Crown Equipment Pe 4000 Series Users Manual Specifications

End Control Pallet Truck PE 4000 Series carretilla_electrica_hombre_a_bordo_pe4000

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CSpecifications

PE 4000 Series

End Control

Pallet Truck

PE 4000

Series

C

15 11

11

14

13

12

10

16

16

4.5"

6"

9.25"

3.25"

4.5"

9.75"

3.75"

9"

9.12"

7.3"

10"

23.3" – 84" Forks

32.6" – 93" Forks

35.3" – 96" Forks

22.0" – 84" Forks

31.3" – 93" Forks

34.0" – 96" Forks

36"

90°

Battery roller to floor

6.06", forks lowered

9.88"

Option 1 – 37.06"

Option 2 – 33.75"

PE 4000 Series End Control

Pallet Truck

Specifications

PE 4000 Series

PE 4000 Series Standard-Tip Forks Extended-Tip Forks

Nominal Fork Length in 36 42 48 54 60 96 84 93 96

11 Actual Fork Length in 35.75 41.75 47.75 53.75 59.75 95.75 83.75 93 95.75

12 Overall Length Option 1 in 72.44 78.44 84.44 90.44 96.44 132.44 120.44 129.69 132.44

Option 2 in 78.94 84.94 90.94 96.94 102.94 138.94 126.94 136.19 138.94

13 Wheelbase Option 1 in 43.12 49.12 55.12 61.12 67.12 103.12 75.12 75.12 75.12

Option 2 in 49.62 55.62 61.62 67.62 73.62 109.62 81.62 81.62 81.62

14 Grade Clearance Option 1 % 44 38 34 30 27 18 24 24 24

Option 2 % 38 33 30 27 25 17 22 22 22

15 Turning Radius Option 1 in 60.95 66.93 72.90 78.88 84.88 120.8 92.9 92.9 92.9

Option 2 in 67.43 73.40 79.38 85.38 91.38 127.3 99.3 99.3 99.3

7Truck Weight 6000 lb lb 1496 1512 1528 1544 1560 1710 1643 1724 1739

8000 lb lb 1515 1539 1563 1587 1611 1775 1703 1784 1799

1Manufacturer Crown Equipment Corporation

2Model PE 4000

3Load Capacity lb 6000/8000

4Power Electric 24 Volts

5Operator Type Stand-up Walk/Ride

8Lift Height in 9.25

9Lift in 6

10 Head Length Option 1/Option 2 in 36.7/43.2

16 Outside Fork Spread Standard Tip in 22/27

Extended Tip in 23/28

17 Speed Travel Power Unit First Forks First

Empty mph 8.6 5.5

4000 lb mph 7.0 5.2

6000 lb mph 6.3 5.1

8000 lb mph 6.0 5.0

General Info

Dimensions

Performance

Forks

Model PE 4000-60 PE 4000-80

Drive Tire in 13 x 4.5 x 8 Poly 13 x 4.5 x 8 Poly

Casters in 2 - 4 x 2.5 Poly 2 - 4 x 2.5 Poly

Load Wheels 2 - 3.25 x 6.5 (-35) 2 - 3.25 x 6.5 (-35)

-10 Low rolling resistance, cut/tear resistance. Docks, rough floors, floor debris and traction.

-30 Moderate cut/tear resistance, high capacity. High capacity transport. Not for dock use.

-35

Highest cut/tear resistance offered. Extremely high capacity, low rolling resistance. Docks, rough floors and floor debris.

-40 Combines good cut/tear resistance and very high capacity. Use where nothing else works.

Wheels and Tires

PE 4000 Series Technical Information

Maximum Battery Size

Option 1 - 6.69" wide x 34.44"

long x 31.62" high

Option 2 - 13.19" wide x 31.12"

long x 31.62" high

Batteries

Option 1 - 24-volt, 330 amp hour,

7.7 Kwh

Min/Max weight 360/900 lb

Option 2 - 24-volt, 930 amp hour,

21.5 Kwh

Min/Max weight 975/1500 lb

Standard Equipment

1. 24-volt fused electrical system

2. Model 1404C Crown

separately excited control

3. InfoPoint™ - Quick reference

guide and maps support

diagnostics

4. Polyurethane load wheels

5. Heavy-duty articulating shim

free casters

6. Full width, raise, lower, horn,

and end mounted reversing

button in control handle

7. Raise, lower, horn and high

speed button on operator

grab bar

8. 175 amp battery connector

9. Key switch

10. Horn

11. Lift-off left and right battery

retainers

12. Anti-tie down

13. Platform cushion (non-freezer

conditioned trucks)

14. Rubber knee pad

15. One-touch high speed

16. Steel doors

17. Color-coded wiring

Operator Area and Controls

The PE 4000 Series has a new

operator platform which increases

operator comfort and produc-

tivity. Rounded edges and careful

placement of operator contact

points make the PE 4000 Series

user friendly. Contoured steel

doors allow for maximum

operator and foot room.

The Crown PE 4000 Series has a

microcellular composition floor

mat and a rubber knee pad for

improved operator comfort.

The Crown PE 4000 Series has

dual, soft urethane twist grips

with automatic return to neutral

when released. Two textures and

a unique “cam” design aid in

plugging, steering and long dis-

tance travel. On the control pod

are full width raise, lower, and

horn buttons for easy actuation.

Reversing button in control han-

dle reverses direction of travel if

button should come in contact

with operator. Soft urethane

operator grab bar provides

operator security and comfort.

Grab bar has raise, lower, horn

and high speed controls for

improved productivity.

One touch high speed allows op-

erators to activate the high speed

button once and not have to hold

the button down to travel in high

speed. High speed is deactivated

when the twist grip returns to neu-

tral or when the brake is applied.

The Quick Coast™ option allows

the truck to coast as the operator

walks down the aisle performing

low-level order picking. The Quick

Coast switch is conveniently

placed on the grab bar for easy

activation. The Quick Coast

option includes infinitely variable

handle positioning within the

coast range, and the audible and

visual feedback features remind

operators the Quick Coast option

is activated. The Quick Coast

option meets current ANSI/ASME

requirements.

Optional Equipment

1. Curtis Spyglass Gage

(discharge indicator with lift

lockout, hour meter, and

event codes)

2. Hour meter

3. Coast control

4. Quick Coast™

5. QuickPick™ control handle

6. Quick adjustment caster

7. Quick adjustment caster with

torsion bar package

8. Battery retainer interlock

switch

9. Quick battery disconnect

handle (right side only)

10. Left side battery connector

11. Battery compartment rollers

12. Lift-off load backrest

13. Hinged load backrest with

quick release (48", 60" or

72" high)

14. Bolt-on load backrest

15. Work Assist Accessories:

• Strobe light

• Flashing light

• Work lights

• Fan

• Storage pouch

• Pad clip and hook

• Shrink wrap tray

(Option 2 battery only)

16. Storage module (Option 2

battery only)

17. 7" wide fork (6000 lb only)

18. Drive tire and load wheel

options

19. Toggle switch in lieu of key

20. Tandem load wheels

21. Dual load wheels

22. Cold and corrosion

conditioning

23. Special color paint

24. Skid adaptor

25. Rubber skirt extension

The QuickPick™ control handle

option, normally used in conjunc-

tion with coast control or Quick

Coast™, assists an operator to

perform low-level order picking.

The QuickPick control handle has

two switches on each side of the

handle. The QuickPick control

handle activation allows the

truck to travel, power unit first,

at walking speed.

Many optional features for the

operator area and controls are

available to suit a wide range of

applications.

Electrical System

Heavy duty 24-volt electrical sys-

tem for demanding warehouse,

dock and transport applications.

The new 1404C separately excit-

ed traction control integrates

many of the operating features to

provide excellent control and reli-

ability. Directional contactors are

eliminated while traction speeds

have been improved for optimum

productivity. Crown manufac-

tured, separately excited, high

torque drive motor is application

designed for reliability and ease

of service.

Anti-tie down is a standard feature

designed to encourage proper

operation of the truck by deterring

the taping or tying down of the

high speed control button. A lift

limit switch operates at full lift

height to shut pump motor off at

full fork elevation. Color-coded

wiring is used for ease of service.

Hydraulics

Heavy duty pump, motor, reser-

voir and control are assembled

into one unit. A centrally located

lift cylinder, mounted vertically,is

equipped with long life polyure-

thane packings. A pressure com-

pensating flow control valve is an

integral part of the valve block

and regulates lowering speed.

Overload valve protects hydraulic

components.

Drive Unit

All gear drive from drive motor to

drive wheel axle. Drive tire axle is

mounted in the drive unit on both

sides for maximum strength in

rough floor or docking applica-

tions. Drive unit is top and bottom

mounted. Top mount is a large,

tapered roller bearing for vertical

or horizontal forces. Bottom mount

has four shock mounted rollers on

drive unit running in a hardened

steel roller race. Gear train runs in

oil-filled, sealed housing.

Caster System

Standard on the PE 4000 Series

are shim free, spring-loaded,

articulating, stabilizing casters

designed and manufactured by

Crown for increased truck perfor-

mance and service life.

Crown has designed two optional

caster systems for the PE 4000

Series to meet high-volume

warehouse requirements:

Option 1: Quick adjustment

casters enable braking, traction,

steer effort and stability to be

“balanced” based on your specific

applications. This system can also

increase drive tire life by as much

as 60 percent by permitting more

tire wear.

Option 2: All of the advantages of

quick adjustment casters are

yours, in addition to a torsion bar

suspension that maximizes stabili-

ty on tall, unwieldy and less stable

loads.

Fork adjustment is done at the

toe with no need to remove a

cover plate. Fork heel height

adjustment is done quickly with-

out removing battery. Quick and

easy fork adjustment promotes

servicing of fork assembly to keep

pallet entry/exit productive.

Pull rod design incorporates a

replaceable “tenon” design for

fast servicing of pull rod while still

in the truck.

Power Unit Structure

Rugged steel doors are

suspended on heavy-duty pin

hinges. Doors swing wide for

good access. Doors also can be

lifted off for unrestricted service

access. Door bolts have exclusive

convex design that mates with

concave door holes for fast rein-

stallation of bolts. Heavy steel skirt

surrounds entire area.

Brake

Internal expanding mechanical

brake with fin-cooled 6" drum.

Braking on PE is actuated by

control handle position.

Pallet Planning Guide

On standard-tip fork models, the

load wheel will drop in the second

opening of the pallet when “A” or

“B” dimension equals the nominal

fork length. On extended-tip fork

models, the load wheel will drop

in the first opening of the second

Fork Assembly

Fork width - 9.12" on standard-tip

fork models, 10" on extended-tip

fork models. Fork spread - 22"

and 27" standard on standard-tip

models. 23"- 26" spread available

in one inch increments. 23" and

28" standard on models with

extended-tip models. Fork spreads

from 24"- 27" available in one-

inch increments. Fork lengths -

36, 42, 48, 54, 60, 96" with stan-

dard tip; 84, 93, and 96" forks

available with extended tip design

for shorter wheelbase.

To facilitate pallet entry/exit

Crown has engineered several

features into their fork assembly.

Standard-tip forks have pallet

entry rollers to lift fork over bottom

board of pallet. Rollers are made

of high molecular weight polyeth-

ylene with .75" axle and roll pin.

Extended-tip fork design has

totally enclosed tip, with full

length convex bottom surface

creating an entry ramp. Ramp

design helps fork glide over

bottom boards of pallet and keeps

welded edges from touching

bottom boards of pallet.

Abrasion resistant steel entry/exit

slides on both sides of each fork

have convex bottom surfaces to

prevent snagging as forks move

over bottom boards of pallet. One

piece design with radiused edges

are welded away from contact

point of slide.

Exit roller design prevents load

wheel from dropping after cross-

ing bottom board. The 4" wide,

steel exit roller is positioned

directly behind the load wheel to

keep the fork rolling. Entry/exit

slide design also assists in trouble

free pallet entry/exit.

pallet. On models with a single

load wheel, the “C” dimension

should be 6" maximum and the

“D” dimension should be 14" mini-

mum. On models with tandem

load wheels, the “C” dimension

should be 6" maximum and the

“D” dimension should be 17"

minimum. Customers that need

tandem load wheel trucks, but

use pallets with smaller openings,

may be accommodated if the

maximum lift height of the truck is

reduced. Contact your Crown

dealer for details

Other Options

1. Audible travel alarm

2. Flashing lights

Safety considerations and dangers

associated with audible travel

alarms and flashing lights include:

• Multiple alarms and/or lights

can cause confusion.

• Workers ignore the alarms

and/or lights after day-in and

day-out exposure.

• Operator may transfer the

responsibility for “looking out”

to the pedestrians.

• Annoys operators and

pedestrians.

Dimensions and performance

data given may vary due to man-

ufacturing tolerances. Perfor-

mance is based on an average size

vehicle and is affected by weight,

condition of truck, how it is

equipped and the conditions of

the operating area. Crown prod-

ucts and specifications are sub-

ject to change without notice.

PE 4000 Series Technical Information

A

A

B

DD

CC

First

Opening Second

Opening

CCrown Equipment Corporation

New Bremen, Ohio 45869 USA

Tel 419-629-2311

Fax 419-629-3796

crown.com

Because Crown is continually improving its products,

specifications are subject to change without notice.

Crown, the Momentum symbol, InfoPoint,

Quick Coast and QuickPick are trademarks of

Crown Equipment Corporation.

Copyright 2003 Crown Equipment Corporation

SF14291 Rev. 10/03

Printed in U.S.A.