Cub Cadet Lt1024 Operators Manual 769 01021
LT1024 LT-1024-Owner
LT1024 to the manual eee42521-4e2a-4ea1-95d9-ac7f3ddfc984
2015-01-05
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Operator’s Manual SERIES 1000 Hydrostatic Lawn Tractor Model LT1024 IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your Cub Cadet dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 441360019. CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 PRINTED IN U.S.A. FORM NO. 769-01021.fm (1/16/2004) TABLE OF CONTENTS Content Page Important Safe Operation Practices ............................................................................... 3 Slope Gauge .................................................................................................................. 7 Tractor Set-up ................................................................................................................ 8 Know Your Lawn Tractor ................................................................................................ 9 Operating Your Lawn Tractor ......................................................................................... 12 Making Adjustments ....................................................................................................... 16 Maintaining Your Lawn Tractor....................................................................................... 18 Service ........................................................................................................................... 19 Off-Season Storage ....................................................................................................... 24 Maintenance Chart ......................................................................................................... 24 Troubleshooting ............................................................................................................. 25 Attachments & Accessories............................................................................................ 25 Specifications ................................................................................................................. 26 Warranty Information...................................................................................................... 34 FINDING MODEL NUMBER This Operator’s Manual is an important part of your new lawn tractor. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says. Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. The information on the model plate is very important if you need help from your Cub Cadet dealer. • You can locate the model number by looking on the left side of the frame, behind the tire. A sample model plate is shown below. For future reference, copy the model number and the serial number in the space below. Copy the model number here: CUB CADET LLC P. O. BOX 361131 www.cubcadet.com CLEVELAND, OH 44136 DEALER LOCATOR PHONE NUMBER: 877-282-8684 Copy the serial number here: CALLING CUSTOMER SUPPORT If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Dealer Referral Line. Call 1- (877) 282-8684 to reach the Customer Dealer Referral Line. Please have your unit’s model number and serial number ready when you call. See previous section to locate this information. For more details about your unit, visit our website at www.cubcadet.com 2 SECTION 1: IMPORTANT SAFE OPERATION PRACTICES WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol—heed its warning. DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. California Proposition 65 Warning: WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. GENERAL OPERATION 10. Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without the discharge cover or entire grass catcher in its proper place. 11. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet. 12. A missing or damaged discharge cover can cause blade contact or thrown object injuries. 13. Stop the blade(s) when crossing gravel drives, walks, or roads and while not cutting grass. 14. Watch for traffic when operating near or crossing roadways. This machine is not intended for use on any public roadway. 15. Do not operate the machine while under the influence of alcohol or drugs. 16. Mow only in daylight or good artificial light. 17. Never carry passengers. 18. Disengage blade(s) before travelling in reverse. Back up slowly. Always look down and behind before and while backing to avoid a back-over accident. 19. Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed. 20. Disengage blade(s), set parking brake, stop engine and wait until the blade(s) come to a complete stop before removing grass catcher, emptying grass, unclogging chute, removing any grass or debris, or making any adjustments. 21. Never leave a running machine unattended. Always turn off blade(s), place transmission in neutral, set parking brake, stop engine and remove key before dismounting. 22. Use extra care when loading or unloading the machine into a trailer or truck. This unit should not be driven up or down ramp(s), because the unit could tip over, causing serious personal injury. The unit must be pushed manually on ramp(s) to load or 1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts. 2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly. 3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent. 4. Never allow adults to operate this machine without proper instruction. 5. To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area. 6. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury. 7. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator. 8. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes. 9. Wear sturdy, rough-soled work shoes and closefitting slacks and shirts. Loose fitting clothes and jewelry can be caught in movable parts. Never operate this machine in bare feet or sandals. 3 unload properly. 23. Muffler and engine become hot and can cause a burn. Do not touch. 24. Check overhead clearances carefully before driving under low hanging tree branches, wires, door openings etc., where the operator may be struck or pulled from the unit, which could result in serious injury. 25. Disengage all attachment clutches, depress the brake pedal completely before attempting to start engine. 4. 5. 6. 26. Your machine is designed to cut normal residential grass of a height no more than 10”. Do not attempt to mow through unusually tall, dry grass (e.g., pasture) or piles of dry leaves. Dry grass or leaves may contact the engine exhaust and/or build up on the mower deck presenting a potential fire hazard. 27. Use only accessories and attachments approved for this machine by the machine manufacturer. Read, understand and follow all instructions provided with the approved accessory or attachment. 28. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. 29. If situations occur which are not covered in this manual, use care and good judgment. Contact your Cub Cadet dealer for assistance. 7. though the brakes are functioning properly. Always keep machine in gear when going down slopes to take advantage of engine braking action. Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the stability of the machine. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury. Avoid starting or stopping on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope. DO NOT: 1. Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible. 2. Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in. 3. Do not try to stabilize the machine by putting your foot on the ground. 4. Do not use a grass catcher on steep slopes. 5. Do not mow on wet grass. Reduced traction could cause sliding. 6. Do not coast downhill. Over-speeding may cause the operator to lose control of the machine resulting in serious injury or death. 7. Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends to push the tractor and may cause you to loose control. (e.g. tractor may speed up, braking and steering ability are reduced, attachment may jack-knife and cause tractor to overturn). SLOPE OPERATION Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 15 degrees as shown on the slope gauge, do not operate this unit on that area or serious injury could result. CHILDREN 1. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them. a. Keep children out of the mowing area and in watchful care of a responsible adult other than the operator. b. Be alert and turn machine off if a child enters the area. c. Before and while backing, look behind and down for small children. DO: 1. Mow up and down slopes, not across. Exercise extreme caution when changing direction on slopes. 2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. 3. Use slow speed. Choose a low enough speed setting so that you will not have to stop while on the slope. Tires may lose traction on slopes even 4 gasoline dispenser nozzle. d. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. e. Extinguish all cigarettes, cigars, pipes and other sources of ignition. f. Never fuel machine indoors. g. Never remove gas cap or add fuel while the engine is hot or running. Allow engine to cool at least two minutes before refueling. h. Never over fill fuel tank. Fill tank to no more than three inches below the top of the filler neck to allow space for fuel expansion. i. Replace gasoline cap and tighten securely. j. If gasoline is spilled, wipe it off the engine and equipment. Move unit to another area. Wait 5 minutes before starting the engine. k. To reduce fire hazards, keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris. l. Never store the machine or fuel container inside where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances. m. Allow a machine to cool at least five minutes before storing. GENERAL SERVICE: d. Never carry children, even with the blade(s) shut off. They may fall off and be seriously injured or interfere with safe machine operation. e. Use extreme care when approaching blind corners, doorways, shrubs, trees or other objects that may block your vision of a child who may run into the machine. f. Disengage the cutting blade(s) before traveling in reverse. The “No-Cut-In Reverse” feature is a reminder not to cut in reverse and to help avoid back over accidents. Do not defeat it. g. Keep children away from hot or running engines. They can suffer burns from a hot muffler. h. Remove key when machine is unattended to prevent unauthorized operation. 9. Never allow children under 14 years old to operate the machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent. TOWING 1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point. 2. Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes. 3. Never allow children or others in or on towed equipment. 4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. 5. Travel slowly and allow extra distance to stop. 6. Do not coast downhill. 1. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless, and deadly gas. 2. Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting. 3. Periodically check to make sure the blades come to complete stop within approximately (5) five seconds after operating the blade disengagement control. If the blades do not stop within the this time frame, your unit should be serviced professionally by an authorized Cub Cadet dealer. 4. Check brake operation frequently as it is subjected to wear during normal operation. Adjust and service as required. 5. Check the blade(s) and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade(s) for damage (e.g., excessive wear, bent, cracked). Replace the blade(s) with the original equipment manufacturer’s (O.E.M.) blade(s) only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!” SERVICE SAFE HANDLING OF GASOLINE: 1. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately. a. Use only an approved gasoline container. b. Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling. c. When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a 5 over-speed the engine. The governor controls the maximum safe operating speed of the engine. 12. Maintain or replace safety and instruction labels, as necessary. 13. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment. 14. Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer’s (O.E.M.) parts only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!” 6. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. 7. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition. 8. Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly. 9. After striking a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before starting and operating. 10. Never attempt to make adjustments or repairs to the machine while the engine is running. 11. Do not change the engine governor settings or WARNING: YOUR RESPONSIBILITY Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine. 6 SLOPE GAUGE FO LD O ND OTT ED L I NE 15° NTIN G A 15 °S LO P E OR A FENCE POST A CORNER OF A BUILDING A POWER POLE SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE , RE P RE SE WARNING Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip, resulting in serious injury. Operate RIDING mowers up and down slopes, never across the face of slopes. 7 SAFETY LABELS TO REDUCE THE RISK OF INJURY, DO NOT OPERATE UNLESS DISCHARGE COVER OR GRASS CATCHER IS IN ITS PROPER PLACE. IF DAMAGED, REPLACE IMMEDIATELY. WARNING TO AVOID SERIOUS INJURY OR DEATH DANGER AVOID SE RIOUS INJURY OR DEATH • K EEP AND M S AND FEET AWAY FRO R O T A THI N G PARTS .40 THE • REMOV Y BLA DE INE OBJECTS THAT CAN BE THROWNLBASSES. ANY DIRECTION. WEAR SAFETY G • D O NOT O W W H E N C H IL D R E N O R O T H E R S A R E A R O U N D. . NEVER CM A R R Y C H I L D R E N E V E N W IT H B L A D E S O FF . • USE EX MOW S30018 S L O P E STGR A C A UTION ON SLOPES. DO NOTD O W N, D R N E A A T P E U R T W H O A M N R E A D 3.15NOT ACROSS. AVOID SUDDE1N5˚T. URNS. USE LOW SPEED. G. OPERAT O R KI N OR' E AND W S M A N U A L. K E E P SAFETY DEVICES IN PLAC DANGER KEEP HANDS AND FEET AWAY. DO NOT OPERATE MOWER UNLESS CHUTE DEFLECTOR OR ENTIRE GRASS CATCHER IS IN ITS PROPER PLACE. • GO UP AND DOWN SLOPES, NOT ACROSS. • AVOID SUDDEN TURNS. • DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP. • IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK DOWNHILL SLOWLY. • DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND. • NEVER CARRY CHILDREN EVEN WITH BLADES OFF. • LOOK DOWN & BEHIND BEFORE AND WHILE BACKING. • KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES, ETC.) IN PLACE AND WORKING. • REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S). • KNOW LOCATION AND FUNCTION OF ALL CONTROLS. • BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADE(S). • BEFORE LEAVING OPERATOR'S POSITION, DISENGAGE BLADE(S), ENGAGE PARKING BRAKE, SHUT OFF AND REMOVE KEY. READ OPERATOR'S MANUAL S30503 ASSEMBLE CHUTE DEFLECTOR TO THIS UNIT BEFORE OPERATING. SECTION 2: TRACTOR SET-UP Gas and Oil Fill-up WARNING: Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes, and other sources of ignition. The gasoline tank is located under the fender and has a capacity of three gallons. Unthread the fuel cap by turning it counterclockwise. Use only clean, fresh (under 30 days old), unleaded gasoline. Fill tank to no more than four inches below the top of the filler neck to allow space for fuel expansion. Do not overfill. IMPORTANT: Your tractor is shipped with oil in the engine. However, you MUST check the oil level before operating. Refer to Checking the Oil Level on page 18 for detailed instructions. Be careful not to overfill. 8 SECTION 3: KNOW YOUR LAWN TRACTOR A B G C H + BATTERY PTO / BLADE ENGAGE OIL PRESSURE HOURS 1/10 PARKING P BRAKE I J D K L E F M NOTE: Steering Wheel not shown for clarity. Figure 1 A B C D E F G Systems Indicator Monitor/Hour Meter Throttle Control Lever Choke Control Parking Brake Lever Fuel Tank Cap Seat Adjustment Lever PTO (Power Take-off) Knob H I J K L M Ignition Switch Brake Pedal Drive Pedal Cruise Control Lever Deck Lift Lever Cup Holder NOTE: Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator’s position. 9 Throttle Control Lever Ignition Switch The throttle control lever is located on the left side of the tractor’s dash panel. This lever controls the speed of the engine. When set in a given position, the throttle will maintain a uniform engine speed. See Figure 2. WARNING: Never leave a running machine unattended. Always disengage the PTO, set parking brake, stop engine and remove key to prevent unintended starting. To start the engine, insert the key into the ignition switch and turn clockwise to the START position. Release the key into the ON position once engine has fired. See Figure 3. Fast Position On/Lights Off On STOP Slow Position Start Figure 2 IMPORTANT: When operating the tractor with the cutting deck engaged, be certain that the throttle lever is always in the FAST (rabbit) position. Figure 3 Choke Control Refer to Starting The Engine on page 13 of this manual for detailed starting instructions The choke control can be found on the left side of the dash panel and is activated by pulling the knob outward. Activating the choke control closes the choke plate on the carburetor and aids in starting the engine. Refer to Starting The Engine on page 13 of this manual for detailed starting instructions. The ignition switch is also used to operate the tractor’s headlights. Refer to Operating The Headlights on page 16 of this manual for detailed instructions. Drive Pedal The drive pedal is located below the brake pedal on the right front side of the tractor along the running board. Depress the upper portion of the drive pedal forward to cause the tractor to travel forward. Depress the lower portion of the drive pedal with the ball of your right foot (NOT your heel) to cause the tractor to travel in reverse. Ground speed is also controlled with the drive pedal. The further forward or rearward that the pedal is pivoted, the faster the tractor will travel. The pedal will return to its original position when it’s not depressed. Brake Pedal The brake pedal is located on the right front side of the tractor above the drive pedal along the running board. The brake pedal can be used for sudden stops or setting the parking brake. NOTE: The brake pedal must be fully depressed to activate the safety interlock switch when starting the tractor. IMPORTANT: Always set the parking brake when leaving the tractor unattended. 10 Hour Meter Electric PTO / Blade Engage Knob Located in the center of the tractor’s console, the hour meter operates whenever the engine is running and records the actual hours of tractor operation. See Figure 4. PTO To engage the power to the cutting deck or other (separately available) attachments, pull OFF ON outward on the PTO/Blade Engage knob. Push the PTO/ Blade Engage knob inward to disengage the power to the cutting deck. NOTE: The PTO/Blade Engage knob must be in the BATTERY disengaged (OFF) position when starting the engine, when traveling in reverse or if the operator leaves the seat and . OIL PRESSURE HOURS 1/10 PTO / BLADE ENGAGE PARKING Cruise Control Lever The cruise control lever is located on the tractor dash panel, below the steering wheel. Push the cruise control lever downward while traveling forward at a desired speed. While holding the lever down, release pressure from the drive pedal. Figure 4 System Indicator Lights Your tractor is equipped with four indicator lights in the center of its dash panel. If the Brake light or PTO/Blade Engage light illuminates when attempting to start the unit, proceed as follows: This will engage the cruise control and allow the tractor to remain at that speed without applying pressure to the drive pedal. Depress the brake pedal or the drive pedal to deactivate cruise control. Refer to page 14 for detailed instructions regarding the cruise control feature. Brake — Engage the parking brake. PTO/ Blade Engage — Move the PTO/Blade Engage knob into the disengaged (OFF) position. It is normal for the Oil light and the Battery light to illuminate while the engine is cranking, but if either illuminates while the engine is running, proceed as follows: NOTE: Cruise control can NOT be engaged at the tractor’s fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed. Oil— Stop the tractor immediately and check the crankcase oil level as instructed on page 18 of this manual. Add oil as required. Battery— If this light illuminate’s while the engine is running, it indicates that the battery is in need of a charge OR that the engine’s charging system is not generatingsufficient amperage. Refer to Battery on page 20 of this manual for the properbattery charging procedure or have theengine’s charging system checked by aCub Cadet dealer. Parking Brake Lever To set the parking brake, fully depress the brake pedal and push the parking brake lever down. Hold the lever down while taking your foot off the brake pedal. Both the parking lever and the brake pedal will then stay depressed. To release the parking brake, depress the brake pedal slightly. The parking brake lever will then return to its original position. Cup Holder NOTE: The parking brake must be set if the operator leaves the seat with the engine running or the engine will automatically shut off. The tractor’s cup holder is located on the fender to the right of the seat, just to the rear of the deck lift lever. IMPORTANT: Always set the parking brake when leaving the tractor unattended. 11 Seat Adjustment Lever Deck Lift Lever To adjust the seat forward or backward, slide the seat adjustment lever to the left and reposition the seat to the desired position. Once a comfortable position is found, release the seat adjustment lever to lock the seat in place. Refer to Seat Adjustment on page 17 of this manual for more detailed instructions. Found on your tractor’s right fender, the deck lift lever is used to change the height of the cutting deck. To use, move the lever to the left, then place in the notch best suited for your application. SECTION 4: OPERATING YOUR LAWN TRACTOR WARNING: Do not operate the tractor if the WARNING interlock system is malfunctioning. This system was designed for your safety and protection. AVOID SERIOUS INJURY OR DEATH • • • • • • • • • • • • GO UP AND DOWN SLOPES, NOT ACROSS. AVOID SUDDEN TURNS. DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP. IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK DOWNHILL SLOWLY. DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND. NEVER CARRY CHILDREN, EVEN WITH BLADES OFF. LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING. KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN PLACE AND WORKING. REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S). KNOW LOCATION AND FUNCTION OF ALL CONTROLS. BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADE(S). BEFORE LEAVING OPERATOR’S POSITION, DISENGAGE BLADE(S), ENGAGE BRAKE LOCK, SHUT ENGINE OFF AND REMOVE KEY. Setting the Gauge Wheels Select the height position of the cutting deck by placing the deck lift lever in any of the six different cutting height notches on the right fender. To adjust the deck wheels so that they are between ¼inch and ½-inch above the ground as follows. WARNING: Keep hands and feet away from the discharge opening of the cutting deck. NOTE: The deck wheels are an anti-scalp feature of READ OPERATOR’S MANUAL the deck and are not designed to support the weight of the cutting deck. WARNING: Read, understand, and follow Place the tractor on a firm and level surface, preferably pavement, refer to Figure 5, and proceed as follows: all instructions and warnings on the machine and in this manual before operating. • Safety Interlock Switches This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the tractor. Contact a Cub Cadet dealer. The safety interlock system prevents the engine from cranking or starting unless the parking brake is engaged, and the PTO/ Blade Engage knob is in the disengaged (OFF) position. • • • • The engine will automatically shut off if the operator leaves the seat before engaging the parking brake. The engine will automatically shut off if the operator leaves the tractor’s seat with the PTO/Blade Engage knob in the engaged (ON) position, regardless of whether the parking brake is engaged. The electric PTO clutch will automatically shut off if the PTO/Blade Engage knob is moved into the engaged (ON) position with the drive pedal in position for reverse travel. 12 Place the tractor’s deck lift handle in the normally desired mowing height setting, then check the gauge wheels for contact or excessive clearance with the surface below. If the wheels contact the surface adjust as follows: a. Raise the deck lift handle to its highest setting. b. Remove the rear gauge wheels by removing the lock nuts and shoulder screws which secure them to the deck. c. Remove the lock nuts and shoulder screws, which secure the front gauge wheels to the deck. d. Place the deck lift handle in the desired mowing height setting. e. Insert the shoulder screw with the rear gauge wheel into the index hole that leaves approximately 1/2" between the bottom of the wheel and the pavement. f. Note the position of the index hole used; then install the other rear gauge wheel and the front ball wheels into the corresponding index hole of the other gauge wheel brackets. Stopping the Engine WARNING: If you strike a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before restarting and operating Shoulder Screw Lock Nut • Shoulder Screw • • Lock Nut • If the blades are engaged, place the PTO/Blade Engage knob in the disengaged (OFF) position. Place the throttle control near the FAST position Turn the ignition key counterclockwise to the STOP position. Remove the key from the ignition switch to prevent unintended starting. Engaging the Parking Brake Figure 5 To engage the parking brake: • If the gauge wheels have excessive clearance with the surface below, lower the wheels to the index hole that provides the approximate 1/2" clearance as described above. Refer to Leveling the Deck on page 16 of this manual for more detailed instructions regarding various deck adjustments. • Starting the Engine • Fully depress the brake pedal and hold it there while gently pushing the parking brake lever downward. • Hold the parking brake lever down while removing your foot from the brake pedal. • Once engaged, the parking brake lever and the brake pedal will lock in the “down” position. To disengage the parking brake: Slightly depress the brake pedal. WARNING: Do not operate the tractor if the NOTE: The parking brake must be engaged if the interlock system is malfunctioning. This system was designed for your safety and protection. operator leaves the seat with the engine running or the engine will automatically shut off. Driving The Tractor NOTE: Refer to the TRACTOR SET-UP on page 8 of this manual for Gasoline and Oil fill-up instructions. WARNING: Avoid sudden starts, ex- • • cessive speed and sudden stops. • • • • Insert the tractor key into the ignition switch. Place the PTO/Blade Engage knob in the disengaged (OFF) position. Engage the tractor’s parking brake. Place the throttle control in the FAST position Pull the choke control outward. Turn the ignition key clockwise to the START position. After the engine starts, release the key. It will return to the ON position. WARNING: Do not leave the seat of the tractor without first placing the PTO/Blade Engage knob in the disengaged (OFF) position, depressing the brake pedal and engaging the parking brake. If leaving the tractor unattended, also turn the ignition key off and remove the key. IMPORTANT: Do NOT hold the key in the START • position for longer than ten seconds at a time. Doing so may cause damage to your engine’s electric starter. • After the engine starts, deactivate the choke control. Briefly depress the brake pedal to release the parking brake. Move the throttle lever into the FAST (rabbit) position. IMPORTANT: Do NOT attempt to change the direction of travel when the tractor is in motion. Always bring the tractor to a complete stop before pivoting the drive pedal from forward to reverse or vice versa. NOTE: Do NOT leave the choke control on while operating the tractor. Doing so will result in a "rich" fuel mixture and cause the engine to run poorly. 13 • Setting The Cruise Control To travel FORWARD, slowly depress the upper portion of the drive pedal forward until the desired speed is achieved. See Figure 6. NOTE: The cruise control feature should only be utilized while traveling in the forward direction. Brake Pedal • • • • Drive Pedal Slowly depress the upper portion of the drive pedal until the desired speed is achieved. Lightly depress the cruise control lever. While continuing to hold the cruise lever down, lift your foot from the drive pedal (you should feel the cruise latch engage). Once engaged, the cruise control lever and the drive pedal will lock in the “down” position, and the tractor will maintain the same forward speed. NOTE: Cruise control can not be set at the tractor’s fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed. Disengage the cruise control using one of the following methods: Figure 6 • • Depress the brake pedal to disengage the cruise control and stop the tractor. • Lightly depress the drive pedal. To change the direction of travel to reverse when operating with cruise control, depress the brake pedal to disengage the cruise control and bring the tractor to a complete stop. Then slowly depress the rear portion of the drive pedal with the ball of your foot to travel in reverse. To travel in REVERSE, check that the area behind is clear then slowly depress the lower portion of the drive pedal with the ball of your foot (NOT your heel) until the desired speed is achieved. See Figure 6. Driving On Slopes Refer to the SLOPE GAUGE on page 7 to help determine slopes where you may operate the tractor safely. • • • • • WARNING: Do not mow on inclines with a Using the Deck Lift Lever slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). The tractor could overturn and cause serious injury. To raise the cutting deck, move the deck lift lever to the left, then place it in the notch best suited for your application. Refer to Setting The Cutting Height earlier in this section. Mow up and down slopes, NEVER across. Exercise extreme caution when changing direction on slopes. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Avoid turns when driving on a slope. If a turn must be made, turn down the slope. Turning up a slope greatly increases the chance of a roll over. Avoid stopping when driving up a slope. If it is necessary to stop while driving up a slope, start up smoothly and carefully to reduce the possibility of flipping the tractor over backward. Operating The Headlights To turn the tractor’s headlights on: • Start the engine following the instructions earlier in this section. • Turn the key one notch counterclockwise into the On/Lights position of the ignition switch. Refer to Figure 3. To turn the tractor’s headlights off: • Turn the key either into the On position (to leave the engine running) or the Off position (to shut the engine off). Refer to Figure 3. NOTE: Never move the key into the Start position while the engine is running. Doing so may cause damage to your engine’s electric starter. 14 Moving The Tractor Manually • Top View Front View Your tractor’s transmission is equipped with a hydrostatic relief valve for occasions when it is necessary to move the tractor manually. Opening this valve permits the fluid in the transmission to bypass its normal route, allowing the rear tires to "freewheel." To open the hydrostatic relief valve, proceed as follows: PTO ON OFF OFF ON Locate the hydrostatic bypass rod in the rear of the tractor. See Figure 7. Figure 8 Mowing WARNING: To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area. This tractor is equipped with one of Cub Cadet’s quality cutting decks. The following information will be helpful when using the cutting deck with your tractor. WARNING: Plan your mowing pattern to Hydrostatic Bypass Rod avoid discharge of materials toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator. Figure 7 • Pull the hydrostatic bypass rod outward, then down, to lock it in place. NOTE: The transmission will NOT engage when the • hydrostatic bypass rod is pulled out. Return the rod to its normal position prior to operating the tractor. • IMPORTANT: Never attempt to move the tractor manually without first opening the hydrostatic relief valve. Doing so will result in serious damage to the tractor’s transmission. • Engaging the PTO • Engaging the PTO transfers power to the cutting deck or other (separately available) attachments. To engage the PTO, proceed as follows: • • • • Move the throttle control lever to the FAST (rabbit) position. Pull the PTO/Blade Engage knob outward into the engaged (ON) position. See Figure 8. Keep the throttle lever in the FAST (rabbit) position for the most efficient use of the cutting deck or other (separately available) attachments • • IMPORTANT: The electric PTO clutch will automatically shut off if the PTO is engaged with the drive pedal in position for reverse travel. Refer to Safety Interlock Switches on page 12. 15 Do not mow at high ground speed, especially if a mulch kit or grass collector is installed. For best results it is recommended that the first two laps be cut with the discharge thrown towards the center. After the first two laps, reverse the direction to throw the discharge to the outside for the balance of cutting. This will give a better appearance to the lawn. Do not cut the grass too short. Short grass invites weed growth and yellows quickly in dry weather. Mowing should always be done with the engine at full throttle. Under heavier conditions it may be necessary to go back over the cut area a second time to get a clean cut. Do NOT attempt to mow heavy brush and weeds and extremely tall grass. Your tractor is designed to mow lawns, NOT clear brush. Keep the blades sharp and replace the blades when worn. Refer to Cutting Blades on page 19 of this manual for proper blade sharpening instructions. SECTION 5: MAKING ADJUSTMENTS WARNING: Never attempt to make any • adjustments while the engine is running, except where specified in the operator’s manual. • Leveling the Deck Locate the two lock nuts on the opposite side of the stabilizer bracket. See Figure 9. Tighten the lock nuts to raise the front of the deck; loosen the lock nuts to lower the front of the deck. Retighten the two jam nuts loosened earlier when proper adjustment is achieved. Side to Side NOTE: Check the tractor’s tire pressure before performing any deck leveling adjustments. Refer to Tires on page 19 for information regarding tire pressure. If the cutting deck appears to be mowing unevenly, a side to side adjustment can be performed. Adjust if necessary as follows: Front To Rear • The front of the cutting deck is supported by a stabilizer bar that can adjusted to level the deck from front to rear. The front of the deck should be between 1/4-inch and 3/8-inch lower than the rear of the deck. Adjust if necessary as follows: • • • • • • With the tractor parked on a firm, level surface, place the deck lift lever in the top notch (highest position) and rotate the blade nearest the discharge chute so that it is parallel with the tractor. Measure the distance from the front of the blade tip to the ground and the rear of the blade tip to the ground. The first measurement taken should be between 1/4" and 3/8" less than the second measurement. Determine the approximate distance necessary for proper adjustment and proceed, if necessary, to the next step. Loosen the two jam nuts on the rear side of the deck stabilizer bracket. See Figure 9. • With the tractor parked on a firm, level surface, place the deck lift lever in the top notch (highest position) and rotate both blades so that they are perpendicular with the tractor. Measure the distance from the outside of the left blade tip to the ground and the distance from the outside of the right blade tip to the ground. Both measurements taken should be equal. If they’re not, proceed to the next step. Loosen, but do NOT remove, the hex cap screw on the left deck hanger bracket. See Figure 10. Lock Nuts Adjustment Gear Hex Cap Screw Deck Stabilizer Bracket Figure 10 • Deck Jam Nuts • • Figure 9 16 Balance the deck by using a wrench to turn the adjustment gear (found immediately behind the hex cap screw just loosened) clockwise/up or counterclockwise/down. The deck is properly balanced when both blade tip measurements taken earlier are equal. Retighten the hex cap screw on the left deck hanger bracket when proper adjustment is achieved. Parking Brake Adjustment Hex Nut and Lock Washer WARNING: Never attempt to adjust the brakes while the engine is running. Always disengage PTO, stop engine and remove key to prevent unintended starting. Pivot Bar Axle If the tractor does not come to a complete stop when the brake pedal is completely depressed, or if the tractor’s rear wheels can roll with the parking brake applied, the brake is in need of adjustment. The brake disc can be found on the right side of the transmission in the rear of the tractor. Adjust if necessary as follows. • Looking at the transmission from the right side of the tractor, locate the compression spring and brake disc. See Figure 11. Jam Nut Ball Joint Brake Rod Figure 12 • Crown Nut • Thread the ball joint toward the jam nut to shorten the drag link. Thread the ball joint away from the jam nut to lengthen the drag link. Replace hex nut and lock washer and retighten the jam nut after proper adjustment is achieved. NOTE: Threading the ball joints too far onto the drag Brake Disc links will cause the front tires to "toe-in" too far. Proper toe-in is between 1/16" and 5/16". Front tire toe-in can be measured as follows: • • NOTE: View shown from beneath tractor. Figure 11 • • • • • Carefully remove the cotter pin from the crown nut on the right side of the brake assembly. Using a feeler gauge, check the gap between the brake disc and the brake puck. Proper gap is .011". Tighten the crown nut until the proper gap is achieved. Insert a replacement cotter pin (part # 714-0111) into the crown nut. • • Seat Adjustment WARNING: Before operating this machine, Steering Adjustment make sure the seat is engaged in the seat stop, stand behind the machine and pull back on seat until fully engaged into stop. If the tractor turns tighter in one direction than the other, or if the ball joints are being replaced due to damage or wear, the steering drag links may need to be adjusted. To adjust the position of the seat, move the seat adjustment lever (Refer to Figure 1 on Page 9) to the left and slide the seat forward or rearward. Make sure seat is locked into position before operating the tractor. Adjust the drag links so that equal lengths are threaded into the ball joint on the left side and the ball joint on the right side: • • Place the steering wheel in position for straight ahead travel. In front of the axle, measure the distance horizontally from the inside of the left rim to the inside of the right rim. Note the distance. Behind the axle, measure the distance horizontally from the inside of the left rim to the inside of the right rim. Note the distance. The measurement taken in front of the axle should be between 1/16" and 5/16" less than the measurement taken behind the axle. Adjust if necessary. Loosen the jam nut found on the drag link at the rear of the ball joint. See Figure 12. Remove the hex nut and lock washer on the top of ball joint. See Figure 12. 17 SECTION 6: MAINTAINING YOUR LAWN TRACTOR NOTE: Refer to Maintenance Chart on page 24 for a • Service the oil filteras instructed in the separate Briggs & Stratton Operator/Owner Manual packed with your unit. Perform the above steps in the opposite order after oil has finished draining. reference of recommended maintenance intervals. WARNING: Before performing any maintenance or repairs, disengage PTO, set parking brake, stop engine and remove key to prevent unintended starting. • Refill the engine with new motor oil. IMPORTANT: Refer to the Briggs & Stratton Operator/ Owner Manual packed with your unit for information regarding the quantity and proper weight of motor oil. Engine Refer to the Briggs & Stratton Operator/Owner Manual for engine maintenance instructions. Air Cleaner Check engine oil level before each use as instructed in the Briggs & Stratton Operator/Owner Manual packed with your unit. Follow the instructions carefully. Service the pre-cleaner and cartridge/air cleaner element as instructed in the Briggs & Stratton Operator/ Owner Manual packed with your unit. Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customer’s expense, may be performed by any engine repair establishment or individual. Warranty repairs must be performed by your Cub Cadet Dealer. Spark Plug(s) The spark plug(s) should be cleaned and the gap reset once a season. Refer to the Briggs & Stratton Operator/Owner Manual for correct plug type and gap specifications. Cleaning the Engine And Deck Changing Engine Oil • • Any fuel or oil spilled on the machine should be wiped off promptly. Do NOT allow debris to accumulate around the cooling fins of the engine or on any other part of the machine, especially the belts and pulleys. Gently raise the tractor’s hood Unscrew the oil fill cap and remove the dipstick from the oil fill tube. See Figure 13. Oil Fill Cap / Dipstick IMPORTANT: The use of a pressure washer or garden hose to clean your tractor is NOT recommended. It may cause damage to electrical components, spindles, pulleys, bearings or the engine. The use of water will result in a shortened life of the tractor and reduce its serviceability. Lubrication WARNING: Before lubricating, repairing, or inspecting, always disengage PTO, set parking brake, stop engine and remove key to prevent unintended starting. Drain Port Engine Oil Drain Hose Refer to Engine on page 18 for instruction regarding all engine-related lubrication. Figure 13 • • • Pop open the protective cap on the end of the oil drain valve to expose the drain port. See Figure 13. Push the oil drain hose (packed with this manual) onto the oil drain port. Route the opposite end of the hose into an appropriate oil collection container with a capacity of no less than 64 oz. Push the oil drain valve in slightly, then rotate counterclockwise and pull outward to begin draining oil. Pivot Points & Linkage Lubricate all the pivot points on the drive system, parking brake and lift linkage at least once a season with light oil. Deck Wheels Each of the tractor deck’s front gauge wheels is equipped with a grease fitting. Lubricate with a grease gun after every 25 hours of tractor operation 18 Deck Spindles and Deck Idler Bracket Front Wheels Grease fittings can be found on the top of each deck spindle shaft as well as on the idler bracket. See Figure 14. Lubricate with 251H EP grease or an equivalent No. 2 multi-purpose lithium grease. Each of the front wheel axles and rims is equipped with a grease fitting. See Figure 15. Lubricate with a grease gun after every 25 hours of tractor operation. Grease Fitting Grease Fitting Axle Grease Fitting Rim Grease Fitting Figure 15 Figure 14 SECTION 7: SERVICE Tires • WARNING: Never exceed the maximum inflation pressure shown on the sidewall of the tire. • The recommended operating tire pressure is approximately 10 psi for the rear tires and 14 psi for the front tires. To remove the bulb & socket from the reflector housing, simply grasp the socket and gently rotate it 1/4 turn clockwise. After replacing the bulb, align the tab of the socket with the notch of the reflector and gently rotate it 1/4 turn counterclockwise. Cutting Blades WARNING: Be sure to shut the engine off, Refer to the tire sidewall for exact tire manufacturer’s recommended or maximum psi. Do not overinflate. Uneven tire pressure could cause the cutting deck to mow unevenly. remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the cutting blade(s) for sharpening or replacement. Protect your hands by using heavy gloves when grasping the blade. Head Lamps WARNING: If the engine has been recently WARNING: Periodically inspect the blade adapter and/or spindle for cracks or damage, especially if you strike a foreign object. Replace immediately if damaged. run, the engine, muffler and surrounding metal surfaces will be hot and can cause burns to the skin. Allow the tractor to cool and use caution when changing the lamp bulbs. Replace headlight bulbs as follows: The blades may be removed as follows. • • Lift the hood and locate the headlight wire harness and lamp sockets 19 Remove the deck from beneath the tractor, (refer to Cutting Deck Removal on page 21) then gently flip the deck over to expose its underside. • • Place a block of wood between the deck housing baffle and the cutting blade to act as a stabilizer. See Figure 16. • Hex Flange Nut Wood Block After cleaning the battery and terminals, apply a light coat of petroleum jelly or grease to both terminals Always keep the rubber boot positioned over the positive terminal to prevent shorting. IMPORTANT: If removing the battery for any reason, disconnect the NEGATIVE (Black) wire from it’s terminal first, followed by the POSITIVE (Red) wire. When re-installing the battery, always connect the POSITIVE (Red) wire its terminal first, followed by the NEGATIVE (Black) wire. Be certain that the wires are connected to the correct terminals; reversing them could change the polarity and cause damage to your engine’s alternating system. Jump Starting WARNING: Never jump start a damaged or frozen battery. Be certain the vehicles do not touch, and ignitions are off. Do not allow cable clamps to touch. Spindle Assembly Figure 16 • • Use a 1-1/8" wrench to remove the hex flange nut that secures the blade to the spindle assembly. See Figure 16. To properly sharpen the cutting blades, remove equal amounts of metal from both ends of the blades along the cutting edges, parallel to the trailing edge, at a 25° to 30° angle. • • • IMPORTANT: If the cutting edge of the blade has already been sharpened, or if any metal separation is present, replace the blades with new ones. Connect positive (+) cable to positive post (+) of your tractor’s discharged battery. Connect the other end of the cable to the (positive +) post of the jumper battery. Connect the second cable (negative –) to the other post of the jumper battery. Make the final connection on the engine block of the stalled tractor, away from the battery. Attach to a unpainted part to assure a good connection. IMPORTANT: If the jumper battery is installed on a vehicle (i.e. car, truck), do NOT start the vehicle’s engine when jump starting your tractor. It is important that each cutting blade edge be ground equally to maintain proper blade balance. A poorly balanced blade will cause excessive vibration and may cause damage to the tractor and result in personal injury. • • Refer to the instructions on page 13 to start the tractor . Set the tractor’s p[arking brake before removing the jumper cables, in reverse order of connection. Allow the tractor’s engine to run for 15 minutes before shutting it off to allow the alternating system time to charge the discharged battery. The blade can be tested by balancing it on a round shaft screwdriver. Grind metal from the heavy side until it balances evenly. • IMPORTANT:When replacing the blade, be sure to Charging install the blade with the side of the blade marked ‘‘Bottom’’ (or with a part number stamped in it) facing the ground when the mower is in the operating position. If the unit has not been put into use for an extended period of time, charge the battery with an automotivetype 12-volt charger for a minimum of one hour at six amps. IMPORTANT:Use a torque wrench to tighten the blade spindle hex flange nut to between 70 lbs-ft and 90 lbs-ft. WARNING: Batteries give off an explosive gas while charging. Charge battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances. Battery The battery is sealed and is maintenance-free. Acid levels cannot be checked and fluid can not be added. • Always keep the battery cables and terminals clean and free of corrosive build-up. 20 Fuse • A fuse is installed in your tractor’s wiring harness to protect the tractor’s electrical system from damage caused by excessive amperage. • If the electrical system does not function, or your tractor’s engine will not crank, first check to be certain that the fuse has not blown. • It can be found under the hood mounted behind the top of the dash panel on the support bar. Pull the fuse out and inspect it to determine if it is good or blown. Changing the Deck / PTO Belt Move the deck lift lever into the top notch on the right fender to raise the deck lift arms up and out of the way. Gently slide the cutting deck toward the front of the tractor allowing the hooks on the deck to release themselves from the deck stabilizer rod. Gently slide the cutting deck (from the right side) out from underneath the tractor. WARNING: Be sure to shut the engine off, remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the belt(s). IMPORTANT: Always use a fuse with the same amperage capacity for replacement. WARNING: Before servicing, repairing, or inspecting, always disengage PTO, set parking brake, stop engine and remove key to prevent unintended starting. All belts on your tractor are subject to wear and should be replaced if any signs of wear are present. Cutting Deck Removal IMPORTANT: The V-belts found on your tractor are specially designed to engage and disengage safely. A substitute (non-OEM) V-belt can be dangerous by not disengaging completely. For a proper working machine, use factory approved belts. To remove the cutting deck, proceed as follows: • Place the PTO/Blade Engage knob in the disengaged (OFF) position and engage the parking brake. • Lower the deck by moving the deck lift lever into the bottom notch on the right fender. • Remove the PTO belt from around the tractor’s electric PTO clutch. Refer to Figure 18 or Figure 19. • Looking at the cutting deck from the left side of the tractor, locate the deck support pin on the rear left side of the deck. • Rotate the pin slightly toward the rear of the tractor and release the pin into the hole provided. • Pull the deck support pin outward to release the deck from the deck lift arm. See Figure 17. To change or replace the deck belt on your tractor, proceed as follows: • • Lower the deck by moving the deck lift lever into the bottom notch on the right fender. Remove the left-hand belt guard and right-hand belt guard by removing the self-tapping screws that secure each to the deck surface. See Figure 18 and Figure 19. Pivoting Idler Pulley Idler Bracket Support Pin Belt Guard 3/8” Square Hole Spring Figure 18 • Figure 17 • • Repeat the above steps on the tractor’s right side. 21 To ease in removing the belt in later steps, loosen, but do not remove, the bolt which secures the pivoting idler pulley to the idler bracket. See Figure 18. Insert a 3/8”-drive ratchet wrench (set to tighten ) into the square hole found in the idler bracket on the left side of the deck’s surface. See Figure 18. Electric PTO Clutch Fixed Idler Pulley Deck / PTO Belt Pivoting Idler Pulley Idler Bracket Right Hand Pulley (beneath belt guard) Right Hand Pulley (beneath belt guard) Self-Tapping Screws Grease Fitting Figure 19 • • Changing The Transmission Drive Belt Grasp the ratchet’s handle and pivot it toward the tractor’s right side to relieve tension on the belt. With belt tension relieved, carefully remove the belt from around theleft-hand spindle pulley. NOTE: An air/impact wrench is needed to remove the electric PTO and properly replace the drive belt. WARNING: Avoid the possiblity of a All belts on your tractor are subject to wear and should be replaced if any signs of wear are present. pinching injury. Do not place your fingers on the idler spring or between the belt and a pulley while removing the belt. IMPORTANT: The V-belts found on your tractor are specially designed to engage and disengage safely. A substitute (non-OEM) V-belt can be dangerous by not disengaging completely. For a proper working machine, use factory approved belts. IMPORTANT: Carefully allow the ratchet to pivot rearward before removing it from the square hole. • • Remove the deck belt from around all pulleys and the electric PTO clutch. Route the new belt as shown in Figure 18. To change or replace the drive belt on your tractor, proceed as follows: NOTE: When routing the replacement belt, use a 3/8”- • drive ratchet wrench to pivot the idler bracket forward and route the belt around the idler pulley. • NOTE: Make certain the belt is routed in front of the grease fitting found on the rear of the idler bracket. See Figure 19. • • Remove the cutting deck as instructed earlier in this section. After disconnecting the battery cables, remove the battery and battery tray from beneath the seat. IMPORTANT: When removing the battery, disconnect the NEGATIVE (Black) wire from it’s terminal first, followed by the POSITIVE (Red) wire. Re-install in reverse order. Re-secure the belt guards removed earlier. Re-tighten the bolt which secures the pivoting idler pulley to the idler bracket. See Figure 18. IMPORTANT: Note the routing of the lower drive belt around all the pulleys and the belt keepers (if present) BEFORE performing the following steps. • • 22 Locate the fixed v-idler pulley found on the left underside of the frame. See Figure 20. Grasp the belt on both sides of the pulley and gently move it toward the left frame rail allowing it to unseat itself from the fixed v-idler. See Figure 20. • • • • • • Pivot the double-idler bracket forward slightly before removing the idler extension spring from the stud and the double-idler bracket itself. Do NOT discard the spring. Roll the drive belt out from around both the v-idler pulley and the flat idler pulley found on the doubleidler bracket. Carefully unplug the tractor’s wire harness from the connector on the electric PTO clutch. Note the orientation of the electric PTO clutch. Remove the hex bolt from the center of the electric PTO clutch and gently lower it off of the engine crankshaft. Be careful not to lose any washers or spacers which may be found on top of the electric PTO clutch. The engine pulley is located directly above the electric PTO clutch. Lower the engine pulley far enough to be able to remove the upper drive belt from around it.. Transmission Pulley (Beneath Cooling Fan) IMPORTANT: When remounting the electric PTO clutch, make certain that is properly oriented against the antirotation bracke prior to securing it to the engine’s crankshaft. Torque the center hex bolt to between 38 foot-pounds and 50 foot-pounds. • Remove the drive belt by feeding it from front to rear, toward the hydrostatic transmission. See Figure 20. Continue removing the drive belt by gently lifting it off of the transmission pulley and over the cooling fan. • IMPORTANT: The fins on the cooling fan are only slightly flexible. Be careful not to damage the fan when removing the drive belt from around the transmission pulley. • Reroute the new belt around the pulleys and belt keepers, if present, EXACTLY as the old one was routed. Refer to Figure 20. Fixed V-idler Pulley FRONT OF TRACTOR Left Frame Rail V-idler Pulley Flat idler Pulley Idler Extension Spring Double-Idler Bracket Engine Pulley Drive Belt Hydrostatic Transmission NOTE: View shown from above tractor. Figure 20 Hydrostatic Transmission The hydrostatic transmission is sealed at the factory and is maintenance free. The fluid level cannot be checked nor can the oil be changed. Always keep the area around the transmission cooling fan free of grass and debris at all times. 23 SECTION 8: OFF-SEASON STORAGE Clean and lubricate the tractor as instructed in Section 7: MAINTAINING YOUR LAWN TRACTOR on page 18 of this manual before storing for an extended period. To empty the system, run the engine until the tank and system are empty. WARNING: Drain fuel only into an approved container outdoors, away from an open flame. Allow engine to cool. Extinguish cigarettes, cigars, pipes, and other sources of ignition prior to draining fuel. Engine If the engine will be out of service for two months or more, use the following storage procedure: • • • Clean the exterior surfaces of the engine. Change the oil and filter while the engine is still warm from operation. Refer to Changing the Engine OIl on page 18. The fuel system must be completely emptied, or the gasoline must be treated with a fuel stabilizer such as STA-BIL to prevent deterioration. If you choose to use a stabilizer, follow the manufacturers recommendations, and add the correct amount for the capacity of the fuel system. Fill the fuel tank with clean, fresh gasoline. Run the engine for 2-3 minutes to get stabilized fuel into the carburetor. • • Remove the spark plug. Add one tablespoon of engine oil into the spark plug hole. Install the plug, but do not reconnect the plug wire. Crank the engine two or three revolutions. Store the engine in a clean, dry place. WARNING: Never store the machine or fuel container indoors where there is an open flame, spark or pilot light such as on water heater, furnace, clothes dryer or other gas appliance. ® SECTION 9: MAINTENANCE CHART Before Each Use After Initial 24 Hours Every 10 Hours Clean Engine Screen and Hood and Grille Louvers Check Engine Oil Level Clean and Re-oil Air Filter’s Foam Precleaner Replace Air Filter Element Change Engine Oil & Filter Clean Battery Terminals Lube Front Axles and Rims Clean Engine Cooling Fins Lube Front Deck Wheels Lube Deck Spindles Lube Pedal Pivot Points Check Spark Plug 24 Every 25 Hours Every 100 Hours Every Season Prior to Storing SECTION 10: TROUBLESHOOTING Trouble Possible Cause(s) Corrective Action Engine fails to start PTO/Blade Engage knob engaged. Parking brake not engaged. Spark plug wire(s) disconnected. Throttle control lever not in correct starting position. Choke not activated Fuel tank empty, or stale fuel. Blocked fuel line. Faulty spark plug. Engine flooded. Unit running with CHOKE activated. Spark plug wire(s) loose. Blocked fuel line or stale fuel. Place knob in disengaged (OFF) position. Engage parking brake. Connect wire to spark plug. Place throttle lever to FAST position. Engine runs erratic Vent in gas cap plugged. Water or dirt in fuel system. Dirty air cleaner. Engine overheats Engine oil level low. Air flow restricted. Engine hesitates at high RPM Spark plug gap too close. Idles poorly Spark plug fouled, faulty or gap too wide. Dirty air cleaner. Excessive vibration Mower will not mulch grass Uneven cut Cutting blade loose or unbalanced. Damaged or bent cutting blade. Engine speed too low. Wet grass. Excessively high grass. Dull blade. Deck not balanced properly. Dull blade. Uneven tire pressure. Pull out the CHOKE control. Fill tank with clean, fresh (less than 30 days old) gas. Clean fuel line or replace fuel filter. Clean, adjust gap or replace plug. Crank engine with throttle in FAST position. Push CHOKE control in. Connect and tighten spark plug wire(s). Clean fuel line; fill tank with clean, fresh (less than 30 days old) gasoline. Replace fuel filter, if so equipped. Clear vent or replace cap if damaged. Drain fuel tank. Refill with clean, fresh (less than 30 days old) gasoline. Replace air cleaner paper element or clean foam precleaner. Fill crankcase with proper capacity and weight of oil. Clean grass clippings and debris from around the engine’s cooling fins and blower housing. Remove spark plug and reset the gap. Replace spark plug. Replace air cleaner cartridge/element or clean pre-cleaner. Tighten blade and spindle. Balance blade. Replace blade. Place throttle in FAST (rabbit) position. Do not mow when grass is wet; wait until later to cut. Mow once at a high cutting height, then mow again at desired height or make a narrower cutting swath. Sharpen or replace blade. Perform side-to-side deck adjustment. Sharpen or replace blade. Check tire pressure in all four tires. SECTION 11: ATTACHMENTS & ACCESSORIES The following attachments and accessories are compatible for Model LT1024. See your Cub Cadet dealer or the retailer from which you purchased your tractor for information regarding price and availability.Model LT1024 is NOT designed for use with any type of ground-engaging attachments . Use of this equipment WILL void the warranty. (CC-)190-190(-100)* (CC-)190-193(-100)* (CC-)190-671(-100)* (CC-)190-672(-100)* (CC-)190-673(-100)* (CC-)190-674(-100)* (CC-)190-675(-100)* Attachments Twin Bagger Grass Collector Mulcking Kit Rear Tire Chain Set (20” x 9”) Front Bumper Kit 42-inch Two-stage Snow Thrower 46-inch Front Dozer Blade Rear Wheel Weight Set * Attachments purchased through a merchandise retailer may have a “CC” model number prefix. Attachments purchased through your Cub Cadet dealer may have a “100” model number suffix. 25 SECTION 12: SPECIFICATIONS Capacities Fuel Tank Crankcase (approximately) 3 gallons (11.4 l) 4 pints / 64 oz. (1.9 l) Hydrostatic Transmission Make and Model Hydro-Gear 311-0510 Gear Ratio 22.2:1 Forward Speed 0 m.p.h. - 5.2 m.p.h. Reverse Speed 0 m.p.h. - 2.3 m.p.h. Engine (Air-cooled, 4-cycle) Make, Model & Type Briggs &Stratton 446777-0302 Cylinders Bore Twin 3.12 in. (79.25 mm) Stroke Displacement 2.89 in. (73.4 mm) 44.2 cu. in. (725 cc) Maximum Power @3600 RPM 26 HP (19.4 kW) Maximum Torque @2400 RPM 32.5 lbs. ft. (44.0 Nm) Compression Ratio 8.5:1 Engine Speed (governed) Low Speed High Speed (no load) Spark Plug Gap Armature Air Gap 1200 RPM 3300 RPM (± 100 RPM) .030 in. (.76 mm) .008 -.012 in. (.20 -.30 mm) Electrical System System Voltage 12-volt Negative Ground Battery 270 CCA (sealed) Alternator 16 Amp Regulated Fuse (automotive type) 20 Amp Headlights Incandescent Single Disc (Dry) Brakes Turf Tires Front (inches) 15 x 6 x 6 Rear (inches) 20 x 9 x 8 Dimensions Wheelbase 47 in. (119.4 cm) Length, over all 68 in. (172.7 cm) Width, over all (with deck - chute up) 54 in. (137.1 cm) Height, over all (to top of steering wheel) 43 in. (109.2 cm) Ground Clearance 4.5 in. (11.4 cm) Turning Radius 18 in. (46 cm) Weight (approximate) 522 lb (26.8 kg) 26 CUB CADET LLC MANUFACTURER’S ONE YEAR LIMITED WARRANTY (COMMERCIAL USE) The limited warranty set forth below is given by CUB CADET LLC (“CUB CADET”) with respect to new merchandise purchased and used in the United States, its possessions and territories. CUB CADET warrants this product against defects in material and workmanship for a period of one (1) year for commercial users, commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in material or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator’s Manual furnished with the product, and has not been subject to misuse, abuse, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water or damage because of other peril or natural disaster. Batteries and belts are subject to separate terms as follows: a. Batteries have a one-year prorated limited warranty with 100% replacement during the first three months. After three months, the battery replacement credit is based on the months remaining in the twelve (12) month period dating back to the original date of sale. Any replacement battery will be warranted only for the remainder of the original warranty period. b. All belts are covered by a one (1) year limited warranty against defects in material and workmanship. HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, THROUGH YOUR LOCAL AUTHORIZED CUB CADET DEALER. To locate the dealer in your area, please check for a listing at www.cubcadet.com, or in the Yellow Pages or contact CUB CADET by calling 1877-CUB TOUGH (1-877-282-8684) or writing to P.O. Box 361131, Cleveland, Ohio 44136-0019. This limited warranty does not provide coverage in the following cases: a. Routine maintenance items such as lubricants, filters, blade sharpening and tune-ups, or adjustments such as brake adjustments, clutch adjustments or deck adjustments; and normal deterioration of the exterior finish due to use or exposure. b. Normal wear parts or components, including blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates and tires. CUB CADET does not extend any warranty for products sold or exported outside of the United States of America, its possessions and territories, except those sold through CUB CADET’S authorized channels of export distribution. No implied warranty, including any implied warranty of merchantability or fitness for a particular purpose, applies after the applicable period of express written warranty above. No other express warranty or guaranty, whether written or oral, except as mentioned above, given by any person or entity, including the dealer, with respect to any product shall bind CUB CADET. During the period of the Warranty, the exclusive remedy is repair or replacement of the product as set forth above. (Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.) The provisions as set forth in this Warranty provide the sole and exclusive remedy arising from the sale. CUB CADET shall not be liable for incidental or consequential loss or damages including, without limitation, to any claim for loss of profits, loss of savings or revenue, loss of the use of the equipment or any associated equipment, facilities or service, downtime, the claims or costs of third parties including customers, and injury to property, and further including expenses incurred for substitute or replacement lawn care services, for transportation or for related expenses, or for rental expenses to temporarily replace a warranted product. (Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply to you.) In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of the safety features of the product shall void this Warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the use or misuse or inability to use the product. This limited warranty shall not extend to anyone other than the original purchaser or original lessee. How State Law Relates to this Warranty: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. CUB CADET LLC MANUFACTURER’S LIMITED WARRANTY (RESIDENTIAL USE) The limited warranty set forth below is given by CUB CADET LLC (“CUB CADET”) with respect to new merchandise purchased and used in the United States, its possessions and territories. CUB CADET warrants this product against defects in material and workmanship for a period of two (2) years for residential users, (one (1) year for commercial users), commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in material or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator’s Manual furnished with the product, and has not been subject to misuse, abuse, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water or damage because of other peril or natural disaster. Batteries and belts are subject to separate terms as follows: a. Batteries have a one-year prorated limited warranty with 100% replacement during the first three months. After three months, the battery replacement credit is based on the months remaining in the twelve (12) month period dating back to the original date of sale. Any replacement battery will be warranted only for the remainder of the original warranty period. b. All belts are covered by a one (1) year limited warranty against defects in material and workmanship. a. Routine maintenance items such as lubricants, filters, blade sharpening and tune-ups, or adjustments such as brake adjustments, clutch adjustments or deck adjustments; and normal deterioration of the exterior finish due to use or exposure. b. CUB CADET does not extend any warranty for products sold or exported outside of the United States of America, its possessions and territories, except those sold through CUB CADET’s authorized channels of export distribution. c. Normal wear parts or components, including blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, rubber auger spirals, shave plates and tires. No implied warranty, including any implied warranty of merchantability or fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty or guaranty, whether written or oral, except as mentioned above, given by any person or entity, including the dealer, with respect to any product shall bind CUB CADET. During the period of the Warranty, the exclusive remedy is repair or replacement of the product as set forth above. (Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.) 3 Year Limited Warranty - PTO Clutch CUB CADET warrants the power take off (“PTO”) clutch and mounting hardware against defects in material and workmanship for a period of three (3) years for Series 1000 products manufactured after August 1, 1997 for residential users, commencing on the date of original purchase or lease and CUB CADET will, at its option, repair or replace, free of charge, any PTO clutch or mounting hardware found to be defective in material or workmanship provided this product has been operated and maintained as set forth above. The provisions as set forth in this Warranty provide the sole and exclusive remedy arising from the sales. CUB CADET shall not be liable for incidental or consequential loss or damages including, without limitation, expenses incurred for substitute or replacement lawn care services, for transportation or for related expenses, or for rental expenses to temporarily replace a warranted product. (Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion or limitation may not apply to you.) 5 Year/500 Hour Limited Warranty- Frame and Front Axle In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of the safety features of the product shall void this Warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the use or misuse or inability to use the product. CUB CADET warrants the frame, and front cast iron pivot axle on Series 1000 models against defects in material and workmanship for a period of five (5) years or 500 hours, whichever occurs first, for residential users, commencing on the date of original purchase or lease and CUB CADET will, at its option, repair or replace, free of charge, any part found to be defective in material or workmanship provided this product has been operated and maintained as set forth above. In addition to any other reason set forth herein, CUB CADET may deny warranty coverage if the hour meter, or any part thereof, is altered, modified, disconnected or otherwise tampered with. This limited warranty shall not extend to anyone other than the original purchaser or original lessee. How State Law Relates to this Warranty: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, THROUGH YOUR LOCAL AUTHORIZED CUB CADET DEALER. To locate the dealer in your area, please check for a listing at www.cubcadet.com or in the Yellow Pages or contact CUB CADET by calling 1-877CUB TOUGH (1-877-282-8684) or writing to P.O. Box 361131, Cleveland, Ohio 44136-0019. This limited warranty does not provide coverage in the following cases: 28
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