Craftsman 917 271061 Users Manual

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Page Count: 60

Owner's Manual

£RI:IFTSMFIN°

15.5 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No

917.271061

• Safety

• Assembly

•Operation

• Maintenance

•Repair Parts

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

,Warranty...............................................2

Safety Rules .........................................3

Product Specifications ..........................5

Assembly ..............................................7

Operation ............................................10

Maintenance Schedule ......................17

Service and Adjustments .................... 21

Storage ............................................... 27

Troubleshooting ................................. 28

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears Will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by taking your

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this

product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by taking your Craftsman riding equipment to your

nearest Sears Service Center. In-home warranty service is available but a trip charge

will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is

capable of amputating hands and feet

and throwing objects. Failure to observe

the following safety instructions could

result in serious injury or death.

GENERAL OPERATION

•Read, understand, and follow all

instructions in the manual and on the

machine before starting.

•Only allow responsible adults, who are

familiar with the instructions, to

operate the machine.

•Clear the area of objects such as

rocks, toys, wire, etc., which could be

picked up and thrown by the blade.

•Be sure the area is clear of other

people before mowing. Stop machine

if anyone enters the area.

•Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

•Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without

either the entire grass catcher or the

guard in place.

•Slow down before turning.

•Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and

remove keys before dismounting.

•Turn off blades when not mowing.

•Stop engine before removing grass

catcher or unclogging chute.

•Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or

drugs.

•Watch for traffic when operating near

or crossing roadways.

•Use extra care when loading or

unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-

related injuries. These operators

should evaluate their ability to operate

the riding mower safely enough to

protect themselves and others from

serious injury.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you

cannot back up the slope or if you feel

uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide ob-

stacles.

•Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

•Do not turn on slopes unless neces-

sary, and then, turn slowly and

gradually downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do not try to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

3

• Keep children out of the mowing area •

and under the watchful care of

another responsible adult. •

•Be alert and turn machine off if

children enter the area.

• Before and when backing, look •

behind and down for small children.

° Never carry children. They may fall off •

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine. •

•Use extra care when approaching

blind corners, shrubs, trees, or other

objects that may obscure vision. •

SERVICE

•Use extra care in handling gasoline •

and other fuels. They are flammable

and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke. •

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an •

open flame, such as a water

heater.

Never run a machine inside a closed

area.

Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

Never tamper with safety devices.

Check their proper operation regularly.

Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

Never make adjustments or repairs

with the engine running.

Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

Check brake operation frequently. Ad-

just and service as required.

• Be sure the area is clear of other •Remove obstacles such as rocks, tree

people before mowing. Stop machine

if anyone enters the area.

•Never carry passengers or children

even with the blades off.

•Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

•Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if

children enter the area.

•Before and when backing, look behind

and down for small children.

•Mow up and down slopes (15 ° Max),

not across. 4

limbs, etc.

Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obsta-

cles.

Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

Do not turn on slopes unless neces-

sary, and then, turn slowly and

gradually downhill, if possible.

tAaLOOk"for this symbol to point o_ .impor-

sare[y precautions. I[ means u,=,u-

TION!H BECOME AWARE!!! YOUR

SAFETY IS INVOLVED.

dAeC.A,UTION:In order to prevent.acci-

mat starting wnen setlmg up, trans-

porting, adjusting or making repairs al-

ways disconnect spark plug wire and

place wire where it cannot contact spaJ:k

plug.

ACAUTION: Do not coast down a hill in

neutral, you may lose control of the trac-

tor.

_aCAUTION: Tow only,the attachments

t are recommenoea oy ano compty

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest pos-

sible speed when on a slope. Too heavy

of a load, while on a slope, is dangerous.

Tires can lose traction with the ground

and cause you to lose control of your trac-

tor.

tAhWARN.ING: The engine exhaust from

is proauct comains cnemicats Known

to the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 1.25 GALLONS

CAPACITY UNLEADED

ANDTYPE: REGULAR

OILTYPE SAE 10W30 (ABOVE

32°F)

API-SF/SG/SH): SAE 5W-30 (BELOW

32°F)

31L CAPACITY: W/FILTER: 4.0 PINTS

W/OFILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: .030")

3ROUND SPEED FORWARD:5.5

CMPH): REVERSE: 2.4

]'IRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING 3 AMPS BATTERY

SYSTEM: 5 AMPS HEADLIGHTS

BA'I-I'ERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your pur-

chase of a Craftsman Tractor. It has

been designed, engineered and

manufactured to give you the best

possible dependability and perfor-

mance.

Should you experience any problem you

cannot easily remedy, please contact

your nearest authorized service center.

We have competent, well-trained

technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Sears Repair Agreement is available

on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintain-

ing, caring for and using your tractor.

•Follow the instructions under =Mainte-

nance" and =Storage" sections of this

owner's manual.

AWARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless

the engine's exhaust system is equipped

with a spark arrester meeting applicable

local or state laws (if any). If a spark

arrester is used, it should be maintained

in effective working order by the opera-

tor.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest authorized service

center/department (See REPAIR PARTS

section of this manual).

5

Steering

Wheel Insert

C?

I_(1) Hex Bolt

3/8-16 x 1

Steerin_

Boot

Steering Wheel

(1) Lock

washer 3/8

(1) Large Flat Washer

(1) Hex Bolt

5/16-18 x 1-1/4

(1) Locknut

5/16-18

J_ Steering

Wheel Adapter

I Steering

Extension

Shaft

Seat

(_Washer

(_ 17/32 x 1-3/16 x 12

Gauge

_(1) Knob

_) Shoulder

olt 5/16-18

Slope Sheet

Keys

"--t

Video Cassette

6

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife

(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

_Insert

_---------3/8 Hex Bolt

,_,-_-----3/8 Lock Washer

__} arge Flat

Washer

J " Boot

Steering Wheel

.Tabs

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

•Remove all accessible loose parts

and parts boxes from shipping carton.

•Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels flat,

• Remove mower and packing materi-

als.

•Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower

steering shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

• Place tabs of steering boot over tab

slots in dash and push down to

secure.

INSTALL STEERING WHEEL

•Position front wheels of the tractor so

they are pointing straight forward.

•Remove steerng wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

• Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

•Snap steering wheel insert into center

of steering wheel.

•Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

•Lift seat pan to raised postion and

open battery box door.

• If this battery is put into service after

month and year indicated on label (la-

bel located between terminals) charge

battery for minimum of one hour at 6-

10 amps. (See "BATTERY" in MAINTE-

NANCE section of this manual for

charging structions.)

7

Label

Seat

Terminal

Battery

Door

INSTALL SEAT

Adjust seat before tightening adjustment

knob,

• Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

• Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

•Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

•Raise seat and tighten adjustment

knob securely.

Seat

Shoulder Seat Pan

Bolt

Flat Washer

Adjustment

Knob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor from

the skid.

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

•Press lift lever plunger and raise

attachment lift lever to its highest

position.

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheel-

ing .position to disengage transmission

(See "TO TRANSPORT" in the Opera-

tion section of this manual),

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor,

TO DRIVE TRACTOR OFF SKID

_I,WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is

clear of other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

•Place freewheel control in "transmis-

sion engaged" position.

•Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

•Place motion control lever in neutral

(N) position.

•Press lift lever plunger and raise

attachment lift lever to its highest

position.

•Start the engine. After engine has

started, move throttle control to idle

position.

•Release parking brake.

•Slowly move the motion control lever

forward and slowly drive tractor off

skid.

•Apply brake to stop tractor, set parking

brake and place motion control lever in

neutral position.

•Tum ignition key to "OFF" position.

Continue with the instructions that follow.

8

•INSTALL MULCHER PLATE

(If previously removed)

• Raise and hold deflector shield in

upright position.

• Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

•Hook front latch into hole on front of

mower deck.

•Hook rear latch into hole on back of

mower deck.

ACAUTION: Do not remove deflector

shield from mower. Raise and hold

shield when attaching mulcher plate and

allow it to rest on plate while in opera-

tion. Mulcher

Plate

Shield

Latch

Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store

in a safe place. Your mower is now ready

for discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overin-

flated at the factory for shipping pur-

poses. Correct tire pressure is important

for best cutting performance.

•Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS"

section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be propedy leveled. See =TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See =TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

I/CHECKLIST

9

Before you operate and enjoy your new

tractor, we wish to assure that you re-

ceive the best performance and satisfac-

tion from this quality product.

Please review the following checklist:

,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1hour at 6

amps).

/Seat is adjusted comfortably and tight-

ened securely.

•/All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

,/Be sure mower deck is properly lev-

eled side-to-side/front-to-rear for best

cutting results. (Tires must be properly

inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pul-

leys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

,/Before driving tractor, be sure free-

wheel control is in drive position.

While learning how to use your tractor,

pay extra attention to the following im-

portant items:

,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls -their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe oper-

ating condition.

/It is important to purge the transmis-

sion before operating your tractor for

the first time. Follow proper starting

and transmission purging instructions

(See =TO START ENGINE" and

"PURGE TRANSMISSION" in the Op-

eration section of this manual).

These symbols may appear on your tractor or in literature supplied with the 3roduct.

Learn and understand their meaning.

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

REVERSE FORWARD FAST SLOW

OIL PRESSURE LIGHTS ON

FUEL CHOKE MOWER HEIGHT

0

PARKING BRAKE

LOCKED

UNLOCKED MOWERLIFT

r 'I R N H L

ATTACHMENT REVERSE

CLUTCH ENGAGED NEUTRAL HIGH LOW PARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

10

FREE WHEEL

(Automatic Models only)

KNOWYOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment

Clutch

Lever

Ignition Switch Switch

Lift

Ammeter ..... .. _ Lever

.... -- "- _ Plunger

Throttle Control Attachment

Lift Lever

Clutch/Brake Height

Pedal -. Adjustment

Indicator

Freewheel

Control Brake Lever

Motion Control

Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other

attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

11

IGNITION SWITCH - Used for starting

and stopping the engine.

LIFT LEVER PLUNGER - Used to

release attachment lift lever when

changing its position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake

position.

THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed.

FREEWHEEL CONTROL -

Disengagages transmission for pushing

or slowly towing the tractor with the

engine off.

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask

over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

•Depress clutch/brake pedal into full

"BRAKE" position and hold.

• Place parking brake lever in "EN-

GAGED" position and release pres-

sure from clutch/brake pedal. Pedal

should remain in "BRAKE" position.

Make sure parking brake will hold

tractor secure. Attachment Clutch Lever

"Engaged" Position

gaged"

Position

Thr Parking

Brake ed"

Clutch/ Position

Brake_

Position

STOPPING

Lever

"Br

Position

MOWER BLADES -

• To stop mower blades,move attach-

ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

•To stop ground drive, depress clutch/

brake pedal into full "BRAKE" position.

•Move motion control lever to neutral

(N) position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition

switch in any position other than "OFF"

will cause the battery to be discharged,

(dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

_,CAUTION: Always.stop !ractor .

completely, as aescrioea aoove, before

leaving the operator's position; to empty

grass catcher, etc.

TO USE THRO'rrLE CONTROL

12

Always operate engine at full throttle.

•Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging

and mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

• Start tractor with motion control lever in

neutral (N) position.

• Release parking brake and clutch/

brake pedal.

•Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING

HEIGHT

The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

•Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are

measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height

of grass and types of grass being

mowed.

•The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

•Adjust gauge wheels with tractor on a

flat level surface.

•Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of

this manual).

•With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground. Install gauge wheel in

appropriate hole with shoulder bolt, 3/

8 washer, and 3/8-16 Iocknut and

tighten securely.

•Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge

Wheel

Bracket

3/8-16

Locknut Shoulder Bolt

3/8

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment

clutch engaged will shut off the engine.

•Select desired height of cut.

•Start mower blades by engaging

attachment clutch control.

•TO STOP MOWER BLADES - disen-

gage attachment clutch control.

ACAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

Attachment

Clutch Lever Attachemnt

Lever High

Position Position

Position

Low

Position

Deflector

Shield

13

TO OPERATE ON HILLS

A, CAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope.

•Choose the slowest speed before

starting up or down hills.

•Avoid stopping or changing speed on

hills.

•If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking

brake.

•Move motion control lever to neutral

(N) position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

•To restart movement, slowly release

parking brake and clutch/brake pedal.

•Slowly move motion control lever to

slowest setting.

•Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control in freewheel-

ing position. Free wheel control is

located at the rear drawbar of tractor.

•Raise attachment lift to highest

position with attachment lift control.

•Pull freewheel control knob out and

hold in position by inserting retainer

spring into forward hole of control rod.

•Do not push or tow tractor at more

than two (2) MPH.

•To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope,

cord, etc.).

TOWING CARTS AND OTHER

A'I-rACHMENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level

ground.

•Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill

cap on the tube. Do not thread the cap

onto the tube. Remove and read oil

level. If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do

not mix oil with gasoline. Purchase

fuel in quantities that can be used

within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in

temperatures below 32°F(0oc), use

fresh, clean winter grade gasoline to

help insure good cold weather starting.

,AWARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

prob!ems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions

for additional information. Never use

engine or carburetor cleaner products in

the fuel tank or permanent damage may

occur.

_,CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel

from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

•Place motion control lever in neutral

(N) position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

• Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts.

Do not run starter continuously for

more than fifteen seconds per minute.

If the engine does not start after

several attempts, move throttle control

to fast position, wait afew minutes and

try again. If engine still does not start,

move the throttle control back to the

choke position and retry.

14

WARM WEATHER STARTING (50 ° F and

above)

•When engine starts, move the throttle

control to the fast position.

•The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50 °F and

below)

• When engine starts, allow engine to

run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control to

fast position. This may require an

engine warm-up period from several

seconds to several minutes, depend-

ing on the temperature.

AUTOMATIC TRANSMISSION WARM UP

•Before driving the unit in cold weather,

the transmission should be warmed up

as follows:

•Be sure the tractor is on level ground.

•Place the motion control lever in

neutral. Release the parking brake

and let the clutch/brake slowly return

to operating position.

•Allow one minute for transmission to

warm up. This can be done during the

engine warm up period.

• The attachments can also be used

during the engine warm-up period

after the transmission has been

warmed up.

NOTE: If at ahigh altitude (above 3000

feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need

to be adjusted for best engine perfor-

mance. See "TO ADJUST CARBURE-

TOR" in the Service and Adjustments

section of this manual.

PURGE TRANSMISSION

_kCAUTION" Never engage or disen-

gage Treewneel lever wn.e the engine

is running,

To ensure proper operation and

performance, it is recommended that the

transmission be purged before operat-

ing tractor for the first time. This proce-

dure will remove any trapped air inside

the transmission which may have

developed during shipping of your

tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface

with engine off and parking brake set.

• Disengage transmission by placing

freewheel control in freewheeling

position (See "TO TRANSPORT" in

this section of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

• Move motion control lever to full

forward position and hold for five (5)

seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE= During this procedure there will

be no movement of drive wheels. The air

is being removed from hydraulic drive

system.

• Move motion control lever to neutral

(N) position. Shut- off engine and set

parking brake.

• Engage transmission by placing

freewheel control in driving position

(See 'qO TRANSPORT" in this section

of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to half (1/2) speed. With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

• Slowly move motion control lever

forward, after the tractor moves

approximately five (5) feet, slowly

move motion control lever to reverse

position. After the tractor moves

approximately five (5) feet return the

motion control lever to the neutral (N)

position. Repeat this procedure with

the motion control lever three (3)

times.

• Your tractor is now purged and now

ready for normal operation.

15

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

•Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of

this manual.

•The left hand side of mower should be

used for trimming.

•Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor.

This will result in a more even distribu-

tion of clippings and more uniform

cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried

clippings. Make first cut relatively

high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give

the mower cutting performance as well

as the quality of cut desired.

•When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

f

1

t

MULCHING MOWING TIPS

IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean after each use.

•The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into

the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest

engine (blade) speed as this will

provide the best recutting action of the

blades.

•Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the

early afternoon. At this time the grass

has dried and the newly cut area will

not be exposed to the direct sun.

• For best results, adjust the mower

cutting height so that the mower cuts

off only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a

second cut, mow across or perpen-

dicular to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

16

MAINTENANCE SCHEDULE _ _ _ _,_ _'_ _ _'_"

,s,ooOOM ,OEO

REGULAR SERVICE ATES

Check Brake Operation _

Check Tire Pressure _I_

Check Operator Presence and

TInterlockSyStems, I_

RCheck for Loose Fasteners _ll_7 Ik_

Sharpen/Replace Mower Blades _4

TLubricationChart

0 Check Battery Level

RClean Battery and Terminals

Check Transexle Costing I_ Ks

Adjust Blade Belt(s) Tension

Adjust Motion Drive BalKs) Tension _s

Check Engine OffLevel ll_

Change Engine Oil I_t2,_ V'

E Clean Air Filter _=

Clean Air Sorasn li_=

Inspect Muffler/Spark ArreSter i

Replace Oil Rlter (If equipped) I1_1.2

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge I_=

Replace Fuel Filter I1_

I -Ch_mgemoceoftenwhen_oeratingucKlerlheawIoador_highamb_ntte_rature#. 5-ffequ_pedwlthad_ustab_esyttsm,

2 - Servicerno_ often whenoperatingIn dirtyor dustycondition=. 6 - Not r_loired Hequippedwith maintenanc_fmebstlerv.

3 - ff _loipptd with oilf_er, ch=ngeoll e'_P/50 hour=. 7 - "rlghlenfrontaxle pivotbolt to35 ft.-Ib=,maximum,

4 - Replacehi=des rnocmoftenwhenmoving insandy loll 0o no_over_tln.

GENERAL RECOMMENDATIONS LUBRICATION CHART

The warranty on this tractor does not

cover items that have been subjected to Zerk

operator abuse or negligence. To

receive full value from the warranty,

operator must maintain tractor as

instructed in this manual. _)Front Wheel

Some adjustments will need to be made Bearing

periodically to propedy maintain your Zerk

tractor.

All adjustments in the Service and

Adjustments section of this manual

should be checked at least once each :

season, i

•Once a year you should replace the i

spark plug, clean or replace air filter, : :

and check blades and belts for wear. ,...... ,

A new spark plug and clean air filter (DSAE30or10w30MOTORO)L

assure proper air-fuel mixture and

help your engine run better and last

longer.

BEFORE EACH USE

•Check engine oil level.

•Check brake operation.

•Check tire pressure.

•Check operator presence and

interlock systems for proper op,,,_ration.

•Check for loose fasteners. 17

Zerk

(_)REFERTO Maintenance"ENGINE"SECTION

Wheel

Zerk

IMPORTANT: Do not oil or grease the

pivot points which have spec=al nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of

the self-lubricatin_ bearings. If you feel

they must be lubncated, use only a dry,

powdered graphite type lubricant

sparingly.

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be

adjusted. (See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual).

TIRES

•Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

•Keep tires free of gasoline, oil, or

insect control chemicals which can

harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and

prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also

prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

•The engine should not start unless the

clutch/brake pedal is fully depressed

and attachement clutch control is in

the disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp, Replace bent or damaged

blades.

BLADE REMOVAL

•Raise mower to highest position to

allow access to blades.

•Remove hex bolt, lock washer and flat

washer securing blade.

•Install new or resharpened blade with

trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assem-

bly, center hole in blade must align with

star on mandrel assembly.

•Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

•Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated. Mandrel Assembly

TrailingEdge Up

Blade Center

Hole

18

Flat Washer\

Lock Washer

_---Hex Bolt (Grade

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a

file or on a grinding wheel. Do not

attempt to sharpen while on the

mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a

cone balancer. (When using a cone

balancer, follow the instructions

supplied with balancer.)

NOTE: Do not use anail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain

in a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is

balanced.

5/8" B_d e

Center Hole

BATTERY

Your tractor has a battery charging

system which is sufficient for normal use.

However, periodic charging of the battery

with an automotive charger will extend

its life.

•Keep battery and terminals clean.

•Keep battery bolts tight.

•Keep small vent holes open,

• Recharge at 6-10 amperes for 1 hour,

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or

covers. Adding or checking level of

electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

•Open battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and

dry.

• Clean terminals and battery cable

ends with wire brush until bright.

• Coat terminals with grease or petro-

leum jelly.

•Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high

pressure water or steam to clean

transaxle.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and other materials. To

prevent damage to seals, do not use

compressed air or high pressure

sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing,

contact your nearest authorized service

center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, SG, or

SH. Select the oil's SAE viscosity grade

according to your expected operating

temperature.

SAE VISCOSITY GRADES

19

-_O" 30" 32" 40" 80*

-30" -20" -Io" 0" IO" 20" 30"

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year.

Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check

the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF, SG or SH.

•Be sure tractor is on level surface.

•Oil will drain more freely when warm.

•Catch oil in a suitable container,

•Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

•Remove drain plug.

• After oil has drained completely,

replace oil drain plug and tighten

securely.

• Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS"

section of this manual.

•Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the

tube. Do not thread the cap onto the

tube when taking reading. Keep oil

at "FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

F._ver Knob

Air Cle_ _,_g Nut

Cover (_,_------_Rubber

Foam_ _ )Grommet

Pre- _ /_-r_\ /

Cleaner• X.. [_, _J_<Air Cleaner

• _ Paper Cartridge

.. _,_--_\Air Cleaner

_tr_._-- ._ _9_k'Base

_screen _ .... _J_ .....

__--] Oil Fil Cap/

._- _Dipstick

('_ _jOil Drain

fPlug

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and

stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING

AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other

external surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary.

Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating.

AIR FILTER

Your engine will not run properly using a

dirty airfilter. Clean the foam pre-

cleaner after every 25 hours of operation

or every season. Service paper car-

tridge every 100 hours of operation or

every season, whichever occurs first.

Service air cleaner more often under

dusty conditions.

•Remove knob and cover.

•Remove wing nut and air cleaner from

base.

TO SERVICE PRE-CLEANER

•Slide foam pre-cleaner off cartridge.

•Wash it in liquid detergent and water.

•Squeeze it dry in a clean cloth. Allow

it to dry,

•Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will

damage the cartridge.

• Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.

•Reassemble air cleaner, wing nut,

cover and tighten knob securely.

ENGINE OIL FILTER

Replace the engine oil filter every

season or every other oil change if the

tractor is used more than 100 hours in

one year.

• Drain oil from engine crankcase (See

"TO CHANGE ENGINE OIL" in this

section of this manual, through step

remove drain plug).

• Remove oil filter and wipe off filter

adapter.

• Apply a thin coating of new engine oil

to the rubber gasket on replacement

oil filter.

• Install replacement oil filter on filter

adapter. Turn oil filter clockwise until

rubber gasket contacts the filter

adapter, then tighten filter an addi-

tional 1/2 turn.

• Fill crankcase with new oil (See "TO

CHANGE ENGINE OIL" in this section

of this manual). For approximate

capacity see "PRODUCT SPECIFICA-

TIONS"section of this manual.

• Start the engine and check for oil

leaks. Correct any leaks before

placing engine into full operation.

Oil Filterf

2O

MUFFLER

Inspect and replace corroded muffler

and spark arrester (if equipped) as it

could create a fire hazard and/or

damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs

first. Spark plug type and gap setting are

shown in =PRODUCT SPECIFICATIONS"

section of this manual,

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

•With engine cool, remove filter and

plug fuel line sections.

•Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

•Be sure there are no fuel line leaks

and clamps are properly positioned.

•Immediately wipe up any spilled

gasoline.

Claii_amp

CLEANING

•Clean engine, battery, seat, finish, etc.

of all foreign matter.

•Keep finished surfaces and wheels

free of all gasoline, oil, etc.

•Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in a short-

ened engine life.

_CAUTION: Before performinq any service or adjustments:

•Depress clutch/brake pedal fu71yand set parking brake.

•Place motion control lever in neutral (N) position•

•Place attachment clutch in "DISENGAGED" position,

•Turn ignition key "OFF" and remove key.

•Make sure the blades and all moving parts have completely stopped•

•Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

•Place attachment clutch in "DISEN-

GAGED" position.

• Move attachment lift lever forward to

lower mower to its lowest position.

Roll belt off engine pulley.

Remove small retainer spring, and lift

clutch spdng off pulley bolt.

Small Retainer Spring

Clutch Sp

•Remove large retainer spring, slide

collar off and push housing guide out

of bracket.

•Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

•Disconnect suspension arms from rear

deck brackets by removing retainer

spnngs. .- ..._.

--Square Hole

Suspension Arms ,-' Engine Pulley

Retainer

Anti-Sway

Collar

Link

Springs

(Both Sides)

Housing Guide

Large 21

•Disconnect front links from deck by

removing retainer springs.

•Raise lift lever to raise suspension

arms. Slide mower out from under

tractor.

IMPORTANT" If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring onto square hole in

frame.

TO INSTALL MOWER

•Raise attachment lift lever to its

highest position.

°Slide mower under tractor with

discharge guard to right side of tractor.

•Lower lift lever to its lowest position.

• Install mower in reverse order of

removal instructions.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS section of this

manual). If tires are over or

underinflated, you will not properly

adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

•Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on

both sides of mower should be the

same or within 1/4" of each other.

•If adjustment is necessary, make

adjustment on one side of mower only.

•To raise one side of mower, tighten lift

link adjustment nut on that side.

•To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjust-

ing.

Bottomedge of Bottomedge of

mower to mower to

ground _ground

A_-"_ Ground Line V"I-_A

n Arm

Lift Link _

Adjustment Nut _

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back

adjustment is necessary, be sure to

adjust both front links equally so mower

will stay level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front

and behind the mandrel at bottom edge

of mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are

equal in length. Both links should be

approximately 10-3/8".

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F"

against trunnion on both front links.

• Recheck side-to-side adjustment.

'D" "D"

Both Front Links Should be Equal in Length

=E"

22 Front Links

TO REPLACE MOWER BLADE

DRIVE BELT

The mower blade drive belt may be

replaced without tools. Park the tractor

on level surface. Engage parking brake.

BELT REMOVAL -

•Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys

and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of

removal.

• Make sure belt is in all pulley grooves

and inside all belt guides.

•Install mower in reverse order of

removal instructions.

Mandrel

Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjust-

able brake system which is mounted on

the side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be

adjusted.

•Depress clutch/brake pedal and

engage parking brake.

•Measure distance between brake

operating arm and nut "A" on brake

rod.

•If distance is other than 1-9/16", loosen

jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A".

•Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest

gear, further maintenance is neces-

sary. Contact your nearest authorized

service center/department.

With Parking Brake "Engaged"

Nut =A"

Nut

Arm

23

Do Not touch this nut. If further brake

adjustment is necessary contact your

nearest authorized service center/department

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. En-

gage parking brake. For assistance,

there is a belt installation guide decal on

bottom side of left footrest.

• Remove mower (See "TO REMOVE

MOWER" in this section of this

manual.)

• Remove belt from stationary idler and

clutching idler.

• Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

• Pull belt toward front of tractor and

remove downward from around

engine pulley.

• Install new belt by reversing above

procedure.

Engine Pulley ------_.._

Clutching ,dler_ _-_1

Stationary Idler--s-- -_1

Transmission J__

Input Pulley _-_

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

•Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

•Start engine and move motion control

lever until tractor does not move

forward or backward.

•Hold motion control lever in that

position and turn engine off.

•While holding motion control lever in

place, loosen the adjustment bolt.

•Move motion control lever to the

neutral (N) (lock gate) position.

•Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

• Loosen the adjustment bolt.

• Move the motion control lever 1/4 to 1/

2 inch in the direction it is trying to

creep.

• Tighten adjustment bolt securely.

• Start engine and test.

• If tractor still creeps, repeat above

steps until satisfied.

Motion Control Lever Neutral Lock Gate

.J

TO ADJUST STEERING WHEEL

ALIGNMENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove

steering wheel and reassemble per

instructions in the Assembly section of

this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage

has occurred to affect the front wheel toe-

in or camber, contact your nearest

authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.

• Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel contains a square key - Do not

lose).

• Repair tire and reassemble.

•On rear wheels only: align grooves in

rear wheel hub and axle. Insert

square key.

•Replace washers and snap retaining

ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and

prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. "13resealant also

prevents tire dry rot and corrosion.

Washer

Retaining _ _"_L

Cover

Square _ ,

(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BA'II"ERY

_,CAUTION: Lead-acid batteries

generate explosive gases. Keep sparks,

flame and smoking materials away from

batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BA-I-rERY" in the MAINTENANCE

section of this manual).

If "jumper cables" are used for emer-

gency starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt negative grounded system.

The other vehicle must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to

the POSITIVE (+) terminal of each

battery, taking care not to short against

chassis.

• Connect one end of the BLACK cable

to the NEGATIVE (-) terminal of fully

charged battery.

• Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

• BLACK cable first from chassis and

then from the fully charged battery.

•RED cable last from both batteries.

24

Positive Terminal

\Negative Terminal

ged

Battery

PosiUve Terminal Negative Terminal

REPLACING BATTERY

_1,CAUTION: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands,rings,etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

• Lift seat pan to raised position and

open battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

•Install new battery with terminals in

same position as old battery.

• First connect RED battery cable to

positive (+) terminal with hex bolt and

nut as shown. Tighten securely.

• Connect BLACK grounding cable to

negative (-) terminal with remaining

hex bolt and nut. Tighten securely.

• Close battery box door.

Seat

Battery

Box

Positive (Red) Cable Negative

Cable

TO REPLACE HEADLIGHT BULB

•Raise hood.

•Pull bulb holder out of the hole in the

backside of the grill.

•Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

•Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 15 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL

ASSEMBLY

• Raise hood.

•Unsnap headlight wire connector.

•Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

• To replace, reverse above procedure.

\\\

Headlight Wire

Connector

25

ENGINE

Maintenance, repair, or replacement of

the emission control devices and

systems, which are being done at the

customers expense, may be .performed

by any non-road engine repaur estab-

lishment or individual. Warranty repairs

must be performed by an authorized

engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at

the factory and adjustment should not

be necessary. Check adjustment as

described below before loosening

cable, If adjustment is necessary,

proceed as follows:

o With engine not running, move throttle

control lever from slow to choke

position. Slowly move lever from

choke to fast position.

•Check to see if hole in throttle lever

and hole in speed control bracket are

aligned.

•If holes are not aligned, loosen cable

clamp screw and align the holes by

inserting apencil or a 1/4" drill bit

through both holes.

• Pull throttle cable up to remove slack

and tighten cable clamp screw.

Remove alignment pencil or drill bit.

Cable

Screw

Speed Control

Bracket

Throttle

Lever

TO ADJUST CARBURETOR

The carburetor has been preset at the

factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for

differences in fuel, temperature, altitude

or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning the adjusting needles

in (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles

out (counterclockwise) increases the

supply of fuel to the engine giving a

richer fuel/air mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result if

needle is turned in too tight.

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle

fuel adjusting needle with a limiter cap,

which allows some adjustment within the

limits allowed by the cap. Do not attempt

to remove the limiter cap. The limiter cap

cannot be removed without breaking the

adjusting needle.

•Be sure you have a clean air filter and

the throttle control cable is adjusted

propedy (see above).

• Start engine and allow to warm for five

minutes. Make adjustments with

engine running and shift/motion

control lever in neutral (N) position.

• Idle speed setting - With throttle control

lever in slow position, engine should

idle at 1750 RPM. If engine idles too

slow or fast, turn idle speed adjusting

screw in or out until correct idle is

attained.

•Idle fuel needle setting -With throttle

control lever in slow position, turn idle

fuel adjustment needle in (clockwise)

until engine begins to die and then

turn out (counterclockwise) until

engine runs rough. Turn needle to a

point midway between those two

positions.

• Recheck idle speed. Readjust if

necessary.

ACCELERATION TEST -

• Move throttle control lever from slow to

fast position. If engine hesitates or

dies, turn idle fuel adjusting needle

out (counterclockwise) 1/8 turn.

Repeat test and continue to adjust, if

necessary, until engine accelerates

smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous, if you think the

engine-governed high speed needs

adjusting, contact your nearest AUTHO-

RIZED service center/department, which

has proper equipment and experience to

make any necessary adjustments.

Idle Speed

Adjusting

Screw

Idle Fuel

Adjusting

Needle

26

Immediately prepare your tractor for

storage at the end of the season or if the

tractor will not be used for 30 days or

more.

_u CAUTION- Neverstore the tractor

hdign_S°wl_er/nf tuheta I_i; Siedec_ an

open flame or spark. Allow the engine to

cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

aperiod of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

•Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

• Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of

this manual).

•Lubricate as shown in the Mainte-

nance section of this manual.

• Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage,

battery may require recharging.

•To help prevent corrosion and power

leakage during long periods of

storage, battery cables should be

disconnected and battery cleaned

thoroughly (see "TO CLEAN BATTERY

AND TERMINALS" in the Maintenance

section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

•If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

_luUmdeposits from forming in essential

el system parts such as carburetor, fuel

filter, fuel hose, or tank during storage.

Also, experience indicates that alcohol

blended fuels 9called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can

damage the fuel system of an engine

while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the

fuel lines and carburetor are empty.

•Never use engine or carburetor

cleaner products in the fuel tank or

permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

•Remove spark plug(s).

•Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

•Turn ignition key to =START" position

for a few seconds to distribute oil,

•Replace with new spark plug(s).

OTHER

•Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from

dust an ,4 flirt.

• Cove; _ , :ractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still

warm.

27

TROUBLESHOOTING CHART

PROBLEM

Will not start

Hard to start

Enginewill not

turn over

Engine clicks but

will not start

CAUSE

*Out of fuel.

I, Engine not "CHOKED"

properly.

,Engine flooded.

•Bad spark plug.

• Dirty air filter.

•Dirty fuel filter.

• Waterin fuel.

•Loose or damaged wiring.

• Carburetor out of adjustment.

Service Adjustments

•Engine valves out of

adjustment.

• Dirty air filter.

• Bad spark plug.

•Weak or dead battery.

• Dirty fuel filter.

• Stale or dirty fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment

Engine valves out of

adjustment.

• Clutch/brake pedal not

depressed

•Attachment clutch is

engaged.

I• Weak or dead battery.

•Blown fuse.

•Corroded battery terminals.

•Loose or damaged wiring.

•Faulty ignition switch.

•Faulty solenoid or starter.

Faulty operator presence

switch(es).

•Weak or dead battery.

• Corroded battery terminals.

•Loose or damaged wiring.

•Faulty solenoid or starter.

CORRECTION

• Fill fuel tank.

• See"TO START ENGINE"

in Operation section.

• Wait several minutes before

attempting to start.

• Replace spark plug.

• Clean/replace air filter.

• Replace fuel filter.

• Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel

filter.

• Check all wiring.

• See "To Adjust Carburetor" in

section.

• Contact an authorized

service center/department.

• Clean/replace air filter.

• Replace spark plug.

'• Recharge or replace battery.

•Replace fuel filter.

•Drain fuel tank and refill with

fresh gasoline.

•Check all wiring.

•See "To Adjust Carburetor" in

Service Adjustments

section.

•Contact an authorized service

center/department.

Depress clutch/brake pedal.

Disengage attachment clutch.

• Recharge or replace battery.

• Replace fuse.

•Clean battery terminals.

•Check all wiring.

•Check/replace ignition switch.

•Check/replace solenoid or

starter.

•Contact an authorized service

center/department.

• Recharge or replace battery.

•Clean battery terminals.

!• Check all wiring.

•Check/replace solenoid or

starter.

28

TROUBLESHOOTING CHART

PROBLEM CAUSE

Loss of power •Cutting too much grass/too

fast.

•Throttle in =CHOKE"

position.

•Build-up of grass, leaves

and trash under mower.

•Dirty air filter.

•Low oil level/dirty oil.

•Faulty spark plug.

•Dirty fuel filter.

• Stale or dirty fuel.

• Water in fuel.

Excessive

vibration

Engine continues

to run when

operator leaves

seat with

attachment

clutch engaged

Poor cut -uneven

•Spark plug wire loose.

• Dirty engine air screen/fins.

•Dirty/clogged muffler.

•Loose or damaged wiring.

•Carburetor out of

adjustment.

•Engine valves out of

adjustment.

•Worn, bent or loose blade.

•Bent blade mandrel.

= Loose/damaged part(s).

•Faulty operator-safety

presence control system.

•Worn, bent or loose blade.

•Mower deck not level.

•Buildup of grass, leaves,

and trash under mower.

•Bent blade mandrel.

•Clogged mower deck vent

from build-up of grass,

leaves, and trash around

mandrels.

CORRECTION

•Set in "Higher Cut" position/

reduce speed.

•Adjust throttle control.

• Clean underside of mower

housing.

• Clean/replace air filter.

•Check oil level/change oil.

• Clean and regap or change

spark plug.

•Replace fuel filter.

•Drain fuel tank and refill with

fresh gasoline.

•Drain fuel tank and carbure-

tor, refill tank with fresh

gasoline and replace fuel

filter.

•Connect and tighten spark

plug wire.

•Clean engine air screen/

fins.

•Clean/replace muffler.

•Check all wiring.

•See "To Adjust Carburetor"

in Service Adjustments

section.

•Contact an authorized

service center/department.

•Replace blade.

Tighten blade bolt.

•Replace blade mandrel.

•Tighten loose part(s).

Replace damaged parts.

Check wiring, switches and

connections. If not corrected,

contact an authorized

service center/department.

•Replace blade. Tighten

blade bolt.

•Level mower deck.

•Clean underside of mower

housing.

°Replace blade mandrel.

•Clean around mandrels to

open vent holes.

29

Mower blades will

not rotate

TROUBLESHOOTING CHART

PROBLEM CAUSE

•Obstructionin clutch

mechanism.

Poor grass

discharge

Headlight(s) not I:

working

(if so equipped) •

Battery will not •

charge •

Loss of drive •

Engine "backfires" •

whenturning

engine

"OFF"

•Worn/damaged mower

drive belt.

• Frozen idler pulley.

• Frozen blade mandrel.

•Engine speed too slow.

• Travel speed too fast.

• Wet grass.

• Mower deck not level.

• Low/uneven tire air pressure.

• Worn, bent or loose blade.

• Buildup of grass, leaves and

trash under mower.

•Mower drive belt worn.

• Blades improperly installed.

• Improper blades used.

Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

Switch is "OFF".

Bulb(s) burned out.

Faulty light switch.

Loose or damaged wiring.

Blown fuse.

Bad battery cell(s).

Poor cable connections.

Faulty regulator

(if so equipped).

Faulty alternator.

CORRECTION

• Remove obstruction.

•Replace mower drive belt.

• Replace idler pulley.

• Replace blade mandrel.

• Place throttle control in

"FAST" position.

• Shift to slower speed.

• Allow grass to dry before

mowing.

• Level mower deck.

• Check tires for proper air

pressure.

• Replace/sharpen blade.

Tighten blade bolt.

• Clean underside of mower

housing.

•Replace mower drive belt.

•Reinstall blades sharp edge

down.

Replace with blades listed in

this manual.

• Clean around mandrels to

open vent holes.

• Turn switch"ON".

• Replace bulb(s).

• Check/replace light switch.

• Check wiring and connec

tions.

• Replace fuse.

• Replace battery.

• Check/clean all connections.

• Replace regulator.

•Replace alternator.

Freewheel control in •

"disengaged" position.

Motion drive belt worn, •

damaged, or broken.

Air trapped in transmission I•

during shipment or

servicing.

Engine throttle control not

set at "SLOW"

position for 30 seconds

stopping engine.

Place freewheel control in

"engaged" position.

Replace motion drive belt.

Purge transmission.

Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

30

SCHEMATIC

TRACTOR --MODEL NUMBER 917.271061

lBATTERY

AMMETER

(OPTIONAL)

FUSE

WHITE CLUTCH/BRAKE

CP_DALUP) ,

8_¢K

SOLENOID

i..... 1

RED

IGNITION

SWITCH

L

ATFMENT CLUTCH

r .......

I GREEN (CLUTCH OFF)

185 861

GLU I

'B? ,

PRESENCE RELAY#1

86 _

SEAT SWITCH

{NOT OCCUPIED)

I

REO

-FUEL SHUT-OF-F '

SOLENOID

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1 NONE

RUN/LIGHT E+AI A2+L

RUN B*A_ NONE

START iB+S+A NONE

REMOVABLE

CONNECTIONS_

NON-REMOVABLE

CONNECTIONS RELAY

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT. THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING,

WSTH A SPECIAL ALTERNATOR

SYSTEM. THE LIGHTS ARE NOT

CONNECTED TO THE BAT[ERY,

BUT HAVE THEIR OWN

ELECTRICAL SOURCE.

BECAUSE OF THIS. THE BRIGHT-

NESS OF THE LIGHTS WILL

CHANGE WITH ENGINE SPEED.

AT IDLE THE LIGHTS WILL DIM.

AS THE ENGINE IS SPEEDED UP,

THE LIGHTS W_LL BECOME

THEIR BRIGHTEST,

31

ELECTRICAL

TRACTOR --MODE L NUMBER 917.271061

ELECTRICAL

TRACTOR -- MODEL NUMBER 917.271061

KEY PART

NO. NO.

1 163465

2 7476O412

8 156417

16 161343

21 166182

22 4152J

24 4799J

25 146147

26 166180

27 73510400

26 4207J

29 160784

30 163968

33 140403

40 170219

41 71110408

42 131563

43 145673

45 121433X

52 141940

81 109748X

DESCRIPTION

Battery12 Volt28 Amp

Bolt,Hex Head 1/4-20 uncx 3/4

Case, BatteryMech Hinge

Switch,InterlockN Opn/N Opn

Harness,LightSocket (Includes4152J)

Bulb,Light

Cable, Battery,6 Gauge, Red, 11'

Cable, Battery,6 Gauge, Red, W/16 Wire

Fuse, 15Amp

NutKepsHexl/4-20 Unc

Cable, Ground,6 Gauge, Black, 12"

Switch,PlungerNormalOp Olive

Switch,ignition

Key, ignition

Harness,Ignition

Bolt,Hex Head, Fin. 1/4-20 x 1/2

Cover,Terminal,Red

Solenoid

AmmeterRectangular

ProtectionWire Loop

RelayAsm.

NOTE: Allcomponent dimensions given inU.S. inches

1 inch= 25.4 mm

33

TRACTOR - - MODEL NUMBER 917.271061

CHASSIS AND ENCLOSURES

28

58 t2

31

55 57

F

74 2O8

TRACTOR-- MODEL NUMBER 917.271061

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 16983O

2 169061

3 17060612

5 155272

9168337)(013

10 STD53,3710

11 155927

12 145660

13 172107X010

17 144983)(558

18 126938X

25 19131312

26 STD541437

28 156725X558

29 155217X599

30 164918X558

31 139976

37 17490508

38 169834

51 73800400

52 19091416

53 145201

54 161464

55 145202

57 STD522507

58 150127

60 72140606

64 154798

74 73680600

142 165867

143 154966

144 154207

145 156524

206 170165

207 17670508

208 17670608

212 165919

- - 5479J

Chassis Stamping

Drawbar

Screw 3/8-16 x 3/4

Bumper Hood/Dash

Dash

Bolt, Carriage 3/8-16 x 1

Panel, Dash, LH.

Ciip Tinnerman Grille P/L

Panel, Dash, R.H.

HoodAssembly

BumperHood

Washer 13/32 x 13/16 x 12 Gauge

Nut

Grille Lens Asm

Lens, Grille

Fend/Ftrest Pnt STLT

Bracket, Fender Support

Screw Thdrol 5/16-18 x 1/2 Tyt

Bracket Asm. Pivot Mower Rear

Nut Lock w/Insed 1/4-20 UNC

Washer 9/32 x 7/8 x !6 Ga.

Bracket Grille Pickoff LH

Screw Hex Wshd 8-18 x 7/8

Bracket Gdlle Pickoff RH

Bolt, Fin Hex 1/4-20 UNC x .75

Duct Air Engine P/L LT

Bolt Rdhd Sqnk 3/8-16 UNC x 3/4

Dash Lower STLT

Nut Crownlock 3/8-16 UNC

Plate Reinforcement STLT

Bracket Swaybar Chassis

Bracket Pnt Footrest STLT

RJod Pivot Chassis/Hood

Bolt Shoulder 5/16 -18 TT

Screw Thdrol 5/16-18 x 1/2 TYTT

ScrewThdrol 3/8-16 x 1/2

Insert Lens Reflective

Plug, Button

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

35

TRACTOR - - MODEL NUMBER 917.271061

GROUND DRIVE

3O

36

TRACTOR -- MODEL NUMBER 917.271061

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1...... Transaxle(SeeBreakdown) 65 STD551143

Hydro Gr 314-0510 66 154778

8 165866 Rod Shift Fender Adjust 70 134683

10 STD561210 PinCotter 1/8xlCAD 71 169183

14 10040400 Washer Lock Hvy Helical 72 19132012

15 74490544 BoltHexFLGHD5/16-18xGr5 73 169182

16 STD541431 Nut Lock Hex W/Ins. 5/16-18 Unc 74 169496

19 STD541437 Nut Lock Hex W/Wsh 3/8-16 Uric 75 121749X

21 130564 Knob, Deluxe 1/2-13 76 STD581075

22 169498 Rod, Brake Hydro 77 123583X

24 73350600 Nut, Hex Jam 3/8-16 Unc 78 121748X

25 106888X Spring, Brake Rod 81 165596

26 STD551037 Washer 82 165711

27 STD561210 Pin Cotter 1/8 x 3/4 CAD. 83 19171216

28 145204 Rod, Parking Brake 84 169594

29 71673 Cap, Parking Brake 89 164890X428

30 169592 Bracket, Transaxle 90 124346X

32 74760512 BoltHexHd 5/16-18Uncx3/4 95 170201

34 155071 Shaft, Foot Pedal 96 4497H

35 120183X Bearing, Nylon 116 72110610

36 19211616 Washer 150 165850

37 1572H Pin, Roll 151 19133210

38 131494 Pulley, Idler, Flat 156 166002

39 72110622 Bolt 158 165589

40 4470J Spacer, Split 159 165494

41 165838 Keeper, Belt Idler 161 72140406

42 19131312 Washer 13/32 x 13/16 x 12 Ga 162 73680400

47 127783 Pulley, Idler, V-Groove 163 74780416

48 154407 Bellcrank, Clutch 164 19091010

49 123205X Retainer, Belt 165 165623

50 STD523715 Bolt 166 166880

51 STD541437 NutCrownlock 3/8-16UNC 168 165492

52 STD541431 Nut, Crownlock 5/16-18 Unc 169 165580

53 105710X Link, Clutch 197 169613

55 105709X Spring, Return, Clutch 198 169593

56 STD523712 Bolt Hex 3/8-16 x 1-1/4 199 169612

57 140294 V-Belt 200 72140508

59 169691 Keeper, CenterSpan 202 72110612

61 17060612 Screw. 3/8-16 x 3/4

62 8883R Cover, Pedal

63 140186 Pulley, Engine

64 71170764 BoltHex 7/16-20x4Gr. 5

DESCRIPTION

Washer

Keeper Belt Engine Hydro

Keeper Belt Engine

Strap Torque Lh Hydro

Washer 13/32 x 1-1/4 x 12 Ga

Strap Torque Rh Hydro

Spacer, Split

Washer 25/32 x 1-1/4 x 16 Ga

E-Ring

Key, Square

Washer 25/32 x 1-5/8 x 16 Ga

Shaft Asm Cross Tapered

Spring Torsion

Washer 17/32 x 3/4 x 16 Ga.

Link Transaxle

Console, Shift

Nut Self-Thd Wsh-hd 1/4 Zinc

Control Bypass Hydro 20" Tires

Retainer Spring 1" Zinc/Cad

Bolt Rdhd Sqneck 3/8-16 x 1.25

Bushing Bellcrank Grd Drive

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5/161D x 1.125

Bracket Shift Mount

Hub Tapered Flange Shift Lt

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5

Nut Crownlock 1/4-20 Unc

Bolt Hex Fin 1/4-20 Unc x 1 Gr 5

Washer 5/8 x .281 x 10 Ga

Bracket Pivot Lever

Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561

Plate Fastening

Nyliner Snap-In 5/8"1D

Washer Nyl 7/8 ID x. 105" Hyd

Bolt Shoulder 5/16-18UNC

Bolt Rdhd Sgnk 5/16-18UNC x 1

Bolt Carr Sh 3/8-16 x 1-1/2 Gr.5

NOTE: All component dimensions given in U.S. inches

! inch = 25.4 mm

37

TRACTOR - - MODEL NUMBER 917.271061

STEERING ASSEMBLY

I I "--'_-'_.- 1

p i ...... ...... Ii

_41

I

62 44

68

IS 15

4O

,

/

/

47

68 67 6'7

67

13

43

38

TRACTOR - -MODE L NUMBER 917.271061

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1139768

2154427

3169840

4169839

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 169832

11 STD551137

13 136518

15 145212

17 156546

18 57079

19 160395

22 165857

23 165851

25 154406

26 126847X

27 136874

28 19131416

29 17060612

30 STD561210

32 130465

36 155099

37 152927

38 139769

39 19133812

40 STD541537

41 100711L

42 145054x428

43 121749X

44 153720

46 121232X

47 6855M

51 STD541431

54 74780520

62 167902

63 STD523710

65 160367

66 154404

67 72140618

68 169827

79 19132012

80 74950612

82 169836

85 133835

Steering Wheel

Axle Assembly STMP Dropped STL

Spindle Assembly, L.H.

Spindle Assembly, R.H.

Beadng, Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x 16 Gauge

Ring, Klip

Bearing, Steedng Column

Draglink

Washer, Lock

Spacer Brg Axle Front

Nut, Hexflange Lock

Shaft Assembly, Steering

Washer, Thrust .515 x .750 x .033

Supped, Shaft

Screw Hex Wshhd Torx

Pittman Shaft Assembly

Bracket, Steedng

Bushing, Link, Drag

Gear, Sector

Washer 13/32 x 7/8 x 16 Gauge

Screw 3/8-16 x 3/4

Pin

Rod, Tie

Bushing, Steedng

Screw

Insert, Steering Wheel

Washer 13/32 x 2-3/8 x 12 Gauge

Nut Lock Center 3/8-24 UNF

Adaptor, Steering Wheel

Boot, Steering Shaft

Washer 25/32 x 1-1/4 x 16 Gauge

Extension Shaft Steering LR.LT

Cap, Spindle

Fitting, Grease

Nut Lock Hex w/Ins. 5/16-18 UNC

Bolt Fin Hex 5/16-18 UNC x 1-1/4

Kit Steedng Asm Service

Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5

Spacer Brace Axle

Bearing Arm Pittman

Bolt Rdhd Sqnk 3/8-16 x 2-1/4

Axle, Brace

Washer 13/32 x 1-1/4 x 12 Ga

Bolt Hex Nylon 3/8-16 x 3/4

Bracket Susp Chassis Front

Fastner Christmas Tree

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

39

ENGINE

TRACTOR - - MODEL NUMBER 917.271061

80

31

OPTIONAL EQUIPMENT

Spark Arrester 23

.s i:,

JI _ ¢

40

ENGINE

TRACTOR --MODEL NUMBER 917.271061

KEY PART

NO. NO.

1 162156

2 17720410

3 ......

4 159420

13 12-041-03

14 13280328

15 13200300

16 STD551237

23 169837

29 137180

31 109202X

32 158990

33 123487X

37 137040

38 .......

40 124028X

44 17490412

45 17000612

46 19091416

77 19101216

80 74760508

81 73510400

101 M73030800

105 17120616

DESCRIPTION

Control, Throttle

Screw, Hex Head, Thread Cutting 1/4-20 x 5/ 8

Engine, (See Breakdown) Kohler Model No. CV15.5S-41596

Muffler

Gasket Kohler

Nipple, Pipe 3/8 NPT x 3-1/2

Elbow, Standard 90 °, 3/8-18 NPT

Washer

Shield Brn/Dbr Guard

Arrestor, Spark

Tank, Fuel

Cap Assembly, Fuel Sears, Vented

Clamp, Hose

Line, Fuel

Plug, Oil Drain (See Engine Breakdown)

Bushing, Snap, Fuel Line

Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4

Screw Hex Wsh Thdr 3/8-16 x 3/4

Washer 9/32 x 7/8 x 16 Gauge

Washer 5/16 x 3/4 x 16 Ga.

Bolt Hex Hd 5/16-18 Unc x 1/2

Nut Keps Hex 1/4-20Unc

Nut Flan-ge M8-1.25 Non-Lk Zinc

Screw 3/8-16 x 1

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

41

TRACTOR --MODEL NUMBER 917.271061

SEAT ASSEMBLY

8

i 21

KEY PART

NO. NO.

1140123

2 140551

371110616

419131610

5 145006

6 STD541437

7 124181X

8 17000616

9 19131614

10 155925

11 166369

12 121246X

KEY PART

DESCRIPTION NO. NO,

Seat 13 121248X

Bracket, Pivot, Seat 14 72050412

Bolt 15 134300

Washer 13/32 x 1 x 10 Gauge 16 121250X

Clip, Push-In Hinged 17 123976X

Nut 21 171852

Spring, Seat 22 STD541431

Screw 3/8-16 x 1-1/2 24 19171912

Washer 13/32 x1 x 14 Gauge 25 127018X

Pan, Seat Emboss QCK Conn.

Knob Seat

Bracket, Switch Mounting

DESCRIPTION

Bushing, Snap

Bolt, Carriage 1/4-20 x 1-1/2

Spacer, Split .28 x .88

Spdng

Locknut, Flange 1/4 Grade 5

Bolt, Shoulder 5/16-18 UNC

Nut

Washer 17/32 x 1-3/16 x 12 Ga.

Bolt, Shoulder 5/16-18 x .62

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

42

DECALS

TRACTOR -- MODEL NUMBER 917.271061

21 4 13 10 16 20

KEY PART

NO. NO.

1 156811

3 171698

4 171699

5 171763

6 133644

8 166887

9 163204

10 156439

12 146046

13 163261

DESCRIPTION

Decal, Oper. Instr.

Decal, Hood, R.H.

Decal, Hood, L.H.

Decal Hood Replacement

Decal, Customer Maintenance

Decal, Deck EZ3

Decal, Fender, Craftsman

Decal, Fender Danger

Decal, V-Belt Drive Schematic

Decal, Dash Phi

KEY PART

NO. NO.

14 160396

16 138047

20 149516

21 163205

138311

165800X428

165799X428

169210

173649

173650

DESCRIPTION

Decal, V-Belt Schematic

Decal, Battery Diehard

Decal, Battery Dngr/Psn Eng

Decal, Fender Auto Sears

Decal, Lift Handle

Pad Footrest LH STLT

Pad Footrest RH STLT

Decal By Pass LT Hydro

Owner's Manual, English

Owner's Manual, Spanish

WHEELS & TIRES

4,10

!,S

KEY PART

NO. NO.

1 59192

265139

3 106222X

4 59904

5 106732X427

6 278t-I

79040H

8 106108X427

9 122082X

10 7152J

11

11 lo4757X

- - 144334

DESCRIPTION

Valve Cap, Tire

Stem, Valve

Tire, Front

Tube, Front Tire

(Not Provided, Service Item Only)

Rim, Front

Fitting, Grease (Front Wheel Only)

Beadng, Flange (Front Wheel Only)

Rim, Rear

"Tire, Rear

Tube, RearTire

(Not Provided, Service Item Only)

Cap, Axle

Sealant, Tire 10 oz.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

43

TRACTOR - - MODEL NUMBER 917.271061

LIFT ASSEMBLY

7

13

5

46

3

8

,1 I"

I

/"

/ /

65

19

13

32

32

13

19

2O 20

15

44

TRACTOR --MODEL NUMBER 917.271061

LIFT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159460 Lift Lever Inner Wire Assembly

2 159471 Shaft Assembly, Lift

3 105767X Pin, Groove

4 12000002 E-Ring

5 19211621 Washer 21/32x 1 x21 Gauge

6 120183X Bearing, Nylon

7 125631X Grip, Handle, Fluted

8 122365X Button, Plunger, Red

11 139865 Link, Lift, L.H.

12 139866 Link, Lift, R.H.

13 STD624008 Retainer Spdng

15 173288 Link, Front

16 73350800 Nut, Hex, Jam 1/2-13UNC

17 130171 Trunnion

18 73800800 Locknut, Hex, with Washer Insert 1/2-13 UNC

19 139868 Arm, Suspension, Rear

20 163552 Retainer Spring

31 140302 Bearing, Pvt, Lift Spherical

32 73540600 Nut, Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

45

MOWER DECK

TRACTOR --MODEL NUMBER 917.271061

157 _Cp167

_156 _''_ 40 _ _r'_Y

i,

_147142

34 _21

_.116

119 118

19F 21 "

21 22

/23

,f 24

16 "

1

18

28 27

46

MOWER DECK

TRACTOR -- MODEL NUMBER 917.271061

KEY PART

NO. NO.

1 165892

2 S'rD533107

3 138017

4 165460

5 STD624008

6 130832

8 850857

9 STD551137

10 140296

11 134149

12 129895

13 137645

14 128774

15 110485X

16 140329

18 72140505

19 132827

20 159770

21 STD541431

22 134753

23 131267

24 105304X

25 123713X

26 110452X

27 130968X428

28 19111016

29 131491

30 157722

31 129963

32 153535

33 137266

34 STD533717

35 133835

36 131494

37 STD551037

40 STD541437

44 140068

45 STD6249O3

46 137729

48 133944

49 155066

50 131340

51 STD541410

52 139888

53 131845

54 133943

55 155046

56 165723

59 141043

DESCRIPTION

Mower Deck Assembly, 42"

Bolt

Bracket Assembly,Sway Bar, Fr

Bracket Sway Bar 38/42" Deck

Retainer Spring

Arm, Suspension, Rear

Bolt, Hex 3/8-24 x 1.25 Gr. 8

Washer, Lock

Washer, Hardened

Blade,Mulching

Bearing, Ball

Shaft Assembly, Mandrel,

Vented (includes Key Number 12)

Housing, Mandrel, Vented

Beadng, Ball, Mandrel

Stripper, Vented Mower Deck

Bolt, Carriage 5/16-18 x 5/8

Bolt, Shoulder

Baffle, Vortex

Nut Crownlock 5/16-18 UNC

Stiffener Bracket

Bracket, Deflector

Cap, Sleeve

Spring, Torsion, Deflector

Nut, Push

Shield, Deflector

Washer 11/32 x 5/8 x 16 Ga.

Rod, Hinge

Screw Thdrol Washer Head

Washer, Spacer

Pulley, Mandrel

Nut, Toplock, Flanged

Bolt

Fastner, Christmas Tree

Pulley, idler, Flat

Washer 13/32 x 13/16 x 16 Ga

Nut Crownlock 3/8-16 UNC

Guard, Mandrel, L.H.

Retainer

Screw, Thd. Roll 1/4-20 x 5/8

Washer, Hardened

RollerAssembly, Cam Follower

Bolt, Shoulder #10-24 Gr. 5

Locknut

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake

Washer, Hardened

Arm, Idler

Spacer, Retainer

Guard, TUV Idler

KEY PART

NO. NO.

67 149846

68 144959

101 136420

102 71161010

103 19061216

104 STD551110

105 160793

106 2029J

111 155197

112 155198

113 17060512

114 STD541431

115 72110504

116 4898H

117 165746

118 73930600

119 STD551037

121 143723

128 153390

129 19131312

130 STD523710

131 STD533710

142 16589O

143 157109

144 158634

145 165888

146 165891

147 131336

148 169022

149 165898

160 19O91216

151 169670

152 169676

153 169674

154 169675

155 169671

156 169672

157 169669

158 17720410

159 72140614

-- 130794

-- 169583

DESCRIPTION

Knob Custom Oval

V-Belt

Mutcher Cover

Screw

Washer #10

Washer, Lock

Latch Assembly, Bagger

Nut, Weld

Bracket, Gauge, Wheel L.H.

Bracket, Gauge, Wheel R.H.

Screw 5/16-18 x 3/4

Nut, Hex, Keps 5/16-18 UNC

Bolt, Carriage 5/16 UNC x 1/2

Bolt, Shoulder

Wheel, Gauge

Nul, Centeriock 3/8-16

Washer 3/8 x 7/8 x 14 Gauge

Bracket

Washer Felt

Washer 13/32 x 13/16 x12 Ga.

Bolt, Fin Hex 3/8-16 UNC xl Gr. 5

Bolt, Rdhd Sqnk 3/8-16UNCx 1

Arm Spdng Brake Mower

Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable

Pulley Idler Flat

Bolt Carriage Idler

Spring Extension

Spring Return Idler

Retainer Spring Yellow Zinc

Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch

Cable Clutch 42 In

Washer Fiat 3/6" Type B

Spring Retainer

Spring Retention Lever

Spacer

RodClutch

Screw Hex Thd Cut 1/4-20 x5/8

Bolt Rdhd Sqn

3/8-16 UNC x 1- 3/4

Mandrel Assembly (Includes Key

Numbers 8-10, 12-15, 31and 32)

Mower Deck, Complete (Standard

Deck, Order Separately Mulcher

Plate and Gauge Wheel

Components, Key Nos. 101-106

and 111- t21)

NOTE: All component dimensions given in U.S.inches

1 inch = 25.4 mm

47

77

79

73

16

93

81

17

12

124

107

19

_127

88

<=

o

x

r-4

mO

' =0

! |

o_

oO

m 0

r m

Zr

c Z

c

0

,_ 6O

69 58

TRACTOR --MODEL NUMBER 917.271061

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351 Main Housing, Assembly 59 170408

2170352 Side Housing, Assembly 60 142883

3 170353 Center Section, Assembly 61 142881

4 170354 Swashplate, TrunioeMachined 62 142887

5 169898 Block- Assembly 63 170410

6 170355 Sealant 10.50z

7 170356 Hex Flange Screw 1/4-20X 1.25 64 142892

8 170357 Stud, 5/16-24 Hex Double End 65 170411

9170358 Shaft, Input 66 170412

10 170359 Ring-Retaining 67 170413

11 170360 Spacer 68 170414

12 169870 Ring-Retaining 69 170415

13 170361 Seal, Lip .67 X 1.58 X .276 70 170416

14 169869 Ball Brg 17ram Id X 40mm Od 71 170417

Xl 2ram

16 170362 Hex Flange Head Screw 72 170418

5/16- 24X0.75

17 170363 Lip Seat 18 X 32 X 773 142884

18 170364 Arm,Control

19 150771 Beadng, 3Ox52x13Thrust 74 170419

23 170365 Check Plug Assembly, Washer 75 170420

24 170366 Shaft, Motor

27 170367 Gear oPinion, 13t 76 170421

28 170368 10V48t Gear 77 170422

29 170369 Gear, 10t Jackshaft 78 142969

30 170370 60t BulIGear 79 142980

31 170371 Sleeve Beadng .75 X1.575 X 80 150778

.625

32 170389 SleeveBearing(Outboard) 81 170423

.75xl .750x.625 82 170424

33 142991 Washer, 3/4 Id X 1-1/20d X

.13 Thk 83 161162

34 170390 Lip Seal Axle Seal 84 170425

35 170391 Shaft, Axle .75 X 11.39 (Key, 85 170426

R.H.) 86 170427

36 170392 Shaft, Axle .75 X 16.99 (Key, 87 170424

L.H.) 88 170429

37 150792 MiterGear(Splined) 90 170430

38 150793 Miter Gear 15t (0.5 Id) 93 170431

39 150809 Shaft 107 170432

40 170393 Ring, SpiraIRetaining 108 170433

41 170394 Pin, Jaekshaft

42 170395 Magnet, Ring 109 170434

43 170396 Spring, Bypass 111 170435

44 150797 Hydro Mtg Screw 3/8-24 X 2.5 112 170436

Long 113 170437

45 170397 Filter

46 170398 Base, Filter 116 170438

47 170999 Actuator, Bypass 119 170439

48 170400 Rod, Bypass Actuator 120 170440

49 170401 Arm, Bypass 121 170441

50 170202 Retaining Ring .250 External

51 170403 Seal, Lip .741 X .250 X .250 122 170442

Tc 123 170443

52 170404 Flat Washer, 5/8 Id X 1.00d 124 170444

X.05 Thk

53 170405 Retaining Ring

54 170406 Beadng, Center Block

55 142977 Spdng - Helical Compression

56 142978 Washer

57 150798 20w-50 Oil

58 170407 Brake Yoke

Rotor, Brake

Brake Puck

Puck Plate

Brake Actuating Pin

Hfhcs 1/4-20x2 W/Patch,

SpecialFlange

Bolt, 1/4-20 X 1 W/Patch

Spacer

Spring, Brake Arm Bias

Sq. Hd. Bolt 5/16-24-Ribbed

Arm, Brake

Slotted Hex Nut 5/16-24

Cotter Pin 3/32 X 3/4

Compression Spring Brake Anti-

Drag

Washer, Ht .5 I.D. X 10.D. X

.032

Flat - Washer 11/32 I.D. X 7/8

O.D

Oil Seal .628 X 1.0 X .25

Check Plug Assembly, .027,

Washer

Stud, 5/16-24 Friction Pack

Puck, .330 X 1.50 X .0975

Spring, Helical Comp

Spacer

Hex Lock Nut 5/16-24Unjf

(Nylon Insert)

Wedge, Fdction Pack

Clip, Washer. 316xl .50x. 1046

(Plated)

Pin, Standard Headless

Fitting, 5/16 Sae 5/32 Tube

Hose, Expansion Tank

Expansion Tank

Cap - Poppet Valve

Bolt, Self Tapping 10-32 X 1/2

Puck, Inner Wedge

Spring Clip - Housing Thrust

Deflector

Washer, Motor Shaft .71 idx

1.15odx.030thk

Plug, Sae #6

O-Ring .07 X .301 I.D.

Shield, Vent

Bracket, Support Expansion

Tank

Silicon Sponge

Fan, 7 In.

Pulley

Hex Lock Nut 1/2-20 (Nylon

Insert)

Washer, Belleville

Belt Keeper

Center Section-Filter-Bypass

Assembly

125 170445 Filter Assembly

126 170446 Fan - Pulley Service Assembly

127 170447 Seal - O-Ring Kit

128 173165 Kit, Expansion Tank

900 166768 Transaxle Complete

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

49

TRACTOR - - MODEL NU MBER 917.271061

KOHLER ENGINE-MODEL NUMBER CV15.5S, TYPE NUMBER 41596

AIR INTAKE I

@-+

6--e

CRANKSHAFT I

-1

BLOWER HOUSING AND BAFFLES I

1_3

15

_4

14

ENGINE CONTROLS I

14_) I_

I/tL _0 r

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EXHAUST I

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5O

TRACTOR-- MODEL NUMBER 917.271061

KOHLER ENGINE-MODEL NUMBER CV15.5S, TYPE NUMBER 41596

AIR INTAKE

KEY PART

NO. NO. DESCRIPTION

1 12-743-05-S Kit, Air Cleaner (includes

Key Numbers 2 thru 12)

225-341-02-S Knob, Air Cleaner Cover

312-096-24-S Cover, Air Cleaner

412-083-08-S Precleaner Element

512-100-01-S Wing Nut

6 X-25-63-S Washer, Plain 1/4

712-083-05-S Element, Air Cleaner

(tnctudes #7)

8 12-313-04-S Grommet

912-094-12-S Base, Air Cleaner

(Includes Key Numbers 9

and 10)

10 12-072-05-S Stud, Mounting Plate M6 x

1.0 x 66

11 12-086-01-S Screw, #10 Hi-Lo Thread

Forming (2)

12 12-041-02-S Gasket, Air Cleaner

NOT ILLUSTRATED

-- 12-113-53-S Decal, Air Cleaner

CRANKSHAFT

ENGINE CONTROLS

KEY PART

NO. NO. DESCRIPTION

1 12-079-07-S Linkage, Choke

2 12-237-01 -S Clamp, Cable

3 M-0664020-S Screw, Locked Socket

M6 x 1.0 x 20 (2)

4 M-0545016-S Screw, Hex Flange

M5 x .8 x 16

5 12-536-09-S Control, Speed Assembly

(Includes Key Numbers 6

through 9)

6 M-0443020-S Screw, Pan Head

M4 x 0.7 x 20

7 SM-0443025-SScrew, Pan Head

M4 x 0.7 x 25

8 12-089-11-S Spring, Choke Adjust (2)

9 12-089-23-S Spring, Choke Return

10 12-089-24-S Spring, Governor

11 M-0641060-S Nut, Hex Flange M6 x 1.0

12 SM-0642025-SScrew, Hex Flange

M6 x 1.0 x 25

13 12-090-05-S Lever, Governor

14 25-158-11-S Bushing, Throttle Linkage

15 12-079-01-S Linkage, Throttle

16 25-158-08-S Bushing, Linkage

Retaining

KEY PART

NO. NO. DESCRIPTION

1 12-014-37-S Crankshaft

2 12-139-01-S Plug, Cup

BLOWER HOUSING AND BAFFLES

KEY PART

NO. NO. DESCRIPTION

1 M-0545010-S Screw, Hex Flange

M5 x 0.8 x 10 (8)

2 24-468-10-SWasher, Plain 1/4

3 12-146-07-S Plate, Blower Housing

4 M-0645020-S Screw, Hex Flange

M6 x 1.0 x 20

6 24-096-05-S Cover, Pinion

7 12-027-32-S Housing, Blower

9 12-141-01-S Ring, Retainer (2)

8 12-096-28-S Cover

10 25-154-02-S Clip, Mounting (3)

11 M-0545020-S Screw, Hex Flange

M5 x .8 x 20 (3)

12 12-063-05-S Baffle, Intake Side

13 M-0645016-S Screw, Hex Flange

M6 x 1.0 x 18 (2)

14 12,063-08-SBaffie, Cylinder Head

15 12-063-01 -S Baffle, Cylinder

NOT ILLUSTRATED

--12.113-64-S Decal, Horsepower

EXHAUST

KEY PART

NO. NO. DESCRIPTION

1 M-0829033-S Stud, M8 x 1.25 x 33 (2)

212-041-03-S Gasket, Exhaust Manifold

3 M-0841080-S Nut, Hex Flange

MSx 1.25(2)

4 12-126-11-S Bracket, Muffler

5 12-445-06-S Strap, Lifting

6 M-0645025-S Screw, Hex Flange

M6 x !.0 x 25 (2)

NOT ILLUSTRATED

KEY PART

NO. NO. DESCRIPTION

-- 12-522-18 Short Block

- - 12-755-59-S Gasket Set

RPM Settings:

RPM Settings: Low Speed: 1500-2000

High Speed: 3200-3400

NOTE: All component dimensions given in U,S.

inches 1inch = 25.4 mm

51

TRACTOR - -MODEL NUMBER 917.271061

KOHLER ENGINE-MODEL NUMBER CV15.5S, TYPE NUMBER 41596

FUEL SYSTEM I

7

/8

/

11

J

5

/

3

2/

1

_--15 t

CYLINDER HEAD, VALVE AND BREATHER I

2S_

17

5

52

TRACTOR --MODEL NUMBER 917.271061

KOHLER ENGINE-MODEL NUMBER CV15.5S, TYPE NUMBER 41596

FUEL SYSTEM

KEY PART

NO. NO. DESCRIPTION

1 M-641060-S Nut, Hex. Flange

M6x1.0 (2)

2 X-22-11-S Washer, Lock

3 M-629116-S Stud (NRP) (2)

4 12-853-94-S Kit, carburetor (Includes 5-

7 Qty. 1 & 25 452 20

Terminal)

5 12-041-02-SGasket, air cleaner

6 12-053-94-S Carburetor assembly (For

information only not available

separately) (Includes 13-15, &

12 75703-3 kit, carburetor

repair

7 12-041-01 -S Gasket, Carburetor

8 12-265-04-S Deflector, heat

9 X-426-9-S Clamp, hose (2)

10 25-353-10-S Line, fuel 9"

11 25-050-02-S Filter, Fuel

12 47-154-01 -S Clip, Cable

13 12-757-02-S Kit, Float

14 12-757-33-S Kit, solenoid repair (Includes

15, 12 454 03-S Tie wire, &

25-452 20-S Terminal

15 12-041-06-S Gasket, bowl retainer screw

NOT ILLUSTRATED

- - 12-041-01 -S Gasket, Carburetor

--12-757-03-S Kit, Carburetor,,Repair

-- 12-518-37-S Lead, Red( 37, 20 Gauge,

Uninsulated Socket and

Insulated Socket Terminal)

- - M-561010-S Screw, Thread Forming

M5 X -.8 x10

- - 24-452-20-S Terminal

- - 12-454-03-S Tie, Cable

CYLINDER HEAD, VALVE AND BREATHER

KEY PART

NO. NO. DESCRIPTION

112-351-01-S Lifter, Valve (2)

212-755-60-S Kit, Cylinder Head

3 12-411-01 -S Rod, Push (2)

4 12-041-10-S Gasket, Cylinder Head

5 12-017-01-S Valve, Intake, Standard Size

12-017-02-S Valve, Intake, .25" Oversize

6 12-016-01-S Valve, Exhaust, Standard

12-016-02-SValve, Exhaust, .25" Oversize

7 12-146-13-S Plate, Guide

8 12-468-05-SWasher, Plain 13/32

9 12-112-13-S Spacer, Head Bolt Exhaust

Port

10 12-086-15-S Screw, Hex Flange

M10 x 1.5 x 81 (5)

11 12-089-01-S Spring, Valve (2)

12 12-173-01-S Cap, Valve Spring (2)

13 12-755-03-S Kit, Retainer (2)

14 X-426-9-S Clamp, Hose (2)

15 12-326-03-S Hose, Breather

16 M-0645020-S Screw, Hex Flange

M6 x 1.0 x 20 (5)

17 12-096-07-S Cover, Valve with Nipple

18 235011 -S Retainer, Spring

19 24-032-05-S Seal, Valve Stem

20 M-0640034-S Screw, Hex Flange

M6xl x34(2)

21 24-194-01-S Pivot, Rocker Arm (2)

22 24-186-03-S Arm, Rocker (2)

23 M-0545010-S Screw, Hex Flange

M5 x 0.8 x 10

24 12-018-01-S Retainer, Breather Reed

25 12-402-02-S Reed, Breather

26 12-318-09-S Head, Cylinder

27 Xo75-23-S Plug, Pipe, Allen Head 1/8

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

53

TRACTOR --MODEL NUMBER 917.271061

KOHLER ENGINE-MODEL NUMBER CV15.5S, TYPE NUMBER 41596

IGNITION IELECTRICAL I

_-, OIL PAN /LUBRICATION I

_3

c>_-4

6_ /

ICRANKCASE J

10

2

3

13

STARTING SYSTEM J

0

&

m21

54

TRACTOR --MODEL NUMBER 917.271061

KOHLER ENGINE-MODEL NUMBER CV15.5S, TYPE NUMBER 41596

IGNITION /ELECTRICAL CRANKCASE

KEY PART

KEY PART NO. NO. DESCRIPTION

NO. NO. DESCRIPTION

1 12-086-14-SScrew, Hex Flange

M10x 1.5x46

2 12-468-03-SWasher, Plain 3/8

3 24-162-03-S Screen, Grass

4 25-684-47-S Bolt, shoulder (4)

5 12-157-03-S Spacer, Fan (4)

6 X-42-15-S Key

7 12-025-37-S Flywheel Assembly

8 12-155-09-S Connector

9 M-0548025-S Screw, Hex Cap

M5 x 0.8 x 25 (2)

10 M-0545010-S Screw, Hex Flange

M5 x 0.8 x 10 (2)

11 12-085-10-S Stator

12 12-132-02-S Spark Plug

13 X-728-1-S Clip, Cable

14 12-584-04-S Module ignition

15 M-0545020-S Screw, Hex Flange

M5 x 0.8 x 20 (2)

3

4

5

6

7

8

9

10

NOT ILLUSTRATED

-- 12-518-35-S Lead, White, Ground To Kill

(36", 18 Gauge, Fully

Insulated Push-on Tab and

Uninsulated Push-on Tab

Terminals)

--12-454-03-S Tie wire

OIL PAN /LUBRICATION

KEY PART

NO. NO. DESCRIPTION

1 12-038-01 -S Dipstick Assembly

(Includes Key Numbers 2

and 3)

2 25-755-13-S Kit, Oil Fill Cap (Includes

Key #3)

3 12-153-03-S O-Ring, Dipstick

4 12-153-02-S O-Ring, Upper Oil Fill Tube

5 12-123-04-S Tube, Oil Fill

6 M-645025-S Screw, Hex Flange

M6 x 1.0 x 25

712-153-01-S O-Ring, Lower Oil Fill Tube

8 25-162-07-S Screen, Oil Pick-up

9 12-096-03-S Cover, Oil Pick-up Screen

10 M-545016-S Screw, Hex Flange

M5x0.8 x 16

11 12-050-01-S Oil, Filter

12 25-462-09-S Valve Oil Pressure Relief

13 X-75-10-S Plug, square hd solid 3/8"

14 12-393-01-S Oil Pump Assembly

15 12-153-06-S O-Ring, Oil pump Cover

16 12-096-34-S Cover, Oil Pump

17 M-545016-S Screw, Hex Flange

M5 x 0.8 x 16 (3)

18 12-032-03-S (P.T.O. End)

t 9 24-086-16-S Screw, Hex. Flange

M6 X 1.25 X 45 (11)

20 24-086-17-S Screw, Hex. Flange

M8X 1.25X45

21 12-199-56-S Pan, Oil Assembly

(Includes 12, 14-17)

12-032-03-S Seal, Crankshaft

12-522-18-S Block, Cylinder (Use Short

Block)

12-445-02-S Strap, Lifting

M-0839025-S Screw, Hex Flange

M8x 1.25x25

12-380-03-S Dowel, Locatin ](4)

12-755-49-S Kit, Camshaft, Includes

Key #7 & 8)

12-089-18-S Sprin 3, Actuating

12-422-08-S Shim Camshaft Blue

12-422-09-S Shim

12-422-10-S Shim

12-422-11-S Shim

12-422-12-S Shim

12-422-13-S Shim

12-422-07-S Shim

12-144-27-S Shaft

Camshaft Red (A.R.)

Camshaft Yellow (A.R.)

Camshaft Green (A.R.)

Camshaft Grey (A.R.)

Camshaft Black (A.R.)

Camshaft White (A.R.)

Balance

12-874-07-S Piston w/Ring Set Standard

12-874-68-S Piston wiRing Set .25"

Oversize

12-874-09-S Piston w/Ring Set .50"

Oversize

11 12-018-02-S Retainer, Piston Pin (2)

12 t2-108-07-S Ring Set, Standard

12-108-08-S Ring Set .25" Oversize

12-108-09-S Ring Set .50" Oversize

13 12-067-05-S Connecting Rod, Standard

12-067-06-S Connecting Rod .25" Oversize

14 12-380-01 -S Pin, Governor Regulating

15 12-043-05-S Gear, Governor Assembly

16 M-0631005-S Washer, Plain, 6mm

17 12-144-02-SShaft, Governor Gear

18 52-139-09-S Plug, Cup

19 12-755-64-S Kit, Shaft, Governor Cross,

with Clip (Includes Key #20

and 24)

20 12-144-24-S Shaft, Governor Cross

21 X-25-102-S Washer, Plain 1/4

22 12-032-01-S Seal, Governor Cross Shaft

23 SM-0631015-SWasher, Plain, 6ram

24 12-154-05-S Clip, Hitch Pin

STARTING SYSTEM

KEY PART

NO. NO. DESCRIPTION

1 M-0839070-S Screw, Hex Flange

M8 x1.25 x 70 (2)

2 25-098-03-S Starter Assembly

(Includes Key Numbers 3

thru 8)

3 12-755-54-S Kit, Drive End

4 12-227-06-S Cap, Drive End

5 45-170-03-S Armature

7 12-227-11 -S End Cap, Commutator

8 12-086-25-S Screw, Hex Flange

1/4-20 x 4-5/8 (2)

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

55

56

57

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

"_ ".....

SIGHTING _. .CUT '

IUIDE TH-Fs

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

ii

d/_ Operate your Tractor up and down the face of slopes (not I

I

_1 _ greater than 15°), never across the face. Make turns gradu- J

_ally to prevent tipping or loss of control. Exercise extreme |

caution when changing direction on slopes. |

I

©Sears, Roebuck and Co. ® Registered Trademark/TMTrademarkof Seam, Roebuckand Co.

®Marca Registrada/XMMama de Fabdca de Seam, Roebuckand Co,

173649 Rev. 22.17.00 TR Printed in U.S.A.