Crown Equipment Pr 4500 Series Users Manual Product Specifications

PR 4500 Series to the manual fa4b9006-f6f5-4683-863e-21ee50d76f5d

2015-02-05

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CSpecifications
PR 4500 Series
Rider Pallet
Truck
PR 4500
Series
9.25"
3.5"
9.5"
4.5"
4.5" 3.25"
11.7"
23.3" – 84" Forks
32.6" – 93" Forks
35.3" – 96" Forks
22.0" – 84" Forks
31.3" – 93" Forks
34.0" – 96" Forks
38"
Battery roller to floor
6.06", forks lowered
16
7. 3"
11
10"
12
11
13
10
15
14
6"
9"
10"
9.12"
7.12"
CPR 4500 Series Rider Pallet Truck
PR 4500 Series Specifications
PR 4500 Series Standard Tip Forks Extended Tip Forks
Nominal Fork Length in 36 42 48 54 60 96 84 93 96
11 Actual Fork Length in 35.75 41.75 47.75 53.75 59.75 95.75 83.75 93 95.75
12 Overall Length in 80.50 86.50 92.50 98.50 104.50 140.50 128.50 137.70 140.50
13 Wheelbase in 52.44 58.44 64.44 70.44 76.44 112.44 87.44 87.44 87.44
14 Grade Clearance %31 28 26 24 22 15 20 20 20
15 Turning Radius in 74.44 80.44 86.44 92.44 98.44 134.44 106.12 106.12 106.12
7Truck Weight 6000 lb lb 1738 1754 1830 1846 1862 2012 1944 2025 2040
8000 lb lb 1757 1781 1865 1889 1913 2077 2004 2085 2100
1Manufacturer Crown Equipment
2Model PR 4500
3Load Capacity lb 6000/8000
4Power Electric 24 Volts
5Operator Type Stand-up Rider
8Lift Height in 9.25
9Lift in 6"
10 Head Length in 44.7
16 Outside Fork Spread Standard Tip in 22/27
Extended Tip in 23/28
17 Speed Travel Power Unit First Forks First
Empty mph 8.0/9.0* 6.5
4000 lb mph 7.0 5.7
6000 lb mph 6.3 5.1
8000 lb mph 6.0 5.0
General Info
Dimensions
Performance
Forks
Model PR 4500-60/80
Drive Tire in 13 x 4.5 x 8 (p)
Casters in 2 - 4 x 2.5 (p)
Load Wheels 2 - 3.25 x 6.5 (-302)
-301 Moderate cut/tear resistance, high capacity. High capacity transport. Not for dock use.
-302
Highest cut/tear resistance offered. Extremely high capacity, low rolling resistance. Docks, rough floors and floor debris.
-401 Combines good cut/tear resistance and very high capacity. Use where nothing else works.
Wheels and Tires
*Top travel speed with optional productivity package
(p) = poly
< = less than or equal to,
> = greater than
PR 4500 Series Technical Information
Maximum Battery Size
13.19" wide x 31.12" long x
31.62" high
Batteries
24 volt–750 amp hour–15.2 KwH
Min/Max weight 975/1500 lb
Standard Equipment
1. 24-volt fused electrical system
2. Access 1 2 3® Comprehensive
System Control
3. Access 1 2 3 Display (includes
BDI with lift lockout, hour
meters, event codes, PIN
code access and three
performance levels)
4. e-Gen™ braking system with
automatic parking brake
5. Crown manufactured AC
traction motor
6. Operator driveability features
• Spacious variable side-
stance compartment
• Suspended floorboard
• Premium platform cushion
• Platform area - 485 sq in
• Large, entry/exit opening
• Power Steering
• Profiled, padded backrest
• Padded knee cushion
• Urethane covered control
handles with tactile
feedback
• Entry bar safety switch
7. Polyurethane load wheels
8. Heavy-duty articulating shim
free casters (fork length < 96")
9. Quick-adjust caster with torr-
sion bar (fork length > 96")
10. InfoPoint® System with Quick
Reference Guide
11. 175 amp battery connector
12. Color-coded wiring
13. Steel power unit doors
14. Lift-off left and right battery
retainers
15. Key switch
16. Horn
Access 1 2 3®
Comprehensive System
Control with AC Traction
This system provides unmatched
truck control and system
performance in:
• Traction control
• Operator interface
• Diagnostics
Crown’s technology provides
a closed-loop traction control
system which maintains speed
throughout the battery charge.
The large Crown-manufactured
AC traction motor specifically de-
signed for lift truck applications,
provides improved acceleration
and plug reversal contributing to
greater productivity. The Access™
display offers seven hour meter
readouts and odometer. The
operator message mode includes
BDI, truck hours, odometer, trip
odometer, or timer. Built-in PIN-
code (up to 25) capability that can
be programmed by customers.
The Access display also includes
a full featured on-board service
tool. The service technician can
actively view inputs and outputs
during truck operation. Event
code history including the last
16 event codes are accessible.
No service key, laptop, or
handset required.
Access controller has full-time
management control of traction
and other system inputs and
outputs. Access 1 2 3 technology
simplifies the system by reducing
componentry including contactors,
relays, and other hard-wired
components.
InfoPoint®
InfoPoint System allows your
technician to troubleshoot without
complicated schematics, wiring
diagrams or cumbersome service
manuals for over 95% of your
repairs. Simplicity is complete
with InfoPoint Quick Reference
Guide, color-coded component
maps, and “information nuggets”
located on the truck.
Information on time consists of
clearly labeling each component
and providing an area map show-
ing the component location. A
Quick Reference Troubleshoot
Guide is supplied with each truck
showing display operation, code
definitions, and an overall compo-
nent ID of the entire truck.
Optional Equipment
1. Productivity package
2. 48", 60" or 72" high
load backrest (hinged, lift-off
or bolt-on)
3. Quick adjustment caster
(< 96" forks)
4. Torsion bar with quick
adjustment caster (< 96" fork)
5. Battery retainer interlock
switch
6. Quick battery disconnect
handle (right side only)
7. Battery compartment rollers
8. Work Assist™ Accessories:
• Strobe light
• Flashing light
• Work lights
• Fan
• Storage pouch
• Pad clip and hook
• Shrink wrap tray
9. Storage module
10. 7" wide fork (6000 lb only)
11. Drive tire and load
wheel options
12. Toggle switch in lieu of key
13. Tandem load wheels
14. Dual load wheels
15. Cold and corrosion
conditioning
16. Special color paint
17. Skid adaptor
18. InfoLink™ Ready System
Operator Area and Controls
The PR 4500 Series incorporates
numerous design features to
improve operator comfort and
productivity. The side-stance
position provides the operator
with maximum visibility. The
compartment cradles the operator
with a wrap-around chassis while
the suspended floorboard with
premium floor mat provides
maximum comfort.
The PR has a left hand steer tiller
with full-time power steering. Full
function control is provided for
the right hand to control travel
direction and speed, raise,
lower and horn.
Electrical System
Heavy-duty 24-volt electrical
system for demanding ware-
house, dock and transport appli-
cations. Crown-manufactured
AC drive motor is application
designed for reliability and ease
of service.
Hydraulics
A heavy-duty pump, motor,
reservoir and control are assembled
into one unit. A centrally located
lift cylinder, mounted vertically, is
equipped with long-life polyurethane
packing. A pressure compensating
flow control valve is an integral
part of the valve block and regulates
maximum lowering speed. Over-
load valve protects hydraulic
components.
Drive Unit
Crown-manufactured gears are
hard finished and dual machined
for high quality. All gear drive from
drive motor to drive wheel axle.
Drive tire axle is mounted in the
drive unit on both sides for maxi-
mum strength in rough floor or
docking applications. Drive unit is
top and bottom mounted. Top
mount is a large, tapered roller
bearing for vertical or horizontal
forces. Bottom mount has four
shock mounted rollers on drive
unit running in a hardened steel
roller race. Gear train runs
in an oil-filled, sealed housing.
Caster System
Standard on the PR 4500 Series
are shim free, spring loaded,
articulating, stabilizing casters for
fork lengths up to 96". Quick
adjustment casters with torsion
bar are standard on fork lengths
above 96". Quick adjustment
casters or quick adjustment
casters with torsion bar is optional
for 96" forks and below.
Quick adjustment casters adjust
quickly to enable braking, traction,
steer effort and stability to become
balanced. This system can also
increase tire life by as much as
60 percent by permitting more
tire wear. The torsion bar suspen-
sion is designed to maximize
stability on tall unwieldy and less
stable loads.
A
A
B
DD
CC
First
Opening Second
Opening
PR 4500 Series Technical Information
Fork Assembly
Fork width - 9.12" on standard-tip
fork models, 10" on extended-tip
fork models. Fork spread - 22"
and 27" on standard-tip models.
23" - 26" spread available in one
inch increments. 23" and 28"
standard on extended-tip models.
Fork spreads from 24"-27" avail-
able in one-inch increments.
Fork lengths - 36", 42", 48", 54",
60", 96" with standard-tip; 84",
93", and 96" forks available with
extended-tip design for shorter
wheelbase.
To facilitate pallet entry/exit
Crown has engineered several
features into their fork assembly.
Standard-tip forks have pallet
entry rollers to lift fork over
bottom board of pallet. Rollers
are made of high molecular
weight polyethylene with .75"
axle and roll pin.
Extended-tip fork design has
totally enclosed tip with full length
convex bottom surface creating
an entry ramp. Ramp design
helps fork glide over bottom
boards of pallet and keeps welded
edges from touching boards
of pallet.
Abrasion resistant steel entry/exit
slides on both sides of each fork
which have convex bottom
surfaces to prevent snagging as
forks move over bottom boards
of pallet. One piece design with
radial edges are welded away
from contact point of slide.
Exit roller design prevents load
wheel from dropping after cross-
ing bottom board. The 3" wide,
steel exit roller is positioned
directly behind the load wheel
to keep the fork rolling. Entry/exit
slide design also assists in
trouble-free pallet entry/exit.
Fork adjustability is done at the
toe with no need to remove a
cover plate. Fork heel height ad-
justment is done quickly without
removing battery. Quick and
easy fork adjustment promotes
servicing of fork assembly to
keep pallet entry/exit productive.
Pull rod design incorporates
a replaceable “tenon” for fast
servicing of pull rod while still in
the truck. Damage related to
impacts is limited to the replaceable
“tenon”, not the entire pull rod.
Power Unit Structure
Heavy gage steel is used in the
platform and power unit skirt with
additional steel reinforcement
where needed.
The power unit door and motor
cover also utilize heavy steel for
protection of critical components
and long term durability. The
power unit door swings out for
easy access to components.
e-GEN™ Braking System
Variable regenerative motor
braking is optimized and virtually
eliminates brake maintenance.
When the truck is traveling, if
the operator releases the brake
pedal, removes travel input
request or reverses direction
e-GEN braking is applied.
The closed loop Access 1 2 3
traction control will keep the
truck static until a travel input is
requested, even when operating
on a grade.
Automatic electric parking brake
activates when the operator
releases the brake pedal and the
truck has been stationary for four
seconds, the truck is keyed off,
or the battery has been
disconnected.
Pallet Planning Guide
On standard-tip fork models, the
load wheel will drop in the second
opening of the pallet when “A” or
“B” dimension equals the nominal
fork length. On extended-tip fork
models, the load wheel will drop
in the first opening of the second
pallet. On models with a single
load wheel, the “C” dimension
should be 6" maximum and the
“D” dimension should be 14"
minimum. On models with tandem
load wheels, the “C” dimension
should be 6" maximum and the
“D” dimension should be 17"
minimum. Customers that need
tandem load wheel trucks, but
use pallets with smaller openings,
may be accommodated if the
maximum lift height of the truck
is reduced. Contact your local
Crown dealer for details.
Other Options
1. Audible travel alarm
2. Flashing lights
Safety considerations and
dangers associated with audible
travel alarms and flashing lights
include:
• Multiple alarms and/or lights
can cause confusion.
• Workers may ignore the
alarms and/or lights after
day-in and day-out exposure.
• Operator may transfer the
responsibility for “looking out”
to the pedestrians.
• Annoys operators and
pedestrians.
Dimensions and performance
data given may vary due to
manufacturing tolerances.
Performance is based on an
average size vehicle and is
affected by weight, condition of
truck, how it is equipped and
the conditions of the operating
area. Crown products and
specifications are subject to
change without notice.
Because Crown is continually improving its products,
specifications are subject to change without notice.
Crown, the Crown logo, the color beige, the
Momentum symbol, Access 1 2 3, InfoLink,
InfoPoint, e-GEN, and Work Assist are
trademarks of Crown Equipment Corporation.
Copyright 2007 Crown Equipment Corporation
SF14835 9/07
Printed in U.S.A.
Crown Equipment Corporation
New Bremen, Ohio 45869 USA
Tel 419-629-2311
Fax 419-629-3796
crown.com
You can count on Crown to build lift trucks
designed for safe operation, but that’s
only part of the safety equation. Crown
encourages safe operating practices through
ongoing operator training, safety-focused
supervision, maintenance and a safe working
environment. Go to crown.com and view our
safety section to learn more.
C

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