Craftsman 917 274953 Users Manual

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Owner's Manual

ICRRFTSMRN'I

GARDEN TRACTOR

21.0 HP, 46" Mower

Electric Start

6 Speed

Model No.

917.274953

I _ This product has a low emission engine which operates

differently from previously built engines. Before you start the en-

gine, read and understand this Owner's Manual.

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am °5 pm, Mon -Sat

SEARS, ROEBUCKAND CO., HOFFMAN ESTATES, IL60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

Warranty............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly/Pre-Operation ...................... 7

Operation ............................................ 10

Maintenance Schedule ...................... 16

Maintenance ....................................... 16

Service and Adjustments.................... 20

Storage ............................................... 28

Troubleshooting ................................. 29

Repair Parts ........................................ 34

Sears Service ...................... Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructionsin the owner's

manual, Sears will repair or replace free of charge any parts that are found to be

defective in matedal or workmanship according to the guidelines of coverage listed

below. Sears will also provide free labor for these applicable warranted parts for the

two fullyears. Dudng the first 30 days of purchase, there will be no charges to service

the product at your home for issues covered by this warranty. (See exclusions below).

For your convenience, IN HOME warranty service will still be available after the first 30

days of purchase, but a trip charge will apply. This charge will be waived if the Crafts-

man product is dropped oft at an authorized Sears location. For the nearest authorized

Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this

product is within the United States.

This Warranty does not cover:

• Expendable items which become wom during normal use, including but not limited

to blades, spark plugs, air cleaners, belts, and oil filters.

•Standard Maintenance Servicing, oil changes, or tune-ups

•Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

iRepairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the nding equipment, impacting

objects that bend the frame or crankshaft, or over-speedin._the engine.

Repairs necessary because of operator negligence includnngbut not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or failure to maintain the equipment according to the instructions contained in

the owner's manual.

•Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its

purchase date.

•Normal deterioration and wear of the exterior finishes, or product label replacement.

•Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this dding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. During the

first 30 days of pumhase, there will be no charges to replace the battery at your HOME.

After the first 30 days, for your convenience, IN-HOME warranty service will still be

available but a tdp charge will apply. This charge will be waived if the Craftsman

product is dropped of at an authorized Sears location. For the nearest authorized

Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal dghts, and you may also have other dghts, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

IMPORTANT:. This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructionscould result in

serious injury or death.

&Look for this symbol to point out •Do not mow in reverse unless absolutely

important safety precautions. It means necessary. Always look down and

CAUTIONll! BECOMEALERTI!I YOUR

SAFETY IS INVOLVED.

_, CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

_, CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

_WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro-

ductive harm.

WARNING: Battery posts, terminals

and related accessodes contain lead

and lead compounds, chemicals known

to the State of California to cause cancer

and birth defects or other reproductive

harm. Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the

machine before starting.

•Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

•Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

•Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

•Never carry passengers.

behind before and while backing.

•Be aware of the mower discharge

directionand do not pointit at anyone.

Do not operate the mower without either

the entire grass catcher or the guard in

place.

•Slow down before turning.

•Never leave a running machine

unattended. Always turnoff blades, set

parking brake, stop engine, and remove

keys before dismounting.

•Turn off blades when not mowing.

•Stop engine before removing grass

catcher or uncloggingchute.

•Mow only in daylight or good artificial

light.

•Do not operate the machine while under

the influenceof alcoholor drugs.

•Watch for trafficwhen operatingnear or

crossing roadways.

•Use extra care when loadingor unload-

ing the machine into a traileror truck.

•Data indicates that operators, age 60

years and above, are involvedin a large

percentage of riding mower-related

injuries. These operators should

evaluate their abilityto operate the dding

mower safely enough to protectthem-

selves and others from serious injury.

•Keep machine free of grass, leaves or

other debds build-upwhich can touch

hot exhaust / engine pads and bum. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oilor fuel

spillage before operatingor storingthe

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-

control and tipover accidents, which can re-

sult in severe injury or death. All slopes

require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

3

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree

limbs,etc.

•Watch for holes, ruts,or bumps. Uneven

terrain could overtum the machine. Tall

grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

•Follow the manufacturer's recommenda-

tions for wheel weights or counter-

weights to improve stability.

• Use extra cam with grass catchers or

other attachments. These can change

the stabilityof the machine.

•Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

•Avoid startingor stoppingon a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

•Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

•Do not mow near drop-offs,ditches, or

embankments. The mower could

suddenly turn over if a wheel is over the

edge of acliffor ditch, or ifan edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

•Do not try to stabilizethe machine by

puttingyour foot on the ground.

•Do not use grass catcher on steep

slopes.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

•Never allow children to operate the

machine.

•Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

•Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

•Never run a machine inside a closed

area.

•Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

•Never tamper with safety devices.

Check their proper operation regularly.

•Keep machine free of grass, leaves, or

other dabris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

•Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

•Never make adjustments or repairs

with the engine running.

•Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

•Check brake operation frequently.

Adjust and service as required.

4

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

•Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

•Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

•Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rocks,tree

limbs, etc.

•Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

•Avoid starting or stopping on aslope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

•If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

•Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

5

PRODUCT SPECIFICATIONS

Gasoline

Capacity

and Type:

Oil Type

API-SF-SJ):

Oil Capacity:

5 Gallons

Unleaded

Regular

SAE 10W30

(above 32°F)

SAE 5W-30

(below 32°F)

W/Filter:. 4.5 Pints

W/O Filter: 4.0 Pints

Spark Plug: Champion RC12YC

'_Gap:.030')

Ground Speed Lo: Hi:

(MPH): 0.7 1.7

1.4 3.3

2.3 5.4

Reverse: 0.9 2.1

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging

System: 15 Amps @ 3600 RPIV

Battery: Amp/Hr: 35

Min. CCA: 280

Case size: Ul R

Blade BoltTorque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the =SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintain-

ing, caring for and using your tractor.

•Follow the instructions under =Mainte-

nance" and =Storage" sections of this

owner's manual.

_WARNING. This tractor is equipped

with an intemal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark an'aster meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

6

Video Cassette

For Future Use

Keys

(2) Keys

Slope Sheet

Your new tractor has been assembled at the factory. Review the video cassette before

you begin.

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts boxes from carton.

2. Cut, from top to bottom, along lines on

all four comers of carton, and lay

panels fiat.

3. Check for any additional loose parts

or cartons and remove.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BA'I-IERY" in Maintenance

section of this manual for charging

instructions).

..**_'*_ .°..

-.-...@..-o.p:ooo .':..

.-- .,'° ,- Label

÷* ,-

)

"%,%.

7

ADJUST SEAT

I. Raise seat and loosen adjustment

knobs.

2. Lower seat into operating position and

sit in seat.

3. Slide seat until acomfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

4. Get off seat without moving its

adjusted position.

5. Raise seat and tighten adjustment

knob securely.

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instructionbelow to remove the tractor

from the skid.

Knob | |

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest

position.

2. Release parking brake by depressing

clutch/brake pedal.

3, Place gearshift lever in neutral (N)

position,

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

functlon of controls)

_WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

4. Place gear shift lever in neutral (N)

position.

5. Press lift lever plunger and raise

attachment lift lever to its highest

position.

6. Start the engine. After engine has

started, move throttle controlto idle

position.

7. Depress clutch/brake pedal into full

"BRAKE" position and hold. Move

gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and

slowly drive tractor off skid.

9. Apply brake to stop tractor, set parking

brake and place gearshift lever in

neutral position.

lO.Tum ignitionkey to "STOP" position.

Continue with the instructionsthat follow.

8

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

•Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be

properly leveled. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for

replacing motion, mower drive, and

mower blade drive belts in the Service

and Adjustments section of this manual.

Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor,check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

/CHECKLIST

Before you operate your new tractor,we

wish to assure that you receive the best

performance and satisfaction from this

Quality Product.

Please review the following checklist:

/All assembly instructions have been

completed.

/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were

overinfiated at the factow).

/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

While learning how to use your tractor,

pay extra attention to the following

important items:

/Engine oil is at proper level.

/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/Become familiar with all controls, their

location and function. Operate them

before you start the engine.

/Be sure brake system is in safe

operating condition.

9

These symbols may appear on your tractor or In literature supplied with the product.

Leam and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTSON OVER TEMP 1_

LIGHT L

FUEL CHOKE MOWER HEIGHT PARKINGBRAKE UNLOCKED MOWER LIFT

LOCKED

H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKINGBRAKE

CLUTCH ENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

ATTACHMENT

IGNmON CLUTCHDISENGAGED (SEE SAFETY RULESSECTION)

DANGER, KEEP HANDS AND FEET AWAY

10

FREE WHEEL

(AutomaticModelsonly)

KNOWYOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrationswith your tractor to familiadze yourself with the locations of

vadous controls and adjustments. Save this manual for future reference.

Height -Range Shift Lever

Adjustment

Knob

Gear Shift Lever \

\

Our tractors conform to the safety standards of the

Amedcan National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other

attachments mounted to your tractor.

LIGHT SWITCH POSITION: Turns the

headlights on and off.

THROTFLE CONTROL: Used to control

engine speed.

CLUTCWBRAKE PEDAL: Used for

declutching and braking the tractor and

starting the engine.

CHOKE CONTROL: Used when starting

a cold engine.

HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height.

GEARSHIFT LEVER: Selects the speed

and direction of the tractor.

RANGESHIFT LEVER: Allows high (H)

and low (L) speed for all forward and

reverse gears.

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its

position.

IGNITION SWITCH: Used for starting and

stopping the engine.

AMMETER: Indicates battery charging (+)

or discharging (-).

PARKING BRAKE: Locks clutch/brake

into the brake position.

11

The operationof any tractor can resultin foreignobjectsthrowninto the J

eyes,whichcan result in severeeyedamage. Alwayswear safety I

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend standard safety glasses or a

wide vision safety mask wom over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the

way down and hold.

2. Pull parking brake lever up and

release pressure from clutch/brake

pedal. Pedal should remain in brake

position. Make sure parking brake will

hold tractor secure.

Push-In to

"Disengaged" Attachment Clutch

Choke Switch Pull Out To

Controh "Engagem

Control

"Brake"

Key

Brake

Clut_W" =Engaged"

Brake Pedal Position

=Ddve m Position Gear Shift

Position Height Lever

Adjustment Knob

STOPPING

MOWER BLADES -

• To stop mower blades, push attach-

ment clutch switch to disengaged

position.

GROUND DRIVE -

•To stop ground ddve, depress clutch/

brake pedal all the way down.

•Move gearshift lever to neutral (N)

position.

ENGINE -

•Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

•Turn ignition key to "STOP" position

and remove key. Always remove key

when leaving tractor to prevent

unauthorized use.

•Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than =STOP" will

cause the batten/to discharged, and go

dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause =browning"of grass. To eliminate

this possibility,always stop engine when

_Ocppingtractor on grass areas.

AUTION: Always stop tractor

completely, as descdbed above, before

leaving the operator's position.

TO USE THRO'I'rLE CONTROL

Always operate engine at full throttle.

•Operating engine at less than full

throttle reduces the batten/charging

rate.

• Full throttleoffers the best mower

performance.

TO USE CHOKE CONTROL

Use choke control whenever you are

starting a cold engine. Do not use to start

a warm engine.

•To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACK-

WARD

The direction and speed of movement is

controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal

depressed and gearshift lever in

neutral (N) position.

2. Move gearshift and range shift levers

to desired position.

3. Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bdng tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by tuming

the height adjustment knob in desired

direction.

•Turn knob clockwise (F_) to raise

cutting height.

•Tum knob counterclockwise (F_)to

lower cutting height.

12

The cutting height range is approximately

1-1/2" to 4-1/2". The heights are mea-

sured from the ground to the blade tip

with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height of

grass and types of grass being mowed.

•The average lawn should be cut to

approximately 2-112 inches dudng the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

•For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are propedy adjusted

when they are slightlyoff the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUFFING

HEIGHT" in this section of manual).

2. With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground. Install gauge wheel in

appropriate hole with shoulder bolt, 3/

8 washer, and 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side, installing

gauge wheel in same adjustment

hole.

Gauge

Wheel\

Bracket

3/8-16

Locknut

Shoulder Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift

control.

3. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

ACAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

Attachment Lift Lever

Attachment Clutch Hiah Position

Switch Pull Out To "/Low

Enga_ _...Sf,'IPosition

(_ _lmp_'_z /_- .:_" Deflector

V" _)] _ k, ;;:"" Shield

"Disengage" _.

TO OPERATE ON HILLS

ACAUTION: Do not drive up or down

hills with slopes greater than 15 ° and do

not drive across any slope. Use the slope

guide at the back of this manual.

•Choose the slowest speed before start-

ing up or down hills.

•Avoid stopping or changing speed on

hills.

•If slowing is necessary, move throttle con-

trol lever to slower position.

•If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

•Move gearshift lever to 1st gear and range

shift lever to low (L) position. Be sure you

have allowed room fortractorto roll slightly

as you restart movement.

•To restart movement, slowly release park-

ing brake and clutch/brake pedal.

•Make all turns slowly.

13

TO TRANSPORT

•Raise attachment lift to highest position

with attachment lift control.

•When pushing or towing your tractor, be

sure gearshift lever is in neutral (N) posi-

tion.

•Do nct pushortowtrector at morathanfive

(5) MPH.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill

cap on the tube. Do not thread the

cap onto the tube. Remove and read

oil level. If necessary, add oil until

=FULL" mark on dipstick is reached.

Do not overfill.

•For cold weather operation you should

change oilfor easier starting (See =OIL

VISCOSITY CHAR'I" in the Mainte-

nance section of this manual).

•To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

•Fill fuel tank to bottom offiller neck. Do

not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in

quantities that can be used within 30

days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasohne

near an open flame.

IMPORTANT: When operating in

temperatures below32°F(0°C), use fresh,

clean winter grade gasoline to help

insure good cold weather starting.

CAUTION: Alcohol blended fuels

(called gasohol or using ethanol or

methanol) can attract moisture which

leads to separation and formation of

acids dudng storage. Acidic gas can

damage the fuel system of an engine

while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructionsfor

additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

TO START ENGINE

When starlingthe enginefor_firsttimeor if

the enginehas runoutoffuel, itwilltake extra

cranldngtime to rnovefuelfromthe tankto

the engine.

1. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

2. Place gear shift lever in neutral (N)

position.

3. Move attachment clutch to disen-

gaged position.

4. Move throttle control to fast position

5. Pull choke control out for a cold

engine start attempt. For a warm

engine start attempt the choke control

may not be needed.

NOTE: BeforestarUng,readfile warm and

coldslar'dngproceduresbelow.

6. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do not

run starter continuously for more than

fifteen seconds per minute. If the

engine does not start after several

attempts, push choke control in, wait a

few minutes and try again. If engine

still does not start, pull the choke

control out and retry.

WARM WEATHER STARTING (50° F and

above)

7. When engine starts, slowly push

choke control in until the engine

begins to run smoothly. If the engine

starts to run roughly, pullthe choke

control out slightly for a few seconds

and then continue to push the control

in slowly.

14

•The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING (50° F and

below)

7. When engine starts, slowly push

choke control in until the engine

begins to run smoothly. Continue to

push the choke control in small steps

allowing the engine to accept small

changes in speed and load, until the

choke control is fully in. If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control

in slowly. This may require an engine

warm-up period from several seconds

to several minutes, depending on the

temperature.

•The attachments can be used during

the engine warm-up period and may

require the choke control be pulled out

slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance.

See =TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

MOWING TIPS

•Tire chains cannot be used when the

mower housing is attached to tractor.

•Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

•The left hand side of mower should be

used for trimming.

•Drive so that clippings are discharged

onto the area that has already been

cut. Have the cut area to the right of the

tractor. This will result in a more even

distribution of clippings and more

uniform cutting.

•When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

•If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried clip-

pings. Make first cut relatively high; the

second to the desired height.

•Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

•When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

15

REGULARSERVICE i_'(/"¢W_/CWr,'/CWr//CP'(fCWr_,t'_,;_r SERVICE DATES

CheckBrokeOpemUon

Cheo_ Tire p_ _1_

R c_ _u_ F=_ra 1_5 If

T L_ 0.. I/

0 c_ B=._ L,,_

R c_ eaa,Ny=,_dTem,a_,_ If/' l/

CheckTrans.,de Cooang i/

Ch_ V-Genl I_

ChangeE_ne Oil(w,lholtfilter) I_'_

E Ch=_ F-_ O=(wU_,toaIt_ 1/1_

N C_n _R.= V',

Muffler/Spark if

Inspect Ammter

E R_a_ OUFibr(, _u_oed) I_.=

Clan Eng_e_Fl_ _

Replace Nr FilterPaper _

1 - Ch_e morn onen when operating u_le_ a huw load o_

i_ h_it _tomper-adurel.

2 - Sewlcll morn o_ten when operat_g in d_rty or dusty condltk)_.

3 - Replace biadel morn olton whon mowingIn sandy SOil.

4 - NOl rllq_illld if oqulplNIdwilt n_til_lm_o4flll battlm/.

5 - TIohtlmImet _xle pivot boltl_ 35 ft.-Ibs, maximum.

D_ not over_hten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value

from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made

penodically to propedy maintain your

tractor.

All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

•Once a year you should replace the

spark plug, clean or replace air filter, and

check blades and belts for wear. A new

spark plug and clean air filter assure

proper air-fuel mixture and help your

engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

®Tie Rod Ball Joints

Zerk Zerk

_)Front Wheel Wheel

Beadng Beadng Zerk

Zerk

Gear

Teeth

(I)Checld

Add

Transaxle

Fluid

(!) SAE 30 or 10w30 motor oil

General Purpose Grease

_) Refer to Maintenance "ENGINE" Section

_) Spray silicone lubdant (Move Boots to

Lubdcets)

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubdcants will attract

dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel

they must be lubricated, use only a dry,

powdered graphite type lubdcant

16sparingly.

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be ad-

justed. (See =TO ADJUST BRAKE" in the

Service and Adjustments section of this

manual).

TIRES

• Maintain proper air pressure in all tires

(See =PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm

rubber.

•Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

•The engine should not start unless the

brake pedal is fully depressed and

attachement clutch control is in the

disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

•When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

•The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove blade bolt, lock washer and

flat washer securing blade.

3. Install new or rasharpaned blade with

trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Reassemble blade bolt, lock washer

and flat washer in exact order as

shown.

5. Tighten blade bolt securely (27-35 R.

Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

Blade

Assembly

Lock

_,_ _ Blade Bol

._(Grade)*

A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade -but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

•The blade can be sharpened with a file

or on a grindingwheel. Do not attempt

to sharpen while on the mower.

•To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal-

ancer, follow the instructions supplied

with baiancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

•Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in

a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is

balanced.

5/8" Bolt de

Center Hole

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

17

• Keep battery and terminals clean.

•Keep battery boltstight.

• Keep small vent holes open.

•Recharge at 6-10 amperes for I hour.

NOTE: The odginal equipment battery on

your tractoris maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATI'ERYAND TERMINALS

Corrosionand dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable ends

with wire brush until bdght.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See =REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

TRANSAXLE COOUNG

Keep transaxle free from build-up of dirt

and chaff which can restdctcooling.

CHECK TRANSAXLE OIL LEVEL

1. Block up rear axle securely.

2. Remove left rear wheel by removing

hub bolts.

3. Remove filler plug from transaxle. Oil

level must be even with plug threads. If

necessary, fillwith SAE 30 motor oil,

API SF-SJ. Replace filler plug.

4. Reassemble wheel to hub.

Plug Filler

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace if

necessary.The belts are not adjustable.

Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF-SJ.

Select the oil's SAE viscosity grade

according to your expected operating

temperature.

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year.

Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation. Tighten oil fillcap/

dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF-SJ.

•Be sure tractor is on level surface.

•Oil will drain more freely when warm.

•Catch oil in a suitable container,

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain

valve and install the drain tube onto

the fitting. Oil Drain Valve

Yellow_

DrainTube /_Closed and

LockedPosition

18

3. Unlock drain valve by pushing upward

slightly and tuming counterclockwise.

4. To open, pull down on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing

upward and tuming clockwise until the

pin is in the locked positionas shown.

6. Remove the drain tube and replace

the cap onto to the end of the drain

valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

=PRODUCT SPECIFICATIONS"

section of this manual.

8. Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the

tube. Do not thread the cap onto the

tube when taking reading. Keep oil

at =FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow

it to dry.

5, Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

•Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will

damage the cartridge.

1. Remove nut and cartridge plate.

2. Reinstall the pre-cleaner (cleaned

and oiled) over the paper cartridge.

3. Check rubber seal for damage and

proper position around stud. Replace

if necessary.

4. Reassemble air cleaner, cartridge

plate, and nut.

5. Reinstall air cleaner cover and secure

by tightening knob.

Certdd

Foam

Pro-Cleaner

Cartridge

Rubber

Seal

Nut

Knob'

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with awire brush or

compressed air to remove dirt and

stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other

external surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary. Make

sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating.

MUFFLER

Inspect and replace corroded muffler and

spark arrsster (if equipped) as it could

create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled

gasoline.

Fuel Filter---__ _1

CLEANING

•Clean engine, battery, seat, finish, etc.

of all foreign matter.

•Keep finished surfaces and wheels free

of all gasoline, oil, etc.

•Protect painted surfaces with automo-

tive type wax.

We do not recommend using agarden

hose to clean your tractor unless the

aisctrical system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in a shortened

engine life.

19

WARNING: TO AVIOD SERIOUS INJURY, BEFORE PERFORMING ANY

i_ SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place gearshift lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to =STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it canno!

come in contact with plug.

TRACTOR

TO REMOVE MOWER

1. Place attachment clutch in =DISEN-

GAGED" position.

2. If equipped, turn height adjustment

knob to lowest setting.

3. Lower mower to its lowest position.

4. Remove retainer spring holding anti-

sway bar to chassis bracket and

disengage anti-sway bar from bracket.

5. Remove four retainer springs from

front plate assembly and remove

plate.

6. Remove retainer springs from

suspension arms at deck and disen-

gage arms from deck.

7. Raise attachment lift to its highest

position.

8. Slide mower forward and remove belt

from electric clutch pulley.

9. Slide mower out from under right side

of tractor.

TO INSTALL MOWER

Be sure tractor is on level surface and

mower suspension arms are raised with

attachment lift control. Engage parking

brake. Front Mower

Bracket

Chassis

Bracket

1. Swing anti-sway bar to left side of

mower deck.

2. Slide mower under tractor with

deflector shield to right side of tractor.

IMPORTANT:. Check bell for proper

routing in all mower pulley grooves.

3. If equipped, turn height adjustment

knob counterclockwise until it stops.

4. Lower mower linkage with attachment

lift control.

5. Install belt into electric clutch pulley

groove.

6. Place the suspension arms on inward

pointing deck pins. Retain with

double loop retainer spring with loops

clown as shown.

7. Install front plate assembly to tractor

suspension brackets and retain with

single loop retainer springs as shown.

8. Position front plate assembly between

front mower brackets. Raise deck and

plate assembly to align holes and

insert flanged pins. Secure pins with

double loop retainer springs between

the plate and mower brackets.

Electric Front

Plate

Front Mower

Bracket

Spring

Anti-Sway

Bar

USE PLIERS FOR

RETAINERSPRINGSI

oownl

Suspension Arm=

Double Loop

Retainer Springs

(Inward pointing

deck pins) 2O

Flanged Pins

NOTE: To assist in locating hole in

flanged pin, the hole in pin is inline with

notch on head of pin. If necessary, move

mower side-to-side to give space

between plate and mower brackets.

IMPORTANT: Check belt for proper

routing in all mower pulley grooves.

9. Connect anti-sway bar to chassis

bracket under left footrest and retain

with double loop retainer spring.

10. If equipped, turn height adjustment

knob clockwise to remove slack from

mower suspension.

11. Raise deck to highest position.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See =PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or undednflated,

you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

•Measure height from bottom edge of

mower to ground level at front corners

of mower. Distance =A" on both sides of

mower should be the same.

•If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

•To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 3/16".

•Recheck measurements after adjusting.

Bottom Edge of Bottom Edge of

Mower to Ground Mower to Ground

\/

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to-

side. If the following front-to-back

adjustment is necessary, be sure to adjust

both front links equally so mower will stay

level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance =P directly in front of

and behind the mandrel at bottom edge

of mower housing as shown.

•Before making any necessary adjust-

ments, check that both front plats links

are equal in length.

•If links are not equal in length, adjust

one link to same length as other link.

•To lower front of mower housing,

loosen nut =G"on both front links an

equal number of turns.

• When distance =P is 1/8" to 1/2" lower

at front than rear, tighten nut =H"

against trunnion on both front links.

•To raise front of mower housing, loosen

nut =H"from trunnion on both front links.

Tighten nut "G" on both front links an

equal number of turns.

•When distance =P is 1/8" to 1/2" lower

at front than rear, tighten nut "H"

against trunnion on both front links,

NOTE: Each fullturn of nut=G" will

change distance =P by approximately

3/8".

•Recheck side-to-side adjustment.

\Mandrel

BOTH FRONT PLATE LINKS MUST BE

EQUAL IN LENGTH

Nut

Front Plate Trunnion

Assembly

21

TO REPLACEMOWERDRIVEBELT

MOWERDRIVEBELTREMOVAL

1. Parktractoron a levelsurface.

Engageparkingbrake.

2. Removescrewsfrom LH. mandrel

coverand removecover.

3. Rollbeltover thetop of L.H. mandrel

pulley.

4. Removebeltfrom electric clutch

pulley.

5. Remove belt from idler pulleys.

6. Remove any dirt or grass clippings

which may have accumulated around

mandrels and entire upper deck

surface.

7. Check pdmary idler arm and two

idlem to see that they rotate freely.

Screws

L.H. Mandrel t'

Cover

8. Be sure spring is securely hooked to

primary idler arm and bolt in mower

housing.

MOWER DRIVE BELT INSTALLATION

9. Install belt in both idlers. Make sure

belt is in both belt keepers at the idlers

as shown.

10.Install new belt onto electric clutch

pulley.

11.Roll belt into upper groove of L.H.

mandrel pulley.

12.Carefully check belt routing making

sure belt is in the grooves correctly

and inside belt keepers.

13.Reassemble L.H. mandrel cover.

Idler

Pulleys

Electric

Clutch

Pulley

MowerBelt

L.H.

Mandrel

Primary Idler

Arm

Belt Keepers

22

TO REPLACE MOWER BLADE DRIVE

BELT

Park the tractor on level surface. Engage

parking brake.

1. Remove mower drive belt (See "TO

REPLACE MOWER DRIVE BELT" in

this section of this manual).

2. Remove mower (See =TO REMOVE

MOWER" in this section of this

manual).

3. Remove screws from R.H. mandrel

cover and remove cover. Unhook

spring from bolt on mower housing.

4. Carefully roll belt off R.H. mandrel

pulley.

5. Remove belt from center mandrel

pulley, idler pulley, and L.H. mandrel

pulley.

6. Remove any dirt or grass which may

have accumulated around mandrels

and entire upper deck surface.

7. Check secondary idler arm and idler

to see that they rotate freely.

8. Be sure spring is hocked in secondary

idler arm and sway-bar bracket.

9. Install new belt in lower groove of L.H.

mandrel pulley, idler pulley, and

center mandrel pulley as shown.

10. Roll belt over R.H. mandrel pulley.

Make sure belt is in all grooves

properly.

11. Reconnect spring to bolt in mower

housing and reinstall R,H. mandrel

cover.

12. Reinstall mower to tractor (See =TO

iNSTALL MOWER" AND DRIVE

BELT" in this section of this manual).

13. Reassemble mower drive belt (See

=TO REPLACE MOWER DRIVE BELT"

in this section of this manual).

Mower

LH. Blade Drive Center

Belt Idler

TO ADJUST ATrACHMENT CLUTCH

The electric clutch should provide years

of service. The clutch has a built-in brake

that stops the pulley within 5 seconds.

Eventually, the internal brake will wear

which may cause the mower blades to

not engage, or, to not stop as required.

Adjustments should be made by a Sears

or other qualified service center.

1. Make sure attachment clutch and

ignition switches are in "OFF" position.

2. Adjust the three nylon Iocknuts until

space between clutch plate and rotor

measures .012' at all three slot

locations cut in the side of brake plata.

NOTE: After installing anew electric

clutch, run tractor at full throttle and

engage and disengage electric clutch 10

cycles to wear in clutch plate.

.012"

Locknut

Plate

TO ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the left

side of the transaxle.

If tractorrequires more than six (6) feet

stopping distance at high speed in highest

gear on a level dry concrete or paved

surface, then brake must be adjusted.

1. Depress clutch/brake pedal and

engage parking brake.

2. Measure distance between brake

operating arm and nut =A" on brake rod.

3. If distance is other than 1-3/4", loosen

jam nut and tum nut "A" untildistance

becomes 1-3/4'. Retightenjam nut

against nut =A".

Idler Arm

Spring Sway Bar Screw

Bracket

R.H.

Cover

23

4. Road test tractorfor proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet In highest gear,

further maintenance is necessary.

Contact a Sears or other qualified

service center.

IMPORTANT:. Check Brake Adjustment.

Clutching Flat Idler

Engine

With Parking Brake "Engaged"

=An

Nut

Belt Transaxle

Pulley

Twists Belt

Keeper

As Viewed from Bottom

"Operating

Arm

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For ease of service there

is a belt installation guide decal on

bottom of left footrest. It is not necessary

to remove mower.

BELT REMOVAL-

1. Engage parking brake (creates slack

in belt).

2. Remove mower drive belt from electdc

clutch pulley only (See "TO REPLACE

MOWER DRIVE BELT" in this section

of this manual).

3. Roll motion drive belt off transaxle

pulley.

4. Roll belt off clutching idler pulleys,

then off engine pulley and front V-idler

pulley.

5. Pull belt out of all belt keepers.

BELT iNSTALLATION -

1. Place V part of belt into grooves on

engine pulley and front V-idler,

making sure to route belt inside of belt

keepers.

2. Put belt coming from V-idler above

midspan belt keeper, then onto

clutching idler pulleys as shown.

3. Make sure V part of belt engages V-

idler.

4. Place belt around transaxle pulley,

beginning at top.

V part of belt should engage transaxle

pulley.

5. Place long lower section of belt

through loop in midspan belt keeper.

6. Check to be sure belt is on proper

side of all belt keepers.

7. Reinstall mower drive belt onto

electdc clutch pulley.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not

hodzontal (left to right) when wheels are

positioned straight forward, remove

steedng wheel and reassemble with

crossbar horizontal. Tighten securely.

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for proper

steering operation. Toe-in was set at the

factory and adjustment should not be

necessary. If parts in the front axle or

steering mechanism have been replaced

or damaged, check toe-in and adjust if

necessary.

TO CHECK TOE-IN -

1. Position front wheels straight ahead.

2. Measure distance between wheels at

front and rear of tires (dimensions "A"

and "B").

•Front dimension "A" should be 1/8" to

1/4" less than rear dimension =B".

TO ADJUST TOE-IN -

1. Loosen jam nuts at adjustment

sleeves on tie rod.

2. Adjust tie rod until dimension "A" is

1/8" to 1/4" less than dimension =B".

3. Tighten jam nuts securely.

FRONT WHEEL CAMBER

The front wheel camber is not adjustable

on your tractor. If damage has occurred to

affect the front wheel camber,contact a

Sears or other qualified service center.

24

Jam Nuts

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL -

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal.

3. Repair tire and reassemble.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

REAR WHEEL -

1. Block rear axle securely.

2. Remove five (5) hub boltsto allow

wheel removal.

3. Repair tire and reassemble. Replace

and tighten hub bolts securely.

Retaining Washers

Ring

Axle

Cover

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer, Tire sealant also prevents tire dry

rot and corrosion.

TO START ENGINE WITH A WEAK

_'_'A ERY

RNING: Lead-acid batteries

generate explosive gases. Keep sparks,

flame and smoking matedals away from

bakeries, Always wear eye protection

when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY' in the MAINTENANCE

section of this manual).

If =jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use

your tractor battery to start other vehicles.

TO A'I-rACH JUMPER CABLES -

1. Connect one end of the RED cable to

the POSITIVE (+) terminal of each

battery(A-B), taking care not to short

against tractor chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal (C) of

fully charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground,

away from fuel tank and battery.

25

TO REMOVE CABLES, REVERSE

ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Fully Charged

Battery Battery

REPLACING BATTERY

_CAUTION: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3, Disconnect BLACK battery cable then

RED battery cable and carefully

remove battery from tractor.

4. Install new battery with terminals in

same position as old battery.

5. Reinstall terminal guard.

6, First connect RED battery cable to

positive (+) battery terminal with hex

bolt and keps nut as shown. Tighten

securely.

7. Connect BLACK grounding cable to

negative (-) battery terminal with

remaining hex bolt and keps nut.

Tighten securely

8. Close terminal access doors.

9. Close hood.

Terminal..::; ex

Access :: _ _ _ Bolt

Door:----'_'fl_ _ _' ][----Positive

iL_ _L (Red)

Terminal_I_. _Cable

Guard "_ _"(_egb_ive (Black)

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractorto run poorly,stop running, or

prevent itfrom starting.

•Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 30 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to

reconnect the headlight wire connec-

tor.

ENGINE

Maintenance, repair, or replacement of

the emission control devices and sys-

tems, which are being done at the

customers expense, may be performed

by any non-road engine repair establish-

ment or individual. Warranty repairs must

be performed by an authorized engine

manufacturer's service outlet.

TO ADJUST THRO'I-rLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

1. With engine not running, move throttle

control lever to fast position.

2. Check that speed control lever is

against stop screw. If it is not, loosen

casing clamp screw and pull throttle

cable until lever is against screw.

Tighten clamp screw securely.

Idle Fuel Adjusting

Needle Idle speed Adjusting

Throttle

Control

Cable

Stol

Scre_lam I

Choke

Control

Cable

Headlight Wire

26

TO ADJUST CHOKE CONTROL

The choke control has been preset at the

factory and adjustment should not be

necessary, check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

1. With engine not running, move choke

control (located on dash panel) to full

choke position.

2. Remove air cleaner cover, filter and

cartridge plate to expose carburetor

choke (See "AIR FILTER" in the

Maintenance section of this manual).

3. Choke should be closed. If it is not,

loosen casing clamp screw and move

choke cable until choke is completely

closed. Tighten casing clamp screw

securely.

4. Reassemble air cleaner.

Closed for Full

TO ADJUST CARBURETOR

The carburetor has been present at the

factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for

differences in fuel, temperature, altitude

or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning the adjusting needles

in (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles out

(countemlockwise) increases the supply

of fuel to the engine giving a richer fuel/

air mixture.

IMPORTANT: Damage to the needles

and the s_ats in carburetor may result if

screw is turned in too tight.

PRELIMINARY SE'I-rlNG -

1. Be sure you have a clean air filter, and

the throttle control cable is adjusted

properly (see "TO ADJUST

THRO'I-rLE CONTROL CABLE" in the

Service and Adjustments section of

this manual).

2. With engine off tum idle fuel adjusting

needle In (clockwise) closing it finger

tight and then turn out (counterclock-

wise) 1 turn.

FINAL SETTING -

1. Start engine and allow to warm for five

minutes. Make final adjustments with

engine running and shift/motion

control lever in neutral (N) position.

NOTE: The high idle is set at the factory

and cannot be adjusted.

2. Idle soeed setting -With throttle

control lever in slow position, engine

should idle at 1200 RPM. If engine

idles too slow or fast, turn idle speed

adjusting screw in or out until correct

idle is attained.

3. Idle fuel needle setting - With throttle

control lever in slow position, turn idle

fuel adjusting needle in (clockwise)

until engine speed decreases and

then turn out (countemlockwise)

approximately 3/4 turn to obtain the

best low speed performance.

4. Recheck idle speed. Readjust if

necessary.

ACCELERATION TEST-

5. Move throttle control lever from slow to

fast position. If engine hesitates or

dies, turn idle fuel adjusting needle

out (counterclockwise) 1/8 turn.

Repeat test and continueto adjust, if

necessary, until engine accelerates

smoothly.

High speed stop is factory adjusted. Do

not adjust-damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous. If you think the

engine-governed high speed needs

adjusting, contact Sears or otherqualified

servicecenter, which has proper equip-

ment and experience to make any

necessary adjustments.

27

Immediatelyprepareyourtractorfor

storage at the end of the season or if the

tractor will not be used for 30 days or

more.

_CAUTION: Never store the tractor with

gasoline In the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section

of this manual).

3. Lubricate as shown in the Mainte-

nance section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATrERY

•Fully charge the battery for storage.

•After a pedod of time in storage, battery

may require recharging.

•To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

=TO CLEAN BA'I-I'ERY AND TERMI-

NALS" in the Maintenance section of

this manual).

•After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

•If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It isimportant to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage. Also,

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the

fuel lines and carburetor are empty.

•Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

•Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Tum ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

•Do not store gasoline from one season

to another.

•Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

•If possible, store your tractor indoors

and cover it to give protectionfrom dust

and dirt.

•Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractorwhile

engine and exhaust areas are still warm.

28

TROUBLESHOOTING CHART:

See appropriate section In manual unless directed to Sears service center

PROBLEM

Will not start

Hard to start

Engine will not

turn over

Engine clicks but

will not start

CAUSE

1. Out of fuel.

2. Engine not =CHOKED"

properly.

3. Engine flooded. 3.

4. Bad spark plug. 4.

5. Dirty air filter. 5.

6. Dirty fuel filter. 6.

7 Water in fuel. 7.

8. Loose or damaged wiring. 8.

9. Carburetor out of adjustment 9.

10. Engine valves out of

adjustment.

1. Dirty air filter. 1.

2. Bad spark plug. 2.

3. Weak or dead battery. 3.

4. Dirty fuel filter. 4.

5. Stale or dirty fuel. 5.

6. Loose or damaged wiring. 6.

7. Carburetor out of adjustment 7.

8. Engine valves out of 8.

adjustment.

1. Clutch/brake pedal not 1.

depressed.

2. Attachment clutch is 2.

engaged.

3. Weak or dead battery. 3.

4. Blown fuse. 4.

5. Corroded battery terminals. 5.

6. Loose or damaged wiring. 6.

7. Faulty ignition switch. 7.

8. Faulty solenoid or starter. 8.

9. Faulty operator presence 9.

switch(es).

1. Weak or dead battery. 1.

2. Corroded battery terminals. 2.

3. Loose or damaged wiring. 3.

4. Faulty solenoid or starter. 4.

CORRECTION

1. Fill fuel tank.

2. See "TO START ENGINE"

in Operation section.

Wait several minutes

before attempting to start.

Replace spark plug.

Clean/replace air filter.

Replace fuel filter.

Drain fuel tank and

carburetor, refill tank with

fresh gasoline and replace

fuel filter.

Check all wiring.

See "To Adjust Carburetor"

in Service and Adjustments

section.

10. Contact aSears or other

qualified service center.

Clean/replace air filter.

Replace spark plug.

Recharge or replace

battery.

Replace fuel filter.

Drain fuel tank and refill

with fresh gasoline.

Check all wiring.

See "To Adjust Carburetor"

in Service and Adjustments

section.

Contact a Sears or other

qualified service center.

Depress clutch/brake

pedal.

Disengage attachment

clutch.

Recharge or replace

battery,

Replace fuse.

Clean battery terminals.

Check all wiring.

Check/replace ignition

switch.

Check/replace solenoid or

starter.

Contact a Sears or other

qualified service center.

Recharge or replace battery.

Clean battery terminals.

Check all wiring.

Check/replace solenoid or

starter.

29

TROUBLESHOOTINGCHART:

See appropriate section in manual unless directed to Sears service center

CAUSE

.

2.

3.

4.

5.

6.

7. Dirty fuel filter.

8. Stale or dirty fuel.

PROBLEM

Loss of power

Excessive

vibration

Englne contlnues

to run

when operator

leaves seat with

with attachment

clutch engaged

Poor cut - uneven

9. Water in fuel,

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of

adjustment.

15. Engine valves out of

adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety

presence control system.

.

2.

3.

4.

5.

CORRECTION

Cutting too much grass/too

fast.

Throttle in "CHOKE"

position.

Build-up of grass, leaves 3.

and trash under mower.

Dirty air filter. 4.

Low oil level/dirty oil. 5.

Faulty spark plug. 6.

7.

8.

9.

1.

2.

3.

1.

Worn, bent or loose blade. 1.

Mower deck not level. 2.

Buildup of grass, leaves, 3.

and trash under mower.

Bent blade mandrel. 4.

5.

Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

1. Set in "Higher Cut" position/

reduce speed.

2. Adjust throttle control.

Clean underside of mower

housing.

Clean/replace air filter.

Check oil level/change oil.

Clean and regap or change

spark plug.

Replace fuel filter.

Drain fuel tank and refill with

fresh gasoline.

Drain fuel tank and carbure-

tor, refill tank with fresh

gasoline and replace fuel

filter.

1O.Connect and tighten spark

plug wire.

11.Clean engine air screen/fins.

12.Clean/raplace muffler.

13.Check all wiring.

14. See "ToAdjust Carburetor"

in Service and Adjustments

section.

15.Contact a Sears or other

qualified service center.

Replace blade.

Tighten blade bolt.

Contact a Sears or other

qualified service center.

Tighten loose part(s).

Replace damaged parts.

Check wiring, switches and

connections. If not

contact a Sears or other

qualified service center.

Replace blade. "13ghten

blade bolt.

Level mower deck.

Clean underside of mower

housing.

Contact a Sears or other

qualified service center.

Clean around mandrels to

open vent holes.

3O

TROUBLESHOOTINGCHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Mower blades will

not rotate

Poor grass

discharge

Headlight(s) not

working

(ifso equipped)

Battery will not

charge

Engine "backfires"

_henturnlng

_ngine"OFF"

CAUSE

1. Obstruction in clutch

mechanism.

2. Worn/damaged mower

drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow,

2. Travel speed too fast.

3. Wet grass.

4, Mower deck not level.

5. Low/uneven tire air

pressure.

6. Wom, bent or loose blade.

7. Buildup of grass, leaves

and trash under mower.

8. Mower drive belt worn,

9, Blades improperly installed.

10.Improper blades used.

11.Clogged mower deck vent

holes from buildup of grass,

leaves, and trash around

mandrels.

1. Switch is "OFF.

2. Bulb(s) or lamp(s) burned ou

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator

(if so equipped).

4. Faulty altemator.

,Engine throttle control not

set at "SLOW" position

for 30 seconds before

stopping engine.

CORRECTION

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other

qualified service center.

1. Place throttle control in

"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before

mowing,

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10. Replace with blades listed

in this manual.

11.Clean around mandrels to

open vent holes.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connec-

tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connec-

tions.

3. Replace regulator.

4. Replace alternator.

.Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

31

SCHEMATIC

TRACTOR-- MODEL NUMBER 917.274953

l

AMMETER

i

;wrrcH

REO

SOLEN_D

ST_TER

IGNmON s_CH

O_ M+G+A1 _

÷B+A|I L+A2

ON B+A1 NONE

+E+AI

WIRING I_U_TED C_S

NO_: IF WIRING INSULTED

CLIPS WERE RE_VED FOR

SERVICING OF UN_, _

S_W BE REP_CED TO

PROPERLY SECURE YOUR

WIRING.

I

SEAT SWrTCH

FUEL _dUT'OFF

SOLENOID I

HEADLIGHTS

PTO SWITCH __

l,o_.oN[ c.o., •

C_F |C÷G,B_H •

ON It+ F_B*E,A+ O_

REMOVABLE

CONNECTIONS

GFG

NON.REMOVABLE

CONNECTIONS H S

DA

33

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.274953

12 29

l

33

T ....

I

I

I

I

34

TRACTOR -- MODEL NUMBER 917.274953

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 144927 Battery

2 74760412 Bolt Hex Head 1/4-20 x 3/4

8 7603J Tray, Battery

10 145211 Bolt 1/4-20 x 7.5 Zinc

11 150109 Holddown BatteryDash Mount

12 145769 Nut Push Nylon 1/4"

16 176138 Switch Interlock

21 175688 Hamoss Socket Ught W/4152J

22 4152J BulbLight

25 150755 Cable, Battery

26 108824X Fuse

27 73510400 Nut Keps Hex 1/4-20 Unc

28 170697 Cable, Ground

29 160784 Switch,Plunger

30 175566 Switch, Ign

33 140403 Key, Ignition

40 170238 Hamess Ign.

42 154336 Cover,Terminal

45 122822X Ammeter

50 174652 Switch,PTO

52 141940 ProtectionWire Loop

79 179763 LightAsm.

81 109748X RelayAsm.

NOTE: All componentdimensionsgiven in U.S. inches

1lbch = 25.4 mm

35

TRACTOR -- MODEL NUMBER 917.274953

CHASSISAND ENCLOSURES

138

158

37

17

36

TRACTOR - - MODEL NUMBER 917.274953

CHASSIS AND ENCLOSURES

KEY PART KEY

NO. NO. DESCRIPTION NO.

1 180372 Rail,Frame RH 67

2 175282 Drawbar,Gt 68

4 73680700 Nut,CrownlockHex 7/16-14UNC 70

5 163976X428 Dash YI"GT 2 Cyl 84

6 157882 Dash, LowarVgt One Piece 85

7 177204(_ Screw, Thd Cut 1/4-20 x 1/2 86

8 145166 Support, Battery 88

14 175259X558 HoodAsm., Pnt Stealth YTGT 91

15 161841 Lens LH 106

16 121794X Cover, Access 119

17 17060612 Screw 122

18 174515X558 Grille 130

19 19131312 Washer 13/32x13/16x12 Ga. 136

20 STD523710 Bolt, RnHex 3/6-16xl 137

21 STD541437 NutCrownlock 3/8-16Unc 138

24 179717X558 Footrest,RH 139

25 161842 LensRH 140

28 179716X558 Footrest, LH 141

30 145051X014 Saddle, Slkscr Vgt 142

31 161419 Brane, Supt 1-pc VGT Strg 144

32 161327 Bracket, Pivot Chassis Lh 148

33 161326 Bracket, Pivot Chassis Rh 150

34 177018 Plate Asm 152

35 19111116 Washer 11i32x11/16x16 Ga. 153

36 17060512 Scrow 5/16-18 x 3/4 156

37 179772X558 Fender 158

39 175278 Bracket, Axle Front 159

43 1369_9 Bracket, Spnsn Front Lh 161

44 136940 Bracket, Spnsn Front Rh 162

45 154913 Bracket Asm., Susp Chassis Rh 165

50 175476 Bracket, Chassis Front 166

56 154914 Bracket Asm., Susp Chassis Lh

58 175315 BracketAsm., Fender

63 19131614 Washer 13/32 x 1 x 14 Ga.

66 17490608 Screw Thdr 3/8-16 x 1/2

PART

NO.

156973

17490508

177679

142992

144911

74780716

DESCRIPTION

Guide, Bait Gear Drive

Screw Thdrol. 5/16-18 x 1/2

Keeper, Belt

Stop, Over Center Mower

Bracket, SupportTransaxle

Bait Fin Hex 7/16-14 Gr. 5

STD551143 Washer, Lock Hvy Hlcl Spr 7/16

180366 Rail,Frame Lh

17580520 Screw, ThdrolHex Head Zinc Mwr

73680600 Nut Crownlock3/8-16 unc

161464 Screw Hex Wshd 8-18 x 7/8

164863 Screw HWHD Hi-Lo #13-16 x3/4

17060616 Screw 3/8-16 x 1

74780716 SClt Fin Hex 7/16-14 xl Gr. 5

179125X428 Cupholder

171873 BoltShoulder 5/16-18 TT

163806 MagnetYTGT

1638G5 StalkerPlate YTGT

161897 Bracket Dash Rh

161900 Bracket Dash Lh

164655 ExtrusionBumper

161237 DuctHeat Hood

177956 ShieldBrowning

175242 Socket Asm BulbTwistlock

17000512 Screw 5/16-18 x3/4

17670608 Screw Thdrol 3/8-16 x 1/2

17000612 Screw Hexwsh Thdr 3/8-16 x 3/4

179612X428 Console FuelWindow

1424.32 Screw Hex Wsh Hi-Lo 1/4-1/2unc

182254 BracketSupport Fuel Tank

73680700 Nut CrownLock 7/16-14 Unc

NOTE: _1 componentdimensionsgiveninU.S. inches

1 inch=25A mm

37

TRACTOR - -MODEL NUMBER 917.274953

GROUND DRIVE

28

\

39

36

27

69

3

29\

66 47

62

4

38

TRACTOR - - MODEL NUMBER 917.274953

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

3 7563R Washer, Thrust, Axle 38 150035

4 17490508 Screw Thdrol 5/16-18 x 3/4 39 74321016

5 STD541437 Nut, Crownlock 5/6-16 40 178575

6 STD561210 Pin, Cotter 41 73931000

7 149176 Wheal, Hub Assembly 42 8883R

8 12000034 Klip,Ring 46 145170

9 140080 Bolt,Hub 47 138228

10 142509 Disc, Brake 48 72110612

11 136_7 Yoke, Brake Disc 50 131494

12 73750800 Nutlock 1/2-20 Unf 51

13 139419 Washer, Special 52

14 138901 Bushing 5,3

15 STD551037 Washer 13/32x13/16 x 16 Ga. 54

16 143012 Set, Screw 114-28x 3/4 56

17 126909X Spring 56

18 137104 Lever, Brake 57

19 136926 Cam, Brake Disc 59

21 23260412 Screw, Rat Head I14-28 x 3/4 60

22 633A109 Gearshift, Lever Assembly 61

23 I069_.X Knob

24 136925 Support, Puck Brake 63 74760720

25 136923 Pock, Brake Top 64 154752

26 137552 Spring,Retum 66 67609

27 17490528 Screw, Hex WshThd. 66 140296

5/16-18 x 1-3/4 67 19131312

28 73350600 Nut, Hex Jam 3/8-16 68 5142H

29 137213 Brake, Rod 69 136327

30 19131616 Washer 13i32xlx16Ga, 117 73900600

34 71673 Cap, Plunger 150 9858M1

35 137648 Rod, Parking Brake

36 149412 Spdng, DriveGround

37 121749X Washer 25/32 x1-1/4 x 16 Ga.

NyUnsr

Screw, Fin. #10-24 x 1

Actuator, Interlock Switch

Locknut #10-24

Cover, Pedal

Retainer,Spring

ClutchROd

Bolt, Can'. 3/8-16 x 1-1/2 Gr. 5

Pulley, Idler, Rat

STD541437 NUt,Crownlock 3/8-16 UNC

139123 Pulley, Idler, Grooved

207J Washer,Hardened

161590 Clutch,Arm Assembly

1(_-706X Bearing, Idler

137153 V-Belt

141756 Bracket, Shift ROd,Hi-Lo

122253X ShiftRod, Hi-Lo

122268X Spring Clip,Connecting Link

137524 Pulley,Transaxle

STD551143 Washer, Lock 7/16

Bolt,Fin Hex 7/16-14 x 1-1/4

Shaft, Clutch/Brake Pedal

Bolt,Shoulder

Washer, Hardened

Washer, Flat

Pin, Roll

Hub,Cover

Nut, Lock Fig. 3/8-16 Unc

Key, Woodruff

NOTE: AllcomponentdimensionsgiveninU.S. inches

1 inch= 25.4 mm

39

TRACTOR - - MODEL NUMBER 917.274953

STEERING ASSEMBLY

2O

23

34

31

27

42

/

//

I/

\ I

78

4O

TRACTOR -- MODEL NUMBER 917.274953

STEERINGASSEMBLY

KEY PART

NO. NO.

1 139768

2 178557

3 6855M

4 161849

5161848

6 6_66H

7 121748X

8 12000029

9 121232X

10 74781044

11 136518

12 73901000

13 121749X

14 STD551137

15 STD541537

16 145103

17 137347

18 175572

19 156011

20 172020X428

21 100711L

22 155105

23 152927

24 19133812

25 STD523710

26 139769

27 3366R

28 17000612

29 104239X

31 138136

32 19111610

33 STD551131

34 74780512

35 138059

36 137156

37 7336O6OO

38 109850X

39 7370(000

40 109851X

41 155246

42 1749O5O8

DESCRIPTION

Wheel, Steedng

Axle Asm., Front

Fitting,Grease

SpindleAsm, LH

SpindleAsm., RH

Beadng, Race ThrustHarden

Washer 25/32 x 1-5/8 x 16 Ga.

Ring,Klip#1"5304-75

Cap, Spindle

Bolt,Fin Hex 5/8-11 x 2-3/4

Spacer BeadngAxle Front

Nut, Lock Range 5/6-11 Unc

Washer 25/32 x 1-1/4 x 16 Ga.

Washer, Lock I-ivy Hlcl Spr 3/8

Nut, LockCenter 3/8-24 UNF

Shaft Asm., Steedng

Rod Asm., Tie BallJ Ball Vgt (Inc. Key No. 36-40)

Draglink, Ball Joint Solid Vgt

Support Asm., Steedng Vgt

Boot, Steedng

Adapter, Wheel Steedng

Bushing, Strg. BIk

Screw

Washer 13/32 x 2-3/8 x 12 Ga.

Bolt, Fin Hex 3/8-16 x 1 Gr. 5

Cap, Wheel Steering

Beadng, Col. Strg.

Screw 3/8-16 x3/4

Beadng, Flange

Bushing,NylinerSnap

Washer 11/32 x 1 x 10 Ga.

Washer, Lock Hvy HlclSpr 5/16

Bolt, Fin Hex Hd 5/16-18 x 3/4

Gear, SectorSteedng

Tie Rod

Jam NutRH Thread

JointAsm. Ball RH Thread

Jam Nut LHThread

JointAsm. Ball LH Thread

Bracket SwitchInterlockVGT 97

Screw Thdrol 5/16-16 x 1/2 Tyt

NOTE: Allcomponent dimensionsgivenin U.S. inches

1 inch = 25.4 mm

41

ENGINE TRACTOR -- MODEL NUMBER 917.274953

25

21 _20

16

39

KEY PART

NO. NO. DESCRIPTION

1...... Engine(See Breakdown)

KohlerModel No.CV624-65577

2 149723 Muffler

8 121361X Pulley V-Idler

9 177748 Keeper Asm. Belt Engine

10 175287 Boshing LongRH

11 170056 Clutch Electric

12 143996 Pulley Engine VGT Elect Clth

15 179115 Tank Fuel Rear

18 179124X428 CapAsm Fuel

20 177328X428 ControlThroffle

21 164863 ScrewHwhd Hi-Lo

#13-16 x 3/4

22 175441X428 ControlChoke

24 STD551237 Washer Ext Tooth 3/8

25 73920600 Nut Keps 3/8 - 24 UNF

26 3645J Bushing

27 139277 StemTank Fuel

28 7834R FuelLine

29 137180 Spark Arrester Kit

35 1(X)10500 Washer Split

37 123487X Clamp Hose

69

29

.\

40 I SPARK ARRESTER KIT I

KEY PART

NO. NO. DESCRIPTION

39 17490636 Screw TT 3/8-16x2-1/4 UNC

40 17490664 Screw'l-r 3/6-16 x 4 UNC

41 126197X Washar 1-1/20D X 15/32 ID

X .250

42 STD551143 Washar Lock 7/16

47 175288 BushingShortLH

62 146629 ShieldHeat

69 24-041-02 Gasket

70 175545 Tube Exhaust LH

71 175546 Tube ExhaustRH

74 162295 Elbow Street Brass

80 M73030800 Nut Flange M6-1.25

81 148456 Plug Drain Oil Easy Drain

82 148315 Plug Drain Oil Easy

83 171877 Bolt 5/16-18 x 3/4

84 17060624 Borew 3/8-16 x 1-1/2

85 179953 Bolt Hex 7/16-20 x 3.75

NOTE: AJlcomponentdimensionsgivenIn U.S.

lnchasl inch= 25.4 mm

42

TRACTOR -- MODEL NUMBER 917.274953

SEATASSEMBLY

5

KEY PART

NO. NO.

1 180597

2 180166

3 14O675

5 145OO6

6 STD541437

7 124181X

8 171877

10 180186

12 121246X

13 121248X

14 72050412

15 134300

DESCRIPTION

Seat

Bracket Pivot Fender

Strap, Fender

Clip, Push In, Hinged

Nut, Crownlock 3/8-16 Unc

Spring,Seat Cprsn

Bolt5/16-18Uncx 3/4 w/Sems

Pan, Seat

Bracket, MountingSwitch

Bushing,Snap

Bolt, Carriage 1/4-20X 1-1/2

Spacer, Spilt

KEY PART

NO. NO. DESCRIPTION

16 121250X Spdng,Cprsn

17 123976X Nut, Lock 1/4 Lge Fig Gr. 5

19 19171912 Washer 17/32x1-3/16x12 Ga.

19 166369 Knob, Seat

20 124238X Cap, Spring Seat

21 171852 Bolt,Shoulder 5/16-18

22 STD541431 Nut, Crownlock 5/16-18 Uric

NOTE: All componentdimensionsgiveninU.S. inches

1 inch= 25.4 mm

43

DECALS TRACTOR -- MODEL NUMBER 917.274953

9

1

16

1"_

19

15

8

410

12 1

KEY PART

NO. NO.

1 177423

2 164085

3 171702

4 171703

5 149516

6 133644

8 177415

9 1632O4

10 156439

11 181249

12 146047

DESCRIPTION

Decal, Dash Panel

Decal, Dash

Decal, Hood, Craftsman, RH

Decal, Hood, Craftsman, LH

Decal, Battery DNGR/PSN

ENG Asm

Decal, Maintenance

Decal SD, PNL

Oeca|, Fender,CmlJsn_n

Decal, Fender Danger

Decal, Clutch/Brake

Decal, V-Belt Drive Schematic

KL=Y PART

NO. NO. DESCRIPTION

14 160397 Decal, V-Belt Schematic

15 181497 Decal, Repl Parts

16 178993 Decal, Engine

17 177628 Decal, EngineKHLR Fan

19 138047 Decal, Battery

23 10620P.X Reflector,Taillight

- - 138311 Decal, Handle Lft Height

Adjust(Lift Handle)

- - 179768X428 Pad, FootrestLH

- - 179769X428 Pad, FootrestRH

- - 183331 Manuai,Owner's (Eng)

- - 183332 Manuai,Owner's(Span)

WHEELS&TIRES

r3

7

598

KEY PART

NO. NO. DESCRIPTION

1 59192 Cap, Valve, Tim

2 65139 Stem,Valve

3 106228X6_4 RlmAssembly, Front

11 106277)(624 RimAssembly,Rear

4 8134H Tube, Front (Service Item

only)

10 7154J Tube, Rein (Service_ternOnly)

5 106230X Tire, Front

9 140183 Tire, Rear

6 2781-1 Firing, Grease (FrontWheel

only)

12 6856M Fitting,Grease

7 g040H Baadng, Range (FrontWheel

only)

8 104757X428 Cap, Axle (FrontWheai Only)

-- 144334 Seaiant, T_m (10 oz. Tube)

NOTE: Allcomponentdima_ givenin U.S. inches

1 inch=25.4 mm

44

LIFT ASSEMBLY

4O

39

TRACTOR-- MODEL NUMBER 917.274953

42 43 36 73 34

31

23

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

I 121006X Rod Asm., Lever 32 137150

2 180045 Shaft Asrn., Lift Vgt 34 137167

3 159189 Lever Asm., Lift Rh 35 138057

4 1200(X_2 E-RingTruam#5133-87 38 155097

5 19292016 Washer 29/32 x 1-I/4 x 16 Ga. 39 123935X

6 71110624 Bolt, Rn Hex 3/8-16 x 1-I/2 40 17060516

7 125631X Gdp, Handle Flutod 41 73540600

8 1223&SX Sutton, Plunger 42 19112410

9 122364X Plunger,Button 43 123934X

10 2876H Spring 2-1/8' 70 145212

11 146704 Link Lift 72 110452X

12 163552 Retainer,Spring 73 73350600

13 139868 Arm, SuspensionVgt 75 175805

14 169865 Bearing 76 175560

23 STD624008 Retainer,Spring 78 175689

24 73350800 Nut, Jam Hex 1/2-13 Unc 80 126684X

26 73800800 Nut, Lockw/Wsh 1/2-13 Unc 82 169484

29 150233 Trunnion,Infin He,hi

30 110807X Nut, Special

31 19131016 Washer 13/32 x 5/8 x 16 Ga.

6

DESCRIPTION

Spring, CompressionInf Hgt

Rod, Adj Lift

Knob, Inf 3/8-16 Unc

Pointer,Height Indicator

Plug,Hole

Screw 5/16-18 x 1

Nut, Crownlock 3,'8-24

Washer 11/32 x 1-1/2 x 10 Ga.

Scale, IndicatorHeight

Nut Hex FlangeLock

Nut Push Phos & Oil

Nut Hex Jam 3/8-16

Plate Asm Susp Front

Pin Range

TrunnionFrontSusp.

WasherShim

RetainerClip

NOTE: AllcomponentdimensionsgiveninU.S. inches

1 inch= 25.4 mm

45

TRACTOR -- MODEL NUMBER 917.274953

MOWER DECK

45

\

46 49

I

49 41

46

116 117

>3O

32

19 117

21

26

18

46

TRACTOR - - MODEL NUMBER 917.274953

MOWERDECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

I 156948 DeckWeldment 36 STD551037

3 138457 Bracket Asm., Sway Bar 37 131494

5 STD624008 RetainerSpdng 38 156086

6 178024 Bar SWay Deck 39 144917

8 850857 Boll, Patched 3/8-24 x 1-1/4 40 137273

Gr. 8 41 17060620

9 STD551137 Washer, Lock Hvy., Unplated 3/8 42 165723

10 140296 Washer, Herd Blade,Mower 43 144949

Vented 44 133943

11 176084 Blade 45 145059

13 137553 ShaftAsm. w/Lower Beadng 46 137729

14 137152 Housing,Mandrel 47 144959

15 110485X Bearing,Ball, Mandrel 48 148763

16 174493 Stdpper,Mower 49 STD541437

18 S'T]:To33106 Ball, Carriage 5/16-18x5/8 50 72110612

19 132827 Bolt,Hax Head, Shoulder

5/16-18 52 156493

20 145055 Baffle, Vort_exMower 46" 72 19131616

21 STD541431 Nut, Crownlock 5/16-18UNC 116 137644

23 177563 Bracket, Deflector 117 133957

24 105304X Cap, Sleeve 118

25 149287 Spdng, Torsion, Deflector 119 19121414

26 110452X Nut, Push 126 144948

27 166883X428 DeflectorClipping 127 146763

28 19111016 Washer 11/32 x 5/8 x 16 Ga. - - 166209

29 131491 Rod,Hinge - - 143651

30 173964 Screw, Thd Rolling

31 129963 Washer, Spacer Mower Vented

32 153,531 Pulley,Mandrel

33 178342 Nut, Fig. Top Lock Cntr. 9/16

34 144945 Anchor,Spdng Deck 46"

35 17490628 Screw, 3/6-16 x 1-3/4

DESCRIPTION

Washer 13/32 x13/16 x 16 Ga.

Pulley, Idler, Flat

Keeper, Bell, Idler

Pulley, Idler, Driven

Spdng, Secondary44/46/50 Vent

Screw 3/8-16 x 1-1/4

Spacer, Retainer

Ann, IdlerSecondary

Washer,Hardened

Cover, Mandrel Deck

Screw, Thdroll. 1/4-20 x 5/5

V-Belt, Mower, Secondary

V-Bell, Mower, Primary

Nut, Crownlock 3/8-16 UNC

Bolt, Carriage 3/8-16 x 1-1/2

Gr. 5

Pulley Idler46" Prim. Drive

Washer 13/32 x 1 x 16 Ga.

Boll, Shoulder

GaugeWheel

Nut, Centadock 3/8-16 UNC

Washer 3/8 x 7/8 x 14 Ga.

Arm, Idler, Pdmary Deck 46"

Pulley, Idler,V-Groove Dim. 4.25

ReplacementMowerComplete

Mandrel Assembly (Includes

Housing, Shaft and Shaft

Hardware Only- Pulley Not

Included)

NOTE: Allcomponentdimensionsgivenin U.S. incl_s

1 inch= 25.4 mm

47

TRACTOR -- MODEL NUMBER 917.274953

TRANSAXLE

7 23

_. 28 29

$

7

48

TRANSAXLE

TRACTOR - - MODEL NUMBER 917.274953

KEY PART

NO. NO.

1 4197R

2 12O00O34

3 4199R

4 42161:1

5 4215R

6 4217R

7 174728

8 74020652

9 7392M

10 137261

11 49asP,

12 6266H

13 4212R

14 137125

15 62781"1

16 633A63

17 8118M

18 8740H1

19 122238X

2O 4218R

21 625;d'11

22 7810H

23 626a4

24 7393R

25 992R1

26 139111

27 4S66R

28 122254X

29 6269H

30 585514

31 174731

32 62T/H

33 4225R

34 739611

35 41961=1

36 4200R

37 73_rl

38 160789

39 174729

40 133_0400

41 17580520

45 6271H

46 13O6O200

49 4895H

50 4222R

51 1529R

K_-Y PART

DESCRIPTION NO. NO. DESCRIPTION

Axle Shaft 52 8119M

RetainingRing 53 4220R

Rr_d DriveGear 54 4209R

DifferentialGear 55 42131:1

DifferentialPinion 56 4442R

DiffarenttalCarder 57 4195R

Axle ThrustWasher 58 4214R

Bolt,Hex Head 3/8-24 x 3-1/4 59 4194R

(t" Thread Length) 60 "F-r_SR

Steel Ball 61 4208R

SpringShift Fork Detent 62 4207R

Sh_ Fork, High-Low Range 63

Thrust BearingRace 64 4203R

4th ReductionPinion

Shidt, Brake 65 4204R

Snap Ring, Crescent Type 66 2898J

High-LowRange Gears 67 12000033

NeadleBeating 68 4206R

SlnteredIron Bearing 69 4206R

ShiftFork Shaft, High-Low 70 1370H

Range 71 P_%%_9

DifferentialPinionSpacer

DifferentialPinionBushing 72 139120

Gripco CanteriockNut 3/8-24 73 4201R

Shift Fork, R.H. 74 12000008

Oil Seal 75 1153R

Slnterud|ran Bearing 77 Co803J

Shift Fork Shaft 79 1167R

Shift Fork, L.H. 80 73360700

ShiftShaft, High-Low Range 81 62701-1

Oil Seal 82 136984

Pressure Relief Valve 84 5384J

Gearcase, Reverse Idler Shaft 85 2978J

and Beadngs, R.H. (Includes 86 633A85

Key No.'s 17,18, 25, 33, 50, 87 8739H1

63, 77 and 82) 88 4924H

DowelP_ 8g 19151516

NeedLeBeating

Thrust BearingRace 90 110542X

4th Reduction Gear Shaft 91 19181511

4th ReductionGear Spacer

Thrust Basdng Race 92 75J

Gate, Lower, Shift

Gaarcase and Beatings, L.H. 93 6274H

(Includes Key Numbers 18, 25, 94 76020412

4g, 50 (2), 51 and 52) 96 159783

Pipe P|ug 1/2-14 N.P,T. 97 633A109

Bolt, Has 5/16-18 UNC x 1-1/4 98 174742

Oil Seal

Pipe Plug 1/4-18 N.P.T.

NeedleBoarlng

NeedleBeating

NeedleBeadng

NasdioBoaring

ThrustBearing Race

3rd Reduction Pinion, Low

4th ReductionGear

3rd ReductionPinionSpacer

2nd ReductionGear Shaft

Final DrivePinion

1st ReductionGear Shaft

1st ReductionShaft Spacer

3rd ReductionPinionHigh

2nd ReductionGear

Needle Boarlng

Low Speed Gear and 2nd

ReductionPinionCluster

Reverse Gear

Key, Hiopro 1/8 x 17/32

KlipRing

Intem_ediate Speed Gear

HighSpeedGear

ThrustBearing Race

intermediate andH_JhSpeed

Cluster Pinions

Input Shaft

LowSpeed Pinion

E-Ring

Reverse IdlerGear

Needle Bearing

SealingWasher

Nut, Hex, Jam 7/16-20

Oil Seal

Reverse IdlerShaft

Gearshift Lever, Bent

GearshiftCap

Gearshift BallCover and Pin

ShiftLever Guide Ball, Keyed

Spring

Washer 15/32 x 15/16 x 16

Gauge

ShiftMechanism Seal

Washer 9/16 x 15/16 x 12

Gauge

Gearshift Gate and

Reinforcement

ShiftBait Cover Gasket

Cotter Pin 1/8 x 3/4

Screw, Hex, Washer, HD.

Gearshift Lever Assembly

Transaxle, 6 Speed,

ComplsteAssembly

NOTE: AI! componentdimensions given m U.S. inches

1 inch = 25.4 mm

49

TRACTOR - - MODEL NUMBER 917.274953

KOHLER ENGINE-MODEL NUMBER CV624, TYPE NUMBER 65577

CYLINDER HEAD, VALVE AND BREATHER I _--13

I

4

CRANKCAS_

O_Ig

O

5O

TRACTOR -- MODEL NUMBER 917.274953

KOHLER ENGINE-MODEL NUMBER CV624, TYPE NUMBER 65577

HEADNALVF./BREATHER CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

2O

24-033-01-S Kit, breather cover w/gasket 1

(Includes 2, 3, 5) 2

24-041-23-S Gasket, breather

24-096-59-S Cover, breather 3 24-294-13-S

M-645020 Screw, hex. flange 4 24-380-13-S

M6xl.0x20 (4) 5 24-067-13-S

X-75-23-S Plug, allen hd. 1/8" 24-067-14-S

25-351-01-S Lifter, valve 14) 6 24-874-17-S

24-755-66-S Kit, valve tram (Includes 8,

11, 12) 24-874-18-S

24-411-05-S Rod, push (4) 24-874-19-S

24-041-08-S Gasket, cylinder head (2) 24-874-14-S

24-318-12-S Head assembly, #2 cylinder 7 24-108-11-S

25-186-01-S Arm, rocker (4) 24-108-12-S

24-599-01-S Pivot, rocker arm (4) 24-108-13-S

M-640034-S Screw, hex. flange 8 24-018-01-S

M6xl.0x34 (4) 9 12-422-09-S

12-086-16-S Screw, bex. flange 12-422-13-S

M10x1.5x90 (8) t2-422-07-S

12-422-08-S

24-755-74-S Kit, valve cover - plain

(Includes 16, 17) 12-422-10-S

24-153-16-S O-Ring 12-422-11-S

24-086-32-S Screw, shoulder (4) 12-422-12-S

24-445-01-S Strap, lifting t0 24-012-10-S

24-016-01-S Valve, exhaust (Std.) (2) 11 52-139-09-S

24-016-02-S Valve, exhaust (.25) (2) 12 M-545010-S

24-017-01-S Valve, intake (Std.) (2

24-017-02-S Valve, intake (.25) (2) 13 24-018-04-S

24-032-05-S Seal, valve stem (2) 14 24-402-05-S

235011-S Retainer, spring (4) 15 12-153-01-S

24-089-02-S Spdng, valve (4) 16 24-t26-19-S

12-t73-01-S Cap, valve spring (4) 17 12-123-04-S

t 2-755-03-S Kit, retainer (4) 18 M-545016-S

21

22

23

24

25

26 24-318-11-S Head assembly,#1 cylinder

27 24-755-76-S Kit, valve cover -breather

(Incl. 16, 17, 28)

28 25-313-02-S Grommet, rubber

29 24-755-57-S Kit, breather separator

(Includes 28, 30-33)

30 M-545016-S Screw, hex. flange

M5x0o8x16(2)

31 24-445-02-S Strap, breather

32 24-126-44-S Bracket, breather separator

33 24-112-12-S Spacer

34 24-294-06-S Fitting

35 24-326-13-S Hose, breather

36 24-326-14-S Hose, breather

37 25-237-14-S Clamp, hose (2)

19 12-153-02-S

20 24-038-04-S

21 25-755-13-S

22 12-153-03-S

23 24-018-09-S

24 M-931010-S

25 28-032-09-S

26 24 468 15-S

27 24-144-33-S

24-032-01-S Seal, oil front

Crankcase (USE: Miniblock

24 782 24)

Fitting

Pin, dowel locating(6)

Connecting_d (Std.) (2)

Connecting d (.25) (2)

Pistonw/Rir Sat (Std.) (2)

(Includes7,

Pistonw/RIn Set (.25) (2)

Pistonw/Rin Sot (.50) (2)

Piston w/RIn Set (.08)

Ring Set (St,) (2)

Ring Set (.2,' (2)

Ring Set (.5((2)

Retainer, pistonpin (4)

Shim, camshaft(A.R.)

Shim, camshaft(A.R.)

Shim, camshaft(A.R.)

Shim, camshaft (A.R.)

Shim, camshaft

Shim, camshaft (A.R.)

Shim, camshaft (A.R.)

Camshaft

Plug, cup

Screw,hex. flange

MSx0.Sxl0 (2)

Retainer, reed (2)

Reed, breather (2)

O-Ring, lower oil fill tube

Bracket, oil fill tube

Tube, oil fill

Screw, hex. flange

M5x0.Sxl 6

O-Ring, upperoil filltube

Dipstickassembly(includes

21, 22)

Kit, oil fill cap (includes22)

O-Ring, dipstick

Ring, retainer

Washer, nylon (top)

Seal, governorcross shaft

Washer (bottom)

Shaft, govemor cross

NOTE: All componentdimensionsgiven in U.S. inches

1 inch = 25.4 mm

51

TRACTOR -- MODEL NUMBER 917.274953

KOHLERENGINE-MODELNUMBERCV624,TYPENUMBER65577

IGNITION/ELECTRICAL I

s_-V

AIR INTAKE J

BLOWER HOUSING AND BAFFLES I

14--'1._

13_.

e--s

14

\

13

11

$

52

TRACTOR-- MODEL NUMBER 917.274953

KOHLER ENGINE-MODEL NUMBER CV624, TYPE NUMBER 65577

IGNmON/CHARGING BLOWER HOUSING & BAFFLES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 54-755-15-S Kit, grass screen 1 24-027-20-S Housing, blower

(Includes 2-4,and 24 113 16- (Incl.2-4)

S) 2 24-100-01-S Nut plastic(3)

2 M-403025-S Screw, hex. cap M4x0.7x25 3 25-139-16-S Plug, button9/16

(_as 4 24-100-02-S Nut, plastic(2)

3 X-25-92-S her, plain 5/16" (4) 5 M-545020-S Screw, hex. flange

4 24-112-04-S Spacer, grass screen (4) M5x0.Sx20 (4)

5 25-086-47-S Bolt, shoulder(4) 6 M-545016-S Screw, hex. flange

6 24-157-03-S Fan M5x0.8x16 (3)

7 12-086-14-S Screw, he)(. flange 7 M-551016-S Screw, hex. flange

M10x1.5x46 M5x0.8xl 6

8 12-468-03-S Washer, plain 3/8" 8 M-645016-S Screw, hex. flange

gx-42-1s-sKey U6xl.0xt6(6)

10 24-025-04-S Flywheel 9 24-146-16-S Plate, backing- # 2 side

11 25-403-03-S Rectifier-regulator 10 24-146-20-S Plate, backing- # 1 side

12 X-25-92-S Washer, plain 3/16" (2) 11 24-063-20-S Baffle, cylinderbarrel.-#2

13 24-086-18-S Screw, phillipshdo11-16x7/8 side

_) 12 24-063-14-S Baffle, valley - #2 side

14 236602-S onnector (3 contact) 13 24-063-58-S Baffle, cylinder barrel-# 1

15 54-755-09-S Kit, 15 amp stator side

(Includes 24 126 71-S) 14 24-063-23-S Baffle, valley - #1 side

16 12-132-02-S Spark Plug (2) 15 M-545010-S Screw, hex. flange

17 M-548025-S Screw, hex. cap M5xO.8x25 M5xO.SxlO(2)

_) NOT ILLUSTRATED

18 235173-S lip, cable -- 24-096o66-S Cover, control

19 48-154-02-S Clip, cable -- 24-086-06-S Screw,phillipshd. 11-16x3/4"

20 X-25-63-S Washer, plain 1/4" (2)

21 24-584-01-S Module, ignition(2)

22 M-54502O-S Screw, hex. flange

M5x0.8x20 (4)

NOT ILLUSTRATED

- - 24-126-71-S Bracket,stator wire AIR INTAKE/FILTRATION

-- X-22-11-S Washer, lock 1/4"

-- 24-176-82-S Harness,widng KEY PART

Lead, black (mct.oreg.5" -12 NO. NO. DESCRIPTION

o;n(aMe

-- 24-518-12-S rnsurated grip barrel eyelets) 1 24-164-06-S Manifold, intake

-- 24-113-18-B Decal, grass screen 2 M-651055-S Screw,hex. flange

- - 25-454-03-S Tie, wire (3) M6xl.0x55 (4)

3 24-041-01-S Gasket, intake manifold(2)

4 24-041-14-S Gasket, air cleaner base

5 24°094-18-S Base, air cleaner

6 24-041-13-S Gasket, fuel spitbackcup

7 24-109-09-S Cup, tuel spitback

8 24-083-03-S Element, air cleaner

9 24-083-05-S Precleaner, element

10 231032-S Seal, breather

11 24-096-01-S Cover, innerair cleaner

12 12-100°01-S Wing Nut

13 24-096-73-S Cover, air cleaner

14 54-755-01-S Kit, knob with seal

(Includes15 &16)

15 24-153-20-S O-Ring

16 25-341o03-S Knob, cover

17 24-063-51-S Baffle, fuel spit-back

NOTE: Allcomponentdimensionsgiven in U.S. inches

1 inch = 25.4 mm

53

TRACTOR -- MODEL NUMBER 917.274953

KOHLER ENGINE-MODEL NUMBER CV624, TYPE NUMBER 65577

STARTING SYSTEM J

/

3

b

|

OIL PAN/LUBRICATION J

54

TRACTOR -- MODEL NUMBER 917.274953

KOHLER ENGINE-MODEL NUMBER CV624, TYPE NUMBER 65577

STARTING SYSTEM OIL PAN/LUBRICATION

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 M-839080-S Screw, hex. flange

M8x1.25x80 (2)

2 25-098-08-S Starter, solenoidshift

(Includes 4-7)

3 M-841080-S Nut, hex. flange M8xl.25

4 25-435-04-S Kit, solenoid

5 25-755-33-S Kit, piniondrive (Includes6)

6 25-141-05-S Ring

7 25 221 01-S Kit,_orush

ENGINE CONTROLS

KEY PART

NO. NO. DESCRIPTION

1 24 211 03-S Bolt, round head square

neck

2 24-090-33-S Lever, governor

3 M-641060-S Nut, hex. flange M6xl.0

4 24-089-01-S Spdng, linkage

5 25-158-08-S Bushing, linkage retaining

6 24-079-04-S Linkage, throttle

7 25-158-11-S Bushing, throtite linkage

8 M-545016-S Screw, hex. flange

M5x0.Sx16

9 M-547050-S Nut, hex. lock M5x0.8

10 24-039-03-S Spring,choke return

11 24-126-56-S Bracket, control

12 M-645016-S Screw, hex. flange

M6x1.0x16 (4)

13 12-237-01-S Clamp, cable (2)

14 24-086-43-S Screw, thread forming(2)

15 24-090-07-S Lever, throffie actuator

16 X-20-1-S Washer, lock 1/4"

17 M-541050-S Nut, hex. flange MSxO.6

18 24-468-01-S Washer, plain5.5 mm (3)

19 24-089-45-S Spring, governor

20 M-446030-S Nut, hax M4x0.7

21 24-090-13-S Lever, throttlecontrol

22 M-545020-S Screw, hex. flange

M5x0.Sx20

23 24-089-51-S Spring, throttle,miter

24 24-090-05-S Lever, choke

25 41-468-03-S Washer, spring 1/4"

26 M-403025-S Screw, hex. cap M4xO.7x25

27 24-079-05-S Linkage, choke

1 24-199-07-S Pan, oil assembly

(Includes 2-10)

2 M-645025-S Screw, hex. flange

M6x1.0x25 (2)

3 M-631005-S Washer, plain6 mm (2)

4 24-393-08-S Oil pump assembly (Includes

5 24-123-05-S "_ube,oil pickup

6 24-162-26-S Screen, oil

7 24-043-12-S Kit, govemor gear w/pin

(Includes 8)

8 12-380-01-S Pin, governor regulating

9 52-448-02-S Tab, locking

10 12-144-02-S Shaft, governorgear

11 24-153-08-S O-Ring

12 X-75-32-S Plug, hex. ctsk.3/8=

13 24-136-01-S Nipple,oil filter

14 12-050-01-S Fitter,oil

15 52-032-08-S Seal, oil (PTO end)

16 24-086-17-S Screw, hex. flange

M8xl.25x45

17 24-066-16-S Screw,hex. flange

M8xl.25x45 (9)

18 X-75-10-S Plug, sq. hd. solid3/6"

N.P.T.F.

NOTE: All componentdimensionsgiven in U.S. inches

1|rich = 25.4 mm

55

TRACTOR -- MODEL NUMBER 917.274953

KOHLERENGINE-MODELNUMBERCV624,TYPENUMBER65577

CRANKSHAFT J EXHAUST I

FUEL SYSTEM I

/

1

®_p

7 8 lf0 9 "_ /_ _/.#,,_

8 13

14

58

TRACTOR - - MODEL NUMBER 917.274953

KOHLERENGINE-MODELNUMBERCV624,TYPENUMBER65577

CRANKSHAFT

KEY PART

NO. NO. DESCRIPTION

1 24-014-72-S Crankshaft (includes 2)

2 52-139-09-S Plug, cup

EXHAUST

KEY PART

NO. NO. DESCRIPTION

1 24-041-02-S Gasket, exhaust (2)

2 25-072-04-S Stud, M8x1.25x33 (4)

NOT ILLUSTRATED

-- PA-65577 Replacement Engine

- - 24-782-24 Miniblock

-- 24-755-107-SGasket Set

FUEL SYSTEM

KEY PART

NO. NO. DESCRIPTION

1 24-853-25-S Kit, carburetorw/gaskets

(Includes 2-4)

2 24-041-15-S Gasket, carburetor

3 24-053-25 Carburetor assembly

(For informationonly not

available separately)

(Includes 24 757 18-S, 24-

757-19-S, 24-757-20-S, 24-

757-22-S)

4 Gasket, air cleaner base

5 Stud, M6x1.0x95 (2)

6 Nut, hex. flange M6xl.0 (2)

7 Clip, cable

8 Line, fuel 10o5/8" (2)

9 Clamp, hose (6)

10 Screw, hex. cap. M6x1.7x18

11 24-393-16-S ump, fuel -pulse

12 24-100-01-S Nut, plastic(2)

13 15-353-04-S Line, fuel 11-1/2"

14 25-050-03-S Filter, fuel

NOT ILLUSTRATED

-- 24-757-18-S Kit, overhaul w/gaskets

-- 24-757-19-S Kit, choke repair w/gaskets

-- 24-757-20-S Kit, gasket

-- 24-757-22-S Kit, solenoidreplacementw/

gaskets

24-041-14-S

M-629095-S

M-641060-S

47-154-01-S

24-353-03-S

25-237-14-S

24-086-12-S

NOTE: All componentdimensionsgiven in U.5. inches

1 inch = 25.4 mm

57

_, i •

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4. Compare the angle of the fold with the slope of the hill.

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