Craftsman 917 27384 Users Manual

917273840 917273840 CRAFTSMAN TRACTOR - Manuals and Guides L0310421 View the owners manual for your CRAFTSMAN TRACTOR #917273840. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

CRAFTSMAN Lawn, Tractor Manual L0310421 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

2015-01-05

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Owner's Manual

JCRIIFTSMRN°J
LAWN TRACTOR
17.5 HP, 42" Mower
Electric Start
Automatic Transmission

Model No.
917.273840

[_

differently
fromhaspreviously
built engines.
Before operates
you start the
This
product
a low emission
engine which
engine, read and understand this Owner's Manual.

IMPORTANT:

For answers to your questions about

Read and follow all Safety
Rules and Instructions before

this product, Call:

operating this equipment.

Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat

1-800-659-5917

Sears, Roebuck and Co., Hoffman Estates,
Visit our Craftsman website:www.sears.com/craftsman

IL 60179 U.S.A

Maintenance Schedule ........................ 18
Service and Adjustments ..................... 22
Storage ................................................
29
Troubleshooting ................................... 30
Repair Parts .........................................
34
Sears Service ........................ Back Cover

Warranty ................................................
2
Safety Rules ..........................................
3
Product Specifications ........................... 6
AssemblyP re-Operation ........................ 8
Operation .............................................
11
Maintenance .......................................
18

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears
will also provide free labor for these applicable warranted parts for the two full years.
During the first 30 days of purchase, there will be no charges to service the product
at your home for issues covered by this warranty. (See exclusions below). For your
convenience, IN HOME warranty service will still be available after the first 30 days
of purchase, but a trip charge will apply. This charge will be waived if the Craftsman
product is dropped off at an authorized Sears location. For the nearest authorized Sears
location, please call 1-800-4-MY-HOME®.
This warranty applies only while this product
is within the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
• Standard Maintenance Servicing, oil changes, or tune-ups
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the
owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
• Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. During the
first 30 days of purchase, there will be no charges to replace the battery at your HOME.
After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA,

Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_WARNING:
In order to prevent accidental starting when setting up, transporting,
adjusting or making repairs, always
disconnect spark plug wire and place wire
where it cannot contact spark plug.
_WARNING:
Do not coast down a hill in
neutral, you may lose control of the tractor.
_WARNING:
Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
_WARNING:
Engine exhaust, some of its
constituents, and certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and
birth defects or other reproductive harm.
_WARNING:
Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State
of California to cause cancer and birth
defects or other reproductive harm. Wash
hands after handling.

• Be aware of the mower discharge direction and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or
truck.
• Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related injuries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves
and others from serious injury.
• Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn. Do
not allow the mower deck to plow leaves
or other debris which can cause buildup to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.

I. GENERAL
OPERATION
• Read, understand, and follow all instructions in the manual and on the machine
before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.

II. SLOPE OPERATION
Slopes are a major factor related to lossof-control and tipover accidents, which can
result in severe injury or death. All slopes
require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do
not mow it.

3

DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine.
Tall grass can hide obstacles.
• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope.
If tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:

• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs with
the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as required.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually
downhill, if possible.
• Do notmow near drop-offs, ditches,
or embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do notuse grass catcher on steep
slopes.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity. Neverassume that children will remain where you
last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.

4

• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
• Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.

• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max), not
across.

5

PRODUCT

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).

SPECIFICATIONS

Gasoline Capacity 4.0 Gallons
and Type:
Unleaded Regular
Oil Type
API-SF-SJ):

SAE10W30(above 32°F
SAE 5W-30(Below 32°F

Oil Capacity:
Spark Plug:
(Gap: .030")
Ground Speed
(MPH):
Tire Pressure:

W/Filter 3.0 Pints
Champion RC12YC

Charging
System:
iBattery:

15 Amps @ 3600RPM

Blade Bolt
Torque:

REPAIR PROTECTION
AGREEMENTS

Forward:
5.5
Reverse:
2.4
Front: 14 PSI
Rear: 10 PSI

Amp/Hr:
Min. CCA:
Case Size:
27-35

Congratulations on making a smart purchase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all products, it may require repair from time to
time. That's when having a Repair Protection Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
• Expert service by our 12,000 profesional repair specialists.
• Unlimited service and no charge for
parts and labor on all covered repairs.
• Product replacement if your covered
product can't be fixed.
• Discount of t0% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive maintenance check.
• Fast help by phonephone support
from a Sears technician on products
requiring in-home repair, plus convenient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service appointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations
and exclusions apply.
For prices and additional
information
call 1-800-827-6655.

35
280
UIR

Ft. Lbs.

i

CONGRATULATIONS
on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained technicians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".

CUSTOMER

RESPONSIBILITIES

• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under"Maintenance" and "Storage" sections of this
owner's manual.
_WARNING:
This tractor is equipped
with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.

SEARS INSTALLATION
SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®

6

Steering Wheel

Steering
Sleeve

©

Steering
Wheel
Adapter

Steering
Extension
Shaft

®
(1) kocknut

(1) Hex Bolt
1/4-28 x 1-1/4

1/4-28

Large Flat
Washer

Steering
Wheel
Insert

(1) Locknut

1/2-20

f
o
o
o
o
o

Seat

\\\

(4) Adjusting Bar

@
@
(4) Locknut

(1) Washer
_/
17/32 x 1-3/16 x 12@
Gauge

(4) Wheels
(1) Knob

Keys

Io :D

Video Cassette

(4) Clevis Pins
(4) Washers
3/8 x 3/4 x 14 Ga.

(2) Keys
Slope

3/8-16

(4) Retainer Springs

Sheet

_

(1) Oil Drain Tube
For Future Use

m
(4) Shoulder Bolt

7

Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED
ASSEMBLY

FOR

A socket wrench set will make assembly
easier. Standard wrench sizes are listed.
(1) 3/4" wrench
Pliers
(2) 7/16" wrenches
Utility knife
Tire pressure gauge

D

_

____-----1/2
Hex Nut
Insert
_-----Large Flat Washer

When right or left hand is mentioned in
this manual, it means when you are in
the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR
FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and
parts boxes from carton.
2. Cut along dotted lines on all four panels of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or
cartons and remove.
BEFORE
REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 1/4
hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut securely to 10-12 ft. Ibs torque.
2. Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 1/2 hex
nut and tighten securely.

Boot

"abs

1/4 LocknL

7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.

HOWTO SET UP YOUR TRACTOR
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service after month and year indicated on label (label
located between terminals) charge battery
for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section
of this manual for charging instructions).

INSTALL SEAT

2. Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in '"transmission disengaged" position (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.

Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage shoulder
bolt in slot and pull seat towards rear
of tractor.
5. Pivot seat and pan forward and assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its adjusted position.
9. Raise seat and tighten adjustment
knob securely.

TO DRIVE TRACTOR
OFF SKID (See
Operation
section for location and
function of controls)
_i, WARNING: Before starting, read, understand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Place freewheel control in "transmission engaged" position. (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest position.
7. Start the engine. After engine has
started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off skid.
10.Apply brake to stop tractor, set parking
brake and place motion control lever in
neutral position.
11.Turn ignition key to "STOP" position.
Continue with the instructions that follow.

Seat

Seat Pan

Bolt

ASSEMBLE
GAUGE
MOWER DECK

NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.

TO ROLL TRACTOR
OFF SKID (See
Operation
section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest position.

9

WHEELS

TO

The gauge wheels are designed to keep
the mower deck in proper position when
operating mower. Be sure they are properly adjusted to ensure optimum mower
performance.
1. Slide gauge wheel bar down into
bracket channel, Be sure that gauge
wheel bar aligning holes are on top. Assemble gauge wheels as shown using
shoulder bolts, 3/8 washers and 3/8-16
center Iocknuts and tighten securely.

2. Adjust gauge wheelsbefore operating mower.See "TOADJUSTGAUGE
WHEELS"in the Operationsectionof
this manual.
Pin_

CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.

Spring

CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
INSTALL

MULCHER

PLATE
v"CHECKLIST

(If previously
removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
Shield
Mulcher
Plate

Latch
Hooks

_:_CAUTION: Do not remove deflector
shield from mower.
TO CONVERTTO
BAGGING
OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional grass
catcher accessory.
NOTE: It is not necessary to change
blades. The mulching blades are designed
for discharging and bagging also.
CHECKTIRE
PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
10

Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
quality product.
Please review the following checklist:
,/ All assembly instructions have been
completed.
,/No remaining loose parts in carton.
¢" Battery is properly prepared and
charged.
(Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tightened securely.
¢" All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).
¢" Be sure mower deck is properly leveled
side-to-side/front-to-rear
for best cutting
results. (Tires must be properly inflated
for leveling).
¢" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
¢" Before driving tractor, be sure freewheel
control is in '"transmission engaged"
position (see "TO TRANSPORT" in the
Operation section of this manual).
While learning how to use your tractor, pay
extra attention to the following important
items:
¢" Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe operating condition.
,/It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and transmission purging instructions (See "TO START
ENGINE" and "PURGE TRANSMISSION"
in the Operation section of this manual).

These symbols mayappear on your tractor or in literaturesupplied with the product.
Learn and understandtheir meaning.

R

N

REVERSE

H

NEUTRAL

ENGINE OFF

HIGH

LIGHTS ON

OVER TEMP
LIGHT

FUEL

ATTACHMENT
CLUTCH ENGAGED

ENGINE ON

OIL PRESSURE

ATTACHMENT
CLUTCH DISENGAGED

FREE WHEEL
(Automatic

Models only)

&
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety information about hazards which can
result in death, serious injury
and/or property damage.

I'.,I

L
LOW

CHOKE

ENGINE START

BATTERY

PARKING

REVERSE

DANGER, KEEP HANDS
AND FEET AWAY

&
&
&

FAST

BRAKE

FORWARD

SLOW

IGNITION

PARKING BRAKE
LOCKED

MOWER

KEEP AREA CLEAR
(SEE SAFETY

HEIGHT

PARKING BRAKE
UNLOCKED

MOWER

LIFT

SLOPE HAZARDS
RULES SECTION)

DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.

:_
HOT SURFACES indicates a hazard which,
,,,_vo_r.,if not avoided, could result in death, serious injury
i
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.

11

KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.

Ammeter

Light Switch

Ignition Switch

Attachment
Clutch Lever

.....

.

_

Throttle/Choke
Control

Lift Lever
Plunger

Attachment
Lift Lever

Clutch/Brake
Pedal

o Height
Adjustment
Indicator

Freewheel
Control

Parking Brake Lever

Motion Control
Lever

Our tractors conform to the safety standards of the
American National Standards Institute.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH POSITION -Turns the
headlights on and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THROTTLE/CHOKE
CONTROL - Used
for starting and controlling engine speed.
FREEWHEEL CONTROL - Disengagages
transmission for pushing or slowly towing
the tractor with the engine off.

AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE
PEDAL - Used for
declutching and braking the tractor and
starting the engine.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.

12

|
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments
I
or repairs. We recommend standard safety glasses or a wide vision safetyl
mask worn over spectacles.
J

HOW TO USE YOUR TRACTOR

IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_CAUTION:
Always stop tractor completely, as described above, before leaving
the operator's position.

TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way
down and hold.
2. Pull parking brake lever up and release
pressure from clutch/brake pedal.
Pedal should remain in brake position.
Make sure parking brake will hold tractor secure.
"Brake"
Attachment Clutch
Control

Ignition Key

Brake
Pedal

Parking Brake

TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.

Position

TO MOVE FORWARD AND BACKWARD

Throttle/Choke

"Disengaged"

Position

Position

Lever "Engaged"

The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever in
neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to
desired position.

Control Lever

STOPPING
MOWER

BLADES

-

• To stop mower blades, move attachment
clutch lever to disengaged position.

TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2 inches during the cool season
and to over 3 inches during hot months.
For healthier and better looking lawns, mow
often and after moderate growth.
• For best cutting performance, grass over
6 inches in height should be mowed
twice. Make the first cut relatively high;
the second to desired height.

GROUND DRIVE • To stop ground drive, depress clutch/
brake pedal all the way down.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE • Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control
between half and full speed (fast) position, before stopping, may cause engine to
"backfire".
• Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.

13

TO ADJUST GAUGE WHEELS

_CAUTION:
Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.

Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Be sure tractor is on a flat level
surface.
1. Lower mower and adjust mower to desired cutting height(See "TO ADJUST
MOWER CUTTING HEIGHT' in this
section of manual).
2. Remove retainer spring and clevis pin
which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes
in bracket and gauge wheel bar and
insert clevis pin. Gauge wheels should
be slightly off the ground.
4. Replace retainer spring into clevis pin.
5. Be sure all gauge wheels are in the
same setting.
IMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height
of the mower deck.

Attachment

Attachemnt
Lever

"Engaged"
Position

High
Position
LOW

Position
"Diser
Position

Deflector

TO OPERATE ON HILLS
_WARNING:
Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide at the back of this manual.
• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake position and engage parking brake.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Slowly move motion control lever to
slowest setting.
• Make all turns slowly.

Retainer
Spring _

Clevis
Pin

TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equipment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES disengage attachment clutch control.

TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
1. Raise attachment lift to highest position with attachment lift control.
2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
• Do not push or tow tractor at more than
two (2) MPH.
• To re-engage transmission, reverse
above procedure.

14

Transmission

Transmission

Engaged

_CAUTION:
Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of acids during storage.
Acidic gas can damage the fuel system of
an engine while in storage.
To avoid engine problems, the fuel system
should be emptied before storage of 30
days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty.
Use fresh fuel next season. See Storage
Instructions for additional information.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.

Disengaged

NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recommended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.

TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to disengaged
position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.

BEFORE STARTING THE ENGINE
CHECK

ENGINE

OIL LEVEL

The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Pull up and remove oil fill cap/dipstick;
wipe oil off. Reinsert the dipstick into
the tube and push down firmly into
place. Remove and read oil level. If
necessary, add oil until "FULL' mark
on dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See the
oil viscosity chart in the Maintenance
section of this manual).
• To change engine oil, see the Maintenance section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quantities that can be used within 30 days to
assure fuel freshness.

WARM WEATHER STARTING (50 ° F and
above)
7. When engine starts, move the throttle
control to the fast position.

15

• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.

2. Disengage transmission by placing
freewheel control in '"transmission disengaged" position (See "TO TRANSPORT" in this section of manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutch/brake
pedal.
4. Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE: During this step there will be no
movement of drive wheels. The air is being
removed from hydraulic drive system.
5. Move motion control lever to neutral
(N) position. Shutoff engine and set
parking brake.
6. Engage transmission by placing
freewheel control in '"transmission
engaged" position (See "TO TRANSPORT" in this section of manual).
7. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed.
With motion control lever in neutral (N)
position, slowly disengage clutch/brake
pedal.
8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion
control lever to reverse position. After
the tractor moves approximately five
(5) feet return the motion control lever
to the neutral (N) position. Repeat this
procedure with the motion control lever
three (3) times.
Your transmission is now purged and
ready for normal operation.

COLD WEATHER STARTING ( 50 ° F and
below)
7. When engine starts, allow engine
to run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control
to fast position. This may require an
engine warm-up period from several
seconds to several minutes, depending
on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position.
3. Allow one minute for transmission to
warm up. This can be done during
the engine warm up period.
• The attachments can also be used during the engine warm-up period after the
transmission has been warmed up.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
(See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.)
PURGE

TRANSMISSION

_CAUTION:
Never engage or disengage
freewheel lever while the engine is running.
To ensure proper operation and performance, it is recommended that the
transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the transmission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replacement, it should be purged after reinstallation before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.

16

MOWING TIPS
• Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has already been cut.
Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform
cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.

,

00272

MULCHING
MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried, the newly cut area will not be
exposed to direct sunlight.
• For best results, adjust the mower
cutting height so that the mower cuts
off only the top one-third of the grass
blades. For extremely heavy grass_ reduce your width of cut on each pass and
mow slowly.

Max 1/3

J

• If grass is extremely tall, it should be
mowed twice to reduce load and pos _
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing performance and proper discharge
of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the attachment being used.

• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a second cut, mow across (perpendicular) to
the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.

17

MAINTENANCE

SCHEDULE

_S'_. ,_._ ,_q._ ,_._ _o_ _.

REOO
LARSERV,OE

AS YOU COMPLETE

._-__o_:_

e°::::
°n

%_?-_ %£-_

£,2-_

%,2-_ _:o'"

SERV'OE
OATES

,g ,g

T

Check Operator Presence
Intedock Systems

a

Check for Loose Fasteners

T

Lubrication

0

Check
Battery Level
Sharpen/Replace
Mower Blades
Clean Battery and Terminals

R

%£,_

,_

and
I1_
_1_

_5

Chart

Check Transaxle

i3

Cooling

Check V-Beffs
Check Engine Oil Level

_

Change

Engine Oil (with oil filter)

E

Change

Engine Oil (without oil filter)

N

Clean Air Filter

11_2

G

Clean Air

_t_ 2

N_

Inspect

E

Replace

Muffler/Spark

Arrester

Oil Filter (if equipped)
Cooling

_2

Fins

_

Replace

Spark Plug

Replace

Air Filter Paper Cartridge

Replace

Fuel Filter

1 = Change more often when operating
in high ambient temperatures.
2 = Service more often when operating

2

_

I_
under

a heavy

in dirly or dusty

3 = Replace blades more often when mowing
in sandy soil.
4 = Not required
if equipped
with maintenance=free
battery.
5 = Tighten front axle pivot bolt to 35 ft.qbs, maximum.
Do not overtighten.

load or
conditions.

RECOMMENDATIONS

LUBRICATION

The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your

CHART

_ Spindle --

Zerk

t"t''
.,._i _--.
,/_, =_
/
_._-=
_Front Wheel ;-' /
Bearing _,_
:======'

'0

At least once a season, check to see if
tractor.
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
• At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE

v'

_1,2

Screen

Clean Engine

GENERAL

_1,2

Zerk

j "I _)Front Wheel
/ ;_earing

Zerk

i

_,h

@Engine',. -_-"
I ,'
,I ,I
I I
' '
'-..... o
i

I

i

I

I

• ....

i!

General Purpose Grease
REFER TO Maintenance "ENGINE" SECTION

EACH USE

IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

1.
2.
3.
4.

Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.

18

TRACTOR

4.

Always observe safety rules when performing any maintenance.
BRAKE OPERATION

5.

Reassemble blade bolt, lock washer and
flat washer in exact order as shown.

Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT:
Blade bolt is heat treated.
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.

If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your tractor does not function as described, repair
the problem immediately.
• The engine should not start unless
the brake pedal is fully depressed and
attachement clutch control is in the
disengaged position.
• When the engine is running, any attempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any attempt by the operator to leave the seat
should shut off the engine.
• The attachment clutch should never operate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be kept
sharp. Replace bent or damaged blades.

Trailing
Edge Up

Blade Center
Hole
Mandrel

Lock Washer
G_----

Blade Boll

TO SHARPEN BLADE
NOTE: We do not recommend sharpening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.

Blade
5/8" Bolt or Pi_
Center Hole

BLADE REMOVAL
1. Raise mower to highest position to allow access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade
with trailing edge up towards deck as
shown.

IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
19

BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. However, periodic charging of the battery with
an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.

TO CLEANBATTERYANDTERMINALS
Corrosionand dirt on the battery and
terminals can causethe batteryto "leak"
power.
1. DisconnectBLACKbattery cable first
then RED battery cable and remove
battery from tractor.
2. Rinse the battery with plain water and
dry.
3. Cleanterminals and battery cable ends
with wire brush until bright.
4. Coat terminalswith grease or petroleumjelly.
5. Reinstallbattery (See "REPLACING
BATTERY"in the Serviceand Adjustments sectionof this manual).
TRANSAXLE

COOLING

The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmission while engine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high pressure
water or steam to clean transaxle.
• Inspect cooling fan to be sure fan blades
are intact and clean.
• Inspect cooling fins for dirt, grass clippings and other materials. To prevent
damage to seals, do not use compressed air or high pressure sprayer to
clean cooling fins.
TRANSAXLE PUMP FLUID

Change the oil after every 50 hours of operation or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight (8)
hours of operation.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting.
Oil Drain Valve

Closed
and
Locked
Position

Yellow Cap

3.

The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the transaxle ever leak or require servicing, contact
a Sears or other qualified service center.

4.
5.

V-BELTS
Check V-belts for deterioration and wear after
100 hours of operation and replace if necessary. The belts are not adjustable. Replace
belts ifthey begin to slip from wear.

6.
7.

ENGINE
LUBRICATION
Only use high quality detergent oil rated with
API service classification SF-SJ. Select the
oil's SAE viscosity grade according to your
expected operating temperature.
SAE VISCOSITY

F

GRADES

60

TEMPERATURE

RANGE ANTiCiPATED

8.

80

BEFORE NEXT OIL CHANGE
o]_ vr_c

c_t4

e

20

Drain Tube
Unlock drain valve by pushing inward
slightly and turning counterclockwise.
To open, pull out on the drain valve.
After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
Remove the drain tube and replace the
cap onto the end of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill.
For approximate capacity see "PRODUCT SPECIFICATIONS" section of this
manual.
Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
insert dipstick into the tube and push
down firmly into place before removing.
Keep oil up to, but not over, the "FULL'
line on dipstick. Push dipstick dow
firmly into the tube when finished.

ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.

AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
1. Loosen knobs and remove cover.

CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other external surfaces of the engine are kept clean
at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other cooling shrouds. Clean the cooling fins and
external surfaces as necessary. Make sure
the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will
cause engine damage due to overheating.

TO
2.
3.
4.

SERVICE PRE-CLEANER
Remove foam pre-cleaner from cover.
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth. Allow it
to dry.
5. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.

MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.

TO SERVICE CARTRIDGE
• Replace a dirty, bent, or damaged cartridge. Handle new cartridge carefully;
do not use if the rubber seal is damaged.
NOTE: Do not wash the paper cartridge
or use pressurized air, as this will damage
the cartridge.
1. Remove cartridge.
2. Gently tap pleated side of cartridge to
dislodge dirt.
3. Install cleaned or new cartridge with
the pleated side "out" and seat the
rubber seal onto the edges of the air
cleaner base.
4. Reinstall the pre-cleaner (cleaned and
oiled) into the cover. Make sure the
hole in pre-cleaner is aligned with the
upper mounting knob.
5. Reinstall air cleaner cover and secure
by tightening knobs.

IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carburetor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel line
with arrow pointing towards carburetor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled gasoline.

Fuel

rtridge

CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmission are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed
air or a leaf blower to remove grass,
leaves and trash from tractor and mower.

Foam
Pre-Cleaner

CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stubborn dried gum fibers.

21

WARNING:
TO AVOID SERIOUS INJURY, BEFORE PERFORMING
VICE
OR ADJUSTMENTS:
1.
2.
3.
4.
5.
6.

ANY SER-

Depress clutch/brake pedal fully and set parking brake.
Place motion control lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key to "STOP" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TRACTOR

IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in frame.
TO INSTALL MOWER
1. Raise attachment lift lever to its highest
position.
2. Slide mower under tractor with deflector shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Connect front links to mower deck and
secure with retainer springs.
5. Connect suspension arms to rear
deck brackets and secure with retainer
springs.
6. Connect anti-sway bar to chassis
bracket and secure with retainer
spring.
7. Push clutch cable housing guide into
bracket, slide collar onto guide and
secure with large retainer spring.
8. Place flat washer and clutch spring on
idler pulley bolt and secure with small
retainer spring.
9. Install belt onto engine pulley.

TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch in "DISENGAGED" position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and
remove clutch spring off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
6. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
7. Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
8. Disconnect front links from deck by
removing retainer springs.
9. Raise lift lever to raise suspension
arms. Slide mower out from under tractor.

• ..

Clutch Spring

•Flat

Small Retainer Spring

_

,'_ _

_.._.

_.'

- _"_.+- _:.- _<_;_"_"1"_ Square Hole

Retainer Spring

Anti-Sway
Retainer Springs
(Both Sides)

Collar ._.

Deflector Shield

Housing

Large
Retainer
Spring

Bracket

22

TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this
manual). If tires are over or underinflated,
you will not properly adjust your mower.
SIDE-TO-SIDE

ADJUSTMENT

• Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
• If adjustment is necessary, make adjustment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after adjusting.
Bottom edge
of mower to
ground

kk_l_l/

_.

• When distance "D" is 1/8" to 1/2"
lower at front than rear, tighten nuts "F"
against trunnion on both front links.
• To raise front of mower, loosen nut "F"
from trunnion on both front links. Tighten
nut "E" on both front links an equal number of turns. The two front links must
remain equal in length.
• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
• Recheck side-to-side adjustment.

Both Fron|Links

Should be E.qual in Length

Bottom edge
of mower to
ground

Jt"E"
Trunnio

Arm

Lidf_
uLitrkent Nut_

Front Links

FRONT-TO-BACK ADJUSTMENT
TO REPLACE MOWER BLADE DRIVE
BELT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjustThe mower blade drive belt may be rement is necessary, be sure to adjust both
placed without tools. Park the tractor on
front links equally so mower will stay level
level surface. Engage parking brake.
side-to-side.
BELT REMOVAL To obtain the best cutting results, the
1. Remove mower from tractor (See "TO
mower housing should be adjusted so
REMOVE MOWER" in this section of
that the front is approximately 1/8" to 1/2"
manual).
lower than the rear when the mower is in
2.
Work belt off both mandrel pulleys and
its highest position.
idler pulleys.
Check adjustment on right side of trac3.
Pull belt away from mower.
tor. Measure distance "D" directly in front
BELT INSTALLATION and behind the mandrel at bottom edge of
mower housing as shown.
1. Work belt around both mandrel pulleys
• Before making any necessary adjustand idler pulleys
ments, check that both front links are
2. Make sure belt is in all pulley grooves
equal in length.
and inside all belt guides.
• If links are not equal in length, adjust
3. Install mower (See "To Install Mower" in
one link to same length as other link.
this section of this manual).
• To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
23

With parking brake "Engaged"

Mandrel Pulley Idler Pulleys

_a

t "A"

m Nut

Mandrel
Pulley

De net t_th_rrbrake
adjustment is necessary contact a Sears or
other qualified service center.

TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted.

TO REPLACE

TO CHECK

1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.
2. Remove belt from stationary idler and
clutching idler.
3. Remove belt downward from around
engine pulley.
4. Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley and over
cooling fan blades.
5. Remove belt from center span keeper
and pull belt away from tractor.
BELT INSTALLATION -

MOTION DRIVE BELT

Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.
BELT REMOVAL -

BRAKE

1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake
pedal all the way down and engage
parking brake.
2. Disengage transmission by placing
freewheel control in "transmission disengaged" position. Pull freewheel control out and into the slot and release so
it is held in the disengaged position.
The rear wheels must lock and skid when
you try to manually push the tractor forward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to
be replaced.
TO ADJUST BRAKE

1. Carefully work new belt down around
transmission cooling fan and onto the
input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll
around the top groove of engine pulley.
4. Install belt through stationary idler and
clutching idler.
5. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.
6. Install mower (See "TO INSTALL
MOWER" in this section of manual).

1. Depress clutch/brake pedal all the way
down and engage parking brake.
2. Measure distance between brake operating arm and nut "A" on brake rod.
3. If distance is other than 1-9/16", loosen
jam nut and turn nut "A" until distance
becomes 1-9/16". Retighten jam nut
against nut "A".
4. Engage transmission by placing
freewheel control in "transmission
engaged" position.
5. Road test tractor for proper stopping
distance as stated above. Readjust
if necessary. If stopping distance is
still greater than five (5) feet in highest
gear, further maintenance is necessary. Replace brake pads or contact a
Sears or other qualified service center.

24

Engine Pulley -----

TRANSMISSION REMOVAL/
REPLACEMENT
Should your transmission require removal for
service or replacement, it should be purged
after reinstallation and before operating the
tractor. See "PURGE TRANSMISSION" in
the Operation section of this manual.

z_

Clutching Idler
Stationary Idler /

TO ADJUST
ALIGNMENT

Center Span
Keeper

STEERING

WHEEL

If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove steering wheel and reassemble with crossbars
horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified
service center.

Transmission

Input Pulley 0

TRANSAXLE MOTION CONTROL
LEVER NEUTRAL ADJUSTMENT
The motion control lever has been preset
at the factory and adjustment should not
be necessary.
1. Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten.
2. Start engine and move motion control lever until tractor does not move
forward or backward.
3. Hold motion control lever in that position and turn engine off.
4. While holding motion control lever in
place, loosen the adjustment bolt.
5. Move motion control lever to the neutral (N) (lock gate) position.
6. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps forward or backward
while motion control lever is in neutral
position, follow these steps:
1. Loosen the adjustment bolt.
2. Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to
creep.
3. Tighten adjustment bolt securely.
4. Start engine and test.
5. If tractor still creeps, repeat above
steps until satisfied.
Motion Control Lever
Neutral

TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle. Insert
square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant
also prevents tire dry rot and corrosion.

Retaining,

Cover
Axte

"

__

Square Key
....._
(Rear Wheel Only)

Adjustment Bolt

25

'

TO START
BATTERY

ENGINE

WITH

A WEAK

REPLACING BATTERY
_I_WARNING: Do not short battery terminals by allowing a wrench or any other object
to contact both terminals at the same time.
Before connecting battery, remove metal
bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to
prevent sparking from accidental grounding.
1. Lift hood to raised position.
2. Remove terminal guard.
3. Disconnect BLACK battery cable
then RED battery cable and carefully
remove battery from tractor.
4. Install new battery with terminals in
same position as old battery.
5. Reinstall terminal guard.
6. First connect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten
securely.
7. Connect BLACK grounding cable to
negative (-) battery terminal with remaining hex bolt and keps nut. Tighten
securely
8. Close terminal access doors.
9. Close hood.

Ar_WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame
and smoking materials away from batteries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of
this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES 1. Connect one end of the RED cable
to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and battery.

Terminal

TO REMOVE CABLES, REVERSE
ORDER 1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.

Access

Kept Nut _"_'
__
_¢_' "__"-_-_'_1
i-""

' "

Door __
Terminal_
Guard /

o2o
Weak or Dead
Battery

,._

Fully Charged
Battery

26

_.
_/_

Positive
(Red) Cable
Negative (Black)
Cable

TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
• Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE

ENGINE
Maintenance, repair, or replacement of
the emission control devices and systems,
which are being done at the customers expense, may be performed by any non-road
engine repair establishment or individual.
Warranty repairs must be performed by an
authorized engine manufacturer's service
outlet.
TO ADJUSTTHROTTLE
CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be necessary. Check adjustment as described
below before loosening cable. If adjustment is necessary, proceed as follows:
1. With engine not running, move throttle
control lever from slow to choke position. Slowly move lever from choke to
fast position.
2. Check to see if hole in throttle lever
and hole in speed control bracket are
aligned.
3. If holes are not aligned, loosen cable
clamp screw and align the holes by
inserting a pencil or a 1/4" drill bit
through both holes.
4. Pull throttle cable up to remove slack
and tighten cable clamp screw. Remove alignment pencil or drill bit.
TO ADJUST CARBURETOR
The carburetor has been preset at the
factory and adjustment should not be necessary. However, minor adjustment may
be required to compensate for differences
in fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
In general, turning the adjusting needles
in (clockwise) decreases the supply of
fuel to the engine giving a leaner fuel/air
mixture. Turning the adjusting needles out
(counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/air
mixture.
IMPORTANT: Damage to the needles and
seats in carburetor may result if turned in
too tight.
NOTE: The carburetor on this engine is
low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap,
which allows some adjustment within the
limits allowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle.

Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. When replacing hood, be sure to reconnect the headlight wire connector.

Hood

chtr 're

27

1. Be sure you have a clean air filter and
the throttle control cable is adjusted
properly (see above).
2. Start engine and allow to warm for five
minutes. Make adjustments with engine
running and shift/motion control lever
in neutral (N) position.
3. Idle speed setting - With throttle control
lever in slow position, engine should
idle at 1750 RPM If engine idles too
slow or fast, turn idle speed adjusting
screw in or out until correct idle is attained.
4. Idle fuel needle setting - With throttle
control lever in slow position, turn idle
fuel adjustment needle in (clockwise)
until engine begins to die and then turn
out (counterclockwise) until engine
runs rough. Turn needle to a point
midway between those two positions.
5. Recheck idle speed. Readjust if necessary.

Throttle Lever

Speed
Cont_l

ACCELERATION TEST 6. Move throttle control lever from slow
to fast position. If engine hesitates or
dies, turn idle fuel adjusting needle out
(counterclockwise)
1/8 turn. Repeat
test and continue to adjust, if necessary, until engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set
for proper engine speed. Overspeeding the engine above the factory high
speed setting can be dangerous. If you
think the engine-governed high speed
needs adjusting, contact a Sears or other
qualified service center, which has proper
equipment and experience to make any
necessary adjustments.

28

Clamp
Screw

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
• ILWARNING: Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.

Also, alcohol blended fuels (called gasohol
or using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage.
• Empty the fuel tank by starting the engine and letting it run until the fuel lines
and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carburetor. Do not empty the gas tank and
carburetor if using fuel stabilizer.
ENGINE OIL

TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.
1. Clean entire tractor (See"CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
3. Lubricate as shown in the Maintenance
section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.

Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to start position for a
few seconds to distribute oil.
4. Replace with new spark plug(s).

BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in
the Maintenance section of this manual).
• After cleaning, leave cables disconnected and place cables where they
cannot come in contact with battery
terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.

OTHER
= Do not store gasoline from one season
to another.
= Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
IMPORTANT:
Never cover tractor while
engine and exhaust areas are still warm.

ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage.

29

TROUBLESHOOTING
CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start

CAUSE

CORRECTION

1. Out of fuel.
2. Engine not "CHOKED"
properly.
3. Engine flooded.

10. Engine valves out of
adjustment.

1. Fill fuel tank.
2. See "TO START ENGINE" in
Operation section.
3. Wait several minutes before
attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor"
in Service and Adjustments
section.
10. Contact a Sears or other
qualified service center.

1.
2.
3.
4.
5.

1.
2.
3.
4.
5.

4.
5.
6.
7.

Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.

8. Loose or damaged wiring.
9. Carburetor out of adjustment.

Hard to start

Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.

8. Engine valves out of
adjustment.

Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Empty fuel tank and refill tank
with fresh, clean gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor"
in Service and Adjustments
section.
8. Contact a Sears or other
qualified service center.

1.
2.
3.
4.
5.
6.
7.
8.

1.
2.
3.
4.
5.
6.
7.
8.

6. Loose or damaged wiring.
7. Carburetor out of adjustment.

Engine will not
turn over

Brake pedal not depressed.
Attachment clutch is engaged.
Weak or dead battery.
Blown fuse.
Corroded battery terminals.
Loose or damaged wiring.
Faulty ignition switch.
Faulty solenoid or starter.

9. Faulty operator presence
switch(es).

Depress brake pedal.
Disengage attachment clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition switch.
Check/replace solenoid or
starter.
9. Contact a Sears or other
qualified service center.

Engine clicks but
will not start

1.
2.
3.
4.

1.
2.
3.
4.

Loss of power

1. Cutting too much grass/too
fast.
2. Throttle in "CHOKE" position.
3. Build-up of grass, leaves and
trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.

Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.

30

Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or
starter.

1. Raise cutting height/reduce
speed.
2. Adjust throttle control.
3. Clean underside of mower
housing.
4. Clean/replace air filter.
5. Check oil level/change oil.

TROUBLESHOOTING
CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
LOSS of power
(continued)

CAUSE

CORRECTION

5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9.

Water in fuel.

10.Spark plug wire loose.
11.
12.
13.
14.

Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of adjustment.

15. Engine valves out of
adjustment.
Excessive
vibration

1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged

part(s).

Engine continues
to run when
operator leaves
seat with
attachment
clutch engaged

1. Faulty operator-safety
presence control system.

Poor cut - uneven

1. Worn, bent or loose blade.
2. Mower deck not level.
3. Buildup of grass, leaves, and
trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent
from build-up of grass, leaves,
and trash around mandrels.

Mower blades will
not rotate

1. Obstruction in clutch
mechanism.
2. Worn/damaged mower drive
belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.

31

5. Check oil level/change oil.
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Empty fuel tank and refill tank
with fresh, clean gasoline.
9. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
10. Connect and tighten spark
plug wire.
11 .Clean engine air screen/fins.
12. Clean/replace muffler.
13.Check all wiring.
14. See "To Adjust Carburetor"
in Service and Adjustments
section.
15. Contact a Sears or other
qualified service center.
1. Replace blade. Tighten
blade bolt.
2. Contact a Sears or other
qualified service center.
3. Tighten loose part(s).
Replace damaged parts.
Check wiring, switches and
connections. If not corrected
contact a Sears or other
qualified service center.

1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Contact a Sears or other
qualified service center.
5. Clean around mandrels to
open vent holes.

1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other
qualified service center.

TROUBLESHOOTING
CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM

CAUSE

Poor grass
discharge

CORRECTION

Engine speed too slow.
2. Travelspeedtoo
3. Wetg_ss.

_.

4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and
trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
Headlight(s) not
working
(if so equipped)

1.
2.
3.
4.
5.

Battery will not
charge

1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
(if so equipped).
4. Faulty alternator.

i 1. Replace battery.
i2. Check/clean all connections.
i3. Replace regulator.

1. Freewheel control in
"disengaged" position.
2. Motion drive belt worn,
damaged, or broken.
3. Air trapped in transmission
during shipment or servicing.

i 1. Place freewheel control in
"engaged" position.
i2. Replace motion drive belt.

Loss of drive

Engine "backfires"
when turning
engine "OFF"

Switch is "OFF".
Bulb(s) or lamp(s) burned out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.

i 1. Place throttle control in
"FAST' position.
i2. Shift to slower speed.
i3. Allow grass to dry before
mowing.
i4. Level mower deck.
i5. Check tires for proper air
pressure.
i6. Replace/sharpen blade.
Tighten blade bolt.
i7. Clean underside of mower
housing.
i8. Replace mower drive belt.
i 9. Reinstall blades sharp edge
down.
i 10. Replace with blades listed in
this manual.
i 11. Clean around mandrels to
open vent holes.

i 1.
i2.
i3.
i4.
i5.

i4.

i3.

Engine throttle control not set il.
at "SLOW" position for 30
30 seconds before stopping
engine.

32

Turn switch "ON".
Replace bulb(s) or lamp(s).
Check/replace light switch.
Check wiring and connections.
Replace fuse.

Replace alternator.

Purge transmission.

Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.

TRACTOR

- - MODEL

NUMBER

917.273840

SCHEMATIC

,,I,

BATTERY

_

r

i

RED

RED

FUSE

STARTER

(OPTIONAL)

8LACN
WHETE

AMMETER

J
SOLENOID

AI(

CLUTCH/BRAKE
(PEDAL UP)

WHITE

SEAT SWITCH
(NOT OCCUPIED)

IGNITION
SWITCH
WHETE
I

I

I
i

I

I
I

BLACK
I

,11

•1_

A_'ME_TdLUTCH

BLACK

8LAC_: (CLUTCH

LUFTF_H _

GROUNDING
CONNECTOR

-

(OPTIONAL)

'qF
8L,_,C_:

IGNITION
UNIT

_

FUEL]

FUELSHUT-OPF
SOLENOID
(IF SO EQUIPPED)

SPARK
PLUG
GAP
(2 PLUGS ON
TWIN CYL. ENGINES)

CHARGING SYSTEM OUTPUT
/15 AMP bC @ 3600 RpM

J

REGULATOR

28 VOLTS AC @ 3600 RPM
(REGULATOR
DISCONNECTED]

I__i

_

BROWN

NON-REMOVABLE
CONNECTIONS

IGNITION
POSITION
OFF
RUN/LIGH]
RUN
START

REMOVABLE
CONNECTIONS

SWITCH

CIRCUIT

"MAKE"

M+G+AI

NONE

B+AI

A2+L

B+AI

NONE

_ + S + A1

HEADLIGHTS

NONE

WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.

33

//

TRACTOR

- - MODEL NUMBER 917.273840

ELECTRICAL
22

41

I
J/

I
I

26

/

i

25
/
/
//

\
\

/
/
/
/

29

11

I
I
I
I

34

TRACTOR

- - MODEL

NUMBER

917.273840

ELECTRICAL

KEY
NO.

PART
NO.

DESCRIPTION

1
2
8
10
11
12
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
52
55

144927
74760412
7603J
145211
150109
145769
176138
183759
4152J
4799J
146148
175158
73510400
145491
121305X
175566
140403
179720
71110408
131563
178861
122822X
141940
17490508

Battery
Bolt, Hex 1/4-20 x 3/4
Tray, Battery
Bolt, Btr Front 1/4-20 x 7-1/2
Holddewn Battery Front Mount
Nut, Push Nylon Battery Front 1/4
Switch Interlock
Harness, Light Socket (w/4152J)
Light Bulb
Cable, Battery
Cable, Battery
Fuse
Nut Keps Hex 1/4-20 unc
Cable, Ground
Switch, Seat
Switch, Ignition
Key, Molded
Harness, Ignition
Bolt BIk Fin Hex 1/4-20uncx1/2
Cover, Terminal
Solenoid
Ammeter Rectangular
Protection Wire Loop (Hour Meter)
Screw Thdrol 5/16-18 x 1/2

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

35

TRACTOR
- - MODEL
CHASSIS AND ENCLOSURES

NUMBER

917.273840

259
_

260

1_1_6

275

39

58

208

209

166

208

2O9

p142
,145

208
74

209

chassis-Laser

36

-It.stlt 24

TRACTOR
- - MODEL
CHASSIS AND ENCLOSURES

NUMBER

917.273840

KEY
NO.

PART
NO.

DESCRIPTION

1
2
3
5
9
10
11
13
14
17
18
20
23
26
28
30
31
37
38
39
58
60
64
74
90
142
143
144
145
159
166
206
207
208
209
217
219
222
258
259
260
263
264
272
273
274
275
- -

174619
176554
17060612
155272
168337X013
STD533710
174996
172105X010
17490608
184272X615
184291
180679
124028X
STD541437
184259
179131X615
139976
17490508
175710
174714
187145
72140606
154798
STD541437
124346X
175702
186689
175582
156524
179950X428
171875
170165
17670508
17670608
17000612
179132X428
17000512
171875
184264X599
184263X599
184262X428
184265
184266
185925X428
185924X428
185592X428
184261X428
5479J

Chassis
Drawbar
Screw 3/8-16 x 3/4
Bumper Hood/Dash
Dash
Bolt, Carriage 3/8-16 x 1
Panel, Dash, LH
Panel, Dash, RH
Screw Thdrol 3/8-16 x 1/2
Hood Assembly
Bumper Extrusion
Plate Mtg Battery Fuel Tank
Bushing, Snap, Nylon, Fuel Line
Locknut, Hex, with Insert 3/8-16 uric
Grille/Lens Asm.
Fender/Footrest
Bracket, Fender/Support
Screw, ThdroL 5/16-18x 1/2TYT
Bracket Asm Pivot Mower Rear
Bracket Pivot Laser Lt
Air Duct
Bolt Rdhd Sqnk 3/8-16 uric x 3/4
Dash Lower STLT
Nut Crownlock 3/8-16 unc
Nut 1/4
Plate Reinforcement STLT
Bracket Swaybar Chassis
Bracket Footrest STLT
Rod Pivot Chassis/Hood
Cupholder
Screw 13-16 x 3/4
Bolt Shoulder 5/16-18TT
Screw Thdrol 5/16-18 x 1/2
ScrewThdrol 3/8-16 x 1/2
Screw Hex Wsh Thdrol 3/8-16 x 3/4
Console FueI Window
Screw 5/16-18 x 3/4
Screw HWHD Hi-Lo #13-16 x 3/4
Lens RH
Lens LH
Cover Lens
Bezel Grille LH
Bezel Grille RH
Vent Hood RH
Vent Hood LH
Insert Grille LH
Insert Grille RH
Plug Button

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

37

TRACTOR

- - MODEL

NUMBER

917.273840

GROUND DRIVE

22

84 2

55

drive-hydro.stlL29

38

TRACTOR

- - MODEL

NUMBER

917.273840

GROUND DRIVE

KEY
NO.

PART
NO.

DESCRIPTION

165866
STD561210
STD551125
74490544
73800500
73800600
130564
169498
73350600
106888X
19131316
STD561210
175765
71673
169592
74760512
175578
120183X
19211616
1572H
179114
72110622
175556
127783
154407
123205X
72110612
STD541437
STD541431
105710X
105709X
17060620
140294
169691
17120614
8883R
175410
173937
10040700
154778
134683

Transmission (See Breakdown)
Hydro Gear Model 314-0510
Rod, Shift
Pin, Cotter 1/8 x 1
Washer Lock 1/4
Bolt Hex FIghd 5/16-18 Gr. 5
Nut, Lock Hex w/Ins 5/16-18 unc
Nut Lock Hex w/Ins 3/8-16
Knob
Rod, Brake
Nut
Spring, Rod, Brake
Washer 13/32 x 13/16 x 16 Ga.
Pin, Cotter 1/8 x 3/4
Rod, Parking Brake
Cap, Parking Brake
Bracket, Transmission
Bolt Hex 5/16-18 unc x 3/4
Shaft, Foot Pedal
Bearing, Nylon
Washer
Pin, Roll
Pulley, Composite
Bolt
Keeper, Belt, Idler
Pulley, Idler, V-Belt
Bellcrank Clutch Grnd Drustl
Retainer, Belt
Bolt Carr. Sh 3/8-16 x 1-1/2 Gr. 5
Nut
NutCrewnlock
5/16-18
Link, Clutch
Spring, Return, Clutch
Screw 3/8-16 x 1-1/4
V-Belt, Drive
Keeper, Belt, Center
Screw 3/8-16 x .875
Cover, Pedal
Pulley, Engine
Bolt Hex 7/16 x 20 x 4 x Gr. 5-1.5
Washer
Keeper, Belt Engine Hydro
Guide, Belt, Mower Drive RH

1
8
10
14
15
16
19
21
22
24
25
26
27
28
29
30
32
34
35
36
37
38
39
41
47
48
49
50
51
52
53
55
56
57
59
61
62
63
64
65
66
70

KEY
NO.

PART
NO.

DESCRIPTION

71
73
74
75
76
77
78
81
82
83
84
89
90
95
96
112
116
120
150
151
156
158
159
161
162
163
165
166
168
169
197
198
199
200
202
212
250
271

169183
169182
137057
121749X
12000001
123583X
121748X
165596
165711
19171216
169594
164890X428
124346X
170201
STD624003
19091210
721406O8
739O06OO
175456
19133210
166O02
165589
183900
72140406
73680400
74780416
165623
17490510
165492
165580
169613
169593
169612
72140508
72110614
145212
17060612
17000612

Strap, Torque, Lh
Strap, Torque, Rh
Spacer, Axle
Washer 25/32 x 1-1/4 x 16 Ga.
Ring, E
Key, Square
Washer 25/32 x 1-5/8 x 16 Ga.
Shaft Asm Cross
Spring, Torsion
Washer 17/32 x 3/4 x 16 Ga.
Link Transaxle
Console, Shift
Nut Self-Thd Wshd 1/4
Control Asm Bypass Hydro
Spring, Retainer 1"
Washer 9/32 x 3/4 x 10 Ga.
Bolt Rdhd Sq Neck 3/8-16 x 1
Nut Lock Fig 3/8-16
Spacer Retainer
Washer 13/32 x 2 x 10
Washer 5/16 x 1.0 x 1.25
Bracket Shift Mount
Hub Tapered Flange Shift
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5
Nut Crewnlock 1/4-20 unc
Bolt Hex Fin 1/4-20 x 1
Bracket Pivot Lever
Screw 5/16 x 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastener Cross Shaft
Nyliner Snap-In
Washer Nyliner
Bolt Shoulder 5/16-18 unc
Bolt RdHd Sqnk 5/16-18 unc x 1
Bolt Carr. Sh 3/8-16 x 1-3/4 Gr. 5
Nut Hex Flange Lock
Screw 3/8-16 x 3/4
Screw 3/8-16 x 3/4

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

39

TRACTOR
STEERING ASSEMBLY

\

_\

L.

,

- - MODEL NUMBER 917.273840

,

41

t--,--.,._

42

88

68

I

67

67

29

67
t3
65

43
f
/

15

steering_pl,lt

47

4O

TRACTOR - - MODEL NUMBER 917.273840
STEERINGASSEMBLY

KEY
NO.

PART
NO.

DESCRIPTION

1
2
3
4
5
6
8
10
11
12
13
15
17
26
28
29
30
32
36
37
38
39
40
41
42
43
44
46
51
54
65
67
68
71
82
87
88
91

169944X428
184706
169840
169839
6266H
121748X
12000029
175121
STD551137
73940800
136518
145212
180641
126847X
19131416
17060612
76020412
130465
155099
152927
159946X428
19182411
73540600
159945
145054X428
121749X
180640
184946X505
73540400
71130420
160367
72110618
169827
175146
169835
173966
175118
175553

Steering Wheel
Front Axle Assembly
Spindle Assembly, L.H.
Spindle Assembly, R.H.
Bearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Ga.
Ring, Klip
Link, Drag
Washer, Lock
Nut Hex Jam Toplock 1/2-20 unf
Spacer, Bearing, Front Axle
Nut, Hexflange Lock
Shaft Assembly, Steering
Bushing
Washer 13/32 x 7/8 x 16 Ga.
Screw 3/8-16 x 3/4
Pin Cotter 1/8 x 3/4
Rod, Tie
Bushing, Steering
Screw TT #10-32 x 5 x 3/8 Flange
Insert, Steering Wheel
Washer 9/16 x 1-1/16 x 11 ga.
Nut Crownlock 3/8-24
Adaptor, Steering Wheel
Boot, Steering Dash P/L Mtl BIk
Washer 25/32 x 1-1/4 x 16 ga.
Extension Steering
Cap, Spindle
Nut Crownlock 1/4-28
Bolt Hex 1/4-28 x 1 1/4
Spacer Brace Axle
Bolt Rhnd Sq 3/8-16 x 2-1/4
Brace Axle
Steering Asm
Bracket Susp Chassis Front
Washer Flat .781 x 1-1/2 x .14
Bolt Shoulder 7/16-20
Clip Steering

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

41

TRACTOR

- - MODEL

NUMBER

917.273840

ENGINE

2

"

14

105

13

29

\
OPTIONAL

EQUIPMENT

Spark Arrester

KEY
NO.

PART
NO.

1
2
3

170548
17720408

4
8
13
14
16
23
29
31
32
33

engine-kohler
41

DESCRIPTION

Control Throttle/Choke
Screw 1/4-20 x 1/2
Engine (See Breakdown) Kohler
Model No. SV530-0005
188655
Muffler Exhaust
171877
Belt 5/16 - 18 unc x 3/4 W/Sems
185909
Gasket Muffler
148456
Tube, Drain Oil Easy
STD551237 Washer Lock Ext Tooth 3/8
169837
Shield Browning/Debris Guard
137180
Arrestor Spark
179022
Tank Fuel
179124X428 Cap Fuel
123487X
Clamp Hose BIk

KEY
NO.

PART
NO.

37
38
41
45

8543R
181654
139277
17000612

81
105
112
116
117

73510400
17120616
3645J
184362
188654

DESCRIPTION
Line Fuel
Plug, Drain Oil Easy
Stem Tank Fuel
Screw Hex Wsh Thdrol
3/8-16 x 3/4
Nut, Keps 1/4-20 Starter Nut
Screw 3/8-16 x 1
Bushing
Nut Hex Flange Toplock M8-1.25
Tube Exhaust

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

42

TRACTOR

- - MODEL NUMBER 917.273840

SEAT ASSEMBLY

\

\

\
\\\\

8
I
I
5

I
I

21
/

I
I
I

I
......--16

11

ii

17

12

seat It.knob 1

KEY PART
NO. NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13

Seat
Bracket Pnt Pivot Seat
Bolt Fin Hex 3/8-16 unc x 1
Washer 13/32 x 3/4 x 10 Ga.
Clip Push In Hinged
Nut Hex Lock w/Ins 3/8-16 uric
Spring Seat Cprsn 2 250 BIk Zi
Screw 3/8-16 x 1.5 SMGML
Washer 13/32 x 1 x 14 Ga.
Pan Pnt Seat
Knob Seat
Bracket Pnt Mounting Switch
Bushing Snap BIk Ny150 Id

188719
140551
71110616
19131610
145006
STD541437
124181X
17000616
19131614
182493
166369
121246X
121248X

KEY
NO.

PART
NO.

DESCRIPTION

14
15
16
17
21
22
24
25

72050412
1343O0
121250X
123976X
171852
STD541431
19171912
127018X

Bolt Rdhd Sht Nk 1/4-20 x 1-1/2
Spacer Split 28 x 96 Zinc
Spring Cprsn 1 27 BIk Pnt
Nut Lock 1/4 Lge Fig Gr. 5 Zinc
Bolt Shoulder 5/16-18 unc-2A
Nut Hex Lock w/Ins 5/16-18
Washer 17/32 x 1-3/16 x 12 Ga.
Bolt Shulder 5/16-18 x .62

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

43

TRACTOR

- - MODEL

NUMBER

917.273840

DECALS

16

6

7

2

3

2

1
11

20

22

14

14
13

\
15

KEY PART
NO. NO.

DESCRIPTION

KEY
NO.

PART
NO.

DESCRIPTION

1
2
3
5
6
7
8
9
11
13
14

Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal

15
16
19
20
22
-------

160396
164065
138047
172331
149516
166960
138311
184310X428
184311X428
188914
188915

Decal Mower Drive Schematic
Decal Steering
Decal, Battery Diehard Sears
Decal Deck Mower EZ3
Decal Battery
Decal By Pass
Decal Lift Handle
Pad Footrest Lh STLT
Pad Footrest Rh STLT
Manual Owner's (English)
Manual Owner's (Spanish)

156439
186367
186366
189O92
133644
189083
179128
186572
156811
146046
189094

WHEELS

2_

Fender Danger Sears
Hood Side
Hood
Engine H/P
Maint Customer Sears Dom
Replacement Srs
Deck
Fender Craftsman
Fender STLTH Oper lnst E/S
V-belt Dr Sch Tractor E
Dash Panel

KEY PART
NO. NO.

&TIRES

1
2
3
4

5,8
4,10

7

5
6
7

3,9
11

8
9
10
11
wheel

1

DESCRIPTION

59192
65139
106222X
59904

Valve Cap, Tire
Stem, Valve
Tire, Front
Tube, Front Tire (Not Provided,
Service Item Only)
106732X624 Rim, Front
278H
Fitting, Grease (Front Wheel Only)
9040H
Bearing, Flange (Front Wheel
Only)
106108X624 Rim, Rear
122082X
Tire, Rear
7152J
Tube, Rear Tire(Not Provided,
Service Item Only)
104757X428 Cap, Axle
144334
Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

44

TRACTOR

- - MODEL NUMBER 917.273840

LIFT ASSEMBLY
7

5

3

13
2

6
5

13
19
20

2O

13

19
15
rift-rh, 1piece

KEY
NO.

PART
NO.

DESCRIPTION

1
2
3
4
5
6
7
8
11
12
13

159460
159471
105767X
120OO0O2
19211621
120183X
125631X
122365X
139865
139866
STD624008

Lift Lever Inner Wire Asm.
Shaft Asm. Lift
Pin Groove
E Ring
Washer 21/32 x 1 x 21 Ga.
Bearing Nylong
Grip Handle Fluted
Button Plunger Read
Link Asm Lift LH.
Link Asm Lift R.H.
Retainer Spring

KEY
NO.

PART
NO.

DESCRIPTION

15
16
17
18
19
20
31
32

173288
73350800
175689
73800800
139868
163552
169865
73540600

Link Front
Nut Jam Hex 1/2-13 unc
Trunnion
Nut Lock w/Wsh 1/2-13 unc
Arm Suspension Mower
Retainer Spring
Bearing, Pvt. Lift. Tapered
Nut Crownlock 3/8-24

3

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

45

TRACTOR

- - MODEL

NUMBER

917.273840

MOWER DECK

67

_40

68

40143

j46

40J_
J145

J184
148

119
117 _

21

23
24
_J 25

,\

26

28
29\

27

/
6

19"

21

42D

46

man*t-path

sUt 4.

TRACTOR

- - MODEL

NUMBER

917.273840

MOWER DECK

KEY
NO.

PART
NO.

1
2
3

182032
STD533107
138017

4
5
6
8
9
10

165460
STD624008
178024
850857
STD551137
140296

11

134149

--

139775

--

138971

13

137645

14
15
16
18
19
20
21
23
24
25
26
27
28
29
30
31
32
33
34
36
37
40
44
45
46
48
52
53
54
55
56
59

128774
110485X
174493
72140505
132827
159770
STD541431
177563
105304X
123713X
110452X
130968X428
19111016
131491
173984
129963
153535
178342
STD533717
131494
19131316
73900600
140088
STD624003
137729
133944
139888
184907
178515
155046
165723
141043

DESCRIPTION
Mower Housing
Bolt
Bracket Assembly, Sway Bar,
Front
Bracket Sway Bar 38/42"
Retainer Spring
Bar Sway Deck
Bolt, Hex 3/8-24 x 1.25 Gr. 8
Washer, Lock
Washer, Hardened
(The following blades are
available)
Blade, 42" Mulching STD
(For mulching mowers only)
Blade, 42" Mulching Premium
(For better wear when mulching)
Blade, 42" Hi-Lift
(For bagging or discharge)
Shaft Assembly, Mandrel, Vented
(Incl. Key Number 6)
Housing, Mandrel, Vented
Bearing, Ball, Mandrel
Stripper, Mower Deck
Bolt, Carriage 5/16-18x 5/8
Bolt, Shoulder
Baffle, Vortex
Nut, Crownlock 5/16-18 unc
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Shield, Deflector
Washer11/32 x 5/8 x16 Ga.
Rod, Hinge
Screw Thdrol Rolling Wsh Hd
Washer, Spacer
Pulley, Mandrel
Nut, Toplock, Flanged
Bolt
Pulley, Idler, Flat
Washer 13/32 x 13/16 x 16 Ga.
Nut, Lock 3/8-16 unc
Guard, Mandrel, LH.
Retainer
Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened
Bolt, Shoulder 5/16-18 unc
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler
Spacer, Retainer
Guard, Tuv Idler (94)

KEY
NO.

PART
NO.

67
68
92
101
102
103
104
105
106
113
116
117
118
119
129
130
131
134
135

149846
144959
STD541437
136420
71081010
19061216
STD551110
160793
2029J
17060512
184219
174873
73930600
19121414
19131312
STD523710
STD533710
156941
159765

136
138

155986
159763

139

159767

140

159768

142
143
144
145
146
147
148
149
150
152
158
159
184
185
--

165890
157109
158634
165888
171977
131335
169022
165898
19091210
169676
17720408
STD533717
19131410
188234
130794

--

186917

DESCRIPTION
Knob Custom Oval
V-Belt
Locknut, Hex W/Wsh 3/8-16 unc
Cover Mulching 42" Black
Screw Truss Hd Phil10-24 x 5/8
Washer #10
Washer Lock
Latch Asm Bagger
Nut Weld
Screw 5/16-18
Bolt, Shoulder
Wheel, Gauge
Nut, Crownlock 3/8-1
Washer 13/32 x 7/8 x 14 Ga.
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 unc x 1Gr. 5
Bolt Rdhd Sqnk 3/8-16 uric x 1
Pin Head Rivet
Bracket Asm. Wheel Gauge
Rear LH
Bar Adj. Gauge Wheel
Bracket Asm. Wheel Gauge
Rear RH
Bracket Asm. Wheel Gauge
Front RH
Bracket Asm. Wheel Gauge
Front LH
Arm Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley Idler Flat
Bolt Carraige Idler
Spring Extension
Spring Return Idler
Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 10 Ga.
Cable Clutch 42"
Screw Hex Thd Cut 1/4-20 x 5/8
Bolt Rdhd Sqn 3/8-16 unc x 1-3/4
Washer 3/8
Head Asm Cable Clutch
Mandrel Assembly (Includes
housing, shaft and shaft hardware
only-pulley not included)
Replacement Mower, Complete
(Std. Deck-Order separately
mulch cover and guage wheel
components key nos. 101 - 106
and 5, 116 - 119, 134, 136).

NOTE: All component dimensions given in U.S.inches
1 inch = 25.4 mm

47

Z
13

0
63
Ill

=:I
_ ,-,,t

12

|

|

o_
OO
m
rO

/

Co

900

zm
_F

_z
_c

mN
lg
I

2\

OCD

16

124

-L ,,,,,1

Ok>

32

",4

351_
64 \

93
_0
\
62
63

60
58

_8

\
48

4

125

O
107 "43

TRACTOR
- - MODEL NUMBER
917.273840
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510
KEY
NO.

1
2
3
4
5
6
7
8

PART
NO.

0
11
12
13
14

170351
170352
170353
170354
169898
170355
170356
170357
170358
170359
170360
169870
170361
169869

16

170362

17
18
19
23
24
27
28
29
30
31

170363
178781
150771
170365
170366
170367
170368
170369
170370
170371

32

170389

33

142991

34
35

170390
170391

36

170392

37
38
39
40
41
42
43
44

150792
150793
150809
170393
170394
170395
170396
150797

45
46
47
48
49
50
51
52

170397
170398
170399
170400
170401
170402
170403
170404

53
54
55
56
57
58
59
60
61
62
63

170405
170406
142977
142978
150798
170407
170408
142883
142882
142887
170410

64
65
66
67

142892
170411
189386
170413

DESCRIPTION

Main Housing, Assembly
Side Housing, Assembly
Center Section, Assembly
Swashplate, Trunion Machined
Block - Assembly
Sealant 10.50z
Hex Flange Screw 1/4-20 X 1.25
Stud, 5/16-24 Hex Double End
Shaft, Input
Ring - Retaining
Spacer
Rm_g- Retaining
Seal , Lip .67 X 1.58 X .276
Ball Brg 17mm Id X 40mm Od X
12mm
Hex Flange Head Screw 5/1624X0.75
Lip Seal 18 X 32 X 7
Arm, Control
Bearing, 30x52x13 Thrust
Check F'lug Assembly, Washer
Shaft, Motor
Gear - Pinion, 13t
10t/48t Gear
Gear, 10t Jackshaft
60t Bull Gear
Sleeve Bearing .75 X 1.575 X
.625
SleeveBearing(Outboard)
.75xl .750x.625
Washer, 3/4 Id X 1-1/20d X .13
Thk
Lip Seal Axle Seal
Shaft, Axle .75 X 11.39 (Key,
R.H.}
Shaft, Axle .75 X 16.99 (Key,
L.H.)
Miter Gear (Splined)
Miter Gear 15t (0.5/d)
Shaft
Ring, Spiral Retaining
Pin, Jackshaft
Magnet, Ring
Spnng, Bypass
Hydro Mtg Screw 3/8-24 X 2.5
Long
Filter
Base, Filter
Actuator, Bypass
Rod, Bypass Actuator
Arm, Bypass
Retaining Ring .250 External
Seal, Lip .741 X .250 X .250 Tc
Flat Washer, 5/8 Id X 1.00d X
.05 Thk
Retaining Ring
Bearing, Center Block
Spring- HelicaICompression
Washer
20w-50 Oil
Brake Yoke
Rotor, Brake
Brake Puck
Puck Plate
Brake Actuating Pin
Hfhcs 1/4-20x2 W/
Patch,SpeciaIFlange
Bolt, 1/4-20 X 1 W/Patch
Spacer
Spring, Brake Arm Bias
Sq. Hd. Bolt 5/16-24-Ribbed

KEY
NO.

PART
NO.

68
69
70
71

178782
170415
170416
170417

72

170418

73

142884

74
75

170419
170420

76
77
78
79
80

170421
170422
142969
142980
150778

81
82

170423
170424

83
84
85
87
88
90
93
94
95

161168
170425
170426
142917
170429
170430
170431
178783
178784

96
97
98
99
100
101
102
103
107
108

178786
178787
178789
178792
178793
178794
178795
178796
170432
170433

109
111
113
114
116
117
119
120
121

170434
170435
170437
178797
170438
178799
170439
170440
170441

122
123
124

170442
178800
170444

125
126
127
128
130
131
132
133
134
900

170445
170446
170447
173165
178802
178803
178804
184227
178808
173839

DESCRIPTION

Arm, Brake
Slotted Hex Nut 5/16-24
Cotter Pin 3/32 X 3/4
Compression Spring Brake AntiDrag
Washer, Ht .5 I.D. X 10.D. X
.032
Flat - Washer 11/32 I.D. X 7/8
O.D
Oil Seal .625 X 1.0 X .25
Check Plug Assembly, .027,
Washer
Stud, 5/16-24 Friction Pack
Puck, .330 X 1.50 X .0975
Spring, Helical Comp
Spacer
Hex Lock Nut 5i16-24Unjf(Nylon
Insert)
Wedge, Friction Pack
Clip,Washer .316xl .50x. 1046
(Plated)
Pin, Standard Headless
Fitting, 5/16 Sae 5/32 Tube
Hose, Expansion Tank
Cap - Poppet Valve
Bolt, Self Tapping 10-32 X 1/2
Puck, Inner Wedge
Spring Clip - Housing Thrust
Bearing, Ball
Screw, Socket Head Cap 5/1624X1-1/2
Spacer, Locating
Screw, SFHCS 5/16-18 Xl
Arm Return
Puck, Ad usting
Washer, .24 D X 1.60 OD X .239
Spring, Extension
Spacer .260 ID X .560 OD X .870
Bracket, Torque
Deflector
Washer, Motor Shaft
.71idx1.15odx.030thk
Plug, Sae #6
O-Ring .07 X .301 I.D.
Bracket, Support Expansion Tank
Spring
Sdicon Sponge
Pin, Spring
Fan, 7 In.
Pulley
Hex Lock Nut 1/2-20 (Nylon
Insert)
Washer, Belleville
Belt Keeper
Center Section-Filter-Bypass
Assembly
Filter Assembly
Fan - Pulley Service Assembly
Seal - O-Ring Kit
Kit, Expansion Tank
Stud Ball
Bracket, Cruise Damper
Hex Nut 5/16-18 NC
Damper
Washer, Helical Spring Lock 5/16
Transaxle Complete

NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

49

TRACTOR
- - MODEL NUMBER
917.273840
KOHLER ENGINE-MODEL
NUMBER SV530,TYPE NUMBER 0005

CYLINDER

HEAD, VALVE AND BREATHER
18
\\

15

17

t3
_12

CRANKCASE

I

3

/
12

5O

TRACTOR
- - MODEL NUMBER
917.273840
KOHLER ENGINE-MODEL NUMBER SV530,TYPE NUMBER 0005
HEADNALV_BREATHER

CRANKCASE

KEY PART
NO. NO.

KEY PART
NO. NO.

1
2
3

DESCRIPTION

20 096 06-S
20 041 04-S
M-645020-S

Kit, valve cover (Includes 2)
Gasket, valve cover
Screw, hex. flange
M6x1.0x20 (7)
20 326 01-S
Hose, breather
20 599 01 -S
Kit, rocker arm pivot (2)
(Includes 6)
20 086 04-S
Screw, set (2)
720 186 01-S
Arm, rocker (2)
820 086 03-S
Screw, set - rocker pivot (2)
920 146 03-S
Plate, push rod guide (2)
1020 062 01-S Kit, retainer (2) (Includes 6)
1120 173 01 -S Cap, valve spring (2)
1220 089 03-S Spring, valve (2)
1320 086 02-S Screw, hex. flange
M 10xl .5x37 (6)
1412 468 05-S Washer, flat 1/2"
1520 318 01 -S Head, cylinder
1620 016 01-S Valve, exhaust
1720 017 01-S Valve, intake
1820 041 08-S Kit, cylinder head gasket
repair
1920 411 02
Rod, push (2)

DESCRIPTION

1

......

2
3
4
5
6

25
20
20
20
20

7
8
9

20 108 02-S
20 018 04-S
20 755 04-S

10
11
12
13
14
15

20 086 16-S
20 423 02-S
12 154 05-S

16
17
18
19
20

20
20
20
20
20

21
22

20 468 01-S
20 090 01-S

23
24

20 010 03-S

25
26
27

20 089 O6-S
20 044 16-S
20 468 03-S

139
032
194
067
874

57-S
01 -S
02-S
04-S
05-S

20 144 02-S
20 393 01 -S
112
086
032
144
144

02-S
13-S
05-S
04-S
05-S

Crankcase (USE: Short
Block 20 522 02)
Plug, sq. hd. pipe 3/8"
Seal, oil
Ball, check valve
Rod, connecting
Piston wiRing Set (Includes
7,8)
Ring Set (89 mm)
Retainer, piston pin (2)
Kit, balance weight (Includes
10,11)
Kit, screw/guide pin
Shoe, guide
Clip, hitch pin
WasherTBD
Shaft, governor cross
Pump assembly, oil (Includes
17-20)
Spacer, oil pump screw (2)
Screw, oil pump (2)
Seal, oil pump outlet
Shaft center, cam - Intake
Shaft center, cam - Exhaust
(Includes 22)
Washer, thrust
Includes 23 01-SLever as
sembly, cam (2)
Screw, shoulder
Gear assembly, cam (In
dudes 25-27)
Spring, ACR
Weight, ACR
Washer, thrust - ACR (2)

NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

51

TRACTOR
- - MODEL NUMBER
917.273840
KOHLER ENGINE-MODEL NUMBER SV530,TYPE NUMBER 0005

IGNITION/ELECTRICAL

BLOWER

i--

HOUSING

AND BAFFLES

I

13

_--5

13

6

5

iiiiiiiiiiiiiiiiiii

_ii

ii ii

\

52

\

\

TRACTOR
- - MODEL NUMBER
917.273840
KOHLER ENGINE-MODEL NUMBER SV530,TYPE NUMBER 0005
IGNITION/ELECTRICAL
KEY PART
NO. NO.

DESCRIPTION

1
2

20 162 02-S
12 086 14-S

Screen, grass
Screw, hex. flange
M10x1.5x46
Washer, spring 3/16"
Plate, fan mounting
Fan
Key, woodruff
Flywheel
Screw, hex. flange
M5x0.8x25 (2)
Clip, cable (2)
Screw, hex. hd. M5x0.8x25

3
4
5
6
7
8

12 468 03-S
20 146 02-S
20 157 01-S
X-42-15-S
20 025 05-S
M-561025-S

9
10

231285-S
M-548025-S

11
12
13

237878-S
236602-S
M-545020-S

14
15
16
NOT
--

41 403 09-S
12 132 02-S
20 584 01-S
ILLUSTRATED
20 176 01-S
Harness, wiring

(2)

Kit, stator
Connector, body
Screw, hex. flange
M5x0.8x20 (2)
Rectifier-regulator
Plug, spark
Module, ignition

BLOWER HOUSING & BAFFLES
KEY PART
NO. NO.

DESCRIPTION

1
2

20 027 02-S
20 086 06-S

Housing, blower
Screw, shoulder M5x0.8x36

3

X-25-28-S

Washer, plain

(4)

AIR INTAKE/FILTRATION
KEY PART
NO. NO.

DESCRIPTION

1
2
4
5

20
25
20
20

6

12 041 02-S

096
341
083
094

05-S
03-S
02-S
01-S

Cover, air cleaner
Knob, cover (2)
Element, air cleaner
Kit, air cleaner base (In
cludes 6)
Gasket, air cleaner base

NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

53

TRACTOR
- - MODEL NUMBER
917.273840
KOHLER ENGINE-MODEL NUMBER SV530, TYPE NUMBER 0005

STARTING

SYSTEM

I

OIL PAN/LUBRICATION

I

15

14
13

4

54

TRACTOR
- - MODEL NUMBER
917.273840
KOHLER ENGINE-MODEL NUMBER SV530,TYPE NUMBER 0005

STARTING

SYSTEM

KEY PART
NO. NO.

ENGINE

CONTROLS

DESCRIPTION

KEY PART
NO. NO.

Starter assembly, inertia
drive
Nut, hex. serrated flange (2)

1
2
3

20 536 03-S
12 237 01 -S
24 086 43-S

OIL PAN/LUBRICATION

4

M-664020-S

KEY PART
NO. NO.

5
6
7

20 079 02-S
12 089 11-S
20 086 10-S

8
9
10
11
12
13
14
15

20 090 02-S
52 211 04-S
X-22-11 -S
12 100 07-S
20 089 07-S
25 158 11-S
20 079 01-S
25 158 08-S

1

20 098 01-S

2

25 100 31-S

DESCRIPTION

1

20 040 02-S

2
3

20 153 01-S
20 009 03-S

4
5
6
7

25
52
20
20

8
9
10

20 041 02-S
20 144 03-S
20 310 03-S

11
12

12 380 01-S
M-545013-S

13

M-851030-S

14
15

20 032 01-S
25 15502-S

139
050
041
096

60-S
02-S
01-S
02-S

Kit, dipstick assembly (In
dudes 2)
O-Ring, dipstick (2)
Plate assembly,
closure(Includes 4,10,11 )
Plug, pipe (2)
Filter, oil
Gasket, closure plate
Kit, oil passage cover (In
cludes 8)
Gasket, oil passage
Shaft, governor gear
Kit, gear and weight
assembly(Includes 11)
Pin, governor regulating
Screw, hex. flange
M5x0.8xl 3 (6)
Screw, hex. flange
M8x1.25x30 (14)
Seal, oil
Connector 90 degrees

DESCRIPTION
Control assembly, speed
Clamp, cable
Screw, torx hd. ctsk.
M5x0.8xl 6
Screw, lobed sckt.
M6x1.0x20 (2)
Linkage, choke - single wire
Spring, speed control
Screw, thread forming
M4x0.7x25
Lever, governor
Bolt, round head 1/4-20x1"
Washer, lock 1/4"
Nut, hex. flange 1/4-20"
Spring, governor
Bushing, throttle linkage
Linkage, throttle
Bushing, linkage retaining

NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

55

TRACTOR
- - MODEL NUMBER
917.273840
KOHLER ENGINE-MODEL NUMBER SV530, TYPE NUMBER 0005

,
iliiii 7(7%

=

ii

FUEL SYSTEM

I

--

--

56

¸ iiiiiiiii

TRACTOR
- - MODEL NUMBER
917.273840
KOHLER ENGINE-MODEL NUMBER SV530,TYPE NUMBER 0005

CRANKSHAFT
KEY PART
NO. NO.

DESCRIPTION

1
2
3

Crankshaft (Includes 2)
Key 3/16"
Gear, crankshaft

20 014 14-S
X-42-15-S
20 043 12-S

EXHAUST
KEY PART
NO. NO.
25
20
20
20

072
041
522
755

DESCRIPTION
04-S
12-S
02
05-S

Stud, exhaust (2)
Gasket, exhaust
Short Block
Gasket Set

FUEL SYSTEM
KEY PART
NO. NO.

DESCRIPTION

1
2
3

20 041 07-S
20 265 01-S
M-651020-S

4

20 853 02-S

5
6
7
8
9
10
11
12

12041 01-S
12041 02-S
20 072 03-S
M-641060-S
20 086 11-S
20 126 02-S
24 393 16-S
M-545010-S

13
14
15
16
17

25
25
25
24
20

237
050
353
353
353

14-S
08-S
10-S
12-S
01-S

Gasket, heat deflector
Deflector, heat
Screw, hex. flange
M6x1.0x20
Carburetor w/gaskets (In
cludes 5,6)
Gasket, carburetor
Gasket, air cleaner
Stud, carburetor mounting
Nut, hex. flange M6x1.0
Screw, carb $60xl .42x85
Bracket, fuel pump mounting
Pump assembly, fuel
Screw, hex. flange
M5x0.8xl 0 (2)
Clamp, hose (6)
Filter, fuel
Line, fuel 9" (pump to filter)
Line, fuel 11" (pulse to pump)
Line, fuel 15-3/4" (pump to
carb)

NOTILLUSTRATED
....
....

X-22-11-S
66 431 04-S

....
....
....
....

12
12
12
12

....

12 454 03-S

757
757
757
757

02-S
03-S
33-S
37-S

Washer, lock 1/4" (ground)
Sleeve, insulating (for 11"
fuel line)
Kit, float
Kit, carburetor repair
Kit, solenoid repair
Kit, bowl replacement
w/gaskets
Tie, wire

NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

57

58

SUGGESTED

GUIDE FOR SIGHTING

SLOPES FOR SAFE OPERATION


Source Exif Data:
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File Type Extension             : pdf
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Page Layout                     : SinglePage
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Producer                        : Goby Monitor Application version 3, 2, 1, 4
Create Date                     : Tue Aug 14 17:30:22 2007
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