Craftsman 917 255561 Users Manual

917255561 917255561 CRAFTSMAN Lawn, Tractor - Manuals and Guides L0707326 View the owners manual for your CRAFTSMAN Lawn, Tractor #917255561. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman Lawn, Tractor Manual

CRAFTSMAN Lawn, Tractor Manual L0707326 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

2015-01-05

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SEA/R $

OWNER'S

MANUAL

Caution:

Read and follow

all Safety Rules

and lnstruct=ons

Before Operating

This Equipment

12o0 HP WC

ELECTRIC START

38" MOWER DECK

5 SPESD TRANSAXLE

LAWN TRACTOR

° Assembly

oOperation

•Customer Responsibilities

oService and Adjustment

oRepair Parts

mlH,

, , H,_,M I I" I' _U,'_

Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.

i, i i ii m,,i

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FA_LURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS iNJU RY OR DEATH,

I. GENERAL OPERATION

•Read, understand, and follow ail instructions in the manual

and on the machine before starting.

.Only allow responsible adults, who are familiar with the

instructions, to operate the machine,

• Clear the area of objects such as rocks, toys, wire, etc,

which could be picked up and thrown by the blade.

Be sure the area is clear of other people before mowing, Stop

machine if anyone enters the area+

Never carry passengers.

• Do not mow in reverse unfess absolutely necessary Always

look down and behind before and while backing.

= Be aware of the mower discharge direction and do not point

it at anyone, Do not operate the mower without either the

entire grass catcher or the guard in place.

.Stow down before turning

Never leave a running machine unattended., Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

. Turn off blades when not mowing,

•Stop engine before removing grass catcher or unclogging

chute

Mow only in daylight or good artificial lighL

• Do not operaie the machine while under the influence of

alcohol or drugs..

Watch for traffic when operating near or crossing roadways.+

Usa extra care when loading or unloading the machine into

a trailer or truck

1L SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover

accidents, which can result in severe injury or death,, All slopes

require extra caution, if you cannot back up the slope or if you feel

uneasy on it, do not mow it,

DO:

Mow up and down slopes, not across+

Remove obstacles such as rocks, tree limbs, etc..

Watch for holes, ruts, or bumps Uneven terrain could

overturn the machine, Taft grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stabifity+

Use extra care with grass catchers or other attachments

These can change the stability of the machine,

Keep aElmovement on the slopes sfowand gradual Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope,, If tires lose traction,

disengage the blades and proceed slowly straight down the

slope,

DO NOT:

•Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible

•Do not mow near drop-offs, ditches, or embankments, The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in

•Do not mow on wet grass, Reduced traction could cause

sliding.

•Do not try to stabilize the machine by putting your foot on the

ground°

•Do not use grass catcher on steep slopes,

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the machine

and the mowing activity Never assume that children wilt remain

where you last saw them,

Keep children out of the mowing area and under the watchful

care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small

children,

• Never carry children, They may fall off and be seriously

injured or interfere with safe machine operation.

• Never allow children to operate the machine.

. Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision_

IV. SERVICE

• Use extra care in handling gasoline and other fuels, They are

flammable and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel with the engine

running Allow engine to cool before refueling, Do not

smoke

Never refuel the machine indoors.

Never store the machine or fuel container inside where

there is an open flame, such as a water heater,

Never run a machine inside a closed area

Keep nuts and bolts, especially blade attachment bolts, light

and keep equipment in good condition,,

Never tamper with safety devices, Check their proper

operation regularly

• Keep machine free of grass, leaves, or other debris build-up+

Clean oil or fuel spillage Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting,

Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow

objects to be thrown, Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary,

• Mower biades are sharp and can cut+ Wrap the blade(s) or

wear gloves, and use extra caution when servicing them,,

• Check brake operation frequently. Adjust and service as

required.

Look for this symbol to point out impor-

tant safety precautions. It means

CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark

plug wire and place wire where it cannot

contact spark plug In order to prevent

accidental starting when setting up,

transporting, adjusting or making

repairs.

CONGRATULATIONS on your purchase of a Sears

tractor, tt has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance,

Should you experience any problem you cannot easily

remedy, please contact )/our nearest Sears Service

Center/DepartmenL We nave competent, well-trained

technicians and the proper tools to service or repair this

tractor.

Please read and retain this manual The instructions will

enable you to assemble and maintain your tractor prop-

efly, Always observe the "SAFETY RLJLES"_

MODEL

NUMBER 917255561

SERIAL

NUMBER

DATE OF PURCHAS E

THE MODELAND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE,

=RODUCT SPECIFICATIONS

HORSEPOWER: 12.0

GASOLINE CAPACITY: 5 QUARTS

UNLEADED REGULAR

OIL (3.0 PINTS): SAE 30 (Above 32°F)

5W-30(Below 32°F)

SPARK PLUG (GAP_030IN.): CHAMPION RJ-19LM

STD361458

VALVE CLEARANCE: INTAKE .005 - °007IN o

EXHAUST 009 _o011IN

GROUND SPEED: FORWARD

1st 1.1(_ MPH

2nd 2.00 MPH

3rd 3.00 MPH

4th 4.20 MPH

5th 500 MPH

REVERSE: 1.50 MPH

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSt

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FT, LBS,

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this trac-

tor. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

* Read and observe the safety rules.

o Follow a regular schedule in maintaining, caring for and

using your tractor°

, Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this manual.

,iiiinll ,i n ,11,1,1111

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

un mproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

with a spark attester meeting applicable local or state taws

(if any). If a spark arrester is used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code).

Other states may have similar laws, Federal laws apply on

federal lands, A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center

(See the REPAIR PARTS section of this manual)

iiHll u,iH, iIlllHHHI

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQj;?MENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned uo according to the

instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be d,-_e:';',_ in material or

workmanship.

This Warranty does not cover:

, Expendable items which become worn during normal use, such as blades, spark plugs, air cteaners and belts

• Tire replacement or repair caused by punctures from outside objects, such as nails,thorns, stumps, or glass.

• Repairsnecessary because of operator abuse, negligence,improper storage or accident or the failure to maintain the

equipmentaccording to the instructions contained in the owner's manual.

o Riding equipment used for commercial or rental purposes

LIMITED 90 DAY WARRANTY ON BATTERY

For 90 days from date of purchase, if any battery inciuded with this riding equipment proves defective in material or workmanship

and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT INTHE UNITED STATES.

This Warranty gives you specific legal rights,and you may also have other rights which may varyfrom state to state

SEARS, ROEBUCK AND CQ, D/731CR-W, SEARS TOWER, CHICAGO, ILLINOIS 60684

IH N,,

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ....................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 14-17

WARRANTY ................................................................... 3

TABLE OF CONTENTS ................................................. 4

INDEX ............................................................................. 4

TRACTOR ACCESSORIES ........................................... 5

ASSEMBLY ................................................................ 7"9

OPERATION ........................................................... 10-t3

MAINTENANCE SCH EDULE ...................................... 14

SERVICE AND ADJUSTMENTS ............................ 18-23

STORAGE .................................................................... 24

TROUBLESHOOTING ............................................ 25-26

REPAIR PARTS - TRACTOR ................................. 28.43

REPAIR PARTS -ENGINE ..................................... 44-48

PARTS ORDERING/SERVICE ................... BACK _GE

INDEX

Accessories ........................................................5

Adjustments:

Brake ............................................. 20

Carburetor ....................................... 23

Mower

Front-To-Back ............................19

Side-To-Side ................................19

Throttle Control Cabie .......................23

Air Filter, Engine .................................. 17

Air Screen, Engine ................ .................. 17

Assembly ..........................................................7-9

Battery:

Charging ..................................................8

Cleaning ..............................................16

Installation ............................................9

Levels .............................................8,16

Preparation ..........................................8

Starting with Weak Battery ........... 21

Storage .................................................24

Terminals ........................................ 16

Belt:

Motion Drive

Removal/Replacement ........... 20

Mower Blade Drive

RemovaVReplacement ...............20

Blade:

Sharpening ...........................................15

Replacement ......................................15

Brake Adjustment ................................... 20

Carburetor Adjustment ...........................24

Controls, Tractor ......................................10

Customer Responsibilities .................14-17

Engine:

Air Filter ..................................... 17

Air Filter Foam Pre-Oleaner .... 17

Air Screen, Engine .................... 17

Battery ......................................... 16

Cooling Fins, Engine ...................I7

Engine Oil ....................................t6

Fuel Filter .................................... 17

Spark Plugs ................................... 17

Tractor:

Blade ...............................................15

Lubrication Chart ..................... 14

Maintenance Schedule ............ 14

Tire Care ..............................8,15,21

Cutting Height, Mower .......................... ll

Electrical:

interlocks and Relays .....................22

Schematic ...................................... 27

Wiring Diagram .....................................28

Engine:

Air Filter ............................................ t 7

Air Filter Foam Pre-Oleaner ..........17

Air Screen ...............................................17

Cooling Fins, Engine ...........................17

Oil Change ........................................!6

Oil Level .............................................12,16

Oil Type .................................................16

Preparation ........................................12

Repair Parts ..........................................44-48

Starting ..................................................13

Storage ................................................24

Filter:

Air Filter ............................................... 1 7

Air Filter Foam Pre-Cleaner ...........17

Fuel .........................................................17

Fuel:

Type ...................................................12

Storage ....................................................24

Fuse ..............................................................22

Headlights ............................................... 22

Hood Removal/Installation .................... 22

Leveling Mower Deck .............................19

Lubrication:

Chart ........................................... ........ 14

Maintenance Schedule .......................... 14

Mower:

Adjustment, Front-to-Back .............19

Adjustment, Side-to-Side ............ ! 9

Blade Sharpening .............. :.......... 15

Blade Replacement ........................15

Cutting Height ............. ...................... 11

Installation ...................................... 18

Operation .........................................12

Removal ........................................... 18

Mowing Tips ........................................... t 3

Muffler ...................................................... t 7

Spark Arrester .................................3,38

Oil:

Cold Weather Conditions ..... 12,16

Engine ........................................... 16

Storage ........................................... 24

Operation ................................................10-13

Operating Mower ..................................... 12

Options:

Accessories ...........................................5

Spark Arrestel: ..............................3,38

Parking Brake .........................................10-t 1

Parts Bag ................................................. 6

Parts, ReplacemenlJRepair ............ 28-43

Product Specifications ...................................3

Repair Parts ........................................28-43

Safety Rules .....................................................2

Seat .................... ........................................... 8

Service and Adjustments ................ 18-23

Carburetor ...................................._.......23

Fuse ......................................................22

Hood Removal/Installation .......... 22

Motion Drive Belt

Removal/Replacement ...............20

Mower Blade Drive Belt

Removal/Replacement ........... 20

Mower Adjustment

Front- to-Back ......................... 19

Side-to-Side .............................. 19

Mower Installation .......................... 18

Mower Removal .............................. 18

Tire C_ire ...................................8,15,21

Slope Guide Sheet ..................................51

Spark Plugs ............................................ 17

Specifications .......... :..................................3

Starting the Engine .......................... 12-13

Steering Wheel .........................................7,21

Stopping the Tractor ...................................11

Storage ................................................... 24

Throttle Control Cable

Adjustment ..........................................23

Tires...............................................................8,15,21

Trouble Shooting Chart .....................25-26

Transaxle:

Repair Parts ............................. 42-43

Warranty .................................................... 3

Wiring Diagram ...................................... 28

Wiring Schematic ................................... 27

ACCE$$ORUSS AND ATTACH ENT$

........ i ii ii1,1, ,,, i

i, ,, ,i,,,i,,,i

Those accessories and attachments were available when the tractor was purchased. They are also available at most Soars retail outlets,

catalog and service centers. Most Sears stores can order these ffems for you when you provide the model number of your tractor.

ENGINE MAINTENANCE

SPARK PLUG MUFFLER AIR FILTER GAS CAN ENGINE OIL STABILIZER BLADES BELTS

PERFORMANCE

Sears offers awide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help

you° This list was current at the time of publication; however, itmay change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching°

PERMANEX BAGGER lets you collect grass clippings and

leaves for a healthier, neater looking lawn. Two Permanex

containers hold 30-gallon plastic bags°

LAWN SWEEPERS let you collect grass clippings and leaves.

LAWN VACS for powerful collection of heavy grass clippings and

leaves° Wand attachment to pick up debris in hard-to-reach

places°

CARTS make hauling easy_ Variety of sizes avaifable.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameterwater-tightdrum hoIdsupto390Ibs_ofwefght. Rounded

edges prevent harm to turf° Adjustable scraper automatical{y

cleans drum°

SPREADER/SEEDERS make seeding, fertilizing, and weed

killing easy_ Broadcast spreaders are a_so useful for granular

cre.icers and sand,

CORING AERATOR takes sma{l plugs out of soil to allow mois-

ture and nutrients to reach grass roots_ 36-inch swath. 24

hardened steel coring ttps_ t50 Ib, capacity weight tray.

AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2.5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close Intervals to let moisture soak in

Steel weight tray for increased penetration_

MULCH RAKE/DETHATCHER loosens soii and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine

teeth. Usefultopreparebareareasfarseeding AvaiIablefor front

or rear mounting

SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery er other 12-voft source. Includes booms for

automatic spraying when pulling, and hand held wand for spot

spraying. Wand has adjustable spray pattern. For applying

herbicides, insecticides, fungicides, and Iiquid fertilizers.

SNOW BLADE for snow removal only. 14-Inch high, 42_Inch

wide blade clears 38-1nch path when angled left or right. Raises,

towers with side leven Adjustable skids; replaceable, reversible

scraper bar. (Use with tire chains, wheel weights, er rear drawbar

weight,)

SNOWTHROWER has 40-Inch swath. Drum-type auger handtes

powdery and wet!heavy snow_ Mounts easily with simple pin

arrangemenL Discharge chute adjusts from tractor seat, 6-inch

diameter spout discharges snow 10 to 50 feet. Lift controlled at

tractor seat. (Use with chains, wheel weights, or rear drawbar

weighL)

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction.

WHEEL WEIGHTS for rear wheeIs provide needed traction for

snow removat or dozing heavy materials. In pairs° (30 lbs. each.)

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch. Keeps operator warm

and dry_ Remove vinyl and windshields for use as sun protector

in summer. (Catalog only,)

Optional accessories for tractor cab: tinted/tempered solid

safety glass windshield with hand operated wiper; 12-volt amber

caution light for mounting on cab top. (Catalog only.)

TRACTOR COVER protects tractor from weather. Made of

Evolution 3 fabric (water-repellent, extremely breathable, light

weight, soft, non-abrasive, pliable in all temperatures, durable,

stain/tear/puncture resistant, will not shrink or stretch.) (Catalog

onty.)

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate, and compost garden residue. Tiller has its own built-in

lift and depth control system and does NOT require a sleeve hitch.

Fits any lawn, yard, or garden tractor. Slmply hook up to the

tractor drawbar and go!

.................... . .............. ,_,,,., ....... , ,. ,, ,, ,, ,..- ;...... , ,,,,,,_,,,,_

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

......... ,,i,,,, i ,,, 1,1,,,,,i........... .

Sheet

112

(t) Lock Washer 1/2

(1) Shoulder Bolt 5/16-18 (!) Hex Bolt 1/2-13 x 1

(1) Washer 17/32 x '1-3/16x I2 Gauge

(2) Hex Nuts 114-20

(2) Hex Boits 1/4-20 x 3/4

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Gauge

Parts pa ked eparately in carton

,,, ,,,, ,...........

Steering

Wheel

Seat

Steering

Boot

Battery acid

Battery

Owner's Manual Parts Bag

,,, ,.............. ,,, ,

Parts bag contents not shown full size

_[_ !_l Steering

'.... Wheel

Steering Wheel Insert

Adapter

Steering

Bushing

15 ° Slope Sheet

_(2) Keys

'_ ........ .j'

E €

I I

Battery Caps

and Instructions

i . ii,.i, i u ,,, i i n lUll,i, nl,,ll

ASSEM LY

L I IIU i I !1 .... i1,, I, IIII III IIIII ,IIIII

Your new tractor has been assembled at the factory with except on of those parts left unassembled for shippfng purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure their proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier+ Standard

wrench sizes are listed,

(l) 5/16" wrench

(2) 7/16" wrenches

(1) 1/2" wrench

(l) 9/t6" wrench

3/4" wrench

Tire pressure gauge

Screwdriver

Utility knife

When right and left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton (See page 6)°

• Cut along lines on carton, from top to bottom, all four

corners of carton and lay panels flaL

• Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig, 1)

+ Slide the steering bushing over the steering shaft,

° Raise steering shaft forward until screw holes in dash

line up with steering bushing. Install two (2) sheet

metal screws and tighten securely,

, Position steering boot over steering shall

• Place tabs of steering boot over slots in dash and push

down to secure°

• Slide steering wheel adapter onto upper steering shaft,

• Position front wheels of the tractor so they are pointing

straight forward.

• Position steering wheel so cross bars are horizontal

(]eft to right) and slide onto adapter.

• Assemble large flat washer and 3/8-24 hextocknut and

tighten securely,

• Snap insert into center of steering wheel.

• Remove protective plastic from tractor hood and grill,,

IMPORTANT: CHECK FOR AND REMOVE ANY

STAPLES tN SKID THAT MAY PUNCTURE TIRES WHERE

TRACTOR IS TO ROLL OFF SKID.

(See Ftg. 6)

• Raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake

pedal.

• Place gearshift lever in "NEUTRAL" position.

• Roll tractor backwards off skid.

, Remove banding holding discharge guard up against

tractor. 7

INSERT

"X._ 3t8- 24 HEX LOCKNUT

_2-114" DtA. WASHER

jSTEERING WHEEL

STEERING

WHEEL _ STEERING

ADAPTER,,_,_ BUSHING

STEERING i

BOOT _i

TAB

STEERING

(ASSEMBLY

POSITION) ":'?

FIG. 1

ASSE BLY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2)

illll i,. , i,, i,m i,t=_,,,,

CAUTION: Wear eye and face shield,

Wash hands or clothing Immediately if

accldentallyln contact with battery actd.

Do not smoke. Fumes from charged

battery acld are explosive.

Read the Instructions Included with the

battery vent caps. Alwayswear gloves,

clothing and goggles to protect your

hands, skin and eyes.

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger wili extend its life.

"See instructions packed with vent caps in parts bag.

,Fill battery with acid. Fill each cell until it reaches the

bottom of the vent we{Is. Do not overfill.

•Ailow battery to stand and settle for at least thirty

minutes. After standing, check the _evel of acid. If

below the vent wells, add more acid until the correct

level is reached.

While battery is standing (after adding acid) and later, while

battery isbeing charged, continue with assembly of tractor.

IMPORTANT: TO MAXiMiZE THE LIFE OF YOUR

BATTERY, IT IS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE FAILURE TO CHARGE

BATTERY CAN RESULT {N A SHORTENED BATTERY

LiFE

• Charge battery at a rate of 6 amperes for 1 hour. Use

a 12volt battery charger. Observe all safety precautions

required for battery charging.

.Check the acid level after the battery is charged, If the

acid has fallen below the correct level, add distilled or

iron free water.

.Install the vent caps to cover the vent weIIs. Wash the

top of the battery with water to remove any acid, then

wipe dry,

•Check battery case for leakage to make sure that no

damage has occurred in handling.

•Dispose of excess battery acid, Neutralize acid for

disposal by adding it to four inches of water in a five

gallon plastic container. Stir with a wooden or plastic

paddle white adding baking soda until the addition of

more soda causes no more foaming,

o Follow instructions on how to install battery.

CUTAWAYVIEW j VENTCAP

j w. W LL

_ BATTERY

t _ r-_ _ _ r_ _ r.,'J r_/f_t CELLAClD

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

° Remove cardboard packing on seat pan.

Place seat on pan and assemble shoulder bolt.

. Assemble adjustment bolt, lock washer and flat washer

loosely. Do not tighten.

•Tighten shoulder bolt securely.

,Lower seat into operating position and sit on seat.

. SIide seat until a comfortable position is reached which

aIIows you to press clutch/brake pedal all the way down

(See Fig. 6).

• Get off seat without moving its adjusted position.

,Raise seat and tighten adjustment bolt securely.

SEAT PAN

SHOULDER

BOLT

oFLAT WASHER

ADJUSTMENT " LOCK WASHER

BOLT

FIG, 3

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for

best cutting performance.

. Reduce tire pressure PSI shown in "PRODUCT

SPECIFICATION on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual

F1Go2 8

ASSEMBLY

iNSTALL BA3"TEF Y (See Figs. 4 & 5)

CAUTION: Do not short battery termi-

nals. Before installing battery, remove

metal bracelets, wristwatch bands,

rings, etc,

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

o Lift seat to raised position.

• Open battery box dOOrr

° Lower battery into battery box with battery terminals

toward front of tractor_

= Be sure battery drain tube is attached to battery box..

• First connect RED battery cable to positive (+) battery

terminal with hex bott, flat washer, lock washer and hex

nut as shown. Tighten securely

o Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt, flat washer, lock

washer and hex nut. Tighten securely.

• Close battery box door_

Open battery box door for:

= Inspection for secure connections (to tighten hard-

ware).

oInspection for corrosion.

• Testing battery.

o Jumping (if required).

oPeriodic charging°

BATTERY

BOX DOOR

POSITIVE NEGATIVE

(RED)

CABLE CABLE

LOCK WASHER

HEX

BOLT

POSITIVE (+) TERMINAL NEGATIVE TERMINAL

FIG. 4

VENTCAPS

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BES T PERFORMANCE AND SA TISFA C TION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLL 0 WING CHECKLIST:

v" All assembly instructions have been completed.

v" No remaining loose parts in carton_

¢" Battery is properly prepared and charged_ (Minimum

1 hour at 6 amps)_

v" Seat is adjusted comfortably and tightened securely

v" All tires are properly inflated. (For shipping purposes,

the tires were over-inflated at the factory).

v" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results.. (Tires must be

properly inflated for leveting).

v" Check mower and drive belts. Be surethey are routed

properly around pulleys and inside all belt keepers.

•/Check wiring.. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

#" Engine oil is at proper level,

V" Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

J" Become familiar with all controls - their' location and

function° Operate them before you start the engine..

_" Be sure brake system is in safe operating condition.

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswith your tractor to familiarize yourself with the locations ofvarious controls and adjustments, Save

this manual for future reference,

ATTACHMENT

CLUTCH LEVER IGNITION LIFT LEVER

SWtTCH PLUNGER

LIGHT SWITCH

-.\

THROTTLE/CHOKE

CONTROL

ATTACHMENT

LIFT LEVER

CLUTCH/BRAKE

[ t

MOWER DECK

HEIGHT ADJUSTMENT

POSITIONS

PARKING

GEARSHIFT

LEVER

FIG. 6

Sears tractors conform to the safety standards of the American National Standards Institute°

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and

braking the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

IGNITION SWITCH: Used for starting and stopping the

engine_

GEARSHIFT LEVER: Selects the speed and direction of

tractor.

LIGHT SWITCH: Turns the headlights on and off.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor_

ATTACHMENT LIFT LEVER: Used to raise, lower, and

adjust the mower deck or other attachments mounted to

your tractor_

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position.

................... ............................... ,................ ' v,, i...... _r

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes which can

result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs. We recommend wide vision safety

mask for over the spectacles or standard safety glasses, available at Sears Retail or

Catalog stores°

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

o Depress clutch/brake pedal into full "BRAKE" position

and hold_

= Place parking brake lever in "ENGAG ED"position and

release pressure from clutclVbrakepedal. Pedalshould

remain in "BRAKE" position, Make sure parking brake

will hold tractor secure.

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas°

(_ CAUTION: Always stop tractor com-

pletely, as described above, before leav-

ing the operator's position; to empty

,grass catcher, etc. _........

IGNITION ATTACHMENT

KEY _CLUTCH LEVER

"ENGAGED"

POSITION "DISENGAGED"

POSITION

THRO'rrL_

CHOKE

CONTROL"

LEVER

PARKING

BRAKE

"ENGAGED"

GEAR-

SHIFT

LEVER

"BRAKE"

POSITION / \

CLUTCH/BRAKE PARKING BRAKE

PEDAL "DRIVE" POSITION "DISENGAGED" POSITION

FIG. 7

STOPPDNG (See Fig. 7)

MOWER BLADES -

. Move attachment clutch lever to "DISENGAGED" po-

sition,

GROUND DRIVE -

o Depress clutch/brake pedal into full "BRAKE" position.

o Move gearshift lever to "NEUTRAL" position_

ENGINE -

o Move throttle control to "SLOW" position.

NOTE: Failure to move throttle control to "SLOW" position

and allowing engine to idle before stopping may cause

engine to "backfire",

o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

o Never use choke to stop engine. 11

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle.

o Operating engine at less than full throttle reduces the

battery charging rate.

oFull throttle offers the best bagging and mower per-

formance.

TO MOVE FORWARD AND BACKWARD (See

Fig. 6)

The direction and speed of movement is controlled by the

gearshift lever

• Start tractor with clutch/brake pedal depressed and

gearshift lever in "NEUTRAL" position°

° Move gearshift lever to desired position,

oSlowly release clutch/brake pedal to start movemenL

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE.

TO ADJUST MOWER CU'I-[ING HEIGHT (See

Fig.6)

The position of the attachment lift lever determines the

cutting height,

• Grasp lift lever,

° Press plunger with thumb and move lever to desired

position.,

The cutting height range is approximately 1-112 to 4'L The

heights are measured from the ground to tne b_adetip with

the engine not running° These heights are approximate

and may vary depending upon sob conditions, height of

grass and types of grass being mowed.

°The average lawn should be cut to approximately

2-1/2 inches during the cool season and over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth_

° For best cutting performance, grass over 6 inches in

height should be mowed twice, Make the first cut

relatively high; the second to desired height.

OPERATUON

TO OPERATE MOWER (See Fig. 8) °

Your tractor is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will °

shut off the engine.

• Select desired height of cut.

• Engage mower by slowly moving attachment cTutch

lever to 'ENGAGED position. .

• TO STOP MOWER - Move attachment clutch lever to

"DISENGAGED" position.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place°

If stepping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

Move gearshift lever to 1st gear and be sure you have

afiowed room for tractor to roil slightly as you restart

movement,

To restart movement, slowly release parking brake and

clutch/brake pedal.

Make all turns slowly.

TO TRANSPORT

. Raise attachment lift control to highest position.

° When pushing or towing your tractor, be sure gearshift

lever is in "NEUTRAL" position.

. Do not push or tow tractor at more than five (5) MPH,

ATTACHMENT CLUTCH LEVER

"DISENGAGED"POSITION

"ENGAGED"

POSITION

ATTACHMENT

LIFT LEVER

HIGH POSITION

LOW

POSITION

g.H_

RUNNER

DISCHARGE GUARD

FIG. 8

TO OPERATE ON HILLS

i, ,i,, ,,i............... II

CAUTION: Do not drive up or down

hills with elopes greater than !5 ° and I

do not drive across any' slope.

° Choose the slowest speed before starting up or down

hills.

. Avoid stopping or changing speed on hills.

•if slowing is necessary, move throttle control lever to

slower position

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 13)

The engine in your tractor has been shipped from the

factory already filled with summer weight oil,,

• Check engine oil with tractor on level ground,

-Remove oil fill dipstick and wipe clean, replace and

screw cap tight, wait for a few seconds, remove and

read oil level, If necessary, add oil until "FULL" mark

on dipstick is reached, Do not overfill.

°For cold weather operation you should change oil for

easier starting (see "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

° To change engine oil, see the Customer Responsibili-

ties section in this manual

ADD GASOLINE

° Fill fuel tank. Use fresh, clean, regular unleaded

gasoline. (Use of leaded gasolinewill increase carbon

and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended

fuels (catled gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer, Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season_ See Storage instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occurA

, i iirl i

i_ AUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel Do not store, spill or

use gasoline near an open flame.

= ........

m,i .......................................... i i iiii i, ......................,I"JlJJlllLL I I,II,IllL

OPERATIO

TO START ENGINE (See Fig. 7) •Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of

When starting engine for the first time or if engine has the tractor, This will result in a more even distribu-

run out of fuel, it wilt take extra cranking time to move lion of clippings and more uniform cutting.

fuel from the tank to the engine_ .When mowing large areas, start by turning to the

•Depress the clutch/brake pedal and set the parking right so that clippings will discharge away from

brake° shrubs, fences, driveways, etc. After one or two

•Place gearshift lever in "NEUTRAL" position° rounds, mow in the opposite direction making left

hand turns until finished (See Fig° 9).

. Move attachment clutch to "DISENGAGED" position, •If grass is extremely tall, it should be mowed twice

• Move throttle control lever to "CHOKE" position for to reduce load and possible fire hazard from dried

cold engine start. For warm engine start, move clippings. Make first cut relatively high; the second

throttle control to "FAST" position, to the desired height.

• Turn ignition key clockwise to "START" position and • Do not mow grass when it is wet, Wet grass will

release key as soon as engine starts. Do not run plug mower and leave undesirable clumps,. Allow

starter continuously for more than fifteen seconds grass to dry before mowing_

per minute, If engine does not start after several

attempts, move throttle control to "FAST" position, •Always operate engine at full throttle when mewing

wait a few minutes and try again, to assure better mowing performance and proper

•When engine starts, move throttle control to desired discharge ef material. Regulate ground speed by

selecting a low enough gear to give the mower

position, cutting performance as well as the quality of cut

• Allow engine to warm up for a few minutes before desired.

engaging drive or attachment clutch. • When operating attachments, select a ground speed

NOTE: If at a high altitude (above 3000 feet) or in cold that wilt suit the terrain and give best performance of

temperatures (below 32 ° F), the carburetor fuel mixture the attachment being used.

may need to be adjusted for best engine performance.

See "TO ADJUST CARBURETOR' in the Service and

Adjustments section of this manual,

MOWING TiPS

° Tire chains cannot be used when the mower hous-

Ing is attached to tractor,

• Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING"

in the Service and Adjustments section of this

manual,

. Use the runner on the right hand side of mower as

a guide. The blade cuts approximately an inch

outside the runner (See Fig, 8).

• The left hand side of mower should be used for trim-

ming,

i., ....

FIG, 9

CUSTOMSR

, i

RESPONS LtT ES

.... = i , = n .............

MAINTENANCE SCHEDULE

FiLL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation

Check Tire Pressure 6_

T Check for Loose Fasteners 64#

R Sharpen/Replace Mower Blades

Lubrication Chart

T Check Battery Level/Recharge

0 Clean Battery and Terminals

a CheckTransmisston Cooling

Adjust BIade Belt(s) Tension .............'

Adjust Motion Ddve Belt(s) Tension

Check Engine _OilLevel

Change Engine Oil

E Clean Air Filter

NCleanAir Screen ..............

GinspectMuffler/Spark Arrestor

SERVICE DATES

IReplace Oit Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

; ; _ . = ....

v'2 e"

1 - Change more often when operating under e heavy load or in high ambient temperatures

2 - Service more often when operating In dirty or dusty conditions

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must main-

tain tractor as instructed in this manual,

Some adjustments will need to be made periodically to

property maintain your tractor.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last longer.

3 - If equipped with oil filter, change oil every 50 hours

4 - Replace blades more oftenwhen mewing In sandy soil

S- tf equipped with adjustable system

LUBRICATION CHART

CLUTCH

P=VOT(S)

BEFORE EACH USE

• Check engine oil levelo

• Check brake operation°

• Check tire pressure,

• Check for loose fasteners.

(_ SAE 30 OR 10W30 MOTOR OIL APt - SG

(_) GENERAL PURPOSE GREASE

®REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

14 DERED GRAPHITE TYPE LUBRICANT SPARINGLY

L/ "11 nl I' "1"""_ .............. i.!ll i .I.IlU,I .lUI,--'_ ......... I'I

CUSTOMER RESPON IBILmTUES

am, ........................................ i in

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6)feet stopping distance

at high speed in highest gear, than brake must be adjusted.

(See "TO ADJUST BRAKE" in Service and Adjustments

section of this manua0_

TIRES

•Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS' on page 3 of this manual).

• Keep tires free of gasoline, oit, or insect control chemi-

cals which can harm rubber°

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

"_ MANDREL

BLA.DE _.______ _ .ASSEMBLY

_..._ _; EDGEUP

FLATWASHER -_'._ _I

HEX BOLT (GRADE 8)* --"-"_;_

*A GRADE 8HEATTREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD°

BLADE CARE

For best results mower blades must be kept sharp. The

blades can be sharpened with a _e or on agrinding wheel.

We suggest they be sharpened or replacedafter every 25

hours of mowing. Check blades more often if mowing in

sandy conditions.

• Do not attempt to sharpen blades while they are on the

mower,

•Replace bent or damaged blades_

BLADE REMOVAL (See Fig. 10)

•Raise mower to highest position to allow access to

blades.

• Remove hex bolt, Iockwasher and flat washer securing

blade.

•Install new or resharpened blade with trailing edge up

towards deck as shown.

• Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten bolt securely (30-35 Ft. Lbs. torque),

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

FIGo t0

TO SHARPEN BLADE (See Fig. 11)

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine_

.The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

-To check blade balance, you wilt need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the instructions supplied with bal-

ancer).

, SJide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground,

If blade is balanced, it should remain in a horizontal

position, if either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE

5/8" BOLT BLADE

OR PiN J

FIG. 11

¢USTO ER ESPONS BILITUE$

BATTERY (See Fig. 12)

Your unit has a battery charging system which is sufficient

for normal use. However, periodic charging of the battery

with an automotive charger will extend it's life.

• Acid solution level in each battery cell should be even

with bottoms of vent wells. Add only distilled or iron free

water if necessary. Do not overfill.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep vent caps tight and small vent holes in caps open.

,Recharge at 6 amperes for 1 hour°

TO CLEAN BATTERY AND TERMINALS -

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

• Remove terminal guard.

•Disconnect BLACK battery cable first then RED bat-

tory cable and remove battery from tractor_

• Wash battery with solution of four tablespoons of

baking sodato one gatlon of watero Be careful notto get

the soda solution into the cel]s.

• Rinse the battery with plain water and dry°

,C1eanterminals and battery cable ends with wire brush

until bright.

"Coat terminals with grease or petroleum jelly.

•Reinstall battery (See "iNSTALL BATTERY" in the

Assembly section of this manual).

CUT AWAY VIEW CAP

WELL

CELL ACID

LEVEL

FIG. 12

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary° The belts are not

adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent o!1 rated with API service

classification SG. Select the oil s SAE viscosity grade

according to your expected operating temperature.

ISAE VISCOSITY G_DES I,_o' o' ,_o' _. 40. _0' ,_,

"o .=c, -_'o" ._a" _" 1'o' 20" _'.. ,,o_

TEMPERATURE RAJ_GE A,NTICIPATEID BEFORE Nt_._'TOIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30, etc.

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used aboe

32°C. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.

Change the oil after the first two hours of operation and

every 25 hours thereafter or at least once a year if the

tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of continuous use. Tighten

oil fill cap/dipstick securely each time you check the oil

level.

TO CHANGE ENGINE OIL (See Fig. 13)

Determine temperature range expected before oil change.

All oil must meet API service classification SG.

• Be sure tractor is on level surface.

• Oit will drain more freely when warm°

• Catch oil in a suitable container.

•Remove oil fill dipstick. Be carefut not to allow dirt to

enter the engine when changing oil.

•Remove drain plug

• After oil has drained completely, replace oil drain plug

and tighten securely.

• Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual.

• Use gauge on oit fill dipstick for checking level. Be sure

dipstick cap is tightened securely for accurate reading°

Keep oil at "FULL" line on dipstick.

TRANSAXLE COOLING

Keep transaxte free from build-up of dirt and chaff which

can restrict cooling_

OIL FILL

OIL DRAIN PLUG

FIG. 13

AIR FILTER FOAM PRE-CLEANER (See Fig.

14)

Your engine will not run properly and may be damaged by

using a dirty air filter° Clean the foam pro-cleaner element

after every 25 hours of operation, more often if used in very

dusty, dirty conditions,

•Remove knob and cover,

, Remove cartridge nut and replace cartridge.

• Reassemble and tighten securely.

NOTE= Do not attempt to clean or oil the paper cartridge.

Replace paper cartridge once a year or after every 100

hours of operation, more often if used in very dusty, dirty

conditions_

•Wash foam pre-cleaner in liquid detergent and water.

•Wrap foam pre-cleaner in cloth and squeeze dry.

°Lightly coat foam pro-cleaner with clean engine oil.

Squeeze in towel to remove excess oil. Do not satu-

rate.

,Install foam pre-cleaner over paper cartridge°

•Reassemble cover and secure with knobs,

COVER

KNOB

FIG. 14

AIR SCREEN (See Fig. 15)

The englne air screen must be kept free of dirt and chaff to

prevent engine damage from overheating. Clean with a

wire brush or compressed air to remove dirt and stubborn

dried gum fibers.

ENGINE COOLING FINS (See Fig. 15)

Remove any dust, dirt or oil from engine cooling fins to

prevent engrne damage from overheating.

• Remove oil fill dipstick and cover opening to prevent

entry of dirt

•Remove screws from blower housing and lift housing

off engine.

• Remove the screws securing the starter housing and

lift housing off engine,

•Use compressed air or stiff bristle brush to thoroughly

clean engine cooling fins.

•To reassemble, reverse above procedure.

BLOWER HOUSING

SCREWS

AIR SCREEN

STARTER

HOUSING

OIL FILL

DIPSTICK

ENGINE COOLING FINS

SPARK

PLUG

FIG. 15

MUFFLER

inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage,

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

comes first. Spark plug type and gap setting are shown in

PRODUCT SPECIFICATIONS on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 16)

The fuel filter should be replaced once each season. If fuet

filter becomes clogged, obstructing fuel flow to carburetor,

reptacement is required.

•With engine coot, remove filter and plug fuel line

sections.

•Place new fuel filter in position in fuel line.

.Be sure there are no fuel line leaks and clamps are

properly positioned.

• immediately wipe up any spilled gasoline.

CLAMP

FIGo t6

CLEANING

*Clean engine, battery, seat, finish, etc. of all foreign

matter.

•Keep finished surfaces and wheels free of all gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax°

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air fi{ter and

carburetor are covered to keep water out. Water in engine

can result in a shortened engine fife,.

SERVNCE AN ADJUSTMSNTS

.._==H..u= ...11.. N==u,i i., u=

i.u.,. =

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

° Depress clutch/brake pedal fully and set parking brake.

. Place gearshift lever in "NEUTRAL" position.

. Place attachment clutch in "DISENGAGED" position.

Turn ignition key "OFF" and remove key.

Make sure the blades and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

TRACTOR

TO REMOVE MOWER (See Fig. 17)

Mower wiltbe easier to remove from the rightside of tractor,

•Place attachment clutch in "DISENGAGED" position.

• Move attachment lift lever forward to lower mower to its

lowest position.

•Roll belt off engine pulley.

• Disconnect clutch rod from clutch lever by removing

retainer spring,

• Disconnect suspension arms from rear deck brackets

by removing retainer springs_

, Disconnect front links from deck by removing retainer

springs_

• Raise lift lever to raise suspension arms. Slide mower

out from under tractor,

IMPORTANT; iF AN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE TRACTOR, TIdE

R.H, AND Loll, SUSPENSION ARMS MUST BE REMOVED

FROM TRACTOR.

TO INSTALL MOWER (See Fig. 17)

• Raise attachment lift lever to its highest position°

•Slide mower under tractor with discharge guard to right

side of tractor.

• Lower lift lever to its lowest position.

. Install mower in reverse order of removal instructions.

NOTE: The mower clutch rod has a trunnion that has been

preset at the factory for optimum mower performance. DO

NOT MOVE THE TRUNNION ON THE CLUTCH ROD. If

for any reason the trunnion has been moved on the clutch

rod, it must be reset to correct position (parallel with clutch

rod) and measure 10-11/32" (Check dimension on edge of

flat work surface as shown)

Be sure to tighten trunnion nut securely against trunnion

after making any adjustments.

TRUNNION

RETAINER

SPRINGS

SEE NOTE ABOVE

CORRECT

)_TRUNNION

POSITION

"_--PARALLEL

CLUTCH

ROD RETAINER

SPRING

RETAINER

SPRINGS

ENGINE

PULLEY

FIG. 17

SERVICE AN ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower' while tractor is parked on level ground or

driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3). If tires are

over or under inflated, you will not properly adjust your

mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19)-

You will need two (2) standard 2 x 4 short pieces of wood

to make the following adjustment. Similar blocks measur-

ing 1-1/2" thick may also be used_

o Raise mower with attachment lift control to allow two

(2) 1-1/2" thick blocks to be placed under rear edge of

mower directly behind mandrels..

FRONT-TO-BACK ADJUSTMENT (See Figs_ 20 and 2'1) -

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE.

To obtain the best cutting results, the mower housing

should be adjusted so that the front is approximately 1/4" to

3/4" lower than the rear when the mower is in its highest

position.

Check adjustment on right side of tractor. Measure dis-

tance"D directly in front and behind the mandrel at bottom

edge of mower housing as shown.

Lower mower deck to its lowest height of cut posit!on

(See 'q'O ADJUST MOWER CUTTING HEIGHT' in

Operation section of this manual)_

On both sides of tractor, loosen, but do not remove, the

fasteners securing the adjustable pivot brackets to

frame. Both brackets must be loose enough to move

freely.

Pull down firmly on suspe_'sion arm to remove any

slack in pivot bracket and h_ld while tightening rear

fastener first to secure. Tighte, remaining fastener°

Repeat procedure on other side of tractor.

Raise mower with attachment lift control and remove

blocks from under mower°

PLACE TWO (2) 1_1/2" THICK BLOCKS UNDER REAR EDGE OF

DECK (Usewood2x4'sorequivalent)

MOWERMUSTBE|N LOWESTHEIGHTOFCUTPOS_N

FIG. 18

ADJUSTABLEPIVOT

BRACKET

SUSPENSION ARM,

FASTENERS

PULLDOWN AND

_GHTEN REAR

FASTENER FIRST

Before making any necessary adjustments, check that

both front links are equal in length. Both links should

be approximately 10-3/8 ",

=If links are not equal in length, adjust one link to same

length as other link1

o To tower front of mower loosen nut "E" on both front

links an equal number of turns..

,When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nuts "F" against trunnion on both front

links.

•To raisefrontof mower, loosen nut "F"from trunnion on

both front links. Tighten nut "E" on both front links an

equal number of turns°

- When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nut "F" against trunnion on both front links.

• Recheck side-to_side adjustment.

MANDREL

FIG. 20

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT"E"

FRONTUNKS TRUNNION

FIG. 19 19 FIG. 21

SERVHCE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 22)

The mower blade drive belt may be replaced without tools

Park the tractor on level surface_ Engage parking brake.

For assistance, there is a belt installation guide decal on the

mower housing.

BELT REMOVAL-

.Place attachment clutch in "DISENGAGED" position_

. Move attachment lift lever forward to lower mower to its

lowest position,

• Roll belt off engine puIiey.

° Disconnect R_H_suspension arm from rear deck bracket

by removing retainer spring.

° Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower°

BELT INSTALLATION -

• Install new belt in reverse order of removal,

° Make sure belt is in all pulley grooves and inside all belt

guides°

MANDREL RoHoSUSPENSION ARM ENGINE PULLEY

PULLEY

PULLEYS

RETAINER

SPRING

MANDREL

PULLEY

WITH PARKING BRAKE "ENGAGED"

NUT 'A"

JAM NUT

OPERATING

ARM

FIG. 23

TO REPLACE MOTION DRIVE BELT (See

Fig. 24)

Park the tractor on level area. Engage parking brake_

For assistance, there is a belt installation guide decal on

bottom side of ieff footrest.

• Remove mower (See "TO REMOVE MOWER" in this

section of this manual).

. Remove belt from stationary idler and clutching idter.

• Remove beit from engine pulley,

• Roll belt over top of transaxle pulley,

• Install new belt by reversing above procedure.

IMPORTANT: REPLACE ONLY WITH BELT LISTED

IN THES MANUAL,

CHASSIS

FIG. 22

TO ADJUST BRAKE (See Fig. 23)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxle.

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage parking brake.

°Measure distance between brake operating arm and

nut "A" on brake rod.

•If distance is other than 1-1/2", disengage parking

brake, loosen jam nut and turn nut "A" until distance

becomes 1-1/2. Retighten jam nut against nut A,

•Engage parking brake and recheck distance_

• Road test tractor for proper stopping distance as stated

above_ Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary, Contact your nearest au-

thorized service center, 2O

PULLEY

STATIONARY

IDLER

FIG. 24

CLUTCHIN(

ENGINE

PULLEY

•i

SERVICE AND ADJUSTMENTS

L I,nm, , ,=l U lU ,1' I I,r,,ll_ ,, ,, ....................... ......................,,U I,I

TO ADJUST STEERING WHEEL ALIGNMENT TO START ENGINE WITH A WEAK BATTERY

if steering wheel crossbars are not horizontal (left to right) (See Fig. 26)

when wheels are positioned straight forward, remove steer- I ......................................

ingwheelandreassembteperinstructionsintheAssembly ICAUTION; Lead-acid batteries gener-

section of this manual ,_ ateexp|oslvegases, Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection

when around batteries,FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor If damage has occurred to affect the front

wheel toeqn or camber, contact your nearest authorized

service center,

TO REMOVE WHEEL FOR REPAIRS (See

Fig. 25)

•Block up ax{e secure{y,

• Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do "

not lose)

• Repair tire and reassemble

• On rear wheels on{y: align grooves in rear wheel hub

and axle Insert square key,

• Replace washers and snap retaining ring securely in

axle groove, TO

• Replace axle cover

tf your battery is too weak to start the engine, it should be

recharged. If "jumper cables" are used for emergency

starting, foliow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A

12 VOLT NEGATIVE GROUNDED SYSTEM, THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

WASHERS

RETAINING

RING

AXLE COVER

'_ SQUARE KEY

(REARWHEELONLY)

FIG. 25

Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis

Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

Connect the other end of the BLACK cable to a good

CHASSIS GROUND, away from fuel tank and battery.

REMOVE CABLES, REVERSE ORDER -

BLACK cable first from chassis and fully charged

battery

RED cable last from both batteries

POSITIVE TERMINAL NEGATIVE TERMINAL

CHARGED

BATTERY

POSITIVETERMINAL NEGATIVE TERMINAL

FIG. 26

TO REPLACE FUSE (See Fig. 27)

Replace with 30 amp automotive-type plug-in fuse, The

fuse holder is iocated in the engine compartment, directly

in front of the dash_

SERVICE AND ADJUSTMENTS

TO REMOVE HOOD AND GRILL (See Fig. 28)

..................... llUln uillll, ii i

I_ CAUTION: Muffler Is hot. Be careful

I_ when removing retainer springs from !

I,oo pivo,brackets

FUSE

G' HOLDER

FIG. 27

TO REPLACE HEADLIGHT BULB

•Raise hood,'

• Pull bulb holder out of the hole in the backside of the

grill.

. Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running or prevent it from starting

• Check wiring Seethe e{ectrica] wiring diagram inthe

Repair Parts section of this manual

•Raise hood.

. Unsnap headlight wire connector.

• Remove retainer springs from hood pivot brackets.

• Stand in front of tractor. Grasp hood at sides, tilt

forward and lift off of tractor

• To reinstall, slide hood pivot brackets into slots in

frame. Repiace retainer springs.

° Reconnect headlight wire connector and c_ose hood_

HEADLIGHT

WiRE

CONNECTOR

HOOD

REMOVE

RETAIN ER

SPRINGS

FIG, 28

SERVICE AN

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 29)

The throttle control has been preset at the factory and

adjustment should not be necessary, Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

• With ,engine,not, running_, move throttle control lever

from SLOW to CHOKE position. Slowly movelever

from "CHOKE" to "FAST" position.

• Checkthat holes"A" in governor control lever and hole

in governor plate line-up if holes "A" are not aligned,

loosen clamp screw and move throttle cable until ho_es

are aligned. Tighten clamp screw securely.

GOVERNOR

CONTROLLEVER GOVERNOR

CONTROL PLATE

HOLES"A" CLAMP

SCREW THROTTLE

CABLE

ulll illlllll

ADJUSTMENTS

FINAL SETTING -

• Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift/motion

control lever in "NEUTRAL" position.

• Move throttle control lever to "SLOW" position. With

finger, rotate and hold throttle lever against idle speed

screw, Turn idle speed screw to attain 1750 RPM.

• While still holding throttle lever against idle speed

screw, turn idle mixture valve In (clockwise) until en-

gine begins to die and then turn out (counterclockwise)

until engine runs rough. Turn valve to a point midway

between those two positions. Release throttle lever.

ACCELERATION TEST -

• Move throttle control lever from "SLOW" to "FAST"

position, if engine hesitates or dies, turn idle mixture

valveout (counterclockwise) 1/Sturn, Repeattest and

continue to adjust, if necessary, until engine acceler-

ates smoothly

High speed stop is factory adjusted. Do not adjust -

damage may result

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED OVERSPEEDING THE ENGINEABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE.GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEARESTAUTHORIZED SERVICE CENTER, WHICH HAS

PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY

NECESSARY ADJUSTMENTS,

FIG. 29

TO ADJUST CARBURETOR (See Fig. 30)

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust*

ment may be required to compensate for differences in fuel,

temperature, altitude or load. ff the carburetor does need

adjustment, proceed as follows:

In general, turning idle mixture vafve in (clockwise) de-

creases the supply of fuel to the engine giving a leaner fuel/

air mixture. Turning the idle mixture valve out (counter-

clockwise) increases the supply of fuel to the engine giving

a richer fuel!air mixture.

IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND

THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS

TURNED IN TOO TIGHT.

PRELIMINARY SETTING -

• Air cteaner assembly must be assembled tothe carbu-

retor when making carburetor adjustments.

• Be sure the throttle control cable is adjusted properly

(see above).

• With engine off turn idle mixture valve in (clockwise)

closing it finger tight and then turn out (counterclock-

wise) 1 fullturn.

THROTTLE IDLE SPEED

LEVER SCREW

IDLE MIXTURE

VALVE

FIG, 30

STORAGE

iI,, , .... iiiii ii i I ,,i,1,,, ,i ,i ................. iiiii i

Immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

more.

CAUTION: Never store the tractor with

gasoline In the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing In any enclosure.

TRACTOR

Remove mower from tractor for winter storage_ When

mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etc_ Store in a

clean, dry area.

°Clean entiretractor (See "CLEAN1NG" in the Customer

Responsibilities section of this manual).

• Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual)

,Lubricate as shown in the Customer Responsibilities

section of this manual°

• Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving partsfordamage, breakage

and wear. Replace if necessary.

•Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE.

• Drain the fuel tank.

• Start the engine and let it run until the fuel lines and

carburetor are empty.

.Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

•Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer,

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil. (See "ENGINE" in the Customer Responsibilities

section of this manual).

BATTERY

• Fully charge the battery for storage_

•After a period of time in storage, battery may require

recharging.

• To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual).

• After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

• Be sure battery drain tube is securely attached.

CYLINDERS

• Remove spark pfug(s).

• Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn ignitionkey to"START" position for a few seconds

to distribute oilo

. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

•Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

°If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

TROUBLESHOOTmNG POmNTS

CAUSE CORRECTION

PROBLEM

Will not start

i....

Hard to start

i, ,i i,l,,irl,

Engine will not turn over

Engine clicks but will not

start

Loss of power

ILL_

Excessive vibration

1 Out of fuel.

2 Engine not"CHOKED" properly.

3. Engine ftooded.

4, Bad spark plug_

5, Dirty air filter,

6. Dirty fuel fitter.

7. Water in fuel

8. Loose or damaged wi_ng,,

9. Carburetor out of adjustment_

10. Engine valves out of adjustment.

l ll,i i,i r,,ll ,,,i

1. Dirty air filter.

2Bad spark plug.

3 Weak or dead battery

4, Dirty fuelfilter,,

5 Stale or dirty fuel.

6. Loose ordamaged widngo

7. Carburetor out of adjustment.

8Engine valves out of adjustment.

1. Clutch/brake pedalnot depressed

2. Attachment clutchis engaged.

3. Weakordead battery.

4, Blown fuse.

5, Corroded battery terminals.

6Looseordamaged wiring°

7 Faultyignitionswitch.

8. Faultysolenoidorstarter.

9. Faulty operator presence switch(as).

1 Weak or dead battery,

2. Corroded battery terminals.

3. Loose or damaged wiring_

4. Faulty solenoid or starter.

1- Cuing too much grass/too fast.

2. Throttle in "CHOKE" position,

3. Build-up of grass, leaves and trash under mower,

4 Dirty air filter.

5 Low oi! _eveild!rty oil

6 Faulty spark plug,

7 Dirty fuel filter.

8o Stale ordirty fuel

9- Water in fueL.

10. Spark plug wire loose,

11. Dirty engine air screeninns.

12 Dirty/c_ogged muffler.

13- Loose or damaged wiring.

14. Carburetor out of adjustmenL

15. Engine valves out of adjustment

t- Worn, bent orlooseblade.

2. Bent blade mandrel.

3 Loose/damaged part(s).

1. Fill fuel tank.

2. See =TO START ENGINE" in Operation section,

3_ Wait several minutes before attempting to start,

4. Replace spark plug.

5, Cteantreplace airfilter,

6. Replace fue! tilter

7. Drain fuel tank and carburetor, refill tank w_th fresh

gasoline and replace fuel filter.

8. Check all wiring,

9. Contact Sears Service Center/Department

10, Contact Sears Service CentedDepartmenL

I. Clean/replace air filter.

2. Replace spark plug.

3. Rechargeorreplace battery.

4. Replace fuel filter.

5. Drain fuel tankand rel]ll with lresh gasoline.

6. Check all wlringo

7. Contact Sears Serv}ce CentedDepartmenL

8. Contact Sears Service CentedDepartment.

1. Depress clutchlbrake pedal

2. Disengage attachment clutch.

3, Recharge or replace battery,.

4. Replace fuse-

5. Clean battery terrains[so

6. Check all wiring,

7. Check/replace ignil_onswitch.

8 Check/topless solenoid or starter

9, Contact Sears Service CentadDepartment.

1. Recharge or replace ba[tery.

2o Clean battery terminals.

.3. Check all wiring.

4. Check/replase solenoid orstarter.

1Set in "Higher Cut" position/reduce speed.,

2 Adjust threttTe contmI.

3. Clean underside of mower housing.

4. Clean/replace air filter.

5. Check oil levellchange oil

6. Clean and regap orchangs spark plug.

7. Replace fuel 51tar.

8, Drain fuel tank and refill with fresh gasoline,

9. Drain fuel tank and carburetor, refill tank with frs_h

gasoline and replace fuel filter.

10, Connect and tighten spark plug wire.

11. Clean engine air soreenifins.

12, Clean/replace muffler.

13, Check al! wiring

14, Contact Sears Service Center/Department.

15. Contact Sears Service Center/Department,

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3Tighfen loose part(s). Replace damaged parts.

.ll.".....n..u .......... .i_ I_ u ..... lurnl.u....i.n n .

TROUBLESHOOTBNG POINTS

,,p.l,.i .........i. i.......i........ i..

CAUSEPROBLEM

Engine conUnues to run

when operator leaves seat

with attachment clutch

engaged

Poorcut-uneven

Mower bladeswlll not

rotate

Poor grass discharge

Headlight(s) not worldng

(if so equipped)

,n,,,,ull=,,,,,,, i , ,

Battery willnot charge

Engine "backfires"

when turning engine

"OFF"

i............... i,,,,,,ll,,,i,,, i,,,n, ,,

Faulty operator-safety presence control system.

1. Worn, bent orloose blade,

2. Mower deck not level.

3, Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Obstruction in clutch mechanism.

2. Wain/damaged mowerdnve belt,

3, Frozen idler pulley

4, Frozen blade mandrel

t Engine speed too slow

2o Travel speed too fast

3. Wet grass

4, Mower deck not level

5, Low/uneven tire air pressure

6Worn, bent or loose blade

7 Buttdup of grass, leaves and trash under mower.

8,. Mower dr;ve belt worn,

9 Blades improperly instafled,

10 improper blades used

t 1. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Switch is "OFF".

2. Bulb(s) bumedout.

& Faulty light SwitCh,r

4. Loose or damaged wiring

5, Blown fuse.

1 Bad battery ceil(s)

2, Poor cable connections

3. Faulty regulator (if so equipped).

4. Faulty alternator

Engine throttle control not set at "SLOW'

posilion for 30 seconds before stopping engine,

'' i

CORRECTION

1. Check wiring, switches and connections. I1not

corrected, contact Sears Service Center/Department.

1. Replace blade. Tighten blade boil

2. Level mower deck,

3. Clean underside of mower housing°

4 Replace blade mandrel.

5, Clean around mandrels to open vent hotes_

1, Remove obstruction_

2. Replace mower drive belt.

3Replace idler pulley.

4. Replace blade mandrel,

1Race threlt[e control in "FAST" position.

2. Shift to slower speed.

& Allow grass to dry before mowing.

4 Level mower deck,

5Check tires for proper air pressure.

6 Rep]acetsharpen blade, Tighten blade bolt.

7 Clean underside of mower housing.

8. Replace mower drive bell

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11, Clean around mandrels to open vent holes.

1"rum switch "ON",

2. Replace bulb(s),

3Checldrepiace light switch,

4. Check wiring and connections.

5. Replace fuse.

1, Replace battery.

2. Check/clean all connection&

3 Replace regulator,

4, Replace alternator,

Move throttle control to 'SLOW' positionand allow

toidle for30 seconds belore stepping engine_

SCHEMATIC

12 HP 38" TRACTOR = - MODEL NUMBER 9! 7.255561

111°

RED 01110

BATTERY

RED

WHITE

IGNITION SWITCH

FUSE30 AMP.

..... ,

.Eo ©I

Ia |

I ...... I 'I

I I I

l {,_,_i I l {

I...... ]1 t f

I II ,

CLUTC_BRAKE _____ _'

(PEDAL UP)

BLACK ] ATT'MENT CLUTCH

(CLUTCH OFF)

BLACK

SOLENOID

BLACK

(_ IGNITIONUNIT

STARTER i

RED

I ......... |

I _ BLACK

SEAT

SWITCH

(NOT OCCUPIED)

IGNITION SWITCH

POSITION CIRCUIT

OFF M+ G

ON B+ L

START B + S

___ SPARK

PLUG

ALTERNATOR

3@AMPS3600RPMDC_ 20 VOLTS AC (M_N,)

(BATTERY IN UN_

"_ SAMPS ALTERNATOR

1_ VOLTS AC 0 3600 RPM.,

NOTE

YOUR TRACTOR IS EQUIPPED

WITH A SPECIAL ALTERNATOR

SYSTEM THE LIGHTS ARE NOT

CONNECTED TO THE BATTERY,

BUT HAVE THEIR OWN

ELECTRICAL SOURCE.

BECAUSE OF THIS, THE BRIGHT-.

NESS OF THE LIGHTS WILL

CHANGE WiTH ENGINE SPEED.

AT IDLE THE LIGHTS WILL DIM.

AS THE ENGINE IS SPEEDED UP,

THE LIGHTS WILL BECOME

NON-REMOVABLE _ REMOVABLE

CONNECTIONS CONNECTIONS

THEIR BRIGHTEST. WIRING INSULATED CLIPS

NOTE: If wiring insulated clips were re-

moved for servicing of unit, they should

be replaced to properly secure your wiring.

REPAIR PARTS

12 HP 38" TRACTOR = - MODEL NUMBER 917.255561

ELECTRICAL

A B C

@ 12 13 18

@14

32 33

t I

34 19

[

REPAIR PARTS

12 HP 38" TRACTOR --MODEL NUMBER 917.255561

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 t21265X

2 STD365402

3 124211X

4 132017

5 4207J

6 132202

7 4799J

8 129965

9 109596X

10 109081X

11 STD551125

12 73350400

13 74780408

14 STD551225

15 STD541425

16 131563

17 109553X

'18 STD601005

19 104445X

20 STD601005

2t 121305X

22 121264X

23 74760412

24 STD551025

25 STD551125

26 STD541025

27 t09310X

28 108824X

29 109238X

30 123620X

31 110712X

32 127441X

33 7662J

34 108236X

35 STD601005

36 130890

37 STD601005

Battery

Switch, Ignition

Nut, Ignition

Harness, Ignition

Cabte, Ground

Cable, Battery

Box, Battery

Clamp. Hose

Solenoid

Washer, Lock 1/4

Nut, Hex, Jam 1/4-20 UNC

Bott, Hex Head, Fin.

l/4-20 UNC x 1/2 Grade 5

Washer, Lock, External Tooth 1/4

Nut, Hex, Keps 1/4-20 UNC

Cover, Terminal

Switch, Interlock, Clutch

Screw, Hex Head, Self-Tapplng

#10-24 UNC x 1/2

Switch, Interlock, Clutch

Screw, Hex Head, Self-Tapping

#10-24UNC x 1/2

Switch, Plunger

Cap, Battery

Bolt, Hex Head 1/4-20 UNC x 3/4

Washer 9/32 x 5/8 x 16 Gauge

Washer, Lock, Heavy Helical Spring 1/4

Nut, Hex, Fin. 1/4-20 UNC

Key, Ignition

Fuse, 30 Amp

Tube, Plastic

Cover, Key Switch

Switch, Light

Harness, Light Socket

Bulb, Light

Bracket, Clutch Switch

Screw, Hex Head, Self-Tapping

#I0-24UNC x 1/2

Bracket Switch interlock

Screw, Hex Head, Self-Tapping

#10-24UNC x t/2

NOTE: All component dimensions given in U.S inches

1 inch = 25.4 mm

REPAURPARTS

12 HP 38" TRACTOR - -MODEL NUMBER 917.255581

CHASSIS AND ENCLOSURES

lo _'._

13\

REPAIR PARTS

12 HP 38" TRACTOR -= MODEL NUMBER 917.255561

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 135034

2127866

3 17490612

4 STD523707

5 STD541437

6 124465X014

7 17490608

8 2751R

9 123042X012

10 5479J

11 '122795X

12 t21794X

13 124031X012

14 17490608

15 74180512

t6 STD541431

17 131445X417

18 126938X

19 STD512505

20 STD551125

21 122933X

22 124479X

23 4921H

24 STD523707

25 19131312

26 STD541437

27 17490608

28 123915X

29 124029X

30 109872X417

31 109873X

32 17490612

33 105476X417

34 '105475X417

35 STD533707

36 STD541437

38 '134618

39 134617"

40 72140606

50 STD541437

Chassis Assembly

Drawbar

Screw, Thd., Rol!. 3t8-16 x 3/4

Bolt, Hex, Fin. 3/8-16 UNC x 3/4

Nut, Crownlock 3/8-'16 UNC

Saddle

Screw, Thd. Roll 3/8-16 x 1/2

Clip, Fuel Line

Dashboard

Plug, Button

Panel, Dash, LH

Cover, Access

Panel, Dash, RH

Screw, Thdo, Roll. 3/8-16 x 1/2

Screw, Machine, Truss Head

5/16-18 UNC x 3/4

Nut, Hex, Keps 5/'16-18 UNC

Hood Assembly

Bumper, Hood

Bolt, Hex, Fin. 1/4-20 UNC x 1/2

Washer, Lock, Heavy Helical Spring 1/4

R_et, Ratchet, Nylon

Washer, Nylon

Retainer, Spring

Bolt, Hex, Fin. 3/8-16 UNC x 3/4

Washer 13/32 x t3/16 x 12 Gauge

Nut, Crownlock 3/8-16 UNC

Screw, Thd. Roll. 3/8-16 x 1/2

Grill

Lens, Headlight Bar, Clear

Fender

Bracket, Fender

Screw, Thd., Roll 318-16 x 3/4

Footrest, Perforated, LH

Footrest, Perforated, RH

Bolt, Carriage 3/8-16 x 3/4

Nut, Crownlock 3/8-16 UNC

Bracket Assembly, Pivot, Mower, Rear, LH

Bracket Assembly, Pivot, Mower, Rear, RH

Bolt, Carriage 3/8-16 x 3/4

Locknut, Hex, with Washer Insert

3/8-16 UNC

NOTE: All component dimensions given in U,S. inches

! inch = 25_4 mm

REPAUR PARTS

12 HP 38" TRACTOR = = MODEL NUMBER 917.255561

DRIVE D

75 74

_ _:::_ . 70

41 42 _63

38 42 _.,...64

39 _ 62 50

910

28 <

| 1 29

:7 36

A B C D E F G

71 18 61 67

(_ 72 _19 _)60_ 68

@ 33

45 44

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.255561

DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPT;ON

1 120897X

2 110422X

3 123666X

4 12000028

5 121520X

6 17490512

7 106919X

8 124461X

9 19151216

10 STD561210

1'1 105701X

12 19091210

13 7'1040412

14 STD551125

15 STD523727

16 STD541437

17 121520X

18 STD523707

19 STD541437

20 17490512

21 106933X

22 131867

23 STD541437

24 STD541237

25 106888X

26 STD551037

27 STD561210

28 128904

29 124236X

30 109167X

31 127275X

32 STD523707

33 STD541437

34 122424X

35 120183X

36 STD551062

37 STD571810

38 123674X

Transaxle, Dana, 5 Speed, 39

Model Number 4360-06 40

Spring, Brake Return, Transaxle 4'1

Pulley, Transaxle 42

R}ng, Retainer 43

Strap, Torque 44

Screw, Hex Head, Thd. Roll. 45

5/16-18 x 3/4 46

Plate, Shift 47

Rod, Shifter 48

Washer !5/32 x 3/4 x 16 Gauge 49

Pin, Cotter 1/8 x I 50

Washer, Shift Plate 51

Washer 9/32 x 3/4 x 10 Gauge 52

Bolt, Hex Head, Fin. 53

1/4-28 UNFx 3/4 Grade 8 54

Washer, Lock, Heavy Helical Spring 55

1/4 56

Bolt, Hex, Fin° 3/8-16 UNC x 2-3/4 57

Nut, Crownlock 3/8-16 UNC 58

Strap, Torque 59

Bolt, Hex, Fin. 3/8-16 UNC x 3/4 60

Nut, Crownlock 3/8-16 UNC 61

Screw, Hex Head, Thd. Rollo

5/16-18 x 3/4 62

Knob, Round 63

Rod, Brake 64

Lccknut, Hex, with Washer Insert 65

3/8-16 UNC

Nut, Hex, Jam 3/8-I6 UNC 66

Spring, Brake Rod 67

Washer 13/32 x 13/16 x 16 Gauge 68

Pin, Cotter 1/8 x 3/4 69

Rod, Parking Brake 70

Cap, Parking Brake, Red 71

Bracket, Transmission 72

Keeper, Belt, LH 73

Bolt, Hex, Fin.. 3/8-16 UNC x 3/4 74

Nut, Crownlock 3/8-16 UNC 75

Shaft Assembly, Foot Pedal 76

Bearing, Nylon 77

Washer 21/32 x 1 x 16 Gauge 78

Pin, Roll 3/16 x 1

Pulley, Idler, Flat

STD523727

4470J

109070X

19131312

STD541437

105706X

110812X

12000039

127783

123789X

123205X

STD523715

STD541437

STD55!037

105710X

STD561210

105709X

STD561210

125907X

t27274X

136715

1913'1312

1749O612

8883R

134825

7'1170764

STD551143

129921

STD523710

19t31312

STD541437

134683

STD523710

19132012

STD541437

109502X

121749X

STD581075

123583X

121748X

Bolt, Hex, Fin.. 3/8-16 UNC x 2-3/4

Spacer, Split

Keeper, Belt Retainer

Washer 13/32 x 13/16 x '12 Gauge

NUt, Crownlock 3/8-16 UNC

Bearing, Nylon

Washer, Hardened

Ring, Klip

Pulley, Idler, V-Groove

Bellcrank Assembly

Retainer, Belt

Bolt, Hex Head 3/8-16 UNC x 1-1/2

Nut, Crownlock 3/8-16 UNC

Washer 13/32 x 13/16 x 16 Gauge

Link, Clutch

Pin, Cotter 1/8 x 3/4

Spring, Return, Clutch

Pin, Cotter 1/8 x 3/4

V-Belt, Ground Drive

Keeper, Belt, RH

Retainer, Belt, Chassis, LH

Washer 13/32 x 13/16 x 12 Gauge

Screw, Hex Head, Thd. Roll.

3/8_16 x 3/4

Cover, Pedal

Pulley,. Engine

Bolt, Hex 7/16-20 x 4 Grade 8

Washer, Lock, Heavy Helical Spring

7/16

Keeper, Belt, Engine, LH

Bolt, Hex, Fin. 3/8-16 UNC x 1

Washer 13/32 x t3/16x 12 Gauge

Nut, Crownlock 3/8-16 UNC

Guide, Mower Drive Belt, RH

Bolt, Hex, Fin. 3/8-'16 UNCx 1

Washer 13/32 x 1-1t4 x 12 Gauge

Nut, Crownlock 3/8-16 UNC

Spacer, Split

Washer 25/32 x 1-1/4 x 16 Gauge

E-Ring

Key, Square 2.0 x .1845/.1P'35

Washer 25/32 x 1-5/8 x 16 Gauge

NOTE: All component dimensions given in UoS_inches

1 inch = 25A mm

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917,255561

STEERING ASSEMBLY

KEY PART

NOo NO, DESCRIPTION

t 133741

2 131450

3 135227

4 135228

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

!0 130468

!1 STD551137

12 73610600

13 110438X

14 74011056

15 73601000

16 132624

t7 132614

18 57079

19 124035X

20 126684X

21 STD551125

22 71070410

23 127501

24 109816X

25 t24036X

26 12000029

27 124034X

28 6266H

29 17490612

30 STD551t37

31 73610600

32 130465

33 126847X

34 19131416

35 STD561210

36 132196

37 STD611005

38 133742

39 19133808

40 STD541537

41 104820X

42 124417X

43 121749X

44 121748X

45 12000029

46 121232X

Steering Wheel

Axle Assembly, Front

Spindle Assembly, LH

Spindle Assembly, RH

Bearing, Thrust

Washer 25/32 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-t/4 x 16 Gauge

Ring, Klip

Bearing, Steering Column

Link, Drag

Washer, Lock, Heavy Helidal Spring 3/8

Nut, Hex, Fin. 3/8-24 UNF

Spacer, Bearing, Front Axle

Bolt, Hex Head 5/8-11 UNC x 3-1/2

Locknut, Hex, Jam, with Washer Insert

5/8-11 UNC

Pin, Axle 5/8 x t.55/1.54

Shaft Assembly, Steering

Washer, Thrust .515 x,750 x .033

Support, Shaft

Washer, Shim 1/4 x 5/8 x .062

Washer, Lock, Heavy Helical Spring 1/4

Screw, Hex Socket Head

I/4-20 x 5/8

Shaft Assembly, Pittman

Nyliner, Snap-in

Bracket, Steering

Ring, Klip

Gear, Sector

Bearing, Thrust

Screw, Thd, Roflo 3/8-16 x 3/4

Washer, Lock, Heavy Helical Spring 3/8

Nut, Hex, Fin. 3/8-24 UNF

Rod, Tie

Bushing, Tie Rod

Washer t3/32 x7/8 x 16 Gauge

Pin, Cotter 1/8 x 3/4

Bushing, Steering

Screw, Self-Tapping #10-16 x 1/2

Insert, Steering Wheel

Washer 13/32 x 2-3/8 x 8 Gauge

Nut, Centerlock 3/8-24 UNF

Adaptor, Steering Wheel

Boot, Steering Shaft

Washer 25/32 x 1-1/4 x 16 Gauge

Washer 25/32 x 1-5/8 x 16 Gauge

Ring, Klip

Cap, Spindle

NOTE: All component dimensions given in UoSr inches

1 inch = 25.4 mm

REPAIR PARTS

12 HP 38" TRACTOR - = MODEL NUMBER 917,255561

SEAT ASSEMBLY

°L

/-.,. !....

%, _,- '1 w_

•,,. /

-,,,.,

{

A B C

@2=®4

_17

KEY PART

NO. NO.

1 12/436

2 126656X

3 STD523707

4 19131210

5 2751R

6 STD541437

7 124181X

8 17490616

9 19131614

10 131451

1! 121251X

12 121246X

13 121248X

14 72050411

15 121249X

DESCRIPTION

Seat

Bracket, Pivot, Seat

Boit, Hex, Fin. 3t8-16 UNC x 3/4

Washer 13/32 x 3/4 x 10 Gauge

Clip, Fuel Line

Nut, Crownlock 3/8-16 UNC

Spring, Seat

Screw, Thd, Roll. 3/8-16 x t

Washer 13/32 x 1 x 14 Gauge

Pan, Seat

Strip, Foam

Bracket, Switch Mounting

Bushing, Snap

Bolt, Carriage 114-20 x '1-3/8

Spacer, Split

KEY PART

NO, NO. DESCRIPTION

16 121250X

17 123976X

18 STD511005

19 73951000

2O 4171R

21 105529X

22 STD541431

23 74780814

24 19171912

25 127018X

26 STD551150

Spring

ocknut I/4 Grade 5

Screw, Slotted Pan Head

#10-32 x 1/2

Nut, Hex, Keps #10-32 UNF

Clip, Insulated

Bolt, Shoulder 5/16-18 UNC

Nut, Crowntock 5/16-I8

Bolt, Hex, Fin. 1/2-13 x 7/8 Grade 5

Washer 17/32 x 1-3/t6 x !2 Gauge

Bolt, Shoulder 5/16-18 x ,62

Washer, Lock, Heavy Helical Spring

1/2

NOTE: All component dimensions given in US. inches

1 inch = 254 mm

REPAIR PARTS

12 HP 38" TRACTOR - = MODEL NUMBER 917.255561

DECALS

9 18

6 204 7 8 8 7 3

14 11 17

KEY PART

NO. NO, DESCRIPTION

1 108456X

2 126685X

3 124490X

4 124489X

5 132674

6 133644

7 136329

8 108631X

9 t25880X

10 133796

tl 4900J

Decal, Operating Instruction

Decal, 12 HP IC, B&S, Engine

Decal, Craftsman, Hood, RH

Decal, Craftsman, Hood, LH

Decal, LT4000, Craftsman, Grill

Decal, Maintenance

Decal, 12 HP IC, Side Panel

Decal, It

Decal, Craftsman, Fender

Decal, Caution

Decal, Clutch/Brake

WHEELS & TIRES

KEY PART

NO. NO.

12 109199X

t3 105809X

14 130929

15 121343X

16 3713J

17 133179

18 132267

19 131265

20 133718

-- 135984

DESCRIPTION

Decal, V-Belt Drive Schematic

Decal, 5 Speed, 38", Chassis

Decal, Mower Drive Schematic

Decal Danger

Deca, Rotating Blades

Decal, Mower QC System

Decal, Craftsman, USA,

Steering Wheel Insert

Decat, Lightbox

Decal, 3 in One, Mower Deck

Manual, Owner's

KEY PART

NO. NO. DESCRIPTION

59t 92 Cap, Valve

65139 Stem, Valve

124'157X Tire, Front

59904 Tube, Tire, Front

(Optional, Service Item Only)

106732X361 Rim Assembly, Front

278H Fitting, Grease

9040H Bearing, Flange

106108X361 Rim Assembly, Rear

t23969X Tire, Rear

7152J Tube, Tire, Rear

(Optional, Service item Only)

104757X Cover, Axle

NOTE: All component dimensions given in U.S inches

1inch = 25,4 mm

"_ 37

REPAIR PARTS

12 HP 38" TRACTOR ..- MODEL NUMBER 917.255561

36 F 32

/,.=,,, ,,,,,,,,,.,,i ]1 .........

OPTIONAL EQUIPMENT I

Spark Arrester

=,,i ,,, ,,,=

D E F G H I J

_26_17_35 _ 24 _12_17_ 6

_1o

21 18

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.255561

ENGINE

KEY PART

NO. NO. DESCRIPTION

t 132759

2 17720410

3131951

1256t0X

101326L

17030808

7 STD551025

8 STD551125

9STD522510

I0 73220500

11 STD551131

12 71070510

13 125593X

14 13280324

15 13200300

16 STD551237

17 17490620

18 105736X

19 105839X

20 105838X

21 STD551025

22 123650X

23 128953

24 STD601005

25 124027X

26 17030808

27 105037X

29 121851X

30 127057X

31 109202X

32 123549X

33 123487X

34 t24028X

35 17490412

36 19091416

37 I01335K

38 ---

Control, Throttle

Screw, Hex Head, Thread Cutting

t/4-20 x 5/8

Engine, Briggs and Stratton,

12HP IC, Model Number 283707,

Type Number 0217-01

Muffler, Exhaust

Deflector, Mt_ler

Screw, Hex Head, Spiderlock

#8 x 1/2 AB

Washer 9/32 x 5/8 x 16 Gauge

Washer, Lock, Heavy Helical Spring I/4

Bolt, Hex Head, Fin. 1/4-20 UNC x 1

Nut, Hex, Fin. 5/16-18 UNC

Washer, Lock, Heavy Helical Spring 5/t6

Screw, Hex Cap Head 5/16-18 x 5/8

Gasket

Nipple, Pipe 3/8 NPT x 3

Elbow, Standard 90 °3/8-18 NPT

Washer, Lock, External Tooth 3/8

Screw, Thd., Roll. 3/8d6 x 1-1/4

Shield, Heat

Receptacle, 1/4 Turn

Rstainer, 1/4 Turn

Washer 9/32 x 5/8 x 16 Gauge

Stud, 1/4 Turn

Shield, Heat

Screw, Hex Head, Self-Tapping #10-24

UNC x 1/2

Shield, Heat, Hood

Screw, Hex Head, Spiderlock

#8 x t/2 A B

Strip, Foam

Arrestor, Spark

Strap, Hood

Tank, Fuel

Cap Assembly, Fuel Tank, Vented

Clamp, Hose

Bushing, Snap, Nylon, Fuet Line

Screw, Hex Washer Head, Thdo, Roll.

1/4-20 x 3/4

Washer 9/32 x 7/8 x 16 Gauge

Line, Fuel

Plug, Oil Drain

(Order From Engine Manufacturer)

NOTE: All component dimensions given in U.& inches

1inch =25,4 mm

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.255561

38" MOWER

.72 45

75 76 44

45 46

,55

REPAnRPARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.255561

38" MOWER

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 129365

2STD541431

3 STD533107

4 7631J

5It0485X

6 128774

7 129895

B'133172

9 127842

10 129962

11 STD551137

12 850857

13 128961

'14 106736)(

15 t06735X

16 105896X

17 110452X

18 106734X

19 19111016

20 105304X

21 128772

22 19111216

23 78158

24 STD624008

25 74600636

26 19131612

27 127218

28 73350800

29 130171

30 73800800

31 135388

32 135563

33 130833

34 134619

38 133840

39 129963

40 129206

41 73050900

42 131494

43 122052X

44 '19131612

Mower Housing Assembly 45

Nut, Crownlock 5/16-18 46

Bolt, Carriage 5/16-18 x 3/4 47

Runner, LH 48

Ball Bearing, Mandrel 49

Mandrel Housing, Vented 50

Ball Bearing 51

Shaft and Bearing Assembly 52

(includes Key Number 7) 53

Blade, Mower, High Performance 54

Washer, Hardened 55

Washer, Lock, Heavy Helical Spring 56

3/8 57

Bolt, Hex 3/8-24 x 1-1/4 Grade 8 58

Stripper, Mower, Vented 59

Shield, Deflector 60

Rod, Hinge 61

Bracket, Mower Deflector 62

Nut, Push 63

ring, Deflector 64

sher 11/32 x 3/4 x 16 Gauge 65

Cap, Sleeve 66

Runner, RH 67

Washer 11132 x 3/4 x 16 Gauge 68

Bolt, Mandrel 69

Retainer, Spring 70

Bolt, Hex Head 3/8-16 x 2-1/4 71

Washer t3/32 x I x 12 Gauge 72

Link, Front 73

Nut, Hex, Jam 1/2-13 74

Trunnion 75

Nut, Crownlock 1/2-13 76

Lift, Link, RH 77

Pin, Spring 5/16-3/4 78

Arm, Suspension, Rear 79

Link, Lift, LH 80

Idler Arm Assembly

Washer, Spacer -

Pulley, Mandrel, Single - -

Nut, Flangetock 9/16

Pulley, Idler, Flat

Spacer, Retainer 1-3/4

Washer 13/32 x I x 12 Gauge

STD541437

131290

133502

133503

120183X

122507X

105767X

125631X

122365X

t22364X

t22512X

122514X

STD581062

19211621

131288

131289

STD560907

133551

133504

STD5337t7

134666

73350600

133205

STD624003

127498

128759

133573

106932X

121748)(

12000029

128903

127845

127847

131870

130840

17490512

131455

130794

Nut, Crownlock 3/8-16

Belt

Spacer, Retainer

Stiffener, Idler Arm

Bearing Nylon

Lift Shaft Assemb y

Pin, Groove

Grip, Handle

Button, Plunger

Plunger, Lever

Spring

Rod, Lever

E-Ring

Washer 2"1/32 x 7/8 x 16 Gauge

Rod, Brake, RH

Rod, Brake, LH

Pin, Cotter 3/32 x 3t4

Rod, Pivot

Rod, Clutch, Secondary

Bolt, Carriage 3/8-16 x 1-3/4

Rod, Clutch, Primary

Nut, Hex, Jam 3/8-16

Trunnion 3/8-16

Retainer, Spring

Bushing

Spring

Arm, Clutch, Primary

Knob

Washer 25132 x 1-5/8 x 16 Gauge

Ring, Klip

Bolt, Shoulder

Keeper, Spring

Arm, Clutch, Secondary

Spring, Return "

Brake Assembly

Screw, Hex Head, Thd., Roll,.

5/'16-18 x 3/4

Mower Deck, Complete

Mandrel Assembiy (Includes Key

Numbers 5-8, !0-12, 39 and 41)

NOTE: All component dimensions given in UoS. inches

1inch = 25_4 mm

REPAIR PARTS

12 HP 38" TRACTOR -- MODEL NUMBER 917.255561

DANA TRANSAXLE .-MODEL NUMBER 4360-06

2O 21

38 9

56 55

iO 51

43*52

63 64 73 68

71 72

42 70

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.255561

DANA TRANSAXLE -MODEL NUMBER 4360-06

KEY PART KEY PART

NO, NO. DESCRIPTION NO, NO. DESCRIPTION

1 120458X

2 2274J

3 68003

4 105904X

5 105905X

6 t20460X

7 I20461X

8 120462X

120463X

120464X

120465X

120466X

83818

120467X

9 2286J

10 2267J

11 3413J

2233J

2232J

2231J

2230J

2229J

2228J

2227J

2226J

105906X

12 6725J

13 120415X

14 2257J

'15 110077X

16 110078X

17 105909X

18 105910X

19 105911X

20 I08976X

21 105913X

22 120468X

23 2242J

24 120469X

25 2244J

26 105916X

27 120470X

28 110070X

29 108977X

30 120405X

31 108980X

32 120406X

33 108455X

34 105923X

35 105925X

36 2232J

37 108978X

38 110079X

39 120471X

40 120472X

Housing, Upper 41 I05928X

Screw, Tapping, Large 42 t10084X

1/4-20 x .734 43 I08983X

Ball, Detent 105930X

Spring, Detent 105931X

Screw, Set 105932X

Shifter Assembly 3417J

O-Ring 106097X

*Washer, Plain .505 x °942 x .006 2264J

*Washer, Plain .505 x .942 x o010 106098X

*Washer, Plain .505 x .942 x.015 2265J

* Washer, Plain .505 x °942 x ,020 106586X

*Washer, Plain .505 x .942 x .026 106587X

*Washer, Plain .505 x .942 x .030 106588X

*Washer, Plain .505 x .942 x .040 2263J

Ring, Retaining 44 120473X

Ring, Retaining 45 105933X

*Washer, Plain .632x 1_00 x.0t0 46 124641X

*Washer, Plain .632 x 1.00 x .020 47 106589X

* Washer, Plain °632 x 1o00 x °026 48 120408X

* Washer, Plain .632 x 1.00 x .031 49 105937X

*Washer, Ptain .632 x 1o00x .036 50 105936X

*Washer, Ptain .632 x 1.00 x .041 51 2226J

*Washer, Plain .632 x 1o00x .046 52 2272J

*Washer, Plain _632 x 1o00x °050 53 2263J

* Washer, Plain °632 x 1.00 x .060 54 120474X

* Washer, Plain °632 x 1.00 x .082 55 110081X

O-Ring 56 105941X

Washer, Plain .632 x 1.38 x .046 57 110071X

Key, Woodruff,//9 58 120952X

Kit, input Shaft Assembly 59 110082X

Pinion, Bevel, t4 Teeth 60 120475X

Ring, Retaining 61 120476X

Chain, 24 Pitches 62 120961X

Bearing, Flange 63 7294J

Gear, Spur, 14 Teeth 64 108989

Coilar, Clutch 65 120953X

Key, Clutch 66 120954X

Key, Woodruff, #3 67 120955X

Shaft, Intermediate

Key, Woodruff, #61 68 t08992X

Ring, Retaining 69 108996X

Sprocket, 18 Teeth 70 120956X

Spacer 71 738I 0500

Gear, Spur, 37Teeth 72 106596X

Gear, Spur, 30 Teeth

Gear, Spur, 25 Teeth 73 120993X

Gear, Spur, 22 Teeth " 74 12095tX

Gear, Spur, 19 Teeth 75 120416X

Spacer t.133 x 1.50 x .375

Washer, Plain ..640x 1.37 x .061

Washer, Plain .632 x t.00 x .026

Spacer .630 x t.00 x .t69

Assembly, Gear, Combination of

12 Teeth and 35 Teeth

Shaft, idler

Spacer .635 x .875 x.755

Sprocket, 9 Teeth

Gear, Bevel, 42 Teeth

*Washer Plain .758 x 1.12 x .010

*Washer Plain .758 x 1o12x .015

*Washer Plain .758 x 1.12 x .020

*Washer Plain .758 x 1.12 x .025

*Washer Plain .758 x 1.25 x .020

*Washer Plain .758 x 1.25 x .025

*Washer Plain .758 x 1.25 x .031

*Washer Plain .758 x 1.25 x _035

*Washer Plain .758 x 1.25 x .040

*Washer Plain .758 x 1°25 x .045

*Washer Plain .758 x 1o25 x .050

*Washer Plain .758 x 125 x .055

* Washer Plain .758 x 1.25 x .062

Shaft, Drive

Gear, Spur, 12 Teeth

Gear, Spur, 20 Teeth

Gear, Spur, 25 Teeth

Gear, Spur, 28 Teeth

Gear, Spur, 31 Teeth

Spacer .781 x 1.00 x .375

Washer, Plain .632 x 1.00 x .060

Seal, Felt

Washer, Plain .758 x 1o25x .062

Axle, Left Hand

Gear, Miter, 15 Teeth

Ring, Retaining

Gear, Spur, 32 Teeth

Shaft, Cross

Gear, Miter, 15 Teeth

AxIe, Right Hand

Housing, Lower

Puck, Friction

Disc, Brake

Spacer

Jaw, Brake

Pin, Dowel

Screw, Tapping, Large

5/16-18 x 2.25

Lever, Actuating

Washer, Plain .321 x 1.00 x .055

Bracket, Anti-Rotation

Locknut 5/t6-24

Screw, Tapping, Large

5/16-18 x 1.44

Washer, Plain _343 x .81 x .059

Puck, Friction

Grease

* Use in Various Combinations To Maintain Proper

Clearances

** Order Key Number 15

NOTE: All component dimensions given in UrS. inches

1 inch = 25.4 mm

<__9 3o7

663

REPAIR PARTS

12 HP 38" TRACTOR --'- MODEL NUMBER 917.255561

BRIGGS & STRATTON ENGINE -MODEL NUMBER 283707, TYPE NUMBER 0217-01

965 5-3

52 164

123

84A

!_'78

121 CARBURETOR OVERHAUL KIT

131

130

141

618

_634

105

611

127

125

728

535 17'

537

4B2

REPAIR PARTS

12 HP 38" TRACTOR - - MODEL NUMBER 917.255561

BRIGGS & STRATTON ENGINE - MODEL NUMBER 283707, TYPE NUMBER 0217-01

896

:310

803

801

Reference Number '_" 309 .i 310 311

--| M0t0rsnd I Thru Bolt Brush

,_enu_ctur_r t Ddve Ass'v, Assembly Assembly

Br{ggs & j Housing J

. Slr_|l_n I Lenalh I

t2V I _21/32" I 394805 I 94003_ 395538

*includes Brash Sel

"'Includes #398003 Clutch Assembly (Ref, No,,513)

#280104 Geaz (Ref No, 783)

#4_0467 Retainer and Pin (ReL No. 876)

#94288 Roll Pin (Ref, No, 896)

51Q T _44 J_ 8ot ! ....8o2 , I' so3

DAve |Armature| DdveEndCap } EndCapAssy. _Housing

Assembly/Assembly/ Assembly tCommutator tAs_mbl_

390837 894856 _,.# _5_7 |

REPAIR PARTS

12 HP 38" TRACTOR --MODEL NUMBER 917.255561

BRIGGS & STRATTON ENGINE -MODEL NUMBER 283707, TYPE NUMBER 0217-01

KEY PART KEY PART

NO. NO, DESCRIPTION NO. NO. DESCRIPTION

1 490450

2 399265

3 391086

5 494240

7 271866

8 391406

9 27803

10 93394

11 280100

12 271916

271997

271996

13 93723

15 94239

16 490466

94196

18 494238

20 291675

22 94305

23 492326

24 222698

25 394661

394662

394663

394664

26 391780

392331

391781

391782

391783

27 260924

28 299691

391286

29 490348

490469

31 222299

32 92909

33 262246

34 262247

35 65906

36 26828

37 223752

40 221596

41 292260

42 93630

45 262248

46 212897

51 272465

52 270872

Cylinder Assembly 53 94637

Bearing, Cylinder (Requires Special 75 224061

Tools For Installation) 78 93805

*Seat, Oil 95 94098

Head, Cylinder 98 494382

*Gasket, Cylinder Head 104 231789

Breather Assembly 105 231790

*Gasket, Valve Cover 106 281t69

Screw, Sems 108 224540

Tube, Breather 118 494383

*Gasket, Crankcase Cover 1/64" 121 494384

*Gasket, Crankcase Cover .005" 123 94616

*Gasket, Crankcase Cover .009" 125 494502

Screw, Cylinder Head 127 - - -

Plug, Oil Drain 130 224539

Crankshaft 131 494379

Key, Timing Gear 133 494381

Base, Engine 137 281165

* Seat, Oil 138 281164

Screw, Sems, Base Mounting 141 494380

Flywheel and Ring Gear Assembly, 142 494537

Magneto 494499

Key, Flywheel

Piston Assembly, Standard

Piston Assembly .010" Oversize 147 231794

Piston Assembly .020" Oversize 164 213819

Piston Assembly .030" Oversize 171 281051

Ring Set, Piston, Standard Size 187 393815

Ring Set, Piston, Chrome, Standard 188 93535

Ring Set, Piston .010" Oversize 201 262767

Ring Set, Piston .020" Oversize 209 260871

Ring Set, Piston .030" Oversize 216 262766

Lock, Piston Pin 219 490815

Pin Assembly, Piston, Standard

Pin Assy,, Piston .005" Oversize 222 494887

Rod Assembly, Connecting

Rod Assembly, Connecting, 224 94513

.020" Undersize Crankpin Bore 225 231058

Lock, Connecting Rod Screw 227 493935

Screw, Connecting Rod 230 222450

Valve, Exhaust 232 262785

Valve, Intake 240 394358

Spring, Intake Valve

Spring, Exhaust Valve

Guard, Flywheel

Retainer, Intake Valve

Rotocoil, Exhaust Valve

Retainer, Exhaust Valve Rotocoit

Tappet, Valve

Gear, Cam

*** Gasket, Carburetor (Carburetor to

Elbow)

* Gasket, Carburetor (Elbow to

Cylinder)

Stud, Carburetor Mounting

Washer, Spring

Screw, Sems

** Screw, Throttle

Screw, Idle Speed

** Pin, Float Hinge

**Valve Assembly, Inlet Needle

Inlet, Valve Seat

Valve, Choke

**Valve, Needle

Carburetor Overhaul Kit

Screw, Elbow Mounting

Carburetor Assembly

** Plug, Welch (Sold in Kit Only)

Valve, Throttle

Shaft and Lever, Throttle

Float, Carburetor

*** Gasket, Float Bowl

*** Washer, Float Bowl Screw

** Shaft and Lever, Choke

** Nozzle /Jet, Carburetor

High Altitude Kit:

231796 Pilot, Jet, High Altitude

281164 Seal, Bowl Screw

** Pilot, Jet

Carburetor, Elbow

Nut, Air Cleaner Mounting

Line, Fuel

Screw, Sems

Link, Governor

Spring, Governor

Link, Choke

Oil Slinger, Governor Gear and

Bracket Assembly

Plate, Governor Control

(Choke-A-Matic)

Screw, Sems, Air Cleaner

Crank, Governor

Lever Assembly, Governor

Washer, Governor Crank

Spring, Governor Link

Filter, Fuel

* Included in Gasket Set (494241)

** Included in Carburetor Overhaul Kit (494384)

*** Included in both Carburetor Overhaul Kit (494384)

and Carburetor Gasket Set (494385)

NOTE: All component dimensions given in U°S, inches

1 inch = 25.4 mm

REPAnR PARTS

12 HP 38" TRACTOR --MODEL NUMBER 917.255561

BRiGGS & STRATTON ENGINE - MODEL NUMBER 283707, TYPE NUMBER 0217-01

KEY PART KEY PART

NO, NO, DESCRIPTION NO. NO. DESCRIPTION

265 221535 Clamp, Casing 635 66538

284 94419 Screw, Clamp Mounting 646 224546

284A 94326 Screw, Air Cleaner 657 93496

304 494269 Housing, Blower 663 94620

305 94608 Screw, Sems, Blower Housing 668 280848

Mounting 726 392134

306 224545 Shield, Cylinder

307 93949 Screw, Sems, Cylinder Shield 727 490324

Mounting

308 491490 Cover, Cylinder Head 728 94627

309 _. _ Motor, Staffing (See Chart on 729 281159

illustrated Pages for Replacement 741 262135

Parts for Starting Motors) 757 212359

332 92284 Nut, Hex 758 399891

333 492341 Armature, Magneto 759 298909

334 93381 Screw, Sems, Armature Mounting 761 93875

337 802592 Plug, Spark 842 270920

346 93705 Screw, Hex Head 847 490474

356 494328 Wire, Ground 851 221798

358 494241 Gasket Set 869 261463

363 19203 Puller, Flywheel 870 213316

383 89838 Wrench, Spark Plug 871 261961

422 223721 Clamp, Oil Filler Tube 872 281104

423 94073 Screw, Sems 875 494237

445 493909 Cartridge, Air Cleaner 877 393456

455 222561 Cup, Screen Mounting

467 493903 Knob, Air Cleaner 955 94642

468 222562 Screen, Flush Rotating 965 94108

474 393474 Stator, Alternator 975 494378

482 93621 Screw, Sems 977 494385

523 490327 Cap and Dipstick, Oil Filler 987 281166

524 68838 Seal, Filler Tube 1005 280687

525 280741 Tube, Oil Filler 1006 224413

535 272403 Element, Air Cleaner 1020 262243

537 281106 *O-Ring, AirCleaner 1021 94160

552 231597 Bushing, Governor Crank

562 92613 Bolt, Governor Lever

592 231082 Nut, Hex #10-24

601 93053 Clamp, Fuel Pipe

611 494451 Fuel inlet Tube

614 93306 Cotter, Hair Pin

615 93307 Retainer, E-Ring

618 262803 Spring, Choke Return

634 281168 **Seal, ChokeShaft

634A 491323 *Seal, Governor

634B 281167 Washer, Throttle Shaft

Elbow, Spark Plug

Brace, Air Cleaner

Screw, Sems

Screw, Hex Head

Spacer

Gear, Ring (Includes Mounting

Parts)

Cover, Starter (Includes Mounting

Screws)

Screw, Sems

Clip, Lead Wire

Gear, Timing

Link, Counterweight

Counterweig ht Assembly

Pin, Counterweight

Screw, Countenweight

Seal, Oil Filler Cap

Fill Group, Oil

Terminal, Ignition Cable

Seat, Intake Valve, Standard

Seat, Exhaust Valve, Standard

Guide, Exhaust Valve

Cover, Air Cleaner

Body, Air Cleaner

Diode and Connector Assembly,

Dual Circuit

** Screw, Fuel Bowl

Locknut, Air Cleaner Mounting

Bowl Assembly, Carburetor

Carburetor Gasket Kit

Seal, Throttle Shaft

Fan, Flywheel

Retainer, Fan

Eccentric

Pin, Eccentric

*included in Gasket Set (494241)

** included in Carburetor Overhaul Kit (494384)

*** included in both Carburetor Overhaul Kit (494384)

and Carburetor Gasket Set (494385)

NOTE: All component dimensions given in U.S. inches

1inch = 25.4 mm

= i i ==l ==H=====H 'H='I =" H=='

SERVICE NOTES

= , HH H H' 'HHH=HHH=

SERVICE OTES

...............................l l,i, i i i

SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION

SIGHTING

GUIDE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

Operate your Tractor up and down the face of slopes (not n

greater than 15°), never across the face, Make turns gradu- !

ally to prevent tipping or !oss of control, Exercise extreme

caution when changmg dnrectlon on slopes.

__ , iiii i,i, u,,,,_ .. =

H= =

135984 Rew2

OWNER'S

MANUAL

MODEL NO.

917.255561

HOW TO ORDER

REPAIR PARTS

12.0 HP lC MRN °

ELECTRIC START

38" MOWER DEC

5SPEED TRANSAXLE

LAWN TRACTO

Each tractor has its own model number, Each engine has its own model

number

The model number for your tractor will be found on the model plate

located under the seat.

The model number for your engine will be found on the blower housing.

All parts listed herein may be ordered from any Sears, Roebuck and Co.

Service Centers and most Retail Stores,

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOW-

ING INFORMATION;

• PRODUCT-LAWN TRACTOR

• MODEL NUMBER - 917.255561

• ENGINE MODEL NUMBER - 283707, TYPE NUMBER 0217-01

• PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added value when you consider Sears has

sewice units nationwide staffed with Sears trained technicians._ profes-

sional technicians speci:_icalty trained to insure that we meet our pledge

tb you, we service what we selL

=1 , = = ,

............................................. ==,,===,=====!=,=,,=,,,========,==,,=

Sears, Roebuck and Co., Chicago, IL 60684 U.S,A.

:::::::::::::::::::::: i,===111i

= =

06.09.92 PRINTED IN U.SA.

Craftsman 917 255561 Users Manual

917255561 917255561 CRAFTSMAN Lawn, Tractor - Manuals and Guides L0707326 View the owners manual for your CRAFTSMAN Lawn, Tractor #917255561. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman Lawn, Tractor Manual

CRAFTSMAN Lawn, Tractor Manual L0707326 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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