Craftsman 917 275013 Users Manual
917275013 917275013 CRAFTSMAN LAWN TRACTOR - Manuals and Guides L0203121 View the owners manual for your CRAFTSMAN LAWN TRACTOR #917275013. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual
CRAFTSMAN Lawn, Tractor Manual L0203121 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
917.275013 L0203121
2015-01-05
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Owner's Manual ICRIIFTSMIIN"I GARDEN TRACTOR 23.0 HP, 48" Mower Electric Start 6 Speed Model No. 917.275013 I_ differently from previously built engines. Before you start the enhis product a low emission engine Manual. which operates gine, read andhas understand this Owner's CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, Visit our Craftsman website:www.sears.com/craftsman IL 60179 U.S.A. Maintenance ....................................... 16 Service and Adjustments .................... 20 Storage ............................................... 28 Troubleshooting ................................. 29 Repair Parts ........................................ 34 Sears Service ...................... Back Cover Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly/Pre-Operation ...................... 8 Operation ............................................ 10 Maintenance Schedule ...................... 16 LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two fullyears. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorizedSears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: • Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. • Standard Maintenance Servicing, oil changes, or tune-ups • Tire replacement or ._pair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. caused by towing objects beyond the capability of the riding equipment, impacting i objects Repairs that necessary because of crankshaft, operator abuse, including butthe notengine. limited to, damage bend the frame or or over-speeding Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. • Normal deterioration and wear of the exterior finishes, or product label replacement. • Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman 2 Estates, IL 60179 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing, objects. Failure to observe the following safety instructions could result in serious injury or death. ,_Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEALERT?!! YOUR SAFETY IS INVOLVED. _,, CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. _ CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. _, CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. ,_WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ,_WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before tuming. • Never leave a running machine unattended. Always tum off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. • Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and bum. Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. II. SLOPE OPERATION Slopes are a major factor related to loss-ofcontrol and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are oftel, ,tttracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. 4 • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the =SAFETY RULES". PRODUCT SPECIFICATIONS Capacity and Type: Oil Type API-SF-SJ): 5 Gallons Unleaded Regular SAE 10W30 (above 32°F) SAE 5W-30 (below 32°F) Oil Capacity: W/Filter: W/O Filter: Spark Plug: ',Gap: .030") Champion Ground Speed MPH): Reverse: Tire Pressure: Charging System: Battery: Blade Bolt Torque: Lo: 0.7 1.4 2.3 0.9 Front: Rear: REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER 4.5 Pints 4.0 Pints • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual. RC12YC Hi: 1.7 3.3 5.4 2.1 ,_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). 14 PSI 10 PSI 15 Amps @ 3600 RPM Amp/Hr: Min. CCA: Case size: RESPONSIBILITIES 35 280 UIR 45-55 Ft. Lbs. CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. 6 Video Cassette Slope Sheet Keys Mower Leveling Wrench (2) Keys Bubble FutureL_llpUs For _ "7 Your new tractor has been assembled you begin. at the factory. Review the video cassette before When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK Knob CARTON 1. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. 2. Remove packing materials. 3. Remove protective materials from tractor hood and grille. IMPORTANT: Check for and remove any staplesin skid that may puncture tires where tractor is to roll off skid. CHECK BATTERY 1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). ..--...," ...... _:.i ADJUST .. Label :, SEAT 1. Raise seat and loosen adjustment knobs. 2. Lower seat into operating position and sit in seat. 3. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 4. Get off seat without moving its adjusted position. 5. Raise seat and tighten adjustment knob securely. NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal, 3. Place gearshift lever in neutral (N) position, 4, Roll tractor forward off skid. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 8 J CHECKLIST 9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. 10.Turn ignition key to "STOP" position. Continue with the instructions that follow. CHECK MOWER LEVELNESS Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: 4 All assembly instructions have been completed. ,/No remaining loose parts in carton. 4' Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,I All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). •/" Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). •/ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,I Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: 4 Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls, their location and function. Operate them before you start the engine. ,I Be sure brake system is in safe operating condition. For best cutting results, mower should be properly leveled. See =TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER ALL BELTS POSITION OF See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual. 0 These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning. I- ;I BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENG,NEO._I_ ENG.NEOFFI_I O,LPRESSURE_ L,G.TSON_) OVI,%_MP[_ FUEL CHOKE MOWER HEIGHT R N ATTACHMENT CLUTCH ENGAGED REVERSE NEUTRAL ATTACHMENT IGNITION DANGER, CLUTCH KEEP HANDS PARKING BRAKE LOCKED H L HIGH LOW KEEP AREA CLEAR DISENGAGED (SEE SAFETY UNLOCKED MOWER PARKING BRAKE SLOPE HAZARDS RULES SECTION) FREE WHEEL (Automatic Models only) AND FEET AWAY 10 LIFT KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ignition Switch Position Ammeter Throttle Attachment Switch Control Lift Lever Plunger Clutch/Brake Attachment Lift Lever Choke, Control Parking Brake Height Adjustment Knob Range Shift Lever \ Gear Shift Lever Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH POSITION: Turns the headlights on and off. THROTTLE CONTROL: Used to control engine speed. CLUTCH/BRAKE PEDAL: Used for dectutching and braking the tractor and starting the engine. CHOKE CONTROL: Used when starting a cold engine. HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height. GEARSHIFT LEVER: Selects the speed and direction of the tractor. RANGESHIFT LEVER: Allows high (H) and low (L) speed for all forward and reverse gears. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-). PARKING BRAKE: Locks clutch/brake into the brake position. 11 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharged, and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when _lOcpping tractor on grass areas. AUTION: Always stop tractor completely, as described above, before leaving the operator's position. TO USE THROTTLE CONTROL HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure. Push-in to "Disengaged" Attachment Clutch Choke _ Switch Pull Out To Cobol __Engag_,._ Throttle _%=_z_"_. Control _ _- _r_w_ /f_,__ Positi_ / \_'_/ Clut hF" :._...... "/- Brak_s_ngaged" "Drive" Position Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best mower performance. / \ En.g.aged" _Position Poslt_on Height Adjustment Knob Gear Shift Lever STOPPING MOWER BLADES • To stop mower blades, move attachment clutch switch to disengaged position. GROUND DRIVE• To stop ground drive, depress clutch/ brake pedal all the way down. • Move gearshift lever to neutral (N) position. ENGINE • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. 2. Move gearshift and range shift levers to desired position. 3. Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning the height adjustment knob in desired direction. • Turn knob clockwise (F_) to raise cutting height. • Turn knob counterclockwise (p-_)to lower cutting height. 12 The cutting height range is approximately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level surface. 1. Lower mower and adjust mower to desired cutting height(See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual). 2. Remove retainer spring and clevis pin which secure each gauge wheel bar. 3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground. 4. Replace retainer spring into clevis pin. 5. Be sure all gauge wheels are in the same setting. IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the mower deck. Retainer Clevis Pin TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Lower mower with attachment lift control. 3. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES disengage attachment clutch control. ACAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Lift Lever gh Po. oLow "Enga_ [, (,__J _,..,'-_ Push In To _._\_ "Disengage" _--__ TO OPERATE ,,:!'/" .4_Position Deflector _._ ON HILLS _CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. = If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift lever to 1st gear and range shift lever to low (L) position. Be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. TO TRANSPORT • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or towtractor at morethan five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL IMPORTANT: When operating in temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE When starling the engine for the first time or if the engine has run out of fuel, it willtake extra crankin_ time to move fuel from the tank to the eng=ne. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to disengaged position. 4. Move throttle control to fast position 5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. 6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50° F and above) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. 14 • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F and below) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. • The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. MOWING TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. f 1 C • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MAINTENANCE SCHEDULE F,LL ,.O.T S _,__ R OUL S RV,C /I Check Brake Operation i_ ,_'_n_"_ DATES I I/lie I1_ Check Tire Pressure T Check Operator Presence and interlock Systems R Check for Loose Fasteners Sharpen/Replace T j O a Lubrication Mower Blades Chart Check Battery Level v' Clean Battery and TerminaJs Check Transaxle v' Cooling v' Check V-Belts Check Engine OII Level Change Engine OII (with oll filter) E Change Engine (311(without oll filter) a Clean Air Filter G Clean Air Screen N_ Inspect E Replace OII Filter (If equipped) Clean Engine Cooling Fins MufflerlSpark v' Arrester Replace Spark Plug Replace Air Filter Paper Cadddge v' Replace Fuel Rlter 1 - Change more often when operating under a heavy load or in high arab.,. ' _emperatures. 2 - Service rno_e olten when operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy scti. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot boti to 35 ft.-Ibs, maximum. Do not overtighten. LUBRICATION CHART GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. 2. 3. 4. Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. ® Tie Rod Ball Joints _) Spindle -Zerk -(_ Spindle Zerk Wheel Bearing Zerk @Steering j Sector / \ Gear Teeth (_Check/ Add Transaxle Fluid q> ® ® ® _Beadng Zerk \) \ @ Engine SAE 30 or 10w30 motor oil General Purpose Grease Refer to Maintenance "ENGINE" Section Spray silicone lubriant (Move Boots to Lubdcate) IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant 16sparingly. TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. 3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque). IMPORTANT: Special blade bolt is heat treated. Mandrel Assembly Blade Boll (Speeial)_ CE Hole TO SHARPEN BLADE NOTE: We do not recommend sharpening blade o but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Center Hole / / 5/8"_ BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth. 2. Remove blade bolt by turning counterclockwise. . o;:: 0o Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. 1"7 • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary, TO CLEAN BATI'ERYAND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Remove terminal guard, 2, Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3, Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petroleum jelly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). SAE VISCOSI_{ GRADES F / _ 40 80 80 100 BEFORE NEXT OIL CHANGE Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year, Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve Yellow._ Cap _sed and Drain Tube / Locked Position 3. Unlock drain valve by pushing upward slightly and turning counterclockwise. 4. To open, pull down on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing upward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto to the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished. Transaxle Filler V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary, The belts are not adjustable. Replace belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature, 30 TEMPERATUPJE RANGE/_TIClPAllED TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. CHECK TRANSAXLE OIL LEVEL 1. Block up rear axle securely. 2. Remove left rear wheel by removing hub bolts. 3. Remove filler plug from transaxle. Oil level must be even with plug threads. If necessary, fill with SAE 30 motor oil, API SF-SJ. Replace filler plug. 4. Reassemble wheel to hub. _:1_ -20 18 ENGINE OIL FILTER Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. MUFFLER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Loosen knob and remove cover. TO SERVICE PRE-CLEANER 2. Slide foam pre-cleaner off cartridge. 3. Wash it in liquid detergent and water. 4. Squeeze it dry in a clean cloth. Allow it to dry. 5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. 1. Remove nut and cartridge plate. 2. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. 3. Check rubber seal for damage and proper position around stud. Replace if necessary. 4. Reassemble air cleaner, cartridge plate, and nut. 5. Reinstall air cleaner cover and secure by tightening knob. Cartridge Foam Pre-Cleaner Cartridge Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. Fuel Filter_ CLEANING Rubber Seal Knob' • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. Nut CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. 1Q WARNING: i_ TO AVIOD SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to "STOP" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER 1. Place attachment clutch in "DISENGAGED" position. 2. If equipped, turn height adjustment knob to lowest setting. 3. Lower mower to its lowest position. 4. Remove retainer spring holding antisway bar to chassis bracket and disengage anti-sway bar from bracket. 5. Remove four retainer springs from front plate assembly and remove plate. 6. Remove retainer springs from suspension arms at deck and disengage arms from deck. 7. Raise attachment lift to its highest position. 8. Slide mower forward and remove belt from electric clutch pulley. 9. Slide mower out from under right side of tractor. TO INSTALL MOWER Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake. 1. Swing anti-sway bar to left side of mower deck. 2. Slide mower under tractor with deflector shield to right side of tractor. IMPORTANT: Check belt for proper routing in all mower pulley grooves. 3. If equipped, turn height adjustment knob counterclockwise until it stops. 4. Lower mower linkage with attachment lift control. Electric Clutch Pulley Front Mower Bracket Chassis Bracket Double Loop Retainer Springs Front Plate Assembly Single Loop Retainer Springs Front Mower Bracket Retainer Spring Flanged Pins Anti-Sway Bar USE PLIERS FOR RETAINER SPRING, c F_°_! L_p Up Suspension Double Loop Retainer Springs (Outward pointing deck pins) Deflector Shield 20 5. Install belt into electdc clutch pulley groove. 6. Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spring with loops up as shown. 7. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown. 8. Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between the plate and mower brackets. NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper routing in all mower pulley grooves. 9. Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. 10. If equipped, turn height adjustment knob clockwise to remove slack from mower suspension. 11. Raise deck to highest position. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground such as a carport or garage. Make sure tires are propedy inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT BUBBLE LEVEL WITH NOTE: If necessary, check side-to-side surface below tractor for levelness with a long board and the bubble level. • Using the lift lever, place mower in position where no part of the mower, including gauge wheels, is touching the ground. • From left side of tractor, find the level decal on top of mower and place bubble level on decal as indicated. • Mower is level side-to-side when bubble is between the two lines in the bubble level. • If adjustment is necessary, under left hand footrest, turn lift link adjustment nut (above yellow cap) in appropriate direction to bring bubble between the lines in the bubble level. • Remove bubble level from mower and store in a safe place. Bubble Between Lines ___--Bubble Level _ B . _1_ _:_1_ j ' _ _''- Level Decal Left Hand H. Lin_. Footrest ,_'d'just"ment e,,ow Cap ALTERNATE SIDE-TO-SIDE ADJUSTMENT METHOD • Raise mower to its highest position. • Measure height from bottom edge of mower to ground level at front corners of mower. Distance "A" on both sides of mower should be the same. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 3/16". • Recheck measurements after adjusting. Bottom Edge of Mower to Ground Bottom Edge of Mower to Ground A A Suspension Arm Lift Link Jstment Nut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level sideto-side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower blades should be adjusted so the front tip is approximately 1/8" to 1/2" lower than the rear tip when the mower is in its highest position. _t= CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth. Check adjustment on right side of tractor. Position any blade so the tip is pointing straight forward. Measure distance "B" at front and rear tip of blade • Before making any necessary adjustments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of blade, loosen nut "C" on both front links an equal number of turns. NOTE; Each full turn of nut "C" will change dim. "B" by approximately 3/16". • When distance "B" is 1/8" to 1/2" lower at front than rear, tighten nut "D" against trunnion on both front links. • To raise front of blade, loosen nut "D" from trunnion on both front links. Tighten nut "C" on both front links an equal number of turns. • When distance "13"is 1/8" to 1/2" lower at front than roar, tighten nut "D" against trunnion on both front links. • Recheck side-to-side adjustment. BOTH FRONT LINKS MUST BE EQUAL IN LENGTH Trunni_ Front Plate Assembly TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL 1. Park tractor on a level surface. Engage parking brake. 2. Lower mower to its lowest position. 3. Remove screws from R.H. mandrel cover and remove cover. 4. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. 5. Disconnect R.H. suspension arm from rear deck bracket by removing retainer spring. 6. Carefully roll belt over the top of R.H. mandrel pulley. 7. Remove belt from electric clutch pulley. 8. Remove belt from idler pulleys. 9. Check primary idler arm and two idlers to see that they rotate freely. lO.Be sure spring is securely hooked to primary idler arm and spring arm. MOWER DRIVE BELT INSTALLATION 11.Install belt in both idlers. 12. Install new belt onto electric clutch pulley. 13.Carefully roll belt into upper groove of R.H. mandrel pulley. 14.Carefully check belt routing making sure belt is in the grooves correctly. 15.Reconnect R.H. suspension arm to rear deck bracket with retainer spring. 16.Reassemble R.H. mandrel cover. R.H. Mandrel Electric Pulley Idler Pulleys Spring Mandrel R.H. Suspension Arm Primary Idler Arm 22 TO REPLACE MOWER BLADE (SECONDARY) DRIVE BELT Park the tractor on level surface. Engage parking brake. 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). 2. Remove screws from R.H, and L.H, mandrel covers and remove covers. REMOVE MOWER DRIVE BELT (Refer to =TO REMOVE MOWER DRIVE BELT" illustration in this section of manual). 3. Carefully roll belt over the top of R.H. mandrel pulley. 4. Remove belt from idler pulleys. 5. Check primary idler arm and two idlers to see that they rotate freely. 6. Be sure spring is securely hooked to primary idler arm and spring arm. REMOVE MOWER BLADE (SECONDARY) DRIVE BELT 7. Carefully roll belt off L.H. mandrel pulley. 8. Remove belt from center mandrel pulley, idler pulley, and R.H. mandrel pulley. 9. Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface. 10.Check secondary idler arm and idler pulley to see that they rotate freely. Secondary Idler Arm Idler L.H. Pulley 11. Be sure spring is hooked in secondary idler arm and secondary spring arm. INSTALL NEW MOWER BLADE (SECONDARY) DRIVE BELT 12. Install new belt in lower groove of R.H. mandrel pulley, idler pulley, and center mandrel pulley as shown. 13.Carefully roll belt over L.H. mandrel pulley. Make sure belt is in all grooves properly. REINSTALL MOWER DRIVE BELT (Refer to "TO REMOVE MOWER DRIVE BELT" illustration in this section of manual). 14.Install belt into upper groove of R.H. mandrel pulley and around both idlers. Pull belt to front of mower to remove slack. 15. Reinstall mandrel covers and securely tighten all screws. 16.Carefully check belt routing making sure belt is in all grooves correctly. 17. Reinstall mower to tractor (See =TO INSTALL MOWER" in this section of manual). Sp ring Secondary g Arm .Center Mandrel Mower Blade (Secondary) Drive Belt a.H. Mandrel TO ADJUST ATTACHMENT CLUTCH The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by a Sears or other qualified service center. 1. Make sure attachment clutch and ignition switches are in "OFF" position. 2. Adjust the three nylon Iocknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in the side of brake plate. NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate. Rotor '_ _ Clutch Plate _.012' Nylon_-t Slot !3)_ Locknut (3)""1--_ TO ADJUST I _ Brake Plate BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the left side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/brake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-3/4", loosen jam nut and turn nut "A" until distance becomes 1-3/4". Retighten jam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact a Sears or other qualified service center. With Parking Brake "Engaged" Nut "A" Operating Arm / TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest. It is not necessary to remove mower. BELT REMOVAL - 1. Engage parking brake (creates slack in belt). 2. Remove mower drive belt from electric clutch pulley only (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). 3. Roll motion drive belt off transaxle pulley. 4. Roll belt off clutching idler pulleys, then off engine pulley and front V-idler pulley. 5. Pull belt out of all belt keepers. BELT INSTALLATION Place V part of belt into grooves on engine pulley and front V-idler, making sure to route belt inside of belt keepers. Put belt coming from V-idler above midspan belt keeper, then onto clutching idler pulleys as shown. Make sure V part of belt engages Vidler. 4. Place belt around transaxle pulley, beginning at top. V part of belt should engage transaxle pulley. Place long lower section of belt through loop in midspan belt keeper. 6. Check to be sure belt is on proper side of all belt keepers. 7. Reinstall mower drive belt onto electric clutch pulley. IMPORTANT: Check Brake Adjustment. . . . . 24 Clutching Clutchin Adjustment Sleeves Above Engine Pulley V-Idler Belt Twists Belt Transaxle Pulley Keeper TO REMOVE WHEEL FOR REPAIRS Bottom TO ADJUST STEERING ALIGNMENT WHEEL If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbar horizontal. Tighten securely. FRONT WHEEL TOE-IN ADJUSTMENT Front wheel toe-in is required for proper steering operation. Toe-in was set at the factory and adjustment should not be necessary. If parts in the front axle or steering mechanism have been replaced or damaged, check toe-in and adjust if necessary. TO CHECK TOE-IN 1. Position front wheels straight ahead. 2. Measure distance between wheels at front and rear of tires (dimensions "A" and "B"). • Front dimension "A" should be 1/8" to 1/4" less than rear dimension "B". TO ADJUST TOE-IN Jam Nuts FRONT WHEEL 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal. 3. Repair tire and reassemble. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. REAR WHEEL 1. Block rear axle securely. 2. Remove five (5) hub bolts to allow wheel removal. 3. Repair tire and reassemble. Replace and tighten hub bolts securely. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Retaining Washers_ - 1. Loosen jam nuts at adjustment sleeves on tie rod. 2. Adjust tie rod until dimension "A" is 1/8" to 1/4" less than dimension "B". 3. Tighten jam nuts securely. FRONT WHEEL CAMBER The front wheel camber is not adjustable on your tractor. If damage has occurred to affect the front wheel camber, contact a Sears or other qualified service center. TO START ENGINE WITH A WEAK _wTI'AERY RNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES 1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. . TO REMOVE CABLES, REVERSE ORDER 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill• 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. Weak or Dead Battery REPLACING Fully Charged Battery BATTERY _,CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Remove terminal guard• 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4. Install new battery with terminals in same position as old battery. 5. Reinstall terminal guard. 6. First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely. 7. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely 8. Close terminal access doors. 9. Close hood. TO REMOVE HOOD AND GRILL ASSEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor• 4. When replacing hood, be sure to reconnect the headlight wire connector• _'_ / Guard _" _::•: _%_'_ _\ C(npector Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet• TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever to fast position. ex _,,,_*"_"_--_Positive (Red) C ,e _'_ _BI_ . " _'Neaative r_egatwe (Black) Cable I ENGINE Keps Nut_ Terminal 1.-- fBOltAccess _ Door ,,_ I _ Headlight Wire 26 2. Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely. Adjusting Needle (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/ air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight. PRELIMINARY SETTING 1. Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see "TO ADJUST THROTTLE CONTROL CABLE" in the Service and Adjustments section of this manual). 2. With engine off tum idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclockwise) 1 turn. FINAL SETTING 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. NOTE: The high idle is set at the factory and cannot be adjusted. 2. Idle speed setting - With throttle control lever in slow position, engine should idle at 1200 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. 3. Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjusting needle in (clockwise) until engine speed decreases and then turn out (counterclockwise) approximately 3/4 turn to obtain the best low speed performance. 4. Recheck idle speed. Readjust if necessary. ACCELERATION TEST5. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments. Adjusting Screw Throttle Control Cable Stop Control Cable Clamp Screw TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary, check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move choke control (located on dash panel) to full choke position. 2. Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See "AIR FILTER" in the Maintenance section of this manual). 3. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. 4. Reassemble air cleaner. Closed TO ADJUST CARBURETOR The carburetor has been present at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out tl- 7 Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BA'I-rERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to start position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, 28 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Will not start CAUSE 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. 5. 6. 7 Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. Hard to start 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery, ; 4. I 5. 6. 7. 8. Engine will not turn over 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. Dirty fuel filter. 4. Replace fuel filter. 5. Drain fuel tank and refill Stale or dirty fuel. with fresh gasoline. Loose or damaged wiring. 6. Check all wiring. Carburetor out of adjustment. 7. See "To Adjust Carburetor" in Service and Adjustments section. 8. Contact a Sears or other Engine valves out of adjustment. qualified service center. 1. Clutch/brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 9. Faulty operator presence switch(es). 1. Depress clutch/brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring, 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. 2. 3. 4. 1. 2. 3. 4. 4. 5. 6. 7. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. 8. Faulty solenoid or starter. Engine clicks but will not start CORRECTION 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service and Adjustments section. 10.Contact a Sears or other qualified service center. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. _3 Recharge or replace battery Clean battery terminals. Check all wiring. Check/replace solenoid or starter. TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Lossofpower CORRECTION CAUSE Cutting too much grass/too fast. Throttle in "CHOKE" position. Build-up of grass, leaves and trash under mower. Dirty air filter. Low oil level/dirty oi1. Faulty spark plug. . 2. 3. 4. 5. 6. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 10.Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14.Carburetor out of adjustment. 15. Engine valves out of adjustment. Excessive vibretion 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged Engine continues to run when operator leaves seat with with attachment clutch engaged Poorcut-uneven part(s). 1. Faulty operator-safety presence control system. 1. Worn, bent or loose blade. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. . . 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 3O 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. 3. Clean underside of mower housing. air filter. 4. Clean/replace 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter. 10. Connect and tighten spark plug wire. 11 .Clean engine air screen/fins. 12. Clean/replace muffler. 13.Check all wiring. 14. See "To Adjust Carburetor" in Service and Adjustments section. 15. Contact a Sears or other qualified service center. 1. Replace Tighten 2. Contact qualified 3. Tighten Replace . blade. blade bolt. a Sears or other service center. loose part(s). damaged parts. Check wiring, switches and connections. If not contact a Sears or other qualified service center. 1. Replace blade. -13ghten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Contact a Sears or other qualified service center. 5. Clean around mandrels to open vent holes. TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center !PROBLEM Mower blades will not rotate CORRECTION CAUSE 1. Obstruction in clutch mechanism. 2, Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 1. Remove obstruction. 2. Replace mower drive belt. 3. Replace idler pulley. 4. Contact a Sears or other qualified service center. Poor grass discharge 1. Place throttle control in "FAST" position. 2. Travel speed too fast. 2. Shift to slower speed. 3. Wet grass. 3. Allow grass to dry before mowing. 4. Mower deck not level. 4. Level mower deck. 5. Low/uneven tire air 5. Check tires for proper air pressure. pressure. 6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower 7. Buildup of grass, leaves and trash under mower. housing. 8. Mower drive belt worn. 8. Replace mower drive belt. 9. Blades impropedy installed. ! 9. Reinstall blades sharp edge down. 10. Improper blades used. 10. Replace with blades listed in this manual. 11.Clean around mandrels to 11.Clogged mower deck vent holes from buildup of grass, open vent holes. leaves, and trash around mandrels. Headlight(s) not working (if so equipped) 1. 2. 3. 4. Battery will not charge 1. Bad battery cell(s). 2. Poor cable connections. 1. Engine speed too slow. Switch Bulb(s) Faulty Loose is "OFF". 1. Turn switch "ON". or lamp(s) burned out 2. Replace bulb(s) or lamp(s). light switch. 3. Check/replace light switch. or damaged wiring. 4. Check wiring and connec tions. 5. Blown fuse. 5. Replace fuse. 3. Faulty regulator (if so equipped). 4. Faulty alternator. IEngine "backfires' whenturning engine "OFF" . 1. Replace battery. 2. Check/clean all connec tions. 3. Replace regulator. 4. Replace alternator. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 31 . Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. TRACTOR- - MODEL NUMBER 917.275013 SCHEMATIC A 15 AMp IX: • 3EGO RPM CHARGING SyS"_M CUTPUT (_ [_ . ou to: RED 28 VOLTS _ PTO SWITCH POSITION OFF ON IGNITION SWITCH =OSITION CIRCUIT *MAKE" OFF M+G+AI _N+ LIGHTS B+A1 ON B + A1 START B + S + A1 NONE L+A2 NONE NONE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT. THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. • _ RI_M (REGULATOR HEADLIGHTS CIRCUIT C+G,B+H C+F,B+E.A÷D RELAY GFC O • REMOVABLE CONNECTIONS NON-REMOVABLE CONNECTIONS DA 33 O;_>CONN ECT1EO) TRACTOR - - MODEL NUMBER 917.275013 ELECTRICAL 22 J d I I I I I l J \ 34 t 30 I 33 TRACTOR - - MODEL NUMBER 917.275013 ELECTRICAL KEY NO. PART NO. DESCRIPTION 1 144927 Battery 2 74760412 Bolt Hex Head 1/4-20 x 3/4 8 7603J Tray, Battery 10 145211 Bolt 1/4-20 x 7.5 Zinc 11 150109 Hold down Battery Dash Mount 12 145769 Nut Push Nylon 1/4" 16 153664 Switch Interlock Push*In 21 175688 Harness Socket Light W/4152J 22 4152J Bulb Light 25 150755 Cable, Battery.Red .31" 26 108824X Fuse 27 73510400 Nut Keps Hex 1/4-20 Unc 28 170697 Cable, Ground 29 160784 Switch, Plunger 30 175566 Switch, Ign 33 140403 Key, Ignition 40 170238 Harness Ign. 42 154336 Cover, Terminal 45 12.2822X Ammeter 50 174652 Switch, PTO 52 141940 Protection Wire Loop 79 175242 Bulbholder Asm. Incan descent 81 109748X Relay Asm. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35 TRACTOR -- MODEL NUMBER 917.275013 CHASSIS AND ENCLOSURES 1u8 is 5 130 37 _"_.,..._:_156 130 122 _ \ ___._ ""-7 /, >"'30 21 17 16 17 36 67 160 159 TRACTOR -- MODEL NUMBER 917.275013 CHASSIS AND ENCLOSURES KEY NO. PART NO. DESCRIPTION 1 2 4 5 6 7 8 14 16 17 18 19 20 21 24 28 30 31 32 33 34 35 36 37 39 43 44 45 50 56 58 60 180372 175282 73680700 163976x428 157882 17720408 145166 175259X558 !21794X 17060612 174515X558 19131312 74760616 STD541437 179717X558 179716X558 145051X014 161419 161327 161326 177018 19111116 17060512 179772X558 175278 136939 136940 176018 175476 176016 175315 17060620 Rail, Freme RH Drawbar, Gt Nut, Crownlock Hex 7/16-14U NC Dash YTGT 2 Cyl Dash, Lower Vgt One Piece Screw, Thd Cut 1/4-20 x 1/2 Support, Battery Hood Asm Cover, Access Screw 3/8-16 x 3/4 Zc Grille Washer 13/32x13/16x12 Ga. Bolt Fin Hex 3/8-16 x 1 Nut Crownlock 3/8-16 Unc Footrest, RH Footrest, LH Saddle, Slkscr Vgt Bracket Support 1-pc Bracket, Pivot Chassis Lh Bracket, Pivot Chassis Rh Plate Asm Engine Chassis Washer 11/32x11/16x16 Ga. Screw 5/16-18 x 3/4 Fender Bracket, Axle Front Bracket, Spnsn Front Lh Bracket, Spnsn Front Rh Bracket Chassis Bracket, Chassis Front Bracket Asm., Susp Chassis Lh Bracket Fender Screw Thdrol. 3/8-16 x 1-1/4 KEY NO. PART NO. 63 66 67 68 70 85 86 88 91 122 130 137 138 139 140 141 142 144 148 150 152 153 156 157 158 159 160 161 162 19131614 174906O8 156973 17490508 177679 144911 74780716 STD551143 180366 161464 164863 74780716 DESCRIPTION Washer 13/32 x 1 x 14 Ga. Screw 3/8-16 x 1/2 Guide, Belt Gear Drive ScrewThdrol. 5/16-18 x 1/2 BeltKeeperVGT GroundDrive Bracket,SupportTransaxle Bolt FinHex 7/16-14 UNC x 1 Washer, Lock Hvy Hlcl Spr 7/16 Rail, Frame Lh Screw Hex Wshd 8-18 x 7/8 ScrewHWHD Hi-Lo#13-16 x 3/4 Bolt Fin Hex 7/16-14 xl Gr. 5 179125X428 CupholderYTGT 171873 BoltShoulder5/16-181-r 163806 MagnetYTGT 163805 Striker PlateYTGT 161897 BracketDash Rh 161900 Bracket Dash Lh 164655 Extrusion Bumper 161237 Duct Heat Hood 177956 Shield Browning 179761 Light Box Asm w/Lens 17000512 Screw 5/16-18 x 3/4. BIk 161840 Lens Bar 17670608 Screw Thdrol. 3/8-16 x 1/2 17000612 Screw Hex wsh3/8-16 x 3/4 17060508 Screw 5/16-18 x 1/2 179612X428 ConsoleFuelWindow 142432 Screw Hex Wsh Hi-Lo 1/4-1/2 NOTE: All component dimensions given in U.S. inches 1 inch= 25.4 mm 37 TRACTOR - - MODEL NUMBER 917.275013 GROUND DRIVE 40 39 _:_ 41 42 "''_ 38 36 37 29 64 -_ 37 38 28 \ TRACTOR - - MODEL NUMBER 917.275013 GROUND DRIVE KEY PART NO. NO. 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 7563R 17490508 STD541437 STD561210 149176 12000034 140080 142509 136927 73750800 139419 138901 STD551037 143012 126909X 137104 136926 23260412 633A109 106932X 136925 136923 137552 17490528 28 29 30 34 35 36 37 73350600 137213 19131616 71673 137648 149412 121749X DESCRIPTION Washer, Thrust, Axle Screw Thdrol 5/16-18 x 3/4 Nut, Crownlock 3/8-16 Pin, Cotter Wheel, Hub Assembly Klip, Ring Bolt, Hub Disc, Brake Yoke, Brake Disc Nutlock 1/2-20 Unf Washer, Special Bushing Washer 13/32x13/16 x 16 Ga. Set, Screw 1/4-28 x 3/4 Spring Lever, Brake Cam, Brake Disc Screw, Flat Head 1/4-28 x 3/4 Gearshift, Lever Assembly Knob Support, Puck Brake Puck, Brake Top Spring, Return Screw, Hex Wsh Thd. 5/16-18 x 1-3/4 Nut, Hex Jam 3/8-16 Brake, Rod Washer 13/32xl x16Ga. Cap, Plunger Rod, Parking Brake Spring, Drive Ground Washer 25/32 x1-1/4 x 16 Ga. KEY PART NO. NO. DESCRIPTION 38 39 40 41 42 46 47 48 50 51 52 53 54 55 56 57 59 60 61 62 63° 64 65 66 67 68 69 117 150 Nyliner Screw, Fin. #10-24 x 1 Actuator, Intadock Switch Nut, Centedock #10-24 Cover, Pedal Retainer, Spring Clutch Rod Bolt, Cart. 3/8-16 x 1-1/2 Gr. 5 Pulley, Idler, Flat Nut, Crownlock 3/8-1_ UNC Pulley, Idler, Grooved Washer, Hardened Clutch, Arm Assembly Bearing, Idler V-Bolt Bracket, Shift Rod, I-I-Lo Shift Rod, Hi-Lo Spdng Clip, Connecting Unk Pulley, Transaxle Washer, Lock 7/_B Bolt, Fin Hax 7/_Q-14 x 1-1/4 Shaft, ClutcWBrake Pedal Bolt, Shoulder Washer, Hardened Washer, Flat Pin, Roll Hub, Cover Nut, LockFIg. 3/8=]6Unc Key, Woodruff 150035 74321016 178575 73931000 8883R 145170 138228 72110612 131494 STD541437 139123 207J 161590 105706X 137153 141756 122253X 122268X 137524 STD551143 74760720 154752 67609 140296 19131312 5142H 136327 73900600 9858M1 NOTE: Allcomponent dimensions given In _.S. inches 1 inch = 25.4 mm 39 TRACTOR STEERING ASSEMBLY - - MODEL NU MBER 917.275013 14 21 1$ 23 22 31 34 1313" 33" 32 7 40 8 TRACTOR STEERING ASSEMBLY -- MODEL NUMBER 917.275013 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 !2 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40 41 42 44 45 159944X428 178557 6855M 161849 161848 6266H 121748X 12000029 121232X 74781044 136518 73901000 121749X STD551137 STD541537 145103 137347 175572 156011 163887X428 159945 155105 152927 STD523710 159946X428 3366R 17000612 104239X 138136 19111610 STD551131 STD523107 138059 137156 733606OO 109850X 73700600 109851X 155246 17490508 160135)(428 19132411 Wheel, Steedng Axle Asm., Front Fitting,Grease SpindleAsm,LH SpindleAsm.,RH Bearing,RaceThrustHarden Washer 25/32 x 1-5/8 x 16 Ga. Ring,Klip#1"5304-75 Cap,Spindle Bolt, Fin Hex 5/8-11 x 2-3/4 Spacer BearingAxle Front Nut, Lock Flange 5/8-11 Unc Washer 25/32 x 1-1/4 x 16 Ga. Washer, Lock Hvy HlclSpr 3/8 Nut, LockCenter3/8-24 UNF Shaft Asm., Steering Rod Asm., Tie Ball J Ball Vgt (Inc. Key No. 36-40) Draglink,Vgt SupportAsm., Steedng Vgt Boot, Steering Adapter,Wheel Steering Bushing,Strg. BIk Screw Bolt, Fin Hex 3/8-16 x 1 Gr. 5 Cap, Wheel Steedng Bearing,Col. Strg. Screw 3/8-16 x 3/4 Bearing,Flange Bushing,NylinerSnap Washer 11/32 x 1 x 10 Ga. Washer, Lock Hvy Hlcl Spr 5/16 Bolt, Hex Hd 5/16-18 x 3/4 Gear, Sector Steering Tie Rod Jam Nut RH Thread JointAsm. Ball RH Thread Jam Nut LH Thread Joint Asm. BallLH Thread Bracket SwitchInterlock VGT 97 ScrewThdml 5/16-18 x 1/2 Tyt Extension,Steering Washer 13/32 x 1-1/20 x 11 Ga. NOTE: All componentdimensions givenin U.S. inches 1 inch= 25.4 mm 41 TRACTOR - - MODEL NUMBER 917.275013 ENGINE 25 69 i 80 62 i 5 I 42 43 17 37 29 \ 39 KEY PAI_I" NO. NO. 2 8 9 10 11 12 15 16 17 18 20 21 22 24 25 26 27 28 29 35 Is.A.KA..ES.=. J DESCRIPTION 1497_3 1213_1X 177748 175287 174605 143996 179115 109227X 106082X 179124X428 177328X428 164863 175441X428 STD551237 73920600 3645J 139277 7834R 137180 10010500 Engine (See Breakdown) Kohlar Model No. CV674-75544 Muffler Pulley V-Idler Keeper Asm. Belt Engine Bushing Clutch Electric Pulley Engine VGT Elect Clutch Tank Fuel Rear 5.0 Yt/Gt Pad Spacer Pad Spacer Cap Asm Control Throttle Screw HWHD Hi-Lo #13-16 x 3/4 Control Choke Washer Ext Tooth 3/8 Nut Keps 3/8 - 24 UNF Bushing Stem Tank Fuel Fuel Line Spark Arrester Kit Washer Split KEY NO. PART NO. 37 39 40 41 123487X 17490636 17490664 126197X 42 43 47 62 69 70 71 74 80 81 82 83 84 STD551143 179953 175288 146629 24-041-02 175545 175546 162295 M730308(X) 148456 148315 171877 17060624 DESCRIPTION ClampHose Screw TT 3/8-16 x 2-1/4 UNC Screw l-r 3/8-16 x 4 UNC Washer 1-112 OD x 15/32 ID x .250 Washer Lock 7/16 Bolt Hex 7/16 - 80 X 3 3/4 Ga 5 Bushing Shield Heat Multler Gasket Tube Exhaust LH Tube Exhaust RH Elbow Street Brass Nut Flange Tube Drain Oil Easy Plug Oil Drain Easy Bolt 5/16-18 UNC x 3/4 W/Sems Screw 3/8-16 x 1ol/2 NOTE: All component dimensions giverl in U.S. inches 1 inch = 25,4 mm 42 TRACTOR - - MODEL NUMBER 917.275013 SEAT ASSEMBLY 12 21 KEY NO. 1 2 3 5 6 7 8 10 12 13 14 15 PART NO. 18O598 180166 140675 145006 STD541437 124181X 171877 180186 121246X 121248X 72050412 121249X DESCRIPTION Seat Bracket, Pivot Seat Strap, Fender Clip, Push In, Hinged Nut, Crownlock 3/8-16 Unc Spring, Seat Cprsn Bolt 5/16-18Uncx 3/4 w/Seres Pan, Seat Bracket, Mounting Switch Bushing, Snap Bolt, Carriage 1/4-20 X 1-1/2 Spacer, Split KEY NO. PART NO. DESCRIPTION 16 17 18 19 20 21 22 123740X 123976X 19171912 166369 124238X 171852 STD541431 Spring, Cprsn Nut, Lock 1/4 Lge Fig Gr. 5 Washer 17/32xl -3/16x12 Ga. Knob, Seat Cap, Spring Seat Bolt, Shoulder 5/16-18 Nut, Crownlock 5/16-18 Unc NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43 TRACTOR - - MODEL NUMBER 917.275013 DECALS 18 10 2 5,_ 9 19 17 11 12 8 7 l_='y NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 177375 164085 171702 171703 177415 133644 178482 177416 163204 156439 181249 146047 I_EY NO. DESCRIPTION Decal, Dash Panel, Lower Decal, Dash Decal, Hood, RH Decal, Hood, LH Decal, Hood Side Panel Decal, Maintenance Decal, Deck Hvy Dry Decal, Engine Decal, Fender, Craftsman Decal, FenderDanger Decal, Clutch/Brake Decal, V-Belt Drive Schematic 13 14 15 17 18 19 23 -- - - -- WHEELS & TIRES 4 PARr NO. DESCRIPTION Decal, BlowerHou,_ing 164884 Decal, V-Belt Schematic 175291 Decal, Repl Pallls 181498 Decal, BatteryDnge/Poi 149516 Decal, Insert Strg 164065 Decal, Battery 138047 Reflector,Taillight 106202X Decal, Handle Lit Height 138311 Adjust(LiftHandle) 179768X428 Pad, Footrest,LH 179769X428 Pad, Footmst,P4"l Manual, Owner's (Eng) 181131 181132 Manual,Owner'=(_ipan) KEY PART NO, NO. DESCRIPTION 1 2 3 4 5 6 59192 65139 106228X427 8134H 106230X 278H Cap, Valve, Tire Stem, Valve Rim Assembly, Frollt Tube, Front (SePAce Item Only) Tire, Front Fitting, Grease (Front Wheel 7 9040H Only) 10 Bearing, Flange (Front Wheel orgy) 8 9 10 11 12 -. 9 8 104757X428 105588X 7154J 106277X428 6856M 144,334 Cap, Axle (Fronl Wheel Only) Tire, Rear Tube, Rear (Service Item Only) Rim Assem_y, Rear Fitting, Grease Sealant, Tire (10 oZ. Tube) NOTE: AllcomponentdimensionsgivenIn U.S, inches 1 inch = 25,4 mm 44 TRACTOR - - MODEL NUMBER 917.275013 LIFT ASSEMBLY 40 43 35 38 73 34 I0 39 10 42 6 KEY NO. 1 2 3 4 5 6 7 8 10 11 12 23 24 30 31 32 33 34 PART NO. 121006X 180045 159189 12000022 19292016 7111O624 175830 175831 2876H 175375 163552 STD624008 73350800 73680800 150233 1t 0807X 19131016 137150 STD560907 137167 KEY NO. 35 38 39 40 41 42 43 70 72 73 74 75 76 77 78 79 80 DESCRIPTION Rod Asm., Lever Shaft Asm., Lift Vgt Lever Asm., Lift Rh E-Ring Truarc #5133-87 Washer 29/32 x 1-1/4 x 16 Ga. Bolt, Fin Hex 3/8-16 unc x1-1/2 Grip, Handle Fluted Button, Plunger Spring 2-1/8" Link Lift RetainerSpdng Retainer, Spdng Nut, Jam Hex 1/2-13 Unc Nut, Crownlock 1/2-13 Unc Trunnion, Infin Height Nut, Special Washer 13/32 x 5/8 x 16 Ga. Spdng, Compression Inf Hgt Pin, Cotter 3/32 x 1/2 Rod, Adj Lift PART NO. 138057 155097 123935X 17060516 175994 19112410 123934X 145212 110452X 73350600 175802 175805 175560 176205 175689 175378 126684X DESCRIPTION Knob, Inf 3/8-16 Unc Pointer, Height indicator Plug, Hole Screw 5/16-18 x 1 Nut, Lift Link 7/16-20 Washer 11/32 x 1-1/2 xl0 Ga. Scale, Indicator Height Nut Hex Flange Lock Nut Push Phos & Oil Nut Hex Jam 3/8-16 Unc Arm Susp. RR. RH Plate Asm Susp. Front Pin Flange Trunnion Susp. Arm Trunnion Susp. Front Arm Susp. RR. LH Washer Shim 114x 5/8 x .062 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45 TRACTOR - - MODEL NUMBER 917.275013 MOWER DECK 46 45 49 46 33 121 116 11{ 29 18 46 TRACTOR - - MODEL NUMBER 917.275013 MOWER DECK KEY NO. 1 3 5 6 8 11 13 14 15 16 17 18 19 20 21 24 25 26 27 28 29 30 31 32 33 36 37 39 42 43 PART NO, 180359 178915 4939M 178024 KEY NO. 45 46 47 48 49 50 52 56 57 97 98 99 100 110 111 116 117 118 119 121 126 130 131 133 184 - -- DESCRIPTION DeckWeldment Mower 48 Bracket Asm., Sway Bar Retainer Spdng Arm, Suspension, Rear(Sway Bar) 174365 Bolt 7/16 Asm. Blade 180054 Blade 175147 Shaft Asm. w/Lower Bearing 174358 Housing Mandrel 110485X Baadng, Ball, Mandrel 174493 Stdpper Mandrel Deck 72110610 Bolt RDHD Sq Neck 3/8-16 x 1.25 72140505 Bolt, Carriage 5/16-18 x 5/8 132827 Bolt, Hex Hd, Shoulder 5/16-18 174378 Baffle, Vortex Mower 73680500 Nut, Crownlock 5/16-18UNC 105...'..'..'..'..'.._4X Cap, Sleeve 178102 Spdng, Torsion 110452X Nut, Push 180655X428 DeflectorShield 19111016 Washer 11132x5/8x16Ga. 131491 Rod, Hinge 173984 Screw,Thdroll 129963 Washer, Spacer Mower Vented 177865 Pulley, Mandrel 178342 Nut, Fig. Top Lock Cntr. 9/16 19131316 Washer 13/32x13/16x16Ga. 177968 Pulley, Idler, 48" Pdmary 174375 Pulley, Idler, Driven 165723 Spacer, Retainer 174373 Arm, Idler Secondary PART NO. 174343 137729 180808 174368 7368O6O0 72110612 175820 155986X431 156941 133943 179479 181775 72110616 175016 174610 137644 174873 73930600 19121414 174371 174372 17000616 19131606 72110506 173979 181704 174357 DESCRIPTION Cover, Mandrel Deck Screw, Thdroll. 1/4-20 x 5/8 V-Belt, Mower, Secondary V-Belt, Mower, Pdmary Nut, Crownlock 3/8-16 UNC Bolt, Can'. 3/8-16 x 1-1/2 Gr. 5 Pulley Idler Flat Bar Pnt Adj. Pin Head Rivet WasherHardenod Spdng Pdmary Ddve PulleyIdler"V" BoltRDHD Sqnk 3/8-16 UNC x 2 ArmSpdngSecondary ArmSpdng FixedTension Bolt,Shoulder GaugeWheel Nut, Centedock 3/8-16 UNC Washer 3/8 x 7/8 x 14 Ga. SpdngSecondaryDdva Arm, Idler,PrimaryDeck Screw 3/8-16 x 1.0.BIk Washer 13/32 x 1/4 x 16 Ga. Bolt5/16-18 x 3/4 KeeperBelt Idler ReplacementMower,Complete MandrelAsm. Service (Includes Key Nos. !3-15) NOTE" Allcomponentdimensions given in U. S. inches 1 inch= 25.4 mm 47 TRACTOR - - MODEL NUMBER 917.275013 TRANSAXLE 7 15 14 48 TRACTOR - - MODEL NUMBER 917.275013 TRANSAXLE KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 4197R 12000034 4199R 4216R 4215R 4217R 174728 74020652 Axle Shaft Retaining Ring Final Drive Gear Differential Gear Differential Pinion Differential Carder Axle Thrust Washer Bolt, Hex Head 3/8-24 x 3-1/4 9 10 11 12 13 14 15 16 17 1.8 19 20 21 22 23 24 25 26 27 28 29 30 31 7392M 137261 4g_SR 6266H 4212R 137125 6276H 633A63 8118M 8740H1 122.238X 4218R 6252H1 78101-1 6262H 7393R 992R1 139111 4986R 122254X 6269H 5855H 174731 32 33 34 35 36 37 38 39 6277H 422.5R 7396H 4198R 4200R 7395H 160789 174729 40 41 45 46 49 50 51 13320400 17580520 6271H 13060200 4895H 4222R 1529R (1" Thread Length) Steel Ball Spring Shift Fork Detent ShifT[Fork, High-Low Range Thrust Beadng Race 4th Reduction Pinion Shaft, Brake Snap Ring, Crescent Type High-Low Range Gears Needle Beadng Sintered Iron Beadng Shift Fork Shaft, High-Low Range Differential Pinion Spacer Differential Pinion Bushing Gdpco Centedock Nut 3/8-24 Shift Fork, R.H. Oil Seal Sintered Iron Bearing Shttt Fork Shaft Shift Fork, L.H. Shift Shaft, High-Low Range Oil Seal Pressure Relief Valve Gearcase, Reverse Idler Shaft and Bearings, R.H. (Includes Key No,'s 17,18, 25, 33, 50, 63, 77 and 82) Dowel Pin KEY PART NO. NO. 52 53 54 55 56 57 8119M 4220R 4209R 4213R 4442R 4195R 58 59 60 61 62 63 64 4214R 4194R 7528R 420_FI 4207R 7398H 4203R 65 66 67 68 69 70 71 4204R 2898J 1200(O33 42051:1 4206R 13701-1 633A69 72 73 74 75 139120 4201R 12000008 1153R 77 79 80 81 6803J 1167R 73360700 6270H 82 84 85 86 87 136984 5384J 2978J 633A85 8739H1 88 89 90 4924H 19151516 110542X 91 92 19181511 75..I 93 94 96 97 98 6274H 76020412 159783 633A109 174741 Neadk3 Beadng Thrust Beadng Race 4th Reduction Gear Shaft 4th Reduction Gear Spacer Thrust Beadng Race Gate, Lower, Shift Gearcase and Beanngs, L.H. (Includes Key umbers 18, 25, 49, 50 (2), 51 and 52) Pipe Plug 1/2-14 N.P.T. Bolt, Hex 5/16-18 UNC x 1-1/4 Oil Seal Pipe Plug 1/4-!8 N.P.T. NeedleBeadng Needle Beadng Needle Beadng DESCRIPTION NeedleBearing ThrustBearingRace 3rd ReductionPinion,Low 4th ReductionGear 3rd ReductionPinionSpacer 2rid ReduCtionGear Shaft Final DdvePinion 1st ReductionGear Shaft 1st ReductionShaft Spacer 3rd ReductionPinionHigh 2ed Reduction Gear Needle Bearing Low Speed Gear and 2nd Reduction Pinion Cluster ReverseGear Key, HI-Pro 1/8 x 17/32 KlipRing IntermediateSpeed Gear HighSpeedGear ThrustBearing Race Intermediate and High Speed Cluster Pinions Input Shaft LowSpeed Pinion E-P.mg Reverse Idler Gear NeedleBearing SealingWasher Nut, Hex, Jam 7/16-20 Oil Seal Reverse Idler Shaft Gearshift Lever, Bent Gearshift Cap Gearshift Ball Cover and Pin Shift Lever Guide Ball, Keyed Spring Washer 15/32 x 15/16 x 16 Ga. ShiftMechanismSeal Washer 9/16 x 15/16 x 12 Ga. GearshiftGate and Reinfomement Shift BallCover Gasket Cotter Pin 1/8 x 3/4 Screw, Hex, Washer, HD. GearshiftLever Assembly Transaxle,6 Speed, Complete Assembly NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 49 TRACTOR - - MODEL NUMBER 917.275013 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 CYLINDER HEAD, VALVE AND BREATHERJ je 7_ --13 17 31 CRANKCASE I • _L_--_ / 25 /.t 3 / v _ _----$ 50 TRACTOR - - MODEL NUMBER 917.275013 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 HEADNALVE/BREATHER CRANKCASE KEY NO. PART NO. KEY NO. 1 24-033-03-S DESCRIPTION 15 16 Kit, breather cover w/ gasket (Includes 2, 3) 24-041-23-S Gasket, breather 24-096-59-S Cover, breather M-645020-S Screw, bex. flange M6x1.0x20 (4) X-75-23=S Plug, allen hd. 1/8" 25-351-01-S Lifter, valve (4) 24-755-66-S Kit, valve train (Includes 8, 11, 12) 24-411-05-S Rod, push (4) 24-041-40-S Gasket, cylinder head (2) 24-318-70-S Head assembly, #2 cylinder 25-186-01-S Arm, rocker (4) 24-599-01-S Pivot, rocker arm (4) M-640034-S Screw, hax. flange M6x1.0x34 (4) 24-072-09-S Stud, cylinder head M8xl.25x20, M10xl.5x33, 105 mm long (8) 24 468 16-S Washer, flat 8 mm (8) 24 100 10-S Nut, hax. flange M8xl.25 17 24-756-74-S 18 19 20 21 23 24 25 26 27 28 29 24-153-16-S 24-086-32-S 24-445-01-S 24-016-01-S 24-016-02-S 24-017-01-S 24-017-02-S 24-032-05-S 23501t-S 24-089-02-S 12-173-01-S t2-75_-03-S 24-318-87-S 24-755-76-S 30 31 25-313-02-S 24-755-57-S 32 M-545016-S 33 34 24-445-02-S 24-128-44-S 35 36 37 38 39 24-112-12-S 24-294-06-S 24-326-13-S 24-326-14-S 25-237-14-S 2 3 4 5 6 7 8 9 10 11 12 13 14 22 PART NO. 24-032-01-S 3 4 5 6 10 11 12 24-874-10-S 24-874-11-S 24-874- t5-S 24-108-08-S 24-108-09-S 24-108-10-S 24-018-01-S 12-422-09-S 12-422-13-S 12-422-07-S 12-422-08-S 12-422-10-S 12-422-11 -S 12-422-12-S 24-012-10-S 52-139-09-S M-545010-S 13 14 15 16 17 18 24-018-04-S 24-402-05-S 12-153-01-S 24-126-19-S 12-123-04-S M-545016-S 19 20 12-153-02-S 24-038-04-S 21 22 23 24 25 26 27 24-755-46-S 12-153-03-S 24-018-09-S M-931010-S 28-032-09-S 24-468-15-S 24-144-33-S 7 8 9 (2) Kit, valve cover - plain (Includes 18, 19) O-Ring Screw, shoulder (4) Strap, lifting Valve, exhaust (Std.) (2) Valve, exhaust (.25) (2) Valve, intake (Std.) (2) Valve, intake (.25) (2) Seal, valve stem (2) Retainer, spring (4) Spring, valve (4) Cap, valve spring (4) Kit, retainer (4) Head assembly, #1 cylinder Kit, valve cover - breather (Inc1.18, 19, 30) Grommet, rubber Kit, breather separator (Includes 30, 32-35) Screw, hex. flange MSx0.Sx16 (2) Strap, breather Bracket, breather separator Spacer Fitting Hose, breather Hose, breather Clamp, hose (2) 24-294-13-S 24-380-13-S 24-067-13-S 24-067-14-S 24-874-09-S DESCRIPTION Seal, oil front Crankcase _USE: Miniblock 24 782 14) Fitting Pin, dowel locating(6) Connecting Rod (Std.) (2) Connecting Rod (.25) (2) Piston wiRing Set (Std.) (2) (Includes 7, 8) Piston wiRing Set (.25) (2) Piston wiRing Set (.50) (2) Kit, piston wiring set (.08) Ring Set (Std.) (2) Ring Set (.25) (2_ Ring Set (.50) (2) Retainer, piston pin (4) Shim, camshaft (A.R.) Shim, camshaft f_.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft Shim, camshaft _ i RRI i Camshaft Plug, cup Screw, hex. flange M5x0.8xl0 (2) Retainer, reed (.2) Reed, breather .[2) O-Ring lower oll fill tube Bracket, oil fil I_be Tube, oil fill Screw, hex. flarl_ M5x0.8x16 O-Ring, upper _ fill tube Dipstick assembly (Includes 21, 22) .. Kit, oil fill cap (,Includes 22) O-Ring, dipstl<_ Ring, retair_t' Washer, nylON(top) Seal, govett_ cross shaft Washer (boltom) Shaft, governor cross NOTE: All component dimenslodl given in U.S. inches 1 inch = 25.4 mm 51 TRACTOR - - MODEL NUMBER 917,275013 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 IGNITIONIELECTRICAL BLOWER HOUSING J AND BAFFLES I o-4 1 e---| _" tl to t4 m I I AIR INTAKE I \ T_ _T7 TRACTOR - - MODEL NUMBER 917.275013 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 BLOWER HOUSING & BAFFLES IGNITION/CHARGING KEY NO. PART NO. 1 54-755-15-S 2 M-403025-S 3 4 5 6 7 X-25-92-S 24-112-04-S 25-086-47-S 24-157-03-S 12-086-14-S 8 9 10 11 12 13 12-468-03-S X-42-15-S 24-025-04-S 25-403-03-S X-25-92-S 24-086-18-S 14 15 236602-S 54-755-09-S 16 17 12-132-06-S M-548025-S 18 19 20 21 48-t54-02-S X-25-63-S 24-584-01-S M-545020-S 22 235173-S DESCRIPTION Kit, grass screen (Includes 2-4,and 24 113 18-S) Screw, hex. cap M4x0.7x25 (4) Washer, plain 5/16" (4) Spacer, grass screen (4) Bolt, shoulder (4) Fan Screw, hex. flange M10x1.5x46 Washer, plain 3/8" Key Flywheel Rectifier-regulator Washer, plain 3/16" (2) Screw, phillips hd. 11-16x7/ 6 (2) Connector (3 contact) Kit, 15 amp stator (Includes 24 126 71-S) Spark Plug (2) Screw, hex, cap M5x0.8x25 (2) Clip, cable Washer, plain 1/4" Module, ignition (2) Screw, hex flange M5x0.Sx20 (4) Clip, cable KEY NO. PART NO. 1 24-027-20-S 2 3 4 5 24-100-01-S 25-f39-16-S 24-f00-02-S M-545020-S 6 M-545016-S 7 M-551016-S 8 M-645016-S 9 10 11 24-146-16-S 24-146-20-S 24-063-20-S 12 13 24-063-14-S 24-063-58-S 14 15 24-063-23-S M-545010-S DESCRIPTION Housing, blower (Includes 2-4) Nut, plastic (3) Plug, button 9/16" Nut, plastic (2) Screw, hex. flange M5xO.8x20 (4) Screw, hex. flange M5xO.8x16 (3) Screw, hex. flange M5x0.8x16 Screw, hex. flange M6xf.0x16 (6) Plate, backing - # 2 side Plate, backing - # 1 side Baffle, cylinder barrel-# 2 side Baffle, valley - #2 side Baffle, cylinder barrel-# 1 side Baffle, valley - #1 side Screw, hex. flange M5x0.8xl0 (2) NOT ILLUSTRATED 24-096-66-S Cover, control 24-086-06-S Screw, phillips hd. 11-15x3/ 4" (2) AIR INTAKE/FILTRATION NOT ILLUSTRATED 24-12B-71-S Bracket, stator wire X-22-11-S Washer, lock 1/4" 24-176-82-S Hamess, wiring Lead, black (rect.-reg. 6" 12 gauge insulated grip barrel eyelets) 24-113-18-S Decal, grass screen 25-454-03-S Tie, wire (3) KEY NO. PART NO. 1 2 24-164-06-S M-651055-S 3 4 5 6 7 8 9 10 11 12 13 14 24-041-01-S 24-041-14-S 24-094-18-S 24-041-13-S 24-109-09-S 24-083-03-S 24-083-05-S 231032-S 24-096-01-S 12-100-01-S 24-096-73-S 54-755-01-S 15 16 17 25-341-03-S 24-153-20-S 24-063-51-S DESCRIPTION Manifold, intake Screw, hex. flange M6xl.0x55 (4) Gasket, intake manifold (2) Gasket, air cleaner base Base, air cleaner Gasket, fuel spitback cup Cup, fuel spitback Element, air cleaner Precleaner, element Seal, breather Cover, inner air cleaner Wing Nut Cover, air cleaner Kit, knob with seal (Includes 15 & 16) Knob, cover O-Ring Baffle, spitback cup NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53 TRACTOR-- MODEL NUMBER 917.275013 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 STARTING |V6_EM I ENGINE CONTROLS I I \ I % $ > +y,. OIL PAN I LUBRICATION I .4 0 t0/_ l t/2 0--3 TRACTOR - - MODEL NUMBER 917.275013 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 STARING SYSTEM KEY NO. PARt" NO. 1 M-83g080-S 2 25-098-08-S 3 4 5 M-841080-S 25-435-04-S 25-755-33-S 6 7 25-141-05-S 25-221-01-S OIL PAN/LUBRICATION DESCRtPTtON Screw, hex. flange M8x1.25x80 (2) Starter, solenoid shift (Includes4-7) Nut, hex. flange M8x1.25 Kit, solenoid Kit, pinion drive (Includes 6) Ring Kit, brush ENGINE CONTROLS KEY NO. PART NO. 1 24 211 03-S 2 3 4 5 6 7 8 24-090-33-S M-641060-S 24-089-01-S 25-158-08-S 24-079-04-S 25-158-11-S M-545016-S 9 10 11 12 M-547050-S 24-089-03-S 24-126-56-S M-645016-S 13 14 12-237-01 -S 24-086-43-S 15 16 17 18 19 20 21 22 24-090-07-S X-20-1 -S M-541050-S 24-468-01-S 24-089-45-S M-446030-S 24-090-13-S M-545020-S 23 24 25 26 27 24-089-51-S 24-090-05-S 41-468-03-S M-403025-S 24-079-05-S DESCRIPTION Bolt, round head square neck Lever, governor Nut, hex. flange M6xl.0 Spring linkage Bushing, linkage retaining Linkage throttle Bushing, throttle linkage Screw,hex. flange M5x0.8x16 Nut, hex. lockMSxO.6 Spring choke return Bracket, centre Screw, hex. flange M6xl.0x16 (4) Clamp, cable(2) Screw, hex. flange M5x0.Sx16 (2) Lever, throttle actuator Washer, lock 1/4" Nut, hex. flange M5x0.8 Washer, plain 5.5 mm (3) Spring, governor Nut, hex M4x0.7 Lever, throttle control Screw, hex. flange M5xO.8x20 Spring, throttle limiter Lever, choke Washer, spring 1/4" Screw, hex. cap M4x0.7x2.5 Linkage, choke KEY NO. PART NO. DESCRIPTION 24-199-07-S 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Pan, oil assembly _ncludes 2-10) M-645025-S crew, hex. flange M6xl.0x25 (2) M-631005-S Washer, plain 6 mm (2) 24-393-08-S Oil pump assembly (Includes 5) 24-123-05-S Tube, oil pickup Screen, oil 24-162-26-S 24-043-12-S Kit, governor gear w/pin (Includes 8) 12-380-01 -S Pin, governor regulating 52-448-02-S Tab, locking 12-144-02-S Shaft, governor gear 24-153-O8-S O-Ring X-75-32-S Plug, hex. ctsk. 3/8" 24-136-01-S Nipple, oil filter 52-050-02-S Filter, oil Seal, oil (PTO end) 52-032-08-S 24-086-17-S Screw, hex. flange M8xl.25x45 24-086-16-S Screw, hex. flange M8x1.25x45 (9) X-75-10-S Plug, sq. hd. solid 3/8" N.P.T.F. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 55 TRACTOR - - MODEL NUMBER 917.275013 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 CRANKSHAFT EXHAUST J J --1 FUEL SYSTEMJ ,, 22 / 1 lS TRACTOR - - MODEL NUMBER 917.275013 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 CRANKSHAFT FUEL SYSTEM KEY NO. PART NO. DESCRIPTION KEY NO. PART NO. 1. 2. 24-014-72-S 52-139-09-S Crankshaft (Includes 2) Plug, cup 1. 24-853-61-S 2. 3. EXHAUST KEY NO. t. 2. PART NO. DESCRIPTION 24-041-02-S 25-072-04-S Gasket, exhaust (2) Stud, M8x1.25x33 (4) 4. 5. 6. 7. 8. 9. 10. PA-75544 Replacement Engine 24 782 14 Miniblock 24 755 108-SGasket Set 11. 12. 13. 14. 15. DESCRIPTION Kit, carburetor w/gaskets (Includes 2-4) 24-041-15-S Gasket, carburetor 24-053-61 Carburetor assembly (For information only not available separately) (Service with Kits 24 757 36-S, 24 757 38-S) 24 041 14-S Gasket, air cleaner base M-629095-S Stud, M6xl.0x95 (2) M-641060-S Nut, hex. flange M6xl.0 (2) 47-154-01-S Clip, cable 52-353-22-S Une, fuel 12" 25-237-14-S Clamp, hose (6) 24-086-12-S Screw, hex. cap M6xt.7x18 (2) 24-393-16-S Pump, fuel - pulse 24°100-01-S Nut, plastic (2) 24-353-03-S Line, fuel 10-5/8" 15-353-04-S Line, fuel 11-1/2" 24-050-02-S Filter, fuel NOT ILLUSTRATED -24 757 36-S Kit, choke repair -24 757 38-S Kit, gasket repair NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 57 58 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION _ down the face of slopes, never across the face. Do not mow ARNING: To avoid ssdous injury, operate tractor and , slopes greater than 15 degrees. Make turns your gradually to up prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill. Get it fixed, at your home or ours! For repairof majorbrandappliancesIn your own home... no matterwhomade it no matterwhosoldit] 1-800-4-MY-HOME (1-800-469J_63) _ wwwm Anyal_ dayornight (U.S_. andCanada) wlP_N.Se_lrs.ca For repairof carry-inproducts likevacuums,lawnequipment,and eleclronics,callfor thenearestSears Parts and Repair Center. 1-800-488-1222 Any_me, dayorrt3_(U.SA ody) w.NaNiacom For the replacement parts,accessories and owner's manuals that you need to do-it-yourself,call Sears ParlsDirectS"! 1-800-366-PART (1-8(X)-366-7278) 6a.m.-11 p.rn., 7days aweek (U.S.A. only) To purchase or inquireabout mSeam Service Agreement or Sears Maintenance Agreemenl: 1-800-827-6655 (U.sA) 7 am. - 5 pxn., CST, MOR - Sat Pare pedirse_cio de repamci_ a domiclio,y para ordenarpiezas: 1.888.SU4-1OGAR TM (1-888-784-6427) 1-800-361-6665 (Canada) 9 a.m. - 8 p.m. EST, M- F, 4 p.m. Sat AuCanadapoursewiceenfran_ab: 1-800_YER Mc (1-8oo..5,._3.ex_ WE © Sea_,Roebuck andCo. ® Registered Trademark / Trademark / Service Mark of Sears, Roebuck and Co. ® Marca Registrada / Mama de Fdbdca / SMMarca de Servicio de Seam, Roebuck and Co. MCMarque de commerce / MDMarque ddpos_e de Sears, Roebuck and Co. 181131 Rev. 1 2.25.02 RD Printed in U.S.A.
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