Craftsman 917 270822 Users Manual

917270822 917270822 CRAFTSMAN LAWN TRACTOR - Manuals and Guides L9910399 View the owners manual for your CRAFTSMAN LAWN TRACTOR #917270822. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

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Owner's Manual

I:RRFTSHRN

19.5 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.270822

IEZ3

•Safety

• Assembly

•Operation

•Maintenance

•Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equip-

ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am- 5pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website:www.sears, corn/craftsman

W'arCanty 2

Safety Rules ......................................... 2

Product Specifications .......................... 5

Assembly ........................................ :..... 8

Operation ............................................ 11

Maintenance Schedule ...................... 18

Maintenance ....................................... 18

Service and Adjustments .................... 22

Storage ............................................... 27

Troubleshooting .................................. 28

Repair Parts ........................................ 32

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship.

This Warranty does not cover:

•Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass•

• Repairs necessary because of operator abuse, negligence, improper storage or ac-

cident or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BAI-FERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. In-home war-

ranty service on your Craftsman riding equipment is available at no charge for 30 days

from the date of purchase. Please contact your nearest service center. After 30 days

from the date of purchase, warranty service is available by taking your Craftsman

riding equipment to your nearest Sears Service Center. (In-home warranty service will

still be available after 30 days from the date of purchase but a standard trip charge will

apply)• This warranty applies only while this product is in the United States. This War-

ranty gives you specific legal rights, and you may also have other rights which may

vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is ca-

pable of amputating hands and feet and

throwing objects. Failure to observe the

following safety instructions could result

in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all in-

structions in the manual and on the ma-

chine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge di-

rection and do not point it at anyone.

Do not operate the mower without ei-

ther the entire grass catcher or the

guard in place.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and re-

move keys before dismounting.

•Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while un-

der the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or un-

loading the machine into atrailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-re-

lated injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious in-

jury.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on

it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Un-

even terrain could overturn the ma-

chine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

•Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

•Keep all movement on the slopes slow

and gradual, Do not make sudden

changes in speed or direction.

•Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

• Do notturn on slopes unless neces-

sary, and then, turn slowly and gradual-

ly downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could sud-

denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do nottry to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the ma-

chine and the mowing activity. Never as-

sume that children will remain where you

last saw them.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

•Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

•Never allow children to operate the ma-

chine.

•Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

3

SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow en-

gine to cool before refueling. Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

•Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

•Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting. • Never make

adjustments or repairs with the engine

running.

•Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or al-

low objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required. Be

sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

Mow up and down slopes (15 ° Max),

not across.

Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Un-

even terrain could overturn the ma-

chine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

•Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

•Do notturn on slopes unless neces-

sary, and then, turn slowly and gradual-

ly downhill, if possible.

_:_Look for this symbol to point out impor-

tant safety precautions. It means CAU-

TION!!! BECOME AWARE!!! YOUR

SAFETY IS INVOLVED.

_I, CAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always dis-

connect spark plug wire and place wire

where it cannot contact spark plug.

_WARNING: The engine exhaust from

this product contains chemicals known to

the State of California to cause cancer,

birth defects, or other reproductive harm.

4

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS

CAPACITY UNLEADED

AND TYPE: REGULAR

OILTYPE SAE30

_PI-SFiSG/SH): (above 32°F)

SAE 5W-30

(below 32°F)

DIL CAPACITY: 3.0 PINTS

SPARK PLUG: Champion RJ19LM

GAP: .030") OR J19LM

VALVE CLEARANCE: INTAKE: .004-.006

EXHAUS]I .007-.009

GROUND SPEED FORWARD: 0 - 5.5

vlPH): REVERSE: 0-2.4

TIRE PRESSURE: FRONT: 14PSI

REAR: 10PSI

CHARGING 3AMPS BATFERY

SYS]_M: 5 AMPS HEADUGHTS

BATIERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1R

'BLADE BOLT 27-35 F[ LBS.

!TORQUE:

I

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been de-

signed, engineered and manufactured to

give you the best possible dependability

and performance.

Should you experience any problem you

cannot easily remedy, please contact

your nearest Sears Authorized Service

Center. We have competent, well-trained

technicians and the proper tools to ser-

vice or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

MAINTENANCE AGREEMENT

ASears Maintenance Agreement is avai_

able on this product. Contact your neares

Sears store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

•Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

4_WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

attester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states

may have similar laws. Federal laws apply

on federal lands. Aspark arrester for the

muffler is available through your nearest

Sears Authorized Service Center (See

REPAIR PARTS section of this manual).

5

Parts Bag contents shown full size

(1) Hex Bolt 5/16-18 x 1-1/4

(1) Large Flat Washer

(1) Hex Bolt

3/8-16 x 1

(1) Lackwasher 3/8

(1) Locknut 5/16-18

(1) Knob

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Shoulder

Bolt 5/16-18

(2) Washers

3/16 x 3/4 x 16 Gauge

(2) Weld

Nuts #10

(2) Lock

Washers #10

__ #10 x5/8

6

Partspackedseparatelyincarton

Seat

Mulcber

Plate

d

Video

Cassette

Manual Parts Bag

" I

Steering

Wheel

Parts Bag contents not shown full size

ii

i i

Steering Wheel Adapter

(2) Keys

Steering

Wheel Insert iSteering

Extens:on

Shaft

Slope Sheet

_._1 fI

(2) Latch Hook

Assemblies

O

7

Yournewtractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your trac-

tor all parts and hardware you assemble must be tightened securely. Use the correct

tools as necessary to insure proper tightness. Review the video cassette before you

begin.

TOOLS REQUIRED FOR ASSEMBLY

Asocket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench

(2) 1/2" wrench

(1) Utility knife

(1) Tire pressure

guage

(1) 3/4" Socket w/

drive ratchet

(1) Phillips Screw-

driver

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVETRACTOR FROM

CARTON

UNPACK CARTON

•Remove all accessible loose parts and

parts cartons from carton.

•Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels flat.

•Check for any additional loose parts or

cartons and remove.

BEFORE ROLUNG TRACTOR OFF

SKID

A'I-I'ACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steer-

ing shaft. Align mounting holes in ex-

tension and lower shafts and install

5/16 hex bolt and Iocknut. Tighten se-

curely.

IMPORTANT: Tighten bolt and nut se-

curely to 18-22 ft. Ibs. torque.

•Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

•Position front wheels of the tractor so

they are pointing straight forward.

• Slide steering wheel adapter onto

steering shaft extension.

• Position steering wheel so cross bars

are horizontal (left to right) and slide in-

side boot and onto adapter.

insert

/_/3/8 Hex Bolt

_3/8

, _ Lockwasher

_-t_ Large Flat

-,__ Washer

.og

Extension bs

Shaft _r--_Adapter

5/16 _5/16

Locknut - _ Hex Bolt

Lower Steering ,-...f_...._'"_'_--.

Shaft _ ,_ "','_,_ _.

;.. _ lao

_. "--.., ,_-, Slots

•Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten secure-

ly.

•Snap steering wheel insert into center

of steering wheel.

•Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

HOWTO SET UPYOUR TRACTOR

CHECK BATrERY

•Lift hood to raised position.

• If this battery is put into service after

month and year indicated on label (la-

bel located between terminals) charge

battery for minimum of one hour at 6-1C

amps. (See "BATTERY" in MAINTE-

NANCE section of this manual for

charging instructions).

8

." .. _bel

J

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

•Remove cardboard packing on seat

pan.

•Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt se-

curely.

•Assemble adjustment knob and flat

washer loosely, Do not tighten.

•Lower seat into operating position and

sit on seat.

•Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment kr_ob

securely. Seat

Seat Pan

Shoulder

Bolt

Flat Washer

Adjustment Knob

TO ROLL TRACTOR OFF SKID (See Op

eration section for location and function

of controls)

•Press lift lever plunger and raise attach-

ment lift lever to its highest" position.

•Release parking brake by depressing

clutch/brake pedal.

•Place'freewheel control in freewheeling

position to disengage transmission

(See "TO TRANSPORT" in the Opera-

tion section of this manual ).

•Roll tractor forward off skid.

•Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFF SKID

[I, WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a wail-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

•Be sure all the above assembly steps

have been completed.

•Check engine oil level and fill fuel tank

with gasoline.

•Place freewheel control in "transmis-

sion engaged" position.

•Sit on seat in operating position, de-

press clutch/brake pedal and set the

parking brake.

•Place motion control lever in neutral

(N) position.

•Press lift lever plunger and raise at-

tachment lift lever to its highest posi-

tion.

•Start the engine. After engine has

started, move throttle control to idle po-

sition.

•Release parking brake.

•Slowly move the motion control lever

forward and slowly drive tractor off skid.

• Apply brake to stop tractor, set parking

brake and place motion control lever in

neutral position.

•Turn ignition key to "OFF" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

• Install two latch hooks to mutcher plate

using screw, washer, lock washer, and

weld nut as shown. •

NOTE: Pre-assemble weld nut to latch

hook by inserting weld nut from the top

with hook pointing down.

•Tighten hardware securely.

•Raise and hold deflector shield in up-

right position.

• Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

• Hook front latch intohole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

_kCAUTION: Do not remove discharge

guard from mower. Raise and hold guard

when attaching mulcher plate and allow it

to rest on plate while in operation.

9

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store

in a safe place. Your mower is now

ready for discharging or installation of

optional grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging

also.

Weld Nut From Hook Points

The Top Down

Lock

Weld Washer

Latch Latch

Hook

Washer

Washer

Mulcher '_._._ Screw

Plate

Nut

Lock Washer

Shield

Latch

Hooks

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Cor-

rect tire pressure is important for best cut-

ting performance.

• Reduce tire pressure to PSi shown in

the "PRODUCT SPECIFICATIONS"

section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Ser-

vice and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts

in the Service and Adjustments sectoin of

this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See 'q-O ADJUST BRAKE" in

the Service and Adjustments section of

this manual.

tI'CHECKLIST

BEFORE YOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO AS-

SURE THAT YOU RECEIVE THE BEST

PERFORMANCE AND SATISFACTION

FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING

CHECKLIST:

,/ All assembly instructions have been

completed.

/" No remaining loose parts in carton.

/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

4' All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flared at the factory).

,/" Be sure mower deck is properly leveled

side-to-sideflront-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

•/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

/Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR

TRACTOR, PAY EXTRAA-I-FENTION TO

THE FOLLOWING IMPORTANT ITEMS:

,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,I Be sure brake system is in safe operat-

ing condition.

/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

10

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATFERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

A

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP T

LIGHT

FUEL CHOKE MOWER HErGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N H L

AI-rACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

A'I-[ACH MENT

IGNITION CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

11

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments, Save this manual for future reference.

Attachment Ignition

Clutch Lever Switch

Light Switch

Position

Ammeter

Choke _

Throttle Control

Clutch/Brake

Pedal

Height

Adjl

Knob

L_Leve

Plunger

Attachment

L_ Lever

Brake

Motion

Freewheel Control Lever

Control _ p_

ApPeedL,,r'/I \

3MPH_L'_II_I _ _ \

2 MPH/r'_:_l I

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to en-

gage the mower blades, or other attachments

mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and

off.

CHOKE CONTROL: Used when starting a

cold engine.

THROTTLE CONTROL: Used to control en-

gine speed,

CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and start-

ing the engine.

FREEWHEEL CONTROL: Disengages trans-

mission for pushing or slowly towing the trac-

tor with the engine off.

HEIGHT ADJUSTMENT KNOB: Used to ad-

just the mower cutting height.

MOTION CONTROL LEVER: Selects the

speed and direction of the tractor.

ATTACHMENT LIFT LEVER: Used to raise

and lower the mower deck or other attach-

ments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release at-

tachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and

stoppingthe engine.

AMMETER: Indicates battery charging (+) or

discharging (-),

PARKING BRAKE: Locks clutch/brake into

the brake position.

12

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses i

or eye shields while operating your tractor or performing any adjustments

or repairs. We recommend a w=de vision safety mask over spectacles, or

standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch, When engine is

running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

Depress clutch/brake pedal into full

"BRAKE" position and hold.

• Place parking brake lever in "EN-

GAGED" position and release pressure

from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure

parking brake will hold tractor secure.

Choke Attachment Clutch

Control Lever "Engaged"

Throttle Position

Control "Disengaged"

Position

"Brake"

Position

Brake

"Engaged"

Position

Control

Clutch/Brake

Pedal"Drive"

Pos_on Pos_ion

Lever

STOPPING

MOWER BLADES -

•To stop mower blades, move attach-

ment clutoh lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full "BRAKE" position.

•Move motion control lever to neutral (N)

position.

IMPORTANT; The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

ENGINE -

•Move throttle control to slow position.

NOTE; Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

•Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other titian "OFF" will

cause the battery to be discharged,

(dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

__CAUTION: Always stop tractor com-

pletely, as described above, before leav-

ing the operator's position; to empty grass

catcher, etc.

THROTTLE CONTROL

Always operate engine at full throttle.

Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

CHOKE CONTROL

Use choke control whenever you are

starting a co!d engine. Do not use to start

a warm engine.

To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

•Start tractor with motion control lever in

neutral (N) position.

•Release parking brdke and clutch/

brake pedal.

•Slowly move motion control lever to de-

sired position.

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turning

the height adjustment knob in desired di-

rection.

• Turn knob clockwise (_) to raisecutting

height.

• Turn knob counterclockwise(v-,)to

lower cuttinQheight.

The cuttinghelght range isapproximateiy

1-1/2" to 4". The heights are measured

from the ground to the blade tip with the

engine not running. These heights are

approximate and may vary depending

upon soil conditions, height of grass and

types of grass being mowed.

13

• The average lawn should be cut to ap-

proximately 2-1/2 inches during the

cool season and to over 3 inches dur-

ing hot months. For healthier and bet-

ter looking lawns, mow often and after

moderate growth.

•For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut rela-

tively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper po-

sition to help prevent scalping in most ter-

rain conditions.

•Adjust gauge wheels with tractor on a

flat level surface.

• Adjust mower to desired cutting height

(See 'qO ADJUST MOWER cU'rFING

HEIGHT" in the Operation section of

this manual).

• With mower in desired height of cut po-

sition, gauge wheels should be as-

sembled so they are slightly off the

ground. Install gauge wheel in appro-

priate hole with shoulder bolt, 3/8

washer, and 3/8-16 Iocknut and tighten

securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

TO OPERATE ON HILLS

_I_I3AUTION: Do not drive up or down

s with slopes greater than 15 ° and do

not drive across any slope. Use the slope

guide provided at the back of this manual.

•Choose the slowest speed before

starting up or down hills.

•Avoid stopping or changing speed on

hills.

•If slowing is necessary, move throttle

control lever to slower position.

•If stopping is absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking

brake.

•Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

•To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

•Make all turns slowly.

Attachment Clutch Attachment Lift

Lever "En_ "High Position

Position

3/8-16

Gauge Wheel

Mounting

3/8 Washer

Gauge Shoulder

Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the en-

gine running and the attachment clutch

engaged will shut off the engine.

Select desired height of cut.

•Lower mower with attachment lift con-

trol.

•Start mower blades by engaging attach-

ment clutch control.

•TO STOP MOWER BLADES - disen-

gage attachment clutch control.

_CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the discharge

guard in place.

3uard

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by plac-

ing freewheel control in freewheeling po-

sition. Freewheel control is located at the

rear drawbar of tractor.

•Raise attachment lift to highest position

with attachment lift control.

Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

Do not push or tow tractor at more than

two (2) MPH.

•To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and se-

cured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

14

TOWINGCARTS AND OTHER

ATTACHMENTS

Towonlythe attachments that are recom-

mended by and comply with specifica-

tions of the manufacturer of your tractor.

Use common sense when towing. Too

heavy of a load, while on a slope, is dan-

gerous. Tires can lose traction with the

ground and cause you to lose control of

_our tractor.

EFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level

ground.

• Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw

cap tight, wait for a few seconds, re-

move and read oil level. If necessary,

add oil until "FULL" mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting(See "OIL

VISCOSITY CHART" in theMainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

•Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide depos-

its and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quanti-

ties that can be used within 30 days to

assure fuel freshness.

IMPORTANT: When operating in tem-

peratures below 32°F(0 C), use fresh,

clean winter grade gasoline to help in-

sure good cold weather starting.

_WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an en-

gine while in storage. To avoid engine

problems, the fuel system should be emp-

tied before storage of 30 days or longer.

Drain the gas tank, start the engine and

let it run until the fuel lines and carburetor

are empty. Use fresh fuel next season.

See Storage Instructions for additional in-

formation. Never use engine or carburetor

cleaner products in the fuel tank or per-

manent damage may occur.

_eCAUTION: Fill to bottom of gas'tank

r neck. Do not overfill. Wipe off any

spilled oil or Tuel. Do not store, spill or use

gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position, de-

press clutch/brake pedal and set park-

ing brake.

• Place motion control lever in neutral

(N) position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold engine

start attempt, For a warm engine start

attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

• Insert key into ignition and turn key

clockwise to "START" position andre-

lease key as soon as engine starts. Do

not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several at-

tempts, push choke control in, wait a

few minutes and try again. If engine still

does not start, pull the choke control

out and retry.

WARM WEATHER STARTING (50 °F

AND ABOVE)

• When engine starts, slowly push choke

control in until the engine begins to run

smoothly. If the engine starts to run

roughly, pull the choke control out

slightly for a few seconds and then con-

tinue to push the control in slowly.

•The attachments and ground drive can

now be used. If the engine does not ac-

cept the load, restart the engine and al-

low it to warm up for one minute using

the choke as described above.

15

COLDWEATHERSTARTING (50 ° FAND

BELOW)

• When engine starts, slowly push choke

control in until the engine begins to run

smoothly. Continue to push the choke

control in small steps allowing the en-

gine to accept small changes in speed

and load, until the choke control is fully

in. If the engine starts to run roughly,

pull the choke control out slightly for a

few seconds and then continue to push

the control in slowly. This may require

an engine warm-up period from several

seconds to several minutes, depending

on the temperature.

AUTOMATIC TRANSMISSION WARM-UP

• Before driving the unit in cold weather

the transm ssion should be warmed up

as follows:

• Be sure the tractor is on level ground.

•Place the motion control lever in neu-

tral. Release the parking brake and

let the clutch/brake slowly return to

operating position.

•Allow one minute for transmission to

warm up. This can be done during

the engine warm up period.

•The attachments can be used during

the engine warm-up period after the

transmission has been warmed up and

may require the choke control be

pulled out slightly.

NOTE: A high altitude (above 3000 feet)

or in cold temperatures (below 32 F) the

carburetor fuel mixture may need to be

adjusted for best engine performance.

See 'q'O ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

PURGE TRANSMISSION

A('_CAUTION; Never engage or disen-

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the trans-

mission be purged before operating trac-

tor for the first time. This procedure will re-

move any trapped air inside the transmis-

sion which may have developed during

shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface

with engine off and parking brake set.

•Disengage transmission by placing

freewheel control in freewheeling posi-

tion (See "TO TRANSPORT" in this sec-

tion of manual).

•Sitting in the tractor seat, start engine.

After the engine is running move

thrott e control to slow position. With

motion control lever in neutral (N) posi-

tion, slowly disengage clutch/brake

pedal.

•Move motion control lever to full for-

ward position and hold for five (5) sec-

onds. Move lever to full reverse positior

and hold for five (5) seconds. Repeat

this procedure three (3) times.

NOTE: During this procedure there will

be no movement of drive wheels. The air

is being removed from hydraulic drive

system.

•Move motion control lever to neutral (N_

position. Shut off engine and set park-

ing brake.

Engage transmission by placing free-

wheel control in driving position (See

'qO TRANSPORT" in this section of

manual).

•Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to half (1/2) speed. With

motion control lever in neutral (N) posi-

tion, slowly disengage clutch/brake

pedal.

•Slowly move motion control lever for-

ward; after the tractor moves approxi-

mately five (5) feet, slowly move motion

control lever to reverse position. After

the tractor moves approximately five (5)

feet return the motion control lever to

the neutral (N) position. Repeat this

procedure with the motion control lever

three (3) times.

•Your tractor is now purged and ready

for normal operation.

MOWING TIPS

•Mower should be properly leveled for

best mowing performance. See 'q'O

LEVEL MOWER HOUSING" in the Ser-

vice and Adjustments section of this

manual.

•The left hand side of mower should be

used for trimming.

•Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor.

This will result in amore even distribu-

tion of clippings and more uniform cut-

ting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two rounds

mow in the opposite direction making

left hand turns until finished.

16

•If grass is extremely tall, it should be

mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave unde-

sirable clumps. Allow grass to dry be-

fore mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by se-

lecting a low enough gear to give the

mower the best cutting performance as

well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

f.,

MULCHING MOWING TIPS

iMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

•The special mulching blade will recut

the grass clippings many times and re-

duce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide, nutrients for the lawn. Always

mulch with your highest engine (blade)

speed as this will provide the best re-

cutting action of the blades.

Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and in-

terferes with the mulching action. The

best time to mow your lawn is the early

afternoon. At this time the grass has

dried and the newly cut area will not be

exposed to the direct sun.

For best results, adjust the mower cut-

ting height so that the mower cuts off

only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

Certain types of grass and grass condi-

tions may require that an area be

mulched a second time to completely

hide the clippings. When doing a sec-

ond cut, mow across or perpendicular

to the first cut path.

Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting and

graining of the lawn.

Max 1/3

17

MAINTENANCE SCHEDULE ./___ _?,_/__/_c,_J _"

AS YOU COMPLETE

REGULAR SERVICE f _'y _J _',2" _'_/¢'.2" _'_/_-_ SERVICE DATES

CheckBrake Operation

Check Tire Pressure

CheckOperator Presence and

TInterlockSystems

RCheck for Loose Fasteners

A Sharpen/Replace Mower Blades

TLubrication Chart

0 Check Battery Level

RClean Battery and Terminals

Check Transaxle Cooling

Adjust Blade Belt(s)Tension

AdjustMotion Drive Belt(s) Tension

Check Engine Oit Level

Change Engine Oil

E Clean Air Filter

NClean Air Screen

InspectMuffler/Spark Attester

Replace Oil Filter (If equipped)

N I Clean EngineCoo_ingFins

Replace Spark Plug

Replace Air FilterPaper Cartridge

Replace Fuel Filter

1-Chl_gemoreoftenwhimoperatlngunderaheawIoedor_nhtgharnbienttefnperatu_s. 5.1fequlpl:_dwll_ad_stablesystem"

2-Service more often when operating _d[rly or dusty COld,iOns 6 NOt required if equlpped _th maintenance-free batter

3-ff equipped WRhoil flit Br, ch_3ge C_I8very 50 hours, 7 -_ghten front _de pivot bolt to 35 ft.-Ib$, maximum.

4-Replace blades more o_en "M_ mowing in s_dy soil Do not over_ghten,

i/

v'

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator must

maintain tractor as instructed in this

manual. Some adjustments will need to

be made periodically to properly maintain

your tractor.

All adjustments in the Service and Adjust-

ments section of this manual should be

checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter,

and check blades and belts for wear. A

new spark plug and clean air filter as-

sure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

•Check brake operation.

• Check tire pressure.

• Check operator presence and interlock

systems for proper operation.

• Check for loose fasteners.

LUBRICATION CHART

Spindle _

Zerk _ ::==::::==. i"_(D Spindle

Zerk

(!) Front -'_=_='_ _ Front Wheel(_)

Wheel

Bearing .2 _ i_earing Zerk

Zerk ;'..,i _',"='=,,'='I='....1 ,_.; ngme _)

SAE 30 OR 10W30 MOTOR OIL

•)Refer to Maintenance "ENGINE"

Section

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bear-ings. Viscous lubricants will attract

dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

18

TRACTOR

Always observe safety rules when per-

forming any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in high-

est gear, then brake must be adjusted.

(See 'q-O ADJUST BRAKE" in the Service

and Adjustments section of this manual).

TIRES

•Maintain proper air pressure in all tires

(See the "PRODUCT SPECIFICA-

TIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

ber.

•Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may bepurchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter-

lock systems are working properly. If your

tractor does not function as described be-

low, repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed

and attachment clutch control is in the

disengaged position.

• When the engine is running, any at-

tempt by the operator to leave the seat

without first setting the parking brake

should shut off the engine.

• When the engine is running and the at-

tachment clutch is engaged, any at-

tempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never op-

erate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

Raise mower to highest position to al-

low access to blades.

•Remove hex bolt, lock washer and flat

washer securing blade.

•Install new or resharpened blade with

trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

•Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

Trailing Mandrel Assembly

Edge U Blade Center

Hole

Flat Washer

Lock

Wash

_-Hex Bolt (Grade

*A Grade 8 heat reated bolt can be identified by

six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ingblade but if you do, be sure the blade

isbalanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine,

•The blade can be sharpened with afile

or on a grinding wheel. Do not attempt

to sharpen while it is on the mower.

•To check blade balance, you will need

a5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer,

follow the instructions supplied with

balancer).

NOTE: Do not use anail for balancing

blade. The lobes of the center hole may

appear to be centered, but are no_.

Slide blade onto an unthreaded portion

of the steel bolt or pin and hold the belt

or pin parallel with the ground. If blade

is balanced, it should remain in ahori-

zontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

._Blade

5/8 B01t_

or Pin "_J.._

BA'n'ERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

Keep battery bolts tight.

Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN !BATIERY AND TERMINALS

Corrosion and dirt on the battery and,,ter-

minals can cause the battery to "leak

power.

• Remove terminal guard.

19

• Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

•Rinse the battery with plain water and

dry.

•Clean terminals and battery cable ends

with wire brush until bright.

•Coat terminals with grease or petro-

leum jelly.

• Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not ad ustable.

Replace be ts f they beg n to slip from

wear.

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high pres-

sure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass clip-

pings and other materials. To prevent

damage to seals, do not use com-

pressed air or high pressure sprayer to

clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing,

contact your nearest authorized service

center.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, SG or

SH. Select the oil's SAE viscosity grade

according to your expected operating

temperature.

SAE VISCOSITY GR_ES

_o

30" 10"

TEMPEP0_TURE RANGE ,NgrlCIPATED BEFORE NEXT OIL C_E

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.) improve starting in

cold weather, these multi-viscosity oils will

result in increased oil consumption when

used above 32°F. Check your engine oil

level more frequently to avoid possible

engine damage from running low on oil.

Change the oil after every 25 hours of op-

eration or at least once a year if the trac-

tor is not used for 25 hours in one year.

Check the crankcase oil level before

starting the, engine and after each eight

(8) hours or operation. "13ghten oil,fill cap/

dipstick securely each time you cneck the

oillevel.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF, SG or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completely_ re-

place oil drain plug and tighten se-

curely.

• Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD-

UCT SPECIFICATIONS" of this manual.

•Use gauge on oil fill cap/dipstick for

checking level. Be sure dipstick cap is

tightened securely for accurate reading.

Keep oil at "FULL" line on dipstick.

Air Screen

Oil Drain _ __.._

Plug_

Oil Fill Cap/Dipstick _ _y

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressecl air to remove dirt and stub-

born driedgum fibers.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

• Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

Wash it in liquid detergent and water.

Squeeze it dry in a clean cloth.

• Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

• If very dirty or damaged, replace pre-

cleaner.

20

• Reinstall pre-cleaner over cartridge.

•Reinstall cover and secure with

knob(s).

TO SERVICE CARTRIDGE

Remove wing nuts and cartridge plate.

Carefully remove cartridge to prevent

debris from entering carburetor.

• Clean cartridge by tapping gently on flat

surface. If very dirty or damaged, re-

place cartridge.

• Reinstall cartridge plate, wing nuts,

precleaner, cover and secure with

knob(s).

IMPORTANT: Petroleum solvents, such

as kerosene, are not to be used to clean

the cartridge. They may cause deteriora-

tion of the cartridge. Do not oil cartridge.

Do not use pressurized air to clean or dry

cartridge.

k---_'-"_-'_ _ Cover

nod

Wing Nut ge

Plate

Foam

MUFFLER

Inspect and replace corroded muffler and

spark arrestor (if equipped) as it could

create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every I00

hours of operation, whichever occurs first.

Spark plugty,p,e and gapsetting are

shown in the PRODOCT SPECIFICA-

TIONS" section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

• With engine cool, remove filter and plug

fuel line sections.

•Place new fuel filter in position in fuel

line with arrow pointing towards carbu-

retor.

•Be sure there are no fuel line leaks and

clamps are properly positioned.

Clamp Clamp

Air Screen Cartiridge

ENGINE COOLING FINS

Remove any dust, dirt or oil from engine

cooling fins to prevent engine damage

from overheating. Air guide covers must

be removed_Remove side panels and

hood (See '%0 REMOVE HOOD AND

GRILL ASSEMBLY" in the Service and Ad-

justments section of this manual).

Top Air Guid_

Cover

Fuel Filter

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

•Keep finished surfaces and wheels free

of all gasoline, oil, etc.

•Protect painted surfaces with automo-

tive type wax.

We do not recommend using agarden

hose to clean your tractor unlessthe elec-

trical system, muffler, air filter ane camure-

tor are covered to keep water out. Water in

engine can result in a shortened engine

life.

Air Gui_e

Cover

(Both Sides)

21

._CAUTION: Before performing any service or adjustments:

• Depress clutch/brake pedal fully and set parking brake.

Place motion control lever in neutral (N) position.

•Place attachment clutch in 'DISENGAGED" position.

Turn ignition key "OFF" and remove key.

:Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come

in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

•Place attachment clutch in "DISEN-

GAGED" position.

•Move attachment lift lever forward to

lower mower to its lowest position.

Roll belt off engine pulley.

:Disconnect clutch rod from clutch lever

by removing retainer spring.

•Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

•Disconnect suspension arms from rear

deck brackets by removing retainer

springs.

•Disconnect front links from deck by re-

moving retainer springs.

•Raise lift lever to raise suspension

arms. Slide mower out from under trac-

tor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links.

Clutch

Clutch

Suspen ;ion Arms

ine

Front

,Retainer

Retainer

Spring

Anti-Swaybar \

TO INSTALL MOWER

•Raise attachment lift lever to its highest

position.

•Slide mower under tractor with dis-

charge guard to right side of tractor.

•Lower lift lever to its lowest position.

•Install mower in reverse order of re-

moval instructions.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on

level ground or driveway. Make sure tires

are properly inflated (See PRODUCT

SPECIFICATIONS"). If tires are over or

underinflated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT

: Raise mower to its highest position.

At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on both

sides of mower should be the same or

within 1/4" of. each other.

• If adjustment is necessary, make adjust-

ment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut will

change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom Edge _ _ Bottom Edge

of Mower to h_ I-_ II of Mower to

Ground, _,l!_==J 1--.31_1Ground

(_ Suspension

_L---_ Lift Link

/ I _°_"_-_ ----J" Adjust ment

Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust-

ment is necessary be sure to adjust both

front links equally so mower will stay

level side-to-s_de.

To obtain the best cutting results, the

mower housing should be adjusted so that

the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance ' D" directly in front and

behind the mandrel at bottom edge of

mower housing as shown.

22

•Before making any necessary adjust-

ments, check that both front links are

equal in length. Both links should be

approximately 10-3/8".

• If links are not equal in length, adjust

one link to same length as other link.

•To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

•When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

•When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against

trunnion on both front links.

•Recheck side-to-side adjustment.

_,_\\ _ o_ _, Mandrel

a o =

Both Front Links Should be Equal in Length

Nut

Mandrel Idler Pulleys

Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjust-

able brake system which is mounted on

the side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed _n high-

est gear, then brake must be adjusted.

Depress clutch/brake pedal and en-

gage parking brake.

• Measure distance between brake oper-

ating arm and nut "A" on brake rod,

• If distance is other than 1-9/16", loosen

Jbamnut and turn nut "A" until distance

ecomes 1-9/16". Retighten jam nut

against nut "A".

• Road test tractor for proper stopping

distance as stated above, Readjust if

necessary. If stopping distance is still

greater than six (6) feet in high_st gear,

turther maintenance is necessary. Con-

tact your nearest authorized service

center/department.

With Parking Brake "Engaged"

Jam

Nut

iArm

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT (See Illustration Next Page)

The mower blade drive belt may be re-

placed without tools, Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL-

•Remove mower from tractor (See '7-0

REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys and

idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of re-

moval.

• Make sure belt is in all pulley grooves

and inside all belt guides.

• Install mower in reverse order of re-

moval instructions.

Do Not touch this nut.

If further brake adjustment is necessary

contact your nearest authorized service

center/department

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there _s a

belt installation guide decal on bottom

side of left footrest.

• Remove mower (See "TO REMOVE

MOWER" in this section of this manual.)

• Remove belt from stationary idler and

clutching idler,

• Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over cool-

ing fan blades.

• Pull belt toward front of tractor and re-

move downward from around engine

23 pulley.

• Installnew belt by reversingabovepro-

cedure.

Engine

Idler

Stationar

Idler

Input Pulley

TRANSAXLE MOTION CONTROL

LEVER NUETRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

• Start engine and move motion control

lever until tractor does not move for-

ward or backward.

• Hold motion control lever in that posi-

tion and turn engine off.

• While holding motion control lever in

place, loosen the adjustment bolt.

• Move motion control lever to the neutral

(N) (lock gate) position.

• Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral po-

sition, follow these steps:

Loosen the adjustment bolt.

Move the motion control lever 1/4 to 1/2

inch in the direction it is trying to creep.

Tighten adjustment bolt securely.

Start engine and test.

•If tractor still creeps, repeat above steps

until satisfied.

Lever Neutral Lock

i stment

TRANSMISSION REMOVAL/REPLACE

MENT

Should your transmission require removal

for service or replacement, it should be

pur_led after reinstallation and before op-

erating the tractor. See "PURGETRANS-

MISSFON in the Operation section of this

TO ADJUST STEERING WHEEL

ALIGNMENT

If steeringwheel crossbars are not hori-

zontal (left to right) when wheels are posi-

tioned straight forward, remove steenng

wheel and reassembleper instructions in

the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on_your tractor. If damage has

occurred to affect the front wheel toe-in or

camber, contact your nearest authorized

service center.

TO REMOVE WHEEL FOR REPAIRS

•Block up axle securely.

•Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel contains a square key -Do not

lose).

•Repair tire and reassemble.

•On rear wheels only: align grooves in

rear wheel hub and axle. Insert square

key.

•Replace washers and snap retaining

ring securely in axle groove,

• Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be_purchased from your local parts

dealer, i_re sealant also prevents tire dry

rot and corrosion.

Washers_

Retaining k_

Ring I\

Axle L JS_ -JJIII

Square Key -- j _

(Rear Wheel Only)'-'-

TO START ENGINE WITH AWEAK

BATTERY

_,CAUTION: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame

and smoking materials away from batter-

ies. Always wear eye protection when

around batteries.

If your battery is too weak to start the en-

gine, it should be recharged.(See "BAT-

TERY" in the MAINTENANCE section of

this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor Is equipped

with a12 volt negative grounded system.

The other vehicle must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles.

O ATTACH JUMPER CABLES -

•Connect each end of the RED cable to

the POSITIVE (+) terminal of each bat-

tery, taking care not to short against

chassis.

• Connect one end of the BLACK cable to

the NEGATIVE (-) terminal of fully

manual. 24 charged battery.

• Connectthe otherendof the BLACK

cableto goodCHASSISGROUND,

awayfromfueltank and battery.

TO REMOVECABLES,REVERSE

ORDER-

•BLACK cable first from chassis and then

from the fully charged battery.

• RED cable last from both batteries.

"Positive" (+) 'Negative' (-)

L.H. Panel [_'--_/ /

Bolt

REPLACING BA'I-rERY

_CAUTION: Do not short battery termi-

nals by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery, re-

move metal bracelets, wristwatch

bands, rings ,etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

•Lift hood to raised position.

Remove terminal guard.

Disconnect BLACK battery cable then

RED battery cable and carefully remove

battery from tractor.

• Install new battery with terminals in

same position as old battery.

Reinstall terminal guard.

First connect RED battery cable to posi-

tive (+) battery terminal with hex bolt

and keps hut as shown. Tighten se-

curely.

• Connect BLACK grounding cable to

negative (-) battery terminal with re-

maining] hex bolt and keps nut. Tighten

securely.

• Close terminal access doors.

• Close hood. Hex

Keps

Terminal

Door

•Positive

(Red) Cable

Guard i Cable

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the

backside of the grill.

•Replace bulb in holder and push bulb

holder securely back into the hole in the

backside of the grill.

•Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or pre-

vent it from starting.

Check wiring. See electrical wiring dia-

gram in the Repair Parts section.

TO REPLACE FUSE

Replace with 15 amp automotive-type

plug-in fuse. The fuse holder is located be-

hind the dash.

TO REMOVE HOOD AND GRILL

ASSEMBLY

• Raise hood.

• Unsnap headlight wire connector.

•Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

•To replace, reverse above procedures.

ood

Headlight

Wirenector

ENGINE

Maintenance, repair, or replacement of

the emission control devices and systems,

which are being done at the customers

expense may De performed by any non-

road engine repair establishment or inoi-

vidual. Warranty repairs must be per-

formed by an authorized engine manufac-

turer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be nec-

essary. Check adjustment as oescrieen

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

•With engine not running, move throttle

control lever to fast position.

•Check that swivel is against side of

quarter circle. If it is not, loosen cable

clamp screw and pull cable back until

swivel is against quarter circle. Tighten

cable clamp screw securely.

25

TOADJUSTCHOKECONTROL

The chokecontrolhas been preset at the

factory and adjustment should not be

necessary. Check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as fol-

lows:

TO ADJUST CHOKE CONTROL

The choke control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as fol-

lows:

• With engine not running, move choke

control (located on dash panel) to full

choke position.

•Remove air cleaner cover, filter and

cartridge plate to expose carburetor

choke (see AIR FILTER" in the Mainte-

nance section of this manual).

•Choke should be closed, If it is not,

loosen casing clamp screw and move

choke cable until choke is completely

closed. Tighten casing clamp screw se-

curely.

•Reassemble air cleaner.

Clamp Screw-__

Quarter _,,,f\ \ )

Choke

Lever

Casing

Screw

TO ADJUST CARBURETOR

The carburetor has been preset at the fac-

tory and adjustment should not be neces-

sary. However, minor adjustment may be

required to compensate for differences in

fuel, temperature, altitude or load. If the

carburetor does need adjustment, pro-

ceed as follows:

In general, turning the mixture screw in

(clockwise) decreases the supply of fuel

to the engine giving aleaner fuel/air mix-

ture. Turningthe m_xture screw out

(counterclockwise) increases the supply

of fuel to the engine giving a richer fuel/air

mixture.

IMPORTANT: Damage to the needles and

the seats in carburetor may result if screw

is turned in too tight. 26

PRELIMINARY SEI-FING -

• Be sure you have a clean air filter, and

the throttle control cable and choke are

adjusted properly (see above).

•With engine off turn idle mixture screw

in (clockwise) closing it finger tight and

then turn out (counterclockwise) 1-1/4

to 1-1/2 turns.

FINAL SE1-FING -

•Start engine and allow to warm for five

minutes. Make final adjustments with

engine running and shift/motion control

lever in neutral (N) position.

• With throttle control lever in slow posi-

tion, hold throttle lever against idle

speed screw and adjust idle speed

screw to obtain 1200 to 1400 RPM.

•While still holding throttle lever against

idle speed screw, turn idle mixture

screw in (clockwise) until engine begins

to die and then turn out (counterclock-

wise) until engine runs rough. Turn

screw to apoint midway between those

two positions.

• Continue to hold throttle lever against

idle speed screw and adjust idle speed

screw to obtain 900 to 1200 RPM. Re-

lease throttle lever.

ACCELERATION TEST -

• Move throttle control lever from slow to

fast position. If engine hesitates or dies,

turn idle mixture screw out (counter-

clockwise) 1/8 turn. Repeat test and

continue to adjust, if necessary, until en-

gine accelerates smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the en-

gine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed set-

ting can be dangerous. If you think the en-

gine-governed high speed needs adjust-

=ng, contactyour nearest authorized ser-

vice center/department, which has proper

equipment and experience to make any

necessary adjustments.

ldle Speed

Screw

__le Mixture Screw

_"'Throttle Lever

ldle Speed

Screw

Idle Mixture

Screw

_" Throttle Lever

Immediately prepare your tractor for stor-

age at the end of the season or if the trac-

tor will not be used for 30 days or more.

_I_CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. This will allow you to clean it

thoroughly. Remove all dirt, grease,

leaves, etc. Store in a clean_,dry area. ,

•Clean entire tractor (See CLEANING'

in the Maintenance section of this

manual).

•Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of

this manual).

•Lubricate as shown in the Maintenance

section of this manual.

• Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

!_arts for damage, breakage and wear.

eplace if necessary.

• Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

Fully charge the battery for storage.

: After a period of time in storage, battery

may require recharging.

•To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

TO CLEAN BATTERYAND TERMI-

NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery ter-

minals.

•If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

_luUmdeposits from forming in essential

el system parts such as carburetor, fuel

filter, fuel hose, or tank during storage.

Also, experience indicates that alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can

damage the fuel system of an engine

while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable al-

ternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or stor-

age container. Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding _tabilizer

to allow the stabilizer to reach the carbu-

retor, Do not drain the gas tank and carbu-

retor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and re_,!ace

with clean engine oil. (See "ENGINE' in

the Maintenance section of this manual).

CYLINDER(S)

Remove spark plug(s).

Pour one ounce of oil through spark

plug hole(s) into cyl!nder(s);,

Turn ignition key to START position for

a few seconds to distribute oil,

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another,

•Replace your gasoline can if it sLarts to

rust. Rust and/or dirt in your gasoline

will Cause problems.

•If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable pro-

tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannot

breathe, which allows condensation to

form and cause your tractor to rust.

IMPORTANT: Never cover tractor while ,

engine and exhaust areas are still warm.

27

TROUBLESHOOTING CHART

PROBLEM CORRECTION

Will not start

CAUSE

• Out of fuel,

•Engine not "CHOKED" properly,

•Engine flooded.

•Bad spark plug.

•Dirty air filter.

: Dirty fuel filter.

Water in fuel.

Loose or damaged wiring.

,. Carburetor out of adjustment.

•Engine valves out of adjust-

ment.

Dirty air filter.

i Bad spark plug.

Weak or dead battery.

:Dirty fuel filter.

Stale or dirty fuel.

Hard to start

Engine will not turn

over

Engine clicks but will

not-start

Loss of power

:Loose or damaged wiring.

Carburetor out of adjustment.

•Engine valves out of adjust-

ment.

•Clutch/brake pedal not de-

pressed.

• Attachment clutch is engaged.

•Weak or dead battery.

•Blown fuse.

• Corroded battery terminals.

•Loose or damaged wiring.

Faulty ignition switch.

Faulty solenoid or starter.

Faulty operator presence

switch(es).

Weak or dead battery.

Corroded battery terminals.

•Loose or damaged wiring.

•Faulty solenoid or starter.

• Cutting too much grass/too fast.

•Throttle in "CHOKE" position.

•Build-up of grass, leaves and

trash under mower.

:Dirty air filter.

Low oil level/dirty oil.

•Faulty spark plug.

•Dirty fuel filter.

•Stale or dirty fuel.

•Water in fuel.

• Spark plug wire loose.

• Dirty engine air screen/fins.

•Fillfuel tank.

•See "TO START ENGINE" in

Operation section.

• Wait several minutes before at-

tempting to start.

: Replace spark plug.

Clean/replace air filter.

Replace fuel filter.

Drain fuel tank and carburetor,

refill tank with fresh

_asoline and replace fuel filter.

heck all wiring. ,,

See =ToAdjust Carburetor in

Service and Adjustments

section.

Contact an authorized service

center.

Clean/replace air filter.

• Replace spark plug.

Recharge or replace battery.

Replace fuel filter.

•Drain fuel tank and refill with

fresh gasoline.

Check all wiring.

See "To Adjust Carburetor" in

Service and Adjustments

section.

•Contact an authorized service

center.

•Depress clutch/brake pedal.

•Disengage attachment clutch.

iRecharge or replace battery.

Replace fuse.

Clean battery terminals.

•Check all wirinq.

Check/replace ignition switch.

Check/replace solenoid or

starter.

Contact an authorized service

center.

Recharge or replace battery.

Clean battery terminals.

:Check all wiring.

Check/replace solenoid or

starter.

• Set in "Higher Cut" position/re-

duce speed.

: Adjust throttle control.

Clean underside of mower hous

ing.

Clean/replace air filter.

:Check oil level/change oil.

• Clean and regap or change

spark plug.

• Replace fuel filter.

• Drain fuel tank and refill with

fresh gasoline.

• Drain fuel tank and carburetor,

refill tank with fresh gasoline an(

replace fuel filter.

• Connect and tighten spark plug

wire.

• Clean engine air screen/fins.

28

TROUBLESHOOTING CHART

PROBLEM CAUSE

Loss of power (cont'dl Dirty/clogged muffler,

Loose or damaged wiring,

Carburetor out of adjustment,

Excessive vibration

Engine continues to

run when operator

leaves seat with at-

tachment clutch en-

gaged

Poor cut - uneven

Mower blades will not

rotate

Poor grass discharge

Headlight(s) not work

ing (if so equipped)

Battery will not charge

Engine valves out of adjust-

ment.

Worn, bent or loose blade.

Bent blade mandrel.

Loose/damaged part(s).

Faulty operator-safety pres-

ence control system.

Worn, bent or loose blade.

Mower deck not level.

Buildup of grass, leaves, and

trash under mower.

Bent blade mandrel.

Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

Obstruction in clutch mecha-

nism.

• Worn/damaged mower drive

belt.

•Frozen idler pulley.

• Frozen blade mandrel.

•Engine speed too slow.

•Travel speed too fast.

Wet grass.

Mower deck not level.

•Low/uneven tire air pressure.

• Worn, bent or loose blade.

•Buildup of grass, leaves and

trash under mower.

•Mower drive belt worn.

•Blades improperly installed.

• Improper blades used.

•Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

• Switch is "OFF".

Bulb(s) burned out.

Faulty light switch.

Loose or damaged wiring.

Blown fuse.

Bad battery cell(s).

Poor cable connections.

Faulty regulator (if so

equipped).

Fault',,alternator.

CORRECTION

Clean/replace muffler.

Check all wiring.

•See "To Adjust Carburetor" in Ser.

vice and Adjustments

section.

• Contact an authorized service

center.

•Replace blade. Tighten blade bolt.

• Replace blade mandrel.

• Tighten loose part(s). Replace

damaged parts.

• Check wiring, switches and con-

nections. If not

corrected, contact an authorized

service center/department.

Replace blade. Tighten blade bolt.

Level mower deck.

• Clean underside of mower hous-

ing.

• Replace blade mandrel.

• Clean around mandrels to open

vent holes.

• Remove obstruction.

• Replace mower drive belt.

•Replace idler pulley.

• Replace blade mandrel.

• Place throttle control in "FAST' po-

sition.

i•

Shift to slower speed.

Allow grass to dry before mowing.

Level mower deck.

Check tires for proper air pres-

sure.

Replace/sharpen blade. "lighten

blade bolt.

Clean underside of mower hous-

ing.

Replace mower drive belt.

Reinstall blades sharp edge

down.

Replace with blades listed in this

manual.

Clean around mandrels to open

vent holes.

• Turn switch "ON".

• Replace bulb(s).

Check/replace light switch.

Check widng andconnections.

•Replace fuse.

•Replace battery.

•Check/clean all connections.

•Replace regulator,

• Replace alternator.

29

TROUBLESHOOTING CHART

CAUSE

PROBLEM

Loss of drive CORRECTION

• Place freewheel control in =en-

gaged" position

• Replace motion drive belt.

• Purge transmission,

•Freewheel control in "disen-

gaged" position.

•Motion drive belt worn, dam-

aged or broken.

•Air trapped in transmission

during shipment

or servicing

•Engine throttle control not set

at "SLOW" position for 30 sec-

onds before stopping engine

Engine =backfires" • Move throttle control to "SLOW"

when turning engine positionand allow to idle for 30

"OFF" seconds before stopping engine.

30

SCHEMATIC

TRACTOR MODEL NUMBER 917.270822

°Eo IJ

BATTERY

SOLENOID

W_ITiE

BL_CK _IGNITIONUNIT

J

O O_

i I

|CLUTCH /BRAKE

i(PEDAL UP)

_IF SPARK

PLUG

IOG_

I (2 PLUGS ON

TWIN CYL ENGINES)

CHAR(_NG SYSTEM OUTPUT 28 VOLTS AC MIN. O _ RPM

3 AMP DC @3600 RPM (CHA.qGING SYSTEM DISCONNECTED)

UGHTING _YSTEM O(JTpUT

OR_G_ SAMpAC@_X30RPM DIODE i I

L"

NOTE

IGNITION SWITCH

POSITION CIRCUIT

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLETHE LIGHTS

WILL DIM. AS THE ENGINE IS

HEADLIGHTS

"MAKE"

NON-REMOVABLE

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST. CONNECTIONS

REMOVABLE

CONNECTIONS

OFF G+M+L

RUN/LIGHT B + L

RUN B+L

START B+L+S

NONE WIRING INSULATED CLIPS

A+Y NOTE: IF WIR(NG INSULATED CLIPS WERE REMOVED FOR

NONE SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

NONE PROPERLY SECURE YOUR WIRING.

31

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.270822

43

24 41

22

26

I

I

t I

\

i

L

I

I

p....

I

1

I

I

!

I

I

I

32

ELECTRICAL

TRACTOR -- MODEL NUMBER 917.270822

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt,Hex 1/4-20 x 3/4

8 7603J Tray,Battery

10 145211 Bolt,Btr Front 1/4-20 x 7-1/2

11 150109 HolddownBatteryFront Mount

12 145769 Nut, Push NylonBatteryFront 1/4

16 153664 SwitchInterlockPush-In

19 STD551125 Washer, Lock 1/4

20 73350400 Nut, Hex,Jam 1/4-20

21 166182 Harness, LightSocket (w/4152J)

22 4152J Ught Bulb

24 4799J Cable, Battery

25 146148 Cable, Battery

26 166180 Fuse

27 73510400 NUtKeps Hex 1/4-20 Unc

28 14,5491 Cable, Ground

29 121305X Switch, Seat

30 14(_01 Switch,Ignition 4 Posi1_on

31 124211X Nut, Ignition

32. 141226 Cover, Ignition Switch

33 109310X Key, Molded, Craftsman

40 166145 Harness, Ignition

41 71110408 • BoltBIkFinHex 1/4-20UNCx1/2

42 131563 Cover,Terminal

43 145673 Solenoid

44 73640400 Nut Keps BIk Hex 1/4-20 UNC

45 121433X AmmeterRectangular6 Amp

52 141940 ProtectionWire Loop (HourMeter)

55 17490508 Sc_ewThdrol 5/16-18xl/2

70 166658 HarnessEngineB&S

NOTE: Allcomponentdimensions giveninU.S. inches

1Inch=25.4 mm

33

TRACTOR --MODEL NUMBER 917.270822

CHASSIS AND ENCLOSURES

28

58 12

14

31

37

53

37

20

55

33

74

38_ 39

13_.

14

34

TRACTOR - - MODEL NUMBER 917.270822

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1166819

214O356

317490612

4 19131216

5 155272

9 161917X013

10 STD533710

11 155927

12 145660

13 169118

14 17490608

17 144983X558

18 126938X

20 156437

23 124028X

25 19131312

26 STD541437

28 145198X558

29 1&5217X699

30 151287X558

31 139976

37 1749050

38 139886

39 139887

51 73800400

52 19091416

53 145201

54 161464

55 145202

57 74780412

58 140547

59 1104,36)(

60 STD535707

64 154798

74 STD54t437

140 158418

142 165867

143 154966

144 154L'K)7

145 156524

Chassis

Drawbar

Screw,Thd,, Roll 3/8-t6 x 3/4 Type'IT

Washer 13/32 x 3/4 x 16 Ga.

Bumper Hood Dash

Dash

Bolt,Carriage 3/8-16x 1

Panel, Dash,LH

Clip33nnermanGrilleP/L

Panel, Dash, RH

Screw Thdml 3/8-16 x 1/2

Hood Assembly

BumperHood

Plate Battery/FuelTank Fr

BushingSnap Nyl BIkFuel Une

Washer 13/82 x 13/16 x 12 Gauge

Locknut,Hex, with Insert 3/8-16 UNC

Gillie,MS-558

Lens,Grille

FanderiFootrest

Bracket, Fendar/Suppert

Screw,Thdrol. 5/16-18 x 1/2TYT

Pivot BracketAssembly, LH, Mower, Rear

PivotBrasketAssembly,RH, Mower, Rear

Nut Lockw/fosert 1/4-20 Unc

Washer 9/32 x 7/8 x 16 Ga.

BracketGriUePickoff Lh

Screw Hex Wshd 8-18 x 7/8

BracketGdlle PickoffRh

Bolt FinHe)( 1/4-20 x .75 Unc

Air Duct P/L B&SOppTwin

Bushing,Snap, Split

BoltRdhd Sqnk3/8-16 UNC x 3/4

DashLowerSTLT

Nut Crownlock 3/8-16 UNC

Bracket Suspension Front

Plate Reinforcement STLT

Bracket Swaybar Chassis

Bracket Footrest STLT

Rod Pivot Chassis!Hood

NOTE: All componentdimensionsgiven in U.S. inches

1 inch =25.4 mm

35

TRACTOR - -MODEL NUMBER 917.270822

GROUND DRIVE

57

103 97

116

61

52 27

22 84

55

36

TRACTOR - -MODEL NUMBER 917,270822

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 Transasie(Bee Breakdown) 72 19132012

Hydro Gr 319-0650 73 156347

2142431 Spring, Return,Brake 74 121199X

3143995 Pulley,Trensaxle 75 121749X

8 165866 Rod Shift Fender Adiust

10 STD561210 PinCotter 1/8xlCAD 76 STD581075

14 10040400 Washer Lock HW I-lel_caJ 77 123583X

16 S'FETo41431 NutLockHexW/Ins. 5/t6-18 78 121748X

Uric

18 $3"D523710 BoltFin Hex 3/8-16 Uns x 1 81 165591

Gf. 5

19 ST[To41437 NutLockHexW/Wsh 3/8-16 82 165711

Unc 83 19171216

21 130564 Knob, Deluxe 1/2-13 84 165815

22 145627 Rod,Brake Hydro 89 164890X428

24 733506(X) Nut, He:<Jam 3/8-16 Unc 90 124346)(

25 106888X Spring,BrakeRod 93 142564

26 STD55t037 Washer 94 140462

27 STE_6t210 Pin Cotter lib x 3/4 CAD. 95 167696

28 145204 Rod, PerkingBrake 96 4497H

29 124236)( Cap, PerkingBrake 97 140469

30 130807 Bracket,Transaxle

32 74760512 Boll Hex Hd 5/16-18 Unc x 3/4 98 73510600

34 155071 Shaft, FoetPedal 100 19111216

35 120183)( Bearing,Nylon 102 141322

36 19_211616 Washer 103 73,940800

37 1572H Pin, Roll

38 131494 PulLey,_dk_r,Flat 104 140156

39 _727 Bo(t 105 71070516

40 4470J Spacer, SplR 116 72110610

41 165838 Keeper, Belt Idler 145 74490540

42 19131312 Washer 13f32xt3/t6x12 146 74490536

Gauge 147 74490524

47 127783 PulJey,Idler,V-GrOove 150 165850

48 154407 BellcrankClutchGmd Dry STL 151 19133210

49 123205X" Retainer,Belt 156 166002

50 _715 Bolt 157 153236

51 _1437 NutCfownlock 3/8-16UNC 158 165589

52 STD541431 Nut,Crownlock 5/16-18 Unc 159 165494

53 105710)( Link, Clutch 160 19292016

55 105709X Spring, Return, Clutch 161 72140406

56 STD523712 BoltHex 3/8-16x1-1/4

57 140994 V-Belt,Ground Drive 162 73680400

59 140312 Keeper,Center Span 163 74780416

61 17490612 Screw Thdrol. 3/8-16 x 3/4

Ty.TT 164 19091010

62 8883R Cover, Pedal 165 165623

63 140186 Pu{_*j,Er_ne. 166 166880

64 71170764 BoitHex7/16-20x4Gr. 5 168 165492

65 STD551143 Washer 169 165580

66 t54778 Keeper Belt Engine Hydro

•70 134683 Guk:leBeltRH Engine

71 140158 Strap Torque Lh Hydro 18/20"T

DESCRIPTION

Washer 13/'32x 1-1/4 x 12 Ga.

Strap Torque Rh Hydro 0650

Spacer, Split

Washer 25/82 x 1-1/4x 16

Gauge.

E-a_g

Key,Square

Washer 25/32 x 1-6/8 x 16

Gauge

ShaftAsm Cross Tapered650

20

SpringTorsion

Washer 17/32 x 3/4 x 16 Ga.

Unk Transaxle0650 LT/YTiSTL

Console,Shift

Nut Seff-ThdWsh-hd 1/4Zinc

Une Fuel Hydro4"

Fan, Hydro 7"

Conb'ol Bypass Hydro

Retainer Spring1" Zinc/Cad

Keeper Bolt Rh Hydro 0750. 18/

20"

Nut Keps He)< 3/8-16 Unc

Washer 11/32 x 3/4 x 16 Ga.

Washer BeJiville .5OlDx 1.50£)

Nut Rex Jam Toplock 1/4-20

Unf

Arm, Control Hydro

Screw Cap Rex 5/16 x 18x t

BoltCart. 3/8-16 x 1.25

BoltHex Flghd 5/16-18 Gr. 5

BoltHex Flghd5/16-18 x 2-1/4

Bolt He;<Flghd 5/16-18 x 1-1/2

BushingBell(rank Grd Drive

Washer 13/32 x 2 x 10 Ga.

Washer Srrtod5/i 61Dx t, t25

BoltShoulder5/16-18 Unc -2A

Bracket ShiftMount

Hub TapperodFlange ShiftLt

Washer 29/32 x 1-1/4 x 16 Ga

Bolt Rdhd Sqnk 1/4-20 x 3/4

Gr5

NutCrownlockl/4-20 Uric

Bolt Hex Fin 1/4-20 Unc x 1

Gr 5

Washer 5/8 x .281 x 10 Ga

Bracket Pivot Lever

Screw 5/16-18 x 5/8

Bolt Shoulder5/16-!8 x .561

Plate FasteningLt

NOTE: All component dimensions givenin U.S. inches

1inch =25.4 mm

37

TRACTOR -- MODEL NUMBER 917.270822

STEERING ASSEMBLY

36

-- ":- ---Z: -.

,?

_41

62 ll4

47 13

67

43

38

TRACTOR --MODEL NUMBER 917.270822

STEERING ASSEMBLY

KEY PART

NO. NO,

1 139768

2 154427

3156483

4 157473

5 6266H

6121748X

7 19272016

812006029

9 3366R

10 156438

11 STD551137

13 154779

15 73901000

17 156546

18 57079

19 16(%396

22 165857

23 166851

25 164406

26 126847X

27 136874

28 19131416

29 17490612

30 STD561210

32 130465

36 155O99

37 152927

38 139769

39 19133808

40 STD541537

41 100711L

42 145054

43 121749X

44 153720

46 121232)<

47 6855M

51 738005(X)

54 74780520

62 167902

63 74780616

65 154780

66 154404

67 74781044

68 154429

79 19132012

80 74950612

DESCRIPTION

SteeringWheel

FrontAxle Assembly

SpindleAssembly,LH.

SpindleAssembly,R.H.

Bearing, Race, Thrust, Hardened

Washer 26/32 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x 16 Gauge

Ring, K]ip

Bearing, Steering Column

Unk, Drag

Washer, Lock

Spacer, Bearing, FrontAxle

Nut, Lock,Flange 5/8-11 UNC

Shaft Assembly, Steering

Washer, Thrust .515 x .760 x .033

Support, Shaft

Screw has Wshhd Torx

Plttman ShaftAssembly

Bracket, Steering

Bushing,Link,Drag

Gear, Sector

Washer 13/32 x 7/8 x 16 Gauge

Screw,Thd,, Roll, 3/8-16 x 3/4

Pin

Red,Tie

Bushing, Steering

Screw TT #10-32x 5 x 3/8 Flange

Insert, Steering Wheel

Washer 13/32 x 2-3/8 x 8 Gauge

Gdpce Nut

Adaptor, Steering Wheel

Boot, Steering Dash P/L Mlt BIk

Washer 25/32 x 1-1/4 x 16 Gauge

Extension Steering Non-Adjust

Cap, Spindle

Fitting, Grease

Nut Lock Hx W/ins 5/16-18 UNC

Bolt Fin Hex 5/16-18 UNC x 1-1/4

Kit, Steering Assembly, Service

Bolt Fin Hex 3/8-16 unc. x 1Gr. 5

Spacer Axle

Bearing Arm Pittman

Bolt Fin Hex 5/8-! lunc x 2-3/4

Brace Axle

Washer 13/32 x 1-1/4 x12 Ga

Bolt Hex Nylon 3/8-16 x 3/4

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

39

ENGINE

TRACTOR - - MODEL NUMBER 917.270822

31

39

2

1

38

14

81

32

13

I\

OPTIONAL EQUIPMENT

Spark Arrester 35 4

4O

ENGINE

TRACTOR - - MODEL NUMBER 917.270822

KEY PART

NO. NO. DESCRIPTION

1 1_152

2 17720410

3.......

4149723

5 14_

6144_

7 138129

8 150176

t0 145552

11 STD551126

12 STD522507

13 165287

14 13280336

15 1_

16 STD551237

17 17490624

23 15988O

25 145996

26 7392O6OO

27 152927

29 137180

31 157103

32 161696

33 123487X

34 106082X

35 17490512

37 8543R

38 .......

39 109227X

81 128861

ControlThrot Paddle32 22

Screw Hex Thd Cut 1/4-20x5/8 T

Engine (See Breakdown)BriggsModelNo. 42E707-2631-E1

Muffler Exhaust

Exhaust Asm. Left

Exhaust Asm. Right

Tube Ooob_ Engine

Bolt 5/16 -18 UNC X3/4 W/Seres

Heat ShieldIt

Washer LockHvy. Helical 1/4

Belt FinHex 1/4-20 x 3/4

Gasket Muffler

NipplePipe4-1/2"

Elbow Std90 Degree 3/6-18 Npt

Washer Lock ExtTooth3/8

Screw Thdrol3/84 6xl -1/2Tytt

ShieldBrowning/DebrisGuard

ControlChoke

Nut Kegs 3/8-24 Unf

Screw 11"#10-32 x 5 x 3/8 Flange

ArrestorSpark

Tank Fuel 3 50 Rear

Cap Fuel GuageSTLT

Clamp Hose BIk

Spacer Pad

Screw Thdrel 5/16-18 x 3/4 "rYT

UP,e Fuel

PlugOil Drain (See Engine Breakdown)

Pad Idler 1.75 x ,75 x ,06

Nut, Range 1/4-20 Starter Nut

NOTE:/_ componentdimens_ns given in U.S. inchas

1 inch = 25.4 mm

41

TRACTOR - - MODEL NUMBER 917.270822

SEAT ASSEMBLY

5

21

KEY

NO.

I

2

3

4

5

6

7

8

9

10

11

PART

NO.

1_1_

140551

74760616

19131610

1450(_

_1_7

124181X

17490616

19131614

155925

166369

DESCRIPTION

Seat 3450 BIk/blk Craftsman 12 121246X

BracketPnt PivotSeat (blk) 13 121248X

BoltFinHex3/8-16uncX 1 14 72050412

Washer 13/32 X 3/4 X 10 Ga 15 134300

ClipPushln Hinged 16 121250X

Nut Hex Lock w/Ins 3/8-16 Unc 17 123976X

Spring Seat Cprsn 2 250 BIk zi 2! 153236

Screw Thdrol 3/8-16 X 1 Ty-tt 22 STD541431

Washer13/32XlX14Ga 24 19171912

Pan Pnt Seat (blk) 25 127018X

Knob Seat

KEY PART

NO. NO. DESCRIPTION

Bracket Pnt Mounting Switch

BushingSnap BIk Nyl 50 Id

Bolt Rdhd Sht Nk 1/4-20x1-1/2

Spacer Split 28 X 96 Zinc

Spring Cprsn 1 27 BIk Pnt

NUt Lock 1/4 Lge Fig Gr 5 Zinc

Bolt Shoulder 5/16-18 Unc-2A

Nut Hex Lock w/Ins 5/16-18

Washer 17/32 X 1-3/16 X 12 Ga.

BoltShoulder 5/16-18 X 62

NOTE: All component dimensions given in U,S. inches

1 inch = 25.4 mm

42

_)ECALS

TRACTOR --MODEL NUMBER 917.270822

2

14

6

22 2O

13

11 2

14

PART

NO, NO.

1 156439

2163265

316320O

4 163202

5 165392

6133644

7167181

9 163204

11 156811

13 146046

KEY PART

DESCRIPTION NO. NO.

Decal FenderDanger Seam 14 163259

Decal Fend Auto Sears Gold 15 160396

Decal Hood Rh Craftsman 19 138047

Decal HoodLh Craftsman 20 166887

Decal HP Engine 22 149516

Decal MaintCustomer - - 138311

Sears Dora - - 169210

Decal Replacement Srs - - 154515

Decal Fender Craftsman Gold - - 154516

Decal Fender STLTH Oper - - 168781

Inst E/S - - 168782

Decal V-belt Dr Sch Tractor E

DESCRIPTION

Decal Dash Panel

Decal Mower Drive Schematic

Decat, Battery DiehardSears

Decal Deck Mower E73

Decal Battery

Decal Lift Handle

Decal, By-Pass Lt Hydro

Pad Footrest Lh STLT

Pad Footrest Rh STLT

Manual, Owner's (English)

Manual, Owner's (Spanish)

WHEELS & TIRES

4,10

11

KEY

NO.

1

2

3

4

8

9

lO

11

PART

NO. DESCRIPTION

59192 Valve Cap, "nre

65139 Stem, Vaive

106222X Tire, Front

59904 Tube, Front "life

(Not Provided, Service Item

Only)

106732X427 Rim, Front

2781-t Fitting, Grease (Front Wheal

Only)

9040H Bearing, Flange (Front W'nea!

Only)

106108X427 Rim, Rear

122O82X Tire, Rear

7152J Tube, Rear Tire

(Not Provided, Service Item

Only)

104757X Cap, Axle

144334 Sealant, 33re(10 oz. Tube)

NOTE: All component dimensionsgiven in U.S. inches

1 inch = 25.4 mm

43

TRACTOR --MODEL NUMBER 917.270822

LIFT ASSEMBLY

27

25 2423

7

6

13

49

20

30

3

15

8

! /

./ I'

!i

//

65

44

TRACTOR - -MODEL NUMBER 917.270822

LIFT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1159460 LiftLever Inner Wire Asm.

2 159471 Shaft Asm. Uft

3 105767X Pin Groove

4 12000002 ERing

5 19211621 Washer21i32x 1 x21 Ga.

6120183X BearingNyloflg

7 125631X GripHandle Fluted

8 122365X ButtonPlungerRead

11 139665 Link Asm Litt LH.

12 139866 Link Asm Lift R.H.

13 S'T'D624008 Retainer Swing

15 127218 Unk Front

16 733,50800 Nut Jam Hex 1/2-13 Unc

17 130171 Trunnion BIk Zinc

18 73680800 Nut Lock W/Wsh 1/2-13 Unc

19 139868 Arm SuspensionMower

20 163552 Retainer Swing

23 110807X Nut, Special

24 19131016 Washer 13/32 x 5,,'8x 16 Ga.

25 2876H Swing

26 76020308 " Pin, Cotter 3/32 x 1/2

27 126971X Rod, AdjustLife

28 73350600 Nut, HexJam 3/8-16UNC

29 138057 Knob, InfiniteHeightAdmustment

30 150233 Trunnion,Inf.Height

31 140302 Bearing,Pvt, Lift.Spherical

32 73540600 Nut Crownleck 3/8-24

49 145212 Nut, Hex Flange Lock

50 110452-X Nut, Push Phns. &-Oil

NOTE: Allcomponentdimensionsgiven inU.S. inches

1 inch = 25.4 mm

45

MOWER DECK

TRACTOR - - MODEL NUMBER 917.270822

I

L. 43

17

36

34

31

16

21

j_3 24

25

28 27

46

WIOWERDECK

TRACTOR - - MODEL NUMBER 917.270822

PART

_10. NO.

1164961

2$105331O7

3138017

4 13844o

5 STD6_4008

6 130_32

885O857

9STD551137

10 140296

11 134149

12 1L:x_95

13 137645

14 128774

15 110485X

16 14(X329

17 72110610

18 72140505

19 132827

20 159770

21 STD541431

22 134753

23 131267

24 105304x

25 123713X

26 110452)(

27 130968

28 19111016

29 131491

30 157722

31 129963

32 153535

33 137266

34 STD533717

35 133835

36 131494

37 19131316

40 S_1437

41 133551

43 140083

44 140088

45 STD624003

46 137729

48 133944

49 155O66

50 131340

51 STD541410

52 139888

53 131845X900

54 133943

KEY PART

DESCRIPTION NO. NO.

MowerHousing 55 155046

Bolt 56 1220Fo2X

BracketAssembly,Sway Bar, 58 1_

Front 59 141043

BracketAssembly,Sway Bar 67 162113

RetainerSpring 68 144200

Arm, Suspension, Rear 71 142427

Bolt, Hex 3/8-24 x 1.25 Gr. 8 72 131870

Washer, Lock 73 127847

Washer, Hardened 74 121748)(

Blade, Mulching 75 12000029

Bearing, Ball 76 128903

ShaftAasembly, Mandrel, Vented 77 127845

(Incl. Key Number 6) 78 160570

Housing, Mandrel, Vented 79 127498

Bearing, Ball, Mandrel 80 153701

Stripper, Vented Mower Deck 81 73350600

Bolt,Cardage 3/8-16 x 2-1/4 82 142028

Bolt,Carriage 5/16-18 x 5/8 83 120958X

Bolt,Shoulder 84 156084

Baffle, Vortex 85 72140620

Nut, Crownleek 5/16-18 UNC 92 STD541437

Stiffener Bracket 101 136420

Bracket, Deflector 102 71161010

Cap, Sleeve 103 19(361216

Spring, Tersion, Deflector 104 STD551110

Nut, Push 105 160793

Shield, Deflector 106 2029J

Washer 11/32 x 5/8 x 16 Ga. 111 155197

Red, Hinge 112 155198

Screw Thdrel Roiling Wsh Hd 113 17490512

Washer, Spacer 114 73510500

Pulley,Mandret 115 72110504

Nut, Toplock, Flanged 116 4898H

Bolt 117 165746

Fastner,Chdstrnas Tree 118 73930600

Pulley, Idler, Flat 119 19121414

Washer 13/32 x 13/16 x 16 Ga. 121 143723

Nut, Crownlock 3/8-16 UNC 128 153390

Red, Pivot, with Nibs 129 19131312

Rod, Clutch, Secondary, w/Nibs 130 $3"D523710

Guard, Mandrel, LH.

Retainer 131 STD533710

Screw, Thd. Roll 1/4-20 x 5/8 132 19!32203

Washer, Hardened 141 6L:_6H

RollerAssembly, Cam Follower - - 130794

Bolt,Shoulder #10-24 Grade 5

Locknut - -164963

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake

Washer, Hardened

DESCRIPTION

Arm, Idler

Spacer, Retainer

Spring,Torsion Brakes 42"

Guard, Tuv Idler (94)

Knob Custom Oval

V-Belt

Rod, Clutch, Primary,with Nibs

Spring, Return

Arm, Clutch, Secondary

Washer 25/32 x i-5/8 x 16 Ga.

Ring, Klip

Bolt, Shoulder 3/8-16 UNC x 1.44

Keeper, Spring

Arm, Clutch, Pdmary

Bushing, Large, Brass

Spring, Mower Clutch

NUt,Hex Jam 3/8-16 UNC

Trunnion Adj. 94

Washer Sintered

KeeperBelt Idler

BoltCarriage 3/8-16 x 2-1/2

Locknut,Hex w/Wsh 3/8-16 UNC

Cover Mulching42" Black

ScrewTrussHd Phil10-24x5/8

Washer #10

Washer Lock

Latch Asm Bagger

NutWeld

BracketGauge,Wheel LH

Bracket,Gauge, Wheel RH

Screw Thdrol 5/16-18 x 3/4

Nut, Hex Keps 5/16-18 UNC

Bolt,Carriage 5/16 UNC x 1/2

Bolt,Shoulder

Wheel, Gauge

NUt, Crownlock 3/8-16

Washer 13/32 x 7/8 x 14 Ga.

Bracket

Washer Felt

Washer !3/32 x13/16 x 12 Ga.

Bolt,Fin Hex 3/8-16 Uric x1

Gr. 5

BoltRdhd Sqnk 3/8-16 UNC x 1

Washer 13/32 x 1-3/8 x 3 Ga.

Washer Thrust .75 x 1.230

Mandrel Assembly (Includes Key

Numbers 8-10, 12-15, 31 and 32)

Mower Deck, Complete (Std deck

-order separatelymalcher plate

componentskeynos. 10!-!06)

NOTE: Ail component dimensionsgiven in U.S.inchas

I inch = 25.4 mm

47

TRACTOR - - MODEL NUMBER 917.270822

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650

_'52

91

23

113

48

TRACTOR - - MODEL NUMBER 917.270822

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1142930 Housing,Lower 43 142884 Washer 7/16 x 7/8 x ,060

21429G1 Assembly,UpperHousing 44 150829 DifferentialAssembly

3142932 Seal, Up 52 142991 Washer 3/4 x1.5 x .13

4142928 Ring,Wire Retaining 53 142961 Seal .75 x 1.25 x .250

51_ Ring, Retaining 56 142963 Shaft, Input

6 142934 Bearing, Shaft Ball 58 142964 Bolt 1/4-20 x 1.36

7 142935 Bearing, Cradle 59 142965 Pin .50D x .43 ID x .750

8 150771 Beadng, Thrust 30 x 52 x 13 62 142966 Arm, Control

9 142_7 Swashplate, Variable 63 142967 Pock, Dampener

13 142938 Block, Cylinder Assembly 64 142920 Set Screw

14 142939 Arm,Trunnion 68 142969 Spdng

15 142940 Seal, Lip 69 144610 Stud 5/16-24

17 142941 Guide, Slot 83 142971 Jackshaft Assembly

18 150772 Shaft, Motor 85 150606 Jackshaft

19 150773 Bearing,Thrust 42 x 68 x 16 88 142973 Screw,Cap

23 142944 Block,CylinderAssembly 89 142974 Washer 7/16 x 1x1/2

24 142945 Seal, Lip 10x25x7 90 142975 SleeveBeadng

25 142946 Actuator, Bypass 91 142976 Seal, Wiper

26 150774 Center SectionAssembly Wit 92 142977 Spring,Block

27 142948 Seal, Up 26 x 42 x 8 93 142978 Washer, BlockThrust

28 142949 Ring, Retaining 113 142917 Cap, k,_ntAssembly

29 142950 Washer 26 x 35 x 1 114 142918 Fitting, O-Ring Assembly

30 150787 Plate, Bypass 119 142980 Spacer

34 142951 Oil Filter Element 134 144607 Nut, Castle 5/16-24

35 142852 Ann, Bypass 135 144608 Pin, Coti_r

36 142953 Ring, Retaining 139 150775 Spring,Compre_ion

37 142954 Arm, Actuating 140 150776 Nut, Hex 5/16-24

38 142855 Pin, Actuating 900 150071 Transaxle complete

39 150777 Bolt 5/16-24 x 1-3/4

40 150778 Lockout, Hex 5/16-24 UNJC NOTE: AIt componentdimensions given in U.S. inches

41 142958 Brake Rotor/Stator Wit 1 inch = 25.4 mm

49

TRACTOR -- MODEL NUMBER 917.270822

BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E

615

_'_24 634A

615

552

220 n

230

219

25 J 2

601

J 27

A

12

523

_842

525 i284A

524 O

534

?

535

642

643

161

537

5O

TRACTOR --MODEL NUMBER 917.270822

RIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1

1358 GASKET SET I

1861 PUMP REPAIR KIT]

1121 CARBURETOR KIT]

125 _ _

1,o9 _ ,o3

51

51A

51 52

205

634

_=_ 202 _03

257

52

54

78T

468

0332

75

188

1006

334

337

383

51

TRACTOR --MODEL NUMBER 917.270822

BRIGGS & STRATFON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E

653

783

_615A

44

/

803

801

8O2

592

209A 209

414 207 y

307

52

TRACTOR - - MODEL NUMBER 917.270822

3RIGGS & STRA'I-I'ON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1

8A_572 9

10A

244

304 305

881

5A

13

1019 LABEL KITI

_k REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL.

-- 305

573

308 i

3O6

307

307

53

TRACTOR --MODEL NUMBER 917.270822

BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-

KEY PART KEY PART

NO. NO. DESCRIPTION NO, NO. DESCRIPTION

1 497074 CylinderAssembly 52 270884 * Gasket, intake Manifold

2399"265 Bushing Mounting

3 391086 *Seal, Oit 53 93970 Scr_gw,Hex Head,

4 493304 Sump, Engine Carburetor to Manifold

5 4.93457 Head, Cylinder #1 54 93208 Screw, Phillips

5A 493458 Head, Cylinder #2 75 222511 Washer, Spring

7271867 * Gasket, Cylinder Head #1 78 95039 Screw, Hex

7A 271868 * Gasket,CylinderHead #2 91 499281 BodyAssembly, Upper

6 495754 Breather Assembty#1 95 93499 Screw, Serns

8A 222892 Cover, Breather Cylinder #2 96 221939 Valve, Throttle

(Used Only on Key #572, 97 499172 Shaft, Throttle

Air Bafflewith Hotes for Mount- 98 91920 Screw, FittisterHead

ing) 99 26157 Spring, Throttle Adjust

9 27803 *Gasket, Breather 102 27!607 ** Gasket, Carburetor Body

10 94382 Screw, Serns 103 298514 FIoet, Carburetor

10A 94830 Screw, Sems 104 231435 ** Pin, Float Hinge

11 280225 Tube, Breather 105 394682 ** Valve, Needle

12 2"/3208 *Gasket, Crankcase, .015" Thick 107 499655 BedyAseembly, Lower

271188 *Gasket, Crankcase, .005" Thick 108 225373 Valve, Choke

271189 *Gasket, Crankcase, .009" Thick 109 392673 . Shaft, Choke

13 94565 Screw,Cy_inderHead 116 2B0474 * O-Ring

15 94239 Plug, Oil Drain 117 232018 Jet, Needle Valve, Fixed

16 394028 Crankshaft _ Jet, Needle Valve, Fixed,

94196 33ruingGear Key High Altitude

19 39_264 Bushing 119 94152 Screw, Hex Head

20 291675 *Seal, Oil 121 491539 Carburetor Kit

22 94724 Screw,Seres 125 19306 Carburetor

23 491180 Flywheel 127 223472 ** Plug, Welch

24 222698 Key,Flywheel 147 497684 Jet, Pilot

25 498584 Piston Assembly,Standard Size 161 496599 Base,Air Cleaner

498585 PistonAssembly, .010" Oversize 165 94289 Nut,Wing

498586 Piston Assembly, .020" Oversize 187 299146 Line, Fuel, 28" Long (Cutto S

498587 PistonAssembly, .030_ oversize 188 94627 Screw

26 394959 RingSet, Standard Size 201 262683 Unk

394960 Ring Set, .010" Oversize 202 262684 link

394961 Ring Set, .020" Oversize 203 280997 Crank, Bell

394962 Ring Set, .030" Oversize 205 93971 Screw, Hex Head

27 263129 Lock, Piston Pin 206 94298 Nut

28 498319 Pin, Piston, Standard Size 207 262337 Spdng,Control, Red

391286 Pin, Piston, .005" oversize 209 262'352 Spdng,Governor

29 394306 Rod, Connecting, Standard Size 209A 261563 Spring,Governor Idle

397158 Red, Connecting, .020" Under- 219 394348 Gear, Governor

size 219A 393415 Oil Slinger

32 94671 Screw, Connecting Red 220 222773 Washer, Thrust

33 390420 Valve, Exhaust 222 491282 Bracket, Control

34 261528 Valve, Intake 224 94297 Screw, Torx®

35 65906 Spring, Valve, Intake

36 26828 Spring, Valve, Exhaust *Includedin Gasket Set (495868)

40 221596 Retainer, Valve, Intake

41 292260 Retainer, Valve, Exhaust ** Included in Carburetor Kit (491539)

42 494553 Keeper, Valve

45 261368 Tappet, Valve *** Includedin Carburetor Kit (491539),

46 214484 Gear, Cam and Pump Repair Kit (393397)

50 213290 Manifold, Intake

51 271412 **** Gasket, Carburetor Mounting **** Included in Gasket Set (495866),

51A 281412 Spacer, Carburetor and Carburetor Kit (491539)

NOTE: All component dimensionsgivenin U.S. inche

1 inch = 25.4 mm

54

TRACTOR --MODEL NUMBER 917.270822

BRIGGS & STRATFON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

227 491297 LeverAssembly,Governor 572 224816 Baffle, Air,Cylinder#2

229 62199 Washer 573 491304 Plate, Back

230 223882 Washer, GovernerCrank, Inside 592 92278 Nut, Hex.

235 224995 Shietd,Fuel Spray 601 93053 Clamp, Hose

240 394358 Filter, Fuel 615 94Lx36 Retainer, E-Ring

244 230318 Connector, Fuel Line 615A 263080 Retainer

257 93897 Screw, Sems 616 491530 Crank, Governor

284 94674 Screw, Hex Head 634 271013 ** Washer, Throttle Shaft

284A 94882 Screw, Hex Head 634A 491287 *Seal, Governor Shaft

304 4,95469 Housing, Blower, Red 635 66538 Boot, Spark Plug

305 94786 Screw, Sems 642 225006 Cover, Air Cleaner

306 222846 Shield, Cylinder 643 496700 Plate, Air Cleaner

306A 223734 Shield, Cylinder 653 93585 Screw, Hex Head

307 94930 Screw, Serf-Tapping 726 391362 Gear, Ring

308 224774 Cover, Air Guide (Includes Mounting Parts)

308A 224775 Cover, Air Guide 741 262989 Gear,'i3ming

309 4975_6 Motor, Starter 783 280104 Gear, Starter

310 94003 Bolt,Thru 801 394860 Cap, Drive

311 497608 BrushSet 802 497607 Cap, End

332 230674 Nut, Hex 803 497604 Housing,Starter

333 394891 Armature, Magneto 819 94675 Screw,Hex Head

334 94731 Screw, Sems 842 270920 * Seal, Cap

337 802592 Plug, Spark 847 4,95715 TubeAssembly, Oil

356 494705 Wire, Stop 851 493880 Terminal,Cable

358 495868 Gasket Set 858 270989 *** Diaphragm, Carburetor

363 19203 FlywheelPuller 859 271025 *** Gasket, Pump

383 89838 Wrench, Spark Plug 860 261358 *** Spring,Diaphragm

391 280197 Body, Pump 861 393397 Repair FJt,Pump

392 261395 *** Spring, Diaphragm 868 497212 Seal, Valve

394 272638 *** Diaphragm, Carburetor 869 261463 Seat, Valve, Intake

414 220680 Washer 870 213316 Seat, Valve, Exhaust

422 _;_')875 Bracket, Oil Fill 871 261961 Bushing, Guide (Exhaust Only)

432 221377 *** Cap, Spring 231218 Bushing, Guide (Intake, Brass)

434 223688 Cover, Diaphragm 877 393456 Wire, Altemeter

435 93829 Screw, Diaphragm Cover 881 495901 Plate, Cover

445 394019 Filter, Air 955 397882 Plug and Seal, Solenoid

468 497908 Screen, Rotating 1005 281053 Fan, Flywheel

474 393474 Alternator 1006 224901 Retainer, Fan

482 93621 Screw, 1019 496726 Label Kit

510 497606 Drive, Starter 1090 97605 Retainer, Brush

523 494947 Cap, Oil Fill 2500 42E707-2631 Replacement Engine

524 271157 *Seal, FillTube ---- 498543 ReplacementShortblock

525 495348 Tube, Oil Fill (Includes Seals

528 393815 Hose, Vacuum * Included in Gasket Set (495868)

534 94823 Screw, Air Cleaner

535 272490 Filter, Air ** Included in Carburetor Kit (491539)

537 271411 **** Gasket, Air Cleaner

544 497603 Armature, Starter *** Included in Carburetor Kit (491539),

552 2eZ_2 Lower Bushing,Governor and Pump Repair Krt(393397)

552A 262331 Upper Bushing,Governor

556 93585 Screw, Hex Head **** Included in Gasket Set (495868),

562 93853 Bolt, Governer Lever and Carburetor Kit (491539)

567 94811 Screw, Hex Head,

Back Plate to Cylinder NOTE: An component dimensions given in U.S. inches

569 272645 *Gasket, Base 1 inch=25.4 mm

55

56

57

58

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

SIGHTING

GUIDE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

U1

CO

15° MAX.

_] A Operate your Tractor up agd down the face of slopes (not I

_ _Jk greater than 15°), never across the face. Make turns gradu- I

::!]_ illy to prevent tipping or loss of control. Exercise extreme J

i| -- caiJtion when changing direction on slopes. I

I

For in-home major brand repair service:

Call 24 hours a day, 7 days a week

1-800-4-MY-HOME sM (1-800-469-4663)

Para pedir servicio de reparacibn a domicilio

1-800-676-5811

In Canada for all your service and parts needs call

Au Canada pour tout le service ou les pieces

1-800-665-4455

For the repair or replacement parts you need:

Call 6 am - 11 pm CST, 7 days a week

PartsDirect SM

1-800-366-PART (1-800-366-7278)

Para ordenar piezas con entrega a domicilio

1-800-659-7084

For the location of a Sears Parts and Repair Center

in your area:

Call 24 hours a day, 7days a week

1-800-488-1222

For information on purchasing a Sears Maintenance

Agreement or to inquire about an existing Agreement:

Call 9 am - 5 pm, Monday - Saturday

1-800-827-6655

8£ S

Home Central SM

168781 Rev. 1 9.7.99 TR/SV Printed in U.S.A.