Craftsman 875 19981 Users Manual
875199810 875199810 CRAFTSMAN IMPACT WRENCH - Manuals and Guides L0810011 View the owners manual for your CRAFTSMAN IMPACT WRENCH #875199810. Home:Tool Parts:Craftsman Parts:Craftsman IMPACT WRENCH Manual
CRAFTSMAN Wrenches and Accessories Manual L0810011 CRAFTSMAN Wrenches and Accessories Owner's Manual, CRAFTSMAN Wrenches and Accessories installation guides
2015-01-05
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_ Owner's Manual Model No. 875.199810 3/8-in. Impact Wrench Unpacking When unpacking inspect occurred ioose before WARNING: Please read and save these safety before attempting to assemble, Install, operate during _ransit. pt_ting Make are this product instructions. _e ploduct Carefully that may have _ttings,bolts,etc. and ope[aUng or maintain this product, for any damage sure any tightened into sewice. Read carefully described. Prefect yourse/f and others by observing all safety information. Failure to comply with instJructions could result In personal injury arid/or property danlege! Retain Instrucfions for future reference. Sears, Roebuck and Co., Hoffman www.CRAF_SMAN.com Estates, IL 60179 0807 Owner's Manual Model No. 875.199810 Owner's Manual Model No. 875.199810 90 PSi M_mum This tool is designed to operate at an air • Features & Benefits ONE YEAR FULL WARRANTY ON SpeCifications ,_ Product W'arranty CRAFTSMAN Oomp_so{ Requirements • important Safety Instructions • Installation and Operation Maintenance }f this Cfa_:sman tool fails to give complete TOOL satisfaction _in IT TO ANY SEARS this warranty applies for orgy 90 days from the general assembly, automotive, ag_culfur_d include expendable and lndustda_applications. batteries, _ parts, such as lamps, or blades. This warranty gives you specific legal _Jhts. and you ad}ustmen_;pJr_type clutc_hfor increased power output; ring_/pe socket retainer components under loads and stresses they were net designed for, causing premature tool failure. EducationalEye andFace Protection. Look formaWjngZ87,1 on your eye protectionto ensure_at ft is an approved C,zdifomia Prop 65 Some du_t crea_ed by power sanding, style. Hearieg Protection is Recommended sawing, grinding, drilling and o_er construction activities contains Heanng protection shouk_ be used when chemicals known to cause cancer, birth the noise level exposure equals or defects or other reproduc_ve harm. Some examples of these chemicals are: may also have other rights which vary from state to state. exceeds an 8 hour time-weighted average sound level of 85dBA. Process noise, ,,_ws, Roebuck and Co., Hotfn_n Estates, _. S017e reflective surfaces, other tools being aflow_ quick socket changes, gauge pressure (90 PSI) maximum, at the air pressure places the internal ANS! ZBT.1,Occupational and date of purchase. This warranty does not Built-in regulator for power Q_utput may cause injuPj. Also, tt_ use _f higher FREE REPLACEMEN£ Square Drive Impact Wrench is ideal for Features ,_ toG. U_e of higher air pre_sure can, and operating any pneumatic toot, OUTLET IN THE UNITED STATES FOR commerciaf or renal purples, 3/8" insP=_Jo,",s a_'_ _,-a_Ings b_fore Always WearApproved EyeProt_,tion Impact resistant eye protectionshould meet or exceedthe standarcisset forth in STORE OR OTHER cRAFTSMAN ff this Craftsman tool is ever used for The Craftsman Model 875.199810 pressure of 90 pounds per square inch one year from the dale of purchase, RETURN + Exploded View Drawing & Parts List • Troubleshooting Read Operating In_0'l_ctions Please becon_ familiar with all the operated nearby, all add to the noise [eve| Jna given wo_ area_ if you a_e unable to determine your noise _evet exposure, we recom,-_d Lead from lead based paim, crystalline silica from bricks and cement and other masonry products, arsenic an_l ch_mium lumber. from chemically-treated the use of hearing pretect'_n. Your risk from those exposures varies, Drive s_ze ........................................... 318" Impacts per minute .................. 1,100 IPM Free speed (No Load) ........... 9,000 RPM Ultimate torque ........................ 145 it. Ibs, Weight ........................................... 2.8 Ibs. Ovefali' h_ngth .................................... 6.5 _ Average air consumption ........ 3,5 SCFM Recommended hose size .......... 3/8" f.D. Air inlet ....................................... I!4" NPT Maximum Air Pressure .................. fl0 PSI Light Use- 12 Gatlo_ Typical Use. 17 Ga|lon Avoid Prolonged Exposure to Vibration Pneum__ticto_s can vibrate dudng _se. Prolonged e_posure to uCbralionor very repetitive hand and arm movements can Heavy Use - 33 Gallon Profee_|onal depending on how often you do this type of worP.. To t_duce your exposure to these chemicals: work in a welt veedilated area, at_i work wfth approved cause injuq/. Discontinue the use of any safety equipment, such as dust masks that are SpeciftcJ41y designed to filter tool if you experience tingling, numbness, out microscopic p_rticles. discomfort or pain in your hands or arms, You should consult your physician before resuming use of tool. ENG~2 _NG-3 Owner's Manual Model No. 875.199810 Discoi_nect the air tool from air supply Owner's Manual SOme materials Model No. 875.199810 such as adhesives and before.changir_ tools or atta_menls_ ..... servicing and during non-operation. DO not wear loose fitting clothing, scarves, or neck ties in work area. Loose clothing may become Caught in moving air powered tool Always examine accessories before mounting for chips, cracks, or signs of damage. paris and result in serious personal injury. Never use mounted points or other accessories that have been dropped or Do not wear jewelry when operating exposed to water, solvent or extreme any tool. Jewelry may become caught in moving parts and result in serious personal injury temperature changes. It is a good practice to operate the tool in a protected enclosure for one minute after mounting Do not deprasS trigger when connectin9 Never trigger the tool when not applied to a work object. Always use accessories Attachments must be securely attached. Loose attachments can cause rating that meets or exceeds the tool with an RPM RPM taUng. Protect air lines from damage or pullcture. Check air hoses for weak or worn conditions before each use. Make sum all connections ate secure. exposure. Always work in a clean, day, well ventilated area. Too_ whP..h cut, sheer, ddll, staple, punch, r__hiseJ, etc. =re capable of causing serious injury. Keep the working part of the tool away from hands and body, Tools which contain moving elements, discs, etc_, can become entangled in hair, clothing, jewelry and other loose objects, resulting in severe injury. After an air tool has been lubricated, oil will discharge through the exhaust port during the first few seconds of operation. Thus, the exhaust port must be covered with a towel before applying air pressure. Never wear loose t_ffing apparel which contains loose straps or ties, that could become tangled m moving parts of the sedous injury. other parson. Serious injury could occur. prolonged or drive other moving tools, such as gnnding wheels, sockets, sanc_ng any accessory. the air supply hose. Never point an air tool at oneself or any could cause serious injury with Never cany a tool by the hose or putl the hose to move the tool or a tool. Remove any Jewelry_ watches, etc., which might become caught by the tool Keep hands away from moving parts. Tie up or cover long hair. Only use sockets designated "FOR USE WITH IMPA C T WRENCHES. "Hand tool compressor. Keep hoses away from heat, oil and sharp edges, Replace any sockets can break, creating a hazard hose that is damaged, weak or worn. sockef_ retainers and drives regularly for wear or damage and replace when necessary. from flying pieces. Always check Improperly maintained tools and accessories can cause serious injur F Maintain the tool with care. A properly Release all pressure from the system Inhalation hazard: Abrasive tools, sj.__h before attempting to install, service, as g#nders, sanders and cut-off relocate or perform any maintenance. generate dust end abrasive materials which can be harmful to human lungs Keep allnuts, bolts and screws tight and respiratory system. Always wear MSHA/NIOSH approved, properly rdting and ensure equipment is in safe working condition. face mask or respirator such tools. tools when using ma{ntaiBed tool, with sharp cutting edges, reduces the risk of binding and is easier to control. There is a risk of bursting if the tool is damaged. Check for misalignment or binding of moving parts, breakage of parts and any other condition that affects the fool's operation, ff damaged, have the tool serviced before using. ENG-4 ENG-5 Owner's Manual Model No. 875.199810 Owner's Manual Model No. 875.199810 be a flexible hose in order to isolate Air Tool Hook Up movement of the compressor. Route the initial take-off line (pipe) as straight up the shop wall and as high as possible, This will help minimize water leaving the compressor and traveling through system Slope the main lines down at least This tools features a power regulator ,a_zlve (fig. 2). Rotate regulator untiJ desired output is achieved. The settings on the regu!etor are only for reference and do not denote a specific power output. Turn regulator to position with smaller circle being the least amount of power end largef circle being/or the most amount of power, The tool only operates at maximum power in reverse. 3/4 inch per 10 feet of pipe away from air compressor; this will draw the condensate with the flow of air and away from the compressor. Place the first drop as far from the compressor as the size of your shop wilt allow (50 feet is optimal, although Before the tool is connected to the air supply, dear the air hose of accumulated Never carry a tool by the hose or pu[I the unrealistic for a small shop). The hose to move the tool or a compressor. further the drop, the more that Keep hoses away from hea_, oil and sharp condensation can occur, and the edges. Replace any hose thai is damaged, weak or worn. dher the air will be when it reaches Small (home) In older to reduce the amount of dust and moisture by runn{ng air freely through the air hose for 5-10 seconds. shop hard piping: Air HoseS for yourAir Tools the water separator. water and contaminants A piping diagram for a typical home shop Figure 1 Illustrates a recommended air is shown. Some helpful tips are: hose hook up. • Always use hosesandpipes rated for that get into Figure 2 Regulator Valve the water separator, install the takeoffline on the top of the main air supply line for each air drop, •ARNINGI Once ,_bolt Or Pastener is seated, higherpressurethanyour Systemwill encounter, A Drain line should be placed at the Never use PVC pipes for drainage. more length is required, a ½ inch ID air compressed air piping systems as Drain valves should be placed at the hose is recommended. explosion and serious injury may end of branch lines and the drain possible damage to the Impacfing mechanism, flit takes longer than five seconds to tighten or loosen your bolt or fastener, we recommend the use of a line, and drained daily. larger size impact wrench. A 3/8 inch ID air hose is required up to a length of 25 feet. A 3/8 inch ID hose longer than 25 feet will cause a pressure drop and may impede performance. If Be sure all hoses and fittings are the correct size and correctly secured before using the tool. result. end of the main line for condensate Impacting for longer than five (5) seconds will cause excessive wear and The connection from the compressor to the initial take-off herd pipe must ENG-6 ENG-7 Owner's Manual Model No. 875.199810 Owner's Manual Model No. 875.199810 1.Disconnect the impact wrench from the air supply. 2. RRnlOvo the siol;ted screw or Allen Lubdcatien head screw from the oil port hole An in-line filter-regulator-lubricator (fig 1) is recommended as it increases tool life ar_l keeps the tool insustained operation. The in-line lubdcalor should be mgulady checked and tiffedwith air loot oar. Proper adjustment of the ir_line lubltcator is performed by placing a sheet of paper next to the tools exhaust ports and holding the throttle open approxfmateiy 30 seconds. The lubricator is properly set when a light stain of oil COfleCISon Ihe paper. (Ref, No. 51) (Refer to figure Excessive amounts of oil should be avoided, fn the event that it becomes necessary to store the tool for an extended period of time (overnight, weekend, etc.), it should receive a generous amount of lubrication through the air inlet (Figure 3). The tool should be run for aptxoximatoly 30 seconds to ensure oil has been everdy distributed throughout the tool The tool should be stored in a clean and dry environment. Recommended 3}. 3, Squeeze app_oxirrm.tely 1 oz. of 30 weight oil through the oil port hole. Replace the screw. 4. Reconnectthe air supplyto the impact wrenchand runfor 201o 30 seconds. Luixicate the entire impact mechanism by rotatingthe tool upsidedovm end sidewayswh_ runningthe tool 5. Remove the screw and held the oil port hole over a suitable container to allow excess oil to drain. S_n",etim'a,s _ggefin9 the toof when dur_pang _e oils helps to lone out the excess oil 6. If the oil is di_3', repeat the procedureabove until the oil comes out de_'. Install the screw and tighten. The residual oil remaining _ the impact mechanism chamber is aft that is needed for proper lubrication. Parts List Sef# Lubricants 3 4 Use air leo; oi! or any other high grade turbine og co_ltaining moisture absorbent, rust inh_itors, metal _et_ng agents and an EP (extreme pressure) addllive. See Figure 3 for lecalion/air inleL IMPACT MECHANISM LUBRICATION The impact mechanism transfers power from the toot to a nut or bolt. Oil in the mechanism is forced out and must be replaced. Lubricate the impact mechanism one time a year, more often If a tool is used more than ten hours a week. To lub_qcateand clean the impact mechanism and the front bearing: B. 7 S 91052_9 9!0620_ 91D6210 _1062tl 9t06212 91_0070 _106214 91082i_ SIO_21S 910S217 _2 916S21_ _4 15" t6 t_ 91_$22_ 9105221 gt06_22 9106223 Lubricate impact 18 mechanism here 20 9108226 :8i0S2ZS 21 22 23 24 2'_; 26 tt1062_7 9105229 910d22g 910B230 9106231 9106232 Lubricate air motor here Figure 3 ENG-8 Plrt# 9108207 9106,2Z4 IDBscrIptlo;') IH O'Je;in_l -(311 Seal [A nv]l' _ us h ins I;tty 1 1 | _etainer RIng A/asher G¢c_et Retainer _-Ring _t_J 5 pFltl9 3am IDd_ e =tll-_@a! _.teel B;all 4immer Pin H_mmer_a_. Bill Bearing 311 Sea| _O.-R t0 Fr_,_t ._ y|i_d 3e,el g Fnd s _" Pin -.. Piat_ _otor _oiOr Blade _ear E_d Plate gall B e a.-ing !(_rn_me_t nl Gasket Gasket Ref# 27 26 2T Part #_ g10S2_$ g I _162 "_.4 910g2_ I_ sc ription End Cap P.e_e_s _ VaF/e _ap Qty. i ectew 1 1 1 1 1 1 1 I ? 30 31 32 33 34 35 38 37 38 ].106236 976024 9?06237 9106236 9108239 9106240 9106241 -_1Q_Z42' 91-08243 _' 3_ 9106'255 1 t _ 40 41 42 gBgG'0g 9106244 9106245 i I '1 43 44 45 46 9_ 0S248 9106247' gf0s241 9106262 Valve Spring Exhaust DeRector Air Inlet Bushing 1 _'7 9106253 H==ndle 1 4_1 _6.6._149 M uft}er t 50 S21_7 Sprtn 4 1 3-Rin 9 iLo_kln_ F'in ] I _¢rew ri_oer 'Trigger,P n _prl_g Pin Trig ge t _ le eve Oil P Jug "_ _-f -1 Val_ Seat Val'_ Stem Ti_rot tie Ve.lve 1 - 1 1 Grip COV_'_ 9 -- - 1 1 ENG-g Owner's Manual Model No. 875.199810 Owner's Manual ,=, Toolruns slowor v_ll notoperate. !. Grit or gum in tool 1. Flush the tool with air tool oil, gum solvent, or an equal mixture of SAE 10 motor oil and kerosene. Lubricate the tool after cleaning. 2. No oil in tool 2, Lubricate the tool according tO the lubrication inslruclions in this manual. 3, Low air pressure 3a. Adjust the regulator on the lool to the maximum setting (If applicable). 3b. Adjust the compressor regulator to tool maximum while the tool is running free 4. Air hose leaks 4. Tighten and seal hose fittings if leaks m'e found. 5. Pressure drops 5a. Be sure the hose is the proper size. Long hoses or tools using large volumes of air may require a hose with an I.D. of 1/2" or larger depending on the total lenglh of the hose. 5b. Do not use multiple number of hoses connected together with quick connect fittings. This causes additional pressure drops and reduces the tool power. Directly connect the hoses together. Mois_re browing out of toot 1. V_ter in tank 2. Water in the air lines/ hoses ..m Impactssrowiy or wiltnot impact , Model No. 875.199810 , 1. Lack of lubrication 2, Tool regulator set in wrong position 3. In-line regulator or compressor regulalor set too low I. Lubricate the air motor and the impact mechanism. (See Lubrication sectionof this n-_uaT_ 2. Adjust the regulator on the tool to the maximum setting 3. Adjust regulators in the air system lmpacls rapidly but 1. Worn impact will not remove bolts mechanism 1. Replace worn impact mechanism components Does not impact 1, Replace broken impact mechanism components 1. Broken impact mechanism Notes: 1. Drain tank. (See air compressor manual). Oil tool and run until no water Is evident. Oil too} again and run 1-2 seconds. 2a. Install a water separator/fitter. NOTE: Separators only work properly when the air passing through the separator is cool. Locate the separator/filter as far as possible from the compressor. 2b. Install an air dryer, 2c, Anytime water enters the tool, the tool should be oiled immediately. ENG-10 ENG-_I -== r _ I_€ t_tmq _H_de ==_=orm_ isillli_,a / _ Iv_arqu_,nI_le)4 _e Beat_ _randJ, LUG _P_ IBt=nvJ#, LLC
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