Crown Equipment Shr 5500 Series Users Manual SF14906 1 08, 6 @ Normalize
SHR 5500 Series to the manual f243d528-c5c9-4a34-8f71-df39d0afec26
2015-02-05
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C Specifications SHR 5500 Series Heavy-Duty Walkie Reach Stacker SHR 5500 Series C SHR 5500 Series 80° Heavy-Duty Walkie Reach Stacker 4.13" 4" 32" 16 8" 36" 4.13" 15 5.5" (1) o 10.5" x 4" 4.13" (2) o 4" x 2.88" 47" 3° 13 23.2" 17 3° BRAKE BRAKE OVERRIDE DRIVE 12 9 11 BRAKE 3.5" 5" 21 6.76" 3" 2" o 10" x 3" (2) o 5"x 2.88" 14 5.73" SHR 5500 Series General Information 1 Manufacturer Crown Equipment Corporation 2 Model SHR 5520-25 SHR 5520-30 SHR 5540-35 3 Load Capacity lb See Chart See Chart See Chart 4 Load Center in 24 24 24 5 Power Electric 24 Volts 24 Volts 24 Volts 6 Operator Type Walkie Reach Stacker Reach Stacker Reach Stacker 7 Tire Type Load/Drive Poly/Vulkolan Poly/Vulkolan Poly/Vulkolan 4/1x 4/1x 4/1x Dimensions 8 Wheels (x=driven) Load/Drive 9 Lifting Height in See Chart See Chart See Chart 13 Head Length* in 44 44 50.5 14 Wheelbase in 52.7 52.7 59.2 15 Turning Radius in 59.4 59.4 65.9 16 Inside Straddle 17 Forks Performance Specifications in Standard LxWxT in Optional Lengths in 18 Travel Speeds Empty/Loaded 19 Lift Speeds 20 Lowering Speeds 36 x 4 x 1.5 3.7 / 3.4 Empty/Loaded fpm 48.4 / 29.5 Empty/Loaded fpm 50 / 50 % Min Weight/Max Amp Max Battery Size WxLxH 36 x 4 x 1.75 30, 39, 42, 45, 48, 54, 60 mph 21 Grade Clearance 22 Battery 34 - 50 inches in 2" increments 36 x 4 x 1.5 9 9 8 510 / 300 510 / 300 975 / 660 6.62 x 34.37 x 24.8 6.62 x 34.37 x 24.8 13.12 x 31.10 x 24.8 * Add 2.1" for Side Shift Mast Type TL – Limited Free Lift 9 Lifting Height Mast and Weight 3 Load Capacity 10 Free Lift in 150.5 TT – Triple Telescopic 156 192 SHR 5520-25 lb 2500 2500 2500 na SHR 5520-30 lb 3000 3000 3000 na SHR 5540-35 lb 3500 3500 3500 2500 with LBR in 6 6 28 42 in 83.5 95.5 75 89 in 175 198 204 240 11 Collapsed Height 12 Extended Height 127.5 with LBR 23 Min ID Straddle Width in 34 34 34 42 24 Truck Weight w/o Battery** lb 3585 3690 4130 na ** Add 105 lb for Side Shift SHR 5520-25 SHR 5520-30 lb 4100 4205 4650 na SHR 5540-35 lb 4055 4160 4600 4735 SHR 5500 Series Aisle Planning Guide SHR 5520 Pallet Length Pallet Width Pallet Length 30 36 40 42 48 A B A B A B A B A B 36 in 62 78 62 81 62 85 62 89 62 97 40 in 64 78 64 82 64 87 64 90 64 97 42 in 65 78 65 81 65 88 65 90 66 97 48 in 68 80 68 83 68 87 68 91 69 99 SHR 5540 Pallet Width Pallet Length in er B 36 40 42 48 A B A B A B A B A B 36 in 65 83 65 86 66 92 66 95 66 102 40 in 68 84 68 87 68 92 68 95 68 102 42 in 68 84 68 86 68 93 68 95 69 103 48 in 72 85 72 87 72 93 72 96 72 104 Eq ua lI nt Right Angle Aisles 30 ct se A g Ai sl es Pallet Width A = Equal Intersecting Aisles B = Right Angle Aisles Add 2.5" if side shift option is used. Add 6" to 12" to all aisle dimensions for maximum maneuverability. SHR 5500 Series Capacity Model SHR 5520-25: 2500 lb at 24" load center Model SHR 5520-30: 3000 lb at 24" load center Model SHR 5540-35: 3500 lb at 24" load center Maximum Battery Size SHR 5520-25: 6.62" wide x 34.37" long x 24.8" high – up to 300 amp hours, 24 volts SHR 5520-30: 6.62" wide x 34.37" long x 24.8" high – up to 300 amp hours, 24 volts SHR 5540-35: 13.12" wide x 31.10" long x 24.8" high – up to 660 amp hours, 24 volts Standard Equipment 1. 24-volt electrical system 2. Crown’s Access 1 2 3® Comprehensive System Control 3. Access 1 2 3 display • Eight-character scrolling display, 5 button access • Three selectable performance levels • BDI with lift interrrupt • Five hour meters • Event codes • Access 1 2 3 diagnostics with real time troubleshooting • PIN code capability 4. AC traction and steer motors 5. Performance enhancing features • X10® Handle • Brake override • Electronic power steering • Ramp hold and speed control • Power boost • High-visibility mast and carriage • Low profile power unit • Tool storage tray 6. Wire mesh guard - mast 7. Volkollan drive tire – 10" dia. x 3" wide 8. Polyurethane load wheels – 5" dia. x 2.88" wide 9. InfoPoint® System 10. Steel power unit covers 11. 47" tall load backrest 12. Emergency power disconnect 13. Key switch 14. Horn 15. SB175 gray battery connector 16. Reversing button 17. Electric park brake 18. Fork tip indicators 19. Battery compartment rollers Optional Equipment 1. 30 amp on-board charger (6.62" battery box) 2. Keyless on-off switch 3. Work Assist™ Accessories: • Clip pad • Hook • Clip pad and hook • Pocket • Fan 4. Sideshift with internal hosing 5. Optional fork lengths (30", 39", 42", 45", 48", 54", 60") 6. Freezer conditioning (Continuous -30° C / -22° F) 7. Plexiglass safety shield 8. 10" dia. x 4" wide drive tire • Soft poly • Siped soft poly 9. Polyurethane load wheels • 4" dia. x 2.88" wide • 10.5" dia. x 4" wide 10. InfoLink® ready 11. SBE 160 battery connector Technical Information Operator Controls Crown’s robust X10 handle places all control buttons in the optimum position for ease of operation with either hand and to minimize hand and wrist movements. An ergonomic forward/reverse thumb wheel allows for precise maneuvering. The control hand grips are urethane covered for insulation from cold and vibration with integrated horn buttons for easy activation. The handle contains a safety button which reverses the direction of the truck should the button touch the operator. The physical efforts to hold the handle at a comfortable height was minimized to reduce fatigue. A rabbit/turtle switch incorporates two levels of programmable travel performance so operators can select the setting that matches their experience level or application requirements. Exclusive brake override feature allows slow speed travel with the handle near vertical. This feature improves maneuverability in tight areas. Performance The SHR 5500 Series incorporates the latest generation AC drive system enhanced with Access 1 2 3 technology. Crown’s Access 1 2 3 technology continuously monitors truck systems and adjusts system parameters to deliver optimum performance and control. The Access Display provides a convenient interface for operators keeping them informed of any changes impacting truck performance and allowing them to choose from three performance profiles when enabled. Programmable performance settings enable authorized personnel to tune the lift truck to different operator skill levels, or to meet specific application requirements. In addition, up to 25 PIN codes can be assigned to individual operators and matched to one of the pre-programmed performance profiles if desired. Electronic power steering allows the operator to maneuver heavy loads in tight spaces throughout the day while minimizing fatigue. Smooth travel and lift performance combine with excellent controls provided by the X10 handle to increase productivity. The SHR 5500 Series features ramp hold and speed control to improve operation on small inclines or ramps. The ramp hold feature uses the motor to prevent truck movement when the brake is released and no travel command is present. The ramp speed control feature insures that actual travel speed matches requested travel speed. If the truck encounters an obstacle, a power boost feature delivers up to 15 percent more power than normally available for a full three seconds to overcome the obstruction. Electrical System A heavy-duty 24-volt fused electrical system utilizes microprocessor controls for maximum energy efficiency, reduced maintenance and infinite speed control capability. Access control modules for travel, lift and steer are sealed from dirt, dust and moisture for trouble-free operation. All contactors have been eliminated except for the main line contactor. A 175 amp battery connector with disconnect handle is standard. Hydraulic System Heavy-duty hydraulic motor (4.8 kw) is transistor controlled and matched with a gear type pump selected for optimum lift performance and low noise. Single-speed lift with programmable acceleration - deceleration and programmable two-speed lowering enables customization to match operator preference or application requirements. Cylinder rods are hard-plated chrome with polyurethane seals. Relief valve tuned to capacity protects all components in the hydraulic system. Reservoir incorporates an in-tank 10 micron return filter for removing debris from oil. Drive Unit / Brake Heavy-duty gearbox with helical spur input gear for quiet operation. Regenerative motor braking is activated under a downhill condition, during plugging or when the directional control is returned to neutral. An electromagnetic brake, spring applied and electrically released, is mounted on top of the drive motor. The electro-magnetic brake serves as the parking brake and applies when the control handle position moves from the operating zone to brake zone during truck operation. Power Steering Electronic power steering is provided by a heavy-duty AC motor that pivots the drive unit when steer tiller movement is detected. SHR 5500 Series Technical Information Mast High visibility two and three-stage mast design with angled cross bracing and lift cylinders located behind nested I-beams provides maximum visibility for load positioning and placement. Crown’s staging cushions coupled with lowering dampers ensure smooth operation. Other Options 1. Amber strobe light Rolled steel outer mast channels and inner I-beams roll on canted, steel, anti-friction roller bearings for minimal current draw and long life. Mast and chain rollers are sealed and lubricated for life. Telescoping mast sections nest to reduce truck length. Heavier mast cross bracing design increases stiffness. Reach Mechanism An exclusive reach mechanism design provides unmatched visibility at all rack levels. Serviceability / Durability The Access display simplifies service for technicians by providing advanced diagnostics without the need for separate handsets. The display allows the technician to view event service codes and truck hours when event occurred, perform system calibrations or functional tests of components, and make necessary adjustments. Crown’s InfoPoint System compliments Access 1 2 3 diagnostics by providing a Quick Reference Guide, on-truck component maps and information nuggets to further simplify troubleshooting. All wiring is color coded. Removable steel power unit doors are hinged for ease of opening providing excellent accessibility to the distribution panel and all other components. Steel covers provide added protection to critical internal components. Removable steel battery covers and hinged cover allow easy access to the battery. Battery removal can be accomplished from either side. Battery compartment rollers are standard. The X10 handle incorporates a vacuum die cast process using high-grade aluminum and benefits from structural webbing for maximum strength and durability. 2. Travel alarm: reverse, forward or both Safety considerations and dangers associated with audible travel alarms and strobe lights include: • Multiple alarms and/or lights can cause confusion. • Workers ignore the alarms and/or lights after day-in and day-out exposure. • Operator may transfer the responsibility for “looking out” to the pedestrians. • Annoys operators and pedestrians. Dimensions and performance data given may vary due to manufacturing tolerances. Performance is based on an average size vehicle and is affected by weight, condition of truck, how it is equipped and the conditions of the operating area. Crown products and specifications are subject to change without notice. C You can count on Crown to build lift trucks designed for safe operation, but that’s only part of the safety equation. Crown encourages safe operating practices through ongoing operator training, safety-focused supervision, maintenance and a safe working environment. Go to crown.com and view our safety section to learn more. Crown Equipment Corporation New Bremen, Ohio 45869 USA Tel 419-629-2311 Fax 419-629-3796 crown.com Because Crown is continually improving its products, specifications are subject to change without notice. Crown, the Crown logo, the color beige, the Momentum symbol, Access 1 2 3, InfoPoint, InfoLink and X10 Handle are trademarks of Crown Equipment Corporation. Copyright 2008 Crown Equipment Corporation SF14906 1/08 Printed in U.S.A.
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