Pneumatics Products Man Machine Interface Components
2015-10-08
: Crouzet Man-Machine-Interface-Components Man-Machine-interface-components pneumatics library assets
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| | WWW.CROUZET-CONTROL.COM | | 10 | | PNEUMATICS PRODUCTS | | WWW.CROUZET-CONTROL.COM General summary | | 11 | | PNEUMATICS PRODUCTS Pages Manual actuated valves 11 Position detectors 21 Pressure switches - Vacuum 35 Pneumatic logic components 41 Electro-pneumatic control valves 57 Multi-fluid solenoid valves 69 Teaching materials 72 MANUAL ACTUATED VALVES | | WWW.CROUZET-CONTROL.COM | | 12 | | PNEUMATICS PRODUCTS | | WWW.CROUZET-CONTROL.COM | | 13 | | PNEUMATICS PRODUCTS Push buttons diameter 12 and actuators Features Version Actuator Valve color color black black NC red black black/red black black grey N0 red grey black/red grey Push button round 81 735 511 81 735 512 81 735 011 - Push button double round 81 733 511 - 3-position lever manual return 81 716 511 81 716 512 - 3-position lever spring return 81 715 511 81 715 512 - Horizontal outputs Vertical outputs 81 280 510 81 280 010 - 81 281 510 81 281 010 - 2➞8 2.7 200 2➞8 2.7 200 2➞8 2.7 200 2➞8 2.7 200 2➞8 2.7 200 2➞8 2.7 200 Symbol NC NO Characteristics l l l 8 ➞ 18 1 8 ➞ 18 1 l l l l l 8 ➞ 18 1 l 8 ➞ 18 1 l 1 l - 1 - Ø4 Ø4 Ø4 Ø4 Ø4 Ø4 -5 ➞ +50 1.5 x 106 35 -5 ➞ +50 1.5 x 106 40 -5 ➞ +50 1.5 x 106 65 -5 ➞ +50 1.5 x 106 65 -5 ➞ +50 1.5 x 106 14 -5 ➞ +50 1.5 x 106 14 Dimensions 81 735 Threaded barrel 81 733 2 threaded barrels 81 715 - 81 716 81 280 010 - 81 280 510 Square lever 81 281 010 - 81 281 510 M3 28,5 Operating pressure bar Orifice diameter mm Flow at 6 bars Nl/mn. NC : black Valves NO : grey Operating forces (depending on actuator) N Effective travel mm Fluid: dry or lubricated air Push-in connectors for semi-rigid tubing mm (NFE 49100) Operating temperature °C Mechanical life operations Weight g | | WWW.CROUZET-CONTROL.COM | | 14 | | PNEUMATICS PRODUCTS | | WWW.CROUZET-CONTROL.COM 3/2 valves for manual actuators Ø 22 mm Symbol 89 543 501 89 543 701 89 543 101 89 543 201 - - - - - - - 89 543 105 89 543 005 89 543 305 89 543 205 - NC + NO NC + NC - - - NC NO NC | | PNEUMATICS PRODUCTS Actuators Ø 22 mm for manually operated valves Push buttons 2-positions rotary switches 3-positions rotary switches Function Connection Ø4 3/2 valve supplied with screws Gas 1/8 for fixing the adaptator Connection Ø4 Valve(s) 3/2 fixed on adaptator (supplied with adaptator not assembled) Adaptator for 3/2 valve on actuators Ø 22 Version | | 15 NO Red Green Black 24 678 129 24 678 128 24 678 127 - Flush push contact 24 678 173 24 678 172 - Emergency stop plastic Ø 40 24 678 171 - Emergency stop Ø 40 mm pushturn 24 678 174 - Black symmetrical actuator 24 678 175 - Long lever Black Symbol 24 679 702 Position 45° Weight 0➞8 2 112 12.6 -5 ➞ +60 1.5 x 106 l 0➞8 2 112 12.6 -5 ➞ +60 1.5 x 106 l 50 50 l 60 Principle of operation Dimensions NC version 89 543 001 - 89 543 201 89 543 501 - 89 543 701 0➞8 2 112 12.6 -5 ➞ +60 1.5 x 106 l l 60 0➞8 2 112 12.6 -5 ➞ +60 1.5 x 106 110 l 110 40 60 2 Output - 45 24 678 127 - 24 678 128 24 678 171 - 24 678 172 24 678 129 24 678 173 Ø 29 Ø 40 2-positions rotary switches 3-positions rotary switches Function 24 678 180 RONIS key 455 removable in position 0 24 678 176 Black symmetrical actuator 24 678 178 Black symmetrical actuator with return 24 678 177 Long lever Black 24 678 179 Black Long lever, spring to center 24 678 182 RONIS key 455 remov. in pos. 0 3 positions with spring to center 24 678 181 RONIS key 455 removable in position 0 3 fixed positions 2 x 45° 2 x 45° 2 x 45° 2 x 90° Symbol Holes drilled in panel for actuators Ø 22 EN 50007 Installation Position 45° Weight 32 Holes drilled for the (optional) use of a round lug. Dimensions 2 x 45° 2 x 45° 70 45 45 16 45 70 70 24 678 174 - 24 678 176 24 678 175 - 24 678 177 24 678 180 - 24 678 181 24 678 178 24 678 179 24 678 182 Ø 30 38,3 Ø 29 27,3 * > 40 Ø 40 push-buttons * > 45 for lever type rotary switches 29 27 23 27 46,5 45° 45 Ø 22 series 40,2 Exhaust 0➞8 2 112 12.6 -5 ➞ +60 1.5 x 106 45 34,5 0➞8 2 112 12.6 -5 ➞ +60 1.5 x 106 45 13,5 Operating pressure bar Orifice diameter mm Flow at 6 bars NI/min Control force N Operating temperature in dry air °C operations Life Non-connectable exhaust Weight g Supply 30 Dimensions Characteristics 1 g | | WWW.CROUZET-CONTROL.COM | | 16 | | PNEUMATICS PRODUCTS | | WWW.CROUZET-CONTROL.COM | | 17 | | PNEUMATICS PRODUCTS Pneumatic relay for two-hand control › 100% pneumatic › Complies with Machinery Directive and the e s to th e m r o f n Co irectiv D y r e n Machi Definition standard EN 574 +A1 › CE Certification type-IIIA and IIIB 81 580 101 III A Pneumatic relay for two-hand control EN 574 +A1 classification 81 580 202 III B (conforming to EN 574 +A1) A pneumatic 2-hand control device is used with dangerous machinery and requires the simultaneous use of both hands to trigger and maintain machine operation. Such a device must be located outside the dangerous zone, so that the operator cannot enter this zone before the machine has come to a complete standstill. A pneumatic 2-hand control device is composed of 2 parts : ■ 2 manual pushbuttons which require the simultaneous use of both hands. ■ A pneumatic relay. Symbol 1 Pneumatische Zweihandsteuerung Types of 2-hand control devices Type Requirements I II III A B 1 3 2 Characteristics Operating pressure Orifice diameter Max. delay between input signals Connection Operating temperature Mechanical life Weight Principle of operation 2➞8 2.5 0.2 max. Sub-base 81 532 001 -5 ➞ +50 °C 107 operations 90 g Connections (Typical application with double-acting cylinder) 81 580 101 81 580 101 2➞8 2.5 0.2 max. Semi-rigid tubing Ø 4 (NFE 49100) -5 ➞ +50 107 320 bar mm s 81 580 202 C Use of both hands (simultaneous actuation) ● ● ● ● ● Relationship between input signals and output signal ● ● ● ● ● Cessation of the output signal ● ● ● ● ● Prevention of accidental operation ● ● ● ● ● Prevention of defeat ● ● ● ● ● ● ● ● ● ● ● ● 1 81 580 101 81 580 202 76 81 580 202 34,5 64 ● the system must be designed so that an accumulation of faults must not lead to a loss of the safety function. Synchronous action An output signal is only generated if both control actuating devices are actuated within 500 ms. Resetting the output signal The release of a single control device interrupts the output signal, but a reset is only possible once both control devices have been released. 125,7 Category 4 (EN ISO 13849): M4 Mounted on sub-base 81 532 001 (See page 55 of Pneumatic catalogue) 21,25 24 15 25 2 x M4 Depth 10 Pb Sb Pa Sa Sb the system must be designed so that a single fault will not cause the loss of the safety function. Pb Category 3 (EN ISO 13849) : 15 25 Sb the system should use well tried components and principles. Pb Category 1 (EN ISO 13849) : 10,5 ● 32 Use of category 4 (EN 954-1) 76 ● M4 101 81 580 23 Use of category 3 (EN 954-1) Dimensions ● ● 32 Use of category 1 (EN 954-1) 23 Synchronous actuation To obtain an output signal it is necessary to give simultaneous input signals 'a' and 'b' with a max. delay of 0.45. The output signal 's' is lost if one or both of the inputs are removed. 32 Reinitiation of the output signal Components follow current standards | | WWW.CROUZET-CONTROL.COM | | 18 | | PNEUMATICS PRODUCTS | | WWW.CROUZET-CONTROL.COM | | PNEUMATICS PRODUCTS Pneumatic impulse counters Two-hand pneumatic safety start module › Conforms to the Machinery Directive and standard EN 574 › 4, 5, 6 digits with or without reset › With or without pre-selection › Including pneumatic relay to classification IIIA or IIIB depending on version Two-hand pneumatic safety start module Pneumatic relay (to EN 574) | | 19 81 580 504 Type III A 81 580 503 Type III B S S P P Totalizer Preselection counter Version Symbol 99 766 001 6 digits no reset to zero 99 766 002 4 digits with manual zero reset 89 538 201 5 digits with manual or pneumatic zero reset 2➞8 > 0.3 > 1.4 2➞8 > 0.3 > 1.4 2➞8 > 0.15 > 0.8 2 150 2➞8 Symbol Characteristics Operating pressure bar Orifice diameter mm Max. delay between input signals s Connection Operating temperature °C Mechanical life operations Weight g Connections (Typical application with double-acting cylinder) 81 580 504 P 2➞8 2.5 0.2 max. Semi-rigid tubing Ø 4 (NFE 49100) -5 ➞ +50 1.5 x 106 1000 2➞8 2.5 0.2 max. Semi-rigid tubing Ø 4 (NFE 49100) -5 ➞ +50 1.5 x 106 1410 81 580 503 Characteristics Supply pressure Pressure to break Pressure to make Reset : Minimum pressure Reset time Circuit pressure bar Signal emitted when preset is reached Operating temperature Weight ‑ bar bar bar bar ms 0 ➞ +60 150 °C g 0 ➞ +60 150 A - Output signal P - Supply Y - 'Reset to zero' signal Z - Input signal Connection S P 81 580 504 1 S 81 580 503 Components follow current standards Note : the count pulse must be removed before the reset pulse is applied. The preset value can be changed during operation without the counter resetting to zero. Dimensions 81 580 503 - 81 580 504 Dimensions Connectors for semi-rigid tubing Ø 4 (NFE 49100) 99 766 002 Fixing viewed from below = = 14,5 = 2 = = 99 766 001 3 Ø 3,2 F/90 60,6 41,5 = = M3 = 2 = 23 = = 37 41,5 = Ø4 37 Ø 3,241,5 F/90 41,5 = = 0 0 0000 23 = 23 == 24 = = = M3 37 41,5 60,6 = 2 60,6 = 22 x 33,3 14,5 48 22 x 33,3 Ø 3.2 f/90° 5,3 2 holes for M3 screws Ø4 Ø4 Ø 3,2 F/90 41,5 89 538 201 5,3 0000 24 = 24 0000 = Output via 4 mm push-in fitting 22 x 33,3 48 14,5 48 Supply via 4 mm push-in fitting ● 0 ➞ +60 136 M3 3 3 | | WWW.CROUZET-CONTROL.COM | | 20 | | PNEUMATICS PRODUCTS | | WWW.CROUZET-CONTROL.COM | | 21 | | PNEUMATICS PRODUCTS Indicators and pedal valves › Ergonomics Also available in ATEX version for use in potentially explosive atmospheres in accordance with 94/9/EC Directive 84 84 84 84 Pneumatic indicators Ø 22 Red Green Yellow Blue Pedal valve - Version NC 150 150 150 150 201 202 203 204 - POSITION DETECTORS 81 999 501 Symbol Characteristics Operating pressure Push-in connection for semi-rigid tubing (NFE 49100) Operating temperature Mechanical life Weight Dimensions bar 2➞8 mm Ø4 Ø4 - °C operations g -5 ➞ +50 107 34 -5 ➞ +50 1.5 x 106 290 84 150 201 - 84 150 202 84 150 203 - 84 150 204 81 999 501 White tube Input Output Red tube Holes drilled for indicators ATEX version products are available in the following catologues: Pneumatic products for explosive atmospheres or on our website www.crouzet.com
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