists of keeping the unit clean
and dry. Operate and store the unit in a clean dry envior-
ment where it will not be exposed to exceesive dust, dirt,
moisture or any corrosive vapors. Cooling air slots in the
generator must not become clogged with snow, leaves or
-any other foreign material.
Check the cleanliness of the generator frequently and clean
when dust, dirt, oil, moisture or other foreign substances
are visible on its exterior surface.
NOTE: We DO NOT recommendusinga gardenhoseto clean
the generator.Water canenterthe enginefuel systemandcause
problems. In addition, if water enters the generator through
coolingair slots,some of the water will be retainedinvoidsand
cracksof the rotorand statorwindinginsulation.Water and dirt
buildupon the generator internalwindingswill eventuallyde-
crease the insulationresistanceof thesewindings.
TO CLEAN THE GENERATOR:
Use a damp cloth to wipe exterior surfaces clean.
A soft, bristle brush may be used to loosen caked on
dirt, oil, etc.
Avacuum cleaner may be used to pick up loose dirt
and debris.
Low pressure air (not to exceed 25 psi) may be used
to blow away dirt. Inspect cooling air slotsand opening
on the generator. These openings must be kept clean
and unobstructed.
CAUTION: NEVER INSERT ANY OBJECT OR
TOOL THROUGH THE AIR COOLING SLOTS, EVEN
IF THE ENGINE IS NOT RUNNING. DAMAGE TO
THE UNIT OR PERSONAL INJURY MAY RESULT.
ENGINE MAINTENANCE
CHECKING OIL LEVEL
See OPERATION section on Page 5 for information on
checking oil level. Oil level should be checked before each
use or at least every eight hours of operation. Keep oil level
maintained.
Change oil after first8 hours of operation. Change oil every
50 hours thereafter. If you are using your generator under
dirty or dusty conditions, or in extremely hot weather,
change oil more often.
Change oil while engine is still warm from running, as
follows:
CAUTION: DISCONNECT SPARK PLUG WIRE
FROM SPARK PLUG AND KEEP IT AWAY FROM
SPARK PLUG. DO THIS EVERYTIME YOU PER-
FORM ANY MAINTENANCE ON THE ENGINE OR
THE GENERATOR.
•Clean area around oil drain plug, remove plug ,(Fig. 7)
and drain oil completely into a suitable container.
FIG. 7
•When oil has drained, install and tighten oil drain plug.
•Remove oil fill plug and insert a clean fill funnel into
plug opening. Fill engine crankcase with recom-
mended oil until oil level is at point of overflowing. Do
not overfill above the point of overflowing. About 21
ounces (620ml) is required. POUR SLOWLY.
•When engine crankcase is filled to proper level. Install
and tighten oil fill plug.
RETORQUE HEAD BOLTS
After 50 hours of operation, retorque the head bolts for the
GN engine to 4.0 kg/m (29 foot-pounds).
•The torque sequence is A, B, C, D, E (star pattern).
See Fig. 8.
DB
E
C
FIG. 8
MAINTENANCE
SERVICE AIR CLEANER REPLACE SPARK PLUG
Your engine will not run properly and may be damaged if
you run it using a dirty air cleaner.
Clean or replace the air cleaner paper filter (Fig. 9) once
every 25 hours of operation or once a year, whichever
comes first. Clean or replace more often if operating under
dusty or dirty conditions. Clean foam pre-filter every 25
hours of operation or sooner under dusty conditions.
CAUTION: NEVER RUN THIS UNIT WITHOUTTHE
COMPLETE AIR CLEANER SYSTEM INSTALLED
ON THE ENGINE. THIS COULD RESULT IN PRE-
MATURE WEAR TO THE ENGINE.
PAPER FILTER PRECLEANER
FIG. 9
Change the spark plug every 100 hours of operation or
once each year, whichever comes first. This will help your
engine to start easier and run better. Replace with Cham-
pion RC12YC or equivalent type spark plug. Set sparkplug
gap (Fig_ 10) 0.030 inch (0.76mm).
0.030" FEELER GAUGE
(0.76ram)
FIG. 10
CLEAN SPARK ARRESTOR SCREEN
The engine exhaust muffler has a spark arrestor screen.
Inspect and clean the screen every 100 hours of operation
or once each year, whichever comes first.
WORKING ON IT. CONTACT WITH A HOT MUF-
FLER OR ENGINE CAN CAUSE SEVERE BURNS,
NOTE: If you use yourgeneratoron any forest-covered,brush-
coveredorgrass-coveredunimprovedland, itmusthave a spark
arrestor.Thesparkarrestormustbe maintainedingoodcondition
bythe owner/operator.
•Clean and inspect the spark arrestor as follows:
•To remove the heat shield from the muffler (Fig. 11),
remove the four screws that connect the sheild to the
muffler.
To clean or replace foam pre-filter:
• Remove air cleaner cover, then foam pre-filter.
•Wash pre-filter insoap water. Squeeze pre-cleaner dry
in clean cloth (DO NOT TWIST). Saturate pre-cleaner
in clean engine oil and then wrap pre-filter in clean dry
cloth to squeeze out excess oil (DO NOT TWIST).
• Clean air cleaner cover before installing it.
To clean or replace paper air filter:
• Remove air cleaner cover; then remove foam pre-filter
(service if necessary) and remove paper filter.
•Clean air filter by tapping it gently on asolid surface. If
the filter is too dirty, replace it with a new one. Dispose
of the old filter properly.
•Clean air cleaner cover then insert pre-filter into cover.
Next insert new paper filter into cover to hold pre-filter
in place and assemble all of them to the base of the air
cleaner.
L_...._
1
FIG. 11
Remove four screws that attach the spark arrestor
screen.
Inspect screen and replace if tom, perforated or other-
wise dama0ed. DO NOT USE a defective screen. If
the screen is not damaged, clean it with a commercial
solvent.
•Reattach the screen and the heat shield.
8
SERVICE AND ADJUSTMENTS
ENGINE SPEED
CAUTION: ENGINE SPEED WAS PROPERLY AD-
JUSTED AT THE FACTORY AND SHOULD RE-
QUIRE NO ADDITIONAL ADJUSTMENT. DO NOT
_k ATTEMPT TO CHANGE ENGINE SPEED. IF YOU
BEUEVE THE ENGINE IS RUNNING TOO FAST OR
TOO SLOW, TAKE YOUR GENERATOR TO
AUTHORIZED SERVICE CENTER FOR REPAIR
AND ADJUSTMENT. CHANGING ENGINE GOV-
ERNED SPEED WILL VOID ENGINE WARRANTY.
Your generator runs at a constant speed. This constant
operaUng speed is maintained by a mechanical, flyweight
type, fixed speed governor. DO NOT try to adjust the
governed speed setting for the following reasons:
• High engine speeds are dangerous and increase the
riskof personal injury or damage to equipment.
•Low engine speeds impose a heavy load on the engine
when sufficient engine power is not available and may
shorten engine life.
•The generator will supply correct rated AC frequency
and voltage only at the proper speed. Some connected
electrical devices could be damaged by incorrect fre-
quency and/or voltage.
ADJUSTING THE CARBURETOR
The carburetor of your generator is preset at the factory.
DO NOT TAMPER WITH THE CARBURETOR, as this will
void the emission control system warranty. If your gener-
ator is used at altitudes above 5,000 feet, you should
consult with an authorizes Sears Service Facility regarding
high altitude jetting changes.
ADJUSTING VALVE CLEARANCE
After the first 50 hours of operation, you should adjust the
valve clearance in the engine.
When adjusting valve clearance, the engine should be at
room temperature and the piston should be at Top Dead
Center (TDC) of its compression stroke (both valves
closed). Correct clearance is 0.05-0.1mm. Adjust valve
clearance as follows:
•Loosen the rocker arm jam nut. Use an allen wrench
to tum the pivot ball stud while checking clearance
between the rocker arm and the valve stem with a feeler
gauge (Fig. 121.
•When valve clearance is correct, hold pivot ball stud
with allen wrench and tighten rocker arm iam nut with
acrows foot. Tighten the jam nut to 65-85 mch-pounds
torque. After tightening the jam nut, recheck valve
clearance to make sure it did not change (Fig. 13).
FEELER
0GAUGE
',LOOSEN
JAM NUT
FIG. 11
FIG. 13
9
SERVICE RECOMMENDATIONS
MAINTENANCE OPERATION
Check Oil Level
Change Oil
Retorque Head Bolts
Service Air Filter
Replace or Clean Spark Plug
Clean Spark Arrestor Screen
Every 8 Hours or 25 Hours or Every 50 Hours or Every 100 Hours or Every
Dally Season Season Season
X
AdjustValve Clearance, X
PrepareUnitfor Storage Prepare unitfor storageif it is to remainidlefor morethan30 days.
NOTE 1: Changeoil afterfirst8 hoursof operationandthen every50 hoursthereafter. Changesoonerwhen operatingunderheavy
loador industyordirtyenvironmentor inhighambienttemperature.
NOTE 2: Clean more often when operating the unit under dirty or dusty conditions.
STORAGE
The generator should be started at least once every seven
days and allowed to run at least 30 minutes. If this cannot
be done and you must store the unitfor more than 30 days,
use the following information as aguide to prepare it for
storage.
STORAGE INSTRUCTIONS
A
WARNING: NEVER STORE ENGINE WITH FUEL IN
THE TANK INDOORS OR IN ENCLOSED, POORLY
VENTILATED AREAS, WHERE FUMES CAN
REACH AN OPEN FLAME SPARK OR PILOT LIGHT
AS ON A FURNACE, WATER HEATER, CLOTHES
DRYER OR OTHER GAS FURNACE.
ENGINE
•Run engine for about five minutes to warm it.
NOTE: If you did use "gasohol," drain fuel tank, then run engine
untilengine stops from lack of fuel.
WARNING: DRAIN FUEL INTO APPROVED CON-
ATAINER OUTDOORS, AWAY FROM OPEN FLAME.
BE SURE ENGINE IS COOL
NOTE: Using a fuel additive such as Sears Craftsman® Fuel
Stabilizer,or an equivalent,willpreventgumdepositsfrom form-
inginthe generator'sfuel system.
•While engine is still warm, drain oil from crankcase.
Refill with fresh oil. See BEFORE STARTING EN-
GINE on Page 5 for oil recommendations.
•Remove spark plug and pour about 1/2 ounce (15ml)
of engine oil into cylinder. Crank slowly to distribute oil.
HOLE WHEN CRANKING ENGINE SLOWLY.
•Install spark plug. Do not connect spark plug wire.
•Clean dirt, oil and grease from cylinder, cylinder head,
fins, blower housing, rotating screen and muffler area.
•Close fuel shut-off valve, located beneath the fuel tank.
GENERATOR
• Clean the generator as outlined on Page 7 ("To Clean
the Generator').
• Check that coolingair slots and openings on generator
are open and unobstructed.
OTHER STORAGE TIPS
•Do not store gasoline from one season to another.
•Replace your gasoline can if it starts to rust. Rust
and/or dirt in your gasoline can cause problems when
you use it with this unit.
•Store in clean and dry area.
A
DANGER: STORAGE COVER IS FLAMMABLE. DO
NOT PLACE THE STORAGE COVER OVER A HOT
GENERATOR. LET THE UNIT COOL FOR A SUFFb
CIENT TIME BEFORE PLACING THE COVER ON
THE UNIT. IF YOU PLACE THE COVER ON THE
UNIT BEFORE GENERATOR IS COOL, THE COVER
COULD START ON FIRE.
]0
TROUBLESHOOTING POINTS
PROBLFM
Engine is running, but no
AC output is available.
Enginerunsgoodat no-loadbut"bogs
down"when loadsare connected
Enginewill notstart;or starts
and runsrough.
Engine shuts down during operation
Enginelackspower.
Engine"hunts"orfalters.
CAUSE
1. One of the circuit breakers is open.
2. Fault in generator.
3. Poor connection or defective
cord set.
4. Connected device is bad.
1. Short circuit in a connected load. 1.
2. Engine speed is too slow. 2.
3. Generatoris overloaded.
4. Shortedgeneratorcircuit.
1. Run/StopSwitchsetto STOP.
2. Dirtyaircleaner
3. Out of gasoline.
4. Stale gasoline.
5. Sparkplugwire notconnected
to sparkplug.
6. Badsparkplug.
7. Wateringasoline.
8. Overchoking.
CORRECTION
1. Reset circuit breaker.
2. Contact Sears Service Department.
3. Check and repair.
4. Connectanotherdevice thatis
ingoodcondition.
Disconnect shorted electrical load.
Contact Sears Service Department.
go
10.
11.
12.
13.
14.
1.
2.
3. See "Don'tOvedoadthe Generator
on Page 6.
4. ContactSearsService Department.
1. Set switch to RUN.
2. Clean or replace air cleaner.
3. Fill fuel tank.
4. Drain gas tank; fill with fresh fuel.
5. Connect wire to spark plug.
6. Replace spark plug.
7. Drain gas tank; fill with fresh fuel.
8. Open choke fully and crank engine.
Excessively rich fuel mixture. 9.
Intake valve stuck open or dosed. 10.
Engine has lost compression. 11.
Intake valve stuck open or closed. 12,
Engine compression lost. 13.
Failed battery. 14.
Out of gasoline.
Low oil level,
1. Load is too high.
2. Dirty air filter.
1. Choke isopened too soon.
2. Carburetor is running too rich
or too lean.
Contact Sears Service Department.
Contact Sears Service Department.
Contact Sears Service Department.
Contact Sears Service Department.
Contact Sears Service Department.
Replace battery.
1. Fill fuel tank.
2. Fill crankcase to proper level.
1. See =Don'tOvedoadthe Generator"
on Page 6.
2. Replaceair filter.
1. Move choke to halfway position until
engine runs smoothly.
2. Contact Sears Service Department.
It
CRAFTSMAN 3250 DELUXE PORTABLE GENERATOR 580.326720 REPAIR PARTS
74
61
I0 66
43
10
11
DETAIL " X"
._ SEE
DETAIL" Y"
12
18
1
3
DETAIL "Y"
Drawing No. 97229 12
CRAFTSMAN 3250XL AC DELUXE PORTABLE GENERATOR REPAIR PARTS
ITEM PART NO.
1 97196
2 84021
3 ENG98701
4 66365
5 84141G
6 91838G
7 65791
8 67451
9 22129
10 86307
11 52122
12 84508
13 52858
16 66476
17 88688
18 40976
19 89476
20 83083
21 75475
22 98247
23 81917
25 66825B
26 85652
27 45771
30 74908
32 86308
33 84242
34 23365
35 67022
36 94396B
37 91825
38 66849
39 95600
41 86494
42 86292
43 77395
44 83465
46 78831B
47 80270
48 78299
49 85134
50 83311
51 84042
52 84687
53 65000
54 143-53621
55 23762
56 26850
58 94396A
60 381 50
61 92982
62 98703
64 94603B
66 93826
67 96409
68 77816
69 98717
70 22264
71 51715
72 68759
73 77026
74 68867
DESCRIPTION
CRADLE-XL (1REQ,)
ENGINE SUPPORT (1 REQo)
GN191 6.5HP ENGINE (1 REQ.)
ENGINE ADAPTOR HOUSING (1 REQ,)
ROTOR ASSEMBLY (1 REQ.)
STATOR ASSEMBLY (1 REQ.)
BEARING (1REQ.)
M8 FLAT WASHER (1 REQ.)
M8 LOCK WASHER (2 REQ.)
5/16-24 X 3/4 HEX HEAD MACH. SCREW (4 REQ.)
5/16-24 X 6.5" HEX HEAD CAP SCREW (1 REQ.)
45 °VIBRATION MOUNT (2 REQ.)
M8 LOCKING NUT (8 REQ.)
M6-1.00 X 12 HEX HEAD MACH. SCREW WITH LOCK WASHER (2 REQ.)
MUFFLER ASSEMBLY (1 REQ.)
M8-1.25 X 20 SOCKET HEAD CAPSCREW (2 REQ.)
EXHAUST GASKET (1 REQ.)
SPARK ARRESTOR SCREEN (1 REQ.)
M4-0.7 X 10 PHILLIPS PAN HEAD MACH. SCREW (4 REQ.)
CONTROL PANEL DECAL (1 REQ.)
M4 X 10 ROLL PIN (1 REQ.)
REAR BEARING CARRIER (1 REQ.)
VIBRATION MOUNT (2 REQ.)
M8 HEX NUT (2 REQ.)
M5-O.8 X 10 TAPTITE (4 REQ.)
M6-1.0 X 115 STATOR BOLT (4 REQ.)
GROMMET (2 REQ.)
#8 SHAKEPROOF WASHER (4 REQ.)
RUBBER GROMMET (1 REQ.)
20AMP. CIRCUIT BREAKER (1 REQ.)
BRUSH HOLDER ASSEMBLY (1 REQ.)
M5-0.7 X 16 TAPTITE (2 REQ.)
CONTROL PANEL COVER (1 REQ.)
M6-1.0 X 16 WING SCREW (1 REQ.)
#10 x 16 SELF DRILLING CAP SCREW (1 REQ.)
M6 FLANGE LOCK NUT (4 REQ.)
TANK GROMMET (4 REQ.)
M6-1.0 X 60 (BLACK) HEX HEAD MACH. SCREW (4 REQ.)
TANK VALVE (1 REQ.)
PLASTIC TANK BUSHING (1 REQ.)
FUEL CAP (1 REQ.)
FUELTANK (1 REQ.)
HEAT SHIELD (1 REQ.)
#2 1/4" INSULATION (1 REQ.)
CLIP INSULATION (1 REQ.)
GROUND WIRE (1 REQ.)
#10 SHAKEPROOF (1 REQ.)
M6 SHAKEPROOF (1 REQ,)
15AMP CIRCUIT BREAKER (1 REQ.)
#8 FLAT WASHER (4 REQ.)
DANGER DECAL (1 REQ.)
HEAT SHIELD DECAL (2 REQ.)
EMISSION CONTROL DECAL (1 REQ.)
START DECAL (1 REQ.)
1-800 DECAL (1 REQ.)
MUFFLER WARNING DECAL (1 REQ.)
DATA SHEET CODE DECAL (1 REQ.)
#8 LOCK WASHER (4 REQ.)
M4-0.7 HEX NUT (4 REQ.)
120V. 20A, DUPLEX OUTLET (1 REQ.)
DATA DECAL (1REQ.)
120/240V. 20A TWISTLOCK (1 REQ.)
13 Drawing No. 97229
CRAFTSMAN 3250 WATT DELUXE AC GENERATOR 580.326720 REPAIR PARTS
OIL SWITCH AND OIL BLOCKOFF RECOIL STARTER
NO OIL FILTER
REM PART NO.
1 94820
291848
388758
492978
5 99236
5
DESCRIPTION
EXPANSION PLUG (1 REQ.)
OIL FILTERGASKET (1 REQ.)
OIL BLOCKOFF (1 REQ.)
M6 x 20ram SCREW (2 REQ.)
OIL PRESSURESWITCH (1 REQ.)
9!
82
84
86
lJ 8g
\
88
ITEM
82
83
84
85
86
87
88
89
9O
91
PART NO.
92984
45756
78609
78608B
90695A
89739
66476
95268
83015
78651C
DESCRIPTION
TOP WRAPPER (1 REQ.)
M6 x lOmm SCREW (4 REQ.)
COVER BOLT (2 REQ.)
SEARSAIR BOX COVER (I REQ.)
BLOWER HOUSING (1 REQ.)
LOWER WRAPPER (I REQ.)
M6 x 12mm CAPSCREW (9 REQ.)
RECOIL ASSEMBLY (I REQ.)
RECOIL CUP (I REQ.)
BACKPLATE (I REQ.)
14
CRAFTSMAN 3250 WATT DELUXE AC GENERATOR 580.326720 REPAIR PARTS
9
GREEN 14
21
2O !
25B
29 28
5O
ITEM
7
8
9
10
12
13
14
15
16
17
18
19
PART NO. DESCRIPTION
78653
85272
84195
85620
84329
00185271
22097
82891
81675
84274
87221A
45756
Run/Stop Switch (1 req.)
L.E.D. Assembly (1 req.)
Low Oil Shutdown Decal (1 req.)
Black Sleeving (1 req.)
3-pin Male Connector
Housing (1 req.)
White Wire Assembly (1 req.)
M6 Lock Washer (2 req.)
M6 x 30ram Screw (2 req.)
Ignition Coil (1 req.)
Tinnerman Clamp (1 req.)
Low Oil Shutdown
Module (1 req.)
M6 x 10mm Screw (1 req.)
ITEM
20
21
22
23
24
25
26
27
28
29
30
PART NO. QTY. DESCRIPTION
72347
86962
85953
83502
83512
78604
66476
83503
83781
86384
86037
Spark Plug, (1 req.)
Governor Lever (1 req.)
Wear Washer (1 req.)
Adjust Screw (1 req.)
M8 x 15mrn Taptite
Screw (1 req.)
Governor Spring (1 req.)
M6 x 12mm Capscrew (1 req.)
M5 Lock Nut (1 req.)
Governor Bracket (1 req.)
Governor Rod (1 req.)
Anti-lash Spring (1 req.)
..p
15
CRAFTSMAN 3250 WAn" DELUXE AC GENERATOR 580.326720 REPAIR PARTS
26 5
1:-
17
33
18
13
ITEM PART NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
78621
76389
78660
89665A
77168
90325
76390
83337
78658
78659
89213B
76354
81695
76359
78645
76365
72683
98752
89096
88156
217041
78691
76367
76362
78692
78606
Control Rod Assembly (1 req.)
Piston Pin (1 req.)
Piston Ring Set (1 req.)
Gear Cover Assembly (1 req.)
M8 x 52ram Head Bolt (5 req.)
Piston (1 req.)
Pin Retainer Ring (2 req.)
Crankshaft Assembly (1 req.)
Governor "R" Pin (1 req.)
Governor Arm ThrustWasher (1 req.)
Crankcase Assembly (1 req.)
Governor Arm (1 req.)
Oil Seal (1 req.)
Governor Gear Assembly (1 req.)
Governor Gear C-Ring (1 req.)
Governor Spool (1 req.)
1/8" NPT Pipe Plug (1 req.)
Camshaft Assembly (1 req.)
Crankcase Gasket (1 req.)
Valve Stem Seal (1 req.)
Cylinder Head Gasket (1 req.)
Oil Pressure Relief Cover (1 req.)
Oil Pressure Spring (1 req.)
5/16" Ball (1 req.)
M5 Form Screw (1 req.)
M6-1.0 x 12mm Screw (4 req.)
ITEM PART NO. DESCRIPTION
.27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
46
49
16
76361
89230
99922
86293
88401
84186
83192
86254
76349
21705B
90082
90O81
88396A
83235
80336
88397
77161
77160
76307
884O3
72657
88412
76329
21942
Governor GearThrust Washer (1req.)
M8-1.25 x 35ram Screw (6 req.)
Spring Washer (1 req.)
Valve Spring Retainer (1 req.)
Valve Spring (2 req.)
Valve SpringWear Washer (2 req.)
Geroter Set (1 req.)
"O" Ring (1 req.)
Bearing (1 req.)
Cytinder Head Assembly (1 req.)
Exhaust Valve (1 req.)
Intake Valve (1 req.)
Push Rod (1 req.)
Tappet (2 req.)
Oil Pick-up Assembly (1 req,)
Rocker Cover Gasket (1 req,)
Pivot Ball Stud (2 req.)
Rocker Arm (2 req,)
Rocker Arm Jam Nut (2 req.)
Push Rod Guide Plate (1 req.)
114"NPT Pipe Plug (1 req.)
Rocker Cover Assembly (1 req.)
Plastic Oil Fill Plug (1 req.)
Complete Long Block
CRAFTSMAN 3250 WATT DELUXE AC GENERATOR 580.326720 REPAIR PARTS
CARBURETORAND AIR
CLEANER
43
45 47
'48
36 /
39
44 50
41
ITEM PART NO. DESCRIPTION
31 90947 1
32 9OO51 1
35 80316 2
36 90948 1
39 91846 1
41 80303
42 78631
43 98469
44 78607
45 66476
46 59635
47 78601
48 78602
49 83504
1
1
1
1
1
1
1
1
1
Breather Hose
Manifold Head Gasket
M6 x 30ram Screw
Intake Manifold
Carburetor/Air Box
Gasket
Canal Cover
Carburetor Manifold
Gasket
Carburetor (190cc)
Air Cleaner Base
M6 x 12ram Capscrew
#8 x 3/8" Plastite Screw
Air Filter
Precleaner
Choke Knob
MUFFLER
\\
76
ITEM PART NO. DESCRIPTION
73 89476
74 40976
75 88688
76 66476
83038
Muffler Gasket (1 req.)
M8 x20mm Capscrew (2 req.)
Small Muffler (1 req.)
M6 x 12 HHFS (2 req.)
Spark Arrestor (not shown)
79
SEE ITEM 90 ON TRIM
(SHEET METAL) DRAWING /
81
ITEM PART NO. DESCRIPTION
78 82774
79 77182E
80 83312
81 81810
Woodruff Key (1 req.)
Flywheel (1 req.)
Conical Washer (1 re_)
M16 Hex Nut (1 req.)
8O
17
CRAFTSMAN 3250XL A-C DELUXE PORTABLE GENERATOR WIRING DIAGRAM
o
<
Drawing No. 94998 18
TWO-YEAR LIMITED WARRANTY FOR DELUXE PORTABLE GENERA TORS
SEARS warrants to the original purchaser that the altemator and engine for its portable generator willbe free from defects in
materials or workmanship for the items and period set forth below from the date of original purchase. This warranty is not
transferable and applies only to portable generators driven by the GN-Series Sears warranted engine.
CONSUMER* COMMERCIAL*
Alternator 2 years (2nd year parts only) I year
Engine 2 years (2nd year parts only) 1 year
* NOTE: For the purpose of this warranty "consumer use" means personal residerttlal household use by original
purchaser. "Commercial Use" means all other uses, including rental, construction, commercial and Income
producing purposes. Once agenerator has experienced commercial use, it shall thereafter be considered a
commercial use generator for the purposes of this warranty.
During said warranty period, SEARS will, at its option, repair or replace any part which, upon examination by SEARS, is found
to be defective under normal use and service**. Starting batteries are not warranted by SEARS. All transportation costs
under warranty, including retum to the factory if necessary, are to be berne by the purchaser and prepaid by him. This warranty
does not cover normal maintenance and service and does not apply to a generator set, alternator or engine, or parts which
have been subjected to improper or unauthorized installation or alteration, misuse, negligence, accident, overloading,
overspeeding, improper maintenance, repair or storage so as, inSEARS's judgment, to adversely affect its performance and
reliability.
** NORMAL WEAR: As with all mechanical devices, engines need periodic parts service and replacement to peform
well. This warranty will not cover repair when normal use has exhausted the life of a part or an engine.
THERE IS NO OTHER EXPRESS WARRANTY. SEARS HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES,
INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITYAND FITNESS FOR APARTICULARPURPOSE TO
THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DIS-
CLAIMED IS LIMITEDTO THE TIME PERIOD AS SPECIFIED IN THE EXPRESS WARRANTY. LIABILITYFOR CONSE-
QUENTIAL, INCIDENTAL,OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED. Some states
do not allowlimitationson how longan impliedwarrantylasts,or the exclusionor limitationof incidentalor consequential
damages,sothe abovelimitationsor exclusionsmaynotapplytoyou. This warrantygivesyou specificlegal rights andyou
mayalso have otherrights,whichvary from stateto state.
For service, see your nearest SEARS authorized warranty service facility. Warranty service can be performed only by a
SEARS authorized service facility. This warranty will not apply to service at any other facility. At the time of requesting
warranty service, evidence of original purchase date must be presented.
SEARS, ROEBUCK AND CO.
Department 817 WA
Hoffman Estates, IL 60179
]9
FOR CALIFORNIA RESIDENTS ONLY WHEN SEEKING SERVICE IN CALIFORNIA
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
The California Air Resources Board and Sears Roebuck and Co., USA (Sears), are pleased to explain the
emissions control system warranty on your 1995 and later lawn and garden equipment engine. In California new
utilityand lawn and garden equipment engines must be designed, built, and equipped to meet the State's stringent
anti-smog standards. Sears must warrant the emission control system on your lawn and garden equipment
engine for the periods of time listed below provided there has been no abuse, neglect, or improper maintenance
of your lawn and garden equipment engine.
Your emission control system includes parts such as the carburetor and the ignition system.
Where a warrantable condition exists, Sears will repair your lawn and garden equipment engine at no cost to
you. Expenses covered under warranty include diagnosis, parts, and labor.
MANUFACTURER'S WARRANTY COVERAGE
The 1995 and later utilityand lawn and garden equipment engines are warranted for two years. If any emission
related part on your engine (as listed below) is defective, the part will be repaired or replaced by Sears.
OWNER'S WARRANTY RESPONSIBILITIES
As the lawn and garden equipment engine owner, you are responsible for the performance of the required
maintenance listed inyour Owner's Manual. Sears recommends that you retain all receipts covering maintenance
on your lawn and garden equipment engine, but Sears cannot deny warranty solely for the lack of receipts or for
your failure to ensure the performance of all scheduled maintenance.
As the lawn and garden equipment engine owner, you should be aware that Sears may deny you warranty
coverage if your lawn and garden equipment engine or a part of it has failed due to abuse, neglect, improper
maintenance, unapproved modifications, or the use of parts not made or approved by the original equipment
manufacturer.
You are responsible for presenting your lawn and garden equipment engine to a Sears authorized repair center
as soon as a problem exists. Warranty repairs should be completed in a reasonable amount of time, not to exceed
30 days.
If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest
authorized service center or call Sears at 1-800-473-7247.
WARRANTY COMMENCEMENT DATE
_The warranty period begins on the date the lawn and garden equipment engine is delivered to the original, end-use
purchaser.
LENGTH OF COVERAGE
Sears warrants tothe initialowner and each subsequent purchaser that the engine isfree from defects inmaterials
and workmanship which cause the failure of a warranted part for a period of two years.
20
WHAT IS COVERED
REPAIR OR REPLACEMENT OF PARTS
• Repair or replacement of any warranted part will be performed at not charge to the owner at an approved
Sears servicing center.
•If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest
authorized service center or call Sears at 1-800-473-7247.
WARRANTY PERIOD
Any warranted part which is not scheduled for replacement as required maintenance, or which is scheduled only
for regular inspectionto the effect of =repair or replace as necessa_ shall be warranted for 2 years. Any warranted
part which is scheduled for replacement as required maintenance shall be warranted for the period of time up to
the first scheduled replacement point for that part.
DIAGNOSIS
The owner shall not be charged for diagnostic labor which leads to the determination that a warranted part is
defective if the diagnostic work is performed at an approved Sears servicing center.
CONSEQUENTIAL DAMAGES
Sears may be liable for damages to other engine components caused by the failure of a warranted part still under
warranty.
WHAT IS NOT COVERED
Allfailures caused byabuse,neglect,or impropermaintenanceare notcovered.
ADD-ON OR MODIFIED PARTS
The use of add-on or modified parts can be grounds for disallowing a warranty claim. Sears is not liable to cover
failures of warranted parts caused by the use of add-on or modified parts.
HOW TO FILE A CLAIM
If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest
authorized service center or call Sears at 1-800-473-7247.
WHERE TO GET WARRANTY SERVICE
Warrantyservicesor repairsshallbe providedat all Sears authorizedservicecenters.
MAINTENANCE, REPLACEMENT AND REPAIR OF EMISSION RELATED PARTS
Any Sears approved replacement part used inthe performance of any warranty maintenance or repair on emission
related parts will be provided without charge to the owner if the part is under warranty.
EMISSION CONTROL WARRANTY PARTS LIST
1. Carburetor Assembly
2. Ignition System
a. Spark Plug, covered up to maintenance schedule.
b. Ignition Module
3. Crankcase Breather Tube
4. Exhaust Manifold
21
OWNER'S
MANUAL
MODEL No.
580.326720
IF YOU NEED
REPAIR SERVICE
OR PARTS
FOR REPAIR SERVICE CALL
THIS TOLL FREE NUMBER
1-800-4° REPAl R
(1-800-473-7247)
FOR REPLACEMENT PARTS IN-
FORMATION AND ORDERING,
CALL THIS TOLL FREE NUMBER:
1-800-FON-PART
(1-800-366-7278)
CRAFTSMAN°
120/240 VOLTS /3250 WATT A-C
DELUXE PORTABLE GENERATOR
Each Portable Generator has its own model number. Each engine has its
own part number.
The model number for your Portable Generator will be found on a decal
attached to the unit.
The part number for your engine will be found on the Blower Housing of
the engine adjacent to the spark plug.
All parts listed herein may be ordered through Sears, Roebuck and Co.
Service Centers and most Retail Stores.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOL-
LOWING INFORMATION:
• PRODUCT mPORTABLE GENERATOR
•MODEL NUMBER-- 580.326720
•PART NUMBER
•PART DESCRIPTION
Your Sears merchandise has added value when you consider that Sears
has service units nationwide staffed with Sears trained technicians....pro-
fessional technicians specifically trained on Sears products, having the
parts, toolsand the equipment to ensure that we meet our pledge to you,
we service what we sell.
SEARS ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A.
Part No. 97228 Revision 2 (1117/96) Printed in U.S.A.
