Craftsman Gardentractor 917 27528 Users Manual
917275280 917275280 CRAFTSMAN GARDEN TRACTOR - Manuals and Guides L0207263 View the owners manual for your CRAFTSMAN GARDEN TRACTOR #917275280. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman GARDEN TRACTOR Manual
CRAFTSMAN Lawn, Tractor Manual L0207263 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
2015-01-05
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Owner's Manual JCRAFTSMAN'J GARDEN TRACTOR 27.0 HP, 48" Mower Electric Start Automatic Transmission Model No. 917.275280 differently built engines. Before operates you start the This productfrom haspreviously a low emission engine which engine, read and understand this Owner's Manual. CAUTION: Read and follow all Safety Rules and Instructions before For answers to your questions operating this equipment. Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat about this product, Call: 1-800-659-5917 Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly/Pre-Operation ...................... 7 Operation .............................................. 9 Maintenance Schedule ...................... 16 Maintenance ....................................... 16 Service and Adjustments .................... 20 Storage ............................................... 29 Troubleshooting ................................. 30 Repair Parts ........................................ 34 Sears Service ...................... Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase3, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: • Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. • Standard Maintenance Servicing, oil changes, or tune-ups • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft or over-speedin_ the engine. • Repa rs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. • Normal deterioration and wear of the exterior finishes, or product label replacement. • Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the f'rst 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this p[oduct This warranty gives you specific vary, from state to state. Sears, Roebuck is within the United States. legal rights, and you may also have other rights, which and Co.,Dept.817VVA, Hoffman Estates, 2 IL 60179 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing, objects. Failure to observe the following safety instructions could result in senous injury or death. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. • Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. _Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEALERTt!! YOUR SAFETY IS iNVOLVED. CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. _ CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. _, CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. "13rescan lose traction with the ground and cause you to lose control of your tractor. _WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. II. SLOPE OPERATION Slopes are a major factor related to loss-ofcontrol and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 3 DO: • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommenda-; tions for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Do not turn on slopes unless necessary, and then, tum slowly and gradually downhill, if possible. • Do notmow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not traction • Do not putting • Do not slopes. mow on wet grass. Reduced could cause sliding. try to stabilize the machine by your foot on the ground. use grass catcher on steep IlL CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. 4 • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • tf machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. 5 PRODUCT SPECIFICATIONS Gasoline 5.0 Gallons Unleaded Regular Capacity and Type: Dil Type API-SF-SJ): SAE 10W30 (above 32°F) SAE 5W-30 (below W/Filter: W/O Filter: Spark Plug: Gap: .030") Champion Speed Tire Pressure: Charging System: Battery: REPAIR 32°F) Oil Capacity: Ground We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". A Repair Agreement is available on this product. Contact your nearest Sears store for details. 4.5 Pints 4.0 Pints CUSTOMER RC12YC (MPH): Forward: Reverse: 0 - 5.8 0 - 2.1 Front: Rear: 14 PSI 10PSI 35 280 UIR Blade Bolt Torque: 45-55 Ft. Lbs. CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. Video Cassette Keys I I" Mower I I Leveling I I Wrenc II - (1) Oil Drain Tube (4)Lockwasher _ RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "Maintenance" and =Storage" sections of this owner's manual. _WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forast-coverad, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resoumes Code). Other states may have similar laws. Federal laws apply on federal lands. A spark attester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). 15AMPS @ 3600RPM Amp/Hr: Min. CCA: Case size: AGREEMENT (2) Hex Bolts 5/16-18 x 3/4 6 Your new tractor you begin. has been assembled at the factory. When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE CARTON TRACTOR 2. Release L.H. seat slide on seat pan by pulling out on adjustment handle and sliding it to the rear position exposing seat mounting holes from bottom. Slide R.H. slide to same rear position. 3. Mount rear of seat on slides using mounting bolts and lock washers as shown. 4. Pull out on adjustment handle and slide seat all the way forward. Install front mounting bolts and lock washers. Tighten all mounting bolts securely. 5. Lower seat into operating position and sit on seat. Press clutch/brake pedal all the way down. If operating position is not comfortable, adjust seat. To adjust seat: Grasp adjustment handle and pull out, slide seat to desired position and release adjustment handle. FROM UNPACK CARTON 1. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. 2. Remove packing materials. 3. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. CHECK Review the video cassette before BATTERY 1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BAI-rERY" in Maintenance section of this manual for charging instructions). Seat Adjustment L.h. Seat Slide Seat Pan Lock Washel Seat Slide Label Mounting Bolts W NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. INSTALL TO ROLL Operation SEAT function Seat position should be adjusted forward or backward so that the operator can comfortably reach clutch/brake pedal and safely operate the tractor. 1. Remove the two (2) bolts and flat washers securing the seat to cardboard packing. Keep the two (2) bolts only and place them with the two (2) identical bolts and four (4) washers in the parts bag. Discard the flat washers and cardboard packing. TRACTOR OFF SKID section for location (See and of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing brake pedal. 3. Place freewheel control in transmission disengaged position (See "To Transport" in the Operation section of this manual). 4. Roll tractor forward off skid. 7 TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) CHECK ,/CHECKLIST Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: #" All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. •/ All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. ,/Before driving tractor, be sure freewheel control is in "transmission engaged" position (see "TO TRANSPORT" in the Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important items: ,/" Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls, their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operating condition. J It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual). CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR ALL BELTS PROPER POSITION SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Place freewheel control in "transmission engaged" position (See "To Transport" in the Operation section of this manual). 4. Sit on seat in operating position, depress brake pedal and set the parking brake. 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Release parking brake. 8. Slowly move the motion control lever forward and slowly drive tractor off skid. 9. Apply brake to stop tractor and set parking brake. 10.Turn ignition key to "STOP" position. Continue with the instructions that follow. CHECK BRAKE OF See the figures that are sho_,n for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. 8 These symbols may appear on your tractor Learn and understand their meaning. or in literature supplied with the product. BA'I-r ERY CAUTION OR WARNING REVERSE ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED R N ATTACHMENT CLUTCH ENGAGED IGNITION REVERSE NEUTRAL ATTACHMENT CLUTCH DISENGAGED FORWARD FAST H L HIGH LOW KEEP AREA CLEAR SLOW ! MOWER LIFT PARKING BRAKE SLOPE HAZARDS [SEE SAFETY RULES SECTION) FREE WHEEL fAutomatic Models onlv'_ DANGER, KEEP HANDS AND FEET AWAY 9 KNOWYOUR TRACTOR READ THIS OWNER'S YOUR TRACTOR MANUAL AND SAFETY RULES BEFORE OPERATING Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Light Switch Position Ammeter Choke Control ignitio H°urmeter Switch Tachometer Attachment Clutch Lift Throttle Plunger Motion Drive Belt Tension Handle Control_ Brake Pedal Attachment Lift Lever Parking Brake Lever Motion Control Lever Height Knob 02656 Our tractors conform to the safety standards of the American National Standards Institute. A'n'ACHMENT CLUTCH SWITCH Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH POSITION - Turns the headlights on and off. THROTTLE CONTROL - Used to control engine speed. BRAKE PEDAL - Used for braking the tractor and starting the engine. CHOKE CONTROL - Used when starting a cold engine. HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height. IGNITION SWITCH - Used for starting and stopping the engine. ATTACHMENT LIFT LEVER - Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. AMMETER - Indicates charging (+) or discharging (-) of battery. PARKING BRAKE LEVER - Locks brake pedal into the brake position. MOTION CONTROL LEVER - Selects the speed and direction of tractor. FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off. MOTION DRIVE BELT TENSION HANDLE-Used when changing motion drive belt and, if necessary, starting engine under extremely cold conditions. TACHOMETER-Measures the speed of your engine in revolutions per minute (RPM). HOURMETER - Indicates hours of 10°P erati°n. the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard he operation of any tractor can result in foreign objects thrown into safety glasses or a wide vision safety mask worn over spectacles. I_ _ HOW TO USE YOUR TRACTOR TO SET PARKING • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure. Choke _I, CAUTION= Always stop tractor completely, as described above, before leaving the operator's position. TO USE THROTTLE Push-In to Attachment engage" Clutch Switch Pull Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best mower performance. Throttle Control, _otion Control Lever Pedal Knob Brake Pedal =Ddve" Position TO USE CHOKE TO MOVE BLADES - AND _CAUTION: Do not attempt to operate motion control lever when the parking brake is set or when the brake pedal is depressed. Doing so may result in misadjustment to the drive control system. The direction and speed of movement is controlled by the motion control lever. 1. Start tractor with motion control lever in neutral (N) position. 2. Release parking brake. 3. Slowly move motion control lever to desired position. DRIVE - • To stop ground drive, depress brake pedal all the way down. IMPORTANT: The motion control lever returns to neutral (N) position when the brake pedal is fully depressed. ENGINE FORWARD BACKWARD • To stop mower blades, push attachment clutch switch in to disengaged position. GROUND CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. Parking Brake "Disengaged" "Engaged" Position Position STOPPING MOWER CONTROL - • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position to allow engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. TO ADJUST 11 MOWER CUTTING HEIGHT The cutting height is controlled by turning the height adjustment knob in desired direction. • Turn knob clockwise (_) to raise cutting height. • Turn knob counterclockwise (1_'_)to lower cutting height. The cutting height range is approximately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ;' • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level surface. 1. Lower mower and adjust mower to desired cutting height. 2. Remove retainer spring and clevis pin which secure each gauge wheel bar. 3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground. 4. Replace retainer spring into clevis pin. 5. Be sure all gauge wheels are in the same setting. IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the mower deck. Retainer Spring F ---'-'-//._"/" _1_ "" TO OPERATE Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Lower mower with attachment lift control. 3. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES disengage attachment clutch control. ,_CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachemnt Lift Attachment Clutch Lever High Position Switch Pull Out to "Engage" to "Disengage" Deflector Shield TO OPERATE ' 'i" " ON HILLS IICAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide provided at the back of this manual. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake. IMPORTANT: The motion control lever returns to neutral (N) position when the brake pedal is depressed. • To restart movement, slowly release parking brake and brake pedal. • Slowly move motion control lever to slowest setting. • Make all turns slowly. __--- _i_ is"ll_ MOWER Pin 12 TO TRANSPORT • For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor. 1. Raise attachment lift to highest position with attachment lift control. 2. Pull freewheel control out and into the slot and release so it is held in the disengaged position. • Do not push or tow tractor at more than two (2) MPH. • To re-engage transmission, reverse above procedure. Transmission Engaged ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. _CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. Transmission _I_CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Disengaged NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING MENTS CARTS AND OTHER ATTACH- Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. 5res can lose traction with the ground and cause you to lose control of your tractor. TO START When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Be sure freewheel control is in the transmission engaged position. 2. Sit on seat in operating position, depress brake pedal and set parking brake. 3. Move attachment clutch to "disengage" position. 4. Move throttle control to fast position 5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. ENGINE 13 NOTE: Before starting, read the warm and cold starting procedures below. 6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50° Fand ; above) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F and below) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. NOTE: In extreme cold conditions, if engine will not start you may need to disengage the motion drive belt as follows: 1. Be sure parking brake is engaged. 2. Remove retainer spring from the drive belt tension handle to relieve belt tension. 3. Start engine and allow it to warm up for three (3) minutes. 4. Shut-off engine and engage parking brake. " 5. Engage drive belt tension handle and replace the retainer spring. AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the transmission should be warmed up as follows: 1. Be sure the tractor is on level ground. 2. Place the motion control lever in neutral. Release the parking brake and let the brake slowly return to operating position. 3. Allow one minute for transmission to warm up, This can be done during the engine warm up period. • The attachments can be used during the en_]ine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. (See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual). PURGETRANSM|SSION ,_,CAUTION: Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor, 1. Place tractor safely on level surface with engine off and parking brake set. 2. Disengage transmission by placing freewheel control in disengaged position (See "TO TRANSPORT" in this section of manual). 3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Disengage parking brake. 4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system. 14 5. Move motion control lever to neutral (N) position. Shutoff engine and set parking brake. 6. Engage transmission by placing freewheel control in engaged position (See "TO TRANSPORT" in this section of manual). 7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake. 8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. Your transmission is now purged and now ready for normal operation. MOWING TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. f J / 15 MAINTENANCE SCHEDULE _p FILL iN DATES AS YOU COMPLETE REGULAR SERVICE _ _(."Jc_'_-'_,_/'S Check Operation Check Brake 33re Pressure T R Ea V ICE DATES _ Check Operator Presence Interlock Systems and If Check for Loose Fasteners A Sharpen/Replace T Lubdcation 0 Check Battery Level R Clean and Terminals _V', I_ I/ Mower Blades Chart Battery Check Transaxle iv' Cooling Check V-Bells Check Engine Oil Level I_ Change Engine OH (with oil fdter) Engine Oil (wiff_out oil filter) E Change N Clean Air Filter G Clean Air Screen NI Inspect Muffler/Spark E Replace Oil Filter (If equipped) Clean Engine Cooling Fins V',_! Spark Replace Air Filter Paper Replace Fuel Filter Plug Cartridge 1 - Change more often when operating in high ambient temperatures, 2 - Service more often when operating under a heavy load or in dirty or dusty conditions. 1. 2. 3. 4. 5. 3 - Replace blades more ohen when mowing In sandy soil. 4 - Not required if equipped With malntenartce-free batterj, 5 _ Tighten front axle pivot bolt to 35 ft.-_bs, maximum. Do not overitghlen. RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH V' J Arrester Replace GENERAL Ik_ USE Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and interlock systems for proper operation. Check for loose fasteners. LUBRICATION CHART (_ Re Rod Ball Joints Zerk _)Front Wheel Bearing Zerk Sector Gear Teeth Zerk Bearing Zerk (_Engine (DSpray Silicone Lubriant (Move Boots to Lubricate) (_General Purpose Grease (_Refer to Maintenance "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type 16lubricant sparingly. TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See 'q-O ADJUST BRAKE" in the Service and Adjustments section of this manual). IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque). IMPORTANT: Special blade bolt is heat treated. Blade Assembly TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE Blade Bolt (Special', TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed and attachment clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. 5/8" Bolt or BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE Center Hole Hole REMOVAL BATTERY 1. Raise mower to highest position to allow access to blades. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth. 2. Remove blade bolt by turning counterclockwise. 3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly. Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. 17 NOTE: The odginal equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERYAND SAE VISCOSITY GRADES -20 -® TERMINALS TEMPERATURE Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Remove terminal guard. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. ;_ 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petroleum jelly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. TRANSAXLE PUMP 30 -,o 60 o ,_ RANGE ANrnCIPATED BEFORE 80 _o 3o 4o NEXT OIL CHANGE Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve Yellow I Drain Tube_ I I ]_/L- Closed and 1/ Locked Position 3. Unlock drain valve by pushing upward slightly and turning counterclockwise. 4. To open, pull down on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing upward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished. FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact a Sears or other qualified service center. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. 0 ._o 18 ENGINE OIL FILTER CLEAN Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will not run propedy using a dirty air fi_ter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Loosen knob and remove cover. TO SERVICE PRE-CLEANER 2. Slide foam pre-cleaner off cartridge. 3. Wash it in liquid detergent and water. 4. Squeeze it dry in a clean cloth. Allow it to dry. 5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. 6. Remove nut and cartridge plate. 7. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. 8. Check rubber seal for damage and proper position around stud. Replace if necessary. 9. Reassemble air cleaner, cartridge plate, and nut. 10. Reinstall air cleaner cover and secure by tightening knob. Cartridge 1 Foam Pre-Cleaner Cartridge AIR INTAKE/COOLING AREAS MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season, if fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. Rubber Seal CLEANING Knob CLEAN Nut AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened 19engine life. I& WARNING: TO AVIOD SERIOUS SERVICE OR ADJUSTMENTS: 1. 2. 3. 4. 5. 6. INJURY, BEFORE PERFORMING ANY Depress clutch/brake pedal fully and set parking brake. Place motion control lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key to "STOP" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE 10.Slide mower out from under right side of tractor. TO INSTALL MOWER MOWER 1. Place attachment clutch in "DISENGAGED" position. 2. If equipped, turn height adjustment knob to lowest setting. 3. Lower mower to its lowest position. 4. Disengage belt tension rod from lock bracket. CAUTION: Rod is spring loaded. Have a tight grip on rod and release slowly. 5. Remove retainer spring holding antiswaybar to chassis bracket and disengage anti-sway bar from bracket. 6. Remove four retainer springs from front plate assembly and remove plate. 7. Remove retainer springs from suspension arms at deck and disengage arms from deck. 8. Raise attachment lift to its highest position. 9. Slide mower forward and remove belt from electdc clutch pulley. Belt Tension Rod (Disengaged_,, Position) _, Lock Bracket ,,_' Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage perking brake. 1. Swing anti-sway bar to left side of mower deck. 2. Slide mower under tractor with deflector shield to right side of tractor. IMPORTANT: Check belt for proper routing in all mower pulley grooves. 3. If equipped, turn height adjustment knob counterclockwise until it stops. 4. Lower mower linkage with attachment lift control. 5. Be sure belt tension rod is in disengaged position. 6. Install belt into electric clutch pulley groove. 7. Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spring with loops up as shown. Front Mower 3racket Chassis Bracket Electric Clutch Pulley Double Loop Retainer Springs Front Plate =y Single Loop Retainer Springs Retainer Spring Flanged Pins Anti-Sw Bar \ USE PLIERS FOR RETAINER SPRINGS /=,, Suspension Arms Double Loop Retainer Springs (Outward pointing deck pins) 20 Front Mower Bracket 8. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown. 9. Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between the plate assembly and mower brackets. NOTE; To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper routing in all mower pulley grooves. 10.Engage belt tension rod by pushing rod into locking bracket. A CAUTION; Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly. 11. Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. 12.If equipped, turn height adjustment knob clockwise to remove slack from mower suspension. 13. Raise deck to highest position. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground such as a carport or garage. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT BUBBLE LEVEL WITH NOTE: If necessary, check side-to-side surface below tractor for levelness with a long board and the bubble level. • Using the lift lever, place mower in position where no part of the mower, including gauge wheels, is touching the ground. • From left side of tractor, find the level decal on top of mower and place bubble level on decal as indicated. • Mower is level side-to-side when bubble is between the two lines in the bubble level. • If adjustment is necessary, under left hand footrest, turn lift link adjustment nut (above yellow cap) in appropriate direction to bring bubble between the lines in the bubble level. • Remove bubble level from mower and 21 store in a safe place. Bubble Between Lines __m/b Bubble Level _ Brake .._ Level Decal Left Hand Footrest y_ Lift Link ANd_ustment ALTERNATE SIDE-TO-SIDE ADJUSTMENT METHOD • Raise mower to its highest position. • Measure height from bottom edge of mower to ground level at front corners of mower. Distance "A" on both sides of mower should be the same. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 3/16". • Recheck measurements after adjusting. Bottom Edge of M_rto A__-_ Bottom Edge of Ground Mower toiroun d Suspension Arm Lift Link Jstment Nut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-toside. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower blades should be adjusted so the front tip is approximately 1/8" to 1/2" lower than the rear tip when the mower is in its highest position. CAUTION:Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth. Check adjustment on right side of tractor. Position any blade so the tip is pointing straight forward. Measure distance "B" at front and rear tip of blade • Before making any necessary adjustments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of blade, loosen nut "C" on both front links an equal number of _ turns. NOTE: Each full turn of nut "C" will change dim. "B" by approximately 3/16". • When distance "B" is 1/8" to 1/2" lower at front than rear, tighten nut "D" against trunnion on both front links. • To raise front of blade, loosen nut "D" from trunnion on both front links. Tighten nut "C" on both front links an equal number of turns. • When distance "B" is 1/8" to 1/2" lower at front than rear, tighten nut "D" against trunnion on both front links. • Recheck side-to-side adjustment. TO REPLACE MOWER 1. 2. 3. MOWER DRIVE BELT Blade BOTH FRONT LINKS MUST BE EQUAL IN LENGTH Nut Front Plate Assembly Trunnion 8. Remove belt from electric clutch pulley. 9. Remove belt from idler pulleys. 10.Check primary idler arm and two idlers to see that they rotate freely. 11.Be sure spring is securely hooked to primary idler arm and spring arm. DRIVE BELT REMOVAL Park tractor on a level surface. Engage parking brake. Lower mower to its lowest position. Disengage belt tension rod from lock bracket. MOWER DRIVE BELT INSTALLATION 12.Install belt in both idlers. 13.Install new belt onto electric clutch pulley. 14.Carefully roll belt into upper groove of R.H. mandrel pulley. 15.Carefully check belt routing making sure belt is in the grooves correctly. 16.Reconnect R.H. suspension arm to rear deck bracket with retainer spring. 17.Reassemble R.H. mandrel cover. 18.Engage belt tension rod by pushing rod into locking bracket. _ CAUTION: Rod is spring loaded. Have a firm grip on rod and release slowly. 4. Remove screws from R.H. mandrel cover and remove cover. 5. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. 6. Disconnect R.H. suspension arm from rear deck bracket by removing retainer spring. 7. Carefully roll belt over the top of R.H. mandrel pulley. 22 a.H, Mandrel Belt Tension Rod (Disengaged Position) Cover_ Electric \;, Pulley Idler Pulleys a.H, Mandrel Arm R.H. Suspension Arm Primary Idler Arm TO REPLACE MOWER BLADE ONDARY) DRIVE BELT (SEC- 10.Check secondary idler arm and idler pulley to see that they rotate freely. 11. Be sure spring is hooked in secondary idler arm and secondary spring arm. Park the tractor on level surface. Engage parking brake. 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). 2. Remove screws from R.H, and L.H. mandrel covers and remove covers. REMOVE MOWER INSTALL NEW MOWER BLADE (SECONDARY) DRIVE BELT 12.Install new belt in lower groove of R.H. mandrel pulley, idler pulley, and center mandrel pulley as shown. 13.Carefully roll belt over L.H. mandrel pulley. Make sure belt is in all grooves properly. DRIVE BELT (Refer to "TO REMOVE MOWER DRIVE BELT" illustration in this section of manual). 3. Carefully roll belt over the top of R.H. mandrel pulley. 4. Remove belt from idler pulleys. 5. Check primary idler arm and two idlers to see that they rotate freely. 6. Be sure spring is securely hooked to primary idler arm and spring arm. REMOVE MOWER (SECONDARY) REINSTALL MOWER DRIVE BELT (Refer to "TO REMOVE MOWER DRIVE BELT" illustration in this section of manual). 14.Install belt into upper groove of R.H. mandrel pulley and around both idlers. Pull belt to front of mower to remove slack. 15.Reinstall mandrel covers and securely tighten all screws. 16.Carefully check belt routing making sure belt is in all grooves correctly. 17. Reinstall mower to tractor (See "TO INSTALL MOWER" in this section of manual). BLADE DRIVE BELT 7. Carefully roll belt off L.H. mandrel pulley. 8. Remove belt from center mandrel pulley, idler pulley, and R.H. mandrel pulley. 9. Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface. 23 L.H. Mandrel Secondary Idler Arm Idler Pulley Secondary Arm Center Mand_l Mower Blade (Secondary) Drive Belt B.H. Mandrel TO ADJUST ATTACHMENT CLUTCH 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut =A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact a Sears or other qualified service center. The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by a Sears or other qualified service center. 1. Make sure attachment clutch and ignition switches are in =OFF" position. 2. Adjust the three nylon Iocknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in the side of brake plate. NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate. With parking brake "Engaged" Nut =A" Nut .012" Slot ake Nylon Locknut (3) Plate TO REPLACE TO ADJUST BRAKE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest. 1. Remove mower (See "TO REMOVE MOWER" in this section of this manual.) Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/brake pedal and engage parking brake. BELT REMOVAL 2. 24 - Create slack in belt by removing retainer spring from drive belt tension handle. 3. Remove belt from all idler pulleys, transaxle pulley and then from engine pulley. Retainer a Drive Tension Handle V-Idler Belt Keeper Flat Idler Keeper BELT INSTALLATION Clutching Idler STEERING WHEEL ALIGN- If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN ADJUSTMENT Transaxle Pulley Belt Keeper REMOVAL/REPLACE- Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual. TO ADJUST MENT Engine Pulley _,_ TRANSMISSION MENT Front wheel toe-in is required for proper steering operation. Toe-in was set at the factory and adjustment should not be necessary. If parts in the front axle or steering mechanism have been replaced or damaged, check toe-in and adjust if necessary. TO CHECK TOE-IN - Keeper Clutching Flat Idler - 1. Install new belt around engine pulley first, then around transaxle pulley and lastly into all the idler pulleys. 2. Check to be sure belt is positioned correctly and is on proper side of all belt keepers. 3. Engage the drive belt tension handle and replace the retainer spring. 4. Reinstall mower. 1. Position front wheels straight ahead. 2. Measure distance between wheels at front and rear of tires (dimensions "A" and "B"). • Front dimension "A" should be 1/8" to 1/4" less than rear dimension "B". TO ADJUST 1. Loosen sleeves 2. Adjust 1/8" to 3. Tighten TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT The motion control lever has been preset at the factory and adjustment should not be necessary. 1. Park Tractor on level surface. Stop tractor by turning ignition key to "OFP position and engage parking brake. 2. Loosen the adjustment bolt in front of the right rear wheel. 3. Move motion control lever to the neutral position. 4. Tighten the adjustment bolt. TOE-IN - jam nuts at adjustment on tie rod. tie rod until dimension "A" is 1/4" less than dimension "B". jam nuts securely. B w=. _A "- Adjustment Bolt iustment Jam Nuts 25 FRONT WHEEL CAMBER TO ATTACH JUMPER CABLES 1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable The front wheel camber is not adjustable on your tractor. If damage has occurred to affect the front wheel camber, contact contact a Sears or other qualified service center TO REMOVE WHEEL FOR REPAIRS to the NEGATIVE (-) terminal (C) of fully charged battery. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. FRONTWHEEL- 3. 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal. 3. Repair tire and reassemble. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. TO REMOVE ORDER - REAR WHEEL 1. 2. REVERSE BLACK cable first from chassis and then from the fully charged battery. RED cable last from both batteries. - 1. Block rear axle securely. 2. Remove five (5) hub bolts to allow wheel removal. 3. Repair tire and reassemble. Replace and tighten hub bolts securely. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Seam. l]re sealant also prevents tire dry rot and corrosion. Weak or Dead Battery dIICAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Remove terminal guard. 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4. Install new battery with terminals in same position as old battery. 5. Reinstall terminal guard. 6. First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely. 7. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely 8. Close terminal access doors. 9. Close hood. Axle Cover ENGINE Fully Charged Battery REPLACING BATrERY Washers Retaining TO START CABLES, WITH A WEAK w AERY RNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. 26 Terminal Access Hex Bolt Keps Nul .. _ .. _. Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE itive Door _ Terminal ENGINE .': d) le (Black) Guard _ Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever to fast position. 2. Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely. Loose or damaged wiring may cause your tractor to run poody, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE j Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE SEMBLY 1. Raise Adjustin Needle Idle speed Adjusting Screw HOOD AND GRILL AS- hood. Throttle Control Cable 2. 3. Unsnap headlight wire connector. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to reconnect the headlight wire connector. Stop Screw Control Claml TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary, check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: Headlight Wire Connector 27 1. With engine not running, move choke control (located on dash panel) to full choke position. 2. Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See "AIR FILTER" in the Maintenance section of this manual). 3. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. 4. Reassemble FINAL SEI-rlNG air cleaner. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift]motion control lever in neutral (N) position. NOTE: The high idle is set at the factory and cannot be adjusted. 2. Idle speed setting - With throttle control lever in slow position, engine should idle at 1200 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. 3. Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjusting needle in (clockwise) until engine speed decreases and then turn out (counterclockwise) approximately 3/4 turn to obtain the best low speed performance. 4. Recheck idle speed. Readjust if necessary. Closed for Full TO ADJUST CARBURETOR The carburetor has been present at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/ air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight. PRELIMINARY SE'I-rlNG - 1. ACCELERATION 5. TEST - Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments. - 1. Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see "TO ADJUST THROTTLE CONTROL CABLE" in the Service and Adjustments section of this manual). 2. With engine off turn idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclockwise) 1 turn. 28 alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. ,_ CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual), 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments Section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to "START" position for a few seconds to distribute oil. 4. Replace with new spark plug(s). BA'n'ERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see 'q'O CLEAN BATIERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. ENGINE FUELSYSTEM IMPORTANT: It is important to prevent gum deposites from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, 29 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center CAUSE PROBLEM Will not start CORRECTION 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. 5. 6. 7. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. Hard to start 1. 2. 3. 4. 5. Enginewill turn over 1. Brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. not 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section, 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service and Adjustments section. 10.Contact a Sears or other qualified service center. Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Drain fuel tank and refill with fresh gasoline. 6. Loose or damaged wiring. 6. Check all wiring. 7. Carburetor out of adjustment 7. See "To Adjust Carburetor" in Service and Adjustments section. 8. Contact a Sears or other 8. Engine valves out of adjustment. qualified service center. 8. Faulty solenoid or starter. . Faulty operator switch(es). presence 1. Depress brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. Engine clicks but will not start 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged wiring, 4. Faulty solenoid or starter. 1. Recharge or replace battery. 2. Clean battery terminals. 3, Check all wiring. 4. Check/replace solenoid or starter. Loss of power 1. Cutting too much grass/too fast. 2. Throttle in "CHOKE" position. 1. 3O Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. TROUBLESHOOTING CHART: See appropriate section in manual unless directed PROBLEM Loss of power (continued) CAUSE CORRECTION 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 10.Spark plug wire loose. 11 .Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13.Loose or damaged wiring. 14. Carburetor out of adjustment. 15.Engine valves adjustment. Excessive vibration out of 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. Poor cut - uneven 1. Worn, bent or loose blade. 2. Mower 3. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. 4. . Mower blades will not rotate to Sears service center deck not level. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels. 1. Obstruction mechanism. in clutch 31 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil leveVchange oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11.Clean engine air screen/ fins. 12. Clean/replace muffler. 13.Check all wiring. 14. See "To Adjust Carburetor" in Service and Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Contact a Sears or other qualified service center. 3. Tighten loose part(s). Replace damaged parts. . Check wiring, switches and connections. If not corrected, contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Contact a Sears or other qualified service center. 5. Clean around mandrels to open vent holes. 1. Remove obstruction. TROUBLESHOOTING See appropriate CHART: section PROBLEM Mower blades will not rotate (con't) Poor grass discharge in manual unless directed CAUSE 2. 2. Replace 3. 4. 3. 4, Replace idler pulley. Contact aSears or other qualified service center. 1. Engine speed too slow. 2. 3. Travel speed Wet grass. 4. 5. Mower deck not level. Low/uneven tire air pressure. 1. Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10. Replace with blades listed in this manual. 11.Clean around mandrels to open vent holes. too 1last. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed. 10.Improper blades used. 11 .Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. 2. 3. 4. Switch Bulb(s) Faulty Loose 5. Blown fuse. 1. 2. Bad battery cell(s). Poor cable connections. 3. Faulty regulator (if so equipped). Faulty alternator. 4. Loss of drive Engine "backfires" whenturning engine "OFF" center Worn/damaged mower drive belt. Frozen idler pulley. Frozen blade mandrel. 7. Battery will not charge service CORRECTION 6. Worn, bent or loose blade. Headlight(s) not working (if so equipped) to Sears is "OFF'. or lamp(s) bumed out. light switch. or damaged wiring. mower drive belt. 1. Turn switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connections. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connections. 3. Replace regulator. 4. Replace alternator. 1. Freewheel control in "disengaged" position. 2. Motion drive belt worn, damaged, or broken. 3. Air trapped in transmission during shipment or se_icing. 1. Place freewheel control in "engaged" position. 2. Replace motion drive belt. 3. Purge transmission. 1. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 1. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 32 TRACTOR - MODEL NUMBER 917.275280 SCHEMATIC RED [ BATTERY SOLENOID RED FUSE _)AMMETER WHITE 'c G: ELECTRIC CLUTCH I -J CLUTCH / BRAKE (PEDAL UP) J REO ) r- i 185 PTO (DISENGAGED) /) :---1---, 86 4 I I ,87 : 301 OPERATOR PRESENCE GREEN BLACK SEAT SWITCH (NOT OCCUPIED) BLUE i FUEL : LINE BLACK • [ UNIT IGNITION I_ FUEL SHUT-OFF SOLENOID RED (_ BROWN BL_3K TACHOMETER PTO SWITCH POSITION OFF ON IGNITION SWITCH POSITION OFF ON + UGHTS ON START CIRCUIT _ + G ÷ A1 "MAKE" HEADLIGHTS C+GrB+H C+F,B+E,A+D RELAY NONE B+AI L÷A2 B÷A1 NONE 3 + S + A1 CIRCUIT NONE GFC <> REMOVABLE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. CONNECTIONS NON-REMOVABLE CONNECTIONS DA J TRACTOR - MODEL NUMBER 917.275280 ELECTRICAL \ 16 i i 34 TRACTOR - MODEL NUMBER 917.275280 ELECTRICAL KEY NO. 1 2 8 10 11 12 16 21 25 26 27 28 29 30 33 40 42 45 46 50 79 81 91 PART NO. 144927 74760412 7603,1 145211 150109 145769 176138 175449 150755 108824X 73510400 170697 160784 175442 175447 182249 154336 177500 177501 178461 175448 109748X 181883 DESCRIPTION Battery Bolt Hax Head 1/4-20 x 3/4 Tray, Battery Bolt 1/4-20 x 7.5 Zinc Hold down Battery Dash Mount Nut Push Nylon 1/4" Switch Interlock Harness Socket Ught Halogen Cable 4 Ga. 31" Red CV25 w/16.W. Fuse Nut, Keps Hex 1/4-20 UNC Cable, Ground Switch, Plunger Switch, Ign Key, Ignition Harness Ign. CoverTeiTninal Ammeter Meter, Hour Switch, PTO Bulband Holder Asm. Halogen Relay Asm. TachometerRound NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 35 TRACTOR - MODEL NUMBER CHASSIS AND ENCLOSURES 917.275280 _15 161 158 130 130 122 17 144 7_ "_'7 _"-3o 28 21 17 :36 159 _1 56 TRACTOR - MODEL NUMBER CHASSIS AND ENCLOSURES KEY NO. 1 2 5 6 7 8 14 15 16 17 16 19 20 21 24 25 28 30 31 32 33 34 35 36 37 39 43 44 45 47 50 56 58 60 68 86 91 99 119 122 130 137 138 139 140 141 142 144 148 150 152 153 156 158 159 161 162 165 166 PART NO. 180372 175282 180639X418 157882 17720408 145166 175260X615 161841 121794X 17060612 174515X615 19131312 STD523710 STD541437 179717X615 161842 179716X615 145052 161419 161327 161326 177018 19111116 17060512 178516X615 175278 136939 136940 176018 17490608 175476 176016 175315 17060620 17490508 74780716 180366 177143 73680600 161464 164863 74780716 179125X418 171873 163806 163805 161897 161900 164655 175352 175620 181574 17000512 17670608 17000612 179612X418 142432 182254 73680700 917.275280 DESCRIPTION Rail, Frame RH Drawbar,Gt Dash Dash, LowerVgt One Piece Screw, Thd Cut 1/4-20 x 1/2 Support, Battery HoodAsm Lens LH Cover, Access Screw 3/8-16 x .75 Gdlle Washer 13/32x13/16x12 Ga. Bolt, Fin Hex 3/8-16 x 1 Nut Crownlock 3/8-16 Uric Footrest,RH LensRH Footrest,LH Saddle, Hydro Brace, Supt 1-pc VGT Bracket, Pivot Chassis Lh Bracket, Pivot Chassis Rh Plate Asm Engine Washer 11/32xll/16x16 Ga. Screw 5/16-18 x 3/4 Fender Pnt Bracket, Axle Front Bracket, Spnsn Front Lh Bracket, Spnsn Front Rh BracketAsm., Susp Chas.Rh Screw ThdreL 3/8-16 x 1/2 Bracket, Chassis Front Bracket Asm., Susp Chas. Lh Bracket Asm., Fender Screw 3/8-16 x 1-1/4 Screw Thdrol. 5/16-18 x 1/2 BoltFin Hex 7/16-14 UNC x 1 Rail, Frame Lh Rod By Pass Nut Crown Lock 3/8-16 Screw Hex Wshd 8-18 x 7/8 Screw Hwhd Hi-Lo #13-16 x 3/4 Bolt Fin Hex 7/16-14 x 1 CupHolder Bolt Shoulder 5/16-18 TT Magnet YTGT Striker Plate YTGT Bracket Dash Rh Bracket Dash Lh Extrusion Bumpers Duct Heat Hood Shield Heat Lens Lightbox Screw 5/16-18 x 3/4 Screw Thdrol 3/8-16 x 1/2 Screw Hexwsh Thdrl 3/8-16 x 3/4 Console Fuel Window Screw Hex Wsh Hi-Lo 1/4-1/2 Bracket Support Fuel Tank Nut Crown Lock7/16-14 NOTE: All component dimensions inches 1 inch = 25.4 mm 37 given in U. S. TRACTOR - MODEL NUMBER 917.275280 GROUND DRIVE 6 46 36 77 117\ 127 120 128 153_ 142_ 122, _2 33 38 TRACTOR - MODEL NUMBER 917.275280 GROUNDDRIVE KEY PART NO. NO. 1 2 3 6 7 9 20 22 23 29 33 34 35 36 37 38 39 40 41 42 46 48 50 52 53 55 56 58 61 64 65 68 69 70 73 74 77 89 KEY PARt" NO. NO. DESCRIPTION Transaxle Hydre Gear 311-3500 (See Breakdown) 7070E Key 114x 2.5 7563R WasherThrustAxle Hardened STD561210 Pin, Cotter 140507 Wheel, Hub Assembly 140080 Bolt, Hub 73940800 Nut 180235 Lever Asm Shift Lower 130564 Knob 176600 Brake, Rod 12(X)0053 Binge 71873 Cap, Parking Brake 137648 Rod, Parking Brake 149412 Spring,Ddve Ground 121749X Washer 25/32 x 1-1/4 x 16 Ga. 150035 Nyliner 74321016 Screw, Fin. #10-24 x I 178575 Actuator, Intedock Switch 73931000 Nut Centedock 10°24 Unc 8883R Cover, Pedal 145170 Retainer, Spring 72110614 Bolt, RDHD3/8-16x 1-3/4 Gr. 5 131494 Pulley, Idler, Flat 127783 Pulley, Idler, Grooved 207J Washer, Hardened 105706X Beadng, Idler 161597 V-Belt 74760724 Bolt Fin Hex 7/16-14 x 1-1/2 143995 Pulley, Transaxle 176601 Shaft, Clutch/Brake Pedal 67609 Bolt, Shoulder STD571812 Pin, Roll t 23800X Washer 179121X418 ConsoleAutomaticYT/GT 74490548 Bolt Hex Flghd 5/16-18 x 3 Gr5 142432 Screw Hex Wsh. Hi-Lo 1/4-1/2 74780716 Bolt Fin Hex 7/16-14 x 1 73680700 Nut Crownlock 7/16-14 Unc 94 98 106 107 108 133835 141004 142918 154739 142917 111 112 114 117 120 121 122 156240 156104 73800500 73900600 17060612 175611 72010520 123 124 125 126 176602 165492 166880 166002 127 128 129 130 131 132 133 135 137 138 142 143 145 146 147 148 151 152 153 177362 176624 179473 19131016 76020312 175467 175468 177364 1685H 1370H 175469 17060512 163168 140462 141322 17060620 74760514 178705 4497H DESCRIPTION FastenerChristmas Tree Bracket Shift O-Ring Asm Hydro Gear Line Fuel Hydro 15"VGT Cap Asm Vent Hydro Gear 70109 Spacer Shift LeverVGTH Washer NylonHighTemp Nut Lock Hx W/Ins 5/16-18 Uric Nut, Lock Fig. 3/8-16 Screw 3/8-16 x .75 Bracket Strap Torque Bolt RDHD SQ 5/16-18unc x 2-1/2 Rod Shift Bolt Shoulder 5/16-18 x .561 Screw 5/16-18 x 5/8 Washer SRRTD 5/161D x 1.0 x .125 LinkControl Clutch SpringDriveGRND BracketAsm Idler Tensioning Washer 13/32 x 5/8 x 16 Ga Pin Cotter 3/32 x 3/4 Bracket Mtg Hydro 3500 LH VGT Bracket Mtg Hydro 3500 RH VGT LinkAsm Control Hydro 3500 Nut Lock 5/16-18 NC Thd Washer Thrust 5/8 x 1.10 x 1/32 StrapTorque HG-3500 Screw Thdrel 5/16-18 x 3/4 Washer Axle Flange HG-3000 Fan T' Hydro Washer Screw 3/8-16 x 1-1/4 Bolt Fin Hex 5/16-18unc x 7/8 Bolt Hex 5/16-18 x 1 Retainer Spring NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 39 ST_SR_N G TRACTOR.. MODEL NUMBER 917.275280 40 TRACTOR - MODEL NUMBER 917.275280 STEERING KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40 41 42 45 46 47 48 49 5O 175139X418 178557 6855M 161849 161848 6266H 121748X 120O0029 121232X 74781044 136518 73901000 121749X STD551137 STD541537 145163 137347 175572 156011 177646X418 159945 155105 152927 74780616 175140X418 3366R 17000612 104239X 138136 19111610 STD551131 74780512 138059 137156 73360600 10985OX 73700600 109851X 155246 17490508 19132411 19131610 179471 17060612 175820 73,900600 DESCRIPTION Wheel, Steering Axle Asm., Front Fitting,Grease Spindle Asm, LH Spindle Asm., RH Bearing, Race Thrust Harden Washer 25/32 x 1-5/6 x 16 Ga. Ring, Klip#T5304-75 ¢ap,Spind_ Bolt, Fin Hex 5/8-11 x 2-3/4 Spacer BeadngAxle Front Nut, Lock Flange 5/8-11 Unc Washer 25/32 x 1-1/4 x 16 Ga. Washer, Lock Hvy Hlcl Spr 3/8 Nut, Lock Center 3/8-24 UNF Shaft Asm., Sleering Rod Asm., Tie Ball J Ball Vgt (Inc. Key No. 36-40) Draglink, Ball Joint Solid Vgt Support Asm. Steedng Vgt Boot, Steering Adapter, Wheel Steering Bushing, Strg. BIk Screw Bolt, Fin Hex 3/8-16 x 1 Gr. 5 Insert, Wheel Steering Baa_P,9, CoL Strg. Screw, 3/8-16 x 3/4 Bearing,Flange Bushing,Nyliner Snap Washer 11/32 x 1 x 10 Ga. Washer, Lock Hvy Hlcl Spr 5/16 Bolt Fin Hex 5/16-18unc x 3/4 Gear, Sector Steering Tie Rod Jam NutRH Thread doir_tAsm. Ball RH Thread Jam Nut LH Thread Joint Asm. Ball LH Thread Bracket Switch interlockVGT 97 Screw Thdrol 5/16-18 x 1/2 Tyt Washer 13/32 x 1-1/20 x 11 Ga. Washer 13/32 x 1 x 10 Ga. Bracket Asm Idler Slationary Screw 3/8-16 x .75 Pulley Idler Flat Nut Lock Fig 3/8-16 UNC NOTE: All component dimensionsgiven in U. S. inches 1 inch = 25.4 mm 41 TRACTOR - MODEL NUMBER 917.275280 ENGINE 25 69 21__20 81 84 18 15 17 43 37 18 29 / 26 8 39 I SPARK ARRESTER KIT I 4O KEY NO. PART NO. 1 2 8 9 10 11 12 15 16 17 18 20 21 22 24 25 26 27 28 29 31 35 149723 121361X 177748 175287 174605 143996 179115 1092273( 106082X 179124X418 177328X505 164863 175441X505 STD551237 73920600 3645J 139277 7834R 137180 145006 10010500 DESCRIPTION Engine (See Breakdown) KohlerCV740-0005 Muffler PulleyV-Idler Belt Engine Keeper Asm Bushing Clutch Electric Pulley Engine VGT Elect Clutch Tank Fuel Rear 5.0 YT/GT Pad Spacer Pad Spacer Cap Fuel Control Throttle Screw HWHD Hi-Lo #13-16 x 3/4 Control Choke Lockwasher Ext Tooth 3/8 Nut Keps 3/8 - 24 UNF Bushing Stem Tank Fuel Fuel Line Spark Arrester Kit Clip Push-In Washer Split KEY NO. PART NO. DESCRIPTION 37 39 4O 41 .250 42 43 Thr, 47 62 69 70 71 74 80 81 82 83 84 123487X 17490636 17490664 126197X Clamp Hose Screw "IT 3/8-16 x 2-1/4 Unc Screw TT 3/8-16 x 4 Washer 1-1/20D X 15/32 ID X STD551143 173937 Washer Lock 7/16 Bolt Hex 7/16 - 20 X 4 Gr. 5 - 1.5 175288 146629 24-041-02 175545 175546 162295 M73030800 148456 148315 171877 17060624 Bushing Shield Heat Muffler Gasket Kohler CV18-CV26 Tube Exhaust LH Tube Exhaust RH Elbow Street Brass Nut Flange M8-1,25 Non LkZinc DraJnTube Drain Plug Bolt 5/16-18 Unc x 3/4 w/Seres Screw 3/8-16 x 1/2 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 42 TRACTOR - MODEL NUMBER 917.275280 LIFT ASSEMBLY 40 43 35 73 38 34 31 23 7O 76 KEY NO. 1 2 3 4 5 6 7 8 10 11 12 23 24 26 29 30 31 32 33 34 PART NO. DESCRIPTION 121006X 180045 159189 12000022 19292016 71110624 175830 175831 2876H 175375 163552 STD624008 73350800 73680800 150233 110SOTX 19131016 137150 STD560907 137167 Rod Asm.. Lever Shaft Asm., LiftVgt Lever Asm., Lift Rh E-RingTruam#5133-87 Washer 29132 x 1-1/4 x 16 Ga. Bolt, Fin Hex 3/8-16 x 1-1/2 Gdp Handle Premium LTX Button, Plunger Spring 2-1/8" Link Lift Retainer, Spring Retainer, Spring Nut, Jam Hex 1/2-13 Unc Nut, Crownlock 1/2-13 Unc Trunnion, Infin Height Nut, Special Washer 13/32 x 5/8 x 16 Ga. Spring, Compression Inf Hgt Pin, Cotter 3/32 x 1/2 Rod, Adj Lift KEY NO. PART NO. DESCRIPTION 35 38 39 40 41 42 43 70 72 73 74 75 76 77 78 79 80 138057 155097 123935X 17060516 175994 19112410 123934X 145212 110452X 73350600 175802 175805 175560 176205 175689 175376 126684X Knob, Inf 3/8-16 Unc Pointer, Height Indicator Plug, Hole Screw 5/16-18 x 1 SMGML Tap/R Nut Lift Link 7/16-20 Washer 11/32 x 1-1/2 x 10 Ga. Scale, Indicator Height Nut Hex Flange Lock Nut Push Phos & Oil Nut Hex Jam 3/8-16 Unc Arm Suspension Rear Rh Plate Asm Susp. Front VGT Pin Flange Trunnion Susp. Arm Trunnion Front Susp. Arm, Suspension Rear LH Washer Shim 1/4 x 5/8 x .062 NOTE: All component dimensions given in U. S, inches 1 inch = 25.4 mm 43 TRACTOR - MODEL NUMBER 917.275280 SEAT ASSEMBLY 12 KEY NO. 1 2 3 5 6 7 8 PART NO. 177978 140551 140675 145006 STD541437 124181X 171877 10 12 13 14 15 16 182493 121246X 121248X 72050412 121249)( 123740X DESCRIPTION Seat Bracket, Pivot Seat Strap, Fender Clip, Push In, Hinged Nut, Crownlock 3/8-16 Unc Spring, Seat Cprsn Bolt 5/16-18 Unc x 3/4 w Sems Pan, Seat Bracket, Mounting Switch Bushing, Snap Bolt, Carriage 1/4-20 X 1-1/2 Spacer, Split Spring, Cprsn KEY PART NO. NO, DESCRIPTION 17 20 21 22 24 25 26 28 33 35 37 123976X 124238X 171852 STD541431 177946 177947 19111012 10010500 74780512 178426 73800500 Nut, Lock 1/4 Lge Fig Gr. 5 Cap, SpringSeat Bolt, Shoulder 5/16-18 Nut, Crownlock 5/16-18 Unc Track Slide Seat LH Locking Track Slide Seat RH Free Washer 11/32 x 5/8 x 12 Ga. Washer Split Bolt Fin Hex 5/16-18 Unc x 3/4 Cap Plunger Red Nut Lock Hx w/Ins.5/16-18 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 44 TRACTOR - MODEL NUMBER 917.275280 DECALS 8 18 7 6 3 5 4 8 12 15 13 2O 14, 11 24 KEY PART NO. NO, 1 182221 2 182795 3 180983 4 180984 5 181470 6 133644 7 1815g3 8 180978 9 180978 10 156439 11 181252 12 178455 13 177554 14 175291 15 177376 WHEELS KEY NO. DESCRIPTION Decal, Oper. Instructions Decal, Hp Engine Decal, HoodRH Decal, Hood LH Decal, Deck Leveling Decal, Maintenance Decal, Replacement Decal, HoodNameplate Decal, Hood/Seat Decal, Fender Danger Cecal, Clutch/Brake Decal, Deck Caution Decal, Belt Drive Decal, Deck Schematic Decal, Side Panel 16 17 18 19 20 23 24 ------- DESCRIPTION Cecal Gdlle 180979 149516 Cecal, Btry Dngr/Psn Eng. Acrne 177890 Decal, Insert Strg 138047 Decal, Battery 182796 Cecal, Lower Dash 106202X Reflector,Taillight 178482 Cecal, Deck Hvy Duty 138311 Decal, Handle LFT Height Adjust (Lift Handle) 166960 Cecal, BypassControl(Crawbar) 179768X418 Pad, Footrest LH 179769X418 Pad, FootrestRH 182096 Owner'sManual, English 182097 Owner'sManual, Spanish KEY PART NO. NO. 1 59192 2 65139 3 148736X417 4 8134H 5 182525 6 278H AND TIRES 4 7 PART NO. 10 7 8 9 10 11 12 -- DESCRIPTION Cap Valve Tire Stem Valve RimAsm Front Tube, Front (Service Item Only) Tire, Front FittingGrease (Front Wheel Only) 9040H Bearing Flange (FrontWheel Only) 104757X428 Cap Axle (Front Wheel Only) 182526 Tire Rear 7154J Tube Rear (Service Item Only) 148738X417 RimAsm Rear 6856M Fitting Grease 144334 Sealant, Tire ( 10 oz. Tube) NOTE: All component dimensions inches 1 inch = 25.4 mm 45 given in U. S. TRACTOR - MODEL NUMBER 917.275280 MOWER DECK 46 21 116 26 18 46 TRACTOR - MODEL NUMBER 917.275280 MOWER DECK KEY NO. PART NO. DESCRIPTION 1 3 6 6 8 11 13 14 15 16 17 18 19 20 21 24 25 26 27 28 29 30 31 32 33 36 37 39 42 43 45 46 47 48 49 50 180358 178915 4939M 178024 174365 180(354 174360 174358 110485X 174493 72110610 72140505 132827 174378 73680500 105304X 178102 110452X 180655X428 19111016 131491 173984 129963 177865 178342 19131316 177968 174375 165723 174373 174343 137729 180808 174368 73680600 72110612 Deck Weldment Mower 48 Bracket Asm., Sway Bar RetainerSpring Sway Bar Bolt 7/16 Asm. Blade Blade Shaft Asm. w/Lower Bearing MandrelAsm. Beadng, Ball, Mandrel StripperMandral Deck Bolt RDHD Sq Neck 3/8-16xl.25 Bolt, Carriage 5/16-18 x 5/8 Bolt, Hex Hd, Shoulder5/16-18 Baffle, Vortex Mower Nut, Crownlock 5/16-18UNC Cap, Sleeve Spring,Torsion Nut, Push DeflectorShie{d Washer 11/32 x 5/8 x 16 Ga. Rod,Hinge Screw, ThdrollWasher Head Washer, Spacer MowerVented Pulley,Mandrel Nut, Fig. Top Lock Cntr. 9/16 Washer 13/32 x 13/16x 16Ga. Pulley, Idler, Flat Pulley, Idler, Driven Spacer, Retainer Arm, Idler Secondary Cover, Mandrel Deck Screw, Thdro{I. 1/4-20 x 518 V-Belt, Mower, Secondary V-Belt, Mower, Primary Nut, Crownlock 3/8-16 UNC Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5 KEY NO. PART NO. 52 56 57 91 94 95 97 98 99 100 110 112 113 114 115 116 117 118 119 121 122 126 130 132 182 183 184 --- 175820 155986X431 156941 180535 176066 180534 133943 179479 181775 72110616 175016 174387 72110508 174384 174609 137644 174873 73930600 19121414 174371 174606 174372 17000616 17060612 179127 163552 173979 181579 174356 DESCRIPTION Pulley Idler Flat Bar Pnt Adj. Pin Head Rivet BracketAsm. NoserollerRH Noseroller BracketAsm NoserolierLH Washer Hardened SpringPrimary Drive Pulley Idler'V" Bolt RDHD Sqnk 3/8-16 UNC x2 Arm SpringSecondary LinkTension Relief Lever Bolt Cart. 5/16-19 x 1 Tension Asm. Relief Lever Arm SpringTension Relief Bolt, Shoulder Gauge Wheel Nut, Canterlock 3/8-16 UNC Washer 3/8 x 7/8 x 14 Ga. Spring Secondary Drive Bushing Pivot Tension Relief Arm, Idler, Primary Deck Screw 3/8-16 x 1.0 Screw 3/8-16 x 3/4 Rod RollerNose RetainerSpring Keeper Belt Idler Replacement Mower,Complete MandrelAssembly (Includes Key Nos. 13-15 and 33) NOTE: All component dimensionsgiven in U. S. inches 1 inch = 25.4 mm 47 TRACTOR - MODEL NUMBER 917.275280 TRANSAXLE-MODEL NUMBER 311-3500 o 157 \ 52 __53 54 2g 48 I I I TRACTOR - MODEL NUMBER 917.275280 TRANSAXLE-MODEL NUMBER 311-3500 KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 161122 178317 169522 161125 142932 142928 142933 142934 169523 169524 150771 161126 142978 142977 196050 21 169525 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 48 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 73 161127 169526 161128 161129 161130 169527 142941 161132 161133 142940 178318 178319 169528 142967 150787 169529 142945 142952 142953 142965 150797 178320 178343 169530 169531 144581 161139 178321 169533 161142 161143 161144 161145 161146 161147 161148 161149 178511 178512 161152 161153 169534 161154 161155 161156 DESCRIPTION Main Housing Assembly R.H. Housing Assembly Center Section Assembly Spacer Seal-Lip Wire Retaining Ring Retaining Ring Ball Bearing Cradle Beadng Variable Swashplate Thrust Beadng 30 X 52 X 13 Input Shaft Block Thrust Washer Arm - Trunnion 10cc Cylinder Block Assembly 21cc Cylinder Block Assembly Output (Motor) Shaft Thrust Bearing 42 X 68 X 16 Control Arm Spacer 16t Pinion Gear Capscrew, M8 X 1-22 Slot Guide Trunnion Arm Trunnion Bushing Lip Seal Arm Return Arm Actuating 5/16-24 Stud Puck, Friction Bypass Plate Bypass Actuator Lip Seal Bypass Arm Retaining Ring Pin Screw Puck Scraw-Self Tapping Lower Cover Gerotor Assembly O-Ring Gerotor Cover Filter Charge ManifoId Retainer, Motor Bearing Pin, Carrier 15t Planet Gear 7t Spur Gear 21t Sun Gear Planet Thrust Plate 51t Ring Gear Planetary Carrier Miter Gear, Diff. (Splined) Miter Gear, Diff. Shaft, Differential Diff. Thrust Plate Flange Bearing Washer Washer Hex Jam Nut, 5/8-18 KEY NO. PART NO. 74 75 169535 161157 78 77 79 80 81 82 83 84 161158 142884 178322 161159 161160 161161 161162 161163 85 87 88 89 90 91 92 93 94 95 96 97 106 108 110 111 116 117 120 121 122 124 125 126 127 128 129 130 131 132 134 136 137 138 139 161164 178323 178324 178325 178326 169536 178327 142969 142980 169537 169538 150798 161188 178328 142918 142917 169539 161168 142883 169549 178329 178330 142887 181172 161173 142885 142888 161174 142882 169544 178331 178332 178333 178334 161176 141 144 178335 169545 145 146 151 169548 169547 161181 152 153 155 157 180 203 909 178336 142914 178337 169548 169549 178338 176057 DESCRIPTION Ball Brg 6205-1 Seal l"ld X 2.0472" X 0.375" Shaft, Axle Washer Gasket Material Torx Head Screw, 5/16-18 Needle Bearing (Sce1412) Washer2 Retaining Ring Lip Seal (0.875i.D.X1.3o.D.X0.25 Brake Disk Washer Screw 5/16-24 Bearing Spacer Odng, 0.070 X 0.239 Screw Spring, Friction Pack Spacer, Fdction Pack Hex Lock Nut 5/16-24 Sleeve Bearing Oil Spacer, Trunnion Plug Fitting-O Ring Ass'y Cap Vent Ass'y Retaining Ring Std Hdls Pin Puck, Brake Rib Neck Bolt, 2" Brake Yoke Arm, Brake Pins, Brake Lockwasher, 1/4" Nut, 1/4-20 Nut, Castle Cotter Pin Spacer Puck Plate Rib Neck Bolt, 3" 1 Spring Spring Extension Pin Spdng Bolt Self Tapping Washer, 7/8od X 0,265id X 0,125 Thk Spring Brake O Ring, 2.864 Id X 0.070 Thk Spring, Relief Ball, 7/16 Comp. Spdng, Brake AntiDrag Brake Pull Rod Plug, Straight Thread Kit Fan Screw O-Ring Manifold Kit Kit Seal Transaxle, complete NOTE: All component dimensions inches 1 inch = 25.4 mm 49 given in U.S. TRACTOR - MODEL NUMBER 917.275280 KOHLER ENGINE-MODEL NUMBER CV740, TYPE NUMBER 0005 CYLtNDER HEAD, VALVE AND BREATHER I _js I: 32 _--30 I s 35 7-- I_]zlU_16 _'_, f , \25 __ _ 711 _12 1_14 o --15 jt8 0--16 CRANCASEJ V © 0-, © © 0--19 _ 15 j _ 718 10 9_) 50 TRACTOR - MODEL NUMBER 917.275280 KOHLER ENGINE-MODEL NUMBER CV740, TYPE NUMBER 0005 HEAD/VALVE/BREATHER CRANKCASE KEY PART NO, NO. KEY NO. PART NO. 1. 2. 24-032-01-S 3. 4. 5. 24-294-13-S 24-380-13-S 24-067-13-S 24-067-14-S 24-874-08-S t, 24-033-03-S 2. 3. 4. 5. 24-041-23oS 24-096-87-S 25-139-60-S M-645020-S 7. 25-351-01-S 24-755-66-S 8. 9. 10. 11. 12. 13. 24-411-05-S 24-041-37-S 24-318-72-S 25-186-01-S 24-599-01-S M-640034-S 14. 24-072-09-S 15. 16. 17. 24-468-16-S 24-100-10-S 24-755-74-S 18. 19. 20. 21. 23. 24. 25. 26. 27. 28. 29. 24-153-16-S 24-086-32-S 24-445-01-S 24-016-01-S 24-016-02-S 24-017-01-S 24-017-02-S 66-032-05-S 235011-S 24-089-02-S 12-173-01-S 12-755-03-S 24-318-69-S 24-755-76-S 30. 31. 25-313-02-S 24-755-57-S 32. M-545016-S 33. 34. 35. 36. 37. 38. 39. 24-445-02-S 24-126-44-S 24-112-12-S 24-294-06-S 24-326-13-S 24-326-14-S 25-237-14-S 6. 22. DESCRIPTION Kit, breather cover w/gasket _ncludes 2,3) asket, breather Cover, breather Plug, allen hd. 1/8" Screw, hex. flange M6x1.0x20 (4) Lifter, valve (4) Kit, valve train (includes 8, 11, 12) Rod, push (4) Gasket. cylinder head (2) Head assembly, #2 cylinder Arm, rocker (4) Pivot, rocker arm (4) Screw, hex. flange M6x1.0x34 (4) Stud, cylinder hd. MSxl.25x20, M10x1.5x33, 105 mm long (8) Washer, fiat 8 mm (8) Nut, hex. flange M8xl.25 (8) Kit, valve cover - plain (Includes 18, 19) O-Ring Screw, shoulder (4) Strap, lifting Valve, exhaust (Std.) (2) Valve, exhaust (.25) (2) Valve, intake (Std.) (2) Valve, intake (.25) (2) Seal, valve stem (2) Retainer, spring (4) Spring, valve (4) Cap, valve spring (4) Kit, retainer (4) Head assembly, #1 cylinder Kit, valve cover - breather (Includes 18, 19, 30) Grommet, rubber Kit, breather separator _ncludes 30, 32-35) crew, hex. flange M5x0.Sx16 (2) Strap, breather Bracket, breather separator Spacer Fitting Hose, breather Hose, breather Clamp, hose (2) 6. 24-874-16-S 7. 8. 9. 10. 11. 12. 24-108-05-S 24-018-01-S 12-422-09-S 12-422-13-S 12-422-07-S 12-422-08-S 12-422-10-S 12-422-11-S 12-422-12-S 24-012-18-S 52-139-09-S M-545010-S 13. 14. 15. 16. 17. 18. 24-018-04-S 24-402-05-S 12-153-01-S 24-126-19-S 12-123-04-S M-545016-S 19. 20. 12-153-02-S 24-038-04-S 21. 22. 23. 24. 25. 26. 27. 24-755-46-S 25-153-02-S 24-018-09-S M-931010-S 28-032-09-S 24-468-15-S 24-144-33-S DESCRIPTION Seal, oil front Crankcase (USE: Miniblock 24 782 23) Fitting Pin, locating (6) Connecting Rod (Std.) (2) Connecting Rod (.25) (2) Piston w/Ring Set (Std.) (2) (includes 7, 8) Kit, Piston w/Ring Set (.08) (_ 2) Ring Set (Std. & ,08) (2) Retainer, piston pin (4) Shim, camshaft IA i RR i/ Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft Shim, camshaft (A.R.) Shim, camshaft (A.R.) Camshaft Plug, cup Screw, hex. flange M5x0.8xl0 (2) Retainer, reed (2) Reed, breather (2) O-Ring, lower oil fill tube Bracket, oil fill tube Tube, oil fill Screw, hex. flange M5x0.8x16 O-Ring, upper oil fill tube Dipstick assembly (Includes 21, 22) Kit, oil fill cap (Includes 22) O-Ring, dipstick Retainer, ring Washer, nylon (top) Seal, governor cross shaft Washer (bottom) Shaft, governor cross NOTE: All component dimensions inches 1 inch = 25.4 mm 51 given in U.S. TRACTOR - MODEL NUMBER 917.275280 KOHLERENGINE-MODELNUMBERCV740,TYPE NUMBER0005 IGNITION/ELECTRICAL I BLOWER HOUSING AND BAFFLES I 5 /1 26 _J 14 °--, o-__0"--,, _L..I= 8 17 1_S AIR INTAKE J 3_O 1 0--7 k© IS 52 TRACTOR - MODEL NUMBER 917.275280 KOHLER ENGINE-MODEL NUMBER CV740, TYPE NUMBER 0005 IGNITION/ELECTRICAL BLOWER HOUSING & BAFFLES KEY PART NO. NO. KEY PART NO. NO, DESCRIPTION 1. 54-755-15-S 2. M-403025-S 3. 4. 5. X-25-92-S 24-112-04-S 25-086-47-S DESCRIPTION Kit, grass screen (Includes 2-4, and 24 113 18-S) Screw, hex. cap M4x0.7x25 (4) Washer, plain 5/16" (4) Spacer, grass screen (4) Bolt, shoulder M6x1.0x16 1. 24-027-32-S 2. 3. 4. 5. 24-100-01-S 25-139-16-S 24-100-02-S M-545020-S 6. M-551016-S 7. M-545016-S 8. M-645016-S 9. 10. 11. 24-146-19-S 24-146-20-S 24-063-39-S 12. 13. 24-063-14-S 24-063-58-S 14. 15. 24-063-10-S M°545010-S (4) 6. 7. 24-157-03-S 12-086-14-S 8. 9. 10. 11. 12. 13. 12-468-03-S X-42-15-S 24-025-25-S 25-403-03-S X-25-92-S 24-086-18-S 14. 15. 16. 236602-S 12-132-06-S 54-755-09-S 17. 18. 24-126-71-S M-548025-S 19. 20. 21. 22. 23. 47-154-01-S 48-154-02-S X-25-63-S 24-584-15-S M-561025-S 24. M-448010-S 25. 26. 24-584-27-S 24-063-27-S NOT ILLUSTRATED X-22-11-S 24-176-81-S 24-518-12-S 24-113-18-S 25-454-03-S Fan Screw, hex. flange M10x1.5x46 Washer, plain 3/8" Key Flywheel Rectifier-regulator Washer, plain 3/16" (2) Screw, phillips hd. 11-16x7/ 8 (2) Connector (3 contact) Spark Plug (2) Kit, 15 amp stator (Includes 17) Bracket, stator wire Screw, hex. cap M5x0.Sx25 (2) Clip, cable Clip, cable Washer, plain 1/4" Module, ignition (2) Screw, hex flange M5x0.8x25 (4) Screw, hex. cap M4xO.7xl0 (2) Module, speed advance Baffle, heat shield NOT ILLUSTRATED 24-096-66-S 24-086-06-S Housing, blower (Includes 2-4) Nut, plastic (2) Plug, button 9/16" Nut, plastic (3) Screw, hex. flange M5x0.8x20 (4) Screw, hex. flange MSx0.8x16 Screw, hex. flange M6x0.8x16 (2) Screw, hex. flange M6x1.0x16 (6) Plate, backing - # 2 side Plate, backing - # 1 side Baffle, cylinder barrel-# 2 side Baffle, valley - #2 side Baffle, cylinder barrel-# 1 side Baffle, valley - #1 side Screw, hex. flange M5x0.8xl0 (2) Cover, control Screw, phillips hd. 11-16x3/ 4" (2) AIRINTAKE/FILTRATION Washer, lock 1/4" Harness, winng Lead, black (rect.-reg. 5" 12 gauge Insulated grip barrel eye lets) Decal, grass screen Tie. wire (3) KEY NO. PART NO. 1. 54-755-01-S 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 25-341-03-S 24-153-20-S 24-096-73-S 12-100-01-S 24-096-01-S 231032-S 24-083-05-S 24-083-03-S 24-109-09-S 24-041-13-S 24-094-18-S 24-041-14-S 24-164-06-S 25-086-84-S 16. 17. 24-041-01-S 24-063-51-S DESCRIPTION Kit, knob with seal (Includes 2,3) Knob, cover O-Ring Cover, air cleaner Wing Nut Cover, inner air cleaner Seal, breather Precleaner, element Element, air cleaner Cup, fuel spit-back Gasket, fuel spit-back cup Base, air cleaner Gasket, air cleaner base Manifold, intake Screw, hex. flange M6xl.0x55 (4) Gasket, intake manifold (2) Baffle, spit-back cup NOTE: All component dimensions inches 1 inch = 25.4 mm 53 given in US TRACTOR - MODEL NUMBER 917.275280 KOHLERENGINE-MODELNUMBERCV740,TYPE NUMBER0005 STARTING SYSTEMJ ENGINECONTROLS] s 4 tP!$ 1 19 OIL PAN I LUBRICATION J @ cm5 11 /, TRACTOR - MODEL NUMBER 917.275280 KOHLER ENGINE-MODEL NUMBER CV740, TYPE NUMBER 0005 STARTING OIL PAN/LUBRICATION SYSTEM KEY PART NO. NO. 1. M-839080-S 2. 25-098-08-S 3. 4. 5. 6. 25-435-04-S 25-755-33-S 25-141-05-S 25-221-01-S DESCRIPTION Screw, hex. flange M8x1.25x80 (2) Starter, solenoid shift assembly (Includes 3-6) Kit, solenoid Kit, pinion drive (Includes 5) Ring Kit, brush KEY PART NO. NO. 1. M-645025-S 2. 3. M-631005-S 24-755-59-S 4. 24-393-08-S 5. 6. 7. 24-123-05-S 24-162-26-S 24-043-12-S ENGINE CONTROLS 8, KEY PART NO, NO. 1, 2. 3. 4. 5. 6. 7. 8. 9, 10. 11. 12. 13, 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 24-211-03-S DESCRIPTION Bolt, round head square neck 24-090-33-S Lever, governor M-641060-S Nut, hex. flange M6xl.0 24-089-01 -S Spring, linkage 25-158-08-S Bushing, linkage retaining 24-079-04-S Linkage throttle 25-158-11 -S Bushing, throttle I nkage M-545016-S Screw, hex. flange M5x0.8x16 M-547050-S Nut, hex, lock M5xO.8 24-089-03-S Spring, choke return 24-126-56-S Bracket, control M-645016-S Screw, hex. flange M6xl.0xl6 (4) 12-237-01-S Clamp cable (2) 24-086-43-S Screw, thread form ng (2) X-20-1 -S Washer, lock 1/4" M-541050-S Nut, hex. flange MSx0.8 24-468-01-S Washer, plain 5.5 mm (3) 24-090-07-S Lever, throttle actuator M-446030-S Nut, hex. M4x0.7 M-545020-S Screw, hex. flange M5x0.Sx20 24-090-13-S Lever, throttle control 24-090-05-S Lever, choke 41-468-03-S Washer, spring 1/4" M-403025-S Screw, hex. cap M4xO.7x25 24-079-05-S Linkage, choke 24-089-51-S Spring, throttle limiter 24-089-45-S Spring, governor 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19, 20. 21. 22. 23. 24. 25. 26. DESCRIPTION Screw, hex. flange M6x1.0x25 (2) Washer, plain 6 mm (2) Kit, oil pan w/gasket (Includes 4-11) Oil pump assembly(includes 5) Tube, oil pickup Screen, oil Kit, govemor gear w/pin (Includes 8) 12-380-01-S Pin, governor regulating 52-448-02-S Tab, locking 12-144-02-S Shah, governor gear 24-041-24-S Gasket, oil pan 24-422-03-S Shim, thrust 24-086-12-S Screw, hex. cap M6x1.7x18 (2) 24-100-01-S Nut, plastic (2) 54 755 21-S Kit, alum base oil cooler (Includes 16-20) 24 594 09-S Cooler assembly, oil (Includes 17, 18) 24 237 10-S Clamp, oil cooler hose (4) 24 326 15-S Hose, oil cooler (2) 24-153-13-S O-Ring 28-136-01-S Nipple, oil filter 52-050-02-S Filter, oil 25-139-62-S Plug, hex. ctsk. 3/8" 52-032-08-S Seal, oil (PTO end) 24-086-17-S Screw, hex. flange M8x1.25x45 24-086-16-S Screw, hex. flange M8x1.25x45 (9) 25-139-57-S Plug, sq. hd. solid 3/8" N.P.T.I_ NOT ILLUSTRATED 24-113-25-S Decal, oil cooler NOTE: All component dimensions inches 1 inch = 25.4 rnm 55 given in U.S. TRACTOR - MODEL NUMBER 917.275280 KOHLER ENGINE-MODEL NUMBER CV740, TYPE NUMBER 0005 CRANKSHAFT FUEL EXHAUST J I SYSTEMJ 5 / I 6 1 8 7 / 9 12 13 14 56 TRACTOR - MODEL NUMBER 917.275280 KOHLER ENGINE-MODEL NUMBER CV740, TYPE NUMBER 0005 CRANKSHAFT KEY PART NO. NO. DESCRIPTION 1. 2. Crankshaft Plug, cup 24-014-72-S 52-139-09-S (Includes 2) EXHAUST KEY PART NO. NO. 1. 2. ---- DESCRIPTION 24-041-02-S Gasket, exhaust (2) 25-072-04-S Stud M8x1.25x33 (4) PA-CV740S-0005Replacement Engine 24-782-23 Miniblock 24-755-113-S Gasket Set FUEL SYSTEM KEY NO, PART NO. 1. 24-853-90-S 2. 3. 24-041-15-S 24-053-90 4. 5. 6. 7. 8. 9. 24 041 14-S M-629095-S M-641060-S 25-353-03-S 25-237-14-S 24-086-12-S !0. 11. 12. 13. 14. 24-393-16-S 24-100-01-S 24-353-03-S 15-353-04-S 24-050-02-S DESCRIPTION Kit, carburetor w/gaskets (Includes 2-4) Gasket, carburetor Carburetor assembly (For information only not available separately) (Ser vice with: 24-234-02-S, 24757-18-S24-757-19-S, 24757-20-S, 24-757-21-S, 24757-22-S) Gasket, air cleaner base Stud M6x1.0x95 (2) Nut, hex. flange M6xl.0 (2) Line, fuel 13-1/2" Clamp, hose (6) Screw, hex. cap M6x1.7x18 (2) NOT ILLUSTRATED 24-757-18-S 24-757-19-S 24-757-20-S 24-757-21-S 24-757-22-S Pump, fuel - pulse Nut, plastic (2) Line, fuel 10-5/8" Line, fuel 11-1/2" Filter, fuel Kit, overhaul w/gaskets Kit, choke repair w/gaskets Kit, gasket Kit, accelerator pump w/ gaskets Kit, solenoid replacement w/ gaskets NOTE: All component dimensions inches 1 inch = 25.4 mm given in U.S. 57 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION 1. Fold this page along dotted line indicated above. 2. Hold page before you so that Its left edge Is vertically parallel to • tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill. For repair of major brand appliances in your own home... no matter who made it, no matter who sold 1-800-4-MY-HOME _ Anya_,dayo_night (1-800-469-4663) (U.SJLandCanada) www,_e_'s.com i_ll_#/.,seall.Ca For repair of carry-in products like vacuums, lawn equipment, and electronics, call for the nearest Sears Parts and Repair Center. 1-800-488-1222 An,/a'ne,dayor r_ht (U.SJ_on_) www.sears.com i i ll,llul ,,,,,,,,,,,,,,,,,,,, For the replacement parts, accessories and owner's manuals that you need to do-it-yourself, call Sears PartsDirectS"! 1-800-366-PART (1-800-366-7278) 6a.m.-11 p.m., 7days aweek (u.s_. one) _w__rect To purchase or inquire about a Sears Service Agreement or Sears Maintenance Agreement: 1-800-827-6655 (u.s_.) 1-800-361-6665 7 a.m. - 5 p.m., CST, Mon.- SaL 9 a.m.- 8 p.m. EST, M- F, 4 p.m.Sat. Para pedir serviciode repaaciSn a domidrDo, y para o_denarpiezas: 1-888-SU4-1OGAR s_ (1-888-784-6427) Trademark Au _ pour serviceen f_: 1-800-LE-.FOYER Mc (1_ vvww.seBrs.ca H°meCentrai®J @ Sea_ RoebuckandCo. ® Registered (Canada) / TM Trademark / SM Service Mark of Sears, Roebuck and Co. ® Marca Registrada / TM Marca de Fdbdca / SM Marca de Servicio de Sears, Roebuck and Co, MCMarque de commerce / MOMarque d_pos6e de Sears, Roebuck and Co. 182096 Rev. 5 7.23.02 TR Printed in U.S.A.
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