Craftsman 917 27242 Users Manual

917272420 917272420 CRAFTSMAN LAWN TRACTOR - Manuals and Guides L0103373 View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272420. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

CRAFTSMAN Lawn, Tractor Manual L0103373 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

Craftsman 316.29262 L0103373

2015-01-05

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Owner's Manual

ELECTRIC START
42" MOWER
AUTOMATIC

LAWN TRACTOR
Model No.
917.272420

•
•
•
•

Safety
Assembly
Operation
Maintenance

• Repair Parts

_

differently
from
built engines.
Beforeoperates
you start the
This product
haspreviously
a low emission
engine which
engine, read and understand this Owner's Manual,

CAUTION:

For answers to your questions

Read and follow all Safety
Rules and Instructions before

about this product, Call:

operating this equipment.

Sear• Craft•man Help Line
5 am - 5 pm, Mon- Sat

Sears, Roebuck

and Co., Hoffman

1-800-659-5917

Estates, I160179

Visit our Craftsman website:www.sears.com/craftsman

Warranty
...............................................
2 Maintenance Schedule ...................... 18
SafetyRules.........................................
3 Service and Adjustments .................... 23
Product
Specifications
..........................
6 Storage ............................................... 29
Assembly
..............................................
8 Troubleshooting ................................. 30
Operation
............................................
11 Repair Parts ........................................ 34
Maintenance
.......................................
18 Parts Ordering ..................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN

RIDING EQUIPMENT

PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning
your Craftsman riding equipment to your nearest Sears Service Center. In-home
warranty service is available but a trip charge will apply. This warranty applies only
while this product is in the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the dding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes. A product is "used for
commercial purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.
LIMITED 90 DAY WARRANTY

ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman riding equipment
to your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE INHOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
I. GENERAL OPERATION
• Read, undemtand, and follow all
instructions in the manual and on the
machine before starling.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blade.
• Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down
and behind before and while backing.
• Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
• Slow down before turning.
• Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while
under the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or
unloading the machine into a trailer or
truck.
• Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mowerrelated injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and othem from
serious injury.
• Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and bum. Do
not allow the mower deck to plow leaves
or other debris which can cause buildup to occur.

Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE

OPERATION

Slopes are a major factor related to lossof-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you
cannot back up the slope or if you feel
uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope, if
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments.
The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
eaves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.

III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry chiJdren. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.

• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs
with the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.

• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless absolutely necessary. Always look down
and behind before and while backing,
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult,
4

• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max),
not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could ovedurn the
machine. Tall grass can hide obstacles,

• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

_. CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
,_WARNING:
Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other reproductive harm.

_.Look
for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOMEALERT!!!
YOUR
SAFETY IS INVOLVED.

,_WARNING:
Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicars known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.

,_ CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
,_lh CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.

5

PRODUCT

SPECIFICATIONS

REPAIR AGREEMENT

3ASOLINE
CAPACITY
_,ND TYPE:

1.25 GALLONS
UNLEADED
REGULAR

DIL TYPE
_PI-SF-SJ):
OIL CAPACITY:

SAE 10W30(abova 32°F)
SAE 5W-30 (below 32°F)
W/FILTER: 4.5 PINTS
W/OFILTER: 4.0 PINTS

SPARK PLUG:
GAP: .030")
GROUND
SPEED(MPH):
TIRE

CHAMPION

CHARGING
SYSTEM:

FORWARD:
REVERSE:
FRONT:
REAR:

A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER

RC12YC
5.5
2.4
14 PSI
10 PSI

15 AMPS @ 3600 RPM

BATTERY:

AMP/HR:
30
MIN. CCA: 240
CASE SIZE: U 1R

BLADE BOLT
TORQUE:

27-35 FT. LBS.

RESPONSIBILITIES

• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under "Maintenance" and "Storage" sections of this
owner's manual.
,_WARNING:
This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brushcovered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arraster for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).

CONGRATULATIONS
on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained technicians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".

6

Steering
Wheel Insert

Steering Wheel

(1) Large Flat Washer

I_(1)

Hex Bolt
3/8-16 x 1

(1) Lock 3/8
washer

(1)
Locknut
5/16-18

Steering _
_
Boot

(1) Hex Bolt
5/16-18 x 1-1/4

Steering
Extension
Shaft

Steering
Wheel Adapter
Seat

_(1)

Washer
17/32 x 1-3/16 x 12 Gauge

_(1)

Knob

I1

Keys

Slope Sheet

(2) Keys

For Future Use

7

Video Cassette

Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED
FOR ASSEMBLY
_
Insert
A socket wrench set will make assembly
_
3/8 Hex Bolt
easier. Standard wrench sizes you need
3/8 Lock Washer
are listed below.
(1) 9/16" wrench
(1) Pliers
_
Large Flat
(2) 1/2" wrench
(1) Utility knife
://_.\
Washer
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
Steering F
-_......_
Steedng Boot
view, when you are in the operating
Wheel
_
position (seated behind the steering
wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines on
all four corners of carton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.

Adapter_
5/16 _
Locknut

BEFORE REMOVING TRACTOR
FROM SKID
A'n'ACH STEERING WHEEL

_
JL _
- "_

Extension
Shaft
/

5/16
Hex Bolt

6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tire
where tractor is to roll off skid.

ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
2. Place tabs of steering boot over tab
slots in dash and push down to
secure.

HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
1. Lift seat pan to raised position and
open battery box door.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).

INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.

R

Label
Terminal

Battery
Door

INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
9. Raise seat and tighten adjustment
knob securely.
,

Seat Pan_

J

_
_"_"_
_::_3 _

Flat

Seat

Shoulder
Bort

NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the
Operation section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual, Be
sure tractor is in a well-ventilated area, Be
sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Place freewheel control in "transmission engaged" position.
4. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake,
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest
position.
7. Start the engine. After engine has
started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off
skid.
10.Apply brake to stop tractor, set parking
brake and place motion control lever
in neutral position,
11 .Turn ignition key to "OFF" position.
Continue with the instructions that follow.

INSTALL MULCHER PLATE

CHECK

(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.

After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.

,_CAUTION:
Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
J
Shield

_! Mulcher
Plate

Hooks
TO CONVERT TO BAGGING
DISCHARGING

OR

Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER
ALL BELTS

POSITION

OF

See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.

BRAKE

SYSTEM

V"CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this Quality Product.
Please review the following checklist:
,/'All assembly instructions have been
completed.
v'No remaining loose parts in carton.
V Battery is propedy prepared and
charged. (Minimum 1 hour at 6 amps).
v'Seat is adjusted comfortably and
tightened securely.
vAIl tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
V"Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be property inflated
for leveling).
,/'Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/'Check wiring. See that all connections
are still secure and wires are properly
clamped.
V" Before driving tractor, be sure freewheel control is in drive position.
While learning how to use your tractor,
pay extra attention to the following
important items:
,/ Engine oil is at proper level.
v" Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
v" Become familiar with all controls - their
location and function. Operate them
before you start the engine.
V" Be sure brake system is in safe
operating condition.
V" It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and
transmission purging instructions (See
"TO START ENGINE" and "PURGE
TRANSMISSION" in the Operation
section of this manual).

1¢}

Thesesymbols may

appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.

BATTERY

CAUTION

OR

REVERSE

FORWARD

FAST

SLOW

WARNING

ENGINE

ON

FUEL

ENGINE

OFF

CHOKE

OIL PRESSURE

MOWER

HEIGHT

LIGHTS

ON

PARKING
BRAKE
LOCKED

_r_"lR N H
ATTACHMENT
CLUTCH ENGAGED

REVERSE

NEUTRAL

ATTACHMENT
IGNITION

CLUTCH

AREA

DISENGAGED

!

CLEAR

MOWER

PARKING BRAKE

SLOPE
SAFETY

RULES

HAZARDS

SECTION)

FREE

DANGER, KEEP HANDS AND FEET AWAY

(Automatic

11

LIFT

(®)_[

LOW

(SEE

t

UNLOCKED

L

HIGH

KEEP

OVER TEMP
LIGHT

WHEEL
Models only)

KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.

Light Switch
Attachment
Clutch Switch

Ignition Switch

Lift
Lever
Plunger

Ammeter

Throttle/Choke
Control _

Attachment
LiftLever

Clutch/
Brake Pedat

Height
Adjustment
Indicator

Froewheel
Parking

Control

Brake Lever

MoUon Control
Lever

Our tractors conform to the safety standards of the American
National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH SWITCH - Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor,

IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
TRRO'rFLE/CHOKE
CONTROL - Used
for starting and controlling engine speed.
FREEWHEEL CONTROLDisengagages transmission for pushing
or slowly towing the tractor with the
engine off.

12

The operation of any tractor can result in foreign objects thrown into the
which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2. Place parking brake lever in "ENGAGED" position and release
pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"
position. Make sure parking brake will
hold tractor secure.
Parking Brake
.En,_,,ed,,
"Disengaged"
p _
_
Position
Attachment
,os,,,on \
\
Clutch Switch
"Engaged"
Throttle/
_'-_"
\
-Position

Choke
.. "--k\

\f-y.."

cont,o,

c,otc/
Brake
Peaal

_\;_

"Disengaged"
Position

,

\/'_- _f
"

"Brake"
Position

I_nition Key

Lever

STOPPING
MOWER BLADES • To stop mower blades,move attachment clutch switch to "DISENGAGED"
position.
GROUND DRIVE • To stop ground ddve. depress clutch/
brake pedal into full "BRAKE" position.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE • Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".

I

• Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT= Leaving the ignition switch
in any position other than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_I_CAUTION:
Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle,
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever
in neutral (N) position,
2. Release parking brake.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approximately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.

13

• The average lawn should be cut to
approximately 2.1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better tooking lawns, mow often and
after moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.

,_ CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place,
Attachment Clutch
Position

Low

TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.

"Disengaged"
Position

Shield

TO OPERATE ON HILLS
_CAUT/ON:
Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills,
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
• Move motion control lever to neutral (N)
position.
,
IMPORTANT= The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Slowly move motion control lever to
slowest setting.
• Make all turns slowly.
TO TRANSPORT

1. Adjust mower to desired cutting height
(See TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground, Install gauge wheel in
appropriate hote with shoulder bolt,
3/8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment
hole.
Gauge Wheel
Bracket

3/8-16

3/8

Attachemnt
LiftLever High

Shoulder

Gaug_

TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES disengage attachment clutch control.

When pushing or towing your tractor, be
sure to disengage transmission by
placing freewheel control in freewheeling
position. Free wheel control is located at
the rear drawbar of tractor.
1. Raise attachment lift to highest
position with attachment lift control.
2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.

14

• Do not push or tow tractor at more than
two (2) MPH.
• To reengage transmission, reverse
'above procedure.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).

TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on.a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the
cap onto the tube. Remove and read
oil level. If necessary, add oil until
"FULL" mark on dipstick is reached.
Do not overfill.
• For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART' in the Maintenance section of this manual).
• To change engine oil, see the Maintenance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.

IMPORTANT: When operating in
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
_kWARNING:
Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
_kCAUTION:
Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spil)ed oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to "DISENGAGED" position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, move throttle control
to fast position, wait a few minutes and
try again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
7. When engine starts, move the throttle
control to the fast position.

15

• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
7. When engine starts, allow engine to
run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control to
fast position. This may require an
engine warm-up period from several
seconds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position.
3. Allow one minute for transmission to
warm up. This can be done during
the engine warm up pedod.
• The attachments can also be used
during the engine warm-up period after
the transmission has been warmed up.
NOTE: if at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
PURGE TRANSMISSION
_CAUTION:
Never engage or disengage freewheel lever while the engine is
running.
To ensure proper operation and performance, it is recommended that the
transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the
transmission which may have developed
during shipping of your tractor.
IMPORTANT= Should your transmission
require removal for service or replacement, it should be purged after reinstallation before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.

2. Disengage transmission by placing
freewheel control in freewheeling
position (See "TO TRANSPORT" in
this section of manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
4. Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE; During this procedure there will be
no movement of drive wheels. The air is
being removed from hydraulic drive
system.
5. Move motion control lever to neutral
(N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing
freewheel control in driving position
(See "TO TRANSPORT" in this section
of manual).
7. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
8. Slowly move motion control lever
forward, after the tractor moves
approximately five (5) feet, slowly
move motion control lever to reverse
position. After the tractor moves
approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with
the motion control lever three (3)
times.
Your tractor is now purged and now ready
for normal operation.

16

MOWING TIPS
• Mower should be properly leveled for
•best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribution of clippings and more uniform
cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clippings. Make first cut relatively high; the
second to the desired height.
• Do not mow grass when it is wet, Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.

MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.
• For best results, adjust the mower
cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicular to the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max 1/3"

17

MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERV$CE

SERVICE DATES

Check Brake Operation
Check Tire Pressure

I_

Check Operator Presence and
InterlOck Systems

I_

v,

Check for Loose Fasteners

!v

V,
V

V

Clean Battery and Terminals

V

,

Check TransaXle CooUng

v

Sharpen!Replace

Mower Blades

Lubrlca{ion Charl
CheCk Batte_' Lever

V°
V0

Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level

I_

V

Change Engine Oil
Clean Air Filter
Clean Air Screen

V

Inspect MuffledSpark Arrester
Replace Oil Filter (If equipped)

_2

Clean Engine Cooling Fins

W
VV

Replace Spark Plug
Replace Air Filter Paper Cartridge

V

Replace Fuel Filter
I2.
3.
4.

e,b_'_o _>'e ot_
wl_*n _raling
ur_r
Service more ofte.t w_
opera_r_ _ _ny
if _
w_h oHf_tlr chan_ ell every
p,epiece blad_ r,lo re o_
wh_*nt_v[ng

a h,,_aw load or Jn high mn_
or dusty COnd_
50 hour=
k_ _
$c_1

GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence, To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual,
Some adjustments will need to be made
periodically to propedy maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run betlar and last longer.
BEFORE
1.
2.
3.
4.

EACH USE

Check engine oil level.
Check brake operation.
Check tire pressure,
Check operator presence and
interlock systems for proper operation.
5, Check for loose fasteners.

_,_r_

5. ff _
wl_ =_e
iy_ra,
8. Not rl,_ rod il oqulpf_od wr_h mal_l_,,_,_*e-lm I baltlty.
7.13g_ll, n fro,_ ixle Idvot Ix4t _o 35 ;1 _
_im_
Do m){ OVl0_gP_

LUBRICATION CHART
Zerk

_Fmnt Wheel
Bearing
Zerk

Zerk

Bearing Zl

_Engine

(_SAE 30 or 10w30 MOTOR OI L
_)R E FER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and did that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
sparingly.

18

TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the
brake pedal is fully depressed and
attaohement clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.

IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble hex bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT:
Blade bolt is grade 8 heat
treated.
Mandrel Assembly
Trailing
e Up
Blade Center
Hole
Flat Washer
Lock Washer
/

_f-_ Hex Bolt
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.

BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and flat
washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.

5/8" B_d

e

Center Hole

19

BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. However, periodic charging of the battery with
an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Open battery box door,
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable
ends with wire brush until bright.
5. Coat terminals with grease or petroleum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-beifs for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from

TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest authorized service
center/department.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with APt service c_assification SF-SJ.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.

Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
• Be sure tractor is on level surface.
• Oi_ will drain more freely when warm.
• Catch oil in a suitable container.
wear,
1. Remove oil fill cap/dipstick.
Be careful
TRANBAXLE COOLING
not to allow dirt to enter the engine
The transmission fan and cooling fins
when changing oil.
should be kept clean to assure proper
2, Remove cap from end of drain valve
and install the drain tube onto the
cooling.
Do not attempt to clean fan or transmisfitting.
sion while engine is running or while the
3. Unlock drain valve by pushing inward
transmission is hot. To prevent possible
slightly and turning counterclockwise.
damage to seals, do not use high
4. To open, pull out on the drain valve.
pressure water or steam to clean
5. After oil has drained completely, close
transaxle.
and lock the drain valve by pushing
• Inspect cooling fan to be sure fan
inward and turning clockwise until the
blades are intact end clean.
pin is in the locked position as shown.
• inspect cooling fins for dirt, grass
6. Remove the drain tube and replace
clippings and other materials. To
the cap onto to the end of the drain
valve.
prevent damage to seals, do not use
compressed air or high pressure
7. Refill engine with oil through oil fin
sprayer to clean cooling fins.
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
section of this manual.
2O

8. Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
• tube and rest the oil fill cap on the
tube. Do not thread the cap onto the
tube when taking reading•
Keep oil
at "FULL" line on dipstick. Tighten cap
onto the tube securely when finished.
Oil Drain Valve

TO SERVICE PRE-CLEANER
3. Slide foam pre-cleaner off cartridge.
4. Wash it in liquid detergent and water.
5. Squeeze it dry in a clean cloth. Allow it
to dry.
6. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE CARTRIDGE
• Replace a dirty, bent, or damaged
cartridge.
NOTE= Do not wash the paper cartridge
or use pressurized air, as this will damage
the cartddge.
7. Reinstall the pre-cleaner (cleaned and
oiled) over the paper cartridge.
8. Reassemble air cleaner, wing nut,
cover and tighten knob securely.

Closed
and
Locked
Position

Cap

Air Cleaner
Drain Tube

Nut

CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.
CLEAN AIR INTAKE/COOLING

.Cover
Knob

Foam
Pre-

Paper
Cartridge

AREAS

To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary.
Make sure the cooling shrouds are
reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due
to overheating.
AIR FILTER
Your engine wilt not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
1. Remove knob and cover.
2. Remove wing nut and air cleaner
from base.

Rubber

_ir Cleaner
Base

Screen

MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
1. Drain oil from engine crankcase (See
"TO CHANGE ENGINE OIL" in this
section of this manual, through step
remove drain plug).
2. Remove oil filter and wipe off filter
adapter.

21

3. Apply a thin coating of new engine oil
to the rubber gasket on replacement
oil filter.
4. Install replacement oil filter on filter
adapter. Turn oil filter clockwise until
rubber gasket contacts the filter
adapter, then tighten filter an additional 1/2 turn.
5. Fill crankcase with new oil (See "TO
CHANGE ENGINE OIU' in this section
of this manual). For approximate
capacity see "PRODUCT SPECIFICATIONS" section of this manual.
6. Start the engine and check for oil
leaks. Correct any leaks before
placing engine into full operation.

IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carburetor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fue
line with arrow pointing towards
carburetor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled
gasoline.
Clamp _

Fuel Filter

_

_

--

CLEANING
• Clean engine, battery, seat, finish, etc
of all foreign matter.
• Keep finished surfaces and wheels fn
of all gasoline, oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out
Water in engine can result in a shortene(
engine life.

22

_CAUTION:
BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place motion control lever in neutral (N) position,
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key "OFF" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1, Place attachment clutch switch in
"DISENGAGED" position,
2, Move attachment lift lever forward to
lower mower to its lowest position,
3, Roll belt off electric clutch pulley.
4, Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
5. Disconnect suspension arms from
rear deck brackets by removing
retainer springs,
6, Disconnect front links from deck by
removing retainer springs,

7. Raise lift lever to raise suspension
arms. Slide mower out from under
tractor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links.
TO INSTALL MOWER
1. Raise attachment lift lever to its
highest position,
2. Slide mower under tractor with
discharge guard to right side of tractor,
3. Lower lift lever to its lowest position.
4. Install mower in reverse order of
removal instructions.

Suspens_n
Electric
Small Retainer
Spring

Pulley
Front Link

Retainer
SpringRetainer Springs
(Both Sides)

Bar

23

SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground.
Distance "A" on
both sides of mower should be the
same or within 1/4" of each other.
• If adjustment is necessary, make
adjustment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE:
Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after adjusting.
Bottom edge of
mower to

• To raise front of mower, loosen out "F"
from trunnion on both front links.
Tighten nut "E" on both front links an
equal number of turns.
• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
• Recheck side-to-side adjustment.
_°_\

[,o ='_._

Mandre

Both Front LinksShould be Equal in Lengt

Bottom edge of
mower to

ground _

/

ground

7A
_t_.

Suspension Arm

Lift
Link
N_ut-----------'---'_"
Adjustment

Nut ,,_

/

_ -

FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjustment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front and
behind the mandrel at bottom edge of
mower housing as shown.
• Before making any necessary adjustments, check that both front links are
equal in length.
• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts "F"
against trunnion on both front links.

Nut "E"

Tmnnion_

TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be
replaced without tools. Park the tractor
level surface. Engage parking brake.
BELT REMOVAL 1. Remove mower from tractor (See "TCREMOVE MOWER" in this section of
this manual).
2. Work belt off both mandrel pulleys am
idler pulleys.
3. Pull belt away from mower.

24

BELT INSTALLATION 4. Install new belt in reverse order of
• removal.
5. Make sure belt is in all pulley grooves
and inside all belt guides.
6. Install mower in reverse order of
removal instructions.
TO ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear on a level dry concrete or paved
surface, then brake must be adjusted.
1. Depress clutch/brake pedal and
engage parking brake.
2. Measure distance between brake
operating arm and nut "A" on brake rod.
3. If distance is other than 1-9/16", loosen
jam nut and turn nut "A" until distance
becomes 1-9/16". Retighten jam nut
against nut "A".
4, Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear,
furfher maintenance is necessary.
Contact a Sears or other qualified
service center.
With Parking

Brake "Engaged"
Nut "A"

- Operating
Arm

DO No
nut. if further brake adjustment is necessary contactyour nearest
authodzed service center/department
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom
side of left footrest.
1. Remove mower (See "TO REMOVE
MOWER" in this section of this
manual.)

2. Disconnect clutch wire harness.
3. Remove clutch Iocator.
4. Remove belt from stationary idler and
clutching idler.
5. Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley and over
cooting fan blades.
6. Pull belt toward front of tractor and
remove downwards from around
electric clutch.
7. Install new belt by reversing above
procedure.
Electri

Locater

Clutchin
Idler

Idler

Input Pulley

Wire
Harness

TRANSAXLE MOTION CONTROL
LEVER NEUTRAL ADJUSTMENT
The motion control lever has been preset
at the factory and adjustment should not
be necessary.
1. Loosen adjustment bolt in front of the
right rear wheel, end lightly tighten.
2. Start engine and move motion control
lever until tractor does not move
forward or backward.
3. Hold motion control lever in that
position and turn engine off.
4. While holding motion control lever in
place, loosen the adjustment bolt.
5. Move motion control lever to the
neutral (N) (lock gate) position.
6. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position,
After above adjustment is made, if the
tractor still creeps forward or backward
while motion control lever is in neutral
position, follow these steps:
1, Loosen the adjustment bolt,
2. Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to
creep.

25

3. Tighten adjustment bolt securely.
4. Start engine and test.
5. If tractor still creeps, repeat above
steps until satisfied.
Motion Control
Lever

TRANSMISSION
MENT

Washers
Retaining_
f_'_
Ring\
I\
_'_"_'_'_

Axle

\

I \

II/1{_

llll

Neutral Lock Gate

Square Key
(Rear Wheel Only)
TO START ENGINE WITH A WEAK
BATTERY
z't
4UICAUTION: Lead-acid batteries generate
explosive gases. Keep sparks, flame and
smoking materials away from batteries.
Always wear eye protection when mound
batter;_=s.
If your battery is too weak to start the engine, it
should be recharged. (See "BATFERY"in the
MAINTENANCE section of this manual).
ff "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equi_
with a
12 volt negative grounded system.The other
vehical must also be a 12 volt negative
grounded system. Do not use your tractor
battery to start other vehicles.
TO ATI'ACH JUMPER CABLES 1. Connect each end of the RED cable to
the POSITIVE (+) terminal of each
battery, taking care not to short
against chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of fully
charged battery.
3. Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.

REMOVAL/REPLACE-

Should your transmission require
removal for service or replacement, it
should be purged after reinstallation and
before operating the tractor. See
"PURGE TRANSMISSION" in the
Operation section of this manual.
TO ADJUST STEERING WHEEL ALIGNMENT
If steedng wheel croeebam are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steedn_ wheel and reassemble per
instructions in the Assembly section of
this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are
not adjustable on your tractor. If damage
has occurred to affect the front wheel toein or camber, contact a Sears or other
qualified service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle.
Insert square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.

TO REMOVE CABLES, REVERSE ORDER 1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
Positive Terminal

Negative Terminal

Cables

Positive
26

Battery
Terminal

REPLACING
BATTERY
_IkCAUT!ON:
Do not short battery
terminais Dy allowing a wrench or any
other object to contact both terminals at
the same time, Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
1. Lift seat pan to raised position and
open battery box door.
2. Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
3. Install new battery with terminals in
same position as old battery.
4, First connect RED battery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.
5. Connect BLACK grounding cable to
negative (-) terminal with remaining
hex bolt and keps nut, Tighten
securely.
6. Close battery box door.

TO REMOVE HOOD AND GRILL ASSEMBLY
1, Raise hood.
2, Unsnap headlight wire connecter.
3, Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. To replace, reverse above procedure.

,,
i

Maintenance, repair,or replacement of the
emission control devicas and systems, which
are being done at the customers expense,
may be performed by any non-road engine
repairestablishmentor individual. Warranty
repairs must be performed by an authorized
engine manufacture¢s service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttlecontrol has been preset at the
factory and adjustment should not be
necessary.Check adjustment as described
below before loosening cable. If adjustment is
necessary, proceed as follows:
1. With engine not running, move throttle
control lever from slow to choke position.
Slowlymove lever from choke to fast
position.
2. Check to see if hole in throttlelever and
hole in speed control bracket are aligned.
3. If holes are not aligned, loosen cable
clamp screw and align the holes by
insertinga pencil or a 1/4" drillbit through
beth holes.
4, Pull throttlecable up to remove slack and
tightencable clamp screw, Remove
alignment pencil or drillbit.

F_II_
__

Keps
Hex Belt

Positive(Red) Cable
Negative (Black) Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4, Close hood,
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or
prevent it from starting.
• Check widng. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse, The fuse holder is located
behind the dash.

Headlight Wire
Connector

ENGINE

Battery _.,,-"_!_,
Box

Hood
_

._)

Seat PanI

Ooor_

_

Cable _
Clamp _.__.__L:_['_
Screw
_----]
Speed Co
ontrol
_'_/_

_Bracket

27

I

TO ADJUST CARBURETOR
The carburetor has been preset at the factory
and adjustment should not be necessary.
However, minor adjustment may be required
to compensate for differences in fuel,
temperature, altitude or lead. If the carburetor
does need adjustment, proceed as follows:
In general, turning the adjusting needles in
(clockwise) decreases the supply of fuel to
the engine giving a leaner fuel/air mixture.
Tumiog the adjusting needles out (counterclockwise) increases the supply of fuel to the
engine giving a richer fueVair mixture.
IMPORTANT: Damage to the needles and
seats in carburetor may result if turned in too
tight.
NOTE: The carburetor on this engine is low
emission. It is equipped with an idle fuel
adjusting needle with a limiter cap, which
allows some adjustment within the limits
allowed by the cap. Do not attempt to remove
the limiter cap. The limber cap cannot be
removed without breaking the adjusting
needle.
1. Be sere you have a clean air filter and the
throttle control cable is adjusted properly
(see above).
2. Start engine and allow to warm for five
minutes. Make adjustments with engine
running and shift/motion control lever in
neutral (N) position.
3. Idle seeed setting - With throttle control
lever in slow position, engine should idle
at 1750 RPM. If engine idles too slow or
fast, turn idle speed adjusting screw in or
out until correct idle is attained.
4. idle fuel needle setting - With threttle
control lever in slow position, turn idle fuel
adjustment needle in (clockwise) until
engine begins to die and then turn out
(counterclockwise) until engine runs
rough. Turn needle to a point midway
between those two positions.
5. Recheck idle speed. Readjust if necessery.

ACCELERATION TEST6. Move threttle control lever from slow to
fast position. If engine hesitates or dies,
turn idle fuel adjusting needle out
(counterclockwise) 1/8 rum. Repeat test
and continue to adjust, if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact a Sears or other
qualified service center, which has probe
equipment and experience to make any
necessary adjustments.
Idle Speed
Adjusting --...__...._
Screw _

Needle

28

Immediately prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or
more.

Also, experiance indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation end formation
of acids during storage. Acidic gas can
damage the fuel system of and engine
while in storage.
1. Drain the fuel tank.
2. Starf the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.
ENGINEOIL

,_ CAUTION= Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.

TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for
a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section
of this manual).
3. Lubricate as shown in the Maintenance section of this manual.
4. Be sure that all nuts, bolts end screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BA'rrERY

Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to "START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).

• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of
this manual).
• After cleaning, leave cables disconnected and place cables where they
cannot come in contact with battery
terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.

OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
• Cover your tractor with a suitable
protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and will cause your
tractor to rust.
IMPORTANT:
Never cover tractor while
engine and exhaust areas are still warm.

ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum depositas from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage.

29

TROUBLESHOOTING
PROBLEM
Will not start

CHART

CAUSE
1. Out of fuel.
2. Engine not "CHOKED"
properly.
3. Engine flooded.

10.Engine valves out of
adjustment.

CORRECTION
1. Fill fuel tank.
2. See "TO START ENGINE"
in Operation section.
3. Wait several minutes before
attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel
filter.
8. Check all wiring.
9. See "To Adjust Carburetor"
in Service Adjustments
section.
10.Contact a Sears or other
qualified service center.

1.
2.
3.
4.
5.

1.
2.
_3.
4
5.

4.
5.
6.
7.

Bad spark plug.
Dirty air filter,
Dirty fuel filter.
Water in fuel.

8. Loose or damaged wiring.
9. Carburetor out of adjustment

Hard to start

Dirty air filter,
Bad spark plug,
Weak or dead battery.
Dirtyfuel filter.
Stale or dirty fuel.

6. Loose or damaged wiring.
7. Carburetor out of adjustment

8. Engine valves out of
adjustment.
Enginewill not
turn over

1. Brake pedal not
depressed
2. Attachment clutch is
engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.

Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter•
Drain fuel tank and refill with
fresh gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor" ir
Service Adjustments
section.
8. Contact a Sears or other
qualified service center.
1. Depress brake pedal.

9. Faulty operator presence
switch(es).

2. Disengage attachment
clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition
switch.
8. Check/replace solenoid or
starter.
9. Contact a Sears or other
qualified service center.

Engine clicks but
will not start

1.
2.
3.
4.

I.
2.
3.
4.

!Loss of power

1. Cutting too much grass/too
fast.
2. Throttle in "CHOKE"
position.

8. Faulty solenoid or starter.

Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.

3O

Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or
starter.
1. Set in "Higher Cut" position/
reduce speed.
2. Adjust throttle control.

TROUBLESHOOTING
CHART
PROBLEM
CAUSE
Loss of power
continued)

CORRECTION

3. Build-up of grass, leaves
and trash under mower.
4. Dirty air filter.
5. Low oil leveVdirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.

10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
t3. Loose or damaged wiring.
14.Carburetor out of
adjustment.
15.Engine valves out of
adjustment.
Excessive
vibration

1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged
part(s).

3. Clean underside of mower
housing.
4. Clean/replace air filter.
5. Check oil level/change oil
6. Clean and regap or change
spark plug.
7. Replace fuel filler.
8. Drain fuel tank and refill
with fresh gasoline.
9. Drain fuel tank and
carburetor, refill tank with
fresh gasoline and replace
fuel filter.
lO.Connect and tighten spark
plug wire.
11 .Clean engine air screen/
fins.
12.Clean/replace
muffler.
13.Check all wiring.
14.See "To Adjust Carburetor"
in Service Adjustments
section.
15.Contact a Sears or other
qualified service center.
1. Replace
Tighten
2. Replace
3. Tighten
Replace

blade.
blade bolt.
blade mandrel.
loose part(s).
damaged parts.

Engine continues
to run when
operator leaves
seat with
attachment
clutch engaged

1. Faulty operator-safety
presence control system.

1. Check wiring, switches and
connections. If not corrected
contact a Sears or other
qualified service center.

Poorcut-uneven

1. Worn, bent or loose blade.

1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Replace blade mandrel.
5. Clean around mandrels to
open vent holes.

2. Mower deck not level.
3. Buildup of grass, leaves,
and trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent
from build-up of grass,
leaves, and trash around
mandrels.
Mower blades will
not rotate

1. Obstruction in clutch
mechanism.
2. Worn/damaged
mower
drive belt,
3. Frozen idler pulley.
4. Frozen blade mandrel.

31

1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Replace blade mandrel.

TROUBLESHOOTING
PROBLEM

CHART
CORRECTION

CAUSE

Poor grass
discharge

1. Place throttle control in
"FAST" position.
2. Travel speed too fast.
2. Shift to slower speed.
3. Allow grass to dry before
3. Wet grass.
mowing.
4. Mower deck not level.
4. Level mower deck.
5. Low/uneven tire air pressure. 5. Check tires for proper air
pressure.
6. Worn, bent or loose blade.
6. Replace/sharpen
blade.
Tighten blade bolt.
7. Buildup of grass, leaves and 7. Clean underside of mower
trash under mower.
housing.
8. Mower drive belt worn.
8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge
down.
10. Replace with blades listed
10.Improper blades used.
in this manual.
1 1.Clean around mandrels to
11. Clogged mower deck vent
holes from buildup of
open vent holes.
grass, leaves, and trash
around mandrels.

Headlight(s) not
working
(if so equipped)

1.
2.
3.
4.

1. Engine speed too slow.

Switch
Bulb(s)
Faulty
Loose

is "OFF".
or lamp(s) burned out.
light switch.
or damaged wiring.

5. Blown fuse.

Battery will not
charge

1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
(if so equipped).
4. Faulty alternator.

Loss of drive

Engine "backfires'
whenturning
engine
"OFF"

1.
2.
3.
4.

Turn switch "ON".
Replace bulb(s) or lamp(s).
Check/replace light switch.
Check wiring and connections.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.

11. Freewheel control in
"disengaged" position.
2. Motion drive belt worn,
damaged, or broken,
3. Air trapped in transmission
during shipment or
servicing.
1. Engine throttle control not
set at "SLOW"
position for 30 seconds
before stopping engine,

32

1. Place freewheel control in
"engaged" position.
2, Replace motion drive belt.
3. Purge transmission.

1. Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.

TRACTOR - - MODEL NUMBER 917.272420
SCHEMATIC

"°
BATTERY
SOLENOID

AMMETER

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STARTER

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USE _ _

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ELECTRIC CLUTCH

,_

- ......

,

'

:
9_:

SPARK
(2 PLUGS ON
nnNIN CYL ENGINES I

FUEL SHUT-OFF__SOLENOID

t,l,-_sj)
_z:::z_

", t\_
_._

_J

NOTE:
/Jl

_/

IF WIRING

B+B+AI
B+AI

_RSE
GV_uLTLAST_
_I_B000,_
N_O_
TE_

NONE

INSULATED

SERVICING
OF UNIT, THEY
SHOULD
BE REPLACED
TO
PROPERLY

PO$mON
CIRCUIT _MAKE"
IGNITION
SWITCH
OFF
M÷Q+AI
NONE
RUNA-IGHT
B+At
A2+L
STAR'r
RUN

IT

CL,PSWEREREMOVED,OR
_I'_

_

J_ _

CH AA_R
_iNocG SoYST
E3600MR0_

POSITION
PTO
OFF
ON

SECURE

YOUR

H EAO_GHTS
WIRING

CIRCUIT
SWITCH
C ÷ Q. B+ H
C÷F'B+
E'A÷O

NON-REMOVABLE
_

REMOVABLE

CONNECTIONS

CONNECTIONS

33

G

F C

H

B

_
RELAy

O A

TRACTOR -- MODEL NUMBER 917.272420
ELECTRICAL

22

I

t

41

4O
26

i
i

_

25

S
//
iI

I

34

TRACTOR -- MODEL NUMBER 917.272420
ELECTRICAL

KEY
NO,
1
2
8
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
50
51
52
80
81

PART
NO.
163465
74760412
156417
161343
175688
4152J
4799J
146147
175158
73510400
4207J
160784
175566
140403
178442
71110408
131563
175566
122822X
174652
140405
141940
146685
109748X

DESCRIPTION
Battery 12 Volt 28 Amp
Bolt, Hex Head 1/4-20 unc x 3J4
Case, Battery Mech Hinge
Switch, Interlock N Opn/N Opn
Harness, Light Socket (Includes 4152J)
Bulb, Light
Cable, Battery, 6 Gauge, Red, 11 •
Cab4e, Battery, 6 Gauge, Red, W/16 Wire
Fuse, 20Amp
Nut Keps Hexl/4-20 Unc
Cable, Ground, 6 Gauge, Black, 12 •
Switch, Plunger Normal Op Olive
Switch, Ignition
Key, Ignition
Harness, Ignition
Boll, Hex Head, Fin, 1/4-20 x 1/2
Cover, Terminal, Red
Solenoid
Ammeter Rectangular
Switch PTO
Ring Retainer PTO
Protection Wire Loop
Hamess Clutch Evx.
Relay Asm.

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

35

TRACTOR - - MODEL NUMBER 917.272420
CHASSIS AND ENCLOSURES

39

166

58

2O8

207

6O

74

36

TRACTOR
-- MODEL

NUMBER 917.272420

CHASSIS AND ENCLOSURES

KEY PART
NO, NO,
1
2
3
5
9
10
11
13
14
17
18
25
26
28
29
30
31
37
38
39
58
60
64
74
142
143
144
145
159
166
206
207
206
212
- NOTE:

DESCRIPTION

174619
Chassis Stamping
176554
Drav/ear
17060612
" Screw 3/8-16x3/4
155272
Bumper Hood/Dash
168343X012 Dash
STD533710
Bolt, Cardage 3/8-16 x 1
155927
Panel, Dash, L,H,
172107X010 Panel, Dash, R,H,
17490608
Screw Thdrol 3/8-16 x 1/2
174330X612 Hood Assembly
126938X
Bumper Hood
19131312
Washer 13/32 x 13/16 x 12 Gauge
STD541437
Nut
174332X599 Grille Lens Asm
174331X612 Lens, Grille
175692X612 Fend/Ftrest Pnt STLT
139976
Bracket, Fender Support
17490508
Screw Thdrol 5/16-18 x 1/2 Tyt
175710
Bracket Asm. Pivot Mower Rear
174714
Bracket, Pivot
150127
Duct Air Engine P/L LT
72140606
Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
154798
Dash Lower STLT
7368(To00
Nut Crownlock 3/8-16 UNC
165867
Plate Reinforcement STLT
154966
Bracket Swaybar Chassis
175582
Bracket Pnt Footrest STLT
156524
Jod Pivot ChasslsS_ood
155123X428 C_ohc_der
164863
Screw Hwhd Hi Lo #13-16 x 3/4
170165
Bolt Shoulder 5/16 -18 TT
17670508
ScrewTndrol
5/16*18x1/2TYTT
17670608
Screw Thdrol 3/8-16 x 1/2
175143
Insert Lens Reflective
5479J
Plug, Button
All component dimensions given in U.S. inches
1 inch = 25.4 mm

37

TRACTOR
-- MODEL

NUMBER 917.272420

GROUND DRIVE

144

23

55

200
61

38

TRACTOR
-- MODEL

NUMBER 917.272420

GROUND DRIVE

KEY
NO,

PART
NO.

1

......

8
9
10
14
15
16
19
20
21
22
23
24
25
26
27
28
29
30
32
33
34
35
36
37
38
39
40
41
42
47
48
49
50
51
52
53
55
56
57
59
61

165866
145G28
STD561210
10040400
74490544
STD541431
$3_o41437
150_90
174779
169498
171258
73350600
106888X
STD551037
STD561218
175765
71673
169592
74760512
72140506
175578
120183X
19211616
1572H
165936
74760648
175461
175556
19131312
127783
154407
123205X
STD523715
STD541437
STD541431
105710X
105709X
17060616
140294
169691
17060612

DESCRIPTION
Transaxle (See Breakdown)
HydroGr314-0510
Rod Shift Fender Adjust
Clutch Elect EVX
Pin Cotter 1/8 x 1 CAD
Washer Lock Hvy Helical
Bolt Hex FLGHD 5/16-18 x Gr 8
Nut Lock Hex W/Ins. 5/16-18 Uric
NutLockHexW/Wsh
3/8-16Unc
Bolt Hex 7/1 6-20 x 4-1/2
Knob, Deluxe 1/3-13
Rod, Brake Hydro
Bracket Asm. Anti-Rot EVX
Nut, Hex Jam 3/9-16 Unc
Spring, Brake Rod
Washer
Pin Cotter 1/8 x 3/4 CAB.
Rod, Parking Brake
Cap, Parking Brake
Bracket, Transaxle
BoltHexHd
5/16-18Uncx3/4
Bolt 5/16-18 x 3/4
Shaft, Foot Pedal
Beadng, Nylon
Washer
Pin, Roll
Putiey, Composite, Rat
Bolt Fin Hex 3/8-16 x 3
Spacer, Split
Keeper, Beft Idler
Washer 15/32 x 13/16 x 12 Ga.
Pulley, Idler, V-Groove
Bellcrank, Clutch
Retainer, Be8
Bolt
NutCrownlock 3/8-16UNC
Nut, Crownlock 5/16-18Unc
Link, Clutch
Spdng, Return, Clutch
Screw 3/8-16 x 1
V-Belt
Keeper, Center Span
Screw.
3/8-16 x 3/4

KEY
NO.

PART
NO,

DESCRIPTION

62
63
65
66
71
73
74
76
76
77
78
81
82
83
84
89
90
95
96
120
144
150
151
156
158
159
161
162
163
164
165
166
168
169
197
198
199
200
202
212

8883R
175414
STC55114.3
154778
169183
169182
137057
121749X
STO581075
123583X
121748X
165596
165711
19171216
169594
164890X428
124346X
170201
4497H
73900600
19111016
175456
19133219
166002
165589
165494
72140406
73680400
74780416
19091010
165623
166880
165492
165580
169613
169593
169612
72140508
72110612
145212

Cover, Pedal
Polley, En_ne
Washer
Keeper Belt Engine Hydro
Strap Torque Lh Hydro
Strap Torque Rh Hydro
Spacer
Washer 25/32 x 1-1/4 x 16 Gauge
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Gauge
Shaft Asm Cross Tapered
SpshgToralon
Washer 17/32 x 3/4 x 16 Ga.
Link Transaxle
Console, Shift
Nut Self-Thd Wsh-hd 1/4 Zinc
Control Bypass Hydro 20" Tires
Retainer Sphng 1 "Zinc/Cad
Nut Lock 3/8-16
Washer 11/32 x 5/8 x 16
Spacer Retainer
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/16tD x 1.125
Bracket Shift Mount
Hub Tapered Flange Shift Lt
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5
Nut Crownlock 1/4-20 Unc
Bolt Hex Fin 1/4-20 Unc x 1 Gr 5
Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastening
Nyliner Snap-In 5/8"1D
Washer Nyl 7/8 iD x .105" Hyd
Bolt Shoulder 5/16-18UNC
Bolt Rdhd Sgnk 5/16-18UNC x 1
Bolt Carr Sh 3_-16 x 1-1/2 Gr.5
Nut Hex Flange Lock

NOTE: All componentdimensionsgivenin U.S.
Inches 1 inch= 25.4 mm

39

TRACTOR
- -MODELNUMBER917.272420
STEERING
ASSEMBLY

_41

L

,L---_
42
,

4O

TRACTOR
- -MODELNUMBER917.272420
STEERING
ASSEMBLY

KEY PART
NO, NO,

DESCRIPTION

1
2
3
4
5
6
8
10
11
13
17
29
32
33
34
35
36
37
38
39
4O
41
42
43
44
46
51
54
63
65
68
71
82
87
88
91

SteedngWheel
Axle Assembly Cast Iron
Spindle Asseml_y, LH.
Spindle Assembly, R.H.
Beadng, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Ring, Klip
Draglink
Washer, Lock
Spacer Rrg Axle Front
Shaft Assembly, Steering
Screw 3/8-16 x 3,/4
Rod,Tie
Washer 11/32 x 3/4 x 16
Washer Lock 5/16
Crownlock Nut 5/16-24
Bushing, Steedng
Screw
Insert, Steedng Wheel
Washer 13/32 x 1-1/20 x 11
Nut Lock Center 3/8-24 UNF
Adaptor, Steedng Wheel
Boot, Steedng Shaft
Washer 25/32 x 1-1/4 x 16 Gauge
Extension Shaft Steedng LR.LT
Cap,Spindle
NutLockHexw/Ins.
5/16-18UNC
Bolt Fin Hex 5/16-18 UNC x 1-1/4
Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5
Spacer Brace Axle
Axle, Brace
SteedngAsm
Bracket Susp Chassis Front
Washer Flat .781 x 1-I/2 x .14
Boft Shoulder 7/16-20
Clip Steedng

NOTE:

159944
172393
169840
169839
_66H
121748X
12000029
175121
STD551137
136518
177876
17060612
171888
19111216
10040500
73540500
155099
152927
159946
19132411
STD541537
159945
145054x428
121749X
153720
121232X
STD541431
74780520
STD523710
160367
169827
175146
169835
173966
175118
175553

All component dimensions given In U.S. inches
1 inch = 25.4 mm

41

TRACTOR - - MODEL NUMBER 917.272420
ENGINE

8O

38

!

81
14

31

J"

_ 37

33

/

OPTIONAL EQUIPMENT
Spark Arrester

42

r

TRACTOR--

MODELNUMBER

KEY PART
NO. NO.

DESCRIPTION

917.272420

ENGINE

1
2
3
4
13
14
16
23
29
31
32
33
37
38
44
45
46
77
80
81
101
105
NOTE:

170548
17720410
......
159420
12_41-03
148456
STD551237
169837
137180
109202X
158990
123487X
137040
148315
17670412
17000612
19091416
19101216
74760508
73510400
M_
17120616

Control, Throttle
Screw, Hex Head, Thread Cuffing 1/4-20 x 5/8
Engine, (See Breakdown) Kohler Model NO.CV492-27506
Muffler
Gasket Kohler
Tube Drain Oil Easy
Washer
Shield Brn/Dbr Guard
Arrestor, Spark
Tank, Fuel
Cap Assembly, Fuel Sears, Vented
Clamp, Hose
Line, Fuel
Plug, Drain Oil Easy
Screw, Hex Washer Head, Thd. Roll. 1/4-20 x 3/4
Screw Hex Wsh Thdr 3/8-16 x 3/4
Washer 9/32 x 7/8 x 16 Gauge
Washer 5/16 x 3/4 x 16 Ga.
Bolt Hex Hd 5/16-18 Uno x 1/2
Nut Keps Hex 1/4-20Unc
Nut Flan-ge M8-1.25 Non-Lk Zinc
Screw 3/8-16 x 1

All component olmenslons given in U.S. inches
1 inch = 25.4 mm

43

TRACTOR
--

MODEL NUMBER 917.272420

SEAT ASSEMBLY

18
\

\

\

24

I

I

i

i

t

I
I

I
I

i

_15

17

12

KEY PART
NO. NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12

Seat
Bracket, Pivot, Seat
Bolt
Washer 13/32 x 1 x 10 Gauge
Clip, Push-In Hinged
Nut
Spring, Seat
Screw 3/8-16 x 1-1/2
Washer 13/32 x 1 x 14 Gauge
Pan, Seat
Knob Seat
Bracket. Switch Mounting

140123
140551
71110616
19131610
145006
STD541437
124181X
1700_616
19131614
174894
166369
121246X

KEY
NO.

PART
NO.

DESCRIPTION

13
14
15
16
17
18
21
22
24
25

121248X
72050412
134300
121250X
123976X
124238X
171852
STD541431
19171912
127018X

Bushing, Snap
Bolt, CalTlage 1/4-20 x 1-1/2
Spacer, Split .26 x .88
Spring
Locknut, Flange 1/4 Grade 5
Cap, Spdng Seat
Bolt, Shoulder 5/16-18 UNC
Nut
Washer 17/32 x 1-3/16 x 12 Ga.
Bolt, Shoulder 5/16-18 x .62

NOTE:

44

All component dimensions given In U.S.
inches 1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.272420
DECALS

11

9

13

5

6

3

7

KEY
NO.

PART
NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10

156811
177374
177356
177357
177805
133644
177355
172331
163204
156439

Decal, Ober. Instr.
Decai, HP Engine
Decal, Hood, R.H.
Decal, Hood, L,H.
Decal Hood Replacement
Decal,CustomerMaintenance
Decal, Hood Side
Decal, Deck
Decal, Fender, Craftsrnan
Decal, Fender Danger

7

4

13

10

16

1

20

KEY
NO,

PART
NO,

DESCRIPTION

11
12
13
14
16
20
----- * -

164065
146046
177350
160396
138047
149516
138311
165800X428
165799)(428
169210
177411
177412

Decal, Strng. Whl. Domed Prem. Srs
Decal, V-Belt Drive SchemalJc
Decal, Lower Dash
Decal, V-Belt Schernatic
Decal, Battery Diehard
Decal, Battery Dngr/Psn Eng
Decal, Lift Handle
Pad Footrest LH STLT
Pad Footrest RH STLT
Decal By Pass LT Hydro
Owner's Manual, English
Owner's Manual, Spanish

WHEELS & TIRES
KEY PART
NO. NO.

4,10

3,9
11

1
2
3
4

59192
65139
106222X
59904

5
6
7

106732X427
278H
9040H

8
9
t0

106108X427
122082X
7152J

11
--

104757X428
144334

DESCRIPTION
Valve Cap, Tire
Stem, Valve
Tire,Front
Tube, Front Tire
(Not Provided, Service Item Only)
Rim, Front
Fiffing, Grease (Front Wheel Only)
Bearfng, Flange (Front Wheel
Only)
Rim, Rear
Tire, Rear
Tube, Rear Tire
(Not Provided, Service Item Only)
Cap, Axle
Sealant, Tire 10 oz.

NOTE: All component dimensions
inches 1 inch = 25.4 mm

45

given In U.S.

TRACTOR - - MODEL NUMBER 917.272420
LIFTASSEMBLY

/

/

/
/

/
/

6
5

20

2O
15

15

46

TRACTOR
- - MODEL

NUMBER 917.272420

LIFT ASSEMBLY

KEY PART
NO. NO.

DESCRIPTION

1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
19
20
31
32
36
37
38
40
41

Lift Lever Inner Wire Assembly
Shaft ASSembly, Lift
Pin, Groove
E-Ring
Washer 21/32 x 1 x21 Gauge
Beadng, Nylon
Gdp, Handle, Fluted
Button, Plunger, Red
Link, Lift, LH.
Link, Lib, R.H.
Retainer Spdng
Link, Front
Nut, Hex, Jam 1/2-13 UNC
Trunnion
Locknut, Hex, with Washer Insert 1/2-13 UNC
Ann, Suspension, Rear
Retainer Spring
Beadng, Pvt, Lift
Nut, Crownlock 3/8-24
Pointer, Height Indicator
Plug, Hole
Screw 5/16-18 x 1
Washer 11/32. x 1-1/2
Indicator Height

159460
159471
105767X
12006002
19211621
120183X
125631X
122365X
139865
139866
STD624008
173288
73350800
130171
73800800
139868
163552
169865
73540600
155097
123935X
17060516
19112410
155098

NOTE: All component dimensions given in U,S. inches
1 inch = 25.4 mm

47

TRACTOR -- MODEL NUMBER 917.272420
MOWER DECK

"_'40
_3736

40

44_'_

37

55,

145
106

/_

'

102

103

_o3J_/_- //
101/'_

!05

/
104 106

34

21 22
116 113 111 114

23 24

_

6

16

118 _

28
1
_.18

5

'
,.j

6

117

19//

21
_116

48

TRACTOR -- MODEL NUMBER 917.272420
MOWER DECK

KEY
NO.

PART
NO.

1
2
3

165892
STD533107
138017

4
5
6
8
9
10
11
13
14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
40
44
45
46
54
55
56

165460
STD624008
130_32
850857
STD551137
140_J6
134149
137645
128774
110485X
174493
72140505
132827
159770
STD541431
134753
131267
105304X
123713X
110452X
130968X428
19111016
131491
157722
129963
153535
137266
STETo33717
133835
131494
STD5510_7
STD541437
140088
STD624003
137729
133943
155046
165723

KEY
NO.

PART
NO,

59
61
68
92
101
102
103
104
105
106
111
112
113
114
115
116
117
118
119
121
129
130
131
143
144
145
146
148
149
150
159
--

141043
174882
174883
738G0600
136420
71081010
19061216
STD551110
160793
2029J
155197
155198
1706G514
STD541431
72110504
4898H
165746
73930600
STD5510B7
143723
19131312
STD523710
STD533710
157109
158634
165888
171977
169022
165898
19091216
72140614
130794

--

177410

DESCRIPTION
Mower Deck Assembly, 42"
Bo_t
Bracket Assembly,Sway Bar,
Front
Bracket Sway Bar 38/42" eck
RetainerSpring
Arm, Suspension, Rear
Bolt, Hex 3/8-24 x 1.25 Gr. 8
Washer, Lock
Washer, Hardened
Blade, Mulching
Shaft Assembly, Mandrel, Vented
Housing, Mandrel,Vented
Beadng, Ball, Mandrel
Stripper, Mower Deck
Bolt, Carriage 5/16-18x5/8
Bolt, Shoulder
Baffle, Vortex
NutCrown[ock5/16-18UNC
Stiffener Bracket
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Shield, Deflector
Washer 11/32 x 5/8 x 16 Ga.
Rod, Hinge
Screw Thdrol Washer Head
Washer, Spacer
Pulley,Mandrel
Nut, Toplock, Flanged
Bolt
Fastner, Christmas Tree
Pulley, Idler, Flat
Washer 13/32. x13/16x16Ga
Nut Crownlock 3/8-16 UNC
Guard, Mandrel, L.H,
Retainer
Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened
Arm, Idler
Spacer, Retainer

NOTE:

49

DESCRIPTION
Guard, TUV Idler
Spring Ext. Elect. Clutch
V-Belt
Nut Lock Hex w/Ins. 3/8-16
Mulcher Cover
Screw Pan Hd Phillips 10-24 x 5/8
Washer #10
Washer, Lock
Latch Assembly, Bagger
Nut,Weld
Bracket, Gauge, Wheel L.H.
Bracket, Gauge, Wheel R.H.
Screw Taping 5/16-18
Nut, Hex, Keps 5/16-18 Unc
Bolt, Cardage 5/16 Unc x 1/2
Bolt, Shoulder
Wheel, Gauge
Nut, Centadock 5/8-16
Washer 3/8 x 7/8 x 14 Gauge
Bracket
Washer 13/82 x 13/16 x12 Ga.
Bolt, Fin Hex 3/6-16 Unc xl Gr. 5
Bolt, Rdhd Sqnk 3/8-16UNCx 1
Bracket Arm Idler 42"
Keeper Belt 42_ Clutch Cable
Pulley Idler Flat
Bolt Cardege Idler
Spring Retain Idler
Retainer Spdng Yellow Z_nc
Washer 9/82 x 3/4 x 16 Ga.
Bo4t Rdhd Sqn 3/6-16 UNC x 1- 3/4
Mandrel Assembty (includes Key
Numbers 8-10, 13-15, 31 and 32)
Mower Deck, Complete (Standard
Deck, Order Separately Mulcher
Plate and Gauge Wheel
Components, Key NOS. 101-106
and111-121)

All component dimensions given in U.S.inshes
1 Inch = 25.4 mm

-r
,,<
119

0
¢)
Ill

120

128

14

x('}

12

I

109

o_
o0

mt_

88

r

/

81

79
19

m

zr

123

73

t

9OO

!i

17
16

o_

124

0
93
107

58

69
_7

66

43

TRACTOR - - MODEL NUMBER 917.272420
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART
NO. NO.
1
2
3
4

170351
170352
170353
170354

5
6
7

169898
170355
170356

8

170357

9
10
11
12
13
14

170358
170359
170360
169870
170361
169869

16

170362

17
18
19
23
24
27
28
29
30
31

170363
170364
150771
170365
Washer
170366
170367
170368
170369
170370
170371

32

170389

33

142991

34
35

170390
170391

36

170392

37
38
39
40
41
42
43
44

150792
150793
150809
170393
170394
170395
170396
150797

45
46
47
48
49
50
51

170397
170398
170999
170400
170401
170402
170403

52

170404

53
54
55
56
57
58

170405
170406
142977
142978
150798
170407

KEY PART
NO. NO.

DESCRIPTION
Main Housing, Assembly
Side Housing, Assembly
Center Section, Assembly
Swashplate, Trunion
Machined
BlOCk- Assembly
Sealant 10.50z
Hex Flange Screw
1/4-20 X 1.25
Stud, 5/16-24 Hex Double
End
Shaft, Input
Ring - Retaining
Spacer
Rin - Retaining
Sea_, Lip .67 X 1.58 X .276
Ball Brg 17mm Id X 4Ornm
Od X 12mm
Hex Flange Head Screw
5/16-24X0.75
Lip Seal 18 X 32 X 7
Arm, Control
Bearing, 30x52x13 Thrust
Check Plug Assembly,
Shaft, Motor
Gear - Pinion, 131
10t/481 Gear
Gear, 101 Jackshaft
60t Bull Gear
Sleeve Bearing
.75 X 1.578 X .625
SleeveBeadng(Outboard)
.75x1.750x.625
Washer, 3/4 Id X 1-1/20d X
.13 Thk
Lip Seal Axle Seal
Shaft, Axle .75 X 11.39
(Key, R.H.)
Shaft, Axle .75 X 16.99
(Key, L.H.)
Miter Gear (Splined)
Miter Gear 151 (0.5 Id)
Shaft
Ring, Spiral Retaining
Pin, Jackshaft
Magnet, Ring
Spnng, Bypass
Hydro Mtg Screw
3/8-24 X 2.5 Long
Filter
Base, Filter
Actuator, Bypass
Rod, Bypass Actuator
Arm, Bypass
Retaining Ring .250 External
Seal, Lip
.741 X .250 X .250 TC
Flat Washer,
5/8 Id X 1.00d X .05 Thk
Retaining Ring
Bearing, Center Block
Spring - Helical Compression
Washer
20w-50 Oil
Brake Yoke

59
60
61
62
63

170408
142883
142882
142887
170410

64
65
66
67
66
69
70
71

142892
170411
170412
170413
170414
170415
170416
170417

72

170418

73

142884

74
75

170419
170420

76
77
78
79
80

170421
170422
142969
142980
150778

81
82

170423
170424

83
84
85
87
88
90
93
107
108

161168
170425
170426
142917
170429
170430
170431
170432
170433

109
111
113

170434
170435
170437

116
119
120
121

170438
170439
170440
170441

122
123
124

170442
170443
170444

125
126
127
128
900

170445
170446
170447
173165
166768

DESCRIPTION
Rotor, Brake
Brake Puck
Puck Plate
Brake Actuating Pin
Hfhcs 1/4-20x2. W/
Patch,SpecialFlan
e
Bolt, I/4-20 X 1 _/Patch
Spacer
Spdne, Brake Arm Bias
Sq. H"d. Bolt 5/16-24-Ribbed
Arm, Brake
Slotted Hex Nut 5/16-24
Cotter Pin 3/32 X 3/4
Compression Spring Brake
Anti-Drag
Washer, Ht
.5 I.D. X 10.D. X .032
Flat- Washer
11/32 I.D. X 7/80.D
Oil Seal .625 X 1.0 X .25
Check Plug Assembly, .027,
Washer
Stud, 5/16-24 Friction Pack
Puck, .330 X 1.50 X .0975
Spring, Helical Cornp
Spacer
Hex Lock Nut 5/16-24Unf
(Nylon Insert)
Wedge, Friction Pack
Clip, Washer .316x1.50x.1046
(Plated
P n, Standard Headless
Fitting, 5/16 Sae 5/32 Tube
Hose, Expansion Tank
Cap - Poppet Valve
Bolt, Self Tapping 10-32 X 1/2
Puck, Inner Wedge
Spring Clip - Housing Thrust
Deflector
"
Washer, Motor Shaft
.711dx1.15odx.030thk
Plug, See #6
O-Ring .07 X .301 I.D.
Bracket, Support Expansion
Tank
Silicon Sponge
Fan, 7 In.
Pulley
Hex Lock Nut I/2-20
(Nylon Insert)
Washer, Selleville
Belt Keeper
Center Section-Filter-Bypass
Assembly
Filter Assembly
Fan - Pulley Service Assernbly
Seal - O-Ring Kit
Kit, Expansion Tank
Transaxle Complete

NOTE: All component dimensions g_ven in U.S.
inches 1 inch = 25.4 mm

51

TRACTOR -- MODEL NUMBER 917.272420
KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506

YLINDER

HEAD, VALVE AND BREATHER

YLINDRE

DIRIGE SOUPAPE ET RENIFLARDI

20

I
1

lg

CRANKCASE I CARTER-MOTEUR

I

t9

52

TRACTOR - - MODEL NUMBER 917.272420
KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506

CYLtNDER READ/VALVE/BREATHER

CRANKCASE

KEY
NO.

PART
NO.

KEY
NO.

PART
NO.

1
2

25-351-01-S
12-755-94-S

1
2

Seal, crankshaft
Block, cylinder(Use
Short Block 12 522 49)
12-445-02-S
Strap, lifting
Screw, hex. flange
M-839025-S
Max1.25:<25
Dowel, lOCating (4)
24-380-13-S
12-755-49-S
Kit, camshaft (Includes 7,8)
12-089-31-S Spring, actuating
12-422-08-S Shim, camshaft (A.R.) btue
12-422-09-S Shim, camshaft (A.R. red
12-422-10-S Shim, camshaft (A.R.) yellow
12-422-11-S Shim, camshaft (A.R.) green
12-422-12-S Shim, camshaft (A.R.) gray
12-422-13-S Shim camshaft (A.R. black
12-422.07-S Shim, camshaft (A.R. white
12-144-28-S Shaft, batance
Piston w/Ring Set (Std.)
12-874-07-S
plneludes 11,12)
12-874-11-S
iston w/Ring Set (.08)
12-874-08-S
Piston w/Ring Set (.25)
12-874-09-S
Piston w/Ring Set (.50)
12 018 02-S Retainer, piston pin (2)
12-t08-07-S
Ring Set (Std.)
12-108-05-S Ring Set .25
12-108-09-S Ring Set 1.50{
12-067-11-S
12-067-05-S Connecting
Connecting Rod
Rod }.S2tdi)
12-380-01-S Pin, governor regulating
12-043-05-S Gear, governor
Washer, ptain 5 mm
M-531005-S
12-144-02-S Shaft, governor gear
52-139-09-S
Plug, cup
12-755.64-S
Kit, gov. cross shaft w/clip
Includes 23)
X-25-102-S
Washer, pan 1/4"
12-032°01-S
Seal, governor cross shaft
M-631015-S Washer, ptain 6 mm
12-154-05-S
Clip, hitch pin

3
4
5

7
8
9
10
t f

12-41t-03-S
12-041-10-S
12-017-01-S
12-017-02-S
12-015-01-S
12-016-02-S
25-139-60-S
12-318-36-S
25-186-01-S
12-599-03-S
M-640034-S

12
13
14
15
16

12-089-01-S
12-173o01-S
12-755-03-S
12-468o05-S
12-112o13-S

17

12-086-t5-S

18
19
20

25-237-14-S
12-326-03-S
M-645020-S

21
22

12-096-07-S
M-545010-S

23
24

12-018-01-S
12-402-02-S

6

OESCRIPTION
Lifter valve !2
Kit, cylindernead
ncudes
3-17, Gaskets 12 041 01-S
Qty. 2),12 041 02-S, & 12
041 03-5
Rod, push (2)
Gasket, cylinder head
Valve, intake (Std.)
Valve, intake .25)
Valve, exhaust Std.)
Valve, exhaust .25)
Plug, allen hd. ppe 1/8
Cylinder Head
Arm, rocker (2)
Pivot, rocker arm (2)
Screw, hex. flange
M6xk0x34 (2)
Spring, valve (2)
Cap, valve spring (2)
KiL retainer (2)
Washer, plain 13/32"
Spacer, head bolt exhaust
port
Screw, hex. f_ange
M10x1.5x81 (5)
Clamp, hose (2)
Hose, breather
Screw, hex, flange
M6x1,0x2O (5)
Cover, valve w/nipple
Screw, hex. flange
M5x0.8x 10
Retainer, breather reed
Reed, breather

3
4
5
6
7
8

9
10

11
12
13
14
15
16
17
18
19
20
21
22
23

DSSCRIP_ON

12-032-03-S

NOTE: All component dimensions given in U.S.
inches I inch = 25.4 mm

53

TRACTOR - - MODEL NUMBER 917.272420
KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506

IGNITIONIELECTRICAL

t

_LECTRIQUE
ALLUMAGE

BLOWER HOUSING AND BAFFLES I
HABITATION DE SOUFFLEUR

ET D_CALENT

J
4

_3

12

lO

--7
1t\,_

13

AIR INTAKE

14

I

A_RE
DE_ ARRIVSEJ1._/_
6--

3--

54

_7

$

TRACTOR
-- MODELNUMBER917.272420
KOHLER
ENGINE-MODEL
NUMBER
CV492,
TYPENUMBER
27506
IGNITION/ELECTRICAL

BLOWER HOUSING & BAFFLES

KEY
NO.

PART
NO.

KEY
NO.

PART
NO,

1

12-086-14-S

1

M-545010-S

2
3
4

12-468-03-S
24-162-03-S
28-086-47-S

2
3
4

24-468-10-S
12-146-07-S
M-550010-S

5
6
7
8
9

12-157-06-S
X-42-15-S
12-025-15-S
12-155-09-S
M-548025-S

5
6
7
8
9

24-096-05-S
12-027-76-S
12-063-18-S
25-154-02-S
12-086-37-S

10
11

237878-S
M-545020-S

10
11

12-063-20-S
M-645016-S

12
13
14
15

12-154-06-S
41-403-09-S
X-22-11-S
M-63g016-S

16
17
18
19

236602-S
12-132-02-S
X-728-1-S
M-545010-S

20
12-584-04-S
NOTILLUSTRATED
12-176-44-S
24-518-12-S
12-518-35-S

X-25-5-S

DESCRIPTION
Screw, hex. flange
M10x1.5x46
Washer, plain 3/8"
Screen, grass
Bolt, shoulder M6x1.0x16
(4)
Fan
Key
Flywheel
Connector
Screw, hex. cap M5x0.8x25
(2)
Kit, stator
Screw, hex. flange
M5x0.8x20 (2)
Clip, cable (2)
Regulator, rectifier- 15 amp
Washer, lock 1/4"
Screw, hex. flange
M6x1,0x16 (2)
Connector
Spark Plug
Clip, cable (2)
Screw, hex. flange
M5xO.8xl0 (2)
Module, ignition

12
12-063-19-S
NOTILLUSTRATED
M-541080-S

DESCRIPTION
Screw, hex. flange
M5x0.8xlO (6)
Washer, plain 1/4"
Plate, blower housing
Screw, hex. flange
M5xO,Sxl0
Cover, pinion
Housing, blower
Baffle, intake side
Clip, mounting (3)
Screw, captive washer
MSxO.8x2O (3)
Baffle, cylinder head
Screw, hex. flange
M6x1.Ox16 2)
Baffe, cyinder
Nut, hex flange M5x0.8

AIR INTAKE/FILTRATION

Harness, wirin_l
Lead, black (6 - 12 gaugeinsulated grip barrel eyelet
terminals)
Lead, white (36" - 18 gauge
- fully insulated push on tab
and uninsulated socket
terminals)
Washer, plain 5/16" (attach
ground lead and this
washer to lift strap screw)

KEY
NO.

PART
NO,

1
2
3
4
5
6

12-281-01-S
25-341-03-S
12-096-24-S
12-083-12-S
12-100-08-S
12-083-10-S

7
8
9

12-743-12-S
12-032-11-S
12-094-07-S

10

12-072-04-S

11

12-086-01-S

DESCRIPTION
Duct, air
Knob, air cleaner cover
Cover, air cleaner
Precleaner, element
Wing Nut
Kit, air cleaner element
(Includes 5, 7, 8)
Filter, element (includes 5, 8)
Seal 1-7/16"
Base, air cleaner (Includes
11, 12)
Stud, mounting plate
M6x1.0x75
Screw, #10 Hi-Lo thread
forming (2)
Gasket, air cleaner

13
12-041-02-S
NOT ILLUSTRATED
12-113-53-S
Decal, air cleaner

NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

55

TRACTOR - - MODEL NUMBER 917.272420
KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506
STARTING

SYSTEM|

D_MARRANT DE L_ SYST_ME

ENGINE CONTROLS
MOTEUR

CONTROLE

1

I

t
/

/

0

.t

4'

11

OIL PAN I LUBRICATION |
DE LA HUILE PAN DE LA LUBRIFICATION

_,,

Z.-3

_--t0

11

t--

56

2

3

TRACTOR -- MODEL NUMBER 917.272420
KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506

ENGINE CONTROLS

STARTING SYSTEM
KEY
NO.

PART
NO.

1

M-839070-S

2

25-098-07-S

3
4
5
6
7
8

12-755-54-S
12-227-18-S
12-170-05-S
12-221-01-S
12-227-13-S
12-211-01-S

DESCRIPTION
Screw, hex. flange
M8x1.25x70 2
Starter assereby
ncudes
3-8)
Kit, drive end
Cap, drive end
Armature
Kit, brush & spring
Cap, commutator end
Bolt hex. flange
1/4-20x4-5/8 2

OIL PAN/LUBRICATION
KEY
NO.

PART
NO.

1

12-038-01-S

2
3
4
5
6

25-755-13-S
12-153-03-S
12-153-02-S
12-123-04-S
M-645025-S

7
8
9
10

12-153-01-S
25-162-07-S
12-09B-03-S
M-545016-S

11
12
13
14
15
16
17

25-462-09-S
52-050-02-S
25-139-57-S
12-393-01-S
12-153-06-S
12-096-34-S
M-545016-S

18
19

12-032-03-S
24-086-16-S

20

24-086-17-S

21

12-199-56-S

DESCRiPTiON
Dipstick assembly (Includes
2-3)
Kit, oil fill cap (Includes 3)
O-Ring, oil fill cap
O-Ring, upper oil fill tube
Tube, oil fill
ScTew, hex. flange
M6x1.0x25
O-Ring, lower oil fill tube
Screen, oil pickup
Cover, oil pickup screen
Screw, hex. flange
M5x0.8x16
Vah/e, oil pressure relief
Filter, oil
Plug, sq. hd, solid 3/8"
Pump, oil
O-Ring, oil pump cover
Cover, oil pump
Screw, hex. flange
M5x0.8x16 _3)3
Seal, oil (P._O. end)
Screw, hex. flange
M8xl.25x45 (11)
Screw, hex. flange
M8x1.25x45
Assembly,Pan, oil (Incl.
11,14-17)

KEY
NO.

PART
NO,

1
2
3
4

12-079-11-S
12-237-01-S
24-086-43-S
M-664020-S

5

12-536-10-S

6
7
8
9
10
11

M-443025-S
M-443020-S
12-089-11-S
12-089-23-S
12-089-24-S
12-755-83-S

12
13
14
15
16
17

12-100-07-S
52-211-04-S
12-090-28-S
25-158-08-S
12-079-10-S
25-158-11-S

DESCRIPTION
Linkage, choke
Clamp, cable
Screw, hex. flange
Screw, lobed socket
M6xL0x20 (2)
Control, speed assembly
(Includes 6-9)
Screw, pan head M4xO.7x25
Screw, pan head M4xO.7x20
Spring, choke (2)
Spring, choke return
Spring, governor
Kit, governor lever (Includes
12-14)
Nut, hex ran e 1/4-20
Bolt, 1/4-20x_"
Lever, governor
Bushing, throttle linkage
Linkage, throttle
Bushing, throttle {inkage

NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

57

TRACTOR -- MODEL NUMBER 917.272420
KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506

CRANKSHAFT

EXHAUST

J_

Dt

VILEBREQUIN

I2_i

i

FU EL SYSTEM J
'UEL DE LE

I

ECHAPPEMENT I

SYSTEMEI
6

!

58

TRACTOR
- -MODELNUMBER917.272420
KOHLER
ENGINE-MODEL
NUMBER
CV492,
TYPENUMBER
27506

CRANKSHAFT

FUEL SYSTEM
KEY
NO.
1
2
3

PART
NO.

DESCRIPTION

M-641060-S Nut, hex. flange M6xl.0 (2)
M-629116-S Stud M6x1.Ox116 (2)
12-853-118-S Kit, carburetor w/gasket
(Includes 4,5,6 qty 1
Tie, cable 12.454-03-S,
Tsrmlnat 25-452-20-S)
4
12-041-02-S Gasket, air cleaner
5
12-053-118
Carburetor assembly
For information only not
ava abe separately)
_Ln¢_udesKit, float
12-757-02-S
Kit, carburetor repair
12-757-03-S,
Kit, solenoid
repair 12-757-33-S)
6
12-041-01-S Gasket, carburetor (2)
7
12-265-06-S
Deflector, heat
8
25-237-14-S Clamp, hose (2)
9
52-353-22-S
Line, fuel 12-f/4"
10
25-050-03-S
Filter, fuel in.line
1t
47-_54-01-S C_ip cable
NOT ILLUSTRATED
*M-561010-S Screw, thread forming
M5xO.8xlO
*X-22-11-S
Washer, lock 1/4"
12-757-02-S Kit, float
12-757-03-S Kit, carburetor repair
12-041-01-S Gasket, carburetor
12-041-02-S Gasket, air cleaner
12-041-05-S Gasket, bowl
12-041-06-S Gasket, bowl screw
12-032-06-S Seal, solenoid
12-757-33-S
Kit, solenoid repair
12-041-06-S
Gasket, bow[ screw
12-454-03-S Tie cable
25-452-20-S Terminal
12-518-37-S
Lead, red, 37"- 20g
insu ated socket and auge
uninsulated socket terminals)
"attaches carburetor ground lead to carb baffle.

KEY
NO.

PART
NO.

DESCRIPTION

I
2

12-014-57-S
25-139-27-S

Crankshaft (Includes 2)
Plug, cup

EXHAUST
KEY
NO.

PART
NO.

1
2
3
4
5

25-072-04-S
12-041-03-S
12-126-11-S
12-445-06-S
M-645025-S
12 522 49
12-755-93-S

DESCRIPTION
Stud, M8xl.25x33(2)
Gasket, exhaust manifold
Bracket muffler
Strap, lifting
Screw, hex. flange
M6xL0x25 (2)
Shod Block
Gasket Set

NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

59

SERVICE

NOTES

6O

SERVICE

61

NOTES

SERVICE

62

NOTES

SUGGESTED

GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

I
_U_
O
t_
ca/_

greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme
Operate your Tractor up and down the face of slopes (not
ution when changing direction on slopes.

f
I

Get it fixed, at your home or ours!
For repairof major brandappliancesin your own home, ..
no matterwho made it, no matter who soldit!
1-800-4-MY-HOME _

Any_ dayornigtlt

(1_)

(U.S.A. and Canada)

wY/iN.seal_.corll

'_lt/W._6_ELC_I

For repair ofcarry-inproducts like vacuums,lawn equipment,ar_
electronics, call for the nearest Sears Parts and Repair Center.
1-800-488-1222

/u_rne,dayorright(U.SA.only)
www.sear_corn

For the replacement parts,accassoriesand owner's manuals
that you need to do-it-yourseff, call Sears ParLsDirectSM!
1-800-366-PART
(1-80o-366-7278)

6 a.m.- 11 p.m., 7days aweeK

(u.s.A.o,_)

To purchase or inquireabouta Sears ServiceAgreement
or Sears Maintenance Agreement:.
1-800-827-6655

(u.s.A.)

7am.-S p.m.,CST,IVk_,-Sat.
Parapedr servicio
demparack_a
_onicJo,y paraordenaroiezas:
1-888-SU.HOGAR
sM
(1.-888-784_27)

1-800-361-6665

(Canada)

9 a.m.-8 p.m.EST,M- F,4 p.m.
Sat.
AuCanada
poursewice
en_ar_:
1-8004.E-FOYER
Mc
(1-800-5,33-6937)
www.ssars,ca

® Registered Trademark / TMTrademark / su Service Mark of Seam, Roebuck and Co.
® Marca Registrada / TMMarca de Fabdca / SMMarca de Sewicio de Sears, Roebuck and Co,
MC Marque de commerce / _o Marque d_posde de Sears, Roebuck and Co,

177411

02.28.01

RH

Printed in U.S.A.



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