Craftsman Horsepower 580 75231 Users Manual
580752310 580752310 CRAFTSMAN PRESSURE WASHER - Manuals and Guides L0409655 View the owners manual for your CRAFTSMAN PRESSURE WASHER #580752310. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman PRESSURE WASHER Manual
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58075231 75e82baa-426f-4e6c-8e92-fb63997f2aa0 Craftsman Pressure Washer 580.75231 User Guide |
2015-01-05
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Owner's
Manual
®
6.75 HORSEPOWER
2450 PSi
2.0 GPM
Model
No. 580.752310
o
o
o
o
°
CAUTION:
Before using this product,
read this manual and follow al Safety
Rules and Operating
instructions.
SEARS,
VBsit
ROEBUCK
OUt Craftsman
and CO.,
website:
Hoffman
Safety
Assembly
Operation
Maintenance
Parts
o Espat_ol
Estates,
IL 60179
U.S.A.
www.sears.comlcraftsman
0
Part No. 194646GS
Draft 4 (09/28/2004)
8
WARRANTY
....................................
SAFETY RULES
...............................
KNOW YOUR PRESSURE WASHER
ASSEMBLY
OPERAT!ON
2
2-4
................
5
...................................
6-8
.................................
9-11
SPECIFICATIONS
MAINTENANCE
...............................
12
..............................
LR_TED
13-16
WARRANTY
STORAGE
..................................
TROUBLESHOOTING
REPLACEMENT
NOTES
17-18
............................
19
PARTS .......................
20-24
.......................................
25
EM!SS!ON CONTROL WARRANTY
..............
26-27
ESPANOL ...................................
28-47
HOW TO ORDER PARTS ................
ON CRAFTSMAN
PRESSURE
BACK PAGE
WASHER
For one year from the date of purchase, when this Craftsman pressure washer is maintained and operated
according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and
workmanship.
if this washer is used for commercial purposes, this warranty applies for only 90 days from the date of
purchase. If this pressure washer is used for rental purposes, this warranty applies for only 30 days after date
of purchase.
This warranty does not cover:
• Expendable items such as spark plugs or air filters, which become worn during normal use.
•
Repairs necessary because of operator abuse or negligence, including damage resulting from no water
being supplied to pump or failure to maintain the equipment according to the instructions contained in the
owner's manual.
Warranty service is available by returning the pressure washer to the nearest Sears service center or dealer in
the United States.
This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.
Sears,
Roebuck
and Co., Dept. 817WA,
Hoffman
Estates,
IL 60179
This is the safety alert symbol, it is used to alert you to potential personam injury hazards.
Obey all safety messages that follow this symbol to avoid possibme injury or death.
i[__[_]ij familiar
Read thiswith
manual
become
your carefully
pressure and
washer.
Know its
applications,
its limitations, and any hazards
involved.
Hazard
Symbols
Toxic
The safety alert symbol (,A) is used with a signal
and Meanings
Electrical
Fumes
Shock
word (DANGER, CAUTION, WARNING), a pictorial
and/or a safety message to alert you to hazards.
DANGER indicates a hazard which, if not avoided, wifl
result in death or serious injury. WARNING indicates a
hazard which, if not avoided, cou/d result in death or
serious injury. CAUTION indicates a hazard which, if
not avoided, might result in minor or moderate injury.
CAUTION, when used without the alert symbol,
indicates a situation that could result in equipment
damage. Follow safety messages to avoid or reduce
the risk of injury or death.
Slippery
Surface
Fire
Moving
Fal!
Exp!osion
Parts
Flying
Objects
Fluid Injection
Hot Surface
Kickback
WARNING
WARNtNG
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
, DANGER
WHEN
ADDING
OR DRAINBNG
Turn
pressure
washer
minutes
before
relieve
pressure
FUEL
OFF and let it cool at least
removing
fuel cap. Loosen
2
cap slowly
to
in tank.
Fil! or drain fuel tank outdoors.
DO NOT
overfill
tank. Allow
space
Keep fue! away from sparks,
heat, and other
Operate
pressure
washer
ONLY
outdoors.
DO NOT
Keep exhaust gas from entering a confined
windows,
doors, ventilation
intakes or other
DO NOT operate
enclosure,
Use a respirator
that vapors
pressure
or mask
area through
openings.
washer
inside
any building
whenever
there
is a chance
or
mask will provide
harmful vapors.
packed
with mask so you are certain
necessary
protection
against
Ensure
spark
plug, muffler,
crank engine
If fuel spills, wait
engine.
OPERATmNG
DO NOT
WHEN
spray flammable
spark
nozzle
between
8 to 24 inches
cleaning
surface.
Operate
this unit on a stable
Cleaning
area should
drainage
surfaces.
to reduce
Be extremely
from a ladder,
location.
Firmly
grasp
pressure
careful
spray
liquids,
injury
slopes
both hands
relatively
OR EQUBPMENT
FUEL
mN
stoves, water heaters,
clothes
that have pilot light or other
they can ignite fue! vapors.
when
if gun kicks
unstable
using
high
back.
NEVER
DO NOT
NEVER
aim spray gun at people,
allow
repair
Squeeze
pressure,
resistance
is
If engine starts and fails to continue to run or if increased
resistance
is felt during starting pull attempts,
squeeze
high pressure
system
animals
to operate
hose.
hose connected
or plants.
pressure
Replace
to pump
washer.
it.
and spray
is pressurized.
trigger on spray gun to relieve trapped
every time you stop engine. Engage trigger
lock on spray
When starting engine, pull cord slowly until
felt and then pull rapidly to avoid kickback.
CHILDREN
high pressure
gun while
gun.
because
WITH
washer
Keep
on spray
EQUIPMENT
or with fuel shutoff
and
WARNING
trigger
EMPTY
of falls due to slippery
or any other
gun with
spray to avoid
source
causes
WARNING
if you must use pressure
scaffolding
ignition
from
starting
plug wire.
FUEL
surface.
have adequate
possibility
away
before
at angle which
with fuel tank
STORING
plug removed.
OR REPAIRBNG
Store away from furnaces,
dryers or other appliances
spray
are
EQUIPMENT
TRANSPORTING
Disconnect
WHEN
TANK
with spark
or equipment
Transport/repair
valve OFF.
Keep
fuel cap and air cleaner
until it evaporates
* Do not tip engine
fuel to spill.
WARNING
or smoke.
EQUIPMENT
in place.
VHEN
inhaling
pilot lights,
sources.
light a cigarette
STARTING
DO NOT
may be inhaled.
Read all instructions
VHEN
ignition
for fuel expansion.
open flames,
gun.
WARNING
Keep water
electric
spray
shock
away from
WARNING
electric
wiring
or fatal
may result.
Always
wear eye protection
in vicinity
WARNING
of equipment
when
using equipment
or when
in use.
CAUTION
DO NOT tamper
DO NOT
DO NOT
Allow
touch
pressure
to cool
washer
before
must be at least
walls
secure
Keep at least 3 feet of clearance
on all sides of pressure
washer for adequate
cooling, maintenance
and servicing,
leave
In the State of California
NEVER use a spray
lock or trigger guard
Other states
a spark arrester
may have similar
lands.
Public
laws.
is required
Resources
Federal
by law
Code).
laws apply
on
If you equip the muffler with a spark arrester,
it must be maintained
pressure.
other
DO NOT
federal
rated
5 feet from
and/or
DO NOT
4442 of the California
above
touching.
structures
having combustible
combustible
materials.
(Section
speed.
washer
CAUTION
hot surfaces.
equipment
The pressure
with governed
operate
in effective
working
spray
spray
gun in open position.
gun unattended
while
machine
is
running.
Always
be certain
are correctly
gun which does not have a trigger
in place and in working order.
spray
gun,
nozzles
and accessories
attached.
order.
CAUTION
WARNING
DO NOT point spray
NEVER
• DO NOT wear loose clothing, jewelry or anything
may be caught in starter or other rotating parts.
• Tie up long hair and
remove
jewelry.
WHEN ADJUSTING
OR MAKmNG
PRESSURE
WASHER
If you have questions
contact Sears.
WHEN
TESTING
Use approved
DO NOT
REPAIRS
the spark plug wire from
the wire where
check
FOR
spark
it cannot
contact
ENGINE
SPARK
TO YOUR
the spark
plug and
spark plug.
NEVER
operate
without
protective
with spark
plug removed.
about
intended
units with broken
housing
by-pass
use, ask dealer
or missing
parts,
or
or
or covers.
any safety
device
on this machine.
Before starting pressure
washer in cold weather,
check
all parts of the equipment
to be sure ice has not formed
there.
NEVER
move machine
Use handle
Check
plug tester.
for spark
mode.
CAUTION
DO NOT
place
in jet spray
aim spray gun at plants.
that
WARNING
Disconnect
gun at glass when
provided
fuel system
by pulling
on high pressure
hose.
on unit.
for leaks or signs
of deterioration,
such as chafed or spongy hose, loose or missing
clamps, or damaged
tank or cap, Correct all defects
before
operating
This equipment
authorized
pressure
washer.
is designed
parts ONLY.
to be used with Sears
If equipment
that DO NOT comply with minimum
assumes al! risks and liabilities.
is used with parts
specifications,
user
KNOW YOUR PRESSURE
WASHER
Read the owner's manual and safety rules before operating your pressure washer.
Compare the illustrations with your pressure washer to familiarize yourself with the locations of various controls
and adjustments. Save this manual for future reference.
Model Data Decal
Spray
Recoil
Gun
Starter
High Pressure
Nozzle Extension
Fuel Cap
Adjustable
Oil Fill Cap and Dipstick
Water
Nozzle
Throttle
Control
Lever
Hose
Inlet
_.
High
.___
Pressure
Outlet
Air Filter
Detergent
Pick-Up
Tube and Filter
Pump
Adjustable Nozzle - Adjust for high or low pressure;
narrow or fan spray.
Nozzle Extension
convenient use.
Air FHter - Dry type filter element limits the amount of
dirt and dust that gets in the engine.
Oil FHI Cap and Dipstick - Check and fill engine with
oil here. See page 7 for oil recommendations and
filling instructions.
Choke Lever - Used to help start a cold engine.
Detergent Pick-Up Tube and FHter = Used to siphon
detergent from chemical bottle to the low pressure
water stream.
= Attached to spray gun for more
Pump - Develops high water pressure.
Recoil Starter - Used for starting the engine.
Fue_ Cap = Fill fuel tank with regular unleaded
gasoline here.
Spray Gun - Controls the application of water onto
cleaning surface with trigger device. Includes trigger
lock.
High Pressure Hose - Connect one end to the spray
gun and other end to the high pressure outlet.
Throttle Control Lever = Sets engine in starting
mode for recoil starter and stops running engine.
High Pressure Outlet = Connection for high pressure
hose.
Water inlet = Connection for garden hose.
Model Data Decal - Provides model and serial number
of pressure washer. Please have these readily available
when calling for assistance.
Yourpressurewasherrequiressomeassemblyandis Attach Handle
readyfor useonlyafterit hasbeenproperlyserviced 1. Place handle assembly onto handle supports
withthe recommended
oil andfuel.
connected to main unit. Make sure holes in handle
If you haveany problemswith the assemblyof
align with holes on handle supports.
your pressurewasher,pleasecall the pressure
washerhelplineat 1=800=222=3136.
Handle
IMPORTANT:
Anyattemptto runtheenginebeforeit
hasbeenservicedwiththerecommended
oilwillresult
in an engine failure.
REMOVE PRESSURE
FROM CARTON
1.
Open carton and slice two corners opposite guide
handle from top to bottom so panel can be folded
down flat.
2.
Remove fillers, accessories and parts bag shipped
with your pressure washer.
3.
Roll pressure washer out open end of carton.
4.
Check carton for additional loose parts.
CARTON
<
WASHER
NOTE: It may be necessary to move the handle
supports from side to side in order to align the handle
so it will slide over the handle supports.
2. Insert carriage bolts through holes from outside of
unit and attach a plastic knob from inside of unit.
Tighten by hand.
CONTENTS
Check all contents. If any parts are missing or damaged,
call the pressure washer helpline at 1=800=222=3136.
The main unit
Handle
.
High pressure hose
Spray gun
Nozzle extension with adjustable nozzle
Engine oil
Parts bag (which includes items listed below)
Owner's manual
Spray Gun
Hook
Registration card
Handle attachment hardware
Become familiar with each piece before assembling
the pressure washer. Compare contents against the
view on page 5. If any parts are missing or damaged,
call the pressure washer helpline at 1=800=222=3136.
ASSEMBLING
WASHER
Insert one "L" hook through hole just above
billboard on left side of handle (viewing from front
of unit). Hold hook in place and attach a plastic
knob from inside of unit. Tighten by hand.
Hose Hook
YOUR PRESSURE
Your Craftsman high pressure washer was mostly
assembled at the factory. However, you will need to
perform these tasks before you can operate your
pressure washer:
1. Attach handle to main unit.
2.
3.
Add oil to engine crankcase.
Add fuel to fuel tank.
4.
Connect high pressure hose to spray gun and
pump.
5.
Connect water supply to pump.
.
Insert other "L" hook through hole just below
billboard on right side of handle (viewing from
front of unit). Hold hook in place and attach a
plastic knob from inside of unit. Tighten by hand.
Add
Engine
Add Fuel
Oil
IMPORTANT: Any attempt to crank or start the engine
before it has been properly serviced with the
recommended oil may result in an engine failure.
NOTE: When adding oil to the engine crankcase, use
only high quality detergent oil rated with API service
classification SF, SG, SH, SJ or higher rated SAE 30
weight. DO NOT use special additives.
1. Choose a viscosity according to table below.
WARNING
WHEN
ADDING
FUEL
Turn pressure washer OFF and let it cool at least 2
minutes before removing
fuel cap. Loosen cap slowly
to
relieve pressure
in tank.
Fil! or drain fuel tank outdoors.
DO NOT
overfill
tank. Allow
space
for fuel expansion.
Keep fue! away from sparks, open flames,
heat, and other ignition sources.
DO NOT
STARTING
TEMPERATURE
RANGE
ANTICIPATED
BEFORE
NEXT
OiL CHANGE
* The use of multi-viscosity oils (5W-30, 10W-30, etc.)
in temperatures above 40°F (4°C) will result in higher
than normal oil consumption. When using a multiviscosity oil, check oil more frequently.
** If using SAE 30 oil in temperatures below 40°F
(4°C), it will result in hard starting and possible
engine bore damage due to inadequate lubrication.
2. Place pressure washer on a level surface and
clean area around oil fill.
3.
.
light a cigarette
pilot lights,
or smoke.
NOTE: This gasoline engine is certified to operate on
gasoline. Exhaust Emission Control System: EM
(Engine Modifications).
1. Use clean, fresh, regular UNLEADED fuel with a
minimum of 77 octane with equipment. DO NOT
use fuel which contains Methanol. DO NOT mix oil
with fuel.
2.
Clean area around fuel fill cap, remove cap.
3.
Slowly add regular unleaded fuel to fuel tank. Be
careful not to overfill. Allow about 1.5" of tank
space for fuel expansion, as shown here.
4.
Install fuel cap and wipe up any spilled fuel.
Remove oil dipstick and wipe dipstick with clean
cloth. RepJace and tighten dipstick. Remove and
and check oil level.
SJowly pour oiJ into oil fiJJopening. Pause to permit
oil to settle. FiJJto "Fuji" mark on dipstick. DO
NOT OVERFILL. Remove dipstick and check oiJ
level.
CAUTION! Alcohol-blended fuels (called gasohol,
ethanol or methanol) can attract moisture, which leads
to separation and formation of acids during storage.
Acidic gas can damage the fuel system of an engine
while in storage.
NOTE: You may not need to use alJthe supplied oil.
5. Replace and tighten dipstick.
NOTE: Check oil often during engine break-in.
To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. Drain the
fuel tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season.
See "Storage" on pages 17-18 for additional information.
NEVER use engine or carburetor cleaner products in
the fuel tank as permanent damage may occur.
Connect
Hose and Water
Supply
to Pump
IMPORTANT: To avoid pump damage, you must
assemble the nozzle extension to the spray gun and
attach all hoses before you start the engine.
1. Uncoil high pressure hose and attach one end of
hose to base of spray gun. Tighten by hand.
CAUTION
* Damage
to equipment
this instruction
7.
resulting
will void
from failure
to follow
warranty.
Turn ON water and squeeze trigger on spray gun
to purge pump system of air and impurities.
WARNING
.
3.
Remove and discard
inlet and outlet.
shipping
caps from
Attach other end of high pressure
pressure outlet on pump. Tighten
pump
Always
hose to high
by hand.
wear
or in vicinity
eye protection
of where
when
equipment
using
Before starting the pressure washer,
wearing adequate
eye protection.
CHECKUST
.
.
Before connecting garden hose to water inlet,
inspect inlet screen. Clean screen if it contains
debris or have it replaced if damaged. Refer to
section "O-Ring Maintenance" if inlet screen is
damaged. DO NOT run pressure washer if inlet
screen Bsdamaged.
inspect inlet
"'"--..
screen. DO
-...
NOT use if
damaged;
clean if dirty.
Run water through garden hose for 30 seconds to
flush it of debris. Turn off water.
IMPORTANT: DO NOT siphon standing water for the
water supply. Use ONLY cold water (less than 100°F).
6. Connect garden hose (not to exceed 50 feet in
length) to water inlet. Tighten by hand.
BEFORE
this equipment
is in use.
be sure you are
STARTING
Review the unit to ensure you have performed all of
the following:
1. Check that oil has been added to proper level in
engine crankcase.
2.
Add proper gasoline to fuel tank.
3.
Check for properly tightened hose connections
(high pressure and water supply) and that there
are no kinks, cuts, or damage to high pressure
hose.
4.
Provide proper water supply (not to exceed
100°F).
5.
Be sure to read "Safety Rules" and "Operation"
sections before using the pressure washer.
6.
If starting unit after storage, see "Storage" section
on pages 17-18.
To Start Your
HOW TO USE YOUR PRESSURE
WASHER
Washer
Location
Pressure Washer Clearance
DANGER
Operate
pressure
washer
ONLY
pressure
washer
2.
Check that the high pressure hose is tightly
connected to spray gun and pump. See
"Assembling Your Pressure Washer" for illustrations.
3.
Make sure unit is in a level position.
4.
Connect garden hose to water inlet on pressure
washer pump. Turn ON water.
outdoors,
Keep exhaust gas from entering a confined
windows,
doors, ventilation
intakes or other
DO NOT operate
enclosure,
Washer
To start your engine-powered pressure washer for the
first time, follow these instructions step-by-step. This
starting information also applies whenever you start
the engine after you have let the pressure washer sit
idle for at least a day.
1. Place pressure washer near an outside water
source capable of supplying water at a flow rate
greater than 3.0 gallons per minute and no less
than 20 PSI at pressure washer end of garden
hose.
if you have any problems operating your pressure
washer, please call the pressure washer helpline at
1=800-222-3136.
Pressure
Pressure
inside
area through
openings,
any building
or
The pressure washer must be at least 5 ft. (152 cm)
from structures having combustible walls and/or other
combustible materials. Leave at least 3 ft. (92 cm) all
around pressure washer including overhead, for
adequate cooling, maintenance and servicing.
Place pressure washer in a well ventilated area, which
will allow for removal of deadly exhaust gas. DO NOT
place pressure washer where exhaust gas could
accumulate and enter inside or be drawn into a
potentially occupied building. Ensure exhaust gas is
kept away from any windows, doors, ventilation
intakes or other openings that can allow exhaust gas
to collect in a confined area. Prevailing winds and air
currents should be taken into consideration when
positioning pressure washer.
CAUTION
• Damage to equipment
this instruction,
will result from failure
to follow
5.
Squeeze trigger on gun to purge pump system of
air and impurities.
6.
Attach nozzle extension to spray gun. Tighten by
hand.
7.
Position nozzle in low pressure mode (slide nozzle
forward) and squeeze trigger on spray gun to
relieve pressure caused by turning ON water.
Water will flow out of gun in a thin stream.
Continue to hold trigger until there is a steady
stream of water and no air remains in system.
Release trigger.
8.
Engage safety latch to spray gun trigger.
Latch
Washer
Shown
Typical Pressure
_X
Exhaust
Port
Move throttle lever to "Fast" position, shown here
10.Movechokeleverto"Choke"position.
NOTE:Fora warmengine,besurethechokeleveris
in the"Run"position.
11. Grasphandleandpullrecoilstarterlightlyuntilyou
feelsomeresistance,
thenpullbriskly.
* DO
NOT stop engine
position.
3.
WARNING
by moving
choke
lever to "Choke"
Squeeze trigger on spray gun to reWeve
trapped pressure in hose to avo{d injury.
NOTE: A small amount of water will squirt out when
3ressure is released.
WARNING
• When starting engine, pull cord slowly until
felt and then pull rapidly to avoid kickback.
resistance
is
• If engine starts and fails to continue to run or if increased
resistance
is felt during starting pull attempts,
squeeze
trigger on spray gun.
12. Return recoil starter slowly. DO NOT let rope
"snap back" against starter.
13. When
"Run"
move
"Run"
Keep
engine starts, slowly move choke lever to
position, as engine warms. If engine falters,
choke lever to "Choke" position, then to
position.
high pressure
gun while
system
4.
to pump
Squeeze
trigger
pressure,
every time you stop engine.
lock on spray
14. if engine fires, but does not continue to run,
squeeze trigger on spray gun to relieve internal
pump pressure. Move choke lever to "Run"
position, and repeat steps 11 through 13.
hose connected
and spray
is pressurized.
on spray
gun to relieve
trapped
Engage
trigger
gun.
Engage trigger lock on spray gun when not in use.
How To Use the Adjustable
Nozzle
You now should know how to START your pressure
washer and how to STOP it. The information in this
section will tell you how to adjust the spray pattern
and apply detergent or other cleaning chemicals.
IMPORTANT: if engine floods, place choke lever in
"Run" position and crank until engine starts.
NOTE: Always keep the throttle lever in the "Fast"
>osition when operating the pressure washer.
CAUTION
WARNING
NEVER adjust spray pattern when spraying.
NEVER put hands in front of nozzle to adjust spray pattern,
On the end of your spray gun is a nozzle handle that
can adjust the spray pressure and the spray pattern.
DO NOT
Allow
touch
equipment
1.
hot surfaces.
to cool
before
touching.
Slide nozzle forward for low pressure
backward for high pressure spray.
spray;
slide
The pressure
washer must be at least 5 feet from
structures
having combustible
wails and/or other
combustible
materials.
Keep at least 3 feet of clearance
on all sides of pressure
washer for adequate
cooling, maintenance
and servicing.
In the State of California a spark arrester is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. If you equip the muffler with a spark arrester,
it must be maintained
in effective working order.
Slide
How to Stop Your
Pressure
Washer
1.
Let engine idle for two minutes.
2.
Move throttle lever on engine to "Stop" position.
nozzle
backward
high pressure
mode.
for
Slide
nozzle
pressure
detergent
2.
10
for.ward
mode
for low
and
application.
Point nozzle towards a hard surface, disengage
trigger lock, and press trigger to test pattern.
.
4.
Slide adjustable nozzle forward to low pressure
mode. Detergent cannot be applied with nozzle in
high pressure position.
5.
Make sure garden hose is connected to water
inlet. Check that high pressure hose is connected
to spray gun and pump. Start engine.
6.
Apply detergent to a dry surface, starting from the
bottom and working up.
7.
Allow detergent to "soak in" for 3z5 minutes before
rinsing. Reapply as needed to prevent surface
from drying.
8.
For washing, start at lower portion of area to be
washed and work upward, using long, even,
overlapping strokes.
Twisting nozzle adjusts spray pattern from a
narrow pattern to a fan pattern.
iMPORTANT: You must flush the chemical injection
system after each use by placing the filter into a clean
bucket of water and running the pressure washer in
low pressure for 1z2 minutes.
Pressure
Twist nozzle counter°
clockwise for fan pattern.
Twist
nozzle
narrow
clockwise
spray
for
For Rinsing:
1.
For most effective cleaning, keep spray nozzle
from 8 to 24 inches away from cleaning surface.
5.
if you get spray nozzle too close, especially using
high pressure mode, you may damage the surface
being cleaned.
Slide nozzle backward to high pressure, press
trigger and wait for detergent to clear.
NOTE: You can also stop detergent flow by removing
detergent siphoning tube from container.
2.
Keep spray gun a safe distance from area you
plan to spray.
DO NOT get closer than 6 inches when cleaning
tires.
Applying
Detergent
with Adjustable
WARNtNG
Nozzle
iMPORTANT: Use chemicals designed specifically for
pressure washers. Household detergents could
damage the pump.
Keep spray nozzle between 8 to 24 inches away from
cleaning surface.
CAUTION
* Starting
without
the engine
the water
without
turned
all the hoses
ON will damage
Operate this unit on a stable surface.
connected
Be extremely careful if you must use the pressure
washer from a ladder, scaffolding or any other relatively
unstable location.
and
the pump.
Firmly grasp spray gun with both hands when using high
pressure spray to avoid injury if gun kicks back.
To apply detergent, follow these steps:
1. Review use of adjustable nozzle.
2.
Prepare detergent solution as required by job.
3.
Place filter end of detergent siphoning tube into
detergent container.
CAUTION
.
Apply a high pressure spray to a small area, then
check surface for damage. If no damage is found,
it is okay to continue cleaning.
.
Start at top of area to be rinsed, working down
with same overlapping
strokes as you used for
washing and applying detergent.
Automatic
(Therma_
• When inserting
the filter into a detergent
solution
route the tube so as to keep it from inadvertently
contacting
Rinsing
pattern.
4.
6.
Washer
bottle,
Doom Down
System
Relief)
If you run the engine on your pressure washer for
3-5 minutes without pressing the trigger on the spray
gun, circulating water in the pump can reach
temperatures above 125°F. The system engages to
cool the pump by discharging the warm water onto
the ground.
the hot muffler.
11
ENGINE TECHNICAL
INFORMATION
PRODUCT
SPECIFICATIONS
This is a single cylinder, L-head, air cooled engine, it
is a low emissions engine.
Pressure
in the State of California, Model Series 120000
engines are certified by the California Air Resources
Board to meet emissions standards for 125 hours.
Such certification does not grant the purchaser, owner
or operator of this engine any additional warranties
with respect to the performance or operational life of
this engine. The engine is warranted solely according
to the product and emissions warranties stated
elsewhere in this manual.
Pressure ..................
Flow Rate .................
Chemical Mix ...............
2,450 PSI
2.0 GPM
Use as directed
Water Supply Temperature ....
Shipping Weight ............
Not to exceed 100°F
63 Ibs.
Power
Engine
Washer
Specifications
Specifications
Rated Horsepower ............
Bore .......................
Stroke ......................
Displacement ................
Spark Plug
Type: .....................
Ratings
The power ratings for an individual engine model are
initially developed by starting with SAE (Society of
Automotive Engineers) code J1940 (Small Engine
Power & Torque Rating Procedure) (Revision 2002 z
05). Given both the wide array of products on which
our engines are placed, and the variety of
environmental issues applicable to operating the
equipment, it may be that the engine you have
purchased will not develop the rated horsepower when
used in a piece of power equipment (actual "onzsite"
power). This difference is due to a variety of factors
including, but not limited to, the following: differences
in altitude, temperature, barometric pressure, humidity,
fuel, engine lubrication, maximum governed engine
speed, individual engine to engine variability, design of
the particular piece of power equipment, the manner in
which the engine is operated, engine run-in to reduce
friction and clean out of combustion chambers,
adjustments to the valves and carburetor, and other
factors. The power ratings may also be adjusted
based on comparisons to other similar engines utilized
in similar applications, and will therefore not
necessarily match the values derived using the
foregoing codes.
6.75 at 3600 rpm
2.69 in. (68mm)
2.04 in. (52mm)
11.57 in. (190 cc)
Champion RJ-19LIVl or
Equivalent
Set Gap To: ...............
0.030inch (0.76ram)
Armature Air Gap: ............
0.006-0.010 in.
(0.15-0.25mm)
Valve clearance with valve springs installed and piston 1/4 in.
(6 mm) past top dead center (check when engine is cold).
intake ......................
0.005-0.007 in.
(0.13-0.!8 mm)
Exhaust ....................
0.005-0.007 in.
(0.13-0.18 mm)
Fuel Capacity ................
1.6 Quarts
Oil Type:
Above 40 ° F ...............
SAE 30
Below 40 ° F ...............
SAE 5W-30 or 10W-30
12
OWNER'S
RESPONSiBiLiTiES
Follow the hourly or calendar intervals, whichever occurs first.
More frequent service is required when operating in adverse conditions noted below.
MABNTENANCE
SCHEDULE
FILL tN DATES AS YOU
COMPLETE
REGULAR
SERVICE
DATES
SERVICE
SERVICE
MAINTENANCE
TASK
Before
Each Use
Every 25
Hours or
Yearly
PRESSURE
Check/dean
WASHER
water inlet screen
Every 100
Hours or
Hours or
Yeady
DATES
Yearty
Year y
X _
x
Check high pressure hose
Check detergent
Every 50
x
hose
Check spray gun and assembly
for leaks
Purge pump of air and contaminants
x
x
×
Change pump oit
See Storage on pages 17-18.
Prepare pump for storage below 32°F
ENGINE
X
Check oil level
Clean debris
X
Change engine oil
X _
Service air cleaner
X_
E
X
Service spark plug
X
Service spark arrester
C_ean
cooling
system
Check
valve
clearance
X2
Prepare for storage
If unit is to remain idle for longer than 30 days
Clean if clogged. Replace if perforated
2
or torn.
Change oil after the first (5) operating hours and every 50 hours or yearly thereafter.
Change sooner when operating under dirty or dusty conditions.
Replace more often under dirty or dusty conditions.
GENERAL
RECOMMENDATIONS
EMiSSiON
CONTROL
Regular maintenance will improve the performance
and extend the life of the pressure washer. See any
authorized Sears dealer for service.
Maintenance, replacement or repair of the emission
control devices and systems may be performed by any
non-road engine repair establishment or individual.
The pressure washer warranty does not cover items
that have been subjected to operator abuse or
negligence. To receive full value from the warranty,
the operator must maintain pressure washer as
instructed in this manual including proper storage as
detailed in "Storage" on pages 17-18.
BEFORE
Some adjustments will need to be made periodically to
properly maintain your pressure washer.
All service and adjustments should be made at least
once each season. Follow the requirements in the
"Maintenance Schedule" chart above.
EACH USE
1.
2.
3.
4.
5.
Check
Check
Check
Check
Check
engine oil level.
water inlet screen for damage.
in-line filter for debris.
high pressure hose for leaks.
chemical filters for damage.
6.
Check gun and nozzle extension assembly for
leaks.
7.
Purge pump of air and contaminants.
PRESSURE
NOTE: Once a year you should clean or replace the
spark plug and replace the air filter. A new spark plug
and clean air filter assure proper fuel-air mixture and
help your engine run better and last longer.
WASHER
C_ean Debris
If equipped with inflatable tires, keep the air pressure
at the value marked on the tire or within 15 and 40 psi.
Daily or before use, clean accumulated debris from
pressure washer. Keep linkage, spring and controls
clean. Keep area around and behind muffler free from
any combustible debris.
13
Pressure
washerpartsshouldbekeptcleantoreducethe
riskofoverheating
andignition
ofaccumulated
debris.
CAUTION
.
.
DO NOT
insert
any objects
through
cooling
slots.
Place in-line filter screen into threaded end of
nozzle extension. Direction does not matter. Push
screen in with eraser end of pencil until it rests flat
at bottom of opening. Take care to not bend screen.
Place o-dng into recess. Push o-ring snugly against
in-line filter screen.
4. Assemble nozzle extension to spray gun, as
described earlier in manual.
Use a damp cloth to wipe exterior surfaces clean.
Use a soft bristle brush to loosen caked on dirt, oil,
etc.
Purge
Use a vacuum cleaner to pick up loose dirt and debris.
To remove air from the pump, follow these steps:
Use low pressure air (not to exceed 25 psi) to blow
away dirt. inspect cooling air slots and openings on
the pressure washer. These openings must be kept
clean and unobstructed.
1.
Set up pressure washer as described in
"Assembling Your Pressure Washer" section and
connect water supply.
2.
Pull trigger on gun and hold until a steady stream
of water appears.
Check
and C_ean inlet Screen
Pump
of Air and Contaminants
Examine garden hose inlet screen. Clean if it is
clogged or replace if it is torn.
To remove contaminants
steps:
Check
1.
Set up pressure washer as described in
"Assembling Your Pressure Washer" section, and
connect water supply.
2.
Remove nozzle extension from gun.
3.
Start engine according to instructions in "How To
Use Your Pressure Washer" section.
4.
Pull trigger on gun and hold.
5.
When water supply is steady and constant, engage
trigger lock and refasten nozzle extension.
High Pressure
Hose
High pressure hoses can develop leaks from wear,
kinking, or abuse. Inspect hose before each use.
Check for cuts, leaks, abrasions, bulging of cover, or
damage or movement of couplings. Jf any of these
conditions exist, replace hose immediately.
WARNING
from the pump, follow these
NozzRe Maintenance
NEVER
repair
Replacement
pressure
Check
high pressure
hose rating
rating
hose,
MUST
Replace
exceed
A pulsing sensation felt while squeezing the spray gun
trigger may be caused by excessive pump pressure.
The principal cause of excessive pump pressure is a
nozzle clogged or restricted with foreign materials,
such as dirt, etc. To correct the problem, immediately
clean the nozzle following these instructions:
it,
maximum
of unit.
Gun and Nozzle
Extension
1. Shut off engine and turn off water supply.
2. Remove nozzle from end of nozzle extension.
Separate nozzle extension from spray gun. Twist
nozzle clockwise to stream position. Using a 2mm
(5164) allen wrench, remove orifice from end of
nozzle extension.
Examine hose connection to gun and make sure it is
secure. Test trigger by pressing it and making sure it
springs back into place when you release it. Engage
trigger lock and test trigger. You should not be able to
press trigger. Replace gun immediately if it fails any of
these tests.
Check
in-Line
Fi_ter
Refer to the illustration and service the in-line filter if it
becomes clogged, as follows:
3. Remove in-line filter from other end of nozzle
extension.
4. Use a small paper clip to free any foreign material
clogging or restricting orifice.
Nozzle extension
O-ring
1. Detach nozzle extension from gun and remove
o-ring and screen from nozzle extension. Flush
screen, gun, and nozzle extension with clean water
to clear debris.
Insert
14
wire into orifice and turn back
forth to clear obstruction,
and
5. Usinga gardenhose,removeadditionaldebrisby
backflushingwaterthroughnozzleextension.Back
flushbetween30to60seconds.Turnadjustable
nozzleextensiontostreamsprayandmovenozzle
fromlowto highwhileflushing.
6. Reinstall
orificeandin-linefilterintonozzleextension.
DONOTovertighten
orificewithallenwrench.
7. Reconnect
nozzleextension
to spraygun.
8. Reconnect
watersupply,turnonwater,andstart
engine.
9. Testpressurewasherbyoperating
withnozzlein
highandlowpositions.
O-Ring
Set pressure washer in upright position. Add fuel
and engine oil.
ENGINE MAINTENANCE
WARNING
WHEN ADJUSTING
OR MAKING
PRESSURE
WASHER
* Disconnect
place
the spark
the wire where
REPAIRS
plug wire from
it cannot
TO YOUR
the spark
contact
spark
plug and
plug.
WHEN TESTING FOR ENGINE SPARK
Use approved spark plug tester.
DO NOT check for spark with spark
Checking
Maintenance
plug
removed.
Oil Level
Oil level should be checked prior to each use or at least
every 8 hours of operation. Keep oil level maintained.
Purchase an O-Ring Repair Kit, item number
71-75116, at your local Sears or by calling
1-800-366-PART or online at wv,A,u.sears.com. It is not
included with the pressure washer. This kit includes
replacement o-dngs, rubber washer and water inlet
filter. Refer to the instruction sheet provided in the kit
to service your unit's o-rings.
Pump
6.
Changing
Oil
Change engine oil after the first 5 hours and every
50 hours thereafter. If you are using your pressure
washer under extremely dirty or dusty conditions, or in
extremely hot weather, change oil more often.
Maintenance
CAUTION
Changing Pump Oit
Change oil every 50 hours or once yearly, whichever
occurs first.
Used motor oil has been shown to cause skin cancer in
certain laboratory animals.
NOTE: You must purchase a premeasured bottle of
pump oil, item number 190586GS, by calling
1-800-366-PART or online at www.sears.com.
Thoroughly wash exposed areas with soap and water.
KEEP OUT OF REACH OF CHILDREN.
DON'T POLLUTE.
CONSERVE
RESOURCES.
RETURN USED OiL TO
COLLECTION
CENTERS.
Change pump oit as follows:
1.
Drain engine oil and fuel from pressure washer.
2.
Use a 8mm allen wrench to remove black pump
oil cap between high pressure outlet and garden
hose inlet.
O
"_
kk
Change oil while engine is still warm from running,
as foJtows:
1.
Drain fuel tank by running pressure washer until
fuel tank is empty.
2.
Disconnect spark plug wire and keep it away from
spark plug.
Clean area around oil fill, remove oil fill
cap/dipstick. Wipe dipstick clean.
..............
.....
Oil Cap
3.
3.
Tilt pressure washer to drain oil into an approved
container until it drips slowly from pump.
4.
Tilt pressure washer in opposite direction and
empty premeasured pump oil bottle into same
opening (a small funnel may be helpful).
5.
Install black pump oil cap and tighten firmly.
15
4.
Tip your pressure washer to drain oil from oil fill
into a suitable container making sure you tip your
unit away from spark plug and air cleaner. When
crankcase is empty, return pressure washer to
upright position.
5.
Wipe dipstick clean, insert it into oil fill hole and
tighten securely, remove dipstick. Add
recommended oil up to "Fuji" mark on dipstick.
Pour slowly. Wipe dipstick clean each time oil
level is checked. DO NOT overfill
6. Installoilfill pluganddipstick,tightensecurely.
7. Wipeupanyremainingoil.
8. Reconnect
sparkplugwiretosparkplug.
Service
Carburetor
If you think your carburetor needs adjusting, see your
nearest Sears service center. Engine performance
may be affected at altitudes above 3000 feet. For
operation at higher elevations, contact your nearest
Sears service center.
Air Cleaner
Your engine will not run properly and may be
damaged if you run it with a dirty air cleaner.
Spark Attester
Service the air cleaner once every 25 hours of
operation or once each year, whichever comes first.
Service more often if operating under dirty or dusty
conditions. Replacements are available at your local
Sears service center.
Your engine is not factoryzequipped with a spark
attester. In some areas, it is illegal to operate an
engine without a spark attester. Check local laws and
regulations. A spark attester is available from your
nearest Sears service center. If you need to order a
spark attester, please call 1-800-366-PART.
To service the air cgeaner, follow these steps:
1.
Service
The spark attester must be serviced every 50 hours to
keep it functioning as designed.
Loosen screw and tilt cover down.
Tabs and Slots
If the engine has been running, the muffler will be very
hot. Allow the muffler to cool before servicing spark
attester.
Cartridge
WARN NG
Base
Screw Cover
DO NOT touch
2.
Carefully remove cartridge assembly.
3.
To clean cartridge, gently tap pleated paper side
on a fiat surface.
4.
Reinstall clean or new cartridge assembly inside
cover.
5.
insert cover's tabs into slots in bottom of base.
6.
Tilt cover up and tighten screw securely to base.
Allow
Spark
touching.
In the State of California a spark attester is required by law
(Section 4442 of the California Public Resources
Code).
Other states may have similar laws. Federal laws apply on
federal lands. If you equip the muffler with a spark attester,
it must be maintained
in effective working order.
Pmug
spark attester
screen
inspection.
Replace if screen is damaged.
Remove
2.
Remove and inspect spark plug.
3.
Replace spark plug with recommended plug if
electrodes are worn or if insulator is cracked or
Air Cooling
for
cleaning
and
System
Over time debris may accumulate in cylinder cooling
fins and cannot be observed without partial engine
disassembly. For this reason, we recommend you have
an authorized Sears service dealer clean the cooling
system per recommended intervals (see "Maintenance
Schedule" on page 13). Equally important is to keep top
of engine free from debris. See "Clean Debris".
chipped.
Check electrode gap with wire feeler gauge and
set gap at 0.030 inches (0.76mm), if necessary.
CLL,_/
.J
/
5.
to coo! before
Keep at least 3 feet of clearance
on al! sides of pressure
washer for adequate
cooling, maintenance
and servicing_
Service the spark plug every 100 hours of operation or
yearly, whichever occurs first.
1. Clean area around spark plug.
4.
hot surfaces.
The pressure washer must be at least 5 feet from
structures
having combustible
walls and/or other
combustible
materials.
NOTE: You can purchase new air filter elements by
calling 1-800-366-PART.
Service
equipment
Install spark plug, tighten securely.
NOTE: You can purchase a new spark plug by calling
1-800-366-PART.
16
AFTER EACH USE
WINTER
Water should not remain in the unit for long periods of
time. Sediments or minerals can deposit on pump
parts and "freeze" pump action. Follow these
procedures after every use:
1. Flush detergent siphoning tube by placing the filter
into a pail of clean water while running pressure
washer in low pressure mode (adjustable nozzle in
the forward position). Flush for one to two
minutes.
2.
Shut off engine, let it cool, then remove all hoses.
3.
Disconnect spark plug wire from spark plug.
4.
Empty pump of all liquids by pulling recoil handle
about 6 times. This should remove most liquid in
pump.
5.
If storing for more than 30 days see "Long Term
Storage" on next page.
6.
Coil high pressure hose and inspect it for damage.
Cuts in hose or fraying could result in leaks and
loss of pressure. Should any damage be found,
replace hose. DO NOT attempt to repair a
damaged hose. Replace hose with genuine Sears
part.
7.
Disconnect hose from spray gun and high
pressure outlet on pump. Drain water from hose,
gun, and nozzle extension. Use a rag to wipe off
hose.
8.
Coil hose and properly hang it on hook provided.
9.
Reconnect spark plug wire to spark plug.
CAUTION
• Failure to do so will permanently
and render your unit inoperable.
• Freeze
WARNING
WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN
TANK
Store away from furnaces, stoves, water heaters, clothes
dryers or other appliances
that have pilot light or other
ignition source because they can ignite fuel vapors.
WHEN DRAINING FUEL
Turn pressure washer OFF and let it cool at least 2
minutes before removing fuel cap. Loosen cap slowly to
relieve pressure in tank.
Drain fuel tank outdoors.
fuel away from sparks, open flames,
and other ignition sources.
DO NOT light a cigarette or smoke.
damage
is not covered
damage
under
your pump
warranty.
To protect the unit from freezing temperatures:
1. Flush detergent siphoning tube by placing filter
into a pail of clean water while running pressure
washer in low pressure mode (adjustable nozzle in
forward position). Flush for one to two minutes.
10. Store unit in a clean, dry area.
Keep
STORAGE
pilot lights,
heat,
17
2.
Empty pump of all pumped liquids by pulling recoil
handle about 6 times. This should remove most
liquid in pump.
3.
Use pump saver, available at Sears retail item
71-74403, to treat pump. This minimizes freeze
damage and lubricates pistons and seals.
4.
If pump saver is not available, connect a 3-foot
section of garden hose to water inlet adapter. Pour
RV-antifreeze (antifreeze without alcohol) into
hose. Pull recoil handle twice. Disconnect 3-foot
hose.
LONG TERM STORAGE
Protect
if you do not plan to use the pressure washer for more
than 30 days, you must prepare the engine and pump
for long term storage.
To protect the pump use Sears pump saver to prevent
freeze damage and lubricate pistons and seals.
CAUTION
it is important to prevent gum deposits from forming in
essential fuel system parts such as the carburetor, fuel
filter, fuel hose or tank during storage. Also,
experience indicates that alcohoFblended fuels (called
gasohol, ethanol or methanol) can attract moisture,
which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel
system of an engine while in storage.
Protect
Pump
* Failure to do so will permanently
and render your unit inoperable,
* Freeze
damage
damage
is not covered
under
your pump
warranty.
NOTE: Sears pump saver, item number 71-74403, is
available as an optional accessory. It is not included with
the pressure washer.
Fuel System
,_
CAUTION
Fuel Additive:
if adding a fuel additive, fill the fuel tank with fresh
fuel. If only partially filled, air in the tank will promote
fuel deterioration during storage. Engine and fuel can
be stored up to 24 months with additive.
•
Add fuel additive following manufacturer's
instructions.
•
Make sure you have water supply to pump inlet
connected and turned ON.
•
Run the engine outdoors for 10 minutes to be sure
that treated fuel has replaced the untreated fue[ in
the carburetor.
Always
While engine is still warm, drain oil from crankcase.
Refill with recommended grade. See "Changing Oil"
on page 15.
•
•
when
using
PumpSaver.
2.
Push in can top to dispense pump saver.
3.
When pump saver fluid begins to exit pump outlet,
the pump is protected.
4.
Remove pump saver from pump inlet.
OTHER
Oil
Oil Cylinder
eye protection
To use the pump saver:
1. Attach hose on pump saver can to pump inlet.
if fuel additive is not used, remove all fuel from tank
and run engine until it stops from lack of fuel.
Change
wear
•
DO NOT store fuel from one season to another.
•
If possible, store your unit indoors and cover it to
give protection from dust and dirt. BE SURE TO
EMPTY THE FUEL TANK.
WARNING
Bore
Remove spark plug. Squirt about 1 tablespoon of
clean engine oil into the cylinder. Cover spark plug
hole with rag. Pull recoil handle slowly to distribute
oil. Avoid spray from spark plug hole.
DO NOT
washer,
place
Let equipment
Instal[ spark plug. DO NOT connect spark plug
wire.
the cover
18
a storage
cover
over a hot pressure
coo! for a sufficient
on the equipment.
time before
placing
Probmem
Pump has following
problems: failure to
produce pressure, erratic
pressure, chattering, loss
of pressure, low water
volume.
Detergent
spray.
Cause
Correction
1.
Nozzle in low pressure mode.
1.
Pull nozzle backward for high
pressure mode.
2.
Water inlet is blocked.
2.
Clear inlet.
3.
Inadequate water supply.
3.
Provide adequate water flow.
4.
Inlet hose is kinked or leaking.
4.
Straighten inlet hose, patch leak.
5.
Clogged inlet hose strainer.
5.
Check and clean inlet hose strainer.
6.
Water supply is over 100°F.
6.
Provide cooler water supply.
7.
High pressure hose is blocked or
leaks.
7.
Clear blocks in outlet hose.
8.
Gun leaks.
8.
Replace gun.
9.
Nozzle is obstructed.
9.
Clean nozzle.
10. Pump is faulty.
10. Contact Sears service facility.
1.
Detergent siphoning tube is not
submerged.
1.
Insert detergent siphoning tube into
detergent.
2.
Chemical filter is clogged.
2.
Clean or replace filter/detergent
siphoning tube.
3.
Dirty in=linefilter.
3.
See "Check In=Line filter".
4.
Nozzle is in high pressure mode.
4.
Push nozzle forward for low
pressure mode.
fails to mix with
Engine tuns good at noload but "bogs" when load
is added.
Engine witl not start; or
starts and tuns tough.
Engine speed is too slow.
Move throttle control to FAST position. If
engine still "bogs down", contact Sears
service facility.
1.
Low oil level.
1.
Fill crankcase to proper level.
2.
Dirty air cleaner.
2.
Clean or replace air cleaner.
3.
Out of gasoline.
3.
Fill fuel tank.
4.
Stale gasoline.
4.
Drain gas tank; fill with fresh fuel.
5.
Spark plug wire not connected to
spark plug.
5.
Connect wire to spark plug.
6.
Bad spark plug.
6.
Replace spark plug.
7.
Water in gasoline.
7.
Drain gas tank; fill with fresh fuel.
8.
Overchoking.
8.
Open choke fully and crank engine.
9.
Excessively rich fuel mixture.
9.
Contact Sears service facility.
Engine shuts down during
operation.
1.
Out of gasoline.
1.
Fill fuel tank.
2.
Low oil level.
2.
Fill crankcase to proper level.
Engine lacks power.
Dirty air filter.
Replace air filter.
Choke is opened too soon.
Move choke to halfway position until
engine runs smoothly.
Engine "hunts"
or falters.
19
CRAFTSMAN
2450 PS_ Pressure
Main Unit m Exploded
Washer
580.752310
View and Parts List
124
4/-14
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