Dane Technologies 600-023 TX for Electric Shopping Cart User Manual 51507

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Document ID	51507
Application ID	8rQkYsDMAek1lQQ4jV3ozQ==
Document Description	8
Short Term Confidential	No
Permanent Confidential	No
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Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	84.38kB (1054724 bits)
Date Submitted	1999-08-03 00:00:00
Date Available	1999-09-23 00:00:00
Creation Date	2001-05-25 20:34:53
Producing Software	Acrobat Distiller 4.0 for Windows
Document Lastmod	2001-05-25 20:35:07
Document Title	51507.pdf
Document Author:	jsoscia

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QUICKART 2000
OPERATING INSTRUCTIONS
QUICKART
ELECTRIC UTILITY MACHINE
MANUFACTURED BY:
DANE INDUSTRIES PHONE: 612-544-7779
9855 — 13TH AVE. N. TOLL FREE: 1-888-544-7779
PLYMOUTH, MN 55441 FAX: 612-544-7644
WWW.DANE!NDUSTIUES.COM
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QUICKART 2000
INTRODUCTION
Thank you for purchasing the Dane Industries QuicKart 2000. With proper
operation and maintenance, the QuicKart will provide years of dependable
service. This manual contains information, which will assist in the training,
operation and maintenance of the QuicKart. Please read it thoroughly and review
it regularly.
The QuicKart is a tool, which will increase workplace safety and productivity
Those goals will only be accomplished if all employees using the QuicKart are
thoroughly trained in the safe operation of the QuicKart. We urge all of our
clients to develop and implement a training and certification program for all
employees using and supervising the use of the QuicKarti This manual, our
training program and our training video are provided to assist you in developing
your own operator’s certification program.
If you have questions regarding the safe operation or maintenance of the
QuicKart. which are not covered in this manual, please contact us at our toll-free
service line: 888-544-7779.
Daniel T. Johnson
President and CEO
March 19, 1999 Revision
DANE Inousrmss QUICKART 2000 , OWNERS MANUAL
9855- 13'h Avenue North, Plymouth,MN 5544! I 888-544-7779 I 612-544—7779 I Fax 612-544-7644
wwwinANEl‘NDUSmmscom
QUICKART 2000
OPERATING INSTRUCTIONS
TABLE OF CONTENTS
MN; m
Owners Manual and Operating Instructions ....................................... 1
Service Bulletins ............................................................
1. Battery Charger Warranty & Operating Instructions
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL
9855— 13“ Avenue North1 Plymoulh,MN 55441 I “5644—7779 / 612-544-7779 / Fax 612-544~7644
www.DAN£iNnUsTmEs.coM
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DANE
INDUSTRIES
4-
QUICKART 2000
OPERATING INSTRUCTIONS
QUICKART
ELECTRIC UTILITY MACHINE
MANUFACTURED BY:
DANE INDUSTRIES PHONE: 612-544-7779
9855 — 13TH AVE. N. TOLL FREE: 1-888-544—7779
PLYMOUTH, MN 55441 FAX: 612-544-7644
WWW.DANEINDUSTRJES.COM
9555 mm AVENUE NORTH. PLYMOUTN‘ MN ssul / |-asa»544~7779 / filfl-5ur777v / FAX (”2-54qu
WWW.DANEINDUSTNESCOM
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QUICKART 2000
OWNER’S MANUAL
OPERATING INSTRUCTIONS
TABLE OF CONTENTS
Warnings and Safety Notes. 1
Unpacking the QuicKan .. 3
Important Maintenance Notes ‘ ............................. 4
Overview of Operation ................ 5
QuicKart Top View Diagram ................. 6
System Wiring Diagram ................................ ....7
System Junction Box Diagram .8
System Junction Box Diagnostic Lights ............................ ‘9
QuicKart Side View Diagram .................................................... .. 10
QuicKart Rear View Diagram ................................................................ 1 1
Cart Coupler and Roller Guide Assembly Diagram .............................. 12
Attaching the Collection Cart Diagram ............................................... 13
Orientation to the QuicKart .................................................................... 14
Remote Control and Control Panel Diagrams ....................................... 16
Operation onuicKart 17
QuicKart Battery Charging 19
Remote Control: Battery Changing ....................................................... 20
Remote Control: Battery Changing Diagram ........................................ 21
Programming the Remote Control ....................................... 22
Maintenance
Changing Tires ................................................. 24
Technical Specifications ........... 26
Warranty ....... 28
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL
9855— 13m Avenue North, Plymouth, MN 55441 / 888—544-7779 / 6I2-544-7779 / Fax “2544—7644
www.DANErNDUsrRlEsiCOM
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QUICKART 2000 WARNINGS & SAFETY NOTES
Please read all the information included in this manual and the service instructions
prior to operating or servicing the QuicKart. In addition, make certain all operators
have been given and passed the certified operators course before using the QuicKart.
IMRQRTAEISAEEHI‘LQIIE;
THE RED BATTERY PLUG MUST BE DISCONNECTED FROM
THE JUNCTION BOX ANY TIME MAINTENANCE IS BEING
PERFORMED UNDER THE COVER! (See diagram on page 7.)
1) The QuicKart is designed to push shopping carts. Any other use of the
QuicKart is prohibited unless specifically endorsed by the manufacturer.
Improper usage and operation of the QuicKart may void the warranty.
2) You must be at least 16 years old with a valid driver’s license to operate the
QuicKart. In certain states, regulations may require operators to be older.
Please check your state’s regulations regarding operation of motorized
equipment before using the QuicKart.
3) Never carry passengers on the QuicKan 2000!
4) When the QuicKart is to be left unattended or in storage, turn it “OFF” and
remove the key.
5) Do not leave the QuicKart unattended while it is turned “ON".
6) Operate the QuicKart at a safe speed; go only as fast as safety considerations
allow. Take into consideration the location of store entrances, sidewalks,
pedestrian and vehicle traffic, driveways, and parking lot layout.
7) Always operate in slow speed when near store guests. Operating conditions,
such as wet or slippery pavement or slopes can affect the stopping distance of
the QuicKart. Do not push more carts than the individual operator can safely
control when those conditions are present. Do not exceed 40 carts at a time
under any circumstance,
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL 1
9855—13"l Avenue North, Plymouth, MN 5544] / 888-544-7779 / 612-544-7779 I Fax 612—544-7644
WWW.DANEINDUSTNIES.DOM
8)
9)
10)
11)
12)
13)
14)
15)
16)
QUICKART 2000 WARNINGS & SAFETY NOTES
Do not drive off of curbs or the edges of hardened surfaces higher than one
inch.
Always look behind the QuicKart before and while operating in reverse.
Batteries must be fully charged initially before using the QuicKart.
The electrolyte in a storage battery is an acid, which can cause severe
burns to the skin and eyes. Wear appropriate protective clothing when
working with batteries. Always use protective eyewear (chemical splash
goggles or face shield) when adding water. Treat all electrolyte spills with
an extended flushing with clear water. Contact a physician immediately if
contact is made with battery acid.
mums - fill the batteries with water only to the
bottom of the plastic tube which extends downward from the cap. Overfilling
the batteries will void the QuicKart and battery warranties. Check water level
at least monthly. Inadequate water levels may damage batteries and void the
battery manufacturer’s warranty.
Hydrogen gas is formed when charging the batteries. Use a location with
adequate ventilation when charging QuicKart batteries. Never smoke near
batteries. Do not charge batteries in an area with open flame or where there is
electrical equipment that could cause an electrical arc.
Do not lay metal objects (wrenches, screwdrivers, etc.) on any of the batteries
to prevent electrical short circuits.
Batteries are heavy. Always use care and proper lifting technique to avoid
injury when removing or replacing batteries.
Make sure QuicKart is properly secured when changing tires. (See instructions
on page 24.)
DANE [Nousnuns QUICKART 2000 OWNERS MANUAL 2
9355— l3"' Avenue Noni-1, Plymouth.MN 55441 / ESE-5444779 / 612-544-7779 I Fax 6125447644
www.DAN£lNDUsmEs.COM
1)
2)
3)
4)
5)
6)
7)
PACKING THE QUICKART 2000
The QuicKart 2000 is typically shipped on a wooden pallet. It comes with six
individual components that are packaged on the pallet. Care must be taken not to
damage them during the unpacking. The six components are:
a) m, the basic electric machine with two keys,
b) Wham, used to recharge the QuicKan,
c) M, a metal tube with a box, lights and antenna,
d) Wilmer, to remotely control the QuicKart,
e) Mimi—8118.11!!! for final mounting of the beacon post, and
f) Mm (yokes) for the cart coupler.
Remove all the plastic film that is wrapped around the system components. Take
care not to bend beacon post components (especially the antennas) when removing
the plastic. Cut banding material, which holds the QuicKart to the pallet.
Strapped to the pallet, beneath the QuicKart, is a small box containing the remote
control, beacon post bolt and nut, and cart coupler hardware. Remove this box
and set it aside.
To remove the QuicKart from the pallet, use a sturdy wooden board(s) to create a
ramp. Remove all straps holding the QuicKart to the shipping pallet. Insert the
key and turn on the QuicKart. Turn the twist grip slowly and guide the QuicKart
forward, down the ramp to the floor.
The Beacon post hinges from a center position on a bolt and nut already installed.
Swing it to an 11:00 o’clock position. Remove the bolt at the bottom of the
beacon post bracket. Swing open the QuicKart body by lifting it from the handle
side. There is a white plug at the end of the beacon post, which is attached to a
cable that extends into the tube. Feed this plug through the hole in the center of
the beacon post-mounting bracket. Pull gently on this plug and cable as you
straighten the beacon post to a full vertical position. Replace the bolt in the
bottom holes and tighten lightly. Use care not to damage the wires. Insert the
plug into the vacant junction box socket located near the edge of the machine.
This socket is labeled “Beacon". Make sure the plug and socket orientations are
aligned. Take care not to damage the antenna, lights or the cable connectors at the
ends of this beacon post.
To attach the cart coupler yokes, refer to the diagram on pages 12 and 13.
Each hand-held remote control transmitter operates on a unique pre—programmed
code. For the QuicKart to operate in the Remote Mode, the receiver, which is in
the beacon post, must be programmed to match the hand held transmitter. See
page 22 for directions how to program the remote control transmitter. 7
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL 3
9555— I3“ Avenue North, Plymouth,MN 55441 / 885-544-7779 / 612-544—7779 / Fax612-544-7644
www.DANamousrmEs.coM
QUICKART 2000
IMPORTANT MAINTENANCE NOTES
Improper use or operation of the QuicKart, or the lack of proper maintenance, may
result in decreased performance or damage to the QuicKart. mm
E l : . I; l 1 l . .
1. Batteries 7 Check and maintain the battery water levels M131. You must be
18 years old to service batteries. Use distilled water to prolong battery life.
Improper water levels will shorten the life of the batteries or may damage them
and void the manufacturer’s warranty. Always wear safety goggles when filling
batteries.
2. Tires — Tires are solid (foam filled). Check mkly for wear. When no tread
remains they are to be replaced.
3. Front Body Hinge — Oilnmnthly
4. Rear Swivel Wheel Bearing ~ Grease every imgmths (grease gun compatible).
If at any time the QuicKart does not operate correctly, immediately turn it off
and remove the key to prevent further operation. Immediately report any
malfunctions to the store manager responsible for the QuicKart and Dane Industries at
1-888—544-7779.
WARNING
Do not permit open flame, sparks or smoking
during maintenance.
Adequate ventilation is essential for safety.
Do not lay metal objects on the batteries.
DANE INnusrmas QUICKART 2000 OWNERS MANUAL 4
9555—13"‘ Avenue North, Plymouth,MN 55441 / ”84544-7779 / 612-544-7779 / Fax 6l2-544-7644
www.DANEmDusmEs.coM
OVERVIEW OF OPERATION
The QuicKart is an electrically powered shopping cart collection machine. It has several
unique and patented features, which allow it to be used safely and simply in the shopping
can collection process.
The QuicKart provides the pushing power for a single employee to safely and easily
move a maximum of forty shopping carts from the parking lot into the store. Its ability to
operate in both manual and remote control mode allows a single employee to steer the
chain of carts from the front of the cart line while controlling the QuicKart as it pushes
and follows from behind.
The QuicKart has proven its ability to work in all types of weather ranging from extreme
heat or cold as well as rain and snow. The QuicKart has operated dependably in winter
weather as cold as -20 degrees. It will also push carts through loose snow. On packed
snow the QuicKart 2000 will push 10 to 20 carts. Winter operation can be enhanced with
the use of optional snow tires.
The QuicKart operates on a 36-volt battery system. It will operate continuously for
up to ten hours on a single charge. Cold weather will reduce operating time. It will
require approximately eight hours to fully recharge the batteries.
Each hand-held remote control transmitter operates on a unique pre-programmed
code. For the QuicKart to operate in the Remote Mode, the receiver, which is in the
beacon post, must be programmed to match the hand held transmitter, see page 22
for details. The remote is powered by an internal 9-volt battery, which should be
changed every two months for dependable operation. The small light on the remote
will cease to operate when the battery needs replacing. After battery replacement,
the remote must be reprogrammed; see page 22 for details.
The QuicKart is a productivity-enhancing tool, which will be most effective when it is
well maintained and used responsibly. Training of employees is very important. Please
read and review this manual. We strongly recommend that a training and operator
certification program be developed and implemented to assure adequate training and safe
operation.
The use of the Dane Industries’ "Cart Depot" creates an integrated system for can
collection, which enhances productivity even further. Additional optional accessories are
also available. These include an optional snowplow and salt spreader.
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL 5
9855— 13'" Avenue North, PIymouth,M'N 55441 I BBB-544»7779 / 612-544-7779 / Fax 612-544-7644
www.nANEmoUsmEs.c0M
FIBERGLASS BODY
CART-COUPLER YOKE
EMERGENCY-STOP BU'I'I'ON (LEFD
CART-COUPLER YOKE
(RIGHT)
/\/
LATCH PIN
THROTTLE GRIP SYSTEM JUNCTION BOX
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL 6
9855- 13‘" Avenue North, Plymnulh, MN 5544] / 8884444779 / 6l2-544-7779 / Fax 612-544-7644
www.uANE|NDusmss,coM
SYSTEM WIRING DIAGRAM
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[IL
CONTROLLER (BLACK) b
HORN CONNECTOR
SEE PAGE 6 FOR JUNCTION BOX LOCATION INSIDE MACHINE
“a
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL 3
9855~13mAv=nnanrlIL Plymouth, MN 55441 / ESE-5M-7779 / 612-544-7779 / Fax 612-544-7644
WWWADANBNDUSTRIBLOM
F415,” ll): 2 Lid-Q2?
Supply Fault: There are two conditions which cause this diagnostic light to come on:
1. When this light remains on (but not flashing) it indicates the machine
was turned off by pushing on the blue emergency button on the control
panel. The machine will not function while the light is on. To reset,
turn the key switch off, then on again. This condition does not require
service. (The key switch is the correct way to turn off the machine
when it is stored or set aside for periods of time.)
2. When this light is flashing, it indicates that there is a problem in
either the beacon post or the control panel. In a fault condition the
“supply fault" light starts flashing as soon as the machine is turned on
with the key switch. The machine will not function while the light is
flashing. The control panel lights may remain lighted for 3-seconds
then shut down but the fault light will remain flashing as long as the
fault condition exists.
To determine if the problem is in the beacon post, turn off the machine
with the key switch, unplug the cable leading to the beacon post then
turn the key switch on again. If the problem is in the beacon post the
machine will operate normally but only in the “manual" mode. If the
problem is somewhere in the control panel circuitry, the fault light will
continue to flash and the panel lights will go off in about 3 seconds.
Remote Brake: LED lights to indicate presence of "Brake" command from receiver. It
has no effect in manual mode
Remote Slow: LED lights to indicate presence of "Slow” drive corrunand from
receiver. Must light in conjunction with “Drive” Command LED in
“Remote” mode in order to operate machine.
Remote Fast: LED lights to indicate presence of “Fast” drive command from receiver.
Must light in conjunction with “Drive” command LED in “Remote”
mode in order to operate machine.
Drive Command: LED lights to indicate drive signal is being sent to motor control.
Low: LED lights when battery voltage is too low to operate machine properly
(below approximately 27 volts).
Hour Meter: Hour glass symbol blinks every ten seconds when drive command is
present to indicate that meter is timing machine operation.
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL 9
98557 13m Avenue North, Plymouth, MN 5544] / 888-544-7779 1 612-544-7779 I Fax612-544-7644
WWWDANEINDUWRIEStCOM
BEACON LIGHT
STOP (BRAKE)
LIGHT
11/701: RECEIVER ANTENNA
REMOTE CONTROL PROGRAMMING BUTTON (PAGE 21)
BO'I'I'OM RECEIVER ANTENNA
EMERGENCY-STOP
BUTTON
KEY-SWITCH
BODY HINGE
BRAKE RELEASE KNOB—g—>
(PUSH 'IN" FOR NORMAL
OPERATION; PULL ‘0UT‘ TO
DISENGAGE THE BRAKE.)
SWIVEL WHEEL DRIVE WHEEL
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL 10
98557 l3‘n Avenue North, Plymouth, MN 55441 / 885-544-7779 / 6126444779 / Fax 612-544-7644
wwwAnANElNDUflRIEstOM
ELL) L): 2‘ ZOLL‘JZ)
QUICKART 2000 — REAR VIEW
BEACON TOWER
REMOTE CONTROL PROGRAMMING BU'I'I'ON (PAGE 21)
THROTTLE GRIP
EMERGENCY-STOP BUTTON
TOP
TOWER BOLT
TOWER STEERING HANDLE
SUPPORT BRACKET
BOTTOM
TOWER BOLT
BRAKE RELEASE KNOB
POWER CORD
(BATTERY CHARGER)
Wm
9855— IJm sznue Nonh, Plymouth, MN 55441 I 888-544-7779 I 612-544—7779 I Fax6l2—544-7644
www.DANEanUmB.ctm
v 14
CART COUPLER & ROLLER GUIDE ASSEMBLY
COUPLER YOKE
_. -d‘
COUPLER FRAME/SUPPORT {WLOCKNG PIN
<0 COTI'ER PIN
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL 12
9855— 13" Avenue North, PIymoulh,MN 5544] / “3644-7779 / 612-544-7779 / lefilz-SMJGM
www.DANflNDUsmB.COM
QUICKART
FRONT PLATE
GROCERY CART
WHEEL LIFI'ED
1“ OFF THE GROUND
OPTIONAL METHOD OF CART ATTACHMENT
GROCle CART
WHEEL LlFI‘ED
l" OFF THE GROUND
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL 13
9855 —11°Ave1|ucNonh, Plymouth, MN 55441 / 888»544-7779 / 612-544-7779 I Fax 612-544~7644
www.nANElNDUsmEscoM
xoc Lu: ‘<.,
ORIENTATION TO THE QUICKART 2000
MAME: Manual Mode is defined as operating the QuicKart while
walking behind the QuicKart 2000. Direction is controlled by the handle bar. Speed
is controlled by turning the twist grip throttle. Direction is controlled by touching the
touch pad switch located on the control panel. When the switch is pressed, the
direction changes between forward and reverse as indicated by the direction light.
WEE: (See diagram on page 16.) Remote Mode is defined as operating
the QuicKart with the remote control while standing or walking alongside the lead
cart of the cart chain coupled to the QuicKart 2000. Steering is controlled by guiding
the lead cart in the desired direction. Forward speed, brakes and horn are operated
with the hand held radio remote control. While in remote mode, the QuicKart will
only move forward.
w (See diagram on page 16.) At the top of the Control Panel are
5 lights which show the percent of remaining battery capacity (BATTERY CHARGE
LEVEL). When the batteries are fully charged the light at the "100" mark will be
lighted. As the QuicKart is used throughout the day, the lights will slowly change
from 100 to 80, 60, and 40 until the light for 20 is lighted. The charging level is most
accurately shown when the QuicKait is pushing carts. When the 20% capacity light
starts to flash on and off, it means there are approximately 4 minutes of remaining
power before the QuicKart automatically shuts down. If the QuicKart does shut
down, reset the breaker that may allow another 4 minutes to reach the charging
station. Recharge the batteries for at least 8 to 10 hours or until fully recharged.
The control panel also includes a series of 4 lights and panel button switches with the
following functions:
The light labeled "MANUAL" is for manual operation and "RADIO" is for
remote operation. The push button switch, just below these two lights, will
toggle between manual and remote control. The QuicKart will automatically
set to manual operation and forward whenever it is turned on. It cannot be
moved from manual to remote operation when the QuicKan is moving, only
when it is stopped.
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL 14
9855— 13th Avenue North, Plymouth, MN 55441 / 888-544-7779 / 6l2-544-7779 / Fax 612-544~7644
WWW.DANEINDUSTRIES.COM
. .,t7_i..£: ‘
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ORIENTATION TO QUICKART 2000 (cont.)
The light labeled "FORWARD" is for Forward-Direction operation and
"REVERSE" is for Reverse-Direction operation. The push button switch, just
below these two lights, will toggle between forward and reverse QuicKart
direction. The QuicKart will always be set to forward operation whenever it is
turned on. The switch will not change the operational direction until the
QuicKart is stopped. For safety, the remote mode allows operation only in the
forward direction.
Pressing the "HORN" button will sound the horn loudly as long as it is pressed.
A large blue "EMERGENCY" button is located on the backside of the control panel.
(See top and side views of the QuicKart on pages 6 and 11) This is located so that
light contact with the body will bring the machine to an abrupt stop. To restart the
machine after the "EMERGENCY" button has been activated, turn off the key
switch, wait 2 seconds, then turn it back on.
SW: In Manual Mode, the QuicKart 2000 is turned by exerting light
pressure on the handlebars, to the left or right, similar to steering a bicycle. In
Remote Mode, steering is controlled by guiding the lead cart in the desired direction
ACQELERAIIQNANQBRAKINQ: Acceleration and braking of the QuicKart are
controlled by the twist grip throttle located on the right handle bar. QuicKan speed is
controlled by twisting the throttle, similar to a motorcycle throttle. Braking action
occurs as pressure is released. Braking force can be controlled for quick or gradual
stops. Twisting the grip slowly brings the QuicKart to a gradual stop. Releasing it
rapidly stops the QuicKart very quickly. Maximum braking force is applied when the
throttle is fully releasedr
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL 15
9855— 13'" Avenue North, Plymouth,MN 55441 / [183-544-7779 / 6125444779 / Fax 612-544-7644
WWW.DANE[NDUSTR.|ES.COM
BATTERY PRESS TO
INDICATOR LIGHT SOUND HORN
SLOW SPEED
PRESS TO KEEP FAST SPEED
'N MOT'ON PRESS TO KEEP
IN MOTION
®
BATTEWCHARGELEVEL BATTERY
1" M "I ”1 is] CHARGELEVEL
3 PRESS T0 swrrcu
PRESS T0 swrrcu mm.
BETWEEN FORWARD ”WM“ BETWEEN MANUAL AND
AND REVERSE RADIO CONTROL
PRESS TO OPERATE HORN
‘H
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL 16
”SSA l3'” Avenue North, Plymouth, MN 55441 / 888~544~7779 I 6!Z-544-7779 / FuGIZ-SM-‘IGM
www.DANElesmEs.COM
OPERATION OF THE QUICKART 2000
MAPLUALMQDE;
To operate the QuicKart 2000 in the Manual Mode, perform the following steps:
1)
2)
3)
4)
5)
6)
7)
Insert the key into the key-switch located on the control panel. Turn the key
clockwise to turn the QuicKart "on".
Lights on the control panel will show the system status (see illustration on page
16). Confirm that all systems are working properly.
In manual operation, while standing behind the machine, both hands on the
handles, slowly twist the throttle control and the QuicKart will start to move
forward. Slowly release the pressure on the throttle control and the QuicKart will
slow to a stop. When the throttle control is fully released, the electronic brakes
will be applied. When moving forward or backward, a sudden release of the
throttle control will cause the automatic brake to bring the QuicKart to a sudden
halt.
To change the direction of travel, the QuicKart must be stopped. Press the
direction switch on the control panel and the light for the selected direction will be
displayed.
To turn the power off, press the emergency stop button or turn the key counter-
clockwise. Me: Do not leave the machine "ON" and do not leave the key in
the switch when unattended.
The collection of grocery carts begins by walking the QuicKart into the parking lot
to a location where customers have lefi carts. To attach the first cart, open the
locking U—pin on the lefi side of the cart coupler assembly. Position the rear of the
first shopping can so that its vertical rear frame is aligned with the yoke openings
on the coupler assembly. Lifi the cart slightly off the ground and move it
sideways until it engages both coupler yokes. Then, put the locking U-pin back
into place to secure the shopping cart. It is recommended that the first cart be lefl
permanently in place or if removed at night, identified, so the same cart is always
attached to the cart. The coupler yokes can be adjusted up and down and from
side to side to accommodate various types and sizes of grocery carts. See
illustration on page 13.
Additional shopping carts can now be collected to form a train of a maximum of
40 carts.
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL 17
9855» 13" Avenue North, Plymouth,MN 55441 I 885-544~7779 I 612-544-7779 / Fax612-544~7644
www.DANflNnt/srmas.cou
OPERATION OF QUICKART (cont)
gamma:
The QuicKan can be operated in the remote mode by pressing the "Radio/Manual"
switch located on the control panel.
1)
2)
3)
4)
While in remote mode, only one person is needed to collect shopping carts. This
person gathers the carts and adds them to the train while using the remote control
to control forward speed, braking and the warning horn. It is recommended that
carts be formed into a line and then the machine brought up to the line in the
“SLOW" speed to nest the carts. Continue to use the "SLOW" speed while
operating near entrances and near store guests. The "SLOW" speed is .70 mph‘
The "FAST" speed allows movement at a safe walking pace of 2.80 mph as carts
are returned to the store.
Only one button of the remote control is usable at a time. Press the "SLOW" or
"FAST" button for the speed desired for the existing conditions. The QuicKart
will briefly coast when the control buttons are released, helping to prevent a
separation of carts. If a sudden stop is required, press the "BRAKE" button.
Sudden stops will require die operator to hold back the lead cart at the front of the
train to prevent cart separation.
When the QuicKart 2000 is stopped, the parking brake automatically engages.
This prevents the QuicKart from rolling on slopes or being pushed manually. If it
is necessary to push the QuicKart (i.e. dead battery or machine not working), the
parking brake can be released by pulling the release lever marked "BRAKE
RELEASE" on the lower right comer at the back of the machine. Once the parking
brake is released, the QuicKan will not operate until the parking brake is pushed
back in. It is recommended that the brake he released only if batteries are dead
and manual pushing is required.
The QuicKart 2000 follows the train of shopping carts as guided by the cart
attendant. The actual turning radius of the cart chain is a function of the design of
the shopping carts being used. The tighter the carts nest together the longer the
turning radius will be. Afier some experience the QuicKmt operator will become
familiar with this and be able to judge what turns will be practical. In practice the
operator places one hand on the cart, at the front of the train, walking along side
and guiding the cart in the desired direction. The other hand is used to operate the
hand held remote control transmitter. When turning the cart chain it is easier to
maintain safe footing by leaning against the lead cart rather than pulling.
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL 18
9855— 13“ Avenue North, Plymouth, MN 55441 / 888-544-7779 / 612-544-7779 / Fax 612-544-7644
WWW.DAN'EI'NDUSTRIES.COM
BATTERY CHARGING
The QuicKart 2000 is powered by three, 12-volt, 130 ampere/hour batteries. Under
normal usage they will power the QuicKart for 10 or more hours, when the ambient
temperatures are above approximately 40 degrees F. Colder temperatures will reduce
the operating time of the batteries and increase the charging time. To optimize battery
power, store the QuicKart in a room with a temperature of at least 50 degrees F.
To recharge the batteries, park the QuicKart in a well-ventilated location near an
electrical outlet. The QuicKart must be turned off and the key removed.
FIRST, pull out the charger plug located at the lower left rear of the QuicKart. The
plug is part of a retractable reel located inside the body.
SECOND, connect the charger's 6—foot power cord to a wall receptacle. The battery
charger will automatically shut off when the batteries are fully charged. This takes
between eight to ten hours, depending upon initial state of charge and battery
condition. Make sure the power to the wall receptacle is not turned off during the
nightly recharging time.
To put the QuicKart back into service, afier the batteries are firlly charged, disconnect
the charger‘s power cord from the wall receptacle and allow the reel to retract the plug
into the QuicKart's body.
The meter or lights on the front panel of the battery charger shows the charging rate.
Fully discharged batteries will result in a charging rate of 10 to 20 amperes, As the
batteries become fully charged this rate will drop to less than 10 amperes.
(Also refer to the Battery Charger Operating Instructions and Limited Warranty
in Tab 2 section of this manual)
DANE INnusrmas QUICKART 2000 OWNERS MANUAL 19
9855— 13‘" Avenue North, PIymoulh,MN 55441 / BBS-544~7779 / 612-544-7779 / Fax612-544-7644
WWW.DANEINDUSTRIES.COM
JJJ: ,_ ...1-)"'—.
REMOTE CONTROL: BATTERY CHANGING
Refer to Diagrams on page 21.
1.
10.
11.
The remote control is to be taken apart only when the battery needs replacing.
There are no adjustments or switches inside the module. As long as the small light
on the remote panel lights-up the battery does not need replacing.
To open remote control, place the control panel face down on a table top and use a
medium size Phillips screw driver to remove the four (4) screws from the comers of
the remote’s back cover, figure "C".
After the screws are removed, leave the remote face down and carefully pry the
back cover, figure "C", off of the control panel side; use a 10—cent coin or similar
tool inserted in the slot where the front and back covers meet. Make sure the cover
is carefully lifted straight up so it will not bend or break the antenna wire (soldered
to the printed circuit board) or allow the battery to fall out resulting in damaging or
breaking the connecting wires.
To replace the battery, remove the wire clip, figure "F", that attaches to the battery.
DO NOT pull on the black or red wire or allow the battery to fall free and strain
these same wires. Attach a new 9-volt battery.
Properly dispose of the old battery in an environmentally correct depository.
Examine the inside of the remote for any signs of condensation or water. If signs of
moisture do appear, keep the back cover off the remote for a few hours to allow it to
dry out.
Both ends of the small internal loop antenna wire are to be anchored firmly to the
circuit board. If one or both of the ends are loose, re-attach the back cover and
return the remote control to Dane Industries for repair.
The insides of the remote are protected from water penetration with an "O" ring,
figure "A" sealing the cover and panel at the point they overlap. The O-ring is
normally round but is pulled into a rectangular shape as it is placed over the lip of
the remote cover, figure "B".
With the "O" ring stretched over the base-mounting flange, figure "C"; place the
back cover on the front panel. Make sure the "O" ring stays in place as the screws
are inserted and tightened.
Test to make sure the panel light comes on when one of the four function switches is
pushed. (Make sure the QuicKart machine is turned off to prevent an accident).
Reprogram the remote control as described on page 22.
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL 20
9855— 13“ Avenue North, Plymouth,MN 5544! / 388—544-7779 / 612—544-7779 I Fax 612-544-7644
www.oANEmDusrmas.ooM
REMOTE CONTROL: BATTERY CHANGING
/ q REMOTE COVER
RUBBER I'O" RING
Q-VOLT BATTERY
REMOTE PANEL
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL 21
9855— I3In Avenue North, Plymouth. MN 5544! / 888,544J779 I 612-544-7779 / Fax6I2-544-7644
WWWDANEINDUSI‘N’ESEDM
w wz}
PROGRAMMING THE RE OTE C TROL
Each hand-held remote control transmitter operates on a unique pre—programmed code.
For the QuicKart to operate in the Remote Mode, the receiver, which is in the beacon
tower, must be programmed to match the hand held remote control. Every time the
battery in the remote control is replaced, the remote control needs to be reprogrammed
to match the receiver code in the beacon tower. If the QuicKart stops responding to
the remote control, check the status of the remote battery by depressing one of the
remote buttons. If the red LED light does not illuminate, change the battery and
reprogram the remote control as follows:
1) Turn on the QuicKart.
2) Switch to "RADIO" on the control panel.
3) Hold remote about arms length from the beacon post.
4) Simultaneously push these three buttons:
- mutton located on the underside of the square box
on the beacon post (see pages 10 and 11);
0 BlakerutLQn on the hand-held remote (page 16);
o Horn button on the hand-held remote (page 16).
5) The horn should sound indicating the reprogram is complete and the QuicKart is
ready for operation.
6) If the horn did not sound, retry the above steps making sure that the switch on the
control panel is on "RADIO". If the horn still did not sound, you can also
determine if the reprogram was successful by pressing the slow button on the
remote to see if the QuicKart now responds to the remote signal.
DANE INDUSTRIES QUICKAR’I' 2000 OWNERS MANUAL 22
9855— I3"‘ Avenue North, Plymouth,MN 5544l / 888-544-7779 / 6I2-544—7779 / Fax 612-544—7644
WWWDANEINDUSI'NHCOM
a) . 7: nil-um
k h . . .
Routine maintenance should only be performed by those permitted by federal and state
age regulations. Repairs should only be completed by Dane Industries or an aufliorized
service technician.
113mm: Recharge to a full charge afier each day's usage. Inspect and clean
connections weekly. Check for electrolyte level weekly. Wham
l arl
Throttle figmml: (Acceleration and braking) Check for proper operation every time
the QuicKart is operated.
Mm: Oil monthly
WM: Check for proper operation every time the QuicKart is
operated.
Steering: Check for play in the handle.
Iirgs: Tires are foam filled and will not accept air. General tire conditions should be
checked weekly. Replace when the tread on the tires is worn almost smooth.
Wheels: Check front wheels monthly for bent rim and missing or loose lug nuts. Apply
grease to rear swivel wheel each month using a standard grease gun.
V_Vi[ing: Check all wiring for loose connections and broken/missing hardware weekly.
If the QuicKart malfunctions in any way, turn it off and remove the key. Immediately
report the malfunction to the appropriate store manager as well as Dane Industries. Do
not use the QuicKart until it has been repaired by an authorized service technician.
WARNING
Do not permit open flame, sparks or smoking
during maintenance.
Adequate ventilation is essential for safety.
Do not lay metal objects on the batteries.
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL 23
98557 13‘h Avenue North1 Plynwuth,MN 55441 / 8884444779 / 612-544-7779 / Fax 612-544-7644
WWWDANEINDUSTNESDOM
CHANGING FRONT TIRES
WES:
Tum QuicKart off and remove key.
QuicKatt must be on a flat surface.
Use protective eye wear at all times.
1)
2)
3)
4)
Slightly loosen the four (4) lug nuts, about 1/2 turn, from the wheel needing
service. Use a 9/16-inch socket. IMPORTANT: Do not remove any of the
nuts, only slightly loosen them while the Wheel is still on the ground.
Use a jack to lift the front of the QuicKart off the ground approximately 2 to 3
inches. Insert a. sturdy and stable block under the frame to hold it securely in
this elevated position.
Unscrew the four 9/16-inch, front wheel lug nuts and place them in a location
where they will not become lost. Remove the wheel. The new or repaired
wheel is placed back on the front hub with the tire stem facing out. Replace the
4 lug nuts with the beveled side toward the inside and tighten.
Using the jack, lifi the QuicKart off the supporting block (see item #2 above).
Remove the block and use the jack to lower the QuicKart to the ground.
Tighten the 4 lug nuts again ensuring that they are tightened to a minimum of
50 foot-pounds torque.
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL 14
9855 —13'h Avenue North. Plymouth, MN 5544“ / 888-544»7779 / 612-544-7779 / Fax 6126447644
WWW.DANEIN’DUSTR1ES.COM
CHANG G REAR TIRE
BEARSASIEREDIIRE:
Turn QuicKart off and remove key.
QuicKart must be on a flat surface.
Use protective eye wear at all times.
1)
2)
3)
4)
Lift the back of the QuicKart so the rear castered wheel is approximately 2
inches off the ground. This is accomplished by using a jack under the rear
frame of the QuicKart, in the center. Once the QuicKart is lifled, place a sturdy
and stable block in each comer then lower the jack so the weight of the
QuicKart is resting on the blocks.
With two %" wrenches, remove the nut on the bolt at the center of the wheel
hub. With the nut removed, pull the bolt out and the wheel will be free fi'om its
position in the yoke. Save the hardware and use it when replacing the wheel.
When replacing the wheel, insert the center sleeve in the center and place the
plastic washer on each side. Slide the wheel into the fork, insert bolt, apply nut
and tighten.
Using the jack, lift the QuicKart off the supporting blocks (Item #1 above),
remove the blocks then lower the QuicKart to the ground.
Note: Variations in the hardware configuration may occur. Save all hardware
and use it as it was removed when replacing wheel.
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL 25
9355— 13'h Avenue North. Plymouth,MN 55441 / 888-544-7779 I 612-544-7779 / Fu612-544-7644
WWWDANEIN'DUSTRJESLOM
TEC CA PECIFICATIONS
Weight (with batteries) ————— -—-5 10 pounds
Length ------------------------------------------------ 44 inches (3 feet, 8 inches)
Width ................................................. 26 inches (2 feet, 2 inches)
Height (to top of antenna wire on mast) ---------- 56 inches (4 feet, 8 inches)
Height (to top of folded antenna mast) ——————————— 42 inches (3 feet, 6 inches)
Front wheel tread ----------------------------------- 22 inches
Wheel base ------------------------------------------ 19.5 inches forward
14 inches reverse
Turning radius - ————————————————————————————————————— less than 2 feet
Tires, front --- ————————————————————————————— 12 inches diameter
Tires, rear -------------------------------------------- 8 inches diameter
Chassis ..................................
BOd)’ -------------------------------------------- Fiberglass
Safety ------------------------------------------------- 10 Amp secondary breaker
Automobile type hum
Beacon warning light
Brake light
Emergency Stop switch
Automatic brake
Unique remote security code
---Welded Steel with powder coating
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL
9855— 13“ Avenue Nonh, Plymouth.MN 55441 / E88-544-7779 / 612-544-7779 / Fax 6I2-544-7644
www,DANEINDUsrmES.coM
26
7‘44 11): 4, uu-sz;
IONS (cont)
Brakes ------------------------------------------------ Electronic dynamic
Mechanical
Electrical system ------------------------------------ Three 12—volt batteries
130 amp hours each
Charger ----------------------------------------------- Input 120 VAC
36 VDC, 10 amperes max.
Speed ------------------------------------------------- Forward 0 - 3.0 MPH max.
Reverse 0 — 1.5 MPH max.
Remote SLOW 070 MPH
Remote FAST 2.80 MPH
mm:
Power Requirement: Standard 9-volt radio battery, 10 mA current draw
Range. 100 feet maximum
_____________—__—._.—-
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL 27
9855— I3“ Avenue North, PIymculh,MN 5544! / 888-544-7779 / 6126444779 / Fax612-544»7644
www,DANEINDUsTmEs.ch
933 4}: f
minim;
QUICKART WARRANTY
2/1/99
1) Parts: One (1) Year Limited Warranty from date of shipment.
2) Labor: Ninety (90) Day Limited Warranty fiom date of shipment
3) Batteries: Covered by the manufacturer’s warranty.
1) PARTS 7 Limited Warranty
All parts except batteries (see Section 3 below), tires, cord reel and circuit breakers needing
resetting are warranted by Dane Industries to be fi'ee of defects in material and workmanship
for a period of one (1) year from date of shipment. This warranty does not include tire wear
or wear and tear caused by abuse, negligence, freight damage or damage caused by improper
use or care, or by external sources such as fires, floods or other acts of God.
Should any component fail during the first year of ownership except those mentioned as not
under warranty, the component in question is to be returned to Dane Industries or to an
authorized Dane Industries representative for inspection. If the component has failed due to
a defect in material or workmanship, it will be exchanged or repaired at the discretion of
Dane Industries at no charge to the QuicKart owner.
Dane Industries, Inc. will cover the costs of shipping parts covered under warranty to the
customer based on UPS standard ground rates.
2) LABOR — Limited Warranty
Dane Industries will cover labor charges for work performed in the field for ninety (90) days
from the date of shipment as a result of defects in materials or workmanship. Charges
incurred for failure to charge and maintain the batteries in the QuicKart or change the battery
in the hand held remote are exempted. Non—warranty service performed during the same
visit as for warranty service is not covered by the warranty.
3) BATTERIES — Manufacturer’s Warranty
The QuicKart has several battery options, and each battery offers different warranty features.
The Standard equipment in the QuicKart 4000 is the Trojan T105 lead acid battery. The
QuicKart 2000 standard equipment battery is the Delco M27 maintenance free battery. The
batteries have the following warranties:
Trojan T—105: 18-month free replacement for failure due to defective parts or
workmanship.
Delco M27MF: 12 month free replacement for any failures due to defective parts
or workmanship.
DANE INDUSTRIES QUICKART 2000 OWNERS MANUAL 28
9355— IS‘" Avenue North, PlymouthM‘N 5544! / 888-544-7779 f 612-544-7779 / Fax612-544-7644
www.DANErNDUsTR1F5.c0M
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