DeLaval 874863 In place reader IPR (RFID Transponder Reader User Manual
DeLaval International AB In place reader IPR (RFID Transponder Reader Users Manual
DeLaval >
Users Manual
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| Document ID | 3208595 |
| Application ID | tlzit0yFRLezIgUfEH9g2A== |
| Document Description | Users Manual |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 163.2kB (2039939 bits) |
| Date Submitted | 2016-11-26 00:00:00 |
| Date Available | 2016-11-26 00:00:00 |
| Creation Date | 2016-09-14 10:09:13 |
| Producing Software | Antenna House PDF Output Library 2.6.0 (Windows) |
| Document Lastmod | 2016-09-14 10:09:53 |
| Document Title | Instruction Book, 9, en_GB, 0c85c32b5870a7f5c0a8011300ebd03f |
| Document Creator | XSL Formatter V4.3 MR9c (4,3,2009,1209) for Windows |
| Document Author: | Copyright DeLaval |
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DeLaval Champion ID
Instruction Book
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© DeLaval 2016.
2016-09-14, Version 9
85417601
Original instruction
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DeLaval Champion ID
Table of contents
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EC Declaration of Conformity - DeLaval Champion ID.................................................................... 5
Safety precautions.............................................................................................................................. 7
n DeLaval Champion ID
Warnings and cautions...................................................................................................... 7
Compliance with national regulations................................................................................ 8
General description............................................................................................................................. 9
n DeLaval Champion ID
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Very important issues regarding electronic ID.................................................................. 9
1.1 EU markets....................................................................................................... 9
1.2 North American market..................................................................................... 9
Introduction..................................................................................................................... 10
2.1 Transponders.................................................................................................. 10
2.2 Walk-by antennas........................................................................................... 10
2.3 Cow place antennas....................................................................................... 12
Parlour applications......................................................................................................... 16
Main parts....................................................................................................................... 16
Operator's maintenance.................................................................................................................... 17
n DeLaval Champion ID
Daily maintenance........................................................................................................... 17
Yearly maintenance........................................................................................................ 17
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Troubleshooting................................................................................................................................ 18
n DeLaval Champion ID
Troubleshooting.............................................................................................................. 18
Disposal.............................................................................................................................................. 21
n DeLaval Champion ID
Disposal and recycling information ............................................................................... 21
1.1 Disposal of packaging material....................................................................... 21
1.2 Disposal of electrical and electronic equipment with or without battery.......... 21
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Table of contents
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EC Declaration of Conformity
Name of product:
DeLaval Champion ID
Report No.
80005145
The product complies with requirements of the following directives:
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Radio and Telecommunication Terminal Equipment Directive - 99/5/EEC
Electro magnetic compatibility directive - 2004/108/EC
Harmonized standards which have been used or parts thereof:
EN 61000-6-3:2007
EN 61000-6-2:2005
EN 55022:2006
ETSI EN 301 489-3 V1.4.1
ETSI EN 301 489-1 V1.8.1
ETSI EN 300 330-2 V1.3.1
Tumba 2013-02-28
Jan Ove Nilsson
Position:
Vice President
Department:
BA Capital Goods
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Wiveca Sveen
P.O. Box 39
SE 147 21 TUMBA
Sweden
Name:
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Contact:
Signed:
Name and address of manufacturer:
DeLaval International AB
P.O. Box 39
SE 147 21 TUMBA
Sweden
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Safety precautions
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Safety precautions
DeLaval Champion ID
1 Warnings and cautions
Definitions of Admonishments
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Admonishments are safety related warning messages.
Admonishments provide important information
that is intended to prevent incorrect or hazardous
use of equipment, machinery or software, and
support risk assessment.
The following list defines the different types used
in DeLaval documentation:
Danger: Refers to imminent and severe risk.
Failure to comply with instruction will result in
serious injury or death.
Warning: Refers to a potential but severe risk.
Failure to comply with instruction could result in
injury or death.
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Caution: Refers to a limited risk. Failure to comply with instruction could result in minor injury or
product damage.
Mandatory: Refers to an action or behaviour
which is essential to safe and successful use of
the equipment.
Prohibited: Refers to an action or behaviour
which is incompatible to safe and successful use
of the equipment.
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Note! Is intended to draw attention to specific
points of importance in the text.
Warning!
Do not touch the indicated areas - as
they are charged and could give you
an electric shock.
Don't touch:
n Heat sinks
n Connector X20
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Safety precautions
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Caution!
Never clean the equipment with a
high pressure cleaner or any other
jet of water. The equipment is sensitive and can be destroyed by the
high pressure.
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Mandatory!
Disconnect the electrical supply
before removing shields, covers or
guards
2 Compliance with national regulations
This device complies with part 15 of the Federal
Communications Commission (FCC) rules and
RSS-210 of the Industry Canada (ICC) rules.
Operation is subject to the following two conditions:
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1. This device may not cause harmful interference.
2. This device must accepts any interference
received, including interferences that may
cause undesired operation.
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General description
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General description
DeLaval Champion ID
1 Very important issues regarding
electronic ID
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Identification of animals with ISO tags or B transponders are sensitive to noise. Noise in this case
is radio waves that interfere with the wave length
of the RF transponders. The transponders are
sending in the kHz range.
Variable speed drives (VSD) for electric motors
and electronic ballasts for florescent lights create
noise with a broad wavelength spectrum which
interferes with the reading capabilities of the RF
transponders.
Electric motors that may be driven by VSD can
be found on vacuum pumps, milk pumps, water
pumps, manure pumps, refrigeration pumps,
fans, voluntary milking systems (VMS), as well as
other products that require electric motors
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Effects on ID can be very short reading distance
to the readers or transponders or can not be read
at all is the result of this kind of noise.
Acceptable ID performance may not be achieved
if the guidelines below are not followed:
1.1 EU markets
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n According to EMC standards, filters on all
VSD units driving motors and shielded cables
between the VSD and motor is a demand.
1.2 North American market
n To help reduce the risk of both noise and
stray voltage, we recommend installing
DeLaval SVF filters on all variable speed
drives, following recommendations in the
DeLaval installation manual, paying close
attention to wire type and conduit type.
n DeLaval SVF filters cannot be used in combination with other filters, such as EMI, RFI,
other internal or external filters.
n Filters must be installed on all florescent
lights having electronic ballasts.
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General description
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n No electric wires with more than 30 V running
close to the ID readers. Separation distance
at least 1.5 meter and 2-3 meters is preferred.
n Electric fence type cow trainers must not be
used in the parlor and holding area.
2 Introduction
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An advanced technical system used for cow identification requires three components:
n Transponders
n Walk-by antenna
n Cow place antennas
210205
2.1 Transponders
Fig. 1: B-transponder carried on the neckband
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210206
DeLaval multi ID system support cow identification by means of B-transponder and ISO HDX/
FDX transponder.
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Fig. 2: ISO HDX/FDX transponder in the cow’s ear
(left or right)
Note! If no other considerations need to be
taken, United States Animal Identification Plan
(USAIP) and National Cattlemen’s Beef Association (NCBA) are recommending left ear, as the
first hand choice, for ISO HDX/FDX transponder
location.
2.2 Walk-by antennas
The walk-by antenna is located in the entrance
gate. DeLaval multi ID system support the ID
reader walk by (IRW). The IRW replaced Blue
Curtain and Multi reader in July 2014.
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General description
2.2.1 ID reader walk by (IRW)
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2.2.1.1 Introduction
The IRW is used to identify cows with B-transponders or ISO HDX/FDX transponders.
232466
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Fig. 3: IRW.
Antenna panel
Support brackets with lifting eyes
Galvanized steel stand
Electronic box
232477
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A:
B:
C:
D:
Fig. 4: LEDs of the IRW electronic box.
A ("FDX"):
Light when an FDX transponder is
read
B ("HDX"):
Light when an HDX transponder is
read
C ("B"):
Light when a B transponder is read
D ("Charge"): Flashing when sending information
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General description
2.2.2 IRW function
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6:3:8 Multi Reader
The IRW can read B-transponders and ISO
transponders. It can not read both B and ISO at
the same time.
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n Working Mode
– Reduced Number: reads B-transponders
– HDX Numbers: reads ISO transponders
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n ID Synchronization Mode
– ALCOM Sync: The processor will synchronize all units connected to the processor
–
RED
210209
131
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Fig. 5
Wire Sync: One reader synchronizes all
IRWs connected to the IRW that is the
master in the system, connected with a
wire between the units. This option can
be used when more than one processor
is used
n Charge Frequency
– 131 KhZ: for B-transponders
– 134 kHz: for ISO transponders
n ID Switch Cycle
– 10 S: for B-transponders
10 S: for ISO transponders
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–
2.3 Cow place antennas
2.3.1 In Place Reader
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The cow place antenna, the IPR is located inside
the parlour.
The IPR is an electronic unit that is used to identify animals wearing ISO ear or B-transponders.
This type of identification is used in parlour applications where the animals identity determines
the action that should be carried out by the system.
When an ear or B-transponder is within the scanning area of the reader, the reader will send the
scanned date to a receiver unit for example station controller. The data is processed by the
receiving unit and the programmed action.
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General description
2.3.2 Positioning of readers
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n ISO transponders: Position the readers in the
high position as described
n B-transponders: Position the readers as low
as possible, but avoid positioning the bracket
so low that it sticks out, causing injuries to the
cow
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2.3.3 ID information processing
When a cow is identified by the IRW, her transponder number is compared with her cow number, kept in the memory.
All transponder numbers are stored in a buffer as
an array. From the buffer the processor send out
the cow numbers to the MPCs according to the
order in which they were identified.
2.3.3.1 Function of in place reader on the first place
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Sometimes the entrance gate opens and the
information (regarding ID numbers made by the
IRW) is erased from the buffer. For this purpose,
DeLaval offers the solution "Identification and
Correction", giving the second chance to identify
the first cow in the batch, with help of the in place
reader, positioned on the first place (FPR= First
place reader).
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Note! The in place reader must be installed in a
place where 100% accuracy can be ensured
about which cow is rated as the "first" cow.
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General description
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210212
Fig. 6: In place reader on the first place
A:
B:
Entrance
IRW
C:
D:
FPR
Exit
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2.3.3.2 Function of in place reader on the last place
The accuracy of readings can be improved with
the in place reader located on the last place (LPR
= last place reader). This solution is known as ID
verification.
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With the first cow identified by the IRW or by the
FPR, the ID verification of the entire batch (row
or gang of cows), can be completed due to the
way the information is handled by the software.
The batch is represented in the software as an
array containing ID numbers. In this array the
FPR is considered to be equivalent with
"START reading", while the LPR is considered to
be "STOP reading". All other readings will be sorted in-between these two determinations.
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General description
GANG 2
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GANG 1
LPR2
LPR1
FPR1
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Fig. 7: In place reader on the last place
5: IRW
6: Exit
7 : Entrance
2.3.3.3 Function of in place reader for in-place ID
The accuracy of readings can be improved even
more with in-place ID. This means that a in place
reader is located on each cow place. Each cow
is specifically identified on each place. This solution makes the IRW redundant.
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2.3.3.4 Function of in place reader for in place ID Parallel parlours
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When the entrance gate opens, the readers on
the first and third stall are activated. When the
first reader has read a transponder, the second
and the fourth readers are activated. When the
second cow is identified, the third and the fifty
readers are activated and the first cow is verified
and so on. When a cow is verified the reader is
turned off.
If there is a cow without transponder or missed,
the MPC will show ------.
A cow can be identified by more than one reader
and then the ALPRO logic finds out where she is.
When the exit gate or gang fronts are opened, the
milk weight is confirmed to the processor. When
the first cow in the next batch of cows is identified,
the milk meters are reset and the old cow numbers disappears.
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General description
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3 Parlour applications
The DeLaval multi ID system is applicable for
both parallel and herringbone parlours. The ID
components are the same for all applications.
4 Main parts
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210222
Fig. 8
A:
B:
C:
Arch
Entrance gate
Column
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D:
E:
F:
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Milk bottle
Intermediate milk bottle and blocker
Neck rail
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Operator's maintenance
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Operator's maintenance
DeLaval Champion ID
1 Daily maintenance
The IRW antenna should be kept clean using
only water.
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Check that the cable routings from the reader to
the MPC are intact. Correct if necessary.
2 Yearly maintenance
Check that all screws and bolts are tightened.
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Troubleshooting
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Troubleshooting
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1 Troubleshooting
Symptom
Cause
Action
Wrong ID or missed ID. Low More than one cow in front of
hit rate
the antenna
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No.
Transponders not functioning
Narrow and/or extend the lane
in front of the antenna
Use archway to prevent cows
from riding in the lane
Check that no steelwork is
missing or deformed
Exchange broken or weak
transponders
Transponder in the wrong side Move the transponder to the
correct side
Connect the switch correctly. It
is important to get a correct signal, "open" when open and
"closed" when closed
The cables to the IRW
(12 VAC, ALCOM and Gate
switch wire) should not be
inside the antenna
The cables should go through
the grommets and then follow
steelworks or frameworks in
the parlour
Problems with ALCOM communication
Check ALCOM settings
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Wrongly connected switch
Check that the ALCOM bus is
connected
Broken antenna
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Antenna terminals should
always be properly connected
and have a clean surface
against board terminals
Problems with the IRW software
Missed ID when cows are
entering
Contact the local dealer or
service man
Contact the local dealer or
service man for service or
replacement
Interference from frequency
Follow the assembly instrucconverter (especially in Rotary) tions for frequency converter.
Use shielded wires
Check with the frequency converter supplier how to achieve
efficient interference suppression
» Continue next page
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Troubleshooting
No.
Symptom
Cause
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Action
Use a filter on the cable
Place the frequency converter
as far away as possible from
the antenna
Do not install the frequency
converter in the same cable
duct as the antenna
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Input voltage below 12 VAC
-10%
Make sure the input voltage is
within tolerance, 12 VAC
+20%, -10%
Disturbance from:
(See actions above.) Use filters, keep long distance
– computer screens
between the antenna and the
– mobile telephone charger, or noise source, do not install on
the same cable and use shiel– other electronics
ded wiring
Antenna mounted to close to:
– calf feeder (minimum 30 m)
Increase the distance between
noise source and antenna
– any none synchronized ID
equipment, or
– long wave radio transmitter
Symptom
Cause
Action
IRW is not connected to
ALPRO
Check ALPRO menu 6.8.1 to
see node status
Check node address settings
on the IRW
The symbol * shows that a
node is connected to the bus
and correctly configured in
ALPRO
Check that the ALCOM bus
wire is connected to pin 1 and
2 or 3 and 4
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No.
Check that the ALCOM bus
wire has proper connection to
ALPRO
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x shows that the IRW not is
connected to the bus but correctly configured in ALPRO
+ shows that the IRW is connected to the bus but not correct configured in ALPRO
ALPRO menu 6.8.1, node status, indicates that the IRW is
not connected to ALPRO at all
times. The symbols are changing between * and x
Power LED on the IRW is off Power supply off
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Make sure that the Power LED
on the IRW is on.
All nodes on the network must
have correct ALCOM address
Check that all other nodes are
working properly. If another
node is broken, this might
cause communication problems on the bus
Check that 12 VAC is connected between pin 27 and 28
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Troubleshooting
No.
Symptom
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Cow ID does not appear on
MPC at all when cows are
entering the parlour
Cause
Action
Communication problem
Check the ALCOM bus connection on IRW
Make sure the Power LED is on
Make sure that the transponder
activation LED on the IRW is
flashing when cows are passing
Cow ID is erased from MPC
before the parlour is full
Antenna tuning indicates a
problem
Check that the Gate switch
connects pin 22 and 23 on the
IRW connections when the
entrance gate is open
Pin 22 is ground and pin 23
should be between 12 to
15 VDC when the gate is
closed. When the gate is open,
the Gate switch should short
circuit pin 22 and 23. Voltage
on pin 23 should then be 0 V
If no Gate switch is installed,
pin 22 and 23 should be short
circuit with a wire
Check that the Exit gate switch
is operating correctly
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Check that the IRW is correctly
configured in ALPRO
The antenna has too low induc- If steelwork are assembled
tance. The three lowest LEDs onto the antenna after installawill flash for 10 seconds
tion, this might reduce performance
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Check that the steelworks is not
deformed and is of galvanized
steel
The width should be 800 mm
and depth 300 mm. If this is
changed during installation,
problems will occur
Antenna has too high inducMake sure the antenna back
tance. The centre LED will flash cover is on
for 10 seconds
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Disposal
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Disposal
DeLaval Champion ID
1 Disposal and recycling information
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When the product reaches end of life, dispose
it properly in accordance with local laws and
regulations.
When the product reaches end of life, dispose it
properly in accordance with local laws and regulations.
1.1 Disposal of packaging material
(Packaging EU Directive 94/62/EC)
This symbol indicates that the product’s packaging material can be recycled.
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1.2 Disposal of electrical and electronic
equipment with or without battery.
(WEEE European Directive 2012/19/EU)
(European Battery Directive 2006/66/EC)
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These symbols with a crossed-out wheelie bin on
the product or its packaging indicates that the
equipment is electrical waste, with or without battery, and shall not be disposed of with household
waste.
A horizontal bar beneath the bin means that the
product is manufactured after August 13, 2005.
To prevent inappropriate waste handling of this
product, and its negative consequences on the
environment and human health, all products shall
be disposed of in accordance with local laws and
regulations. Hand it over to an official recycling
facility, or use a battery disposal facility when
available.
Please contact the local municipal office for information on the nearest recycling station.
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Disposal
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© DeLaval 2016.
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is a registered trademark of Tetra Laval Holdings & Finance S. A. and DeLaval is a registered trade/service
mark of DeLaval Holding AB.
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DeLaval International AB
Box 39
SE-147 21 Tumba
SWEDEN
www.delaval.com
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