Dayton 3Wy46 Users Manual 106814 01
3WY47 to the manual 1f4a0ee0-6da4-4a30-a845-6591a22032cb
2015-02-04
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3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Operating Instructions & Parts Manual Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. Dayton ProfessionalDuty Electric Generators ® Description Unpacking Dayton professional-duty generators are rugged and compact to provide dependable, trouble-free service. The alternators are brushless with revolving fields. Honda gasoline engines provide long life under heavy use. Overhead valves (OHV) provide high performance with lower fuel consumption. These engines are governed to maintain engine speed of 3600 RPM under load. 3600 RPM engine speed provides 120/240V, 60 Hz power. Additional features include circuit breaker protection, spark-arresting muffler (except Model 3WY47), large fuel tank, and oil alert system. Models 3WY45, 3WY46, and 3WY47 include electric starter. 1. Remove generator from carton. 2. Remove any protective packaging applied to generator for shipment. 3. Check for loose or missing parts. Check for shipping damage. If any parts are missing or damaged, promptly inform dealer where you bought generator. 4. Battery cables are supplied for Models 3WY45, 3WY46, and 3WY47 only. These cables are in a separate bag inside generator carton. You must install these cables to engine. See “Battery,” page 8 for installation instructions. Model 3WY47 only: handles and top cover packaged separately inside generator carton. You must install these parts. Figure 1 – Model 3W735B Figure 2 – Models 3W736C, 3WY44, 3WY46, 3TE27A, and 3WY45 Form 5S4175 Figure 3 – Model 3WY47 ® Printed in U.S.A. 03430 0803 / 253 / VCPVP Version B - For Reduction G016.J Dayton Operating Instructions and Parts Manual 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Dayton Professional-Duty Electric Generators ® Specifications ELECTRICAL SPECIFICATIONS Model Rated Wattage* Rated Amperage 120V Rated Amperage 240V 3W735B 2,200 18.3 — 3W736C 4,000 33.3 16.7 3WY44 5,000 41.7 20.8 3WY46 5,000 41.7 20.8 3TE27A 6,000 50 25 3WY45 7,000 60 30 3WY47 10,000 83.3 41.7 * Single-phase, 1.0 power factor NOTE: Ratings apply to SAE standard conditions. Reduce ratings 3 1/2% for each 1000 feet above sea level and 1% for each 10°F rise above 60°F. GENERAL SPECIFICATIONS Model Honda Engine H.P. Honda Model Fuel Type 3W735B 5.5 GX160K1VX 3W736C 8 GX240K1VA 3WY44 9 GX270VA 3WY46 9 GX270VDE 3TE27A 11 GX340K1VA 3WY45 13 GX390K1VXE 3WY47 20 GX620VXA3 RECEPTACLE SPECIFICATIONS Model 120V Duplex 120V, 30-Amp Twist-Lock 3W735B Yes No 3W736C Yes Yes 3WY44 Yes Yes 3WY46 Yes Yes 3TE27A Yes Yes 3WY45 Yes Yes 3WY47 Yes Yes ELECTRICAL COMPONENT SPECIFICATIONS Model Stator Main Winding * Fuel Tank Capacity Gasoline Gasoline Gasoline Gasoline Gasoline Gasoline Gasoline 3.9 qt. 5 gal. 8 gal. 8 gal. 8 gal. 8 gal. 13 gal. Oil Alert System Electric Start Weight (pounds) Yes Yes Yes Yes Yes Yes Yes No No No Yes No Yes Yes 85 139 173 175 191 247 347 120/240V, 20-Amp Twist-Lock 120/240V, 30-Amp Twist-Lock 120/240V, 50-Amp Receptacle 120V Full Power Switch No Yes Yes Yes Yes No No No No No No No Yes Yes No No No No No No Yes No Yes Yes Yes Yes No No Resistance in Ohms Stator Rotor Auxiliary Primary Winding ∆ Winding † Rotor Secondary Winding † 3W735B 1.95 5.2 6.79 1.31 3W736C 0.71 2.17 0.54 2.07 3WY44 0.54 1.38 0.61 2.29 3WY46 0.54 1.38 0.61 2.29 3TE27A 0.37 1.01 0.68 2.57 3WY45 0.28 0.78 0.77 2.9 3WY47 0.40 0.90 0.37 0.50 (*) Connect T2 (Green) and T3 (Black). Measure resistance between T1 (Red) and T4 (Yellow). (∆) Resistance between brown and white leads. (†) Remove diodes to check resistance. 2 Capacitor, MFD 450 Volt Diodes (2) 800 Volt 16 40 50 50 60 70 80 6 Amp 70 70 70 70 70 70 Dayton Operating Instructions and Parts Manual Models 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Product Identification Gas Cap/Fuel Gauge F U E L Control Panel F GFCI Receptacle Full Power Selector Switch Roll Cage 12 0 VO LT S RE SE TE T ST FU LL PO WE R 12 ON 0 LY 12 0 24 0V 120 Volt Receptacles 00 HO EN M 00 00 UR S 12 0/2 40 05 1/1 0 VO LT S RE SE T Gas Tank RE SE T Hour Meter 120/240 Volt Receptacle F U E L F Circuit Breaker Choke Lever Fuel Valve Lever Starter Grip Ground Lug Engine Alternator Oil Dipstick Figure 4 – Portable Generator (Model 3W736C Shown) Engine ON/OFF Switch (not shown) ® 3 Version B - For Reduction G016.J Dayton Operating Instructions and Parts Manual 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Dayton Professional-Duty Electric Generators ® General Safety Information IMPORTANT: Read these instructions and engine owner’s manual carefully. Become familiar with generator before trying to operate or service it. Know its uses, limitations, and any hazards involved. Improper use of generator can cause severe injury or death from explosion, fire, burns, electrical shock, or carbon monoxide poisoning. Make certain you read and understand all warnings. Keep these instructions for reference. They are your guide to safe and proper operation of this generator. Safety information appears throughout these instructions. Pay close attention to them. Below are definitions for the safety information listed throughout this manual. IMPORTANT: Every possible circumstance that might involve a hazard cannot be anticipated. The warnings in this manual and on tags or decals affixed to the unit are therefore not all-inclusive. If a procedure, work method, or operating technique not specifically recommended by Dayton is used, you must make sure it is safe for you and others. You should also ensure that equipment will not be damaged or made unsafe by the operating or maintenance method you choose. NOTE: Under this heading statements will be found emphasizing installation, operation and maintenance procedures that either simplify procedures or increase efficiency. Under this heading, installation, operating, and maintenance procedures or practices will be found that, if not carefully followed, WILL result in IMMEDIATE serious personal injury or death. Under this heading, installation, operating, and maintenance procedures or practices will be found that, if not carefully followed, COULD result in severe personal injury or death. Under this heading, installation, operating, and maintenance procedures or practices will be found that, if not carefully followed, MAY result in minor personal injury, product or property damage. Engine exhaust contains poisonous carbon monoxide gas. Overexposure will cause loss of consciousness and will lead to death. Use only in wellvented areas. Make sure area has plenty of free-moving, fresh, outside air. Never run generator in an enclosed or confined area. Never run generator inside occupied building. Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, or nausea. If you have these signs, get fresh air at once! Some people are more affected by carbon monoxide than others. These include pregnant women, persons with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes. Gasoline presents a hazard of fire or explosion. Gasoline is flammable. Its vapor is explosive. • Keep fuel out of children’s reach. • Refuel generator in a well-vented area. Do not fill fuel tank in the dark. Do not refuel while engine is running. Unhook all electrical loads and shut off engine before refueling. • Do not overfill fuel tank. Always allow room for fuel to expand. If you overfill tank, fuel can overflow onto hot generator or engine surface. This can cause fire or explosion. After refueling, tightly close fuel tank cap. • Do not spill fuel. Fuel or fuel vapor may ignite. If fuel spills, make sure area is dry before starting engine. • Never smoke in refueling area. Never allow open flames or sparks in area. 4 • Store fuel in approved container. Store fuel in a well-vented area free of open flames or sparks. Guard against fire hazard. Keep operation area well-vented. Keep generator at least three feet away from any object. Do not place flammable objects near generator. • Do not use generator where flammable vapors are present. Some vapors are heavier than air. These vapors settle in low-lying places. • Do not use generator in enclosed spaces. This includes motor home or RV generator compartments. Guard against electric shock. Generator produces high voltage. This high voltage can cause severe electric shock. Only responsible adults should use the generator. • Properly ground generator before starting. • Never let anyone operate or service generator without proper instructions. • Avoid contact with live terminals or bare wires. • Do not use generator outdoors in rain or snow. • Do not use generator near standing water or snow. • Do not use if generator is wet or damp. • Do not use generator in highly conductive areas. These areas include metal decking and steelwork. • Only use grounded extension cords. • Do not use any worn or damaged electric cords. Electric shock or damage to generator may result. • On construction sites, you must use a Ground Fault Circuit Interrupter (GFCI). This helps guard against electric shock. OSHA and the National Electrical Code requires this in the United States. • Do not wear damp clothing or wet shoes when using generator. Dayton Operating Instructions and Parts Manual Models 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 General Safety Information (Continued) Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm. Guard against burns. Hot engine parts can cause severe injury. Use caution and remain alert when using generator. • Keep children and animals away from generator while it is running or hot. • Keep all covers and shields in place. Keep them tightly secured. • The muffler becomes very hot during operation. The muffler remains hot for a while after shutdown. Do not touch muffler while it is hot. Do not let muffler touch anything flammable. Let engine cool before transporting or storing. Have standby installation to home or building performed by a licensed electrician. Do not let anyone else wire into a utility circuit. Personal injury, equipment damage, or damage to home could occur. Never connect generator to any existing electrical circuits. The generator output will back-feed into the utility power line. This may electrocute a power company line repair person. Also, if generator is powering electrical circuits, the chance of an electrical fire exists. Battery contains sulfuric acid. Battery acid is poisonous if swallowed. Contact with skin or eyes may cause severe burns. Do not tilt generator with battery installed. Tilting could cause battery acid to spill. Wear protective clothing and face shield when servicing. Keep out of children’s reach. Only a qualified electrical service person should service and repair generator. • Generator produces high voltage. Use extreme caution when working on electrical parts. • Always remove spark plug wire from spark plug before servicing. This will prevent accidental starting. • When working on generator, avoid hot muffler, exhaust manifold, and engine parts. Severe burns may occur. • Do not work on generator when tired. • Use only factory approved repair parts. Store generator in a well-vented area. Make sure fuel tank is empty. Never store with fuel in tank. Vapors may reach an open flame or spark. Fire or explosion may result. Never operate generator • if engine speed changes greatly • if engine misfires often • if powered items overheat Battery gives off explosive gases. Keep sparks, flames, and cigarettes away. Do not remove or install battery cables when engine is cranking or running. Only service or use battery in a well-vented area. • if electrical output drops • if it is sparking • if it produces smoke or flames • if it vibrates at high levels • if it has a damaged receptacle Keep generator and nearby areas clean. • Keep generator free of oil, mud, and other foreign matter. • Remove anything that creates slippery areas around generator. • Remove oily rags and other items that create fire hazards. • Keep a fire extinguisher nearby. Make sure it is rated ABC by the NFPA. They are good for all uses. Consult your local fire department. • Keep fire extinguisher well maintained. Be familiar with its use. Know how to stop engine quickly. Know how to use all controls. Prolonged exposure to loud noise can cause hearing loss. • When working around generator, wear approved hearing protection. • Remember neighbors when using generator. Generator Features OIL ALERT SYSTEM The oil alert system protects the engine from low oil damage. This system automatically shuts down the engine and prevents engine restarting if the oil level falls too low. NOTE: When this happens, the engine switch remains in the ON position. The oil alert system is wired into the ON/OFF switch. If this system shuts down the engine, the engine will not start until you add oil. Add oil to engine (see "Engine Oil", page 10). NOTE: Operate generator on a level surface. If not level, the oil may flow away ® 5 Version B - For Reduction G016.J Dayton Operating Instructions and Parts Manual 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Dayton Professional-Duty Electric Generators ® Generator Features (Continued) from the oil level sensing device. This will cause the oil alert system to shut down engine. See engine owner’s manual for more information. IMPORTANT: Do not move the full power selector switch while powering electrical items. Unplug all items before moving switch. Failure to do so can damage switch. Powering items at reduced engine speed will damage generator and powered items. Models 3W735B, 3WY45, and 3WY47 do not have this switch. These models provide full power to all receptacles. Models 3WY46, 3WY45, and 3WY47 have an electric starter. A battery is not supplied with generator. You must provide a 12volt, 32-amp-hour battery. For more battery information, see “Battery,” page 8. FULL POWER SELECTOR SWITCH All models except 3W735B, 3WY47, and 3WY45 have a full power selector switch on the control panel. The switch has two positions: 120 VOLT ONLY, and 120/240 VOLT. 120 VOLT ONLY: This position sends full power to the 120V receptacles only. 240V power is not available. Use this position when powering 120V items only. HOUR METER All models except 3W735B have an hour meter. The hour meter is on the control panel. The hour meter shows the total generator run time, including all idle time (See Figure 7). Hour meter is accurate up to 1/10 of an hour. Figure 7 – Hour Meter AUTO-IDLE SYSTEM Figure 5 – Full Power Selector Switch in 120 Volt Only Position 120/240 VOLT: This position sends full power to the 120/240V receptacle. It also powers the 120V receptacles at reduced wattage capacity. Figure 6 – Full Power Selector Switch in 120/240 Volt Position The auto-idle system allows the engine to idle down or run at a slower speed when the generator is not being used to supply power. The auto-idle system can be turned ON or OFF by a rocker switch on the control panel. When the switch is in the OFF position, the engine runs at full speed all of the time. When the switch is in the ON position, the engine slows down to idle speed until an electrical load is applied. When a load is applied to the generator (an electrical item is plugged in and turned on) the engine speeds up to the preset speed required to produce the correct voltage. IMPORTANT: A minimum current load of 1 Amp is required to disengage the auto idle solenoid and cause the engine to come up to speed for correct voltage. 6 ELECTRIC START (MODELS 3WY46, 3WY45, AND 3WY47 ONLY) GROUND FAULT CIRCUIT INTERRUPTER RECEPTACLE All models have a 120-volt ground fault circuit interrupter (GFCI) receptacle. The GFCI receptacle is on the control panel or top cover of alternator (Model 3W735B only). The GFCI protects you against hazardous electrical shock caused when your body becomes a path through which electricity travels to reach ground. This could happen when you touch an appliance or cord that is ‘live’ through faulty mechanism, damp or worn insulation, etc. When protected by the GFCI, you may still feel a shock, but the GFCI should cut it off quickly. A person in normal health should not receive serious injury. NOTE: Infants and very small children may still be affected. TEST PROCEDURE Check the GFCI receptacle every month. This insures it is working right. 1. Push black TEST button. Red RESET button should pop out. This should trip GFCI, resulting in no electrical power at receptacle. Verify this by plugging test lamp with good bulb into receptacle. If lamp does not work, GFCI receptacle is good. Dayton Operating Instructions and Parts Manual Models 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Generator Features (Continued) RECEPTACLE CIRCUIT BREAKER IMPORTANT: You must press the RESET button firmly and fully. It should lock into place. If the GFCI does not lock into place, do not use receptacle. Contact a qualified electrician for repairs. EL FU 2. If the GFCI receptacle tests okay, restore power by pushing the RESET button back in. The test lamp should work at this time. Roll Cage F If RESET button does not pop out, do not use the GFCI receptacle. Contact a qualified electrician for repairs. Model 3W735B has only one receptacle circuit breaker. All other models have four, except Model 3WY47 which has six. The circuit breakers protect the receptacles and alternator. Overloading generator will trip circuit breaker. A short circuit in item being powered will also trip breaker. If this occurs, unplug electrical load from receptacle. Let circuit breaker cool down. Push circuit breaker button to reset. Washers 20 20 Handle Normal Tripped Lock Nuts Bolts Figure 10 – Receptacle Circuit Breaker Button Figure 8 - GFCI Receptacle ENGINE CIRCUIT BREAKER (MODELS 3WY46 AND 3WY45 ONLY) This circuit breaker protects the battery charging circuit. A short circuit will trip the circuit breaker. The circuit breaker will also trip if you install battery wrong. Push circuit breaker button to reset. Model 3WY47: Fuse located inside keyswitch box. ON OFF START ENGINE SW CIRCUIT BREAKER Engine Circuit Breaker Button ON/push OFF 2. Place top cover on top of generator roll cage with notch on control panel side. Use four #8 sems screws provided to attach cover to roll cage (See Figure 12). SEMS Screws Top Cover Assembly HANDLE AND TOP COVER ASSEMBLY (MODEL 3WY47 ONLY) 1. Remove the two bolts, lock nuts, and washers holding side panels to control panel end of roll cage. Insert bolts with washers through two holes in the handle and then back through roll cage and side screen panels (See Figure 11 ). Tighten the lock nuts against the side screen panels. FU EL SE TE T ST Figure 11 – Attaching Handles to Roll Cage F RE Electric motors need higher starting current. They require up to 3 to 6-times their rated full-load wattage to start. The starting current needed may be too high. This can cause nuisance circuit breaker tripping. To help prevent this, start electric motors first. Connect additional items to generator after starting motors. If this continues to happen, reduce the total generator load. NOTE: High ambient temperatures will cause nuisance tripping. SEMS Screws Figure 12 – Attaching Top Cover to Roll Cage Figure 9 – Engine Circuit Breaker ® 7 Version B - For Reduction G016.J Dayton Operating Instructions and Parts Manual 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Dayton Professional-Duty Electric Generators ® Assembly (Continued) BATTERY (MODELS 3WY46, 3WY45, AND 3WY47 ONLY) Battery gives off explosive gases. Keep sparks, flames, and cigarettes away. Do not remove or install battery cables when engine is cranking or running. Only service or use battery in a well-vented area. Battery contains sulfuric acid. Contact with skin or eyes may cause severe burns. Do not tilt generator with battery installed. Tilting could cause battery acid to spill. Wear protective clothing and face shield when servicing. Keep out of children’s reach. • If battery acid gets on your skin, wash with water. • If battery acid gets in your eyes, flush with water at least 15 minutes. Call a doctor at once. Battery acid is poisonous. • If swallowed, drink large amounts of water or milk. Follow with milk of magnesia or vegetable oil. Call a doctor at once. Models 3WY46, 3WY45, and 3WY47 have an electric starter. A battery is not supplied with generator. You must provide a 12volt, 32-amp-hour battery. The positive and negative battery cables are supplied with generator. You must install these cables before mounting battery. Always wear safety glasses when working with battery. Make sure battery terminals are clean. Make sure cable connections are tight. Always shut down engine before removing or attaching battery cables. Always remove the negative (–) cable first. Always attach negative (–) cable last. INSTALLING BATTERY CABLES TO ENGINE 1. Attach the red, positive (+) battery cable to the starter solenoid on engine (See Figure 13). The starter solenoid is located directly above the starter on Model 3WY47. This cable is factory installed. Black, Negative (–) Battery Cable If you remove battery, insulate the red, positive (+) battery cable terminal. Insulate with electrical tape. Exposed terminal may spark when generator runs. IMPORTANT: Make sure battery connections are the correct polarity. Electric start generators use negative ground, 12-volt DC starting system. 2. Attach the black, negative (–) battery cable to the engine block. Use the bolt, nut, and two washers provided with the battery cables. Use long mounting hole on opposite side of engine from starter solenoid. Attach cable as shown in Figure 14. Figure 14 – Connecting Black, Negative (–) Battery Cable to Engine Block Starter Solenoid Red, Positive (+) Battery Cable Figure 13 – Connecting Red, Positive (+) Battery Cable to Starter Solenoid on Engine (Model 3WY45 Shown) 8 Dayton Operating Instructions and Parts Manual Models 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Assembly (Continued) Nut MOUNTING BATTERY TO GENERATOR Battery Mounting Bracket Do not over tighten positive terminal on starter solenoid. Positive terminal could rotate and cut into negative terminal, causing a short. To Engine Block To Starter Solenoid F U E L NOTE: Model 3WY47 battery is located on opposite side as shown (See Figure 16). F F F U E L Battery 1. Secure battery to generator by battery hold-down system. This system consists of the battery mounting bracket, hook bolt, and nut (See Figures 15 and 16). Hook Bolt Nut Battery Mounting Bracket Figure 16 – Battery Hold-Down System (Model 3WY47 Shown) 2. Locate the red, positive (+) battery cable from starter solenoid. Connect it to the positive (+) battery terminal (See Figures 17 and 18). 0 10 0 Figure 18 – Connecting Positive and Negative Cables to Battery (Model 3WY47 Shown) 3. Locate the black, negative (–) battery cable attached to engine block. Connect it to the negative (–) battery terminal (See Figure 16). 20 0 30 0 10 To Engine Block 0 20 4. Check battery before starting engine. Make sure fluid levels are full. Make sure battery is charged. See engine owner’s manual for more information. 0 30 Battery To Starter Solenoid Hook Bolt Figure 15 – Battery Hold-Down System (Model 3WY45 Shown) Figure 17 – Connecting Positive and Negative Cables to Battery (Model 3WY45 Shown) ® 9 Version B - For Reduction G016.J Dayton Operating Instructions and Parts Manual 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Dayton Professional-Duty Electric Generators ® Installation FUEL Gasoline presents a hazard of fire or explosion. Gasoline is flammable. Its vapor is explosive. • Keep fuel out of children’s reach. • Refuel generator in a well-vented area. Do not fill fuel tank in the dark. Do not refuel while engine is running. Unhook all electrical loads and shut off engine before refueling. 1. Remove dipstick (See Figure 19). Wipe dipstick clean. generator. Keep generator at least three feet away from any object. 2. Insert dipstick into oil filler neck. Do not screw it in. Oil level should be at top of filler neck. Oil should cover most of dipstick. For Model 3WY47 only, oil level should be between two dots on dipstick. GENERATOR GROUNDING 3. If level is low, fill to top of oil filler neck (See Figure 19). Only use oil recommended in engine owner’s manual. For Model 3WY47 only, fill to top dot on dipstick. • Do not overfill fuel tank. Always allow room for fuel to expand. If you overfill tank, fuel can overflow onto hot engine. This can cause fire or explosion. After refueling, tightly close fuel tank cap. Oil Level At Top Of Filler Neck • Do not spill fuel. Fuel or fuel vapor may ignite. If fuel spills, make sure area is dry before starting engine. • Never smoke in refueling area. Never allow open flames or sparks in area. • Store fuel in approved container. Store fuel in a well-vented area free of open flames or sparks. Use clean, fresh, unleaded gasoline. Use gasoline with octane rating of 86 or higher. Service station gasoline pumps should display the octane rating. Using gasoline with lower octane level could damage engine. Avoid getting dirt, dust, or water in fuel tank. Do not mix oil with gasoline. See engine owner’s manual for more information. ENGINE OIL We ship the generator without oil in the engine crankcase. You must add oil before starting engine. See engine owner’s manual for specific oil type. CHECKING OIL LEVEL AND ADDING OIL Follow steps below to check oil level. Make sure engine is level and stopped. Dipstick Oil Figure 19 – Checking Oil Level (Model 3W735B Shown) NOTE: If oil level is too low, oil alert system will shutdown engine and prevent engine from restarting. VENTILATION You must properly earth-ground generator before starting. This will help guard against deadly electric shock. Only use grounded plugs with generator. Only use grounded extension cords. Only use three-wire or double-insulated power tools. Grounding generator helps prevent electric shock from a ground fault condition. Locate ground lug on end of generator housing (See Figure 20). Attach a #10 stranded-copper ground wire to ground lug. Drive grounding point into ground. Grounding point can be a stake, grounding rod, or pipe. Grounding point should be copper or brass. Attach ground wire to grounding point. You must supply the ground wire and grounding point. These do not come with generator. Follow the National Electrical Code and all state and local codes. Consult your power company or a licensed electrician. For a grounding point, do not use metal pipe being used to carry combustible materials or gases. Ground Lug Use only in wellvented areas. Make sure area has plenty of free-moving, fresh, outside air. Never run generator in an enclosed or confined area. Never run generator inside occupied building. Engine exhaust contains poisonous carbon monoxide gas. Overexposure will cause loss of consciousness and will lead to death. This generator needs cooling air to run properly. Never block free-flowing, cooling air to generator. Overheating will occur without cooling air. This will damage the 10 Copper or Brass Grounding Point Alternator Ground Wire Figure 20 – Grounding Generator (Model 3WY45 Shown) Dayton Operating Instructions and Parts Manual Models 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Installation (Continued) DUST, DIRT, RAIN, AND SNOW Do not use generator outdoors in rain or snow. Do not use generator near standing water or snow. Do not use if generator is wet or damp. Operating generator in these conditions increases the risk of electrocution. Severe injury or death can occur. Do not use generator in extremely dusty or dirty conditions. This will severely affect its life. Keep generator clean. Do not allow dust, dirt, rain, or snow to collect on it. Protect generator from outdoor elements. EXTENSION CORDS Only use grounded extension cords. Be sure to use extension cord with proper wire gauge size. See chart below. RECOMMENDED MINIMUM WIRE GAUGES (AWG) FOR EXTENSION CORDS Ampere Load AWG for 50' Cord AWG for AWG for 100' Cord 150' Cord 2 18 18 18 3 18 18 18 4 16 16 16 5 16 16 16 6 16 16 14 8 16 14 12 10 16 14 12 12 14 14 12 14 14 12 10 16 12 12 10 20 10 10 8 GROUND FAULT PROTECTION Ground Fault Circuit Interrupter (GFCI) helps guard against electric shock. On construction sites, you must use a GFCI. United States OSHA and the National Electric Code requires this. You may need to provide the GFCI device. Purchase GFCI at any electrical supply house. Check the Yellow Pages for the nearest supply house. STANDBY INSTALLATION TO HOME OR BUILDING Have standby installation performed by a skilled, licensed electrician. Do not let anyone else wire into a utility circuit. Personal injury, equipment damage, or damage to home could occur. IMPORTANT: This generator will not power your entire home. Most home utility electric service is more than 60 amps. This will exceed generator output. Only power needed items during a power outage. Make sure total wattage of electrical load does not exceed rated wattage of generator. You can use this generator as a standby power source. During a power outage, the generator will power selected items in a building. Have generator and additional wiring installed by a skilled, licensed electrician. This is not a do-it-yourself job. Follow all local codes. The electrician must install a doublethrow transfer switch. This isolates existing electrical circuits from the utility power line. If not isolated, generator output will back-feed into utility power line. This may electrocute a power company line repair person. DETERMINING ELECTRICAL LOAD FOR GENERATOR You must decide what electrical load your generator can power. Do this before using generator. Use the following four-step method. It will help you select a load that is not too large. Make sure total wattage of all electrical loads does not exceed rated wattage of generator. For rated wattage of your generator, see “Electrical Specifications,” page 2. Electric motors present a special problem when figuring load. Read Step 3 carefully. 1. Make two lists of items you want powered by generator. List all motors and motor powered appliances in one. List all lights, small appliances, etc. in the other. For standby service to home or building, only include items you must power. 2. Enter running watts of each item except motors. The light bulb or appliance nameplate lists its wattage. Remember, 1KW = 1000 watts. NOTE: The nameplate may not list wattage. It may only list volts and amps. The formula for finding wattage is: Volts x Amps = Watts. For example: An appliance nameplate states 3 amps at 120 volts. 3 amps x 120 volts = 360 watts. 3. Electric motors present a special problem. They require 3 to 6 times their rated full load wattage to start. Chart 1, on page 12, shows starting watts (maximum volt-amperes [VA]) for different size motors. For example: an electric motor nameplate states 5 amps at 120 volts. 5 amps x 120 volts = 600 watts running. Multiply this figure by 3. This will show the starting watts (maximum VA) needed. 600 watts x 3 = 1800 watts (VA) to start. When figuring the generator load for motors, you must use the starting watts (maximum VA) figure. Do not use the running watts figure. ® 11 Version B - For Reduction G016.J Dayton Operating Instructions and Parts Manual 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Dayton Professional-Duty Electric Generators ® Installation (Continued) NOTE: Some motors require nearly the same wattage to run as to start. These items include saws, drills, hair dryers, and food mixers. See Chart 2 for typical appliance wattage examples. 4. Add watts and starting watts (maximum VA) of all items. This total must not be larger than the rated wattage of your generator. It is a good idea to have up to 25% extra capacity for future needs or extra equipment. TYPICAL ELECTRIC APPLIANCE WATTAGES Chart to be used as reference. Data may vary with size, make, and/or model. CHART 2 Equipment Running Watts Light bulb (100W) Radio Fan Television Furnace fan—1/3 HP with blower Vacuum cleaner Sump pump—1/3 HP Refrigerator/freezer 6" Circular saw Floodlight 1/2" Drill Toaster/coffeemaker Skillet 14" Chain saw Water well pump—1/2 HP Hot plate/range (per burner) 10" Table saw Water heater (storage-type) 100 150 200 400 600 600 700 800 800 1000 1000 1200 1200 1200 1000 1500 2000 5000 Starting Watts (Max.VA) 100 150 600 400 1800-2400 750 2100-2800 5000 1000 1000 1250 1200 1200 1500 3000-6000 1500 6000 5000 CHART 1 Motor HP Rating Approximate Running Watts Approximate Starting Watts* (Max. VA) Universal Motors (small appliance) 1/8 1/4 1/3 1/2 3/4 1 11 / 2 2 3 275 400 450 600 850 1000 1600 2000 3000 400 500 600 750 1000 1250 1750 2350 † Approximate Starting Watts* (Max. VA) Repulsion Induction Motors Approximate Starting Watts* (Max. VA) Capacitor Motors Approximate Starting Watts* (Max. VA) Split Phase Motors 600 850 975 1300 1900 2300 3200 3900 5200 850 1050 1350 1800 2600 3000 4200 5100 6800 1200 1700 1950 2600 † † † † † (*) Always use starting watts (maximum VA), not running watts, when figuring correct electrical load. (†) Motors of higher horsepower are not generally used. Please check with appliance manufacturer for maximum wattage required. 12 Dayton Operating Instructions and Parts Manual Models 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Operation HIGH AND LOW TEMPERATURE OPERATION Air temperature affects generator output. Output drops 1% for each 10° temperature rise above 60° F. Very low temperatures may make the engine hard to start. See engine owner’s manual for more information. Use receptacles properly. Improper use could damage generator. Use only grounded extension cords. Power only grounded or double-insulated items. Do not overload receptacles. Models 3W736C, 3WY44, 3WY46, 3TE27A, and 3WY45 have the following receptacles (See Figure 21): 12 0V OLT S RE SE TE T ST Aut OFF 1/10 RE NOTE: Do not exceed amperage rating of receptacles. Exceeding rating will trip receptacle circuit breaker. T SE T 24 0V OLT S RE RE SE T SE T • 120V, 15-amp duplex receptacle • 120V, 30-amp twist-lock receptacle USING RECEPTACLE SE 120V, 15-Amp GFCI • 120V, 15-amp duplex GFCI receptacle NOTE: We supply the engine owner’s manual with generator. Refer to that manual for questions concerning engine operation. RE S This generator is not large enough to power your entire home. Do not connect generator to any existing electrical circuits. Plug items directly into generator receptacles. Do not exceed amperage rating of receptacles. Only use grounded cords. Never connect generator to any existing electrical circuits. The generator output will back-feed into the utility power line. This may electrocute a power company line repair person. Also, if generator is powering electrical circuits, the chance of an electrical fire exists. le EN 00 M 00 00 HO 05 UR GENERAL INFORMATION Use only in wellvented areas. Make sure area has plenty of free-moving, fresh, outside air. Never run generator in an enclosed or confined area. Never run generator inside occupied building. Engine exhaust contains poisonous carbon monoxide gas. Overexposure will cause loss of consciousness and will lead to death. o-Id ON 120/240V, 50-Amp Figure 22 – Receptacle Locations (Model 3WY47 only) • 120/240V, 20 or 30-amp twist-lock receptacle POWER CORD AND PLUG REQUIREMENTS Model 3W735B has only the 120V duplex receptacle. 120V, 30-amp twist-lock receptacle • NEMA L5-30P plug • Three-wire, 30-amp cord 120V, 15-Amp Duplex 12 0V OL 120/240V, 20 or 30-amp twist-lock receptacle • NEMA L14-20P (20-amp) or L14-30P (30-amp) plug • Four-wire, 20-amp or 30-amp cord TS RE SE TE T ST Au to-I dle ON OF F EN M 00 00 00 HO 05 UR S 1/10 RE RE SE T SE T 120V, 30-Amp Twist-Lock 120/240V, 20 or 30-Amp Twist-Lock 120V/240V, 50-amp twist-lock receptacle • NEMA L14-50P plug • Four-wire, 50-amp cord 120 Volt 30 Amp Figure 21 – Receptacle Locations (Models 3W736C, 3WY44, 3WY46, 3TE27A, and 3WY45) Model 3WY47 has the follwing receptacles (See Figure 22): W X G X (Hot) Ground (Green) W (Neutral) 120/240 Volt 20 and 30 Amp Neutral 120V 120V L14-20P Plug w Y X G • 120V, 15-amp duplex GFCI receptacle • 120V, 15-amp duplex receptacle • 120V, 30-amp twist-lock receptacle Ground (Green) X (Hot) Ground Neutral 120V 120V Ground L14-50P Plug Y 120V w • 120/240V, 30-amp twist-lock receptacle • 120/240V, 50-amp receptacle L5-30P Plug Y X G X w 120V Neutral G Y (Hot) W (Neutral) L14-30P Ground Plug Figure 23 – Cord and Plug Configurations ® 13 Version B - For Reduction G016.J Dayton Operating Instructions and Parts Manual 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Dayton Professional-Duty Electric Generators ® Operation (Continued) PRESTART Operate generator on a firm, dry, and clean surface. The surface must be level. Protect generator from heavy dust, sand, dirt, rain, or snow. Do not locate generator near standing water and snow. Make sure area is well-vented. NOTE: You may not need to close choke if engine is warm or air temperature is high. 4. Start the engine. IMPORTANT: Do not let starter grip snap back against engine. Return it gently. This will prevent damage to starter. NOTE: If engine does not start, check the oil level in the cranckcase. Add oil as needed. Be sure engine is on a level surface. See “Oil Alert System,” page 5. Choke Lever (Closed Position) ENGINE SW ON Only responsible adults should use generator. Never let anyone operate generator without proper instructions. NOTE: If oil level is too low, oil alert system will keep engine from starting (See “Oil Alert System,” page 5). Make sure oil level is full before starting. See “Engine Oil,” page 10. Before starting the engine, disconnect all electric loads from generator. OFF Engine Switch Fuel Valve Lever (ON Position) Figure 24 – Fuel Valve Lever On, Choke Lever Closed (Models 3W736C, 3WY44, 3WY46, 3TE27A, and 3WY45) ELECTRIC STARTER (MODELS 3WY46, 3WY45, AND 3WY47 ONLY) Turn the engine switch to the START position (See Figure 27). Hold it there until engine starts. When engine starts, let switch return to the ON position. STARTING IMPORTANT: The engine speed is preset. The throttle is locked in preset position. Do not adjust throttle. Preset position lets engine run at 3600 RPM under load. The engine must maintain 3600 RPM for generator to create correct voltage. Running engine at lower speeds will damage generator and powered items. Choke Button (Closed Position) IMPORTANT: Never start generator with electrical loads connected. Start engine before adding electrical loads. 1. Make sure gasoline tank is full. See “Fuel,” page 10 for fuel information. Figure 26 – Engine Switch in ON Position (All Models Except 3WY46, 3WY45, and 3WY47) IMPORTANT: Do not use electric starter more than five seconds. Starter motor damage may occur. If engine fails to start, release the switch and wait ten seconds. After ten seconds, try starting again. NOTE: If engine does not start, check the oil level in the cranckcase. Add oil as needed. Be sure engine is on a level surface. See “Oil Alert System,” page 5. Figure 25 – Choke Button Closed (Model 3WY47 Only) 2. Move fuel valve lever to the ON position (See Figure 24). RECOIL STARTER (NOT AVAILABLE ON MODEL 3WY47) 3. Move choke lever fully to the left (See Figure 24) or pull choke button out (Model 3WY47 only, See Figure 25). This closes the choke. Turn engine switch to the ON position (See Figures 26 and 27). Remove slack from starter rope by lightly pulling starter grip. Next, pull starter rope briskly. 14 ON OFF START ENGINE SW Engine Switch CIRCUIT BREAKER ON/push OFF Figure 27 – Engine Switch (Models 3WY46, 3WY45, and 3WY47 Only) Dayton Operating Instructions and Parts Manual Models 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Operation (Continued) 5. As engine warms up, slowly move choke lever fully to the right (See Figure 28). This opens the choke. On Model 3WY47, the choke will automatically open (See Figure 29). AUTO-IDLE OPERATION ADJUSTING THE IDLE SPEED IMPORTANT: Never start engine with electrical loads connected. Start engine before adding electrical loads. IMPORTANT: Adjust the idle speed only: 1. If engine is cold, turn the auto-idle switch OFF. 2. Start engine. Allow engine to warm up with no load for five minutes. Choke Lever (Open Position) 3. Turn auto-idle switch ON. Engine will slow to idle speed. Engine idle speed is preset. Idle speed adjustment should not be necessary. 4. Operate generator according to specifications outlined in owner's manual. 5. Engine will automatically increase to normal operating speed when you plug load into any generator outlet. Figure 28 – Choke Lever Opened NOTE: The 250 Volt/50 Amp receptacle is not connected through the auto-idle circuit. The auto-idle switch must be turned off to get full power out of this receptacle (See Figure 30). 6. The auto-idle system should be turned OFF when generator is shut down. • If the idle speed becomes too high. • If the engine idle speed will not regulate (engine idles and speeds up again and again). 1. Turn auto-idle switch OFF. Start engine. Allow engine to warm up with no load for five minutes. 2. Remove engine linkage cover (Models 3WY46 and 3WY45 only). 3. Push plunger into solenoid body to manually engage solenoid and set idle speed. 4. Loosen the M8 nut that holds the solenoid mounting bracket to the generator (Models 3WY46 and 3WY45 only, See Figure 31). Do not loosen bolt that holds the solenoid mounting bracket to the generator on Model 3WY47, See Figure 32). Solenoid Mounting Bracket EN OF GIN E F M8 Nut Auto-Idle Switch 12 0 VO LT S Figure 31 - Solenoid Bracket Location (Models 3WY46 and 3WY45 Only) RE SE TE T ST 12 ON 0 LY Choke Button (Open Position) 12 24 0 0V 00 Solenoid Mounting Bracket EN M 00 00 HO 05 UR S 1/1 RE 0 RE SE SE T T 24 0 VO LT S RE SE RE T SE T Bolt Figure 29– Choke Lever Opened (Model 3WY47 Only) Figure 30 - Auto-Idle Switch Location on Control Panel Figure 32 - Solenoid Bracket Location (Model 3WY47 Only) ® 15 Version B - For Reduction G016.J Dayton Operating Instructions and Parts Manual 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Dayton Professional-Duty Electric Generators ® Operation (Continued) Always set the idle speed before turning on the auto-idle. If idle speed is not set, the larger resistor on the control board may become hot. Heat from the resistor may damage the protective coating on the control board. 5. Slowly pull solenoid bracket away from engine (on Model 3WY47 this will require bending the bracket slightly). 6. With a volt meter, check the no-load output voltage at the 120-volt duplex receptacle. At proper idle speed (2680 minimum RPM) the meter should read 50-60 volts. Lower settings will cause the auto-idle to not operate properly. 7. After reaching proper idle speed, tighten M8 nut to secure solenoid mounting bracket (Models 3WY46 and 3WY45 only). 8. Turn auto-idle switch ON. Make sure solenoid is engaged. When engaged, the plunger is pulled back into the solenoid. 9. If the engine speed is too slow, the engine will want to "hunt" or speed up and slow down repeatedly. When this occurs, increase engine speed by adjusting throttle stop screw on carburetor (refer to Carburetor Adjustment in Honda Engine Manual). 10. Replace the engine linkage cover (Models 3WY46 and 3WY45 only). HIGH ALTITUDE OPERATION STOPPING ENGINE This generator will not perform well at high altitudes without proper adjustment. See engine owner’s manual for details. IMPORTANT: The engine speed is preset. The throttle is locked in preset position. Do not adjust throttle. ADDING ELECTRICAL LOADS Follow the steps below to stop engine. IMPORTANT: Do not overload generator. Make sure total wattage of all electrical loads does not exceed rated wattage of generator. Overloading may shorten generator life. It could also cause internal damage to generator. Overloading will trip circuit breaker. 1. Remove all electrical loads from generator (See “Disconnecting Electrical Loads,” above). Remove electrical loads one at a time. IMPORTANT: Keep full power selector switch in the 120 VOLT ONLY position if only powering 120V items. Only move switch to 120/240 VOLT position if powering 240V items. 3. Turn engine switch to the OFF position (See Figures 33 and 34). 2. Let engine run for two or three minutes after removing electrical loads. This lets engine cool slightly. ENGINE SW ON OFF 1. Check items to be powered. Their nameplate lists their wattage ratings. NOTE: The wattage ratings for some electrical motors are misleading. They may require 3 to 6 times their rated wattage to start. You must figure total electrical load wattage. Make sure total wattage of all electrical loads does not exceed rated wattage of generator. See “Determining Electrical Load for Generator,” page 11. Figure 33 – Engine Switch In OFF Position, All Models Except 3WY46, 3WY45, and 3WY47 HONDA 2. Start engine. Let engine reach full speed. 3. Connect electrical loads one at a time. If the load consists of electric motors, start them first. Always start the largest first. Start each motor individually. DISCONNECTING ELECTRIC LOADS Remove electrical loads one at a time. Remove voltage sensitive items first. Voltage sensitive items include TVs, VCRs, and other home electronic items. ON OFF START ENGINE SW CIRCUIT BREAKER ON/push OFF Figure 34 – Engine Switch in OFF Position, Models 3WY46, 3WY45, and 3WY47 16 Dayton Operating Instructions and Parts Manual Models 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Operation (Continued) 4. Turn fuel valve lever off. Do this by moving valve lever fully to the left (See Figure 35). Fuel Valve Lever (Off Position) IMPORTANT: Keep generator level when servicing. Never turn generator upside down or stand it on end to service. NOTE: We supply the engine owner’s manual with generator. Refer to that manual for questions concerning engine maintenance and repairs. Non-engine parts require little maintenance. Keep generator clean. Use a damp cloth to clean outside surfaces. Never use water to clean generator. Water can cause damage to internal parts. Use vacuum to clean air inlet and outlet louvers of alternator. SERVICING THE ENGINE Figure 35 – Fuel Valve Lever Off (All Models except 3WY47) Honda parts and services should be handled by your nearest authorized engine service firm. Check the yellow pages of your telephone directory under the listing: Engines Gasoline, Honda Storage Remove all fuel from fuel tank before storing generator. Store fuel in approved container. Store fuel in a well-vented area free of open flames or sparks. The muffler becomes very hot during operation. The muffler remains hot for a while after shutdown. Let engine cool before storing. IMPORTANT: Keep generator level while in storage. Never store generator upside down or standing on end. NOTE: We supply the engine owner’s manual with generator. Refer to that manual for questions concerning engine storage. Cover and store generator in a clean, dry place. Do not expose generator to extreme high or low temperatures during storage. Maintenance and Repairs Only a qualified electrical service person should service and repair the alternator on this generator. Use only factory approved repair parts. The engine speed is preset. The throttle is locked in preset position. Do not adjust throttle. Preset position lets engine run at 3600 RPM under load. The engine must maintain 3600 RPM for generator to create correct voltage. Running engine at lower speeds will damage generator and powered items. Shut off generator before performing maintenance. ® 17 Version B - For Reduction G016.J Dayton Operating Instructions and Parts Manual 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Dayton Professional-Duty Electric Generators ® Troubleshooting Chart NOTE: See engine owner’s manual for engine troubleshooting. Only a qualified electrical service person should service and repair generator. Use only factory approved repair parts. Symptom Possible Cause(s) Corrective Action Engine will not start 1. Insufficient fuel 1. Fill tank with fresh fuel 2. Oil level low 2. Fill engine crankcase with oil to the full mark on dip stick 1. Defective capacitor 1. Replace capacitor 2. Winding short circuit or loose connections 2. Check resistance of coils (see “Electrical Component Specifications,” page 2) 3. Defective rotor diode 3. Replace both diodes on rotor 4. Loss of residual magnetism 4. Apply 12-volt battery to capacitor terminals for 2-3 seconds 1. Engine speed too low 1. Set engine speed to 3720 RPM (62 Hz) with no load 2. Defective rotor diode 2. Replace both diodes on rotor 3. Partial short circuit in winding 3. Check resistance of coils (see “Electrical Component Specifications,” page 2) 4. Defective capacitor 4. Replace capacitor Voltmeter reading more than 10% high with no electrical load Engine speed too high Set engine speed to 3720 RPM (62 Hz) with no load Voltmeter reading correct with no electrical load, but more than 10% low when electrical load is added 1. Defective rotor diode 1. Replace both diodes on rotor 2. Electrical load too high 2. Do not overload generator 3. Engine not running properly 3. Contact an authorized engine service center No voltage when starting generator with no electrical load Voltage is less than normal voltage with no electrical load 18 Dayton Operating Instructions and Parts Manual Models 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Wiring Diagrams Stator Black Receptacle 120V/15A 20A T1 T3 T4 110/120V L1 T2 Capacitor L2 Rotor Yellow Stator White Black Auxiliary Phase Diode Diode Circuit Breaker Yellow Red Green Brown T2 T3 T1 Green/Yellow T4 Main Windings Yellow Black Red Green Figure 36 – Wiring Diagram, Model 3W735B Red Black Red 120/240V 20A Receptacle White Circuit Breaker 25A White T4 Yellow White Black Full Pwr Selector Switch Circuit Breaker 20A Hour Meter Green Black Green Main Windings White T1 T4 T3 Green Red Capacitor White White LINE Black Black Circuit Breaker 20A Red Red Red 120V, 30A Receptacle GFCI Black T3 ck Bla Circuit Breaker 25A Duplex T2 Black Green White 120V, 15A Receptacle HOT T1 White 120V, 15A Receptacle WHITE Green/Yellow T2 T2 T1 Auxiliary Phase T3 T4 Stator Rotor Green Red Black Diode Stator Diode Yellow T1 White L1 Brown T2 T3 T4 220/240V 110/120V L2 110/120V Figure 37 – Wiring Diagram, Models 3W736C, 3WY44 and 3TE27A ® 19 Version B - For Reduction G016.J Dayton Operating Instructions and Parts Manual 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Dayton Professional-Duty Electric Generators ® Wiring Diagrams White Red Black Red 120/240V 20A Receptacle s1 s2 White • T1 To Solenoid Circuit Breaker 25A Circuit Breaker 20A Black White Hour Meter White Black Green Black Red Green Main Windings Capacitor White T1 T4 T3 Green Red Black Black Red White White LINE T4 Yellow • Circuit Breaker 20A Red Black T3 120V, 30A Receptacle GFCI HOT Circuit Breaker 25A Duplex T2 Full Pwr Selector Switch Black Green White 120V, 15A Receptacle White 120V, 15A Receptacle WHITE Green/Yellow T2 T2 T1 Auxiliary Phase T4 T3 Stator Stator Rotor Green Red Black Diode T1 T2 White Diode L1 Yellow Brown T3 T4 220/240V 110/120V L2 110/120V Figure 38 – Wiring Diagram, Models 3WY45 and 3WY46 White White Green Black 125V, 30A GFCI 125V, 15A Receptacle Receptacle Green 125V, 15A Receptacle 250V 30A Receptacle Auto-Idle Control Board 250V 50A Receptacle White White To Auto-Idle Solenoid Circuit Breaker 30A Red Circuit Breaker 45A Run Black Light h W Circuit Breaker 30A Yellow Circuit Breaker 45A Hour Meter Yellow White White White T3 T2 Black Red Black White Green Black Red T4 Gr ee n Black Black T1 Circuit Breaker 20A White Red Capacitor Circuit Breaker 20A White Black Black Yellow White White Red Green S2 Solenoid S1 T1-3 L1 L2 Red Black Black Main Windings T2 T1 T3 T4 Rotor Stator Stator T1 Diode T2 T3 T4 Diode 220/240V L2 L1 110/120V Figure 39 – Wiring Diagram, Model 3WY47 20 Green Black 110/120V 3W735B Dayton Operating Instructions and Parts Manual For Repair Parts, call 1-800-323-0620 24 hours a day - 365 days a year Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list 1 Address parts correspondence to: Grainger Parts P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074 U.S.A. 2 3 4 7 4 7 4 6 5 10 11 6 8 9 6 12 12 Figure 40 – Repair Parts Illustration for Model 3W735B Handle and Base Assembly Repair Parts List Reference Number Description Part No. for Model 3W735B Quantity 1 Handle (includes 2 spacers) 099831-01 1 2 1/4" Lock washer WLE-4 2 3 M6 x 35 Screw 099769-01 2 4 5/16-18 Nut NEC-5C 3 5 Engine Spreader 099754-01 1 6 Rubber bumper 13401000 3 7 5/16" Flat washer WP-5C 2 8 5/16-18 x 1" Screw 19165004 1 9 5/16-18 x 11/2" Screw * 1 Isolator spacer 099767-01 1 21834000 1 19166004 2 10 11 5/16 x 1 1/ 2" Washer 12 5/16-18 x 2" Screw NOTE: Fuel tank is available from Engine Mfg. Co. only. (*) Standard hardware item, available from local hardware store. ® 21 Version B - For Reduction G016.J 3W735B Dayton Operating Instructions and Parts Manual For Repair Parts, call 1-800-323-0620 24 hours a day - 365 days a year Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list Address parts correspondence to: Grainger Parts P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074 U.S.A. 1 7 2 4 22 5 6 3 20 15 14 21 19 13 17 16 15 7 8 7 13 12 18 9 When replacing diodes, note the positions of polarity bands on each. They must be as shown in this illustration. 10 11 7 Figure 41 – Repair Parts Illustration for Model 3W735B Alternator Assembly 22 3W735B Dayton Operating Instructions and Parts Manual Repair Parts List for Model 3W735B Alternator Assembly Reference Number Description Part No. for Model 3W735B 1 Top cover 099849-01 1 2 120V, 15A Duplex receptacle 15324000 † 1 3 20 Amp Circuit breaker 22616009 † 1 4 Capacitor 27002002S 1 5 M4 x 20 Screw 26333000 1 6 Terminal block 099863-01 1 7 M5 x 13 Screw 099701-01 13 8 End plate 099848-01 1 9 Quantity Ground lug †† 1 10 8mm Flanged nut 099891-01 1 11 Bottom cover 099861-01 1 12 Draw bolt 099842-01 1 13 M6 x 16 Screw * 4 14 Engine flange 27001005S 1 15 1/4" Lock washer WLE-4 4 16 Stator †† 1 17 Bearing 27001002 1 18 Diode 27001009S 2 19 Rotor †† 1 20 Fan 27001006 1 21 5/16-24 x 5/8" Bolt 26327006 4 22 5/16" Lock washer WLE-5 4 Alternator assembly 099722-01 1 ∆ Safety information decal 099866-03 1 ∆ Safety information decal 099866-04 1 ∆ Operation decal 099867-02 1 ( ) Includes reference numbers 1 through 22. (∆) Not shown. (†) Includes fastening hardware. (††) Parts not available. Included in alternator assembly. (*) Standard hardware item, available from local hardware store. ® 23 Version B - For Reduction G016.J 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Dayton Operating Instructions and Parts Manual For Repair Parts, call 1-800-323-0620 24 hours a day - 365 days a year Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list Address parts correspondence to: Grainger Parts P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074 U.S.A. 23 15 22 9 21 19 9 20 10 8 14 7 18 6 5 13 16 12 4 1 17 2 11 3 Figure 42 – Repair Parts Illustration for Models 3W736C, 3WY44, 3WY46, 3TE27A, and 3WY45 Alternator Assembly 24 24 25 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Dayton Operating Instructions and Parts Manual Repair Parts List for Models 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Alternator Assembly Reference Number Description Part No. for Models: 3W736C 3WY44 3WY46 3TE27A 3WY45 Quantity 1 End cover 099844-01 099844-01 099844-01 099844-01 099844-01 1 2 M5 x 13 Screw 099701-01 099701-01 099701-01 099701-01 099701-01 6 3 Bushing 099760-01 099760-01 099760-01 099760-01 099760-01 1 4 Terminal block (4-block) 099863-01 099863-01 099863-01 — — 1 5 Terminal block (2-block) 099863-02 099863-02 099863-02 099863-02 099863-02 1 6 Ground lug † † † † † 1 7 #10-16 x 3/8" Screw M11084-26 M11084-26 M11084-26 M11084-26 M11084-26 1 8 Stator bolt 099847-01 099847-02 099847-02 099847-03 099847-04 4 9 5/16" Lock washer WLE-5 WLE-5 WLE-5 WLE-5 WLE-5 4 10 Bearing housing 099843-01 099843-01 099843-01 099843-01 099843-01 1 11 Capacitor 27004002S 27005003S 27005003S 099845-01 27007004S 1 12 Terminal post — 100054-01 100054-01 4 13 Stator † † † † † 1 14 Fan bracket † † † † † 1 15 M8 x 20 Screw * * * * * 4 16 8mm Flanged rotor nut 099891-01 099891-01 099891-01 099891-01 099891-01 1 17 Foam pad 099892-01 099892-01 099892-01 099892-01 099892-01 1 18 Draw bolt 099842-01 099842-02 099842-02 099842-03 099842-04 1 19 Bearing 27003003 27003003 27003003 27003003 27003003 1 20 Diode 27003012S 27003012S 27003012S 27003012S 27003012S 2 — — 21 Rotor † † † † † 1 22 Fan 27003008 27003008 27003008 27003008 27003008 1 23 Engine flange 27003007S 27003007S 27003007S 27003007S 27003007S 1 24 3/8-16 x 5/8" Bolt * * * * * 4 25 3/8" Lock washer * * * * * 4 Alternator assembly 099723-01 099723-02 099723-02 099723-03 099723-04 1 ( ) Includes reference numbers 1 through 25. (†) Parts not available. Included in alternator assembly. (*) Standard hardware item, available from local hardware store. ® 25 Version B - For Reduction G016.J 3WY47 Dayton Operating Instructions and Parts Manual For Repair Parts, call 1-800-323-0620 24 hours a day - 365 days a year Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list Address parts correspondence to: Grainger Parts P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074 U.S.A. 19 18 20 8 13 17 15 21 26 10 12 24 5 25 11 23 1 2 6 4 16 22 9 7 3 Figure 43 – Repair Parts Illustration for Model 3WY47 Alternator Assembly 26 14 3WY47 Dayton Operating Instructions and Parts Manual Repair Parts List for Model 3WY47 Alternator Assembly Reference Number Description Part No. for Model 3WY47 1 Stator † 1 2 Rotor † 1 3 Draw bolt 103188-01 1 4 Fan 103191-01 1 5 Balancing disc 103192-01 1 6 Lifting eyes 103193-01 2 7 D.E. Bracket 103194-01 1 8 N.D.E. Bracket 103195-01 1 9 Quantity Mounting bolts 099847-05 4 10 Nuts 099891-01 4 11 Top box 103189-01 1 12 Screw and washer 099701-01 6 13 Plastic cap 103198-01 1 14 Bearing 103199-01 1 15 Borelly washer 103200-01 1 16 Diode 27003012S 2 17 Terminal block 103201-01 1 18 Capacitor 099845-02 1 19 Tie wrap 103204-01 1 20 Foam pad 099892-02 1 21 Capacitor bracket 103202-01 1 22 Engine flange 103190-01 1 23 M8 x 20 Screw * 4 24 'O' Ring 103203-01 1 25 26 Washer Hex head nut WLE-5 099891-01 2 1 Alternator assembly 102938-01 1 ( ) Includes reference numbers 1 through 26. (†) Parts not available. Included in alternator assembly. (*) Standard hardware item, available from local hardware store. ® 27 Version B - For Reduction G016.J 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Dayton Operating Instructions and Parts Manual For Repair Parts, call 1-800-323-0620 24 hours a day - 365 days a year Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list Address parts correspondence to: Grainger Parts P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074 U.S.A. U F F E L 3 5 15 26 2 1 4 24 9 For Use In Model 3W736C 23 25 7 6 27 7 8 6 1 21 14 16 13 16 16 17 11 16 18 13 19 2 E 22 12 F U 10 20 11 16 11 F 13 11 16 L 11 10 23 23 14 10 24 29 10 For Use In Models 3WY44, 3TE27A, 3WY45, and 3WY46 16 11 28 17 24 16 11 24 28 9 Figure 44 – Repair Parts Illustration for Models 3W736C, 3WY44, 3WY46, 3TE27A, and 3WY45 Fuel Tank and Roll Cage 28 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Dayton Operating Instructions and Parts Manual Repair Parts List for Models 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Fuel Tank and Roll Cage Reference Number Description Part No. for Models: 3W736C 3WY44 3WY46 3TE27A 3WY45 1 Gas cap/fuel gauge 25954000 25954001 25954001 25954001 25954001 Quantity 1 2 Gas tank (with 90° fitting) 099832-01 107021-01 107021-01 107021-01 107021-01 1 3 Breather assembly 25978000 — — — — 1 4 1/4-20 x 1" Screw HC4-8C — — — — 4 5 M5 x 10 Screw 099701-01 099701-01 099701-01 099701-01 099701-01 1 6 Gas line clamp 19508001 19508001 19508001 19508001 19508001 2 7 Fuel line 25985005 25985005 25985005 25985005 25985005 1 8 Fuel filter 099743-01 099743-01 099743-01 099743-01 099743-01 1 9 Roll cage 099752-02 106063-01 106063-01 106063-01 106063-01 1 10 1/4-20 Lock nut 103880-01 11 5/16-18 Lock nut NEC-5C — — — — 8 — NEC-5C NEC-5C NEC-5C NEC-5C 10 — — — 103880-01 103880-01 — 103880-01 — 5 103880-01 3 12 Ground strap 14138000 14138000 14138000 14138000 14138000 1 13 Shock mounts 099853-02 099853-02 099853-02 099853-02 099853-02 3 14 5/16" Lock washer WLE-5 WLE-5 WLE-5 WLE-5 WLE-5 3 15 Lock washer WLI-3 WLI-3 WLI-3 WLI-3 WLI-3 1 16 5/16" Flat washer WP-5C — — — — 9 WP-5C WP-5C WP-5C WP-5C 13 17 5/16-18 x 13/4" Bolt HC5-14C HC5-14C HC5-14C HC5-14C HC5-14C 2 18 Engine spreader 099756-01 099756-01 099756-01 099756-01 099756-01 1 19 5/16-18 Hook bolt — — 099750-01 — 099750-01 2 20 Battery mounting bracket — — 099749-01 — 099749-01 1 21 5/16-18 Lock nut — — NEC-5C — NEC-5C 2 22 #8-18 x 1/2" Sems screw 100410-01 100410-01 23 1/4-20 x 1/2" Screw M10908-74 M10908-74 — — — 100410-01 — M10908-74 100410-01 M10908-74 — 100410-01 4 — 3 M10908-74 2 24 1/4" Washer WP-4C WP-4C WP-4C WP-4C WP-4C 4 25 Linkage cover 099965-01 099965-01 099965-01 099965-01 099965-01 1 26 #10 Washer WP-3C WP-3C WP-3C WP-3C WP-3C 1 27 90° Elbow 103676-01 103676-01 103676-01 103676-01 103676-01 1 28 1/4-20 x 2" Bolt HC4-16C HC4-16C HC4-16C HC4-16C 2 29 Spacer — 107110-01 107110-01 107110-01 107110-01 2 ∆ Safety information decal 099866-02 — — — — 1 ∆ Operation decal 100003-01 100003-01 100003-02 100003-01 100003-02 1 ∆ Red battery cable (Positive) — — 099873-01 — 099873-01 1 ∆ Black battery cable (Negative) — — 099873-02 — 099873-02 1 ∆ Fuel line grommet 03175000 03175000 03175000 03175000 03175000 3 (∆) Not shown. ® 29 Version B - For Reduction G016.J 3WY47 Dayton Operating Instructions and Parts Manual For Repair Parts, call 1-800-323-0620 24 hours a day - 365 days a year 36 Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list Address parts correspondence to: Grainger Parts P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074 U.S.A. 35 33 9 9 10 23 37 37 10 25 10 36 10 24 22 32 9 28 29 31 30 2 26 27 18 19 37 12 20 10 9 18 37 10 25 34 10 9 10 21 19 16 17 20 15 14 F U E L F 10 21 1 13 10 4 9 6 5 3 6 7 8 12 Figure 45 – Repair Parts Illustration for Model 3WY47 Fuel Tank and Roll Cage 11 Repair Parts List for Model 3WY47 Fuel Tank and Roll Cage Reference Number Description Part No. for Models: Model 3WY47 079503-25AA Quantity 1 Gas tank assembly 2 Roll cage 105905-01 1 3 Axle mount 105906-01 1 30 1 3WY47 Dayton Operating Instructions and Parts Manual Repair Parts List for Model 3WY47 Fuel Tank and Roll Cage (Continued) Reference Number Description Part No. for Models: Model 3WY47 Quantity 4 Axle 102933-03 1 5 Wheels 102932-01 2 6 1" Flat washer WP-16C 4 7 Cotter pin C4-12C 2 8 U-bolt 100135-01 2 9 5/16-18" Lock nut NEC-5C 22 10 5/16" Flat washer WP-5C 30 11 1/4-20" Lock nut 103880-01 4 12 1/4" Flat washer WP-4C 8 13 Gas cap with guel gage 097190-06 1 14 Fuel line M51151-02 1 15 Bushing M10990-3 1 16 1/4" Barbed connector 106988-01 1 17 Fuel line 25985008 1 18 Handle 105035-01 2 19 Grip 103046-01 2 20 Plug 103057-01 2 21 5/16-18 x 2.5" Bolt H8C5-20C 4 22 5/16-18 J-hook bolt 099750-01 2 23 Battery bracket 099749-01 1 24 Battery mount 105908-01 1 25 Shock mount 17529000 3 26 Spreader 102962-02 1 27 1/4-20 x 3.0" Bolt H5C4-24C 4 28 1/2-10 x 1.0" Bolt 26302006 2 29 Internal tooth lockwasher WLI-8 2 30 Ground strap 14138000 1 31 1/4-20 x .5" Tapping screw M10908-74 1 32 External tooth lockwasher WLE-5 1 33 Side panel 106775-02 1 34 Side panel 106775-01 1 35 Top cover 106776-01 1 36 8-18 Sems screws 100410-01 8 37 5/16-18 x 1.75" Bolt HC5-14C ∆ Safety information decal 099866-05 12 1 ∆ Operation decal 100003-04 1 ∆ Red battery cable (Positive) 099873-01 1 ∆ Black battery cable (Negative) 099873-05 1 ∆ 1/4-20 x .75" Screw HC4-6C 2 ∆ Muffler 105951-01 1 (∆) Not shown. ® 31 Version B - For Reduction G016.J 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Dayton Operating Instructions and Parts Manual For Repair Parts, call 1-800-323-0620 24 hours a day - 365 days a year Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list Address parts correspondence to: Grainger Parts P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074 U.S.A. 11 2 2 1 3 RE SE TE T ST 5 12 0V OL 14 TS 7 4 6 FU LL PO WE Y R 12 0O 12 NL SE LE CT OR 12 0/2 40 V 12 0/2 40 6 VO LT S RE SE T RE SE T 13 EN 00 M 00 00 05 UR S HO 1/1 8 0 9 10 Figure 46 – Repair Parts Illustration for Models 3W736C, 3WY44, 3WY46, 3TE27A, and 3WY45 Control Panel 32 12 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Dayton Operating Instructions and Parts Manual Repair Parts List for Models 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Control Panel Reference Number Description Part No. for Models: 3W736C 3WY44 3WY46 3TE27A 3WY45 Quantity 1 Front control panel 103349-01 103349-02 103349-02 103349-03 103349-04 1 2 20 Amp circuit breaker * 22616009 22616009 22616009 22616009 22616009 2 3 120V, 30A Twist-lock receptacle * 099833-01 099833-01 099833-01 099833-01 099833-01 1 4 120V, 15A Duplex 15324000 15324000 15324000 15324000 15324000 1 099956-01 099956-01 099956-01 099956-01 — 1 receptacle * 5 Full power selector switch * 6 7 20 Amp circuit breaker * 22616009 — — — — 2 25 Amp circuit breaker * — 22616011 22616011 — — 2 30 Amp circuit breaker * — — — 22616010 22616010 2 099834-01 099834-01 099834-01 — 1 — — — — 099835-01 1 120/240V, 20A Twist-lock 099834-01 receptacle * 120/240V, 30A Twist-lock receptacle * 8 Hour meter 101350-01 101350-01 101350-01 101350-01 101350-01 1 9 Bushing 099760-01 099760-01 099760-01 099760-01 099760-01 1 10 #8-18 x 1/2" Sems screw 100410-01 100410-01 100410-01 100410-01 100410-01 4 11 Control box 100149-01 100149-01 100149-01 100149-01 100149-01 1 12 U-Nut 22261000 22261000 22261000 22261000 22261000 8 13 Switch plug 099997-01 099997-01 099997-01 099997-01 099997-01 1 14 120V, 15A Duplex (GFCI) 100445-01 100445-01 100445-01 100445-01 100445-01 1 Control panel assembly 103348-01 103348-02 103348-06 103348-03 103348-08 1 Panel schematic decal 100177-07 100177-07 100177-06 100177-07 100177-06 1 receptacle ∆ ( ) Includes reference numbers 1 through 14. (∆) Not shown. (*) Includes fastening hardware. ® 33 Version B - For Reduction G016.J 3WY47 Dayton Operating Instructions and Parts Manual For Repair Parts, call 1-800-323-0620 24 hours a day - 365 days a year Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list Address parts correspondence to: Grainger Parts P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074 U.S.A. 2 14 2 6 16 1 3 Re se 12 t 0 RE SE TE T ST 11 Vo 12 lt Re 7 se t 4 Off Au to 5 Idle Se lec tor 5 On 12 20 0V p;t 15 9 Re 8 se Re se t t Re Re E 00 NM 00 00 0 HO UR S 5 1/1 0 10 13 4 Figure 47 – Repair Parts Illustration for Model 3WY47 Control Panel 34 se se t t 5 3WY47 Dayton Operating Instructions and Parts Manual Repair Parts List for Model 3WY47 Control Panel Reference Number Description Part No. for Model 3WY47 1 Control panel 103182-01 1 2 20 Amp circuit breaker 22616009 2 3 120V, 30A Twist-lock receptacle 099833-01 1 4 5 #8-18 x 1/2" Sems screw U-nut 100410-01 22261000 16 20 6 120V, 15A Duplex (GFCI) receptacle 100445-01 1 7 125/250V, 50A Receptacle 103183-01 1 8 45 Amp circuit breaker 103184-01 2 9 Run light 26299000 1 10 Hour meter 101350-01 1 11 120/240V, 20A Twist-lock receptacle 099834-01 1 12 30 Amp circuit breaker 22616010 2 13 Bushing 099760-01 1 14 Control box 103185-01 1 15 Rocker switch 100366-01 1 16 120V, 15A Duplex receptacle 15324000 1 Control panel assembly 102927-01 1 Quantity ∆ Panel schematic diagram 100177-05 1 ∆ Auto-idle PC board kit 103257-01 1 ∆ Solenoid assembly kit (with bracket) 103258-02 1 ( ) Includes reference numbers 1 through 16. (∆) Not shown. ® 35 Version B - For Reduction G016.J 3WY47, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Dayton Operating Instructions and Parts Manual For Repair Parts, call 1-800-323-0620 24 hours a day - 365 days a year Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list Address parts correspondence to: Grainger Parts P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074 U.S.A. 12 10 13 6 14 7 8 10 11 9 8 Solenoid Assembly and Mounting 3 S1 5 L2 L1 S2 DE SA IN TE RN AT IO NA L 4 2 1 Control Board Assembly and Mounting Figure 48 – Repair Parts Illustration for Solenoid and Control Board Assemblies and Mounting 36 Dayton Operating Instructions and Parts Manual 3WY47, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Repair Parts List for Solenoid and Control Board Assemblies and Mounting for Models 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Reference Number Description Part No. Quantity 1 Control board assembly 100105-01 1 2 10-32 x 3/4" Hex head screw 26499000 4 3 Nylon spacer 100321-01 4 4 #10 Flat washer WP-3C 4 5 10-32 Lock nut 26514000 4 6 Solenoid assembly (includes plunger, nut, 100324-03 1 and lock washer) 7 Retaining ring* 103812-01 1 8 Linkage rod 100755-01 1 Linkage rod* 100755-02 1 Roll pin 22822000 1 10 Solenoid mounting bracket* 102939-01 1 Solenoid mounting bracket 100756-01 1 11 Nylon washer* 103811-01 1 12 M8 x 25mm Bolt 100328-01 1 13 5/16" Flat washer 02407002 1 14 M8 Lock nut 100329-01 1 ∆ Yellow wire 100320-01 1 ∆ White wire (with 2 flags) 100322-01 1 ∆ White wire (with 1 flag and 1 spade) 100322-02 1 ∆ Rocker switch 100366-01 1 ∆ Auto-idle decal 100334-01 1 9 (*) Model 3WY47 only. (∆) Not shown. ® 37 Version B - For Reduction G016.J Dayton Operating Instructions and Parts Manual 3WY47, 3W735B, 3W736C, 3WY44, 3TE27A, 3WY45, and 3WY46 Notes ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ 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____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ® 39 Version B - For Reduction G016.J Dayton Operating Instructions and Parts Manual 3W735B, 3W736C, 3WY44, 3WY46, 3TE27A, 3WY45, 3WY47 Dayton Professional-Duty Electric Generators NOTE: The five-year limited warranty below covers all non-engine parts of this generator including the alternator. Honda warrants the engine. See engine owner’s manual for engine warranty information. LIMITED WARRANTY DAYTON FIVE-YEAR LIMITED WARRANTY. Dayton Professional-Duty Electric Generators, Models covered in this manual, are warranted by Dayton Electric Mfg. Co. (Dayton) to the original user against defects in workmanship or materials under normal use for one year after date of purchase. Any part which is determined to be defective in material or workmanship and returned to an authorized service location, as Dayton designates, shipping costs prepaid, will be, as the exclusive remedy, repaired or replaced at Dayton’s option. For limited warranty claim procedures, see PROMPT DISPOSITION below. This limited warranty gives purchasers specific legal rights which vary from jurisdiction to jurisdiction. LIMITATION OF LIABILITY. To the extent allowable under applicable law, Dayton’s liability for consequential and incidental damages is expressly disclaimed. Dayton’s liability in all events is limited to, and shall not exceed, the purchase price paid. WARRANTY DISCLAIMER. Dayton has made a diligent effort to provide product information and illustrate the product in this literature accurately; however, such information and illustrations are for the sole purpose of identification, and do not express or imply a warranty that the products are MERCHANTABLE, or FIT FOR A PARTICULAR PURPOSE, or that the products will necessarily conform to the illustrations or descriptions. Except as provided below, no warranty or affirmation of fact, expressed or implied, other than as stated in “LIMITED WARRANTY” above is made or authorized by Dayton. PRODUCT SUITABILITY. Many jurisdictions have codes and regulations governing sales, construction, installation, and/or use of products for certain purposes, which may vary from those in neighboring areas. While Dayton attempts to assure that its products comply with such codes, it cannot guarantee compliance, and cannot be responsible for how the product is installed or used. Before purchase and use of a product, review the product applications, and all applicable national and local codes and regulations, and be sure that the product, installation, and use will comply with them. Certain aspects of disclaimers are not applicable to consumer products; e.g., (a) some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you; (b) also, some jurisdictions do not allow limitations on how long an implied warranty lasts, consequently the above limitation may not apply to you; and (c) by law, during the period of this Limited Warranty, any implied warranties of implied merchantability or fitness for a particular purpose applicable to consumer products purchased by consumers, may not be excluded or otherwise disclaimed. PROMPT DISPOSITION. Dayton will make a good faith effort for prompt correction or other adjustment with respect to any product which proves to be defective within limited warranty. For any product believed to be defective within limited warranty, first write or call dealer from whom product was purchased. Dealer will give additional directions. If unable to resolve satisfactorily, write to Dayton at address below, giving dealer’s name, address, date and number of dealer’s invoice, and describing the nature of the defect. Title and risk of loss pass to buyer on delivery to common carrier. If product was damaged in transit to you, file claim with carrier. Manufactured for Dayton Electric Mfg. Co., 5959 W. Howard St., Niles, Illinois 60714 U.S.A. Manufactured for Dayton Electric Mfg. Co. Niles, Illinois 60714 U.S.A. 40 112064-01 Rev. A 08/03 ® Version B - For Reduction G016.J
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