Craftsman 917 25651 Users Manual

917256510 917256510 CRAFTSMAN TRACTOR - Manuals and Guides L0808360 View the owners manual for your CRAFTSMAN TRACTOR #917256510. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

CRAFTSMAN Lawn, Tractor Manual L0808360 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

917.2565 L0808360

917.2565 to the manual 09263ce3-0a6c-4c79-8d15-3fa30ea14749

2015-01-05

: Craftsman Craftsman-917-25651-Users-Manual-160823 craftsman-917-25651-users-manual-160823 craftsman pdf

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®
MODEL UE 917.2565 OWNER'S MANUAL
oAssembly
oOperation
o Customer Responsibilities
oService and Adjustments
oRepair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS,
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
Read, understand, and follow all instructions in the manual
and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc_,
which could be picked up and thrown by the blade.
Be sure the area is dear of other people before mowing. Stop
machine if anyone enters the area°
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Be aware of the mower discharge direction and do not point
it at anyone_ Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting_
° Turn off blades when not mowing
°Stop engine before removing grass catcher or unclogging
chute.
Mow only in daylight or good artificial light.
° Do not operate the machine while under the influence of
alcohol or drugs.
° Watch for' traffic when operating near or' crossing roadways..
Use extra care when loading or unloading the machine into
a trailer or truck
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or death..
All slopes require extra caution. If you cannot back up the
slope or' if you feel uneasy on it, do not mow it.,
DO:
Mow up and down slopes, not across
° Remove obstacles such as rocks, tree limbs, etc
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles
° Use slow speed. Choose a tow gear so that you will not have
to stop or shift while on the slope.
Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
° Keep all movement on the slopes slowand gradual, Do not
make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
DO NOT:
Donot turn onslopes unless necessary, and then, turn slowly
and gradually downhill, if possible..
Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over' the edge
of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass.. Reduced traction could cause
sliding.
°Do not try to stabilize the machine by putting your foot on the
ground_
°Do not use grass catcher on steep slopes.
2
III. CHILDREN
Tragic accidents can occur ifthe operator is not alert to the
presence of children.. Children are often attracted to the
machine and the mowing activity_ Never assume that
children wil! remain where you last saw them.,
Keep children out of the mowing area and under the watchful
care of another responsible aduit
Be alert and turn machine off ifchildren enter the area..
Before and when backing, Look behind and down for small
children.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation_
= Never allow children to operate the machine,
°Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision..
IV. SERVICE
Use extra ca[re in handling gasoline and other' fuels_ They are
flammable and vapors are explosive.
Use only an approved container..
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke..
Never refuel the machine indoors
Never store tile machine or fuel container inside where
there is an open flame, such as a water' heater:
. Never run a machine inside a closed area,
Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.,
° Never tamper with safety devices_ Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris build-up
Clean oil or fuel spillage_ Allow machine to cool before
storing.
° Stop and inspect the equipment if you strike an object
Repair, if necessary, before restarting..
Never make adjustments or repairs with the engine running
°Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-
essary_
Mower blades are sharp and can cuL Wrap the blade(s) or
wear gloves, and use extra caution when servicing them
°Check brake operation frequently. Adjust and service as
required.
i Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOME ALERT!t! YOUR
....... SAFETY IS INVOLVED.
CAUTION: Always disconnect spark plug
wire and place wire where itcannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs,
A WARNING A
The engine exhaust from this product con-
tains chemicals known to the State of Califor-
nia to cause cancer, birth defects, or other
reproductive harm.
i i ii m,HHHHH IUIUIUll/I
CONGRATULATIONS on your purchase of a Sears
Tractor.. It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service CentedDepartmento We have competent, well-
trained technicians and the proper tools to service or repair
this tractor.
Please read and retain this manual° The instructions wilt
enable you to assemble and maintain you rtractor properly..
Always observe the "SAFETY RULES".
MODEL
, NUMBER 917.256510
SERIAL
NUMBER
DATE OF PURCHASE
THE MODELAND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT..
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE..
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-.
ucL Contact your nearest Sears store for details.
CUSTOMER RESPONSIBlUTIES
Read and observe the safety rules,
- Follow a regular schedule in maintaining, caring for and
using your tractor.
Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual,.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cow
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
PRODUCT SPECIFICATIONS
HORSEPOWER: 15.5
GASOLINE CAPACITY 5 QUARTS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: 30 PINTS
SPARK PLUG: CHAMPION RJ19LM
(GAP: .030") STD 361458
VALVE CLEARANCE: INTAKE: 005" - ..007"
EXHAUST: .009" -_.011"
GROUND SPEED (MPH): FORWARD:
1st t .0
2nd 1..3
3rd 2.1
4th 3.1
5th 4 0
6th 5 1
REVERSE: 1.6
TIRE PRESSURE: FRONT: t4 PSI
REAR: 12 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 25
MIN CCA: 190
CASE SIZE: U1R
BLADE BOLT TORQUE: 30-35 FT.. LBS
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operaton
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code)..
Other states may have similar laws. Federal laws apply on
federal land& A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
u i llll ,JlU,UlHIIll
LIMmTED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material
or workmanship.
This Warranty does not cover:
° Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, bells, etc
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass
°Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any batter/included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge..
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS
FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-
MENT TO YOUR NEAREST SEARS SERVICE CENTER.. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE
AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY ) THIS WARRANTY
APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES,
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state
SEARS, ROEBUCK AND CO.., D/817 WA, HOFFMAN ESTATES, IL 60179
3
TABLE OF
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-19
WARRANTY ........................................... _...... ,............... 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ............................................................... 7-9
OPERATION .......................................................... 10-14
CONTENTS
MAINTENANCE SCHEDULE ..................................... 15
SERVICE AND ADJUSTMENTS ........................... 20-25
STORAGE ................................................................... 26
TROUBLESHOOTING ........................................... 27-28
REPAIR PARTS -TRACTOR ................................ 30-47
REPAIR PARTS - ENGINE .................................... 48-53
PARTS ORDERING/SERVICE ............... BACK COVER
INDEX
A
Accessories ........................................................5
Adjustments:
Brake ............................................................22
Carburetor ..........................................25
Mower
Front-To-Back ............................. 21
Side-To-Side ............................ 21
Throttle Control Cable .......................24
Air Filter, Engine ....................................................18
Air Screen, Engine ......................................18
Assembly .............................................................7-9
B
Battery:
Charging ..................................................9
Cleaning ................................................17
Levels ......................................................17
Starting with Weak Battery ........... 23
Storage ............................................................26
Terminals ..............................................17
Belt:
Motion Drive
Removal/Replacement ............ 22
Mower Blade(s)
Removal/Replacement .................22
Blade:
Sharpening .............................................16
Replacement ................................. 16
Brake Adjustment ..........................................22
C
Carburetor Adjustment ................................25
Controls, Tractor ..........................................11
Customer Responsibilities .............. 15-19
Engine:
Air Filter ...................................... I8
Air Screen, Engine ............................18
Cooling Fins, Engine ....................18
Engine Oil ................................... 17
Fuel Filter .........................................19
Spark Plug(s) ............................. 19
Tractor:
Battery ........................................... 17
Blade ..................................................16
Lubrication Chart ..................... 15
Maintenance Schedule .............. 1
Tire Care .......................................9,16,23
Transaxle ................................. 17
Cutting Height, Mower ............................ 12
E
Electrical:
Interlocks and Relays .......................24
Schematic ........................................ 29
Wiring Diagram .....................................30
Engine:
Air Filter .........................;................... 18
Air Screen .................................... 18
Cooling Fins, Engine ..........................18
Oil Change .............................................17
Oil Level .................................. 13,17
Oil Type .......................................................17
Preparation .................................... 13
Repair Parts .........................................48-53
Starting ...............................................14
Storage ............................................ 26
F
Filter:
Air Filter ................................................18
Fuel .................................................. 19
Fuel:
Type .................................................. 13
Storage ......................:............................26
Fuse ......................................................... 24
H
Hood Removal/Installation ................... 24
L
Leveling Mower Deck ............................. 21
Lubrication:
Chart .......................................................15
M
Maintenance Schedule ,.;...................... 15
Mower:
Adjustment, Front-to-Back .............21
Adjustment, Side-to-Side ............... 21
Blade Sharpening ................................16
Blade Replacement .................... 16
Cutting Height .................................. 12
Installation .................................... 20
Operation ...............................................13
Removal .............................................. 20
Mowing Tips ...................................................14
Muffler ........................................ ;........ 19
Spark Arrester ........................... 3,40
Oil:
0
Cold Weather Conditions ........ 13,17
Engine ........................................... 17
Storage ..............................;................ 26
Operation ...............................................................10-14
Operating Mower ...................:...................13
Options:
Accessories ..............................................5
Spark Arrester .......................................3,40
P
Parking Brake .............................................11-12
Pads Bag .................................................... 6
Pads, Replacement/Repair ...............30-47
Product Specifications ................................3
R
Repair Parts ....................................... 30-47
S
Safety Rules ...................................................2
Seat .....................................................................8
Service and Adjustments ................ 20-25
Carburetor ..............................................25
Fuse ................................................ 24
Hood Removalllnstallatlon ........... 24
Motion Drive Belt
Removal/Replacement ...............22
Mower Belt(s)
Remova!/Replacement ............ 22
Mower Adjustment
Front-to-Back ........................... 2I
Side-to-Side ............................;._ 21
Mower Removal .............................. 20
Tire Care ...................................9,16,23
Slope Guide Sheet ................................ 55
Spark Plug(s) ......................................... 19
Specifications ............................. ,............ 3
Starting the Engine ............................13-14
Steering Wheel .................................. 7,23
Stopping the Tractor ..................................12
Storage ...............................................................26
T
Throttle Control Cable Adjustment ....... 25
Tires ...................................................9,16,23
Trouble Shooting Chart ................... 27-28
Transaxle ................................................. 17
W
Warranty ...................................................... 3
Wiring Diagram ....................................... 30
Wiring Schematic ......................................29
4
ACCESSO IESA ATTACH ENTS
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased
Most Sears stores can order these items for you when you provide the model number of your tractor
ENGINE MAINTENANCE
SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER
%BLADES BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor.. Many of these are listed below with brief explanations of how they can help
you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching..
AERATOR promotes deep root growth for a healthy lawn.. Ta-
pered 25-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in..
Steel weight tray for increased penetration.
BAGGER lets you collect grass clippings and leaves for a
healthier, heater looking lawn.. Two Permanex containers hold
30-gallon plastic bags..
BUMPER protects front end of tractor from damage
CARTS make hauling easy Variety of sizes available, plus
accessories such as side panel kits, toot caddy, cart cover,
protective mat and dolly
CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots.. 36-inch swath. 24
hardened steel coring tips 150 tb. capacity weight tray
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HITCH lets you tow 2 or3 pulFbehind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain For mower decks not so
equipped.
MULCH RAKE/DETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface foreasy pickup Twenty spring tine
teeth. Usefuftopreparebareareas forseeding. Availabteforfront
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper.. Mounts behind tractor
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) wilhout
changing blades For models not equipped as 34n-1 Convertible
mowers, See "MOWER" in the Repair Parts section of this
manual
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber
ROLLER for smoother lawn surface, 36-inch wide, 18-inch
diameter water-tight drum holds up to 390 Ibs of weight Rounded
edges prevent harm to turf. Adjustable scraper automatically
cleans drum
SNOW BLADE for snow removal only. 14-inch high, 48-inch wide
blade clears 42-inch path when angled left or right, Raises, lowers
with side lever Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weight)
SNOWTHROWER has 40-inch swath. Drum-type auger handles
powdery and wet/heavy snow, Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seat.. 6-inch
diameter spout discharges snow 10 to 50 feet. Lift controlled at
tractor seat. (Use with chains and wheel weights and!or rear
drawbar weight..)
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source Includes booms for
automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern For applying herbicides, insecti-
cides, fungicides and liquid fertilizers.
SPREADER/SEEDERS make seeding, fertilizing, and weed kill-
ing easy_ Broadcast spreaders are also useful for granular de-
icers and sand
SWEEPERS let you collect grass clippings and leaves.
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch
Fits any lawn, yard or garden tractor. Simply hook up to the tractor
drawbar and go! Optional accessories convert unit for
dethatching, aerating, hilling without tools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction..
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear pEastic windshield offers 360 degree
visibilily.. Hinged metal doors with catch. Keeps operator warm
and dry Remove vinyl sides and windshields for use as sun
protector in summer.. Optional accessories include: tinted!
tempered solid safety glass windshiefd with hand operated wiper;
12-volt amber caution light for mounting on cab top
VACS for powerful collection of heavy grass clippings and leaves
Optional wand attachment to pick up debris in hard4o_reach
places. VAClCHIPPER includes a chipper-shredder_.
WEIGHT BRACKET for drawbar for snow removal applicatiens
Uses (1) 55 lb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.
CONTENTS OF HARDWARE PACK
Parts Bag contents shown full size
©(2) Sheet
Metal
Screws
#10-16 x 1/2
(1) Locknut 3/8-24
(1) 2-3/8" Diameter Washer'
(1) Shoulder Bolt 5/16-18 (1) Hex Bolt 1/2-13 x I
(1) Lock Washer' 1/2
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(2) Hex Bolts 1/4-20 x 3/4 (2) Hex Nuts 1/4-20
(2) Lock Washers 1/4
(2) Washers 9/32 x 5/8 x 16 Gauge
Parts packed separately in carton
Seat
Steering
Wheel
Manual
Steering
_, ........ Boot
Video
Cassette
li
Parts Bag
i
.......... f ......
Parts bag contents not shown full size
Steering Wheel Wheel
Adapter Insert
Steering (_
Bushing
(2) Keys
Slope Sheet
6
LY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes,
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely, Use
the correct tools as necessary to insure proper tightness°
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier,. Standard
wrench sizes are listed,
(1) 5/16" wrench (1) 9/16" wrench
(2) 7/16" wrenches Tire pressure gauge
(1) I/2" wrench Utility knife
(1) 3/4" wrench
When right and left hand are mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel),,
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
o Remove all accessible loose parts and parts cartons
from carton (See page 6)
Cut along lines on carton, from top to bottom, all four
corners of carton and lay panels flat.
= Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
° Slide the steering bushing over the steering shaft,
° Raise steering shaft forward until screw holes in dash
line up with steering bushing.. Install two (2) sheet
metal screws and tighten securely,,
o Position steering boot over steering shaft,
o Align tabs of steering boot over slots and hole in dash
and push down to secure,.
o Slide steering wheel adapter onto upper steering shaft,
o Position front wheels of the tractor so they are pointing
straight forward,,
o Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter,,
Assemble large flat washer and 3/8-24 hex locknut and
tighten securely.
Snap insert into center of steering wheel,
° Remove protective plastic from tractor hood and grill,,
IMPORTANT: CHECK FOR AND REMOVE ANY
STAPLES tN SKID THAT MAY PUNCTURE TIRES WHERE
TRACTOR IS TO ROLL OFF SKID
LOCKNUT
LARGE FLAT
_.I WASHER
,,_---'_,..................... STEERING WHEEL
BUSHING
TABS
SCREW
STEERING
SHAFT
POSITION)
3
' i HOLE
STEERING
SHAFT
(SHIPPING
POSITION)
FIG. 1
SLOT
TO ROLL TRACTOR OFF SKID (See Fig. 5)
° Raise attachment lift lever to its highest position.,
° Release parking brake by depressing clutch/brake
pedal,
°Place gearshift ]ever in neutral (N) position.
°Roll tractor backwards off skid.
o Remove banding holding discharge guard up against
tractor.
7
ASSEMBLY
CONNECT BATTERY (See Figs. 2and 3)
CAUTION: Do not short battery termi-
nals. Before cormecting battery, re-
move metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
o Remove cardboard packing from seat pan and lift seat
pan to raised position.
o Open battery box door.
o Remove termina! protective caps and discard.
° If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for' minimum of one hour at 6-10 amps.
First connect RED battery cable to positive (+) terminal
with hex bolt, flat washer, lock washer and hex nut as
shown., Tighten securely..
° Connect BLACK grounding cable to negative (-) termi-
nal with remaining hex bolt, flat washer, lock washer
and hex nut° Tighten securely_
. Close battery box door:.
Open battery box door for:
. Inspection for secure connections (to tighten hard-
ware),,
=Inspection for corrosiorL
° Testing battery°
° Jumping (if required).
o Periodic charging
DISCARD
TERMINAL
POSITIVE PROTECTIVE
(RED) CABLE CAPS
HEX
NUT
LOCK
WASHER
FLAT
WASHER
/
NEGATIVE
(BLACK) CABLE
HEX
BOLT
SEAT
PAN
BOX DOOR
FIG. 3
INSTALL SEAT (See Fig. 4)
Adjust seat before tightening adjustment bolt.
° Remove cardboard packing on seat pan,
o Place seat on pan and assemble shoulder bolt.
° Assemble adjustment bolt, lockwasherandflatwasher
loosely., Do not tighten.
° Tighten shoulder' bolt securely°
° Lower' seat into operating position and sit on seat.
°Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way down
(See Fig.. 8)_
o Get off seat without moving its adjusted position.
o Raise seat and tighten adjustment bolt securely.
SEAT
SEAT PAN
SHOULDER
BOLT X
ADJUSTMENT
BOLT
FIG. 4
FLAT WASHER
LOCK WASHER
FIG. 2
8
ASSEM LY
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes., Correct tire pressure is important for
best cutting performance,,
*Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.,
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual,
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual,. Verify that the belts are routed
correctlyo
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted.. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual
€'CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST;'
7 All assembly instructions have been completed
,/ No remaining loose parts in carton..
v" Battery is properly prepared and charged (Minimum
1 hour at 6 amps).
v" Seat is adjusted comfortably and tightened securely..
v" Al! tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
v" Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
," Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers..
v" Check wiring.. See that all connections are still secure
and wires are properly clamped..
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS.:'
¢" Engine oil is at proper level,
V Fuel tank is filled with fresh, clean, regular unleaded
gasoline,
V Become familiar with all controls - their location and
function.. Operate them before you start the engine
¢' Be sure brake system is in safe operating condition.
9
i,inlllu ................... OPERATION
These symbols may appear on your tractor or in literature supplied with the producL Learn and understand their meaning,.
REVERSE FORWARD
OILPRESSURE
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
FAST SLOW
CLUTCH LIGHTS ON LIGHTS OFF
FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
MOWER LIFT
REVERSE NEUTRAL
ATTACHMENT
CLUTCH ENGAGED
H
HIGH LOW
÷
ATTACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
HYDROSTATIC FREE WHEEL
(Hydro Models only)
10
...................... , _,,,i,,i,i, i,
OPERATmO
KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments. Save
this manual for future reference_
LIGHT
SWITCft
THROTTL_CHOKE
CONTROL
CLUTCHIBRAKE
PEDAL
ATTACHMENT IGNITION
AMMETER CLUTCH LEVER SWITCH
\
LIFT LEVER
PLUNGER
ATTACHMENT
LIFT LEVER
MOWER DECK
HEIGHT ADJUST-
MENT POSITIONS
PARKING BRAKE
GEARSHIFT
LEVER
FIG. 5
Our tractors conform to the safety standards of the American National Standards Institute..
AMMETER: indicates charging (+) or discharging (-) of
battery.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor..
LIGHT SWITCH: Turns the headlights on and of L
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed.
CLUTCH/BRAKE PEDAL: Used fordecfutching and brak-
ing the tractor and starting the engine.
PARKING BRAKE: Locks clutch!brake pedal into the
brake position.
GEARSHIFT LEVER: Selects the speed and direction of
tractor..
ATTACHMENT LIFT LEVER: Used to raise, lower and
adjust the mower deck or other attachments mounted to
your tractor..
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine°
11
OPERATIO
_AFETY GLASSEI The operation of any tractor can result in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while
operating your tractor or performing any adjustments or repairs. We recommend awide
ViSIOn safety mask over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 6)
Your tractor is equipped with an operator presence sensing
switch, When engine is running, any attempt by the
operator' to leave the seat without first setting the parking
brake wii! shut off the engine..
= Depress clutch/brake pedal into full "BRAKE" position
and hold
. Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal, Pedalshould
remain in "BRAKE" position_ Make sure parking brake
will hold tractor secure_
THROTTLE/CHOKE
CONTROL,
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
"DISENGAGED"
POSITION
"BRAKE"
POSITION
PARKING BRAKE
"ENGAGED" POSITION
"DISENGAGED"
POSITION
CLUTCH/BRAKE PEDAL
"DRIVE" POSITION
GEARSHIFT
LEVER
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass, To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
i ..............
CAUTION: Always stop tractor' com-
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 6)
Always operate engine at full throttle.
o Operating engine at less than full throttle reduces the
battery charging rate
= Full throttle offers the best bagging and mower perfor-
mance.,
TO MOVE FORWARD AND BACKWARD
(See Fig. 6)
The direction and speed of movement is controlled by the
gearshift lever
° Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
o Move gearshift lever to desired position,
o Slowly release clutch/brake pedal to start movement..
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
FIG. 6
STOPPING (See Fig. 6)
MOWER BLADES -
° Move attachment clutch lever to "DISENGAGED" po-
sition.
GROUND DRIVE-
o Depress clutch/brake pedal into full "BRAKE" position,.
o Move gearshift lever to neutral (N) position.
ENGINE -
o Move throttte control to slow (._) position.
NOTE: Failure to move throttle control to slow (.e_.)
position and allowing engine to idle before stopping may
cause engine to "backfire".
° Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use..
= Never use choketo stop engine..
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 5)
The position of the attachment lift lever determines the
cutting height°
Grasp lift lever.
o Press plunger with thumb and move lever to desired
position._
The cutting height range is approximately 1-1/2 to 4". The
heights are measured from the ground to the blade tip with
the engine not running, These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
o The average lawn should be cut to approximately 2-t/2
inches during the cool season and to over 3 inches
during hot months.. For' healthier and better looking
lawns, mow often and after moderate growth,
o For best cutting performance, grass over6 inches in
height should be mowed twice.. Make the first cut
relatively high; the second to desired height_
12
OPERATHON
TO OPERATE MOWER (See Fig. 7)
Your tractor is equipped with an operator presence sens-
ing switch. Any attempt by the operator to leave the seat
with the engine running and the attachment clutch engaged
will shut off the engine°
.Select desired height of cut.
°Start mower blades by engaging attachment clutch
control.
°TO STOP MOWER BLADES - disengage attachment
clutch control
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
ATTACHMENT CLUTCH LEVER
"DISENGAGED" POSITION
"ENGAGED"
POSITION
ATTACHMENT
LIFT LEVER
HIGH POSITION
_._, ."_ POSITION
FIG. 7
DISCHARGE
GUARD
TO OPERATE ON HILLS
,11
CAUTION: Do not drive up or down I
hills with slopes greater than 15° and
do not drive across any slope. I
Choose the slowest speed before starting up or down
hills,
,, Avoid stopping or changing speed on hills..
° If slowing is necessary, move throttle control lever to
slower position
°If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake°
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement..
To restart movement, slowly release parking brakeand
clutch/brake pedal,.
° Make all turns slowly
TO TRANSPORT
Raise attachment lift to highest position with attach-
ment lift control,
° When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
o Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on a truck or atrailer, be sure hood isclosed and
secured to tractor,. Use an appropriate means of tying hood
to tractor (rope, cord, etc_).
BEFORE STARTING 3"HE ENGmNE
CHECK ENGINE OIL LEVEL (See Fig, 12)
=The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil,
Check engine oil with tractor on level ground..
° Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oi! level, if necessary, add oil until
"FULL" mark on dipstick is reached, Do not overfill.
°For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual)_
o To change engine oil, see the Customer Responsibili-
ties section in this manua[_
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasoline will increase carbon
and tend oxide deposits and reduce valve life),.
IMPORTANT: WHEN OPERAT;NG IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage° Acidic gas can damage the fuel
system of an engine while in storage° To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur_
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
13
OPERATION
TO START ENGINE (See Fig. 6)
When starting engine for the first time or if engine has run
out of fuel, it will take extra cranking time to move fuel from
the tank to the engine_
=Depress clutch/brake peda! and set parking brake.
Place gearshift lever in neutral (N) position.
Move attachment clutch to "DISENGAGED" position.
oMove throttle control lever to choke (N) position for
cold engine start. For warm engine start, move throttle
control to fast (._,) position..
° Insert key into ignition and turn key clockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute_ if engine does not start after
several attempts, move throttle control to fast (,€_)
position, wait a few minutes and try again.
° When engine starts, move throttle control to desired
position..
° Allow engine to warm up for a few minutes before
engaging drive or attachments..
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjust-
ments section of this manual°
MOWING TiPS
Tire chains cannot be used when the mower housing
is attached to tractor..
° Mower should be properly leveled for best mowing
performance, See"TO LEVEL MOWER HOUSING"in
the Service and Adjustments section of this manual..
= The left hand side of mower should be used for trim-
ming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine,. This will result in a more even distribution of
clippings and more uniform cutting.
-When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 8 )..
°If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings.. Make first cut relatively high; the second to the
desired height
°Do not mow grass when it is wet.. Wet grass will plug
mower and leave undesirable clumps. A]low grass to
dry before mowing.
°Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material., Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as we]l as the quality of cut desired.
°When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
FIG. 8
14
CUSTOMER RESPONS L ES
MAINTENANCE SCHEDULE ___o__ _*"
AS YOU COMPLETE
Check Brake Operation 6#4644
Check Tire Pressure 6##
Check for Loose Fasteners 6,.j
Sharpen/Repiacetvlowe'r'BIades
C LubricationChart
TCheck Battery Level/Recharge
0 Clean Battery and Terminals
aCheckTransaxle Cooling
Adjust Blade Beit(s) Tension
E
N
G
[Replace Oil Fitter (If equipped)
N clean Engine Cooling Fins
ReplaceSpark Plug
ReplaceAir FilterPaperCartridge
ReplaceFuel Filter
v' _"7 e,'
.............. _#f4 ...............
v' e,'
e,' V'5
V'oi
e#;
......V...................................'v' ........................
v'
v' _"
v'2 J
Adjust MotionDrive Belt(s)Tension
Check Engine Oil Level 6#4,
Change EngineOi!
CIeanAir Filter
.........C,!,e,anAir Screen
InspectMuffler/SparkArrester
I-Change more often when operating under a heavy load or in high ambient temperatures
2 - Service more often when operaling in dirty or dus_y conditions
3 - If equipped with oil filter, change ei_every 50 hours
4 - Replace blades more often when mowing in sandy soil
5- if equipped with adjuslable system
6 - Noi required if equipped with mainlenance4_ee battery
7 - Tighten #ont axle pivol bolt Io 35 It 4bs maximum
Do not overtighten
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence° To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear,, A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer,
LUBRICATION CHART
(_) SPINDLE ZERK ®
® FRONT WH
BEARING ZERK _FRONT WHEEL ®
BEARING ZERK
OCLUTCH
PIVOT(S)
ENGINE®
BEFORE EACH USE
Check engine oil level
Check brake operation,.
Check tire pressure_
Check for loose fasteners
'15
(_SAE 30 OR t0W30 MOTOR OIL
Q GENERAL PURPOSE GREASE
® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY
CUSTO RESPONSJ IL E$
........ i,J,_J,lJJ
TRACTOR
Always observe safety rules when performing any mainte-
nance°
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manua!).=
TIRES
o Maintain proper air pressure in al! tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).
° Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
° Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage..
BLADE CARE
For best results mower blades must be kept sharp_ Re-
place bent or damaged blades_
BLADE REMOVAL (See Fig. 9)
° Raise mower to highest position to allow access to
blades.
° Remove hex bolt, lockwasher and flat washer securing
blade..
= Install new or resharpened blade with trailing edge up
towards deck as shown_
Reassemble hex bolt, lock washer' and flat washer in
exact order as shown.
° Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED..
NOTE: We do not recommend sharpening blade- but if you
do, be sure the blade is balanced_
*A GRADE 8HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG, 9
TO SHARPEN BLADE (See Fig. 10)
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine..
The blade can be sharpened with a file or on a grinding
wheel.. Do not attempt to sharpen while on the mower..
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer_ (When using a cone
balancer, follow the instructions supplied with bal-
ancer)..
= Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
if blade is balanced, it should remain in a horizontal
position. If either' end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade_ The lobes of
the center hole may appear to be centered, but are noL
CENTER HOLE
5/8" BOLT
OR PIN
BLADE
FIG. 10
16
CUSTOM RESPONS
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use., However, periodic charging of the
battery with an automotive charger will extend its life.
Keep battery and terminals clean°
o Keep battery bolts tight.,
o Keep small vent holes openr
o Recharge at 6-10 amperes for I hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battew and terminals can cause
the battery to "leak" power,
o Remove terminal guar&
° Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.,
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush
until brighL
. Coat terminals with grease or petroleum jelly.
° Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).,
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wean
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling,
ENGINE
LUBRICATION
Only use high quality detergent oil rated with AP! service
classification SF or SG_ Select the oil's SAE viscosity grade
according to your expected operating temperature,
SAE VISCOSITY GRADES ..............
i_F _20_ 0 ° 30" 320 40" 60 _ 800 'i00 _
..........,' ' i
i°c-3oo -20o 40° oo _;o 2oo3oo 40°
TEM,P,gRATuRE'RANGEANTiciPATED BEFORENEXTOILCHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc,)
improve starting in cold weather, these multi-viscosity oils
wil! result in increased oil consumption when used above
32°F, Check your engine oil level more frequently to avoid
possible engine damage from running low on oil,
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the
tractor is not used for 25 hours in one year,.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation,, Tighten oil fill
cap/dipstick securely each time you check the oil level,.
TO CHANGE ENGINE OIL (See Figs, 11 and 12)
Determine temperature range expected before oil change,,
All oil must meet API service classification SF or SG.
Be sure tractor is on level surface,
Oil will drain more freely when warm.
Catch oil in a suitable container,,
Remove oil fill cap/dipstick,. Be careful not to allow dirt
to enter the engine when changing oil,,
° Remove drain plug,,
° After oil has drained completely, replace oil drain plug
and tighten securely,
° Refill engine with oil through oii fill dipstick tube. Pour
slowly. Do not overfill,, For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual
°Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading,, Keep oil at "FULL" line on dipstick.
OIL FILL
CAPIDIPSTICK
OIL DRAIN
PLUG
FIG. 12
FIG. 11
'17
ESPONSU LINES
AIR FILTER (See Fig. 13)
Your engine will not run properly using a dirty air filter'.
Clean the foam pre-cleaner after every 25 hours of opera-
tion or every season. Service paper cartridge every 100
hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions,,
Remove knob(s) and cover°
TO SERVICE PRE-CLEANER
° Slide foam pre-cleaner off cartridge.
= Wash it in liquid detergent and water..
o Squeeze it dry in a clean cloth,,
. Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
= If very dirty or damaged, replace pre-cteaner,,
° Reinstall pre-cleaner over cartridge,.
o Reinstall cover and secure with knob(s),.
TO SERVICE CARTRIDGE
. Remove cartridge nut,,
= Carefully remove cartridge to prevent debris from en-
tering carburetor. Clean base carefully to prevent
debris from entering carburetor_
- Clean cartridge by tapping gently on flat surface. If very
dirty or damaged, replace cartridge.
° Reinsta!l cartridge, nut, precleaner, cover' and secure
with knob(s)_
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE_ THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE DO NOT OIL CARTRIDGE.. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY
CARTRIDGE.
COVER KNOB"---
COVER CARTRIDGE NUT
]_--_'_'PAPER
E LEANER-'I J:CA.TR,DGE
CLEAN AIR SCREEN (See Fig. 14)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating, Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
ENGINE COOLING FINS (See Fig. 14)
Remove any dust, dirt or oi! from engine cooling fins to
prevent engine damage from overheating..
, Remove screws from blower housing and lift housing
and dipstick tube assembly off engine.
- Cover oil fill opening to prevent entry of dirL
= Use compressed air'or' stiff bristle brush to thoroughly
clean engine cooling fins.
, To reassemble, reverse above procedure.
SCREWS
DIPSTICK
TUBE
ASSEMBLY
BLOWER HOUSING
AIR SCREEN
SCREWS
ENGINE
,COOLING FINS
SPARK
PLUG
FIG. 14
FIG. 13
18
CUS=['O E ESPO i
mLF['mES
MUFFLER
inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage,
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual**
IN-LINE FUEL FILTER (See Fig. 15)
The fuel filter should be replaced once each season. Iffuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required,
o With engine cool, remove fi{ter and plug fuel line
sections._
o Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
o Be sure there are no fuel line leaks and clamps are
properly positioned_
= Immediately wipe up any spilled gasoline.
CLAMP CLAMP
FUEL
FILTER
FIG. 15
CLEANING
Clean engine, battery, seat, finish, etc of all foreign
matter.
° Keep finished surfaces and wheels free of all gasoline,
oi!, etc,.
oProtect painted surfaces with automotive type wax_
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water ouL Water in engine
can result in a shortened engine life.,
"19
SERVICE AND ADJUS ENTS
......................... ................... ii i
o
o
CAUTION:
o
O
o
BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Depress clutchlbrake pedal fully and set parking brake.
Place gearshift lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug, .................................
iiii ilmlml
TRACTOR
TO REMOVE MOWER (See Fig. 16)
Mower witlbe easier to remove from the right side of tractor
oPlace attachment clutch in "DISENGAGED" position.
°Move attachment liftlever forward to lower mower to its
lowest position.
o Roll belt off engine pulley_
Disconnect clutch rod from clutch lever by removing
retainer spring.
°Disconnect anti-sway bar from chassis bracket by
removing retainer spring..
Disconnect suspension arms from rear deck brackets
by removing retainer springs.+
,Disconnect front links from deck by removing retainer
springs.
° Raise lift lever' to raise suspension arms Slide mower
out from under tractor
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR, THE
R.H+AND L.H+ SUSPENSION ARMS MUST BE REMOVED
FROM TRACTOR
TO INSTALL MOWER (See Fig. 16)
° Raise attachment lift lever to its highest position.
oSlide mower under' tractor with discharge guard to right
side of tractor.
+ Lower lift lever to its lowest position..
. Install mower in reverse order of removal instructions.
CLUTCH ROD
SUSPENSION
ARMS
CLUTCH LEVER
RETAINER
SPRING
ENGINE
F
RETAINER
SPRING
ANTI+SWAY BAR RETAINER
SPRINGS
(BOTH SIDES)
FIG. 16
20
SERVnCE AND ADJUSTMENTS
TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs° 19 and 20)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT iS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WiLL STAY LEVEL SfDE-TO_
SIDE
Adjust the mower while tractor is parked on level ground or
driveway. Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3 of this manual).
Iftires are over or underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs° 17 and 18)
Raise mower to its highest position,
At the midpoint of both sides of mower, measu re height
from bottom edge of mower to groun& Distance"A" on
both sides of mower should be the same or within 1/4"
of each other_
. If adjustment is necessary, make adjustment on one
side of mower only,.
To raise one side of mower, tighten lift link adjustment
nut on that side.
o To lower one side of mower, loosen lift link adjustment
nut on that side,.
NOTE: Each ful! turn of adjustment nut will change mower
height about 1/8"o
o Recheck measurements after adjusting.
BOTTOM EDGE BOTTOM EDGE
OF MOWER TO OF MOWER TO
GROUND _ F q .___a_OUND
FIG, 17
SUSPENSION
ARM
LIFT LINK
ADJUSTMENT NUT
FIG. 18
To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/4" to
3/4" lower than the rear when the mower is in its highest
position..
Check adjustment on right side of tractor_ Measure dis-
tance "D" directly in front and behind the mandrel at bottom
edge of mower housing as shown..
,Before making any necessary adjustments, check that
both front links are equal in length° Both links should be
approximately 10-3/8",.
o If links are not equal in length, adjust one link to same
length as other link.
. To lower front of mower loosen nut "E" on both front
links an equal number of turns,.
o When distance "D" is I/4" to 3/4" lower at front than
rear, tighten nuts "F" against trunnion on both front
links._
° To raise front of mower, loosen nut "F" from trunnion on
both front links° Tighten nut "E" on both front links an
equal number of turns.
. When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nut"F" against trunnion on both front links.
Recheck side-to-side adjustment°
... _,.: = ., ._ _MANDREL
FIG. 19
NUT "F"
FRONT LIN KS TRUNNION
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
/_if :_.............. _"!_::':_:i_ .................
NUT "E"
2"1 FIG, 20
SERVMCEA
i_rlrl................... i i ,,,,,,,,i.............................. i,llll
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 21)
The mower' blade drive belt may be replaced without tools_
Park the tractor on level surface° Engage parking brake.
BELT REMOVAL-
= Remove mower from tractor (See '`TO REMOVE
MOWER" in this section of this manual)
° Work belt off both mandrel pulleys and idler pulleys.
= Pull belt away from mower_
BELT INSTALLATION -
° Install new belt in reverse order of removal
= Make sure belt is inall pulley grooves and inside all belt
guides.
° Install mower in reverse order of removal instructions.
MANDREL
PULLEY IDLER
PULLEYS
ADJUSTMENTS
WITH PARKING BRAKE "ENGAGED"
MANDREL
PULLEY
FIG. 21
TO ADJUST BRAKE (See Fig. 22)
Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxte.
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
o Depress clutch/brake pedal and engage parking brake..
Measure distance between brake operating arm and
nut "A" on brake rod°
If distance is otherthan 1-1/2", loosen jam nut and turn
nut "A" until distance becomes 1-1/2'L Retighten jam
nut against nut "A"..
Road test tractor for proper stopping distance as stated
above° Readjust if necessary. If stopping distance is
still greater' than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest au-
thorized service center'.
NUT "A"
JAM
NUT
OPERATING
ARM
FIG. 22
TO REPLACE MOTION DRIVE BELT
(See Fig. 23)
Park the tractor on level surface_ Engage parking brake_
For assistance, there is a belt installation guide decal on
bottom side of left footrest.,
Remove mower' (See "TO REMOVE MOWER" in this
section of this manuaL)
° Remove upper belt keeper,
= Remove belt from stationary idler and clutching idler.
° Pull beft slack toward rear of tractor. Remove belt
upwards from trartsaxle pulley by deflecting belt keep-
ers,
° Pull belt toward front of tractor and remove downwards
from around engine pulley_
° Install new belt by reversing above procedure°
IMPORTANT: MAKE SURE UPPER BELT KEEPER IS
POSITIONED PROPERLY BETWEEN LOCATOR TABS.
PULLEY
CLUTCHING
IDLER
IDLER
TABS
BELT
KEEPER
TRANSAXLE
PULLEY
22 FIG. 23
SERVICE A DADJUSTMENTS
TO ADJUST STEERING WHEEL ALIGNMENT
if steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steer-
ing wheel and reassemble per instructions in the Assembly
section of this manual_
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on
your unit., if damage has occurred to affect the front wheel
toe-in or camber, contact your nearest authorized service
center.,
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 24)
o Block up axle securely+,
°Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose),,
°Repair tire and reassemble,,
= On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key,,
Replace washers and snap retaining ring securely in
axle groove,,
°Replace axle cover,,
WASHERS
RETAINING
RING
I
_SQUARE KEY
(REAR WHEEL ONLY)
FIG. 24
Q
AXLE COVER
TO START ENGINE WITH AWEAK BATTERY
(See Fig. 25)
CAUTION: Lead-acid batteries gener-
ate explosive gases. Keepsparks,flame
and smoking materials away from bat-
teries. Always wear eye protection
when around batteries.
If your battery is too weak to start the engine, it should be
recharged,, If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: YOUR TRACTOR 1S EQUIPPED WITH A 12
VOLT NEGATtVE GROUNDED SYSTEM THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM, DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES,
TO A]-rACH JUMPER CABLES -
Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short
against chassis.
Connect one end of the BLACK cable to the NEGA-
TIVE (-) terminal of fully charged battery.,
°Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
° BLACK cable first from chassis and then from the fully
charged battery_
= RED cable last from both batteries.
POSITIVE TERMINAL NEGATIVE TERMINAL
CHASSIS
CABLES
CHARGED
BATTERY
POSITIVE TERMINAL NEGATIVE TERMINAL
FIG+ 25
23
ERVICE A ADJUSTMENTS
TO REPLACE HEADLIGHT BULB
o Raise hood..
, Pull bulb holder out of the hole in the backside of the
gdlL
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill,.
.Close hood,,
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor' to run
poorly, stop running, or prevent it from starting,
° Check wiring. See electrical wiring diagram in Repair
Parts section of this manual,
TO REPLACE FUSE
Replace with 30 amp automotive-type plug-in fuse_ The
fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 26)
°Raise hood°
° Unsnap headlight wire connector,
oStand in front of tractor_ Grasp hood at sides, tilt toward
engine and lift off of tractor°
° To replace, reverse above procedure..
HOOD
HEADLIGHT
WIRE
CONNECTOR
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 27)
The throttle control has been preset at the factory and
adjustment should not be necessary_ Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
° With engine not running, move throttle control lever
from slow (,_,) to choke (l\t) position_ Slowly move
lever from choke (N) to fast (,_) position,.
= Check that holes "A" in governorcontrol lever and hole
in governor plate line-up. If holes "A" are not aligned,
loosen clamp screw and move throttle cable until holes
are aligned.. Tighten clamp screw securely_
GOVERNOR
CONTROLLEVER GOVERNOR
CONTROL PLATE
HOLES "A" CLAMP THROI"rLE
SCREW CABLE
FIG. 27
FIG, 26
24
SERVICE A
TO ADJUST CARBURETOR (See Fig. 28)
The carburetor has been preset at the factory and adjust-
ment should not be necessary,. However, minor adjust-
ment may be required to compensate for differences in fuel,
temperature, altitude or load.. If the carburetor does need
adjustment, proceed as follows:
in general, turning idle mixture valve in (clockwise) de-
creases the supply of fuel to the engine giving a leaner fuel/
air mixture. Turning the idle mixture valve out (counter_
clockwise) increases the supply of fuel to the engine giving
a richer fuel/air mixture,.
IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND
THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS
TURNED IN TOO TIGHT,
PRELIMINARY SETTING -
=Air cleaner assembly must be assembled to the carbu-
retor when making carburetor adjustments.
= Be sure the throttle control cable is adjusted properly
(see above)..
With engine off turn idle mixture valve in (clockwise)
closing it finger tight and then turn out (counterclock-
wise) 1 full turn..
FINAL SETTING -
Start engine and allow to warm for five minutes. Make
final adjustments with engine running and shift/motion
control lever in neutral (N) position_
-Move throttle control lever to slow (,_) position. With
finger, rotate and hold throttle lever against idle speed
screw. Turn idle speed screw to attain 1750 RPM.
o While still holding throttle lever against idle speed
screw, turn idte mixture valve in (clockwise) until en-
gine begins to die and then turn out (counterclockwise)
until engine runs rough,. Turn valve to a point midway
between those two positionso Release throttle lever..
ADJUSTMENTS
ACCELERATION TEST -
° Move throttle control lever from slow (,_) to fast (,@)
positiono if engine hesitates or dies, turn idle mixture
valve out (counterclockwise) 1/8 turn. Repeat test and
continue to adjust, if necessary, until engine acceler-
ates smoothly,.
High speed stop is factory adjusted. Do not adjust -
damage may result°
IMPORTANT: NEVER TAMPER WiTH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDINGTHE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS. IF YOU THiNKTHE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY
ADJUSTMENTS.
THROTTLE IDLE SPEED
LEVER SCREW
IDLE MIXTURE VALVE
FIG, 28
25
STORAGE
Immediately prepare your tractor for storage at the end of
the season or if the tractor wilt not be used for 30 days or
more.
CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or' spark. Allow the engine to cool
before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thor-
oughly, remove all dirt, grease, leaves, etc, Store in a
clean, dry area,
oClean entire tractor (See"CLEANING" in the Customer
Responsibilities section of this manual)..
. Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments
section of this manual).
oLubricate as shown in the Customer Responsibilities
section of this manual,.
= Be sure that all nuts, bolts and screws are securely
fastened.. Inspect moving parts for damage, breakage
and wear.. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand
lightly before painting..
BATTERY
°Fully charge the battery for storage°
= After a period of time in storage, battery may require
recharging.,
= To help prevent corrosion and power leakage during
long periods of storage, battery cables should be
disconnected and battery cleaned tlloroug hly (see'TO
CLEAN BATTERY AND TERMINALS" in the Cus-
tomer Responsibilities section of this manual)..
° After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals_
° Be sure battery drain tube is securely attached.
° If battery is removed from tractor for' storage, do not
store battery directly on concrete or damp surfaces.
ENGINE
FUEL sYSTEM
IMPORTANT: iT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE. ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE..
° Drain the fuel tank.
oStart the engine and Iet it run until the fuel _ines and
carburetor- are empty.
° Never use engine or carburetor cleaner' products in the
fuel tank or permanent damage may occur.
° Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor-
age,. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container-. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor, Do
not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Customer Responsibilities
section of this manual)..
CYLINDERS
- Remove spark plug(s)_
° Pour one ounce of oil through spark plug hole(s) into
cylinder(s),
= Turn ignition key to "START" position for a few seconds
to distribute oit_
° Replace with new spark plug(s)..
OTHER
°Do not store gasoline from one season to another_
. Replace your' gasoline can if your can starts to rust.,
Rust and/or dirt in your' gasoline will cause problems.
oIf possible, store your tractor indoors and cover it to
give protection from dust and dirt.
°Coveryourtractor with a suitable protective coverthat
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
26
PROBLEM
Will not start
m .....................
Hard to start
Engine wil! not turn over
Engine clicks but will not
start
Loss of power
CAUSE
t. Out of fuel
2,, Engine not "CHOKED" properiy
3. Engine flooded
4, Bad spark plug
5. Dirty air filter
6, Dirty fuel filter,.
7 Water in fuel.
8 Loose or damaged wiring
9 Carburetor out of adjustment
10 Engine valves out of adjustment.
1 Dirty air filter
2 Bad spark plug
3Weak or dead battery
4 Dirtyfuel filter
5 Staleor dirty fuel
6 Loose or damaged wiring,,
7 Carburetor out of adjustment
8 Engine valves out of adjustment
1 Clutch/brake pedal not depressed
2. Attachment clutch is engaged.
3, Weak or dead battery.
4, Blown fuse.,
5, Corroded batter,,/terminals.
6. Loose or damaged wiring
7,. Faulty ignition switch
8 Faulty solenoid or starter,
9. Faulty operator presence switch(es)
I Weak or dead battery
2 Corroded battery terminals,
3 Loose or damaged wiring.
4 Faulty solenoid or starter
CORRECTION
t Fill fuel tank
2 See "TO START ENGINE" in Operation section
3 Wait several minutes before attempting to start
4 Replace spark plug
5 Clean/replace airffiter
6 Replace fuel filter
7 Drain fue! tank and carburetor, refill tank with fresh
gasoline and replace fuel filter,
8 Check all wiring
9 Contact an authorized service center/department
10 Contact an authorized service center/department
t., Clean/replace air filter.
2, Replace sparkplug
3 Recharge or replace battery
4 Replace fuel filter
5 Drain fuel tank and refill with fresh gasoline
6 Check all wiring
7, Contact an authorized service center/department
8, Contact an authorized service center/department
t Depress clutch/brake pedal
2 Disengage attachment clutch
3 Recharge or replace battery
4, Replace fuse
5., Clean battery termina{s
6,, Check all wiring
7, Check/replace ignition switch
8., Check/replace solenoid or starter
9, Contact an authorized service center/department
1.. Recharge or replace battery
2. Clean barteryterminals
3, Check all wiring
4. Check/replace solenoid or starter.
,,H............. ..........................................................
1 Cutting too much grass/too fast
2 Throttle in "CHOKE" position,
3, Build-up of grass, leaves and trash under mower,,
1_, Set in "Higher Cu{" position/reduce speed
2. Adjust throttle control
3, Clean underside of mower housing..
Excessive vibration
4 Dirty air filter.,
5,, Low oiI leve!/dirty oil.
6, Faulty spark plug
7, Dirty fuel filter,
8, Stale or dirty fue[
9. Waterin fuel
10. Spark plug wire loose,,
11, Dirty engine air screen!f{ns
12 Dirty/clogged muffler
t3 Loose or damaged widng
14, Carburetor out of adjustment,
15, Engine valves out of adjustment
1 Worn, bent or loose blade.
2 Bent blade mandrel
3 Loose/damaged part(s)
4 Clean/replace air filter,,
5 Check oil level/change oil,,
6 Clean and regap or change spark p_ug
7 Replace fuelfiIter.
8 Drain fuel tank and refill with fresh gasoline
9 Drain fuel tank and carburetor, refill tank wilh fresh
gasoline and replace fuel filter
t0 Connect and tighten spark plug wire
tl, Clean engine air screen!fins
12. Clean/replace muffler
!3 Check all wiring.
t4 Contact an authorized service center!department
t5 Contact an authorized service center/department
!. Replace blade Tighten blade boll,,
2. Repiace blade mandrel
3 Tighten loose part(s) Replace damaged parts
27
=['ROU LESHOOTmNG POmN'rS
i,ll ill iL.............................. lu,iNll
PROBLEM
Engine continues to run
when operator leaves seat
with attachment clutch
engaged
Poor cut -uneven
Mower blades will not
rotate
Poor grass discharge
Headlight(s) not working
(if so equipped)
Battery will not charge
Engine "backfires"
when turning engine
"OFF"
CAUSE
I Faulty operator-safety presence control system
1 Worn, bent or loose blade
2 Mower deck not level.
3 Butfdup of grass, leaves, and trash under mower.
4 Bent blade mandrel.
5. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels
t, Obstruction in clutch mechanism
2 Worn!damaged mower drive belt
3 Frozen idler pulley
4 Frozen blade mandrel
CORRECTION
1 Check wiring, switches and connections if not
corrected, contact an authorized service center/
department.
1 Replace blade Tighten blade bolt.
2. Level mower deck.
3 Clean underside of mower housing
4. Replace blade mandrel
5 Clean around mandrels to open vent holes
2
3
4
5
6,
7.
8,
9
!0,
tt
Engine speed too slow.
Travel speed too fast
Wet grass
Mower deck not level
Low/uneven tire air pressure
Worn, bent or loose blade
1. Remove obstruction
2 Replace mower drive belt
3 Replace idter pulley
4 Replace blade mandrel
1 Place throttle controf in "FAST" position
2. Shiftto siower speed.
3 A_low grass to dry before mowing
4 Level mower deck
5 Check tires for proper air pressure.
6 Replace/sharpen blade. Tighten blade bolt..
Buildup of grass, Ieaves and trash under mower
Mower drive belt worn
Blades improperly installed
Improper b_ades used.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels
1.. Switch is "OFF"..
2 Bulb(s) burned out.
3Faulty light switch.
4 Loose or damaged widng
5. Blown fuse
1 Bad battery cell(s)
2 Poor cable connections
3 Faulty regulator (if so equipped)
4 Faulty alternator.
1. Engine throttle control not set at "SLOW"
position for 30 seconds before stopping engine
7 Clean underside of mower housing
8, Replace mower drive belt
9 Reinstall blades sharp edge down
10, Replace with blades listed in this manual,
11 Clean around mandrels to open vent holes,,
1.. Turn switch "ON".
2 Replace bulb(s).
3 Check/replace light switch
4 Check wiring and connections
5 Replace fuse
1 Replace battery.
2 Check/clean all connections
3 Replace regulator.
4.. Replace alternator
Move throttle control to "SLOW" position and ailow
to idle for 30 seconds before stopping engine..
28
SCHEMATIC
TRACTOR -- MODEL NUMBER 917.256510
RED
BATTERY
BLACK
AMMETER
RED
IGNITION SWITCH
BLACK
/C,7
WHITE
I I
I
',OY
t -J
CLUTCH /BRAKE
(PEDAL UP)
BLACK
BLACK
I, !
t_ Ill -- "
. J
SOLENOID
RED
t1
STARTER
I _t
AFTER FIRE SOLENOID
WHITE
I
--_ I
".........I'O 0'"' BUCK
I (CLUTCH OFF) I
BLACK
SEAT SWITCH
(NOT OCCUPIED)
1 I
I l
q
GROUNDING
CONNECTOR
@
t'_ IGNITIONUNIT I_ sPARK _----_PLUG
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
28 VOLTS AO MIN. @ 3606 RPM
(CHARGING SYSTEM DISCONNECTED)
IGNITION SWITCH
POSITION CIRCUIT
OFF M + G
ON B+L
START B + S + L
RED
LIGHTING SYSTEM t
NOTE OUTmJT DIODE i ALTERNATOR
5 AMP AC @ 3§O.0_R_
YOUR TRACTOR IS _ '_'
EQUIPPED WITH A SPECIAL !_ _x -
ALTERNATOR SYSTEM f_ " 14VOLTSACMtN@3600RPM(UGHTSOFF}
THE LIGHTS ARE NOT " _o HEA L GHT
IB D l S
CONNECTED TO THE I' ..... I
BATTERY, BUT HAVE THEIR L_ _,_n_O_9__
OWN ELECTRICAL SOURCE. ;v __", vT \'-J T -
BECAUSE OF THIS, THE IHEAD[I(314T i _ I
BRIGHTNESS OF THE LIGHTS SWITL}R L--_ O
WILL CHANGE WITH ENGINE (OFF)
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
NON-REMOVABLE
CONNECTIONS --_---- REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IFWIRING INSULATED /-_
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING..
29
REPAIR PARTS
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.256510
22
21
26
\
42
43
41
34
36
39
49
t70
J
\
\
33
32
31
36 35
\
z
39
....36
/
/
t
/
/
/
/
/
30
REPAIR PARTS
ELECTRICAL
TRACTOR -- MODEL NUMBER 917.256510
KEY PART
NO, NO. DESCRIPTION
1 146139
2 74760412
3 STD55!025
4 STD55! 125
6 STD541025
7 t09238X
8 144940
9 109596X
15 147688
19 STD551125
20 73350400
21 136850
22 4152J
24 4799J
25 146147
26 108824X
28 4207J
29 121305X
30 144921
31 140400
32 141226
33 140403
34 110712X
35 140336
36 STD601005
38 108236X
39 109553X
40 146057
41 71110408
42 131563
43 145673
44 73640400
45 121433X
49 11151000
70 140422
Battery 12 VOLT 25 AMP
Bolt Hex Hd 1/4-20unc X 3/4
Washer 9/32 X 5/8 X 16 Ga
Washer Lock Hvy Helical t/4
Nut Fin Hex 1/4-20 Unc
Tube Plastic 12"
Case Battery W/2 Holes W Btry
Clamp Hose Olive
Fastener Snap-In
Washer Lock 1/4
Nut Jam Hex '1/4-20 Unc
Harness Asm Light W/4152j
Bulb Light #1156
Cable Battery 6 Ga 11" red
Cable Battery 6 Ga w/16 wire red
Fuse 30 AMP Auto Green
Cable Ground 6 Ga 12" black
Switch Plunger Nc Gray
Switch Ign 3 Pos
Nut Ignition
Cover Sw Key Bik 1 25 Text SLT
Key lgn Molded Craftsman
Switch Light BIk BIk Red
Bracket Switch Interlock
Screw Tap Hex #10-24unc X 1/2
Bracket Switch Clutch
Switch Intlk Clutch Red 4 Term
Harness Ign Lt Dash IPC Mch 95
Bolt Bfk. Fin Hex 1/4-20 Uric x 1/2
Cover Terminal Red
Solenoid
Nut Keps BIk Hex 1/4-20 Unc
Ammeter Rectangular 6 Amp
Washer Lock Internal Tooth 5/8
Harness Engine B&S I40HV
NOTE: All component dimensions give in U.S. inches
1 inch = 25.4 mm
31
RE!PAIR PARTS
TRACTOR -- MODEL NUMBER 917.256510
CHASSIS AND ENCLOSURES
3O
21 22
17
\
14
4
4
3
26
33 10
26 25
16
18
16
19
29
28
326 14
32
REPAIR PARTS
TRACTOR -- MODEL NUMBER 917.256510
CHASSIS AND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
t0
!1
13
14
15
16
17
18
19
2!
22
24
25
26
27
28
29
30
31
33
34
35
38
39
100
NOTE:
145501
140356
17490612
STD551025
146077
145208X016
126842X
126471X
146760X011
STD533710
146956
146961X012
17490608
74180512
STD54143'1
Chassis Weldment 11ga 1995
Drawbar Stretch
Screw Thdrol 3/8-16x3/4 Ty-tt
Washer 13/32 x 3/4 x 16 Ga,
Bumper Snapqn
Saddle Silkscreen 6sp Fit Sdl
D4360
Shietd Ht Hood Kohl/Dia Engine
Clip Insulator .406
Dash Silkscreened 'l-Pc M WA,,NC,
Sym/EN
Bolt Carriage 3/8-16 x 1
Panel Pnt Dash Lh
Panel Slkscr Dash Rh Weldment
Screw Thdrol 3/8q 6xl/2 Ty*tt
Screw Mach Trhd 5/16-18uncx3/4
Nut Keps 5/16-18 Unc
__-74_ Hood Asm Pnt Weld MS-574 t 6"_'q _ _' "/S-3rq t
126938X
17521312
122933X
124479X
STD523710
19131312
STD541437
17030814
140137
124029X
109872X574
136619
145244X574
I45243X574
STD533707
139886
139887
105037X
5479J
Bumper Hood
Screw Sltd Hex Hd w/Pl Washer
Rivet Ratchet Nylon
Washer Nylon Blk 28x 75x 19
Bolt Fin Hex 3/8-16unc X 1
Washer 13/32 X 13/32 x 12 Ga
Nut Lock 3/8-16 Unc
Screw Lock Spider #8 x 7/8
Grille Black Ms-428
Lens Headlight Bar Clear
Fender Pnt
Bracket Pnt Fender
Footrest Pnt Lh Lt/Yt/Gt 574
Footrest Pnt Rh Lt!Yt/Gt 574
Bolt Rdhd Sht Sqnk 3/8-16 X3/4
Bracket, Asm. Pivot, LH,, Mower
Rear
Bracket, Asm. Pivot, R.H. Mower
Rear
Strip Foam 18"
Plug Button BIk 359 Dia
All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
REPAIR
DRIVE
PARTS
TRACTOR -- MODEL NUMBER 917.256510
112-'-_Tj..
52
/
I52
J
77
/
i I
lII'i -'"
I 18 5
11.-I _19 5
6
32
18
6
62
75
35
I 1 72
_66 56
36 34 37
19
27
22 26
27
53
34
REPAIR
DRIVE
PARTS
TRACTOR - - MODEL NUMBER 917.256510
KEY
NO.
2
3
4
5
6
7
8
10
11
t2
13
14
15
18
19
21
22
24
25
26
27
28
29
3O
31
32
34
35
36
37
38
39
PART
NO.
142603
146682
123666X
12000028
121520X
17490512
130802
131679
STD561210
105701X
19151216
74550412
STD551125
74490544
STD5237t0
STD541437
106933X
130804
STD541237
106888X
STD551037
STD561210
145204
124236X
130807
127275X
STD523107
149001
120183X
STD551062
STD571810
123674X
STD523727
KEY PART
DESCRIPTION NO. NO. DESCRIPTION
Transaxle 6sp Std Dana,
Model Nor 4360°79
Spring Return Brake
Pulley Transaxle Alum
Ring Retainer # 5100-62
Strap Pnt Torque 30 Deg BIk
Screw Thdrol 5/16-18 X 3/4 Tyt
Plate Pnt Rod Shift T/a (blk)
Rod Shifter Blk (dana)
Pin Cotter 1/8 X 1 Cad
Washer Plate Shf 388 Sq Hole
Washer 15/32 X 3/4 X 16ga
Bolt 1/4-28 Unf Gr 8 w/Patch
Washer Lock Hvy Helical 1/4
Bolt Hex Flghd 5/16-18 Gr,, 5
Bolt Fin Hex 3/8-16unc X 1
Nut Lock 3/8-16 Unc
Knob Rd 1/2d3 Pfstc Thds BIk
Rod Brake Lt
Nut Hex Jam 3/8-16 Unc
Spring Rod Brake 2 00 Zinc
Washer 13/32 X 13/16 X 16 Ga
Pin Cotter 1/8 X 3/4 Cad
Rod Brake Parking Lt iYt
Cap Parking Brake Red
Bracket Transmission
Keeper Belt Lh Lt 14 Ga
Bolt Fin Hex 3/8-16unc X 3/4
Shaft Asm Pedal Foot
Bearing Nylon BIk 629 Id
Washer 2'I/32 X '1X 16 Ga
Pin Roll 3/16 X 1"
Pulley Idler Fiat
Bolt Fin Hex 3/8-t6unc X 2-3/4
40 4470J
41 !09070X
42 19131312
44 105706X
45 110812X
46 12000039
47 127783
48 123789X
49 I23205X
50 STD523715
51 STD541437
52 STD541431
53 105710X
55 105709X
56 74760620
57 130801
58 127274X
59 140312
61 174906'12
62 8883R
63 140186
64 71170764
65 STD551143
66 129921
70 134683
72 19132012
74 109502X
75 121749X
76 STD581075
77 123583X
78 121748X
112 19091210
NOTE:
Spacer Split 395 X 59 Bzp
Keeper Belt Retainer
Washer '13/32 X 13/16 X t2 Ga
Bearing Nyl 503 X 628 X 1 25
Washer Hardened
Ring Klip #t5304-50
Pulley Idler V Groove Plastic
Betlcrank Asm
Retainer Belt Style Spring
Bolt Hex Hd 3/8-16unc X 1-1/2
Nut Crownlock 3/8-16 Uric
Nut Lock 5/16-18 Unc
Link Clutch 7 66
Spring Return Clutch 6 75
Bolt Fin Hex 3/8-16 Unc x 1-1/4
V-belt Ground Drive 95°25
Keeper Belt Rh Lt Pnt/zinc 16g
Retainer Belt Chassis Lh Zinc
Screw Thdrol 3/8-t6x3/4 Ty-tt
Cover Pedal BIk Std
Pulley Engine
Bolt Finhex 7/16--,_;0x 4 g5
Washer Lock Hvy Hid Spr 7/16
Keeper Belt Engine Lh Lt
Guide Belt Dr Mower Rh
Washer 13/32 X 1-1/4 X t2 Ga
Spacer Split .80x194
Washer 25/32 X 1 1/4 X 16 Ga
Ring E #5133_75
Key Square 2 0 X 1845/1865
Washer 25/32 X t 5/8 X 16ga
Washer 9/32 X 3/4 X 10 Ga
All component dimensions given in U,S. inches
1inch = 25.4 mm
35
REPAIR PARTS
TRACTOR -- MODEL NUMBER 917.256510
STEERING ASSEMBLY
d
62
+l_ _ _ = _ \
;7"--_--42
46
12
47
/
I
10
16 32
28
30
43
/
I /
i /
I/
\I
\
\! 43
36
REPAUR PARTS
TRACTOR -- MODEL NUMBER 917.256510
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 139768
2 142033
3 135227
4 135228
5 6266H
6 121748X
7 19272O16
8 12000029
9 3366R
10 130468
11 STD551137
12 73610600
13 110438X
14 74011056
15 73901000
16 132624
17 132614
18 57079
19 124035X
20 126684X
2t STD55!125
22 71070410
23 127501
24 109816X
25 124036X
26 126847X
27 136874
28 19131416
29 17490612
30 STD561210
32 130465
36 132196
37 STD611005
38 139769
39 19133808
4O STD541537
41 104820X
42 124417X
43 121749X
46 121232X
47 6855M
62 149684
Wheel Steering Std Black
Axle Asm Front
Spindle Asm Lh
Spindle Asm Rh
Bearing Race Thrust Harden
Washer 25/32 X 1 5/8 X 16ga
Washer 27/32 X 1 1/4 X 16 Ga
Ring Klip #t5304-75
Bearing Col Strg Blk
Link Drag Sol Ball Jt 20 064
Washer Lock Hvy Hicl Spr 3/8
Nut Fin Hex 3/8-24 Unf
Spacer Bearing Axle Front
Bolt Hex 5/8-11 Uric X 3-1/2
Locknut Flange 5/8-11 Unc
Pin Axle 5/8 X 1 55/1 54 Lg
Shaft Asm Strg 5/8 X 15 19 Lt
Washer Thrust 515x 750x 033
Support Shaft
Washer Shim 1/4 X 5/8 X 062
Washer Lock Hvy Helical 1/4
Screw Hex Socket 1/4-20 X 5/8
Shaft Asm Pittman
Nyliner Snap In
Bracket Steering
Bushing Rod Tie Blk Lt
Gear Sector
Washer 13/32 X 7/8 X 16ga
Screw Thdrol 3/8-16x3/4 Ty-tt
Pin Cotter 1/8 X 3/4 Cad
Rod Tie Wire Form 19 75 Mech
Bushing Strg 5/8 ld Dash
Screw Slftp #10-16 X 1/2 Ty-b
Insert Cap Strg Wheel Std BIk
Washer 13/32 X 2-3/8 X 8 Ga
Nut Lock Center 3/8-24unf
Adaptor Wheel Strg 640/635id
Boot Shaft Steering
Washer 25/32 X 1 1/4 X 16 Ga
Cap Spindle Fr Top Blk
Fitting Grease
Kit Steering Assembly
NOTE: All component dimensions given in US. inches
I inch = 254 mm
37
REPAIR PARTS
TRACTOR - - MODEL NPJMBER 917.256510
SEAT ASSEMBLY
10
22
21
KEY
NO.
1
2
3
4
5
6
7
8
9
10
12
13
PART
NO.
140122
140551
STD523710
19131610
145006
STD541437
124181X
17490616
19131614
140552
121246X
121248X
KEY PART
DESCRIPTION NO. NO. DESCRIPTION
Seat 3350 Blk/blk Craftsman
Bracket Pnt Pivot Seat (blk)
Bolt Fin Hex 3/8-16unc X 1
Washer 13/32 X 3/4 X 10 Ga
Clip Push tn Hinged
Nut Hex Lock w/Ins 3/8-16 Uric
Spring Seat Cprsn 2 250 BIk Zi
Screw Thdrol 3/8-16 X 1 Ty-tt
Washer 13/32 X 1 X 14 Ga
Pan Pnt Seat (blk)
Bracket Pnt Mounting Switch
Bushing Snap Blk Nyl 50 Id
14 72050411
15 134300
16 121250X
17 123976X
21 139888
22 STD541431
23 74780814
24 19171912
25 127018X
26 STD551150
Bolt Rdhd Sht Nk !/4-20xl-3/8
Spacer Split 28 X 96 Zinc
Spring Cprsn 1 27 BIk Pnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Bolt Shoulder 5/16-18 Uric Blkz
Nut Hex Lock w/Ins 5/16-18
Bolt Fin Hex 1/2-t3 X 7/8 Gr 5
Washer 17/32 X t-3/I6 X t2 Ga
Bolt Shoulder 5/16-18 X 62
Washer Lock Hvy Hlcl Spr 1/2
NOTE: All component dimensions given in U.S.. inches,
1 inch = 25.4 mm
38
REPARR
DECALS
9
PARTS
TRACTOR -- MODEL NUMBER 917.256510
t7 8 6 3 7 7 4 8 14 16
14 21 5 11
13
15 18
KEY PART
NO. NO.
1 138955
2 273216
3 150676
4 150677
5 150680
6 133644
7 142235
8 150685
9 128314
10 149516
11 137537
12 4900J
KEY PART
DESCRIPTION NO. NOo DESCRIPTION
Decal Instruction Operat Eng
Decal B&S 15.5 HP IC G D Dora
Decal Hood Slope Rh Craftsman
Decal Hood Slope Lh Craftsman
Decal Grille Craftsman Sip LT Dov
Decal Maint Customer Sears Dom
Decal Panel Side iic Gold/White
Decal insert Hood
Decal Fender Craftsman White
Decal, Btry DngriPSN Eng Acme
Decal Caution English/Spanish
Decal Clutch/brake English
13
14
'15
t6
t7
18
21
146046
150678
136832
140837
150333
133179
131265
145245
145247
138311
151218
151219
Decal V-belt Dr Sch Tractor
Decal Chassis 6 Sp 42"
Decal Mower Drive Schematic
Decal Saddle Brake Parking
Decal, Cap Cnsmr Help Line Sr&
Decal Mower Qc System
Decal Lightbox
Pad, Footrest Rbr Sq Craftsman 95
Fastner Pop in Footrest
Decal Lift Handle
Manual, Owner's (English)
Manual, Owner's (Spanish)
WHEELS &TIRES
4,10
11
KEY PART
NO. NO. DESCRIPTION
1 59192
2 65'139
3 t06222X
4 59904
5 106732X427
6 278H
7 9040H
8 106108X427
9 106268X
'10 7152J
11 104757X
-- 144334
NOTE:
Cap Value Tire
Stem Value
Tire F Ts '15X 6 0 - 6 Service
Tube Inner Front #35060
Rim Asm 6"front White Service
Fitting Grease
Bearing Flange
Rim Asm 8"rear White Service
Tire R Ts '18x9 5-8 Service
Tube Rear 9 5 X 8 Service
Cap Axle BIk 1 50 X 1 00
Sealant, Tire (10 oz. tube)
All component dimensions given in UoS. inches°
1 inch = 25.4 mm
39
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256510
ENGINE
81
72 62
13 4
78
37
40 33
33
14
15
6
38
t
78
,,,%..*
23
29
\
OPTIONAL EQUIPM ENT
Spark Arrester
40
REPAIR
ENGINE
PARTS
TRACTOR -- MODEL NUMBER 917.256510
KEY PART
NO. NO. DESCRIPTION
1 132759
2 '17720410
3 15O457
4 137352
13 272293
14 13280324
15 13200300
16 STD551237
23 128953
24 STD601005
29 137180
31 109202X
32 123549X
33 I23487X
37 137040
38
40 124028X
44 17490412
46 19091416
62 STD551131
72 71070512
78 17490620
81 128861
NOTE:
Control Throt Rh Blk Pd115 I0
Screw Hex Thd Cut 1/4-20x5/8 T
Engine B&S 15/15.5 DIC & GD DC 1
Model No, 28N707, Type No.. 0171_01
Muffler Exhaust B&S Lt
Gasket I 313 ld Tin Plated
Nipple Pipe 3/8 Npt X 3"
Elbow Std 90 Degree 3/8_t8 Npt
Washer Lock Ext Tooth 3/8
Shield Pnt Heat Browning Grass
Screw Tap Hex #10-24unc X 1/2
Arrestor Spark
Tank Fuel 1 25 Fr
Cap Asm Fuel W/sym Vented
CIamp Hose BIk
Line Fuel 20"
Plug Oil Drain (Order From Engine
Manufacturer)
Bushing Snap Nyl Brk Fuel Line
Screw Hexwsh Thdrol 1/4-20x3/4
Washer 9/32 X 7/8 X 16ga
Washer Lock Hvy Hlcl Spr 5/16
Screw Hexhd Cap 5/16-18x3/4
Screw Thd rol 3/8-16xl -1/4 Tytt
Nut Flange 1/4-20 Starter Nut
All component dimensions given in U.So inches
1 inch = 25.4 mm
41
REPAIR PARTS
TRACTOR -- MODEL NUMBER 917,256510
LIFT
7
5
6
6
8
/j 1o/
/!,/// /
5
19
\
13
L32
13-----_
32
13
19
20
15 20
161718 20
15
42
REPAIR
LIFT
PARTS
TRACTOR - - MODEL NUMBER 917,256510
KEY PART
NO, NO. DESCRIPTION
t t36973 Rod Asmo Lever
2 122507X Shaft Asm Lift
3 105767X Pin Groove
4 12000002 E Ring #5133-62
5 19211621 Washer 2!/32 x 1 x 21 Gao
6 120183X Bearing Nytong
7 125631X Grip Handle Fluted
8 122365X Button Plunger Read
10 122512X Spring Cprsn
11 139865 Link Asm Lift L.,H,
12 139866 Link Asm Lift R,,Ho
13 STD624008 Retainer Spring
15 127218 Link Front
t6 73350800 Nut Jam Hex 1/2-13 Unc
!7 130171 Trunnion Blk Zinc
18 73800800 Nut Lock WiWsh 1/2-13 Unc
!9 139868 Arm Suspension Mower
20 3!46R Retainer Spring
31 140302 Bearing. Pvt, Lift. Spherical
32 73540600 Nut Crownlock 3/8-24
NOTE: All component dimensions given in US, inches
I inch = 2&4 mm
43
REPAIR PARTS
MOWER
TRACTOR-- MODEL NUMBER 917.256510
74
76 77
73
68
92
4O
56 _ _36
!
\2
16
18
29
21 22
,_23 24
28 27
44
REPABR PARTS
MOWER
TRACTOR - - MODEL NUMBER 917,256510
KEY
NO.
!
2
3
4
5
6
8
9
10
11
12
13
14
15
16
17
18
t9
2O
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
40
41
PART
NO.
144393
STD533107
138017
138440
STD624008
130832
850857
STD551137
140296
134149
129895
137645
128774
110485X
140329
72110610
72140505
132827
136888
73680500
134753
131267
105304X
123713X
110452X
130968
19111016
131491
138776
129963
129861
137266
STD533717
133835
131494
19131316
73680600
133551
DESCRIPTION
Mower Housing
Bolt
Bracket Assembly,Sway Bar, Front
Bracket Assembly, Sway Bar
Retainer Spring
Arm, Suspension, Rear
Bolt, Hex 3/8-24 x 1.25 Grade 8
Washer, Lock
Washer, Hardened
Blade, Mulching
Bearing, Ball
Shaft Assembly, Mandrel, Vented
(Includes Key Number 6)
Housing, Mandrel, Vented
Bearing, Ball, Mandrel
Stripper, Vented Mower Deck
Bolt, Carriage 3/8-16 x 2-1/4
Bolt, Carriage 5/16-18 x 5/8
Bolt, Shoulder
Baffle, Vortex
Nut, Crownlock 5/16-18 UNC
Stiffener Bracket
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Shield, Deflector
Washer 11/32 x 5/8 x 16 Gauge
Rod, Hinge
Screw Thdrot Hex Head Zinc Mwr
Washer, Spacer
Pulley, Mandrel
Nut, Toplock, Flanged
Bolt
Fastner, Christmas Tree
Pulley, Idler, Flat
Washer 13/32 x 13/16 x 16 Ga.
Nut, Crownlock 3/8-16 UNC
Rod, Pivot, with Nibs
KEY PART
NO. NO. DESCRIPTION
43 140083
44 140088
45 STD624003
46 137729
48 133944
49 133940
50 131340
51 STD541410
52 139888
53 131845
54 133943
55 140084
56 t22052X
58 140086
59 141043
67 149846
68 144200
71 142427
72 131870
73 127847
74 121748X
75 12000029
76 128903
77 127845
78 145132
79 127498
80 128759
81 73350600
82 142028
83 120958X
84 144394
85 7214O618
92 73800600
-- 130794
145411
Rod, Clutch, Secondary, with Nibs
Guard, Mandrel, LH
Retainer
Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened
Roller Assembly, Cam Follower
Bolt, Shoulder #'10-24 Grade 5
Locknut
Bolt, Shoulder 5/16-18 UNC
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler
Spacer, Retainer
Spring, Torsion Brakes 42"
Guard, Tuv Idler (94)
Knob Custom Oval
V-Belt
Rod, Clutch, Primary, with Nibs
Spring, Return
Arm, Clutch, Secondary
Washer 25/32 x 1-5/8 x 16 Gauge
Ring, Klip
Bolt, Shoulder 3/8-t6 UNC x 1.44
Keeper, Spring
Arm, Clutch, Primary
Bushing, Large, Brass
Spring, Mower Clutch
Nut, Hex Jam 3/8-16 UNC
Trunnion Adjl. 94
Washer Sintered
Keeper Belt Idler Fixed
Bolt Carriage 3/8-t6 x 2-1/4
Locknut, Hex WiWsh 3/8-16 UNC
Mandrel Assembly (Includes Key
Numbers 8-10, 12-15, 31 and 32)
Mower Deck, Complete
Available Mulcher Plate Kit not included with tractor:
- - 141112 Mulcher Close-out Plate Kit
NOTE: All component dimensions given in U.So inches
1 inch = 25.4 mm.
45
REPAMRPARTS
TRACTOR -- MODEL NUMBER 917.256510
DANA TRANSAXLE - MODEL NUMBER 4360-79
26
33 1
I
11
45 46 47
48
37
52
36
53
54
39
19 40 41 42
57
59
12
49
50
55 51
61
72
62 59
63
64
7(
46
65
68 69 67
60
43 =
19
52
REPABR PARTS
TRACTOR - - MODEL NUMBER 917.256510
DANA TRANSAXLE - MODEL NUMBER 4360-79
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 142671 Housing, Upper 41 105928X
2 2274J Screw, Self-Tapping, Large 42 110084X
1/4-20 x .734 43 134394
3 134400 Ball, Detent 44 120473X
4 I05904X Spring, Detent 45 142678
5 105905X Screw, Set 46 142679
6 138235 Kit, Shifter Assembly 47 120407X
7 134399 Boot, Shifter 48 106589X
8 134791 Screw, Tapping w/Seater 49 120408X
9 138241 Square Ring 50 105937X
10 142672 Ring, Retaining 51 2226J
!1 134793 * Assembly, Kit, Shim _625 Shaft 52 134401
12 142673 Bearing, Flange 53 2264J
13 120415X Washer, Plain _632 x 1.38 x .046 54 t20474X
!4 142674 Key, Woodruff, #9 55 I10081X
15 138234 Assembly, Kit, Input Shaft 56 105941X
16 110078X Pinion, Bevel, 14Teeth 57 110071X
17 I05909X Ring, Retaining 58 !20952X
18 105910X Chain, 24 Pitches 59 1!0082X
19 105911X Bearing, Flange 60 120475X
20 142675 Gear, Spur, 14 Teeth 61 142680
21 138246 Collar, Clutch 62 120961X
22 138236 Assembly, Kit, Clutch Keys 63 7294J
23 73810500 Locknut 5/16-24 64 108989X
24 142676 Shaft, intermediate 65 120953X
25 2244J Key, Woodruff, #61 66 120954X
26 105916X Ring, Retaining 67 134799
27 120470X Sprocket, 18 Teeth (Reverse)
28 110070X Spacer 68 138244
29 142677 Gear, Spur, 37 Teeth (1.) 69 108996X
30 142681 Gear, Spur, 35 Teeth (2,.) 70 120956X
31 120405X Gear, Spur, 30 Teeth (3_) 71 106596X
32 108980X Gear, Spur, 25 Teeth (4-)
33 120406X Gear, Spur, 22 Teeth (5-) 72 120951X
34 134796 Gear, Spur, 19 Teeth (6,,) 73 120416X
35 105925X Washer, Plain _640 x 1.37 x _,061
36 2232J Washer, Plain _632 x 1.00 x _026
37 108978X Spacer _.630x 1.00 x .169
38 110079X Assembly, Gear, Combination of ** Order Key No, 15
12 Teeth and 35 Teeth
Shaft, idler
Spacer ..635 x .875 x .755
39 124639X
40 120472X
Sprocket, 9 Teeth (Reverse)
Gear, Bevel, 42 Teeth
Assembly, Kit, Shim ,.750 Shaft
Shaft, Drive
Gear, Spur, 12 Teeth (1,,)
Gear, Spur, 15 Teeth (2_.)
Gear, Spur, 20 Teeth (3,°)
Gear, Spur, 25 Teeth (4_.)
Gear, Spur, 28 Teeth (5_)
Gear, Spur, 31 Teeth (6,_)
Washer, Plain .632 x 1 00 x ..060
Washer, Neoprene
Washer, Plain ..758 x 1.25 x .O31
Axle, L.H_
Gear, Miter, 15 Teeth
Ring, Retaining
Gear, Spur, 32 Teeth
Shaft, Cross
Gear, Miter, 15 Teeth
Axle, RH.
Housing, Lower
Puck, Friction
Disc, Brake
Spacer
Jaw, Brake
Pin, Dowel
Screw, Self-Tapping, Large
5/16-18 x 2425
Lever, Actuating
Washer, Plain 4321 x 1o00 x .055
Bracket, Anti-Rotation
Screw, Self-Tapping, Large
5/16-18 x 1,44
Puck, Friction
Grease
* Use in combinations to maintain proper clearances
NOTE: All component dimensions given in US.. inches
1 inch = 25,4 mm
47
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256510
BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0171-01
635 337
552
@
634A
9
i_,, 592
_¢_562
230
"_ REQUIRES SPECIAL TOOLS
TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL,
3o@
238 0
614
634A
166
1029
1034
1022
1026
48
45
305
1023
7
52
022
REPABR PARTS
TRACTOR -- MODEL NUMBER 917.256510
BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 017'I-01
127 138
G
137
52
164
_123
'_ REQUIRES SPECIAL TOOLS
TO INSTALL, SEE REPAIR
INSTRUCTION MANUAL,
130
95 9871 _
634B
I
52
142
1033 VALVE OVERHAUL KIT
o
÷
15
i
147
137
49
REPAHRPARTS
TRACTOR - - MODEL NUMBER 917.256510
BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0171-01
523
284A
3 20 634A 842 524 868 868A
__ 537
_524
468
1006
305
363
137
138
977 CARBURETOR GASKET SET
668
1044
Q75
467
171 _535
_224
334
72t
50
REPAURPARTS
TRACTOR -- MODEL NUMBER 917.256510
BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0171-0'1
209
877
601
783
544
311
803
51
RIEPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256510
BRIGGS & STRATTON ENGINE -MODEL NUMBER 28N707, TYPE NUMBER 0171-01
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 496412
2399265
3 391086
5 495858
7 272614
8 495735
9 27803
10 94624.
11 281246
12 271916
271997
271996
t3 94728
15 94239
16 495162
94196
18 494238
20 291675
22 94624
23 492326
24
25
26
27
28
29
32
32A
33
34
35
37
4O
45
46
51
52
53
75
78
222698
495860
495977
495978
495979
495854
495852
495851
495855
260924
299691
391286
494504
495490
94695
94648
495856
495857
262811
224502
224641
262411
96884
272465
272569
94637
224061
94626
Cylinder' Assembly 95
Bearing, Cylinder 98
* Seal, Oil 104
Head, Cylinder 105
*** Gasket, Cylinder Head 106
Breather Assembly 108
* Gasket, Valve Cover 117
Screw, Serns 118
Tube, Breather 121
* Gasket, Crankcase Cover, o015" 123
* Gasket, Crankcase Cover, .005" 125
* Gasket, Crankcase Cover, .009" 127
Screw, Cylinder Head 130
P{ug, Oil Drain 131
Crankshaft 133
Timing Gear Key 137
Base, Engine 138
* Seal, Oil 141
Screw, Sems, Base Mounting 142
Flywheel and Ring Gear Assembly, 147
Magneto 164
Key, Flywheel 166
Piston Assembly, Standard Size 171
Piston Assembly, .010" Oversize 187
Piston Assembly, .020" Oversize ! 88
Piston Assembly, .030" Oversize 192
Ring Set, Piston, Standard Size 201
Ring Set, Piston, .010" Oversize 209
Ring Set, Piston, ..020" Oversize 216
Ring Set, Piston, ..030" Oversize 219
Lock, Piston Pin 222
Pin Assy, Piston, Standard Size 224
Pin Assy.., Piston, _005" Oversize 225
Rod Assembly, Connecting 227
Rod Assembly, Connecting, 230
.020 Undersize Crankpin Bore 232
Screw, Hex Washer Head, 1-57/64 238
Screw, Hex Washer Head, 1-5/8 240
Valve, Exhaust 265
Valve, Intake 284
Spri[lg, Valve
Guard, Flywheel
Retainer, Valve Spring
Tappet, Valve
Gear, Cam
**** Gasket, Carburetor (Carburetor to
Elbow) (Also Included in Gasket
Set, Part Number 495993)
*** Gasket, Carburetor
(Elbow to Cylinder)
Stud, Carburetor Mounting
Washer',. Spring
Screw, Pan Head
94098
495800
231789
231855
231854
224540
231858
495932
498116
94616
498051
224539
494379
494381
281165
281164
495931
231859
497472
214047
94555
281051
393815
94627
492160
262767
260695
262766
490815
495611
94729
231058
493935
94742
262785
262836
394358
221535
94704
"h*
Screw, Throttle
Screw, idle Speed
Pin, Float Hinge
Valve Float
Seat, inlet Valve
Valve, Choke
Jet, Needle Valve
Valve, Needle
Carburetor Overhaul Kit
Screw, Elbow Mounting
Carburetor Assembly
Plug, Welch (Sold in Kit Only)
Valve, Throttle
Shaft and Lever', Throttle
Float, Carburetor
Gasket, Float Bowl
Washer, Bowl
Shaft and Lever', Choke
Nozzle, Carburetor
Pilot, Jet
Manifold, Intake
Stud, Rocker' Arm
Nut, Air' Cleaner Mounting
Line, Fuel (11" Long, Cut to Suit)
Screw, Sems
Adjuster, Valve
Link, Governor
Spring, Governor
Link, Choke
Gear', Governor
Plate, Governor Control
Screw, Sems, Air Cleaner
Crank, Governor
Lever' Assembly, Governor
Washer, Governor Crank
Spring, Governor Link
Cap, valve
Filter, Fuel (In Fuel Line)
Clamp, Casing
Screw, Hex Head
* Included in Gasket Set (495993)
** Included in Carburetor Kit (498116)
*** Included in both Gasket Set (495993) and
Valve Overhaul Kit (495992)
**** Included in Gasket Set (495993), Carburetor Kit
(498t 16) and Carburetor Gasket Set (494385)
NOTE; Att component dimensions given in U oS. inches
1 inch = 25.4 mm
52
REPAUR PARTS
TRACTOR -- MODEL NUMBER 917.256510
BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0171-01
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
284A 94073
294 8'10068
304 496280
305 94729
306 225020
307 94386
309 497595
310 497602
311 497608
333 495859
334 93381
337 491055
346 93705
356 97708
358 495993
363 19203
383 89838
423 94073
445 493909
455 222561
467 493903
468 224948
474 393474
482 93621
510 497606
523 495230
524 68838
525 496113
535 272403
537 281106
544 497603
552 231597
562 92613
592 231082
601 93053
611 493496
614 93306
615 263080
618 262803
634 281168
634A 491323
634B 281167
635 280872
646 224546
657 93496
663 94620
668 280848
718 230192
726 392134
727 490324
728 94627
729 281390
Screw, Hex Head 729A 225170
Screw, Set 741 262932
Housing, Blower 757 2t 3998
Screw, Hex, Head, 758 399891
Blower Housing Mounting 759 298909
Shield, Cylinder 761 94593
Screw, Cylinder Shield 783 280104
Motor, Starter 801 394856
Bolt, Thru 802 497605
Brush Set 803 497604
Armature, Magneto 842 270920
Screw, Sems, Armature Mounting 847 4964t5
Plug, Spark 85t 2241 !0
Screw, Hex Head 868 494435
Wire Assembly 868A 272610
Gasket Set 871 262835
Puller, Flywheel 872 281361
Wrench, Spark Plug 8'75 495862
Screw, Sems 877 393456
Cartridge, Air Cleaner 947 497157
Cup, Screen Mounting 965 94010
Knob, Air Cleaner 975 495933
Screen, Flush Rotating 977 494385
Stator, Alternator 987 281166
Screw, Sems 1005 28'1400
Drive, Starter 1006 224413
Cap and Dipstick, Oil Filler 1019 496758
Seal, Filler Tube i 022 272475
Tube, Oil Filler 1023 224552
Element, Filter 1026 494432
O-Ring, Air Cleaner 495136
Armature, Starter 1029 224554
Bushing, Governor Crank 1033 495992
Bolt, Governor Lever 1034 495248
Nut, Hex 1044 94673
Clamp, Fuel Pipe 1054 270723
Elbow, Fuel Pipe 1058 272623
Pin, Cotter 1090 497607
Retainer, E-Ring
Spring, Choke Return
Seal, Choke Shaft
Seal, Governor
Washer, Throttle Shaft
Boot, Spark Plug
Brace, Air Cleaner
Screw, Sems
Screw, Self-Tapping
Spacer
Pin, Dowel
Gear, Ring
(Includes Mounting Hardware)
Cover, Starter
Screw, Hex Head
Clip, Wire
Retainer, Wire
Gear, Timing
Link, Counterweight
Counterweight Assembly
Pin, Counterweight
Screw, Counterweight
Gear, Starter
Cap, Drive
Cap, End
Housing, Starter
Seal, Oil Filler Cap
Fill Group, Oil
Terminal, Ignition Cable
Seal Assembly, Valve
Gasket, Valve
Bushing, Guide (Intake & Exhaust)
Cover, Air Cleaner
Body, Air Cleaner
Diode and Connector Assembly
Solenoid
Nut, Hex
Bowl Assembly, Carburetor
Carburetor Gasket Set
Seal, Throttle Shaft
Fan, Flywheel
Retainer, Fan
Label Kit
Gasket, Cover
Cover, Rocker Arm
Rod, Push, intake
Rod, Push, Exhaust
Arm, Rocker
Valve Overhaul Kit
Guide Assembly, Push Rod
Screw, Hex Head
Tie, Cable
Manual, Owner's
Retainer, Brush
RPM Settings: Low Speed: 1650-1850
High Speed: 3200-3400
*Included in Gasket Set (495993)
** included in Carburetor Kit (498116)
*** Included in both Gasket Set (495993) and
Valve Overhaul Kit (495992)
.... Included in Gasket Set (495993), Carburetor Kit
(498116) and Carburetor Gasket Set (494385)
NOTE: All component dimensions given in US. inches
! inch = 25.4 mm
53
ERVmCE NOTES
54
SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION
SIGHTING
JIDE
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.
15° MAX.
]lllll l
_perate your Tractor up and down the face of slopes (not I
greater than 15°), never across the face. Make turns gradu- I
ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.
OWNER'S
MANUAL
MODEL NO.
917.256510
iF YOU NEED
REPAIR SERVICE
OR PARTS:
FOR REPAIR SERVICE, CALL
THIS TOLL FREE NUMBER:
1-800-4-REPAIR
(1-800-473-7247)
FOR REPLACEMENT PARTS
INFORMATION AND
ORDERING, CALL THIS
TOLL FREE NUMBER:
1-800-FON-PART
(1-800-366-7278)
FOR CONSUMER ASSISTANCE
HOT LINE, CALL THIS
TOLL FREE NUMBER:
1-800-659-5917
®
15.5 HP IC
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Each tractor has its own model number. Each engine has
its own model number..
The model number for' your tractor' will be found on the
model plate located under the seal
The model number for your engine will be found on the
blower housing of the engine
All parts listed herein may be ordered from any Sears,
Roebuck and Co.. Service Center/Department and most Re-
tail Stores
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
° PRODUCT- TRACTOR
-MODEL NUMBER - 917.256510
,, ENGINE MODEL NO. - 28N707, TYPE NO. 0171-01
° PART NUMBER
oPART DESCRIPTION
Your Sears merchandise has added value when you
consider Sears has service units nationwide staffed with
Sears trained technicians .... professional technicians
specifically trained to insure that we meet our pledge to
you, we service what we sell.
151218 09,.29.95 KFSW
IIIIIIIIIII
Printed in U_S_A_
,,,,, ,,,,,,,,,,,,,

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