Craftsman 917 258911 Users Manual

917258911 917258911 CRAFTSMAN TRACTOR - Manuals and Guides L0909447 View the owners manual for your CRAFTSMAN TRACTOR #917258911. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

CRAFTSMAN Lawn, Tractor Manual L0909447 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

917.258911 L0909447

2015-01-05

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Page Count: 60

MODEL NUMBER 917.258911

OWNER'S MANUAL

oAssembly

° Operation

° Customer Responsibilities

° Service and Adjustments

° Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBEI_. 1-800-659-5917

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SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS,_

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

i. GENERAL OPERATION

.Read, understand, and follow all instructionsin the manual

and on the machine before starting

•Only allow responsible adults, who are familiar with the

instructions,to operate the machine,.

•Clear the area of objects such as rocks, toys, wire, etc.

which could be picked up and thrown by the blade.

III. CHILDREN

Tragic accidents can occur ifthe operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity_ Never" assume that

children will remain where you last saw them,

. Besure the area isclear of otherpeople before mowing_ Stop

machtne ifanyone enters the area.

•Never carry passengers..

° Do not mow inreverse unless absolutely necessary. Always

look down and behind before and while backing

°Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower witt_out either the

entire grass catcher or the guard in place..

• Slow down before turning._

• Never leave a running machine unattended, Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting

•Turn off blades when not mowing..

•Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylight or good artificial lighL

° Do not operate the machine while under the influence of

alcohol or drugs.

•Watch for traffic when operating near or crossing roadways.

•Use extra care when loading or unloading the machine into

a trailer or truck.

IL SLOPE OPERATION

Slopes are a major factor related to toss-of-control and

tipover accidents, which can result in severe injury ordeath,

All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it..

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as recks, tree limbs, etc.,

•Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine_ Taftgrass can hide obstacles.

• Use slow speed. Choose a lowgear so that you willnot have

to stop or shift while on the slope.

•Follow the manufacturer's recommendations for' wheel

weights or counterweights to improve stability,

°Use extra care with grass catchers or other attachments..

These can change the stability of the machine

• Keep all movement on the slopes sfowand gradual,. Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a siope_ if tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

•Keep children out of the mowing area and under the watchful

care of another- responsible adulL

° Be alert and turn machine off if children enter the area°

•Before and when backing, look behind and down for small

children.

,, Never carry children. They may fall off and be seriously

injuredor interferewith safe machine operation.

•Never allow children to operate the machine

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IVk

SERVICE

Useextra care inhandling gasoline andother fuels. They are

flammable and vapors are explosive,

Use only an approved container,

Never remove gas cap or add fuel with the engine

running. Allow engine to coo! before refueling Do not

smoke,.

Never' refuel the machine indoors.

Never store the machine or fuel container inside where

there is an open fEame,such as a water heater,

Never run a machine inside a closed area_

Keep nuts and bolts, especialiy blade attachment bolts, tight

and keep equipment in good condition

Never tamper with safety devices.. Check their proper

operation regularly,.

Keep machine free of grass, leaves, or other debris build-up,

Clean oil or fuel spillage, Allow machine to cool before

storing_

Stop and inspect the equipment if you strike an object

Repair, if necessary, before restarting.

Never make adjustments or repairs with the engine running.

Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving pads or allow

objects to be thrown, Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary_

Mower' blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

Check brake operation frequently Adjust and service as

required.

Look for' this symbol to point out impor- .........i

tant safety precautions. It means I

CAUTIONII! BECOME ALERTIII YOUR

SAFETY IS iNVOLVED.

DO NOT:

•Do not turn on slopes unIessnecessary, and then, turnslowly

and gradually downhill, if possible.

.Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in,,

•Do not mow on wet grass Reduced traction could cause

sliding

•Do not tryto stabilize the machine by puttingyour foot on the

ground.

•Do not use grass catcher on steep slopes..

I -- CAUTION: Always disconnect spark plug I

I_=_ wire and placewire whereit cannot contact I

I_spark plug in order to prevent accidental I

i_starting when setting up, transporting, I

I adjusting or makin.g,,.,repatrso . .,. !

,A WARNING

The engine exhaust from this product con-

tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm.

CONGRATULATIONS on your purchase of a Sears

Tractor° It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department Department. We have com-

petent, well-trained technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual.. The instructionswill

enable you to assemble and maintain your tractorpropefly.

Always observe the "SAFETY RULES".

MODEL

NUMBER 917.258911

SERIAL

qUMBER

DATE OF PURCHASE

THE MODEL AND SERIAL N UMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT_

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

o Read and observe the safety rules.

° Follow a regular schedule inmaintaining, caring for and

using your tractor.

° Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual,.

PRODUCT SPECIFICATIONS

HORSEPOWER: 22.5

GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG/SH): SAE 10W30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 42 PINTS

WTO FILTER: 37 PINTS

SPARK PLUG: CHAMPION RC12YC

(GAP: _030")

VALVE CLEARANCE: NOT ADJUSTABLE

GROUND SPEED (MPH): FORWARD: 0 - 58

REVERSE: 0-2.t

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 15 AMPS @ 3600 RPM

BATTERY: AMP/HR: 35

M1N CCA: 280

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-coverer] or grass-cov-

ered land unlessthe engine's exhaust system is equipped

with a spark arrestor meeting applicable local or state laws

(if any)_ ifa spark arrester is used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code)..

Other states may have similar lawso Federal laws apply on

federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

,, ,, ,,,,,,,,,,,,,,,,,,,,,,,,, ...................................................................

LIMITED "iNVOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material

or workmanship.

This Warranty does not cover:

• Expendable items which become wom during normal use, such as blades, spark plugs, air cleaners, belts, etc.

•Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass_

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual

• Hidingequipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery wifenot hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN HIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER.. AFTER 30 DAYS

FROM THE DATE OF PURCHASE, WARRANT'( SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-

MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE

AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY..) THIS WARRANTY

APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES_

This Warranty gives you specific legal rights, and you may also have other rightswhich may vary from state to state.

SEARS, ROEBUCK AND CO., [:)/817 WA, HOFFMAN ESTATES, IL 60179

.............................................................. ,, ,,,, ,,,,,,i

SAFE'P/' RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 16-19

WARRANTY ..................................................................3

TRACTOR ACCESSORIES ..................................... 5,15

ASSEMBLY .............................................................. 7-10

OPERATION ........................................................... 12-16

MAINTENANCE SCHEDULE ......................................17

SERVICE AND ADJUSTMENTS ............................ 21-27

STORAGE ................................................................... 28

TROUBLESHOOTING ............................................ 29-30

REPAIR PARTS _TRACTOR ................................. 32-50

REPAIR PARTS - ENGINE .................................... 51-58

PARTS ORDERING/SERVICE ................ BACK COVER

iNDEX A

Accessories ............................................................5

Adjustments;

Brake ...............................................................23

Carburetor'. .................................................27

Clutch Pulley .......................................23

Gauge Wheels .................................14

Mower'

Front-To-Back ....................................22

Side-To-Side ................................2!

Throttle Control Cable ............................27

Air Filter, Engine ............................................20

Air Screen, Engine ...........................................19

Assembly ....................................................7-10

Battery:

Charging .............'o.................................8

Cleaning ..............................................20

Stading with Weak Battery .................25

Storage ............................................28

Terminals .........................................................19

Belt:

Motion Drive

Removal/Replacement ............ 24

Mower Ddve

RemovaVReplacement .................22

Mower Blade Drive

RemovaVReplacement ..............23

Blade:

Sharpening ...........................................18

Replacement ....................................................18

Brake Adjustment .............................................23

Carburetor Adjustment .......................... 27

Clutch Pulley ...........................................23

Controls, Tractor .................................................12

Customer Responsibilities ......................17-20

Engine:

Air Filter ..............................................20

Air Screen .....................................19

Cooling Fins .............................................20

Engine OtI ....................................15,19

Fuel Filter ..........................................20

Spark Plug(s) .................................20

Tractor:

Battery ...................................................18

Blade ................................................18

Lubrication Chart ..............................17

Maintenance Schedule ................17

Tire Care .....................................8,18,25

Transaxle .........................................19

Cutting Height, Mower ........................... t3

Electrical:

Interlocksand Relays ...............................26

Schematic ....................................................31

Winng Diagram .......................................32

Engine:

Air Filter...............................................20

Air Screen ..........................................19

Cooling Fins ...........................................20

Oil Change .....................................................19

Oil Level ............................................15

Oil Type ...........................................15,19

Preparation .......................................................15

Repair Pads ............................. 51-58

Starling .................................................15-16

Storage ....................................................28

Filter:

Air Filter .............................................20

Fuel ........................................................20

Oil......................................................................20

Fuel:

Storage .......................................... 28

Type ...................................................................15

Fuse ....................................................................26

Headtfghts .............................................................26

Hood Removalltnstaflation ......................26

LeveIfng Mower Deck ..............................22

Lubrication:

Chart ...........................................................17

Engine .............................................................t9

Maintenance Schedule .....................................17

Mower:

Adjustment, Front4mBack .............22

Adjustment, Side4o-Side .....................21

Blade Replacement ...........................18

Blade Sharpening ............................18

Cutting Height ............................................13

installation .............................................21

Operation ............................................14

Removal ...................................................21

Mowing Tips ....................................................16

Muffler ................................................................20

Spark ArresteL .................................3,40

Oil:

Cold Weather Conditions ......... 15,t9

Engine ......................................................................t9

Storage .................................................28

Operation ...........................................................t2-16

Operating Mower. .............................................14

Options:

Accessories .............................................5

Spark Arrester ........................................3,40

Parking Brake ............................................................13

Parts Bag ........................................................6

Parts, Replacement/Repair ....................32-50

Product Specifications ...................................3

Repair Parts ....................................................32-50

Safety Rules .......................................................2

Seat .........................................................................8

Service and Adjustments ....................21-27

Carburetor'. .........................................................27

Clutch Pulley ..........................................23

Fuse .....................................................26

Hood RemovaVlnstallation ........... 26

Motion Drive Belt

Removal/Replacement ..............22

Mower' Drive Belt

RemovaVReplacement .....................22

Mower Blade Drive Belt

RemovaVReplacement ............ 23

Mower' Adjustment

Front4o-Back ...........................................22

Side-to-Side ................................21

Mower RemovaVlnstallation ............21

Tire Care .......................................8,16,25

Slope Guide Sheet ..........................................59

Spark Plug(s) ............................................20

Specifications ...........................................................3

Starling the Engine ..............................15-16

Steering Wheel .................................................7,24

Stopping the Tractor ..............................................13

Storage .........................................................................28

Throttle Control Cable Adjustment ........27

Tires ................................................ 8,18,25

Troubleshooting Chart ...........................29-30

Transaxle ................................................................19

Warranty ...............................................................3

Wiring Diagram ..........................................32

Wiring Schematic .......................................31

ACC iES AND ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased,,

Most Sears stores can order these items for you when you provide the model number of your tractor,

ENGINE MAINTENANCE

BLADES BELTSSPARK PLUG GAS CAN ENGINE OIL : FUEL STABILIZER AIR FILTER

PERFORMANCE

Sears offersa widevarietyofattachmentsthatfit yourtractor.Manyofthesearelistedbelowwithbriefexplanationsof howtheycanhelp

you, This list was current at the time of publication; however, it may change in 1uture years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor,

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching°

AERATOR promotes deep root growth for a healthy lawn Tapered

2,5qnch steel spikes mounted on lO-inch diameter discs puncture

holes in soil at close Intervals to let moisture soak in, Steel weight tray

for increased penetration,

BUMPER protects front end of tractor from damage,

CARTS make hauling easy° Variety of sizes available, plus accesso-

ries such as side panel kits, tool caddy, cart cover, protective mat and

dolly.

GORING AERATOR takes small plugs out of soil to allow moisture

and nutrients to reach grass roots_,36-inch swath. 24 hardened steel

coring tips, 150 lb. capacity weight tray

DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to

20 degrees, 40 inches wide, Can hook 2 units in tandem, (Requires

sleeve hitch)

DOZER BLADE removes snow; grades dirt, sand and gravel 48

inches wide, 17 inches high, clears 44-inch path when angled, Master

lift control lever for operator ease_, Spring trip for snow removal on

uneven pavement; built-in float for blade to follow ground contour.

Reversible, replaceable scraper bar, (Use with tire chains and wheel

weights andlor rear drawbar weight,)

EASY OIL DRAIN VALVE makes oil changes easier, faster

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain_

GANG HITCH lets you tow 2 or 3 pull-behind attachments at

once, such as sweepers, dethatchers, aerators (not for use with

rollers, carts or other heavy attachments).

MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine

teeth, Useful to prepare bare areas for seeding, Available for front or

rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING

TINE DETHATCHER covers 36-inch wide path and tosses thatch into

large hopper, Mounts behind tractor,

PLOW turns soil 6inches deep, cuts 10-inch furrow Crank adjust-

ment controls depth, 3-position yoke sets width, Heavy steel landside

for straight furrowing.. (Requires sleeve hitch.,)

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck, Use with 2 x 8 or 2 x 10 lumber

REAR GRADER BLADE is 42 inches wide and operated from driver's

seat, Reversible steel blade can be angled at 30 degrees for grading,

Reverses for pushing snow backwards, (Requires sleeve hitch,)

ROLLER for smoolhertawnsurface. 36-inchwide, 18-inch diameter

water-tight drum holds up to 390 ]bs,, of weight. Rounded edges

prevent harm to turf. Adjustable scraper automatically cleans drum,

SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for

seeding, helps weed control, Steel frame holds 5 adiustable sweeps.

Adjusts vertically, horizontally, (Requires sleeve hitch,) Optional

accessory: steel furrow opener for wider openings for potatoes.

corn, and other deep-seeded crops

SLEEVE HITCH for use with master lift system Single pin couples/

uncouples_

SNOWTHROWER has 42-inch swath,, Drum-type auger handles

powdery and wet/heavy snow. Mounts easily with simple pin arrange-

ment, Discharge chute adjusts from tractor seat, 6-inch diameter

spout discharges snow 10 to 50 feet Lift controlled at tractor seat

(Use with chains and wheel weights and/or rear drawbar weight,)

SPRAYERS use 12-volt DC electric motor that connects to the tractor

battery or other 12-volt source, lnciudes booms for automatic

spraying and hand held wand for spot spraying, Wand has adjustable

spray pattern. For applying herbicides, insecticides, fungicides and

liquid fertltlzers,

SPREADERISEEDERS make seeding, fertilizing, and weed killing

easy° Broadcast spreaders are also useful for granular de-icers and

sand,

SWEEPERS let you collect grass clippings and leaves,

TILLER has 8 hp engine to prepare seed beds. cultivate, and compost

garden residue, Chain-drive transmission. Six 11-inch diameter one

piece heat-treated steel tines, Tills 30-inch path, (Requires sleeve

hitch,) Or use 5 hp tow-behind TILLER with 30-inch swath to prepare

seed beds, cultivate and compost garden residue. Tiller has its own

built-in lift and depth control system and does NOT require a sleeve

hitch., Fits any lawn, yard or garden tractor, Simply hook up to the

tractor drawbar and go! Optional accessories for 5 hp tiller convert

unit for dethatching, aerating, hilling., ,without tools,

TIRE CHAINS are heavy duty; closely spaced extra-large cross links

give smooth ride, outstanding traction,

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame.

ABS plastic top; clear plastic windshield offers 360 degree visibility.

Hinged metal doors with catch, Keeps operator warm and dry,

Remove vinyl sides and windshields for use as sun protector in

summer, Optional accessories include: tinted/tempered solid

safety glass windshield with hand operated wiper; 12-volt amber

caution light for mounting on cab top,

VACS for powerful collection of heavy grass clippings and leaves,

Optional wand attachment to pick up debris in hard-to-reach places,

VAC/CHIPPER includes a chipper-shredder

WEIGHT BRAGKE'f for drawbar forsnow removal applications. Can

be mounted on front of tractor for plowing applications, Uses (1) 55

tb, weight.

WHEEL WEIGHTS for rear wheels provide needed traction for snow

removal or dozing heavy materials_

.............................. i i lll ii iillllll

CONTENTS OF HARDWARE PACK

.................................................. iiii iillllllllllllllllllllli,iiiii

(4) Washers 3/8 x 3/4 x 14 Gao

Parts Bag contents shown

............................... i II I IIIllU II

(4) Brackets_-_

(4) Retainer.Spr!ngs _ "<

Iie loop_

(12) Carriaqe Bolts

5/16-18 x 578

IC--_- I1(4)Clevis Pins_ (4) Wheels @

(4) Adjusting Bar(4) Shoulder Bolt t_

(12) Crownlock Nuts 3/16 x 8 (4) Locknut 3/8-16

(1) Shoulder Bolt

5/16-18

(1) Knob

'1) Washer 17/32 x 1-3/16 x 12 Gauge

L i ill illll ill IIHll

(2) Hex Bolts 1/4-20 x 3/4 (2) Hex Nuts

1/4-20

(2) Washers (2) Lock

9/32 x 5/8 x 16 Ga,

................ ii ii i. ,lllllllll

1/4

Steering

Wheel

Steering Seat

Sleeve

Video ...................'

Manual Cassette Parts Bag

Parts bag contents not shown full siz e...............

(2) FrontLink Assemblies

Steering

Wheel

Insert (2) Keys

Slope Sheet

Your new tractor has been assembled at the factorywith the exception of those parts left unassembled fo rshipping purposes..

To ensure safe and proper operation of your tractor al! parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier,. Standard

wrench sizes are listed..

(2) 7/16" wrenches Tire pressure gauge

(1) 1/2" wrench Utility knife

(1) 9/16" wrench

(1) 3/4" socket with drive ratchet

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel)°

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

•Remove all accessible loose parts and parts cartons

from carton (See page 6),,

•Cut, from top to bottom, along lines on alt four corners

of carton, and lay panels flat.

,o Check for any additional loose parts or cartons and

remove°

BEFORE ROLLING TRACTOR OFFSKID

ATTACH STEERING WHEEL (See Fig. 1)

•Remove hex bolt, lock washer and large fiat washer

from steering shaft..

•Position front wheels of the tractor so they are pointing

straight forward.

°Slide steering sleeve over steering shaft,.

°Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

.Secure steering wheel to steering shaft with hex bolt,

lock washer and large flat washer previously removed.,

Tighten securely.

•Snap steering wheel insert into center of steering

wheel.

o Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKIDTHAT MAY PUNCTURETIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

TO ROLLTRACTOR OFF SKID (See Operation

section for location and function of controls)

° Press lift lever plunger and raise attachment lift lever to

its highest positiono

° Release parking brake by depressing clutch/brake

pedal.

• Place freewheel control in freewheeling position to

disengage transmission (See 'TO TRANSPORT" in

the Operation section of this manual)..

•Roll tractor forward off skid.

° Remove mower and packing materials..

° Remove ties from V-belts,

STEERING WHEEL INSERT

STEERING _,_,_ STEERING

WHEEL _ _LLIL)_ /SHAFT

ADAPTER

I/.# I_ _ t_" / i i" "

STEERING/ I t / / /

SLEEVE /" _ _ !/- l/

FIG. 1

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

•Lift hood to raised position°

• Open terminal access doors, remove terminal protec-

tive caps and discard.

° If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

• First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, lock washer and hex

nut as shown, Tighten securely,

•Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt, fiat washer, lock

washer and hex nut. Tighten securely.

• Close terminal access doors.

BLY

Use terminal access doors for:

- Inspection for secure connections (to tighten hard-

ware).

• Inspection for corrosion°

•Testing battery,,

• Jumping (if required)_

Periodic charging,,

DISCARD HEX NUT LOCK FLAT

WASHER WASHER

TERMINAL "_'_ \\\

PROTECTIVE /HEX

CAPS _BOLT

(RED)

CABLE

TERMINAL ;*"°

ACCESS ' .

ooo. '/ I

NEGATIVE

(BLACK)

CABLE

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tighteningadjustment knob.

, Remove cardboard packingon seat pan.

• Place seat on seat pan and assemble shoulder bolt.

Tighten shouIder bolt securely_

° Assemble adjustment knob and fiat washer loosely.

Do not tighten,

° Lower seat into operating position and sit on seat°

• Slide seat until acomfortable position is reached which

allows you to press clutch/brake pedal all the way

down,,

. Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

SEAT

.LO LDER")-\. \\\

ADJUSTMENT

KNOB

CHECK TIRE PRESSURE

The tireson yourtractorwere overinflated at the factory for

shipping purposes. Correct tire pressure is importantfor

best cutting performance.

°Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

rnanuai.

ASSEMBLE GAUGE WHEELS AND BRACK-

ETS TO MOWER DECK (See Fig. 4)

The gauge wheelsare designed to keep the mower deck in

proper position when operating mower, Be sure they are

properly adjusted to ensure optimum mower performance°

- Attach front gauge wheel brackets marked front left

(FL), front right (FR) to mower deck using (3) carriage

bolts and (3) Iocknuts. For ease of installation do not

tighten Iocknuts until all carriage bolts have been

installed.

• Attach rear gauge wheel brackets marked rear left (R

L), rear right (RR) to mower deck using (3) carriage

bolts and (3) iocknuts. For' ease of installation do net

tighten Iocknuts until all carriage bolts have been

installed.

= Slide gauge wheel bar down into bracket channel, Be

sure that gauge wheel bar aligning holes are on top.

Assemble gauge wheels as shown using shoulder'

bolts, 3/8 washers and 3/8-16 center locknuts and

tighten securely.

• Adjust gauge wheels to highest position for' ease of

mower deck assembly_

° Adjust gaugewheels before operating mower as shown

in the operation section of this manual°

RETAINDER

SPRING

PIN_ \I_CROWNLOCK

WHEEL/'_ I

MOUNTING _

BRACKET _

SHOULDER I!(_{[

BOLT,= ADJUSTING "_ f!__,'_ /

GAUGE I"- _/_J'_! _J. _--,,,,,_ CARRIAGE

WHEEL _ _ __ BOLTS

3/8 WASHER -

3/8_16 CENTER

LOCKNUT

FIG. 4

FIG. 3 8

MBLY

,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,, ,,,,,,,,,,,,,,,,',,,,,,,,,,,,,,,,lll./lllJ.lll II,..ll.l.lll

INSTALL MOWER AND DRIVE BELT

(See Figs. 5 and 7)

Be sure tractor is on leve! surface and mower suspension

arms are raised with attachment lift control Engage park_

ing brake°

° Cut and remove ties securing anti-sway bar and belts.,

Swing anti-sway bar to left side of mower deck. o

= Slide mower under tractorwith discharge guard to right

side of tractor. =

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN

ALL MOWER PULLEY GROOVES. INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE,,

° Instal! one front link intop hole of the LH. front mower

bracket and L,.Hofront suspension bracket, Retain with

two single loop retainer springs as shown.

= Install second front link inRoHofront suspension bracket

only and retain with single loop retainer spring as

shown.

° Slide right side of mower back and install link in top hole

of RoH. front mower bracket., Retain with single loop

retainer spring as shown°

° Turn height adjustment knob counterclockwise until it

stops.,

= Lower mower linkage with attachment iift control.

DOUBLE LOOP

RETAINER

CHASSIS SPRING (Outward

BRACKET pointing deckpins)

Place the suspension arms on inward pointing deck

pins. If necessary, rock and raise front of mower to

align deck pins with the ho!es in suspension arms.,

Retain with double loop retainer springs with loops

down as shown.

Connect anti-sway bar to chassis bracket under left

footrest and retain with double loop retainer spring.,

Turn height adjustment knob clockwise to remove

slack from mower suspension,,

Raise deck to highest position.,

Adjust gauge wheels before operating mower as shown

inthe Operation section of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be propedy leveled.

See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion, mower

drive, and mower blade drive belts in the Service and

Adjustments section of this manual., Verify that the belts are

routed correctly,

SUSPENSION

ARMS

FRONT

SUSPENSION

BRACKETS

FRONT

MOWER

BRACKET _'

FRONT

ELECTRIC

CLUTCH

PULLEY

SINGLE LOOP

RETAINER

SPRINGS

GAUGE

WHEEL /

DOUBLE

LOOP

RETAINER

SPRING

ANTI-SWAY

BAR

IDLER

PULLEY

DISCHARGE

GUARD

FIG. 5

BLY

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THEBESTPERFORMANCEAND SATISFACTION FROM

THIS QUALITY PRODUCT°

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed°

V' No remaining loose parts in carton.

¢" Battery is properly prepared and charged. (Minimum

! hour at 6 amps)o

,/ Seat is adjusted comfortably and tightened securely°

¢ All tires are properly inflated. (For shipping purposes,

the tires were ovennflated at the factory).

¢ Be sure mower' deck is properly leveled side-to-side/

front-to-rear for best cutting results, (Tires must be

properly inflated for' leveling).

¢' Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers°

¢' Check wiring. See that all connections are still secure

and wires are properly clamped.

¢" Before driving tractor, be sure freewheel control is in

drive position,

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

¢" Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline,

¢ Become familiar with all controls - their location and

function. Operate them before you start the engine.

v" Be sure brake system is in safe operating condition..

¢" It is important to purge the transmission before operat-

ing your tractor for the first time. Follow proper starting

and transmission purging instructions (See 'TO START

ENGINE" and "PURGE TRANSMISSION" in the Op-

eration section of this manual).

OPERA

/,U,ll I,nn

These symbols may appear on your tractor or in literature supplied with the producL Learn and understand their meaning_

4, t

BATTERY CAUTION OR REVERSE

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE

FORWARD FAST SLOW

CLUTCH LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL

LOCK PARKING BRAKE UNLOCKED

LOCKED

MOWER LIFT

REVERSE NEUTRAL HIGH

ATTACHMENT

CLUTCH ENGAGED

LOW

ATTACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

'11

.............. iilll illl ii ii ill iii ill

OPERATI

............... ,,, ,,,,, ,,,,,, ,,,, i.

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments_ Save

this manual for future reference.

CHOKECONTROL

THROTTLECONTROL

CLUTCH_RAKE

PEDAL

HEIGHT ADJUSTMENT

KNOB

AMMETER ATTACHMENT LIGHT SWITCH

CLUTCH SWITCH LIFT LEVER

3LUNGER

LIFT LEVER

HOUR

METER

IGNITION SWITCH

PARKING BRAKE

LEVER

FREE WHEEL CONTROL

SPEEDS:

MOTION

CONTROL

LEVER

FIG. 6

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENTCLUTCH SWITCH- Used to engage mower'

blades or other attachments mounted to your tractor.

LIFT LEVER- Used to raiseand lower mower deck orother

attachments mounted to your tractor°

CLUTCH/BRAKE PEDAL - Used for declutching and

braking the tractor and starting the engine,

MOTION CONTROL - Selects the speed and direction of

tractor.

CHOKE CONTROL - Used when starting a cold engine.

LIGHT SWITCH * Turns the headlights on and off

THROTTLE CONTROL - Used to control engine speed, 12

FREEWHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off°

IGNITION SWITCH - Used to start and stop the engine_

AMMETER - Indicates battery charging (+) or discharging

(-).

PARKING BRAKE LEVER - Locks dutch/brake pedal into

the brake position.

HEIGHT ADJUSTMENT KNOB- Used to adjust the mower

height,

HOURMETER ° Indicates hours of operation_

OPERATION

i i illll i] ill illlllllll,i

The operation of any tractor can result in foreign objects thrown into the eyes, which can result

in severe eye damage. Always wear safety glasses or eye shields while operating your tractor

or performing any adjustments or repairs. We recommend a wide vision safety mask over the

spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

Your tractor isequipped with an operator presence sensing

switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine,

° Depress clutch/brake pedal intofull "BRAKE" position

and hold,,

.Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

PUSH IN TO ATTACHMENT CLUTCH

THROTTLE "DISENGAGE" SWITCH PULL OUT TO

CONTROL LEVER

CHOKE

CONTROL_

CLUTCH/BRAKE

IPEDAL"BRAKE"

POSITION

IGNITION

HEIGHT

"DRIVE" ADJUSTMENT

POSITION KNOB

"DISENGAGED"

POSITION

MOTION

CONTROL

LEVER

PARKING

BRAKE

"ENGAGED"

POSITION

FIG. 7

STOPPING (See Fig. 7)

MOWER BLADES -

•Move attachment clutch switch to "DISENGAGED"

position

GROUND DRIVE-

•Depress clutch/brake pedal intofull "BRAKE" position.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH!BRAKE PEDAL IS DEPRESSED.

ENGINE -

o Move throttle control to slow position,,

NOTE: Failure to move throttle control to slow position and

allowing engine to idle before stopping may cause engine

to "backfire".

-Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use,

o Never use choke to stop engine,

NOTE: Under certain conditions when unit is standing idle

with the engine running, hot engine exhaust gases may

cause "browning" of grass,. To eliminate this possibility,

always stop engine when stopping tractor on grass areas°

i, ,i

CAUTION: Always stop tractor com-

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO USE CHOKE CONTROL (See Fig. 7)

Use choke control whenever you are starting a cold engine,

Do not use to start a warm engine.,

• To engage choke control, pull knob out, Slowly push

knob in to disengage,,

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle,.

.Operating engine at less than full throttle reduces the

battery charging rate,,

•Full throttle offers the best mower performance,

TO MOVE FORWARD AND BACKWARD

(See Fig. 7)

The direction and speed of movement is controlled by the

motion control lever_

• Start tractor with motion control lever in neutral (N)

position.

° Release parking brake and clutch/brake pedal.

•Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 7)

The cutting height is controlled by turning the height adjust-

ment knob in desired direction°

- Turn knob clockwise ((-_) to raise cutting height,

• Turn knob counterclockwise ()r--_) to lower cutting

height_

The cutting height range is approximately 1-1/4" to 4-1/2"o

The heights are measured from the ground to the blade tip

with the engine not running, These heights are approxi-

mate and may vary depending upon soil conditions, height

of grass and types of grass being mowed.

• The average lawn should becut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months° For healthier and better looking

lawns, mow often and after moderate growth,.

= For best cutting performance, grass over 6 inches in

height should be mowed twice., Make the first cut

relatively high; the second to desired height.

'13

UlL II Illl

TO ADJUST GAUGE WHEELS (See Fig, 8A)

Gauge wheels are properly adjusted when theyare stightly !

off the ground when mower is at the desired cutting height I

inoperating position. Gauge wheels then keep the deck in

proper position to help prevent scalping in most terrain

conditions°

•Be sure tractor is on a flat level surface..

• Lower mower and adjust mower to desired cutting

height.

° Remove retainer spring and clevis pin which secure

each gauge wheel bar°

• Lower gauge wheels to ground. Raise gauge wheels

slightly to align holes in bracket and gauge wheel bar

and insert clevis pin. Gauge wheels should be slightly

off the ground..

°Replace retainer spring into clevis pin.

IMPORTANT: BE SURE TO READJUST GAUGE WHEELS

IF YOU CHANGE TH ECUTTING HEIGHT OFTHE MOWER

DECK.

ii i i i i lllll illlllllljlliJll

TO OPERATE ON HILLS

RETAINER

SPRING

CLEVIS PIN

TO OPERATE MOWER (See Figs. 6 and 7)

Your tractor is equipped with an operator presence sens-

ing switch.. Any attempt by the operator to leave the seat

with the engine runningand the attachment clutch engaged

wilt shut off the engine.

• Select desired height of cut.

° Lower' mower with attachment lift control

• Start mower blades by engaging attachment clutch

control.

° TO STOP MOWER BLADES- disengage attachment

clutch control.

............... iiiil, l,i ill

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place.

..................... i ± ii JlL"

CAUTION: Do not drive up or down I

hills with slopes greater than 15° and I

do not drive across any slope.

• Choose the slowest speed before starting up or down

hills.

,Avoid stopping or changing speed on hills.

° If slowing is necessary, move throttle control lever to

slower position.

,If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

,Move motion contro_ lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

° To restart movement, slowly release parking brake and

clutch/brake pedal.

= Slowfy move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT (See Figs. 6 and 9)

When pushing or towingyour tractor, be sure to disengage

transmissionby placing freewheel control in freewheeling

position. Free wheel controlis located at the rear drawbar

of tracton

•Raise attachment lift to highest position with attach-

ment lift control.

° Remove retainer spring from freewheel control rod.

° Push control rod in to disengage transmission and

reinsert retainer spring into control rod hole now on

back side of the bracket.

o Do not push or'tow tractor at more than two (2) MPH.

• To reengagetransmission, reverse above procedure.

NOTE: To protect hood from damage when transporting

your tractor on atruckor atrailer, be sure hood is closed and

secured to tracton Use an appropriate means of tying hood

to tractor (rope, cord, etc.)o

R,R.

RUNNER

DISCHARGE

GUARD

FIG. 9

FIG. 8B 14

O ERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 10)

= The engine in yourtractor has been shipped, from the

factory, already filled with summer weight oil

.Check engine oil with tractor on level ground,

°Unthread and remove oil fill cap/dipstick; wipe oil off,.

Reinsert the dipstick into the tube and rest oil fill cap on

the tube. Do not thread the cap onto the tube. Remove

and read oil level. If necessary, add oil until "FULL"

mark on dipstick is reached. Do not overfill..

•For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" inthe

Customer Responsibilities section of this manual).

= To change engine oil, see the Customer Responsibi{i-

ties section in this manual,,

.....%'=-_=--=-_=_" _'_" FILL CAP/DIPSTICK

FIG. 10

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane,, (Use of leaded

gasoline will increase carbon and lead oxide deposits

and reduce valve life).. Do not mix oi! with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING..

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage° Acidic gas can damage the fuel

system of an engine while in storage° To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season,. See Storage Instruc-

tions for additional information,. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur.

CAUTION: Fill to bottom of gas tank

fillerneck° Do not overfill. Wipe offany

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE (See Fig. 6)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine_

•Be sure freewheel control is in the transmission en-

gaged position°

° Sit on seat inoperating position,depress clutch/brake

pedal and set parking brake.

• Place motion control lever in neutral (N) position.

•Move attachment clutch to "DISENGAGED" position.

°Move throttle control to fast position

• Pull choke control out for a cold engine start attempt,.

For a warm enginestart attempt the choke control may

not be needed_

Note: Before starting, read the warm and cold starting

procedures below.

• Insert keyinto ignition and turn key clockwise to"START"

position and release key as soon as engine starts_ Do

not run starter continuously for more than fifteen sec-

onds per minute,. If the engine does not start after

several attempts, push choke control in, wait a few

minutes and try again, if engine still does not start, pull

the choke control out and retry°

WARM WEATHER STARTING (50° F and above)

•When engine starts, slowly push choke control in until

the engine begins to run smoothly, If the engine starts

to run roughly, pullthe choke control out slightly for a

few seconds and then continue to push the control in

slowly..

= The attachments and ground drive can now be used., If

the engine does not accept the load, restart the engine

and atlow itto warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50° F and below)

°When engine starts, slowly push choke control in until

the engine begins to run smoothly,. Continue to push

the choke control insmall steps allowing the engine to

accept small changes in speed and load, until the

choke control is fully in. if the engine starts to run

roughly, pull the choke control out slightly for a few

seconds and then continue to push the control in

slowly. This may require an engine warm-up period

from several seconds to several minutes, depending

on the temperature°

HYDROSTATIC TRANSMISSION WARM UP

° Before ddving the unit in cold weather, the transmis-

sion should be warmed lip as follows:

°Be sure the tractor is on level ground.

. Place the motion control lever in neutral

Release the parking brake and let the clutch/brake

slowly return to operating positlono

°Allow one minute for transmission to warm up,.

This can be done during the engine warm up

period_

• The attachments can be used during the engine warm-

up period after the transmission has been warmed up

and may require the choke control be pulled out sfightiy.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance, See 'qO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

i i illllllul ii ii i1,,, OPERATION

PURGE TRANSMISSION

ill i_u,i .............................................

CAUTION: Never engage or disengage

freewheel lever while the engine is run-

ning.

........................... iiiii

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating

tractor-for the first time. This procedure will remove any

trapped air inside the transmission which may have devel-

oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REtNSTALLATION

BEFORE OPERATING THE TRACTOR

• Place tractor safely on level surface with engine off and

parking brake set.

oDisengage transmission by placing freewheel control

in freewheeling position (See "TO TRANSPORT" in

this section of manual)_

•Sittingin the tractor seat, start engine_ After'the engine

is running, move throttle control to slow position. With

motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

•Move motion control lever to full forward position and

hold for five (5) seconds Move lever to full reverse

position and hold for five (5) seconds_ Repeat this

procedure three (3) times.

NOTE: During this procedure there will be no movement of

drive wheets. The air is being removed from hydraulic drive

system...

, Move motion controlleverto neutral (N) position. Shut-

off engine and set parking brake.

o Engage transmission by placing freewheel control in

driving position (See "TO TRANSPORT" inthis section

of manual).

° Sitting inthe tractor seat, start engine, Afterthe engine

is running, move throttle control to half (1/2) speed.

With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

° Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position.. After the

tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position, Repeat

this procedure with the motion control lever three (3)

times°

°Your tractor is now purged and now ready for normal

operation,

MOWING TIPS

°Tire chainscannot be used when the mower housing is

attached to tractor_

°Mower should be propedy leveled for best mowing

performance.. See "TO LEVEL MOWER HOUSING" in

the Set€ice and Adjustments section of this manual.

oUse the runner on the right hand side of mower' as a

guide. The blade cuts approximately an inch outside

the runner (See Fig_8)_

° The left hand side of mower should be used for trim-

ming_

° Drive so that clippings are discharged onto the area

that has been cuL Have the cut area to the rightof the

tractor_ This will result in a more even distribution of

clippings and more uniform cutting.

° When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc_ After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig° 11)_

°If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height.

° Do not mow grass when it is wet. Wet grass wilt plug

mower and leave undesirable clurnps. Allow grass to

dry before mowing.

°Always operate engine at futl throttle when mowing to

assure better mowing performance and proper dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as welt as the quality of cut desired.

° When operating attachments, select a ground speed

that wilt suit the terrain and give best performance of

the attachment being used.

FIG. 11

i i iiiilu ,11

CUSTOMER

u i iii

ESPONSmBILITIES

MAINTENANCE SCHEDULE ____o__

AS YOU COMPLETE /_.O_',_" ........

REGULAR SERVICE ___",_" SERVICE DATES

Check Brake Operation _

Check T_re Pressure if

Tcheck for Lo0se"Fasie'ners V#

R Sharper,JReplaee"Mower Blades ............ 6#44 "

AEubricati0n Chart

C .......... ............................... =

Check Battery Leve]lRecharge

...................................... u

Clean Battery and Terminals

Cl_eck Transaxle Cooling

Adjust BIade Belt(s) Tension

Aa]ustMOiio."Dr_eaeit(s)Tens_O".....

Check Engine Oil Level _

Change Engine Oil _,2,3

Clean Air Filter

E...........................

Clean Air Screen

G Inspect MufflerlSpark Arrestor

I Replace Oil FiIter (If equipped)

N cIe_nE"gi.ocoo,_;gFins............

I I

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1-Change morn ellen when operating undera heavy loadorInhigh ambEenttemperatures

2- Service more ellen when operating In dirty or dusty conditions.

3 - If equipped with oil tilter, change oil eve_ 50 hours,

4-Replace blades more often when mewing in sandy soil

v"o

v'2 v'

v'2

.........! v' ......

!v'2

5-if equippedwithadjusfablesystem,

6- Not requiredtt equippedwithmaintenance4reebatteq/

7- Tighten frontaxle pivot boltto 35 fl,-lbs maximum

Do not overtighten

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence.. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments inthe Service and Adjustments section of

this manual should be checked at least once each season..

•Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last Iongero

LUBRICATION CHART

_TIE ROD BALL JOINTS

SPINDLE ZERK ®

® WHEEL ®

BEARING ZERK BEARING ZERK

®SECTOR GEAR ENGINE (_

TEETH

BEFORE EACH USE

•Check engine oil bevel,

• Check brake operation,,

• Checktire pressure.

•Check for loose fasteners.

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY,,

(D SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)

®GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

i i illlllllll Jl

TRACTOR

Always observe safety rules when performing any mainte-

nanoe_

BRAKE OPERATION

tf tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See 'TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

oMaintain proper air pressure inalf tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insectcontrol chemi-

cals which can harm rubber_

oAvoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage,.

NOTE; To seal tire punctures and prevent fiat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer., Tire sealant also prevents tire dry rot and

corrosion_

BLADE CARE

For best results mower blades must be kept sharp° Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 12)

• Raise mower to highest position to allow access to

blades_

° Remove hex bolt, lock washer and flat washer'securing

blade..

° Install new or resharpened blade withtrailing edge up

towards deck as shown.

•Reassemble hex bolt, lock washer and flat washer' in

exact order as shown.

•Tighten bolt securely (30-35 Ft. Lbsotorque).

IMPORTANT: BLADE BOLT tS GRADE 8 HEATTREATEDo

NOTE: We do not recommend sharpening blade- but if you

do, be sure the blade is balanced_

_, MANDREL

BLADE [_,_ .ASSEMBLY

FLAT WASHER._.,,_;;_ _L /

LO CKWASHER ,,_ _'__._._../

FlEX BOLT (GRADE B)* _,,,_ ""_

*A GRADE 8 BEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLt' HEAD.

FIG. 12

TO SHARPEN BLADE (See Fig. 13)

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower°

° To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer_ (When using a cone

balancer, fellow the instructions supplied with bal-

ancer).

° Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizonta!

position° If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center' hole may appear to be centered, but are noL

5f8" BOLT

OR PIN

CENTER HOLE

BLADE

FIG. 13

BATTERY

Your tractor has abattery charging system which is suffi-

cient for normal use° However, periodic charging of the

battery with an automotive charger will extend its life,,

°Keep battery andterminaIs clean,

•Keep battery bolts tight.

•Keep small vent holes open_

•Recharge at 6-10 amperes for 1 hour:

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power..

° Remove terminal guard.

•Disconnect BLACK battery' cable first then RED bat-

tery cable and remove battery from tractor_

°Rinse the battery with plain water and dry

• Clear] terminals and battery cable ends with wire brush

until bright_

• Coat terminals with grease or petroleum jelly.

° Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual)_

CUSTOMER

TRANSAXLE COOLING

RESPONSIBILHTIES

The fan and cooling fins of transmissionshould be kept

clean to assure proper cooling,

Do not attempt to clean fan or transmission while engine is

running or while the transmission is hot, To prevent

possible damage to seals, no not use high pressure water

or steam to dean transaxle,

• Inspect co.oling fan to be sure fan blades are intactand

clean.,

• Inspect cooling fins for dirt, grass clippings and other

materials., To prevent damage to seals, do notuse

compressed air or high pressure sprayer

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance is not required for the life of the transaxle. Should

the transaxle ever leak or require servicing, contact your

nearest authorized service center/department,

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary',. The belts are not

adjustable, Replace belts if they begin to slip from wear

ENGINE

LUBRICATION

Only use high quality detergent oil rated with AP! service

classification SF, SG or SH,_Select the oil's SAE viscosity

grade according to your expected operating temperature

.... s,kEVlSCOS GRADES

°F "2£1................°t..........3o" 32'_6; 6o_ a00 !£0t

°C .30o .......... -20_ -10_ o" 10' 20_ 30° 40_

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT O_L CHANGE

FIG. 14

Change the oil after every 50 hours of operation or at least

once ayear if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level..

TO CHANGE ENGINE OIL (See Figs 14 and 15)

Determine temperature range expected before oil change.

All oif must meet API service classification SF, SG or SH

• Be sure tractor is on level surface.

• Oil will drain more freely when warm,,

•Catch oil in a suitable container,,

, Remove oil fill cap/dipstick Be careful not to allow dirt

to enter the engine when changing oil,

° Remove drain plug,

°After oit has drained completely, replace oi! drain plug

and tighten securely,

• RefitI engine with oil through oif fill dipstick tube. Pour

slowIy. Do not overfiIL For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual

.Use gauge on oil fill cap/dipstick for checking level. Be

sure dipstick is in all the way for accurate reading

Keep oil at "FULL" line on dipstick,

AIR SCREEN \÷. OIL DRAIN PLUG

ENGINE OIL

FtLL CAPtDIPSTfCK

FIG. 15

CLEAN AIR SCREEN (See Fig. 15)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating,, Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum

fibers

CUSTOMER RES

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen,

cooling fins, and other external surfaces of the engine are

kept clean at all times.

Every 100 hours of operation (more often under extremely

dusty, di_/conditions), remove the blower housing and

other cooling shrouds. Clean the cooling fins and external

surfaces as necessary. Make sure the cooling shrouds are

reinstalled,

NOTE; Operating the engine with a blocked grass screen,

dirty or plugged cooling fins, and/or cooling shrouds re-

moved will cause engine damage due to overheating.

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dirty air fitter.

Clean the foam pro-cleaner after every 25 hours of opera-

tion or every' season_ Service paper cartridge every 100

hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

o Loosen knob and remove cover..

TO SERVICE PRE-CLEANER

° Slide foam pre-cleaner off cartddge.

° Wash it in liquid detergent and water°

o Squeeze it dry in a clean cloth, Allow it to dry.

° Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil

TO SERVICE CARTRIDGE

•Replace a dirty, bent, or damaged cartridge

NOTE: Do not wash the paper cartridge or use pressurized

air, as this will damage the cartridge..

• Remove nut and cartridge plate.

• Reinstall the pre-cleaner (cleaned and oiled) over the

paper' cartridge.

• Check rubber seal for' damage and proper position

around stud° Replace if necessary.

• Reassemble air cleaner, cartridge plate, and nut.

• Reinstall air cleaner cover and secure by tightening

knob.

CARTRIDGE

FOAM

PRE_CLEANER

CARTRIDGE

PLATE RUBBER

SEAL

................ . II/IIJlLLJIIIJI:Ul/II.

PONSIBILITIES

ENGINE OIL FILTER

Replace the engineoil fitter every season or every other'oif

change if the tractor is used more than 100 hours in one

year'.

MUFFLER

Inspect and replace corroded muffler and spark arrestor (if

equipped) as it could create a fire hazard and/or darnageo

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual_

IN-LINE FUEL FILTER (See Fig. 17)

The fuel filter should be replaced once each season_ Iffuel

filter becomes clogged, obstructingfuel flow to carburetor,

replacement is required,

• With engine cool, remove filter and plug fuel line

sections.

• Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

•Be sure there are no fuel line leaks and clamps are

properly positioned.

Immediately wipe up any spilled gasoline.

CLA_FILTER

FIG. 17

CLEANING

•Clean engine, battery, seat, finish, etc. of all foreign

matter.

= Keep finished surfaces and wheels free of all gasoline,

oil, etc.

•Protect painted surfaces with automotive type wax_

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler', air filter and

carburetor are covered to keep water out. Water in engine

can result in a shortened engine life.

FIG. 16

ERViCE A ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

•Depress clutch!brake pedal fully and set parking brake.

Place motion control lever in neutral (N) position,

Place attachment clutch in "DISENGAGED" position.

Turn ignition key "OFF" and remove key,

Make sure the blades and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug. ..............

ii_lllllt i

TRACTOR

TO REMOVE MOWER (See Fig. 18)

oPlace attachment clutch in"DISENGAGED" position.

= Turn height adjustment knob to lowest setting.

,Lower mower to its lowest position°

-Remove retainer spring holding anti-swaybar to chas-

sis bracket and disengage antt-swaybar from bracket.

,Remove retainer springs from suspension arms at

deck and disengage arms from deck.

°Raise attachment lift to its highest position.

•Remove two retainer springs from each front link and

remove links.

• Slide mower forward and remove belt from electric

clutch pulleyo

o Slide mower out from under right side of tractor°

IMPORTANT; IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,

REMOVE THE FRONT LINKS..

TO INSTALL MOWER

Follow procedure described in "INSTALL MOWER AND

DRIVE BELT" in the Assembly section of this manual

FRONT

SUSPENSION

LIFT BRACKET

SUSPENSION

ARMS ADJUSTMENT LINKS

NUTS FRONT MOWER "_

BRACKET "_

CHASSIS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on _evelground or

driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manual).

iftires are over or underinflated, you will not properIy adjust

your mower°

SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19)

• Raise mower to its highest position.

• Measure height from bottom of deck curl to ground

level at front corners of mower. Distance "A" on both

sides of mower should be the same.

° if adjustment is necessary, make adjustment on one

side of mower only,

. To raise one side of mower, tighten lift link adjustment

nut on that side_

° To lower one side of mower, loosen leftlink adjustment

nut on that side.

NOTE: Each half turn of adjustment nutwill change mower

height about 3/16".

, Recheck measurements after adjusting,

BOTTOM BOTTOM

OF CURL OF CURL

A A

FIG. 19

ELECTRIC

CLUTCH

PULLEY

FRONT

SUSPENSION

BRACKET

RETAINER

SPRING ,FRONT MOWER

BRACKET

ANT|-SWAY RETAINER

BAR SPRINGS _=,

FIG. 18

iii i iii ill ijl,

SERVICE AND ADJUST ENTS

FRONT-TO-BACK ADJUSTMENT (See Figs, 20 and 21) -

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-StDE.. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTHFRONT LINKS

EQUALLY SO MOWER W_LLSTAY LEVEL SIDE-TO-StDEo

To obtain the best cutting results, the mower housing

should be adjusted so the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in its highest

position..

Check adjustment on right side of tractor,. Measure dis-

tance "F" directly in front of and behind the mandrel at

bottom edge of mower housing as shown°

•Before making any necessary adjustments, check that

both front links are equal in length.,

• If links are not equal in length, adjust one link to same

length as other link.

• To Iowerfront of mower housing, loosen nut"G"on both

front links an equal number of turns,

° When distance "F" is 1/8" to 1/2" lower at front than

rear, tighten nut"H" against trunnion on both front links.

.To raise front of mower housing, loosen nut "H" from

trunnion on both front links. Tighten nut "G" on both

front links an equal number of turns.

°When distance "F" is !/8" to 1/2" lower at front than

rear', tighten nut "H" against trunnion on both front

links°

NOTE: Each full turn of nut "G" will change dim_ "F"by

approximately 3/8".

° Recheck side-to-side adjustment°

FIG, 20

BOTHFRONT LINKSSHOULDBE EQUALIN LENGTH

FRONTLtNKS

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig. 22) -

•Park tractor on a level surface, Engage parking brake_

° Remove four screws from L.H_ rnandret cover and

remove cover,,

= Roll belt over the top of L.H, mandrel pulley.

•Remove belt from electdc clutch pulley.,

•Remove bert from idler pulieys_

• Remove any dirt or grass clippings which may have

accumulated around mandrels and entire upper deck

surface.

•Check primary idler' arm and two idlersto see that they

rotate freely,,

= Be sure spring is securely hooked to primary idler arm

and bolt in mower housing.,

MOWER DRIVE BELT INSTALLATION (See Fig 22) -

° Install belt in both idlers. Make sure belt is in both belt

keepers at the idler's as shown°

• Install new belt onto electric clutch pulley_

° Roll belt into upper' groove of L.H. mandrel pulley.

•Carefully check belt routing making sure belt is in the

grooves correctly and inside belt keepers.

• Reassemble L.H.,mandrel cover'..

ELECTRIC

L,Ho SCREWS SPRING CLUTCH

MANDREL PULLEY

COVER IDLER

PULLEYS

PRIMARY

IDLER

ARM

BOLT IN

MOWER

HOUSING

MANDREL

MOWER

DRIVE BELT BELT

KEEPER

FIG. 22

FIG. 21 22

;ERVmCEAND A

mini = u m re=l= i iH i= i = =ll=l= i i =l i=ll,==, =lHi, ,= =,ll i = i= H

L.H.

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 23)

Park the tractor on level surface. Engage parking brake.

oRemovemower drive belt(See'q'O REPLACE MOWER

DRIVE BELT" in this section of this manual),

= Remove mower (See "TO REMOVE MOWER" inthis

section of this manual).

= Remove four screws from RHo mandrel cover and

remove cover,, Unhook spring from bolt on mower

housing_

•Carefully roll belt off R,H. mandrel pulley.

=Remove belt from center mandrel pulley, idler pulley,

and LH. mandrel puleyo

=Remove any dirt or grass which may have accumu-

lated around mandrels and entire upper deck surface,

•Check secondary idler arm and idrer to see that they

rotate freely°

=Be sure spring is hooked in secondary idler arm and

sway-bar bracket.

o install new belt in lower groove of LH. mandrel pulley,

idler pulley, and center mandrel pulley as shown.,

=Roll belt over R,H, mandrel pulley° Make sure belt is in

all grooves properly.

°Reconnect spring to bolt in mower housing and rein-

stall R.H,, mandrel cover.

° Reinstall mower to tractor (See "INSTALL MOWER

AND DRIVE BELT" in the Assembly section of this

manual),

Reassemble mower drive belt (See "TO REPLACE

MOWER DRIVE BELT" inthis section of this manual).

CENTER

MANDREL

MOWER BLADE

DRIVE BELT

USTMENTS

llmHi iml mllll i ii ii iH llllll ii i i ii

NOTE: After installinga new electric clutch, run tractor at

full throttle and engage and disengage electric clutch 10

cycles to wear in clutch plate,

CLUTCH PLATE

NYLON LOCKNUT (3)

FIG. 24

BRAKE PLATE

TO ADJUST BRAKE (See Fig. 25)

Your tractor is equipped with an adjustable brake system

which is mounted on the side of the transaxte.

tf tractor requires more than six (6) feet stopping distance

at high speed inhighest gear, then brake must be adjusted.

°Depress clutch/brake pedal and engage parking brake..

°Measure distance between brake operating arm and

nut "A" on brake rod.

If distance is other than 1-1/2", loosen jam nut and turn

nut "A" untit distance becomes 1-1/2", Retighten jam

nut against nut "A'L

Road test tractorfor proper stopping distance as stated

above. Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au-

thorized service center/department.

MANDREL

COVER

IDLER ARM

SWAY-BAR IDLER

BRACKET PULLEY ",.

\\\

FIG. 23

TO ADJUST ATTACHMENT CLUTCH

(See Fig. 24)

The electric clutch should provide years of service. The

clutch has a buit-in brake that stops the puley within 5

seconds° EventualIy, the internal brake wil wear which

may cause the mower blades to not engage, or,to not stop

as required_ Adjustments should be made by your nearest

authorized service center/department.

° Make sure attachment clutch and ignition switches are

in "OFF" position.

° Adjust the three nylon Iocknuts until space between

clutch plate and rotor measures .012" at all three slot

locations cut in side of brake plate.,

WITHPARKING BRAKE "ENGAGED"

NUT "A"

/"/-----_._, JAM NUT

/.1-1/2 "_ \

OPERATING

FIG. 25

23 i

SERVICE AND ADJU

i =l= i=l=l=Hl=l .......................................

TO REPLACE MOTION DRIVE BELT

(See Fig. 26)

Park the tractor on level surface,. Engage parking brake_

For ease of service there is a belt installationguide decal on

bottom of left footrest.

o Remove mower (See 'q'O REMOVE MOWER" in this

section of this manual.)

BELT REMOVAL

= Engage parking brake (creates slack in belt)_

• Remove bert from clutching and fan idler pulleys..

°Loosen belt keeper above transaxle pulley.

° Remove belt from transaxie pulley_

° Remove belt from engine pulley and front V-idler pul-

ley.,

° Pull belt out of all belt keepers and remove from tractor°

BELT INSTALLATION -

• Place V part of belt into grooves on engine pulley and

front V-idler, making sure to route belt inside of all belt

keepers.,

•Route belt on right side, coming from V-idler, towards

back of tractor, above midspan belt keeper' and to top

of transaxle pulley.

° Route belt on left side, coming from engine pulley,

towards back of tractor and through loop in mldspan

belt keeper.

=Place V part of belt into grooves on transaxle and fan

idterpulleys, making sure to route belt insideof all belt

keepers°

° Retighten belt keeper above transaxle pulley.

•Place belt around clutching idlers as shown, making

sure to route belt inside of all belt keepers.,

-Check to be sure belt is positioned correctly and is on

proper side of art belt keepers.

o Reinstall mower,.

IMPORTANT; CHECK BRAKE ADJUSTMENT.

TRACTOR V-BELTDRIVE SCHEMATIC

VIEWED FROM L.H. SIDE OF TRACTOR

CLUTCHING TRANSAXLE

BELT PULLEY

KEEPER

ENGINE

PULLEY

V-IDLER KEEPER

KEEPER BELT

TWISTS BELT FAN

KEEPER IDLER

AS VIEWED FROM BOTTOM

TO ADJUST MOTION CONTROL LEVER

(See Fig. 27)

The motion control leverhas been presetat the factory and

adjustment should not be necessary_

If for any reason the motion control lever will not hold its

positionwhile at aselected speed, itmay be adjusted at the

friction pack located on the right side of chassis,

• Park tractor on level surfacer Stop tractor by turning

ignition key to "OFF" position and engage parking

brake_

=Place motion control lever in neutral (N) position_

o While holding locknut, toosen jam nut

°Tighten tocknut 1/4 turn,

•White holding Iocknut, tighten jam nut securely_

NOTE: if for any reason the effort to move the motion

control lever becomes too excessive, reverse the above

adjustment procedure by loosening iocknut 1/4 turn_

Road test tractor after adjustment and repeat procedure if

necessary_

LOCKNUT

,JAM NUT

FIG. 27

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or

replacement, itshould be purged after reinstallation before

operating the tractor. See "PURGE TRANSMiSSiON" in

Operation section of this manual,

TO ADJUST STEERING WHEEL ALIGNMENT

if steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer-

ir_,gwheel and reassemble per instructions in the Assembly

section of this manual

FIG. 26 24

RVICE AND ADJUSTMENTS

ill ill ii i i i ..................

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for proper steering operation,,

Toe-in was set at the factory and adjustment should not be

necessary,, If parts in the front axfe or steering mechanism

have been replaced or damaged, check toe-in and adjust

if necessary.

TO CHECK TOE-IN (See Fig,,28) -

= Position front wheels straight ahead.

• Measure distance between wheels at front and rear of

tires (dimensions "A" and "B").

=Front dimension "A" should be 1/8" to 1/4" less than

rear dimension "B",,

TO ADJUST TOE-IN (See Figs, 28 and 29) -

- Loosen jam nuts at adjustment sleeves on tie rod°

Adjust tie rod until dimension"A" is 1/8" to 1/4" less than

dimension "B".

WAS1

RETAINING

RING

AXLE

COVER

FIG. 30

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer.. Tire sealant also prevents tire dry rot and

corrosion°

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 31)

Tighten jam nuts securely.

_A _

FIG. 28

JAM NUTS _'_ _

TIE ROD

ADJUSTMENT

SLEEVES

FIG. 29

FRONT WHEEL CAMBER

CAUTION: Lead-aci"d"'b'atteriesgen'er':.....

ateexpiosivegases. Keepsparks, flame

and smoking materials away from bat-

teries. Always wear eye protection

when around batteries,

LL/lll.l,,J.l.Jl/llJllll Illll I I I HI

If your battery is too weak to start the engine, it should be

recharged° If "jumper cables" are used for emergency

starting, folrow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WiTH A I2

VOLT NEGATIVE GROUNDED SYSTEM., THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES°

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis.

• Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery°

° Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tankand battery,,

TO REMOVE CABLES, REVERSE ORDER -

•BLACK cable first from chassis and then from the fully

charged battery.

•RED cable last from both batteries_

The front wheel camber is not adjustable on your tractoro if

damage has occurred to affect the front wheel camber,

contact your nearest authorized service center/depart-

ment,,

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig,,30) -

° Block up axle securely.

. Remove axle cover, retaining ring and washersto allow

wheel removal.

° Repair tire and reassemble°

• Replace washers and snap reta{ning ring securely in

axle groove.

°Replace axle cover_

REAR WHEEL -

- Block rear axle securely,

°Remove five (5) hub bolts to allow wheel removal

• Repair tire and reassemble, Replace and tighten hub

bolts securely. 25

"POSITIVE" {+) "NEGATIVE" (-)

LH. PANEL

.................//

FIG. 31

SERVICE AND ADJ

TO REPLACE HEADLIGHT BULB

•Raise hood,

• Puff bulb holder out of the hole inthe backside of the

gritL

° Replace bulb in holder' and push bulb holder securely

back into the hole in the backside of the griH_

° Close hood.

° Raise hood°

•Unsnap headlight wire connector.

° Stand in front of tractor° Grasp hood at sides, tiff toward

engine and lift off of tractor.

° To replace, reverse above procedures.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

• Check wiring° See electrical wiring diagram in the

Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash,

TO ADJUST ATTACHMENT LIFT SPRING

(See Fig, 32)

• While holding spring bushing with wrench, loosen jam

nut..

• Turn adjustment bolt clockwise to extend spring and

reduce lift effort for heavier attachments°

.Turn adjustment bolt counterclockwise for' lighter' at-

tachments.

°Retighten jam nut against spring bushing.

IMPORTANT, DO NOT ADJUST FOR MAXIMUM SPR{NG

TENSION WHEN USING LIGHT ATTACHMENTS SUCH

AS A MOWER, ADJUST LIFT LEVER SPRING TO AID IN

LIFTING ATTACHMENT. DO NOT OVERPOWER SPRING.

WHEN REMOVING ATTACHMENT, ALWAYS ADJUST

SPRING TENSION TO ITS LOWEST POSITION_

TO REMOVE HOOD AND GRILL ASSEMBLY

See Fig, 33)

ADJUSTMENT SPRING BUSHING

oATTACHMENT

JAM NUT LIFT SPRING

/_ i;%,,

•: s

HOOD

HEADLIGHT

WIRE

CONNECTOR

FIG. 33

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig, 34)

The throttle control has been preset at the factory and

adjustment should not be necessar¥_ Check adiustment as

described below before loosening cable° If adjustment is

necessary', proceed as follows:

°With engine not running, move throttle control lever to

fast position.

°Check that speed contro! lever is against stop screw. If

it is not, loosen casing clamp screw and pull throttle

cable until lever is against screw_ Tighten clamp screw

securely_

FIG. 32

IDLE FUEL

ADJUSTING

NEEDLE

IDLE SPEED

SCREW

THROTTLE

CONTROL

CABLE

CHOKE

CONTROL

CABLE

STOP CLAI

SCREW SCREW

FIG. 34

TO ADJUST CHOKE CONTROL

(See Figs. 34 and 35)

The choke control has been preset at the factory and

adjustment should not be necessary, check adjustment as

described below before loosening cabie_ If adjustment is

necessary, proceed as follows:

•With engine not running, move choke control (located

on dash panel) to full choke position.

- Remove air cleaner cover, filter and cartridge plate to

expose carburetor choke (See "AIR FILTER" in the

Customer Responsibilities section of thfs manual)_

o Choke should be closed. If it is not, loosen casing

clamp screw and move choke cable until choke is

coml_letely closed. Tighten casing clamp screw se-

curely,.

°Reassemble air cleaner.

CLOSED FOR

TO ADJUST CARBURETOR (See Fig. 34)

The carburetor has been present at the factory and adjust_

ment should not be necessary_ However, minor adjustment

may be required to compensate for differences in [uel,

temperature, altitude or Ioado If the carburetor does need

adjustment, proceed as follows:

in general, turning the adjusting needles in (clockwise)

decreases the supply of fuel to the enginegiving a leaner

fuel/air mixture° Turning the adjusting needles out (coun-

terclockwise) increases the supply of fuel to the engine

giving a richer fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF SCREW IS

TURNED IN TOO TIGHT

PRELIMINARY SETTING -

• Be sure you have a clean air filter, and the throttle

control cable is adjusted properly (see 'q'O ADJUST

THROTTLE CONTROL CABLE" in the Service and

Adjustments section of this manual)..

- With engine off turn idle fuel adjusting needle in (clock-

wise) closing itfinger tight and then turn out (counter-

clockwise) 1 turn°

FINAL SETTING -

.Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift/motion

control lever in neutral (N) position.

°The high idle is set at the factory and cannot be

adjusted°

= Idle speed setting - With throttle control lever in slow

position, engine should idle at 1200 RPM. If engine

idles tooslow or fast, turn idle speed adjusting screw in

or out until correct idle is attained.

-idle fuel nee,die setting - With throttle control lever in

slow position,turn idle fuel adjusting needle in (clock-

wise) until engine speed decreases and then turn out

(counterclockwise) approximately 3/4 turn to obtain the

best low speed performance_

•Recheck idle speed. Readjust if necessary.

ACCELERATION TEST -

°Move throttle control lever from slow to fast position. If

engine hesitates or dies, turn idlefuel adiusting needle

out (counterclockwise) 1/8 turn,. Repeat test and con-

tinue to adjust, if necessary, until engine accelerates

smoothly.

High speed stop isfactory adjusted. Do not adjust-damage

may result°

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED.. OVERSPEED1NG THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. tF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS°

FIG, 35

27 J

STORAGE

Immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

more.

...................... IIIIII III IIIII

i_ CAUTION: Never storethe tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

..................................... UnU/I

TRACTOR

Remove mower from tractor for winter storage,, When

mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etc. Store in a

clean, dry area.

• Clean entire tractor (See "CLEANING" inthe Customer

Responsibilities section of this manual),

• Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual)_

•Lubricate as shown in the Customer Responsibilities

section of this manual.

° Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving partsfor damage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

•Fully charge the batteryfor storage,

•After a period of time in storage, battery may require

recharging_

. To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

" _ O

d_sconnected and battery cleaned thoroughly (see q"

CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual).

° After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

• Be sure battery drain tube is securely attached,

°If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces°

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS iMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING 1N ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE

°Drain the fuel tank.

• Start the engine and let it run until the fuel lines and

carburetor are empty,

= Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur_

° Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

container° Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizer to aIlow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil_ (See "ENGINE" in the Customer Responsibilities

section of this manual),

CYLINDERS

°Remove spark plug(s),,

°Pour one ounce of oil through spark plug hole(s) into

cylinder(s),

=Turn ignition key to"START" positionfor a few seconds

to distribute clio

°Replace with new spark plug(s)_

OTHER

•Do not store gasotine from one season to another,

•Replace your gasoline car] if your can starts to rusL

Rust andtor dirt in your gasoline will cause problem&

= If possible, store your tractor indoors and cover it to

give protection from dust and dirt,

•Cover your tractor with a suitable protective cover that

does not retain moisture Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rusL

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

i iiIIJJLJLJlLIIjLIIIl_lU

TROUBLESHOOTI POINTS

PROBLEM

Wilt not start

Hard to start

Engine will not turn over

Engine clicks but will not

start

Loss of power

CAUSE

1. Out of fuel.

2. Engine net"CHOKED" properly=,

3, Engtne flooded,

4 Bad spark plug,

5Dirty air filter,,

6. Dirty fuel filter.,

7, Water in fuel

8. Loose or damaged wiring

9. Carburetor out of adjustment,

10. Engine valves out of adjustment,

1 Dirty air _ter.

2 Bad spark plug_

3Weak or dead battery.

4 Dirty fuel filler_,

5 Stale or dirty fuel.

6, Loose or damaged wiring.

7, Carburetor out of adjustment_

B, Engine valves out of adjustment

1, Clutch/brake pedal not depressed..

2. Attachment clutch is engaged

3 Weak or dead battery.

4, BIown fuse

5 Corroded battery terminals

6 Loose or damaged wldng.

7 Faulty ignition switch

8Faulty solenoid or starter.

9 Faulty operator presence switch(as).

t. Weak or dead battery,,

2Corroded battery terminals.

3, Loose or damaged wiring,

4 Faulty solenoid or starter

Culling too much grass'too fast, 1..

Throttle in "CHOKE" position. 2,

Build-up of grass, leaves and trash under mower 3

Dirty air |i]ter. 4,

Low oil levelld_rty oil 5.

CORRECTION

1, Fill fuel tank

2 See "TO START ENGINE" in Operation section.

3, Wait several minutes before altempting to start

4, Replace spark plug,,

5 Clean/replace air filter..

6. Replace fuel filter,

7, Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

8., Check alt wiring.

9,, See "To Adjust Carburetor" in Service Adjustments

section..

t0, Contact an authorized ser_tca center/department

1 Clean!replace air filter

2. Replace spark plug

3. Recharge or replace battery,

4 Replace fuel filter

5, Drain fiJel tank and refifl with fresh gasoline

6, Check all wiring.

7 See "To Adjust Carburetor" in Service Adjustments

section

8. Contact an authorized service center/department.

1,, Depressclutch/brake pedal,

2.. Disengage attachment clutch,

3Recharge or replace batlery.

4, Replace fuse,,

5 CIean battery terminals

6. Check a!l wiring

7. Chectdreplace ignition swilch

8, Chectdreplaca solenoid or starter,

9. Contact an authorized service centerldepartmenL

I. Recharge or replace battery,

2., Clean battery terminals.

3 Check alt wiring,

4, Check/replace solenoid or starter

Set in "Higher Cut" position/reduce speed,

Adjust throttle control

Clean underside of mower housing,

Clean/replace air filter

Check oil leveltchange oil,

Excessive vibration

6, Faulty spark plug.

7, Dirty fuel filter.

8. Stale or dirty fuel,

9 Water in fuel,

10, Spark plug wire loose.

11_ Dirty engine air screen/tins

12, Dirtylclogged muffler_,

13 Loose or damaged wiring.

t4 Carburetor out of adjustment

t5 Engine valves out of adjustment

Worn, bent or loose blade

2 Bent blade mandrel

3 Looseldamaged part(s),

6, Clean and regap or change spark plug

7o Replace fuel filter.

8r Drain fuel tank and refill with fresh gasoline,

9 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter,

10, Connect and tighten spark plug wire,

11. Clean engine atr screerdfins

12 Cleantreplace muffler,

13 Check alt wiring.

14. See "To Adjust Carburetor" in Service Adjustments

section.

t5, Contact an authorized service center/department

1, Replace blade. Tighten blade bolt.

2, Replace blade mandrel.

3 Tightenloose part(s), Replace damaged parts,

LIJll,Jl

PROBLEM

TROUBLESHOOTI POINTS

................... , ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

CORRECTION

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poorcut-uneven

ill,i,

Mower blades will not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

Battery will not charge

ill i,ii, i ii ii,lllllll

Engine "backfires"

when turning engine

"OFF"

CAUSE

1 Faulty operator-safety presence control system,

1, Worn, bent or loose bEade

2. Mowerdeck not level.

3. Buildup of grass, leaves, and trash under mower

4 Sent blade mandrel,

5Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

"L Check wiring, switches and connections. If not

corrected, contact an authorized service center/

depadment

3. Frozen idler puliey

4 Frozen blade mandrel.

Obstruction in clutch mechanism.

WomJdamaged mower drive belt.

t, Replace blade Tighten btade bolt

2.. Level mower deck,

3 Clean underside of mower housing,.

4 Replace blade mandrel

5 Clean around mandrels to open vent holes.

1Remove obstruction.

2, Replace mower drive belt

1. Engine speed too slow

2. Travel speed too fast

3. Wet grass

4_ Mower deck not level.

5. Lowluneven tire air pressure,

3Replace idler pulley

4, Replace blade mandrel

1 Place throttlecontro_ in "FAST" position

2Shift to slower speed.

3Altow grass to dry before mowing

4, Levelmower deck

5. Check tires for proper air pressure,

6, Worn, bent or loose blade

7, Buildup of grass, leaves and trash under mower.

8. Mowerddve beftworn.

9. Btadesimpropedytnstalled.

10. lmproperblades used,

11, Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

1. Switch is "OFF"

2 Bulb(s) burned out

3Faulty light switch

4. Loose or damaged wiring_

5, Blown fuse

i, ,i

1,. Bad ba/tery celt(s).

2. Poor cable connections

3,, Faulty regulator (if so equipped)

4.. Faulty alternator..

6. Replace/sharpen blade Tighten biade bolt

7. Clean underside of mower housing.

8. Replace mower drive belt..

9. Reinstafl blades sharp edge down

10. Replace with blades listed in this manuaI

11 Clean around mandrels to open vent holes

1, Tum switch "ON".

2Replace bulb(s}_

& Check/replace light switch

4 Checkwiring and connections

5 Replace fuse

I. Replace battery

2 Check/clean all connections..

3, Replace regulator_

4. Replace alternator

1., Freewheel control in "disengaged" position

2. Motion drive belt worn, damaged, or broken

3. A{r trapped in transmission during shipment

or servicing.

1. Place freewheel control in "engaged" positior_

2 Replace motion drive boil

3. Purge transmission

t,. Engine throttle control not set at "SLOW"

position for 30 seconds before stopping engine

1,. Move throttle control to "SLOW" position and altow

to idle for-30 seconds before stopping engine,

TRACTOR -- MODEL NUMBER 917.258911

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF :G+M+L NI3NE

RUt_UGHT ,,,B+L,,, A,,+Y

RUN ........ B+L ,,, NONE

START B + L + S NONE

OWN ELECTRICAL SOURCE,

WILL CHANGE WITH ENGINE

)

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR

WIRING.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

ENGINE CONNECTOR

HEADLIGHTS G FC

PTO SWITCH_-- [_ _'_--I

PosmoN CiRCU_

.... OFF C--G,":H H

..............ON g+ F_ B+ E,A,+ D

O ti

REMOVABLE NON-REMOVABLE

CONNECTIONS CONNECTIONS

TRACTOR CONNECTOR

IGNmON SWITCH

REGULATOR ENGINE

(PUFIPLE WIRE, \ISHORTING

REDWIRE) _ (£'VHITEWIRE) SHORTING _ _ (REDWIRE")

(_CKW,RE)II_ _ II

CARBURETOR 11_._---1_11

SOLENOID Itr-"_=tl N¢ OILSENTRY lt_ I_--Itl SWITCHED

(REDWIRE __I_T-ff||_-_J_L-O1LSE RY OPTION _ _ +12V

BLUE WIRE) -- _ (GREEN WIRE) (YELLOW WIRE _ (BLLIE WIRE)

TO LIGHT PKG )

REPAIR PARTS

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.258911

I I

I I t

1 3

REPAIR PARTS

TRACTOR --MODEL NUMBER 917.258911

KEY PART

NO. NO. DESCRIPTION

1 144927 Battery

2 74760412 Bolt Hex Head 1/4-20 x 3/4

3 STD551125 Washer, Lock 1/4

4 STD551025 Washer 9/32 x 5/8 x 16 Ga

6 STD541025 Nut Fin Hex 1/4-20

7 7697J Tube Plastic

8 7603J Tray, Battery

9109596X Clamp, Hose

10 145211 Bolt Wet BTR 1/4-20 x 7°5 Zinc

11 150109 Hold down Battery Front Mount

12 145769 Nut Push Nylon 1/4" Wet Battery

16 153664 Switch IntedockPush-ln

19 STD551125 Washer, Lock 1/4

20 73350400 Nut, Jam Hex 1/4-20

21 136850 Harness Socket LightW/4152J

22 4152J Bulb Light

24 4014J Cable Battery 4 Gao22" Red

25 146686 Cable Battery Red 4 Ga. w/16 Wire

26 t08824X Fuse

28 157899 Cable Battery 4 Gauge 3/8 Term

29 160784 Switch, Plunger

30 140301 Switch, Ign

31 124211X Nut, ignition Switch

32 141226 Cover Switch Key

33 109310X Key .

40 160732 Harness Ign.

41 17720408 Screw t/4-20 x 1/2

42 131563 Cover, Terminal Red

43 145673 Solenoid

45 122822X Ammeter

46 110940X Meter, Hour

47 17011008 Screw

50 154963 Switch, PTO

51 140405 Ring Retainer PTO

81 109748X Reiay Asm.

NOTE: All component dimensions given in U.So inches

1 inch = 25°4 mm

REPAIR PARTS

TRACTOR- - MODEL NUMBER 917.258911

CHASSIS AND ENCLOSURES

47120

17 16

17/

18 15

130

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258911

CHASSIS AND ENCLOSURES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 150253 Rail, Frame RH 43 136939

2 140506 Drawbar, Gt 44 136940

3 136671X558 PanelAsm, Side LH 45 '154913

4 73800700 Nut, Lock Hex 7/16 Unc 47 17490608

5 145203 Dash, Plastic Black 48 157105

6 '157882 Dash Asm,., Lower 49 157107

7 17720408 Screw, Thd Cut 1/4-20 x 1/2 50 152728

8 145166 Support, Battery 52 STD54143t

9 108067X Nut, Pal 56 154914

10 t9092016 Washer 9/32 x 1-1/4 x 16 Gao 57 73640400

11 137270 Rivet, Ratchet Male 58 137113

12 137269 Washer, Nylon 59 74180412

13 137271 Rivet, Ratchet Female 60 17490620

t4 136673X558 HoodAsm., Pnt 63 19131614

15 136374 Lens, Bar Clear 64 144283

16 121794X Cover, Access 68 17490508

17 17490612 Screw, Thdrol 3/8-t6 x 3/4 70 137159

18 136373X428 Grille 77 137308

19 19131312 Washer 13/32 x 13/16 x 12 Gao 84 142992

20 STD523710 Bolt, Fin Hex 3/8-16 x I 86 74760716

21 STD541437 Nut, Crownlock 3/8-I6 Unc 90 STD551237

22 136670X558 PanefAsm_, Side RH 91 156586

23 17490616 Screw Thdrol 3/8-16 x 1 Ty-Tt 92 156282X011

24 t45243X558 Footrest, RH 94 100207K

28 145244X558 Footrest, LH 95 105531X

29 145349 Bracket, Support Dash 98 140503

30 145052 Saddle, Hydro 1995 99 14087'1

3t 145183 Brace, Support Steering 100 124236X

32 141315 Bracket Asm., Frame Pivot Lh 101 17490628

33 141314 Bracket Asm., Frame Pivot Rh 102 STD624003

34 142131 Bracket, Engine Support Rear '!03 142273

36 74780512 Bolt, Fin Hex 5/16-18 x 3/4 106 138776

37 140002X558 Fender, Pnto 120 19131616

38 STD551025 Washer 9i32x3!4x16Ga., 130 17521312

39 136961 Bracket, Axle Front _-8022J

40 156111 Bracket, Support Axle/Engine

42 STD533710 Bolt, Carriage 3/8-16 x 1 NOTE;

Bracket, Spnsn Front Lh

Bracket, Spnsn Front Rh

Bracket Asm., Susp Chassis Rh

Screw Thdrol 3/8-16 x 1/2

Bracket Asm. Pivot Hood Lh

Bracket Asm., Pivot Hood Rh

Bracket, Chassis Front

Nut, Crowntock 5/16-18

Bracket Asm., Susp Chassis Lh

Nut, Keps Hex 1/4-20

Bracket Asm., Fender

Screw, Mach Cr 1/4-20 x 3/4

Screw Thdrol 3/8-16 x 1-1/4

Washer 13/32 x 1 x 14 Ga..

Washer, Serrated Disc 13/32 x I

Screw, Thd 5/16-18 x t/2

Guide, Belt Mid Span

Shield, Front

Stop, Over Center Mower

Bolt, Fin Hex 7/16-14 Unc x I

Washer, Lock External Tooth 3/8

Rail, Frame Lh

Plate, Silkscrden Dash

Clip, Fuel Line

Push Nut, Nylon

Bracket Skid Chassis

Rod By Pass

Cap By Pass Rod

Screw Thdrol 3/8-16 x 1-3/4

Retainer, Spring

Lock, By Pass

Bolt 5116-18 Type TT

Washer 13/32 x t x 16 Ga,

Screw Sltd Hex Hd WIPIn Washer

Plug, Hole

Ait component dimensions given in U,S., inches

I inch = 25,4 mm

"_O0_L NUMe_ 977"2S89!1

REPAIR PARTS

GROUND DRIVE

TRACTOR - - MODEL NUMBER 9'17.258911

KEY PART

NO. NO.

2 7070E

3 7563R

5 STD541_37

6 STD56t210

7 140507

9 140080

15 STD551037

17 140921

20 73940800

22 156103

23 130564

28 STD541237

29 140494

30 19131616

32 73220700

33 12000053

34 124236X

35 137648

36 149412

37 121749X

38 150035

39 74321016

40 5304J

41 73631000

42 8883R

43 7476O412

44 104601X

45 73800400

46 145170

47 138228

48 72110612

50 131494

51 STD541437

52 139123

53 207J

54 156563

55 105706X

56 140218

58 7476O724

61 140488

64 154752

65 67609

66 140296

67 19131312

68 5142H

69 123800X

70 151146

71 151179

DESCRIPTION

Key 1/4 x 2,5

Washer Thrust Axle Harden

Nut Crownlock 3/8-16

Pin Cotter 1/8 x 3/4

Wheel Hub Asmo

Bolt Hub

Washer 13/32 x 13/16 x 16 Ga

Spring Rod Brake

Nut Hex Jam Toplock 1/2-20

Shift Arm Asm

Knob

Nut

Brake Rod

Washer 13/32 x I x 16 Gao

Nut Hex 7/16-14

Ring E

Cap Parking Brake

Rod Parking Brake

Spring Drive Ground

Washer 25/32 x 1-!/4 x 16 Gauge

Nyliner

Screw Fin #10-24 x 1

Actuator interlock Switch

Nut Lock #10-24

Cover Pedal

Bolt Hex Head 1/4-20 x 3/4

Bracket Interlock

Nut Lock W/Insert i/4-20

Retainer Spring

Clutch Rod

Bolt Carriage 3/8_16 x 1-1/2 Gr 5

Pulley Idler Flat

Nut Crownlock 3/8-I6 UNC

Pulley Idler Grooved

Washer Hardened

Arm Asm Idler Clutch

Bearing, Idler

V-Belt

Bolt Fin Hex 7/16-14 x 1-1/2

Pulley Input

Shaft Asm Brake Parking Clutch

Bolt Shoulder

Washer Hardened

Washer ! 3/32 x 13/16 x 12 Ga

Pin Roll

Washer

Console Hydro Fender

Plate Console Shift

KEY PART

NO. NO. DESCRIPTION

72 STD541431

73 74780548

74 142432

76 140481

77 74760716

78 19111212

79 72110505

80 140484

81 17490612

82 150586

83 140479

84 140490

85 17541020

86 140462

87 140491

88 140492

89 73680700

90 140489

9! 17490644

92 74760520

93 140502

94 133835

95 23200528

96 141103

97 126874X

98 141004

99 '17490624

100 126881X

101 1561O6

102 73560500

103 73350500

104 140480

105 17580408

106 142918

107 154739

I08 142917

t09 140929

110 88652

111 156240

112 156104

113 7322O700

115 123405X

116 7390O500

117 73900600

-- 150073

Locknut Hex W/Washer insert

Boft Fin Hex 5/16-18 x 3

Screw Hex Wsho Hi-Lo 1/4-1/2

Bracket Transaxle

Bolt Fin Hex 7/16-14 x 1

Washer 11/32 x 3/4 x 12 Ga

Bolt Carriage 5/16-18 x 5/8

Bracket Torque RH

Screw Thdrol 3/8-16 x 3/4

Bracket Mount Torque/Fan

Strap Torque Mid

Spacer

Screw #10-24 x 1-1/4

Fan 7" Hydro

Adapter Fan

Pulley Idler

Nut Crowniock 7/16-14 UNC

Keeper Belt

Screw Thdrol 3/8-16 x 2-3/4

Bolt Fin Hex 5/16-18 x 1,,25

Link Shift Asm

Fastner Christmas Tree

Screw Set 5/I6-18 x 1o5

Washer Nickel Plated

Bearing Trust

Bracket Shift

Screw Thdrol 3/8-16 x I-1/2

Washer Compression

Washer Bellvitle

Nut Hex Nylok

Nut Hex Jam 5/! 6-18

Bracket Idler

Screw Tap i/4-20 x 1/2

O-Ring

Line Fuel

Cap Vent Hose

Spdng Return Brake

Bolt

Spacer Shift Lever Vgth

Washer Nylon High Temp

Nut Hex ASF 7/16-14 UNC

Keeper Belt T/A Gnd, Dr.

Nut Lock Hex Flange 5/16-18

Nut Lock Flange 3/8-16 UNC

Transaxle (See Breakdown) Hydro

Gear 218-3010

NOTE: All component dimensions given in U.,Soinches

1 inch = 25.4 mm

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.258911

33"

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR --MODEL NUMBER 917.258911

KEY PART

NO. NO. DESCRIPTION

1 121472X

2 137094

3 6855M

4 136960

5 136959

6 6266H

7 121748X

8 12000029

9 121232X

10 74781044

11 154779

12 73901000

13 !21749X

14 STD551t37

I5 STD541537

16 145103

17 137347

18 137155

19 156011

20 145182

21 100711L

22 155105

23 152927

24 19133808

25 STD523710

26 126805X

27 3366R

28 17490612

29 104239X

30 12000034

3! 138136

32 19111610

33 STD551131

34 STD523107

35 138059

36 137156

37 73360600

38 109850X

39 73700600

40 109851X

4'1 155246

42 17490508

43 154780

Wheel, Steering

Axle Asm,, Front

Fitting, Grease

Spindle Asm, LH

Spindle Asm.., RH

Bearing, Race Thrust Harden

Washer 25/32 x 1-5/8 x 16 Ga..

Ring, Ktip #T5304-75

Cap, Spindie

Bolt, Fin Hex 5/8-11 x 2-3/4

Bearing Axle STLT/GT

Nut, Lock Flange 5/8-11 Unc

Washer 25/32 x 14/4 x 16 Ga.

Washer, Lock Hvy Hlcl Spr 3/8

Nut Lock Center 3/8-24 UNF

Shaft Asm., Steering

Rod Asm., Tie Bail J Bail Vgt (Inco

Key No. 36-40)

Drag_ink, Ball Joint Solid Vgt

Support Asmo, Steering Vgt

Column, Steering

Adapter, Wheel Steering

Bushing, Strg. BIk

Screw, TT #10-32.5.3/& Flange

Washer 13/32 x 2-3/8 x 8 Gao

Bolt, Fin Hex 3/8-16 x I Gr..5

Cap, Wheel Steering

Bearing, CoL Strg.

Screw, Thrdrol 3/8-16 x 3/4

Bearing, Flange

Ring, Klip Truarc #5304-75

Bushing, Nyliner Snap

Washer 11/32 x I x 10 Ga.

Washer, Lock Hvy HIc_Spr 5/16

Bolt, Hex Hd 5/16-! 8 x 3/4

Gear, Sector Steering

Tie Rod

,Jam Nut RH Thread

Joint Asm. Ball RH Thread

Jam Nut LH Thread

Joint Asm. Ball LH Thread

Bracket Switch Interlock

Screw Thdrol 5/16-18 x !/2 Tyt

Spacer Axle

NOTE: All component dimensions given in UoS.inches

1inch = 25°4 mm

REPAIR PARTS

ENGINE

TRACTOR -- MODEL NUMBER 917.258911

18 15 17

16 26 27 37

39 10

/55

,:_%_._ 19 7

3354

REPAIR PARTS

ENGINE

TRACTOR - - MODEL NUMBER 917.258911

KEY PART

NO. NO_ DESCRIPTION

144636

5 13200300

7151396

8 121361X

9150828

10 105432X

11 140923

12 143996

15 151346

16 109227X

17 106082X

18 152334

19 13290300

2O 132755

21 17720410

22 132779

23 19532616

24 STD551237

25 73920600

26 3645J

27 139277

28 7834R

29 132920

33 STD54i437

34 1772O408

37 123487)(

38 74780624

39 17490636

4O 17490664

4i i26197X

42 10040700

43 150280

45 128861

46 19131616

47 142040

48 19132007

50 143020

51 140787

53 143528

54 19131414

55 13280336

56 13090308

61 2751R

Engine (See Breakdown)

Kohler Model CV22-PS67515

Muffler Cylinder VGT

(Inc,, Key No. 34)

Elbow STD 90 Degree 3/8 - 18 NPT

Muffler Assembly Guard

Pulley V-Idler

Keeper Asm Belt Engine Vgt 96

Bushing

Clutch Electric

Pulley Engine

Tank FueJ Rear 350 YT/GT

Pad Spacer

Cap Asm Fuel W/Gauge

Plug Oil Drain

(Order From Engine Manufacturer)

Control Throttle

Screw Hex Thd Cut 1/4 - 20 X 5/8

Control Choke

Washer 13/32 X 1 - 5/8 X 16 Ga

Lockwasher Ext Tooth 3/8

Nut Keps 3/8 - 24 UNF

Bushing

Stem Tank Fuel

Fuel Line

Spark Arrester Kit

Nut Lock Hexw/Ins 3/8-16 Unc

Screw Thd Cut 1/4-20 x 1/2 Ty23

Clamp Hose

Bolt Fin Hex 3/8-16 Unc x 1-1/2

Screw Tt 3/8-16 x 2-1/4 Unc

Screw Tt 3/8-16 x 4 Unc

Washer 1-1/20D X 15/32 ID X ,250

Washer Lock 7/t6

Bolt Hex 7/16-20 X 4-1/4 Ga 5

Nut Flange 1/4-20 Starter Nut

Washer 13/32 x t x 16 Ga.

Spacer Engine CV22 Round Pm

Washer 13/32 x 1-1/4 x 7 Ga.

Duct Air VGT Sears Kohler CV22

Pipe Crossover CV22

Bracket Duct Air Rear Support

Washer Flat 13/32 x 7/8 x 14 Ga.

Nipple Pipe 4-1/2

Nipple Pipe 3/8 Npt x 1.00

Chp Line Fuel

NOTE: At1component dimensions given in U_S, inches

1 inch =25,4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258911

SEAT ASSEMBLY

KEY PART

NO. NO.

1140124

2 140551

3 140675

4 127018X

5145006

6 STD541437

7 t24181X

8 150176

!0 155925

12 121246X

13 121248X

DESCRIPTION

Seat

Bracket, Pivot Seat

Strap, Fender

Bolt, Shoulder 5/16-18 X .62

Clip, Push In Hinged

Nut,Crowniock 3/8-16 Unc

Spring, Seat Cprsn

Bolt 5/16-18 UNC x 3/4 w/Sem

Pan, Seat

Bracket, Mounting Switch

Bushing, Snap

KEY PART

NO. NO, DESCRIPTION

14 72050411

15 121249X

16 123740X

17 123976X

18 19171912

19 120068X

20 124238X

21 153236

22 STD541431

Bolt, Carriage 1/4-20 X 1-3/8

Spacer', Split

Spring, Cprsn

Nut, Lock 1/4 Lge Fig Gr. 5

Washer t7/32 X 1-3/16 X 12 Ga.

Knob, Seat 1/2-13 Unc

Cap, Spring Seat

Bolt, Shoulder 5/16-18 Unc

Nut, C[ownlock 5/16-18 Unc

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR

DECALS

PARTS

TRACTOR - - MODEL NUMBER 917.258911

18 6 3 715 15 7 4 "13

13 8 8

't0

KEY PART

NO. NO.

1 156835

3 160298

4 160299

5 140837

6 133644

7 138048

8 151568

9 142342

!0 156439

tl 4900J

12 139346

!3 146711

14 160397

15 142241

DESCRIPTION

Decal,

Decal.

Decal

Operating Instruction

Hood, Craftsman, RH

Hood, Craftsman, LH

Brake Parking Saddle

Maintenance

Side Panel

Ins. Hood

Control Movement

Danger

Clutch/Brake

V-Belt Drive Schematic

Chassis, Hydro 50"

V_Belt Schematic

Panel Side

KEY

NO.

PART

NO,

146709

149516

146710

138047

151448

150333

!06202X

149918

1383t1

145246

145247

160994

16O995

DESCRIPTION

Decal, Fender

Decal, Btry Dngr/Psn Eng. Acme

Decal, Insert Strg

Decal, Battery

Decal Grille

Decal Cap Cnsmr Help Line Srs

Reflector, Taillight

Decal Fender Hyd/Auto Gold Srs

Decal Handle LFT Hieght Adj. (Lift

Handle)

Pad Footrest

Fastener Pop-in Footrest

Manual, Owner's (Eng)

Manual, Owner's (Span)

WHEELS & TIRES

2_5,8 4,10

KEY PART

NO, NO. DEscRIPTION

1 59192

2 65139

3 148741

4 8134H

5 148736X427

6 278H

7 9040H

8 148738X427

9 151607

10 7154J

11 104757X

.- 144334

Cap, Valve, Tire

Stem, VaLve

Tire, Front

Tube, Front (Service Item Only)

Rim Assembly, Front

Fitting, Grease

Bearing, Flange (Front Wheel Only)

Rim Assembly, Rear

Tire, Rear

Tube, Rear

Cap Hub Axle BLK 1°50 x 1,00

Sealant, Tire (10 oz, tube)

NOTE: All component dimensions given in UoS. inches

1 inch = 25°4 mm

REPAIR PARTS

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.258911

42 43

35 17

2O 19 18

REPAIR PARTS

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.2589'11

KEY PART

NO. NO. DESCRIPTION

1 121006X

2 154389

3 121002X

4 120O0022

5 19292016

6 74780624

7 125631X

8 122365X

9 122364X

10 2876H

11 146704

I2 STD624008

13 139868

14 140302

15 8TD54!437

16 674A247

17 8TD541237

18 143363

19 STD551037

20 5328J

21 STD523710

22 127218

23 8TD624008

24 73350800

25 130171

26 73800800

29 150233

30 1!0807X

31 19131016

32 137150

33 76020308

34 137167

35 138057

38 155097

39 123935X

40 17490512

41 73540600

42 19112410

43 123934X

70 154212

72 110452X

Rod Asm., Lever

Shaft Asm.., Lift Vgt

Lever Asm., Lift Rh

E-Ring Truarc #5133-87

Washer 29/32 x 1-1/4 x '16 Ga,

Bolt, Fin Hex 3/8-16 x 1-1/2

Grip, Handle Fluted

Button, Plunger

Plunger, Lever Lift

Spring 2-1/8"

Link Lift

Retainer, Spring

Arm, Suspension Vgt

Bearing, Pvt. Lift Spherical

Nut, Crownlock 3/8-16 Unc

Spring Asm., Assist Lift

Nut, Hex Jam 3/8-t6 Unc

Bracket, Spring Assist

Washer 13/32 x I3/t6 x 16 Gao

Bolt, Adjust Spring Assist

Bolt, Fin Hex 3/8-16 x 1

Link, Front

Retainer, Spring

Nut, Jam Hex 1/2-13 Unc

Trunnion

Nut, Lock WiWsh 1/2-13 Unc

Trunnion, lnfin. Height

Nut, Special

Washer 13/32 x 5/8 x 16 Ga.

Spring, Compression Inf Hgt

Pin, Cotter 3/32 x 1/2

Rod, Adj Lift

Knob, tnf 3/8-16 Unc

Pointer, Pnt Height indicator

Plug, Hole

Screw Thdrot 5/16-18 x 3/4

Nut, Crownlock 3/8-24

Washer t1132 x 1-1/2 x 10 Ga.

Scale, Indicator Height

Nut, Hex, Flange, Lock

Nut Push Phos & Oi!

NOTE: Al! component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

MOWER DECK

TRACTOR - - MODEL NUMBER 917.258911

221 22

REPAIR PARTS

MOWER DECK

TRACTOR - - MODEL NUMBER 917.258911

KEY PART

NO. NO.

1 156990

2 STD541431

5 138457

6 STD624008

7 130832

8 850857

9 STD551137

10 140296

11 137380

12 129895

13 137553

14 137152

15 110485X

16 14O329

17 106735X

18 19111016

19 105304X

20 123713X

21 137607

22 1!0452X

23 110509X

27 STD551037

28 132823

30 157722

31 137266

32 153535

33 129963

34 721406t0

35 72110616

36 72110608

37 137166

38 156085

39 131494

40 136572

42 STD533107

43 136460

44 122052X

45 STD541437

DESCRIPTION

Mower Deck Weldment

Nut, Crownlock 5/16-18

Bracket Asm., Sway Bar

Retainer, Spring

Arm Suspension, Rear

Bolt 3/8-24 x 1°25 Gr. 8 Patched

Washer, Lock Hvy 3/8 Unpfated

Washer, Hard Blade Mower Vented

Blade (3 Required)

Bearing, Ball #6204 (Mandrel)

Shaft Asm., W/Lower Brg (Includes

Key Noo t2)

Housing, Mandrel 44" Vent

Bearing, Ball Mandrel

Stripper, Mower Round

Rod, Hinge

Washer 11/32 x 5/8 x 16 Gao

Cap, Sleeve

Spring, Torsion Deflector

Bracket, Deflector

Nut, Push

Shield, Deflector Mower

Washer 13/32 x 13/16 x 16 Ga.

Spacer, Spring Stop idler

Screw RotlingWasher Head

Nut, Fig TopLock Cntr 9/16

Pulley, Mandrel

Washer, Spacer Mower Vented

Bolt, Carriage 3/8-16 x t-1/4

Bolt, Carriage 3/8-16 x 2

Bolt, Carriage 3/8-16 x 1 Gr,.5

Stiffener, Arm Idler

Keeper, Belt Idler

Pulley, Idler Flat

Pulley, Driven

Bolt, Carriage 5/16-18 Uric x 3/4

Arm, Idler Secondary

Spacer, Retainer

Nut, Crownlock 3/8-16 Unc

KEY PART

NO. NO. DESCRIPTION

46 74760628

47 137200

48 137729

49 136574

50 137272

51 137273

52 139245

53 137789

54 139573

55 144959

56 138687

58 133957

59 137644

62 133943

63 72110612

64 19121414

65 151831

66 156009

67 73930600

99 7211O614

102 153390

103 155986

104 156941

105 156852

106 156853

I07 156854

108 156856

109 72010505

110 7398Q500

111 72110605

!13 721t0504

-- 158325

-- 143651

Bolt, Fin Hex 3t8-16 Unc x 1-3/4

Cover, Mandrel RH

Screw, Thd Roll 1/4-20 x 5/8

Cover, Mandrel LH

Arm, Idler Primary

Spring, Secondary

Pulley, Idler V Groove

Shield, Idler

V-Belt, Mower Primary

V-Belt, Mower Secondary

Spring, Primary

Wheel, Gauge

Bolt, Shoulder

Washer Hardened

Bolt Carriage 3/8-16 x 1-1/2

Washer 3/8 x 3/4 x 14Ga

Pulley, Flat, Idler5

Keeper, Belt, Idler

Nut, Centerlock 3/8-16

Bolt, Carriage 3/8-16 x 1-3/4 Gr..5

Felt Washer

bar Adjusting Gauge Wheel

Pin Head Pivot

Bracket Pnt Gao Wheel Asm RoRH

Bracket Pnt GaoWheel Asm RoLH

Bracket Pnt Ga. Wheel Asm F, RH

Bracket Pnt GaoWheel Asm F. LH

Bolt Carriage 5/16-18 x 5/8 Blko

Nut Crown!ock 5/16_18 BIk.

Bolt Carr. Sqnk 3/8-16 x 5/8 Gr,.5

Bolt Carriage 5/16 UNC x 1/2

Mower Service,

Mandrel Asm. (Includes Key No&

8-10, 12-15, 31, 33)

NOTE: All component dimensions given in U,& inches

I inch = 25..4 mm

REPAIR PARTS

TRACTOR - -MODEL NUMBER 917,258911

HYDRO GEAR TRANSAXLE . . MODEL NUMBER 218.3010

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258911

HYDRO GEAR TRANSAXLE -- MODEL NUMBER 218-3010

KEY PART KEY PART

NO. NO. DESCRIP_ON NO. NO.

1 142874 Assembly, Housing, LH 72 153767

2 142875 Assembly, Housing, RH 73 142904

7 153765 Oi! Seal .984 x 1..5x.25 74 142905

16 142876 Brake Shaft Assembly 76 142907

20 142877 Axle Mounting Horn Assembly 77 t42908

21 142878 Washer 1o0x 1_63x.08 78 142909

22 t42879 Washer 1o0x 2°06 x .09 79 153768

33 142929 Brake Yoke Assembly 81 142910

35 142880 Brake Arm 82 t42911

36 142882 Puck Plate 89 142912

37 142883 Brake Puck 91 153769

38 142884 Washer 7/80.Do x 7/16 x ..060 95 142914

39 142885 Nut, Castle 5/16-24 96 153770

40 142886 Cotter Pin 103 142916

41 142887 Brake Actuating Pin 104 142917

42 142888 Hi Pro Key 106 142918

4.3 142889 Spacer 108 142919

45 142890 Brake Disc 109 142920

46 142891 Bolt 1/4-20x 1-1/2 110 142921

47 142892 Bolt 1/4_20x 1 111 150820

49 153766 Differential Assembly 112 150823

63 142894 Dowel Pin 113 150821

64 150818 Reduction Gear, 117 150822

14 Teeth to 38 Teeth 123 150824

65 142897 Final Drive Pinion Assembly 124 150825

67 142898 Jackshaft 129 153771

68 142899 O-Ring

69 142900 Washer 5/8 X 1-5/32

70 142901 Washer 7/8 X 1-1/2

71 142902 Bolt, Hex 5/16-16 x 3.5

DESCRIPTION

Locknut, Hex 5/16-18

Bolt, Hex 5/16-18 x 1-1/2

Hex Cap Screw 5/16-18 x 1

Shoulder Bolt

Freewheel Actuating Arm

Oil Seal .625 x 1.0 x .25

Grease (10 oz. Tube)

Bolt, Hex 5/16-18 x 1-3/4

Bolt 5/16_18 x 4-1/2

Filter, Spin On

Pump, BDU-10L-122

Plug, Straight Thread

60°7/18 SAE x 5/16 Fitting

Washer

Vent Cap Assembly

Fitting O-Ring Assembly

Control Arm

Set Screw

Filter Head

Hose 1/2"

Fitting, 1/2" Beaded 90°7/8 SAE

Fitting, 1/2" Beaded 60°9/16

Fitting, 1/2" Beaded 90" 9/16

O Ring

Pinch Clamp

Spring, Long

NOTE: All component dimensions given in U.Soinches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - -MODEL NUMBER 917.258911

HYDRO GEAR PUMP - MODEL NUMBER BU-10L-122

KEY

NO.

PART

NO.

144569

122716X

122745X

122715X

122700X

122699X

122767X

122717X

122748X

122749X

144571

122770X

153801

122722X

144573

142978

DESCRIPTION

Shaft, Pump

Ring, Retaining

Bearing, Bait

Spacer

Seal, Lip

Ring, Retaining

Bearing, Cradle

Seal, Lip

Arm, Trunnion

Guide, Slot

Housing Kit, Transmission

Bearing, Thrust, Ball

Center Section Kit

Seal, Lip

Shaft, Motor

Washer, Block Thrust

KEY PART

NO, NO.

25 127148X

32 142938

37 122786X

38 122718X

42 144578

43 144578

44 144579

47 122752X

53 127153X

60 142977

62 144581

63 144582

64 144583

67 144584

153769

DESCRIPTION

Swashplate, Variable

Block Assembly

Pin, Stainless, Headless

Gasket, Center Section

Check Valve Kit

Charge Relief Kit

Screw, Socket Head, Cap

Bypass Valve Kit

Block Spring

O-Ring

Charge Pump Kit

Gerotor Assembly

Screw, Socket Head, Cap

Pump Assembly, Complete

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258911

KOHLER ENGINE -MODEL NUMBER CV22S, TYPE NUMBER 67515

_23

_27 ©

t1!lj

REPAIR PARTS

TRACTOR --MODEL NUMBER 917.258911

KOHLER ENGINE- MODEL NUMBER CV22S, TYPE NUMBER 67515

CYLINDER HEAD/V'ALVE/BREATHER CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 24-318-11

2 24-755-76

3 25-313-02

4 24-755-20

5 24-595-02

6 24-033-03

7 24-04t-23

8 24-096-15

9 SM-0645020

10 X-75-23

11 24-755_67

12 X-426-9

13 24-326-O8

14 t2-755-03

15 !2-!73-01

16 24-089-02

t7 235011

18 24-016-01

24-0 t6-02

!9 24-017-01

24-017-02

2O 24-032-05

21 24-294-02

22 24-326-05

23 t2-351-0t

24 24-411-04

25 24-041-08

26 24-318-12

27 24-755-61

28 24-146-09

29 SM-0631005

30 24-186-03

31 24-194-02

32 M-0640034

33 24-755-74

34 24-153-11

35 24-112-08

36 24-086-32

37 24-086-16

38 24-445-01

39 24-755-57

Head Assembly, #1 Cylinder

Kit, Valve Cover, Breather

(Includes Key #3, 34 thru 36)

Grommet, Rubber

Kit, Breather (includes Key #3 & 5)

Separator, Oil Breather

Kit, Breather Cover' with Gasket

(Includes Key Numbers 7 and 8)

Gasket, Breather

Cover, Breather

Screw M6 x 1..0x 20 (4)

Plug, Hex Head, Countersunk

1/8 N.P_T..F.

Kit, Breather Hose (Includes 12-13)

Clamp, Hose (2)

Hose, Breather

Kit, Retainer (4)

Cap, Valve Spring (4)

Spring, Valve (4)

Retainer', Spring (4)

Valve, Exhaust, Standard Size (2)

Valve, Exhaust, °25 Oversize (2)

Valve, Intake, Standard Size (2)

Valve, Intake, _25Oversize (2)

Seat, Valve Stem (2)

Fitting

Hose, Breather

Lifter, Valve (4)

Rod, Push (4)

Gasket, Cylinder Head (2)

Head Assembly, #2 Cylinder

Kit, Valve Train

(Includes Key Numbers 24, 28-31)

Plate, Guide (2)

Washer, Plain (4)

Arm, Rocker (4)

Pivot, Rocker Arm (4)

Screw M6 x 1o0x 34 (4)

Kit, Valve Cover, Plain

(Includes Key Numbers 34 thru 36)

O-Ring

Spacer (4)

Screw, Shoulder (4)

Screw M10 x 1_5x 91 (8)

Strap, Lifting

Kit, Breather Separator

(Includes Key Numbers 40 thru 45)

Spacer

Bracket, Breather Separator

Separator, Oil Breather

Grommet, Rubber

Strap, Breather Separator

Screw M5 x 0..8x 16 (2)

4O 24-112-i2

41 24-126-44

42 24_595-02

43 25-313-02

44 24-445-02

45 M-0545016

1 24-782-05

2 24-294-03

3 24-067-01

24-067-02

4 !2-380-03

5 52-139-09

6 24-874-01

24-874-02

24-874-03

7 24-108-01

24-108-02

24-108-03

8 24-018-01

9 12-422-10

t2-422-09

12-422-13

12-422-07

12-422-08

12-422-11

12-422-12

10 24-010-03

11 24-144-01

12 X@5-63

13 12-032-01

14 X-25-102

15 12-380-04

16 M-0545010

17 24-018-04

18 24-402-05

19 24-032-01

20 12-153-01

21 12-123-04

22 24-126-19

23 M-0545016

24 12-153_02

25 24-038-04

26 25-755-13

27 12-153-03

NOTE:

Cylinder Block (Use Miniblock)

Fitting

Connecting Rod (Standard) (2)

Connecting Rod (_25) (2)

Pin, Dowel Locating (6)

Plug, Cup

Piston with Ring Set (Standard) (2)

Piston with Ring Set (.25) (2)

Piston with Ring Set (.50) (2)

Ring Set (Standard) (2)

Ring Set/:25/t2 /

Ring Set

Retainer, Piston Pin (4)

Shim, Camshaft, Yellow

Shim, Camshaft, Green

(As Required)

Shim, Camshaft, Black

(As Required)

Shim, Camshaft, White

(As Required)

Shim, Camshaft, Blue

(As Required)

Shim, Camshaft, Red

(As Required)

Shim, Camshaft, Grey

(As Required)

Camshaft

Shaft, Governor Cross

Washer, Plain 1/4

Seal, Governor Cross Shaft

Washer, Plain 1/4

Pin, Hitch

Screw, Reed Retainer

M5 x 0.8 x 10 (2)

Retainer', Reed }2)

Reed, Breather 2)

Seal, Oil, Front

O-Ring, Lower Oil Fill Tube

Tube, Oil Fill

Bracket, Oil Fill Tube

Screw, Oil Fill Tube Bracket

M5x0.8x 16

O-Ring, upper' Oil Fill Tube

Dipstick Assembly (includes 26-27)

Kit, Oil Fill Cap (Includes 27)

O-Ring, Dipstick

All component dimensions given in U..S.inches

t inch = 25..4 rnm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258911

KOHLER ENGINE - MODEL NUMBER CV22S, TYPE NUMBER 67515

_,.owE,,Ous,._,,oB_F_,._si.....................

20 19 18 17 16

'tl

--8

REPAIR PARTS

TRACTOR- - MODEL NUMBER 917.258911

KOHLER ENGINE -MODEL NUMBER CV22S, TYPE NUMBER 67515

IGNITION/ELECTRICAL BLOWER HOUSING & BAFFLES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 24-t62-17

2 M-0403025

3 X-25-92

4 24-1t2-04

5 24-157-03

6 M-06390t6

7 12-t!2-01

8 24-025-05

9 X-42-15

10 25-403-03

11 24-086-18

12 236602

13 12-132-02

14 48-154-02

15 12-468-03

16 12-086-14

17 24-085-01

t8 M-0548025

Screen, Grass

Screw, Grass Screen

M4 x &7 x 24 (4)

Washer, Plain 1/2 (4)

Spacer, Fan (4)

Fan

Screw M6 x 1.0 x 16 (4)

Spacer, Fan (4)

Flywheel Assembly

Key

Rectifier-Regulator

Screw, Phillips (2)

Connector, Rectifier-Regulator,

3 Contact

Spark Plug (2)

Clip, Cable

Washer, Stator Harness Clip

Screw, Stator Harness Clip

MlOx 1.5 x 46

Stator, 15 Amp

Screw, Stator Mounting

M5 x 0_8x 25 (2)

Washer-, Plain 1/4 (2)

Washer, Plain 1/2 (2)

Clip, Cable

Module, Ignition (2)

Screw, Module M5 x 0.8 x 20 (4)

Screw, Module M4 x 0°7 x 10 (2)

Module, Speed Advance

ILLUSTRATED

24-176-27 Harness, Wire

-- 24-518-04 Lead, Green (3", 18 Gauge,

Insulated Grip Barrel Eyelets)

- - 24-113-18 Decal, Grass Screen

- 24-063-27 Baffle, Heat Shield

19 X-25-63

20 X-25-92

21 47-154-01

22 24-584-03

23 M-0560020

24 M-0448010

25 24-584-05

NOT

1 24-027-20 Housing, Blower

2 M-0549016 Screw M5 x 0.8 x 16 (37

3 SM-0645016 Screw M6xt..0x16(4 )

4 24-314-05 Guard, Flywheel

5 24-146=02 Plate, Backing, # 2 Side

6 M-0545020 Screw M5 x 0.8 x 20 (2)

7 M-0551016 Screw M5 x 0.8 x 14

8 24-063-20 Baffle, Cytinder Barrel, # 2 Side

9 24-063-23 Baffle, Valley, # 1 Side

10 M-0545010 Screw M5 x 0.8 x 10 (2)

11 24-063-14 Baffle, Valley, # 2 Side

12 M-0545016 Screw M5 x 0.8 x I6 (2)

13 24-063-19 Baffle, Cylinder Barrel, # 1 Side

14 M-0645016 Screw M6 x t.0 x 16 (2)

15 24-146-08 Plate, Backing, # 1 Side

16 24-100-01 Nut, Plastic

17 24-112-12 Spacer

18 24_126-44 Bracket, Breather Separator

19 24-445-02 Strap, Breather

20 24-086-27 Screw (2)

NOT ILLUSTRATED

-- 24-100-01 Nut, Ptastic (3)

(fncluded with Blower' Housing)

- - 24-100-02 Nut, Plastic (2)

(Included with Blower Housing)

-- 25-139-16 Plug, Button 9/16

(included with Blower Housing)

-- 24-113-23 Decal, Horsepower

AIR INTAKE

KEY PART

NO. NO. DESCRIPTION

24-743-05

2 24-096-24

3 25-341-02

4 12-t00-01

5 24-380-03

6 24-096-01

7 24-083-02

8 47-083-03

9 24_126-21

10 24-t26-43

11 24-109-01

12 24-041-13

13 24-094-02

14 24-041-14

15 24-164-06

t6 24-041-01

17 M-0639055

NOT

Kit, Air Cleaner Cover (Includes

Key Numbers 2, 3, and 9 thru 11)

Cover, Air Cleaner

Knob, Cover

Wing Nut

Pin, Latch Lever (2)

Cover, Inner Air Cleaner

Element, Pre-Cleaner

Element, Air Cleaner

Bracket, Air Cleaner

Bracket, Air Cleaner'

Cup, Fuel Spitback -.

Gasket, Fuel Spitback Cup

Base, Air' Cleaner

Gasket, Air Cleaner Base

Manffnfd, intake

Gasket, Intake Manifold (2)

Screw M6 x 1_0x t8 (4)

ILLUSTRATED

t2-113-53 Decal, Air' Cleaner

NOTE: All component dimensions given in U..S..inches

1 inch = 25.4 rnm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.2589'11

KOHLER ENGINE -MODEL NUMBER CV22S, TYPE NUMBER 67515

S_A"RTING's",'_'_'EM!...........

iUlUl ul,ul.i

23--,,"

5 -......_

o,j_o

),o

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258911

KOHLER ENGINE -MODEL NUMBER CV22S, TYPE NUMBER 67515

STARTING SYSTEM ENGINE CONTROLS

KEY PART KEY PART

NO. NO. DESCRIP_ON NO. NO,

I M-0839070 Screw M8 x 1.25 x 70

2 M_0839080 Screw M8 x I_25 x 80

3 24-096-05 Cover, Pinion

4 25-098-03 Starter Assembly (Includes 6-11)

5 t2-468-01 Washer (3)

6 12-755-54 Kit, Drive End

7 12-227-06 Cap, Drive End

8 45-170-03 Armature

9 82-755-28 Kit, Brush and Spring

10 12-227-11 Cap, Commutator End

11 !2-086-25 Bolt, Thru (2)

OIL PAN/LUBRICATION

DESCRIPTION

KEY PART

NO. NO,

1 24-199-07

2 24-199-04

3 X-75-32

4 24-136-01

5 12-050-01

6 52-032-08

724-086-17

8 24-086-16

9 X-75-10

!0 24-153-08

11 12-144_02

12 52-448-02

13 24-043-12

Oil Pan Assembly

Oil Pan

Plug, Hex, Countersunk,

3/8 N.P.T.F.

Nipple, Oil Filter

Filter',Oil

Seal, Oil (PTO End)

Screw, Oil Pan M8 x 1.25 x 45

Screw, Oil Pan M8 x 1.25 x 45 (9)

Plug, Solid, Square Head,

3/8 N.PoT.F.

O-Ring

Shaft, Governor' Gear

Tab, Locking

Kit, Governor Gear with Pin

(Includes Key Number 14)

Pin, Governor Regulating

Screw M6 x 1..0x 25 (2)

Washer', Plain (2)

Oil Pump Assembly (Includes 18)

Tube, Oil Pickup

Screen, Oil

14 12-380-01

15 M-0645025

!6 SM-0631005

t7 24-393-08

18 24-123-05

19 25-162-07

DESCRIPTION

1 SM-0642025 Screw M6 x 1.0x25

2 24-090-14 Lever', Governor

3 SM-064t060 Nut M6x 1.0

4 24-089-01 Spring, Linkage

5 25-158-08 Bushing, Linkage Retaining

6 24-079-04 Linkage, Throttle

7 25_158-11 Bushing, Throttle Linkage

8 24-126-13 Bracket, Control

9 24-089-03 Spring, Choke Return

10 M*0547050 Locknut, Hex M5 x 0_8

11 SM-0545016 Screw M5 x 0..8 x 16

t2 M-0446030 Nut, Hex M4 x 0.7

t3 SM-0645016 Screw M6 x 1.0 x i6 (4)

14 !2-237-01 Clamp, Cable (2)

15 SM-0545016 Screw M5x0.8x16(2)

16 24-090-07 Lever, Throttle Actuator

17 24-468-01 Washer(3)

18 24-090-13 Lever, Throttle Control

19 24-090-05 Lever, Choke

20 24-079-05 Linkage, Choke

21 SM-0545020 Screw M5x0o8x20

22 41-468-03 Washer, Wave

23 M-0403025 Screw M4 x 0.7 x 24

24 24-089-18 Spring, Governor

NOTE; All component dimensions given in U.S. inches

I inch = 25.4 mrn

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.258911

KOHLER ENGINE- MODEL NUMBER CV22S, TYPE NUMBER 675"15

CFIANKSHAFT _

............ _ ,,.,,,,,,. ..... LiJJ,uu±,_.................,........

_-7 9

_..E_XHAUST I

,,,, .............. " ' ,i ,iI ,,,'

16 17

e_.-36

o- 38 _37

-39

REPAIR PARTS

TRACTOR - -MODEL NUMBER 917.258911

KOHLER ENGINE -MODEL NUMBER CV22S, TYPE NUMBER 67515

FUEL SYSTEM

KEY PART

NO. NO. DESCRIPTION

1 24-853-25

2 24-04!-15

3 24-053-25

4 24-041_14

5 X-426-9

6 24-353-03

7 SM-0641060

8 M-0629095

9 47-154-01

10 24-t00-01

11 24-393-04

12 24-086-12

13 25-353-03

14 25-050-02

15 24-144-15

!6 24-468-05

17 24-241-01

!8 24-089-22

19 24-141-04

20 24-090-I0

21 24-089=24

22 24-086-19

23 24-462-02

24 24-086-20

25 24-337-27

26 24-337-11

27 24-086-22

28 24-089-23

29 24-086-21

30 24-096-13

3t 24-041-18

32 24-04t-19

33 24-757-05

34 24-369-01

35 24-234-01

36 24-337-28

37 24-755-15

38 24-041-21

NOT

Kit, Carburetor with Gasket

(Includes Key Numbers 2 thru 4)

Gasket, Carburetor

Carburetor Assembly (For

InformationOnly, Not Available

Separately) (includes 15-39)

Gasket, Air Cleaner Base

Clamp, Hose (6)

Line, Fuel, 10-5/8" (2)

Nut M8 x 1.0 (2)

Stud M6 x 1.O x 95 (2)

Clip, Cable

Nut, Plastic (2)

Pump, Fuel, Pulse

Screw, Hex Cap Head (2)

Line, Fuel, 13-1/2"

Filter, Fuel

Shaft, Choke

Washer

Collar, Choke

Spring, Choke Return

Ring, Choke Lever'

Lever, Choke

Spring, Throttle Adjust Screw

Screw, Throttle Adjust

Valve, Choke

Screw, Throttle and Choke Shaft (4)

Jet, Air Bleed

Jet, Slow

Screw, Idle Adjust

Spdng, Idle Adjust Screw

Screw (3)

Cover; Passage

Gasket, Passage Cover

Gasket, Float Chamber

Kit, Float Repair

Nozzle, Main

Chamber, Float

Jet, Main

Kit, Solenoid Valve (Includes 38-39)

Gasket, Chamber Screw

Gasket, Solenoid

ILLUSTRATED

24-041-15 Gasket, Carburetor

24-757-06 Kit, Carburetor Repair

24-755_72 Kit, High Altitude

(1500-3000 Meters)

24-755-73 Kit, High Altitude

(Over 3000 Meters)

CRANKSHAFT

KEY PART

NO. NO.

1 24-014-72

2 52-t39-09

DESCRIPTION

Crankshaft

Plug, Cup

EXHAUST

KEY PART

NO. NO. DESCRIPTION

1 24-041-02 Gasket, Exhaust (2)

2 M-0829033 Stud, Exhaust Manifold

M8 x 1.25 x 20 (4)

3 M-084t080 Nut, Muffler' Mounting

M8 x 1..25(4)

NOTILLUSTRATED

KEY PART

NO. NO. DESCRIPTION

-- 24-755_03 GasketSet

RPM Settings: Low Speed: 1150-1650

High Speed: 3200-3400

NOTE: AII component dimensions given in U.S. inches

1inch = 25A mm

i--

LI.I

flO

u..

::1

I-

0')

-r-

Z_j

0..

OWNER'S

MODEL NO.

917.258911

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

FOR CONSUMER ASSISTANCE

HOT LINE, CALL THIS

TOLL FREE NUMBER:

1-800-659-5917

£RRFTIMRN®

22.5 HP TWiN CYLINDER

ELECTRIC START

50" MOWER

HYDROSTATIC (AUTOMATIC)

GARDEN TRACTOR

Each tractor has its own model number,. Each engine has

its own model number.

The modei number for your tractor will be found on the

model plate located under the seat.

The model number' for your engine will be found on the

blower housing of the engine.

All parts listed herein may be ordered from any Sears,

Roebuck and Co, Service CenterJDepartment and most Re-

tail Stores°

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

=PRODUCT -TRACTOR

• MODEl, NUMBER ,,917,258911

•ENGINE MODEL NO, -CV22-PS67515

°PART NUMBER

•PART DESCRIPTION

Your Sears merchandise has added value when you

consider +Sears has service units nationwide staffed with

Sears trained technicians ..... professional technicians

specifically trained to insure that we meet our+pledge to

you, we service what we sell.

160994 Rev. 4 11+24,97 JH/KFSW/JH!RH Printed in U,S.A.

,,,,,,, ,,, ,,,,,.,,,,,,,,,,,,,,,,,

Craftsman 917 258911 Users Manual

917258911 917258911 CRAFTSMAN TRACTOR - Manuals and Guides L0909447 View the owners manual for your CRAFTSMAN TRACTOR #917258911. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

CRAFTSMAN Lawn, Tractor Manual L0909447 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

917.258911 L0909447

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