Craftsman 917 377544 Users Manual
917377544 917377544 CRAFTSMAN ROTARY MOWER - Manuals and Guides L9910342 View the owners manual for your CRAFTSMAN ROTARY MOWER #917377544. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman ROTARY MOWER Manual
CRAFTSMAN Walk Behind Lawnmower, Gas Manual L9910342 CRAFTSMAN Walk Behind Lawnmower, Gas Owner's Manual, CRAFTSMAN Walk Behind Lawnmower, Gas installation guides
917.377544 L9910342
2015-01-05
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Owner's Manual CRnFTSMnN 6.5 HORSEPOWER! 22" REAR DISCH_ POWER PROPELLED ROTARY LAWN MQ_/_E_ Model No. 917.377544 • • • • Safety Assembly Operation Maintenance • • Espa_ol Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craffsman Warranty Safety Rules Assembly Operation Maintenance Schedule Maintenance LIMITED TWO YEAR WARRANTY 2 2 4 6 10 10 Product Specifications Service and Adjustments Storage Troubleshooting Repair Parts Parts Ordering ON CRAFTSMAN POWER 11 14 16 17 37 Back Cover MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship. If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This Warranty does not cover: • Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug. • Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual. Warranty service is available by returning the Craftsman power mower to the nearest Sears Service Center/Department in the United States. This warranty applies only while this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179 Safety standards require operator presence controls to minimize the risk of injury. Your unit is equipped with such controls. Do not attempt to defeat the function of the operator presence controls under any circumstances. • Do not operate mower if it has been dropped or damaged in any manner. Always have damage repaired before using your mower. • Do not use accessory attachments that are not recommended by the manufacturer. Use of such attachments may be hazardous. TRAINING: • The blade turns when the engine is running. • Read this operator's manual carefully, Become familiar with the controls and know how to operate your mower properly. Learn how to quickly stop mower. • Do not allow children to use your mower. Never allow adults to use mower without proper instructions. • Keep the area of operation clear of all persons, especially small children and pets. • Use mower only as the manufacturer intended and as described in this manual. PREPARATION: • Always thoroughly check the area to be mowed and clear it of all stones, sticks, wires, bones, and other foreign objects. These objects will be thrown by the blade and can cause severe injury. • Always wear safety glasses or eye shields when starting and while using your mower. Dress properly. Do not operate mower when barefoot or wearing open sandals. 2 Wear onlysolidshoeswith good traction when mowing. • Check fuel tank before starting engine. Do not fill gas tank indoors, when the engine is running or when the engine is hot. Allow the engine to cool for several minutes before filling the gas tank. Clean off any spilled gasoline before starting the engine. • Always make wheel height adjustments before starting your mower. Never attempt to do this while the engine is running. • Mow only in daylight or good artificial light. • Never cut grass by pulling the mower towards you. Mow across the face of slopes, never up and down or you might lose your footing. Do not mow excessively steep slopes. Use caution when operating the mower on uneven terrain or when changing directions maintain good footing. • Never operate your mower without proper guards, plates, grass catcher or other safety devices in place. MAINTENANCE AND STORAGE: • Check the blade and the engine mounting bolts often to be sure they are tightened properly. • Check all bolts, nuts and screws at frequent intervals for proper tightness to be sure mower is in safe working condition. OPERATION: • Keep your eyes and mind on your mower and the area being cut. Do not let other interests distract you. • Do not mow wet or slippery grass. Never run while operating your mower. Always be sure of your footing -- keep a firm hold on the handles and walk. • Keep all safety devices in place and working. • To reduce fire hazard, keep the engine free of grass, leaves or excessive grease and oil. • Check grass catcher often for detedoration and wear and replace worn bags. Use only replacement bags that are recommended by and comply with specifications of the manufacturer of your mower. • Always keep a sharp blade on your mower. • Allow engine to cool before storing in any enclosure. • Never store mower with fuel in the tank • Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times. • Always stop the engine whenever you leave or are not using your mower, or before crossing driveways, walks, roads, and any gravel-covered areas. • Never direct discharge of material toward bystanders nor allow anyone near the mower while you are operating it. • Before cleaning, inspecting, or repairing your mower, stop the engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental starting. • Do not continue to run your mower if you hit a foreign object. Follow the procedure outlined above, then repair any damage before restarting and operating you mower. • Do not change the governor settings or overspeed the engine. Engine damage or personal injury may result. • Do not operate your mower if it vibrates abnormally. Excessive vibration is an indication of damage; stop the engine, safely check for the cause of vibration and repair as required. • Do not run the engine indoors. Exhaust fumes are dangerous. inside a building where fumes may reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, etc. ALook for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED. _I, CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs. _<_WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 3 These accessories were available when this lawn mower was produced. They are not shipped with your mower.They are also available at most Sears retail outlets and service centers. Most Seam stores can also order repair parts for you, when you provide the model number of your lawn mower. Some of these accessories may not apply to your lawn mower. LAWN MOWER PERFORMANCE CLIPPING DEFLECTOR FOR REAR DISCHARGE LAWN MOWERS MULCHER KITS GRASS CATCHERS FOR REAR DISCHARGE LAWN MOWERS STABILIZER FOR SIDE DISCHARGE GRASS LAWN CATCHERS MOWERS I GAS CANS LAWN MOWER MAINTENANCE MUFFLERS BELTS AIR FILTERS BLADES BLADE ADAPTERS SPARK PLUGS WHEELS ENGINE OIL TO REMOVE LAWN MOWER FROM CARTON Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower. IMPORTANT: This lawn mower is • Remove loose parts included with mower. • Cut down two end comers of carton and lay end panel down flat. • Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle. • Roll lawn mower out of carton and check shipped WITHOUT OIL OR GASOLINE in the engine. Your new lawn mower has been assembled at the factory with the exception of those pads left unassembled for shipping purposes. All parts such as nuts, washers, belts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness. carton thoroughly for additional loose parts. 4 HOWTO SET UPYOUR LAWNMOWER TO INSTALL ATrACHMENTS TO UNFOLD HANDLE Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging or discharging: • Open rear door and remove mulcher plug. Store mulcher plug in a safe place. • You can now install catcher or optional clipping deflector. • To return to mulching operation, install mulcher plug into discharge opening of mower. Be sure all tabs are seated IMPORTANT: Unfold handles carefully so as not to pinch or damage control cables. • Raise handles until lower handle section locks into place in mowing position. • Remove protective padding, raise upper handle section into place on lower handle and tighten both handle knobs. • Remove handle padding holding operator presence control bar to upper handle. • Your lawn mower handle can be adjusted for your mowing comfort. Refer to "Adjust Handle" in the Service and Adjustment section of this manual. pmpedy. Operator presence control bar Upper handle Lift up up Mulcher pluc Mowing position Lower handle _,CAUTION: Do not run your lawn mower without mulcher plug in place or approved clipping deflector or grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open. 5 KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. symbolsmayappearon yourlawnmoweror in literaturesuppliedwiththe product.Learnandunderstand themmeaning. A CAUTION OR WARNING I"o,I ENGINE ON ENGINE FAST SLOW CHOKE FUEL OIL OFF DANGER, KEEP HANDS AND FEET AWAY Engine zone control cable -_ Operator presence control bar Drive control lever Starter handle Handle knob Grass catcher Mulcher plug Gasoline cap Primer Housing Engine oil cap w/ dipstick IMPORTANT: This lawn mower shipped WITHOUT OIL OR GASOLINE in the engine. is Wheel adjuster (on each wheel) MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commission. The blade turns when the engine is running. Drive control lever - used to engage powerpropelled forward motion of lawn mower. Mulcher plug - must be removed to convert to bagging or discharging operation. Operator presence control bar - must be held down to the handle to start the engine. Release to stop the engine. Primer - pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine. Starter handle - used for starting the engine. 6 The operation of any lawn mower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR LAWN MOWER ENGINE SPEED The engine speed was set at the factory for optimum performance. Speed is not adjustable. ENGINE ZONE CONTROL _,CAUTIONFederal regulations require an engine control to be installed on this lawn mower in order to minimize the risk TO A'I'rACH GRASS CATCHER • Close the lift top lid. Lift top lid must be closed while operating lawn mower. • Lift the rear door on the mower housing and peace the grass catcher frame onto the formed tabs on the rear door hinge bracket. • The grass catcher is secured to the lawn mower housing when the rear door is lowered onto the grass catcher frame. ACAUTION: Do not run your lawn mower without clipping deflector or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open. Hinge Rear door of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running. Grass catcher frame • Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower. Formed tabs TO EMPTY TO ADJUST CUTTING HEIGHT • Raise wheels for low cut and lower GRASS CATCHER • To remove grass catcher, release operator presence control bar to stop engine. • Lift up rear door and remove the grass catcher by the handle. NOTE: Do not drag the bag when emptying; it will cause unnecessary wear. wheels for high cut. • Adjust cutting height to suit your requirements. Medium position is best for most lawns. • To change cutting height, squeeze adjuster lever toward wheel. Move wheel up or down to suit your requirements. Be sure all wheels are in the same setting. NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped) allow lever to be positioned between the plate tabs. Plate Tab Lower Wheels for High Cut_ .o or Raise Wheels for Low Cut 7 DRIVE CONTROL ADD GASOLINE • Self-propelling is controlled by holding the operator presence control bar down to the handle and pushing the drive control lever forward until it clicks; then release the lever. • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil viith gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. • Forward motion will stop when the operator presence control bar is released. To stop forward motion without stopping engine, release the operator presence control bar slightly until the drive control disengages. Hold operator presence control bar down to handle to continue mowing without selfpropelling. • To keep drive control engaged when turning corners, push down on handle and lift front wheels off ground while turning lawn mower. Operator presence control bar "_ AWARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer, Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never Drive control use engine or carburetor cleaner products in the fuel tank or permanent damage may occur, To engage drive control BEFORE STARTING OIL ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. Engine oil cap Drive control disengaged Gasoline filler cap ENGINE Your lawn mower is shipped without oil in the engine. • Be sure mower is level and area around oil fill is clean. • Remove engine oil cap and fillto the full line on the dipstick. NOTE: Allow oil to settle down into engine for accurate dipstick reading. TO START ENGINE • Engine holds 20 ozs. of oil. For type and grade of oil to use, see "ENGINE" in Maintenance section of this manual. • Pour oil slowly. Do not over fill. • Check oil level before each use. Add oil if needed. Fill to full line on dipstick. • To read proper level, tighten engine oil cap each time. • Reinstall engine oil cap and tighten. • Change the oil alter every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions. 8 • To start a cold engine, push primer five (5) times before trying to start. Use a firm push. This step is not usually necessary when starting an engine which has already run for a few minutes. • Hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter rope to snap back. • To stop engine, release operator presence control bar. NOTE: In cooler weather it may be necessary to repeat priming steps. In warmer weather over priming may cause flooding and engine will not start. If you do flood engine, wait a few minutes before attempting to start and do not repeat priming steps. MOWING TIPS MULCHING MOWING TIPS • Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings it may also be necessary to reduce ground speed and/or run the lawn mower over the area a second time. IMPORTANT: For bestperformance,keep mower housingfree of built-upgrass and trash See "Cleaning" in Maintenancesection of this manual • For extremely heavy cutting, reduce the width of cut by overlapping previously cut path and mow slowly. • For better grass bagging and most cutting conditions, the engine speed should be set in the fast position. • When using a rear discharge lawn mower in moist, heavy grass, clumps of cut grass may not enter the grass catcher. Reduce ground speed (pushing speed) and/or run the lawn mower over the area a second time. • If a trail of clippings is left on the right side of a rear discharge mower, mow in a clockwise direction with a small • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades • Avoid cutting your lawn when it is wet Wet grass tends to form clumps and interferes with the mulching action The best time to mow your lawn is the early afternoon At this time the grass has dried and the newly cut area will not be eN:_sed to the direct sun. • For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades. If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass For extremely heavy mulching, reduce your width of cut by overlapping previously cut path and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings When doing a second cut, mow across or perpendicular to the first cut path • Change your cutting pattem from week to week. Mow north to south one week then overlap to collect the clippings on the next pass. • Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off with water and let dry before using. • Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life. change to east to west the next week. This will help prevent matting and graining of the lawn 9 MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE a W R 3ERVICE DATES Check for Loose Fasteners ClaarYlnspectGrass Catcher I_ (If Equipped) Lawn Mower Clean Under Drive Cover _ "Ik/ _ Check drive belt/pulleys {Power-Propelled Mowers) (Power-Propelled Mowers) Check/Sharpen/Replace Blade _' !/ I_ 1_3 LubricationChart Clean Battery/Recharge IElectric Start Mowers/ E Check En_]ineOil Change Engine OilLevel I/ I_/ !## q_1,2 Inspect Muffler GI Clean Air Filter _ N I/'2 12 3 4 - I/'4 Clean or Air Replace Spark Cartridge Plug Replace Filter Paper 2 Change more often when operating under a heavy load or In high ambient temperatures. Service more often when operating In dirty or dusty co_ditions. Replace blades more often when mowing In sandy soil. Charge 48 hours at end of season. GENERAL RECOMMENDATIONS The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence, To receive full value from the warranty, operator must maintain mower as instructed in this manual. LUBRICATION (_ Wheel adjuster CHART (_) Engine oil Some adjustments will need to be made periodically to properly maintain your unit. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. (_) Brake • Once a year, replace the spark plug, replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assures proper air-fuel mixture and helps your engine run better and last longer. • Follow the maintenance schedule in this manual. BEFORE EACH USE • Check engine oil level. • Check for loose fasteners. LUBRICATION Keep unit well lubricated (See "LUBRICATION CHART"). spring bracket (_Handle bracket (_ Rear door hinge mounting pin (_ Spray lubricant Refer to Maintenance "ENGINE" SeCtion. IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self lubricating beadngs. If you feel they must be lubricated, use only a dry, powdered graphite lOl,/!_ lubdcant s_adngly. PRODUCT SPECIFICATIONS i MODEL NUMBER SERIAL NUMBER 917.377544 DATE OF PURCHASE GASOLINE 1.25 QUARTS UNLEADED REGULAR CAPACITY/TYPE: OIL TYPE (API-SF/SG/SH): SAE 30 (ABOVE 32°F) SAE 5W-30 (BELOW 32°F) OIL CAPACITY: 20 OZS SPARK PLUG (GAP: VALVE CLEARANCE: CHAMPION .030") INTAKE: EXHAUST: SOLID STATE IGNITION AIR GAP: lawn mower housing.Record provided above. .004 - .008 .004 - .008 35-40 FT. LBS. will be found on a decal attached to the rear of the both serial number LAWN MOWER Always observe safety rules when performing any maintenance. TIRES • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. BLADE CARE For best results, mower blade must be kept sharp. Replace bent or damaged blades. TO REMOVE OR J19LM .0125 IN. BLADE BOLT TORQUE: The model and serial numbers RJ19LM BLADE • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug. • Turn lawn mower on its side. Make sure air filter and carburetor are up. • Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt. • Protect your hands with gloves and/or wrap blade with heavy cloth. • Remove blade bolt by turning counterclockwise. and date of purchase in space • Remove blade and attaching hardware (bolt, lock washer and hardened washer). NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work properly. Replace adapter if damaged. TO REPLACE BLADE • Position the blade adapter on the engine crankshaft. Be sure key in adapter and crankshaft keyway are aligned. • Position blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter. • Be sure the trailing edge of blade (opposite sharp edge) is up toward the engine. • Install the blade bolt with the lock washer and hardened washer into blade adapter and crankshaft. • Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise. • The recommended tightening torque is 35-40 ft. Ibs. 11 IMPORTANT: treated. Blade bolt is grade 8 heat TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause eventual damage to lawn mower or engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, drive a nail into a beam or wall. Leave about one inch of the straight nail exposed. Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Crank shaft Blade _ _ keyway adapter _/_F_F'_ Koy Blade _ _ _-- • Remove any trash or grass cuttings from inside the dust cover, pinion and/ or drive wheel gear teeth. • Put wheels back in place. • If after cleaning, the drive wheels do not turn freely, contact your nearest authorized service center. GEAR CASE • To keep your drive system working properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under the drive cover twice a season. • The gear case is filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case. • If lubricant is required, use only Texaco Starplex Premium 1 Grease, Part No. 750369. Do not substitute. ENGINE LUBRICATION Use only high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity grade ac)cording to your expected operating temperature. SAE VISCOSITY Lock k washer Hardened washer GRASS Tramn edge Blade adapter CATCHER • The grass catcher may be hosed with water, but must be dry when used. • Check your grass catcher often for damage or deterioration. Through normal use it will wear. If catcher needs replacing, replace only with a manufacturer approved replacement catcher. Give the lawn mower model number when ordering. _0, .20* .10, TEMPERATURE RANG_ ANTICIPATEO GRADES I0 • 20- 30, BEFORE NEXT O_L CHANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°1=, Check your engine oil level more frequently to avoid possible engine damage from running low on oil. DRIVE WHEELS Change the oil after every 25 hours of operation or at least once a year if the lawn mower is not used for 25 hours in Check front drive wheels each time before you mow to be sure they move freely. The wheels not turning freely means trash, grass cuttings, etc. are in the drive wheel area and must be cleaned to free drive wheels. one year. Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil plug securely each time you check the oil level. If necessary to clean the drive wheels, check both front wheels. • Remove hubcaps, hairpin cotters and washers. • Remove wheels from wheel adjusters. 12 TO CHANGE ENGINE OIL NOTE: Before tipping lawn mower to drain oil, drain fuel tank by running engine until fuel tank is empty. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug. • Remove engine oil cap; lay aside on a clean surface. • Tip lawn mower on its side as shown and drain oil into a suitable container. Rock • • • • lawn mower back and forth to remove any oil trapped inside of engine. Wipe off any spilled oil on lawn mower and on side of engine. Fill engine with oil. Fill only to the "FULL" line on the dipstick. DO NOT overfill. Replace engine oil cap. Reconnect spark plug wire to spark plug. Container AIR FILTER Your engine will not run properly and may be damaged by using a dirty air filter. Replace the air filter every year, more often if you mow in very dusty, dirty conditions. Do not wash air filter. TO CHANGE AIR FILTER • Remove the air filter by turning clockwise to the stop and pull away from collar. • Remove filter from inside of cover. • Clean the inside of the cover and the MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and/or damage. SPARK PLUG Change your spark plug each year to make your engine start easier and run better. Set spark plug gap at .030 inch. CLEANING IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean the underside of your mower after each use. *q,CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with the spark plug. • Turn lawn mower on its side. Make sure air filter and carburetor are up. Clean the underside of your lawn mower by scraping to remove build-up of grass and trash. • Clean engine often to keep trash from accumulating. A clogged engine runs hotter and shortens engine life. • Keep finished surfaces and wheels free of all gasoline, oil,etc. • We de not recommend using a garden hose to clean lawn mower unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in shortened engine life. CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a season. Scrape underside of cover with putty knife or similar tool to remove any build-up of trash or grass on underside of dnve cover. collar to remove any dirt accumulation. • Insert new filter into cover. • Put air filter cover and filter into collar aligning the tab with the slot. • Push in on cover and turn counterclockwise to tighten. Collar Clockwise to Remove Slot Air Filter Tab Air Filter Cover Turn CounterClockwise to 13 Tighten _kCAUTION: Before performing any service and adjustments: • • Release control bar and stop engine. Make sure the blade and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug. LAWN MOWER TO ADJUST CUTrlNG HEIGHT See "TO ADJUST CUI-I-ING HEIGHT" in the Operation section of this manual. REAR DEFLECTOR The rear deflector, attached between the rear wheels of your lawn mower, is provided to minimize the possibility that objects will be thrown out the rear of the lawn mower into the operator's mowing position. If the rear deflector becomes damaged, it should be replaced. TO REMOVE/REPLACE DRIVE BELT TO ADJUST HANDLE The handle can be mounted in a high or low position. The mounting holes in the bottom of lower handle are off center for raising or lowering the handle. • Remove upper handle and all parts attached to lower handle. • Remove hairpin cotters from lower handle bracket mounting pin. • Squeeze lower handle in to remove it from mounting pins. • Turn lower handle over to raise or lower handle. • Squeeze lower handle in and position holes onto mounting pins on handle bracket. • Reassemble upper handle and all parts removed from lower handle. Mowing position I i _-_) • Remove drive cover. Remove belt by pushing down on gear case pulley and roll be_off. •Tum lawn mower on its side with carburetor and fuel cap up. • Remove blade. • Remove debris shield. Mowing position "" ,_-', I Low position "" ,_-_' i i L-.., J i High position • Remove belt from engine pulley on crankshaft. • Install new belt by reversing above steps. • Always use factory approved belt to assure fit and long life. ¥ Drive cover Belt Rotate Push down 14 Lower handle ENGINE SPEED Tubular frame Your engine speed has been factory set. Do not attempt to increase engine speed or it may result in personal injury. If you believe that the engine is running too fast or too slow, take your lawn mower to an authorized service center for repair and adjustment. Sewn hem _ \ CARBURETOR Your carburetor has a non-adjustable fixed main jet for mixture control. If your engine does not operate properly due to suspected carburetor problems, take your • lawn mower to an authorized service center for repair and/or adjustment. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous, if you think the engine-governed high speed needs adjusting, contact your nearest authorized service center, which has proper equipment and experience to make any necessary adjustments. TO ASSEMBLE GRASS Sewn hem Flip lid Lower frame (Frames must be fully seated) Tubular frame CATCHER • Insert leg of tubular frame through front opening of grass catcher and thread frame into sewn hem of bag. NOTE: Keep bag hem gathered on the straight leg of the tubular frame. • When frame comes out the other end of Lower frame handle sewn hem, immediately work the end of frame down inside the bag as shown in inset. • Slide sewn hem evenly around the tubular frame until both ends of frame are exposed out of the front opening. • Assemble lower frame to tubular frame as shown. Be sure handle is outside of bag and frames are fully seated shown in inset. as • Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes. If bag gets wet, let it dry before using. • Close the flip lid. Flip lid must be closed while operating lawn mower. •(:_CAUTION: Do not run your lawn mower without clipping deflector or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open. 15 Immediately prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more. Operator presence control bar ._/._ Fold foward for storage LAWNMOWER When lawn mower is to be stored for a period of time, clean itthoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. • Clean entire lawn mower (See "CLEANING" in the Maintenance section of this Lower handle _,_÷, manual). • Lubricate as shown in the Maintenance section of this manual. • Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. HANDLE You can fold your lawn mower handle for storage. • Squeeze the bottom ends of the lower handle toward each other until the lower handle clears the handle bracket, then move handle forward. • Loosen upper handle mounting bolts enough to allow upper handle to be folded back. IMPORTANT: When folding the handle for storage or transporta'don, be sure to fold the handle as shown or you any damage the control cables. • When setting up your handle from the storage position, the lower handle will automatically lock into the mowing position. Lower handle Handle Squeeze to fold bracket Hairpin cotter _ Upper handle .,_ f/ _,, _ _ = =..':" \_ //.,p_'_:. /? /_) .//' ./;._. _,'v/, ,,- //;/ _:.';,_/I Fold .ow,o0 JJ position ENGINE FUELSYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, f fuel filter, fuel hose or tank during storage. Also, experience indicates that alcohol blended fuels ( called gasehol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Drain the fuel tank. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable altemative in minimizing the formation of fuel gum deposits during storage. Add stabilizer. to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINEOIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). 16 CYLINDER • Remove spark plug. • Pour one ounce (29 ml) of oil through spark plug hole into cylinder. • Pull starter handle slowly a few times to distribute oil. • Replace with new spark plug. OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your unit indoors and TROUBLESHOOTING cause your unit to rust. IMPORTANT: Never cover mower while engine and exhaust areas are still warm. _I, CAUTION: Never store the lawn mower with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. CAUSE CORRECTION 1. 2. 3. Dirty air filter. Out of fuel. Stale fuel. 1. 2. 3. 4. Water in fuel. 4. with fresh gasoline. Connect wire to plug. Spark plug wire is disconnected. 6. 7. Bad spark plug. 6. Loose blade or broken blade 7. adapter. Control bar in released 8. position. Control bar defective. 9. Replace Tighten replace Depress handle. Rear of lawn mower housing or cutting blade dragging in heavy grass. Cutting too much grass. 1. Set to "Higher Cut" position. 2. 3. 4. Dirty air filter. Buildup of grass, leaves, and trash under mower. 3. 4. Set to "Higher Cut" position. Clea_n/replace air filter. Clean underside of mower 5. 6. Too much oil in engine. Walking speed too fast. 5. 6. housing. Check oil level. Cut at slower walking 9. 1. 2. 5. Clean/replace air filter. Fill fuel tank. Drain tank and refill with fresh clean fuel. Drain fuel tank and carburetor and refill tank 5. 8. Loss of power not use plastic. Plastic cannot breathe which allows condensation to form and will CHART PROBLEM Does not start cOver itto give protection from dust and dirt. • Cover your unit with a suitable protective cover that does not retain moisture. Do spark plug. blade bolt or blade adapter. control bar to Replace control bar. speed. Poorcut-uneven 1. Wom, bent or loose blade. 1. 2. Wheel heights uneven. 2. Replace blade. Gghten blade bolt. Set all wheels at same Buildup of grass, leaves and trash under mower. 3. height Clean underside of 3. 17 mower housing. TROUBLESHOOTING PROBLEM Excessive vibration Starter rope hard to pull CHART CAUSE CORRECTION 1. Wom, bent or loose blade. 1. Replace blade. 13ghten blade belt. 2. Bent engine crankshaft. 2. Contact an authorized service center. 1. Engine flywheel brake is on when control bar is released. 1. Depress control bar to 2. Bent engine crankshaft. 2. 3. Blade adapter broken. 4. Blade dragging in grass. 3. 4. upper handle before pulling starter rope, Contact an authorized se_ce center. Replace blade adapter. Move lawn mower to cut grass or to hard surface. Loss of drive Grass catcher not filling (if so equipped) Hard to push 1. Drive wheels not turning with drive control engaged. 1. Adjust or replace drive control cable. 2. Belt not driving 2. Put belt on pulleys or replace belts if broken. 1. 2. Cutting height too low. Lift on blade wom oft. 3. Catcher not venting air. 1. 2. 3. Raise cutting height. Replace blade. Clean grass catcher. 1. 1. Raise cutting height. 2. Grass is too high or wheel height is too low. Rear of lawn mower 2. Raise rear of lawn mower 3. housing or blade dragging in grass. Grass catcher too full. 4. Handle height position not right for you. 18 3. 4. housing one (1) setting higher. Empty grass catcher. Adjust handle height to suit. 36 ROTARY LAWN MOWER GEAR CASE ASSEMBLY - - MODEL NO. 917.377544 PART NUMBER 702511 14 KEY NO. PART NO. 1749O416 2 3 4 6 137055X9O4 137053 57072 48373 7 8 77881 137051 DESCRIPTION KEY NO. PART NO. 9 10 11 12 13 14 15 16 17 18 19 137074 57079 131484 700343 86447 137050 750436X 750369 12000003 850848 81585X004 Tapping Screw 1/4-20 x 1-1/4 Engagement Bracket Shifter Seal Gear Case Halves Kit (Includes Key Nos. 4, and 7) Beadng WormShaft NOTE: All component dimensions in U.S. inches. 1 inch = 25.4 mm 37 DESCRIPTION Drive Shaft Hardened Washer Clutch Yoke Bushing Plug Helical Gear Clutch Jaw Grease E-Ring Hi-Pro Key Spring Bracket given ROTARY LAWN MOWER MODEL NUMBER 917.377544 8 ! 13 6 27 22 44 5._ 12 10 3O 14 -23 3135 39 16 29 12 65 20 37 35 27 3O /_r12 56 52 51 41 13 49- 28 ROTARY LAWN MOWER MODEL NUMBER KEY NO. PART NO. 1 2 4 5 6 8 9 10 11 12 13 14 15 165452X479 156577 150425 66426 136376 145793 151023 188415 150050 STD512505 77400 156374X479 700365X479 16 17 18 20 22 23 25 27 28 29 30 31 32 34 35 37 39 40 1331£0X479 140{_61X479 63601 140540 85543 87677 83923 151158 142748 62335 145935X004 701037 700331X004 146630 700325X007 150078 15!512X479 151511X479 DESCRIPTION UpperHandle Engine Zone Control Cable MulcherPlug WireTie HandleKneb Contror Bar Rear Door Kit Pop Rivet Self Tapping Screw #10-24 x 5/8 Hex Tapping Screw w/Seres 1/4-20 x 1/2 Hubcap Back Plate Side Baffle Discharge Baffle Rear Baffle Keps Locknut 1/4-20 Rear Skfrt Engine Pulley Hi-Pro Key #505 Hex Flange Nut Wheel Shoulder Bolt 3/8-16 x 1 BellevitreWasher Axle Arm Selector Knob Selector Spring Spacer Wheel Adjusting Bracket Thread Culting Screw w/Seres 5/16-18 x 3/4 Handle Bracket Assembly (Left) Handle Bracket Assembly (Right) KEY NO. PART NO. 41 44 46 47 48 49 50 51 52 55 56 57 58 59 6t 62 64 150406 170025 851514 157101 851074 850283 851084 170031 85463 751592 88652 51793 157081X479 131959 132001 134612 ...... 65 -* -o 17600406 161058 171028 917.377544 DESCRIPTION Hex Head Thread Rolling Screw 3/8-16 x 1-1/8 Lawn Mower Housing (Incl. Key #14, 15, 5t) Blade Adapter Blade 22" Hardened Washer Helical Washer 3/8-24 x 1-3/8 Gr. 8 Hex Head Machine Screw 3/8-24 x 1-3/8 Gr 8 Front Baffle Danger Decal Locknut 3/8-16 Hinge Screw 1/4-20 x 1-1/4 Hairpin Cotter Lower Handle Handle Bolt RopeGuide Debris Shield Engine - (See Breakdown) Tecumseh ModelNo 143 996510 Screw Warning Decal (Not Shown) Owner's Manual (English/Spanish) Available accessories not includedwith lawn mower: -Z! 33303 Clipping Deflector -71 33300 SAE 30W Oil (20 oz.) ROTARY LAWN MOWER MODEL NUMBER 917.377544 11 / 54 ,18 14 14 41 15 13 12 16 /8 ROTARY KEY NO. 1 3 4 5 6 8 9 11 12 13 14 15 16 18 26 PART NO. 145755 751152 158755 146527 150495 77400 145212 151156 12O00058 137054 88080 88118 67725 701037 143603 LAWN MOWER MODE L NU MBER 917.377544 DESCRIPTION Control Cable Assembly Locknut #10-24 Pan Head Machine Screw 1/4 x 2.12 V-Belt Spring Retainer Hubcap Flanged Nut Wheel & Tire Assembly E-Ring Pinion Dust Cover Felt Washer Washer 1/2 x 1-1/2 x .134 Selector Knob Pan Head Tapping Screw #10-24 x 2-3/4 KEY NO. 28 31 32 35 36 37 38 40 41 53 54 55 57 PART NO. 154990 132010 137052 151521 702511 137090 63601 75192 151520 144747 166069 86012 144748 DESCRIPTION Dnve Cover Hex Flange Nut Drive Pulley Wheel Adjuster Assembly (Left) Gear Case Assembly Spring Nut Spring Wheel Adjuster Assembly (Right) Frame Throat Grassbag Assembly Drivesheft Cover Grassbag Tube CRAFTSMAN 4-CYCLE :ENGINE MODEL NO. 143.996510 900 I 262/8 .285 4OO 135 126 151A 120 119 I 416 125 275, 174 182 172 46 185 / 178 42 CRAFTSMAN KEY NO. PART NO. 1 2 6 7 12 12A 37266 26727 33734 36557 36775 36558 12B 14 15 16 17 18 19 20 36694 28277 3058g 34839A 31335 651018 362A1 32609 35£01 40(')27 40028 40 41 40025 40026 42 43 45 40006 40007 20381 36777 46 48 50 52 69 70 32610A 27241 36778 29914 35261 34311E 72 73 75 80 81 82 83 86 88 90 92 93 100 101 103 30572 28833 27897 30574A 30590A 30591 30588A 650488 611004 611112 650815 650816 344436 610116 651007 110 119 120 125 126 130 135 150 151 151A 37047 36787 36825 37288 37289 5021A 35395 31672 31673 40017 4-CYCLE ENG!NE DESCRIPTION Cylinder (Inct 2,20 & 150) Dowel Pin Breather Element Breather Ass'y Oncl 6 & 12A/ BreatherTube 0feather Cover & Tube (Incl 126) Breather Tube Elbow Washer Governor Rod (IncL 14) Governor Lever GovernorLeverClamp Screw, Tor× [-15. _-32 x 19/64" Exlension Spring Oil Sear C_ankshatt Piston, Pin & Ring Set (Std.) Pislon, Pin & Ring Sel (.0iO" aS) Piston & Pin Ass'y. (Sld.) (Incl. 43) Piston & Pin Ass'y (.010" aS) (IncL 43) Ring Set (Std.) Ring Set (.010" aS) Piston Pin Retaining Ring Connecting Rod Ass'y. (Incl 46) Connecting Rod Bolt Valve Litter Camshaft (MCR) Oil Pump Ass'y. • Mounting Flange Gas'_et Mounting Flange (Incl. 72 thru 83,306) Oil Drain Plug (Incl. 73) Drain Plug Gasket Oil Seal Governor Shaft Washer Governor Gear Ass'y, (Incl. 81) Governor Spool Screw, 1/4-20 x 1-1/4" Flywheel Key Ftywheet Belleville Washer Flywheel Nut Solid State Ignition Spark Plug Cover Screw, Torx T- 15, 10-24 x 16/16" GroundWire • Cylinder Head Gasket Cylinder Head Exhaust Valve (Std.) (Incl. t 51) Intake Valve (Std.) (Incl. 151) Screw, 5/16-18 x 1-1/2" Resistor Spark Plug (RJ 19LM) Valve Spring Valve Spring Cap Intake Valve Seal MODEL NO. 143.996510 KEY NO. 169 172 174 t 78 182 184 186 166 189 191 195 207 216 223 224 236 239 241 245 250 260 261 262 263A 275 277 285 287 290 292 298 300 301 305 306 307 309 310 313 325 347 370A 370C 880 3g0 400 PART NO. 36783 36784 30200 29782 6201 26756 36785 32653 650839 36559A 610973 34336 33086 650451 36786 650932 34338 36919 36905 36920 36980 30200 650831 36921 36790A 650988 35000A 650926 29774 26460 28763 36916 36246 35647 36996 35499 650562 35648 34080 37152 651038 36261 37199 640174 690739 36792B 416 36085 417 900 900 650821 -- --- -- DESCRIPTION Valve Cover Gasket Valve Cover Screw, 10-24 x 9/16" Nut & Lock Washe_, 1(4-28 Screw, 1/4-28 x 7/8" " Carburetor To Intake Pipe Gasket Inlake Pipe Governor Link Screw, 1/4-20 x 3/8" S.E. Drake Bracket (Incl 195) Terminal Throttle Link R.PM. Adjusting Lever Screw, 1/4-20 x 1" ° Intake Pipe Gasket Screw, 10-32 x 49/64" " Air Cleaner Gaskel Air Cleaner Conar Air Cleaner Filter Air Cleaner Cover Blower Housing Screw, 10-24 x 8/16" Screw, 1/4-20 x 1/2" Starter Grill Muffler Screw, 1/4-20 x 2 5/16" StaderCup Screw, 8-32 x 21/64" Fuel Line FuelLine Clamp Screw, 10-32 x 35/64" Fuel Tank (Incl 292 & 301) FuelCap Oil Fill Tube * "O"-Ring "O"-Ring Screw, 10 32 x 1/2" Dipstick Spacer SpringClip Screw, 10-32 × 51/64" Lubrication Decat Prirner Decal Cadouretor (In@ 184) Rewind Starter Gasket Set (Incl Items Marked ") Spark Arrestor Ki_ (Incl. 417) (Optior'al) Screw, 10-32 x 1/2" (Optional) Replacement Engine NON E Replacement 5/B 750832A, order from 7 i-999 RPM High 2900 to 3200 " NOTE: This engine could have been built with 590702 starter). NOTE: All component 1 inch = 25.4 mm 43 dimensions given in US. inches CRAFTSMAN 4-CYCLE ENGINE MODEL NO. 143.996510 I I 27 _--37 (_m37 44 CRAFTSMAN 4-CYCLE ENGINE MODEL NO, 143.996510 KEY NO. PART NO. DESCRIPTION 1 2 4 5 6 7 16 17 18 20 20A 25 27 28 29 30 31 35 36 36A 37 4O 44 47 48 48A 6O 640174 631615 631767 631184 631183 640O70 650506 631807 651025 630766 640018 640053 631867 631024 632019 631028 631021 631022 36045A 640080 632766 632547 640175 27110A 630748 631027 631027 632760 Carburetor (Incl. 184 of Engine Parts List) Throttle Shaft & Lever Assembly Throttle Return Spring Dust Seal Washer Dust Seal (Throttle) Throttle Shutter Shutter Screw Fuel Fitting Throttle Crack Screw/Idle Speed Screw Tension Spring Idle RestdctorScrew Idle Restrictor Screw Cap Float Bowl Float Shaft Float Float Bowl "O" Ring Inlet Needle, Seat, & Clip (Incl. 31) Spnng Clip Primer Bulb/Retainer Ring Main Nozzle Tube Carburetor Tube "O" Ring, Main Nozzle Tube High Speed Bowl Nut Bowl Nut Wasl_er Welch Plug, Idle Mixture Well Welch Plug, Atmospheric Vent Welch Plug Repair kit (Incl. Items Marked *) * * * * " ° " * " " 45 CRAFTSMAN 4-CYCLE ENGINE MODEL NO. 143.996510 --11 --3 KEY NO. 1 2 3 4 5 6 7 8 11 12 13 PART NO. DESCRIPTION 590702 590599A 590600 590696 590601 590697 590698 590699 590700 590703 590535 590701 Recoil Starter Spring Pin (Incl. 4) Washer Retainer Washer Brake Spring Starter Dog Dog Spnng Pulley & Rewind Spring Ass'y Starter Housing Ass'y. (40 degree grommet) Starter Rope ( 98" X 9/64" dia.) Starter Handle 46 CRAFTSMAN 4-CYCLE ENGINE MODEL NO. 143.996510 !_ ---T4 _3 _--7 KEY NO. 3 6 7 8 11 12 13 14 PART NO. DESCRIPTION 590739 590740 590616 590617 590618A 590638 590535 5907O1 590760 Rewind Starter Retainer Starter Dog Dog Spring Pulley & Rewind Spring Ass'y Starler Housing Ass'y (40 degree grommet) Starter Rope (Length 98" x 9/64" dia,) Starter Handle Spring Clip 47 For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-Home sM (1-800-469-4663) Para pedir servicio de reparacibn a domicilio 1-800-676-5811 In Canada for all your service and parts needs call Au Canada pour tout le service ou les pieces 1-800-665-4455 For the repair or replacement parts you need: Call 6 am-11pm CST, 7 days a week PartsDirect 1-800-366-PART sM (1-800-366-7278) Para ordenar piezas con entrega a domiciUo 1-800-659-7084 For the location of a Sears Parts and RepairCenter in your area: Call 24 Hours a day, 7 days a week 1-800-488-1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement: Call 9 am-5 pm, Monday - Saturday 1-800-827-6655 r SEARS Home CentralSM 171028 10.05.99 VB Printed in U.S.A.
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