Craftsman 917 27242 Users Manual
917272420 917272420 CRAFTSMAN LAWN TRACTOR - Manuals and Guides L0103373 View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272420. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual
CRAFTSMAN Lawn, Tractor Manual L0103373 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
Craftsman 316.29262 L0103373
2015-01-05
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Owner's Manual ELECTRIC START 42" MOWER AUTOMATIC LAWN TRACTOR Model No. 917.272420 • • • • Safety Assembly Operation Maintenance • Repair Parts _ differently from built engines. Beforeoperates you start the This product haspreviously a low emission engine which engine, read and understand this Owner's Manual, CAUTION: For answers to your questions Read and follow all Safety Rules and Instructions before about this product, Call: operating this equipment. Sear• Craft•man Help Line 5 am - 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman 1-800-659-5917 Estates, I160179 Visit our Craftsman website:www.sears.com/craftsman Warranty ............................................... 2 Maintenance Schedule ...................... 18 SafetyRules......................................... 3 Service and Adjustments .................... 23 Product Specifications .......................... 6 Storage ............................................... 29 Assembly .............................................. 8 Troubleshooting ................................. 30 Operation ............................................ 11 Repair Parts ........................................ 34 Maintenance ....................................... 18 Parts Ordering ..................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the dding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. • Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE INHOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 2 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. I. GENERAL OPERATION • Read, undemtand, and follow all instructions in the manual and on the machine before starling. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and othem from serious injury. • Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and bum. Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. II. SLOPE OPERATION Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope, if tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge eaves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry chiJdren. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. - Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. - Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing, • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult, 4 • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could ovedurn the machine. Tall grass can hide obstacles, • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. _. CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. ,_WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. _.Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED. ,_WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicars known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. ,_ CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. ,_lh CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. 5 PRODUCT SPECIFICATIONS REPAIR AGREEMENT 3ASOLINE CAPACITY _,ND TYPE: 1.25 GALLONS UNLEADED REGULAR DIL TYPE _PI-SF-SJ): OIL CAPACITY: SAE 10W30(abova 32°F) SAE 5W-30 (below 32°F) W/FILTER: 4.5 PINTS W/OFILTER: 4.0 PINTS SPARK PLUG: GAP: .030") GROUND SPEED(MPH): TIRE CHAMPION CHARGING SYSTEM: FORWARD: REVERSE: FRONT: REAR: A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RC12YC 5.5 2.4 14 PSI 10 PSI 15 AMPS @ 3600 RPM BATTERY: AMP/HR: 30 MIN. CCA: 240 CASE SIZE: U 1R BLADE BOLT TORQUE: 27-35 FT. LBS. RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual. ,_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arraster for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". 6 Steering Wheel Insert Steering Wheel (1) Large Flat Washer I_(1) Hex Bolt 3/8-16 x 1 (1) Lock 3/8 washer (1) Locknut 5/16-18 Steering _ _ Boot (1) Hex Bolt 5/16-18 x 1-1/4 Steering Extension Shaft Steering Wheel Adapter Seat _(1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob I1 Keys Slope Sheet (2) Keys For Future Use 7 Video Cassette Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY _ Insert A socket wrench set will make assembly _ 3/8 Hex Bolt easier. Standard wrench sizes you need 3/8 Lock Washer are listed below. (1) 9/16" wrench (1) Pliers _ Large Flat (2) 1/2" wrench (1) Utility knife ://_.\ Washer (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of Steering F -_......_ Steedng Boot view, when you are in the operating Wheel _ position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts cartons from carton. 2. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. 3. Check for any additional loose parts or cartons and remove. Adapter_ 5/16 _ Locknut BEFORE REMOVING TRACTOR FROM SKID A'n'ACH STEERING WHEEL _ JL _ - "_ Extension Shaft / 5/16 Hex Bolt 6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. 7. Snap steering wheel insert into center of steering wheel. 8. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tire where tractor is to roll off skid. ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely. 2. Place tabs of steering boot over tab slots in dash and push down to secure. HOW TO SET UP YOUR TRACTOR CHECK BATTERY 1. Lift seat pan to raised position and open battery box door. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). INSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. R Label Terminal Battery Door INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its adjusted position. 9. Raise seat and tighten adjustment knob securely. , Seat Pan_ J _ _"_"_ _::_3 _ Flat Seat Shoulder Bort NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual). 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual, Be sure tractor is in a well-ventilated area, Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Place freewheel control in "transmission engaged" position. 4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake, 5. Place motion control lever in neutral (N) position. 6. Press lift lever plunger and raise attachment lift lever to its highest position. 7. Start the engine. After engine has started, move throttle control to idle position. 8. Release parking brake. 9. Slowly move the motion control lever forward and slowly drive tractor off skid. 10.Apply brake to stop tractor, set parking brake and place motion control lever in neutral position, 11 .Turn ignition key to "OFF" position. Continue with the instructions that follow. INSTALL MULCHER PLATE CHECK (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. ,_CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. J Shield _! Mulcher Plate Hooks TO CONVERT TO BAGGING DISCHARGING OR Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER ALL BELTS POSITION OF See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. BRAKE SYSTEM V"CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/'All assembly instructions have been completed. v'No remaining loose parts in carton. V Battery is propedy prepared and charged. (Minimum 1 hour at 6 amps). v'Seat is adjusted comfortably and tightened securely. vAIl tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). V"Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be property inflated for leveling). ,/'Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/'Check wiring. See that all connections are still secure and wires are properly clamped. V" Before driving tractor, be sure freewheel control is in drive position. While learning how to use your tractor, pay extra attention to the following important items: ,/ Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, regular unleaded gasoline. v" Become familiar with all controls - their location and function. Operate them before you start the engine. V" Be sure brake system is in safe operating condition. V" It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual). 1¢} Thesesymbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON FUEL ENGINE OFF CHOKE OIL PRESSURE MOWER HEIGHT LIGHTS ON PARKING BRAKE LOCKED _r_"lR N H ATTACHMENT CLUTCH ENGAGED REVERSE NEUTRAL ATTACHMENT IGNITION CLUTCH AREA DISENGAGED ! CLEAR MOWER PARKING BRAKE SLOPE SAFETY RULES HAZARDS SECTION) FREE DANGER, KEEP HANDS AND FEET AWAY (Automatic 11 LIFT (®)_[ LOW (SEE t UNLOCKED L HIGH KEEP OVER TEMP LIGHT WHEEL Models only) KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Light Switch Attachment Clutch Switch Ignition Switch Lift Lever Plunger Ammeter Throttle/Choke Control _ Attachment LiftLever Clutch/ Brake Pedat Height Adjustment Indicator Froewheel Parking Control Brake Lever MoUon Control Lever Our tractors conform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. MOTION CONTROL LEVER - Selects the speed and direction of tractor, IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. TRRO'rFLE/CHOKE CONTROL - Used for starting and controlling engine speed. FREEWHEEL CONTROLDisengagages transmission for pushing or slowly towing the tractor with the engine off. 12 The operation of any tractor can result in foreign objects thrown into the which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal into full "BRAKE" position and hold. 2. Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Parking Brake .En,_,,ed,, "Disengaged" p _ _ Position Attachment ,os,,,on \ \ Clutch Switch "Engaged" Throttle/ _'-_" \ -Position Choke .. "--k\ \f-y.." cont,o, c,otc/ Brake Peaal _\;_ "Disengaged" Position , \/'_- _f " "Brake" Position I_nition Key Lever STOPPING MOWER BLADES • To stop mower blades,move attachment clutch switch to "DISENGAGED" position. GROUND DRIVE • To stop ground ddve. depress clutch/ brake pedal into full "BRAKE" position. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed. ENGINE • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". I • Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT= Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _I_CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL Always operate engine at full throttle, • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the motion control lever. 1. Start tractor with motion control lever in neutral (N) position, 2. Release parking brake. 3. Slowly move motion control lever to desired position. TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. 13 • The average lawn should be cut to approximately 2.1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better tooking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. ,_ CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place, Attachment Clutch Position Low TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface. "Disengaged" Position Shield TO OPERATE ON HILLS _CAUT/ON: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills, • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move motion control lever to neutral (N) position. , IMPORTANT= The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed. • To restart movement, slowly release parking brake and clutch/brake pedal. • Slowly move motion control lever to slowest setting. • Make all turns slowly. TO TRANSPORT 1. Adjust mower to desired cutting height (See TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). 2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground, Install gauge wheel in appropriate hote with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. 3. Repeat for opposite side installing gauge wheel in same adjustment hole. Gauge Wheel Bracket 3/8-16 3/8 Attachemnt LiftLever High Shoulder Gaug_ TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES disengage attachment clutch control. When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor. 1. Raise attachment lift to highest position with attachment lift control. 2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position. 14 • Do not push or tow tractor at more than two (2) MPH. • To reengage transmission, reverse 'above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on.a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART' in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _kWARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. _kCAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spil)ed oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Be sure freewheel control is in the transmission engaged position. 2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 3. Place motion control lever in neutral (N) position. 4. Move attachment clutch to "DISENGAGED" position. 5. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. 6. Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER STARTING (50 ° F and above) 7. When engine starts, move the throttle control to the fast position. 15 • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50 ° F and below) 7. When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the transmission should be warmed up as follows: 1. Be sure the tractor is on level ground. 2. Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position. 3. Allow one minute for transmission to warm up. This can be done during the engine warm up pedod. • The attachments can also be used during the engine warm-up period after the transmission has been warmed up. NOTE: if at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. PURGE TRANSMISSION _CAUTION: Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT= Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor. 1. Place tractor safely on level surface with engine off and parking brake set. 2. Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual). 3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal. 4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE; During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system. 5. Move motion control lever to neutral (N) position. Shut- off engine and set parking brake. 6. Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of manual). 7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal. 8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. Your tractor is now purged and now ready for normal operation. 16 MOWING TIPS • Mower should be properly leveled for •best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet, Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. Max 1/3" 17 MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERV$CE SERVICE DATES Check Brake Operation Check Tire Pressure I_ Check Operator Presence and InterlOck Systems I_ v, Check for Loose Fasteners !v V, V V Clean Battery and Terminals V , Check TransaXle CooUng v Sharpen!Replace Mower Blades Lubrlca{ion Charl CheCk Batte_' Lever V° V0 Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension Check Engine Oil Level I_ V Change Engine Oil Clean Air Filter Clean Air Screen V Inspect MuffledSpark Arrester Replace Oil Filter (If equipped) _2 Clean Engine Cooling Fins W VV Replace Spark Plug Replace Air Filter Paper Cartridge V Replace Fuel Filter I2. 3. 4. e,b_'_o _>'e ot_ wl_*n _raling ur_r Service more ofte.t w_ opera_r_ _ _ny if _ w_h oHf_tlr chan_ ell every p,epiece blad_ r,lo re o_ wh_*nt_v[ng a h,,_aw load or Jn high mn_ or dusty COnd_ 50 hour= k_ _ $c_1 GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence, To receive full value from the warranty, operator must maintain tractor as instructed in this manual, Some adjustments will need to be made periodically to propedy maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run betlar and last longer. BEFORE 1. 2. 3. 4. EACH USE Check engine oil level. Check brake operation. Check tire pressure, Check operator presence and interlock systems for proper operation. 5, Check for loose fasteners. _,_r_ 5. ff _ wl_ =_e iy_ra, 8. Not rl,_ rod il oqulpf_od wr_h mal_l_,,_,_*e-lm I baltlty. 7.13g_ll, n fro,_ ixle Idvot Ix4t _o 35 ;1 _ _im_ Do m){ OVl0_gP_ LUBRICATION CHART Zerk _Fmnt Wheel Bearing Zerk Zerk Bearing Zl _Engine (_SAE 30 or 10w30 MOTOR OI L _)R E FER TO Maintenance "ENGINE" SECTION IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and did that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 18 TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed and attaohement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble hex bolt, lock washer and flat washer in exact order as shown. 5. Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated. Mandrel Assembly Trailing e Up Blade Center Hole Flat Washer Lock Washer / _f-_ Hex Bolt *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove hex bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. 5/8" B_d e Center Hole 19 BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Open battery box door, 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petroleum jelly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-beifs for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department. ENGINE LUBRICATION Only use high quality detergent oil rated with APt service c_assification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oi_ will drain more freely when warm. • Catch oil in a suitable container. wear, 1. Remove oil fill cap/dipstick. Be careful TRANBAXLE COOLING not to allow dirt to enter the engine The transmission fan and cooling fins when changing oil. should be kept clean to assure proper 2, Remove cap from end of drain valve and install the drain tube onto the cooling. Do not attempt to clean fan or transmisfitting. sion while engine is running or while the 3. Unlock drain valve by pushing inward transmission is hot. To prevent possible slightly and turning counterclockwise. damage to seals, do not use high 4. To open, pull out on the drain valve. pressure water or steam to clean 5. After oil has drained completely, close transaxle. and lock the drain valve by pushing • Inspect cooling fan to be sure fan inward and turning clockwise until the blades are intact end clean. pin is in the locked position as shown. • inspect cooling fins for dirt, grass 6. Remove the drain tube and replace clippings and other materials. To the cap onto to the end of the drain valve. prevent damage to seals, do not use compressed air or high pressure 7. Refill engine with oil through oil fin sprayer to clean cooling fins. dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 2O 8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the • tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading• Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished. Oil Drain Valve TO SERVICE PRE-CLEANER 3. Slide foam pre-cleaner off cartridge. 4. Wash it in liquid detergent and water. 5. Squeeze it dry in a clean cloth. Allow it to dry. 6. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE= Do not wash the paper cartridge or use pressurized air, as this will damage the cartddge. 7. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. 8. Reassemble air cleaner, wing nut, cover and tighten knob securely. Closed and Locked Position Cap Air Cleaner Drain Tube Nut CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING .Cover Knob Foam Pre- Paper Cartridge AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine wilt not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Remove knob and cover. 2. Remove wing nut and air cleaner from base. Rubber _ir Cleaner Base Screen MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. 1. Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL" in this section of this manual, through step remove drain plug). 2. Remove oil filter and wipe off filter adapter. 21 3. Apply a thin coating of new engine oil to the rubber gasket on replacement oil filter. 4. Install replacement oil filter on filter adapter. Turn oil filter clockwise until rubber gasket contacts the filter adapter, then tighten filter an additional 1/2 turn. 5. Fill crankcase with new oil (See "TO CHANGE ENGINE OIU' in this section of this manual). For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 6. Start the engine and check for oil leaks. Correct any leaks before placing engine into full operation. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fue line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. Clamp _ Fuel Filter _ _ -- CLEANING • Clean engine, battery, seat, finish, etc of all foreign matter. • Keep finished surfaces and wheels fn of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out Water in engine can result in a shortene( engine life. 22 _CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place motion control lever in neutral (N) position, 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key "OFF" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1, Place attachment clutch switch in "DISENGAGED" position, 2, Move attachment lift lever forward to lower mower to its lowest position, 3, Roll belt off electric clutch pulley. 4, Disconnect anti-sway bar from chassis bracket by removing retainer spring. 5. Disconnect suspension arms from rear deck brackets by removing retainer springs, 6, Disconnect front links from deck by removing retainer springs, 7. Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links. TO INSTALL MOWER 1. Raise attachment lift lever to its highest position, 2. Slide mower under tractor with discharge guard to right side of tractor, 3. Lower lift lever to its lowest position. 4. Install mower in reverse order of removal instructions. Suspens_n Electric Small Retainer Spring Pulley Front Link Retainer SpringRetainer Springs (Both Sides) Bar 23 SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. Bottom edge of mower to • To raise front of mower, loosen out "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. _°_\ [,o ='_._ Mandre Both Front LinksShould be Equal in Lengt Bottom edge of mower to ground _ / ground 7A _t_. Suspension Arm Lift Link N_ut-----------'---'_" Adjustment Nut ,,_ / _ - FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjustments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. Nut "E" Tmnnion_ TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor level surface. Engage parking brake. BELT REMOVAL 1. Remove mower from tractor (See "TCREMOVE MOWER" in this section of this manual). 2. Work belt off both mandrel pulleys am idler pulleys. 3. Pull belt away from mower. 24 BELT INSTALLATION 4. Install new belt in reverse order of • removal. 5. Make sure belt is in all pulley grooves and inside all belt guides. 6. Install mower in reverse order of removal instructions. TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/brake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance becomes 1-9/16". Retighten jam nut against nut "A". 4, Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, furfher maintenance is necessary. Contact a Sears or other qualified service center. With Parking Brake "Engaged" Nut "A" - Operating Arm DO No nut. if further brake adjustment is necessary contactyour nearest authodzed service center/department TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. 1. Remove mower (See "TO REMOVE MOWER" in this section of this manual.) 2. Disconnect clutch wire harness. 3. Remove clutch Iocator. 4. Remove belt from stationary idler and clutching idler. 5. Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooting fan blades. 6. Pull belt toward front of tractor and remove downwards from around electric clutch. 7. Install new belt by reversing above procedure. Electri Locater Clutchin Idler Idler Input Pulley Wire Harness TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT The motion control lever has been preset at the factory and adjustment should not be necessary. 1. Loosen adjustment bolt in front of the right rear wheel, end lightly tighten. 2. Start engine and move motion control lever until tractor does not move forward or backward. 3. Hold motion control lever in that position and turn engine off. 4. While holding motion control lever in place, loosen the adjustment bolt. 5. Move motion control lever to the neutral (N) (lock gate) position. 6. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position, After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps: 1, Loosen the adjustment bolt, 2. Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep. 25 3. Tighten adjustment bolt securely. 4. Start engine and test. 5. If tractor still creeps, repeat above steps until satisfied. Motion Control Lever TRANSMISSION MENT Washers Retaining_ f_'_ Ring\ I\ _'_"_'_'_ Axle \ I \ II/1{_ llll Neutral Lock Gate Square Key (Rear Wheel Only) TO START ENGINE WITH A WEAK BATTERY z't 4UICAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when mound batter;_=s. If your battery is too weak to start the engine, it should be recharged. (See "BATFERY"in the MAINTENANCE section of this manual). ff "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equi_ with a 12 volt negative grounded system.The other vehical must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATI'ACH JUMPER CABLES 1. Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. 3. Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. REMOVAL/REPLACE- Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual. TO ADJUST STEERING WHEEL ALIGNMENT If steedng wheel croeebam are not horizontal (left to right) when wheels are positioned straight forward, remove steedn_ wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toein or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. TO REMOVE CABLES, REVERSE ORDER 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. Positive Terminal Negative Terminal Cables Positive 26 Battery Terminal REPLACING BATTERY _IkCAUT!ON: Do not short battery terminais Dy allowing a wrench or any other object to contact both terminals at the same time, Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift seat pan to raised position and open battery box door. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4, First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut, Tighten securely. 6. Close battery box door. TO REMOVE HOOD AND GRILL ASSEMBLY 1, Raise hood. 2, Unsnap headlight wire connecter. 3, Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. To replace, reverse above procedure. ,, i Maintenance, repair,or replacement of the emission control devicas and systems, which are being done at the customers expense, may be performed by any non-road engine repairestablishmentor individual. Warranty repairs must be performed by an authorized engine manufacture¢s service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttlecontrol has been preset at the factory and adjustment should not be necessary.Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever from slow to choke position. Slowlymove lever from choke to fast position. 2. Check to see if hole in throttlelever and hole in speed control bracket are aligned. 3. If holes are not aligned, loosen cable clamp screw and align the holes by insertinga pencil or a 1/4" drillbit through beth holes. 4, Pull throttlecable up to remove slack and tightencable clamp screw, Remove alignment pencil or drillbit. F_II_ __ Keps Hex Belt Positive(Red) Cable Negative (Black) Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4, Close hood, INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check widng. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse, The fuse holder is located behind the dash. Headlight Wire Connector ENGINE Battery _.,,-"_!_, Box Hood _ ._) Seat PanI Ooor_ _ Cable _ Clamp _.__.__L:_['_ Screw _----] Speed Co ontrol _'_/_ _Bracket 27 I TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or lead. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Tumiog the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fueVair mixture. IMPORTANT: Damage to the needles and seats in carburetor may result if turned in too tight. NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limber cap cannot be removed without breaking the adjusting needle. 1. Be sere you have a clean air filter and the throttle control cable is adjusted properly (see above). 2. Start engine and allow to warm for five minutes. Make adjustments with engine running and shift/motion control lever in neutral (N) position. 3. Idle seeed setting - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. 4. idle fuel needle setting - With threttle control lever in slow position, turn idle fuel adjustment needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions. 5. Recheck idle speed. Readjust if necessery. ACCELERATION TEST6. Move threttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 rum. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has probe equipment and experience to make any necessary adjustments. Idle Speed Adjusting --...__...._ Screw _ Needle 28 Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. Also, experiance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation end formation of acids during storage. Acidic gas can damage the fuel system of and engine while in storage. 1. Drain the fuel tank. 2. Starf the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINEOIL ,_ CAUTION= Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts end screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BA'rrERY Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to "START" position for a few seconds to distribute oil. 4. Replace with new spark plug(s). • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum depositas from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. 29 TROUBLESHOOTING PROBLEM Will not start CHART CAUSE 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 10.Engine valves out of adjustment. CORRECTION 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service Adjustments section. 10.Contact a Sears or other qualified service center. 1. 2. 3. 4. 5. 1. 2. _3. 4 5. 4. 5. 6. 7. Bad spark plug. Dirty air filter, Dirty fuel filter. Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment Hard to start Dirty air filter, Bad spark plug, Weak or dead battery. Dirtyfuel filter. Stale or dirty fuel. 6. Loose or damaged wiring. 7. Carburetor out of adjustment 8. Engine valves out of adjustment. Enginewill not turn over 1. Brake pedal not depressed 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter• Drain fuel tank and refill with fresh gasoline. 6. Check all wiring. 7. See "To Adjust Carburetor" ir Service Adjustments section. 8. Contact a Sears or other qualified service center. 1. Depress brake pedal. 9. Faulty operator presence switch(es). 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. Engine clicks but will not start 1. 2. 3. 4. I. 2. 3. 4. !Loss of power 1. Cutting too much grass/too fast. 2. Throttle in "CHOKE" position. 8. Faulty solenoid or starter. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. 3O Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter. 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. TROUBLESHOOTING CHART PROBLEM CAUSE Loss of power continued) CORRECTION 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil leveVdirty oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 10. Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. t3. Loose or damaged wiring. 14.Carburetor out of adjustment. 15.Engine valves out of adjustment. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil 6. Clean and regap or change spark plug. 7. Replace fuel filler. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. lO.Connect and tighten spark plug wire. 11 .Clean engine air screen/ fins. 12.Clean/replace muffler. 13.Check all wiring. 14.See "To Adjust Carburetor" in Service Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace Tighten 2. Replace 3. Tighten Replace blade. blade bolt. blade mandrel. loose part(s). damaged parts. Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected contact a Sears or other qualified service center. Poorcut-uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Replace blade mandrel. 5. Clean around mandrels to open vent holes. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4. Bent blade mandrel. 5. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels. Mower blades will not rotate 1. Obstruction in clutch mechanism. 2. Worn/damaged mower drive belt, 3. Frozen idler pulley. 4. Frozen blade mandrel. 31 1. Remove obstruction. 2. Replace mower drive belt. 3. Replace idler pulley. 4. Replace blade mandrel. TROUBLESHOOTING PROBLEM CHART CORRECTION CAUSE Poor grass discharge 1. Place throttle control in "FAST" position. 2. Travel speed too fast. 2. Shift to slower speed. 3. Allow grass to dry before 3. Wet grass. mowing. 4. Mower deck not level. 4. Level mower deck. 5. Low/uneven tire air pressure. 5. Check tires for proper air pressure. 6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt. 7. Buildup of grass, leaves and 7. Clean underside of mower trash under mower. housing. 8. Mower drive belt worn. 8. Replace mower drive belt. 9. Blades improperly installed. 9. Reinstall blades sharp edge down. 10. Replace with blades listed 10.Improper blades used. in this manual. 1 1.Clean around mandrels to 11. Clogged mower deck vent holes from buildup of open vent holes. grass, leaves, and trash around mandrels. Headlight(s) not working (if so equipped) 1. 2. 3. 4. 1. Engine speed too slow. Switch Bulb(s) Faulty Loose is "OFF". or lamp(s) burned out. light switch. or damaged wiring. 5. Blown fuse. Battery will not charge 1. Bad battery cell(s). 2. Poor cable connections. 3. Faulty regulator (if so equipped). 4. Faulty alternator. Loss of drive Engine "backfires' whenturning engine "OFF" 1. 2. 3. 4. Turn switch "ON". Replace bulb(s) or lamp(s). Check/replace light switch. Check wiring and connections. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connections. 3. Replace regulator. 4. Replace alternator. 11. Freewheel control in "disengaged" position. 2. Motion drive belt worn, damaged, or broken, 3. Air trapped in transmission during shipment or servicing. 1. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine, 32 1. Place freewheel control in "engaged" position. 2, Replace motion drive belt. 3. Purge transmission. 1. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. TRACTOR - - MODEL NUMBER 917.272420 SCHEMATIC "° BATTERY SOLENOID AMMETER _ / "° ! O ' : i F_ ' =wHrrE , , :c I #L_-.;_,_;,_L-,, i- l t ' ! O, ', E IA: • i STARTER , '_' _: i /'_ - '_ /77 USE _ _ II -- ' ELECTRIC CLUTCH ,_ - ...... , ' : 9_: SPARK (2 PLUGS ON nnNIN CYL ENGINES I FUEL SHUT-OFF__SOLENOID t,l,-_sj) _z:::z_ ", t\_ _._ _J NOTE: /Jl _/ IF WIRING B+B+AI B+AI _RSE GV_uLTLAST_ _I_B000,_ N_O_ TE_ NONE INSULATED SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY PO$mON CIRCUIT _MAKE" IGNITION SWITCH OFF M÷Q+AI NONE RUNA-IGHT B+At A2+L STAR'r RUN IT CL,PSWEREREMOVED,OR _I'_ _ J_ _ CH AA_R _iNocG SoYST E3600MR0_ POSITION PTO OFF ON SECURE YOUR H EAO_GHTS WIRING CIRCUIT SWITCH C ÷ Q. B+ H C÷F'B+ E'A÷O NON-REMOVABLE _ REMOVABLE CONNECTIONS CONNECTIONS 33 G F C H B _ RELAy O A TRACTOR -- MODEL NUMBER 917.272420 ELECTRICAL 22 I t 41 4O 26 i i _ 25 S // iI I 34 TRACTOR -- MODEL NUMBER 917.272420 ELECTRICAL KEY NO, 1 2 8 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 50 51 52 80 81 PART NO. 163465 74760412 156417 161343 175688 4152J 4799J 146147 175158 73510400 4207J 160784 175566 140403 178442 71110408 131563 175566 122822X 174652 140405 141940 146685 109748X DESCRIPTION Battery 12 Volt 28 Amp Bolt, Hex Head 1/4-20 unc x 3J4 Case, Battery Mech Hinge Switch, Interlock N Opn/N Opn Harness, Light Socket (Includes 4152J) Bulb, Light Cable, Battery, 6 Gauge, Red, 11 • Cab4e, Battery, 6 Gauge, Red, W/16 Wire Fuse, 20Amp Nut Keps Hexl/4-20 Unc Cable, Ground, 6 Gauge, Black, 12 • Switch, Plunger Normal Op Olive Switch, Ignition Key, Ignition Harness, Ignition Boll, Hex Head, Fin, 1/4-20 x 1/2 Cover, Terminal, Red Solenoid Ammeter Rectangular Switch PTO Ring Retainer PTO Protection Wire Loop Hamess Clutch Evx. Relay Asm. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35 TRACTOR - - MODEL NUMBER 917.272420 CHASSIS AND ENCLOSURES 39 166 58 2O8 207 6O 74 36 TRACTOR -- MODEL NUMBER 917.272420 CHASSIS AND ENCLOSURES KEY PART NO, NO, 1 2 3 5 9 10 11 13 14 17 18 25 26 28 29 30 31 37 38 39 58 60 64 74 142 143 144 145 159 166 206 207 206 212 - NOTE: DESCRIPTION 174619 Chassis Stamping 176554 Drav/ear 17060612 " Screw 3/8-16x3/4 155272 Bumper Hood/Dash 168343X012 Dash STD533710 Bolt, Cardage 3/8-16 x 1 155927 Panel, Dash, L,H, 172107X010 Panel, Dash, R,H, 17490608 Screw Thdrol 3/8-16 x 1/2 174330X612 Hood Assembly 126938X Bumper Hood 19131312 Washer 13/32 x 13/16 x 12 Gauge STD541437 Nut 174332X599 Grille Lens Asm 174331X612 Lens, Grille 175692X612 Fend/Ftrest Pnt STLT 139976 Bracket, Fender Support 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt 175710 Bracket Asm. Pivot Mower Rear 174714 Bracket, Pivot 150127 Duct Air Engine P/L LT 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 154798 Dash Lower STLT 7368(To00 Nut Crownlock 3/8-16 UNC 165867 Plate Reinforcement STLT 154966 Bracket Swaybar Chassis 175582 Bracket Pnt Footrest STLT 156524 Jod Pivot ChasslsS_ood 155123X428 C_ohc_der 164863 Screw Hwhd Hi Lo #13-16 x 3/4 170165 Bolt Shoulder 5/16 -18 TT 17670508 ScrewTndrol 5/16*18x1/2TYTT 17670608 Screw Thdrol 3/8-16 x 1/2 175143 Insert Lens Reflective 5479J Plug, Button All component dimensions given in U.S. inches 1 inch = 25.4 mm 37 TRACTOR -- MODEL NUMBER 917.272420 GROUND DRIVE 144 23 55 200 61 38 TRACTOR -- MODEL NUMBER 917.272420 GROUND DRIVE KEY NO, PART NO. 1 ...... 8 9 10 14 15 16 19 20 21 22 23 24 25 26 27 28 29 30 32 33 34 35 36 37 38 39 40 41 42 47 48 49 50 51 52 53 55 56 57 59 61 165866 145G28 STD561210 10040400 74490544 STD541431 $3_o41437 150_90 174779 169498 171258 73350600 106888X STD551037 STD561218 175765 71673 169592 74760512 72140506 175578 120183X 19211616 1572H 165936 74760648 175461 175556 19131312 127783 154407 123205X STD523715 STD541437 STD541431 105710X 105709X 17060616 140294 169691 17060612 DESCRIPTION Transaxle (See Breakdown) HydroGr314-0510 Rod Shift Fender Adjust Clutch Elect EVX Pin Cotter 1/8 x 1 CAD Washer Lock Hvy Helical Bolt Hex FLGHD 5/16-18 x Gr 8 Nut Lock Hex W/Ins. 5/16-18 Uric NutLockHexW/Wsh 3/8-16Unc Bolt Hex 7/1 6-20 x 4-1/2 Knob, Deluxe 1/3-13 Rod, Brake Hydro Bracket Asm. Anti-Rot EVX Nut, Hex Jam 3/9-16 Unc Spring, Brake Rod Washer Pin Cotter 1/8 x 3/4 CAB. Rod, Parking Brake Cap, Parking Brake Bracket, Transaxle BoltHexHd 5/16-18Uncx3/4 Bolt 5/16-18 x 3/4 Shaft, Foot Pedal Beadng, Nylon Washer Pin, Roll Putiey, Composite, Rat Bolt Fin Hex 3/8-16 x 3 Spacer, Split Keeper, Beft Idler Washer 15/32 x 13/16 x 12 Ga. Pulley, Idler, V-Groove Bellcrank, Clutch Retainer, Be8 Bolt NutCrownlock 3/8-16UNC Nut, Crownlock 5/16-18Unc Link, Clutch Spdng, Return, Clutch Screw 3/8-16 x 1 V-Belt Keeper, Center Span Screw. 3/8-16 x 3/4 KEY NO. PART NO, DESCRIPTION 62 63 65 66 71 73 74 76 76 77 78 81 82 83 84 89 90 95 96 120 144 150 151 156 158 159 161 162 163 164 165 166 168 169 197 198 199 200 202 212 8883R 175414 STC55114.3 154778 169183 169182 137057 121749X STO581075 123583X 121748X 165596 165711 19171216 169594 164890X428 124346X 170201 4497H 73900600 19111016 175456 19133219 166002 165589 165494 72140406 73680400 74780416 19091010 165623 166880 165492 165580 169613 169593 169612 72140508 72110612 145212 Cover, Pedal Polley, En_ne Washer Keeper Belt Engine Hydro Strap Torque Lh Hydro Strap Torque Rh Hydro Spacer Washer 25/32 x 1-1/4 x 16 Gauge E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Gauge Shaft Asm Cross Tapered SpshgToralon Washer 17/32 x 3/4 x 16 Ga. Link Transaxle Console, Shift Nut Self-Thd Wsh-hd 1/4 Zinc Control Bypass Hydro 20" Tires Retainer Sphng 1 "Zinc/Cad Nut Lock 3/8-16 Washer 11/32 x 5/8 x 16 Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/16tD x 1.125 Bracket Shift Mount Hub Tapered Flange Shift Lt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5 Nut Crownlock 1/4-20 Unc Bolt Hex Fin 1/4-20 Unc x 1 Gr 5 Washer 5/8 x .281 x 10 Ga Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561 Plate Fastening Nyliner Snap-In 5/8"1D Washer Nyl 7/8 iD x .105" Hyd Bolt Shoulder 5/16-18UNC Bolt Rdhd Sgnk 5/16-18UNC x 1 Bolt Carr Sh 3_-16 x 1-1/2 Gr.5 Nut Hex Flange Lock NOTE: All componentdimensionsgivenin U.S. Inches 1 inch= 25.4 mm 39 TRACTOR - -MODELNUMBER917.272420 STEERING ASSEMBLY _41 L ,L---_ 42 , 4O TRACTOR - -MODELNUMBER917.272420 STEERING ASSEMBLY KEY PART NO, NO, DESCRIPTION 1 2 3 4 5 6 8 10 11 13 17 29 32 33 34 35 36 37 38 39 4O 41 42 43 44 46 51 54 63 65 68 71 82 87 88 91 SteedngWheel Axle Assembly Cast Iron Spindle Asseml_y, LH. Spindle Assembly, R.H. Beadng, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip Draglink Washer, Lock Spacer Rrg Axle Front Shaft Assembly, Steering Screw 3/8-16 x 3,/4 Rod,Tie Washer 11/32 x 3/4 x 16 Washer Lock 5/16 Crownlock Nut 5/16-24 Bushing, Steedng Screw Insert, Steedng Wheel Washer 13/32 x 1-1/20 x 11 Nut Lock Center 3/8-24 UNF Adaptor, Steedng Wheel Boot, Steedng Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steedng LR.LT Cap,Spindle NutLockHexw/Ins. 5/16-18UNC Bolt Fin Hex 5/16-18 UNC x 1-1/4 Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5 Spacer Brace Axle Axle, Brace SteedngAsm Bracket Susp Chassis Front Washer Flat .781 x 1-I/2 x .14 Boft Shoulder 7/16-20 Clip Steedng NOTE: 159944 172393 169840 169839 _66H 121748X 12000029 175121 STD551137 136518 177876 17060612 171888 19111216 10040500 73540500 155099 152927 159946 19132411 STD541537 159945 145054x428 121749X 153720 121232X STD541431 74780520 STD523710 160367 169827 175146 169835 173966 175118 175553 All component dimensions given In U.S. inches 1 inch = 25.4 mm 41 TRACTOR - - MODEL NUMBER 917.272420 ENGINE 8O 38 ! 81 14 31 J" _ 37 33 / OPTIONAL EQUIPMENT Spark Arrester 42 r TRACTOR-- MODELNUMBER KEY PART NO. NO. DESCRIPTION 917.272420 ENGINE 1 2 3 4 13 14 16 23 29 31 32 33 37 38 44 45 46 77 80 81 101 105 NOTE: 170548 17720410 ...... 159420 12_41-03 148456 STD551237 169837 137180 109202X 158990 123487X 137040 148315 17670412 17000612 19091416 19101216 74760508 73510400 M_ 17120616 Control, Throttle Screw, Hex Head, Thread Cuffing 1/4-20 x 5/8 Engine, (See Breakdown) Kohler Model NO.CV492-27506 Muffler Gasket Kohler Tube Drain Oil Easy Washer Shield Brn/Dbr Guard Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Sears, Vented Clamp, Hose Line, Fuel Plug, Drain Oil Easy Screw, Hex Washer Head, Thd. Roll. 1/4-20 x 3/4 Screw Hex Wsh Thdr 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Gauge Washer 5/16 x 3/4 x 16 Ga. Bolt Hex Hd 5/16-18 Uno x 1/2 Nut Keps Hex 1/4-20Unc Nut Flan-ge M8-1.25 Non-Lk Zinc Screw 3/8-16 x 1 All component olmenslons given in U.S. inches 1 inch = 25.4 mm 43 TRACTOR -- MODEL NUMBER 917.272420 SEAT ASSEMBLY 18 \ \ \ 24 I I i i t I I I I i _15 17 12 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 Seat Bracket, Pivot, Seat Bolt Washer 13/32 x 1 x 10 Gauge Clip, Push-In Hinged Nut Spring, Seat Screw 3/8-16 x 1-1/2 Washer 13/32 x 1 x 14 Gauge Pan, Seat Knob Seat Bracket. Switch Mounting 140123 140551 71110616 19131610 145006 STD541437 124181X 1700_616 19131614 174894 166369 121246X KEY NO. PART NO. DESCRIPTION 13 14 15 16 17 18 21 22 24 25 121248X 72050412 134300 121250X 123976X 124238X 171852 STD541431 19171912 127018X Bushing, Snap Bolt, CalTlage 1/4-20 x 1-1/2 Spacer, Split .26 x .88 Spring Locknut, Flange 1/4 Grade 5 Cap, Spdng Seat Bolt, Shoulder 5/16-18 UNC Nut Washer 17/32 x 1-3/16 x 12 Ga. Bolt, Shoulder 5/16-18 x .62 NOTE: 44 All component dimensions given In U.S. inches 1 inch = 25.4 mm TRACTOR -- MODEL NUMBER 917.272420 DECALS 11 9 13 5 6 3 7 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 156811 177374 177356 177357 177805 133644 177355 172331 163204 156439 Decal, Ober. Instr. Decai, HP Engine Decal, Hood, R.H. Decal, Hood, L,H. Decal Hood Replacement Decal,CustomerMaintenance Decal, Hood Side Decal, Deck Decal, Fender, Craftsrnan Decal, Fender Danger 7 4 13 10 16 1 20 KEY NO, PART NO, DESCRIPTION 11 12 13 14 16 20 ----- * - 164065 146046 177350 160396 138047 149516 138311 165800X428 165799)(428 169210 177411 177412 Decal, Strng. Whl. Domed Prem. Srs Decal, V-Belt Drive SchemalJc Decal, Lower Dash Decal, V-Belt Schernatic Decal, Battery Diehard Decal, Battery Dngr/Psn Eng Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Decal By Pass LT Hydro Owner's Manual, English Owner's Manual, Spanish WHEELS & TIRES KEY PART NO. NO. 4,10 3,9 11 1 2 3 4 59192 65139 106222X 59904 5 6 7 106732X427 278H 9040H 8 9 t0 106108X427 122082X 7152J 11 -- 104757X428 144334 DESCRIPTION Valve Cap, Tire Stem, Valve Tire,Front Tube, Front Tire (Not Provided, Service Item Only) Rim, Front Fiffing, Grease (Front Wheel Only) Bearfng, Flange (Front Wheel Only) Rim, Rear Tire, Rear Tube, Rear Tire (Not Provided, Service Item Only) Cap, Axle Sealant, Tire 10 oz. NOTE: All component dimensions inches 1 inch = 25.4 mm 45 given In U.S. TRACTOR - - MODEL NUMBER 917.272420 LIFTASSEMBLY / / / / / / 6 5 20 2O 15 15 46 TRACTOR - - MODEL NUMBER 917.272420 LIFT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 31 32 36 37 38 40 41 Lift Lever Inner Wire Assembly Shaft ASSembly, Lift Pin, Groove E-Ring Washer 21/32 x 1 x21 Gauge Beadng, Nylon Gdp, Handle, Fluted Button, Plunger, Red Link, Lift, LH. Link, Lib, R.H. Retainer Spdng Link, Front Nut, Hex, Jam 1/2-13 UNC Trunnion Locknut, Hex, with Washer Insert 1/2-13 UNC Ann, Suspension, Rear Retainer Spring Beadng, Pvt, Lift Nut, Crownlock 3/8-24 Pointer, Height Indicator Plug, Hole Screw 5/16-18 x 1 Washer 11/32. x 1-1/2 Indicator Height 159460 159471 105767X 12006002 19211621 120183X 125631X 122365X 139865 139866 STD624008 173288 73350800 130171 73800800 139868 163552 169865 73540600 155097 123935X 17060516 19112410 155098 NOTE: All component dimensions given in U,S. inches 1 inch = 25.4 mm 47 TRACTOR -- MODEL NUMBER 917.272420 MOWER DECK "_'40 _3736 40 44_'_ 37 55, 145 106 /_ ' 102 103 _o3J_/_- // 101/'_ !05 / 104 106 34 21 22 116 113 111 114 23 24 _ 6 16 118 _ 28 1 _.18 5 ' ,.j 6 117 19// 21 _116 48 TRACTOR -- MODEL NUMBER 917.272420 MOWER DECK KEY NO. PART NO. 1 2 3 165892 STD533107 138017 4 5 6 8 9 10 11 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 40 44 45 46 54 55 56 165460 STD624008 130_32 850857 STD551137 140_J6 134149 137645 128774 110485X 174493 72140505 132827 159770 STD541431 134753 131267 105304X 123713X 110452X 130968X428 19111016 131491 157722 129963 153535 137266 STETo33717 133835 131494 STD5510_7 STD541437 140088 STD624003 137729 133943 155046 165723 KEY NO. PART NO, 59 61 68 92 101 102 103 104 105 106 111 112 113 114 115 116 117 118 119 121 129 130 131 143 144 145 146 148 149 150 159 -- 141043 174882 174883 738G0600 136420 71081010 19061216 STD551110 160793 2029J 155197 155198 1706G514 STD541431 72110504 4898H 165746 73930600 STD5510B7 143723 19131312 STD523710 STD533710 157109 158634 165888 171977 169022 165898 19091216 72140614 130794 -- 177410 DESCRIPTION Mower Deck Assembly, 42" Bo_t Bracket Assembly,Sway Bar, Front Bracket Sway Bar 38/42" eck RetainerSpring Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1.25 Gr. 8 Washer, Lock Washer, Hardened Blade, Mulching Shaft Assembly, Mandrel, Vented Housing, Mandrel,Vented Beadng, Ball, Mandrel Stripper, Mower Deck Bolt, Carriage 5/16-18x5/8 Bolt, Shoulder Baffle, Vortex NutCrown[ock5/16-18UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer 11/32 x 5/8 x 16 Ga. Rod, Hinge Screw Thdrol Washer Head Washer, Spacer Pulley,Mandrel Nut, Toplock, Flanged Bolt Fastner, Christmas Tree Pulley, Idler, Flat Washer 13/32. x13/16x16Ga Nut Crownlock 3/8-16 UNC Guard, Mandrel, L.H, Retainer Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened Arm, Idler Spacer, Retainer NOTE: 49 DESCRIPTION Guard, TUV Idler Spring Ext. Elect. Clutch V-Belt Nut Lock Hex w/Ins. 3/8-16 Mulcher Cover Screw Pan Hd Phillips 10-24 x 5/8 Washer #10 Washer, Lock Latch Assembly, Bagger Nut,Weld Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H. Screw Taping 5/16-18 Nut, Hex, Keps 5/16-18 Unc Bolt, Cardage 5/16 Unc x 1/2 Bolt, Shoulder Wheel, Gauge Nut, Centadock 5/8-16 Washer 3/8 x 7/8 x 14 Gauge Bracket Washer 13/82 x 13/16 x12 Ga. Bolt, Fin Hex 3/6-16 Unc xl Gr. 5 Bolt, Rdhd Sqnk 3/8-16UNCx 1 Bracket Arm Idler 42" Keeper Belt 42_ Clutch Cable Pulley Idler Flat Bolt Cardege Idler Spring Retain Idler Retainer Spdng Yellow Z_nc Washer 9/82 x 3/4 x 16 Ga. Bo4t Rdhd Sqn 3/6-16 UNC x 1- 3/4 Mandrel Assembty (includes Key Numbers 8-10, 13-15, 31 and 32) Mower Deck, Complete (Standard Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key NOS. 101-106 and111-121) All component dimensions given in U.S.inshes 1 Inch = 25.4 mm -r ,,< 119 0 ¢) Ill 120 128 14 x('} 12 I 109 o_ o0 mt_ 88 r / 81 79 19 m zr 123 73 t 9OO !i 17 16 o_ 124 0 93 107 58 69 _7 66 43 TRACTOR - - MODEL NUMBER 917.272420 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510 KEY PART NO. NO. 1 2 3 4 170351 170352 170353 170354 5 6 7 169898 170355 170356 8 170357 9 10 11 12 13 14 170358 170359 170360 169870 170361 169869 16 170362 17 18 19 23 24 27 28 29 30 31 170363 170364 150771 170365 Washer 170366 170367 170368 170369 170370 170371 32 170389 33 142991 34 35 170390 170391 36 170392 37 38 39 40 41 42 43 44 150792 150793 150809 170393 170394 170395 170396 150797 45 46 47 48 49 50 51 170397 170398 170999 170400 170401 170402 170403 52 170404 53 54 55 56 57 58 170405 170406 142977 142978 150798 170407 KEY PART NO. NO. DESCRIPTION Main Housing, Assembly Side Housing, Assembly Center Section, Assembly Swashplate, Trunion Machined BlOCk- Assembly Sealant 10.50z Hex Flange Screw 1/4-20 X 1.25 Stud, 5/16-24 Hex Double End Shaft, Input Ring - Retaining Spacer Rin - Retaining Sea_, Lip .67 X 1.58 X .276 Ball Brg 17mm Id X 4Ornm Od X 12mm Hex Flange Head Screw 5/16-24X0.75 Lip Seal 18 X 32 X 7 Arm, Control Bearing, 30x52x13 Thrust Check Plug Assembly, Shaft, Motor Gear - Pinion, 131 10t/481 Gear Gear, 101 Jackshaft 60t Bull Gear Sleeve Bearing .75 X 1.578 X .625 SleeveBeadng(Outboard) .75x1.750x.625 Washer, 3/4 Id X 1-1/20d X .13 Thk Lip Seal Axle Seal Shaft, Axle .75 X 11.39 (Key, R.H.) Shaft, Axle .75 X 16.99 (Key, L.H.) Miter Gear (Splined) Miter Gear 151 (0.5 Id) Shaft Ring, Spiral Retaining Pin, Jackshaft Magnet, Ring Spnng, Bypass Hydro Mtg Screw 3/8-24 X 2.5 Long Filter Base, Filter Actuator, Bypass Rod, Bypass Actuator Arm, Bypass Retaining Ring .250 External Seal, Lip .741 X .250 X .250 TC Flat Washer, 5/8 Id X 1.00d X .05 Thk Retaining Ring Bearing, Center Block Spring - Helical Compression Washer 20w-50 Oil Brake Yoke 59 60 61 62 63 170408 142883 142882 142887 170410 64 65 66 67 66 69 70 71 142892 170411 170412 170413 170414 170415 170416 170417 72 170418 73 142884 74 75 170419 170420 76 77 78 79 80 170421 170422 142969 142980 150778 81 82 170423 170424 83 84 85 87 88 90 93 107 108 161168 170425 170426 142917 170429 170430 170431 170432 170433 109 111 113 170434 170435 170437 116 119 120 121 170438 170439 170440 170441 122 123 124 170442 170443 170444 125 126 127 128 900 170445 170446 170447 173165 166768 DESCRIPTION Rotor, Brake Brake Puck Puck Plate Brake Actuating Pin Hfhcs 1/4-20x2. W/ Patch,SpecialFlan e Bolt, I/4-20 X 1 _/Patch Spacer Spdne, Brake Arm Bias Sq. H"d. Bolt 5/16-24-Ribbed Arm, Brake Slotted Hex Nut 5/16-24 Cotter Pin 3/32 X 3/4 Compression Spring Brake Anti-Drag Washer, Ht .5 I.D. X 10.D. X .032 Flat- Washer 11/32 I.D. X 7/80.D Oil Seal .625 X 1.0 X .25 Check Plug Assembly, .027, Washer Stud, 5/16-24 Friction Pack Puck, .330 X 1.50 X .0975 Spring, Helical Cornp Spacer Hex Lock Nut 5/16-24Unf (Nylon Insert) Wedge, Friction Pack Clip, Washer .316x1.50x.1046 (Plated P n, Standard Headless Fitting, 5/16 Sae 5/32 Tube Hose, Expansion Tank Cap - Poppet Valve Bolt, Self Tapping 10-32 X 1/2 Puck, Inner Wedge Spring Clip - Housing Thrust Deflector " Washer, Motor Shaft .711dx1.15odx.030thk Plug, See #6 O-Ring .07 X .301 I.D. Bracket, Support Expansion Tank Silicon Sponge Fan, 7 In. Pulley Hex Lock Nut I/2-20 (Nylon Insert) Washer, Selleville Belt Keeper Center Section-Filter-Bypass Assembly Filter Assembly Fan - Pulley Service Assernbly Seal - O-Ring Kit Kit, Expansion Tank Transaxle Complete NOTE: All component dimensions g_ven in U.S. inches 1 inch = 25.4 mm 51 TRACTOR -- MODEL NUMBER 917.272420 KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506 YLINDER HEAD, VALVE AND BREATHER YLINDRE DIRIGE SOUPAPE ET RENIFLARDI 20 I 1 lg CRANKCASE I CARTER-MOTEUR I t9 52 TRACTOR - - MODEL NUMBER 917.272420 KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506 CYLtNDER READ/VALVE/BREATHER CRANKCASE KEY NO. PART NO. KEY NO. PART NO. 1 2 25-351-01-S 12-755-94-S 1 2 Seal, crankshaft Block, cylinder(Use Short Block 12 522 49) 12-445-02-S Strap, lifting Screw, hex. flange M-839025-S Max1.25:<25 Dowel, lOCating (4) 24-380-13-S 12-755-49-S Kit, camshaft (Includes 7,8) 12-089-31-S Spring, actuating 12-422-08-S Shim, camshaft (A.R.) btue 12-422-09-S Shim, camshaft (A.R. red 12-422-10-S Shim, camshaft (A.R.) yellow 12-422-11-S Shim, camshaft (A.R.) green 12-422-12-S Shim, camshaft (A.R.) gray 12-422-13-S Shim camshaft (A.R. black 12-422.07-S Shim, camshaft (A.R. white 12-144-28-S Shaft, batance Piston w/Ring Set (Std.) 12-874-07-S plneludes 11,12) 12-874-11-S iston w/Ring Set (.08) 12-874-08-S Piston w/Ring Set (.25) 12-874-09-S Piston w/Ring Set (.50) 12 018 02-S Retainer, piston pin (2) 12-t08-07-S Ring Set (Std.) 12-108-05-S Ring Set .25 12-108-09-S Ring Set 1.50{ 12-067-11-S 12-067-05-S Connecting Connecting Rod Rod }.S2tdi) 12-380-01-S Pin, governor regulating 12-043-05-S Gear, governor Washer, ptain 5 mm M-531005-S 12-144-02-S Shaft, governor gear 52-139-09-S Plug, cup 12-755.64-S Kit, gov. cross shaft w/clip Includes 23) X-25-102-S Washer, pan 1/4" 12-032°01-S Seal, governor cross shaft M-631015-S Washer, ptain 6 mm 12-154-05-S Clip, hitch pin 3 4 5 7 8 9 10 t f 12-41t-03-S 12-041-10-S 12-017-01-S 12-017-02-S 12-015-01-S 12-016-02-S 25-139-60-S 12-318-36-S 25-186-01-S 12-599-03-S M-640034-S 12 13 14 15 16 12-089-01-S 12-173o01-S 12-755-03-S 12-468o05-S 12-112o13-S 17 12-086-t5-S 18 19 20 25-237-14-S 12-326-03-S M-645020-S 21 22 12-096-07-S M-545010-S 23 24 12-018-01-S 12-402-02-S 6 OESCRIPTION Lifter valve !2 Kit, cylindernead ncudes 3-17, Gaskets 12 041 01-S Qty. 2),12 041 02-S, & 12 041 03-5 Rod, push (2) Gasket, cylinder head Valve, intake (Std.) Valve, intake .25) Valve, exhaust Std.) Valve, exhaust .25) Plug, allen hd. ppe 1/8 Cylinder Head Arm, rocker (2) Pivot, rocker arm (2) Screw, hex. flange M6xk0x34 (2) Spring, valve (2) Cap, valve spring (2) KiL retainer (2) Washer, plain 13/32" Spacer, head bolt exhaust port Screw, hex. f_ange M10x1.5x81 (5) Clamp, hose (2) Hose, breather Screw, hex, flange M6x1,0x2O (5) Cover, valve w/nipple Screw, hex. flange M5x0.8x 10 Retainer, breather reed Reed, breather 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 DSSCRIP_ON 12-032-03-S NOTE: All component dimensions given in U.S. inches I inch = 25.4 mm 53 TRACTOR - - MODEL NUMBER 917.272420 KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506 IGNITIONIELECTRICAL t _LECTRIQUE ALLUMAGE BLOWER HOUSING AND BAFFLES I HABITATION DE SOUFFLEUR ET D_CALENT J 4 _3 12 lO --7 1t\,_ 13 AIR INTAKE 14 I A_RE DE_ ARRIVSEJ1._/_ 6-- 3-- 54 _7 $ TRACTOR -- MODELNUMBER917.272420 KOHLER ENGINE-MODEL NUMBER CV492, TYPENUMBER 27506 IGNITION/ELECTRICAL BLOWER HOUSING & BAFFLES KEY NO. PART NO. KEY NO. PART NO, 1 12-086-14-S 1 M-545010-S 2 3 4 12-468-03-S 24-162-03-S 28-086-47-S 2 3 4 24-468-10-S 12-146-07-S M-550010-S 5 6 7 8 9 12-157-06-S X-42-15-S 12-025-15-S 12-155-09-S M-548025-S 5 6 7 8 9 24-096-05-S 12-027-76-S 12-063-18-S 25-154-02-S 12-086-37-S 10 11 237878-S M-545020-S 10 11 12-063-20-S M-645016-S 12 13 14 15 12-154-06-S 41-403-09-S X-22-11-S M-63g016-S 16 17 18 19 236602-S 12-132-02-S X-728-1-S M-545010-S 20 12-584-04-S NOTILLUSTRATED 12-176-44-S 24-518-12-S 12-518-35-S X-25-5-S DESCRIPTION Screw, hex. flange M10x1.5x46 Washer, plain 3/8" Screen, grass Bolt, shoulder M6x1.0x16 (4) Fan Key Flywheel Connector Screw, hex. cap M5x0.8x25 (2) Kit, stator Screw, hex. flange M5x0.8x20 (2) Clip, cable (2) Regulator, rectifier- 15 amp Washer, lock 1/4" Screw, hex. flange M6x1,0x16 (2) Connector Spark Plug Clip, cable (2) Screw, hex. flange M5xO.8xl0 (2) Module, ignition 12 12-063-19-S NOTILLUSTRATED M-541080-S DESCRIPTION Screw, hex. flange M5x0.8xlO (6) Washer, plain 1/4" Plate, blower housing Screw, hex. flange M5xO,Sxl0 Cover, pinion Housing, blower Baffle, intake side Clip, mounting (3) Screw, captive washer MSxO.8x2O (3) Baffle, cylinder head Screw, hex. flange M6x1.Ox16 2) Baffe, cyinder Nut, hex flange M5x0.8 AIR INTAKE/FILTRATION Harness, wirin_l Lead, black (6 - 12 gaugeinsulated grip barrel eyelet terminals) Lead, white (36" - 18 gauge - fully insulated push on tab and uninsulated socket terminals) Washer, plain 5/16" (attach ground lead and this washer to lift strap screw) KEY NO. PART NO, 1 2 3 4 5 6 12-281-01-S 25-341-03-S 12-096-24-S 12-083-12-S 12-100-08-S 12-083-10-S 7 8 9 12-743-12-S 12-032-11-S 12-094-07-S 10 12-072-04-S 11 12-086-01-S DESCRIPTION Duct, air Knob, air cleaner cover Cover, air cleaner Precleaner, element Wing Nut Kit, air cleaner element (Includes 5, 7, 8) Filter, element (includes 5, 8) Seal 1-7/16" Base, air cleaner (Includes 11, 12) Stud, mounting plate M6x1.0x75 Screw, #10 Hi-Lo thread forming (2) Gasket, air cleaner 13 12-041-02-S NOT ILLUSTRATED 12-113-53-S Decal, air cleaner NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 55 TRACTOR - - MODEL NUMBER 917.272420 KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506 STARTING SYSTEM| D_MARRANT DE L_ SYST_ME ENGINE CONTROLS MOTEUR CONTROLE 1 I t / / 0 .t 4' 11 OIL PAN I LUBRICATION | DE LA HUILE PAN DE LA LUBRIFICATION _,, Z.-3 _--t0 11 t-- 56 2 3 TRACTOR -- MODEL NUMBER 917.272420 KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506 ENGINE CONTROLS STARTING SYSTEM KEY NO. PART NO. 1 M-839070-S 2 25-098-07-S 3 4 5 6 7 8 12-755-54-S 12-227-18-S 12-170-05-S 12-221-01-S 12-227-13-S 12-211-01-S DESCRIPTION Screw, hex. flange M8x1.25x70 2 Starter assereby ncudes 3-8) Kit, drive end Cap, drive end Armature Kit, brush & spring Cap, commutator end Bolt hex. flange 1/4-20x4-5/8 2 OIL PAN/LUBRICATION KEY NO. PART NO. 1 12-038-01-S 2 3 4 5 6 25-755-13-S 12-153-03-S 12-153-02-S 12-123-04-S M-645025-S 7 8 9 10 12-153-01-S 25-162-07-S 12-09B-03-S M-545016-S 11 12 13 14 15 16 17 25-462-09-S 52-050-02-S 25-139-57-S 12-393-01-S 12-153-06-S 12-096-34-S M-545016-S 18 19 12-032-03-S 24-086-16-S 20 24-086-17-S 21 12-199-56-S DESCRiPTiON Dipstick assembly (Includes 2-3) Kit, oil fill cap (Includes 3) O-Ring, oil fill cap O-Ring, upper oil fill tube Tube, oil fill ScTew, hex. flange M6x1.0x25 O-Ring, lower oil fill tube Screen, oil pickup Cover, oil pickup screen Screw, hex. flange M5x0.8x16 Vah/e, oil pressure relief Filter, oil Plug, sq. hd, solid 3/8" Pump, oil O-Ring, oil pump cover Cover, oil pump Screw, hex. flange M5x0.8x16 _3)3 Seal, oil (P._O. end) Screw, hex. flange M8xl.25x45 (11) Screw, hex. flange M8x1.25x45 Assembly,Pan, oil (Incl. 11,14-17) KEY NO. PART NO, 1 2 3 4 12-079-11-S 12-237-01-S 24-086-43-S M-664020-S 5 12-536-10-S 6 7 8 9 10 11 M-443025-S M-443020-S 12-089-11-S 12-089-23-S 12-089-24-S 12-755-83-S 12 13 14 15 16 17 12-100-07-S 52-211-04-S 12-090-28-S 25-158-08-S 12-079-10-S 25-158-11-S DESCRIPTION Linkage, choke Clamp, cable Screw, hex. flange Screw, lobed socket M6xL0x20 (2) Control, speed assembly (Includes 6-9) Screw, pan head M4xO.7x25 Screw, pan head M4xO.7x20 Spring, choke (2) Spring, choke return Spring, governor Kit, governor lever (Includes 12-14) Nut, hex ran e 1/4-20 Bolt, 1/4-20x_" Lever, governor Bushing, throttle linkage Linkage, throttle Bushing, throttle {inkage NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 57 TRACTOR -- MODEL NUMBER 917.272420 KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506 CRANKSHAFT EXHAUST J_ Dt VILEBREQUIN I2_i i FU EL SYSTEM J 'UEL DE LE I ECHAPPEMENT I SYSTEMEI 6 ! 58 TRACTOR - -MODELNUMBER917.272420 KOHLER ENGINE-MODEL NUMBER CV492, TYPENUMBER 27506 CRANKSHAFT FUEL SYSTEM KEY NO. 1 2 3 PART NO. DESCRIPTION M-641060-S Nut, hex. flange M6xl.0 (2) M-629116-S Stud M6x1.Ox116 (2) 12-853-118-S Kit, carburetor w/gasket (Includes 4,5,6 qty 1 Tie, cable 12.454-03-S, Tsrmlnat 25-452-20-S) 4 12-041-02-S Gasket, air cleaner 5 12-053-118 Carburetor assembly For information only not ava abe separately) _Ln¢_udesKit, float 12-757-02-S Kit, carburetor repair 12-757-03-S, Kit, solenoid repair 12-757-33-S) 6 12-041-01-S Gasket, carburetor (2) 7 12-265-06-S Deflector, heat 8 25-237-14-S Clamp, hose (2) 9 52-353-22-S Line, fuel 12-f/4" 10 25-050-03-S Filter, fuel in.line 1t 47-_54-01-S C_ip cable NOT ILLUSTRATED *M-561010-S Screw, thread forming M5xO.8xlO *X-22-11-S Washer, lock 1/4" 12-757-02-S Kit, float 12-757-03-S Kit, carburetor repair 12-041-01-S Gasket, carburetor 12-041-02-S Gasket, air cleaner 12-041-05-S Gasket, bowl 12-041-06-S Gasket, bowl screw 12-032-06-S Seal, solenoid 12-757-33-S Kit, solenoid repair 12-041-06-S Gasket, bow[ screw 12-454-03-S Tie cable 25-452-20-S Terminal 12-518-37-S Lead, red, 37"- 20g insu ated socket and auge uninsulated socket terminals) "attaches carburetor ground lead to carb baffle. KEY NO. PART NO. DESCRIPTION I 2 12-014-57-S 25-139-27-S Crankshaft (Includes 2) Plug, cup EXHAUST KEY NO. PART NO. 1 2 3 4 5 25-072-04-S 12-041-03-S 12-126-11-S 12-445-06-S M-645025-S 12 522 49 12-755-93-S DESCRIPTION Stud, M8xl.25x33(2) Gasket, exhaust manifold Bracket muffler Strap, lifting Screw, hex. flange M6xL0x25 (2) Shod Block Gasket Set NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 59 SERVICE NOTES 6O SERVICE 61 NOTES SERVICE 62 NOTES SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL I _U_ O t_ ca/_ greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme Operate your Tractor up and down the face of slopes (not ution when changing direction on slopes. f I Get it fixed, at your home or ours! For repairof major brandappliancesin your own home, .. no matterwho made it, no matter who soldit! 1-800-4-MY-HOME _ Any_ dayornigtlt (1_) (U.S.A. and Canada) wY/iN.seal_.corll '_lt/W._6_ELC_I For repair ofcarry-inproducts like vacuums,lawn equipment,ar_ electronics, call for the nearest Sears Parts and Repair Center. 1-800-488-1222 /u_rne,dayorright(U.SA.only) www.sear_corn For the replacement parts,accassoriesand owner's manuals that you need to do-it-yourseff, call Sears ParLsDirectSM! 1-800-366-PART (1-80o-366-7278) 6 a.m.- 11 p.m., 7days aweeK (u.s.A.o,_) To purchase or inquireabouta Sears ServiceAgreement or Sears Maintenance Agreement:. 1-800-827-6655 (u.s.A.) 7am.-S p.m.,CST,IVk_,-Sat. Parapedr servicio demparack_a _onicJo,y paraordenaroiezas: 1-888-SU.HOGAR sM (1.-888-784_27) 1-800-361-6665 (Canada) 9 a.m.-8 p.m.EST,M- F,4 p.m. Sat. AuCanada poursewice en_ar_: 1-8004.E-FOYER Mc (1-800-5,33-6937) www.ssars,ca ® Registered Trademark / TMTrademark / su Service Mark of Seam, Roebuck and Co. ® Marca Registrada / TMMarca de Fabdca / SMMarca de Sewicio de Sears, Roebuck and Co, MC Marque de commerce / _o Marque d_posde de Sears, Roebuck and Co, 177411 02.28.01 RH Printed in U.S.A.
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