Crown Equipment Walkie Pallet Truck Pw 3500 Users Manual Series Specifications
PW 3500 to the manual 7705c5f7-9ccb-476a-b50a-19f3c5ed7c62
2015-02-05
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C Specifications PW 3500 Series Walkie Pallet Truck PW 3500 Series C PW 3500 Series Walkie Pallet Truck 9" 90° 9.12" 34" 16 7.3" 15 Battery Compartments: PW 3510 PW 3520 Option 1 Option 2 33.75 37.06 33.75 4.5" 9.75" 6" 9.25" Battery roller to floor 6.06", forks lowered 4.5" 3.75" 14 13 10 11 12 3.25" Performance Dimensions General Info PW 3500 Series 1 2 3 4 5 8 9 10 16 17 Manufacturer Model Load Capacity Power Operator Type Lift Height Lift Head Length Outside Fork Spread Speed Travel lb PW 3500 Series Nominal Fork Length 11 Actual Fork Length 12 Overall Length Option 1 Option 2 Forks 13 Wheelbase Option 1 Option 2 14 Grade Clearance Option 1 Option 2 15 7 Turning Radius Option 1 Option 2 6000 lb 8000 lb Truck Weight Model Wheels and Tires Drive Tire Load Wheels Crown Equipment Corporation PW 3510 PW 3520 6000 6000 / 8000 12 Volts 24 Volts Walkie Walkie 9.25 9.25 6 6 30.44 29.19 / 35.69 22 / 27 22 / 27 3.3 3.4 2.8 3.0 2.4 2.8 na 2.6 Electric Stand-up Option 1 / Option 2 Standard Tip Empty 4000 lb 6000 lb 8000 lb PW PW PW PW PW PW PW PW PW PW PW PW in in in in mph mph mph mph 3510 3520 3520 3510 3520 3520 3510 3520 3520 3510 3520 3520 in in in in in in in in % % % in in in lb lb Specifications 36 35.75 66.19 64.94 71.44 44.38 43.12 49.62 42 44 38 54.60 53.35 59.83 1310 1329 42 41.75 72.19 70.94 77.44 50.38 49.12 55.62 37 38 33 60.57 59.32 65.81 1326 1353 Standard-Tip Forks 48 54 47.75 53.75 78.19 84.19 76.94 82.94 83.44 89.44 56.38 62.38 55.12 61.12 61.62 67.62 33 29 34 30 30 27 66.56 72.54 65.31 71.30 71.79 77.78 1342 1358 1377 1401 60 59.75 90.19 88.94 95.44 68.38 67.12 73.62 27 27 25 78.53 77.28 83.77 1381 1432 PW 3510-60 PW 3520-60 PW 3520-80 13.5 x 5.5 x 8 (r) 13.5 x 5.5 x 8 (r) 13 x 4.5 x 8 (p) ≤ 60" 4 - 3.25 x 3.25 (-10) 4 - 3.25 x 3.25 (-10) 2 - 3.25 x 6.5 (-35) > 60" 2 - 3.25 x 6.50 (-35) 2 - 3.25 x 6.5 (-35) 2 - 3.25 x 6.5 (-35) in -10 Low rolling resistance, cut/tear resistance. Docks, rough floors, floor debris and traction. -30 Moderate cut/tear resistance, high capacity. High capacity transport. Not for dock use. -35 Highest cut/tear resistance offered. Extremely high capacity, low rolling resistance. Docks, rough floors and floor debris. -40 Combines good cut/tear resistance and very high capacity. Use where nothing else works. (r) = rubber, (p) = poly, ≤ = less than or equal to, > = greater than Maximum Battery Size PW 3510-60: 7.94" wide x 31.12" long x 23.38" high PW 3520-60/80: Option 1 - 6.69" wide x 34.44" long x 23.38" high Option 2 - 13.19" wide x 31.12" long x 23.38" high Batteries PW 3510-60: 12-volt, up to 660 amp hour, 7.6 Kwh Min/Max weight 400/540 lb PW 3520-60/80: Option 1 - 24-volt, 330 amp hour, 7.7 Kwh Min/Max weight 360/710 lb Option 2 - 24-volt, 600 amp hour, 13.9 Kwh Min/Max weight 815/1400 lb Standard Equipment 1. 12-volt fused electrical system (PW 3510) 24-volt fused electrical system (PW 3520-60/80) 2. Resistor control 3. Polyurethane load wheels 4. Lift-off left and right battery retainers 5. Full width, raise, lower, horn, and end mounted reversing button in control handle 6. Third speed cutout 7. 175 amp battery connector (PW 3520-60/80) 350 amp battery connector (PW 3510-60) 8. Key switch 9. Horn PW 3500 Series Technical Information Optional Equipment 1. Transistor on PW 3520-60/80 2. EE rating on PW 3520-60/80 3. Curtis Unigage (discharge indicator with lift lockout and hour meter) 4. Discharge indicator 5. Hour meter 6. Quick adjustment caster 7. Quick adjustment caster with torsion bar package 8. Battery retainer interlock switch 9. Quick battery disconnect handle (PW 3520, right side only) 10. Left side battery connector (right side standard) 11. Battery compartment rollers 12. Lift-off load backrest 13. Hinged load backrest with quick release (48", 60" or 72" high) 14. Storage module (Option 2 battery only) 15. 7" wide fork (PW 3520-60 only) 16. Drive tire and load wheel options 17. Toggle switch in lieu of key 18. Tandem load wheels 19. Cold and corrosion conditioning 20. Special color paint 21. Skid adapter Operator Controls The PW 3500 Series has a refined control handle, which improves operator comfort and productivity. The Crown PW 3500 Series has dual, soft urethane twist grips with automatic return to neutral when released. Two textures and a unique “cam” design aid in plugging, steering and long distance travel. On the control pod are full width raise, lower and horn buttons for easy actuation. Third speed selector in control handle may be used to shut off high speed when operating in congested areas. Reversing button in control handle reverses direction of travel, if button should come in contact with operator. Electrical System 24-volt electrical system (PW 3520-60/80) 12-volt electrical system (PE 3510-60) Series-wound, high-torque, fancooled, Crown manufactured drive motor for reliability and ease of service. Series-wound, high-torque, lift motor Traction control systems: Resistor control has four heavyduty contactors with silver tips. Solid-state time relay on resistor control between 2nd and 3rd speeds provide controlled acceleration. Resistor is standard on the PW 3500 Series. Transistor control is optional on 24-volt models. Transistor control has many benefits; maximum energy efficiency, reduced maintenance and infinite speed control. Crown transistor controls feature a 250 amp rated system; a bypass contactor for maximum current in heavy loading, ramping applications; arc-less contactor operation; ramp start; and a sealed enclosure that protects the transistor control from water, contaminants, etc. Lift limit switch operates at maximum lift height to shut off pump motor. Control and power circuits are fused. Power disconnect All wiring color coded Key switch 175 amp SB connector (PW 3520-60/80) 350 amp connector (PW 3510-60) Horn Hydraulic System Heavy-duty pump, motor, reservoir and control are assembled into one unit. A centrally located lift cylinder, mounted vertically, is equipped with longlife polyurethane packing. Pressure-compensating flow control valve is intergal part of valve block and regulates maximum lowering speed. Overload valve protects hydraulic components. Drive Unit All gear drive from drive motor to drive wheel axle. Drive tire axle is mounted in the drive unit on both sides for maximum strength in rough floor or docking applications. Drive unit is top and bottom mounted. Top mount is a large, tapered roller bearing for vertical or horizontal forces. Bottom mount has four shock mounted rollers on drive unit running in a hardened steel roller race. Gear train runs in oil-filled, sealed housing. Caster System Crown has designed two optional caster systems for the PW 3500 Series to meet highvolume warehouse requirements. Option 1: Quick adjustment casters enable braking, traction, steer effort and stability to be “balanced” based on your specific applications. Option 2: All of the advantages of quick adjustment casters are yours, in addition to a torsion bar suspension that maximizes stability on tall, unwieldy and less stable loads. Fork Assembly Fork width - 9.12" on standardtip fork models, fork spread - 22" and 27" standard on standardtip models. 23" - 26" spread available in one-inch increments. PW 3500 Series Technical Information To facilitate pallet entry/exit Crown has engineered several features into their fork assembly. Standard-tip forks have pallet entry rollers to lift fork over bottom board of pallet. Rollers are made of high molecular weight polyethylene with .75" axle and roll pin. Pallet Planning Guide On PW models, the load wheel will drop in the second opening of the pallet. When “A” dimension equals nominal fork length, “C” dimension is 6" maximum and “B” is 14" minimum. On models with tandem load wheels, the “C” dimension should be 6" maximum and the “B” dimension should be 17" minimum. Customers that need tandem load wheel trucks, but use pallets with smaller openings, may be accommodated if the maximum lift height of the truck is reduced. Contact your local Crown dealer for details. Abrasion-resistant steel entry/exit slides on both sides of each fork have convex bottom surfaces to prevent snagging as forks move over bottom boards of pallet. One piece design with radiused edges are welded away from contact point of slide. New exit roller design prevents load wheel from dropping after crossing bottom board. The 4" wide, steel exit roller is positioned directly behind the load wheel to keep the fork rolling. New entry/exit slide design also assists in trouble free pallet entry/exit. Fork adjustment is done at the toe with no need to remove a cover plate. Fork heel height adjustment is done quickly without removing battery. Quick and easy fork adjustment promotes servicing of fork assembly to keep pallet entry/exit productive. Pull rod design incorporates a replaceable “tenon” design for fast servicing of pull rod while still in the truck. Power Unit Structure Rugged steel doors are suspended on heavy-duty pin hinges. Doors swing wide for good access. Doors also can be lifted off for unrestricted service access. Door bolts have exclusive convex design that mates with concave door holes for fast reinstallation of bolts. Heavy-steel skirt surrounds entire area. Brake Internal expanding mechanical brake with 4.5" drum and bonded brake linings. Brake drum is mounted on drive motor shaft and braking effort is transmitted through the gear reductions. Brake is actuated by control handle position. C A A C B First Opening B C Second Opening Other Options 1. Audible travel alarm 2. Flashing lights Safety considerations and dangers associated with audible travel alarms and flashing lights include: • Multiple alarms and/or lights can cause confusion. • Workers ignore the alarms and/or lights after day-in and day-out exposure. • Operator may transfer the responsibility for “looking out” to the pedestrians. • Annoys operators and pedestrians. Dimensions and performance data given may vary due to manufacturing tolerances. Performance is based on an average size vehicle and is affected by weight, condition of truck, how it is equipped and the conditions of the operating area. Crown products and specifications are subject to change without notice. Crown Equipment Corporation New Bremen, Ohio 45869 USA Tel 419-629-2311 Fax 419-629-3796 crown.com Because Crown is continually improving its products, specifications are subject to change without notice. Crown and the Momentum symbol are trademarks of Crown Equipment Corporation. Copyright 1993-2005 Crown Equipment Corporation SF12156 Rev. 4/05 Printed in U.S.A.
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